CGWQ Prc001a en - 05122014
CGWQ Prc001a en - 05122014
CGWQ Prc001a en - 05122014
May 2014
CGWQ-PRC001A-EN
Introduction
Trane R-410A Scroll Liquid Chiller
Reliability
Trane is a leader in chiller design and reliability.The Cold Generator line of scroll chillers
continues that tradition.
Efficiency
CGWQ scroll chillers meet and exceed ASHRAE Standard 90.1-2010 full and part load efficiencies.
Control
Unit controller provides complete chiller control and standard interface to BACnet IP and
Modbus BMS systems. LonTalk, Johnson N2, or BACnet MS/TP interface optional. Door
mounted display and local PC Ethernet connection provides easy access to set points and
diagnostic displays. Lead/Lag control of compressor sets is standard.
Availability
Fast ship cycles on select models and voltages.
Installation
Compact unit design, factory wiring, easy lifting provisions, and start-up control logic mean quick
and easy setup. Chillers fit through standard single-width doorways.
Operation
Smart safety features and over 60 diagnostic displays mean easy and virtually trouble-free
operation.
Copyright
This document and the information in it are the property ofTrane, and may not be used or
reproduced in whole or in part without written permission.Trane reserves the right to revise this
publication at any time, and to make changes to its content without obligation to notify any person
of such revision or change.
Trademarks
All trademarks referenced in this document are the trademarks of their respective owners.
Revision History
CGWQ-PRC001A-EN (12 May 2014) Initial Release.
2014Trane All rights reserved
CGWQ-PRC001A-EN
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Application Consideration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Model Number Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
General Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Dimensional Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Weight Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Mechanical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
CGWQ-PRC001A-EN
Fast Deliveries
When your project has a critical deadline,Trane can help. A wide range of major components are
readily available so that your model can be shipped fast.
Installation
Single point power connection for simplified, fast field-wiring.
The powerful unit controller provides complete chiller controls and interface to a variety of
platforms, including BACnet IP and Modbus as standard. LonTalk, Johnson N2 and
BACnet MS/TP require an optional interface.
Units are pre-charged with oil and refrigerant (CGWQ) from the factory which speeds
installation. CCAQ units have the proper standard oil charge and a charge of dry nitrogen.
Units are designed to fit thru standard doorways.
Factory testing ensures first-time smooth operation on start-up, and reduces follow up
costs.
Service
Trane 20 thru 70 ton scroll chillers are designed with service personnel in mind. Unit design allows
replacement of all major components without complete unit teardown. All CGWQ units have
mechanically cleanable shell-and-tube condensers.The unit controller provides diagnostic
capability and remote factory diagnostics to aid local and factory service personnel in analyzing
problems. Unanticipated down time is minimized.
CGWQ-PRC001A-EN
Potential Risk
Not only has ASHRAE 90.1 been adopted by the US Federal Government, its expected to be
adopted domestically, if not globally, in the future. Make sure that your chillers, as well as your
entire HVAC system, comply or you may be caught retrofitting your project with new equipment
and paying extra design dollars if the code changes during construction.
Efficiency
The energy efficiency ofTrane scroll chillers results in energy costs lower than most other
comparable chillers. Superior engineered efficiencies are obtained by combining advanced scroll
compressor energy efficient features with up to date heat exchanger technology and state-of-theart controls. Heres How:
Reduced friction
No valves
Reliability
Trane Scroll Chillers with many new improvements feature highly efficient and reliable scroll
compressors. Heres How:
CGWQ-PRC001A-EN
Scroll compliance allows liquid and dirt to pass through without damaging compressor (liquid
slugging resistant).
Years of laboratory testing have optimized compressor and chiller systems reliability.
Application Consideration
Product Selection
Both CGWQ and CCAQ products are offered in 7 models each ranging in capacity from 20 to 70
nominal tons. See Table 3 and Table 4, p. 10 to select the model best suited for your application.
Since actual unit capacity can vary significantly from nominal capacity, it is important to base
your selection on the actual conditions. Selection of the correct model will require attention to the
minimum, as well as the full load capacity required. Selection of the proper equipment is an
important part of a successful installation. Equipment sized too large will cycle more frequently and
as a potential result lead to poor temperature and humidity control, shortened equipment life and
higher utility costs. Equipment sized too small will not be able to meet peak cooling demands.
Unit location
Units should be installed indoors or protected where exposure to rain or water splash is minimal.
A level foundation or flooring must be provided which will support at least 150 percent of the
operating weight of the unit. Service clearance must allow for removal of compressors. See
Dimensional Data, p. 18 for specific clearance requirements. All units must also allow for space
to service vessels.The unit foundation must be rigid to reduce vibration transmission to a
minimum. Use of optional vibration isolation pads is recommended for applications that are
sensitive to vibration and noise.
CGWQ-PRC001A-EN
Application Consideration
Water Pumps
Avoid specifying or using 3600 rpm condenser water and chilled water pumps. Such pumps may
operate with objectionable noise and vibration. In addition, a low frequency beat may occur due
to the slight difference in operating rpm between water pumps and the scroll compressors. Where
noise and vibration-free operation is important,Trane encourages the use of 1750 rpm pumps.
Remote Condenser
Remote condensers should be located as close as possible to the chiller to ensure minimum
pressure drops of discharge refrigerant. If non-Trane condensers are provided, a subcooling circuit
must be provided in order to achieve cataloged performances (16F [-8.9C] subcooling).
CGWQ-PRC001A-EN
20 NominalTons
26 NominalTons
30 NominalTons
40 NominalTons
52 NominalTons
60 NominalTons
70 NominalTons
=
=
=
=
208V/60/3
230V/60/3
460V/60/3
575V/60/3
Factory Assigned
=
=
None
With
=
=
None
With
=
=
=
=
Water
Ethylene Glycol
Propylene Glycol
Methanol
=
=
=
=
Water
Ethylene Glycol
Propylene Glycol
Air-Cooled Condenser
0
1
N
E
=
=
None
ETL/ETL-C Listed to meet U.S.
and Canadian Safety Standards
=
=
0
1
=
=
=
=
None
With
None
With
None
With
Standard Cooling
42F60F [4.4C5.5C]
Standard Cooling/Ice Making
20F60F [-6.7C15.6C]
=
=
Terminal Block
Non-Fused Disconnect Switch
=
=
=
No Sound Attenuation
Compressor Sound Blanket(s)
Factory Sound Enclosure
Cabinet(s)
=
=
=
=
=
=
None
LonTalk
BACnet Ms/TP
BACnet IP
MODBUS
Johnson N2
=
=
None
With
CGWQ-PRC001A-EN
General Data
General data for CGWQ water-cooled chillers(a)
Table 1.
Unit Size
20
26
30
40
52
60
70
2,2
2,2
2,2
2,2
10/10,10/10
13/13,13/13
15/15,15/15
15/20,15/20
Compressor
Quantity
Tons(b)
10/10
13/13
15/15
100-50
100-50
100-50
77
81
81
78
81
82
83
70
73
73
70
72.5
74
TBD
1.8
2.4
2.8
3.9
5.0
5.6
7.7
35
45
45
64
78
90
102
71
85
104
138
168
197
236
3.1
3.6
4.4
3.1
3.6
4.4
4.4
20
40
48
20
40
48
48
70
135
164
70
135
164
164
R-410A
R-410A
R-410A
R-410A
R-410A
R-410A
R-410A
Nominal
(tons)
Evaporator
Condenser (each)
General Unit
Refrigerant
Number of Independent Refrigerant Circuits
40
52
52
40,40
52,52
52,52
62,62
3MAPOE
3MAPOE
3MAPOE
3MAPOE
3MAPOE
3MAPOE
3MAPOE
110/110
110/110,
110/110
110/110,
110/110
110/110,
110/110
110/148,
110/148
40
52
60
70
Oil Type
Oil Charge each Compressor (oz)
110/110
110/110
(a) Data containing information on two circuits formatted as follows: Circuit 1, Circuit 2
(b) Nominal compressor sizes based on 60 Hz.
Table 2.
Unit Size
20
26
30
Compressor
Quantity
2,2
2,2
2,2
2,2
10/10
13/13
15/15
10/10,10/10
13/13,13/13
15/15,15/15
15/20,15/20
100-50
100-50
100-50
77
81
81
78
81
82
83
70
73
73
70
72.5
74
TBD
1.8
2.4
2.8
3.9
5.0
5.6
7.7
35
45
45
64
78
90
102
71
85
104
138
168
197
236
R-410A
R-410A
R-410A
R-410A
R-410A
R-410A
R-410A
Evaporator
General Unit
Refrigerant
Number of Independent Refrigerant Circuits
(approx.)(c)
6,6
6,6
7,7
8,8
Oil Type
3MAPOE
3MAPOE
3MAPOE
3MAPOE
3MAPOE
3MAPOE
3MAPOE
110/110
110/110
110/110
110/110,
110/110
110/110,
110/110
110/110,
110/110
110/148,
110/148
(lb)
(a) Data containing information on two circuits formatted as follows: Circuit 1, Circuit 2
(b) Nominal compressor sizes based on 60 Hz.
(c) Charge amounts shown are only amounts in CCAQ. Additional amount to be calculated based upon piping size, length and component capacity.
CGWQ-PRC001A-EN
Performance Data
Table 3.
Unit Size
Tons
kW Input
IPLV EER
20
21.1
15.5
16.3
19.9
26
26.2
20.4
15.4
19.6
30
31.2
24.8
15.1
18.3
40
42.6
30.8
16.6
20.4
52
52.7
40.4
15.7
20.2
60
61.8
47.9
15.5
19.4
70
70.9
54.8
15.5
19.5
Notes:
1. Rated in accordance with AHRI Standard 550/590, based on TOPSS version 154: evaporator leaving temperature of 44F
and 2.4 gpm/ton, condenser entering temperature of 85F and 3 gpm/ton with condenser relief down to 65F at 50%
and 25% loads, evaporator fouling of 0.0001F.ft2.h/Btu and condenser fouling of 0.00025F.ft2.h/Btu
2. Consult Trane representative for additional performance information
3. EER - Energy Efficiency Ratio (Btu/w.h)
Table 4.
Unit size
Tons
Compressor Input
kW
EER
Evap GPM
20
18.80
20.80
10.43
45.10
26
23.60
26.30
10.68
56.60
30
28.80
31.00
11.02
69.10
40
38.70
41.60
11.08
92.90
52
45.30
53.50
10.11
108.70
60
56.80
61.50
11.04
136.30
70
65.80
70.20
11.19
157.90
Notes:
1. Rated in accordance with AHRI Standard 550/590, based on TOPSS version 162: evaporator leaving temperature of 44oF
and 2.4 gpm/ton, saturated discharge temperature of 125oF and liquid temperature of 105oF, evaporator fouling of
0.0001oF-ft2-h/Btu
2. Consult Trane representative for additional performance information, including matched condenser ratings.
3. EER - Energy Efficiency Ratio (BTU/w-h)
10
CGWQ-PRC001A-EN
Controls
Human Interfaces
Trane Scroll Chillers offer the completely integrated controller with an easy-to-use operator
interface panel, LCD graphics display.The display provides a Window concept allowing the user
to navigate the Window in all directions.This advanced interface allows the user to access all
information concerning Relay Outputs, Analog Outputs, Sensor Inputs, Set Points, Alarms, Service
Tools, Chiller States, and Lockouts as well as graph all sensor data.
Hardware Protection
A six (6) layer microprocessor printed circuit board provides the highest level of machine reliability.
Each relay output has its own snubber on both the normally open contacts and the normally closed
contacts.The relay outputs are individually fused to farther protect the system from shorts.This
protection is rounded out through poly fuse protection on the sensor inputs.
System Protection
A complete safety lockout system protects the compressor operation to avoid compressor and
evaporator failures.The controller directly senses pressures, temperatures, ampere, motor faults,
etc. All control variables that govern the operation of the chiller, evaporator and condenser are
evaluated every second for exact control and protection.
Figure 1.
Operator Interface
Standalone Controls
Interface to standalone units is very simple; only a remote auto/stop for scheduling is required for
unit operation. Signals from a time clock or some other remote device can be wired to the external
auto/stop input.
Standard Features
External Auto/Stop A jobsite provided contact closure will turn the unit on and off.
ChilledWater Flow Interlock A jobsite provided contact closure from a flow proving device
(mandatory)
Emergency Stop (optional) A jobsite supplied contact opening wired to this input will turn
the unit off and require a manual reset of the unit microcomputer.This closure is typically
triggered by a jobsite supplied system such as a fire alarm.
Chilled Water Pump Control (optional) Unit controls can provide an output to control the
chilled water pump(s). One contact closure to the chiller is all that is required to initiate the
chilled water system.
CGWQ-PRC001A-EN
11
Controls
ChilledWater Reset Controller will accept analog input from BMS system for chilled water
reset (Optional).
Condenser ControlvUnit controls provide an output to control the condenser water pump
(CGWQ) or condenser fan(s) (CCAQ). In addition, the controller allows variable frequency
drive control of cooling tower fan motors, condenser fan motors or ambient control
dampers for pin point control of head pressure.
CGWQ-PRC001A-EN
Controls
Analog Outputs
Condenser Fans, Dampers, or WRV Position
Compressor Starts/Run-Times
Provides the number of starts and run times for each compressor.
Alarm Descriptor
Provides alarm messages based on predetermined criteria
Chiller Status
Indicates the running modes and states of the chiller, i.e. Loading, Unloading, Holding, High Disc
PSI Hold, Low Suction Hold, In Safety, In Alarm mode, etc
CGWQ-PRC001A-EN
13
Electrical
Table 5.
Electrical data CGWQ water cooled chillers & CCAQ compressor chillers
Unit Wiring Data
Unit
Size
20
26
30
40
52
60
70
Compressors
Minimum
Circuit
Ampacity
Maximum
Fuse Size
200-230/3/60
75
100
90
460/3/60
41
50
45
575/3/60
29
40
35
200-230/3/60
116
150
125
460/3/60
52
70
60
575/3/60
45
60
200-230/3/60
126
460/3/60
575/3/60
Recommended
Dual Element
Fuse Size
RLA
(ea)
LRA
(ea)
Control
KW
33
239
0.16
18
125
0.16
13
80
0.16
51
300
0.16
23
150
0.16
50
20
109
0.16
175
150
56
340
0.16
61
80
70
27
173
0.16
54
70
60
24
132
0.16
200-230/3/60
142
150
150
33
239
0.24
460/3/60
77
90
80
18
125
0.24
Rated Voltage
Qty
Refrig.
Circuits
Nom.
Tons
10/10
13/13
15/15
10/10,
10/10
575/3/60
55
60
60
13
80
0.24
200-230/3/60
218
250
225
51
300
0.24
460/3/60
99
110
100
575/3/60
85
100
90
13/13,
13/13
23
150
0.24
20
109
0.24
56
340
0.24
27
173
0.24
200-230/3/60
238
250
250
460/3/60
115
125
125
575/3/60
102
110
110
24
132
0.24
208-230/3/60
279
350
300
56/74
340/505
0.24
460/3/60
123
150
125
27/30
173/225
0.24
575/3/60
104
125
110
24/25
132/180
0.24
15/15,
15/15
15/20,
15/20
Notes:
1. Use copper conductors only.
2. Local codes may take precedence.
3. Voltage Utilization Range:
Rated Voltage
208-230/3/60
460/3/60
380/3/60
575/3/60
14
Utilization Range
187-253
414-506
342-418
518-632
CGWQ-PRC001A-EN
Electrical Connections
CGWQ
Field Wiring - CGWQ Scroll Water Chillers
Control Panel Representation
L1
L2
L3
PDB1
A-1
GND
A-2
Optional:
Disconnect
(Factory Installed)
10
10 11 12 13 14 15 16 17 18 19
11 12 13 14
15 16
17 18 19
20 21 22
23 24
TBA
DSW1
UNIT CONTROLLER
PANEL
GROUND
20 21 22 23 24
WARNING
Hazardous voltage!
Disconnect all electrical power
including remote disconnects before
serving unit. Follow proper lockout/
tagout procedures to ensure power
cannot be inadverently energized.
Failure to do so can cause death or
serious injury.
CAUTION
Use copper conductors only!
Unit terminals are not designed to
accept other type conductors. Failure
to use copper conductors may cause
equipment damage.
Notes :
1.
2.
3.
44.
CAUTION
Do not energize the unit until checkout and start-up procedures have
been completed.
55.
All three-phase motors supplied with the unit are protected under
primary single-phase failure conditions.
All customer control-circuit wiring must have a minimum rating of
150V.
All field wiring must be in accordance with applicable local codes.
Line voltage options. Single or dual source power may be specified.
Drawing covers single source power only. All field wiring must be in
accordance with National Electric Code and State & Local
requirements.
(Required) Factory supplied or approved alternate field installed flow
proving device connection.
DRAWN
NAME
DATE
SMH
4-13-12
CHECKED
CGWQ Field
Wiring Diagram
ENG APPR.
MFG APPR.
Q.A.
COMMENTS:
NEXT ASSY
USED ON
APPLICATION
CGWQ-PRC001A-EN
FINISH
SIZE
DWG. NO.
SCALE:1:5
REV.
WEIGHT:
SHEET 1 OF 1
15
Electrical Connections
CCAQ 20-30T
Field Wiring - CCAQ 20-30 Ton Compressor Chiller
Control Panel Representation
L1
L2
L3
PDB1
A-1
GND
A-2
UNIT CONTROLLER
A-1
GND
A-2
Optional:
Disconnect
(Factory Installed)
Optional:
Damper Control
10
10 11 12 13 14 15 16 17 18 19
11 12 13 14
15 16
17 18 19
20 21 22
23 24
TBA
DSW1
PANEL
GROUND
20 21 22 23 24
WARNING
Hazardous voltage!
Disconnect all electrical power
including remote disconnects before
serving unit. Follow proper lockout/
tagout procedures to ensure power
cannot be inadverently energized.
Failure to do so can cause death or
serious injury.
Notes :
CAUTION
Use copper conductors only!
Unit terminals are not designed to
accept other type conductors. Failure
to use copper conductors may cause
equipment damage.
1.
2.
3.
44.
55.
CAUTION
Do not energize the unit until checkout and start-up procedures have
been completed.
66.
7.
All three-phase motors supplied with the unit are protected under
primary single-phase failure conditions.
All customer control-circuit wiring must have a minimum rating of
150V.
All field wiring must be in accordance with applicable local codes.
Line voltage options. Single or dual source power may be specified.
Drawing covers single source power only. All field wiring must be in
accordance with National Electric Code and State & Local
requirements.
(Required) Factory supplied or approved alternate field installed flow
proving device connection.
(Optional) Damper control option. Refer to operation and
maintenance manual for additional information. This point intended to
operate a low ambient damper on a remote air-cooled condenser.
Wiring to be 2-wire shielded cable between outdoor unit and Trane
indoor chiller.
If installing with a Trane CAUJ air-cooled condenser, more specific
field wiring instructions can be found in the operations and
maintenance manual.
DRAWN
NAME
DATE
SMH
4-13-12
CHECKED
ENG APPR.
MFG APPR.
Q.A.
COMMENTS:
NEXT ASSY
USED ON
APPLICATION
16
FINISH
REV.
SCALE:1:5
WEIGHT:
SHEET 1 OF 1
CGWQ-PRC001A-EN
Electrical Connections
CCAQ 40-70T
Field Wiring - CCAQ 40-70 Ton Compressor Chillers
Control Panel Representation
L1
L2
L3
PDB1
A-1
GND
A-2
UNIT CONTROLLER
A-1
GND
A-2
Optional:
Damper Control
10
10 11 12 13 14 15 16 17 18 19
11 12 13 14
15 16
17 18 19
20 21 22
23 24
TBA
PANEL
GROUND
Optional:
Disconnect
(Factory Installed)
TBD
DSW1
20 21 22 23 24
Circuit 2 Fan 4
Circuit 2 Fan 3
Circuit 2 Fan 2
Circuit 2 Fan 1
Circuit 2 Fan 4
Circuit 1 Fan 3
Circuit 1 Fan 2
&LUFXLW)DQ
Condensing Unit Control Power
WARNING
Hazardous voltage!
Disconnect all electrical power
including remote disconnects before
serving unit. Follow proper lockout/
tagout procedures to ensure power
cannot be inadverently energized.
Failure to do so can cause death or
serious injury.
Notes :
1.
2.
3.
44.
CAUTION
Use copper conductors only!
Unit terminals are not designed to
accept other type conductors. Failure
to use copper conductors may cause
equipment damage.
55.
66.
CAUTION
Do not energize the unit until checkout and start-up procedures have
been completed.
7.
All three-phase motors supplied with the unit are protected under
primary single-phase failure conditions.
All customer control-circuit wiring must have a minimum rating of
150V.
All field wiring must be in accordance with applicable local codes.
Line voltage options. Single or dual source power may be specified.
Drawing covers single source power only. All field wiring must be in
accordance with National Electric Code and State & Local
requirements.
(Required) Factory supplied or approved alternate field installed flow
proving device connection.
(Optional) Damper control option. Refer to operation and
maintenance manual for additional information. This point intended to
operate low ambient dampers on a remote air-cooled condenser, (1)
damper per AO. Wiring to be 2-wire shielded cable between outdoor
unit and Trane indoor chiller.
If installing with a Trane CAUJ air-cooled condenser, more specific
field wiring instructions can be found in the operations and
maintenance manual.
DRAWN
NAME
DATE
SMH
4-13-12
CHECKED
ENG APPR.
MFG APPR.
Q.A.
COMMENTS:
NEXT ASSY
USED ON
APPLICATION
CGWQ-PRC001A-EN
FINISH
SIZE
DWG. NO.
SCALE:1:5
WEIGHT:
REV.
SHEET 1 OF 1
17
Dimensional Data
CGWQ/CCAQ 20-30 Ton
(a)
A
5
12
B
N
16
(b)
11
I
J
(c)
H
9
15 10
(c)
K
13
14
18
CGWQ-PRC001A-EN
Dimensional Data
Table 6.
CGWQ26
inch (mm)
CGWQ30
inch (mm)
CCAQ 20
inch (mm)
CCAQ26
inch (mm)
CCAQ30
inch (mm)
A(a)
64 (1626)(a)
65.4 (1661)(a)
54.2 (1378)
54.2 (1378)
68.5 (1740)(a)
64 (1626)
65.4 (1661)
68.5 (1740)
54.2 (1378)
54.2 (1378)
54.2 (1378)
C(b)
5.9 (150)(b)
12.1 (308)(b)
54.2 (1378)
12.1 (308)(b)
N/A
N/A
N/A
25.2(640)
25.2(640)
25.2(640)
25.2(640)
25.2(640)
25.2(640)
32.8 (836)
32.8 (836)
34.2 (869)
32.8 (836)
32.8 (836)
34.2 (869)
40 (1016)
40 (1016)
40 (1016)
40 (1016)
40 (1016)
40 (1016)
4.1 (103)
5.8 (144)
8.8 (224)
4.1 (103)
5.8 (144)
8.8 (224)
20 (508)
20 (508)
20 (508)
20 (508)
20 (508)
20 (508)
36 (914)
36 (914)
36 (914)
36 (914)
36 (914)
36 (914)
J(c)
36(c) (914)
36(c) (914)
36(c) (914)
36(c) (914)
36(c) (914)
36(c) (914)
K(c)
36(c) (914)
36(c) (914)
36(c) (914)
36(c) (914)
36(c) (914)
36(c) (914)
24 (610)
24 (610)
24 (610)
24 (610)
24 (610)
24 (610)
36 (914)
36 (914)
36 (914)
36 (914)
36 (914)
36 (914)
41.1 (1046)
41.1 (1046)
41.1 (1046)
41.1 (1046)
41.1 (1046)
41.1 (1046)
28.8 (731)
28.8 (731)
28.8 (734)
28.8 (731)
28.8 (731)
28.8 (734)
3.8 (99)
3.8 (99)
5.2 (132)
3.8 (99)
3.8 (99)
5.2 (132)
0.8 (19)
0.8 (19)
0.4 (8)
0.8 (19)
0.8 (19)
0.4 (8)
9.6 (243)
11.4 (289)
11.4 (289)
N/A
N/A
N/A
5.8 (148)
5.8 (148)
5.8 (148)
N/A
N/A
N/A
10 (254)
10 (254)
10 (254)
N/A
N/A
N/A
2 (51) VIC
2 (51) VIC
2 (51) VIC
2 (51) VIC
2 (51) FPT
3 (76) FPT
3 (76) FPT
N/A
N/A
N/A
2 (51) FPT
3 (76) FPT
3 (76) FPT
N/A
N/A
N/A
Reference
9
10
11
12
Evaporator
13
Power Wire
14
Control Wire
15
Control Panel
16
(a) For units with water regulating valve option, add 16 inches (407 mm) maximum to the overall unit length , "A"
(b) For units with water regulating valve option, add 15.5 inches (394 mm) inches to the condenser water outlet dimension, "C"
(c) 42 inch (1067 mm) clearance required to other ground parts, two units with panels facing each other or other live parts require a clearance of 48 inch
(1220 mm)
CGWQ-PRC001A-EN
19
Dimensional Data
(a)
12
1
2
B
4
16
11
6
4
R
11
XY
T
S
C
(b)
AA
(a)
BB
D E
I
(c)
H
15
10
9
13
K (c)
14
20
CGWQ-PRC001A-EN
Dimensional Data
Table 7.
A(a)
CGWQ 52
CGWQ 60
CGWQ 70
CCAQ 40
CCAQ 52
CCAQ 60
CCAQ 70
70.8 (1800)
74 (1878)
75.8 (1924)
80.8 (2054)
AA(b)
11.6 (296)(b)
19.8 (503)(b)
19.8 (503)(b)
19.8 (503)(b)
N/A
N/A
N/A
N/A
72.2 (1835)
72.2 (1835)
72.2 (1835)
72.2 (1835)
72.2 (1835)
72.2 (1835)
72.2 (1835)
72.2 (1835)
BB(a)
19.6 (499)(a)
29.8 (757)(a)
29.8 (757)(a)
29.8 (757)(a)
N/A
N/A
N/A
N/A
6.9 (175)
13.1 (333)
13.1 (333)
13.1 (333)
N/A
N/A
N/A
N/A
28.2 (716)
28.2 (716)
28.2 (716)
28.2 (716)
28.2 (716)
28.2 (716)
28.2 (716)
28.2 (716)
34.8 (884)
34.8 (884)
34.8 (884)
34.8 (884)
34.8 (884)
34.8 (884)
34.8 (884)
34.8 (884)
38 (965)
38 (965)
38 (965)
38 (965)
42 (1067)
42 (1067)
42 (1067)
42 (1067)
9.5 (241)
12.5 (318)
14.4 (364)
13 (330)
9.5 (241)
12.5 (318)
14.4 (364)
9 (229)
20 (508)
20 (508)
20 (508)
20 (508)
20 (508)
20 (508)
20 (508)
20 (508)
36 (914)
36 (914)
36 (914)
36 (914)
36 (914)
36 (914)
36 (914)
36 (914)
J(c)
36 (914)(c)
36 (914)(c)
36 (914)(c)
36 (914)(c)
36 (914)(c)
36 (914)(c)
36 (914)(c)
36 (914)(c)
K(c)
36 (914)(c)
36 (914)(c)
36 (914)(c)
36 (914)(c)
36 (914)(c)
36 (914)(c)
36 (914)(c)
36 (914)(c)
24(610)
24(610)
24(610)
24(610)
24(610)
24(610)
24(610)
24(610)
36 (914)
36 (914)
36 (914)
36 (914)
36 (914)
36 (914)
36 (914)
36 (914)
54.5 (1384)
54.5 (1384)
54.5 (1384)
62.8 (1594)
54.5 (1384)
54.5 (1384)
54.5 (1384)
62.8 (1594)
45.8 (1162)
45.8 (1162)
45.8 (1162)
46.1 (1172)
45.8 (1162)
45.8 (1162)
45.8 (1162)
46.1 (1172)
0.4 (8)
0.4 (8)
0.4 (8)
1.4 (34)
0.4 (8)
0.4 (8)
0.4 (8)
1.4 (34)
3.8 (98)
3.8 (98)
3.8 (98)
2.8 (73)
3.8 (98)
3.8 (98)
3.8 (98)
2.8 (73)
4.0 (102)
2.1 (54)
2.1 (54)
2.1 (54)
N/A
N/A
N/A
N/A
5.5 (139)
5.6 (141)
5.6 (141)
5.6 (141)
N/A
N/A
N/A
N/A
N/A
9.8 (247)
9.8 (246)
9.8 (246)
9.8 (246)
N/A
N/A
N/A
23.5 (597)
23.6 (598)
23.6 (598)
23.6 (598)
N/A
N/A
N/A
N/A
27.8 (705)
27.8 (703)
27.8 (703)
27.8 (703)
N/A
N/A
N/A
N/A
20.1 (511)
20.8 (527)
20.8 (527)
20.8 (527)
N/A
N/A
N/A
N/A
3 (76) VIC
3 (76) VIC
3 (76) VIC
3 (76) VIC
3 (76) VIC
3 (76) VIC
3 (76) VIC
3 (76) VIC
3 (76) VIC
3 (76) VIC
3 (76) VIC
3 (76) VIC
3 (76) VIC
3 (76) VIC
3 (76) VIC
3 (76) VIC
3 (76) VIC
4 (102) VIC
4 (102) VIC
4 (102) VIC
N/A
N/A
N/A
N/A
3 (76) VIC
4 (102) VIC
4 (102) VIC
4 (102) VIC
N/A
N/A
N/A
N/A
Reference
9
10
Condenser Supply Waterbox End (CGWQ only) minimum clearance (for maintenance)
11
12
Evaporator
13
Power Wire
14
Control Wire
15
Control Panel
16
(a) For units with water regulating valve option, add 14 inches (356 mm) maximum to condenser water inlet dimension,"BB", and overall unit length, "A"
(b) For units with water regulating valve option, add 15 inches (381 mm) to the condenser water outlet dimension, "AA"
(c) 42 inch (1067 mm) clearance required to other ground parts, two units with panels facing each other or other live parts require a clearance of 48 inch
(1220 mm)
CGWQ-PRC001A-EN
21
Weight Data
Table 8.
Weights
Shipping
Unit
CGWQ
CCAQ
22
Operating
Size
lbs
kg
lbs
kg
20
1310
594
1200
544
26
1430
649
1330
603
30
1490
676
1400
635
40
2170
984
2100
953
52
2350
1066
2300
1043
60
2690
1220
2655
1204
70
2990
1356
2972
1348
20
1010
458
875
397
26
1275
578
1145
519
30
1410
640
1285
583
40
1510
685
1390
631
52
1570
712
1460
662
60
1850
839
1745
792
70
2125
964
2035
923
CGWQ-PRC001A-EN
Mechanical Specifications
General
CGWQ
All CGWQ Series Water Cooled Chillers are pressure tested, dehydrated, charged with refrigerant
and oil, and run tested at full and part load conditions prior to shipment. Factory assembled units
are shipped complete with operating charge of POE compressor oil and 410A refrigerant. Exposed
metal surfaces are painted with air-dry beige direct to metal single component paint prior to
shipment. Units only require the field connection of chilled and condenser water piping, and power
and control wiring to control panel terminal block. Chilled water inlet and outlet connections are
victaulic. Condenser water inlet and outlet connections are FPT on 20, 26 and 30T units, and
victaulic for 40, 52, 60 and 70T model sizes. Chilled water flow proving device such as a flow switch
is required and must be field installed.
CCAQ
All CCAQ Series Compressor Chillers are pressure tested, dehydrated, connected to remote water
cooled condenser, charged with refrigerant and oil, and run tested at full and part load conditions
prior to shipment. After testing, refrigerant is reclaimed and the unit is shipped complete with
operating charge of POE compressor oil and a nitrogen holding charge. Exposed metal surfaces are
painted with air-dry beige direct to metal single component paint prior to shipment. Units only
require the field connection of chilled water piping, refrigerant discharge and liquid lines and power
and control wiring to control panel terminal block. Chilled water inlet and outlet connections are
Victaulic and refrigerant lines are copper sweat. Units require field installed liquid line filter driers
and chilled water flow proving device such as a flow switch. Additionally, refrigerant circuits are to
be sealed, dehydrated, evacuated and charged with refrigerant R-410A in the field prior to startup.
Refrigerant Circuit
All 20, 26 and 30 models have a single refrigerant circuit, while the 40, 52, 60 and 70T models have
two (2) refrigerant circuits.
Each CGWQ refrigerant circuit has liquid line drier, solenoid valve, refrigerant sight glass and
thermostatic expansion valve.
Each CCAQ refrigerant circuit has solenoid valve, sight glass and thermostatic expansion valve.
Field installed liquid line filter driers are required.
Compressor-Motor
Fully hermetic direct drive scroll compressors are mounted on vibration isolators. Lubrication
system Oil distribution system includes an oil level sight glass and is arranged to ensure adequate
lubrication during starting, stopping and normal operation. Motor is suction gas cooled, runs at a
constant speed of 3600 rpms, has winding thermostats for motor protection and is designed for
across-the-line start. Each refrigerant circuit has two (2) compressors arranged and piped as a
tandem set.
Evaporator
Evaporator is a UL Listed Brazed Plate type with a maximum design/abnormal pressure of 650 psig.
Unit sizes 20, 26 and 30T evaporators have a single refrigerant and single chilled water circuit, while
the 40, 52, 60 and 70T unit evaporators have two (2) refrigerant circuits and one (1) chilled water
circuit. Evaporator is insulated with 0.5 inch (20 mm) thick closed-cell flexible insulation with a K
value of 0.26 and is furnished with core, inlet and outlet water temperature sensors.
CGWQ-PRC001A-EN
23
Mechanical Specifications
Control Panel
Control panel contains a power distribution section and a controls section which includes the
powerful unit controller and door mounted controller display.
Power distribution section contains input power and ground lugs for customer connection,
across-the-line contactors, non-fused disconnect (optional), current transformers, control power
transformers with primary and secondary fuses, and power monitor (optional).
Controls section contains the unit controller with standard and optional expansion boards,
keyboard and display on exterior of control panel door, service friendly terminal strips to facilitate
circuit diagnosis and separate terminal strip for field connection of Remote Run/Stop contact and
required chilled water flow proving device.
The unit controller monitors, displays and logs operating and fault conditions, controls leaving
chilled water temperature, and provides safety protection for low and high refrigerant operating
pressure, low refrigerant superheat, low chilled water temperature, low chilled water flow via
customer provided and connected flow proving device, compressor over amperage condition and
abnormal power conditions when fitted with optional power monitor.
Mechanical high and low pressure switches and compressor thermal protection is also provided.
Unit Controls
The microprocessor-based control panel is factory-installed and factory-tested.The microprocessor automatically acts to prevent unit shut down due to abnormal operating conditions
associated with low evaporator refrigerant temperature, high condensing temperature, and/or
motor current overload. If an abnormal operating condition continues and the limit is reached, the
machine will shut down.
Panel includes machine protection shutdown requiring manual reset for the following conditions:
electrical distribution faults: current loss or phase reversal (optional, varies by model)
The panel also includes machine protection shutdown with automatic reset for the following:
power loss
When a fault is detected, the control system conducts more than 60 diagnostic checks and displays
results.The display will identify the fault, indicate date, time, and operating mode at time of
occurrence, and provide type of reset required and a help message.The diagnostic history will
display the last ten diagnostics with their times and dates of occurrence.
24
CGWQ-PRC001A-EN
Mechanical Specifications
Operator Interface
Operator interface, mounted on the control panel door, includes keypad, 128 X 64 dot pixel display
screen, and RS-232 port.
Controller can be accessed using the local keypad and display screen for all unit control set
points, faults and alarm conditions with history, and operating conditions in clear language
format for easy interpretation by the user / operator.
Controller can also be accessed from a remote computer using MCS Connect software. All
functions available through the local interface are accessible remotely, as well as the ability to
download fault history to review graphically.
CGWQ-PRC001A-EN
25
Options
Communications
The powerful unit controller provides complete chiller controls and provides interface to a variety
of platforms including BACnet IP and Modbus as standard. Available LonTalk, Johnson N2 and
BACnet MS/TP requires an optional interface.
A complete software support package is available at no charge for your PC allowing for system
configuration, dynamic on-line display screens, remote communication, graphing and more.
Controller options allow for use of additional features such as power monitoring, control of
peripherals (fans and pumps) and sensor inputs.
A standard option available to operate low ambient dampers when a CCAQ model is used with
remote condenser having low ambient controls. Using this option can be very effective for low
ambient air-cooled starting and operation.
The following factory installed options include controller configuration, allowing the BMS to
monitor chiller operation and fault status, and have on/off, leaving water setpoint and load limiting
control of the unit.
BACnet IP
Modbus
The following factory installed options include an additional control board and controller
configuration allowing the BMS to monitor chiller operation fault status, and have on/off, leaving
water setpoint and load limiting control of the unit
LonTalk
Johnson N2
BACnet MS/TP
Electrical Options
Non-Fused Disconnect
The factory installed non-fused disconnect serves as the 3-phase power input service connection
point. Disconnect has a through-the-door handle operator mechanism allowing the service to be
engaged and disengaged without opening the control panel door. Handle has lockout/tagout.
Power Monitor
The factory installed power monitor is specifically designed to protect motors and other 3-phase
loads from premature failure and damage due to common voltage faults such as voltage
imbalance, over/under voltage, phase loss, reversal, incorrect sequencing and rapid short cycling.
Other Options
Ice Making Controls
In ice making mode, the unit will operate fully loaded in response to a site installed contact closure.
Ice making will cease when supply fluid temperature falls below a predetermined adjustable set
point (in the range of 26F). When not in ice making mode, unit will provide modulating capacity
based on leaving fluid temperature (20-55F).
26
CGWQ-PRC001A-EN
Options
Flow Switch
Mandatory flow proving device can be field or factory supplied. Field supplied flow proving devices
have to be factory approved. Optional ship loose flow switch is available with 1 NPT pipe
connection and NEMA 4 housing.
Isolator Pads
This shipped loose option includes four 3/4 thick, 6 square Mason Super W pads.These pads are
designed for maximum resilience and vibration isolation.
Sound Attenuation
For applications where quiet operation is required, two levels of factory-installed sound
attenuation are available.
Cabinet -This factory installed option includes compressor compartment cabinetry design for
control of compressor noise. Factory painted to match cabinetry. Includes sound absorbing
insulation liner and removable panels for access to compressors and all major components for
ease of service.
Blankets -This factory installed option includes insulated sound covers for each compressor
designed to control compressor noise.
CGWQ-PRC001A-EN
27
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creating and sustaining safe, comfortable and energy efficient environments, Trane offers a broad portfolio of advanced
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Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice.
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