Identifying Heat and Mass Transfer Characteristics of Metal Hydride Reactor During Adsorption: Improved Formulation About Parameter Analysis
Identifying Heat and Mass Transfer Characteristics of Metal Hydride Reactor During Adsorption: Improved Formulation About Parameter Analysis
Identifying Heat and Mass Transfer Characteristics of Metal Hydride Reactor During Adsorption: Improved Formulation About Parameter Analysis
Available at www.sciencedirect.com
State Key Laboratory of Multiphase Flow in Power Engineering, Xian Jiaotong University, 28 Xianning Road, Xian 710049, Shaanxi
Province, PR China
b
School of Chemical Engineering, Northwest University, Taibai Road, Xian 710069, PR China
article info
abstract
Article history:
Therefore in a former paper presented by the same authors, two parameters, which are
known as heat transfer controlled reaction rate and mass transfer controlled reaction rate,
15 August 2008
were defined to account for this effect and assist the design of the reactors. However, a few
simplifications were adopted in that article, which may result in some errors. In order to
achieve better accuracy and clarity, more factors such as the external convection heat
transfer and propagation of reaction front were considered here in the formulation of the
Keywords:
parameters. Then numerical simulations for the adsorption in a tubular reactor were
Metal hydride
carried out and the situation under which parameter analysis can be applied was dis-
Reactor
cussed. More characteristics in the process were revealed by the newly formulated
Heat transfer
parameters, which could be seen from the comparison of the results by parameter analysis
Mass transfer
Reaction rate
1.
Introduction
The metal hydride (MH for short) reactor is widely used for
many industrial purposes, such as hydrogen storage, heat
pump, thermal compression, etc. Therefore its design and
performance analysis are important issues and have attracted
many authors attentions [17].
Configuration design is a crucial part in the research of MH
reactor. Until now many types of reactors have been
proposed, as was summarized in a former paper [7]. Among
these candidates, the tubular reactor (TR for short) is the
earliest one developed and has been investigated extensively
by researchers [812]. In general, the tubular reactor has the
features of good sealing, high bearing pressure and
Nomenclature
a
A
As
c1
c2
Cp
E
h
DH
k
K
_
m
MH
P
Q
r
R
Rr
t
T
!
U
V
x
X
coefficient ()
area (m2)
specific surface area (m2/m3)
constant heat flow (W)
constant heat generation rate (W/m3)
specific heat capacity (J/(kg K))
activation energy (J/mol)
heat transfer coefficient (W/(m2 K))
reaction heat (J/mol H2)
reaction rate constant (s1)
permeability (m2)
source term of reaction (kg/m3 s)
molar mass of hydrogen (kg/mol)
pressure (bar 105 Pa)
heat flow or hydrogen flow (W or mol/s)
reaction rate (mol H2/(m3 s)
radial length in cylindrical coordinate (m)
universal gas constant (J/(mol K))
time (s)
temperature (K)
gas velocity (m/s)
volume (m3)
length in the concerning direction (m)
reacted fraction ()
Z
a
d
3
l
m
r
1853
Subscripts
a
adsorption
e
equilibrium
eff
effective
f
gas phase
h
heat transfer
hb
heat transfer boundary
ib
inertia boundary
in
inner
inl
inlet
m
mass transfer
mb
mass transfer boundary
n
normal direction
out
outer
s
solid phase
sf
between solid and gas phase
N
heat transfer fluid
realistic case, thus a corrected formulation of the parameters is presented in this article, towards improving their
accuracy and extending their use. Furthermore some
discussion about the application of parameter analysis is
given.
2.
2.1.
Redefinition of heat transfer controlled reaction
rate rh
In the former paper [7], rh was defined by comparing Qh1 and
Qh2, namely the heat flow determined by heat transfer
conditions and the heat flow generated by the reaction. Two
approximations were made for the formulation of Qh1:
Qh1 leff VT,Ah zleff
Tib Thb
Tib TN
Ahb zleff
Ahb
Dxh
Dxh
(1)
Tib Thb
Ahb
Dxh
(2)
1854
Tib Thb
Ahb hN Thb TN Ahb
Dxh
(3)
Tib TN
A
Dxh
1 hb
ah leff hN
(4)
ah leff hN
rh
(5)
they are mainly determined by the gradient of a certain variable (T or P2f ), and the linear approximation of the variables
can be discussed in a similar way, thus the conclusions
reached for ah are applied to am, which could simplify the
study.
2.3.
2.2.
Redefinition of mass transfer controlled reaction
rate rm
Similarly, rm is defined by comparing Qm1 and Qm2, namely
the hydrogen flow determined by mass transfer conditions
and the hydrogen flow generated by reaction. Qm1 was
written as,
Qm1
K Pmb Pib
K
Pmb
VPf Am ,Pf = Rr Tf z
Amb
Rr Tmb
m
m Dxm
Qm1
vP2f
Pf
K vPf
K
Am
Am
m vxm Rr Tf 2mRr Tf vxm
(6)
(11)
vT
vT
Ah leff 2pRZ
vxh
vR
(12)
(7)
8
>
>
<
Rout Rin
: on the outer boundary
ln Rout ln Rin Rout
ah
R
R
out
in
>
>
: on the inner boundary
:
ln Reff ln Rin Rin
P2mb P2ib
K
Qm1 z
Amb
2mRr Tmb Dxm
(8)
am K P2mb P2ib
Amb
2mRr Tmb Dxm
(9)
(10)
(13)
(14)
( RR
Qh1
R RRoutin
R
RR
dV c2 ,p R2 R2in Z : on the outer boundary
2
R RRinout
c2 R dV c2 ,p Rout R2 Z : on the inner boundary
dQh1 c2
dQh1
Rout Rin
in
out
in
(16)
According to equations (13) and (16), ah depends on Rin/Rin if
heat transfer proceeds in the radial direction. Suppose Rin/Rin
is between 1.1 and 10, the values of ah in the above two cases
are calculated and shown in Figs. 1 and 2. On one hand, ah is
larger when the heat transfer takes place on the inner
boundary in both cases, because the shrinkage of section area
towards the boundary results in a higher local gradient, which
implies a larger ah. On the other hand, heat flow accumulation
also favors a higher local gradient on the boundary, therefore
ah in the second case (constant heat generation rate) is larger
than that in the first one (constant heat flow). Finally we turn
to the actual case: reaction tends to be faster near the transport boundary, so a more significant heat flow accumulation
will be observed over there. As a result, it is reasonable to
deduce that the value of ah in the actual reaction should be
even greater than the one calculated in the second case. Since
constant generation rate condition is a better approximation
of the actual case, the following parameter analysis will be
carried out based on the assumption.
2.4.
Dynamic analysis
1855
(15)
rh
Tib TN
Ahb
Dxh dh dh
1 DH,V
ah leff
leff hN
(17)
1856
vTf
vPf
vTs
0;
0;
0
vxn
vxn
vxn
(26a)
P2mb P2ib
K
Amb
V
2mRr Tf Dxm dm
dm
am
(18)
1 3ls
vPf
vTf
vTs
hs Ts TN ; 3lf
hf Tf TN ;
0
vxn
vxn
vxn
(26b)
3.
vTs
0; Tf Tinl ; Pf Pinl
vxn
3.1.
(26c)
Model validation
(19)
(20)
!
V rf Cpf U Tf V 3lf VTf hsf As Ts Tf
_ f Tf
mCp
(22)
(23)
(24)
7
X
i0
DH 1
1
ai Xi exp
Rr Ts 303
(25)
Metal (LaNi5)
3
Density, rs/kg m
Specific heat, Cp/J kg1 K1
Thermal conductivity,
l/W m1 K1
Permeability, K/m2
Reaction enthalpy, DH/J mol1
Porosity, 3
Universal gas
constant, Rr/J mol1 K1
Hydrogen
8400
419
2.4
14890
0.16
1.11 1012
3.1 104
0.50
8.314
10.954
651500
13.336
667650
15.718
675090
15.158
1050400
13.336
667650
11.099
369970
6.449
273920
13.336
667650
8
20
30
Pin (bar)
10
45.717
2957400
12.639
712390
13.336
667650
14.846
577250
30
20
4.1.
10
Dxh (mm)
Rin (mm)
4.
Table 2 The calculation results of rh and rm for TR at different design dimensions and operation conditions.
rh (molH2/m3 s)
rm (mol H2/m3 s)
293
10
283
TN (K)
303
1857
1858
Fig. 7 Variation of average reaction rate with preexponential factor of reaction kinetics.
4.2.
The characteristics of the average reaction rate
curve and comparison with the results of the parameter
analysis
The average reaction rate curve is plotted using the calculation results by numerical simulation, as is shown in Fig. 5.
Obviously, after a very fast kinetics during the initial period
until around 14 s, the reaction slows down. The phenomenon
1500
10.557
600
4.757
1.844
900
4.948
30
1200
5.049
1500
5.112
1200
10.366
900
10.064
600
9.509
1200
34.83
1500
36.04
1.859
1.898
600
29.81
h (W/m2 K)
rh (mol H2/m3 s)
900
32.98
10
ah ()
Dxh (mm)
Table 3 The calculation results of rh for TR at varied convection heat transfer conditions.
20
4.3.
The effect of the essential reaction kinetics on the
average reaction rate
1859
1860
4.4.
The effect of the convection heat transfer on the
average reaction rate
Convection heat transfer coefficient h is taken into consideration in the formulation of rh, so the effect of h on the reaction
rate can be determined by both numerical simulation and
parameter analysis. For a certain bed thickness Dxh (1, 2,
3 mm), hN was varied from 600 to 1500 W/(m2 K) and the
corresponding reaction rates are compared in Figs. 810.
Obviously, in the first stage that the reaction kinetics dominates, the reaction rates for different h are almost the same.
However, in the second stage that the heat transfer dominates, the reaction rate increases with the increase of hN, yet
the effect is less significant for higher h. Moreover, the effect of
hN decreases with the increase of Dxh, the reason being that
the heat conduction in the reaction bed will play a more
important role for larger Dxh. These conclusions can also be
drawn qualitatively from the parameter analysis, as is shown
in Table 3.
Discussions above are carried out for TR, in which heat
transfer is the controlling step after the initial period. It was
shown that mass transfer can be the controlling step too [7]. In
that case, essential reaction kinetics dominates in the initial
stage and then mass transfer takes control.
4.5.
5.
Conclusions
An improved formulation of the two parameters characterizing the dynamic process in a MH reactor was proposed, in
which more realistic factors such as the convection heat
transfer and the propagation of reaction front were considered.
Then a 2-D mathematical model of the adsorption process was
built and solved numerically. TR was taken for discussion and
the average reaction rate curve was examined. It was found
that essential kinetics dominates in the initial stage while heat
transfer takes control thereafter, which can be proved by
Acknowledgment
Financial support from National Scientific Foundation of
China (No. 50676070) is greatly acknowledged. The authors
also thank to the colleagues of Xian Jiaotong University for
their helpful comments during the manuscript preparation.
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