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    Kwu Steam Turbine Governing

    Uploaded by

    Devanshu Singh
    This document provides information about the governing system of KWU turbines. It includes: 1. An overview of the different oils used in the system, their color codes, sources and purposes. Oils include control oil, trip oil, start-up oil, auxiliary oils, and test oils. 2. Block diagrams showing the setup and flow of oils between key components like the main trip valves, starting device, speeder gear, hydraulic converter, and control valves. 3. Descriptions and diagrams of components like the main trip valves, starting device, speeder gear, hydraulic converter, and their functions in resetting, opening, and tripping processes.

    Copyright:

    © All Rights Reserved
    Download as PPSX, PDF, TXT or read online from Scribd

    Kwu Steam Turbine Governing

    Uploaded by

    Devanshu Singh
    316 views25 pages
    This document provides information about the governing system of KWU turbines. It includes: 1. An overview of the different oils used in the system, their color codes, sources and purposes. Oils include control oil, trip oil, start-up oil, auxiliary oils, and test oils. 2. Block diagrams showing the setup and flow of oils between key components like the main trip valves, starting device, speeder gear, hydraulic converter, and control valves. 3. Descriptions and diagrams of components like the main trip valves, starting device, speeder gear, hydraulic converter, and their functions in resetting, opening, and tripping processes.

    Original Description:

    governing

    Original Title

    Kwu Steam Turbine Governing (2)

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    © © All Rights Reserved

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    This document provides information about the governing system of KWU turbines. It includes: 1. An overview of the different oils used in the system, their color codes, sources and purposes. Oils include control oil, trip oil, start-up oil, auxiliary oils, and test oils. 2. Block diagrams showing the setup and flow of oils between key components like the main trip valves, starting device, speeder gear, hydraulic converter, and control valves. 3. Descriptions and diagrams of components like the main trip valves, starting device, speeder gear, hydraulic converter, and their functions in resetting, opening, and tripping processes.

    Copyright:

    © All Rights Reserved
    Download as PPSX, PDF, TXT or read online from Scribd
    Download as ppsx, pdf, or txt
    316 views25 pages

    Kwu Steam Turbine Governing

    Uploaded by

    Devanshu Singh
    This document provides information about the governing system of KWU turbines. It includes: 1. An overview of the different oils used in the system, their color codes, sources and purposes. Oils include control oil, trip oil, start-up oil, auxiliary oils, and test oils. 2. Block diagrams showing the setup and flow of oils between key components like the main trip valves, starting device, speeder gear, hydraulic converter, and control valves. 3. Descriptions and diagrams of components like the main trip valves, starting device, speeder gear, hydraulic converter, and their functions in resetting, opening, and tripping processes.

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    T

    KWU GOVERNING SYSTEM


    BASICS OF GOVERNING SYSTEM
    DRAWINGS ARE NOT AS PER
    ACTUAL
    THIS PRESENTATION HAS BEEN
    PREPARED
    JUST FOR UNDERSTANDING THE
    SYSTEM

    [email protected]

    HP TURBINE

    IP TURBINE

    LP TURBINE

    [email protected]
    TG SET

    MS

    CRH
    NRV

    HPSV

    IPSV

    HPCV

    IPCV

    HPCV
    CRH
    NRV

    HPSV

    GENERATOR

    IPCV
    IPSV

    MS

    HRH

    BOILER

    Condenser

    Opening SV
    Opening CV

    GENERAL SCHEME
    Steam from
    boiler

    Turbine Rolling

    Turbine/Unit LockOut Tripping

    Synchronization
    De-acceleration
    Acceleration
    Tripping

    120MW
    100MW
    120MW
    80MW
    80MW
    3000rpm
    2900
    rpm
    3000RPM
    3000rpm
    3100rpm

    Steam to
    turbine

    80MW
    100MW
    120MW

    Generating
    Station

    Turbine

    Load
    Consumer

    Generator Speed
    3150

    3100

    3000

    2900

    2850

    [email protected]

    1500

    180

    Different oils, their colour codes, sources and purpose in KWU


    Governing System
    S.No
    1.

    2.
    3.
    4.
    5.
    6.
    7.

    Name of Oil

    Control Oil

    Trip Oil
    Aux Trip Oil
    Start-up Oil
    Aux Start-up
    Oil
    Aux Secondary
    Oil
    Secondary Oil

    Source & pressure


    MOP/AOP ( 7-8.5 Kg/cm2)

    Purpose
    To establish Trip Oil, Aux Trip Oil,
    Trip Oil, Start-up Oil, Aux Start-up
    Oil, Aux Secondary Oil, Secondary
    Oil, Primary Oil, Etc
    2
    Main Trip Valve (4.8-6 Kg/cm ) To reset , Open & Trip stop valve
    Main Trip Valve (4.8-6 Kg/cm2)

    To trip Hydraulic Trip Device

    Starting Device ( 5.5 Kg/cm2)

    To assist Resetting & Opening


    Stop Valves
    To Reset Main Trip Valve &
    Hydraulic Trip Device

    Starting Device ( 5.5 Kg/cm2)


    Speeder Gear ( 2.3-4.8 Kg/cm2)

    Input Signal to Hydraulic


    Converter

    Hyd/Electro-Hyd Converter ( 0-6


    Kg/cm2)

    To govern HP/IP Control Valve


    opening

    Primary Oil Pump ( 0-2.3 Kg/cm2)

    Feedback speed signal for HG

    Over Speed Test Device ( 2.0


    Kg/cm2)

    To test Over Speed Test Device

    (HP/IP)
    8.
    9.

    10.

    Primary Oil
    Test Oil

    LEGENDS

    Drains

    [email protected]

    Colour Code

    CONTROL OIL OIL TAKEN FROM AOP/MOP DISCHARGE HEADER FOR


    THE GOVERNING SYSTEM
    TRIP/AUX TRIP OILTHESE TWO OIL CIRCUITS ARE ESTABLISHED
    THROUGH MAIN TRIP VALVES UNDER RESET CONDITION.
    START-UP/AUX START-UP OIL THESE TWO OIL CIRCUITS ARE
    ESTABLISHED TO ITS PEAK PRESSURE THROUGH STARTING DEVICE AT
    0% POSITION AND PRESSURE STARTS REDUCING WHEN POSITION OF THE
    STARTING DEVICE IS RAISED.
    AUX SECONDARY OIL THIS OIL CIRCUIT IS NOTHING BUT OUTPUT OF
    HYDRAULIC GOVERNOR AND INPUT TO HYDRAULIC CONVERTER.
    SECONDARY OIL
    CONVERTER.

    OUTPUT

    OF

    HYDRAULIC/ELECTRO-HYDRAULIC

    TEST OILTHIS OIL CIRCUIT IS ESTABLISHED TO TEST OVER SPEED TRIP


    DEVICE WHEN TURBINE IS RUNNING AT RATED SPEED.

    [email protected]

    REMOTE TRIP SOLENOID VALVESTHESE ARE TWO IN Nos. AND WHEN ANY TURBINE
    TRIP GETS INITIATED, THE SOLENOIDS GETS ENERGISED AND CONTROL OIL GETS
    DRAINED THROUGH THE VALVES AND TRIPS THE MTV.

    MAIN TRIP VALVESTHESE ARE TWO IN Nos. AND CALLED THE MAIN TRIP GEAR. ALL
    THE TURBINE TRIPPINGS TAKE PLACE THROUGH THIS DEVICE. UNDER NON-TRIP
    CONDITION ESTABLISHES TRIP & AUX TRIP OIL AND USED FOR RESETTING/OPENING
    THE STOP VALVES AND PRODUCING HP/IP SECONDARY OIL.

    STARTING DEVICE AS THE NAME OF THIS DEVICE SUGGESTS, THIS DEVICE IS USED
    FOR RESETTING AND OPENING THE STOP VALVES AND , MAIN TRIP VALVES &
    HYDRAULIC TRIP DEVICES. THIS DEVICE EITHER BE OPERATED MANUALLY BY HAND
    WHEEL OR FROM REMOTE (MCR) THROUGH MOTORISED ACTUATOR.
    SPEEDER GEAR THIS DEVICE IN COMBINATION WITH STARTING DEVICE FORMS
    HYDRAULIC GOVERNOR AND PROVIDES INPUT HYDRALIC SIGNAL TO HYDRAULIC
    CONVERTER. THIS DEVICE EITHER BE OPERATED MANUALLY BY HAND WHEEL OR
    FROM REMOTE (MCR) THROUGH MOTORISED ACTUATOR.
    HYDRAULIC/ELECTRO-HYDRAULIC CONVERTERAMPLIFIES&CONVERTS HYDRAULIC
    /ELECTRICAL SIGNALS TO HYDRAULIC SIGNALS ( HP/IP SECONDARY OIL) FOR THE
    OPERATION OF HP/IP CONTROL VALVE.
    HYDRAULIC TRIP DEVICESTHESE DEVICES PROVIDE MANDATORY PROTECTIONS OF
    THE TURBINE BY DRAINING AUX TRIP OIL. THESE DEVICES ARE RESET BY AUX STARTUP OIL.
    [email protected]

    TEST V/V

    BLOCK
    BLOCK DIAGRAM
    DIAGRAM OF
    OF
    GOVERNING
    GOVERNING SYSTEM
    SYSTEM
    Remote Trip
    Solenoid
    Filtered
    Control Oil Valves

    STOP V/V
    SERVO MOTOR

    Main Trip
    Valves
    STOP &
    CONTROL
    VALVE
    CONTROL
    VALVE
    SERVO
    MOTOR

    AOP
    Trip Oil

    Filter

    MOP
    AOP Discharge
    header

    Start-up Oil

    Starting
    Device

    Filtered Controlled Oil

    Hyd. Trip Device

    [email protected]

    Electro-Hyd
    Converter

    Aux Start-up Oil

    Hyd
    Converter

    Aux Trip
    Oil

    Secondary Oil

    RAISING STARTING DEVICE POSITION TO DE-PRESSURISE


    BRINGING
    THE STATR-UP
    STARTINGOIL
    DEVICE
    TO 0
    POSITION
    BUILD
    START-UP
    & AUX
    TO OPEN
    STOP
    VALVESTO
    AND
    START-UP &AUX
    AUXSECONDARY
    STATR-UP OIL
    TO RESET STOP& MAIN TRIP
    PRODUCING
    OIL
    VALVES AND HYD. TRIP DEVICE
    Hand Wheel
    Motor

    Drain

    STARTING DEVICE

    Aux Start-up Oil (0


    (5.5
    Kg/cm2)
    Kg/cm2)

    TO MTV & HTD V/V


    CONTROL OIL FROM AOP/MOP

    TO TEST V/V OF STOP V/V


    Start-up Oil (0
    (5.5Kg/cm2)
    Kg/cm2)

    Drain

    75

    100

    50
    25

    Starting
    Device
    In %

    0
    Position at MCR

    STARTING
    STARTING
    DEVICE
    DEVICE
    [email protected]

    RESETTING OF MTV FOR


    TRIPPING
    OF MTV
    FOR
    ESTABLISHING
    TRIP/AUX
    KILLING
    TRIP OIL TRIP OIL

    MAIN TRIP VALVE

    DRAIN

    TRIP OIL TO RESET/OPEN STOP VALVE


    & FOLLOW-UP VALVES ETC TO PRODUCE
    SECONDARY OIL (0
    (4.8-6.0
    Kg/cm2)
    Kg/cm2)

    CONTROL OIL FROM


    AOP/MOP(6-8.5
    Kg/cm2)

    AUX TRIP OIL TO


    HYDRAULIC TRIP DEVICES
    (4.8-6.0
    (0
    Kg/cm2)
    Kg/cm2)

    AUX START-UP OIL FROM STARTING


    DEVICE (0 POSITION)

    [email protected]

    RESETTING OF MTV
    REMOTE TRIP SOLENOID
    OPERATED VALVES
    CONTROL OIL
    FROM AOP/MOP

    TRIP OIL TO HOLD STOP


    V/VS & AND TO PRODUCE
    SECONDARY OIL

    AUX START-UP
    OIL TO RESET
    MTV & HTD

    M A I N

    Filter

    DRAIN

    A
    O
    P
    D
    i
    s
    h
    a
    r
    g
    e
    h
    e
    a
    d
    e
    r

    AUX TRIP OIL TO HYDRAULIC


    TRIPING DEVICES

    T R I P

    V A L V E
    [email protected]

    AOP/
    MOP

    TRIPPING OF MTV THROUGH RTSV


    (ELECTRICAL)

    TRIPPING THROUGH
    RTSV
    REMOTE TRIP SOLENOID
    OPERATED VALVES
    CONTROL OIL
    FROM AOP/MOP

    TRIP OIL TO HOLD STOP


    V/VS & AND TO PRODUCE
    SECONDARY OIL

    AUX START-UP
    OIL TO RESET
    MTV

    M A I N

    Filter

    DRAIN

    AUX TRIP OIL TO HYDRAULIC


    TRIPING DEVICES

    T R I P

    V A L V E
    [email protected]

    TRIPPING THROUGH HYD


    TRIPDEVICE

    TRIPPING OF MTV THROUGH


    HYDRAULIC TRIP DEVICE
    (MECHANICAL)

    REMOTE TRIP SOLENOID


    OPERATED VALVES
    TRIP OIL TO HOLD STOP
    V/VS & AND TO PRODUCE
    SECONDARY OIL

    CONTROL OIL
    FROM AOP/MOP
    Filter

    DRAIN

    AUX START-UP OIL TO RESET


    HYD TRIP DEVICES

    AUX START-UP
    OIL TO RESET
    MTV

    I N

    T R I P

    AUX TRIP OIL TO HYDRAULIC


    TRIPING DEVICES

    V A L V E

    AUX TRIP OIL TO THE


    HYDRAULIC TRIPING
    DEVICES

    [email protected]

    HYDRAULIC
    TRIP DEVICE

    RESETTING OF RTSV, HYD. TRIP


    DEVICES & MTV THROUGH

    RESETTING OF RTSV, HYD. TRIP DEVICES &


    MTV THROUGH
    REMOTE TRIP SOLENOID
    OPERATED VALVES

    TRIP OIL TO HOLD STOP


    V/VS & AND TO PRODUCE
    SECONDARY OIL

    AUX START-UP
    OIL TO RESET
    MTV

    CONTROL OIL
    FROM AOP/MOP
    Filter

    DRAIN

    AUX START-UP OIL TO


    RESET HYDRAULIC
    TRIP DEVICES

    HYDRAULIC
    TRIP DEVICE
    AUX TRIP OIL TO THE
    HYDRAULIC TRIPING
    DEVICES

    [email protected]

    [email protected]

    STOP V/V OPERATION


    TEST
    VALVE

    START-UP OIL TO TEST V/V


    TRIP OIL TO STOP V/V

    MTV

    RTSVS

    Filter

    AUX START-UP
    OIL TO MTV

    DRAIN

    S/D

    STOP VALVE
    SERVOMOTOR

    AUX START-UP OIL TO


    HYD TRIP DEVICE
    HYD TRIP
    DEVICE
    AUX TRIP OIL TO HYD
    TRIP DEVICE

    OPENING OF STOP VALVES BY RAISING


    RESETTING OF RTSV(DE-ENERGIZING) &
    STARTING DEVICE
    HYD. TRIP DEVICES & MTV THROUGH
    DRAIN
    STARTING DEVICE AT 0 POSITION

    STOP VALVE

    [email protected]

    STOP VALVE SERVO-MOTOR


    TRIP OIL ABOVE PISTON

    RESETTING/OPENING/TRIPPING
    OF STOP VALVE

    CYLINDER
    SPRING

    Drain

    PISTON
    SPRING DISC
    PISTON DISC

    TRIP OIL BELOW


    PISTON DISC

    TRIPPING
    RESETTING

    OPENING

    TURBINE OVERSPEED
    TRIP DEVICE
    AUX START-UP OIL
    TO RESET
    AUX TRIP OIL

    FLY BOTL
    Drain

    Aux Trip Oil

    TURBINE OVERSPEED TRIP DEVICE

    [email protected]

    THRUST BEARING
    TRIP DEVICE
    AUX START-UP OIL
    TO RESET

    AUX TRIP OIL

    TURBINE
    SHAFT

    TEST OIL

    RESETTING
    Thrust
    Bearing
    TRIPPING OFOF
    Thrust
    Bearing
    TRIP DEVICE

    [email protected]

    Drain

    Resetting Of Low
    Vacuum Trip Device

    Low Vacuum Trip


    Device

    Tripping Of Low
    Vacuum Trip Device
    Vacuum
    Atmosphere

    Drain
    Control Oil
    Aux Trip Oil
    Drain

    LOW VACUUM TRIP DEVICE

    [email protected]

    HYDRAULIC
    GOVERNOR

    Aux Follow-up
    Piston

    Starting Device

    Speeder Gear

    Aux Secondary Oil To


    Hyd. Governor

    75

    100

    50
    Trip Oil
    From MTV

    25

    Speeder
    Gear
    In %

    75

    Aux Follow-up Valve

    50
    Control
    Oil

    Starting Device

    Link

    Primary Oil
    (0-2.3Kg/cm2)
    Speeder Gear

    Primary Oil
    Pump

    [email protected]

    25

    Starting
    Device
    In %

    100

    Aux Follow-up
    Piston

    Starting Device

    Aux Secondary Oil To Hyd.


    Governor

    Speeder Gear

    Start-up oil

    75
    50
    25

    Control oil

    100

    Starting
    Device
    In %

    0
    Aux Start-up oil

    75
    50
    Primary Oil
    LINK

    Primary Oil
    Pump

    25

    In %

    Trip oil From MTV


    [email protected]

    Starting
    Device

    100

    HP Sec. Oil

    HG & EHG
    Aux Sec Oil
    from S/G

    Follow - up valves
    IP Sec. Oil

    Hydraulic Converter
    Amplifier
    Piston
    Trim
    Device

    Control Oil

    HP Sec. Oil
    Trip Oil
    From MTV

    Electro-Hydraulic Converter
    0-10V Supply
    from ATRS
    Control Oil

    Follow - up valves
    IP Sec. Oil

    Amplifier
    Piston
    Trim
    Device

    Trip Oil
    From MTV

    [email protected]

    HG/EHG

    INPUT

    GOVERNER OUTPUT
    100% DRAIN 0%
    OPEN OR 100%
    CLOSE

    HYD MINM SELECTION

    ORIFICE

    GOVERNER OUTPUT
    0% DRAIN 100%
    OPEN OR 0% CLOSE

    HYDRAULIC
    MINIMUM SELECTION

    ELECTRO-HYD
    GOVERNOR

    HYDRAULIC
    GOVERNOR

    DRAIN-1

    OUTPUT

    DRAIN-2

    [email protected]

    What happens when


    What
    happens
    when
    secondary
    oil pressure
    secondary
    oil pressure
    decreases very
    fast
    slowly
    ? ?
    rises ?

    CONTROL V/V
    SERVO-MOTOR
    Pilot Valve of HPCV

    Drain

    d Spring side

    e Valve side

    Drain

    Control
    Oil

    e Valve side

    Drain

    Secondary
    Oil

    [email protected]

    Stop Valve
    Servo-Motor

    Test Valve

    Main Trip
    Valve

    Test
    Solenoid
    Start-up
    Oil

    Trip
    Oil

    Solenoids (SVX)

    Change-Over

    Automatic
    Turbine Test

    Valve

    Successful
    Test Solenoids

    Aux Second
    Oil

    Aux-Start Up
    Control Oil
    Starting
    Device

    Aux Follow-up
    Valve
    Speeder
    Gear

    HTD
    Reset
    Solenoids

    Primary Oil

    [email protected]

    Main
    Trip
    Valve

    Aux
    Trip
    Oil

    Remote Trip
    Solenoid Valve

    THANKS GIVING

    THANKS FOR LISTENING TO AND


    SPARING
    YOUR
    TIME
    END
    OF VALUABLE
    SHOW
    FOR THIS PRESENTATION

    Navigators
    [email protected]

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