3BSE020924R201
3BSE020924R201
S800 I/O
Modules and Termination Units
Users Guide
3BSE 020 924R201
NOTICE
The information in this document is subject to change without notice and should not be construed as a commitment by
ABB Automation Products AB. ABB Automation Products AB assumes no responsibility for any errors that may appear
in this document.
In no event shall ABB Automation Products AB be liable for direct, indirect, special, incidental, or consequential damages
of any nature or kind arising from the use of this document, nor shall ABB Automation Products AB be liable for
incidental or consequential damages arising from use of any software or hardware described in this document.
This document and parts thereof must not be reproduced or copied without ABB Automation Products ABs written
permission, and the contents thereof must not be imparted to a third party nor be used for any unauthorized purpose.
The software described in this document is furnished under a license and may be used, copied, or disclosed only in
accordance with the terms of such license.
CE MARKING
This product meets the requirements specified in EMC Directive 89/336/EEC and in Low Voltage Directive 73/23/EEC.
TRADEMARKS
ABB Master, MasterFieldbus, and MasterBus are registered trademarks of ABB Asea Brown Boveri Ltd., Switzerland
Advant is a registered trademark of ABB Asea Brown Boveri Ltd., Switzerland.
Advant Controller is a trademark of ABB Asea Brown Boveri Ltd., Switzerland
PROFIBUS and PROFIBUS-DP are registered trademarks of Profibus International (P.I.).
HART is a registered trademark of HART Communication Foundation.
TABLE OF CONTENTS
Chapter 1 - Introduction
1.1
1.2
1.2.1.2
1.2.1.3
1.3
1.4
1.5
Chapter 2 - Installation
Chapter 3 - Configuration
3.1
3.1.2
Chapter 4 - Operation
Chapter 5 - Maintenance
5.1
5.2
5.2.2
5.3
5.4
5.4.1
5.4.2
CONTENTS (continued)
Appendix A - Specifications
A.1
A.2
A.3
A.4
A.5
A.6
A.7
A.8
A.9
ii
CONTENTS (continued)
A.28 TU814 Compact MTU .................................................................................. A-272
A.29 TU830 Extended MTU ................................................................................. A-277
A.30 TU831 Extended MTU ................................................................................. A-282
A.31 TU835 Extended MTU ................................................................................. A-286
A.32 TU836 Extended MTU ................................................................................. A-291
A.33 TU837 Extended MTU ................................................................................. A-296
A.34 TU838 Extended MTU ................................................................................. A-301
iii
iv
Chapter 1 Introduction
The S800 I/O is distributed modular I/O which communicates with numerous
controllers over a Advant Fieldbus 100 (AF 100), PROFIBUS-DP or directly.
The S800 I/O provides easy installation of the I/O modules and process cabling.
It is highly modularized and flexible so that I/O modules can be combined to suit
many applications.The S800 I/O can be mounted in many configurations to fit most
requirements.
$ERXW7KLV%RRN
This book provides a description of S800 I/O modules and termination units.
It provides instructions for site planning and installation, start-up and shutdown
procedures, and information regarding capacity and performance. This book is not
intended to be the sole source of instruction for the S800 I/O system.
This chapter provides introductory and background information including
guidelines how to find information in the manual related documentation and a
product and functional overview.
Chapter 2 guides in installation
Chapter 3 will give you the information needed to obtain the desired function.
The main information is structured as follow:
Tip indicates advice on, for example, how to design your project or how to use a
certain function.
Although :DUQLQJ hazards are related to personal injury, and &DXWLRQ hazards are
associated with equipment or property damage, it should be understood that
operation of damaged equipment could, under certain operational conditions, result
in degraded process performance leading to personal injury or death. Therefore, it is
important to comply fully with all :DUQLQJ and &DXWLRQ notices.
3URGXFW2YHUYLHZ
The S800 I/O provides easy installation of the I/O modules and process cabling. It is
highly modularized and flexible so that the I/O modules can be combined to suit
many applications. The S800 I/O modules and a Fieldbus Communication Interface
(FCI) are combined to form an I/O Station.
For more overview information please see the 6,2*HQHUDO,QIRUPDWLRQDQG
,QVWDOODWLRQ8VHUV*XLGH
See Table 3-1 for information about the combination between MTU and I/O
modules and to specifications in Chapter A, Specifications for more information.
122 mm
7 mm
(.27)
(4.8)
67.5 mm
(2.66)
F
R
W
1
2
3
4
5
6
7
10
9
D
11
A
B
13
14
A
B
15
99.5 mm
(3.92)
12
162 mm
(6.37)
16
DI810
24V
7 mm
(.27)
5 mm
(0.2)
31.5 mm (1.24")
58.5 mm
(2.3)
40 mm
(1.57)
122 mm
(4.8)
5 mm
(0.2)
7 mm
(.27)
45 mm
(1.77)
DI810
16
15
14
13
12
11
10
24V
E
R
(2.66)
(1.85)
E
D
109 mm
(4.3)
67.5 mm
46.5 mm
7 mm (.27)
31.5 mm (1.24")
120.5 mm
(4.74)
80 mm
(3.15)
The TU810 is a 16 channel compact module termination unit. The TU810 has three
rows of terminals for field signals and process power connections.
TU811 Compact MTU for 250 Volt Applications
The TU811 is an 8 channel compact module termination unit. The TU811 has three
rows of terminals for field signals and process power connection.
TU812 Compact MTU for 50 Volt Applications and 25 pin D-sub for Process
Connections
The TU812 is a 16 channel compact module termination unit. The TU812 has a 25
pin D-Sub connector for signals and process power connections.
The TU814 is a 16 channel compact module termination unit. The TU814 has three
rows of crimp snap-in connectors for field signals and process power connections.
TU830 Extended MTU for 50 Volt Applications
The TU830 is a 16 channel extended module termination unit. The TU830 has three
rows of terminals for field signals and process power connection.
TU831 Extended MTU for 250 Volt Applications
The TU831 is an 8 channel extended module termination unit. TU831 has two rows
of terminals for field signals and process power connection.
TU835 Extended MTU, Individually Fused per Channel for 50 Volt Applications
The TU835 is an 8 channel extended module termination unit. The TU835 has two
rows of terminals for process power connection and a single row of process signal
connections. Each channel has one fused (3A max.) transmitter power terminal and
one signal connection. Process voltage can be connected to 2 individually isolated
groups.
TU836 Extended MTU, Individually Fused per Channel for 250 Volt
Applications
The TU836 is an 8 channel extended module termination unit. The TU836 has two
rows of terminals for field signals and process power connection. Each channel has
one fused (3A max.) power outlet terminal and one signal return connection.
Process voltage can be connected to 2 individually isolated groups.
The standard fuse holder that comes with the TU836 can be changed to an
indicating fuse holder. This indicating fuse holder can be ordered from Phoenix:
15-30 VDC type, order 3118119
110-250 VAC type, order 3118106.
Standard
fuse holder
The TU837 is an 8 channel extended module termination unit. The TU837 has two
rows of terminals for field signals and process power connection. Each channel has
one fused (3A max.) power outlet terminal and one process power connection.
Process voltage return can be connected to 2 individually isolated groups.
TU838 Extended MTU, Individually Fused per Channel for 50 Volt Applications
The TU838 is an 16 channel extended module termination unit. The TU838 has two
rows of terminals for process power connection. Each channel has one fused (3A
max.) transmitter power terminal and one signal connection. Process voltage can be
connected to 2 individually isolated groups.
I/O modules may be replaced in a fully operational I/O station. Mechanical keying
on modules and MTUs protect I/O modules from being inserted in positions where
they could be damaged by excessive voltage or current. An electronic type
designation ID in each module keeps the I/O module from being taken into
operation by the FCI, if a modules ID doesnt match the configured module type
definition.
Please refer to specifications in Chapter A, Specifications for more information.
AI810 Analog Input Module, 0...20 mA, 0...10V
The AI810 Analog Input Module has 8 current and voltage inputs. The inputs are
independent for each channel, in that either voltage or current can be measured.
The current input is able to handle a short circuit to the transmitter supply without
damage. The current input is compatible with HART protocol.
Nominal input ranges are: 0(4)... +20mA, 0(2)... +10 V.
AI820 Differential Analog Input Module, +/- 20 mA, +/- 10V, +/- 5V
The AI830 Analog Input, RTD Module has 8 RTD (Pt100, Cu10, Ni100 and Ni120
and resistor) inputs. The inputs allow 3-wire connection to RTDs. Inputs are
monitored for open-circuit, short-circuit. Reference channel and internal supply are
also monitored.
The AI835 Analog Input, Thermocouple/mV Module has 8 differential inputs for
TC/mV measurements. One channel (channel 8) can be configured for Cold
Junction (ambient) temperature measurement, thus serving as the CJ-channel for
the other channels on the module. All 8 channels can be used if no CJ-temperature
measurement is needed. The inputs can be connected to a variety of thermocouples
with the following characteristics: B, C, E, J, K, N, R, S and T.
AO810 Analog Output Module, 0...20 mA
The AO810 Analog Output Module has 8 current outputs. State of outputs can be
set to a predetermined (OSP) value if a communications error is detected. Nominal
output range is: 0(4)... 20 mA.
AO820 Bipolar Analog Output Module, -20 mA...+20 mA, -10V...+10V
The AO820 Bipolar Analog Output Module has 4 bipolar current or voltage outputs.
The choice of either current or voltage output is configurable per channel. Outputs
are individually galvanically isolated. State of outputs can be set to a predetermined
(OSP) value if a communications error is detected. Nominal output range are:
-20... +20 mA, 0(4)... +20 mA, -10... +10 V, 0(2)... +10 V.
DI810 Digital Input Module, 24V, Current Sink
The DI810 Digital Input Module has 16 channels for 24 volt d.c. digital inputs.
The inputs are divided into two isolated groups of eight channels with a voltage
supervision input for each group. Each input channel provides current limiting,
EMC protection, input state LED indicator and optical isolation from the
ModuleBus.
DI811 Digital Input Module, 48V, Current Sink
The DI811 Digital Input Module has 16 channels for 48 volt d.c. digital inputs.
The inputs are divided into two isolated groups of eight channels with a voltage
supervision input for each group. Each input channel provides current limiting,
EMC protection, input state LED indicator and optical isolation from the
ModuleBus.
10
The DI814 Digital Input Module has 16 channels for 24 volt d.c. current source
digital inputs. The inputs are divided into two isolated groups of eight channels with
a voltage supervision input for each group. Each input channel provides current
limiting, EMC protection, input state LED indicator and optical isolation from the
ModuleBus.
DI820 Digital Input Module, 120V a.c./d.c
The DI820 Digital Input Module has 8 channels for 120 volt a.c./d.c. digital inputs.
The inputs are individually isolated. Channel 1 can be used as voltage supervisor for
channels 2 - 4, and channel 8 can be used for channels 5 - 7. If voltage supervision is
disabled, channels 1 and 8 can be used as normal inputs. Each input channel
provides current limiting, EMC protection, input state LED indicator, noise filter
and optical isolation from the ModuleBus.
DI821 Digital Input Module, 230V a.c./d.c.
The DI821 Digital Input Module has 8 channels for 230 volt a.c./d.c. digital inputs.
The inputs are individually isolated. Channel 1 can be used as voltage supervisor for
channels 2 - 4, and channel 8 can be used for channels 5 - 7. If voltage supervision is
disabled, channels 1 and 8 can
be used as normal inputs. Each input channel provides current limiting, EMC
protection, input state LED indicator, noise filter and optical isolation from the
ModuleBus.
DI830 Digital Input Module, 24V d.c. with SOE, Current Sink
The DI830 Digital Input Module has 16 channels for 24 volt d.c. digital inputs and
sequence of events (SOE) handling capabilities. The sequence of events time stamp
has a resolution of 0.4 ms for each input channel. The inputs are divided into two
isolated groups of eight channels with a voltage supervision input for each group.
Each input channel provides current limiting, EMC protection, input state LED
indicator and optical isolation from the ModuleBus.
11
DI831 Digital Input Module, 48V d.c. with SOE, Current Sink
The DI831 Digital Input Module has 16 channels for 48 volt d.c. digital inputs and
sequence of events (SOE) handling capabilities. The sequence of events time stamp
has a resolution of 0.4 ms for each input channel. The inputs are divided into two
isolated groups of eight channels with a voltage supervision input for each group.
Each input channel provides current limiting, EMC protection, input state LED
indicator and optical isolation from the ModuleBus.
DI885 Digital Input Module, 24V/48V d.c. with SOE, Current Sink
The DI855 Digital Input Module has 8 channels for 48 volt d.c. digital inputs with
or without open-circuit monitoring (wire break supervision), or 24 volt d.c.
electronic inputs without open-circuit monitoring; and sequence of events (SOE)
handling capabilities. The sequence of events time stamp has a resolution of 1 ms
for each input channel. The inputs are arranged in one group of 8 channels. Each
input channel provides current limiting, EMC protection, input state LED indicator
and optical isolation from the ModuleBus. The DI885 also has the capability to
monitor an internal or external sensor power supply (60V d.c. max.).
DO810 Digital Output Module 24V, 0.5A Current Sourcing
The DO810 Digital Output Module has 16 channels for 24 volt d.c., 0.5A, digital
outputs. The outputs are divided into two isolated groups of eight channels with a
voltage supervision input for each group. Each output channel provides protection
against short circuits to ground, over-voltage, over-temperature, EMC protection,
output state LED indicator and optical isolation from the ModuleBus. State of
outputs can be set to a predetermined (OSP) value if a communications lost error is
detected.
DO814 Digital Output Module 24V, 0.5A, Current Sinking
The DO814 Digital Output Module has 16 channels for 24 volt d.c., 0.5A, current
sinking digital outputs. The outputs are divided into two isolated groups of eight
channels with a voltage supervision input for each group. Each output channel
provides protection against short circuits to power supply, over-temperature, EMC
protection, output state LED indicator and optical isolation from the ModuleBus.
State of outputs can be set to a predetermined (OSP) value if a communications lost
error is detected.
12
The DO815 Digital Output Module has 8 channels, 24 volt d.c., 2A, digital outputs.
The outputs are divided into two isolated groups of four channels with a voltage
supervision input for each group. Each output channel provides protection against
short circuits to ground, over-temperature, EMC protection, output state LED
indicator and optical isolation from the ModuleBus. State of outputs can be set to a
predetermined (OSP) value if a communications lost error is detected.
DO820 Digital Output Module, Relay Normally Open
The DO820 Digital Output Module has 8 channels for 230 volt a.c./d.c. relay
outputs. The outputs are individually isolated. Each output channel provides a relay
contact (NO - Normal Open), EMC protection, output state LED indicator and
optical isolation from the ModuleBus. State of outputs can be set to a predetermined
(OSP) value if a communications lost error is detected. Internal voltage is
supervised.
DO821 Digital Output Module, Relay Normally Closed
The DO821 Digital Output Module has 8 channels for 230 volt a.c./d.c. relay
outputs. The outputs are individually isolated. Each output channel provides a relay
contact (NC - Normal Closed), EMC protection, output state LED indicator and
optical isolation from the ModuleBus. State of outputs can be set to a predetermined
(OSP) value if a communications lost error is detected. Internal voltage is
supervised.
DP820 Incremental Pulse Counter Module
13
58.45 mm (2.3)
67.5 mm
(2.66)
Center of
DIN rail
110 mm (4.3)
86.1 mm (3.4)
136 mm
(5.35)
DO801
46.5 mm
(1.83)
5 mm
(0.2)
57.2 mm
(2.25)
14
The AO801 Analog Output Module has 8 current outputs. State of outputs can be
set to a predetermined (OSP) value if a communications error is detected. Nominal
output range is: 0(4)... 20 mA.
DI801 Digital Input Module, 24V, Current Sink
The DI801 Digital Input Module has 16 channels for 24 volt d.c. digital inputs. One
input channel can be used for sensor voltage supervision. Each input channel
provides current limiting, EMC protection, input state LED indicator and optical
isolation from the ModuleBus.
DO801 digital Output Module, 24V, 0.5V, Current Sinking
The DO801 Digital Output Module has 16 channels for 24 volt d.c., 0.5A, digital
outputs. Each output channel provides protection against short circuits to ground,
over-voltage, over-temperature, EMC protection, output state LED indicator and
optical isolation from the ModuleBus. State of outputs can be set to a predetermined
(OSP) value if a communications lost error is detected.
3UHUHTXLVLWHVDQG5HTXLUHPHQWV
When the S800 I/O is used with controllers as part of their I/O system, the
controllers need to have an interface to the fieldbus network. The fieldbus network
will connect to a Fieldbus Communications Interface (FCI) with S800 I/O installed.
15
5HODWHG'RFXPHQWDWLRQ
Table 1-1 lists all documentation related to the S800 I/O system.
7DEOH 5HODWHG'RFXPHQWDWLRQ
Title
S800 I/O General Information and
Installation
Users Guide
Description
Describes the general installation and
configuration information for the S800
I/O system
S800 I/O Modules and Termination Units Describes I/O modules and termination
with Intrinsic Safety Interface
units with I.S. interface in the S800 I/O
Users Guide
system
16
Interference-free Electronics
7HUPLQRORJ\
The following is a list of terms associated with S800 that you should be familiar
with.
Term
Description
FCI
I/O device
I/O module
I/O station
ModuleBus
MTU
OSP
RTD
SOE
TC
Thermocouple
17
18
Chapter 2 Installation
Please see the 6,2*HQHUDO,QIRUPDWLRQDQG,QVWDOODWLRQ8VHUV*XLGH
19
20
Chapter 3 Configuration
%HIRUH<RX6WDUW
3.1.1 Module Termination Units (MTU)
Each MTU is used with certain types of I/O Modules. Refer to Table 3-1 for a crossreference between MTU and I/O Modules. Each MTU has two mechanical keys that
have to be set for the type of I/O module that will be installed on it.
7DEOH 0788VDJHDQG.H\6HWWLQJV
Module
Type
TU810
TU812
TU814
TU811
TU830
TU831
TU835
Compact
Extended
Extended
Extended
Compact
TU836
TU837
Extended
Key 1
Key 2
AI810
AI820
AI830
AI835
AO810
AO820
DI810
DI811
DI814
DI820
DI821
DI830
DI831
21
Module
Type
TU810
TU812
TU814
TU811
TU830
TU831
TU835
Compact
Extended
Extended
Extended
Compact
TU836
TU837
Extended
Key 1
Key 2
DI885
DO810
DO814
(1)
DO820
DO821
DP820
DO815
22
Each I/O module is installed onto an MTU. See Table 3-1 for which MTU to use
with each I/O module type. I/O modules do not have any jumpers or switches that
need to be set before installing on an MTU. Refer to Chapter A, Specifications for
more information.
I/O modules are installed by aligning the connectors of the MTU and I/O module
and then pushing the units together. After connected to the MTU, the I/O module is
then locked in place by the I/O Module Lock/Switch which also activates a switch
to enable power to the I/O module.
S800L I/O Modules
The I/O modules are installed directly on the DIN rail and locked with the locking
screw. The process signal are connected to a pluggable connector on the module.
There are no jumpers or switches that need to be set.
The I/O module automatically set up the address for the next I/O module.
23
24
Chapter 4 Operation
See the relevant controller manuals for information.
25
26
Chapter 5 Maintenance
3UHYHQWLYH0DLQWHQDQFH
Please see the *HQHUDO,QIRUPDWLRQDQG,QVWDOODWLRQmanual.
+DUGZDUH,QGLFDWRUV
5.2.1 S800M I/O Module LEDs
Figure 5-1 shows examples of front panels for different types of I/O modules.
On the front of each I/O module there are three LEDs (FAULT, RUN and
WARNING) indicating the module status. One additional LED (OSP) is included on
output modules. See Table 5-1 and Table 5-2 for information on the meaning and
indications for these modules. For modules with special LED indications see
respectively module in Appendix A, Specifications.
The FAULT LED shall indicate when the I/O module detect a fatal error or before
first access after power up. The RUN LED shall indicate when the I/O module is
operational. The WARNING LED shall indicate when a non-fatal error is detected
and the module continues to run. The OSP LED shall indicate when the I/O module
is in OSP state, that is, when the module is commanded to OSP or when
automatically set to OSP state due to communication error.
27
Each digital channel has one LED indicating current state (on/off).
7DEOH 6WDQGDUG/('VRQ,20RGXOHV
Marking
Color
Description
F (Fault)
Red
R (Run)
Green
Operational state
W (Warning)
Yellow
O (OSP)
Yellow
Yellow
(1) Modules without self test function e.g. DI/DO modules: The F-LED will switch on at power up or
restart of the module and switch off after the first successful access to the module.
Modules with self test function for example, AI/AO modules: The F-LED will switch on at power up,
restart of the module or when the module goes to Error state. If the module has not gone to Error
state it will switch off the F-LED after the first successful access to the module.
Run
Fault
Warning
OSP
Signal status
Init
off
on
off
off
Not Configured
off
on/off (2)
on/off
off
Ready
off
off
on/off
off
DI on/off, DO off
Operational
on
off
on/off
off
on/off
OSP
on
off
on/off
on
on/off
Error
off
on
off
off
DI on/off, DO off
(1) The DI signal status for module DI830, DI831, DI885, DP820 is only OFF.
(2) Will be switched off after the first successful access to the module.
Normally when an I/O module has been removed from the configuration, the FCI
will do a restart of the module. The module will end up in the NOT CONFIGURED
state.
28
F
R
W
O
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
F
R
W
F
R
W
O
F
R
W
F
R
W
O
PX1
UP1
ST1
DI1
SY1
DO1
TP1
UL1
PX2
UP2
ST2
DI2
SY2
DO2
TP2
UL2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
DO810
DI810
AO810
AI810
DP820
29
Each digital channel has one LED indicating current state (on/off).
7DEOH 6WDQGDUG/('RQ,20RGXOHV
Marking
Color
S (Status)
Description
Red
Green
Operational state
(1) Modules without self test function, for example, DI/DO modules: The S-LED will switch on to red at
power up or restart of the module and switch off after the first successful access to the module.
Modules with self test function for example, AI/AO modules: The S-LED will switch on to red at
power up, restart of the module or when the module goes to Error state. If the module has not gone
to Error state it will switch off the S-LED after the first successful access to the module.
Status
Signal Status
Init
Red
Off
Not Configured
Red/off (1)
Off
Ready
Off
DI on/off, DO off
Operational
Green
On/off
OSP
Green
On/off
Error
Red
DI on/off, DO off
(1) Will be switched off after the first successful access to the
module.
Normally when an I/O module has been removed from the configuration, the FCI
will do a restart of the module. The module will end up in the NOT CONFIGURED
state.
30
S 1 2 3 4 5 6 7 8 9 10 1112 1314 15 16
STATUS
STATUS
AI801
0(4)...20mA
DO801
24V 0.5A
L+ L- 24V
L+ L- 24V
+
3
+
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
31
(UURU0HVVDJHV
Please see the relevant controller manuals.
)DXOW)LQGLQJDQG8VHU5HSDLU
5.4.1 S800M I/O Module Replacement
General
All I/O modules can be exchanged on-line and with the process power supply
connected, except for relay outputs with normally closed contacts. This is possible
because the module deactivates when the I/O module lock switch is turned to
unlock.
It is important to understand the consequences of a module exchange on-line and
how it affects the process. Replacement of an S800M I/O module affects all
channels on the module. It also sometimes indirectly affects the outputs via some
application function, on another module.
The system software in the FCI checks automatically that all I/O modules function
correctly. In the event of module fault, and module exchange, the module and
associated signals are marked as faulty.
The system software checks that the module is inserted and correct. If this is the
case, the Fault-indicator (LED) extinguishes and RUN LED is activated and the
module resumes its normal function.
The following headings include general instructions for replacement of modules and
aspects on the handling of individual modules are presented in Table 5-5.
32
Practical Execution
Read *HQHUDO,QIRUPDWLRQDQG,QVWDOODWLRQ
2.
Special restrictions apply to each module type. See descriptions in Table 5-5
for useful information on individual module types.
3.
4.
5.
6.
7.
8.
Ensure that the module contacts mate properly with the contacts in the MTU
and activate the locking mechanism in place.
9.
Modules initialized automatically by the system and the fault indicating LED
extinguishes and RUN LED is activated.
Table 5-5 lists S800M I/O modules. Descriptions of these types are referred
individually in the table below.
7DEOH 5HSODFHPHQW$VSHFWVRI60,20RGXOHV
Module Type - Settings
AI810, AI820
Analog Input
No settings
AI830, AI835
Analog Input
No settings
Comments
Replacement with power applied is possible.
Turning locking mechanism deactivates the
module.
Replacement with power applied is possible.
Turning locking mechanism deactivates the
module.
33
No settings
Comments
Replacement with power applied is possible.
It may be necessary to set the process device
manually to a safe state before the module is
extracted.
Turning locking mechanism deactivates the
module.
DI810, DI811,
DI814
Digital Input
No settings
DI820, DI821
Digital Input
No settings
DI830, DI831
DI885
Digital Input
with SOE
No settings
DO810, DO814
DO815
Digital Output
No settings
DO820
Digital Output
No settings
34
No settings
Comments
Replacement with system power applied is
possible.
Caution!
Since the module has normally closed relay
contacts the field power must be removed
before replacement.
It may be necessary to set the process device
manually to a safe state before the module is
extracted.
Turning locking mechanism deactivates the
module, that is, relay contacts will close.
DP820
Pulse Counter
No settings
TU810, TU811,
TU812, TU814,
TU830, TU831,
TU835, TU836,
TU837 and
TU838 MTUs
No settings
35
I/O modules can not be exchanged on-line. The power must be switched off to the
I/O station and the module before exchanging the I/O module.
It is important to understand the consequences of a power switch off to an I/O
station and how it affects the process. A power switch off to an I/O station affects all
modules and channels in the station. It also sometimes indirectly affects outputs in
other I/O stations via some application functions.
The system software checks that the module is inserted and correct. If this is the
case, the Fault indication extinguishes and after configuration and enter operation
mode the Run indication is activated and the module resumes its normal function.
The following headings include general instructions for replacement of modules and
aspects on the handling of individual modules are presented in Table 5-6.
Practical Execution
Read *HQHUDO,QIRUPDWLRQDQG,QVWDOODWLRQ8VHUV*XLGH
2.
Special restrictions apply to each module type. See descriptions in Table 5-6
for useful information on individual module types.
3.
4.
5.
6.
7.
8.
9.
36
11. Ensure that the module contacts properly mate with the module to the left and
lock the module with the locking screw.
12. Switch on the power to the I/O station.
13. Connect the power supply to the I/O module.
14. Connect the process connector to the I/O module.
15. Modules are automatically initialized by the system and the status indicating
LED extinguishes from red to off and to green when the module is in normal
operation.
16. Perform a function test on the new module.
Additional Aspects on Individual S800L I/O Modules
Table 5-6 lists S800L I/O modules. Descriptions of these types are referred
individually in the table below.
Comments
AI801, DI801
No settings
AO801, ,DO801
No settings
37
38
Appendix A Specifications
STATUS
12 Bit resolution
Input shunt resistors protected to 30V by PTC
resistor
Analog inputs are short circuit secured to ZP or
+24V
EMC protection
AI801
0(4)...20mA
L+ L- 24V
+
3
+
4
I
39
The module distributes the external transmitter supply to each channel. This adds a simple
connection to distribute the supply to 2-wire transmitters. There are no current limiting on the
transmitter power terminals. All eight channels are isolated from the ModuleBus in one group.
Power to the input stages is converted from the external 24V .
One STATUS LED indicate module status. The STATUS LED can be Green, off or Red. The
STATUS LED Green indicates normal operation. The STATUS LED Red indicates that the module
is in Init state or Not configured state. In Not configured state the STATUS LED is turned off after
the first valid access to the module.
The reset circuitry gives a reset signal when the POWOK signal is active. The POWOK comes from
the FCI after power is applied.
Technical Data
Feature
40
Number of channels
Type of input
Measurement range
Under/over range
-0% / +15%
230 , 270
30V d.c.
NMRR, 50 Hz, 60 Hz
>40 dB
Max. 0.1%
Resolution
12 bit
Temperature drift
Typ. 50 ppm/C
Max. 80 ppm/C
AI801
Analog Input Module
1 ms
30 mA
Current consumption 5V
70 mA
Power dissipation
1.1 W
3.5Hz
Isolation
Safety classification
Protection rating
50V
500V a.c.
Width
86.1 mm (3.4)
Depth
58.5 mm (2.3)
Height
110 mm (4.33)
Weight
41
STATUS
Pos
1+
1I
LP
Block
2+
2I
LP
Mux
MBI
#
5VS
5V
0V
7I
LP
Power_ok
8+
8I
LP
L+
L-
EM
42
Process Connections
Process Connection
Ch1, L1+
1+
1I
Ch 2, L1+
2+
Ch 2, Current Input
2I
Ch 3, L1+
3+
Ch 3, Current Input
3I
Ch 4, L1+
4+
Ch 4, Current Input
4I
Ch 5, L2+
5+
Ch 5, Current Input
5I
Ch 6, L2+
6+
Ch 6, Current Input
6I
Ch 7, L2+
7+
Ch 7, Current Input
7I
Ch 8, L2+
8+
Ch 8, Current Input
8I
43
AI801
Process
L1+
1+
Ch1
1I
L1+
2+
Ch2
2I
L1+
3+
0 - 20mA
Ch3
3I
L1+
4+
0 - 20mA
Ch4
4I
L2+
5+
Ch5
5I
L2+
6+
Ch6
6I
L2+
7+
Ch7
7I
0 - 20mA
0 - 20mA
0 - 20mA
0 - 20mA
0 - 20mA
Mux.
8+
0 - 20mA
Ch8
8I
+24v
L+
0v
L-
EM
44
F
R
W
12 Bit resolution
1
EMC protection
Description
The AI810 Analog Input Module has 8 channels. Each channel can be
either a voltage or current input.
7
8
AI810
0..20 mA, 0..10V
45
Three LEDs indicate module status Fault (Red), Run (Green) and Warning (Yellow). The RUN LED
indicates normal operation and the WARNING LED indicates if any error input is active.
The FAULT LED indicates that the module is in Init state or Not configured state. In Not configured
state the FAULT LED is turned off after the first valid access to the module.
The reset circuitry gives a reset signal when the module is inserted until the BLOCK signal is
inactive and the POWOK signal is active. The BLOCK signal is deactivated when the module lock
mechanism is in the locked position. The POWOK comes from the FCI after power is applied.
Five different types of MTUs can be used. The TU830 Extended MTU enables three wire
connection to the devices without additional terminals. The TU810 (or TU814) Compact MTU has
terminals for 24V process voltage inputs, but requires external terminals for distribution of 24V
power supply to the field devices. The extended MTU, TU835, and TU838 provides a fuse
(3A max.) per channel for process power out. The TU812 Compact MTU has a D-Sub 25 pin (male)
connector for connection to the process.
Technical Data
Feature
46
Number of channels
Type of input
Measurement range
Under/over range
-5% / +15%
290K
230 , 275
30V d.c.
NMRR, 50 Hz, 60 Hz
>40 dB
AI810
Analog Input Module
Max. 0.1%
Resolution
12 bit
Typ. 50 ppm/C
Max. 80 ppm/C
Typ. 70 ppm/C
Max. 100 ppm/C
5 ms
40 mA
Current consumption 5V
70 mA
Power dissipation
1.5 W
Voltage supervision
on MTU
75 ms
Isolation
AE
Safety classification
Protection rating
50V
500V a.c.
47
AI810
Analog Input Module
Width
45 mm (1.77)
Depth
97 mm (3.8), 106 mm
(4.2) including connector
Height
119 mm (4.7)
Weight
48
FAULT
RUN
WARNING
L1+
ZP
L1+
I1U
I1I
ZP
L1+
I4U
I4I
ZP
Pos
LP
Block
Mux
FCI
LP
#
5VS
5V
0V
L2+
I5U
I5I
ZP
L2+
I8U
I8I
ZP
Power_ok
LP
+UPInt
ZP
-UPInt
+24V
0V24V
LP
L2+
ZP
EM
49
Process Connections
Process Connection
TU812
D-Sub 25 male
Connector (1)
TU830
Terminal
TU835
Terminal
TU838
Terminal
+24V d.c.
L1+ (2)
1, 14
L1+ (2)
L1+ (2)
L1+ (2)
0V d.c. (ZP)
L1-
2, 15
L1- (2)
L1- (2)
L1- (2)
Ch1, L1+
B1, B2
11 (F1)
A1 (F1)
C1
C1
B1
B1
16
C2
12
B2
A1
A1, A2
A2
Ch 2, L1+
B3, B4
21 (F2)
A3 (F2)
Ch 2, Voltage Input
C2
C3
B3
Ch 2, Current Input
B2
17
C4
22
B4
Ch 2, Return (ZP)
A2
A3, A4
A4
Ch 3, L1+
B5, B6
31 (F3)
A5 (F3)
Ch 3, Voltage Input
C3
C5
B5
Ch 3, Current Input
B3
18
C6
32
B6
Ch 3, Return (ZP)
A3
A5, A6
A6
Ch 4, L1+
B7, B8
41 (F4)
A7 (F4)
Ch 4, Voltage Input
C4
C7
B7
Ch 4, Current Input
B4
19
C8
42
B8
Ch 4, Return (ZP)
A4
A7, A8
A8
Ch 5, L2+
B9, B10
51 (F5)
A9 (F5)
Ch 5, Voltage Input
C5
C9
B9
50
Process Connection
TU812
D-Sub 25 male
Connector (1)
TU830
Terminal
TU835
Terminal
TU838
Terminal
Ch 5, Current Input
B5
20
C10
52
B10
Ch 5, Return (ZP)
A5
A9, A10
A10
Ch 6, L2+
B11, B12
61 (F6)
A11 (F6)
Ch 6, Voltage Input
C6
C11
B11
Ch 6, Current Input
B6
21
C12
62
B12
Ch 6, Return (ZP)
A6
A11, A12
A12
Ch 7, L2+
B13, B14
71 (F7)
A13 (F7)
Ch 7, Voltage Input
C7
C13
B13
Ch 7, Current Input
B7
22
C14
72
B14
Ch 7, Return (ZP)
A7
A13, A14
A14
Ch 8, L2+
B15, B16
81 (F8)
A15 (F8)
Ch 8, Voltage Input
C8
10
C15
B15
Ch 8, Current Input
B8
23
C16
82
B16
Ch 8, Return (ZP)
A8
A15, A16
A16
+24V d.c.
L2+ (2)
11, 24
L2+ (2)
L2+ (2)
L2+ (2)
0V d.c. (ZP)
L2-
12, 25
L2- (2)
L2- (2)
L2- (2)
51
Figure A-2 shows the process connections for the Analog Input Module AI810 when installed on a
TU830 Extended MTU.
Process
TU830
+24v
Pwr.
Source
0v
L1+
0 - 20mA
2 - Wire
XMTRs
Ch1 I
L1+
L1+
Fuse
LL1+
I1U
I1I
ZP
L1+
I2U
I2I
ZP
B5,B6
L1+
I3U
I3I
ZP
Ch2 I
0 - 10V
Ch3 V C5
C6
A5,A6
C8
A7,A8
B9,B10
C9
C10
A9,A10
L1+
I4U
I4I
ZP
L2+
I5U
I5I
ZP
B11,B12
C11
C12
A11,A12
L2+
I6U
I6I
ZP
0 - 10V
B13,B14
L2+
Ch7 V C13
0 - 10V
ZP
L2+
Ch8 V
L2+
I7U
I7I
ZP
L2+
I8U
I8I
ZP
0 - 10V
B7,B8
Ch4 V C7
ZP
L2+
0 - 20mA
Ch5 I
ZP
0 - 20mA
Ch6 I
ZP
L2+
3 - Wire
XMTRs
ZP
+24v
Chx V = Voltage Input
Chx I = Current Input
6.3A
B3,B4
C3
C4
A3,A4
0 - 20mA
ZP
4 - Wire
XMTRs
L1+
L1+
L1L1B1,B2
C1
C2
A1,A2
AI810
0v
C14
A13,A14
B15,B16
C15
C16
A15,A16
L2+
L2+
L2L2-
6.3A
Fuse
Mux.
L2+
L-
EM
52
Figure A-3 shows the process connections for the AI810 when installed on a TU810 or TU814
Compact MTU.
Process
TU810
(or TU814)
+24V
Pwr.
Sup.
0V
L1+
ZP
Ch1 I
C1
B1
A1
L1+
I1U
I1I
ZP
0 - 20mA
Ch2 I
C2
B2
A2
L1+
I2U
I2I
ZP
0 - 10V
Ch3 V
C3
B3
A3
L1+
I3U
I3I
ZP
0 - 20mA
ZP
ZP
C4
B4
A4
0 - 20mA
Ch5 I
ZP
C5
B5
A5
L1+
I4U
I4I
ZP
L2+
I5U
I5I
ZP
0 - 20mA
Ch6 I
ZP
C6
B6
A6
L2+
I6U
I6I
ZP
0 - 10V
Ch7 V
0 - 10V
Ch4 V
ZP
0 - 10V
Ch8 V
ZP
L1+
L1+
L1-
AI810
Pwr. 24V
0V
Sup.
C7
B7
A7
C8
B8
A8
L2+
L2+
L2-
Mux.
L2+
I7U
I7I
ZP
L2+
I8U
I8I
ZP
L2+
ZP
EM
)LJXUH $ AI810 with TU810 or TU814 Compact MTU Process Connections
53
Figure A-4 shows the process connections for the AI810 when installed on a TU835 Extended
MTU.
Process
TU835
X11
+24v
0v
0 - 20mA
L1+
L1+
L1L1-
L1+
X12
11
Ch1 I
12
L1+
21
Ch2 I
22
L1+
31
Ch3 I
32
L1+
41
Ch4 I
42
L2+
51
Ch5 I
52
L2+
61
Ch6 I
62
L2+
71
Ch7 I
72
L2+
81
Ch8 I
82
Fn=100mA
0 - 20mA
0 - 20mA
0 - 20mA
0 - 20mA
0 - 20mA
0 - 20mA
+24v
F1
0v
Chx I = Current Input
F3
F4
X13
L2+
L2+
L2L2-
L1+
L-
F2
0 - 20mA
AI810
F5
F6
F7
F8
L1+
I1U
I1I
ZP
L1+
I2U
I2I
ZP
L1+
I3U
I3I
ZP
Mux.
L1+
I4U
I4I
ZP
L2+
I5U
I5I
ZP
L2+
I6U
I6I
ZP
L2+
I7U
I7I
ZP
L2+
I8U
I8I
ZP
L2+
L-
EM
54
Figure A-5 shows the process connections for the AI810 when installed on a TU838 Extended
MTU.
Process
TU838
+24v
Pwr.
Source
ZP
L2+
L1+
L1+
L1L1F1
A1
B1
B2
A2
F2
A3
B3
B4
A4
F3
A5
B5
B6
A6
F4
A7
B7
B8
A8
F5
A9
Ch5 I
ZP
B9
B10
A10
0v
L1+
0 - 20mA
2 - Wire
XMTRs
Ch1 I
L1+
0 - 20mA
Ch2 I
0 - 10V
Ch3 V
ZP
4 - Wire
XMTRs
0 - 10V
0 - 20mA
Ch4 V
L2+
0 - 20mA
3 - Wire
XMTRs
Ch6 I
ZP
0 - 10V
A13
L2+
Ch7 V B13
0 - 10V
ZP
L2+
Ch8 V
ZP
+24v
A11
B11
B12
A12
0v
B14
A14
A15
B15
B16
A16
L2+
L2+
L2L2-
F6
F7
F8
AI810
L1+
LL1+
I1U
I1I
ZP
L1+
I2U
I2I
ZP
L1+
I3U
I3I
ZP
Mux.
L1+
I4U
I4I
ZP
L2+
I5U
I5I
ZP
L2+
I6U
I6I
ZP
L2+
I7U
I7I
ZP
L2+
I8U
I8I
ZP
L2+
L-
EM
55
Figure A-6 shows the process connections for the AI810 when installed on a TU812 Compact MTU.
TU812
Process
Connection
1 UP1
14
14 UP1
2 ZP1
15
15 ZP1
3 S1
Ch1 V
16
16 S2
Ch1 I
4 S3
Ch2 V
17
17 S4
Ch2 I
5 S5
Ch3 V
18
18 S6
Ch3 I
6 S7
Ch4 V
19
19 S8
Ch4 I
7 S9
Ch5 V
20
20 S10
Ch5 I
8 S11
Ch6 V
21
21 S12
Ch6 I
+24V
L0V
9 S13
Ch7 V
22
22 S14
Ch7 I
10
10 S15
Ch8 V
23
23 S16
Ch8 I
+24V
11
11 UP2
24
24 UP2
12
12 ZP2
25
25 ZP2
13
13 EM
AI810
L1+
0V
L1+
I1U
I1I
ZP
L1+
I2U
I2I
ZP
L1+
I3U
I3I
ZP
L1+
I4U
I4I
ZP
L2+
I5U
I5I
ZP
L2+
I6U
I6I
ZP
L2+
I7U
I7I
ZP
L2+
I8U
I8I
ZP
L2+
L-
EM
Mux.
EM
56
F
R
W
EMC protection
DIN rail mounting
AI820
The module distributes the external transmitter supply to each channel. This adds a simple
connection (with extended MTUs) to distribute the supply to external 2 wire transmitters. There is
no current limiting on the transmitter power terminals.
All 4 channels are isolated from the ModuleBus in one group. Power to the input stages is converted
from the 24V on the ModuleBus.
57
Three LEDs indicate module status Fault (Red), Run (Green) and Warning (Yellow). The RUN LED
indicates normal operation and the WARNING LED indicates if any diagnostic condition is active.
The FAULT LED indicates that the module is in Init state or Not configured state. In Not Configured
state the FAULT LED is turned off after the first valid access to the module.
The reset circuitry gives a reset signal when the module is inserted until the BLOCK signal is
inactive and the POWOK signal is active. The BLOCK signal is deactivated when the module lock
mechanism is in the locked position. The POWOK comes from the FCI after power is applied.
Four different types of MTUs can be used. The TU830 Extended MTU enables three wire
connection to the devices without additional terminals. The TU810 (or TU814) Compact MTU has
terminals for 24V process voltage inputs, but requires external terminals for distribution of 24V
power supply to the field devices. The TU812 Compact MTU has a D-Sub 25 pin (male) connector
for connection to the process.
Technical Data
Feature
58
Number of channels
Type of input
Bipolar differential
Over/under range
15%
250
30V
50V d.c.
CMRR, 50 Hz, 60 Hz
80 dB (>60 dB d.c.)
NMRR, 50 Hz, 60 Hz
33 dB
Feature
Intrinsic error (IEC51-1)
Max. 0,1%
Resolution
Max.50 ppm/C
Max.70 ppm/C
<26 ms
70 mA
Current consumption 5V
80 mA
Power dissipation
1.7W
Voltage supervision
40 ms
on Extended MTU
Isolation
BB
Safety classification
Protection rating
50V
500V a.c.
Width
45 mm (1.77)
Depth
Height
119 mm (4.7)
Weight
59
FAULT
RUN
WARNING
Pos
AMP
+
LPF
Block
Mux
PGA
CLK +/MBI-2
G=1/2
L1+
L1-
Data +/-
ModuleBus
L1+
L1L1+
L1I1U+
I1IB
I1I+
I1-
5VS
I2U+
I2IB
I2I+
I2-
AMP
+
LPF
I3U+
I3IB
I3I+
I3-
AMP
+
LPF
CPU
5V
0V
Power_ok
+UPInt
ZP
-UPInt
+24V
+0V24
L2+
L2I4U+
I4IB
I4I+
I4L2+
L2L2+
L2-
AMP
+
LPF
ZP
EM
60
Process Connections
Process Connection
TU812
D-Sub 25 male
Connector(1)
TU830
Terminal
+24V d.c.
L1+ (2)
1, 14
L1+ (2)
0V d.c. (ZP)
L1-
2, 15
L1- (2)
Ch1, L1+
B1, B2
C1
C1
B1
16
C2
Ch1, L1-
A1
A1, A2
Ch 1, L1+
B3, B4
Ch 1, Current Input +
C2
C3
Ch 1, Return -
B2
17
C4
Ch 1, L1-
A2
A3, A4
Ch 2, L1+
B5, B6
Ch 2, Voltage Input +
C3
C5
Ch 2, Current Bridge
B3
18
C6
Ch 2, L1-
A3
A5, A6
Ch 2, L1+
B7, B8
Ch 2, Current Input +
C4
C7
Ch 2, Return -
B4
19
C8
Ch 2, L1-
A4
A7, A8
Ch 3, L2+
B9, B10
Ch 3, Voltage Input +
C5
C9
61
Process Connection
TU812
D-Sub 25 male
Connector(1)
TU830
Terminal
Ch 3, Current Bridge
B5
20
C10
Ch 3, L2-
A5
A9, A10
Ch 3, L2+
B11, B12
Ch 3, Current Input +
C6
C11
Ch 3, Return -
B6
21
C12
Ch 3, L2-
A6
A11, A12
Ch 4, L2+
B13, B14
Ch 4, Voltage Input +
C7
C13
Ch 4, Current Bridge
B7
22
C14
Ch 4, L2-
A7
A13, A14
Ch 4, L2+
B15, B16
Ch 4, Current Input +
C8
10
C15
Ch 4, Return -
B8
23
C16
Ch 4, L2-
A8
A15, A16
+24V d.c.
L2+ (2)
11, 24
L2+ (2)
0V d.c. (ZP)
L2-
12, 25
L2- (2)
62
Figure A-7 shows the process connections for the Differential Analog Input Module AI820 when
installed on a TU830 Extended MTU.
0 - 10V
B3,B4
C3
C4
A3,A4
L1+
I1I+
I1L1-
B5,B6
C5
C6
A5,A6
L1+
I2U+
I2IB
L1-
B7,B8
C7
C8
A7,A8
L1+
I2I+
I2L1-
B9,B10
C9
C10
A9,A10
L2+
I3U+
I3IB
L2-
Ch3 I
Ch3 -
B11,B12
C11
C12
A11,A12
L2+
I3I+
I3L2-
CH4 V
B13,B14
C13
C14
A13,A14
L2+
I4U+
I4IB
L2-
B15,B16
C15
C16
A15,A16
L2+
I4I+
I4L2-
Ch1 4 - 20mA
L1+
Bridge
Jumper
Ch2 I
Pwr.
Source
Bridge
Jumper
4 Wire
XTMR
0 - 10V
L2+
3 Wire
XTMR
L2+24v
L1L1+
I1U+
I1IB
L1-
4 Wire
XTMR
0 - 20mA
L1+
Fuse
B1,B2
C1
C2
A1,A2
Ch1 V
2 Wire
XTMR
6.3A
0v
L2+
L2+
L2L2-
6.3A
Fuse
250
Compensation
250
Compensation
250
Compensation
250
Compensation
L2+
L2-
250
0v
L1+
L1+
L1L1-
Diff.
Amp
+
LPF
250
+24v
AI820
Diff.
Amp
+
LPF
250
Pwr.
Source
TU830
Diff.
Amp
+
LPF
250
Process
Diff.
Amp
+
LPF
EM
63
Figure A-8 shows the process connections for the AI820 when installed on a TU810 or TU814
Compact MTU.
0 - 10V
Local
Gnd.
C2
B2
A2
L1+
I1I+
I1L1-
C3
B3
A3
L1+
I2U+
I2IB
L1-
C4
B4
A4
L1+
I2I+
I2L1-
C5
B5
A5
L2+
I3U+
I3IB
L2-
Ch3 I
Ch3 -
C6
B6
A6
L2+
I3I+
I3L2-
CH4 V
C7
B7
A7
Ch1 Bridge
Jumper
Ch2 I
Ch2 L1-
Pwr.
Source
0 - 20mA
Bridge
Jumper
4 Wire
XTMR
0 - 10V
3 Wire
XTMR
L1L1+
I1U+
I1IB
L1-
4 Wire
XTMR
4 - 20mA
L1+
C1
B1
A1
Ch1 V
2 Wire
XTMR
L1+
L1+
L1-
Ch4 -
+24v
0v
C8
B8
A8
L2+
L2+
L2-
L2+
I4U+
I4IB
L2L2+
I4I+
I4L2-
250
Compensation
250
Compensation
250
Compensation
250
Compensation
L2+
L2-
250
Pwr.
Source
AI820
Diff.
Amp
+
LPF
250
TU810
(or TU814)
Diff.
Amp
+
LPF
250
+24V 0V
250
Process
Diff.
Amp
+
LPF
Diff.
Amp
+
LPF
EM
)LJXUH $ AI820 with TU810 or TU814 Compact MTU Process Connections
64
8 channels for RTD (Pt100, Cu10, Ni100 and Ni120 and resistor)
inputs
3-wire connection to RTDs
F
R
W
14 Bit resolution
1
EMC protection
Description
The AI830 can be used with Pt100, Cu10, Ni100, Ni120 or resistive
sensors. Linearization and conversion of the temperature to Centigrade
or Fahrenheit is performed on the module. Every channel can be
individually configured.
7
8
AI830
RTD
The diagnostic is updated in a cyclic manner and can be read any time.
Diagnostics include: open circuit, short circuit, error in reference channels, signal over range, signal
under range and power supply low.
The MainsFreq parameter is used to set mains frequency filter cycle time. This will give a notch
filter at the frequency specified (50 Hz or 60 Hz).
Three LEDs indicate module status Fault (Red), Run (Green) and Warning (Yellow). The RUN LED
indicates normal operation and the WARNING LED indicates if any error input is active.
The FAULT LED indicates that the module is in Init state, Error state or Not configured state.
In Not configured state the FAULT LED is turned off after the first valid access to the module.
65
The reset circuitry gives a reset signal when the module is inserted until the BLOCK signal is
inactive and the POWOK signal is active. The BLOCK signal is deactivated when the module lock
mechanism is in the locked position. The POWOK comes from the FCI after power is applied.
Four different types of MTUs can be used. The TU830 Extended MTU and the TU810 (or TU814)
Compact MTU enables three wire connection to the devices without additional terminals.
The TU812 Compact MTU has a D-Sub 25 pin (male) connector for connection to the process.
Technical Data
Feature
66
Number of channels
Type of input
3-wire RTD:
Pt100, Cu10, Ni100, Ni120
and resistive potentiometer
Measurement range
30V
CMRR, 50 Hz, 60 Hz
>80 dB
NMRR, 50 Hz, 60 Hz
>60 dB
Resolution
Temperature drift
80 mA
Current consumption 5V
80 mA
Power dissipation
2.2 W
Feature
Supervision
Isolation
AF
Safety classification
Protection rating
50V
500V a.c.
Width
45 mm (1.77)
Depth
Height
119 mm (4.7)
Weight
67
Sensor
Type
Pt100 (2)
Intrinsic
Error
Temperature
Drift
>12 bit
Max. 5
ppm/C
360 ms + n x 100 ms
>13 bit
Max. 5
ppm/C
360 ms + n x 80 ms
>13 bit
Max. 5
ppm/C
360 ms + n x 80 ms
>12 bit
Max. 5
ppm/C
360 ms + n x 100 ms
-76...356F
Max. 0.08%
Ni100 (3)
according to Typ. 0.05%
DIN 43760
-80...260C
Ni120 (4)
>13 bit
Max. 5
ppm/C
360 ms + n x 80 ms
>10 bit
Max. 5
ppm/C
360 ms + n x 100 ms
14 bit
Max. 5
ppm/C
360 ms + n x 80 ms
-112...176F
-200...250C
Typ. 0.05%
Pt100 (2)
Pt100
(2)
Cu10 (5)
Max. 0.2%
Typ. 0.15%
-148...500F
0...400
Max. 0.08%
Typ. 0.05%
-112...500F
-100...260C
Max. 0.08%
Typ. 0.05%
-328...1562F
-60...180C
Max. 0.08%
Typ. 0.05%
-328...482F
-200...850C
Max. 0.08%
Resolution
Resistor
Max. 0.08%
Typ. 0.05%
(1)
(2)
(3)
(4)
68
FAULT
RUN
WARNING
ZP
Pos
LP
Block
Mux
I4+
I4ZP
CPU
MBI
#
LP
5VS
5V
I5+
I5ZP
I8+
I8ZP
0V
LP
LP
Power_ok
+12V
ZP
-12V
ModuleBus
I1+
I1ZP
+24V
0V24V
Ref:s
ZP
EM
69
Process Connections
Process
Connection
70
TU812
D-Sub 25 male
Connector (1)
TU830
Terminal
L1+ (2)
1, 14
L1+ (2)
0V d.c. (ZP)
L1-
2, 15
L1- (2)
B1, B2
Ch1, + Input
C1
C1
Ch1, - Input
B1
16
C2
A1
A1, A2
B3, B4
Ch 2, + Input
C2
C3
Ch 2, - Input
B2
17
C4
Ch 2, Return (ZP)
A2
A3, A4
B5, B6
Ch 3, + Input
C3
C5
Ch 3, - Input
B3
18
C6
Ch 3, Return (ZP)
A3
A5, A6
B7, B8
Ch 4, + Input
C4
C7
Ch 4, - Input
B4
19
C8
Ch 4, Return (ZP)
A4
A7, A8
B9, B10
Ch 5, + Input
C5
C9
Process
Connection
TU812
D-Sub 25 male
Connector (1)
TU830
Terminal
Ch 5, - Input
B5
20
C10
Ch 5, Return (ZP)
A5
A9, A10
B11, B12
Ch 6, + Input
C6
C11
Ch 6, - Input
B6
21
C12
Ch 6, Return (ZP)
A6
A11, A12
B13, B14
Ch 7, + Input
C7
C13
Ch 7, - Input
B7
22
C14
Ch 7, Return (ZP)
A7
A13, A14
B15, B16
Ch 8, + Input
C8
10
C15
Ch 8, - Input
B8
23
C16
Ch 8, Return (ZP)
A8
A15, A16
L2+ (2)
11, 24
L2+ (2)
0V dc (ZP)
L2-
12, 25
L2- (2)
71
Figure A-9 shows the process connections for the RTD Input Module AI830 when installed on a
TU830 Extended MTU.
Process
TU830
0V
T
L1+
L1+
L1L1-
AI830
6.3A
Fuse
ZP
Ch1+
Ch1ZP
B1,B2
C1
C2
A1,A2
I1+
I1ZP
Ch2+
Ch2ZP
B3,B4
C3
C4
A3,A4
I2+
I2ZP
Ch3+
Ch3ZP
B5,B6
C5
C6
A5,A6
I3+
I3ZP
Ch5+
Ch5ZP
B7,B8
C7
C8
A7,A8
B9,B10
C9
C10
A9,A10
Ch6+
Ch6ZP
B11,B12
C11
C12
A11,A12
Ch4+
Ch4ZP
Ch8+
Ch8ZP
B13,B14
C13
C14
A13,A14
B15,B16
C15
C16
A15,A16
0V
L2+
L2+
L2L2-
Ch7+
Ch7ZP
I4+
I4ZP
I5+
I5ZP
I6+
I6ZP
I7+
I7ZP
I8+
I8+
ZP
6.3A
Fuse
ZP
EM
72
Figure A-10 shows the process connections for the AI830 when installed on a TU810 of TU814
Compact MTU.
Process
TU810
(or TU814)
0V
T
L1+
L1+
L1-
AI830
ZP
Ch1+
Ch1ZP
C1
B1
A1
I1+
I1ZP
Ch2+
Ch2ZP
C2
B2
A2
I2+
I2ZP
Ch3+
Ch3ZP
C3
B3
A3
I3+
I3ZP
Ch4+
Ch4ZP
C4
B4
A4
I4+
I4ZP
Ch5+
Ch5ZP
C5
B5
A5
I5+
I5ZP
Ch6+
Ch6ZP
C6
B6
A6
I6+
I6ZP
Ch7+
Ch7ZP
C7
B7
A7
I7+
I7ZP
Ch8+
Ch8ZP
C8
B8
A8
I8+
I8+
ZP
L2+
L2+
L2-
ZP
0V
EM
)LJXUH $ AI830 with TU810 or TU814 Compact MTU Process Connections
73
F
R
W
EMC protection
Description
6
7
8
AI835
One of the channels (Channel 8) may be configured for Cold
TC/mV
Junction (ambient) temperature measurements, thus serving as
CJ-channel for Ch. 1...7. The junction temperature may be measured
locally on the MTUs screw terminals, or on a connection unit distant form the device. Alternatively,
a fix junction temperature for the module may be set by the user (as parameter). Channel 8 may be
used in the same manner as Ch. 1...7 when no CJ-temperature measurement is needed.
Each input-channel can measure a mV type of signal source (Thermocouple or linear), and may be
grounded or ungrounded.
Full self-calibration is obtained by means of 0V, 50 mV and 100 ohm references, which are regularly
updated.
Three LEDs indicate module status Fault (Red), Run (Green) and Warning (Yellow). The RUN LED
indicates normal operation and the WARNING LED indicates if any error input is active.
74
The FAULT LED indicates that the module is in Init state, Error state or Not configured state.
In Not configured state the FAULT LED is turned off after the first valid access to the module.
The reset circuitry gives a reset signal when the module is inserted until the BLOCK signal is
inactive and the POWOK signal is active. The BLOCK signal is deactivated when the module lock
mechanism is in the locked position. The POWOK comes from the FCI after power is applied.
Four different types of MTUs can be used. The TU830 Extended MTU or the TU810 (or TU814)
Compact MTU enables three wire connection to the devices without additional terminals.
The TU812 Compact MTU has a D-Sub 25 pin (male) connector for connection to the process.
Technical Data
AI835
Thermocouple/mV Input Module
Number of channels
8 (Differential)
Type of input
Measurement range
Input impedance
> 1 M
25V RMS
CMRR, 50 Hz, 60 Hz
120 dB
NMRR, 50 Hz, 60 Hz
>40 dB
Resolution (A/D)
15 bits
0.1%
Temperature drift
Typ. 5 ppm/C
Max. 30 ppm/C
10 Hz
75
AI835
Thermocouple/mV Input Module
Filter (integration)
50 Hz or 60 Hz
280 ms + n*80 ms
(n = active channels)
Supervision
76
Current consumption 24 V
50 mA
Current consumption 5 V
75 mA
Power dissipation
1.6 W
Isolation
BA
Safety classification
Protection rating
50V
500V a.c.
Width
45 mm (1.77)
Depth
Height
119 mm (4.7)
Weight
Temperature Range
TC type B (1)
44...1820oC, 111...3308oF
TC type C
0...2300oC, 32...4172oF
TC type E (1)
-270...1000oC, -454...1832oF
TC type J (1)
-210...1200oC, -346...2192oF
TC type K (1)
-270...1372oC, -454...2501oF
TC type N (1)
-270...1300oC, -454...2372oF
TC type R (1)
-50...1768oC, -58...3214oF
TC type S (1)
-50...1768oC, -58...3214oF
TC type T (1)
-270...400oC, -454...752oF
Linear range
-30...75 mV
-40...100oC, -40...212oF
(1) Linearization per IEC 584-1 1995, and following ITS 90 requirements.
(2) Sensor Type applies to Channel 8 only, for the measuring of the Cold
Junction Compensation temperature.
From the 11 Sensor Types above, one choice is to be selected by the user SHU
FKDQQHO.
77
Fault
MB = Modulebus
FIC = Full protocol module Interface Circuity
MTI = Main Timer Interface
SPI = Serial Peripheral Interface
REFs
Run
Warning
+CH1
-CH1
+CH2
-CH2
EMC/
LP
EMC/
LP
Data
Differential
A/D
ANALOG
CLK
MUX
+CH7
-CH7
Amplifier
CTRL
(MTI)
EMC/
LP
ADR(SPI)
+CH8
Pos(6:0)
pow_ok
+5V
+PCJC
Pt100
MB
FIC
(low)
EMC/
LP
0V
-CH8
+UPint
GNDA
-UPint
-PCJC
ZP
EM
78
+24V
0V_24V
Process Connections
Process
Connection
TU812
D-Sub 25 male
Connector (1)
TU830
Terminal
Pt100, PCJC-
L1+ (2)
1, 14
L1+ (2)
L1-
2, 15
L1- (2)
B1, B2
Ch1, + Input
C1
C1
Ch1, - Input
B1
16
C2
A1
A1, A2
B3, B4
Ch 2, + Input
C2
C3
Ch 2, - Input
B2
17
C4
Ch 2, Return (ZP)
A2
A3, A4
B5, B6
Ch 3, + Input
C3
C5
Ch 3, - Input
B3
18
C6
Ch 3, Return (ZP)
A3
A5, A6
B7, B8
Ch 4, + Input
C4
C7
Ch 4, - Input
B4
19
C8
Ch 4, Return (ZP)
A4
A7, A8
B9, B10
Ch 5, + Input
C5
C9
79
Process
Connection
TU812
D-Sub 25 male
Connector (1)
TU830
Terminal
Ch 5, - Input
B5
20
C10
Ch 5, Return (ZP)
A5
A9, A10
B11, B12
Ch 6, + Input
C6
C11
Ch 6, - Input
B6
21
C12
Ch 6, Return (ZP)
A6
A11, A12
B13, B14
Ch 7, + Input
C7
C13
Ch 7, - Input
B7
22
C14
Ch 7, Return (ZP)
A7
A13, A14
B15, B16
Ch 8, + Input
C8
10
C15
Ch 8, - Input
B8
23
C16
Ch 8, Return (ZP)
A8
A15, A16
Pt100, PCJC+
L2+ (2)
11, 24
L2+ (2)
L2-
12, 25
L2- (2)
80
Figure A-11 shows the process connections for the TC/mV Input Module AI835 when installed on a
TU830 Extended MTU.
Process
TU830
L1+
L1+
L1L1-
6.3A
PCJC-
Fuse
B1,B2
I1+
I1ZP
Ch1+ C1
Ch1- C2
A1,A2
Thermocouple isolated
from ground
AI835
B3,B4
Ch2+ C3
Ch2- C4
I2+
I2ZP
A3,A4
B5,B6
Ch3+ C5
Ch3- C6
I3+
I3ZP
A5,A6
B7,B8
Ch4+ C7
Ch4- C8
Ch5+
Ch5-
I4+
I4ZP
A7,A8
B9,B10
C9
C10
A9,A10
I5+
I5ZP
B11,B12
Thermocouple connected
to ground
Ch6+ C11
Ch6- C12
I6+
I6ZP
A11,A12
B13,B14
Pt100
Ch7+ C13
Ch7- C14
I7+
I7ZP
Ch8+
Ch8-
I8+
I8+
ZP
A13,A14
B15,B16
C15
C16
A15,A16
L2+
L2+
L2L2-
6.3A
PCJC+
Fuse
EM
81
Figure A-12 shows the process connections for the AI835 when installed on a TU810 or TU814
Compact MTU.
TU810
(or TU814)
Process
L1+
L1+
L1-
I1+
I1ZP
Ch2+ C2
Ch2- B2
I2+
I2ZP
Ch3+ C3
Ch3- B3
I3+
I3ZP
A2
A3
Ch4+ C4
Ch4- B4
I4+
I4ZP
A4
Ch5+ C5
Ch5- B5
I5+
I5ZP
Ch6+ C6
Ch6- B6
I6+
I6ZP
Ch7+ C7
Ch7- B7
I7+
I7ZP
A5
Thermocouple connected
to ground
PCJC-
Ch1+ C1
Ch1- B1
A1
Thermocouple isolated
from ground
AI835
A6
A7
Pt100 Ch8+ C8
Ch8- B8
I8+
I8+
ZP
A8
L2+
L2+
L2-
PCJC+
EM
)LJXUH $ AI835 with TU810 or TU814 Compact MTU Process Connections
82
Figure A-13 shows the AI835 connections through a remote junction box.
TU810
(or TU814)
Process
Multi-conductor (Cu)
shielded cables
Thermocouple
connected to
ground
L1+
L1+
L1-
Junction
Box
AI835
PCJC-
Ch1+
Ch1-
C1
B1
A1
I1+
I1ZP
Ch2+
Ch2-
C2
B2
A2
I2+
I2ZP
Ch3+
Ch3-
C3
B3
A3
I3+
I3ZP
Ch4+
Ch4-
C4
B4
A4
I4+
I4ZP
Ch5+
Ch5-
C5
B5
A5
I5+
I5ZP
Ch6+
Ch6-
C6
B6
A6
I6+
I6ZP
Ch7+
Ch7-
C7
B7
A7
I7+
I7ZP
Ch8+
Ch8-
C8
B8
A8
I8+
I8+
ZP
Thermocouple
isolated from
ground
L2+
L2+
L2-
PCJC+
EM
83
STATUS
AO801
0(4)...20mA
L+ L- 24V
1
0
2
-
3
-
4
- 0
5
-
6
-
7
-
8
-
The module performs self-diagnostic cyclically. Module diagnostics include: Internal power supply
supervision which is reported when supply voltage is to low.
84
The outputs of the module will be set to a predetermined value if the OSP-watchdog timer expires or
if the SetOSPState command is received. The watchdog timer is set by the controller (OSP timer)
and is used for ModuleBus supervision. The watchdog timer is re-triggered every time the correct
module address has been decoded (or broadcast). If the watchdog timer expires or if the
SetOSPState command is received, the module enters the OSP state and the active outputs (if any)
are set to their OSP values which can be configured as a predefined value or to use the last good
value sent.The output values will be kept as long as the module stays in the OSP state. To change the
outputs the module first has to leave this state. When reentering Operational State, the outputs are
still kept with their OSP value until new valid values are written.
The reset circuitry gives a reset signal when the POWOK signal is active. The POWOK comes from
the FCI after power is applied.
Technical Data
Feature
Number of channels
Output rang
Over range
15%
Rise time
10s
Cycle time
1 ms
Max. 0.1%
Resolution
12 bit
Temperature drift
Typ. 30 ppm/C
Max. 60 ppm/C
200 mA
70 mA
85
Feature
Power dissipation
3.8 W
Isolation
Safety classification
Protection rating
50V
500V a.c.
Width
86.1 mm (3.4)
Depth
58.5 mm (2.3)
Height
110 mm (4.33)
Weight
If output load <250 ohms and high power supply can max. power dissipation be exceeded.
The total power dissipated in the output stages should be <1.2 W. Can be calculated according to:
UP <24V
3
RXWSXW
= [( 83 - - ( 5 + ) x ,
L
/L
) x ,&+L ]
&+L
UP >24V
3
RXWSXW
= [( - ( 5 + ) x ,
L
/L
&+L
) x ,&+L ]
Temporary overload or short circuit does not cause any damage but long term overload will decrease
module MTBF.
86
L+
L-
STATUS
#
EMC
prot
O1
1-
Pos
MBI
CPU
5VS
EMC
prot
O8
8-
5V
ZD
Power_ok
EM
87
Process Connections
88
Process
Terminal
Ch1, + Output
1O
1-
Ch 2, + Output
2O
2-
Ch 3, + Output
3O
3-
Ch 4, + Output
4O
4-
Ch 5, + Output
5O
5-
Ch 6, + Output
6O
6-
Ch 7, + Output
7O
7-
Ch 8, + Output
8O
8-
Figure A-16 shows the process connections for the AO801 when installed on a TU810 or TU814
Compact MTU.
Process
Device
AO801
D/A
O1
ZP
0 - 20mA
O2
1-
0 - 20mA
D/A
O3
2-
0 - 20mA
D/A
O4
3-
0 - 20mA
D/A
O5
5-
0 - 20mA
D/A
O6
6-
0 - 20mA
D/A
O7
7-
0 - 20mA
D/A
O8
8-
0 - 20mA
D/A
L+
+24V
L-
0V
EM
89
EMC protection
F
R
W
O
1
Description
3
4
5
6
7
8
AO810
0..20 mA
The module performs self-diagnostic cyclically. Module diagnostics include: Process power supply
supervision which is reported when supply voltage to output circuitry is to low. The error is reported
as a channel error. Channel diagnostic include: Fault detection of the channel. (Only reported on
active channels). The error is reported if the output current is less than the output set value.
90
The outputs of the module will be set to a predetermined value if the OSP-watchdog timer expires or
if the SetOSPState command is received. The watchdog timer is set by the controller (OSP timer)
and is used for ModuleBus supervision. The watchdog timer is re-triggered every time the correct
node address has been decoded (or broadcast). If the watchdog timer expires or if the SetOSPState
command is received, the module enters the OSP state and the active outputs (if any) are set to their
OSP values which can be configured as a predefined value or to use the last good value sent.
The output values will be kept as long as the module stays in the OSP state. To change the outputs
the module first has to leave this state. When reentering Operational State, the outputs are still kept
with their OSP value until new valid values are written.
The reset circuitry gives a reset signal when the module is inserted until the BLOCK signal is
inactive and the POWOK signal is active. The BLOCK signal is deactivated when the module lock
mechanism is in the locked position. The POWOK comes from the FCI after power is applied.
Four different types of MTUs can be used. The TU830 Extended MTU and the TU810 (or TU814)
Compact MTU enables wire connection to the devices without additional terminals. The TU812
Compact MTU has a D-Sub 25 pin (male) connector for connection to the process.
Technical Data
Feature
Number of channels
Output range
Over range
15%
Output load
500 ohms(2),
250 - 850 ohms(3)
Rise time
4 ms
Cycle time
2 ms
Propagation delay
6 ms
Resolution
14 bit
91
Feature
Temperature drift
Typ. 30 ppm/C
Max. 60 ppm/C
200 mA
Supervision
(4)
70 mA
3W
Isolation
AE
Safety classification
Protection rating
50V
500V a.c.
Width
45 mm (1.77)
Depth
Height
119 mm (4.7)
Weight
92
L2+
FAULT
RUN
WARNING
OSP
L1+
ZP
#
EMC
prot
O1
ZP
Pos
MBI-2
CPU
5VS
5V
ZD
Power_ok
EMC
prot
O8
ZP
EM
93
Process Connections
Process
Connection
94
TU812
DSub 25 male
connector (1)
TU830
Terminal
+24V d.c.
L1+ (2)
1, 14
L1+ (2)
0V d.c. (ZP)
L1-
2, 15
L1- (2)
B1, B2
Ch1, + Output
C1
C1
A1
16
A1, A2
B3, B4
Ch 2, + Output
C2
C3
A2
17
A3, A4
B5, B6
Ch 3, + Output
C3
C5
A3
18
A5, A6
B7, B8
Ch 4, + Output
C4
C7
A4
19
A7, A8
B9, B10
Ch 5, + Output
C5
C9
A5
20
A9, A10
B11, B12
Ch 6, + Output
C6
C11
A6
21
A11, A12
B13, B14
Process
Connection
TU812
DSub 25 male
connector (1)
TU830
Terminal
Ch 7, + Output
C7
C13
A7
22
A13, A14
B15, B16
Ch 8, + Output
C8
10
C15
A8
23
A15, A16
+24V dc
L2+ (2)
11, 24
L2+ (2)
0V dc (ZP)
L2-
12, 25
L2- (2)
95
Figure A-15 shows the process connections for the Analog Output Module AO810 when installed
on an TU830 Extended MTU.
6.3A
Fuse
D/A
D/A
D/A
D/A
D/A
D/A
D/A
D/A
Process
Device
TU830
AO810
L1+
L1+
L1L1-
UP1
B1
O1
ZP
C1
A1
UP1
B3
O2
ZP
C3
A3
UP1
B5
O3
ZP
C5
A5
UP1
B7
O4
ZP
UP1
C7
A7
B9
O5
ZP
C9
A9
UP1
B11
O6
ZP
C11
A11
UP1
B13
O7
ZP
C13
A13
UP1
B15
O8
ZP
Fuse
0V
Ch1 +
Ch1 -
0 - 20mA
Ch2 +
Ch2 -
0 - 20mA
Ch3 +
Ch3 -
0 - 20mA
Ch4 +
Ch4 -
0 - 20mA
Ch5 +
Ch5 -
0 - 20mA
Ch6 +
Ch6 -
0 - 20mA
Ch7 +
Ch7 -
0 - 20mA
C15
A15
Ch8 +
Ch8 -
0 - 20mA
L2+
L2+
L2L2-
+24V
6.3A
EM
+24V
0V
96
Figure A-16 shows the process connections for the AO810 when installed on a TU810 or TU814
Compact MTU.
Process
Device
TU810
(or TU814)
AO810
L1+
L1+
L1-
+24V
C1
A1
Ch1 +
Ch1 -
0 - 20mA
C2
A2
Ch2 +
Ch2 -
0 - 20mA
C3
A3
Ch3 +
Ch3 -
0 - 20mA
C4
A4
Ch4 +
Ch4 -
0 - 20mA
C5
A5
Ch5 +
Ch5 -
0 - 20mA
C6
A6
Ch6 +
Ch6 -
0 - 20mA
C7
A7
Ch7 +
Ch7 -
0 - 20mA
C8
A8
Ch8 +
Ch8 -
0 - 20mA
0V
UP1
D/A
O1
ZP
UP1
D/A
O2
ZP
UP1
D/A
O3
ZP
UP1
D/A
D/A
O4
ZP
UP1
O5
ZP
UP1
D/A
O6
ZP
UP1
D/A
O7
ZP
UP1
D/A
EM
O8
ZP
L2+
L2+
L2-
+24V
0V
)LJXUH $ AO810 with TU810 or TU814 Compact MTU Process Connections
97
Figure A-17 shows the process connections for the Analog Output Module AO810 when installed
on an TU812 Compact MTU.
TU812
AO810
D/A
D/A
D/A
D/A
D/A
D/A
D/A
UP1 1
UP1 14
14
0V
ZP1 2
ZP1 15
15
3
UP1
Ch1 +
S1 3
O1
ZP
Ch1 -
S2 16
16
UP1
Ch2 +
S3 4
O2
ZP
Ch2 -
S4 17
17
Ch3 +
S5 5
UP1
Ch3 -
S6 18
18
O3
ZP
Ch4 +
S7 6
UP1
Ch4 -
S8 19
19
Ch5 +
S9 7
Ch5 -
S10 20
20
Ch6 +
S11 8
O4
ZP
UP1
O5
ZP
Ch6 -
S12 21
21
UP1
Ch7 +
S13 9
O6
ZP
Ch7 -
S14 22
22
Ch8 +
S15 10
10
Ch8 -
S16 23
23
+24V UP2 11
11
UP1
UP2 24
24
O8
ZP
ZP2 12
12
ZP2 25
25
EM 13
13
UP1
D/A
+24V
O7
ZP
0V
Process
Connection
EM
Note: RL = 250...850 ohms (with power supply
connected to L2+)
Power supply min. = 7.7V+0.023*RL
Power Supply = 19.2 to 30V
RL min = 250 ohms (including all outputs)
98
F
R
W
O
1
EMC protection
DIN rail mounting.
2
Description
AO820
20 mA, 10V Isolated
Four LEDs are used to indicate the state of the device. The RUN
(green) LED indicates that the device is in operational state.
The FAULT (red) LED indicates that the device is in an error state, or a power fault has been
detected. In Not configured state the FAULT LED is turned off after the first valid access to the
module. The WARNING (yellow) LED indicates that there is some kind of process error such as an
open circuit. OSP (yellow) LED indicates that the output values are set to the OSP value.
The module cyclically performs self-diagnostics. Module diagnostics include: Process power supply
supervision causes a module failure if detected. Channel diagnostics include: Fault detection of the
channel. (Only reported on active channels). The error is reported if the output current differ from
the output set value (that is, open wire condition).
99
The outputs of the module will be set to a predetermined value if the OSP-watchdog timer expires or
if the SetOSPState command is received. The watchdog timer is set by the controller and is used for
ModuleBus supervision. The watchdog timer is re-triggered every time the correct node address has
been decoded (or broadcast). If the watchdog timer expires or if the SetOSPState command is
received, the module enters the OSP state and the active outputs (if any) are set to their OSP values
which can be configured as a predefined value or as the last good value sent.
The output values will be kept as long as the module stays in the OSP state. To change the outputs
the module first has to leave this state. When reentering Operational State, the outputs are still kept
with their OSP value until new valid values are written.
The reset circuitry gives a reset signal when the module is inserted until the BLOCK signal is
inactive and the POWOK signal is active. The BLOCK signal is deactivated when the module lock
mechanism is in the locked position. The POWOK comes from the FCI after power is applied.
Four different types of MTUs can be used. The TU830 Extended MTU and the TU810 (or TU814)
Compact MTU enables wire connection to the devices without additional terminals. The TU812
Compact MTU has a D-Sub 25 pin (male) connector for connection to the process.
Technical Data
Feature
100
Number of channels
Over range
15%
2k ohms
Rise time
<0.4 ms
1.2 ms
Propagation delay
<2.4 ms
Feature
Intrinsic error (IEC51-1), Voltage
Max. 0.1%
Resolution
Max. 90 ppm/C
200 mA
100 mA
Power dissipation
(2)
2.8 W
Supervision
Isolation
BC
Safety classification
Protection rating
50V
500V a.c.
Width
45 mm (1.77)
Depth
Height
119 mm (4.7)
Weight
101
FAULT
RUN
WARNING
OSP
EMC
protect
S/H
O1I+
O1U-
Current sense
O1I-
ZP1
CPU
EM
DAT+
DATCLK+
CLK5VS
5V
#
MBI-2
ModuleBus
Pos
0V
+24V
O4U+
EMC
protect
Amp
O4IO4U-
+0V24
Block
Power_ok
Current sense
O4I-
ZP4
EM
102
Process Connections
Process Connection
TU810
(or TU814)
Terminal
TU812
D-Sub 25 male
Connector (1)
TU830
Terminal
Not used
L1+ (2)
1, 14
L1+ (2)
Not used
L1-
2, 15
L1- (2)
B1, B2
C1
C1
B1
16
C2
A1
A1, A2
B3, B4
C2
C3
B2
17
C4
A2
A3, A4
B5, B6
C3
C5
B3
18
C6
A3
A5, A6
B7, B8
C4
C7
B4
19
C8
A4
A7, A8
B9, B10
C5
C9
103
Process Connection
TU810
(or TU814)
Terminal
TU812
D-Sub 25 male
Connector (1)
TU830
Terminal
B5
20
C10
A5
A9, A10
B11, B12
C6
C11
B6
21
C12
A6
A11, A12
B13, B14
C7
C13
B7
22
C14
A7
A13, A14
B15, B16
C8
10
C15
B8
23
C16
A8
A15, A16
Not used
L2+ (2)
11, 24
L2+ (2)
Not used
L2-
12, 25
L2- (2)
104
Figure A-18 shows the process connections for the Bipolar Analog Output Module AO820 when
installed on an TU830 Extended MTU.
Process
Device
TU830
AO820
6.3A
Fuse
L1+
L1+
L1L1-
O1I
ZP1
C1
C2
Ch1 I+
Ch1 -
O1U
ZP1
C3
C4
Ch1 V+
Ch1 -
O2I
ZP2
C5
C6
Ch2 I+
Ch2 -
O2U
ZP2
C7
C8
Ch2 V+
Ch2 -
D/A
D/A
D/A
D/A
RL = <550 for
current outputs
O3I
ZP3
C9
C10
Ch3 I+
Ch3 -
O3U
ZP3
C11
C12
Ch3 V+
Ch3 -
O4I
ZP4
C13
C14
Ch4 I+
Ch4 -
O4U
ZP4
C15
C16
Ch4 V+
Ch4 -
20mA
0 - 20mA
10V
0 - 10V
6.3A
Fuse
EM
L2+
L2+
L2L2-
RL = >2K for
voltage outputs
105
Figure A-19 shows the process connections for the AO820 when installed on a TU810 or TU814
Compact MTU.
Process
Device
TU810
(or TU814)
AO820
L1+
L1+
L1-
RL = <550 for
current outputs
O1I
ZP1
C1
B1
Ch1 I+
Ch1 -
O1U
ZP1
C2
B2
Ch1 V+
Ch1 -
O2I
ZP2
C3
B3
Ch2 I+
Ch2 -
O2U
ZP2
C4
B4
Ch2 V+
Ch2 -
20mA
D/A
0 - 20mA
D/A
D/A
D/A
EM
O3I
ZP3
C5
B5
Ch3 I+
Ch3 -
O3U
ZP3
C6
B6
Ch3 V+
Ch3 -
O4I
ZP4
C7
B7
Ch4 I+
Ch4 -
O4U
ZP4
C8
B8
Ch4 V+
Ch4 -
L2+
L2+
L2-
10V
0 - 10V
RL = >2K for
voltage outputs
)LJXUH $ AO820 with TU810 or TU814 Compact MTU Process Connections
106
Figure A-19 shows the process connections for the AO820 when installed on a TU812 Compact
MTU
TU812
AO820
L1+
+24V UP1 1
L1-
UP1 14
14
0V
O1I
ZP1
C1
B1
Ch1 I+
Ch1 -
O1U
ZP1
C2
B2
Ch1 V+
Ch1 -
D/A
O2I
ZP2
C3
B3
Ch2 I+
Ch2 -
D/A
O2U
ZP2
O3I
ZP3
D/A
O3U
ZP3
O4I
ZP4
D/A
O4U
ZP4
C4
B4
C5
B5
C6
B6
C7
B7
C8
B8
Ch2 V+
Ch2 Ch3 I+
Ch3 Ch3 V+
Ch3 -
Ch4 I+
Ch4 Ch4 V+
Ch4 L2+
EM
L2+
L2-
ZP1 2
ZP1 15
15
S1 3
S2 16
16
S3 4
S4 17
17
S5 5
S6 18
18
S7 6
S8 19
19
S9 7
S10 20
20
S11 8
S12 21
21
S13 9
S14 22
22
S15 10
10
S16 23
23
+24V UP2 11
11
UP2 24
24
ZP2 12
12
0V ZP2 25
25
EM 13
13
Process
Connection
107
EMC protection
DIN rail mounting.
S 1 2 3 4 5 6 7 8 9 10 1112 13 14 15 16
STATUS
Description
DI801
24V 0.5A
L+ L- 24V
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
108
The input channels can be digitally filtered. The different filter times that can be achieved are
2, 4, 8 and 16 ms. This means that noise pulses shorter than the filter time will be filtered out and
pulses longer than 3, 6, 12 and 24 ms will get through the filter.
Technical Data
Rated voltage
(process power supply range)
24V d.c.
(18 to 30V d.c.)
15 to 30V
-30 to +5V
Input Impedance
3.5 k
2, 4, 8, 16 ms
DI801
Digital Input Module
channel 16
70 mA
2.2 W
Isolation
Safety classification
Protection rating
50V
500V a.c.
109
DI801
Digital Input Module
Width
86.1 mm (3.4)
Depth
58.5 mm (2.3)
Height
110 mm (4.33)
Weight
EMCBARRIER
CH 1
I1
CH 2
I2
CH 15
.
I15
CH 16
I16
.
STATUS
MBI
+5V
POWER-OK
0V
DAT
DAT-N
POS0-9
BLOCK
L-
EM
110
Process Connections
Process
Terminal
Ch1 Input
Ch 2 Input
Ch 3 Input
Ch 4 Input
Ch 5 Input
Ch 6 Input
Ch 7 Input
Ch 8 Input
Ch 9 Input
Ch 10 Input
10
Ch 11 Input
11
Ch 12 Input
12
Ch 13 Input
13
Ch 14 Input
14
Ch 15 Input
15
Ch 16 Input
16
111
Process
DI801
+24V
0V
EM
112
The DI810 is a 16 channel 24V digital input module for the S800 I/O.
This module has 16 digital inputs. The input voltage range is 18 to
30 volt d.c. and the input current is 6 mA at 24V. The inputs are
divided into two individually isolated groups with eight channels and
one voltage supervision input in each group.
Every input channel consists of current limiting components, EMC
protection components, input state indication LED and optical
isolation barrier.
F
R
W
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
DI810
Three LEDs indicate module status Fault (Red), Run (Green) and
24V
Warning (Yellow). One LED (Yellow) per channel (16) indicate input
state (On = 1 and Off = 0). The RUN LED indicates normal operation
and the WARNING LED indicates if any error input is active.
The FAULT LED indicates that the module is in Init state or Not
configured state. In Not Configured state the FAULT LED is turned off after the first valid access to
the module.
The process voltage supervision input gives an error signal if the voltage disappears, and the
Warning LED turns on. The error signal can be read via the ModuleBus.
The reset circuitry gives a reset signal when the module is inserted until the BLOCK signal is
inactive and the POWOK signal is active. The BLOCK signal is deactivated when the module lock
mechanism is in the locked position. The POWOK comes from the FCI after power is applied.
113
The input channels can be digitally filtered. The different filter times that can be achieved are
2, 4, 8 and 16 ms. This means that noise pulses shorter than the filter time will be filtered out and
pulses longer than 3, 6, 12 and 24 ms will get through the filter.
Five different types of MTUs can be used. The TU830 Extended MTU enables three wire
connection to the devices without additional terminals. The TU810 (or TU814) Compact MTU has
terminals for 24V process voltage supervision inputs, but requires external terminals for distribution
of 24V power supply to the devices. The extended MTU, TU838, provides a fuse (3A max.) per two
channels for process power out. The TU812 Compact MTU has a D-Sub 25 pin (male) connector for
connection to the process.
Technical Data
114
DI810
Digital Input Module
Number of channels
Rated voltage
(process power supply range)
24V d.c.
(18 to 30V d.c.)
15 to 30V
-30 to +5V
6 mA @ 24V d.c.
Input Impedance
3.5 k
2, 4, 8, 16 ms
50 mA
1.8 W
Isolation
DI810
Digital Input Module
AA
Safety classification
Protection rating
50V
500V a.c.
Width
45 mm (1.77)
Depth
97 mm (3.8), 106 mm
(4.2) including connector
Height
119 mm (4.7)
Weight
115
GROUP 1
BIC
CH 2
.
.
.
CH 8
L1+
I2
.
.
.
L1+
I8
EMCBARRIER
FAULT
RUN
WARNING
MBI-1
ASIC
X1
0V
DAT
DAT-N
RESET
ModuleBus Connector
+5VI
+5V
POWER-OK
24V SUPERVISION
ERROR 1-8
L1-
Process Connector
CH 1
L1+
U1
I1
RS-485
GROUP 2
POS0-9
BLOCK
8
/ CH 9-16
EEPROM
ERROR 9-16
EMCBARRIER
8
/
L2+
L2+
I 9-16
24V SUPERVISION
L2-
EM
116
Process Connections
Process
Connection
TU812
D-Sub 25
Male
Connector (1)
TU830
Terminal
TU838
Terminal
+24V d.c.
L1+ (2)
1, 14
L1+ (2)
L1+ (2)
0V d.c.
L1-
2, 15
L1- (2)
L1- (2)
Ch1/Ch 2, L1+
B1, B2
A1 (F1)
Ch1 Input
C1
C1
B1
Ch 2 Input
B1
16
C2
B2
Ch1/Ch2, L1-
A1
A1, A2
A2
Ch 3/Ch 4, L1+
B3, B4
A3 (F2)
Ch 3 Input
C2
C3
B3
Ch 4 Input
B2
17
C4
B4
Ch 3/Ch 4, L1-
A2
A3, A4
A4
Ch 5/Ch 6, L1+
B5, B6
A5 (F3)
Ch 5 Input
C3
C5
B5
Ch 6 Input
B3
18
C6
B6
Ch 5/Ch 6, L1-
A3
A5, A6
A6
Ch 7/Ch 8, L1+
B7, B8
A7 (F4)
Ch 7 Input
C4
C7
B7
Ch 8 Input
B4
19
C8
B8
Ch 7/Ch8, L1-
A4
A7, A8
A8
B9, B10
A9 (F5)
Ch 9 Input
C5
C9
B9
117
Process
Connection
TU812
D-Sub 25
Male
Connector (1)
TU830
Terminal
TU838
Terminal
Ch 10 Input
B5
20
C10
B10
A5
A9, A10
A10
B11, B12
A11 (F6)
Ch 11 Input
C6
C11
B11
Ch 12 Input
B6
21
C12
B12
A6
A11, A12
A12
B13, B14
A13 (F7)
Ch 13 Input
C7
C13
B13
Ch 14 Input
B7
22
C14
B14
A7
A13, A14
A14
B15, B16
A15 (F8)
Ch 15 Input
C8
10
C15
B15
Ch 16 Input
B8
23
C16
B16
Ch 15/Ch16, L2-
A8
A15, A16
A16
+24V d.c.
L2+ (2)
11, 24
L2+ (2)
L2+ (2)
0V d.c.
L2-
12, 25
L2- (2)
L2- (2)
118
Figure A-22 shows the process connections for the Digital Input Module DI810 when installed on
an TU830 Extended MTU.
Process
TU830
+24V
6.3 A
L1+
Ch1
Ch2
L1-
L1+
L1+
L1L1B1,B2
C1
C2
A1,A2
L1+
Ch3
Ch4
L1-
B3,B4
C3
C4
A3,A4
L1+
I3
I4
L1-
L1+
Ch5
Ch6
L1-
B5,A6
C5
C6
A5,A6
L1+
I5
I6
L1-
L1+
Ch7
Ch8
L1L2+
Ch9
Ch10
L2-
B7,B8
C7
C8
A7,A8
B9,B10
C9
C10
A9,A10
L1+
I7
I8
L1L2+
I9
I10
L2-
L2+
Ch11
Ch12
L2-
B11,B12
C11
C12
A11,A12
L2+
I11
I12
L2-
L2+
Ch13
Ch14
L2L2+
Ch15
Ch16
L2-
B13,B14
C13
C14
A13,A14
B15,A16
C15
C16
A15,A16
L2+
I13
I14
L2L2+
I15
I16
L2-
+24V
L2+
L2+
L2L2-
0V
DI810
0V
Supervise
Fuse
L1+
I1
I2
L1-
6.3 A
Supervise
Fuse
EM
119
Figure A-23 shows the process connections for the Digital Input Module DI810 when installed on
an TU838 Extended MTU.
Process
TU838
+24V
0V
L1+
L1+
L1L1-
L1+
Ch1
Ch2
L1-
A1
B1
B2
A2
L1+
Ch3
Ch4
L1-
A3
B3
B4
A4
L1+
Ch5
Ch6
L1-
A5
B5
B6
A6
L1+
Ch7
Ch8
L1L2+
Ch9
Ch10
L2-
A7
B7
B8
A8
L2+
Ch11
Ch12
L2-
A11
B11
B12
A12
L2+
Ch13
Ch14
L2L2+
Ch15
Ch16
L2-
A13
B13
B14
A14
A15
B15
B16
A16
+24V
0V
A9
B9
B10
A10
L2+
L2+
L2L2-
DI810
Supervise
F1
L1+
I1
I2
L1-
F2
L1+
I3
I4
L1-
F3
F4
F5
F6
F7
F8
L1+
I5
I6
L1L1+
I7
I8
L1L2+
I9
I10
L2L2+
I11
I12
L2L2+
I13
I14
L2L2+
I15
I16
L2Supervise
EM
120
Figure A-24 shows the process connections for the DI810 when installed on a TU810 or TU814
Compact MTU.
Process
TU810
(or TU814)
+24V
L1+
L1+
L1-
0V
C1
B1
A1
L1+
I1
I2
L1-
Ch3
Ch4
L1-
C2
B2
A2
L1+
I3
I4
L1-
Ch5
Ch6
L1-
C3
B3
A3
L1+
I5
I6
L1-
Ch7
Ch8
L1-
C4
B4
A4
Ch9
Ch10
L2-
C5
B5
A5
L1+
I7
I8
L1L2+
I9
I10
L2-
Ch11
Ch12
L2-
C6
B6
A6
L2+
I11
I12
L2-
Ch13
Ch14
L2-
C7
B7
A7
Ch15
Ch16
L2-
C8
B8
A8
+24V
0V
Supervise
Ch1
Ch2
L1+
DI810
L2+
I13
I14
L2L2+
I15
I16
L2-
L2+
L2+
L2-
Supervise
EM
)LJXUH $ DI810 with TU810 or TU814 Compact MTU Process Connections
121
Figure A-25 shows the process connections for the DI810 when installed on a TU812 Compact
MTU.
TU812
Process
Connection
1 UP1 +24V
14
14 UP1
2 ZP1
15
15 ZP1
3 S1
Ch1
16
16 S2
Ch2
4 S3
Ch3
17
17 S4
Ch4
5 S5
Ch5
18
18 S6
Ch6
6 S7
Ch7
19
19 S8
Ch8
7 S9
Ch9
20
20 S10
Ch10
8 S11
Ch11
21
21 S12
Ch12
9 S13
Ch13
22
22 S14
Ch14
10
10 S15
Ch15
23
23 S16
Ch16
11
11 UP2
+24V
24
24 UP2
12
12 ZP2 0V
25
25 ZP2
13
13 EM
DI810
Supervise
0V
L1+
I1
I2
L1L1+
I3
I4
L1L1+
I5
I6
L1L1+
I7
I8
L1L2+
I9
I10
L2L2+
I11
I12
L2L2+
I13
I14
L2L2+
I15
I16
L2Supervise
EM
122
The DI811 is a 16 channel 48V digital input module for the S800 I/O.
This module has 16 digital inputs. The input signal voltage range is
36 to 60 volt d.c. and the input current is 4 mA at 48V. The inputs are
divided into two individually isolated groups with eight channels and
one voltage supervision input in each group.
Every input channel consists of current limiting components, EMC
protection components, input state indication LED and optical
isolation barrier.
F
R
W
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Three LEDs indicate module status Fault (Red), Run (Green) and
Warning (Yellow). One LED (Yellow) per channel (16) indicate input
state (On = 1 and Off = 0). The RUN LED indicates normal operation
and the WARNING LED indicates if any error input is active.
The FAULT LED indicates that the module is in Init state or Not
configured state. In Not Configured state the FAULT LED is turned off after the first valid access to
the module.
The process voltage supervision input gives an error signal if the voltage disappears, and the
Warning LED turns on. The error signal can be read via the ModuleBus.
The reset circuitry gives a reset signal when the module is inserted until the BLOCK signal is
inactive and the POWOK signal is active. The BLOCK signal is deactivated when the module lock
mechanism is in the locked position. The POWOK comes from the FCI after power is applied.
123
The input channels can be digitally filtered. The different filter times that can be achieved are
2, 4, 8 and 16 ms. This means that noise pulses shorter than the filter time will be filtered out and
pulses longer than 3, 6, 12 and 24 ms will get through the filter.
Five different types of MTUs can be used. The TU830 Extended MTU enables three wire
connection to the devices without additional terminals. The TU810 (or TU814) Compact MTU has
terminals for 48V process voltage supervision inputs, but requires external terminals for distribution
of 48V power supply to the devices. The extended MTU, TU838, provide a fuse (3A max.) per two
channels for process power out. The TU812 Compact MTU has a D-Sub 25 pin (male) connector for
connection to the process.
Technical Data
124
DI811
Digital Input Module
Number of channels
Rated voltage
(process power supply range)
48V d.c.
(36 to 60 V d.c.)
30 to 60 V
-60 to +10 V
4 mA @ 48V d.c.
Input Impedance
11 k
2, 4, 8, 16 ms
50 mA
2.7 W
Isolation
DI811
Digital Input Module
BD
Safety classification
Protection rating
50V
500V a.c.
Width
45 mm (1.77)
Depth
97 mm (3.8), 106 mm
(4.2) including connector
Height
119 mm (4.7)
Weight
125
X2
GROUP 1
BIC
CH 2
.
.
.
CH 8
L1+
I2
.
.
.
L1+
I8
EMCBARRIER
FAULT
RUN
WARNING
MBI-1
ASIC
X1
0V
DAT
DAT-N
RESET
ModuleBus Connector
+5VI
+5V
POWER-OK
48V SUPERVISION
ERROR 1-8
L1-
Process Connector
CH 1
L1+
U1
I1
RS-485
GROUP 2
POS0-9
BLOCK
8
/ CH 9-16
EEPROM
ERROR 9-16
EMCBARRIER
8
/
L2+
L2+
I 9-16
48V SUPERVISION
L2-
EM
126
Process Connections
Process
Connection
TU812
D-Sub 25
male
Connector (1)
TU830
Terminal
TU838
Terminal
+48V d.c.
L1+ (2)
1, 14
L1+ (2)
L1+ (2)
0V d.c.
L1-
2, 15
L1- (2)
L1- (2)
Ch1/Ch 2, L1+
B1, B2
A1 (F1)
Ch1 Input
C1
C1
B1
Ch 2 Input
B1
16
C2
B2
Ch1/Ch2, L1-
A1
A1, A2
A2
Ch 3/Ch 4, L1+
B3, B4
A3 (F2)
Ch 3 Input
C2
C3
B3
Ch 4 Input
B2
17
C4
B4
Ch 3/Ch 4, L1-
A2
A3, A4
A4
Ch 5/Ch 6, L1+
B5, B6
A5 (F3)
Ch 5 Input
C3
C5
B5
Ch 6 Input
B3
18
C6
B6
Ch 5/Ch 6, L1-
A3
A5, A6
A6
Ch 7/Ch 8, L1+
B7, B8
A7 (F4)
Ch 7 Input
C4
C7
B7
Ch 8 Input
B4
19
C8
B8
Ch 7/Ch8, L1-
A4
A7, A8
A8
B9, B10
A9 (F5)
Ch 9 Input
C5
C9
B9
127
Process
Connection
TU812
D-Sub 25
male
Connector (1)
TU830
Terminal
TU838
Terminal
Ch 10 Input
B5
20
C10
B10
A5
A9, A10
A10
B11, B12
A11 (F6)
Ch 11 Input
C6
C11
B11
Ch 12 Input
B6
21
C12
B12
A6
A11, A12
A12
B13, B14
A13 (F7)
Ch 13 Input
C7
C13
B13
Ch 14 Input
B7
22
C14
B14
A7
A13, A14
A14
B15, B16
A15 (F8)
Ch 15 Input
C8
10
C15
B15
Ch 16 Input
B8
23
C16
B16
Ch 15/Ch16, L2-
A8
A15, A16
A16
+48V d.c.
L2+ (2)
11, 24
L2+ (2)
L2+ (2)
0V d.c.
L2-
12, 25
L2- (2)
L2- (2)
128
Figure A-26 shows the process connections for the Digital Input Module DI811 when installed on an
TU830 Extended MTU.
Process
TU830
+48V
6.3 A
L1+
Ch1
Ch2
L1-
L1+
L1+
L1L1B1,B2
C1
C2
A1,A2
L1+
Ch3
Ch4
L1-
B3,B4
C3
C4
A3,A4
L1+
I3
I4
L1-
L1+
Ch5
Ch6
L1-
B5,A6
C5
C6
A5,A6
L1+
I5
I6
L1-
L1+
Ch7
Ch8
L1L2+
Ch9
Ch10
L2-
B7,B8
C7
C8
A7,A8
B9,B10
C9
C10
A9,A10
L1+
I7
I8
L1L2+
I9
I10
L2-
L2+
Ch11
Ch12
L2-
B11,B12
C11
C12
A11,A12
L2+
I11
I12
L2-
L2+
Ch13
Ch14
L2L2+
Ch15
Ch16
L2-
B13,B14
C13
C14
A13,A14
B15,A16
C15
C16
A15,A16
L2+
I13
I14
L2L2+
I15
I16
L2-
+48V
L2+
L2+
L2L2-
0V
DI811
0V
Supervise
Fuse
L1+
I1
I2
L1-
6.3 A
Supervise
Fuse
EM
129
Figure A-27 shows the process connections for the Digital Input Module DI811 when installed on an
TU838 Extended MTU.
Process
TU838
+48V
0V
L1+
L1+
L1L1-
L1+
Ch1
Ch2
L1-
A1
B1
B2
A2
L1+
Ch3
Ch4
L1-
A3
B3
B4
A4
L1+
Ch5
Ch6
L1-
A5
B5
B6
A6
L1+
Ch7
Ch8
L1L2+
Ch9
Ch10
L2-
A7
B7
B8
A8
L2+
Ch11
Ch12
L2-
A11
B11
B12
A12
L2+
Ch13
Ch14
L2L2+
Ch15
Ch16
L2-
A13
B13
B14
A14
A15
B15
B16
A16
+48V
0V
A9
B9
B10
A10
L2+
L2+
L2L2-
DI811
Supervise
F1
L1+
I1
I2
L1-
F2
L1+
I3
I4
L1-
F3
F4
F5
F6
F7
F8
L1+
I5
I6
L1L1+
I7
I8
L1L2+
I9
I10
L2L2+
I11
I12
L2L2+
I13
I14
L2L2+
I15
I16
L2Supervise
EM
130
Figure A-28 shows the process connections for the DI811 when installed on a TU810 or TU814
Compact MTU.
Process
TU810
(or TU814)
+48V
L1+
L1+
L1-
0V
C1
B1
A1
L1+
I1
I2
L1-
Ch3
Ch4
L1-
C2
B2
A2
L1+
I3
I4
L1-
Ch5
Ch6
L1-
C3
B3
A3
L1+
I5
I6
L1-
Ch7
Ch8
L1-
C4
B4
A4
Ch9
Ch10
L2-
C5
B5
A5
L1+
I7
I8
L1L2+
I9
I10
L2-
Ch11
Ch12
L2-
C6
B6
A6
L2+
I11
I12
L2-
Ch13
Ch14
L2-
C7
B7
A7
Ch15
Ch16
L2-
C8
B8
A8
+48V
0V
Supervise
Ch1
Ch2
L1+
DI811
L2+
L2+
L2-
L2+
I13
I14
L2L2+
I15
I16
L2Supervise
EM
)LJXUH $ DI811 with TU810 or TU814 Compact MTU Process Connections
131
Figure A-28 shows the process connections for the DI811 when installed on a TU812 Compact
MTU
TU812
Process
Connection
1 UP1 +24V
14
14 UP1
2 ZP1
15
15 ZP1
3 S1
Ch1
16
16 S2
Ch2
4 S3
Ch3
17
17 S4
Ch4
5 S5
Ch5
18
18 S6
Ch6
6 S7
Ch7
19
19 S8
Ch8
7 S9
Ch9
20
20 S10
Ch10
8 S11
Ch11
21
21 S12
Ch12
9 S13
Ch13
22
22 S14
Ch14
10
10 S15
Ch15
23
23 S16
Ch16
11
11 UP2 +24V
24
24 UP2
12
12 ZP2 0V
25
25 ZP2
13
13 EM
DI811
Supervise
0V
L1+
I1
I2
L1L1+
I3
I4
L1L1+
I5
I6
L1L1+
I7
I8
L1L2+
I9
I10
L2L2+
I11
I12
L2L2+
I13
I14
L2L2+
I15
I16
L2Supervise
EM
132
Description
The DI814 is a 16 channel 24V digital input module with current
source for the S800 I/O. The input voltage range is 18 to 30 volt dc and
the input current source is 6 mA at 24V. The inputs are divided into
two individually isolated groups with eight channels and one voltage
supervision input in each group.
Every input channel consists of current limiting components, EMC
protection components, input state indication LED and optical
isolation barrier.
F
R
W
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Three LEDs indicate module status Fault (Red), Run (Green) and
Warning (Yellow). One LED (Yellow) per channel (16) indicate input
state (On = 1 and Off = 0). The RUN LED indicates normal operation
and the WARNING LED indicates if any error input is active.
The FAULT LED indicates that the module is in Init state or Not
configured state. In Not Configured state the FAULT LED is turned off
after the first valid access to the module.
The process voltage supervision input gives an error signal if the voltage disappears, and the
Warning LED turns on. The error signal can be read via the ModuleBus.
The reset circuitry gives a reset signal when the module is inserted until the BLOCK signal is
inactive and the POWOK signal is active. The BLOCK signal is deactivated when the module lock
mechanism is in the locked position. The POWOK comes from the FCI after power is applied.
133
The input channels can be digitally filtered. The different filter times that can be achieved are
2, 4, 8 and 16 ms. This means that noise pulses shorter than the filter time will be filtered out and
pulses longer than 3, 6, 12 and 24 ms will get through the filter.
Five different types of MTUs can be used. The TU830 Extended MTU enables three wire
connection to the devices without additional terminals. The TU810 (or TU814) Compact MTU has
terminals for 24V process voltage supervision inputs, but requires external terminals for distribution
of 24V power supply to the devices. The extended MTU, TU838, provide a fuse (3A max.) per two
channels for process power out. The TU812 Compact MTU has a D-Sub 25 pin (male) connector for
connection to the process.
Technical Data
134
DI814
Digital Input Module
Number of channels
Rated voltage
(process power supply range)
24V d.c.
(18 to 30V d.c.)
15 to 30 V
-30 to +5 V
6 mA @ 24V d.c.
Input Impedance
3.5 k
2, 4, 8, 16 ms
50 mA
Power dissipation(1)
1.8 W
Isolation
DI814
Digital Input Module
BE
Safety classification
Protection rating
50V
500V a.c.
Width
45 mm (1.77)
Depth
97 mm (3.8), 106 mm
(4.2) including connector
Height
119 mm (4.7)
Weight
135
X2
GROUP 1
UP1
U1
EMCBARRIER
CH 1
FAULT
I1
U2
RUN
WARNING
MBI-1
X1
ASIC
I8
24V SUPERVISION
ERROR 1-8
ZP1
DAT+
DAT-
RS-485
Process Connector
Modulebus Connector
POWER-OK
0V
RESET
+5VI
+5V
I2
.
.
.
U18
CH 2
.
.
.
CH 8
CLK+
RS-485
CLKPOS0-6
BLOCK
EEPROM
GROUP 2
UP2
U9-16
EMCBARRIER
8 CH 9-16
/
ERROR 9-16
8
/
I 9-16
24V SUPERVISION
ZP2
EM
136
Process Connections
Process
Connection
TU812
D-Sub 25
male
Connector (1)
TU830
Terminal
TU838
Terminal
+24V d.c.
L1+ (2)
1, 14
L1+ (2)
L1+ (2)
0V d.c.
L1-
2, 15
L1- (2)
L1- (2)
Ch1/Ch 2, L1+
B1, B2
A1 (F1)
Ch1 Input
C1
C1
B1
Ch 2 Input
B1
16
C2
B2
Ch1/Ch2, L1-
A1
A1, A2
A2
Ch 3/Ch 4, L1+
B3, B4
A3 (F2)
Ch 3 Input
C2
C3
B3
Ch 4 Input
B2
17
C4
B4
Ch 3/Ch 4, L1-
A2
A3, A4
A4
Ch 5/Ch 6, L1+
B5, B6
A5 (F3)
Ch 5 Input
C3
C5
B5
Ch 6 Input
B3
18
C6
B6
Ch 5/Ch 6, L1-
A3
A5, A6
A6
Ch 7/Ch 8, L1+
B7, B8
A7 (F4)
Ch 7 Input
C4
C7
B7
Ch 8 Input
B4
19
C8
B8
Ch 7/Ch8, L1-
A4
A7, A8
A8
B9, B10
A9 (F5)
Ch 9 Input
C5
C9
B9
137
Process
Connection
TU812
D-Sub 25
male
Connector (1)
TU830
Terminal
TU838
Terminal
Ch 10 Input
B5
20
C10
B10
A5
A9, A10
A10
B11, B12
A11 (F6)
Ch 11 Input
C6
C11
B11
Ch 12 Input
B6
21
C12
B12
A6
A11, A12
A12
B13, B14
A13 (F7)
Ch 13 Input
C7
C13
B13
Ch 14 Input
B7
22
C14
B14
A7
A13, A14
A14
B15, B16
A15 (F8)
Ch 15 Input
C8
10
C15
B15
Ch 16 Input
B8
23
C16
B16
Ch 15/Ch16, L2-
A8
A15, A16
A16
+24V d.c.
L2+ (2)
11, 24
L2+ (2)
L2+ (2)
0V d.c.
L2-
12, 25
L2- (2)
L2- (2)
138
Figure A-30 shows the process connections for the Digital Input Module DI814 (current sourcing)
when installed on an TU830 Extended MTU.
Process
TU830
+24V
0V
L1+
L1+
L1L1-
DI814
6.3 A
Supervise
Fuse
L1+
Ch1
Ch2
L1-
B1,B2
C1
C2
A1,A2
L1+
I1
I2
L1-
L1+
Ch3
Ch4
L1-
B3,B4
C3
C4
A3,A4
L1+
I3
I4
L1-
L1+
Ch5
Ch6
L1-
B5,A6
C5
C6
A5,A6
L1+
I5
I6
L1-
L1+
Ch7
Ch8
L1L2+
Ch9
Ch10
L2-
B7,B8
C7
C8
A7,A8
B9,B10
C9
C10
A9,A10
L1+
I7
I8
L1L2+
I9
I10
L2-
L2+
Ch11
Ch12
L2-
B11,B12
C11
C12
A11,A12
L2+
I11
I12
L2-
L2+
Ch13
Ch14
L2L2+
Ch15
Ch16
L2-
B13,B14
C13
C14
A13,A14
B15,A16
C15
C16
A15,A16
L2+
I13
I14
L2L2+
I15
I16
L2-
+24V
L2+
L2+
L2L2-
0V
6.3 A
Supervise
Fuse
EM
139
Figure A-31 shows the process connections for the Digital Input Module DI814 (current sourcing)
when installed on an TU838 Extended MTU.
Process
TU838
+24V
0V
L1+
L1+
L1L1-
L1+
Ch1
Ch2
L1-
A1
B1
B2
A2
L1+
Ch3
Ch4
L1-
A3
B3
B4
A4
L1+
Ch5
Ch6
L1-
A5
B5
B6
A6
L1+
Ch7
Ch8
L1L2+
Ch9
Ch10
L2-
A7
B7
B8
A8
L2+
Ch11
Ch12
L2-
A11
B11
B12
A12
L2+
Ch13
Ch14
L2L2+
Ch15
Ch16
L2-
A13
B13
B14
A14
A15
B15
B16
A16
+24V
0V
A9
B9
B10
A10
L2+
L2+
L2L2-
DI814
Supervise
F1
L1+
I1
I2
L1-
F2
L1+
I3
I4
L1-
F3
F4
F5
F6
F7
F8
L1+
I5
I6
L1L1+
I7
I8
L1L2+
I9
I10
L2L2+
I11
I12
L2L2+
I13
I14
L2L2+
I15
I16
L2Supervise
EM
140
Figure A-32 shows the process connections for the DI814 when installed on a TU810 or TU814
Compact MTU.
Process
TU810
(or TU814)
+24V
L1+
L1+
L1-
0V
C1
B1
A1
L1+
I1
I2
L1-
Ch3
Ch4
L1-
C2
B2
A2
L1+
I3
I4
L1-
Ch5
Ch6
L1-
C3
B3
A3
L1+
I5
I6
L1-
Ch7
Ch8
L1-
C4
B4
A4
Ch9
Ch10
L2-
C5
B5
A5
L1+
I7
I8
L1L2+
I9
I10
L2-
Ch11
Ch12
L2-
C6
B6
A6
L2+
I11
I12
L2-
Ch13
Ch14
L2-
C7
B7
A7
Ch15
Ch16
L2-
C8
B8
A8
+24V
0V
Supervise
Ch1
Ch2
L1-
DI814
L2+
L2+
L2-
L2+
I13
I14
L2L2+
I15
I16
L2Supervise
EM
)LJXUH $ DI814 with TU810 or TU814 Compact MTU Process Connections
141
Figure A-33 shows the process connections for the DI814 when installed on a TU812 Compact
MTU.
TU812
Process
Connection
1 UP1 +24V
14
14 UP1
2 ZP1
15
15 ZP1
3 S1
Ch1
16
16 S2
Ch2
4 S3
Ch3
17
17 S4
Ch4
5 S5
Ch5
18
18 S6
Ch6
6 S7
Ch7
19
19 S8
Ch8
7 S9
Ch9
20
20 S10
Ch10
8 S11
Ch11
21
21 S12
Ch12
9 S13
Ch13
22
22 S14
Ch14
10
10 S15
Ch15
23
23 S16
Ch16
11
11 UP2 +24V
24
24 UP2
12
12 ZP2 0V
25
25 ZP2
13
13 EM
DI814
Supervise
0V
L1+
I1
I2
L1L1+
I3
I4
L1L1+
I5
I6
L1L1+
I7
I8
L1L2+
I9
I10
L2L2+
I11
I12
L2L2+
I13
I14
L2L2+
I15
I16
L2Supervise
EM
142
F
R
W
1
2
EMC protection
DIN rail mounting.
Description
The DI820 is an 8 channel 120V a.c./d.c. digital input module for the
S800 I/O. This module has 8 digital inputs. The a.c. input voltage
range is 77 - 130 volt and the input current is 10 mA at 120V a.c.
The d.c. input range is 75 - 145V and the input current is 2.8 mA at
110V. The inputs are individually isolated.
5
6
7
8
DI820
120V a.c.
Three LEDs indicate module status Fault (Red), Run (Green) and
Warning (Yellow). One LED (Yellow) per channel (8) indicate input
state (On = 1 and Off = 0). The RUN LED indicates normal operation
and the WARNING LED indicates if any error input is active. The FAULT LED indicates that the
module is in Init state or Not configured state. In Not Configured state the FAULT LED is turned off
after the first valid access to the module.
Channel 1 can be used as voltage supervision input for channels 2 - 4, and channel 8 can be used as
voltage supervision input for channels 5 - 7.
If the voltage connected to channel 1 or 8 disappears, the error inputs are activated and the Warning
LED turns on. The error signal can be read from the ModuleBus. This supervision can be enabled/
disabled with a parameter. If the error inputs are disabled channel 1 and 8 can be used as normal
input channels.
143
The reset circuitry gives a reset signal when the module is inserted until the BLOCK signal is
inactive and the POWOK signal is active. The BLOCK signal is deactivated when the module lock
mechanism is in the locked position. The POWOK comes from the FCI after power is applied.
The input channels can be digitally filtered. The different filter times that can be achieved are
2, 4, 8 and 16 ms. This means that noise pulses shorter than the filter time will be filtered out and
pulses longer than 3, 6, 12 and 24 ms will get through the filter.
Two different types of MTUs can be used, TU831 Extended MTU and TU811 Compact MTU both
have two terminals per channel.
Technical Data
Feature
Number of channels
Rated voltage
(process power supply range)
120V a.c.
(77 to 130V a.c.)
110V d.c.
(75 to 145V d.c.)
144
77 to 130V
+75 to 145V d.c.
0 to 30V a.c.
+0 to 20Vd.c.
10 mA ac @ 120V a.c.
2.8 mA dc @110V d.c.
4765 Hz
Impedance
12 k (a.c.)
39 K (d.c.)
3, 6, 12, 24 ms
DI820
Digital Input Module
5/18 ms
2 channels, 1 and 8
50 mA
Power dissipation(1)
2.8 W
Isolation
Individually isolated
channels (RIV=250V)
TU811 or TU831
AB
Safety classification
Protection rating
250V
2000V a.c.
Width
45 mm (1.77)
Depth
97 mm (3.8), 106 mm
(4.2) including connector
Height
119 mm (4.7)
Weight
145
BIC
X2
INPUT CHANNELS
FAULT
Rectifiers and
filters
RUN
WARNING
I 1.1
I 1.2
CH 1
E2-4
X1
I 2.1
I 2.2
CH 3
I 3.1
I 3.2
CH 4
I 4.1
I 4.2
CH 5
I 5.1
I 5.2
CH 6
I 6.1
I 6.2
CH 7
I 7.1
I 7.2
CH 8
I 8.1
I 8.2
MBI-1
ASIC
RS-485
CLK+
RS-485
CLKPOS0-6
BLOCK
Process Connector
ModuleBus Connector
0V
DAT+
DAT-
RESET
+5VI
+5V
POWER-OK
CH 2
EEPROM
E5-7
146
Process Connections
TU811
Terminal
TU831
Terminal
Ch 1.1 Input
B1
B1
Ch 1.2 Input
A1
A1
Ch 2.1 Input
C2
B2
Ch 2.2 Input
A2
A2
Ch 3.1 Input
B3
B3
Ch 3.2 Input
A3
A3
Ch 4.1 Input
C4
B4
Ch 4.2 Input
A4
A4
Ch 5.1 Input
B5
B5
Ch 5.2 Input
A5
A5
Ch 6.1 Input
C6
B6
Ch 6.2 Input
A6
A6
Ch 7.1 Input
B7
B7
Ch 7.2 Input
A7
A7
Ch 8.1 Input
C8
B8
Ch 8.2 Input
A8
A8
147
Figure A-34 shows the process connections for the Digital Input Module DI820 when installed on
an TU831 Extended MTU.
Process
TU831
DI820
120V a.c.
or 110V d.c.
120V a.c.
or 110V d.c.
Ch1.1
Ch1.2
B1
A1
I 1.1
I 1.2
Ch2.1
Ch2.2
B2
A2
I 2.1
I 2.2
Ch3.1
Ch3.2
B3
A3
I 3.1
I 3.2
Ch4.1
Ch4.2
B4
A4
I 4.1
I 4.2
Ch5.1
Ch5.2
B5
A5
I 5.1
I 5.2
Ch6.1
Ch6.2
B6
A6
I 6.1
I 6.2
Ch7.1
Ch7.2
B7
A7
I 7.1
I 7.2
Ch8.1
Ch8.2
B8
A8
I 8.1
I 8.2
EM
148
Figure A-35 shows the process connections for the DI820 when installed on a TU811 Compact
MTU.
Process
TU811
DI820
120V a.c.
or 110V d.c.
120V a.c.
or 110V d.c.
Ch1.1
Ch1.2
B1
A1
I 1.1
I 1.2
Ch2.1
Ch2.2
C2
A2
I 2.1
I 2.2
Ch3.1
Ch3.2
B3
A3
I 3.1
I 3.2
Ch4.1
Ch4.2
C4
A4
I 4.1
I 4.2
Ch5.1
Ch5.2
B5
A5
I 5.1
I 5.2
Ch6.1
Ch6.2
C6
A6
I 6.1
I 6.2
Ch7.1
Ch7.2
B7
A7
I 7.1
I 7.2
Ch8.1
Ch8.2
C8
A8
I 8.1
I 8.2
EM
149
F
R
W
Signal filtering
EMC protection
The DI821 is an 8 channel 230V a.c./d.c. digital input module for the
S800 I/O. This module has 8 digital inputs. The ac input voltage range
is 164 to 264 volt and the input current is 11 mA at 230V a.c. The d.c.
input voltage range is 175 to 275 volt and the input current is 1.6 mA at
220V d.c. The inputs are individually isolated.
Every input channel consists of current limiting components, EMC
protection components, input state indication LED, optical isolation
barrier and an analog filter (6 ms).
4
5
6
7
8
DI821
230V a.c.
Three LEDs indicate module status Fault (Red), Run (Green) and
Warning (Yellow). One LED (Yellow) per channel (8) indicate input state (On = 1 and Off = 0).
The RUN LED indicates normal operation and the WARNING LED indicates if any error input is
active. The FAULT LED indicates that the module is in Init state or Not configured state. In Not
Configured state the FAULT LED is turned off after the first valid access to the module.
Channel 1 can be used as voltage supervision input for channels 2 - 4, and channel 8 can be used as
voltage supervision input for channels 5 - 7.
If the voltage connected to channel 1 or 8 disappears, the error inputs are activated and the Warning
LED turns on. The error signal can be read from the ModuleBus. This supervision can be
enabled/disabled with the a parameter. If the error inputs are disabled channel 1 and 8 can be used as
normal input channels.
150
The reset circuitry gives a reset signal when the module is inserted until the BLOCK signal is
inactive and the POWOK signal is active. The BLOCK signal is deactivated when the module lock
mechanism is in the locked position. The POWOK comes from the FCI after power is applied.
The input channels can be digitally filtered. The different filter times that can be achieved are
2, 4, 8 and 16 ms. This means that noise pulses shorter than the filter time will be filtered out and
pulses longer than 3, 6, 12 and 24 ms will get through the filter.
Two different types of MTUs can be used, TU831 Extended MTU and TU811 Compact MTU both
have two terminals per channel.
Technical Data
Feature
Number of channels
Rated voltage
(process power supply range)
230V a.c.
(164 to 264V a.c.)
220V d.c.
(175 to 275V d.c.)
0 to 50V a.c.
+0 to 40V d.c.
11 mA @ 230V a.c.
1.6mA @ 220V d.c.
4763 Hz
Impedance
21 k (a.c.)
134 K (d.c.)
2, 4, 8, 16 ms
151
DI821
Digital Input Module
5/28 ms
2 channels, 1 and 8
50 mA
Power dissipation(1)
2.8 W
Isolation
Individually isolated
channels (RIV=250V)
TU811 or TU831
AC
Safety classification
Protection rating
250V
2000V a.c.
Width
45 mm (1.77)
Depth
97 mm (3.8), 106 mm
(4.2) including connector
Height
119 mm (4.7)
Weight
152
BIC
X2
INPUT CHANNELS
FAULT
Rectifiers and
filters
RUN
WARNING
I 1.1
I 1.2
CH 1
E2-4
X1
I 2.1
I 2.2
CH 3
I 3.1
I 3.2
CH 4
I 4.1
I 4.2
CH 5
I 5.1
I 5.2
CH 6
I 6.1
I 6.2
CH 7
I 7.1
I 7.2
CH 8
I 8.1
I 8.2
MBI-1
ASIC
RS-485
CLK+
RS-485
CLKPOS0-6
BLOCK
EEPROM
E5-7
Process Connector
ModuleBus Connector
0V
DAT+
DAT-
RESET
+5VI
+5V
POWER-OK
CH 2
153
Process Connections
154
TU811
Terminal
TU831
Terminal
Ch 1.1 Input
B1
B1
Ch 1.2 Input
A1
A1
Ch 2.1 Input
C2
B2
Ch 2.2 Input
A2
A2
Ch 3.1 Input
B3
B3
Ch 3.2 Input
A3
A3
Ch 4.1 Input
C4
B4
Ch 4.2 Input
A4
A4
Ch 5.1 Input
B5
B5
Ch 5.2 Input
A5
A5
Ch 6.1 Input
C6
B6
Ch 6.2 Input
A6
A6
Ch 7.1 Input
B7
B7
Ch 7.2 Input
A7
A7
Ch 8.1 Input
C8
B8
Ch 8.2 Input
A8
A8
Figure A-36 shows the process connections for the Digital Input Module DI821 when installed on a
TU831 Extended MTU.
Process
TU831
DI821
230V a.c.
or 220V d.c.
230V a.c.
or 220V d.c.
Ch1.1
Ch1.2
B1
A1
I 1.1
I 1.2
Ch2.1
Ch2.2
B2
A2
I 2.1
I 2.2
Ch3.1
Ch3.2
B3
A3
I 3.1
I 3.2
Ch4.1
Ch4.2
B4
A4
I 4.1
I 4.2
Ch5.1
Ch5.2
B5
A5
I 5.1
I 5.2
Ch6.1
Ch6.2
B6
A6
I 6.1
I 6.2
Ch7.1
Ch7.2
B7
A7
I 7.1
I 7.2
Ch8.1
Ch8.2
B8
A8
I 8.1
I 8.2
EM
155
Figure A-37 shows the process connections for the DI821 when installed on a TU811 Compact
MTU.
Process
TU811
DI821
230V a.c.
or 220V d.c.
230V a.c.
or 220V d.c.
Ch1.1
Ch1.2
B1
A1
I 1.1
I 1.2
Ch2.1
Ch2.2
C2
A2
I 2.1
I 2.2
Ch3.1
Ch3.2
B3
A3
I 3.1
I 3.2
Ch4.1
Ch4.2
C4
A4
I 4.1
I 4.2
Ch5.1
Ch5.2
B5
A5
I 5.1
I 5.2
Ch6.1
Ch6.2
C6
A6
I 6.1
I 6.2
Ch7.1
Ch7.2
B7
A7
I 7.1
I 7.2
Ch8.1
Ch8.2
C8
A8
I 8.1
I 8.2
EM
156
A.15 DI830 Digital Input Module, 24V d.c. with SOE, Current Sink
Features
Description
The DI830 is a 16 channel 24V d.c. digital input module for the
S800 I/O. The input voltage range is 18 to 30Vd.c. and the input
current is 6 mA at 24V d.c.
Each input channel consists of current limiting components, EMC
protection components, input state indication LED and optical
isolation barrier.
F
R
W
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
DI830
Three LEDs indicate module status Fault (Red), Run (Green) and
24V, SOE
Warning (Yellow). One LED (Yellow) per channel (16) indicate input
state (On = 1 and Off = 0). The RUN LED indicates normal operation
and the WARNING LED indicates if any error input is active. The FAULT LED indicates that the
module is in the Init state, Error state or Not Configured state. In Not Configured state the FAULT
LED is turned off after the first valid master frame to the module.
The process voltage supervision input gives an error signal if the voltage disappears, and the
Warning LED turns on. The error signal can be read via the Modulebus.
The reset circuitry gives a reset signal when the module is inserted until the BLOCK signal is
inactive and the POWOK signal is active. The BLOCK signal is deactivated when the module lock
mechanism is in the locked position. The POWOK comes from the FCI after power is applied.
157
The input signals can be digitally filtered. The filter is selectable from 0 to 100 ms. This means that
pulses shorter than the filter time will be filtered out and pulses longer than specified will get
through the filter.
Five different types of MTUs can be used. The Extended MTU (for example TU830) enables three
wire connection to the transducers without additional terminals. The Compact MTU (for example
TU810 or TU 814) has terminals for process voltage supervision inputs, but requires external
terminals for distribution of process power supply to the transducers. The extended MTU, TU838,
provide a fuse (3A max.) per two channels for process power out. The TU812 Compact MTU has a
D-Sub 25 pin (male) connector for connection to the process.
Modes
Event Recording
The DI830 Input Module can be used for event recording (SOE), that is, changing signals at digital
input channels can be announced together with a time stamp indicating when it occurred. The time
stamp has a resolution of 0.4 millisecond, and is compensated for the filter time.
The module has intermediate storage for 32 events.
The SOE functionality can be switched on and off per channel.
For all channels with enabled SOE capability, a shutter filter is implemented that prevents
intermediate storage for events from overflow. The shutter filter is closed as soon as the number of
events generated within the shutter period (0-255 seconds) exceeds the shutter trigger number
(0-255 changes). The shutter filter remains closed as long as the recovery time (0-65535 seconds)
has not expired.
Simple Digital Input
If no event recording is used, the DI830 acts like a simple digital input device.
158
Technical Data
DI830
Digital Input Module
Number of channels
Rated voltage
(Process power supply range)
24 V d.c.
(18 to 30V d.c.)
15 to 30V
-30 to +5V
6 mA @ 24V d.c.
Input impedance
4.2 k
0 to 100 ms
Shutter filter
Shutter period
Shutter trigger
Recovery time
0... 255 s
0... 255 changes
0... 65535 s
0.4 ms
120 mA (max.)
100 mA (typ.)
Power dissipation(1)
2.3 W
Isolation
Yes, opto
AA
-0.3 ms to +0.7 ms
159
DI830
Digital Input Module
Safety classification
Protection rating
50V
500V a.c.
Width
45 mm (1.77)
Depth
97 mm (3.8), 106 mm
(4.2) including connector
Height
119 mm (4.7)
Weight
160
MODULEBUS INTERFACE
COMPUTER
GROUP 1
X2
EMCBARRIER
CH 1
FAULT
WARNING
CH 2
.
.
.
RWM
MBI-2
ASIC
POWER-OK
Modulebus Connector
0V
RESET
+5VI
+5V
DATA
CH 8
ADDRESS
CPU
68HC12
ERROR
1-8
ZP1
DAT+
DAT-
RS-485
EEPROM
CLK+
CLK-
GROUP 2
RS-485
POS0-6
FPROM
BLOCK
8
/
CH
9-16
PROGR
MODE
X3
EMCBARRIER
8
/
UP2
U9-16
I 9-16
24V
SUPERVISION
ZP2
ERROR
9-16
3
Process Connector
U2
I2
.
.
.
U8
I8
24V
SUPERVISION
RUN
X1
UP1
U1
I1
EM
BDM
161
Process Connections
Process
Connection
162
TU812
D-Sub 25
Male
Connector (1)
TU830
Terminal
TU838
Terminal
+24V d.c.
L1+ (2)
1, 14
L1+ (2)
L1+ (2)
0V d.c.
L1-
2, 15
L1- (2)
L1- (2)
Ch1/Ch 2, L1+
B1, B2
A1 (F1)
Ch1 Input
C1
C1
B1
Ch 2 Input
B1
16
C2
B2
Ch1/Ch2, L1-
A1
A1, A2
A2
Ch 3/Ch 4, L1+
B3, B4
A3 (F2)
Ch 3 Input
C2
C3
B3
Ch 4 Input
B2
17
C4
B4
Ch 3/Ch 4, L1-
A2
A3, A4
A4
Ch 5/Ch 6, L1+
B5, B6
A5 (F3)
Ch 5 Input
C3
C5
B5
Ch 6 Input
B3
18
C6
B6
Ch 5/Ch 6, L1-
A3
A5, A6
A6
Ch 7/Ch 8, L1+
B7, B8
A7 (F4)
Ch 7 Input
C4
C7
B7
Ch 8 Input
B4
19
C8
B8
Ch 7/Ch8, L1-
A4
A7, A8
A8
B9, B10
A9 (F5)
Ch 9 Input
C5
C9
B9
Process
Connection
TU812
D-Sub 25
Male
Connector (1)
TU830
Terminal
TU838
Terminal
Ch 10 Input
B5
20
C10
B10
A5
A9, A10
A10
B11, B12
A11 (F6)
Ch 11 Input
C6
C11
B11
Ch 12 Input
B6
21
C12
B12
A6
A11, A12
A12
B13, B14
A13 (F7)
Ch 13 Input
C7
C13
B13
Ch 14 Input
B7
22
C14
B14
A7
A13, A14
A14
B15, B16
A15 (F8)
Ch 15 Input
C8
10
C15
B15
Ch 16 Input
B8
23
C16
B16
Ch 15/Ch16, L2-
A8
A15, A16
A16
+24V d.c.
L2+ (2)
11, 24
L2+ (2)
L2+ (2)
0V d.c.
L2-
12, 25
L2- (2)
L2- (2)
163
Figure A-38 shows the process connections for the Digital Input Module DI830 when installed on
an TU830 Extended MTU.
Process
TU830
+24V
6.3 A
L1+
Ch1
Ch2
L1-
L1+
L1+
L1L1B1,B2
C1
C2
A1,A2
L1+
Ch3
Ch4
L1-
B3,B4
C3
C4
A3,A4
L1+
I3
I4
L1-
L1+
Ch5
Ch6
L1-
B5,A6
C5
C6
A5,A6
L1+
I5
I6
L1-
L1+
Ch7
Ch8
L1L2+
Ch9
Ch10
L2-
B7,B8
C7
C8
A7,A8
B9,B10
C9
C10
A9,A10
L1+
I7
I8
L1L2+
I9
I10
L2-
L2+
Ch11
Ch12
L2-
B11,B12
C11
C12
A11,A12
L2+
I11
I12
L2-
L2+
Ch13
Ch14
L2L2+
Ch15
Ch16
L2-
B13,B14
C13
C14
A13,A14
B15,A16
C15
C16
A15,A16
L2+
I13
I14
L2L2+
I15
I16
L2-
+24V
L2+
L2+
L2L2-
0V
DI830
0V
Supervise
Fuse
L1+
I1
I2
L1-
6.3 A
Supervise
Fuse
EM
164
Figure A-39 shows the process connections for the Digital Input Module DI830 when installed on
an TU838 Extended MTU.
Process
TU838
+24V
0V
L1+
L1+
L1L1-
L1+
Ch1
Ch2
L1-
A1
B1
B2
A2
L1+
Ch3
Ch4
L1-
A3
B3
B4
A4
L1+
Ch5
Ch6
L1-
A5
B5
B6
A6
L1+
Ch7
Ch8
L1L2+
Ch9
Ch10
L2-
A7
B7
B8
A8
L2+
Ch11
Ch12
L2-
A11
B11
B12
A12
L2+
Ch13
Ch14
L2L2+
Ch15
Ch16
L2-
A13
B13
B14
A14
A15
B15
B16
A16
+24V
0V
A9
B9
B10
A10
L2+
L2+
L2L2-
DI830
Supervise
F1
L1+
I1
I2
L1-
F2
L1+
I3
I4
L1-
F3
F4
F5
F6
F7
F8
L1+
I5
I6
L1L1+
I7
I8
L1L2+
I9
I10
L2L2+
I11
I12
L2L2+
I13
I14
L2L2+
I15
I16
L2Supervise
EM
165
Figure A-40 shows the process connections for the DI830 when installed on a TU810 or TU814
Compact MTU.
Process
TU810
(or TU814)
+24V
L1+
L1+
L1-
0V
C1
B1
A1
L1+
I1
I2
L1-
Ch3
Ch4
L1-
C2
B2
A2
L1+
I3
I4
L1-
Ch5
Ch6
L1-
C3
B3
A3
L1+
I5
I6
L1-
Ch7
Ch8
L1-
C4
B4
A4
Ch9
Ch10
L2-
C5
B5
A5
L1+
I7
I8
L1L2+
I9
I10
L2-
Ch11
Ch12
L2-
C6
B6
A6
L2+
I11
I12
L2-
Ch13
Ch14
L2-
C7
B7
A7
Ch15
Ch16
L2-
C8
B8
A8
+24V
0V
Supervise
Ch1
Ch2
L1+
DI830
L2+
L2+
L2-
L2+
I13
I14
L2L2+
I15
I16
L2Supervise
EM
)LJXUH $ DI830 with TU810 or TU814 Compact MTU Process Connections
166
Figure A-41 shows the process connections for the DI830 when installed on a TU812 Compact
MTU.
TU812
Process
Connection
1 UP1 +24V
14
14 UP1
2 ZP1
15
15 ZP1
3 S1
Ch1
16
16 S2
Ch2
4 S3
Ch3
17
17 S4
Ch4
5 S5
Ch5
18
18 S6
Ch6
6 S7
Ch7
19
19 S8
Ch8
7 S9
Ch9
20
20 S10
Ch10
8 S11
Ch11
21
21 S12
Ch12
9 S13
Ch13
22
22 S14
Ch14
10
10 S15
Ch15
23
23 S16
Ch16
11
11 UP2
+24V
24
24 UP2
12
12 ZP2 0V
25
25 ZP2
13
13 EM
DI830
Supervise
0V
L1+
I1
I2
L1L1+
I3
I4
L1L1+
I5
I6
L1L1+
I7
I8
L1L2+
I9
I10
L2L2+
I11
I12
L2L2+
I13
I14
L2L2+
I15
I16
L2Supervise
EM
167
A.16 DI831 Digital Input Module, 48V d.c. with SOE, Current Sink
Features
F
R
W
1
2
3
4
5
6
7
8
Description
9
10
The DI831 is a 16 channel 48V d.c. digital input module for the S800
I/O. The input voltage range is 36 to 60Vd.c. and the input current is
4 mA at 48V d.c.).
11
12
13
14
15
16
DI831
48V, SOE
Three LEDs indicate module status Fault (Red), Run (Green) and
Warning (Yellow). One LED (Yellow) per channel (16) indicate input
state (On = 1 and Off = 0). The RUN LED indicates normal operation
and the WARNING LED indicates if any error input is active. The FAULT LED indicates that the
module is in the Init state, Error state or Not Configured state. In Not Configured state the FAULT
LED is turned off after the first valid master frame to the module.
The process voltage supervision input gives an error signal if the voltage disappears, and the
Warning LED turns on. The error signal can be read via the Modulebus.
The reset circuitry gives a reset signal when the module is inserted until the BLOCK signal is
inactive and the POWOK signal is active. The BLOCK signal is deactivated when the module lock
mechanism is in the locked position. The POWOK comes from the FCI after power is applied.
168
The input signals can be digitally filtered. The filter is selectable from 0 to 100 ms. This means that
pulses shorter than the filter time will be filtered out and pulses longer than specified will get
through the filter.
Five different types of MTUs can be used. The Extended MTU (for example TU830) enables three
wire connection to the transducers without additional terminals. The Compact MTU (for example
TU810 or TU 814) has terminals for process voltage supervision inputs, but requires external
terminals for distribution of process power supply to the transducers. The extended MTU, TU838,
provide a fuse (3A max.) per two channels for process power out. The TU812 Compact MTU has a
D-Sub 25 pin (male) connector for connection to the process.
Modes
Event Recording
The DI831 Input Module can be used for event recording (SOE), that is, changing signals at digital
input channels can be announced together with a time stamp indicating when it occurred. The time
stamp has a resolution of 0.4 millisecond, and is compensated for the filter time.
The module has intermediate storage for 32 events.
The SOE functionality can be switched on and off per channel.
For all channels with enabled SOE capability, a shutter filter is implemented that prevents
intermediate storage for events from overflow. The shutter filter is closed as soon as the number of
events generated within the shutter period (0-255 seconds) exceeds the shutter trigger number
(0-255 changes). The shutter filter remains closed as long as the recovery time (0-65535 seconds)
has not expired.
Simple Digital Input
If no event recording is used, the DI831 acts like a simple digital input device.
169
Technical Data
170
DI831
Digital Input Module
Number of channels
Rated voltage
(Process power supply range)
48V d.c.
(36 to 60V d.c).
+30 to +60 V.
-60 to +10V
4 mA @ 48V d.c.
Input impedance
11 k
0 to 100 ms
Shutter filter
Shutter period
Shutter trigger
Recovery time
0... 255 s
0... 255 changes
0... 65535 s
0.4 ms
120 mA (max.)
100 mA (typ.)
3.2 W
Isolation
Yes, opto
BD
-0.3 ms to +0.7 ms
DI831
Digital Input Module
Safety classification
Protection rating
50V
500V a.c.
Width
45 mm (1.77)
Depth
97 mm (3.8), 106 mm
(4.2) including connector
Height
119 mm (4.7)
Weight
171
MODULEBUS INTERFACE
COMPUTER
GROUP 1
X2
EMCBARRIER
CH 1
FAULT
WARNING
CH 2
.
.
.
RWM
MBI-2
ASIC
POWER-OK
Modulebus Connector
0V
RESET
+5VI
+5V
DATA
CH 8
ADDRESS
CPU
68HC12
ERROR
1-8
DAT-
RS-485
EEPROM
CLK+
CLK-
GROUP 2
RS-485
POS0-6
FPROM
BLOCK
8
/
CH
9-16
PROGR
MODE
X3
EMCBARRIER
8
/
UP2
U9-16
I 9-16
24V
SUPERVISION
ZP2
ERROR
9-16
172
ZP1
DAT+
Process Connector
U2
I2
.
.
.
U8
I8
24V
SUPERVISION
RUN
X1
UP1
U1
I1
EM
BDM
Process Connections
Process
Connection
TU812
D-Sub 25
Male
Connector (1)
TU830
Terminal
TU838
Terminal
+24V d.c.
L1+ (2)
1, 14
L1+ (2)
L1+ (2)
0V d.c.
L1-
2, 15
L1- (2)
L1- (2)
Ch1/Ch 2, L1+
B1, B2
A1 (F1)
Ch1 Input
C1
C1
B1
Ch 2 Input
B1
16
C2
B2
Ch1/Ch2, L1-
A1
A1, A2
A2
Ch 3/Ch 4, L1+
B3, B4
A3 (F2)
Ch 3 Input
C2
C3
B3
Ch 4 Input
B2
17
C4
B4
Ch 3/Ch 4, L1-
A2
A3, A4
A4
Ch 5/Ch 6, L1+
B5, B6
A5 (F3)
Ch 5 Input
C3
C5
B5
Ch 6 Input
B3
18
C6
B6
Ch 5/Ch 6, L1-
A3
A5, A6
A6
Ch 7/Ch 8, L1+
B7, B8
A7 (F4)
Ch 7 Input
C4
C7
B7
Ch 8 Input
B4
19
C8
B8
Ch 7/Ch8, L1-
A4
A7, A8
A8
B9, B10
A9 (F5)
Ch 9 Input
C5
C9
B9
173
Process
Connection
TU812
D-Sub 25
Male
Connector (1)
TU830
Terminal
TU838
Terminal
Ch 10 Input
B5
20
C10
B10
A5
A9, A10
A10
B11, B12
A11 (F6)
Ch 11 Input
C6
C11
B11
Ch 12 Input
B6
21
C12
B12
A6
A11, A12
A12
B13, B14
A13 (F7)
Ch 13 Input
C7
C13
B13
Ch 14 Input
B7
22
C14
B14
A7
A13, A14
A14
B15, B16
A15 (F8)
Ch 15 Input
C8
10
C15
B15
Ch 16 Input
B8
23
C16
B16
Ch 15/Ch16, L2-
A8
A15, A16
A16
+24V d.c.
L2+ (2)
11, 24
L2+ (2)
L2+ (2)
0V d.c.
L2-
12, 25
L2- (2)
L2- (2)
174
Figure A-42 shows the process connections for the Digital Input Module DI831 when installed on
an TU830 Extended MTU.
Process
TU830
+48V
6.3 A
L1+
Ch1
Ch2
L1-
L1+
L1+
L1L1B1,B2
C1
C2
A1,A2
L1+
Ch3
Ch4
L1-
B3,B4
C3
C4
A3,A4
L1+
I3
I4
L1-
L1+
Ch5
Ch6
L1-
B5,A6
C5
C6
A5,A6
L1+
I5
I6
L1-
L1+
Ch7
Ch8
L1L2+
Ch9
Ch10
L2-
B7,B8
C7
C8
A7,A8
B9,B10
C9
C10
A9,A10
L1+
I7
I8
L1L2+
I9
I10
L2-
L2+
Ch11
Ch12
L2-
B11,B12
C11
C12
A11,A12
L2+
I11
I12
L2-
L2+
Ch13
Ch14
L2L2+
Ch15
Ch16
L2-
B13,B14
C13
C14
A13,A14
B15,A16
C15
C16
A15,A16
L2+
I13
I14
L2L2+
I15
I16
L2-
+48V
L2+
L2+
L2L2-
0V
DI831
0V
Supervise
Fuse
L1+
I1
I2
L1-
6.3 A
Supervise
Fuse
EM
175
Figure A-43 shows the process connections for the Digital Input Module DI831 when installed on
an TU838 Extended MTU.
Process
TU838
+48V
0V
L1+
L1+
L1L1-
L1+
Ch1
Ch2
L1-
A1
B1
B2
A2
L1+
Ch3
Ch4
L1-
A3
B3
B4
A4
L1+
Ch5
Ch6
L1-
A5
B5
B6
A6
L1+
Ch7
Ch8
L1L2+
Ch9
Ch10
L2-
A7
B7
B8
A8
L2+
Ch11
Ch12
L2-
A11
B11
B12
A12
L2+
Ch13
Ch14
L2L2+
Ch15
Ch16
L2-
A13
B13
B14
A14
A15
B15
B16
A16
+48V
0V
A9
B9
B10
A10
L2+
L2+
L2L2-
DI831
Supervise
F1
L1+
I1
I2
L1-
F2
L1+
I3
I4
L1-
F3
F4
F5
F6
F7
F8
L1+
I5
I6
L1L1+
I7
I8
L1L2+
I9
I10
L2L2+
I11
I12
L2L2+
I13
I14
L2L2+
I15
I16
L2Supervise
EM
176
Figure A-44 shows the process connections for the DI831 when installed on a TU810 or TU814
Compact MTU.
Process
TU810
(or TU814)
+48V
L1+
L1+
L1-
0V
C1
B1
A1
L1+
I1
I2
L1-
Ch3
Ch4
L1-
C2
B2
A2
L1+
I3
I4
L1-
Ch5
Ch6
L1-
C3
B3
A3
L1+
I5
I6
L1-
Ch7
Ch8
L1-
C4
B4
A4
Ch9
Ch10
L2-
C5
B5
A5
L1+
I7
I8
L1L2+
I9
I10
L2-
Ch11
Ch12
L2-
C6
B6
A6
L2+
I11
I12
L2-
Ch13
Ch14
L2-
C7
B7
A7
Ch15
Ch16
L2-
C8
B8
A8
+48V
0V
Supervise
Ch1
Ch2
L1-
DI831
L2+
L2+
L2-
L2+
I13
I14
L2L2+
I15
I16
L2Supervise
EM
)LJXUH $ DI831 with TU810 or TU814 Compact MTU Process Connections
177
Figure A-45 shows the process connections for the DI831 when installed on a TU812 Compact
MTU.
TU812
Process
Connection
1 UP1 +24V
14
14 UP1
2 ZP1
15
15 ZP1
3 S1
Ch1
16
16 S2
Ch2
4 S3
Ch3
17
17 S4
Ch4
5 S5
Ch5
18
18 S6
Ch6
6 S7
Ch7
19
19 S8
Ch8
7 S9
Ch9
20
20 S10
Ch10
8 S11
Ch11
21
21 S12
Ch12
9 S13
Ch13
22
22 S14
Ch14
10
10 S15
Ch15
23
23 S16
Ch16
11
11 UP2
+24V
24
24 UP2
12
12 ZP2 0V
25
25 ZP2
13
13 EM
DI831
Supervise
0V
L1+
I1
I2
L1L1+
I3
I4
L1L1+
I5
I6
L1L1+
I7
I8
L1L2+
I9
I10
L2L2+
I11
I12
L2L2+
I13
I14
L2L2+
I15
I16
L2Supervise
EM
178
F
R
W
Channel supervision
EMC protection
7
8
Description
DI855
24V/48V
Every input channel consists of current limiting components, EMC protection components,
input state indication LED and optical isolation barrier.
Three LEDs indicate module status Fault (Red), Run (Green) and Warning (Yellow). One LED
(Yellow) per channel (8) indicate input state (On = 1 and Off = 0). The RUN LED indicates normal
operation and the WARNING LED indicates if any error input is active. The FAULT LED indicates
that the module is in the Init state, Error state or Not Configured state. In Not configured state the
FAULT LED is turned off after the first valid access to the module.
179
The sensor power supply supervision gives an error signal if the voltage disappears, and the Warning
LED turns on. The error signal can be read via the Modulebus.
The reset circuitry gives a reset signal when the module is inserted until the BLOCK signal is
inactive and the POWOK signal is active. The BLOCK signal is deactivated when the module lock
mechanism is in the locked position. The POWOK comes from the FCI after power is applied.
The input signals of the input module DI885 can be filtered to suppress any electrical interference or
contact bounce.The filter is selectable from 0 to 255 ms. This means that noise pulses shorter than
the filter time will be filtered out and pulses longer than specified will get through the filter.
Four different types of MTUs can be used. TheTU830 Extended MTU and the TU810 (or TU814)
Compact MTU has terminals for process voltage inputs and three terminals per channel. The TU812
Compact MTU has a D-Sub 25 pin (male) connector for connection to the process.
Modes
Event Recording
The DI885 Input Module can be used for event recording (SOE), that is, changing signals at digital
input channels can be announced together with a time stamp indicating when it occurred. The time
stamp has a resolution of 1 millisecond, and is compensated for the filter time.
The module has intermediate storage for 32 events.
The SOE functionality can be switched on and off per channel.
For all channels with enabled SOE capability, a shutter filter is implemented that prevents
intermediate storage for events from overflow. The shutter filter is closed as soon as the number of
events generated within the shutter period (0-255 seconds) exceeds the shutter trigger number
(0-255 changes). The shutter filter remains closed as long as the recovery time (0-65535 seconds)
has not expired.
Simple Digital Input
If no event recording is used, the DI885 acts like a simple digital input device.
Channel Supervision
The DI885 is able to supervise the process channel regarding wire break of sensor cable, missing
sensor and short circuit of sensor voltage to module ground.
180
The supervision can be switched on and off per device. The channel supervision is only possible
when the contact is equipped with a parallel resistor of 4.75 k 20%, and 48V sensor power.
Sensor Power Supply and Supervision
The DI885 provides a 48V d.c. sensor power supply per device.
The DC/DC - converter for 48V d.c. supply can be powered from the internal 24V d.c. provided by
the ModuleBus or from an external source.
The power supply is short-circuit proof and galvanically insulated.
It is also possible to supply the sensors with an external 48V d.c. power supply. In this case the
internal voltage path is switched off.
Supported Sensor Types
The supervision is only possible for contacts with resistor connected in parallel. Supervision is
always available within internal sensor power supply. Supervision in connection with external
sensor power supply requires the same strict limits in the tolerances of the external supply voltage as
for internal supply voltage (48V d.c. 10%)
Dry Contacts not supervised with external Power Supply: >= 60V d.c./ max. 4 mA
181
Technical Data
182
DI885
Digital Input Module
Number of channels
8, current sink
Power supply:
Nominal voltage
Operating voltage range
24 V d.c.
19.2 to 30V d.c.
48 V d.c.+/- 10%
18V d.c. - 60V d.c.
<0.3 mA
Input impedance
15 kOhm
0 to 255 ms
Shutter filter
Shutter period
Shutter trigger
Recovery time
0... 255 s
0.. 255 changes
0... 65535 s
1 ms
per device
Current consumption
5V
24V internal
24V external
48V external
160 mA
91 mA
91 mA
22 mA
Feature
Power dissipation (1)
3W
Isolation
Yes, opto
BF
Safety classification
Protection rating
50V
500V a.c.
1 ms
-0.5 ms to +1.3 ms
Width
45 mm (1.77)
Depth
Height
119 mm (4.7)
Weight
(1) Power dissipation is calculated with 70 percent of the channels activated at nominal
voltage of 24/48 Volts.
183
X2
L1+
L1-
EMCBARRIER
CH 1
FAULT
I1
L1+
I2
L1.
RUN
WARNING
MBI-2
ASIC
(CPU)
X1
CH 2
.
.
.
RESET
L1+
.
.
DAT
DAT-N
RS-485
.
CH 8
POS0-9
.
L1+
I8
BLOCK
24V
ERROR 1-8
EEPROM
Process Connector
Modulebus Connector
+5VI
+5V
POWER-OK
0V
24V SUPERVISION
L1-
RAM
EM
24V
48V
Power
Switch
184
48V d.c.
24V d.c.
Process Connections
TU810
(or TU814)
Terminal
TU812
D-Sub 25 male
Connector (1)
TU830
Terminal
L1+ (2)
1, 14
L1+ (2)
0V d.c.
L1-, L2-
2, 15
Ch1 +48V
B1
16
C2
Ch1 Input
C1
C1
Ch 2 +48V
B2
17
C4
Ch 2 Input
C2
C3
Ch 3 +48V
B3
18
C6
Ch 3 Input
C3
C5
Ch 4 +48V
B4
19
C8
Ch 4 Input
C4
C7
Ch 5 +48V
B5
20
C10
Ch 5 Input
C5
C9
Ch 6 +48V
B6
21
C12
Ch 6 Input
C6
C11
Ch 7 +48V
B7
22
C14
Ch 7 Input
C7
C13
Ch 8 +48V
B8
23
C16
Ch8 Input
C8
10
C15
+48V ext.
L2+ (2)
11, 24
L2+ (2)
185
Figure A-46 shows the process connections for the Digital Input Module DI885 when installed on
an TU830 Extended MTU.
Process
TU830
24V+
Pwr.
Sup. 0V
47K
L1+
L1+
L1L1-
DI885
+
24V +
_ 48V
_
6.3 A
Fuse
Ch1 C1
48V C2
L1- A1,A2
I1
L+
L-
Ch2 C3
48V C4
L1- A3,A4
I2
L+
L-
Ch3 C5
48V C6
L1- A5,A6
I3
L+
L-
Ch4 C7
48V C8
L1- A7,A8
I4
L+
L-
Ch5 C9
48V C10
I5
L+
A9,A10
Ch6 C11
48V C12
I6
L+
Ch7 C13
48V C14
I7
L+
A11,A12
A13,A14
47K
I8
L+
Ch8 C15
48V C16
A15,A16
48V+
Pwr.
Sup. 0V
L2+
L2+
L2L2-
6.3 A
Fuse
EM
186
Figure A-47 shows the process connections for the DI885 when installed on a TU810 or TU814
Compact MTU.
Process
TU810
(or TU814)
24V+
Pwr.
Sup. 0V
47K
DI885
+
24V +
_ 48V
_
L1+
L1+
L1-
Ch1 C1
48V B1
L1- A1
I1
L+
L-
Ch2 C2
48V B2
L1- A2
I2
L+
L-
Ch3 C3
48V B3
L1- A3
I3
L+
L-
Ch4 C4
48V B4
L1- A4
I4
L+
L-
Ch5 C5
48V B5
I5
L+
A5
Ch6 C6
48V B6
I6
L+
Ch7 C7
48V B7
I7
L+
A6
A7
47K
Ch8 C8
48V B8
I8
L+
A8
48V+
Pwr.
Sup. 0V
L2+
L2+
L2-
EM
)LJXUH $ DI885 with TU810 or TU814 Compact MTU Process Connections
187
S 1 2 3 4 5 6 7 8 9 10 1112 1314 15 16
STATUS
DO801
24V 0.5A
Description
L+ L- 24V
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
188
The outputs of the module will be set to a predetermined value if the OSP-watchdog timer expires or
if the SetOSPState command is received. The watchdog timer is set by the controller and is used for
ModuleBus supervision. The watchdog timer is re-triggered every time the correct module address
has been decoded (or broadcast). If the watchdog timer expires or if the SetOSPState command is
received, the module enters the OSP state and the active outputs (if any) are set to their OSP values
which can be configured as a predefined value or to use the last good value sent.
The output values will be kept as long as the module stays in the OSP state. To change the outputs
the module first has to leave this state. When reentering Operational State, the outputs are still kept
with their OSP value until new valid values are written.
The reset circuitry gives a reset signal when the POWOK signal is active. The POWOK comes from
the FCI after power is applied.
The outputs are current limited and protected against over temperature. If the outputs are overloaded
the output current will be limited. This means that the power dissipation in the output stage will
increase and the output will shutdown if the temperature in the output stage increases above 150 C
(302 F). The output will switch on again automatically as the component temperature has decreased
to about 140 C (284 F).If any output is shutdown due to overload the indication LED on that
channel is not switched off The output status of that channel can not be read from the module.
Technical Data
DO801
Digital Output Module
Number of channels
16 (1 x 16)
Type of output
Voltage range
12 - 32V d.c.
0.5 A
2.4 A
<10 a
Signal delay
<0.2 ms
Output impedance
<0.4 ohm
189
DO801
Digital Output Module
80 mA
2.1 W
Safety classification
Protection rating
50V
500V a.c.
Width
86.1 mm (3.4)
Depth
58.5 mm (2.3)
Height
110 mm (4.33)
Weight
190
Output
drivers
STATUS
+5V
O1
CH2
.
.
.
O2
.
CH15
O9
CH16
O16
POWER-OK
0V
DAT
DAT-N
POS0-9
Process Connector
MBI
CH1
BLOCK
L-
Power
connector
L+
191
Process Connections
192
Process
Terminal
Ch 1 Output
Ch 2 Output
Ch 3 Output
Ch 4 Output
Ch 5 Output
Ch 6 Output
Ch 7 Output
Ch 8 Output
Ch 9 Output
Ch 10 Output
10
Ch 11 Output
11
Ch 12 Output
12
Ch 13 Output
13
Ch 14 Output
14
Ch 15 Output
15
Ch 16 Output
16
DO801
Process
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
L+
L-
+24V
0V
EM
193
F
R
W
O
1
2
3
4
5
6
7
8
9
10
Description
The DO810 is a 16 channel 24V digital output module for the S800
I/O. This module has 16 digital outputs. The output voltage range is
10 to 30 volt and the maximum continuous output current is 0.5A.
The outputs are protected against short circuits, over voltage and over
temperature. The outputs are divided into two individually isolated
groups with eight output channels and one voltage supervision input in
each group.
11
12
13
14
15
16
DO810
24V 0.5A
194
The outputs of the module will be set to a predetermined value if the OSP-watchdog timer expires or
if the SetOSPState command is received. The watchdog timer is set by the controller and is used for
ModuleBus supervision. The watchdog timer is re-triggered every time the correct module address
has been decoded (or broadcast). If the watchdog timer expires or if the SetOSPState command is
received, the module enters the OSP state and the active outputs (if any) are set to their OSP values
which can be configured as a predefined value or to use the last good value sent.
The output values will be kept as long as the module stays in the OSP state. To change the outputs
the module first has to leave this state. When reentering Operational State, the outputs are still kept
with their OSP value until new valid values are written.
The reset circuitry gives a reset signal when the module is inserted until the BLOCK signal is
inactive and the POWOK signal is active. The BLOCK signal is deactivated when the module lock
mechanism is in the locked position. The POWOK comes from the FCI after power is applied.
The outputs are current limited and protected against over temperature. If the outputs are overloaded
the output current will be limited. This means that the power dissipation in the output stage will
increase and the output will shutdown if the temperature in the output stage increases above 150 C
(302 F). The output will switch on again automatically as the component temperature has decreased
to about 140 C (284 F). If any output is shutdown due to overload the indication LED on that
channel is also switched off. The output status of that channel can not be read from the module.
Four different types of MTUs can be used. TU830 Extended MTU and TU810 (or TU814) Compact
MTU have terminals for 24V process voltage supervision inputs and two terminals per channels.
The TU812 Compact MTU has a D-Sub 25 pin (male) connector for connection to the process.
Technical Data
DO810
Digital Output Module
Number of channels
16 (2 x 8)
Type of output
Voltage range
12 - 32V d.c.
0.5 A
2.4 A
195
DO810
Digital Output Module
<10 a
Output impedance
<0.4 ohm
80 mA
Power dissipation
(1)
2.1 W
Isolation
AA
Safety classification
Protection rating
50V
500V a.c.
Width
45 mm (1.77)
Depth
97 mm (3.8), 106 mm
(4.2) including connector
Height
119 mm (4.7)
Weight
196
BIC
X2
GROUP 1
24V SUPERVISION
ERROR 1-8
FAULT
OUTPUTDRIVERS
L1+
L1+
RUN
WARNING
O1
CH 2
.
.
.
L1+
O2
.
.
.
L1+
O8
OSP
MBI-1
ASIC
X1
ModuleBus Connector
POWER-OK
0V
RESET
+5VI
+5V
CH 8
L1DAT
DAT-N
RS-485
POS0-9
BLOCK
EEPROM
Process Connector
CH 1
GROUP 2
24V SUPERVISION
ERROR 9-10
8
/ CH 9-16
OUTPUTDRIVERS
L2+
L2+
8
/
O 9-16
L2-
197
Process Connections
Process
Connection
198
TU812
D-Sub 25 male
Connector (1)
TU830
Terminal
+24V d.c.
L1+ (2)
1, 14
L1+ (2)
0V d.c.
L1-
2, 15
L1- (2)
Ch 1/Ch 2, L1+
B1, B2
Ch 1 Output
C1
C1
Ch 2 Output
B1
16
C2
Ch 1/Ch 2, L1-
A1
A1, A2
Ch 3/Ch 4, L1+
B3, B4
Ch 3 Output
C2
C3
Ch 4 Output
B2
17
C4
Ch 3/Ch 4, L1-
A2
A3, A4
Ch 5/Ch 6, L1+
B5, B6
Ch 5 Output
C3
C5
Ch 6 Output
B3
18
C6
Ch 5/Ch 6, L1-
A3
A5, A6
Ch 7/Ch 8, L1+
B7, B8
Ch 7 Output
C4
C7
Ch 8 Output
B4
19
C8
Ch 7/Ch 8, L1-
A4
A7, A8
B9, B10
Ch 9 Output
C5
C9
Ch 10 Output
B5
20
C10
Process
Connection
TU812
D-Sub 25 male
Connector (1)
TU830
Terminal
A5
A9, A10
B11, B12
Ch 11 Output
C6
C11
Ch 12 Output
B6
21
C12
A6
A11, A12
B13, B14
Ch 13 Output
C7
C13
Ch 14 Output
B7
22
C14
A7
A13, A14
B15, B16
Ch 15 Output
C8
10
C15
Ch 16 Output
B8
23
C16
Ch 15/Ch16, L2-
A8
A15, A16
+24V d.c.
L2+ (2)
11, 24
L2+ (2)
0V d.c.
L2-
12, 25
L2- (2)
199
Figure A-49 shows the process connections for the Digital Output Module DO810 when installed on
an TU830 Extended MTU.
DO810
TU830
6.3 A
Supervise
Fuse
+24V
0V
B1,B2
C1
C2
A1,A2
L1+
Ch1
Ch2
L1-
L1+
O3
O4
L1-
B3,B4
C3
C4
A3,A4
L1+
Ch3
Ch4
L1-
L1+
O5
O6
L1-
B5,A6
C5
C6
A5,A6
L1+
Ch5
Ch6
L1-
L1+
O7
O8
L1L2+
O9
O 10
L2-
B7,B8
C7
C8
A7,A8
B9,B10
C9
C10
A9,A10
L1+
Ch7
Ch8
L1L2+
Ch9
Ch10
L2-
L2+
O 11
O 12
L2-
B11,B12
C11
C12
A11,A12
L2+
Ch11
Ch12
L2-
L2+
O 13
O 14
L2L2+
O 15
O 16
L2-
B13,B14
C13
C14
A13,A14
B15,A16
C15
C16
A15,A16
L2+
Ch13
Ch14
L2L2+
Ch15
Ch16
L2-
L2+
L2+
L2L2-
+24V
Fuse
EM
L1+
L1+
L1L1-
L1+
O1
O2
L1-
6.3 A
Supervise
Process
0V
200
Figure A-50 shows the process connections for the DO810 when installed on a TU810 or TU814
Compact MTU.
DO810
TU810
(or TU814)
Process
+24V
L1+
L1+
L1-
Supervise
L1+
O1
O2
L1-
C1
B1
A1
Ch1
Ch2
L1-
L1+
O3
O4
L1-
C2
B2
A2
Ch3
Ch4
L1-
L1+
O5
O6
L1-
C3
B3
A3
Ch5
Ch6
L1-
C4
B4
A4
Ch7
Ch8
L1-
L1+
O7
O8
L1L2+
O9
O 10
L2-
C5
Ch9
B5 Ch10
A5 L2-
L2+
O 11
O 12
L2-
C6 Ch11
B6 Ch12
A6 L2-
L2+
O 13
O 14
L2L2+
O 15
O 16
L2Supervise
EM
0V
C7 Ch13
B7 Ch14
A7 L2C8 Ch15
B8 Ch16
A8 L2L2+
L2+
L2-
+24V
0V
)LJXUH $ DO810 with TU810 or TU814 Compact MTU Process Connections
201
Figure A-51 shows the process connections for the Digital Output Module DO810 when installed on
an TU812 Compact MTU.
DO810
Supervise
TU812
+24V UP1 1
UP1 14
14
ZP1 2
ZP1 15
15
Ch1
S1 3
Ch2
S2 16
16
Ch3
S3 4
Ch4
S4 17
17
Ch5
S5 5
Ch6
S6 18
18
Ch7
S7 6
Ch8
S8 19
19
Ch9
S9 7
Ch10
S10 20
20
Ch11
S11 8
Ch12
S12 21
21
Ch13
S13 9
Ch14
S14 22
22
Ch15
S15 10
10
Ch16
S16 23
23
0V
L1+
O1
O2
L1L1+
O3
O4
L1L1+
O5
O6
L1L1+
O7
O8
L1L2+
O9
O 10
L2L2+
O 11
O 12
L2L2+
O 13
O 14
L2L2+
O 15
O 16
L2-
+24V UP2 11
11
UP2 24
24
ZP2 12
12
ZP2 25
25
EM 13
13
0V
Supervise
EM
Process
Connection
202
F
R
W
O
1
2
3
4
5
6
7
8
9
10
Description
11
12
13
14
15
16
DO814
24V, 0.5A
203
The outputs of the module will be set to a predetermined value if the OSP-watchdog timer expires or
if the SetOSPState command is received. The watchdog timer is set by the controller and is used for
ModuleBus supervision. The watchdog timer is re-triggered every time the correct module address
has been decoded (or broadcast). If the watchdog timer expires or if the SetOSPState command is
received, the module enters the OSP state and the active outputs (if any) are set to their OSP values
which can be configured as a predefined value or to use the last good value sent.
The output values will be kept as long as the module stays in the OSP state. To change the outputs
the module first has to leave this state. When reentering Operational State, the outputs are still kept
with their OSP value until new valid values are written.
The reset circuitry gives a reset signal when the module is inserted until the BLOCK is inactive and
POWOK signals is active. The BLOCK signal is deactivated when the module lock mechanism is in
the locked position. The POWOK comes from the FCI after power is applied.
The outputs are current limited and protected against over temperature. If the outputs are overloaded
the output current sinking will be limited. This means that the power dissipation in the output stage
will increase and the output will shutdown if the temperature in the output stage increases above
150 C (302 F). The output will switch on again automatically as the component temperature has
decreased to about 140 C (284 F).
Five different types of MTUs can be used. The TU830 Extended MTU enables three wire
connection to the devices without additional terminals. The TU810 (or TU814) Compact MTU has
terminals for 24V process voltage supervision inputs, but requires external terminals for distribution
of 24V power supply to the devices. The TU812 Compact MTU has a D-Sub 25 pin (male)
connector for connection to the process. TU838 provide a fuse (3A max.) per two channels or
process power output.
Technical Data
204
DO814
Digital Output Module
Number of channels
16 (2 x 8) current sinking
Type of output
Voltage range
12 - 32V d.c.
DO814
Digital Output Module
0.5A
2.4A
<10 a
Output impedance
<0.4 ohm
80 mA
2.1 W
Isolation
BE
Safety classification
Protection rating
50V
500V a.c.
Width
45 mm (1.77)
Depth
97 mm (3.8), 106 mm
(4.2) including connector
Height
119 mm (4.7)
Weight
205
BIC
X2
GROUP 1
OUTPUT
24V SUPERVISION Current SinkingDRIVERS
UP1 24V
ERROR 1-8
FAULT
U1
RUN
CH 1
WARNING
O1
OSP
X1
0V
DAT+
DAT-
MBI-1
CH 2
ASIC
.
.
.
CH 8
O2
.
.
.
U8
O8
ZP1
RS-485
CLK+
RS-485
CLKPOS0-6
BLOCK
Process Connector
Modulebus Connector
POWER-OK
U2
RESET
+5VI
+5V
GROUP 2
OUTPUT
24V SUPERVISION Current SinkingDRIVERS
ERROR 9-10
UP2 24V
U9-16
EEPROM
8 CH 9-16
/
8
/
O 9-16
ZP2
206
Process Connections
Process
Connection
TU812
D-Sub 25
male
Connector (1)
TU830
Terminal
TU838
Terminal
+24V d.c.
L1+ (2)
1, 14
L1+ (2)
L1+ (2)
0V d.c.
L1-
2, 15
L1- (2)
L1- (2)
Ch 1/Ch 2, L1+
B1, B2
A1 (F1)
Ch 1 Output
C1
C1
B1
Ch 2 Output
B1
16
C2
B2
Ch 1/Ch 2, L1-
A1
A1, A2
A2
Ch 3/Ch 4, L1+
B3, B4
A3 (F2)
Ch 3 Output
C2
C3
B3
Ch 4 Output
B2
17
C4
B4
Ch 3/Ch 4, L1-
A2
A3, A4
A4
Ch 5/Ch 6, L1+
B5, B6
A5 (F3)
Ch 5 Output
C3
C5
B5
Ch 6 Output
B3
18
C6
B6
Ch 5/Ch 6, L1-
A3
A5, A6
A6
Ch 7/Ch 8, L1+
B7, B8
A7 (F4)
Ch 7 Output
C4
C7
B7
Ch 8 Output
B4
19
C8
B8
Ch 7/Ch 8, L1-
A4
A7, A8
A8
B9, B10
A9 (F5)
Ch 9 Output
C5
C9
B9
207
Process
Connection
TU812
D-Sub 25
male
Connector (1)
TU830
Terminal
TU838
Terminal
Ch 10 Output
B5
20
C10
B10
A5
A9, A10
A10
B11, B12
A11 (F6)
Ch 11 Output
C6
C11
B11
Ch 12 Output
B6
21
C12
B12
A6
A11, A12
A12
B13, B14
A13 (F7)
Ch 13 Output
C7
C13
B13
Ch 14 Output
B7
22
C14
B14
A7
A13, A14
A14
B15, B16
A15 (F8)
Ch 15 Output
C8
10
C15
B15
Ch 16 Output
B8
23
C16
B16
Ch 15/Ch16, L2-
A8
A15, A16
A16
+24V d.c.
L2+ (2)
11, 24
L2+ (2)
L2+ (2)
0V d.c.
L2-
12, 25
L2- (2)
L2- (2)
208
Figure A-52 shows the process connections for the Digital Output Module DO814 (current sinking)
when installed on an TU838 Extended MTU.
DO814
Process
TU838
Supervise
L1+
O1
O2
L1-
F1
L1+
O3
O4
L1-
F2
L1+
O5
O6
L1-
F3
L1+
O7
O8
L1L2+
O9
O 10
L2-
F4
L2+
O 11
O 12
L2-
F6
L2+
O 13
O 14
L2L2+
O 15
O 16
L2Supervise
EM
F5
F7
F8
L1+
L1+
L1L1-
+24V
0V
A1
B1
B2
A2
L1+
Ch1
Ch2
L1-
A3
B3
B4
A4
L1+
Ch3
Ch4
L1-
A5
B5
B6
A6
L1+
Ch5
Ch6
L1-
A7
B7
B8
A8
A9
B9
B10
A10
L1+
Ch7
Ch8
L1L2+
Ch9
Ch10
L2-
A11
B11
B12
A12
L2+
Ch11
Ch12
L2-
A13
B13
B14
A14
A15
B15
B16
A16
L2+
Ch13
Ch14
L2L2+
Ch15
Ch16
L2-
L2+
L2+
L2L2-
+24V
0V
209
Figure A-53 shows the process connections for the DO814 when installed on a TU810 or TU814
Compact MTU.
DO814
TU810
(or TU814)
Process
24V Power Supply
+24V
L1+
L1+
L1-
Supervise
L1+
O1
O2
L1-
C1
B1
A1
Ch1
Ch2
L1-
L1+
O3
O4
L1-
C2
B2
A2
Ch3
Ch4
L1-
L1+
O5
O6
L1-
C3
B3
A3
Ch5
Ch6
L1-
C4
B4
A4
Ch7
Ch8
L1-
C5
B5
A5
Ch9
Ch10
L2-
C6
B6
A6
Ch11
Ch12
L2-
C7
B7
A7
Ch13
Ch14
L2-
C8
B8
A8
Ch15
Ch16
L2-
L1+
O7
O8
L1L2+
O9
O 10
L2L2+
O 11
O 12
L2L2+
O 13
O 14
L2L2+
O 15
O 16
L2Supervise
EM
0V
L2+
L2+
L2-
+24V
0V
24V Power
Supply
)LJXUH $ DO814 with TU810 or TU814 Compact MTU Process Connections
210
Figure A-54 shows the process connections for the Digital Output Module DO814 when installed on
an TU812 Compact MTU.
DO814
Supervise
TU812
+24V UP1 1
UP1 14
14
ZP1 2
ZP1 15
15
Ch1
S1 3
Ch2
S2 16
16
Ch3
S3 4
Ch4
S4 17
17
Ch5
S5 5
Ch6
S6 18
18
Ch7
S7 6
Ch8
S8 19
19
Ch9
S9 7
Ch10
S10 20
20
Ch11
S11 8
Ch12
S12 21
21
Ch13
S13 9
Ch14
S14 22
22
Ch15
S15 10
10
Ch16
S16 23
23
0V
L1+
O1
O2
L1L1+
O3
O4
L1L1+
O5
O6
L1L1+
O7
O8
L1L2+
O9
O 10
L2L2+
O 11
O 12
L2L2+
O 13
O 14
L2L2+
O 15
O 16
L2-
+24V UP2 11
11
UP2 24
24
ZP2 12
12
ZP2 25
25
EM 13
13
0V
Supervise
EM
Process
Connection
211
F
R
W
O
1
1F
2
2F
3
3F
4
4F
5
5F
6
6F
7
7F
8
8F
DO815
Description
24V, 2A
The DO815 is a 8 channel 24V digital output module for the S800 I/O.
The output voltage range is 10 to 30 volt and the maximum continuous output current is 2A @ 24V.
The outputs are protected against short circuits, and over load. The outputs are divided into two
individually isolated groups with four output channels in each group.
Each output channel consists of a short circuit and over load protected high side driver with open
load detection, EMC protection components, inductive load suppression, output status indication
LEDs and optical isolation barrier.
212
Four LEDs indicate module status; Fault (Red), Run (Green), Warning (Yellow) and OSP (Yellow).
One LED (Yellow) per channel (8) indicate output state (On = 1 and Off = 0). The output fault
diagnostic function, that is, short circuit, over load, under voltage and open load detection, activities
a channel wise Error input and Fault LED (1F - 8F) (Red). The error signal can be read via the
ModuleBus. The RUN LED indicates normal operation and the WARNING LED indicates if any
Error input is active.
The FAULT LED indicates that the module is in Init state or Not Configured state. In Not
Configured state the FAULT LED is turned off after the first valid access to the module. The OSP
LED indicates that the module is in the OSP state and that the outputs are set to their OSP values.
The driver outputs provide a free-wheel diode to demagnetize inductive loads. No external
demagnetization arrangement is required up to loads of 1J.
DO815 outputs are able to drive filament lamp loads up to 10W, but only in Automatic reset mode.
The outputs of the module will be set to a predetermined value if the OSP-watchdog timer expires or
if the SetOSPState command is received. The watchdog timer is set by the controller and is used for
ModuleBus supervision. The watchdog timer is re-triggered every time the correct module address
has been decoded (or broadcast). If the watchdog timer expires or if the SetOSPState command is
received, the module enters the OSP state and the active outputs (if any) are set to their OSP values
which can be configured as a predefined value or to use the last good value sent.
The output values will be kept as long as the module stays in the OSP state. To change the outputs
the module first has to leave OSP state. When reentering Operational State, the outputs are still kept
with their OSP value until new valid values are written.
The reset circuitry gives a reset signal when the module is inserted until the BLOCK signal is
inactive and the POWOK signal is active. The BLOCK signal is deactivated when the module lock
mechanism is in the locked position. The POWOK comes from the FCI after power is applied.
DO815 provides two protection operation modes. Each channel can be configured to operate in one
of the two modes.
1. Automatic reset mode (Default mode): The output is switched off for a time interval by
the drivers over current protection. Operation is resumed when the output current is
below a reset value.
2. Fault latching mode (This mode in not applicable in all controllers): The output is
switched off by any of the faultconditions. The fault latch remains in fault condition
until reset by temporarily setting the automatic reset mode.
213
The output drivers are current limited and protected against over load. If an output has a short circuit
to ground the output current will be limited and the driver will shutdown in order to minimize the
power dissipation. In the automatic reset mode the output will switch on again automatically after a
defined time interval. If the short circuit condition is still present, the output is turned of again,
otherwise the normal operation is resumed. In the fault latching mode the output remains off until
the fault condition is not valid and the reset of the fault latch is activated. If any output is shutdown
due to fault condition the indication LED (Yellow) on that channel remains on if the channel is
activated.The output status of the channel can be read from the module.
Three different types of MTUs can be used, TU830 Extended MTU and TU810 (or TU814)
Compact MTU have terminals for 24V process voltage supervision inputs and two terminals per
channels.
Technical Data
214
DO815
Digital Output Module
Number of channels
8 (2 x 4)
Type of output
24V d.c.
10 - 32V d.c.
Max. 0.5V
Max. 6A
Max. 4A
< 6 mA
Max. 500 A
Output impedance
<0.25 ohm
Max. 10W
DO815
Digital Output Module
Max. 1J
Max. 0.2 ms
Max. 200 Hz
Max. 2.5 Hz
Power dissipation
(1)
4 W @ 24V
Isolation
AA
Safety classification
Protection rating
50V
500V a.c.
Width
45 mm (1.77)
Depth
97 mm (3.8), 106 mm
(4.2) including connector
Height
119 mm (4.7)
Weight
215
BIC
CH 1-4
WARNING
CH 1
OSP
RESET
CTR
4 1-4
/
L1+
O1
L1+
O2
.
.
L1+
O4
L1-
DAT
DAT-N
RS-485
POS0-9
BLOCK
EEPROM
GROUP 2
CH 5-8
ERR.
4
/ 5-8
CH
4 5-8
/
4 CTR
/
5-8
F 5-8
Fault Mode
Contol
ModuleBus Connector
0V
CH 2
.
.
CH 4
L1+
Process Connector
MBI-1
ASIC
X1
POWER-OK
OUTPUTDRIVERS
RUN
+5VI
+5V
F 1-4
ERR.
4 1-4
/
FAULT
216
X2
GROUP 1
OUTPUTDRIVERS
L2+
L2+
4
/
O 5-8
L2-
Process Connections
Process
Connection
TU830
Terminal
+24V d.c.
L1+ (2)
L1+ (2)
0V d.c.
L1-
L1- (2)
Ch 1/ L1+
B1, B2
Ch 1 Output
C1, B1
C1, C2
Ch 1/L1-
A1
A1, A2
Ch 2/L1+
B3, B4
Ch 2 Output
C2, B2
C3
Ch 2/, L1-
A2
A3, A4
Ch 3/ L1+
B5, B6
Ch 3Output
C3, B3
C5
Ch 3/ L1-
A3
A5, A6
Ch 4/ L1+
B7, B8
Ch 4 Output
C4, B4
C7
Ch 4/ L1-
A4
A7, A8
Ch 5/ L2+
B9, B10
Ch 5 Output
C5, B5
C9
Ch 5/ L2-
A5
A9, A10
Ch 6/ L2+
B11, B12
Ch 6 Output
C6, B6
C11
Ch 6/ L2-
A6
A11, A12
Ch 7/ L2+
B13, B14
217
Process
Connection
218
TU830
Terminal
Ch 7 Output
C7, B7
C13
Ch 7/ L2-
A7
A13, A14
Ch 8/ L2+
B15, B16
Ch 8 Output
C8, B8
C15
Ch 8/ L2-
A8
A15, A16
+24V d.c.
L2+ (2)
L2+ (2)
0V d.c.
L2-
L2- (2)
Figure A-55 shows the process connections for the Digital Output Module DO815 when installed on
an TU830 Extended MTU.
DO815
TU830
6.3 A
Fuse
L1+
O1
L1L1+
O2
L1L1+
O3
L1L1+
O4
L1L2+
O5
L2L2+
O6
L2L2+
O7
L2L2+
O8
L26.3 A
Fuse
EM
Process
L1+
L1+
L1L1-
+24V
0V
B1,B2
C1
C2
A1,A2
L1+
Ch1
B3,B4
C3
C4
A3,A4
L1+
Ch2
B5,A6
C5
C6
A5,A6
L1+
Ch3
B7,B8
C7
C8
A7,A8
B9,B10
C9
C10
A9,A10
L1+
Ch4
B11,B12
C11
C12
A11,A12
L2+
Ch6
B13,B14
C13
C14
A13,A14
B15,A16
C15
C16
A15,A16
L2+
Ch7
L2+
L2+
L2L2-
L1-
L1-
L1-
L1L2+
Ch5
L2-
L2-
L2L2+
Ch8
L2+24V
0V
219
Figure A-56 shows the process connections for the DO815 when installed on a TU810 or TU814
Compact MTU.
DO815
TU810
(or TU814)
Process
L1+
+24V
L1-
0V
L1+
C1
B1
A1
O1
L1-
Ch1
L1-
L1+
O2
L1-
L1-
C3
B3
A3
L1-
L1+
O3
L1L1+
C4
B4
A4
O4
L1L2+
O5
L2L2+
O6
L2-
O8
L2-
EM
Ch3
Ch4
L1Ch5
C5
B5
A5
L2-
C6
B6
A6
L2-
L2+
O7
L2L2+
Ch2
C2
B2
A2
Ch6
C7
B7
A7
Ch7
C8
B8
A8
Ch8
L2-
L2+
+24V
L2-
0V
)LJXUH $ DO815 with TU810 or TU814 Compact MTU Process Connections
220
F
R
W
O
EMC protection
8 isolated channels
Description
6
7
8
Four LEDs indicate module status Fault (Red), Run (Green), Warning
DO820
(Yellow) and OSP (Yellow). One LED (Yellow) per channel (8)
NO 24 - 250V
indicate output state (On = 1 and Off = 0). The RUN LED indicates
normal operation and the WARNING LED indicates if any error is
active. The FAULT LED indicates that the module is in Init state or Not Configured state. In Not
Configured state the FAULT LED is turned off after the first valid access to the module. The OSP
LED indicates that the module is in the OSP state and that the outputs are set to their OSP values.
The relay supply voltage supervision, derived from the 24V distributed on the ModuleBus, gives an
error signal if the voltage disappears, and the Warning LED turns on. The error signal can be read
via the ModuleBus. This supervision can be enabled/disabled with a parameter.
221
The outputs of the module will be set to a predetermined value if the OSP-watchdog timer expires or
if the SetOSPState command is received. The watchdog timer which is set by the controller and is
used for ModuleBus supervision. The watchdog timer is re-triggered every time the correct node
address has been decoded (or broadcast). If the watchdog timer expires or if the SetOSPState
command is received, the module enters the OSP state and the active outputs (if any) are set to their
OSP values which can be configured as a predefined value or to use the last good value sent.
The output values will be kept as long as the module stays in the OSP state. To change the outputs
the module first has to leave this state. When reentering Operational State, the outputs are still kept
with their OSP value until new valid values are written.
The reset circuitry gives a reset signal when the module is inserted until the BLOCK signal is
inactive and the POWOK signal is active. The BLOCK signal is deactivated when the module lock
mechanism is in the locked position. The POWOK comes from the FCI after power is applied.
Four different types of MTUs can be used. The TU831 Extended MTU and TU811 Compact MTU
enables two wire connection to the devices without additional terminals. The extended MTUs,
TU836, provides an individual fuse (3A max.) per channel on the load outlet terminals.
The extended MTUs, TU837, provides an individual fuse (3A max.) per channel. Outputs can be
individually isolated or grouped by bridging. Signal return terminals are provided in two groups of
four terminals.
Technical Data
Feature
222
Number of channels
Type of output
Relay (NO)
Voltage range
5 - 250V a.c./d.c.
3A
5 mA
DO820
Digital Output Module
9 ms
5 ms
>20 x 106
Electrical
>1 x 106
60 mA
140 mA
Power dissipation
(1)
2.9 W
Isolation
AD
Safety classification
Protection rating
250V
2000V a.c.
Width
45 mm (1.77)
Depth
97 mm (3.8), 106 mm
(4.2) including connector
223
Feature
Height
119 mm (4.7)
Weight
X1
OUTPUT CHANNELS
BIC
+24V
12V
0V-24V
24V
X2
WARNING
12V SUPERVISION
ERROR 1-8
OSP
POWER-OK
0V
DAT
DAT-N
MBI-1
ASIC
CH 1
O 1.1
O 1.2
O 2.1
CH 2
O 2.2
RS-485
POS0-9
BLOCK
.
.
.
Process Connector
+5VI
+5V
RESET
ModuleBus Connector
FAULT
RUN
.
.
.
O 8.1
EEPROM
224
CH 8
O 8.2
Process Connections
TU811
Terminal
TU831
Terminal
TU836
Terminal
TU837
Terminal
Ch 1.1 Output
B1
B1
11 (fused)
B1
Ch 1.2 Output
A1
A1
12
A1 (fused)
Ch 2.1 Output
C2
B2
21 (fused)
B2
Ch 2.2 Output
A2
A2
22
A2 (fused)
Ch 3.1 Output
B3
B3
31 (fused)
B3
Ch 3.2 Output
A3
A3
32
A3 (fused)
Ch 4.1 Output
C4
B4
41 (fused)
B4
Ch 4.2 Output
A4
A4
42
A4 (fused)
Ch 5.1 Output
B5
B5
51 (fused)
B5
Ch 5.2 Output
A5
A5
52
A5 (fused)
Ch 6.1 Output
C6
B6
61 (fused)
B6
Ch 6.2 Output
A6
A6
62
A6 (fused)
Ch 7.1 Output
B7
B7
71 (fused)
B7
Ch 7.2 Output
A7
A7
72
A7 (fused)
Ch 8.1 Output
C8
B8
81 (fused)
B8
Ch 8.2 Output
A8
A8
82
A8 (fused)
Process Power
Source 1
L1, N1
Process Power
Source 2
L2, N2
225
Figure A-57 shows the process connections for the Digital Output Module DO820 when installed on
a TU831 Extended MTU.
DO820
TU831
Process
5 - 250V
a.c/d.c.
O 1.1
O 1.2
B1
A1
Ch1.1
Ch1.2
O 2.1
O 2.2
B2
A2
Ch2.1
Ch2.2
O 3.1
O 3.2
B3
A3
Ch3.1
Ch3.2
O 4.1
O 4.2
B4
A4
Ch4.1
Ch4.2
O 5.1
O 5.2
B5
A5
Ch5.1
Ch5.2
O 6.1
O 6.2
B6
A6
Ch6.1
Ch6.2
O 7.1
O 7.2
B7
A7
Ch7.1
Ch7.2
O 8.1
O 8.2
B8
A8
Ch8.1
Ch8.2
5 - 250V
a.c/d.c.
EM
226
Figure A-58 shows the process connections for the DO820 when installed on a TU811 Compact
MTU.
DO820
TU811
Process
5 - 250V
a.c/d.c.
O 1.1
O 1.2
B1
A1
Ch1.1
Ch1.2
O 2.1
O 2.2
C2
A2
Ch2.1
Ch2.2
O 3.1
O 3.2
B3
A3
Ch3.1
Ch3.2
O 4.1
O 4.2
C4
A4
Ch4.1
Ch4.2
O 5.1
O 5.2
B5
A5
Ch5.1
Ch5.2
O 6.1
O 6.2
C6
A6
Ch6.1
Ch6.2
O 7.1
O 7.2
B7
A7
Ch7.1
Ch7.2
O 8.1
O 8.2
C8
A8
Ch8.1
Ch8.2
5 - 250V
a.c/d.c.
EM
227
Figure A-59 shows the process connections for the DO820 when installed on a TU836 Extended
MTU.
DO820
TU836
Process
L1
L1
5 - 250V
a.c/d.c.
N1
N1
O 1.1
O 1.2
O 2.1
O 2.2
O 3.1
O 3.2
O 4.1
O 4.2
O 5.1
O 5.2
O 6.1
O 6.2
O 7.1
O 7.2
O 8.1
O 8.2
3.15A
3.15A
3.15A
3.15A
3.15A
3.15A
3.15A
3.15A
11
12
Ch1.1
Ch1.2
21
22
Ch2.1
Ch2.2
31
32
Ch3.1
Ch3.2
41
42
Ch4.1
Ch4.2
51
52
Ch5.1
Ch5.2
61
62
Ch6.1
Ch6.2
71
72
Ch7.1
Ch7.2
81
82
Ch8.1
Ch8.2
L2
L2
EM
5 - 250V
a.c/d.c.
N2
N2
228
Figure A-60 shows the process connections for the DO820 when installed on a TU837 Extended
MTU.
DO820
TU837
ZP1
Process
230V
N1
N1
O 1.1
O 1.2
B1
A1
3.15A
O 2.1
O 2.2
3.15A
O 3.1
O 3.2
3.15A
O 4.1
O 4.2
11
B2
A2
Ch2.1
Ch2.2
12
Bridging
B3
A3
Ch3.1
Ch3.2
13
B4
A4
3.15A
O 5.1
O 5.2
O 6.1
O 6.2
3.15A
3.15A
3.15A
Ch6.1
Ch6.2
26
Bridging
B7
A7
Ch7.1
Ch7.2
27
B8
A8
O 8.1
O 8.2
230V
Ch5.1
Ch5.2
25
B6
A6
O 7.1
O 7.2
Ch4.1
Ch4.2
14
B5
A5
3.15A
Ch1.1
Ch1.2
28
Ch8.1
Ch8.2
230V
N2
ZP2
230V
N2
EM
229
F
R
W
O
EMC protection
8 isolated channels
Description
6
7
8
DO821
NC 24 - 250V
Caution
Since the module has normally closed
relay contacts the field power must be
removed before replacement.
The relay supply voltage supervision, derived from the 24V distributed on the ModuleBus, gives an
error signal if the voltage disappears, and the Warning LED turns on. The error signal can be read
via the ModuleBus. This supervision can be enabled/disabled with a parameter.
230
The outputs of the module will be set to a predetermined value if the OSP-watchdog timer expires or
if the SetOSPState command is received. The watchdog timer which is set by the controller and is
used for ModuleBus supervision. The watchdog timer is re-triggered every time the correct node
address has been decoded (or broadcast). If the watchdog timer expires or if the SetOSPState
command is received, the module enters the OSP state and the active outputs (if any) are set to their
OSP values which can be configured as a predefined value or to use the last good value sent.
The output values will be kept as long as the module stays in the OSP state. To change the outputs
the module first has to leave this state. When reentering Operational State, the outputs are still kept
with their OSP value until new valid values are written.
The reset circuitry gives a reset signal when the module is inserted until the BLOCK signal is
inactive and the POWOK signal is active. The BLOCK signal is deactivated when the module lock
mechanism is in the locked position. The POWOK comes from the FCI after power is applied.
Four different types of MTUs can be used. The TU831 Extended MTU and TU811 Compact MTU
enables two wire connection to the devices without additional terminals. The extended MTU,
TU836, provides an individual fuse (3A max.) per channel on the load outlet terminals.
The extended MTU, TU837 provides an individual fuse (3A max.) per channel. Outputs can be
individually isolated or grouped by bridging. Signal return terminals are provided in two groups of
four terminals.
Technical Data
Feature
Number of channels
Type of output
Relay (NC)
Voltage range
5 - 250V a.c./d.c.
3A
5 mA
231
DO821
Digital Output Module
9 ms
5 ms
>20 x 106
Electrical
>1 x 106
60 mA
140 mA
2.9 W
232
Power supervision
Isolation
CA
Safety classification
Protection rating
250V
2000V a.c.
DO821
Digital Output Module
Width
45 mm (1.77)
Depth
97 mm (3.8), 106 mm
(4.2) including connector
Height
119 mm (4.7)
Weight
233
X1
OUTPUT CHANNELS
BIC
+24V
12V
0V-24V
24V
X2
FAULT
RUN
WARNING
POWER-OK
0V
DAT
DAT-N
MBI-1
ASIC
CH 1
O 1.1
O 1.2
O 2.1
CH 2
O 2.2
RS-485
POS0-9
BLOCK
.
.
.
Process Connector
+5VI
+5V
RESET
ModuleBus Connector
12V SUPERVISION
ERROR 1-8
OSP
.
.
.
O 8.1
EEPROM
234
CH 8
O 8.2
Process Connections
TU811
Terminal
TU831
Terminal
TU836
Terminal
TU837
Terminal
Ch 1.1 Output
B1
B1
11 (fused)
B1
Ch 1.2 Output
A1
A1
12
A1 (fused)
Ch 2.1 Output
C2
B2
21 (fused)
B2
Ch 2.2 Output
A2
A2
22
A2 (fused)
Ch 3.1 Output
B3
B3
31 (fused)
B3
Ch 3.2 Output
A3
A3
32
A3 (fused)
Ch 4.1 Output
C4
B4
41 (fused)
B4
Ch 4.2 Output
A4
A4
42
A4 (fused)
Ch 5.1 Output
B5
B5
51 (fused)
B5
Ch 5.2 Output
A5
A5
52
A5 (fused)
Ch 6.1 Output
C6
B6
61 (fused)
B6
Ch 6.2 Output
A6
A6
62
A6 (fused)
Ch 7.1 Output
B7
B7
71 (fused)
B7
Ch 7.2 Output
A7
A7
72
A7 (fused)
Ch 8.1 Output
C8
B8
81 (fused)
B8
Ch 8.2 Output
A8
A8
82
A8 (fused)
Process Power
Source 1
L1, N1
Process Power
Source 2
L2, N2
235
Figure A-61 shows the process connections for the Digital Output Module DO821 when installed on
a TU831 Extended MTU.
DO821
TU831
Process
5 - 250V
a.c/d.c.
O 1.1
O 1.2
B1
A1
Ch1.1
Ch1.2
O 2.1
O 2.2
B2
A2
Ch2.1
Ch2.2
O 3.1
O 3.2
B3
A3
Ch3.1
Ch3.2
O 4.1
O 4.2
B4
A4
Ch4.1
Ch4.2
O 5.1
O 5.2
B5
A5
Ch5.1
Ch5.2
O 6.1
O 6.2
B6
A6
Ch6.1
Ch6.2
O 7.1
O 7.2
B7
A7
Ch7.1
Ch7.2
O 8.1
O 8.2
B8
A8
Ch8.1
Ch8.2
5 - 250V
a.c/d.c.
EM
236
Figure A-62 shows the process connections for the DO821 when installed on a TU811 Compact
MTU.
DO821
TU811
Process
5 - 250V
a.c/d.c.
O 1.1
O 1.2
B1
A1
Ch1.1
Ch1.2
O 2.1
O 2.2
C2
A2
Ch2.1
Ch2.2
O 3.1
O 3.2
B3
A3
Ch3.1
Ch3.2
O 4.1
O 4.2
C4
A4
Ch4.1
Ch4.2
O 5.1
O 5.2
B5
A5
Ch5.1
Ch5.2
O 6.1
O 6.2
C6
A6
Ch6.1
Ch6.2
O 7.1
O 7.2
B7
A7
Ch7.1
Ch7.2
O 8.1
O 8.2
C8
A8
Ch8.1
Ch8.2
5 - 250V
a.c/d.c.
EM
237
Figure A-63 shows the process connections for the DO821 when installed on a TU836 Extended
MTU.
DO821
TU836
Process
L1
L1
5 - 250V
a.c/d.c.
N1
N1
O 1.1
O 1.2
O 2.1
O 2.2
O 3.1
O 3.2
O 4.1
O 4.2
O 5.1
O 5.2
O 6.1
O 6.2
O 7.1
O 7.2
O 8.1
O 8.2
3.15A
3.15A
3.15A
3.15A
3.15A
3.15A
3.15A
3.15A
11
12
Ch1.1
Ch1.2
21
22
Ch2.1
Ch2.2
31
32
Ch3.1
Ch3.2
41
42
Ch4.1
Ch4.2
51
52
Ch5.1
Ch5.2
61
62
Ch6.1
Ch6.2
71
72
Ch7.1
Ch7.2
81
82
Ch8.1
Ch8.2
L2
L2
EM
5 - 250V
a.c/d.c.
N2
N2
238
Figure A-64 shows the process connections for the DO821 when installed on a TU837 Extended
MTU.
DO821
TU837
ZP1
Process
230V
N1
N1
O 1.1
O 1.2
B1
A1
3.15A
O 2.1
O 2.2
3.15A
O 3.1
O 3.2
3.15A
O 4.1
O 4.2
11
B2
A2
Ch2.1
Ch2.2
12
Bridging
B3
A3
Ch3.1
Ch3.2
13
B4
A4
3.15A
O 5.1
O 5.2
O 6.1
O 6.2
3.15A
3.15A
3.15A
Ch6.1
Ch6.2
26
Bridging
B7
A7
Ch7.1
Ch7.2
27
B8
A8
O 8.1
O 8.2
230V
Ch5.1
Ch5.2
25
B6
A6
O 7.1
O 7.2
Ch4.1
Ch4.2
14
B5
A5
3.15A
Ch1.1
Ch1.2
28
Ch8.1
Ch8.2
230V
N2
ZP2
230V
N2
EM
239
Two channels
Interface for RS422, 5V, 12V, 24V and 13 mA transducer signal
levels
Simultaneous pulse count and frequency measurement
Pulse count (length/position) by accumulation in a bidirectional
29 bit counter
Frequency (speed) measurement 0.25 Hz - 1.5 MHz
EMC protection
DIN rail mounting.
Description
F
R
W
O
PX1
UP1
ST1
DI1
SY1
DO1
TP1
UL1
PX2
UP2
ST2
DI2
SY2
DO2
TP2
UL2
7UDQVGXFHU&RQQHFWLRQ
Each channel has four inputs (A, B, ST and DI) and one output (DO).
The input signals A and B are used as pulse inputs. The input signals
ST and DI is used for synchronizing, sampling and gated count
purposes.
DP820
The balanced inputs A, B and ST can be connected to pulse transducers with RS422, 5V, 12V, 24V
and 13mA signal levels if an extended MTU is used (TU830). Adaption to different signal levels is
made by using different terminals on the MTU (see chapter about process connection).
Only pulse transducers with RS422, 5V and 13mA signal levels can be used if an compact MTU is
used (TU810, TU812 or TU814).
The unipolar input (DI) is intended for 24V unipolar signal level.
The DO output is a short circuit proof digital output, current sourcing type, 24V d.c., 0.5A.
All signals are individually isolated.
240
All inputs have overvoltage protection. A maximum voltage of 30V can be connected without any
damages.
Shielded twisted pair cables with characteristic impedance=100 (+/- 25%) ohm shall be used for
connection of transducers with RS422/5V/13 mA signals.
The reset circuitry gives a reset signal when the module is inserted until the BLOCK signal is
inactive and the POWOK signal is active. The BLOCK signal is deactivated when the module lock
mechanism is in the locked position. The POWOK comes from the FCI after power is applied.
,QSXW)LOWHU
Each DP820 input has a configurable input filter (see Technical Data). Notice the following
restrictions for selection of filters for inputs A or B:
The 1s filter shall always be used when 12V and 24V inputs are used.
Unfiltered inputs can be used if RS422/+5V/13 mA inputs are used, but cables between transducers
and the DP820 module must then be separated from other cables to avoid that extra pulses occur due
to EMI.
3XOVH(QFRGLQJ
The following different methods for pulse encoding are supported by DP820:
Input A is used for counting up, input B is used for counting down, u/d.
Input A is used for pulse counting, input B is used to determine count direction, c/d,
B=0: down, B=1: up.
Input A and B is used for a quadrature encoded signals. Multiplication factors
*1, *2 and *4 can be specified. Count direction is determined by A and B phase shift:
Up count
Down count
ABB: ... 00
ABB: ... 11
10
10
11
00
01
01
00
11
10
10
...
...
241
A
B
PULSE
COUNT
-1
A
B
PULSE
COUNT
-1
A
B
PULSE
COUNT
3
UP
DOWN
242
A
B
PULSE
COUNT
UP
-1
DOWN
A
B
PULSE
COUNT
1 2 3 4 5 6 7 8 9 1011121314
UP
13121110 9 8 7 6 5 4 3 2 1 0 -1 -2 -3
DOWN
243
The pulse counter is synchronized (that is, set to zero) if a user selectable synchronization condition
is fulfilled.
A comparator is used to compare the value of the pulse counter with the content of the compare
register. The value of the compare register is specified by the user. A coincidence occur when a
equal condition is detected by the comparator.
The coincidence function can be used to control the digital output signal (DO), as pulse count
sample condition, as synchronization condition and as frequency sample condition (see below).
The pulse counter has overflow detection.
Gated Count Mode
In gated count mode the pulse counter only counts when the gate is active. The gate is controlled by
the DI input. The gate can be controlled in two different ways:
The DI input is level sensitive, that is, the counter only counts when DI = high.
The DI input is edge sensitive, that is, the counter starts count on a positive edge on the DI input,
stops on the next positive edge, continues on the next positive edge, and so forth.
A
Level sensitive
DI
Counter
Value
Edge sensitive
DI
Counter
Value
244
245
'LJLWDO2XWSXW
The digital output function can be configured in four different ways:
1. The digital output DO is activated when coincidence occur, and inactivated after a
configurable pulse-length (1ms - 65535 ms).
2. The digital output DO is activated when DOVALUE =1, and inactivated after a configurable
pulse-length (1ms - 65535 ms). The function is retriggable.
3. The digital output DO is activated when DOVALUE=1, and deactivated DOVALUE=0.
4. The digital output DO is activated when coincidence occur DQG the DOVALUE =1, and
inactivated when DOVALUE=0.
1.
DO
COINC
2.
DO
DOVALUE=1
3.
DO
DOVALUE=1
4.
DOVALUE=0
DO
COINC and DOVALUE=1
DOVALUE=0
246
The function in OSP state, and when reentering the operational state, will be different depending on
how the DO function is configured (see Digital Output 1 - 4 above):
1. Function in OSP state: No more pulses will be activated as long as the module remains in
OSP state. The DO pulse is always completed if the OSP-state is entered during an active DO
pulse (this is, the pulse width is always in accordance with the DOTIME value).
Function when reentering operational state: The coincidence function has to be enabled
before normal DO function will start.
2. Function in OSP state: Same as in 1. above. Function when reentering operational state: A
new
DO-pulse will be started as soon as a modulebus frame with DOVALUE=1 is received.
3. Function in OSP state: The digital outputs are set to their OSP values which can be configured
as a predefined value or to use last good value sent.
Function when reentering operational state: The outputs keeps the OSP value until a
modulebus frame with a new DOVALUE value is received.
4. Same as 3.
/(',QGLFDWRUV
For description about the LED-indicators with comments see Table A-49
7DEOH $ 'HVFULSWLRQRI/(',QGLFDWRUV
Name
Name
Color
PX1
PX2
Yellow
UP1
UP2
Yellow
ST1
ST2
Yellow
DI1
DI2
Yellow
SY1
SY2
Yellow
DO1
DO2
Yellow
TP1
TP2
Green
Transducer power OK
Comments
247
Technical Data
Feature
Number of channels
24V d.c.
(12 to 32V d.c.)
30V d.c.
200 m
Cable type
Characteristic impedance
Unfiltered or 1 s
Input ST
1 s or 1 ms
Input DI
1 ms or 5 ms
Filter = 1 s
Pulse encoding = u/d or c/d
100 kHz / 5 s
Not allowed
Filter = 1 s
248
100 kHz / 5 s
Feature
24V - range (only TU830)
Filter = unfiltered
Not allowed
Filter = 1 s
Pulse encoding = u/d or c/d
100 kHz / 5 s
Filter = 1 ms
1 kHz / 500 s
1 kHz / 500 s
Filter = 1 ms
0.1 kHz / 5 s
100
1 k
2 k
2.5 k
249
Feature
Input signal voltage range
Input A, B, ST
RS422/+5V/13mA - range
1
2.8V to 30V
-30V to 1.0V
8V to 30V
-30V to 2.0V
15V to 30V
-30V to 5.0V
Input DI
1
15V to 30V
-30V to 5.0V
0.5 A
2.4 A
10 A
0.4
Absolute error
120 mA
Power dissipation
2.5 W
250
Feature
Isolation
CB
FAULT
RUN
WARNING
X1
(MODULE
BUS
COMM.)
CLK- RS485
POS0-6
BLOCK
COMPARE
REGISTER
COINC COINC
COMP
FREQUENCY
COUNT
SX
SX
DIR
REGISTER COUNTER
Fref
SR
SR
REGISTER COUNTER
CHANNEL2 (FPGA)
OSP
PX1
PX2
UP1
UP2
ST1
ST2
CPU
DI2 (CONTROL
OF MODULE
SY1 SY2 BUS COMM.)
DO1 DO2
(FREQUENCY
TP1 TP2 CALC.)
PULSE COUNT
COUNT
PULSE
PULSE
DIR
REGISTER COUNTER
COMPARE
REGISTER
COINC COINC
COMP
DI1
UL1
UL2
FREQUENCY
COUNT
SX
SX
DIR
REGISTER COUNTER
Fref
SR
SR
REGISTER COUNTER
A1
PULSE
DECODER
B1
ST1
DI1
DO1
A2
B2
PULSE
DECO- ST2
DER
DI2
DO2
TP2
L1+
X2
CA+_1
CA-_1
VA_11, VA_12
CB+_1
CB-_1
VB_11, VB_12
CST+_1
CST-_1
VST_11, VST_12
DI_1
DO_1
CA+_2
CA-_2
VA_21, VA_22
PROCESS CONNECTOR
DAT+
CLK+
TP1
COUNT
PULSE
PULSE
DIR
REGISTER COUNTER
MBI2
DAT- RS485
CHANNEL1 (FPGA)
PULSE COUNT
RESET
MODULEBUS CONNECTOR
+5VI
+5V
POWER-OK
0V
CB+_2
CB-_2
VB_21, VB_22
CST+_2
CST-_2
VST_21, VST_22
DI_2
DO_2
L2+
251
Process Connections
Process
Connection
252
TU812
D-Sub 25 Male
Connector (1)
TU830
Terminal
+24V d.c.
L1+ (2)
1, 14
L1+ (2)
0V d.c. (ZP)
L1-
2, 15
L1- (2)
Ch1, CA+
C1
C1
Ch1, CA-
B1
16
C2
Ch1, VA_1
B1
Ch1, VA_2
B2
Ch1, Zp
A1
A1, A2
Ch1, CB+
C2
C3
Ch1, CB-
B2
17
C4
Ch1, VB_1
B3
Ch1, VB_2
B4
Ch1, Zp
A2
A3, A4
Ch1, CST+
C3
C5
Ch1, CST-
B3
18
C6
Ch1, VST_1
B5
Ch1, VST_2
B6
Ch1, Zp
A3
A5, A6
Ch1, DI
C4
C7
Ch1, DO
B4
19
C8
Ch1, L1+
B7
Ch1, VST_2
B8
Ch1, Zp
A4
A7, A8
Process
Connection
TU812
D-Sub 25 Male
Connector (1)
TU830
Terminal
Ch2, CA+
C5
C9
Ch2, CA-
B5
20
C10
Ch2, VA_1
B9
Ch2, VA_2
B10
Ch2, Zp
A5
A9, A10
Ch2, CB+
C6
C11
Ch2, CB-
B6
21
C12
Ch2, VB_1
B11
Ch2, VB_2
B12
Ch2, Zp
A6
A11, A12
Ch2, CST+
C7
C13
Ch2, CST-
B7
22
C14
Ch2, VST_1
B13
Ch2, VST_2
B14
Ch2, Zp
A7
A13, A14
Ch2, DI
C8
10
C15
Ch2, DO
B8
23
C16
Ch2, L1+
B15
Ch2, VST_2
B16
Ch2, Zp
A8
A15, A16
+24V d.c.
L2+ (2)
11, 24
L2+ (2)
0V d.c. (ZP)
L2-
12, 25
L2- (2)
253
Figure A-72 shows the process connections for DP820 when installed on a TU810 or TU814 MTU.
PROCESS
RS422
+24V
0V
V+
0V
+
A
-
L1+
+24V
0V
L1+
L1C1
B1
A1
+
B
-
B2
CB-_1
VB_12
C3
CST+_1
VST_11
B3
CST-_1
VST_12
C4
DI_1
L1+
B4
DO_1
L1+
A4
V+
0V
A
C5
CA+_2
VA_21
B5
CA-_2
VA_22
A5
B
ST
C6
CB+_2
VB_21
B6
A6
CB-_2
VB_22
C7
CST+_2
VST_21
B7
CST-_2
VST_22
A7
V+
0V
+24V
0V
C8
DI_2
L2+
B8
DO_2
L1+
A8
L2+
L2+
L2-
DP820
CA-_1
VA_12
CB+_1
VB_11
A3
+5V
L1+
L1CA+_1
VA_11
C2
A2
+
ST
-
TU810 or
TU814
L2+
L2-
EM
254
Figure A-73 shows the process connections for DP820 when installed on a TU812 MTU.
PROCESS
CONNECTION
14
2
15
3
14
2
15
3
L1+
L1CA+_1
VA_11
16
16
CA-_1
VA_12
CB+_1
VB_11
17
17
CB-_1
VB_12
CST+_1
VST_11
18
18
CST-_1
VST_12
DI_1
L1+
19
19
DO_1
L1+
CA+_2
VA_21
20
20
CA-_2
VA_22
CB+_2
VB_21
21
21
CB-_2
VB_22
CST+_2
VST_21
22
22
CST-_2
VST_22
10
10
23
11
24
12
25
13
23
11
24
12
25
13
DI_2
L2+
DO_2
L2+
L2+
L2-
TU812
DP820
EM
255
Figure A-74 shows the process connections for DP820 when installed on a TU830 MTU, and with
RS422 transducer connected to channel 1 and +5V transducer to channel 2.
L1+
+24V L1+
L10V
L1C1
B1
A1
C2
B2
A2
PROCESS
RS422
+
A
-
TU830
6.3A
Fuse
L1+
L1CA+_1
VA_11
CA-_1
VA_12
CB+_1
VB_11
C3
B3
A3
C4
B4
A4
C5
B5
A5
B6
C6
A6
+
B
+
ST
-
CB-_1
VB_12
CST+_1
VST_11
CST-_1
VST_12
DI_1
L1+
C7
B7
A7
C8
B8
A8
5V
V+
0V
A
DO_1
L1+
CA+_2
VA_21
C1
B1
A1
C2
B2
A2
CA-_2
VA_22
CB+_2
VB_21
C3
B3
A3
C4
B4
A4
C5
B5
A5
B6
C6
A6
ST
V+
0V
+24V
0V
C7
B7
A7
C8
B8
A8
L2+
L2+
L2L2-
DP820
CB-_2
VB_22
CST+_2
VST_21
CST-_2
VST_22
DI_2
L2+
DO_2
L1+
6.3A
Fuse
L2+
L2-
EM
)LJXUH $ DP820 with TU830 MTU Process Connections and with Transducer Connections
256
Figure A-75 shows the process connections for DP820 when installed on a TU830 MTU, and with
+24V transducer connected to channel 1 and +12V transducer to channel 2.
PROCESS
L1+
+24V L1+
L1L10V
C1
B1
A1
C2
B2
A2
24V
A
CB+_1
VB_11
C5
B5
A5
C6
B6
A6
CST+_1
VST_11
C7
B7
A7
C8
B8
A8
DI_1
L1+
CA+_2
VA_21
1.8k
C1
B1
A1
C2
B2
A2
CB+_2
VB_21
1.8k
C3
B3
A3
C4
B4
A4
CST+_2
VST_21
1.8k
C5
B5
A5
B6
C6
A6
C7
B7
A7
C8
B8
A8
L2+
L2+
L2L2-
DI_2
L2+
ST
12V
A
ST
0V
+24V
0V
DP820
CA-_1
VA_12
C3
B3
A3
C4
B4
A4
V+
TU830
L1+
L1CA+_1
VA_11
6.3A
Fuse
CB-_1
VB_12
CST-_1
VST_12
DO_1
L1+
CA-_2
VA_22
CB-_2
VB_22
CST-_2
VST_22
DO_2
L1+
6.3A
Fuse
L2+
L2-
EM
)LJXUH $ DP820 with TU830 MTU Process Connections and Transducer Connections
257
A
B
C
E
F
A
B
C
Description
Row C
Row B
Row A
L1+
L1+
L1-
C1
B1
A1
C8
B8
A8
L2+
L2+
L2-
258
Each key has six positions, which gives a total number of 36 different configurations.
The configuration can be changed with a screwdriver.
The MTU can be mounted on a standard DIN rail. It has a mechanical latch that locks the MTU to
the DIN rail. The latch can be released with a screwdriver.
The MTU has a mechanical locking mechanism that locks the module in its position.
This mechanism also gives the signal BLOCK to the I/O module that keeps the module in its init
state until it is locked in its position.
The process signal terminals are divided into 2 equal and individually isolated groups. Each group
consists of 8 I/O connections, one process voltage connection and 5 common L- connections.
The top part of the MTU can be removed to replace the termination board even with an operational
system. Such a need can be caused by a damaged terminal screw.
Technical Data
Value
30
up to 16 I/O channels
2 x 2 Process power terminals
5 x 2 Process power 0V
1.5A
1.5A
259
Value
36 different combinations
Safety classification
Protection rating
50V
500V a.c.
Width
64 mm (2.52) including
connector, 58.5 mm (2.3)
edge to edge installed
Depth
64 mm (2.52) including
terminals
Height
Weight
Connections
260
Row A
Row B
Row C
L1-
L1+
L1+
A1 (L1-)
B1
C1
2 (L1-)
3 (L1-)
Row B
Row C
4 (L1-)
5 (L2-)
6 (L2-)
7 (L2-)
A8 (L2-)
B8
C8
L2-
L2+
L2+
10
Row A
261
TU810
ModuleBus Connector
C/4 Male
I/O module
UP1
UP1
EM
ZP1
I1
ZP1
I1 1
I2
I 21
BLOCK
ZP1 1
I3
I4 2
ZP12
3
/
/ 3
2
/
7
/
I3 2
I4
I5
I5 3
I6 3
I6
I7
I8 4
I8
I9
I 10
I9 5
I 11
I 12
I 11 6
I 13
I 14
I 13 7
I 15
I 15 8
I16
ZP1 3
I7 4
ZP1 4
I 10 5
ZP2 5
I 12 6
ZP2 6
I 14 7
ZP2 7
I 16 8
UP2
+5V
0V
+24V, 0V24
POS 0 - 6
POWOK
DAT, DAT-N
ZP2 8
ModuleBus Connector
R/4 Female
262
ZP2
UP2
ZP2
EM
A
B
C
Description
E
F
A
B
C
Row C
Row B
Row A
B1
A1
C8
A8
263
The MTU can be mounted on a standard DIN rail. It has a mechanical latch that locks the MTU to
the DIN rail. The latch can be released with a screwdriver.
The MTU has a mechanical locking mechanism that locks the module in its position.
This mechanism also gives the signal BLOCK to the I/O module that keeps the module in its init
state until it is locked in its position.
The process signal terminals has 8 individually isolated I/O channels. Each channel has two
connections.
The TU811 is primarily intended for modules with individually isolated channels.
The top part of the MTU can be removed to replace the termination board even with an operational
system. Such a need can be caused by a damaged terminal screw.
Technical Data
Value
16
up to 8 I/O channels
(2 terminals per channel)
1.5A
1.5A
Solid: 0.2 - 4 mm 2
Stranded: 0.2 - 2.5 mm2, 24 - 12 AWG
Recommended torque 0.5 - 0.6 Nm
264
36 different combinations
Safety classification
Value
Protection rating
250V
2000V a.c.
Width
Depth
Height
Weight
Connections
Row A
Row B
Row C
NC
NC
NC
A1
B1
NC
NC
C2
NC
NC
NC
NC
NC
A8
NC
C8
10
NC
NC
NC
265
TU811
ModuleBus Connector
C/4 Male
I/O module
B
S1 1
I 1.1
I 1.2
EM
I 2.1
S2 1
S3 2
I 2.2
S4 2
S5 3
I 3.2
BLOCK
I 3.1
I 4.1
S6 3
S7 4
I 4.2
S8 4
S9 5
I 5.1
S10 5
I 5.2
I 6.1
S11 6
I 6.2
S12 6
S13 7
I 7.1
I 8.1
I 8.2
+5V
0V
+24V, 0V24
S14 7
3
/
/ 3
7
/
I 7.2
POS 0 - 6
POWOK
DAT, DAT-N
S15 8
S16 8
EM
ModuleBus Connector
R/4 Female
266
B
C
E
F
Description
D
A
B
C
267
The MTU can be mounted on a standard DIN rail. It has a mechanical latch that locks the MTU to
the DIN rail. The latch can be released with a screwdriver.
The MTU has a mechanical locking mechanism that locks the module in its position.
This mechanism also gives the signal BLOCK to the I/O module that keeps the module in its init
state until it is locked in its position.
The process signal connector is a D-Sub 25 pin (male).
The top part of the MTU can be removed to replace the termination board even with an operational
system. Such a need can be caused by a damaged terminal screw.
Technical Data
Value
25 pin (male) D-Sub connector
up to 16 I/O signals
268
ModuleBus:
Maximum 5V current distribution
Maximum 24V current distribution
1.5A
1.5A
36 different combinations
Safety classification
Protection rating
50V
500V a.c.
Width
Value
Depth
Height
Weight
5A
Connections
Row A
UP1
ZP1
S1
S3
S5
S7
S9
S11
S13
10
S15
11
UP2
12
ZP2
13
EM
14
UP1
15
ZP1
16
S2
269
270
Row A
17
S4
18
S6
19
S8
20
S10
21
S12
22
S14
23
S16
24
UP2
25
ZP2
TU812
ModuleBus Connector
C/4 Male
I/O module
UP1
UP1 1
UP1 14
EM
ZP1
3
/
/ 3
Ch1
S1 3
Ch2
S2 16
Ch3
S3 4
Ch4
S4 17
Ch5
S5 5
Ch6
S6 18
Ch7
S7 6
Ch8
S8 19
Ch9
S9 7
Ch10
S10 20
Ch11
S11 8
Ch12
S12 21
Ch13
S13 9
Ch14
S14 22
Ch15
S15 10
Ch16
S16 23
UP2
UP2 11
ZP2
+5V
0V
BLOCK
ZP1 15
UP2 24
+24V, 0V24
7
/
POS 0 - 6
POWOK
DAT, DAT-N
ZP1 2
ZP2 12
ZP2 25
EM
EM 13
ModuleBus Connector
R/4 Female
271
A
B
C
E
F
A
B
C
Description
Row C
Row B
Row A
272
Two mechanical keys are used to configure the MTU for different types of I/O modules. This is only
a mechanical configuration and it does not affect the functionality of the MTU or the I/O module.
Each key has six positions, which gives a total number of 36 different configurations.
The configuration can be changed with a screwdriver.
The MTU can be mounted on a standard DIN rail. It has a mechanical latch that locks the MTU to
the DIN rail. The latch can be released with a screwdriver.
The MTU has a mechanical locking mechanism that locks the module in its position.
This mechanism also gives the signal BLOCK to the I/O module that keeps the module in its init
state until it is locked in its position.
The process signal terminals are divided into 2 equal and individually isolated groups. Each group
consists of 8 I/O connections, 2 process voltage connection and 5 common L- connections.
The top part of the MTU can be removed to replace the termination board even with an operational
system. Such a need can be caused by a damaged terminal screw.
Crimp terminals are provided for connection to field wiring and insertion into the 3 snap-on
connectors. Once the contacts are correctly placed in the connectors, the cable can be easily inserted
and removed without future wiring errors. This assembly function can be performed before the
cables are delivered to the site.
Technical Data
Value
30
up to 16 I/O channels
2 x 2 process power terminals
2 x 5 process power 0V
1.5A
1.5A
273
Value
274
36 different combinations
Safety classification
Protection rating
50V
500V a.c.
Width
Depth
Height
Weight
Connections
Row A
Row B
Row C
L1-
L1+
L1+
A1 (L1-)
B1
C1
2 (L1-)
3 (L1-)
4 (L1-)
5 (L2-)
6 (L2-)
7 (L2-)
A8 (L2-)
B8
C8
10
L2-
L2+
L2+
E
F
E
F
B
C
B
C
275
TU814
ModuleBus Connector
C/4 Male
I/O module
UP1
UP1
EM
ZP1
I1
ZP1
I1 1
I2 1
I2
BLOCK
ZP1 1
I3
I4 2
ZP12
I5
Module Process Connector
3
/
/ 3
2
/
7
/
I3 2
I4
I5 3
I6 3
I6
I7
I7 4
I8
I9
I 10
I8 4
ZP1 4
I9 5
I 10 5
I 11
I 12
I 11
I 13
I 14
I 13 7
I 15
I 15 8
I 16
ZP1 3
ZP2 5
I 12 6
ZP2 6
I 14 7
ZP2 7
I 16 8
UP2
+5V
0V
+24V, 0V24
POS 0 - 6
POWOK
DAT, DAT-N
ZP2 8
ModuleBus Connector
R/4 Female
276
ZP2
UP2
ZP2
EM
Row C
C1
L1- L1- A1
2
2
L1+ L1+
Row B
Features
Row A
3
3
3
4
4
5
5
6
10
A
B
C
20
16 L2+ L2+
16 L2- L2-
15 C16 19
15
15
14
14
14
E
F
13
13
13
B
C
12
12
12
11
11
E
F
10
10
11
Description
Fuse Holder
The TU830 MTU can have up to 16 I/O channels
and two process voltage connections. Each
channel has two I/O connections and one ZP connection. The process voltage can be connected to
two individually isolated groups. Each group has a 6.3A fuse. The maximum rated voltage is 50V
and maximum rated current is 2A per channel. It is recommended that the fuse rating be chosen to
meet the applications needs.
The MTU distributes the ModuleBus to the I/O module and to the next MTU. It also generates the
correct address to the I/O module by shifting the outgoing position signals to the next MTU.
277
The MTU can be mounted on a standard DIN rail. It has a mechanical latch that locks the MTU to
the DIN rail. The latch can be released with a screwdriver.
Two mechanical keys are used to configure the MTU for different types of I/O modules. This is only
a mechanical configuration and it does not affect the functionality of the MTU or the I/O module.
Each key has six positions, which gives a total number of 36 different configurations.
The configuration can be changed with a screwdriver.
The MTU has a mechanical locking mechanism that locks the module in its position.
This mechanism also gives the signal BLOCK to the I/O module that keeps the module in its init
state until it is locked in its position.
The process signal terminals are divided into 2 equal and individually isolated groups. Each group
consists of 8 I/O channels, process voltage connection and a 6.3A fuse (as delivered). Each I/O
channel has two I/O connections and one ZP connection. For input modules, field power is provided
by the C-row.
Technical Data
Value
56
up to 16 I/O channels
4 Process terminals 6.3A
10 x 2 Process power 0V
278
ModuleBus:
Maximum 5V current distribution
Maximum 24V current distribution
1.5A
1.5A
Fuse (2)
Value
Solid: 0.2 - 4 mm2
Stranded: 0.2 - 2.5 mm2, 24 - 12 AWG
Recommended torque 0.5 - 0.6 Nm
36 different combinations
Safety classification
Protection rating
50V
500V a.c.
Width
Depth
Height
110 mm (4.3)
Weight
279
Connections
Row A
Row B
Row C
L1-
L1+
NC
L1-
L1+
NC
A1
B1
C1
10
11
12
10
10
10
13
11
11
11
14
12
12
12
15
13
13
13
16
14
14
14
17
15
15
15
18
A16
B16
C16
19
L2-
L2+
NC
20
L2-
L2+
NC
280
TU830
C
ModuleBus Connector
C/4 Male
I/O module
UP1
6.3A
UP1
UP1
ZP1
EM
I1
U1
ZP1
ZP1
I1 1
U1 1
ZP11
BLOCK
I2
ZP12
ModuleBus Connector Metral Female
2
/
2
/
3
/
/ 3
0V
+5V
+24V, 0V24
7
/
POS 0 - 6
POWOK
DAT, DAT-N
U2 2
I3
U3
I3 3
I4
U4
I4 4
I5
U5
I5 5
I6
U6
I6 6
I7
U7
I7 7
I8
U8
I8 8
I9
U9
I9 9
.
.
.
I16
U16
U3 3
ZP13
U4 4
ZP14
U5 5
ZP15
U6 6
ZP16
U7 7
U8 8
ZP17
ZP18
U9 9
ZP29
.
.
.
I16 16
U1616
ZP216
ModuleBus Connector
R/4 Female
I 22
U2
UP2
ZP2
EM
6.3A
UP2
UP2
ZP2
ZP2
281
Row B
Features
Row A
B1 2
A1 2
5
6
Description
E
F
6
D
A
B
C
E
F
B8
D
A8
A
B
C
The MTU distributes the ModuleBus to the I/O module and to the next MTU. It also generates the
correct address to the I/O module by shifting the outgoing position signals to the next MTU.
The MTU can be mounted on a standard DIN rail. It has a mechanical latch that locks the MTU to
the DIN rail. The latch can be released with a screwdriver.
Two mechanical keys are used to configure the MTU for different types of I/O modules. This is only
a mechanical configuration and it does not affect the functionality of the MTU or the I/O module.
282
Each key has six positions, which gives a total number of 36 different configurations.
The configuration can be changed with a screwdriver.
The MTU has a mechanical locking mechanism that locks the module in its position.
This mechanism also gives the signal BLOCK to the I/O module that keeps the module in its init
state until it is locked in its position.
The process signal terminals has 8 individually isolated I/O channels. Each channel has two
connections.
Technical Data
Value
Process connections
16
up to 8 I/O channels
(2 terminals per channel)
3A
ModuleBus:
Maximum 5V current distribution
Maximum 24V current distribution
1.5A
1.5A
36 different combinations
Safety classification
Protection rating
250V
2000V a.c.
283
Value
Width
Depth
Height
110 mm (4.3)
Weight
Connections
284
Row A
Row B
A1
B1
A8
B8
TU831
ModuleBus Connector
C/4 Male
I/O module
O 1.1
S1 1
S2 1
O 1.2
EM
O 2.1
S3 2
O 2.2
S4 2
S5 3
S6 3
O 3.2
O 4.1
Module Process Connector
BLOCK
O 3.1
S7 4
O 4.2
O 5.1
S8 4
S9 5
S10 5
O 5.2
O 6.1
S11 6
O 6.2
O 7.1
S12 6
S13 7
S14 7
3
/
2
/
/ 3
0V
O 8.2
+5V
+24V, 0V24
POS 0 - 6
POWOK
DAT, DAT-N
7
/
O 7.2
O 8.1
S15 8
S16 8
EM
ModuleBus Connector
R/4 Female
285
Row B
Row A
Features
E
F
E
F
A
B
C
L2- L2-
L2+ L2+
Description
A
B
C
X12
31 32 41 42 51 52 61 62 71 72 81 82
L1+ L1+
X13
286
Two mechanical keys are used to configure the MTU for different types of I/O modules. This is only
a mechanical configuration and it does not affect the functionality of the MTU or the I/O module.
Each key has six positions, which gives a total number of 36 different configurations.
The configuration can be changed with a screwdriver.
The MTU has a mechanical locking mechanism that locks the module in its position.
This mechanism also gives the signal BLOCK to the I/O module that keeps the module in its init
state until it is locked in its position.
The process signal terminals has 8 individually isolated I/O channels. Each channel has two
connections: one fused transducer power terminal and one signal connection. Process voltage can be
connected to two individually isolated groups.
Technical Data
Value
Process connections
16
up to 8 I/O channels
(2 terminals per channel)
2A
ModuleBus:
Maximum 5V current distribution
Maximum 24V current distribution
1.5A
1.5A
Fuse (8)
36 different combinations
Safety classification
Protection rating
287
Value
50V
500V a.c.
Width
Depth
Height
110 mm (4.3)
Weight
8A
Connections
288
Position
Row A
Row B
X11 - 1
L1-
L1+
X11 - 2
L1-
L1+
X13 - 1
L2-
L2+
X13 - 2
L2-
L2+
Row A
12 (signal)
22 (signal)
32 (signal)
42 (signal)
10
52 (signal)
11
12
62 (signal)
13
14
72 (signal)
15
16
82 (signal)
289
TU835
ModuleBus Connector
C/4 Male
I/O module
X11
A
B
UP1
L1+ 1
L1+ 2
ZP1
EM
L1- 1
L1- 2
X12
A
F1
U1
F2 U2
21 3
22 4
F3 U3
31 5
32 6
F4
U4
41 7
42 8
F5
U5
51 9
52 10
F6
U6
61 11
62 12
F7
U7
71 13
72 14
F8
U8
81 15
82 16
S3
S4
S5
S6
S7
X13
3
/
/ 3
7
/
S8
ZP2
+5V
0V
+24V, 0V24
POS 0 - 6
POWOK
DAT, DAT-N
UP2
ModuleBus Connector
R/4 Female
290
11 1
2
12
S2
BLOCK
S1
L2+ 1
L2+ 2
L2- 1
L2- 2
EM
EM
Row B
Row A
Features
N1 N1
11 12 21 22
31 32 41 42
E
F
81 82
A
B
C
N2 N2
L2 L2
Description
A
B
C
71 72
X12
E
F
51 52 61 62
L1 L1
X13
The TU836 MTU can have up to 8 I/O channels. The maximum rated voltage is 250V and
maximum rated current is 3A per channel. Two mechanical keys are used to configure the MTU for
different types of I/O modules.
The MTU distributes the ModuleBus to the I/O module and to the next MTU. It also generates the
correct address to the I/O module by shifting the outgoing position signals to the next MTU.
The MTU can be mounted on a standard DIN rail. It has a mechanical latch that locks the MTU to
the DIN rail. The latch can be released with a screwdriver.
291
Two mechanical keys are used to configure the MTU for different types of I/O modules. This is only
a mechanical configuration and it does not affect the functionality of the MTU or the I/O module.
Each key has six positions, which gives a total number of 36 different configurations.
The configuration can be changed with a screwdriver.
The MTU has a mechanical locking mechanism that locks the module in its position.
This mechanism also gives the signal BLOCK to the I/O module that keeps the module in its init
state until it is locked in its position.
The process signal terminals are divided into 2 equal and individually isolated groups. Each groups
consists of 4 I/O connections and process voltage connection. Each channel has two connections:
one fused load outlet terminal and one signal return connection.
Technical Data
Value
16
up to 8 I/O channels
(2 terminals per channel)
10A
Rated maximum continuous current per
process voltage connection (L1, L2, N1, N2)
Rated maximum continuous current per I/O
channel
3A
ModuleBus:
Maximum 5V current distribution
Maximum 24V current distribution
1.5A
1.5A
Fuse (8)
Solid: 0.2 - 4 mm 2
Stranded: 0.2 - 2.5 mm2, 24 - 12 AWG
Recommended torque 0.5 - 0.6 Nm
292
36 different combinations
Value
Safety classification
Protection rating
250V
2000V a.c.
Width
Depth
Height
110 mm (4.3)
Weight
Connections
Position
Row A
Row B
X11 - 1
N1
L1
X11 - 2
N1
L1
X13 - 1
N2
L2
X13 - 2
N2
L2
293
294
Position
Row A
11 (F1, L1 power)
12 (signal return)
21 (F2, L1 power)
22 (signal return)
31 (F3, L1 power)
32 (signal return)
41 (F4, L1 power)
42 (signal return)
51 (F5, L2 power)
10
52 (signal return)
11
61 (F6, L2 power)
12
62 (signal return)
13
71 (F7, L2 power)
14
72 (signal return)
15
81 (F8, L2 power)
16
82 (signal return)
TU836
X11
ModuleBus Connector
C/4 Male
I/O module
UP1
L1 1
L1 2
ZP1
N1 1
EM
N1 2
X12
A
F1 S11
S1
BLOCK
F2 S21
21 3
22 4
S2
S3
F3 S31
31 5
32 6
S4
F4 S41
41 7
42 8
S5
F5 S51
51 9
52 10
S6
F6 S61
61 11
62 12
S7
F7 S71
71 13
72 14
S8
F8 S81
81
82
15
16
3
/
/ 3
2
/
2
/
7
/
11 1
12
0V
UP2
+5V
+24V, 0V24
POS 0 - 6
POWOK
DAT, DAT-N
X13
B
ModuleBus Connector
R/4 Female
ZP2
L2 1
L2 2
N2 1
N2 2
EM
295
Fuse
Holders
X11
N1 13 14
B1
N1 11 12
Row B
Row A
Features
A1
3
4
E
F
5
7
E
F
A
B
C
B8
25 26 N2
27 28 N2
A8
Description
A
B
C
X12
X13
The TU837 MTU can have up to 8 I/O channels. The maximum rated voltage is 250V and
maximum rated current is 3A per channel. Two mechanical keys are used to configure the MTU for
different types of I/O modules.
The MTU distributes the ModuleBus to the I/O module and to the next MTU. It also generates the
correct address to the I/O module by shifting the outgoing position signals to the next MTU.
296
The MTU can be mounted on a standard DIN rail. It has a mechanical latch that locks the MTU to
the DIN rail. The latch can be released with a screwdriver.
Two mechanical keys are used to configure the MTU for different types of I/O modules. This is only
a mechanical configuration and it does not affect the functionality of the MTU or the I/O module.
Each key has six positions, which gives a total number of 36 different configurations.
The configuration can be changed with a screwdriver.
The MTU has a mechanical locking mechanism that locks the module in its position.
This mechanism also gives the signal BLOCK to the I/O module that keeps the module in its init
state until it is locked in its position.
The process signal terminals has 8 individually isolated I/O channels. Each channel has two
connections, one is fused. There are 2 individually isolated groups for signal return connections.
Technical Data
Value
28
up to 8 I/O channels
(2 terminals per channel)
2 x 6 power common terminals
3A
ModuleBus:
Maximum 5V current distribution:
Maximum 24V current distribution:
1.5A
1.5A
Fuse (8)
297
Value
Solid: 0.2 - 6 mm
Stranded: 0.2 - 4 mm 2, 24 - 10 AWG
Solid: 0.2 - 4 mm
Stranded: 0.2 - 2.5 mm 2, 24 - 12
AWG
Recommended torque 0.5 - 0.6 Nm
298
36 different combinations
Safety classification
Protection rating
250V
2000V a.c.
Width
Depth
Height
110 mm (4.3)
Weight
Connections
Row B
Terminal
Signal
Marking
Signal
Marking
ZP1
N1
ZP1
N1
ZP1
13
ZP1
11
ZP1
14
ZP1
12
Row B
Terminal
Signal
Marking
Signal
Marking
ZP2
27
ZP2
25
ZP2
28
ZP2
26
ZP2
N2
ZP2
N2
Signal
Row B
Marking
Signal
Marking
S21 (F1)
A1
S1
B1
S41 (F2)
S3
S61 (F3)
S5
S81 (F4)
S7
S101 (F5)
S9
S121 (F6)
S11
S141 (F7)
S13
S161 (F8)
A8
S15
B8
299
B
TU837
X11
I/O module
N1 1
X12
B
S1
S2
N1 1
ZP1
B1 1
F1
A1 1
S21
EM
11 2
S3
S4
2 2
F2
2 2
S41
S6
3 3
F3
3 3
S61
13 2
Module Process Connector
BLOCK
12 3
S5
S7
S8
4 4
F4
S81
4 4
14 3
5 5
S9
S10
F5
5 5
S101
25 1
S11
S12
6 6
F6
S121
6 6
26 2
F7 S141
27 1
S16
B8 8
F8
S161
A8 8
28 2
0V
+5V
7 7
3
/
2
/
S14
7 7
S15
+24V, 0V24
/
DAT, DAT-N
POWOK
POS 0 - 6
7
/
S13
EM
ZP2
N2 3
B
X13
300
L1
-
B
1
A
1
2
Fuse
Holders
L1
-
Module
connector
Row A
3
4
4
5
10
7
8
8
9
9
11
E
F
10
12
11
13
13
E
F
14
14
B
C
B
16
A
16
L2
+
L2
-
15
15
B
C
12
L2
+
L2
-
Description
301
The MTU distributes the ModuleBus to the I/O module and to the next MTU. It also generates the
correct address to the I/O module by shifting the outgoing position signals to the next MTU.
The MTU can be mounted on a standard DIN rail. It has a mechanical latch that locks the MTU to
the DIN rail. The latch can be released with a screwdriver.
Two mechanical keys are used to configure the MTU for different types of I/O modules. This is only
a mechanical configuration and it does not affect the functionality of the MTU or the I/O module.
Each key has six positions, which gives a total number of 36 different configurations.
The configuration can be changed with a screwdriver.
The MTU has a mechanical locking mechanism that locks the module in its position.
This mechanism also gives the signal BLOCK to the I/O module that keeps the module in its init
state until it is locked in its position.
The process signal terminals are divided into two equal and individually isolated groups. Each group
consists of 8 I/O channels, 4 fused transducer power outlets, 4 return connections and process
voltage connection. Process voltage can be connected to two individually isolated groups, only valid
if the I/O module supports that.
Technical Data
40
up to 16 I/O channels
8 fused field power distributions
4 process power
12 process power (0V)
10 A
ModuleBus:
Maximum 5V current distribution
Maximum 24V current distribution
Rated max. continuos current per
channel
302
Value
1.5 A
1.5 A
3A
Value
Only on delivery: 100 mA (fast glass
tube,
5x20 mm)
Otherwise: Max. 3,5 A
36 different combinations
Safety classification
Protection rating
50V
500V a.c.
Width
Depth
Height
110 mm (4.3)
Weight
303
Connections
304
Row B
A1 (F1, L1+)
B1 (signal)
A2 (L1-)
B2 (signal)
A3 (F2, L1+)
B3 (signal)
A4 (L1-)
B4 (signal)
A5 (F3, L1+)
B5 (signal)
A6 (L1-)
B6 (signal)
A7 (F4, L1+)
B7 (signal)
A8 (L1-)
B8 (signal)
A9 (F5, L2+)
B9 (signal)
A10 (L2-)
B10 (signal)
B11 (signal)
A12 (L2-)
B12 (signal)
B13 (signal)
A14 (L2-)
B14 (signal)
B15 (signal)
A16 (L2-)
B15 (signal)
TU838
I/O module
B
UP1
ZP1
B1
F1 U1
S2
B2
S3
B3
F2 U2
S4
B4
EM
S5
B5
F3 U3
S6
B6
S7
BLOCK
3
S8
B7
F4 U4
B8
L1-
L1-
A1
A2
A3
A4
A5
A6
A7
A8
10
A9
11
A10
12
9
10
S9
B9
F5 U5
11
S10
B10
12
S11
B11
F6 U6
13
S12
B12
14
S13
B13
F7 U7
15
S14
B14
16
S15
B15
F8 U8
17
S16
B16
18
2
/
L1+
L2+
19
L2+
20
A11
13
A12
14
A13
15
A14
16
A15
17
A16
18
L2-
19
L2-
20
0V
+5V
2
/
DAT, DAT-N
+24V, 0V24
7
/
POWOK
POS 0 - 6
S1
UP2
ZP2
L1+
EM
305
306
INDEX
A
AI801 1-15, 5-37, A-39, A-44
AI810 1-9, 5-33, A-45, A-52
AI820 5-33, A-57, A-63
AI830 1-9, 5-33, A-65, A-72
AI835 5-33, A-74, A-81
Analog input module
AI801 A-39
AI810 A-45
AI820 A-57
AI830 A-65
AI835 A-74
Analog output module
AO801 A-84
AO810 A-90
AO820 A-99
AO801 1-15, 5-37, A-84
AO810 1-10, 5-34, A-90, A-96, A-98
AO820 1-10, 5-34, A-99, A-105 to A-107
C
Compact MTU 1-6, A-267
D
DI801 1-15, 5-37, A-108, A-112
DI810 1-10, 5-34, A-113, A-119 to A-121
DI811 1-10, 5-34, A-123, A-129 to A-132
DI814 1-11, 5-34, A-133, A-139 to A-140, A-142
DI820 1-11, 5-34, A-143, A-148 to A-149
DI821 5-34, A-150, A-155
DI830 5-34, A-157, A-164 to A-167
Digital input module, SOE A-158
DI831 5-34, A-168, A-175 to A-178
Digital input module, SOE A-169
DI885 1-12, 5-34, A-179, A-186 to A-187
Digital input module, SOE A-180
E
Extended MTU 1-6 to 1-7
F
FCI 1-17
FCI and S800L I/O module replacement 5-36
FCI and S800M I/O module replacement 5-32
I
I/O modules
S800L 3-23
S800M 3-23
I/O station 1-17
Incremental pulse counter A-240
307
LEDs
S800L I/O module 5-29
S800M I/O module 5-27
S
M
Module termination units 1-4
MTU
TU812 A-267
MTUs 5-35
T
O
OSP 1-13
P
Process connections
AI801 A-43
AI810 A-50
AI820 A-61
AI830 A-70
AI835 A-79
AO801 A-88
AO810 A-94
AO820 A-103
DI801 A-111
DI810 A-117, A-162, A-173
DI811 A-127
DI814 A-137
DI820 A-147
DI821 A-154
DI885 A-185
DO801 A-192
DO810 A-198
DO814 A-207
DO815 A-217
DO820 A-225
DO821 A-235
DP820 A-252
Pulse counter
DP820 A-240
308