0397 Mi20 00S1 0031 01 A
0397 Mi20 00S1 0031 01 A
0397 Mi20 00S1 0031 01 A
International, Inc. and is furnished on a confidential basis, and with the express agreement that it will neither be used,
sold, transferred, copied, traced, photographed, nor reproduced in any manner whatsoever in whole or in part, nor any
item herein be sold, manufactured or assembled without the written agreement of MODEC International, Inc. The
recipient of this document agrees not to disclose to any other party information contained herein, or not to use such
information, except for the specific purpose intended at the time of release of this document.
IDC
02 MAY 2013
Rev
Status
Date
Originator
Checker
Approver
Project
Document Title:
0397
0397-MI20-00SI-0031-01
Page
1 of 20
Petrobras
FPSO 9 - Carioca
RECORD OF AMENDMENT
REVISION
SECTION
0397-MI20-00SI-0031-01
PARAGRAPH
DESCRIPTION OF CHANGE
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Petrobras
FPSO 9 - Carioca
TABLE OF CONTENTS
1.0
2.0
BACKGROUND .............................................................................................................. 5
3.0
BASIS ............................................................................................................................. 5
3.1
3.2
4.0
REFERENCES .................................................................................................... 6
3.1.1
Company .............................................................................................. 6
3.1.2
Client .................................................................................................... 6
3.1.3
DEFINITIONS ...................................................................................................... 6
GENERAL ....................................................................................................................... 7
4.1
4.2
SCOPE ................................................................................................................ 8
4.2.1
4.3
5.0
6.0
Exclusions ............................................................................................ 8
RESPONSIBILITY ............................................................................................... 8
5.2
5.3
Red .................................................................................................... 13
5.3.2
Yellow................................................................................................. 13
5.3.3
White .................................................................................................. 14
5.3.4
Black .................................................................................................. 14
5.3.5
Blue .................................................................................................... 14
5.3.6
Green ................................................................................................. 15
5.3.7
Orange ............................................................................................... 15
5.3.8
Purple ................................................................................................. 15
5.3.9
Lilac .................................................................................................... 16
5.3.10
Gray ................................................................................................... 16
5.3.11
Aluminum ........................................................................................... 16
5.3.12
Brown ................................................................................................. 16
5.4
MACHINERY ..................................................................................................... 16
5.5
PIPING .............................................................................................................. 16
MARKING SYSTEM...................................................................................................... 17
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Petrobras
FPSO 9 - Carioca
6.1
STRIPING .......................................................................................................... 17
6.2
LABELS ............................................................................................................. 17
6.2.1
6.3
6.4
6.5
6.6
6.7
Figures
Figure 6-1 Flow Direction Label Detail ............................................................................... 20
Figure 6-2 Fluid Identification Label Detail ........................................................................ 20
Tables
Table 5-1 Area / Equipment Paint Code and Color ................................................................ 9
Table 5-2 Piping Color Indicator List .................................................................................. 11
Table 6-1 Pipe Marking Requirement .................................................................................. 19
Figure 6-1 Flow Direction Label Detail ............................................................................... 20
Figure 6-2 Fluid Identification Label Detail ........................................................................ 20
Table 6-2 Color Scheme for Labels (from ASME A13.1) ................................................... 20
Table 6-3 Size of Legend Letters and Length of Color Field (from ASME A13.1) ............ 20
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FPSO 9 - Carioca
1.0
EXECUTIVE SUMMARY
This document defines paint color and pipe marking requirements for an FPSO operating
offshore Brazil. The Brazilian Norma Regulamentadora 26 and 30 are the foundation of this
document. This document applies to the Shipyard, Topsides Fabrication Yard, Equipment
Suppliers, and others. The markings established by this document shall enable crew members
to quickly identify possible hazards in the vicinity of certain systems.
2.0
BACKGROUND
Petrobras and partners (henceforth the Client) are developing the "Carioca Wells" within
the concession areas related to the Santos Basin, off the coast of Brazil. The Client invited the
Schahin Group and MODEC International, Inc. (henceforth the Company) to tender FPSO
specifications for a VLCC conversion scenario with a minimum storage capacity of
1,600,000 bbl of crude oil. The Client specified that the FPSO shall be spread-moored in a
maximum water depth of 2,126 meters.
The FPSO is intended to receive production from subsea oil wells and shall have production
plant facilities to process the fluids from the subsea production, stabilize them, and separate
produced water and natural gas. Processed liquids shall be metered, stored in the vessel cargo
storage tanks, and offloaded to shuttle tankers.
High CO2 concentrate produced gas shall be compressed, dehydrated, and used as a fuel gas.
Surplus gas shall be injected into the reservoir. Low CO2 gas shall be imported for fuel gas
and gas lift use as well as combined with the high CO2 produced gas for reservoir injection.
Produced water shall be disposed of overboard after appropriate treatment.
The Process Plant shall have the following capacity:
3.0
Production and treatment of 19,200 Sm3/day of liquids (at 15.6 C and 101.3 kPa (a)) and
up to 16,000 Sm3/d of crude oil (at 15.6 C and 101.3 kPa (a)) and 16,000 m/d of
produced water.
BASIS
International regulations under which the offshore facility is built and operated require that a
uniform scheme be used to identify pipes and pipe systems containing hazardous fluids or
pressures. Moreover, the adoption of and adherence to a recognized industry practice for the
identification of potential hazards are important elements of the Companys HSEQ strategy.
The Companys standard 0003 Topsides Paint Color Scheme and Pipe Marking
Specification, 0381-MI20-00S1-0031, follows the ANSI / ASME A13.1 Pipe Labeling
Requirements, which does not consider Brazilian National Regulations. Therefore, this
document is for Brazilian offshore projects only, as it is specific to the locale.
0397-MI20-00SI-0031-01
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Petrobras
FPSO 9 - Carioca
3.1
REFERENCES
This section lists the Company, Client, and Industry regulatory references cited within this
document. The most stringent requirement applies, unless otherwise specified in writing by
the Company. Notify the Company in case of conflict.
3.1.1
Company
Number / Identification
0397-MI20-00S1-0030
3.1.2
Title
Topside Painting and Corrosion Protection Specification
Client
Number / Identification
3.1.3
Title
Number / Identification
Title
NR 26 / NR 30
Safety Signalization (126-006-6): GM Administrative Rule no. 3.214, of June 08, 1978
3.2
DEFINITIONS
The following definitions apply within this document:
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Petrobras
FPSO 9 - Carioca
Term
ANSI
ASME
CS
Classification Society
Client
Company
Facility
Supplier or Subcontractor shop and/or any property owned by a Supplier or Subcontractor where any
portion of the Work will be performed
Field
Field of View
Extent of a pipe line or branch line, which can be seen by a worker standing in a circulation area
adjacent to the pipeline.
Fluid
Legend
Munsell
Pipe
RAL
Services
Any Work performed by a Supplier that must be performed to comply with the requisition
requirements, or the contract, to procure, design, manufacture, and deliver the Work
Standards
Industry Codes, Standards, Guides, and Recommended Practices referenced herein, meaning the
latest issue or edition in force at the end of the Supplier bid validity date or the contract date
Supplier
At quote stage: any entity invited to supply a quotation for the equipment and/or any Subcontractors
thereto
At Purchase stage: any entity contracted for the supply of the equipment and/or any Subcontractors
thereto.
In all cases, the Supplier is responsible for performance of all Work and will be the single point of
contact for all Work-related issues. The Company will not receive information from, nor respond
directly to Subsuppliers.
Work
Any material, item, or service listed in the requisition or contract as being in the Suppliers Scope of
Supply
4.0
GENERAL
The Brazilian Regulatory Standards (NR-26 and NR-30) aim at establishing the colors that
must be used at work sites to prevent accidents, identifying safety equipment, delimiting
areas, identifying the channeling employed in the industries for the transportation of liquids
and gases and warning against risks. Colors must be adopted for security purposes to indicate
and warn about existing risks.
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Petrobras
FPSO 9 - Carioca
4.1
MANUFACTURER STANDARDS
Paint Manufacturer's data sheets, application instructions, and safety precautions shall be
followed as part of this specification. All locations that perform painting shall maintain
copies of the Material Safety Data Sheets (MSDS) for all paint and solvents used on
Company materials and equipment.
4.2
SCOPE
This document applies to the FPSO Hull, Piping, Mooring and Riser Supports, Topsides, and
Accommodation quarters. The pipe marking scheme described in this document applies to all
FPSO exposed pipe work and pipe connections.
4.2.1
Exclusions
Subsea manifolds, jumpers, and flow lines are not covered by this document.
Pipes not covered by this document may require marking for other reasons. In such cases,
such markings shall conform to this document as far as practicable.
4.3
RESPONSIBILITY
It is the responsibility of the Project Team and the Project Manager to ensure that the paint
color scheme and pipe marking standard defined by this document is being followed. The
FPSO Conversion Manager is responsible for ensuring compliance with this requirement by
Fabricators and Conversion Yard Personnel.
5.0
5.1
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Petrobras
FPSO 9 - Carioca
PAINT COLOR
RAL NO.
NOTE
HULL MARINE
EXTERNAL SURFACE
Ship Side, Side/Bottom shell above Waterline, Riser Porch
included
Black
9005
Red Brown
3009
Light Grey
7035
Safety Yellow
1021
White
9010
Light Grey
7035
Funnel
(Top) Black
(Wall) White
9005
9016
Green
14C.39 (BS4800)
White
9016
Laydown Area
Light Grey
7035
Laboratory
Light Gray
7035
Deck Crane
Yellow
1016
Safety Yellow
1021
Module Stool
Light Grey
7035
Deck Coaming
Light Grey
7035
Deck Piping,
Refer to NR-26
Light Grey
7035
Light Grey
7035
Light Grey
7035
Light Grey
7035
Safety Yellow
1021
International
Orange
White
9016
Light Grey
7035
Fire red
3020
INTERNAL SURFACE
Forward Mach Room, Stand-by Fire Pump Room, CO2 Room,
Paint Store, Fire Station
White
9016
White
0397-MI20-00SI-0031-01
9016
White
9016
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Petrobras
FPSO 9 - Carioca
AREA / EQUIPMENT
Engine Room, Pump Room, Accommodation
TANKS - INSIDE
Cargo Tank, Slop Tank
Light gray
7035
Light gray
7035
Light gray
7035
TOPSIDES
Module Structure, E-House, Equipment Foundation, Deck
Plating and Pipe Rack (including those to Turret)
Light Grey
7035
Flare Tower
(Lower) White
(Upper) Light Gray
9016
7035
Safety Yellow
1021
Fire Red
3020
5.2
RAL NO.
NOTE
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Petrobras
FPSO 9 - Carioca
Fluid
Color
NR-26 ref.
Munsell (M) /
RAL No.
CO2
Red
26.1.5.2
5 R 4/14 (M)
FM200
Red
26.1.5.2
5 R 4/14 (M)
Foam Concentrate
AFFF Concentrate
Red
26.1.5.2
5 R 4/14 (M)
Crude Oil
Aluminum
26.1.5.12
26.1.5.5
RAL 9006
(Light
Aluminum)
Inert Gas
N2 + CO2
Yellow
26.1.5.3
5 Y 8/12 (M)
Diesel Oil
Petroleum Distillate
Aluminum
26.1.5.12
RAL 9006
Lube Oil
Petroleum Product
Aluminum
26.1.5.12
26.1.5.5
RAL 9006
Hydraulic Oil
Petroleum Product
Aluminum
26.1.5.12
26.1.5.5
RAL 9006
Ballast Water
Sea Water
Green
26.1.5.7
Green
26.1.5.7
O2 + N2
Blue
26.1.5.6
Control Air
O2 + N2
Blue
26.1.5.6
Fresh Water
Green
26.1.5.7
Steam
Steam, Steam
Condensate
Yellow
26.1.5.3
5 Y 8/12 (M)
Gray Water
Dirty Water +
Detergents
Green
26.1.5.7
Black Water
Raw Sewage
Brown
26.1.5.13
2.5 YR 2 / 4
(M)
Sewage Overboard
Treated Sewage
Brown
26.1.5.13
2.5 YR 2 / 4
(M)
Refrigerant
R404A, R407C,
R22
Yellow
26.1.5.13
5 Y 8 / 12 (M)
O2 + N2
Blue
26.1.5.6
Well Fluids
Aluminum
26.1.5.12
RAL 9006
(Light
Aluminum)
HC Gas
Yellow
26.1.5.3
5 Y 8/12 (M)
Produced Water
Water + Dissolved
Minerals
Green
26.1.5.7
De-Hydration Agent
Tri-Ethylene Glycol
Orange
Orange
Ethanol
Red
26.1.5.2
5 R 4/14 (M)
(M)
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Petrobras
FPSO 9 - Carioca
Fluid System
Fluid
Color
NR-26 ref.
Munsell (M) /
RAL No.
(M)
Hydrate Inhibitor
Ethanol or
Methanol
Orange
Injection Chemicals
Acid Fluid
Orange
26.1.5.8
2.5 YR 6/13
(M)
Injection Chemicals
Alkaline Fluid
Lilac
26.1.5.10
6.8 P 8.7/3.0
(M)
Closed Drain
Aluminum
26.1.5.12
RAL 9006
Aluminum
26.1.5.12
RAL 9006
Water + Oil
Residue
Aluminum
26.1.5.12
RAL 9006
Heat Media
Fresh Water
Green
26.1.5.7
2.5 G 5/10
Hydraulic Fluid
Hydraulic Oil /
Water
Aluminum
26.1.5.12
RAL 9006
Utility Nitrogen
N2
Yellow
26.1.5.3
5 Y 8/12 (M)
Instrument Air
O2+N2
Blue
26.1.5.6
Engine Exhaust
Brown
26.1.5.13
5.3
(M)
RED
YELLOW
WHITE
BLACK
BLUE
GREEN
ORANGE
PURPLE
LILAC
GREY
ALUMINUM
BROWN
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FPSO 9 - Carioca
5.3.1
Red
Red shall be used to distinguish and indicate fire protection equipment and fire-fighting
devices. It shall not be used in the industry to indicate danger, since it is of little visibility in
comparison with yellow and orange.
Red shall be used to identify:
5.3.2
hydrants
indications of extinguishers
location of fire hoses (the color must be used on the reel, support, frame of the box or
recess)
escape hatches
buttons to set off an alarm or emergency shutdown or manual operation of the firefighting systems
Yellow
Yellow shall be used to indicate Attention markings.
Yellow shall be used to identify:
piping systems channeling non-liquefied inflammable gases (natural gas, hydrogen, etc.).
equipment lockers, cranes, overhead cranes, hoists, blocks and tackle, hooks, cargo
handling accessories, etc.
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FPSO 9 - Carioca
5.3.3
unprotected edges of openings in the floor that cannot have a guardrail or that have
removable guardrails for the passage of cargo
trestles
lines delimiting zones of protection against electric arcs in electrical panels and boxes
White
White shall be used to identify:
5.3.4
steam piping
Black
The color black shall be used to indicate piping systems of inflammable and combustible
liquids of high viscosity (e.g.: lubricating oil, asphalt, heavy fuel oil, tar, etc.). (NR 26)
The color black may be used in substitution of the color white, or combined with it, when
special conditions require it. (NR 30)
5.3.5
Blue
Blue shall be used to indicate Caution, being limited to signs prohibiting the use and
removal of equipment that shall stay out of service. Blue is generally used in barricades and
warning flags to be located on control locations, start locations, or power supply of
equipment.
Blue shall also be used to identify:
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5.3.6
notices and warning barriers on the command or start up-panels of electrical power
generation equipment
Green
Green is the color that characterizes Safety.
Green shall be used to identify:
5.3.7
water pipes
safety showers
Orange
Orange shall be used to indicate Danger! and must be used to identify:
5.3.8
acid pipes
protective guards and covers for dangerous moving parts, rotary parts of equipment and
machinery
internal plaques for the assembly of components and/or internal doors/safety barriers on
electrical panels and electrical power distribution boxes
internal faces and protections of boxes of electrical devices that can be opened
The color orange must be used on offshore salvage equipment, such as circular buoys,
life-jackets, rescue boats, salvage ships, among other things, and also it must be used to
identify cupboards containing the set of equipment used for the control of pollution
described in the MARPOL Convention.
Purple
Purple shall be used to indicate the dangers coming from penetrating electro-magnetic
radiation and nuclear particles. Purple shall be used to identify:
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Petrobras
FPSO 9 - Carioca
5.3.9
doors and openings that give access to locations where radioactive materials or materials
contaminated by radioactive materials are manipulated or stored
Lilac
Lilac shall be used to identify piping systems that contain alkaline liquids.
5.3.10
Gray
Light Gray
Light Gray shall be used to identify canalization that operates under vacuum.
Dark Gray
Dark Gray shall be used to identify electrical ducts.
5.3.11
Aluminum
Aluminum shall be used to identify pipes containing oil, oily mixtures, inflammable liquids,
liquefied gases, and combustible liquids. (NR 30)
combustible liquids with low viscosity (e.g.: diesel oil, gasoline, kerosene, lubricating oil,
etc.). (NR 26)
5.3.12
Brown
The color brown can be utilized, at the discretion of the Facility Operator, to identify any
fluid not identifiable by the other colors stated within this specification.
5.4
MACHINERY
The environments, the bodies of the machinery, and the mechanical equipment in general
must be painted in light colors, at the discretion of the Facility Operator, with a view to
providing greater safety, better ergonomic conditions, ease for works of operation, inspection
and maintenance, and greater energy and lighting efficiency.
With the exception of green, white, and black, the other colors standardized in this
specification shall not be used for the paintwork of the body of machinery.
5.5
PIPING
Industrial piping systems for liquid and gas shall have color applied in the whole extension of
the piping for easy identification of the product and to avoid accidents. All piping fittings
shall be painted with the basic colors according to the product (i.e., same color code of
piping). For safety reasons, reservoirs or fixed tanks storing fluids shall be indicated by the
same color code used on the piping. The flow direction, whenever needed, will be indicated
by an arrow painted in a color contrasting with the basic color of the piping.
Potable water piping shall be compulsorily differentiated from the others.
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Petrobras
FPSO 9 - Carioca
6.0
MARKING SYSTEM
The indication in color, whenever necessary, especially when in an area of transit for people
alien to the Work, will be followed by the conventional signals or by the identification
through words representing marking.
6.1
STRIPING
Whenever a more detailed identification is required (concentration, temperature, pressure,
purity, etc.), the differentiation will be done by stripes of different colors applied over the
basic color.
Stripes shall be easily recognizable and viewable on all parts of the piping. The maximum
distance between color indicator stripes shall be 25 feet (8 meters). Color stripe width shall be
a minimum of 40% of the outside diameter of the pipe, but shall not to be less than 3 inches
(75 mm). For the pipe diameter less than 3 inches (75 mm), the width may be equal to the
outside diameter.
The color yellow can be combined with the color black to obtain a greater contrast. Black
stripes (verticals or diagonals) and black squares will be used over yellow when a better
visibility for the signaling is required.
6.2
LABELS
The legend labels and color indicator bands should be provided at suitable locations along the
length of each pipe branch line, so that they can be easily seen and read by Operators and
Technicians. The legend should be close to valves or flanges and adjacent to changes in
direction, branches, and where pipes pass through walls or floors, unless this shall result in
excessive and/or ambiguous labeling. The Company permits practical variations in this case.
For example, the placement of the legend in the middle of the visible length of pipe may be
more in keeping with the purpose of pipe marking. Expert professional safe-practice shall
always be observed in any variation.
6.2.1
Preventive Labeling
Dangerous or hazardous products shall be labeled accordingly. All instructions shown on
labels shall be brief, precise, and written in simple and easily understandable language. The
language shall be practical, not based only on specific product properties, but used in a way
to avoid risks resulting from the use, handling, and storage of product. Where there is a
possibility of mixing 2 or more chemical products with properties different in type or degree
from the individual ones, the label shall highlight the hazardous properties of the final
product.
The following items shall be included on the labels:
Risk Indications
First Aid
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Petrobras
FPSO 9 - Carioca
Technical Denomination
Note that the complete technical denomination, specifying nature of chemical product, i.e.
Corrosive Acid, Lead Based Product, etc., shall be identified on the label. In any
situation, the identification shall be such that the correct medical treatment can be chosen in
case of accident.
Warning Words
The following warning words shall be used:
Risk Indication
Indications shall inform about the risks related to normal or reasonably expected handling of
the product.
Examples: "EXTREMELY FLAMMABLE" or "HARMFUL IF ABSORBED THROUGH
THE SKIN"
Preventative Measures
Used to establish other measures to be taken to avoid harm or damages due to the indicated
risks.
Example: KEEP AWAY FROM HEAT, SPARKS, OR FLAMES and AVOID
INHALING THE DUST
First Aid
Should define specific measures to be taken before medical assistance is available.
The size, style, and color of the letters and symbols should follow the ASNI / ASME 13.1
specifications for lettering and should be applied without variation as far as practicable.
Refer to Section 6.7 for the recommended length of color field and size of legend letters in
accordance with ASME A13.1.
6.3
PIPE LEGEND
The legend shall be marked with the indication of flow direction. Additional details can be
added to the legend at the Operators discretion. Such additions may include the line size,
line number, and pressure rating.
The direction of fluid flow under normal conditions shall be indicated by arrows stenciled
adjacent to the legend in the same coloring as the legend. Where normal fluid flow may be
bidirectional, such as on crossover lines, the flow direction shall be indicated with doubleheaded arrows.
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FPSO 9 - Carioca
6.4
6.5
6.6
6.7
NON-INSULATED
INSULATED
Fluid
Flow direction
Pipe diameter
Maximum temperature
MARKING DETAILS
Piping shall be labeled as per marking requirement in Table 6-1.
The details of the labels are given in Figures 6-1 and 6-2
Symbol color (Table 6-3)
Background color (Table 6-1)
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FIRE WATER
Figure 6-2 Fluid Identification Label Detail
Insulated piping shall also show the pipe nominal diameter and maximum operating
temperature
The ASME A13.1 describes the color scheme for labels used for pipe markings as per Table
6-2
Table 6-2 Color Scheme for Labels (from ASME A13.1)
Yellow
Color Field
Green
White
Blue
White
Red
White
Table 6-3 gives the recommended length of color field and size of legend letters as per
ASME A13.1
Table 6-3 Size of Legend Letters and Length of Color Field (from ASME A13.1)
Outside Diameter of Pipe
or Covering
to 1
200mm
13mm
1 to 2
200mm
19mm
2 to 6
300mm
32mm
8 to 10
600mm
64mm
Over 10
800mm
89mm
0397-MI20-00SI-0031-01
Letter Height
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