MOGAS Refinery Valve Solution

Refining Valve Application Guide
Engineered Solutions for the Refining Industry

Valves for Refining
Catalyst particulates and harsh solids are

easily handled by MOGAS Valves. This valve
was checked as part of a routine maintenance
program and then was put back into service.
This large bore 24-inch metal seated ball

valve was one of several chosen for a tar
sands upgrade project. Ability to meet the
stringent deadline was crucial to the success
of the start-up.
Located at the top of a major refinery, these MOGAS valves were chosen
for their performance and low maintenance. Due to their location,
reliability was a critical part of the installation decision.
Industry Codes & Standards

The following industry codes and standards are referenced in the manufacturing of MOGAS valves:
ASTM, CRN, DIN, ATEX, FCI, ISA, ISO, NBBI, PED, GOST-R, TUV, TA-Luft
ASME Title API Title

B16.5 Steel Pipe Flanges & Flanged Fittings 598 Valve Inspection & Test
B16.10 Face to Face & End to End Dimensions of Valves 607 / 6A Fire Test for Quarter Turn Valves
B16.11 Forged Fittings Socket Welding and Threaded
B16.25 Butt-welding Ends NACE Title
B16.34 Valve – Flanged, Threaded & Welded End MR-0103 Materials Resistant to Sulfide Stress Cracking in Corrosive Petroleum
FCI 70-2 Control Valve Seat Leakage Refining Environments
MSS Title British Title

SP-25 Standard Marking System for Valves, Flanges & Unions Standard
SP-55 Quality Standard for Steel Castings for Valves, Flanges & Fittings BS 6755 Testing of Valves
Part 1 – Specification for Production Pressure Testing Requirements
SP-61 Pressure Testing of Steel Valves Part 2 – Specification for Fire Type Testing Requirements
Refining Valve Application Guide © Copyright 2011 MOGAS Industries, Inc. www.mogas.com
2
MOGAS — Your Partner in the Process
Proven Reliability. Engineering Expertise. Dependable Service.
The refining industry has undergone many changes, from the methods of processing to the length of time that they operate
their process units. These changes, along with the emergence of low sulfur fuel specifications, the requirement to process
lower grade crude and the need to convert more bottom-of-the-barrel residuals, has put an extreme demand on isolation
and control valves. Unreliable and unpredictable valves in emergency situations can cause enormous monetary losses and
have devastating consequences for personnel. MOGAS has responded to these challenges by developing a combination of
diverse trim configurations and high quality coatings for use in high temperature, high pressure, erosive, corrosive, viscous
and coking / asphaltene applications.
NAPHTHA
3 H2
REFORMING
1 5
GASOLINE
HYDROTREATING MOGAS
5
ATMOSPHERIC DISTILLATION
DIESEL
HYDROTREATING DIESEL
5 AGO
4
HYDROTREATING FCCU MOGAS
LVGO 6
CRUDE HYDROCRACKING
KEROSENE JET FUEL
DESALTER HVGO CATALYTIC DEWAXING & LUBE OILS

FINISHING
6
AR 2 OXYGEN
HYDROGEN
VACUUM DISTILLATION
PLANT
11 POWER
GASIFICATION STEAM
CGO OFF-GAS
8
COKING NAPTHA, MOGAS,
DIESEL
9 NAPTHA, MOGAS,
VISBREAKING MIDDLE DISTILLATES
ASPHALT
VR
5 4 MOGAS
RESIDUAL
RFCCU
HYDROTREATING
AROMATICS
7
RESIDUAL
DSFO
EB HYDROCRACKING
10
SOLVENT DAO
DEASPHALTING
ASPHALT
Table of Contents
Item Process Page Item Process Page
1 Atmospheric Distillation 10 7 Ebullated Bed Hydrocracking 18 – 19
2 Vacuum Distillation 11 8 Delayed Coking 20
3 Continuous Catalytic Reforming 12 – 13 9 Visbreaking 21
4 Fluidized Catalytic Cracking (FCCU or RFCCU) 14 – 15 10 Deasphalting 22
5 Fixed Bed Hydrotreating 16 11 Gasification 23
6 Fixed Bed Hydrocracking 17 — Service and Repair 24 – 25
© Copyright 2011 MOGAS Industries, Inc. www.mogas.com Refining Valve Application Guide
3
Ball Valve Advantages
Compared to Gate and Globe Valves
Ball Valve Ball Valve Globe Valve Gate Valve

Advantages Quick quarter-turn operation with
smooth rotational movement Pressure assisted Relies on vertical thrust Torque seated to activate
sealing by the stem to drive the seal — thermal cycling
sealing plug into the seat relaxes stem
Recessed seats are Sealing components in Erosion of sealing
protected from the line of flow leading surfaces due to exposure
continual exposure to to erosion of the seats when the
the process flow valve is open
Ball is wiped clean Geometry of the exposed Sealing trough / rib
with each operation sealing surface wears erodes over time and can
of the valve and loses the ability to capture flow particles
hold tight seal
Rotates on own axis When operated, flow path is interrupted causing
thus no volumetric volumetric displacement of the process fluid
displacement which must occur from behind the plug back into
the flowstream
Packing area is Multi-turn rising stems can pull destructive catalyst
protected from potential and pipe scale up through the interior diameter of
particulate erosion packing area leading to possible hazardous
atmospheric leaks
Non-rising stem design A sliding stem valve will not provide the length of
Straight-through bore path meets EPA VOC packing service life or number of cycles due to the stem
leakage standards for moving through the packing box along with the
greater number of process fluid
cycles
Gate Valve Globe Valve

Disadvantages Disadvantages
Vertical rising stem creates
continuous wear deterioration and
friction to packing area Vertical rising stem creates continuous wear
deterioration and friction to packing area
Body cavity exposed to solids Turbulent and interrupted flow path
4
MOGAS Valve Selection
Engineered Solutions for the Refining Industry
Quarter-Turn Isolation Technologies

These valves are for on / off isolation, drain or vent service involving high pressure and / or high temperature.
Model End Size ASME Sealing Capabilities

(Inches) Class
CA-1AS / 2AS 1 – 36 150 – 4500 Uni-directional and bi-directional with metal sealing surfaces
CA-HO1 1/2 – 3 2500 Uni-directional and bi-directional with metal sealing surfaces
CA-DRI 3 – 36 150 – 2500 Uni-directional with metal sealing surfaces
RSVP 1/2 – 2-1/2 600 – 4500 Uni-directional with metal sealing surfaces
Rotary Control Valve Technologies

A host valve body (normally floating ball or trunnion) is used to accommodate various internal control components.
Trim End Size ASME Description

(Inches) Class
RotaryTECH™ 2 – 36 150 – 4500 Basic flow control for low ΔP applications
Regulation of volumetric media
Characterized flow options
FlexStream® 2 – 36 150 – 2500 Complex flow control for high ΔP applications
Velocity control
Mitigate cavitation
Manage flashing
Noise abatement
Smaller dimensional envelope than standard gate or globe control valves
Body Materials: A105, WCC, F9, C12, F5, F316H, CF8M, 347H, 321H, 304H
Standard Trims: 410 HVOF CCC & 316 HVOF CCC / Spray & Fused
Special Trims: Inconel® 718 Spray & Fused, Incoloy® 800H Spray & Fused
End Connections Available: RFF, RTJ, Clamp, BW, SW or customer specification
MAX-Series for Customized Solutions

These valves are engineered for unique operational requirements and involve strong collaboration between engineering,
operations, maintenance and manufacturing. All MAX-Series valves are in compliance with industry standards and codes.
Examples Description
Special Linkage (Dual These valve configurations may involve multiple severe service valves that need to operate in a specific sequence or
valves, Quad Valves) operate in such a manner that some are automatically closed when others are opened.
3, 4 or 5-Way When diverting the flowstream in different directions or to different locations, a dependable no leak through, absolute
Diverter Valves shutoff diverter valve is crucial. The ability to handle a rotary operated stream separation is critical to the reliability of
the process as well as the safety of the plant. This often simplifies or eliminates the number of valves needed.
Special Automation Often rapid operation, high cycling or even dimensional requirements will call for a unique automation package. MOGAS works
closely with clients to ensure the demanding automation needs for their severe service valves are successfully achieved.
Unique Bore or Special piping or process requirements often create operational challenges for severe service valves. Dimensional sizing
Inlet / Outlet Sizing constraints often limit commodity valves. MOGAS has been able to offer uniquely fabricated and manufactured ball
valves that meet operational specifications, maintain process integrity, fit mechanical dimensions and honor deadlines.
One-of-a-Kind Custom requests are part of our legacy. MOGAS has been in the business for over 35 years engineering and fabricating
that one exclusive valve that is a non-standard crucial component for your operating system. Unique bore sizes,
different end connections and special trim materials are easily accomplished through our engineered products group.
5
Quarter-Turn Isolation Technologies
C-Series
Dependable Isolation
• Uni- or bi-directional sealing

• Blowout proof stem
• Two-piece forged body
• ASME 150 – 4500 Class
• Sizes: 1/2 – 36 inch
• Fire tested to API-607 rev. 4
• Floating ball design
• Coated metal sealing surfaces
• Seats protected in open position
CA-DRI
Reliable Service
• Uni-directional sealing
• Upstream seat prevents build-up
• ASME 300 – 2500 Class
• Sizes: 2 – 36 inch
• Coated metal sealing surfaces
• Quarter-turn non-rising stem does not deteriorate packing
• Sealing surfaces not exposed to flow stream
• Recommended in heavy coking or solids handling media
• Reverse pressure seat stops
RSVP
Innovation by Design
• Mechanical precision stop

• Forged uni-body design
• ASME 600 – 4500 Limited Class
• Sizes: 3/4 – 2-1/2 inch
• Live loading of stem packing
• Seat spring, assisted by line pressure, provides constant
mechanical force for sealing
6
Rotary Control Technologies
RotaryTECH™
Superior Solids Handling
• Controls flow of solids and slurries

• Low ΔP applications
• Regulation of volumetric media
• Characterized flow options
FlexStream®
Unprecedented Flexibility
• Controls pressure of gases, multi-phase fluids and liquids

• High ΔP applications
• Multi-stage letdown
• Limits velocity and vibration
• Eliminates cavitation
• Reduces noise
• Reduces flashing erosion
• Often smaller dimensional envelope than a
traditional control valve
• Greater Cv per inch compared to competition
FlexStream VC FlexStream DS
The Velocity Control (VC) technology utilizes The Diffusion Seat (DS) consists of a number of drilled holes that are
a torturous path design which provides up to engineered within the seats. When added to a valve assembly, the DS
36 stages of pressure letdown and 35 dBA of technology provides an excellent quarter-turn throttling trim for the
noise reduction, while being able to deliver a C-Series and RSVP lines.
far greater rate of Cv than a linear valve of
the same size.
7
Features and Benefits
of MOGAS Valves for Refining
1 Matched ball and seat sets 2 Crucial metal seats 3 Oversized stems
• Two-sided seat lapping delivers • Sharp leading edge design • MOGAS provides oversized
outstanding seal performance of seat ring “wipes” sealing stems to accommodate
• Each ball and seat set are surface each time valve torque increases that can
“blued” to verify continual is operated happen over time. Economical,
contact is achieved across • Proprietary MOGAS reverse under-designed stems can
entire seat face seat geometry minimizes the cause significant operational
• Oversized spheres allow slight effect of solid build-up on the problems with frequent use and
over travel, which reduces sealing surface catalyst build-up.
wear and can accommodate
misaligned actuator stops
• Seating surfaces are
protected from erosion in
the fully-opened position
3
7
6
8
4 Standard live-loaded packing 7 Sturdy mounting bracket Features Not Shown
• Live loads of stem packing • To properly support actuator
gland ensures constant packing weight, MOGAS heavy duty Reliable coating
energization, even after several mounting brackets are first • Use of identical base materials
thermal cycles welded or bolted into place then ensures thermal growth properties
• Packing design meets EPA VOC machined for precise alignment are consistent for the ball and seat
emissions standards • Alignment surface is both • Coatings on ball and seats have
square with and centered compatible thermal growth rates to
over the stem, promoting prevent bond failure
5 Pressure-energized inner stem seal proper stem and stem • Rounded ball bore edges eliminate
• Two hard coated and lapped bushing alignment risk of coating spalling
metal thrust bearings serve as • Two types of coatings — spray
both a pressure-energized inner and fused, which is metallurgically-
stem seal and stem guide 8 Body gaskets bonded, and HVOF, which is
• Bearings prevent migration of • ASME 150 – 1500 class valves mechanically-bonded
media into the packing box use an Inconel spiral-wound
• Lapped surfaces provide tight gasket with impregnated
seal in combination with line Grafoil® Rugged application-specific materials
pressure exerting additional • ASME 2500 class valves and • Heavy coking streams where EOR
vertical force above use a pressure energized torque increases significantly over
• Dual coated inner stem seals Inconel metal gold-plated delta SOR torque require the selection of
prevent galling between body, ring gasket (see drawing) higher strength materials to prevent
stem and the inner stem seals stem slot deformities
Delta ring
gasket
6 Stem support bushing Withstands thermal shock

• Secondary stem bearing guide • Sufficient clearance is designed
eliminates movement and between seat back and seat pocket
packing deformation caused to ensure that valves remain fully
by side-loading of stem by operable (will not bind or seize),
the actuator even when subjected to sudden
• The stem support bushing, in swings in temperatures
combination with the double
inner stem seals, provides a
dual guiding system which Repairability
prevents lateral movement of • Two easy to replace seats
the valve stem minimize the repair cost (welding,
remachining, recoating) compared
to the refurbishment of a complete
integral seat end connection
9
Distillation
Atmospheric Distillation
In atmospheric distillation, the pipe still process takes the raw desalted crude
and heats it up in the crude furnace until it is partially vaporized. This allows for
the separation process to begin in the crude tower where several side streams
are taken off at different boiling points.
Ball
Upstream
Seat
A refinery fire is always a dangerous event, but a fire that reaches the large
amounts of crude contained in the main tower and related side strippers can Body Seat
quickly go from dangerous to catastrophic. Purge Purge
As a leading provider of critical service valves, MOGAS has worked with several
oil companies to create a reliable emergency bottoms isolation system. In a fire-
related emergency, this system isolates the tower and strippers—and the highly
flammable product they contain—from the source of the fire.
Optional body and seat purge ports can be
added to assist with removing coke.
One harmful characteristic of this
process is heavy media build-up.
MOGAS has developed optional purge
ports to assist with clearing excessive
coke (see detail).
ATM TOWER
The MOGAS solution has worked
so reliably that some companies 1
CRUDE
have incorporated it into their best FEED FURNACE
STRIPPER
PUMP
practices design manual.
Typical operating conditions are:

• High temperature
(500 – 900° F / 260 – 480° C) 4
AGO
• Coking service PUMP
• Temperature cycling
2
• Erosive conditions
5
3
ATM
RESID
PUMP
Valve Specification
Valve Valve Description Temperature Range Pressure Range Pipe Size Recommended Model
Number
deg F deg C psig bar g inches dn
CA-1AS
CA-DRI
RSVP
RotaryTech
FlexStream
1 Feed Isolation 400 – 600 205 – 315 100 – 200 5 – 15 6 – 10 150 – 250 l — — — —
2 Atmospheric Bottoms EBV 600 – 800 315 – 430 20 1 4–8 100 – 200 l l — — —
3 Atmospheric Bottoms Pump Isolation 600 – 800 315 – 430 20 1 8 – 14 200 – 350 l l — — —
4 Atmospheric Gas Oil Stripper EBV 600 – 800 315 – 430 20 1 6 – 10 150 – 250 l l — — —
5 Atmospheric Bottoms Exchanger Isolation 600 – 800 315 – 430 150 10 6 – 10 150 – 250 l l — — —
10
Vacuum Distillation
The vacuum flasher provides a separation of atmospheric crude tower residue

to produce heavy, medium and light vacuum gas oil and non-distillable products
such as vacuum residue.
A refinery fire is always a dangerous event, but a fire that reaches the large
amounts of crude contained in the main tower and related side strippers can
quickly go from dangerous to catastrophic.
As a leading provider of critical service valves, MOGAS has worked with several
oil companies to create a reliable emergency bottoms isolation system. In a fire-
related emergency, this system isolates the tower and strippers—and the highly
flammable product they contain—from the rest of the refinery.
The MOGAS solution has become

so reliable that some companies
have incorporated it into their best
practices design manual.

(500 – 900° F / 260 – 480° C)
• Coking and heavy VAC TOWER
1
VAC
asphaltene service FURNACE
FEED
• Temperature cycling PUMP
2
• Erosive conditions HVGO
PUMP
5
4
VAC
RESID
PUMP
Valve Specification
Number
CA-1AS
CA-DRI
RSVP
RotaryTech
FlexStream
1 Feed Isolation 400 – 800 205 – 430 100 – 200 5 – 15 6 – 10 150 – 250 l — — — —
2 Heavy Vacuum Gas Oil Pump EBV 400 – 800 205 – 430 0 – 20 0–1 4–8 100 – 200 l l — — —
3 Vacuum Tower Bottoms EBV 700 – 900 370 – 480 0 – 20 0–1 8 – 14 200 – 350 l l — — —
4 Vacuum Bottoms Pump Isolation 700 – 900 370 – 480 0 – 20 0–1 6 – 10 150 – 250 l l — — —
5 Vacuum Bottoms Exchanger Isolation 700 – 900 370 – 480 150 10 6 – 10 150 – 250 l l — — —
11
Reforming
Continuous Catalytic Reforming (CCR)
The CCR process is primarily used in the refinery to improve the research
octane number (RON) of the motor gasoline pool. It can also be configured
for the production of aromatics for a petrochemical complex. A catalytic
dehydrogenation reaction converts paraffins into iso-paraffins and naphthenes
into aromatics. Hydrogen is a byproduct produced within this process and is
utilized in other parts of the refinery.
The leading licensor of this process has over 600 units installed globally. This
licensor has specified MOGAS isolation valves in its Schedule A specification
package. This process package has evolved from a semi-regenerative to a
continuous process, thus increasing the performance demands placed on the
catalyst movement valves.
MOGAS has developed spray coatings that can cycle up to 50,000 times with
no degradation in shutoff performance, which led to MOGAS being the preferred
choice of the leading licensor of this process.
MOGAS has also developed a spring-loaded packing design to eliminate

potential problem fires caused by hydrogen leakage within the process
operating unit.

(300 – 600° F / 149 – 320° C)
Installed between the lockhopper and lift • High cycle
engager at a major southwest refinery, these
3-inch ASME 300 class metal seated isolation
• High pressure / temperature hydrogen
valves cycle at least three times an hour. • Bi-directional shutoff in the presence of H2
These valves replaced another manufacturer’s
design that lasted only two months. The
• High pressure / temperature catalyst handling
MOGAS valves have been operating for over
eight months.
Designed for Dependable Stem Performance

• All CCR application stems are made of A638 Gr. 660 and work in unison with
the inner bearing
• Rigid mounting bracket and stem bushing designed to handle high cycling
• Stem and bushing support eliminates radial stem movement and packing
deformation caused by side loading of the stem by an actuator
• Two piece inner stem seals function as a pressure energized seal and bearing
preventing catalyst from entering the packing box
• Stem alignment protects packing box, keeping solids out — extending cycle
life of the valve
• All stem packing gland followers are live-loaded to ensure packing is
constantly energized after both thermal and mechanical cycling
12
F.W. Gartner Thermal Spraying, Ltd.
DISENGAGING
HOPPER
1 PLATFORMING REACTORS 2
AIR
REGEN TOWER
11
3
CATALYST
FUNNEL
AIR
12 Thermal spray and fuse coatings bond
metallurgically to the surface of the ball,
resulting in high bond strengths which gives
SURGE high cycle life to the valve design
HOPPER
13
4
14
5
LOCKHOPPER 15
NO. 1 LOCKHOPPER
NO. 2
6
H2 N2
N2 16 7
7 8
8
9 9
10 10
LIFT
LIFT GAS LIFT COALESCER
ENGAGER ENGAGER
NO. 1 NO. 2
Valve Specification
Number
CA-1AS
CA-DRI
RSVP
RotaryTech
FlexStream
1 Automated Reactor Overhead Purge 400 – 1000 205 – 540 300 – 800 20 – 55 1–8 25 – 200 l — — — —
2 Automated Reactor Overhead Regeneration 400 – 1000 205 – 540 300 – 800 20 – 55 1–8 25 – 200 l — — — —
3 Manual Standby Reduction Zone Purge 400 – 1000 205 – 540 300 – 800 20 – 55 1–8 25 – 200 l — — — —
4 Manual Reactor Bottoms Unloading Valve 400 – 1000 205 – 540 300 – 800 20 – 55 1–8 25 – 200 l — — — —
5 Automated Reactor Bottoms Unloading Valve (qty. 2) 400 – 1000 205 – 540 300 – 800 20 – 55 1–8 25 – 200 l — — — —
6 Manual Hydrogen Loading to Lockhopper 1 400 – 700 205 – 370 300 – 700 20 – 50 1–8 25 – 200 l — — — —
7 Manual Hydrogen Vent for Lockhopper 1 & 2 400 – 700 205 – 370 300 – 700 20 – 50 1–8 25 – 200 l — — — —
8 Manual Nitrogen Purge for Lockhopper 1 & 2 400 – 700 205 – 370 300 – 700 20 – 50 1–8 25 – 200 l — — — —
9 Manual Catalyst to Lift Engager 1 & 2 400 – 700 205 – 370 300 – 700 20 – 50 1–8 25 – 200 l — — — —
10 Automated Catalyst to Lift Engager 1 & 2 (qty. 2 each) 400 – 700 205 – 370 300 – 700 20 – 50 1–8 25 – 200 l — — — —
11 Manual Air Valve to Regeneration Cooler 400 – 700 205 – 370 300 – 700 20 – 50 6 150 l — — — —
12 Manual Air Valve to Surge Hopper 400 – 700 205 – 370 300 – 700 20 – 50 6 150 l — — — —
13 Automated Fresh Catalyst Addition 200 – 300 95 – 150 300 – 500 20 – 35 2–8 50 – 200 l — — — —
14 Manual Regen Catalyst Unloading from Surge Hopper 400 – 700 205 – 370 300 – 700 20 – 50 6 150 l — — — —
15 Automated Regen Catalyst Unloading from Surge Hopper (qty. 2) 400 – 700 205 – 370 300 – 700 20 – 50 6 150 l — — — —
16 Manual Pressure Balancing for Lockhopper / Lift Engager 2 400 – 700 205 – 370 300 – 700 20 – 50 6 150 l — — — —
13
Fluidized Catalytic Cracking
The Fluidized Catalytic Cracking (FCC) process is used for converting higher molecular weight hydrocarbons into value-
added products. The conversion occurs in the presence of a catalyst that converts hydrotreated gas oils and fractionator
bottoms into gasoline, C3 / C4 olefins and light cycle oils.
MOGAS has developed valve designs

to handle the powdery ultra high 13
temperature catalyst fines present
TURBO
during the removal process from EXPANDER
the regenerator. In some cases
the catalyst is carried over into the THIRD STAGE
1 SEPARATOR
fractionator and is very erosive to
COMPRESSOR
gates and globe style valves. MOGAS’
full-ported ball valves with special
coatings have outperformed these
FRACTIONATOR
designs lasting throughout the entire FOURTH
STAGE
four- to five-year run times. SEPARATOR
REACTOR
2
REGENERATOR
In applications where heavy coking
3
occurs, MOGAS offers an intermittent /
continuous purge system to remove
CATALYST
the coke build-up from the seats and STORAGE
body cavities. HOPPER 10
8
FEED DRUM
Typical operating conditions are: 11

4
• Ultra high temperature 7
(800 – 1500° F / 420 – 820° C) 12
6
• Coking service
• Fine powdery catalyst handling
• Polythionic acid corrosion 9 FRAC BTM
• Erosive conditions 5 PUMP
FEED
PUMP
Valve Specification
Number
CA-1AS
CA-DRI
RSVP
RotaryTech
FlexStream
1 Flue Gas Control 800 – 1425 420 – 770 30 2 1–4 25 – 100 — — — l —

2 Third Stage Separator Isolation 800 – 1425 420 – 770 30 2 4 – 10 100 – 250 l l — — —
3 Fourth Stage Separator Isolation 500 – 1000 260 – 540 30 2 6 – 12 150 – 300 — l — — —
4 Spent Catalyst Storage Hopper Isolation 200 – 500 100 – 260 ATM ATM 4 – 10 100 – 250 — l — — —
5 Feed Drum EBV 200 – 300 100 – 150 50 5 6 – 12 150 – 300 l — — — —
6 Throttling Spent Catalyst Withdrawal Valve 800 – 1425 420 – 770 30 2 2–6 50 – 150 — — — l —
7 Spent Catalyst Withdrawal EBV 800 – 1425 420 – 770 30 2 2–8 50 – 200 l l — — —
8 Spent Catalyst Withdrawal Root Isolation 800 – 1425 420 – 770 30 2 2–8 50 – 200 l l — — —
9 Slurry Feed Isolation 200 – 300 100 – 150 100 5 6 – 10 150 – 250 l — — — —
10 Frac Bottoms EBV 500 – 850 260 – 450 50 5 8 – 20 200 – 500 — l — — —
11 Frac Tower Bottoms Filter Isolation 500 – 850 260 – 450 150 10 6 – 12 150 – 300 l l — — —
12 Frac Bottoms Exchanger Isolation 500 – 850 260 – 450 150 10 4 – 10 100 – 250 l l — — —
13 Wet Gas Compressor Surge Control Valves 100 – 200 40 – 100 30 – 200 2 – 15 10 – 20 250 – 500 — — — — l
14
Catalyst Handling Valves
Effectively Managing Catalyst
The FCC unit regenerator / reactor circulates catalyst and regenerates for reuse
in the reactor. This cycle continues until the catalyst is spent. Once the catalyst
is spent, it must be removed from the process, so that fresh catalyst can be
introduced to the unit. Isolation valves in the spent catalyst line allow for removal
of this catalyst.
These valves must perform two critical functions during the operation of the
unit: leak-free isolation of the spent catalyst line and control of the spent
This CA-DRI 2-inch ASME 300 class isolation catalyst removal rate, along with temperature control of downstream piping
valve handles the withdrawal of hot spent
catalyst from the regenerator.
and equipment. Leaking isolation valves can cause waste of unspent catalyst
affecting the performance of the unit and overheat the downstream piping and
equipment resulting in failure of the piping system. Inoperable valves cause spent
catalyst levels to build in the regenerator, resulting in entrained catalyst in the flue
gas system. This can cause the FCC unit to exceed mandatory EPA particulate
emissions, resulting in enormous monetary fines to the refinery.
This CA-DRI 8-inch ASME 300 class valve has

been handling catalyst at 1425° F / 774° C for
numerous years. It is the major isolation valve
between the third stage and fourth stage
cyclone separator.
Frac Bottoms Isolation Valves

Equipment Repairability and Emergency Shutdown
Run time is absolutely critical to these high-profit units. To avoid shutdown
during the cleaning and repair of equipment, due to severe coke build-up,
operators must be able to perform this function while the unit is online. The
equipment used to control the fractionation tower performance has been
engineered with redundancy specifically in the bottoms circuit of the tower
where pumps, strainers and heat exchangers require frequent maintenance.
The automated isolation valves between the tower and this redundant equipment
This CA-1AS 6-inch ASME 300 class feed must perform two critical functions. The isolation valve must perform tight shutoff
isolation valve is a critical part of the
emergency shutdown system.
during the repair or cleaning of this redundant equipment. Secondly, during a fire
situation the valve must close quickly and isolate to prevent the inventory from
becoming a fire source. If this inventory is not contained a volatile situation can
turn into a catastrophe quickly causing millions of dollars worth of damage to
the operating unit.
15
Hydroprocessing
Fixed Bed Hydrotreating
High pressures and temperatures are required to break the sulfur and nitrogen molecular bonds which
occur in residual, gas oil and diesel streams. In heavy metal crude processing refineries, a guard
reactor system is typically put in place to prevent poisoning of the hydrotreating catalyst. The catalyst
in the guard reactor has to frequently be removed due to collection of heavy metals on the catalyst.
Two licensors of fixed-bed

hydrotreating process have developed
GUARD REACTOR 1
GUARD REACTOR 2
2 2
unique methods of loading the guard
reactors with fresh catalyst without
taking the unit off-line. These guard
reactor systems require catalyst 3 3
withdraw and addition valves which

MOGAS can provide. 4
FLARE
HEADER
ABSORBER
RGC

(300 – 1000° F / 150 – 540° C) 5 13
• High pressure
REACTOR
(1000 – 3500 psig / 65 – 240 bar g) CHPS
• High pressure / temperature

hydrogen 7
• Coking service
6
• Asphaltene formation 8
HHPS
STRIPPER
1 CHARGE
• Ammonium bisulfide corrosion HEATER
• Viscous sludge
• Hydrogen sulfide corrosion
9 10
catalyst handling FEED
PUMP 11
• Polythionic acid corrosion
12
PUMP
Valve Specification
Number
CA-1AS
CA-DRI
RSVP
RotaryTech
FlexStream
1 Chopper Valve 400 – 600 200 – 320 3200 220 8 – 12 200 – 300 l — — — —
2 Guard Reactor Isolation / Catalyst Addition 800 – 1000 420 – 540 3200 220 4 – 12 100 – 300 l — — — —
3 Guard Reactor Isolation / Catalyst Withdrawal 800 – 1000 420 – 540 3200 220 4 – 12 100 – 300 l — — — —
4 Recycle Gas Compressor Surge 150 – 200 60 – 100 2000 – 3000 135 – 205 4–8 100 – 200 — — — — l
5 Rich Amine Isolation 200 100 2000 – 3000 135 – 205 4 – 10 100 – 250 l — — — —
6 Sour Water Isolation 200 100 3200 220 2–6 50 – 150 l — — — —
7 Cold High Pressure Separator Automated LCV Isolation 200 100 2200 150 6 – 10 150 – 250 l — — — —
8 Cold High Pressure Separator Manual LCV Isolation 200 100 2200 150 6 – 10 150 – 250 l — — — —
9 Hot High Pressure Separator Automated LCV Isolation 800 – 900 420 – 480 2600 180 8 – 12 200 – 300 l l — — —
10 Hot High Pressure Separator Manual LCV Isolation 800 – 900 420 – 480 2600 180 8 – 12 200 – 300 l l — — —
11 Stripper Bottoms EBV 500 – 850 260 – 460 50 5 8 – 12 200 – 300 l l — — —
12 Stripper Bottoms Pump Isolation 500 – 850 260 – 460 150 10 6 – 10 150 – 250 l l — — —
13 Unit Depressurization 200 100 2200 150 6 – 10 150 – 250 — — — — l
16
Fixed Bed Hydrocracking
Hydrocracking is one of the leading The fixed bed hydrocracking process has the largest installed base of the two
processes for upgrading the bottom reactor types. The reactor will typically have multiple beds of catalyst. This
of the barrel residuals. This process catalyst cannot be removed as it is in the ebullated-bed process. Therefore the
charges the feedstock to high run times are limited to approximately two years before catalyst performance is
pressure and temperature, and the affected by coke build-up.
stream is then hydrogenated before
cracking in the reactor. MOGAS has worked with several licensors of fixed-bed hydrocracking process
technology to improve the performance of isolation applications in an attempt to
There are two distinct methods of make the overall process unit more reliable and safer to operate for the 600 to
hydrocracking processes — fixed 700 operating process units throughout the world.
and ebullated bed. MOGAS has
engineered valves for the most
2
severe isolation services in the
ABSORBER
hydrocracking process. Special trim RGC FLARE
HEADER
and purging configurations for high
pressure and temperature coking
1
services along with the state-of-
3
the-art coatings are applied to
11
REACTORS
make the MOGAS design the most CHPS

reliable isolating design available.
FEED
Typical operating conditions are: PUMP 5
4
FRACTIONATOR
(300 – 1000° F / 150 – 540° C) 6
HHPS
• High pressure (1000 – 3500 psig /

65 – 240 bar g)
hydrogen
• Coking service
7 8
• Asphaltene formation
• Ammonium bisulfide corrosion 9
• Viscous sludge
• Hydrogen sulfide corrosion
10
PUMP
Valve Specification
Number
CA-1AS
CA-DRI
RSVP
RotaryTech
FlexStream
1 Chopper Valve 200 – 500 90 – 260 3200 220 8 – 12 200 – 300 l — — — —

2 Recycle Gas Compressor Surge 150 – 200 60 – 100 2000 – 3000 135 – 205 4–8 100 – 200 — — — — l
3 Rich Amine Isolation 200 100 2000 – 3000 135 – 205 4 – 10 100 – 250 l — — — —
4 Sour Water Isolation 200 100 2200 150 2–6 50 – 150 l — — — —
5 Cold High Pressure Separator Automated LCV Isolation 200 100 2200 150 6 – 10 150 – 250 l — — — —
6 Cold High Pressure Separator Manual LCV Separation 200 100 2200 150 6 – 10 150 – 250 l — — — —
8 Hot High Pressure Separator Manual LCV Separation 800 – 900 430 – 480 2600 180 8 – 12 200 – 300 l l — — —
9 Frac Bottoms EBV 500 – 850 260 – 450 50 5 8 – 16 200 – 400 l l — — —
10 Frac Bottoms Pump Isolation 500 – 850 260 – 450 150 10 6 – 10 150 – 250 l l — — —
11 Unit Depressurization 200 100 2200 150 6 – 10 150 – 250 — — — — l
17
Ebullated Bed Hydrocracking
Currently in 100 percent of the

ebullated bed hydrocracking units FLARE
throughout the world, MOGAS has HEADER
been working with the two ebullated 15
bed hydrocracking technology
RGC
licensors for over 20 years. MOGAS
has been involved in the development
2
of coatings and valve designs that CHPS
can operate in arduous duty service 9 10
conditions with 100 percent reliability 5
HHPS
for the entire projected four to five 11
year run time. HYDROGEN
HEATER 12
REACTOR
In applications where heavy coke
FEED 4 7
build-up occurs, MOGAS offers an PUMP
intermittent / continuous purge system
8
to remove excessive coke from the
seats and body cavities. HIPS
1 3 6
This experience, performance record
13
and continuous improvement has
made MOGAS the preferred valve
14
vendor for this process technology.
FEED
HEATER
TO ATMOSPHERIC
AND VACUUM
DISTILLATION
Valve Specification
Number
CA-1AS
CA-DRI
RSVP
RotaryTech
FlexStream
1 Chopper Valve 200 – 500 90 – 260 3200 220 8 – 12 200 – 300 l — — — —
2 Hydrogen Heater Inlet EBV 200 – 500 90 – 260 3200 220 8 – 12 100 – 300 l — — — —
3 Feed Heater Outlet EBV 500 – 800 260 – 430 3200 220 10 – 16 250 – 400 l l — — —
4 Hydrogen Heater Outlet EBV 500 – 800 260 – 430 3200 220 10 – 16 250 – 400 l — — — —
5 Reactor Catalyst Addition 800 – 1000 420 – 540 3200 220 2–4 50 – 100 l — — — —
6 Reactor Catalyst Withdrawal 800 – 1000 420 – 540 3200 220 2–4 50 – 100 l — — — —
8 Hot High Pressure Separator Manual LCV Isolation 800 – 900 420 – 480 3700 260 8 – 12 200 – 300 l l — — —
9 Hot High Pressure Automated Overhead Vapor Isolation 800 – 900 420 – 480 3700 260 8 – 12 200 – 300 l l — — —
10 Hot High Pressure Manual Overhead Vapor Isolation 800 – 900 420 – 480 3700 260 8 – 12 200 – 300 l l — — —
11 Cold High Pressure Separator Automated LCV Isolation 200 100 1000 – 2600 70 – 180 3 – 10 80 – 250 l — — — —
12 Cold High Pressure Separator Manual LCV Isolation 200 100 1000 – 2600 70 – 180 3 – 10 80 – 250 l — — — —
13 Hot Intermediate Pressure Separator Automated LCV 800 – 900 420 – 480 600 40 12 – 16 300 – 400 l l — — —
Isolation
14 Hot Intermediate Pressure Separator Manual LCV 800 – 900 420 – 480 600 40 12 – 16 300 – 400 l l — — —
Isolation
15 Unit Depressurization 200 100 1000 – 2600 70 – 180 8 – 16 200 – 400 — — — — l
18
Optional Purging System Can Help Alleviate Coking Build-up
• Reduces operating torques from SOR to EOR in critical

isolation valves
• Provides lubrication preventing excessive frictional
forces on coating surface of ball and seats resulting in
reduced repair costs
• Keeps coke build-up on ball in a soft condition allowing
for optimal cleaning by scraper seats
• Proper sequencing allows for warm up avoiding
temperature shock to control valves Located in a frigid Scandinavian environment,
this large bore ASME 4500 class metal seated
• Allows isolation of redundant line for safe repair of ball valve is installed on the outlets of the
instruments and control valves hydrogen heater.
• Eliminates coking in control valve station allowing for
safe venting and draining of high pressure reactor
effluent liquid and vapor
Purge
Type III
Drain /
Extract
Line
Variety of End
Connections These 12-inch and 16-inch ASME 2500 class
Available floating ball valves are installed at the letdown
station of a European refinery responsible for
producing 115,000 bpd.
Low High
Pressure Pressure
Side Side
Purge Purge
Type II Type I
Body Seat
Purge Trickle
This clamped end CA-HO1 10-inch ASME 2500
Purge
class catalyst valve installed in 1995 is still in
service at a major Italian refinery.
19
Thermal Cracking
Delayed Coking
Coking is a batch process that requires frequent operation of the isolation valve
system during the coke drum switching operation.
MOGAS’ simple floating ball design provides trouble-free operation in this heavy
coking application, unlike complicated trunnion designs that provide several high
tolerance areas for coke to build-up and cause torque to increase significantly
from SOR to EOR of the unit.
Our floating ball design requires much less steam during purging operations This midwestern refinery has four 20-inch ASME
300 class MOGAS ball valves in overhead vapor
than the typical trunnion designs, saving thousands of dollars annually in service. Several are beginning their second
energy costs. decade of service.
As a continuous improvement to
the company’s design, MOGAS has 12
1 1
taken data from the field to determine
the exact amount of service duty
1 2 1
that should be applied to actuator
and valve stem sizing. This helps
avoid valve and actuator failure from 2
increased torque due to coke build-up.
COKE DRUM
COKE DRUM
3 3 7
FRACTIONATOR
LCGO
MAIN COKER
Typical operating conditions are: CUTTING CUTTING PUMP
• High temperature WATER PUMP WATER PUMP
(500 – 900° F / 260 – 480° C)
• Coking service 4
8
5 HCGO
• High cycle PUMP
• Temperature cycling
• High pressure water service 4 5 6 FURNACE
CHARGE
• HP steam blowdown PUMP
11
COKER
FURNACE 9 10
Valve Specification
Number
CA-1AS
CA-DRI
RSVP
RotaryTech
FlexStream
1 Overhead Vapor 800 – 900 420 – 480 50 5 16 – 42 400 – 1050 l — — — —

2 Steam Blowdown Control 800 – 900 420 – 480 80 5 6 – 12 150 – 300 — l — — l
3 Cutting Water Pump Isolation 100 – 200 40 – 100 2000 – 3000 135 – 205 3–6 80 – 150 l — — — —
4 Quench Extraction 800 – 900 420 – 480 200 15 8 – 14 200 – 350 l l
5 Coke Drum Feed Isolation 800 – 900 420 – 480 200 15 8 – 14 200 – 350 l l — — —
6 Coke Drum Switching Valve1 800 – 900 420 – 480 200 15 8 – 14 200 – 350 — — — — —
7 Light Coker Gas Oil Pump EBV 300 – 600 150 – 320 50 5 4 – 10 100 – 250 l — — — —
8 Heavy Coker Gas Oil Pump EBV 300 – 600 150 – 320 50 5 4 – 10 100 – 250 l — — — —
9 Coke Filter Isolation 500 – 850 260 – 450 50 5 4 – 10 100 – 250 l l — — —
10 Frac Bottoms EBV 500 – 850 260 – 450 50 5 8 – 16 200 – 400 l l — — —
11 Furnace Feed 100 – 300 150 – 320 80 5 4 – 10 100 – 250 — — — — l
12 Ring Valve 800 – 900 420 – 480 50 5 16 – 42 400 –1500 — — — — —

1
MAX-Series valve line — Page 5
20
Visbreaking
The MOGAS C-Series valve, with its

4
engineered trim configuration, gives
100 percent reliability during the
3
visbreaking process which reduces
downtime significantly over gate
designs. In applications where heavy
coking occurs, MOGAS offers an
SOAKER
DRUM
intermittent / continuous purge system
FRACTIONATOR
HVGO STRIPPER
to remove the coke build-up.

• High temperature 1 2
VISBREAK
(500 – 900° F / 260 – 480° C) FEED FURNACE
• Coking service PUMP
7
• High cycle HVGO
PUMP
• Temperature cycling 5
• High pressure water service 8
• HP steam blowdown 6
FRAC
BTMS
PUMP
Valve Specification
Number
CA-1AS
CA-DRI
RSVP
RotaryTech
FlexStream
1 Feed Isolation 300 – 600 150 – 315 100 – 250 5 – 20 4 – 12 100 – 300 — l — — —
2 Visbreaker Furnace Isolation 600 – 800 315 – 430 100 – 250 5 – 20 4 – 12 100 – 300 — l — — —
3 Automated Soaker Drum Isolation 600 – 800 315 – 430 100 – 250 5 – 20 4 – 12 100 – 300 — l — — —
4 Manual Soaker Drum Isolation 600 – 800 315 – 430 100 – 250 5 – 20 4 – 12 100 – 300 — l — — —
5 Frac Tower Bottoms EBV 600 – 800 315 – 430 30 – 75 2–5 4 – 12 100 – 300 — l — — —
6 Frac Bottoms Pump Isolation 600 – 800 315 – 430 30 – 75 2–5 4 – 12 100 – 300 — l — — —
7 Heavy Vacuum Gas Oil Stripper EBV 600 – 800 315 – 430 30 – 75 2–5 4 – 12 100 – 300 l — — — —
8 Frac Tower Bottom Heat Exchanger Isolation 600 – 800 315 – 430 30 – 75 2–5 4 – 12 100 – 300 — l — — —
21
Deasphalting
Deasphalting is the process of removing asphalt, metals and sulphur from

petroleum fractions. Removing asphaltenes prevents coke build-up on catalyst
in downstream unit processing. It produces asphalt (asphaltenes, hard and soft
resins) and deasphalted oil (DAO) as final products. This refining process can
be considered a carbon rejection process, since asphaltenes that are removed
have relatively low hydrogen-to-carbon (H:C) ratios. Since asphaltene yields
increase as operating temperatures increase, deasphalting is a severe service
that requires rugged valve designs and engineered coatings.
The MOGAS C-Series full-ported valve

design can be used in all asphaltene
and deasphalted oil services with
100 percent reliability. In applications FEED
where heavy asphaltene build-up MIXER
ASPHALTENE SEPARATOR
occurs, MOGAS offers an intermittent / VR / AR
continuous purge system to remove FEED
the asphaltene.
1
Typical operating conditions are: SOLVENT
DAO SEPARATOR
• High temperature RECIRC
PUMP
SOLVENT
(500 – 900° F / 260 – 480° C)
SURGE
DRUM
• Coking service 2
• Temperature cycling FEED 3
PUMP
SOLVENT 5
RECIRC
PUMP 6
4
ASPHALTENE DAO
STRIPPER STRIPPER
8 7
ASPHALTENES DAO
Valve Specification
Number
CA-1AS
CA-DRI
RSVP
RotaryTech
FlexStream
1 Feed Isolation 500 – 900 260 – 480 400 – 900 25 – 60 4 – 16 100 – 400 l — — — —
2 Solvent Circulating Pump Isolation 500 – 900 260 – 480 400 – 900 25 – 60 4 – 16 100 – 400 l — — — —
3 EBV for Asphaltene Separator 500 – 900 260 – 480 400 – 900 25 – 60 4 – 16 100 – 400 — l — — —
4 Asphaltine Exchanger Isolation 500 – 900 260 – 480 400 – 900 25 – 60 4 – 16 100 – 400 — l — — —
5 EBV for Solvent Surge Drum 500 – 900 260 – 480 400 – 900 25 – 60 4 – 16 100 – 400 l — — — —
6 EBV for Deasphalted Oil Separator 500 – 900 260 – 480 400 – 900 25 – 60 4 – 16 100 – 400 l — — — —
7 Asphaltine Stripper Isolation 500 – 900 260 – 480 400 – 900 25 – 60 4 – 16 100 – 400 l — — — —
8 Deasphalted Oil Stripper Isolation 500 – 900 260 – 480 400 – 900 25 – 60 4 – 16 100 – 400 — l — — —
22
Gasification
MOGAS has worked with the leading licensor of the gasification process globally
to develop trim and coating technology to increase the operational reliability of
critical isolation valves.
MOGAS’ most recent achievement was to extend the lockhopper valve system
for de-slagging operations. This achievement improved performance from six
months to five years with over 50,000 cycles of operation without any related
valve or actuator failures.
VENT
SILENCER
• High temperature (500 – 900° F / 260 – 480° C)
• Fine & coarse slag service
• High cycle 11
• Temperature cycling 10
• Flashing water service
SLURRY TANK
• Chloride corrosion FEED 4

• High pressure oxygen service
GASIFIER
SCRUBBER
SYNGAS
1
BLACKWATER
FLASH DRUM
5
3
2 8
SLURRY
PUMP
6
LOCKHOPPER
7
9
This 16-inch 600 ASME class valve was
installed for 550° F at 1095 psig (290° C at SLAG
75 bar g) lockhopper isolation service. Several PIT
of these valves withstood over 50,000 cycles.
Valve Specification
Number
CA-1AS
CA-DRI
RSVP
RotaryTech
FlexStream
1 Slurry Tank EBU 500 – 900 260 – 480 100 – 200 5 – 15 6 – 10 150 – 250 — l — — —
2 Feed Slurry Pump Isolation 100 – 300 40 – 150 100 – 200 5 – 15 6 – 10 150 – 250 — l — — —
3 Gasifier Isolation 100 – 300 40 – 150 900 – 1200 60 – 85 6 – 10 150 – 250 — l — — —
4 Oxygen Feed Isolation 100 – 200 40 – 100 900 – 1200 60 – 85 4–8 100 – 200 l — — — —
5 Course Slag Lockhopper Isolation 150 – 650 60 – 350 900 – 1200 60 – 85 6 – 12 150 – 300 l — — — —
6 Lockhopper Drum Inlet 400 – 600 200 – 320 900 – 1200 60 – 85 12 – 24 300 – 600 l — — — —
7 Lockhopper Drum Outlet 400 – 600 200 – 320 900 – 1200 60 – 85 12 – 24 300 – 600 l — — — —
8 LCV Letdown Isolation 100 – 300 40 – 150 100 – 200 5 – 15 4 – 10 100 – 250 l — — — —
9 Blackwater Flash Drum Isolation 150 – 650 60 – 350 900 – 1200 60 – 85 4 – 10 100 – 250 l — — — —
10 Oxygen Depressurizing Valve 100 – 200 40 – 100 900 – 1200 60 – 85 4–8 100 – 200 l — — — —
11 Oxygen Depressurizing Isolation 100 – 200 40 – 100 900 – 1200 60 – 85 4–8 100 – 200 — — — — l
23
Service
Global Capabilities
Factory Service
Authorized Repair Center
Valve Automation Center
Service Excellence in Action

When you select MOGAS products, service is a big part of what comes with
them. The MOGAS commitment to service means more than basic repairs. It also
means timely access to our knowledgeable and experienced team of experts—
anytime, anywhere in the world. And when our team becomes part of your team,
you can trust that we will do everything we can to come through for you.
When you have a problem, our technical advisors get to the root of it. They will
look at your entire application to accurately identify and solve the issue. Using a
comprehensive approach helps you improve equipment reliability and operational
As part of a repair, the MOGAS service efficiency, as well as reduce costs. Our core services include:
technician checks the depth of the seat
pocket to certify original design
specifications are accurate. Project Support Repair, Refurbish & Customization
• Installation, startup and • 24-hour emergency response
commissioning • Troubleshooting
• Shutdown planning and • Valve performance analysis
implementation • 3D finite analysis
• Procurement and contract • High pressure testing
management • Online repair documentation
Preventive Maintenance
• Complete system inspection
• Routine maintenance, valve
repacking
• Valve asset management
24
Asset Management Plan
Optimize Your Investment
Getting more value for every dollar is now more important than
ever. To help minimize your total cost of ownership while
truly benefiting from predictive maintenance, MOGAS offers the
MORE™ Asset Management Plan—a totally customizable valve
purchase and service plan. Whether you buy a few valves or
several hundred valves, you can choose from a variety of options
to help optimize your investment.
On-site Services
• Start-up and commissioning assistance
• Field support and troubleshooting
• Quarterly walkdowns
• Major shutdown planning • Improved Safety
Managed Inventories • Enhanced Reliability

• Revolving consignment inventory (located and managed
at MOGAS facility) • Predictive Maintenance
• On-site inventory (for emergency use)
• Anticipated Budget
Walkdown Evaluations
• On-site inspection of installed valves • Less Downtime
• Customized reports
• Value Pricing
Valve Management Program (Online)
• Initial setup, input, links to P&ID and maintenance
reports
• Repair history
• Performance analysis reports
• Incident reports
• Valve repair cost
• Valve torques
• Revised bills of material
• Revised drawings
• Predictive / preventive maintenance recommendations
Certified Training
• Lunch-n-learns
• Valve installation & operation (hands-on)
• Maintenance & troubleshooting
25
Major Customers
Partial Listing
End Users Licensors

Atofina Axens
BP CBI Lummus
ExxonMobil Chevron
Caltex Chevron Lummus Global
Chevron ConocoPhillips
Citgo EMRE
ConocoPhillips Foster Wheeler
ENI GE
CPC Haldor Topsoe
Flint Hills Headwaters
Frontier Refining KBC Advanced Technologies
Gazprom KBR
Giant Lurgi
Husky Rentech
KNPC Shell
Lion Oil Siemens
Lukoil Sinopec Engineering Inc.
Lyondell – Citgo UOP
Marathon
MOL
Motiva Engineering & Consulting Firms
Mozyr ABB
Murphy Oil Aker Kvaerner
Navajo Refining Bechtel
Neste Oil CBI Lummus
OMV Fluor
Opti Canada Foster Wheeler
Pasadena Refining Jacobs
PDVSA JGC
Pemex KBR
Petro-Canada LG Engineering
Petrobras Lurgi
Premcor Mitsubishi
PRSI Mustang
Repsol YPF SEI
Sasol Shaw
Shell Snamprogetti
Shenhua SNC Lavalin
Sinopec Technip
Suncor Toyo
Sunoco Wood Group
Syncrude
TOTAL
TNK – BP
Valero
Western Refining
26
Abbreviations & Acronyms
Refining Industry
AC Absorbent chamber HDS Hydrodesulfurization

AGO Atmospheric gas oil HF Hydrofluoric acid
API American Petroleum Institute HFD Hot flash drum
AR Atmospheric residue HHPS Hot-high-pressure separator
ARU Amine recovery unit HIPS Hot-intermediate-pressure separator
ASME American Society of Mechanical Engineers HIPPS High integrity pressure protection system
ASO Acid soluble oils HSFO Heavy sulfur fuel oil
ASTM American Society for Testing and Materials HSRN Heavy straight run naphtha
BOC Black oil conversion HVGO Heavy vacuum gas oil
BPD Barrels per day LAB Linear alkylbenzene
BPSD Barrels per stream day LCO Light cycle oil
BTMS Bottoms LCGO Light coker gas oil
BTX Benzene, toluene, xylene LCV Cv for level control loop
BV Block valve LPG Liquid petroleum gas
B/D Barrels per day LSFO Low sulfur fuel oil
B/SD Barrels per stream day LSRN Light straight run naphtha
CCR Conradson carbon residue LVGO Light vacuum gas oil
CCR Continuous catalyst regeneration MCP Methylcyclopentane
CFD Cold flash drum MDEA Methyl diethanol amine
CGO Coker gas oil MEA Diethanol amine
CHPS Cold-high-pressure separator MOGAS Motor gasoline
CO Carbon monoxide MON Motor octane number
COD Chemical oxygen demand MOV Motor operated valve
CS Carbon steel MP Methylpentane
CV Control valve MSS Manufacturers Standardization Society
CW Cooling water MTBE Methyl tertiary butyl ether
DAO Deasphalted oil NH3 Ammonia
DCC Deep catalytic cracking NPSH Net positive suction head
DEA Diethanol amine PCV Cv for pressure control loop
DMB Dimethylbutane RC Raffinate column
DMO Demetallized oil RCD Reduced crude desulfurization
EBV Emergency block valve RCR Ramsbottom carbon residue
EC Extraction column RFCC Residual fluidized catalytic cracking
EIV Emergency isolation valve RFG Reformulated gasoline
EPA (U.S.) Environmental Protection Agency RGC Recycled gas compressor
EOR End of run RON Research octane number
ESD Emergency shutdown RVP Reid vapor pressure (gas)
FC Fail closed on air failure SDA Solvent deasphalting
FCC Fluidized catalytic cracking SOR Start of run
FCV Cv for flow control loop SP Specialty item
FO Fail open on air failure SRU Sulfur recovery unit
GO Gas oil SWS Sour water stripping
H2S Hydrogen sulfide TAA Tertiary amyl alcohol
H2SO4 Sulfuric acid TAEE Tertiary amyl ethyl ether
HC Hand controlled TBA Tertiary butyl alcohol
HCGO Heavy coker gas oil TCV Cv for temperature control loop
HCO Heavy cycle oil VGO Vacuum gas oil
HCU Hydrocracking unit VOC Volatile organic compounds
HDM Hydrodemetallization VR Vacuum residue
27
Severe Service MOGAS Industries, Inc.
The MOGAS Definition Headquarters

14330 East Hardy Street
Houston, TX, USA 77039-1405
• Extreme temperatures
Phone: +1.281.449.0291
• High pressures Fax: +1.281.590.3412
E-mail: [email protected]
• Abrasive particulates
• Acidic products Europe
Phone: +44 (0)116.279.3367
• Heavy solids build-up
• Critical plant safety China
Phone: +86 (0)10.84549478
• Large pressure differentials
• Velocity control Australia
Phone: +61 (0)8.9456.3533
• Noise control
For other MOGAS locations
or a distributor in your area,
visit us online at
www.mogas.com
© Copyright 2011 MOGAS Industries, Inc. www.mogas.com

MOGAS Industries reserves the right to make modifications, alterations or
updates to this document. Check our website for the most current information.

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Refining Valve Application Guide

Engineered Solutions for the Refining Industry

Catalyst particulates and harsh solids are

This large bore 24-inch metal seated ball

Industry Codes & Standards

ASME Title API Title

MSS Title British Title

DESALTER HVGO CATALYTIC DEWAXING & LUBE OILS

Ball Valve Ball Valve Globe Valve Gate Valve

Gate Valve Globe Valve

Body cavity exposed to solids Turbulent and interrupted flow path

Quarter-Turn Isolation Technologies

Model End Size ASME Sealing Capabilities

Rotary Control Valve Technologies

Trim End Size ASME Description

MAX-Series for Customized Solutions

• Uni- or bi-directional sealing

• Mechanical precision stop

• Controls flow of solids and slurries

• Controls pressure of gases, multi-phase fluids and liquids

6 Stem support bushing Withstands thermal shock

Typical operating conditions are:

The vacuum flasher provides a separation of atmospheric crude tower residue

The MOGAS solution has become

Typical operating conditions are:

MOGAS has also developed a spring-loaded packing design to eliminate

Typical operating conditions are:

Designed for Dependable Stem Performance

MOGAS has developed valve designs

Typical operating conditions are: 11

1 Flue Gas Control 800 – 1425 420 – 770 30 2 1–4 25 – 100 — — — l —

This CA-DRI 8-inch ASME 300 class valve has

Frac Bottoms Isolation Valves

Two licensors of fixed-bed

withdraw and addition valves which

Typical operating conditions are:

(1000 – 3500 psig / 65 – 240 bar g) CHPS

• High pressure / temperature

make the MOGAS design the most CHPS

• High pressure (1000 – 3500 psig /

1 Chopper Valve 200 – 500 90 – 260 3200 220 8 – 12 200 – 300 l — — — —

Currently in 100 percent of the

• Reduces operating torques from SOR to EOR in critical

1 Overhead Vapor 800 – 900 420 – 480 50 5 16 – 42 400 – 1050 l — — — —

12 Ring Valve 800 – 900 420 – 480 50 5 16 – 42 400 –1500 — — — — —

The MOGAS C-Series valve, with its

Typical operating conditions are:

Deasphalting is the process of removing asphalt, metals and sulphur from

The MOGAS C-Series full-ported valve

Typical operating conditions are: SOLVENT

• Chloride corrosion FEED 4

Service Excellence in Action

Managed Inventories • Enhanced Reliability

End Users Licensors

AC Absorbent chamber HDS Hydrodesulfurization