Back Fill (Civil)

Cilacap Resid Fluid Catalytic
Doc.No. : RFCC-G-CS-PR-007
Rev. No. : 0
Cracking (RFCC) Project

Page No : 1 / 11
PT. PERTAMINA (Persero)

METHOD STATEMENT FOR BACKFILL AND COMPACTION
PROJECT
: CILACAP RESID FLUID CATALYTIC CRACKING

(RFCC) PROJECT
LOCATION
: PERTAMINA RU-IV, CILACAP, CENTRAL JAVA,

INDONESIA
OWNER
: PT. PERTAMINA (PERSERO)
CONTRACT NO.
: 15/C00000/2011-S2
Issued for Approval
Dec 7, 2012
NHK
YGK
IF/SDL
Rev.
Description
Date
Prepared
By
Checked
By
Approved
By
REVISION HISTORICAL SHEET

Rev.
Page/ Paragraf
Item
Description of Change
CONSORTIUM ADHI GS E & C
Cilacap Resid Fluid Catalytic Cracking (RFCC)

Project
METHOD STATEMENT FOR BACKFILL AND
COMPACTION
Rev. No. : 0
Page No : 2 / 11
INDEX
1. INTRODUCTION..(4/11)
2. METHOD OF WORK(5/11)
3. QA / QC .(9/11)
4. SAFETY ....(10/11)
CONSORTIUM ADHI GS E&C

Project
COMPACTION
Rev. No. : 0
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5. ATTACHMENT
- JOB SAFETY ANALYSIS
1. INTRODUCTION
This method statement describes the method, sequence of work at construction site for
backfill and compaction work.
Project Name
: Cilacap RFCC Project
Contractor
: GS E & C (GS Engineering & Construction)
Owner
: PT. Pertamina
This work procedure is a guidance to achieve a successful project completion with

acceptable quality, within specified schedule, and within a controllable budget for the
purpose of clients satisfaction. The following topics will be described / explained in this
work procedure.
To prevent uncontrollable discrepancy of work performance from this work procedure,
this procedure must be followed strictly. Any change or adapting action taken to
anticipate job site/work conditions, can only be performed under written notice /
instruction from Site Manager and approval of Client or Authorized Client Representative.

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COMPACTION
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2. METHOD OF WORK
2.1
Before the backfilling work is started, existing facilities and utilities shall be clearly
identified, removed or relocated where applicable and proper protection from dirt,
dust or damage during the work execution shall be undertaken.

2.2 Prior to excavation work, survey and lay outs shall be made to define and establish
the limit of the excavation work. Top and bottom excavation cuts shall be clearly
marked on the ground in accordance with the construction drawings. Excavations
shall be carried out to the widths, lengths and depths required and directed.
2.3 All fill material shall be approved excavated material, or imported material, free from
organic matter, rubbish or other deleterious matter.

Project
COMPACTION
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2.4 Soil spreading is done layer by layer and directly solidified until the surface or
desired elevation. The soil thickness layer should not be more than 30 cm, and after
solidified, the thickness will be 15-20 cm. things to consider before the
commencement of the work are:
- If there is mud or soft soil in the location, then it must be excavated or removed
before the work starts.
- Solidification must be conducted properly by using equipments such as vibro roller,
stamper, etc.
- Backfilling and solidification must not be conducted in heavy rain condition. Soil
drying will be done by making drainages so that soil will be free from puddle.

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COMPACTION
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Start backfill with excavator, layer by layer 30 cm
Soil changing
2.5 Soil solidification will be conducted by using solidifier devices per layer.

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COMPACTION
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2.5.1 If the solidification space is wide enough, vibro roller with 10 tons capacity is
used
2.5.2 If the solidification space is narrow, baby vibro roller or stamper will be used.
2.5.3 One layer for solidification is about 30 cm and the time is 4 x lines. Or until
reaches 95% dry density.
2.5.4 The cleaning on the all sides of cutting pile can be done. This is can be done
manually by hitting the ground.
2.5.5 The works continue until After the final trimming and the desired elevation is
already attained.

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COMPACTION
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3. QA / QC
Site QA/QC Manager under the direction of Site Manager and Construction
Manager is responsible for supervision of Site Quality Assurance and Quality
Control activities and coordinates project quality control efforts to ensure the
desired results.
QC Engineer and Inspectors will be working under direction of QA/QC
Manager.
Site QA/QC Engineer & Inspector shall be responsible for the followings:
1) Monitors and controls implementation of Site inspection policies and
procedures.
2) Reviews individual inspection / testing procedure for each category of
work, prepared by engineer in charge or Subcontractor to ensure all
requisitions, project specification and codes are satisfied.

Project
COMPACTION
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3) Verifies inspection / testing results and documentation and issue

inspection reports to PERTAMINA.
4) Holds
Inspection
Meeting
between
PERTAMINA,
other
parties
and
CONTRACTOR regarding inspection and quality control activities.

5) Attends
kick-off
meeting
with
Subcontractors,
PERTAMINA
and
CONTRACTOR inspector / engineers of each discipline to review inspection

policy and procedures and to discuss detail procedure including inspection
/ test items to be witnessed by PERTAMINA.
6) Attends or has his representative attend for all inspection / testing,
confirm the record and ensure the test results obtain the signature of
acceptance from PERTAMINA.
7) Maintains close contact with PERTAMINA:
To solicit and study PERTAMINA comments and opinions on quality

control implementation.
To jointly study and resolve any problems related to inspection matters

and procedures applied.
8) Sets up a documentation filing system including filing original documents

and controls all documents of inspection and quality control.
9) Monitors and controls quality control activities to confirm that they comply
with the specified procedure.

Project
COMPACTION
10)
Rev. No. : 0
Page No : 10 / 11
Supports Site and Construction Managers activities for quality control
matters by:
Obtaining PERTAMINA ideas, by evaluating the specified procedures.
Demarcate inspection activities between QC group and Construction

group.
Advising or being consulted by QC Engineer or QC Inspector on quality

control procedures, methods and application.
Interpreting
codes,
standards,
specifications
and
government
regulations.
11)
Holds Inspection Meeting between CONTRACTOR and Subcontractor to
emphasize procedures, progress or other inspection and test matters.

12)
Reviews and submits Daily Inspection Schedule and Weekly Inspection
Schedule for specified items to PERTAMINA.
4. SAFETY
4.1 Before began to working at site, all worker joint TBM at site, the complete works
force will receive a toolbox meeting, TBM at site consists planning, review for main
civil work, and safety matter.
4.2 Excavation permit where required shall be obtained by the Site Engineer and or
Safety Officer based on the following: a) location of the excavation, b) proximity of

Project
COMPACTION
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known existing underground services, c) proximity to existing overhead services,

and d) proximity of existing structure that may be affected by the excavation,
ground conditions and known risk contamination.
4.3 The use or restriction of the machine or hand tools will be monitored all the time by
the foreman concerned personally, and put safety tag from GS E&C safety
4.4
department.
Prior to commence any backfill work and if applicable and required, hard
barricades, signs and warning lights shall be arranged and assembled at the area
of excavation. Likewise suitable steps for safe access for workers and for inspection
purpose shall be provided.

4.5 The Site Engineer and or Safety Officer shall inspect excavations after every
rainstorm or other hazard-increasing occurrence. Protection against slide or caveins by the use of sand bag & plastic sheets as cover shall be increased if and when
required.
4.6 Banksman or signal man must stand by at site for one equipment.
4.7 Toilet facility , shelter / rest area and water must be provide at site.

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Cilacap Resid Fluid Catalytic

Cracking (RFCC) Project

PT. PERTAMINA (Persero)

: CILACAP RESID FLUID CATALYTIC CRACKING

: PERTAMINA RU-IV, CILACAP, CENTRAL JAVA,

: PT. PERTAMINA (PERSERO)

Issued for Approval

REVISION HISTORICAL SHEET

CONSORTIUM ADHI GS E & C

Cilacap Resid Fluid Catalytic Cracking (RFCC)

Cilacap Resid Fluid Catalytic Cracking (RFCC)

: Cilacap RFCC Project

: GS E & C (GS Engineering & Construction)

This work procedure is a guidance to achieve a successful project completion with

CONSORTIUM ADHI GS E&C

Cilacap Resid Fluid Catalytic Cracking (RFCC)

dust or damage during the work execution shall be undertaken.

CONSORTIUM ADHI GS E&C

Cilacap Resid Fluid Catalytic Cracking (RFCC)

CONSORTIUM ADHI GS E&C

Cilacap Resid Fluid Catalytic Cracking (RFCC)

Start backfill with excavator, layer by layer 30 cm

CONSORTIUM ADHI GS E&C

Cilacap Resid Fluid Catalytic Cracking (RFCC)

CONSORTIUM ADHI GS E&C

Cilacap Resid Fluid Catalytic Cracking (RFCC)

CONSORTIUM ADHI GS E&C

Cilacap Resid Fluid Catalytic Cracking (RFCC)

3) Verifies inspection / testing results and documentation and issue

CONTRACTOR regarding inspection and quality control activities.

CONTRACTOR inspector / engineers of each discipline to review inspection

7) Maintains close contact with PERTAMINA:

To solicit and study PERTAMINA comments and opinions on quality

To jointly study and resolve any problems related to inspection matters

8) Sets up a documentation filing system including filing original documents

CONSORTIUM ADHI GS E&C

Cilacap Resid Fluid Catalytic Cracking (RFCC)

Supports Site and Construction Managers activities for quality control

Obtaining PERTAMINA ideas, by evaluating the specified procedures.

Demarcate inspection activities between QC group and Construction

Advising or being consulted by QC Engineer or QC Inspector on quality

Holds Inspection Meeting between CONTRACTOR and Subcontractor to

emphasize procedures, progress or other inspection and test matters.

Reviews and submits Daily Inspection Schedule and Weekly Inspection

Schedule for specified items to PERTAMINA.

Cilacap Resid Fluid Catalytic Cracking (RFCC)

known existing underground services, c) proximity to existing overhead services,

purpose shall be provided.

CONSORTIUM ADHI GS E&C

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