HT220 Parts Manual 053-1150

Download as pdf or txt
Download as pdf or txt
You are on page 1of 167

HT220

Parts
Manual

CMW

Issue 3

053-1150

HT220
ISSUE NO. 03PL-06/11
For Replacement Copy Order P/N 053-1150

This manual contains information concerning the following models:


HT220 Tractor

Copyright 2007, 2010, 2011 by The Charles Machine Works, Inc.


, Ditch Witch, CMW, AutoCrowd, Jet Trac, Roto Witch, Subsite, Fluid Miser, Power
Pipe, Super Witch, Pierce Arrow, Zahn, The Underground, and The Underground Authority Worldwide
are registered trademarks of The Charles Machine Works, Inc.

ID0183423

FOREWORD___________
This manual contains illustrated parts lists to help you select quality ProTech
Replacement parts for your Ditch Witch equipment. Using other replacement parts will
lessen the productivity of your equipment.
Part numbers enclosed in a box are no longer available from The Charles Machine
Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.
Footnotes provide more information to help you identify parts shown in the manual.
Assembly instructions and Tech Bits articles referenced in footnotes are available
through your local Ditch Witch dealer.
Description and specifications in this book were current at publication. However,
The Charles Machine Works, Inc. reserves the right to improve equipment, so this
manual might not reflect the most current improvements.
Instructions on recommended equipment use and maintenance are in the Operators
Manual that was shipped with your equipment.
Keep the following in mind when ordering ProTech replacement parts:
Specify parts you need by part number and description, not by illustration reference
numbers.
Have equipment model and serial number on hand to help ensure you get the right
parts for your machine whether its old or new.

Thank you for buying and using Ditch Witch equipment and ProTech replacement parts.

8/6/2010, Rev-B

800-001

WARRANTY__________________________
DW WARRANTY Policy
July, 2005

POLICY 1: DITCH WITCH EQUIPMENT AND REPLACEMENT PARTS


LIMITED WARRANTY POLICY

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch
Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc.
(CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use
(Exception: 2 years for all SK500 Attachments). Free labor will be provided at any authorized Ditch Witch
dealership for installation of parts under this warranty during the first year following initial commercial use of
the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for
transporting their equipment to an authorized Ditch Witch dealership for all warranty work.
EXCLUSIONS FROM PRODUCT WARRANTY
All incidental or consequential damages.
All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration,
neglect, or uses other than those for which products were intended.
All defects, damages, or injuries caused by improper training, operation, or servicing of products
in a manner inconsistent with manufacturers recommendations.
All engines and engine accessories (these are covered by original manufacturers warranty).
Tires, belts, and other parts which are subject to another manufacturers warranty. (Such
warranty will be available to purchaser.)
ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY
WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.
IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE
UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE
FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A
COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING
THE DUTIES IMPOSED.
Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not
imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products
should be operated under anticipated working conditions prior to purchase.
Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part
by CMW or its authorized dealer. CMW will provide the location of its inspection facilities or its nearest
authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts under
this warranty as it deems appropriate.
Extended warranties are available upon request from your local Ditch Witch dealer or CMW.
Some states do not allow exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long
an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner
specific legal rights and the product owner may also have other rights which vary from state to state.
For information regarding this limited warranty, contact CMWs Product Support Department, P.O. Box 66,
Perry, OK 73077-0066, or contact your local Ditch Witch dealer.

Ver. 03

ID0134872

CONTENTS______________________
Decals
Decal Location - HT220 ................................ 8
Decal Location - HT220 ISO Foreign................ 10

Tailwheel Assembly.................................. 90
Tailwheel Assembly - Bolt-On Rim ................ 94
Tailwheel-Hub Assembly .......................... 92

Frame/Engine Components
A/C System Installation ............................ 62
Backend Assembly .................................. 16
Battery Assembly ..................................... 46
Battery Disconnect ................................... 48
Battery Installation ................................... 50
Cab Air Conditioner Assembly .............. 60
Cab Assembly .......................................... 52
Cab Installation ........................................ 56
Cover Assembly ....................................... 42
Engine Installation.................................... 26
Engine, Pumps & Radiator Installation ..... 34
Fuel Tank Assembly ................................ 70
Fuel Tank Installation ............................... 72
Hydraulic Tank Assembly......................... 76
Mainframe Assembly ............................... 18
Oil Tank Assembly ................................... 74
Pressurizer Assembly .............................. 68
Seat Installation ....................................... 66
Silencer & Air Cleaner Assembly ............. 38
Silencer Assembly ................................... 40
Track Assembly ....................................... 24
Tractor Assembly ..................................... 14
Undercarriage Assembly .......................... 20

Hydraulics
Hydraulic Schematic............................... 134
Hydraulic Schematic - Begins ................... 136
Electrical
A/C System Schematic........................... 154
Digital Load Control Schematic .............. 150
Electrical Schematic ............................... 142
Electrical Schematic ............................... 146
Original Load Control Schematic ............ 152
Miscellaneous
Bolt/Nut Torque Chart ............................ 158
Filters .................................................... 162
Parts Manual Change Request ............. 163
Related Publications .............................. 162
Replacement O-Ring Chart .................... 161
Warranty Registration ........................... 166

Power Train
Gearbox Oil Level Assembly .................... 80
Digging Attachments
Conveyor Shift Assembly ....................... 106
Conveyor Shift Assembly - Begins ............ 110
Cross Conveyor Assembly - Begins .......... 114
Cross Conveyor Installation ................... 116
Cross Conveyor Installation ..................... 98
Crossover Assembly .............................. 104
Crumbshoe Assembly ............................ 126
Crumbshoe Assembly - 4, 5&6 Boom ........ 128
Crumbshoe Assembly - 8 Boom ............... 130
Headshaft Assembly ................................ 84
Headshaft Assembly - Single Chain .............. 86
Inside Shroud ........................................... 96
Scoop Assembly .................................... 100
Scoop Plate Installation.......................... 102
Stabilizer Assembly ................................ 122
Stabilizer Installation .............................. 124
Truck Conveyor Installation.................... 118
ID0183426

DECALS

ID0135069

DECAL LOCATION
HT220

35

37

22

38
11

10

36

31

25

20 21 29

23

20 21

12

18

27

32

33

MOUNT INSIDE CAB


ON GLASS NEXT
TO HAMMER

3
4

34

32

SPLIT DECAL
AS SHOWN

24
33

2
16
8
10

11

09

21 20

12

28
30

23

RADIATOR

14

17
13
MOUNT INSIDE CAB
ON REAR WALL

27

(1) OUTSIDE ON

15 (1) COVER
ON TOP OF

PLACE NEXT TO
RADIATOR FILL

38

29

21 20

19

22

26

MOUNT INSIDE CAB


DOOR NEXT TO
HANDLE

ID0173531

DECAL LOCATION
HT220

REF PART
NO. NUMBER

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38

285-9800-050
T00-9800-031
T00-9800-038
T00-9800-039
T00-9800-042
T00-9800-043
T00-9800-044
T00-9800-045
T00-9800-046
T00-9800-048
T00-9800-050
T00-9800-052
T00-9800-058
T00-9800-070
T00-9800-072
T00-9800-073
T00-9800-074
T00-9800-075
T00-9800-142
T00-9800-143
T00-9800-144
T00-9800-145
T00-9800-146
T00-9800-147
T00-9800-148
T00-9800-149
T00-9800-150
T00-9800-115
T00-9800-116
200-9800-001
T00-9800-151
T00-9800-152
T00-9800-055
T00-9800-056
T00-9800-079
700-062
270-2317
700-063
270-2322

QTY

1
1
1
1
1
1
1
1
1
2
2
4
1
1
2
1
1
1
1
4
4
2
2
1
1
1
2
1
2
1
1
2
2
1
1
1
1
2

DESCRIPTION

DECAL KIT - HT220


DECAL, LUBRICATE EVERY 4 HOURS
DECAL, SAFETY INSTRUCTIONS
DECAL, OPERATOR NOTICE
DECAL, WARNING CRUSH HORIZONTAL
DECAL, WARNING ENGINE OFF FOR SERVICING
DECAL, WARNING READ BEFORE SERVICING
DECAL, WARNING BATTERY
DECAL, WARNING ELECTRICITY HAZARD
DECAL, WARNING RADIATOR
DECAL, DANGER CHAIN AND AUGER
DECAL, WARNING CRUSH VERTICAL
DECAL, WARNING MOVING PARTS
DECAL, CAUTION WELDING
DECAL, IMPORTANT NOTICE MAINTENANCE
DECAL, TEXACO EXTENDED LIFE COOLANT
OPERATOR PRESENCE
DECAL, ONE CALL SYSTEM
DECAL, EXIT GLASS IN EMERGENCY
ID CE PLATE
LIFT LOCATION
TIE DOWN LOCATION
STACKED DITCH WITCH LOGOTYPE
DITCH WITCH LOGOTYPE
DITCH WITCH LOGOTYPE
HT220 W/STRIPE R
HT220 W/STRIPE L
DECAL, MOVING PARTS
DECAL, ROLLOVER POSSIBLE
PLATE, LABEL, TRACK ADJUSTER
HT220 LUBRICATION CHART
HT220 LUBRICATION CHART
DECAL, OIL LEVEL R/H
DECAL, OIL LEVEL L/H
DECAL, GEARBOX FILL
DECAL, FUEL (DIESEL)
DECAL, DANGER STRIPE 3.00 X 32.00
DECAL, HYDRAULIC FLUID
DECAL, WARNING FALL POSSIBLE

REMARKS

REFERENCED TO (CMW# 270-1532)

REFERENCED TO (CMW# 274-442)


REFERENCED TO (CMW# 274-318)
REFERENCED TO (CMW# 700-129)
REFERENCED TO (CMW# 273-502)
REFERENCED TO (CMW# 270-1492)
REFERENCED TO (CMW# 270-1490)
REFERENCED TO (CMW# 270-1491)

REFERENCED TO (CMW# 270-1872)


REFERENCED TO (CMW# 270-1873)

FOOTNOTES:
1. ALL DECALS ARE SUPPLIED BY TESMEC. CMW#S ARE FOR REFERENCE ONLY.

09

ID0173531

10

DECAL LOCATION

HT220 ISO FOREIGN


38
27

40

30 25 26 32

22

15

34

25 26

20

19

36

28

16

39

35
37

23

35
36

21

18

14

29

2
6

19

20

10
11

15

4
3

17

33
5
12
13

16

02

28

26 25

22

32

26 25

24

27

31

ID0197944

11

DECAL LOCATION

HT220 ISO FOREIGN


REF PART
NO. NUMBER

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

285-9800-100
T00-9800-031
A
T00-9800-070
T00-9800-072
T00-9800-073
T00-9800-074
T00-9800-117
T00-9800-118
T00-9800-119
T00-9800-120
T00-9800-121
T00-9800-122
T00-9800-123
T00-9800-124
T00-9800-125
T00-9800-126
T00-9800-127
T00-9800-128
T00-9800-129
T00-9800-130
B
TOO-9800-141
T00-9800-142
T00-9800-143
T00-9800-144
T00-9800-145
T00-9800-146
T00-9800-147
T00-9800-148
T00-9800-149
TOO-9800-150
200-9800-001
C
D
T00-9800-055
T00-9800-056
T00-9800-079
700-062
270-2317
700-063

PART#
A
B
C
D

QTY

1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
2
1
1
2
2
1
4
1
1
4
4
2
2
1
1
1
2
1
1
2
2
1
1
1
1

REMARKS

DESCRIPTION

ISO DECAL KIT EN - HT220


DECAL, LUBRICATE EVERY 4 HOURS
DECAL, SAFETY INSTRUCTIONS
DECAL, CAUTION WELDING
DECAL, IMPORTANT NOTICE - MAINTENANCE
DECAL, EXTENDED LIFE COOLANT
DECAL, OPERATOR PRESENCE
DECAL, ISO, ENGINE OFF FOR SERVICING
DECAL, ISO, BATTERY BURN HAZARD
DECAL, ISO, BATTERY EXPLOSION HAZARD
DECAL, ISO, ELECTRIC SHOCK HAZARD
DECAL, ISO, ELECTRIC SHOCK-KEEP AWAY
DECAL, ISO, RADIATOR-EXPLOSION HAZARD
DECAL, ISO, RADIATOR-BURN HAZARD
DECAL, ISO, CRUSH HAZARD-HORIZONTAL
DECAL, ISO, CRUSH HAZARD-VERTICAL
DECAL, ISO, CRUSH HAZARD-FOOT
DECAL, IS0, WEAR SEAT BELT
DECAL, ISO, READ BEFORE SERVICING
DECAL, ISO, DO NOT APPROACH MOVING CHAIN
DECAL, ISO, DANGER-CHAINSAW
DECAL, TEXT, OPERATOR NOTICE
DECAL, ISO, WARNING-MOVING PARTS
DECAL, ISO, EXIT GLASS IN EMERGENCY
ID PLATE, MANUFACTURED FOR
DECAL, LIFT LOCATION
DECAL, TIE DOWN LOCATION
DECAL, LOGO, DITCH WITCH STACKED
DECAL, LOGO, DITCH WITCH
DECAL, LOGO, DITCH WITCH
DECAL, HT220 W/STRIPE R
DECAL, HT220 W/STRIPE L
PLATE, LABEL, TRACK ADJUSTER
DECAL, HT220 LUBE CHART
DECAL, HT220 LUBE CHART
DECAL, OIL LEVEL, R/H
DECAL, OIL LEVEL, L/H
DECAL, GEARBOX FILL
DECAL, FUEL (DIESEL)
DECAL, DANGER STRIPE 3.00 X 32.00
DECAL, HYDRAULIC FLUID

ENGLISH
285-9800-100
T00-9800-131
T00-9800-136
T00-9800-151
T00-9800-152

ISO FOREIGN DECAL CHART


ITALIAN
FRENCH
285-9800-101 285-9800-102
T00-9800-132 T00-9800-133
T00-9800-137 T00-9800-138
T00-9800-153 T00-9800-155
T00-9800-154 T00-9800-156

REFERENCED TO (CMW# 274-442)


REFERENCED TO (CMW# 274-318)
REFERENCED TO (CMW# 700-129)
REFERENCED TO (CMW# 273-502)
REFERENCED TO (CMW# 270-1492)
REFERENCED TO (CMW# 270-1490)
REFERENCED TO (CMW# 270-1491)

GERMAN
285-9800-103
T00-9800-134
T00-9800-139
T00-9800-157
T00-9800-158

SPANISH
285-9800-104
T00-9800-135
T00-9800-140
T00-9800-159
T00-9800-160

FOOTNOTES:
1. ALL DECALS ARE SUPPLIED BY TESMEC. CMW #S ARE FOR REFERENCE ONLY.

02

ID0197944

12

NOTES:

ID0134963

13

HYDRAULICS

ID0135071

14

TRACTOR ASSEMBLY

HT220
BEGINS WITH S/N CMWHT220J80000012

5
1

2
MA N SF IELD , T EX AS , U .S .A .
P H ON E: 8 17 /4 73-22 33
MAKE:
MODEL :
SER IA L NO :

111.75

54.38
T RAC K
REC OIL
ADJ USTER

10

9
111.81
187.94

04

ID0213526

15

TRACTOR ASSEMBLY

HT220
BEGINS WITH S/N CMWHT220J80000012
REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.

DESCRIPTION

QTY

TS1000-050
TS1000-070
TS1000-080
TS4500-000
TS4501-000
TS1303-000
TS4502-000
TS6623-000
TS2600-000
TS9800200

1
1
1
1
1
1
1
1
1
1

ENG. COMPARTMENT ENCLOSURE


FRONT DOORS ASSEMBLY
TRACTOR WELDMENT
ENG., PUMPS & RADIATOR INSTALL
AIR CLEANER INSTALLATION
CAB INSTALLATION
SILENCER INSTALLATION
A/C SYSTEM INSTALLATION
TRACK ASSEMBLY
DECAL INSTALLATION

HYDRAULIC CIRCUIT
ELECTRICAL SCHEMATIC
ELECTRICAL AND HYDRAULIC
A/C SYSTEM ELEC. SCHEMATIC
HYD. TANK INSTALLATION
FUEL TANK INSTALLATION
BATTERY INSTALLATION
SEAT INSTALLATION
INSTRUMENT PANEL INSTALLATION
BRACKET INSTALLATION

REMARKS

REFER
REFER
REFER
REFER
REFER
REFER
REFER

TO
TO
TO
TO
TO
TO
TO

ID0213542
ID0213543
ID0213528
ID0213544
ID0213552
ID0213534
ID0173531

NOT SHOWN:

11.
12.
13.
14.
15.
16.
17.
18.
19.
21.

TS7000-100
TS2210-100
TS8400-000
TS6622-000
TS4801-000
TS4800-000
TS1500-000
TS1400-000
TS1300-000
TS1101-000

REFER TO ID0213553
REFER TO ID0213531
REFER
REFER
REFER
REFER
REFER

TO
TO
TO
TO
TO

ID0213551
ID0213546
ID0213545
ID0213530
ID0213529

FOOTNOTES:

NOTE:

REF. 285-0500-000

04

ID0213526

16

BACKEND ASSEMBLY

HT220
BEGINS WITH S/N CMWHT220J80000012

BOOM LENGTH, 4.5P


4 FT - 110''
5 FT - 123-1/2''
6 FT - 137''
8 FT - 150-1/2''

MA N S F IE L D , T E X A S , U .S . A .
P H ON E : 8 1 7/ 4 7 3 - 2 3 3
MA KE:
MO DE L:
SE RIA LN O:

LU BRI CA TE

2
TRA CK
R ECO IL
AD JUSTER

GROUND LINE

03

CUT DEPTH
4 FT
5 FT
6 FT
8 FT

SINGLE CHAIN CONFIGURATION, W/ROLLER, 4.5 PITCH


DEPTH
4
5
6
8

FT
FT
FT
FT

``A'' P/N
285-2711-051
285-2711-054
285-2711-052
285-2711-053

``B'' FT.
25-3/4
27-3/4
30-1/4
33-1/4

FT
FT
FT
FT

"C" QTY
68
74
80
86

8 FT. MACHINE SHOWN

ID0213527

17

BACKEND ASSEMBLY

HT220
BEGINS WITH S/N CMWHT220J80000012
REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.

QTY

TS2713-001
TS2708-001
TS2710-100
TS2715-000
TS2718-000
TS4900-000
TST00-5503-055
TST00-6500-195
TST01-9232-066

DESCRIPTION

1
1
1
1
1
1
1
2
4

REMARKS

INNER SHROUD WELDMENT


STABILIZER WELDMENT
TAILWHEEL ASSEMBLY
HEADSHAFT INSTALLATION
SCOOP PLATE INSTALLATION
CROSS CONVEYOR INSTALLATION
CHAIN-DIGGING
CYL, 6" BORE
PIN-2" X 8-1/4" LG.

REFER TO ID0213536
REFER TO ID0213537
REFER TO ID0213538
REFER TO ID0213239
REFER TO ID0213547
REFER TO "B" ON CHAIN CHART ON GRAPHICS PAGE.
BOOM TILT
SEE FOOTNOTE 1

HOSE KIT - TRACTOR & BACKEND


HAND PUMP
BASEPLATE BOLTING PLATE,4.5P,OUTSIDE

SEE FOOTNOTE 2

NOT SHOWN:

10. TS7100-001
11. TST00-6000-029 12. TS365-8300-002 -

FOOTNOTES:

1.
2.

REFER #9 INCL'S (4X) 1/2" X 3-1/2" COTTER PIN & (4X) 2" FLAT WASHER.
REFER TO CATAGORY "C" ON CHAIN CHART ON GRAPHICS PAGE.

NOTE:

1.
2.

03

FOR BOOM & WEAR PLATE INSTALLATION INSTRUCTION PART NUMBERS REFER TO CATAGORY "A" ON CHAIN CHART
ON GRAPHICS PAGE.
TESMEC REFER: 285-0620-000

ID0213527

18

MAINFRAME ASSEMBLY

13 6 12

CROSSMEMBER

131

VALID FOR BOTH SIDES

Z 10

11

SUPPLIED WITH FRAME


(TO BE WELDED PRIOR TO ASSEMBLY)

HT220

SECTION "A-A"

03

Z 13

8
9
13

2
P 2B

Y Y XX V
M M ON/
Ar
L O FF
t .n r. L
/ Par
tn o.

6
5

XX

Y Y V ON/
MM
OFF
Ar t L L
. nr. /P
art n
o.

6
5

VALVE SUPPORT POSITION

131

10

ID0183130

19

MAINFRAME ASSEMBLY
HT220

REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.

QTY

DESCRIPTION

TS88451
1 FRAME WELDMENT
TS82959
1 TORQUE POST
TS88760
1 VALVE MOUNT
TS82932
4 BUSHING
107-349
6 HHCS M8 X 20 UNI 5737 8.8
TS25012008 6 LOCK WASHER D.8,4 UNI 1751
TS89190
1 MOUNT, VALVE
107-054
2 HHCS M6 X 90 UNI 5737 8.8
TS25110006 6 WASHER D.6,4 X 12.5 UNI 6592 Z
TS09102994 1 SENSOR, TEMPERATURE, AIR
TS89004
2 SUPPORT
106-231
4 HHCS M6 X 16 5739 8.8 Z
TS25112006 6 LOCK WASHER D 6,4 UNI 1751 Z

REMARKS

TS40108020

TS40106090

TS41306016

NOT SHOWN:

FOOTNOTES:

NOTE:

REF. 884220

03

ID0183130

20

UNDERCARRIAGE ASSEMBLY
HT220

SECTION A-A

B
2600

27

317.5

28

370

230

240

250

260

270

270

270

27
22
23
24

SECTION B-B

1950

1440

317.5

26

19

20

21

18

14

TENSIONING DIAGRAM

13

12

10

11
SCALE 1:5

03

ID0182584

21

UNDERCARRIAGE ASSEMBLY
HT220

16 15
7

17
25 8 6

65

285
82

SECTION C-C

NOTE:
ADJUSTMENT OF HYDRAULIC MOTOR
SPEED SENSOR.
1) SCREW IN UNTIL SENSOR CONTACTS THE TOOTH OF
THE HYDRAULIC MOTOR.
2) UNSCREW 120 (1/3 OF TURN) EQUIVALENT
TO 0,5mm GAP.

03

ID0182584

22

UNDERCARRIAGE ASSEMBLY
HT220

REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.

QTY

TS85627
TS13504205
TS13900115
TST005300043
105-998
TS25012017
TS09102696
TS25110016
TS05802044
TS36401054
TS05301074
TS05801001
TS83905
TST005300401
106-459
106-129
TS83906
TS85632
TS85633
TS85630
TS85631
TS85641
106-077
106-392
106-074
TS36400878
TS85640
TS36401051

DESCRIPTION

1
2
2
2
4
44
40
2
2
2
2
2
40
40
2
1
1
1
1
8
16
16
40
16
8
2

UNDERCARRIAGE WELDMENT
MOTOR
PLANETARY GEARBOX
O-RING
HHCS M16 X 40 UNI 5739
LOCK WASHER D.17 UNI 1751
SENSOR
WASHER 17 X 30 UNI 6592 Z
NIPPLE M10 X 1 1/4 GAS
VALVE
TUBE
NIPPLE 1/4 GAS 1/8 GAS
LID
GREASE FITTING 1/8 NPT DIRITTO
HHCS M20 X 70 UNI 5737 10.9
LOCK WASHER D.20 UNI 5714
SPROCKET
TRACK GUARD, LONG
TRACK GUARD, LONG
TRACK GUARD, SHORT
TRACK GUARD, SHORT
SPACER
HEX NUT M16 5588 6S PG NO
WASHER D.16 UNI 9195-B
HHCS M16 X 60 UNI 5737 10.9
TRACK ROLLER
HHCS M16 LG.=270
TRACKS 20"

REMARKS

TS40316040

TS42120070

TS26200116
TS42116060

NOT SHOWN:

TS85634
TS85634
TS36400881

1
1
2

GUARD, GEARBOX RH
GUARD, GEARBOX LH
TENSIONER

FOOTNOTES:

NOTE:

REF. 856250

03

ID0182584

23

24

TRACK ASSEMBLY

HT220
BEGINS WITH S/N CMWHT220J80000012

REFER TO "REQUIRED OPTIONS"


ON TEXT PAGE
OPPOSITE

11 12

23
21
16

10
3

T RACK
RECOIL
ADJUSTER

13
14

1
20

02

18
17
19
22

56

78

OPPOSITE

OPPOSITE

15
18

ID0213534

25

TRACK ASSEMBLY

HT220
BEGINS WITH S/N CMWHT220J80000012
REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.

QTY

TS2601-000
105-121
TST00-2600-220
TST00-2600-216
TS2600-004
TS2600-006
TS2600-006
TS2600-007
TS200-9800-001
TS1001-011
TS2600-008
TS2600-009
105-437
105-385
105-358
105-858

REMARKS

DESCRIPTION

1
8
2
18
2
72
72
42
8

TRACK DRIVE ASSEMBLY


HHCS (1/2-13 UNC X 1")
IDLER GROUP ASSEMBLY
TRACK ROLLER, SNGL FLG, FL6
TRACK FRAME GUARD, OUTSIDE,R/H
TRACK FRAME GUARD, OUTSIDE,L/H
TRACK FRAME GUARD, INSIDE,R/H
TRACK FRAME GUARD, INSIDE, L/H
I.D. PLATE-TRACK ADJUSTER
COVER, TRACK FRAME
GUARD-GEARBOX, R/H
GUARD-GEARBOX, L/H
HHCS (5/8-11 UNC X 2-1/2")
LOCK WASHER (5/8")
HHCS (5/8-11 UNC X 1-1/2")
HHCS (1/2-13 UNC X 1-1/2")

REFER TO REF:#23, REQUIRED OPTIONS BELOW.

NOT SHOWN:

TST00-2600-008
TST00-2600-046
TST00-2600-045

1
2
2

COUPLING, TRACK ADJUSTER


TENSION UNIT WASHER
TENSION UNIT FITTING

FOOTNOTES:

NOTE:

PARTS DISPLAYED FOR REFERENCE ONLY:


17. 3/4"BP SCH80 .154 WALL X 7-5/8" LG.
18 . FLAT WASHER (5/8") HARDENED F436
19. NUT (5/8-11 UNC)
20. HHCS (5/8-11 UNC X 1")
21. FLAT WASHER (1/2") HARDENED F436
22. ALL THREAD (5/8-11 UNC X 10-1/2") C1018

10X
66X
20X
4X
14X
10X

REQUIRED OPTIONS:
23. TRACK GROUP (2X):
TST00-2600-217 2 TRACK GROUP-20" WIDE TRIPLE GROUSER - TOTAL REQUIRED PER MACHINE
TST00-2600-224 2 TRACK GROUP-20" WIDE SINGLE GROUSER - TOTAL REQUIRED PER MACHINE
TESMEC REF: 285-2600-000

02

ID0213534

26

ENGINE INSTALLATION
HT220

54
128
127
69 68 67
73 76 77

2
71 70 48
B

18 17
103
108
103
102 101
103
102 101

DETAIL H

112

93
90

92

54

92

53
91

121
45

24

7
46

TOP COVER

29

12

76
85

03

27 44 28

40 105 106
41
42

ID0183129

27

ENGINE INSTALLATION
HT220

66
61
74 10

131
9

34
35

11

126

69 73
72 88
86 88
116
87 88
36

37
18
123 122

121
95

113
42
41
40
03

DETAIL "Y"

SIDE VIEW

TOP VIEW
SOME ITEMS
NOT SHOWN

111

114

40 113
41
42
ID0183129

28

ENGINE INSTALLATION
HT220

39
19
64 63
64 89
20
31
78
81 79
81 96
26
32

61 66 74

38

43

1
83

65 61 66
62 61 66
62
61
66

SEC B-B
SOME ITEMS NOT SHOWN FOR CLARITY

115
61
66

75
61
66

03

ID0183129

29

ENGINE INSTALLATION
HT220

122

101

24V

15 24

30

130

47
1

0V

NOTE:
1) CONNECT TUBES IN SUCH A WAY AS TO AVOID SYPHON.

133

1
56

134
16

56
51

(Lg. 0.8m)

123 136 95
TOP

123 136 95
(Lg. 0.5m)

SEC. B-B

55
88
84
80

SOME ITEMS NOT SHOWN


FOR CLARITY

25
98
120
129
132

17 13 73 76 77
03

52
56 99 22
23

8
ID0183129

30

ENGINE INSTALLATION
HT220

119 119
5 5
SIDE VIEW
DETAIL H

104
55 x2
80
125 x2
124
109

50 4

49 6

DETAIL ASSEMBLY, PUMPS AND PUMD DRIVE

33 21
ASSEMBLED VIEW
HORN & BUZZER

TORQUE FASTENERS
TO 69 Nm

71

7
70

14

62 61

94

60 61
66
ASSEMBLED VIEW
ANTIVIBRATION MOUNT, ENGINE
(TYPICAL 4-PLACES)

42
40
41

DETAIL X

100 110
03

ID0183129

31

ENGINE INSTALLATION
HT220

REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
44.
45.

QTY

DESCRIPTION

TS13524101
1
TS13700511
1
TS13700710
1
TS13505487
1
TS13505574
2
TST006000014
1
TS85437
1
TS88409
1
TS88440
1
TS88441
1
TS84582
1
TS33000030
1
TS88411
1
TS50000103
1
TS88412
1
TS88413
1
TS88414
1
TS88415
1
TS50000085
2
TS83189
2
TS09102196
1
TS88416
1
TS88418
1
TS05202721
TS88432
1
TST00-4501-004 2
TS88442
1
TS88891
1
TS34006054
1
TS09101189
1
TS88443
1
TS88446
2
TS09102054
1
TS88448
1
TS88449
1
TS36400502
TS14311620
TS17000024
TS30703187
1
TS40106030
38
106-388
38
TS25112006
38
TS17000025
TST00-4501-006 TS14303351
-

REMARKS

ENG,CUMMINS QSB5.911 24V 153KW@2200 RPM


GEARBOX, 4-PUMP DRIVE
FLEXIBLE JOINT
PUMP
PUMP
PUMP
ENGINE FRAME
RADIATOR, AIR-WATER-OIL
SUPPORT SX PUMP DRIVE
SUPPORT DX PUMP DRIVE
SUPPORT, ENGINE OIL FILTER
FAN
MANIFOLD, RADIATOR, WATER
ANTI-VIBRATION PAD
MANIFOLD, ENGINE, WATER
MANIFOLD, INLET, WATER
MANIFOLD, INLET, AIR
MANIFOLD, AIR
ANTI-VIBRATION
WASHER, ANTI-VIBRATION
BUZZER
MANIFOLD, INLET, AIR
GASKET, AIR INLET MANIFOLD
TUBE R1 25X1000 A1 ORFS A1ORFS
WATER TANK
ANTI-VIBRATION
SUPPORT ANTI-VIBRATION SX
COMPRESSOR COVER
BELT
RELAY
SUPPORT ANTI-VIBRATION DX
MOUNTING BAR
HORN
SUPPORT BAR SX
SUPPORT BAR DX
COMPRESSOR
FAN BELT
ALTERNATOR
SEAL
BOLT M6 X 30 UNI 5737
FLAT WASHER D.6 UNI 6592
TS25010006
LOCK WASHER D.6,4 UNI 1751
STARTER
WASHER
FILTER, DIESEL

NOT SHOWN:

REF. 884200
NOTE:

03

ID0183129

32

ENGINE INSTALLATION
HT220

REF PART
NO. NUMBER

46.
47.
48.
49.
50.
51.
52.
53.
54.
55.
56.
57.
58.
59.
60.
61.
62.
63.
64.
65.
66.
67.
68.
69.
70.
71.
72.
73.
74.
75.
76.
77.
78.
79.
80.
81.
82.
83.
84.
85.
86.
87.
88.
89.
90.

QTY

TS14303350
TS89001
TS42716035
TS30701250
TS30701500
TS05100031
TS05100018
TS05200772
TS89002
106-090
TS05305081
TS40306015
106-388
106-106
106-540
TS25010017
TS26021016
108-185
TS25112015
106-074
TS25012017
108-033
TS25012021
106-627
105-271
TS25012008
105-876
105-247
107-116
105-998
TS25010013
TS25012013
106-031
106-078
105-245
106-389
TS25012008
106-374
106-175
106-333
TS26021010
105-271
106-390
TS26021014
TS05701012

1
2
1
1
1
1
1
12
6
2
14
2
4
41
16
2
4
4
41
4
4
9
24
40
4
15
5
8
24
12
2
8
20
16
2
9
4
12
4
4
12
2
1

DESCRIPTION

FILTER, ENGINE OIL


SUPPORT, BOX POWER
BOLT M6 X 35 5933
RING ORM
RING ORM
TUBE RADIOR D.52/62
TUBE RADIOR D.45/54
TUBE R1 12 X 600 K1/2"-A1/2"
COVER PLATE
WASHER D. 10.5 UNI 1751
CLAMP
BOLT M5 X 15 UNI 5739 8.8
WASHER D.6,4 UNI 1751
NUT M6 UNI 5588
BOLT M16 X 130 UNI 5737 8.8
WASHER D.17 UNI 6592
NUT AUTOBL. M16
BOLT M14 X 110 5737
WASHER D.15 UNI 1751
BOLT M16 X 60 UNI 5737 8.8
WASHER D.17 UNI 1751
BOLT M20 X 45 D.17 UNI 5737 8.8
WASHER D.21 UNI 1751
WASHER D.21 UNI 6592
BOLT M10 X 40 UNI 5739 8.8
WASHER D.8 UNI 1751
BOLT M10 X 35 UNI 5737 8.8
BOLT M12 X 35 UNI 5737 8.8
BOLT M16 X 35 UNI 5737 8.8
BOLT M16 X 40 UNI 5737 8.8
WASHER D.13 UNI 6592
WASHER D.13 UNI 1751
NUT AUTOBLNY M12 UNI 73Z
NUT M8 UNI 5588
BOLT M10 X 25 UNI 5737
WASHER D.8 UNI 6592
WASHER D.8,4 UNI 1751
NUT M20 UNI 5588
NUT M10 UNI 5588
BOLT M12 X 40 UNI 5737 8.8
NUT AUTOBL. M10
BOLT M10 X 40 UNI 5737
WASHER D.10 UNI 6592
NUT AUTOBL. M14
NIPPLE 1/2" GAS M/M

REMARKS

USE 1 @ 0.5mm
USE 1 @ 0.5mm
TS2501210
TS25010006
TS26210106
TS40116130
TS40114110
TS40116060
TS40120045
TS25010021
TS40310040
TS40110035
TS40112035
TS40116035
TS40116040

TS26021012
TS26210108
TS40110025
TS25010008
TS26210120
TS26210110
TS40112040
TS40110040
TS25010010

NOT SHOWN:

REF. 884200
NOTE:

03

ID0183129

33

ENGINE INSTALLATION
HT220

REF PART
NO. NUMBER

91.
92.
93.
94.
95.
96.
97.
98.
99.
100.
101.
102.
103.
104.
105.
106.
107.
108.
109.
110.
111.
112.
113.
114.
115.
116.
117.
118.
119.
120.
121.
122.
123.
124.
125.
126.
127.
128.
129.
130.
131.
132.
133.
134.

QTY

DESCRIPTION

TS05802008
TS30500013
TS02201012
TSU42510070
TS05305010
106-327
TS40108010
TS36400907
TSIC 9154
TS88457
TS89225
TST00-6600-118
TS36400922
TS26021010
TS88456
TS88453
TS85114
TS88460
TS505012
TS88452
TS88458
TS21000245
TS88454
TS88455
107-547
TS86253
TS36401040
TST00-6600-116
TS30701000
TS30002070
TS89226
TS09104152
TS05100008
TS25010005
106-138
TS05700110
TS05700100
TS01240200
TS09102841
TS89185
TS88898
TS05104836
TS05202851
TS05700486

1
2
1
8
4
8
1
1
1
4
1
1
1
4
1
1
2
1
8
1
2
2
1
1
1
4
4
3
1
1
1
2

REMARKS

NIPPLE 1/2" GAS / M18 X 1.5


WASHER, COPPER D.1/2"
PLUG 1/2" FAS HEXAGON MALE
BOLT 3/8-NC X 2.75" TEI 10.9
CLAMP 10.6 X 9
BOLT M8 X 30 UNI 5737
TS40108030
BOLT M8 X 10 UNI 5737
PLUG X RADIATOR
MANIFOLD, AIR 90 (PREHEAT)
CLAMP PLATE
SUPPORT, FUSE
FILTER CARTRIDGE
ELECTRICAL CONN.
NUT AUTOBL. M10
CLAMP PLATE
RUBBER SEAL
SUPPORT, OIL SEAL
PLUG, ALUMINUM X FILTER
BOLT M5 X 12 UNI 5931 8.8
RUBBER FLASHING
CLAMP PLATE
PLUG, OF VENTS/LOAD COUPLER
RUBBER FLASHING
CLAMP PLATE
TS40116075
BOLT M16 X 75 UNI 5737 838
SUPPORT, COMPRESSOR
FILTER
FILTER CARTRIDGE
RING ORM
LEVEL INDICATOR
SUPPORT, CONNECTOR
GROMMET
USE 1 @ 1.3M
TUBE, FLEXABLE, DIESEL 17.8
WASHER 6.4 UNI 1751
NUT M6 UNI 5588
TS26210105
FITTING 1/4" GAS
NIPPLE 2 GAS 1-1/2 ORB
ELBOW 90 F/F 2" GAS ASA 2000
WATER LEVEL SENSOR 5V
BATTERY DISCONNECT ASSEMLY
OIL LEVEL ASSEMBLY
TUBE, DOUBLE WATER, Di.7/De.12
TUBE, R1 19 X 900 A3/4JIC K3/4JIC
NIPPLE 3/4GAS 3/4JIC

NOT SHOWN:

CLAMP R.G. RAY 76.2 3926702


ADAPTER 76.2
ADAPTER 88.9
CLAMP 88.9
CLAMP 73.9
FILTER

SUPPLIED
SUPPLIED
SUPPLIED
SUPPLIED
SUPPLIED
SUPPLIED

BY
BY
BY
BY
BY
BY

CUMMINS
CUMMINS
CUMMINS
CUMMINS
CUMMINS
CUMMINS

NOTE:

TESMEC REF. 88420

03

ID0183129

34

ENGINE, PUMPS & RADIATOR INSTALLATION


HT220
BEGINS WITH S/N CMWHT220J80000012

41
40

48
31
32

55 52 21

24
25
45

22
23
30

OPPOSITE

12

7 8

FLYWHEEL
BOLTS

17 34

53
54
6

42
41
18

36
2

20

56 51

38
SEE NOTE 1

56

44
46
28

CL CRANKSHAFT

39

3
37

13
31
33

52
28
47

10

11

44
26
19

44
27
26

18
35

14

15

43
MAIN FRAME
(REF)

NOTE:
1.

02

TO BE WELDED @ ASSEMBLY BY TESMEC.

ID0213542

35

ENGINE, PUMPS & RADIATOR INSTALLATION


HT220
BEGINS WITH S/N CMWHT220J80000012

50
49

49
29

4 16 48

5 16 48

3 16 48

3 16 48
VIEW B-B

55

30
56

VIEW A-A

02

ID0213542

36

ENGINE, PUMPS & RADIATOR INSTALLATION


HT220
BEGINS WITH S/N CMWHT220J80000012
REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.

QTY

DESCRIPTION

TST00-4500-045 1
TST00-4500-526 1
TST00-6000-080 2
TST00-6000-079 1
TST00-6000-078 1
TST00-4500-381 1
TS4500-004
1
TS4500-005
1
TS4500-001
1
TST00-4501-002 8
TST00-4501-003 4
TS365-4500-403 2
TST00-8600-182 1
105-367
4
TST00-8600-181 1
106-333
14
106-400
8
TS4600-001
1
500-003
4
TS4500-008
1
TS4500-007
1
TST00-4501-006 2
TST00-4501-004 2
105-160
8
105-089
8
105-357
8
105-162
4
105-385
9

REMARKS

ENGINE, CUMMINS QSB 6.7, 220HP


4-PUMP DRIVE, STIEBEL
SAUER 90 SERIES PUMP 55CC
SAUER 90 SERIES PUMP 100CC
PARKER PAVC 65 SERIES PUMP
COOLING UNIT ASSEMBLY
RAD. SUPPORT BRKT, R/H
RAD. SUPPORT BRKT, L/H
ENG. SUPPORT FRAME WLDMNT
MOTOR MOUNT, LORD CBB45-2-9
LORD WASHER J2049-73
MOUNT BAR, RADIATOR
FILLER CAP, ELECA
LOCKNUT (1-8 UNC)
COLUMN LEVEL INDICATOR
HHCS (M12-1.75 X 40mm) GR 8
HHCS (3/8-16 UNC X 2-3/4") GR 8
OIL LEVEL INDICATOR MOUNT
HHCS (5/8-11 UNC X 2-3/4")
ELBOW, RAD. TO ENG., LOWER
ELBOW, RAD. TO ENG., UPPER
LORD WASHER J2049-4
LORD MOUNT 283P310
HHCS (5/16-18 UNC X 1-1/4")
LOCKNUT (5/16 UNC)
LOCKNUT (5/8-11 UNC)
HHCS (5/8-11 UNC X 2-1/4")
LOCK WASHER (5/8")

NOT SHOWN:

TST4500-017
TST00-8600-183
TS4500-016
TS4500-015
TS4500-014
TS4500-050
500-1783
TST00-6600-134
TST00-6600-135
500-1784
TST00-6600-133

1
1
1
1
1
1
1
1
3
2
2

PUMP FILTER MOUNT BRACKET


COOLANT LEVEL SENSOR
BOTTOM AND SINGLE FILTER BRACKET
WATER FUEL SEPARATOR BRACKET
FRONT ENGINE OIL FILTER BRACKET
SURGE TANK INSTALLATION
FILTER ELEMENT, SPIN-ON
FILTER HEAD, SINGLE
SWITCH, FILTER HEAD
FILTER ELEMENT, SPIN-ON
FILTER HEAD, SINGLE

TST00-6600-116

TST00-6000-118

FOOTNOTES:

NOTE:

TESMEC REFR. NUMBER: 285-4500-000

02

ID0213542

37

ENGINE, PUMPS & RADIATOR INSTALLATION


HT220
BEGINS WITH S/N CMWHT220J80000012
REF PART
NO. NUMBER

29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.

QTY

REMARKS

DESCRIPTION

TS4500-010
1
TS4500-009
1
105-070
6
TST89-8901-407 4
105-136
2
105-118
8
105-329
4
106-033
8
TST00-4501-015 2
TS4500-006
2
TST00-4500-382 1
106-206
4
106-090
16
105-996
12

ELBOW, TURBO TO RADIATOR


ELBOW, TURBO TO RADIATOR
LOCK WASHER (1/2")
HHCS (1/2-13 UNC X 1-1/2")
HHCS (1/2-13 UNC X 3-1/2")
FLAT WASHER (3/8")
FLAT WASHER (1")
JAMNUT (1-8 UNC)
LORD MOUNT SSB20-1000-4
ADJUSTMENT BAR MOUNT ARM
FAN, 31.5" DAI., SUCTION
HHCS (M10-1.5 X 90mm) GR8.8
LOCK WASHER (M10)
HHCS (M10-1.5 X 45mm) GR8.8

EXHAUST SIDE
FUEL PUMP SIDE
WITH DRILLED HOLE IN BOLT HEAD

NOT SHOWN:

FOOTNOTES:

NOTE:

PARTS SHOWN FOR REFER. ONLY:


43. HHCS (1-8 UNC X 5-1/2") GR8
44. FLAT WASHER (5/8") F436
45. FLAT WASHER (5/16") HARDENED F436
46. HHCS (M16-2 X 45mm) GR8.8
47. HHCS (M16-2 X 35mm) GR8.8
48. FLAT WASHER (1/2") HARDENED F436

(4X)
(25X)
(16X)
(8X)
(1X)
(18X)

PARTS SUPPLIED BY CUMMINS. REFER TO BULLETIN #E011907


49. CLAMP, CONSTANT TORQUE (3-1/2" HOSE)
50. HOSE 3-1/2"I.D. (CHARGE AIR)
51.
HOSE C.LAMP (2")
52
CLAMP, CONSTANT TORQUE (3" HOSE)
53.
HOSE 1-3/4" I.D. (WATER LINE)
54.
HOSE C.LAMP (1-3/4")
55.
HOSE 3" I.D. (CHARGE AIR)
56.
HOSE 2" I.D. (WATER LINE)
TESMEC REFR. NUMBER: 285-4500-000

02

ID0213542

38

SILENCER & AIR CLEANER ASSEMBLY


HT220

35
11
17
12
18
13

29 27
7
19

16
18
6
33

15

14

6
13
19

33

25
33
20

2
30
31

22
23

23
21

11
17
12
18

9
10
2729 28
34
24
8

31 31
1 30 30
26

51 3
4

32

SHORTEN THE PIPELINE 38 (THE RADIATOR) OF


WHAT IS NECESSARY TO THE POSITIONING OF
THE CURVE 90 38.
(SOLDER TO MOUNT)

VIEW "A"

27 29
36 30 31

35
30 31

NOTE:
WRAP COLLECTOR OF TURBINE EXHAUST WITH
FIBERGLASS STRIP (NOT SHOWN SECTION).
WELD THE INTERMEDIATE JUNCTION OF ITEM 11.
(AT ASSEMBLY)
POSITION ITEMS 25 & 20 SO THAT THERE IS
NO FORCE-FIT REQUIRED AT ASSEMBLY.

03

ID0183128

39

SILENCER & AIR CLEANER ASSEMBLY


HT220

REF PART
NO. NUMBER

QTY

DESCRIPTION

1.TS36400805
1
2.TS36400806
1
3.TST00-4500-948 2
4.500-1797
5.500-1796
6.TS83694
1
7.TS88421
1
8.TS36400813
1
9.TS36400026
1
10.TS85222
1
11.TS89307
1
12.TS88433
1
13.TS84695
1
14.TS83894
1
15.TS83313
1
16.TS13210011
1
17.TS05309019
1
18.TS05309017
1
19.TS05309016
1
20.TS01242038
1
21.TS36400940
1
22.TS05309026
1
23.TST004500988
2
24.TST004500987
1
25.TS36400865
1
26.TS88431
1
27.105-245
7
28.106-175
4
29.106-090
11
30.107-341
16
31.106-030
16
32.TS83840
33.TS05305083
2
34.106-089
4

AIR CLEANER, DBL FILTER


PRE-CLEANER
AIR FILTER SUPPORT
AIR FILTER-PRIMARY
AIR FILTER-SECONDARY
SILENCER, MODIFIED
SUPPORT, SILENCER & AIR CLNR.
ELBOW 90, RUBBER
ADAPTER, RUBBER
INTAKE TUBE
SILENCER TUBE
FLEX JOINT
SILENCER ELBOW
SILENCER TUBE, MODIFIED
ELBOW 45 MODIFIED
RAIN CAP
BAND CLAMP
BAND CLAMP
BAND CLAMP
ELBOW 90 D.38
ELECTRIC CONNECTOR 501-02
BAND CLAMP
BAND CLAMP
BAND CLAMP
TUBE
SUPPORT, SILERNCER & AIR CLNR.
HHCS M10 X 25 UNI 5737 8.8
HEX NUT M10 UNI 5588
LOCK WASHER D.10.5 UNI 1751
HHCS M12 X 30 UNI 5737 8.8
LOCK WASHER D.12 UNI 1751
WING NUT
BAND CLAMP
HEX NUT M12 UNI 5588

REMARKS

TS36400809
TS36400810

TS40110025
TS26200110
TS25012010
TS40112030
TS25012012

TS26200112

NOT SHOWN:

TS36400760

FIBERGLASS STRIP

USE 1 @ 3M

FOOTNOTES:

NOTE:

PARTS DISPLAYED FOR REFERENCE ONLY:


35. 1 CLAMP

PROVIDED BY CUMMINS

TESMEC REF. 884190

03

ID0183128

40

SILENCER ASSEMBLY

HT220
BEGINS WITH S/N CMWHT220J80000012

4
REFER TO FOOTNOTE 1

3
1
2

10
11
12
8
AIR CLEANER/SILENCER SUPPORT
(REF)
EXHAUST ELBOW (REF)
(TO BE SUPPLIED BY CUMMINS)

ENGINE QSB 6.7 (REF)


EJECTOR CHECK VALVE
(REF)

PRE-CLEANER (REF)

7
AIR CLEANER
INSTALLATION
(REF)

02

ID0213544

41

SILENCER ASSEMBLY

HT220
BEGINS WITH S/N CMWHT220J80000012
REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.

QTY

DESCRIPTION

TS4502-001
TST00-4500-879
TST00-4500-875
TST00-4500-911
TST00-4500-876
TST00-4500-877
TST00-4500-844
TST00-4500-899
TST00-4500-912
105-048
105-065
107-605

1
1
1
1
1
2
1
1
1
4
4
8

REMARKS

SILENCER MODIFICATION
EXHAUST JOINT CONNECTOR
WITH BELLOW
EXYAUST EJECTOR, STANDARD
DONALDSON
RAIN CAP, 5" DIA.
SCAVENGE HOSE
SEE FOOTNOTE 1
LINED HOSE CLAMP
FLAT BAND CLAMP (4-1/2" DIA)
U-BOLT SADDLE CLAMP (3" DIA)
FLAT BAND CLAMP (5" DIA)
HHCS (1/2-13 UNC X 1-1/2")
LOCKNUT (1/2-13 UNC)
FLAT WASHER (1/2") HARDENED, F436

NOT SHOWN:

FOOTNOTES:

1. REF. #5, TST00-4500-876, TO BE SHORTENED AS NEEDED FOR PROPER INSTALLATION.

NOTE:

REF. 285-4502-000

02

ID0213544

42

COVER ASSEMBLY
HT220

OPERATOR SIDE VIEW

47
17

24
26
23
19 39 5 52 51 22 4 2 38

30 48
46 3

22 23

Esegu ire n2 Fi letti M10 sul la


Traversa Ps.52 al Mon tag gio

25 26
12

25
27
26

22 2423

POSITION AND
ATTACH TO FRAME
AT ASSEMBLY

25 27 26
THREADING THE BEAM
TO MOUNTING

30
6 16 29
28

32

15
14

31
26
27 25

10
11

2526
27

NOTE:
PRIOR TO ASSEMBLING THE ENGINE COVERS
ENSURE THAT THE COATING HAS BEEN APPLIED
PER THE SPECIAL DRAWING COD. 050404017.
ALSO ENSURE THAT THE SEAL ITEM 20 IS
INSTALLED ON ITEMS 4 & 5.

03

ID0183132

43

COVER ASSEMBLY
HT220

CUT IN THIS
POSITION (N.2 Pz)

33
ATTACH TO BEAM
AT ASSEMBLY

INSIDE VIEW, LOWER

7
VIEW, LEFT DOOR (SHOWN OPEN)

21

33

4330

SUPPLIED WITH COVER

44 45
44 45
PROVIDED WITH DOORS
AT ASSEMBLY

18

42
POSITION ON DOOR AT ASSEMBLY
(WITH OR WITHOUT CONVEYOR)

49

ON ALL INNER DOOR


PROFILES RIGHT AND LEFT

LEFT VIEW (WITHOUT SIDE CONV.)

20

LEFT VIEW (WITH SIDE CONV.)

36

40

03

37

50

35

34 13

ID0183132

44

COVER ASSEMBLY
HT220

REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.

QTY

TS88445
1
TS88434
1
TS84679
1
TS85354
1
TS85355
1
TS86241
1
TS85261
1
TS84586
1
TS89222
1
TS84666
1
TS83758
1
TS85263
1
TS89223
1
TS83264
1
TS83266
1
TS30920021
1
TS34014022
1
TS40706016
3
TS40310015 77
TS30921203
1
TS15983895
2
105-273
13
TS25012013 13
TS25010013
9
105-274
76
106-090
137
106-390
60
106-083
16
TS25012008 16
106-389
16
TS84664
1
TS84665
1
TS34014028
2
107-402
2
TS86285
1
TS88439
1

DESCRIPTION

DOOR FRAME, FRONT


TOP COVER, MAIN
DOOR, RADIATOR
DOOR, FRONT SX
DOOR, FRONT DX
PROFILE COVER
ENGINE COVER
COVER, CENTER, VALVE
COVER, BULKHEAD
COVER, TUBE ROUTING
COVER PLATE
COVER, BOTTOM DX
COVER, BOTTOM SX
COVER, CAB
COVER, CONDENSER
SEAL, RUBBER
PADDLE LATCH
BOLT M6 X 20 TE 2093616 WURT
BOLT M10 X 15 UNI 5739
FLAT SEAL
GAS SPRING
BOLT M12 X 30 UNI 5739 8.8
LOCK WASHER D.13 UNI 1751
FLAT WASHER D.13 UNI 6592
BOLT M10 X 20 UNI 5739 8.8
LOCK WASHER D.10.5 UNI 1751
FLAT WASHER D.10.5 UNI 6592
BOLT M8 X 20 UNI 5739 8.8
LOCK WASHER D.8.4 UNI 1751
FLAT WASHER D.8.4 UNI 6592
COVER, TOP
COVER, TOP
COLLAR, HEX
BOLT M6 X 50 5931 8.8
COVER SX (LOWER)
COVER SX (REAR)

REMARKS

USE 1 @ 2M

USE 1 @ 8M
TS40312030

TS40310020
TS25012010
TS25010010
TS40308020
TS25010008

TS40506050

NOT SHOWN:

FOOTNOTES:

NOTE:

REF. 884270

03

ID0183132

45

COVER ASSEMBLY
HT220

REF PART
NO. NUMBER

37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
52.

QTY

TS88438
1
TS88436
1
TS88435
1
TS86288
1
TS34014026 2
TS85675
1
106-078
3
TS40305012 18
TS26061005 18
TS30003033 2
105-892
4
107-096
4
TS85906
1
TS36400854 1
TS30001036 2
TS89267
1

DESCRIPTION

COVER SX (REAR)
COVER (RIGHT HAND)
COVER (LEFT HAND)
COVER, CYLINDER
GROUP, CLOSING M3-50
LATCH, MANUAL
NUT M8 UNI 5588
BOLT M5 X 12 UNI 5739 8.8
NUT AUTOBL. NYLON M5
HANDLE
BOLT M8 X 30 UNI 5931
NUT AUTOBL. NYLON M8
DOOR STOP
TRIM
HANDGRIP, KNURLED M6 X 16
SUPPORT

REMARKS

TS26200108

TS40508030
TS26021008
USE 1 @ 0.4M

NOT SHOWN:

FOOTNOTES:

NOTE:

REF. 884270

03

ID0183132

46

BATTERY ASSEMBLY
HT220

17

12

16

15

13

Z 5

131

(AL MONTAGGIO)

14

NOTE:
POSITION BATTERY ITEM #1
CENTERED IN SUPPORT ITEMS
TIGHTEN CLAMP BOLTS ITEMS
AVOID EXTREME PRESSURE ON
ITEMS #14 & #15: POSITION

20

11

8 9 10

#2.
#7 & #8
BATTERY.
AT ASSEMBLY

740

20

65

85

2
1

7 9 10
1
56
03

ID0182579

47

BATTERY ASSEMBLY
HT220

REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.

QTY

TS48100617
TS84626
TS84623
TS84624
107-349
TS25012008
105-996
106-206
106-390
106-090
TS84549
TS85109
TS85112
TS85110
TS85111
106-175
TS30001052

4
2
2
8
8
2
2
7
4
1
3
1
1
3
3

DESCRIPTION

BATTERY SAEM 12V 140AH


SUPPORT
CLAMP, REAR
CLAMP, FRONT
HHCS M8X20 UNI 5737 8.8
LOCK WASHER D.8.4 UNI 1751
HHCS M10X45 UNI 5737 8.8
HHCS M10X90 UNI 57.7 8.8
FLAT WASHER D.10.5 UNI 6592
LOCK WASHER D.10.5 UNI 1751
MAINFRAME
COVER
ROD
TAPPED PLATE (X1 POS)
TAPPED PLATE (X2 POS)
HEX NUT M10 UNI 5588
GRIP

REMARKS

TS40108020
TS40110045
TS40110090
TS25010010
TS25012010

TS26200110

NOT SHOWN:

FOOTNOTES:

NOTE:

REF. 846310

03

ID0182579

48

BATTERY DISCONNECT
HT220

5 67

24V

0V

4
5
6

24V

03

0V

ID0183135

49

BATTERY DISCONNECT
HT220

REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.

QTY

DESCRIPTION

TS89184
1 SUPPORT
TS89186
1 PANEL
TS46705012 4 BOLT M5 X 12 5933
TS46706030 4 BOLT M6 X 30 5933
TS25110006 10 WASHER D 6.4 X 12.5 UNI 6592 Z
106-237
7 NUT AUTOBL.NY M6 UNI 7473 Z
105-688
3 BOLT M6 X 35 5739 8.8 Z
TS09104160 - SWITCH

REMARKS

TS26021006
TS41306035

NOT SHOWN:

FOOTNOTES:

NOTE:

REF. 891850

03

ID0183135

50

BATTERY INSTALLATION

HT220
BEGINS WITH S/N CMWHT220J80000012
ENGINE INSTALLATION
(REF)

6
7

67

5
TO BE INSTALLED @ ASSEMBLY
SEE BRKT INSTALL (P/N 285-1101-000)

4 8
9
10

MAIN FRAME (REF)

TO BE INSTALLED @ ASSEMBLY
SEE BRKT INSTALL (P/N 285-1101-000)

ENGINE INSTALLATION (REF)

MAIN FRAME (REF)

02

6
7

8
9
10

2
ID0213530

51

BATTERY INSTALLATION

HT220
BEGINS WITH S/N CMWHT220J80000012
REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.

QTY

TST00-4700-005
TS1500-003
TS1500-001
TS1500-004
TS1500-002
105-677
105-047
105-078
105-095
105-079

DESCRIPTION

2
4
4
4
8
8
8
8
8

REMARKS

BATTERY
BOLTING BAR, BATTERY
BATTERY MOUNTING ANGLE
MOUNT RUBBER, BATTERY
BATTERY MOUNTING CLAMP
FLG SCREW (3/16-NC X 1-1/4")
LOCKNUT (3/8-16NC)
NUT (1/4-20NC)
FLAT WASHER (1/4")
LOCK WASHER (1/4")

NOT SHOWN:

FOOTNOTES:

NOTE:

REF. 285-1500-000

02

ID0213530

52
40
20

CAB ASSEMBLY
HT220

21
16 17

16
17
15

15 17 16 31
1

6
15
17
31

SECTION B-B
SUPPLIED WITH
CABIN WELDMENT
ALL SCREWS INSIDE CABIN

45 46 47
SUPPLIED WITH
CABIN WELDMENT
ALL SCREWS INSIDE CABIN

28
27

34

50
48
B

49

39 52 51 53 54 55 18 19

35 36
G

NZ A
E

VEDI
NOTA 2

40

SEE
NOTE 2

RG

SUPPLIED WITH THE


ELECTRIC ENCLOSURE

ZA
EN

EME

EM E
R

6
17 31
16 15

20

NOTES:
1) TO VERIFY THAT:
- tubular frame weldments min z4.
- covering sheet metal weldments outside min z3.
- there are to be no openings in the outside covers that allow
dust or water to penetrate the inside of the cab.

2) IMPORTANT:
- Seal all holes used for the passage of electric
cables with foam sealer in manner that no dust will
infiltrate the cab.

- the evaporator box is sealed.


- between the filters and the sheet metal there is a seal
Sp. 3mm to reduce side contamination..
- the cab handle is positioned in a manner that its operation does
not need to be forced (opening and closing).
- the sheet metal lower door and roof panels of the cab
are put on with adhesive seal.
- the trim (or other) between the mobile glass of the opening window
seals the passage of dust.
- the fit of the tubes are matched with the pressuriser (code 36401114).
- the tubes of the pressurizer are sealed.

03

ID0183126

53

CAB ASSEMBLY
HT220

"DETAIL W"
29 25 44

14

14 33 30

11
13
33

SECTION A-A

26

26
14
41 42 43
37 38

7
3

DETAIL "W"
2

1000

23 39
32
22 24
12

03

ID0183126

54

CAB ASSEMBLY
HT220

REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.

QTY

TS88402
1
TS30003070 1
TS36401829 TS88408
1
TS88475
1
TS50000085 6
TS09102310 TS83265
1
TS82988
1
TS09102074 TS05701038 2
TS83867
TS01600147 2
TS83312
6
TS83189
8
108-185
6
TS25010015 12
TS09103181 TS09103190 TS36400911 TS83355
105-245
4
106-329
4
TS25112010 4
TS09102626 1
TS25003013 1
107-521
14
106-030
14
TS36401254 -

DESCRIPTION

CAB
SEAT
HAMMER
AIR CONDITIONER
PRESSURIZER ASSEMBLY
VIBRATION ISOLATORS
LIGHT
SUPPORT, CONDENSER
GRILL, CONDENSER
LAMP 24V 21W
NIPPLE 3/8 GAS
SUPPORT, SEAT
VALVE 3/8"
FITTING, BRASS
WASHER
HHCS M14 X 110 UNI 5737 8.8
FLAT WASHER D.15 UNI 6592
BASE + CONTACT -NC
PRESSED NYLONG PG16
INSIDE HANDLE SX
GLOVE COMPARTMENT
HHCS M10 X 25 UNI 5737 8.8
HHCS M18 X 50 UNI 5737 8.8
LOCK WASHER D.10.5 UNI 1751
PRESSED RTA 3/8 84003
RING NUT RTA 3/8 86602
HHCS M12 X 20 UNI 5737 8.8
LOCK WASHER D.12 UNI 1751
FITTING G 06

REMARKS

TS40114110

TS40110025
TS40108050

TS40112020
TS25012012

NOT SHOWN:

FOOTNOTES:

NOTE:

REF. 884010

03

ID0183126

55

CAB ASSEMBLY
HT220

REF PART
NO. NUMBER

30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
52.
53.
54.
55.

QTY

TS36401252 TS26021014 6
106-078
4
TS05700216 2
TS83583
1
107-322
8
106-388
8
TS88407
TS63080010 TS25012008 10
TS36400782 TS40308015 TS25112008 TS25110008 TS09101382 1
106-733
4
TS25010005 4
TS26021005 4
TS89180
1
TS89182
TS89194
TS40308010 2
TS25110008 2
TS09103179 TS09103180 TS09100941 -

DESCRIPTION

FITTING G10
NUT M14 AUTOBL.
NUT M8 UNI 5588 8.8
NIPPLE 3/8 GAS 3/8 JIC
FILTER CONDENSER
SHCS M6 X 25 UNI 5931
WASHER D.6.4 UNI 6592
SUPPORT, DRAIN
PLATE Sp. 10 X 55 X 80
WASHER D.8.4 UNI 1751
HANDLE LATCH
HHCS M8 X 15 LG. UNI 5739 8.8
LOCK WASHER 8.4 UNI 1751
WASHER 8.4 X 17 UNI 6592 Z
GROMMET HDG29
HHCS M5 X 30 UNI 5739 8.8
WASHER 5.3 X 10 UNI 6592
HEX LOCK NUT NY M5 UNI 7473 Z
SEAL DX
CLAMP PLATE DX
E-STOP SUPPORT
HHCS M8 X 15 LG UNI 5739 8.8
WASHER 8.4 X 17 UNI 6592 Z
SWITCH
ENCLOSURE
LABEL, STOP

REMARKS

TS26200108

TS40506025
TS25010006

TS40305030

NOT SHOWN:

TS30003059
TS05200770
TS05200749

1
1
1

FIRE EXTINGUISHER
TUBE R11 10 X 1300 K3/8 A3/8
TUBE R1 10 X 700 K3/8 A3/8

FOOTNOTES:

NOTE:

REF. 884010

03

ID0183126

56

CAB INSTALLATION

HT220
BEGINS WITH S/N CMWHT220J80000012

30 32 33

22
18 12

30
32 33
37 29 34
27

TYP
3/16

HYDRAULIC TANK
(REF)

28

8
VIEW C - C

SOME ITEMS NOT SHOWN FOR CLARITY

19

20

MAIN FRAME (REF)

SOME ITEMS NOT SHOWN FOR CLARITY

4
31
27 29

27
28

15
26 37 29
16
26 37 29
7
21
38 24
35
14 25
7

2
C

18

MAIN FRAME (REF)

02

38 24 35 39
ID0213528

57

CAB INSTALLATION

HT220
BEGINS WITH S/N CMWHT220J80000012

15

11

13

10
40

16

30 32

26 37 29
17
29 34
37

26 37
29

10

1
7

39
38

SECTION B - B

SECTION A - A
SOME ITEMS NOT SHOWN FOR CLARITY

23

TO BE INSTALLED @ ASSY
BY TESMEC

VIEW D - D

02

ID0213528

58

CAB INSTALLATION

HT220
BEGINS WITH S/N CMWHT220J80000012
REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.

QTY

TST00-1300-032
TS1400-000
TS1300-100
TS6623-000
TST00-2200-012
TST00-1300-039
TST00-4501-035
TS1303-003
TS1303-002
TST00-1600-012
TST00-1600-013
TST00-5300-310
TST00-1600-014
TST00-9510-001
TST00-1300-038
TST00-1300-037
TST00-1600-015
TST00-1300-036
TST00-8400-147
TST00-8400-149
TST00-4501-036
TST00-5300-309
TST00-9002-050
105-385
105-386
105-090
TS9002-001
TS9002-002
105-091
105-865
106-037
105-078
105-079
105-094
105-357

REMARKS

DESCRIPTION

1
1
1
1
1
4
1
1
1
1
1
1
1
1
2
1
4
1
1
4
2
23
1
1
50
46
3
46
30
24
4

CAB WELDMENT, HT220


SEAT INSTALLATION
CONTROL PANEL ASM'Y.
A/C INSTALLATION
DOME LIGHT & FIXTURE
FRONT CAB HEAT/NOISE SHIELD
2-PIECE RUBBER MOUNT, LORD
CLIMATE BULKHEAD PLT, CAB
HYD/ELEC BULKHEAD PLATE
OUTSIDE HEAT/NOISE SHIELD
INNER HEAT/NOISE SHIELD.
GASKET
OUTSIDE HEAT/NOISE SHIELD
FIRE EXTINGUISHER
UPPER HOSE COVER, CAB
LOWER HOSE COVER, CAB
INNER HEAT/NOISE SHIELD
ACCESS COVER, CONTROL PANEL
ELECTRICAL CONNECTOR
ELECTRICAL CONNECTOR
REBOUND WASHER
GASKET
DOOR HOLDER
LOCK WASHER (5/8")
HHCS (5/8-11NC X 4-1/2") GD.8
HHCS (5/16-18NC X 3/4")
GRAB HANDLE, CAB
GRAB HANDLE, LOWER CAB
LOCK WASHER (5/16")
HHCS (1/4-20NC X 3/4")
HHCS (5/16-18NC X 1/2")
HEX NUT (1/4-20NC)
LOCK WASHER (1/4")
HHCS (5/16-18NC X 1")
LOCKNUT (5/8-11NC)

FRONT CAB SHIELD


CAB A/C SYSTEM COVER & PRESSURIZER
CAB/HYD TANK

CAB/HYD TANK

CAB A/C SYSTEM COVER

NOT SHOWN:

FOOTNOTES:

1. USE 1 @ 26 FEET. INSTALL AROUND PERIMETER OF DOOR OPENING & ENG. COMPARTMENT ACCESS OPENING (VIEW B-B).

NOTE:

PARTS DISPLAYED FOR REFERENCE ONLY:


36. HARDENED FLAT WASHER (5/8") F436
(4X)
37. HHCS (5/8-11NC GR.8)
(2X)
38. TRIM SEAL, AUSTIN HARDWARE #6100-1/8"
39. HARDENED FLAT WASHER (5/16") F436
(50X)
40. HARDENED FLAT WASHER (1/4") F436
(46X)

(REFER TO FOOTNOTE 1)

TESMEC REFER: 285-1303-000

02

ID0213528

59

60

CAB

AIR CONDITIONER ASSEMBLY


HT220

DIS

SUC

L=500

FILTER

7
6

CAPACITOR

11

FILTER

15

3
10
CONDENSOR

WARM-COLD/BLOCK

17
12
9
16

NOTE 1
g6

NOTE 2

7
CONDENSER DRAIN TUBES
TUBE
TUBE

3/8

3/8

COMPRESSOR
DIS
SUC
g10

4
8

3/8
3/8

14

13

NOTE:
1- To CUT IN N 2 PIECES Lg = 1 m
2- To CUT IN N 2 PIECES Lg = 4,3 m

02

ID0183127

61

CAB

AIR CONDITIONER ASSEMBLY


HT220
REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.

QTY

TS07301022
TS36400514
TS36400503
TS36400502
TS36400506
TS36400910
TS36401240
TS36401241
TS36401242
TS36401243
TS36401244
TS05100025
TS05202826
TS05202825
TS36401254
TS36401252
TS05100026

DESCRIPTION

REMARKS

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

FITTING
WARM-COLD/BLOCK
CONDENSOR
COMPRESSOR
FILTER
TUBE,FILTER/COND. 05X500-180OR 90OR
TUBE,COMP/COND. 08X3800-90ROT 180OR
TUBE,COMP/PASS 10X2000-90 ROT 90OR
TUBE,PASS/EVAP 10X3000-180 VAL 90OR
TUBE,FILTER/PASS 06X1000-90OR 90OR
TUBE,PASS/EVAP 06X1300-180VAL 90OR
TUBE, HEATING
TUBE R1 10X2000 A3/8 JIC K3/8 JIC
TUBE R1 10X800 A3/8 JIC K3/8 JIC
FITTING G06
FITTING G10
TUBE, CONDENSER DRAIN

1
1
1
5

MOTOR, FAN
EXPANSION VALVE
FAN
SWITCH, VENTILATION
SWITCH. A/C
AIR VENT

USE 1 @ 8.6M

USE 1 @ 2M

NOT SHOWN:

TS36400513
TS36400517
TS36400511
TS36400515
TS36400535
TS36400947
FOOTNOTES:

NOTE:

REF. 884080

02

ID0183127

62

A/C SYSTEM INSTALLATION

HT220
BEGINS WITH S/N CMWHT220J8000012

4
5

15

ELECTRONIC WATER VALVE


(REF)

MAIN FRAME
(REF)

9
10

13
CAB WELDMENT

11

(REF)

12
1

2
TOP VIEW
A/C COVER IS NOT SHOWN FOR CLARITY

02

ID0213552

63

A/C SYSTEM INSTALLATION

HT220
BEGINS WITH S/N CMWHT220J8000012

12

11

13

SECTION A-A
SOME ITEMS ARE NOT
SHOWN FOR CLARITY

31 16
14
6
8

12 10

CAB WELDMENT
(REF)

SECTION B B

SOME ITEMS ARE NOT


SHOWN FOR CLARITY

11

QSB 6.7 ENGINE


(REF)

TO BE WELDED @ ASSEMBLY
AS SHOWN

A/C COMPRESSOR
INSTALLATION

17
18
19 20 21
21 22
02

ENGINE SUPPORT FRAME


(REF)

ID0213552

64

A/C SYSTEM INSTALLATION

HT220
BEGINS WITH S/N CMWHT220J8000012

23
24
25

ROPS CAB STRUCTURE


(REF)

26
27
28

VIEW FROM FRONT TO REAR


CAB IS NOT SHOWN FOR CLARITY

30

29

14
VIEW FROM INSIDE THE CAB
SOME ITEMS ARE NOT SHOWN FOR CLARITY

02

ID0213552

65

A/C SYSTEM INSTALLATION

HT220
BEGINS WITH S/N CMWHT220J8000012
REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.

QTY

TST00-6622-002
TS6623-002
TS6623-003
TST00-6600-980
TST00-6622-030
TST00-6622-029
TST00-6600-971
TST00-6600-975
TST00-6622-012
TST00-6622-011
TS6623-011
TST00-6600-984
TST00-6600-977
500-1787
TST00-5300-500
105-186
TS4500-011
TST00-6622-003
105-156
105-186
105-047
105-236
105-865
105-095
108-085
105-121
107-605
105-070
TST00-6600-979
TST00-8400-063

REMARKS

DESCRIPTION

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
4
5
3
4
4
4
4
4
4
3
1

CONDENSER ASSEMBLY
CONDENSER MOUNT, R/H
CONDENSER MOUNT, L/H
PRESSURIZER FILTER
MOUNTING BANDS
INLET HOOD
PRESSURIZER MOTOR ASM'Y.
DUAL CAGE FAN
EVAPORATOR
HEATER
A/C DRIP TRAY
ELECTRONIC A/C CONTROLLER
EXPANSION VALVE
TST00-6622-027
INLET FILTER
RUBBER GROMMET
NUT (#10-24)
A/C COMPRESSOR MOUNTING BRKT.
COMPRESSOR ASSEMBLY
HHCS (3/8-16 UNC X 1-1/2")
FLAT WASHER (3/8") HARDENED, F436
LOCKNUT (3/8-16 UNC)
SFCHCS (3/8-16 UNC X 1-1/4")
HHCS (1/4-20 UNC X 3/4")
FLAT WASHER (1/4")
LOCKNUT (1/4-20 UNC)
HHCS (1/2-13 UNC X 1")
FLAT WASHER (1/2") HARDENED, F436
LOCK WASHER (1/2")
LOUVER
SWITCH, ON-OFF

NOT SHOWN:

FOOTNOTES:

NOTE:

PARTS DISPLAYED FOR REF. ONLY:


31. THUMB SCREW (#10-24 X 1/2")

(2X)

TESMEC REF: 285-6623-000

02

ID0213552

66

SEAT INSTALLATION

HT220
BEGINS WITH S/N CMWHT220J80000012

CAB (REF)

34
5

678

02

ID0213529

67

SEAT INSTALLATION

HT220
BEGINS WITH S/N CMWHT220J80000012
REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.

QTY

TST00-1400-014
TS1400-001
105-285
105-091
105-117
105-052
105-118
105-072

DESCRIPTION

1
1
4
4
8
4
4
4

SEAT
SEAT
HHCS
LOCK
FLAT
HHCS
FLAT
LOCK

REMARKS

ASSEMBLY
PEDESTAL
(5/16-18NC X 1-3/4)
WASHER (5/16")
WASHER (5/16")
3/8-16NC X 1-1/4")
WASHER (3/8")
WASHER (3/8")

NOT SHOWN:

FOOTNOTES:

NOTE:

REF. 285-1400-000

02

ID0213529

68

PRESSURIZER ASSEMBLY
HT220

3 7 12 13

11 10
2
5
6

6
11 10

SECTION A-A

A
2

14
1

03

ID0183133

69

PRESSURIZER ASSEMBLY
HT220

REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.

TS36401131
TS36401114
TS36401133
TS36401134
TSTS86798
TS87030
TS89208
TS36401142
TS05309022
111-054
106-090
107-519
TS25012008
TS36401132

QTY

1
1
1
1
1
2
2
2
2
2
-

DESCRIPTION

AIR FILTER
PRESSURIZER
FILTER SUPPORT BRACKET
COVER
THREADED PLATE
SUPPORT
THREADED PLATE
RUBBER CONNECTION
BAND CLAMP
BOLT M10 X 25 UNI 5739
LOCK WASHER D. 10.5 UNI 1751
BOLT M8 X 12 UNI 5739
LOCK WASHER D.8.4 UNI 1751
AIR FILTER CARTRIDGE

REMARKS

TS28200321
TS25012010
TS40308012

NOT SHOWN:

FOOTNOTES:

NOTE:

REF. 884750

03

ID0183133

70

FUEL TANK ASSEMBLY


HT220

SEAL LID WITH RED SILICONE


HEAT RESISTANT cod.50000087

13 14
12

2 3 4

15

11

402 litre

1
7
230 litre

100 litre

10
Reserve 50
litre

11
17 18

TANK V0LUME

466 litres

19 16

8 9

03

ID0182578

71

FUEL TANK ASSEMBLY


HT220

REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.

QTY

DESCRIPTION

TS84569
1 FUEL TANK
106-083
22 HHCS M8X20 UNI5739 8.8
106-389
22 FLAT WASHER D.8.4 UNI6592
TS25012008
22 LOCK WASHER D.8.4 UNI1751
TST00-6600-004 1 BREATHER 1/4 GAS
TS48000058
1 FILL CAP
TS30002069
3 SIGHT PLUG
106-338
8 HEX NUT M16X30 UNI5739 8.8
TS25012017
8 LOCK WASHER D.17 UNI1751
TS09102052
1 RESERVE INDICATOR
TS01214112
3 RACC. TN 141 1/2 X 1/4 R
TS30920021
1 GASKET
TS34020021
2 BOLT FORATA 1/4 GAS
TS30900014
4 WASHER BONDED 1/4 GAS
TS01600134
2 CONNECTOR 1/4 GAS
TS30500034
1 WASHER 3/4
TS02201100
1 CAP 1" GAS
TS30500100
1 WASHER RAME 1
TS02201034
1 CAP 3/4" GAS

REMARKS

TS40308020
TS25010008

TS40313030

USE 1 @ 2M

NOT SHOWN:

TS05305010
TS05100008
TS02201034
TS30500034

2
1
1
1

BAND
FLEX
FLEX
FLEX

TUBE 10-17
TUBE, DIESEL RETURN
TUBE, DIESEL SUPPLY
TUBE, DIESEL SUPPLY

USE 1 @ 4.2M
USE 1 @ 3.1M
USE 1 @ 3.8M

FOOTNOTES:

NOTE:

REF. 845661

03

ID0182578

72

FUEL TANK INSTALLATION

HT220
BEGINS WITH S/N CMWHT220J80000012

11 13

8
9
10

HYDRAULIC TANK
(REF)

7 8 9

MAIN FRAME (REF)

5
6

12 2
MAIN FRAME
(REF)

FULL
TANK

1
EMPTY
TANK

NOTES:
1. TO SEAL LID PROPERLY A HEAT RESISTANT RED SILICONE
TO BE USED.

2. FUEL TANK CAPACITY: APPROX. 123 GAL.

02

ID0213545

73

FUEL TANK INSTALLATION

HT220
BEGINS WITH S/N CMWHT220J80000012
REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.

QTY

TS4800-001
195-418
TST00-1600-016
TST00-8600-175
TST00-6600-004
TST00-4800-209
105-456
108-222
105-385
107-181

REMARKS

DESCRIPTION

1
5
1
1
1
1
4
8
8
4

FUEL TANK WELDMENT


LOCKWASHER (#10-32)
RUBBER EDGE TRIM
USE 1 @ 6.6"
FUEL LEVEL SENDER, 240 OHM
AIR BREATHER (1/4-NPT)
FILLER CAP, UCC
HHCS (5/8-11 UNC X 1-3/4") GR8
FLAT WASHER (5/8") HARDENED F436
LOCK WASHER (5/8")
HHCS (5/8-11 UNC X 1-1/4") GR8

NOT SHOWN:

FOOTNOTES:

NOTE:

PARTS SHOWN FOR REFER. ONLY:


11. HHCS (5/16-18 UNC X 1-1/4")
12. SCREW, MUSHROOM HEAD (#10-32 NF X 1/2")
13. BRASS WASHER (5/16")

(22X)
(5X)
(22X)

TESMEC REF: 285-4800-000

02

ID0213545

74

OIL TANK ASSEMBLY


HT220

SEAL LID WITH RED SILICONE


HEAT RESISTANT cod.50000087

6
MAX 293 litre

10

MIN 250 litre

16
18

15
17

5
432
1
98
7
12 4
13
1" 1/4

14

1"
2"

1"

TANK VOLUME 330 litre

11
03

19 20
ID0183131

75

OIL TANK ASSEMBLY


HT220

REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.

QTY

DESCRIPTION

TS88726
1
106-083
18
106-389
18
TS25012008
26
TST006600001 1
TS48000058
1
TS30002130
1
106-338
6
TS25012017
6
TS09102995
1
TS36401150
106-232
8
TS87017
3
TS88727
1
TS01600057
1
TS09102741
1
TS01600050
2
TS01600037
1
TS03300041
1
TS03300042
1

OIL TANK
HHCS M8X20 UNI 5739 8.8
FLAT WASHER D.8.4 UNI 6592
LOCK WASHER D.8.4 UNI 1751
BREATHER 1/4
FILL CAP
LEVEL INDICATOR
HEX NUT M16X30 UNI 5739 8.8
LOCK WASHER D.17 UNI 1751
SENSOR, TEMPERATURE
FILTER
HHCS M8X16 UNI 5739 8.8
SUPPORT
SUPPORT
VALVE 2"
SENSOR, OIL LEVEL
VALVE 1"
VALVE 1-1/4"
FILTER
FILTER

REMARKS

TS40308020
TS25010008

TS40313030

TS40308016

NOT SHOWN:

FOOTNOTES:

NOTE:

REF. 884230

03

ID0183131

76

HYDRAULIC TANK ASSEMBLY

HT220
BEGINS WITH S/N CMWHT220J80000012

DOUBLE FILTER
(RETURN)

SINGLE FILTER
(RETURN)

9 10 11

2 20

7
FUEL TANK
(REF)

MAIN FRAME
(REF)

FLUID LEVEL
SENSOR

MANIFOLD
(RETURN)

BANK VALVE

19

(RETURN)

17
18
EQUIPMENT PUMP
(RETURN)

43

DIGGING PUMP

FLUID TEMP

(SUCTION)

SENSOR

15 16

12 13 14
EQUIPMENT PUMP

R/H CRAWLER
(SUCTION)

(SUCTION)

14
L/H CRAWLER

MAIN FRAME

(SUCTION)

(REF)

8 9 10

NOTES:
1. TO SEAL LID PROPERLY A HEAT RESISTANT RED SILICONE TO BE USED.
2. HYDRAULIC TANK CAPACITY: APPROX. 87 GAL.

02

ID0213546

77

HYDRAULIC TANK ASSEMBLY

HT220
BEGINS WITH S/N CMWHT220J80000012
REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.

QTY

DESCRIPTION

TS4801-001
1
105-094
18
TST00-7503-001 1
TST00-8600-064 1
TST00-6600-001 1
TST00-4800-209 1
TST00-8600-174 1
105-456
3
108-222
6
105-385
6
107-181
3
TST00-6100-512 1
515-680
1
TST00-6600-139 1
TST00-6100-515 2
115-206
2
TST00-6100-520 1
115-207
1
TST00-8600-087 1

REMARKS

HYD. TANK WELDMENT


HHCS (5/16-18 UNC X 1")
TEMP. SENDER ADAPTER
TEMP. SENDING UNIT
AIR BREATHER (3/4-NPT)
FILLER CAP, UCC
COLUMN LEVEL INDICATOR, ELESA
HHCS (5/8-11 UNC X 1-3/4") GR8
FLAT WASHER (5/8")HARDENED F436
LOCK WASHER (5/8")
HHCS (5/8-11 UNC X 1-1/4") GR8
BALL VALVE (2-NPT)
CLOSE NIPPLE (2-NPT)
SUCTION STRAINER
BALL VALVE (1-NPT)
CLOSE NIPPLE (1-NPT)
BALL VALVE (1-1/4-NPT)
CLOSE NIPPLE (1-1/4-NPT)
FLUID LEVEL SENSOR

NOT SHOWN:

FOOTNOTES:

NOTE:

PARTS SHOWN FOR REFER. ONLY:


20. BRASS WASHER (5/16")
TESMEC REF: 285-4801-000

02

ID0213546

78

NOTES:

ID0134963

79

POWER TRAIN

ID0135064

80

GEARBOX OIL LEVEL ASSEMBLY


HT220

13
8 4
11 4
4 10
15
9

12 4
VIEW X

6 5
75

16

X
84

3
1
03

75

14

ID0183134

81

GEARBOX OIL LEVEL ASSEMBLY


HT220

REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.

QTY

TS88897
TS36400952
TS30002132
TS30500012
TS30500034
TS02201034
TS05700486
TS05802122
TS01250120
TS05701012
TS01603303
TS05802102
TS05704012
TS05202816
TS05202817
TS05202850

DESCRIPTION

1
1
1
5
3
1
2
2
1
1
1
2
1
-

REMARKS

BASIN, OIL LEVEL


CAP, OIL LEVEL
LEVEL INDICATOR
COPPER WASHER, 1/2 GAS
COPPER WASHER, 3/4 GAS
PLUG 3/4 GAS
NIPPLE 3/4 GAS - 3/4 JIC
NIPPLE 1/2 GAS - 3/4 JIC
FITTING "T" 1/2 GAS CIL
NIPPLE 1/2 GAS
ELBOW 90 M/F 1/2 JIC
NIPPLE 1/2 GAS - 1/2 JIC
ADAPTER 1/2 GAS M/F
TUBE R1 19X950 A3/4 JIC K3/4 JIC
TUBE R1 13X800 A1/2 JIC K1/2 JIC
TUBE R1 19X550 A3/4 JIC A3/4 JIC

NOT SHOWN:

FOOTNOTES:

NOTE:

REF: 88890

03

ID0183134

82

NOTES:

ID0134963

83

DIGGING
COMPONENTS

ID0135201

84

HEADSHAFT ASSEMBLY
HT220

35

39

33

40
6 37

36

2 5

36

37

17

11 23
38

18

20
25
14

10
9
14
13 24
12 26

23 11
17

23 11
8
SECTION VIEW

15
16

15
15

29

34 31
41

750
870

42
30

DETAIL VIEW
LUBRICATION LINES

35 33 22

36 19 36 35
36 17 36 35

36 21 35
2.5mm

32

ENDPLAY
min.

03

28
4 3

ID0181830

85

HEADSHAFT ASSEMBLY
HT220

REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.

TS25010006
TS40106012
QTY

DESCRIPTION

8285TS4
1
TST00500002
1
106-234
4
106-388
4
35027TS5006
2
TS82848
1
TS82847
1
TS3502715002
2
TS2004312001
1
TS82849
1
106-340
28
TS40118061
4
106-344
3
TS36400209
1
TS42111050
24
TS2009300002 24
TS3502715009
2
TS82852
1
TS05201701
107-322
2
TS05201481
TS05201194
TS25012017
28
TS25012021
3
TS25012006
2
TS25012019
4
TS05201652
TS83868
TS25010054
2
TS200-2714-009 1
TS25410100
1
TS31000014
8
TS30516102
16
TS31000000
1
TS34020011
8

HEADSHAFT
FLANGE BEARING
HHCS M6X12 UNI5737 8.8
FLAT WASHER D.6.4 UNI6592
SPLIT RETAINER
PIVOT BEARING
PIVOT BEARING
WEAR RING
END CAP
COVER
HHCS M16X50 UNI5737 10.9
HHCS M18X60 UNI5737 10.9
HHCS M20X40 UNI5739 10.9
SAFETY WIRE
HHCS M22 X 50 UNI 5737 10.9
HEX WASHER
SHIM
NUT, LOCKING, MODIFIED
TUBE R1 6X500 O1/1 K1/4
SHCS M6X25 UNI5931 10.9
TUBE R1 6X700 O1/1 K1/4
TUBE R1 6X1100 O1/4 K1/4
LOCK WASHER D.17 UNI 1751
LOCK WASHER D.21 UNI 1751
LOCK WASHER D.6.4 UNI 1751
LOCK WASHER D.19 UNI 1751
TUBE R1 6X300 O1/4 K1/4
GREASE PANEL
FLAT WASHER D.54 UNI6592
ECCENTRIC BUSHING
COTTER PIN D.10X100 UNI1336
GREASE FITTING 1/4 GAS
WASHER, COPPER D.12
GREASE FITTING M10X1 UNI7663
BOLT, PIERCED M12 X 1.25

REMARKS

TS42116050
TS40320041
USE 1 @ 0.5mm

TS42506025

NOT SHOWN:

TS44908010

FHSS M8 X 15 UNI 5923

FOOTNOTES:

NOTE:

PARTS DISPLAYED FOR REFERENCE ONLY:


36. INNER SHROUD BEARING
37. PILOT PLATE
38. TAB, LOCKING
39. OUTSIDE SHROUD
40. INSIDE SHROUD
41. FLYWHEEL GEARBOX SRF41
42. TORQUE POST
TESMEC REF: 828801

03

ID0181830

86

HEADSHAFT ASSEMBLY-SINGLE CHAIN


HT220
BEGINS WITH S/N CMWHT220J80000012

1
17
MAINFRAME (REF)

TYP
1/4

7
17

MAIN FRAME (REF)

02

ID0213538

87

HEADSHAFT ASSEMBLY-SINGLE CHAIN


HT220
BEGINS WITH S/N CMWHT220J80000012

SEE VIEW B

35
19
30

SEE VIEW E

9
34

13

SECTION A-A

25

10 29

22

21
MAIN FRAME
(REF)

12
11

23

31
SECTION C-C

2
VIEW B

11 12
13

29 10
12
11
27

1516
14

32 24
26

20
18

VIEW D-D

2
02

VIEW E

33
28
ID0213538

88

HEADSHAFT ASSEMBLY-SINGLE CHAIN


HT220
BEGINS WITH S/N CMWHT220J80000012
REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.

QTY

TS713-001
TS2715-004
TST00-5500-046
TS2715-005
TS350-2715-003
TS350-2715-006
TST00-5708-065
TST00-6000-586
106-616
TS200-9300-002
105-302
105-385
TS200-5100-900
TS200-9000-002
105-197
105-197
TS02-6600-012
106-129
105-367
106-611
TS200-2714-009
107-413
TST00-5300-401
105-389
TS2714-003
TST00-5000-002
TS2715-006
TS2004312-001

DESCRIPTION

1
1
1
1
1
1
4
24
24
24
1
1
2
2
2
3
12
3
1
1
1
4
1
1
1

INNER SHROUD WELDMENT, HT220


HEADSHAFT, MACHINING
SPROCKET, 4.5P, 13 TOOTH
PIVOT BRG & BRG SUPPORT
PIVOT BEARING
SPLIT RETAINER
SRF-41 FLYWHEEL BEARBOX
MOTOR, 107CC, REXROTH
HHCS (M16-2 55mm) GR 10.9
HEX WASHER
HHCS (5/8-11 UNC X 2") GR8
LOCK WASHER (5/8")
NUT, MOD., LOCKING A26
LOCKING TAB, AN26
HHCS (1/4-20 UNC X 1") GR8
LOCK WASHER (1/4")
LUBE PLATE, PIVOT BEARING
LOCK WASHER (M20)
LOCKNUT (1-8 UNC)
HHCS (M20-2.5 40mm) GR10.9
ECCENTRIC BUSHING
ROLL PIN (1/2" X 4")
GREASE FITTING (1/8NPT)
LOCK WASHER (3/4")
TORQUE POST, HT220
PILOTED FLG BEARING, LB
END CAP, HEADSHAFT
END CAP

REMARKS

FOR HEADSHAFT

NOT SHOWN:

TST00-8600-090 -

TEMP SENDER, 120-350F

FOOTNOTES:

NOTE:

PARTS DISPLAYED FOR REF. ONLY:


29. HHCS (7/8-9 UNC X 5-1/2") GR8 (24X)
30. FLAT WASHER (HARDENED) F436
(24X)
31. FLAT WAHSER (2")
(2X)
32. HHCS (3/4-10 UNC X 2-1/2") GR8 (4X)
33. SAFETY WIRE, SSX 10"
(1X)
34. LOCK WASHER (M16)
(1X)
35. HHCS (1-8 UNC X 5-1/2") GR8
(12X)
TESMEC REF: 285-2715-000

02

ID0213538

89

90

TAILWHEEL ASSEMBLY
HT220

(SEE NOTE)

34

SECTION

"A-A"

POSITION HUB AS SHOWN TO DRAIN OIL

NOTE:
1) TORQUE TO 695FT-LB/957Nm LUBRICATED

03

ID0182575

91

TAILWHEEL ASSEMBLY
HT220

REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.

QTY

TS82858
TS82882
TS40124071
TS25012025
TS82859
108-038

1
1
8
8
-

DESCRIPTION

OUTER RING
CAP, BEARING HOUSING
HHCS M24 X 70 UNI 5737 10.9
LOCK WASHER D.25 UNI 1751
CAP, BEARING
HHCS M24 X 90 UNI 5737 10.9

REMARKS

TS43124090

NOT SHOWN:

FOOTNOTES:

NOTE:

REF. 828810

03

ID0182575

92

TAILWHEEL, HUB ASSEMBLY


HT220

SECTION A-A
1
4
8

A
6

02

ID0182576

93

TAILWHEEL, HUB ASSEMBLY


HT220

REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.

QTY

TS365271002
TS82084
TS82860
TST005100311
TST005300025
TST009000023
TST005300024
TS36400037
TS44908012

2
2
1
2
2
2
2
2
2

DESCRIPTION

REMARKS

BEARING HOUSING
CAP, BEARING HOUSING
HUB, TAIL WHEEL
BEARING
SEAL
SNAP RING
O-RING
PLUG 1/2-NPT
BOLT S.T.E.I. M8X12 UNI 5923 12.9

NOT SHOWN:

FOOTNOTES:

NOTE:

REF. 828820

02

ID0182576

94

TAILWHEEL ASSEMBLY, BOLT-ON RIM, SINGLE CHAIN


HT220
BEGINS WITH S/N CMWHT220J80000012

SEE TORQUE NOTES

5
64

SEE TORQUE NOTES

A
SECTION A-A

02

ID0213537

95

TAILWHEEL ASSEMBLY, BOLT-ON RIM, SINGLE CHAIN


HT220
BEGINS WITH S/N CMWHT220J80000012
REF PART
NO. NUMBER

1.
2.
3.
4.
5.

QTY

TS285-2710-101
TS365-2710-501
105-935
105-374
TS365-2711-007

REMARKS

DESCRIPTION

1
1
8
-

TAILWHEEL RIM, BOLT-ON


HUB ASSEMBLY
HHCS (1-8 UNC X 3-1/2") GD8
LOCK WASHER (1")
TAILWHEEL MOUNTING BLK

TORQUE TO 695 ft.-lbs., LUBED

NOT SHOWN:

FOOTNOTES:

PARTS DISPLAYED FOR REFERENCE ONLY:


6. HHCS (1-8 UNC X 2-3/4") GD 8

(8X)

TORQUE TO 695 ft.-lbs., LUBED

NOTE:

REF. 285-2710-100

02

ID0213537

96

INSIDE SHROUD
HT220

11 (2+2)
7

12 OPPOSITE SIDE
13

54
10
8
9

14

15

36

DETAIL VIEW "X"

11
03

7
ID0182581

97

INSIDE SHROUD
HT220

REF PART
NO. NUMBER

QTY

DESCRIPTION

1. TS82933
1
2. TS82877
2
3. TS43124090
24
4. 108-038
5. TS82936
6. TS25010024
12
7. TS83570
2
8. TS25010054
6
9. TS25410100
6
10. TS82935
2
11. TS82932
4
12. TS83542
1
13. TS83541
1
14. TS83639
15.TS365-2711-010 6

INSIDE SHROUD
SLIDE BARS
HHCS M24X90 UNI5737 10.9
HHCS M24X90 UNI5737 10.9
CLAMP WASHER
FLAT WASHER D.25 UNI 6592
PIN 50 X 174
FLAT WASHER D.54 UNI 6592
COTTER PIN
PIN 50 X 288
BUSHING
CYLINDER
CYLINDER
HHCS M30X200 UNI5737 10.9
BOOM SPACER

REMARKS

TS43124090

NOT SHOWN:

TS83272
TS83273
106-079
106-390

1
1
7
7

GUARD, RUBBER
CLAMP PLATE
HHCS M10 X 30 UNI 5737 8.8
FLAT WASHER D.10.5 UNI 6592

NOT
NOT
NOT
NOT

SHOWN
SHOWN
SHOWN-TS40310030
SHOWN-TS25010010

FOOTNOTES:

NOTE:

REF. 834561

03

ID0182581

98

CROSS CONVEYOR INSTALLATION


HT220

SYMMETRICAL
17 18 10
11 12

SYMMETRICAL
13 10
11 12

8 9 10
11 12

34 57

MAINFRAME (REF)

19 20 5
67

21
21

14

15 16
11 12

03

ID0182577

99

CROSS CONVEYOR INSTALLATION


HT220

REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.

QTY

TS84084
TS84085
TS82996
TS42716055
106-077
TS25010017
TS25012017
TS99T3
TS82992
106-345
106-627
TS25012021
TS82999
TS82998
TS83092
108-217
TS82994
TS82995
TS82997
106-340
TS36400500

1
1
1
5
27
5
10
1
1
20
28
28
2
2
4
8
1
1
1
5
2

DESCRIPTION

CONVEYOR ASSEMBLY
CONVEYOR SHIFT ASSEMBLY
ROCK GUARD, REAR
FHSCS M26 X 55 UNI 5933 10.9
HEX NUT M16 UNI 5588
FLAT WASHER D.17 UNI 6592
LOCK WASHER D.17 UNI 1751
CONVEYOR GUARD
CONVEYOR GUARD
HHCS M20 X 50 UNI 5737 8.8
FLAT WASHER D.21 UNI 6592
LOCK WASHER D.21 UNI 1751
CLAMP BAR
RUBBER PROTECTION WINDOW
RUBBER GUARD
HHCS M20 X 75 UNI 5737 8.8
CONVEYOR GUARD
CONVEYOR GUARD
ROCK GUARD, FRONT
HHCS M16 X 50 UNI 5737 8.8
GREASE FITTING 1/8" NPT

REMARKS

TS26200116

TS40120050
TS25010021

TS40116050

NOT SHOWN:

TS83992

GR. INSTALL., CONVEYOR CROSSSECTION

FOOTNOTES:

NOTE:

REF. 840830

03

ID0182577

1030

317.5

03

560

481

350

870 (REF)

4
1440 (REF)

MAINFRAME (REF)

100

SCOOP ASSEMBLY
HT220

65

7 5

ID0182580

101

SCOOP ASSEMBLY
HT220

REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.

QTY

TS82948
2
TS82945
2
TS82946
1
TS82947
1
106-345
27
TS25012021 14
106-627
13

DESCRIPTION

SCOOP PLATE
CLAMP PLATE
CLAMP PLATE
RUBBER GUARD
HHCS M20 X 50 UNI 5739
FLAT WASHER D.21 UNI 1751
LOCK WASHER D.21 UNI 6592

REMARKS

TS40320050
TS25010021

NOT SHOWN:

FOOTNOTES:

NOTE:

REF. 828870

03

ID0182580

102

SCOOP PLATE INSTALLATION

HT220
BEGINS WITH S/N CMWHT220J80000012

2
5
6
8
69
3
32.81

67
6 7
4

MAIN FRAME (REF)

VIEW A-A
(SOME ITEMS NOT SHOWN FOR CLARITY)

69
2

UNDERCARRIAGE (REF)

69

SECTION B-B
(SOME ITEMS NOT SHOWN FOR CLARITY)

A
MAIN FRAME WELDMENT (REF)

UNDERCARRIAGE WELDMENT

TRACK AND PAD ASSY (REF)

(REF)

GROUND LINE

56.75
76.84

02

ID0213539

103

SCOOP PLATE INSTALLATION

HT220
BEGINS WITH S/N CMWHT220J80000012
REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.

QTY

TS2718-004
TS2718-001
TS2718-003
TS2715-005
105-961
105-389
105-1176

1
2
1
1
5
27
14

REMARKS

DESCRIPTION

DIRT/ROCK SHIELD, SCOOP


SCOOP SIDE PLATE
PIVOT BRG & BRG SUPPORT
HHCS (3/4-10 UNC X 2"
LOCK WASHER (3/4")
HHCS (3/4-10 UNC X 1-3/4")

NOT SHOWN:

FOOTNOTES:

NOTE:

PARTS DISPLAYED FOR REFERENCE ONLY:


8. FLAT WASHER (3/4") HARDENED, F436
9. HHCS (3/4-10 UNC X 1")

(5X)
(8X)

TESMEC REFER: 285-2718-000

02

ID0213539

104

CROSSOVER ASSEMBLY
HT220

1950

28

V IE

349

258

A
12

13
9

23
9

3
24
28

20 21
8

25 22

6
26 27
5
1

19

17 18 10 11 14

15

11 14 16

SECTION A-A

VIEW "W"

03

ID0182582

105

CROSSOVER ASSEMBLY
HT220

REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.

QTY

DESCRIPTION

TS84086
1
TS83039
2
TS84304
2
TS13100084
TS82573
2
TS82567
2
TS84087
1
TS84088
2
TS84305
2
105-247
8
106-391
16
108-050
16
TS42710045
40
106-685
16
TST00-5000-022 2
106-334
8
106-089
8
106-030
8
TS31000000
2
106-390
40
106-175
40
106-232
18
TS84089
2
TS42708030
18
TS25012008
18
TS40306012
2
TS25012006
2
TS85078
1

CONVEYOR FRAME
PULLEY
SUPPORT ANGLE
MOTOR
MOTOR SUPPORT
BEARING SUPPORT
CONVEYOR BELT
FLASHING
SIDE PLATE
HHCS M12X35 UNI 5737
FLAT WASHER 12 UNI 6592
HEX NUT M22 UNI 5589
FHSCS M10X45 UNI 5933 10.9
HEX LOCK NUT M12
BEARING
HHCS M12X50 UNI 5737 8.8
HEX NUT M12 UNI 5588 8.8
LOCK WASHER 12 UNI 1751
GREASE FITTING M10X1 UNI 7663
FLAT WASHER 10 UNI 6592
HEX LOCK NUT M10
HHCS M8X16 UNI 5739 8.8
CLAMP PLATE
FHSCS M8X30 UNI 5933 10.9
LOCK WASHER 8.4 UNI 1751
HHCS M6X15 UNI 5739 8.8
LOCK WASHER D. 6,4 UNI 1751
MOUNT

REMARKS

TS40112035
TS25010012
TS26200522
TS26000042
TS40112050
TS26200112
TS25012012
TS25010010
TS26000029
TS40308016

NOT SHOWN:

FOOTNOTES:

NOTE:

REF. 840840

03

ID0182582

106

CONVEYOR SHIFT ASSEMBLY


HT220

560

8
9

10 11
13
14
3

10 11
15
26

4
8

27
16
17 18
21
22 23

11 25 24

03

22 23
21

19 20

12
7

ID0182583

107

CONVEYOR SHIFT ASSEMBLY


HT220

SEEN FROM OPPOSITE SIDE

1950

122.5

555

840

555

40.3
4.2

295.6

823.6

45.
8
4.2

293

03

824.6

ID0182583

108

CONVEYOR SHIFT ASSEMBLY


HT220

REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.

QTY

DESCRIPTION

TS84084
- CONVEYOR ASSEMBLY
TS83114
2 CLEVIS
TS83115
1 PIVOT ARM
TS83116
2 BEARING BLOCK
TS83117
2 END CAP
TS83540
1 CYLINDER
TS83119
1 PIVOT MOUNT
TS31000034 4 GREASE FITTING-A M8X1 YBI 7663
TS83120
2 PIN
TS25404040 6 COTTER PIN-4X40 UNI 1336
106-627
10 FLAT WASHER-D.21 UNI 6592
108-217
2 HHCS M20X75 UNI 5737 8.8
TS83128
2 BUSHING
TS83121
2 PIN
TS83129
2 BUSHING
TS83130
2 BUSHING
107-692
8 HHCS M5X20 UNI 5739 8.8
106-429
8 LOCKWASHER D.5.3 UNI 1751
TS40320035 8 HHCS M20X35 UNI 5739 8.8
TS25012021 8 LOCKWASHER D.21 UNI 1751
TS83122
2 PIN
TS25405060 4 COTTER PIN 5X60 UNI 1336
TS25010030 4 FLAT WASHER D.31 UNI 6592
106-347
2 HHCS M20X90 UNI 5737 8.8
106-665
4 HEX LOCKNUT M20
TS45305012 2 SET SCREW M5X12 UNI 5925
TS05701014 2 GREASE FITTING 1/4" GAS

REMARKS

TS25010021
TS40120075

TS40305020
TS25012005

TS10420090
TS26000080

NOT SHOWN:

FOOTNOTES:

NOTE:

REF. 840850

03

ID0182583

109

110

CONVEYOR SHIFT ASSEMBLY


HT220

560

8
9

10 11
13
14
3

10 11
15
26

4
8

27
16
17 18
21
22 23

11 25 24

03

22 23
21

19 20

12
7

ID0182583

111

CONVEYOR SHIFT ASSEMBLY


HT220

SEEN FROM OPPOSITE SIDE

1950

122.5

555

840

555

40.3
4.2

295.6

823.6

45.
8
4.2

293

03

824.6

ID0182583

112

CONVEYOR SHIFT ASSEMBLY


HT220

REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.

QTY

DESCRIPTION

TS84084
- CONVEYOR ASSEMBLY
TS83114
2 CLEVIS
TS83115
1 PIVOT ARM
TS83116
2 BEARING BLOCK
TS83117
2 END CAP
TS83540
1 CYLINDER
TS83119
1 PIVOT MOUNT
TS31000034 4 GREASE FITTING-A M8X1 YBI 7663
TS83120
2 PIN
TS25404040 6 COTTER PIN-4X40 UNI 1336
106-627
10 FLAT WASHER-D.21 UNI 6592
108-217
2 HHCS M20X75 UNI 5737 8.8
TS83128
2 BUSHING
TS83121
2 PIN
TS83129
2 BUSHING
TS83130
2 BUSHING
107-692
8 HHCS M5X20 UNI 5739 8.8
106-429
8 LOCKWASHER D.5.3 UNI 1751
TS40320035 8 HHCS M20X35 UNI 5739 8.8
TS25012021 8 LOCKWASHER D.21 UNI 1751
TS83122
2 PIN
TS25405060 4 COTTER PIN 5X60 UNI 1336
TS25010030 4 FLAT WASHER D.31 UNI 6592
106-347
2 HHCS M20X90 UNI 5737 8.8
106-665
4 HEX LOCKNUT M20
TS45305012 2 SET SCREW M5X12 UNI 5925
TS05701014 2 GREASE FITTING 1/4" GAS

REMARKS

TS25010021
TS40120075

TS40305020
TS25012005

TS10420090
TS26000080

NOT SHOWN:

FOOTNOTES:

NOTE:

REF. 840850

03

ID0182583

113

114

CROSS CONVEYOR ASSEMBLY


HT220
BEGINS WITH S/N CMWHT220J80000012

12

No

B
U LIC
RA
D R
HY TO
MO

HY
D
MO RA
TO U LIC
R

No

A
B

19

10

18

21
11
23

VIEW B B
(TYP)
SEE NOTE 1

1.50

11
23

6
SEE NOTE 1

1
7

24
5

20
13
17

15
16
22

VIEW A-A

14
15
16

NOTES:
1. ITEM #24 TO BE INSTALLED @ ASSEMBLY BY TESMEC,
USING DIMENSION SHOWN. AFTER INSTALLATION WELD IT
FROM THE BACK SIDE & GRIND SMOOTH.

02

ID0213549

115

CROSS CONVEYOR ASSEMBLY


HT220
BEGINS WITH S/N CMWHT220J80000012
REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.

QTY

TS4903-001
TS4902-004
TS4900-003
TS365-4903-303
TST00-6000-587
TS4903-006
TS365-4903-105
TST00-4900-159
TS285-4903-008
TS4903-007
105-094
107-655
105-021
105-229
107-065
105-065
105-070
107-368
105-052
TST00-5000-022
105-047
105-048
105-117

REMARKS

DESCRIPTION

1
1
2
2
2
1
2
2
18
16
4
4
24
12
4
40
40
2
40
8
18

CROSS CONVEYOR FRAME WELDMENT


DRIVE ROLLER ASSEMBLY
FLASHING RETAINER, FRONT
FLASHING RETAINER, REAR
DRIVE MOTOR, SAUER-DANFOSS
MOTOR MOUNT PLATE
BEARING MOUNT PLATE
CONVEYOR BELT, ENDLESS
FLASHING, CROSS CONVEYOR, HT220
BELT SLIDE, CROSS CONVEYOR
HHCS (5/16-18 UNC X 1")
JAMNUT (7/8-9 UNC)
NUT (1/2-13 UNC)
HHCS (1/2-13 UNC X 2")
FLAT WASHER (1/2") HARDENED F436
LOCKNUT (1/2-13 UNC)
LOCK WASHER (1/2")
FLAT WASHER (3/8") HARDENED F436
HHCS (3/8-16 UNC X 1-1/4")
FLG BEARING,2-BOLT, DODGE SC 1-1/4"
LOCKNUT (3/8-16 UNC)
HHCS (1/2-13 UNC X 1-1/2")
FLAT WASHER (5/16")

NOT SHOWN:

FOOTNOTES:

NOTE:

PARTS DISPLAYED FOR REF. ONLY:


24. ALL THREAD (1/2-13 UNC X 1-3/4")

(4X)

TESMEC REF: 285-4903-000

02

ID0213549

116

CROSS CONVEYOR INSTALLATION


HT220
BEGINS WITH S/N CMWHT220J80000012

7
9 10 11

8
MAIN FRAME
(REF)

3
5
4
16
17

14 15

18

OPPOSITE

2
UNDERCARRIAGE
(REF)

15 13 12
9 10 11
19
1

02

ID0213547

117

CROSS CONVEYOR INSTALLATION


HT220
BEGINS WITH S/N CMWHT220J80000012
REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.

QTY

TS4903-000
TS4902-100
TS4900-001
TS1000-037
TS4900-002
TS1000-036
TS1600-010
TS1600-011
105-320
106-949
105-389
105-385
105-358
105-456
108-222
TS000-046
TS000-045

1
1
2
2
2
2
20
20
20
10
10
5
15
1
1

REMARKS

DESCRIPTION

CROSS CONVEYOR ASSEMBLY


CONVEYOR SHIFT ASSEMBLY
CONVEYOR GUARD/HOLD DOWN,LH
SCOOP PLATE, TOP EDGE, BOLT-ON
CONVEYOR GUARD/HOLD DOWN, RH
FRONT ROCK GUARD
RETAINER, DUST SHIELD, CONV. WINDOW
DUST SHIELD, CONVEYOR WINDOW
HHCS (3/4-10 UNC X 2-1/4")
FLAT WASHER (3/4") HARDENED F436
LOCK WASHER (3/4")
LOCK WASHER (5/8")
HHCS (5/8-11 UNC X 1-1/2")
HHCS (5/8-11 UNC X 1-3/4")
FLAT WASHER (5/8") HARDENED F436
ROCK DEFLECTOR, UNDERCARRIAGE, RH
ROCK DEFLECTOR, UNDERCARRIAGE, LH

NOT SHOWN:

FOOTNOTES:

NOTE:

18. SFCHCS (5/8-11 UNC X 3")


19. SFCHCS (5/8-11 UNC X 1-3/4")

(5X)
(5X)

TESMEC REF: 285-4900-000

02

ID0213547

118

TRUCK CONVEYOR INSTALLATION


HT220
BEGINS WITH S/N CMWHT220J80000012

A
B

02

8
16
17

ID0213550

119

TRUCK CONVEYOR INSTALLATION


HT220
BEGINS WITH S/N CMWHT220J80000012

8 16 17

1
6

18 19 7
1

CROSS CONVEYOR
(REF)

VIEW B-B
SOME ITEMS OMITTED FOR CLARITY

13 15
14
5

13 14 15
4
10 11 12

1/8

TO BE INSTALLED
@ ASSEMBLY
BY TESMEC

20 8 9
VIEW A-A
TRUCK CONVEYOR IS NOT SHOWN FOR CLARITY

02

ID0213550

120

TRUCK CONVEYOR INSTALLATION


HT220
BEGINS WITH S/N CMWHT220J80000012
REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.

QTY

TS4907-050 1
TS4907-032 1
TS4907-031 1
TS4907-033 TS4907-034 TS4907-034 1
105-091
2
106-949
18
105-953
10
105-400
3
108-222
3
105-385
3
105-052
4
105-096
8
105-047
4
105-320
8
105-389
8
105-095
2
105-117
2

REMARKS

DESCRIPTION

TRUCK CONVEYOR ASSEMBLY


FRT SUPPORT, TRUCK CONVEYOR
REAR SUPPORT, TRUCK CONVEYOR
REMOVABLE STOP PLATE, FRT SUPPORT
MOUNT PLATE, FRT SUPPORT
PIN, REAR SUPPORT, TRUCK CONVEYOR
LOCK WASHER (5/16")
FLAT WASHER (3/4") HARDENED, F436
LOCKNUT (3/4-10 UNC)
HHCS (5/8-11 UNC X 1-1/4")
FLAT WASHER (5/8") HARDENED, F436
LOCK WASHER (5/8")
HHCS (3/8-16 UNC X 1-1/4")
FLAT WASHER (3/8")
LOCKNUT (3/8-16 UNC)
HHCS (3/4010 UNC X 2-1/4")
LOCK WASHER (3/4")
HHCS (5/16-18 UNC X 1")
FLAT WASHER (5/16")

NOT SHOWN:

FOOTNOTES:

NOTE:

PARTS DISPLAYED FOR REF. ONLY:


20. ALL THREAD (3/4-10 UNC X 14-1/2")

(5X)

TESMEC REF: 285-4907-000

02

ID0213550

121

122

STABILIZER ASSEMBLY

51
5

HT220

12

44
3

MOUNTING EAR

705

21

23 24

11
12

25 22 18
530

XXX

13

X
11

17 18 25
1 2
x2

20

9 10

23

24

17 18 19

"

25mm DISTANCE FROM CYL./STAB. TO MOUNT

OPPOSITE SIDE

14

x2

16

MOUNTING EAR

15

scavo 24"
scavo 20"
scavo 18"
scavo 10"

12

scavo 8"

SECTION

"

scavo 14"

21

555

03

ID0183125

123

STABILIZER ASSEMBLY
HT220

REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.

TS87941
TS87942
TS87939
TS87940
TS87944
TS31000000
TS88298
TS83844
TS83570
TS82932
TS25010050
106-144
TS87987
TS87988
TS83281
TS87943
105-998
TS25112017
TS25016068
TS25410080
TS25404060
TS41116075
TS87131
TS87130
TS25110016

QTY

1
1
1
1
2
4
2
2
2
4
4
4
1
1
26
42
16
2
2
16
1
1
26

DESCRIPTION

SUPPORT DX
SUPPORT SX
STABILIZER DX
STABILIZER SX
DRAG PLATE
GREASE FITTING M10X1
PIN, CYLINDER 25.4
PIN, CYLINDER 25.4
PIN 50
BUSHING
FLAT WASHER D.52 UNI 6592
FLAT WASHER D 1" 8.8
GUARD DX
GUARD SX
MOUNT
MOUNT, CYLINDER
HHCS M16 X 40 5739 8.8Z
LOCK WASHER D17 UNI 1751Z
FLAT WASHER D 16/48
COTTER PIN 10X80 UNI 1336
COTTER PIN 4X60 UNI 1336
HHCS M16X75 5737 8.8Z
CYLINDER DX
CYLINDER SX
FLAT WASHER D17X30 UNI 6592Z

REMARKS

TSU25010025

TS41316040

NOT SHOWN:

FOOTNOTES:

NOTE:

REF. 882990

03

ID0183125

124

STABILIZER INSTALLATION

HT220
BEGINS WITH S/N CMWHT220J80000012
MAIN FRAME (REF)

17 13 16

1211
19

16 15 14

VIEW A - A
SOME ITEMS ARE NOT SHOWN FOR CLARITY

INNER SHROUD (REF)

19 10 21

4
VIEW B - B

SOME ITEMS ARE NOT SHOWN FOR CLARITY

INNER SHROUD (REF)

B
OPPOSITE

4
5

MAIN FRAME (REF)

20

18

6
78 9
OPPOSITE

02

1
2

UNDERCARRIAGE
(REF)

ID0213536

125

STABILIZER INSTALLATION

HT220
BEGINS WITH S/N CMWHT220J80000012
REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.

QTY

TS2708-001
TS2708-002
TS2708-003
TST00-6500-278
TST00-6500-279
TS9232-001
106-108
105-118
105-047
TST01-9216-030
105-329
TST01-9216-051
105-357
105-385
105-358

REMARKS

DESCRIPTION

1
1
1
1
2
2
4
2
2
4
2
4
4
4

STABILIZER/DRAG WELDMENT,R/H
STABILIZER/DRAG WELDMENT,L/H
DRAG PLATE, STABILIZER
CYL, STABILIZER,R/H
CYL, STABILIZER,L/H
STABILIZER PIN
HHCS (3/8-16 UNC X 4-3/4") GD 8
FLAT WASHER (3/8")
LOCKNUT (3/8-16 UNC)
PIN, 1" X 3-3/4")
FLAT WASHER (1")
PIN, 1" X 6-3/8")
LOCKNUT (5/8-11 UNC)
LOCK WASHER (5/8")
HHCS (5/8-11 UNC X 1-1/2") GD 8

NOT SHOWN:

TST00-6100-114

COMBINATION VALVE

FOOTNOTES:

NOTE:

PARTS DISPLAYED FOR REFERENCE ONLY:


16. FLAT WASHER (5/8") HARDENED, F436
17. HHCS (5/8-11 UNC X 2-1/4")
18. COTTER PIN (1/2" X 4")
19. COTTER PIN (3/16" X 2-1/2")
20. FLAT WASHER (2") HARDENED, F436
21. FLAT WASHER (1") HARDENED, F436

(12X)
(4X)
(2X)
(8X)
(2X)
(4X)

TESMEC REF. NO. 285-2708-000

02

ID0213536

126

CRUMBSHOE ASSEMBLY
HT220

25

12
8
2

17

15 16
10

23

12
5

13

3
A

17

13
11

REFR TO CUTTING
WIDTH CHART

19
27

21
20

24
4

26

SECTION

"A-A"

CUT WIDTH
12"
14"
16"
18"
24"

05

13
14

13
9

22

18

PART No. "A"


TS83108
TS83123
TS83109
TS83110
TS83112

140-1076
140-1077
140-1078
140-1079
140-1080

ID0182574

127

CRUMBSHOE ASSEMBLY
HT220

REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.

QTY

DESCRIPTION

TS83705
1
TS85523
1
TS85524
1
TSU26201425
8
TS83052
1
TS83056
1
TS83054
1
TS83055
1
TS83057
1
TS83053
1
TS83113
2
TS25010054
4
TS25410100
7
TS25010043
2
106-327
2
TS25112008
2
TS83089
4
TS42136120
2
TSU26205136
2
105-271
10
106-390
10
TS26021010
10
TS83608
1
TS82933
TS3100000
1
TST00-3200-003 8
TSU25015025
8

CRUMBSHOE SPAR
CRUMBSHOE MOUNTING BEAM
CRUMBSHOE
HEX NUT 1-14NF
PIN D.50 X 294mm LG.
PIN D.50 X 266mm LG.
PIN D.40 X 234mm LG.
PIN D.40 X 131mm LG.
PIN D.40 X 180mm LG.
RETAINER
BUSHING
FLAT WASHER D.54 UNI6592
COTTER PIN D.10 X 100mm LG.
FLAT WASHER D.42 UNI6592
HHCS M8 X 30 UNI5737 8.8
LOCKWASHER D.8.4 UNI1751
CLAMP WASHER
HHCS M36 X 120 UNI5737 10.9
HEX LOCK NUT M36 10.9
HHCS M10 X 40 UNI 5737 8.8
FLAT WASHER D.10.5 UNI6592
HEX LOCK NUT M10
CYLINDER
INSIDE SHROUD
FITTING M10 X 1 UNI7663
ROLLER
WASHER, FLAT D.1" R80

REMARKS

TS40108030

TS40110040
TS25010010

NOT SHOWN:

WING PLATE

REFER TO FOOTNOTE 1

FOOTNOTES:

1.

FOR WING PLATE CUTTING WIDTH REFER TO CHART ON GRAPHICS PAGE.

NOTE:

REF 855250

05

ID0182574

128

CRUMBSHOE ASSEMBLY, 4'-5' & 6' BOOM


HT220
BEGINS WITH S/N CMWHT220J80000012

87
21 25

13

20
9
3

87
21 25

17
4
19
INNER
SHROUD
(REF)

6 17
12 19

FOOTNOTE 1
26
27
18

12

11

14

16

SECTION A-A

22
23
24

15

NOTES:
1. BREAK ALL SHARP EDGES & CORNERS.
2. ITEM #3 IS TO BE POSITIONED PROPERLY ON
ITEM #2 BEFORE ADDING PIN ITEM #9
3. WING PLATE IS 1" LESS THEN CUT WIDTH.

CUT WIDTH
12"
14"
16"
18"
24"

02

"A"
140-1076
140-1077
140-1078
140-1079
140-1080

ID0213540

129

CRUMBSHOE ASSEMBLY, 4'-5' & 6' BOOM


HT220
BEGINS WITH S/N CMWHT220J80000012
REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.

QTY

DESCRIPTION

TS2752-001
TS2752-003
TS2752-004
TST01-9232-091
TST00-6500-277
TST01-9232-083
TST00-5200-073
TS9225-002
TS9224-001
TS9225-001
TST00-3200-003
TST00-5200-048
TS602-9300-001
TST04-9320-019

1
1
1
1
1
1
8
1
1
1
8
6
2
8

CRUMBSHOE SPAR WELDMENT


MOUNTING BEAM WELMENT
CRUMBSHOE WELDMENT
PIN,2" X 11-3/8"
CRUMBSHOE HYD. CYL.
PIN,2" X 10-3/8")
SPRING BUSH (40mm X 2"OD X 1")
PIN,40mm X 6-1/4"
CRUMBSHOE STOP PIN
PIN,40mm X 9-1/4"
CAMROLL BEARING
SPRING BUSH (2"ID X 2-1/4"X 1")
CLAMP WASHER
FLAT WASHER(1.010"ID X 1.735"OD)

REMARKS

SEE FOOTNOTE 1
SEE FOOTNOTE 1
SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. REFER TO CUTTING WIDTH CHART ON GRAPHICS PAGE FOR WING PLATE SELECTION.
NOTE:

PARTS SHOWN FOR REFER ONLY:


15. LOCKWASHER
(8X)
16. HEX NUT (1-14NF)
(8X)
17. FLAT WASHER (2", HARDENED) F436 (4X)
18. LOCKNUT (1/2-16 UNC) GR8
(10X)
19. COTTER PIN (1/2"OD X 4")
(4X)
20. COTTER PIN (3/8"OD X 4")
(1X)
21. FLAT WASHER (1-1/2", HARDENED) F436 (4X)
22. HHCS (1-1/2-6 UNC X 4-1/2") GR8
(2X)
23. FLAT WASHER (1-1/2")
(2X)
24. LOCKNUT (1-1/2-6 UNC)
(2X)
25. COTTER PIN (3/8"OD X 3")
(4x)
26. HHCS (1/2-16 UNC X 2") GR 8
(10X)
27. FLAT WASHER (1/2", HARDENED) F436 (20X)
TESMEC REFERENCE: 285-2752-100

02

ID0213540

130

CRUMBSHOE ASSEMBLY, 8' BOOM


HT220
BEGINS WITH S/N CMWHT220J80000012

8 17
25 21

17 10
21 25

15
B

17

26 18
31
INNER SHROUD
(REF)

20
9
3

FOOTNOTE 1

6
26 16
31

16

22
30
23
26 16 24
29 28

19 13
7

28

26
11

3
16

4
14

30

27

29
VIEW B - B

12
SECTION A-A

NOTES:
1. BREAK ALL SHARP EDGES & CORNERS.
2. ITEM #3 IS TO BE POSITIONED PROPERLY ON
ITEM #2 BEFORE ADDING PIN ITEM #9
3. WING PLATE IS 1" LESS THEN CUT WIDTH.

CUT WIDTH
12"
14"
16"
18"

02

"A"
140-1076
140-1077
140-1078
140-1079

ID0213541

131

CRUMBSHOE ASSEMBLY, 8' BOOM


HT220
BEGINS WITH S/N CMWHT220J80000012
REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.

QTY

DESCRIPTION

TS2752-001
TS2752-003
TS2752-004
TS2752-002
TST00-6500-277
TST01-9232-083
105-047
TS9225-002
TS9224-001
TS9225-001
TST00-3200-003
105-374
107-368
TST04-9320-019
TS602-9300-001
TST00-5200-048
TST00-5200-073
TST01-9232-091
105-286

1
1
1
1
1
1
10
1
1
1
8
8
20
8
2
8
10
1
10

REMARKS

SEE FOOTNOTE 1
CRUMBSHOE SPAR WELDMENT
MOUNTING BEAM WELMENT
SEE FOOTNOTE 1
CRUMBSHOE WELDMENT
SEE FOOTNOTE 1
SPAR EXTENSION SPRING
CRUMBSHOE HYD. CYL.
PIN,2" X 10-3/8")
LOCKNUT (3/8-16 UNC) GR8
PIN,40mm X 6-1/4"
CRUMBSHOE STOP PIN
PIN,40mm X 9-1/4"
CAMROLL BEARING
LOCK WASHER (1")
FLAT WASHER (3/8",HARDENED F436
FLAT WASHER(1.010"ID X 1.735"OD)
CLAMP WASHER
SPRING BUSH (2"ID X 2-1/4"OD X 1"
SPRING BUSH (40mm ID X 2"OD X 1"
PIN,2" X 11-3/8"
HHCS (3/8-16 UNC X 1-3/4") GR 8

NOT SHOWN:

FOOTNOTES:

1. REFER TO CUTTING WIDTH CHART ON GRAPHICS PAGE FOR WING PLATE SELECTION.

NOTE:

PARTS SHOWN FOR REFER ONLY:


20. COTTER PIN (3/8"OD X 4")
(1X)
21. FLAT WASHER (1-1/2", HARDENED) F436 (4X)
22. HHCS (1-1/2-6 UNC X 4-1/2") GR8
(2X)
23. FLAT WASHER (1-1/2")
(2X)
24. LOCKNUT (1-1/2-6 UNC)
(2X)
25. COTTER PIN (3/8"OD X 3")
(4x)
26. FLAT WASHER (2", HARDENED) F436 (4X)
27. HEX NUT (1-14NF)
(8X)
28. HEX NUT (2-4-1/2 UNC
(2X)
29. LOCK WASHER (2")
(2X)
30. HHCS (2-4-1/2 UNC X 11")
(2X)
31. COTTER PIN (1/2"OD X 4")
(4X)

02

TESMEC REFERENCE: 285-2752-200

ID0213541

132

NOTES:

ID0134963

133

HYDRAULICS

ID0135071

Y2

Y1

SAME AS
AS
DIGGING PUMP

1,7 BA R

M18x1.5

4 bar m ax . contropress .

3/4"

3/ 4"

T2

T1

Ps

Fe

M12x 1. 5

M22x 1. 5

M22x 1. 5

M14x 1, 5

M18x1,5

M18x1,5

SAE 3/4"

M33x 2

14

1-1/ 4"

30

1-1/4"

X1

X2

36

1,5 BAR

PUMP CRAWLER
LEFT
(INFERIORE)

28cc/rev

324 bar

8 cc/rev

SAE 3/4"

PORTA
SUPERIORE

Y2

Y1

PORTA
INFERIORE A

3/ 4"

3/4"

1"1/ 2GAS

1,7 BA R

3/ 4"GAS

3/4"GAS

T2

T1

Ps

Fe

M12x1.5

M22x1.5

M22x1.5

M14x 1, 5

M18x 1, 5

M18x 1, 5

SAE 3/ 4"

3.5 L/m in

SAE 3/4"

300
bar

1/2"GAS

3/ 4"GAS

1"GAS

0.35 bar

1"

PUMP CRAWLER
RIGHT
(SUPERIORE)

28cc/rev

324 bar

3/4"GAS

24
bar

M33x2

SAE 3/4"

PORTA
SUPERIORE

8 cc/rev

Mb
M12x 1, 5

Ma

M1

M12x1,5

55
cc/rev

324 bar

)(
max c ontropress .
4 bar (6 a f reddo)

16 bar

SAE 3/4"

2 BAR

X1

X2

1"

2
3/8"

3/ 8"

3/8"

3/ 8"

1GAS

1"

1GAS

36

PORTA
POSTERIORE

24
bar

300
bar

Mb

M12x1,5

M1

1GAS

1"

1GAS

26 40
39

1"1/2

PORTA
ANTERIORE

3.5 L/min

SAE 3/4"

1"1/ 2

Ma

M12x1,5

324 bar

)(

max cont ropres s.


4 bar (6 a freddo)

16 bar

55
cc/rev

A6VE55 EP2/63W

MOT. CRAWLER
RIGHT

M18x1.5
4 bar m ax . contropress .

SAE 3/ 4"

)(

A6VE55 EP2 /6 3W

PORTA
INFERIORE B

37

)(

Y2

1,7 BAR

Y1

M18X1. 5

1"

1"

PORTA
ANTERIORE A

T2

T1

Ps

Fa

Fa1

Fe

SAE 1"

A
SAE 1"

M16x1.5

M26x1.5

M26x1.5

M18x 1, 5

M26x 1, 5

M22x 1, 5

M22x 1, 5

M18x1,5

6 bar max .
cont ropress .

T2

107
cc/rev

M18x1,5

364 bar

M12x 1, 5

Ma

8 L/m in

MOTOR
CHAIN

)(

pres. am mes s a: 0. 8 bar


(0. 5 a freddo)

25 26
24

A10VG28 EP2DM1/10 L

33
43

T>60C

M12x 1, 5

max c ontropress .
4 bar (6 a freddo)

PUMP
CHAIN

90cc/rev

364 bar

M12x1,5

M42x 2

SAE 1"

PORTA
POSTERIORE

Mb

25 cc/rev

24
bar

340
bar

SAE 1"

T1

X1

X3

X4

X2

MH

Fs

1"1/4GAS

1"1/4

1"1/ 4GAS

29

T<60C

16
)(

26
25
24

SAME AS
AS
DIGGING PUMP

33
)(

16
pres. am mes s a: 0. 8 bar
(0. 5 a freddo)

37
A10VG28 EP2DM1/10 L

22 28

)(

5
3/ 8"

3/8"

1/ 4" GAS

1,5 BAR

1"1/2GAS

1"1/ 2GAS

3/8" GAS

3/8" GAS

3/ 8"

3/ 8"

35
BAR

2GAS

1"1/2 OR B

1"OR B

2"

2GAS

P1 3/4OR B

3/4ORB

T1

190

PX

25
BAR

180
BAR

1/4OR B

1/ 4ORB

)(

1/4OR B

65 L/min

max cont ropres s. 7 bar

65cc/rev

PL LS

CONVEYOR
DRIVE MOTOR

5/8OR B

5/8ORB

P
T
LS1

DR

LS2

EQUIPMENT
PUMP

V1

150
bar
C1

C2

V2

200
bar

V1

150
bar

3/8"GAS

C1

BOOM TILT
CYLINDERS

TO SECOND
VALVE

5/8OR B

5/8ORB

PORTE
AUSILIARIE

3/ 8"GAS

40 L/min

3/8"GAS

)(

2
3/8OR B

2
7

pres. amm es s a: 0. 8 bar


(0. 5 a freddo)

A4VG90 EP2DMT1/32 L

V2

200
bar

40 L/min

3/8"GAS

C2

8 38

)(

5/8OR B

5/8ORB

V1

150
bar
C1

3/8"GAS
V2

200
bar

25 L/min

3/8"GAS

C2

1/ 8"GAS

200

5/8OR B

V1

150
bar

5/8ORB

3/ 8"GAS

C1

STABILIZER
CYLINDERS

3/8"GAS

C2

V2

200
bar

1/8"GAS

25 L/min

12 38

)(

13 38
5/8OR B

V1

150
bar

5/8ORB

3/ 8"GAS

C1

3/8"GAS

C2

V2

200
bar

CRUMBSHOE
CYLINDER

10 L/min

5/8OR B

V1

3/8"GAS

3/ 8"GAS

150bar

5/8OR B

C1

C2

3/8OR B

V2 3/ 8"GAS

3/ 8"GAS
150bar

LSPB

22

3/8ORB

CONVEYOR SHIFT
CYLINDER

PS TP
1/2ORB

11 38

P2B

9 38
38
5/8ORB

02
10

)(

HT220
T3B 3/4ORB T2B 3/4ORB

MOT. CRAWLER
LEFT

134

HYDRAULIC SCHEMATIC

35
31

41
23 22 21

37

34
17

27
18

27
18

29
32

15

42

23 20 19

42

36

ID0182515

135

HYDRAULIC SCHEMATIC
HT220

REF PART
NO. NUMBER

QTY

1. TS13505574
2. TS13504205
3.TST00-6000-014
4. TS13505487
5. TS13504166
6. TS13100036
7. TS13100084
8. TS83541
9. TS83542
10. TS83540
11. TS83608
12. TS87130
13. TS87131
14. TS88409
15. TS83248
16. TS83256
17. TS03300042
18. TS36401150
19. TS36400923
20. TS36400924
21. TS03300049
22. TS07300142
23. TS36400925
24. TS36400920
25. TST00-6600-118
26. TS36400922
27. TS01600050
28. TS07300148
29. TS07300386
30. TST00-6100-103
31. TS03300041
32. TS07300326
33. TS07800009
34. TS01600037
35. TS01600057
36. TST00-8500-097
37. TST00-6300-019
38. TS07800016
39. TS36401040
40. TST00-6600-116
41. TST00-6300-008
42. TST00-6099-017
43. TST00-6099-018

DESCRIPTION

1
1
1
2
1
1
1
2
2
3
1
2
1
1
1
2
1
1
-

REMARKS

PUMP, CRAWLER WITH HD1 CONTROL


MOTOR CRAWLER
PUMP, PRESSURE/FLOW COMPENSATED
PUMP, DIG CHAIN, WITH HD1 CONT.
MOTOR, DIGGIN CHAIN
VALVE, MULTI-SEC., SOL. CONTROL
MOTOR, CONVEYOR
CYLINDER, BOOM TILT R/H
CYLINDER, BOOM TILT L/H
CYLINDER, CONVEYOR SHIFT
CYLINDER, CRUMBSHOE
CYLINDER, STABLIIZER R/H
CYLINDER, STABLIIZER L/H
HEAT EXCHANGER
RETURN MANIFOLD
CRAWLER MANIFOLD
SUCTION STRAINER
SUCTION STRAINER
FILTER HEAD
FILTER ELE. 36400923 0330049
FILTER HEAD
PRESS. REDUCING VAL. CARTRIDGE
PRESSURE SWITCH
REMOTE FILTER HEAD
FILTER ELEMENT 36400920
PRESSURE SWITCH
BALL VALVE 1"
PRESS. REDUCING VALVE BODY
2-POSITION 4 WAY, SOL. VAL.
THERMOSTATIC CONTROL VALVE
SUCTION STRAINER
CHECK VALVE, 2 BAR
SHUTTLE VALVE
BALL VALVE 1 1/4"
BALL VALVE 2"
ELECTRIC COIL ASSEMBLY
7500 PSI PRESSURE GAUGE
COUNTERBALANCE VALVE
REMOTE FILTER HEAD
FILTER ELEMENT 36401040
3000 PSI PRESSURE GAUGE
HYD CONTROL VALVE
HYD CONTROL VALVE

NOT SHOWN:

FOOTNOTES:
NOTE:

REF 285-7000-000

02

ID0182515

136

HYDRAULIC SCHMETIC

HT220
BEGINS WITH S/N CMWHT220J80000012

18

-6

-4
STAB

-6

CRAWLER
U

CRAWLER MOTOR
LEFT
POR TA
INFERIORE B SAE 3/4"

SAE 3/4"

55
cc/rev

PORTA
SU PERIORE

CRAWLER

SPEED

CRAWLER MOTOR
RIGHT

BRAKES

BM LOCK

350
PSI
TEST

PORTA
INFERIORE A

SAE 3/4"

SAE 3/4"

55
cc/rev

PORTA
B SUPERIORE

500
PSI

4 bar max. contropress.

AVANTI

17

DIGGING
MOTOR
T2
M18x1,5

POR TA

107
cc/rev

SAE 1"

16
37

SAE 1"

B POSTERIORE

8 L/min

1,7 BA R

3/4"

3/4"

-4

-4

-4

-4
33

M2

55 cc/rev
DESTROKE TO 48CC

M2

M1

33
55 cc/rev
DESTROKE TO 48CC

M1

-8

-4

-4

-8

DESTROKE TO 90CC

14 cc/rev

M2

M1

364 bar

M3

X1

28

-12

-12

M6

20
bar

14 cc/rev

24
bar
20 cc/rev

-8
X1

L2

-4

TOP PORT

CRAWLER PUMP
RIGHT

-12

-16

L1

LEFT

M4

M5

X2

-16

L2

CRAWLER PUMP

M4

M5

L2

M4

M5

X2

X2

L1

L1

M6

X1

364 bar

M3
M6

1"

-8

20
bar

37

1"

M3

1 ,7 BAR

26
29
36

100
cc/rev

290 bar

290 bar

290 bar

33
290 bar

-8

AVANTI

3/4"

3/4"

-8

1 ,7 BAR

-16

-16

-12

-12

37

-12

-12

26
25
24

T1
M18x1,5

6 bar max.
contropress.

PORTA
ANTERIORE

26
25
24

M1
3.5 L/min

-12

AVANTI

16

16 bar

-4

M1
3.5 L/min

-8

16 bar

3250
PSI

500
PSI

-8

M18x1.5

-4

A6VE55 EP2/63W

M18x1.5
4 bar max. contropress.

A6VE55 EP2/63W

TEST
G

-8

4
-20

32

-12

-24

T>60C

30
1"
1"1/2GAS

FRONT
POR T

14

-24

3/4"GAS

1"1/2 SAE

-12

REAR
PORT
1,5 BAR

3/4"GAS

20
19 23

3/4"GAS

15

-12
1NPT

1NPT

1NPT

1NPT

27

1"1/4 NPT

1"1/4 NPT

1"

0.35 bar

1,5 BAR

1"1/2

BSPP

1"1/2

BSPP

34

27

-24

23
21 20

-16

1"

1"GAS

1-1/4"
BSPP

1-1/4"

02

1/2"GAS

2 BAR
T<60C

1"1/2 SAE

3/4"GAS

1"

1"1/4

D
E

ID0213553

137

HYDRAULIC SCHMETIC

HT220
BEGINS WITH S/N CMWHT220J80000012
A
CROSS
CONVEYOR

38
9

TRUCK CONVEYOR
(OPTIONAL)

38 38
8 13

BOOM TILT
CYLINDERS

STABILIZER
CYLINDERS

22

CRUMBSHOE
CYLINDER

1/8"GAS

150
bar

C2

3/8"GAS

3/8"GAS

200
bar

150
bar

V2

V1

C1

C2

3/8"GAS

200
bar

3/8"GAS

V2

150
bar

V1

C1

3/8"GAS

C2

3/8"GAS

CONVEYOR
SHIFT

10

1/8"GAS

200
bar

150
bar

V1

V2

C1

C2

3/8"GAS

3/8"GAS

200
bar

150
bar

V1

V2

C1

3/8"GAS

C2

3/8"GAS

200
bar

38

V2

-8

-8

V1

C1

11
38

38
12

3/8"GAS

C1

C2

3/8"GAS
150bar

-6

-8

-12

-12

-8

3/8"GAS

-12

-12

V1

V2

3/8"GAS

-4

-4

-8

-6

-6

-8

-6

150bar

5/8ORB

5/8ORB

5/8ORB

5/8ORB

5/8ORB

5/8ORB

5/8ORB

5/8ORB

5/8ORB

5/8ORB

5/8ORB

3/8ORB

65 L/min

40 L/min

25 L/min

25 L/min

10 L/min

5/8ORB

P2B

65 L/min

PS TP

1/2ORB

5/8ORB

T1
3/4ORB

200

3/4ORB

PL LS

3/8ORB

P1

PX

3/8ORB

LSPB

T3B 3/4ORB T2B 3/4ORB

22
190

-16

-16

-4

B
1/4ORB

EQUIPMENT
CIRQUIT
PUMP

)(

41
BAR

)(

)(

)(

180
BAR

1"ORB

75cc/rev
max contropress. 7 bar

1"1/2 ORB

7/8 SAE

-8

-32

24 BAR = 3499 PSI


364 BAR = 5279 PSI
20 BAR = 290 PSI
290 BAR = 4206 PSI
41 BAR = 600 PSI
180 BAR = 2610 PSI
2 BAR = 29 PSI
1.5 BAR = 22 PSI
.35 BAR = 5 PSI
150 BAR = 2175 PSI
200 BAR = 2900 PSI
34.5 BAR = 500 PSI
24 BAR = 350 PSI
224 BAR = 3250 PSI

35

2NPT

2NPT

-8

D
2"

02

31
ID0213553

138

HYDRAULIC SCHMETIC

HT220
BEGINS WITH S/N CMWHT220J80000012
REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.

QTY

DESCRIPTION

TST00-6000-080
TST00-6000-518
TST00-6000-078
TST00-6000-079
TST00-6000-586
TST00-6100-248
TST00-6000-587
TST00-6500-275
TST00-6500-276
TST00-6500-274
TST00-6500-277
TST00-6500-278
TST00-6500-279
TST00-4500-381
TS7700-002
TS7700-003
TST00-6100-112A
TST00-6100-114
TST00-6600-137
500-1782
TST00-6600-136
TST00-6000-588
TST00-6600-138
TST00-6600-133
500-1784
TST00-6600-135
TST00-6100-515
TST00-6300-020
500-1783
TST00-6100-103
TST00-6600-139
TST00-6200-520
TST00-6200-503
TST00-6100-520
TST00-6100-512
TST00-6600-134
TST00-6300-019
TST00-6200-546

PUMP,VARIABLE DISPLACEMENT 48CC


MOTOR,VARIABLE DISPLACEMENT 55CC
EQUIPMENT CIRCUIT PUMP
PUMP,VARIABLE DISPLACEMENT 90CC
MOTOR, FIXED DISPLACEMENT 107CC
6-SECTION LOAD SENSE VALVE
MOTOR, CONVEYOR DRIVE
CYL.,BOOM TILT, L/H
CYL.,BOOM TILT, R/H
CYL.,CONVEYOR SHIFT
CYL.,CRUMBSHOE
CYL.,STABILIZER, R/H
CYL.,STABILIZER, L/H
COOLING UNIT ASSEMBLY
MANIFOLD, RETURN
MANIFOLD, CRAWLER
COMBINATION BLOCK VAVLE
COMBINATION VALVE
FILTER HEAD, SINGLE
FILTER ELEMENT, SPIN-ON
FILTER HEAD, DOUBLE
MOTOR, TRUCK CONVEYOR DRIVE
SWITCH, FILTER HEAD
FILTER HEAD, SINGLE
FILTER ELEMENT, SPIN-ON
SWITCH, FILTER HEAD
BALL VALVE, 1-NPT
PRESSURE GAUGE,2-1/2",4000 PSI
FILTER ELEMENT, SPIN-ON
THERMOSTATIC CONTROL VALVE
SUCTION STRAINER, 2" BSPP
CHECK VAVLE, 25 PSI
SHUTTLE VALVE
BALL VALVE, 1-1/4-NPT
BALL VALVE, 2-NPT
FILTER HEAD, SINGLE
PRESSURE GAUGE,2-1/2", 7500 PSI
COUNTERBALANCE VALVE,CYL MOUNTED

REMARKS

TST00-6600-031

TST00-6600-118

TST00-6600-116

NOT SHOWN:

FOOTNOTES:

NOTE:

TESMEC REF: 285-7000-100

02

ID0213553

139

140

NOTES:

ID0134963

141

ELECTRICAL

ID0135070

142

ELECTRICAL SCHEMATIC
HT220

R/O#16

15

3 AMP

11

3 AMP

12

3 AMP

13

5 AMP

14

10 AMP

15

3 AMP

16

7
8

9
10

SET

11

5 AMP

12

R#16

5 AMP

13

BK #16

3 AMP

14

3 AMP

15

3 AMP

16

W/Y #16

W #16

RED

RED

ORANGE

35
39

67

R #14

33

19

O #16

LOW HYD FLUID

R/G #16

35
39

B/W #16

42

32

G/W#16

B #16
BK/G #16
G #16
O #16

P #16

OPERATOR

G/W#16
BK #16

20

100K W
RESISTOR

Y #16

BK #16

SENSOR TEST

23

G/W #16

RED

39

G #16
10K W
RESISTOR

21

O #16

R/B #16

35 60

BR #16

Y #16

RED

XSP

RED

BK #16

- BATT
ALT
- VALVE
+ VALVE
+ BATT

R #16
RED

3539

28

7
6
5
4
3
2
1
0

EMERGENCY
ENG KILL
(CONTROL PANEL)

44

R/O #16

Y #10

LOW
FUEL

1K W
POTENTIOMETER
CRUISE

O #16

R/B #16

BK #16

TRACK CHAIN
FILTER FILTER

PRESSURE
TRANSDUCER
A

W #16

RESET POSITION

11

W #14

DOUBLE TRACK
FILTER FILTER

10

3 AMP

BK/G #16

13

PANEL LIGHT

AIR
SINGLE
FILTER FILTER

14

1
7 SECONDS

10

RESET

F
H

G #16

R #16
R/G #16

R/O#16

W #16

R/O#16

GAUGE

R #16

12

16 17 18

3
9

10 AMP

SWITCH
BUZZER

D
G

BK/G #16

21
1

13

R/Y #16

41

W #14

49

14

R/W #16

R/W #16
R/O #16
SWITCH OPEN POSITION

ON

LIGHT
SWITCH

BK#16

R #16

53

RELAY
OFF

DIMMER SWITCH

10

B
C

R/B #16

START
IGNITION
SWITCH
W #16

50 51
52

BK#16
BK#16

Y #16

P #16

BATTERY

BK/G #16
R/O #16
R/W #16
P/O #16
BL/P #16
W/Y #16
BK/G #16
W #16

R #16
+24V

LOAD CONTROL

AMB

MURPHY POWERVIEW
ENGINE MONTOR

RED

3559
57

THROTTLE POSITION
CONTROL

TWISTED
TRIPLET

58

R #16

B #16

10

11

12 13

14 15 16

10

11

12 13

14 15 16

34

O #16

R/Y #16

47

G/W #16

R/W #20
O #20
R/B #16

G #16

W/R #16

Y #10

GR #16
Y #16
SHIELD #16

Y #16 (CAN HI)


GR #16 (CAN LO)
SHIELD #16

TWISTED
TRIPLET

B/W #16

23 4651
A BC 6 5 1

R/B #16

O #16

P #16
W/BK #16

W #16

BL #16

W #14

23 4651

"5"
"3"
"4"

DB #16

22 TERM
TERMINATING 120 OHM
RESISTOR (INCLUDED
IN MURPHY HARNESS)

37

C2

C1

BL #16

W #16

46

K
G #16

M
P

N
Q

36

R/Y #16
O #16

Y #10

R #14

W #14

W/R #16
P #16
W/BK #16

R/W #20
O #20

23

O/R #16

R #12

11

25

HORN

LOW HYD FLUID


SENSOR

LB/DB #12

LB/DB #12

62

15 AMP

54

BK #16

BACKUP ALARM

W #14
R #14

63

R #16

R/B #16

Y #10

45

63

23

BK #16
AIR
SINGLE DOUBLE
FILTER FILTER FILTER

HYDRAULIC
OIL
TEMPERATURE

FRONT OF TRACTOR

R/B #16

EMERGENCY
ENG KILL
(OPPOSITE OPERATOR
ENGINE)

EMERGENCY
ENG KILL
(OUTSIDE CAB)

G/W #16

GR #16
Y #16
SHIELD #16

DB #16

Y #16

12

TRACK CHAIN
FILTER FILTER
R/H

B/W #16

R/B #16
TRACK
FILTER
L/H

30
HORN

W #16

BK #16

BK #16
R #14

ENGINE
SERVICE CONNECTOR
10"

GR #16

SUPPLY +5V

Y #16

SIGNAL

SHIELD #16

GROUND

29
30
19
02
04
11
49
50
41
40

WATER IN FUEL LAMP


O #20

MAINTENANCE LAMP

R/W #20

A B C

WAIT TO START LAMP

R #16

J1587 ( + )

BK #16

J1587 ( - )

B #20
FUEL
FILTER

A B C

"A"

G #20

"B"

BK #20

WATER IN FUEL

SERVICE TOOL POWER

61

64

R #16

DATA CONNECTOR ON ENGINE

BK 4GA

BK #16

GRID
HEATER
ON ENGINE

55

(A)

25
125 A

50 PIN ENGINE
CONNECTOR
PINS ON
ENGINE
CONNECTOR

R 4GA
16"
BR #16

COOL. LEVEL LOW SIGNAL

B
LOW COOLANT
SENSOR
C

BK #16

COOL. LEVEL RETURN (-)

R #16

COOL. LEVEL +5V SUPPLY (+)

BR/W #16

COOL. LEVEL HIGH SIGNAL

24

(B)
50 PIN OEM
CONNECTOR

16"

R#8

BK #6
80 AMP

ALTERNATOR
24V
70A

2/0 CABLE
RED ENDS

GROUND

37
49
27

A
B
C
D
M
S
E
F
H
P
T
W

W/Y

W/O

10

W/GR

11

W/B

12

W/R

13

W/BK

14

5A
7.5 A
7.5 A
7.5 A
10 A
10 A

SOLENOID
STARTER

29

21

BK #14

62

R #16
10"

R #16

15 AMP

25
-

BATTERY

2/0 CABLE

29

R/Y #16

23 PIN ROUND
CONNECTOR

A
B

BK #16

A B C

LB/DB #12

W #14

R #16

TWISTED TRIPLET

BK #8

BR #16 (CAN HI)


W #16 (CAN LO)
SHIELD #16

Y #16 (CAN HI)


GR #16 (CAN LO)
SHIELD #16
A B C

BK #16
R #16
BK #16

PINS ON
OEM
CONNECTOR

R/B #16

C
D
E
A
B
G
F

BR #16
W #16
SHIELD #16

R/B #16
LB/DB #12

BK #14

TWISTED
TRIPLET

STARTER
24 VOLT

43

43

BK #14
BK #14

ENGINE
BLOCK

BATTERY

BK #14
BK #14

BK #14

BK #14

BK #14

2/0
CABLE
MAINFRAME

BK #14
BK #14

MAINFRAME

4 1/2"
BK #16

BK #14
BK #14
CLOSEST TO FLYWHEEL

ENGINE
BLOCK

R 4GA

BK #16
R 4GA

BK #16

BK #8
Y #10

BK #16
BK #14

04

ID0183429

143

ELECTRICAL SCHEMATIC

LEGEND
WIRE
COLOR

HT220

STRIPE COLOR
IF OMITTED - NOT USED

CONVEYOR CONTROLLER

OFF

AUTO STABILIZERS

ON

ON

CRAWLER SPEED

OFF

HIGH

BOOM TILT

LOW

UP

STABILIZERS

DOWN

UP

DOWN

UP

B-BLUE
DB-DARK BLUE
R-RED
PK-PINK
P-PURPLE
O-ORANGE
G-GREEN
LG-LIGHT GREEN
BK-BLACK
BR-BROWN
Y-YELLOW
W-WHITE
GY-GREY

CONVEYOR SHIFT

CRUMBSHOE

DOWN

R/H

L/H

42

PK #20

GY #20

42

R/O #16

R/O #16

Y/O #20

W/BL #20

R/O #16

42

Y #20

42

BR #20

R/O #16

W #20

P/O #20

41

P #16

41

R/O #16

41

CONVEYOR SPEED
5000 OHM

BL/W #16

38
O #16

BK/G #16
W #16

R/O #16

F
G

PARKING BRAKE

W/BK #16

16 4 3 17 6 8 14 1 9 5 19 20

BK/G #16
R/O #16
R/W #16
P/O #16
BL/P #16
W/Y #16

R #16

BK/G #16

BK #16
B #16

A
C

B/Y #16 WIRE


GA. SIZE

R/O #16
R/W #16

RIGHT

R/W #16

W/R #16

LEFT

Y #20
BR #20
Y/O #20
W/BL #20
PK #20
GY #20
W #20

65

CONVEYOR

P/O #20
BK/R #20

10 11

BK/Y #20
P #20

P #20

12

BK/W #20

BK/W #20
P #16

BK/R #20

O #16
W/BK #16

BK/G #16

BK/Y #20

W/G #16
BK/G #16

COM
+

R #16
1

BK/G #16

65

10

11

P #16

O #16

P #16

DB #16

O #16

BK/W #20

P/O #20

R #16

B #16

W #16

6
9 12
CROSS CONVEYOR
DIRECTION

2 SPEED CONTROLLER

M
P

56
26

GY #16

LB #16

R #16

GY #16
2

W/R #16

BK/G #16

W/B #16

100 W
POTENTIOMETER
TRACK BIAS

BK/Y #20

COM
12
VOLT

56

Y #20

PK #20

A
B

Y/O #20

BR #20

COM
+

W #20

W/BL #20

GY #16

12
VOLT

P #20

BK/R #20

COM
A

W/BK #16

COM
+

9
19
20
5
6
8
4
10
16
25
13
14
1

BL #16
BR #16
BL #16
BR #16
BK/G #16

B/P #16

COM
12
VOLT
B

NEUTRAL
START SWITCH
NC
NC

NEUTRAL
START SWITCH
NC
NC

P/O #16

W/Y #16

NEUTRAL
START SWITCH
NC
NC

CONTROL HANDLE MODULE


(CHAIN)

CONTROL HANDLE MODULE


(STEERING)

BK/G #16

CONTROL HANDLE MODULE


(PROPEL)

BL/W #16

R/W #16

W #16

37

G #16

C3

36

DB #16

LB #16

B #16

B #16

G #16
BL #16
BR #16
BL #16
BR #16
BK/G #16
O #16
W/BK #16

GY #20
W/BL #20
BR #20

GY #16
O #16
R #16

P/O #20

P #16

Y #16
A 20 OHM

C 16 OHM

20 W

W #20
Y #20
Y/O #20
PK #20

STEERING

DIGGING PUMP
BK/W #20

BK/R #20

11

10

12

11

10

12

1337

1333

1336

1332

1334

1338

1331

1335

1436

1434

1432

1438

MECHANICALLY LIMITED REVERSE SPEED

RX3
BLACK
RX2
BLACK

BL #16
BR #16
BL #16
BR #16

10

1454
1452

G #16

1456

66

1458

ELECTRONIC DISPLACEMENT CONTROL

FUEL
LEVEL
SENDER

1355

ELECTRONIC DISPLACEMENT CONTROL

1356

PROPEL

1351

STEERING

ELECTRONIC DISPLACEMENT CONTROL

16 W

1353

PROPEL

1357

P #20
BK/Y #20

1358

C 16 OHM

1354

1352

A 20 OHM

RX2
GREY
RX3
GREY

BK/G #16
O #16
W/BK #16
1436
1434
1337
1333

BR #16

BR #16

BL #16

BL #16

1336
1456
1454
1351
1355
1356
1332
1352

27
C2
1352
1332

W/BK #16

TO A/C
AND DOME
LIGHT

10

RELIEF VALVE END


(REF)

CRAWLER 2 SPEED

10

A
B

LEFT

BANK #1
CONVEYOR

C1
RIGHT

A
B

1354
1334

BANK #2
1356
1336

A
B

DOWN

AUXILIARY

UP

A
B

1358
1338

BANK #3
1355
1333

A
B

DOWN

BOOM TILT

UP

A
B

1357
1331

BANK #4

AUTO
STABILIZERS

BK #16

G #16

R #16

O #16

1
2
3
4
5
6
7
8
9
10
11
12

1351
1337

DOWN

STABILIZERS

UP

A
B

1353
1337

BANK #5
1454
1434

A/C COMPRESSOR

A
B

PARKING BRAKE
A
B

DOWN

CRUMBSHOE

UP

A
B

1452
1432

BANK #6
1456
1436

04

BK/G #16

A
B

L/H

CONVEYOR SHIFT

R/H

A
B

1458
1438

ID0183429

144

ELECTRICAL SCHEMATIC
HT220

REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.

QTY

DESCRIPTION

TST00-8600-051
TST00-8500-095
TST00-8500-094
TST00-8500-097
TST00-8600-114
TST00-8500-096
TST00-8500-025
TST00-8500-098
TST00-8500-099
TS07300386
TS09102741
TST00-8600-064
TST00-8600-062
TST00-4500-355
TST00-8600-076
TST00-8400-152
TST00-8400-100
TST00-8400-101
TST00-8400-008
TST00-8400-009
TST00-8400-105
TST00-8600-157
TST00-8400-071
TST00-8400-123
TST00-8400-043
TS365-2210-006
TS13100036
TS200-8503-004
TST00-4700-005
TS09102196
TST00-6100-112
TST00-8400-059
TST00-8600-157
TST00-8600-159
TST00-8400-056

1
1
1
-

HYD. OIL TEMP GA. 100-240F


CONTROL HANDLE
CONTROL HANDLE
ELEC. COIL ASM, DUAL KP
PRESSURE SWITCH
LOAD CONTROL
PRESSURE TRANSDUCER
CONVEYOR CONTROLLER
2-SPEED CONTROLLER
COMBO. BLOCK VALVE
FLUID LEVEL SENSOR
TEMP SENDER 100-240F
HYD. GAUGE RESISTOR
IGNITION SWITCH
HORN, 12V 80dB.
TIMER RELAY-24V
TIMER RELAY BASE
TIMER RETAINER
RESISTOR, 10K W
RESISTOR, 100K W
FUSE PANEL
POWERVIEW TERMINATION RESISTOR
SWITCH, EMER. STOP, PUSH-TO-KILL
CIRCUIT PROTECTOR, 80 AMP
SOLENOID RELAY
POTENTIOMETER ASSY.
EQUIP. CIRCUIT CONTROL VALVE.
RESISTOR MOUNTING BRKT.
BATTERY, 12 VOLT
HORN, BACKUP
COMBO. BLOCK VALVE
PUSH BUTTON SWITCH
POWER VIEW MODULE
POWER VIEW HARNESS
LIGHT HOLDER

REMARKS

FRICTION DETENT & SWITCH


SPRING CENTER & SWITCH

8-BANK

NOT SHOWN:

FOOTNOTES:

NOTE:

REF:95296

04

ID0183429

145

ELECTRICAL SCHEMATIC
HT220

REF PART
NO. NUMBER

36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
52.
53.
54.
55.
56.
57.
58.
59.
60.
61.
62.
63.
64.
65.
66.
67.

QTY

DESCRIPTION

TST00-8400-147
TST00-8400-148
TST00-8400-032
TS365-2210-004
TST00-2200-012
TST00-8400-063
TST00-8400-064
TS09104160
TST00-8400-065
TST00-8600-077
TST00-8400-149
TST00-8400-150
TST00-8640-002
TST00-8400-091
TST00-8400-151
TST00-8400-096
TST00-8400-097
TST00-1400-011
TS09102054
TST00-8400-117
TST00-8400-168
TST00-8600-159
TST00-8500-082
TST00-8400-125
TST00-8400-119
TST00-8400-167
TST00-8400-107
TS09102240
TST00-8400-162
TST00-8400-111
TS09102052
TS09102134

REMARKS

CONNECTOR, 24 PIN CAP


CONNECTOR, 24 PIN PLUG
1000 OHM POTENTIOMETER
2 TURN POT ASSEMBLY
DOME LIGHT SWITCH & FIXTURE
SWITCH,SEALED, SPDT, ON-OFF
SWITCH,SEALED, SPDT, MOMENTARY
BATTERY DISCONNECT SWITCH
DIODE, 6 AMP, AXIAL CONFIG.
SWITCH, PRESSURE, NC
CONNECTOR, 18 PIN CAP
CONNECTOR, 18 PIN PLUG
ACC. RECEPTICLE-12V
DIMMER SWITCH, PANEL LIGHTS
RELAY, LATCHING
RELAY BASE
HOLD DOWN, RELAY BASE
SEAT, OPERATOR CAB
HORN
FUSE, 125 AMP
RESISTOR, 60 OHM
POWERVIEW HARNESS
ENG. THROTTLE CONTROLLER
LENS, RED DOME
LENS, YELLOW DOME
RESISTOR, 120 OHM
15A BREAKER
24V, 60W, SEALED BEAM #4578
TEE, CONNECTOR
SWITCH, QPTT, CENTER OFF
FUEL LEVEL SENDER
LOW FUEL LAMP

NOT SHOWN:

FOOTNOTES:

NOTE:

REF:95296

04

ID0183429

146

ELECTRICAL SCHEMATIC, CUMMINGS


HT220
BEGINS WITH S/N CMWHT220J80000012

BK#16

R#16

50 51
52

+24V
SEAT SWITCH
BATTERY

BK#16
BK#16

53

W#16

44

15

3 AMP

16

2
1
7 SECONDS

R#16

R#16
BK#16

BK#16

W/Y#16

W/Y#16

W#16

W#16
R/B#16

PANEL LIGHT
B/W#16

A/C
SOLENOID

25

R#12

R#12

R/B#16

R/B#16
THROTTLE POSITION
CONTROL
3

58

TWISTED
TRIPLET

Y#14

17

18

10

11

12

13

14 15 16

17

18

10

11

12

13

14 15 16

37

DOUBLE
FILTER

R/B#16

R/W#16
W#14

19 20
21

W#14

R#14

R/B#16
C

11

BACKUP ALARM

LIGHT
BREAKER

28

R#12

BK#16

Y#14

R/Y#14

BK#16

19 21
20

R#14
LB/B#12

LB/B#12
40 AMP

G/W#16

LOW HYD FLUID


SENSOR

O#16

REAR OF TRACTOR

64
64
64
64
66
64

FRONT
OF TRACTOR

EMERGENCY
ENG KILL
(BACK LEFT)

TO A/C
(OUTSIDE)

B/W#16

SHIELD#18

EMERGENCY
ENG KILL
(BACK RIGHT)

BK#10

HYDRAULIC
OIL
TEMPERATURE

32

R/B#16

R/B#16

BK#16
AIR
SINGLE
FILTER FILTER

PUSH BUTTON
SWITCH

O#20

O#20

G#18
Y#18

O/R#16

SHIELD#18

Y#18 (CAN HI)

G#18 (CAN LO)

TRACK CHAIN
FILTER FILTER
R/H

R/W#20

R/W#20

K
L
M
N

R#16

R#12

B#16

Y#16

12

TRACK
FILTER
L/H

7 7

P#16

LB#16

49

W/BK#16

B#16

R/W#16

R#14

FUEL
TANK

BK#10

Y#16

W#14

36
B

G#16

46

C2

BK#16

C1

HORN

54

TO A/C
COMPRESSOR

47

G#18
Y#18

R/Y#14

R#12

Y#18 (CAN HI)


G#18 (CAN LO)
SHIELD#18

TWISTED
TRIPLET

TO A/C
(OUTSIDE)

34

ABC6 5 1

BK#16

23 46 51

R#14

23 46 51

(SEE 285-6622-000)

O#16

R/Y#16

35 60

RED

R/B#16

W/R#16

MURPHY POWERVIEW
ENGINE MONTOR

BK#16

P#16

R/B#16

R/B#16

35 59

BK#10

HORN
OPERATOR

AMB

33
TERMINATING 120 OHM
RESISTOR (INCLUDED
IN MURPHY HARNESS)

GY#16

57

G/W#16

CAB GROUND
(CG1)

23

W#14

32
HORN

SENSOR TEST

35 59

B/W#16

B#16

R/W#16

R#14

35
39

G/W#16

BK#16

22 TERM

Y#16

(SEE 285-2210-200)

B/W#16

B/W#16

35 59

R/Y#16

G/W#16

LB#16

W/BK#16

RED

I
J

P#16

O#20

RED

42

R/W#20

RED

O/R#16
BK#16

SHIELD#18

RED

O/R#16
BK#16
BK#10

BR#16

RED

16

LOW HYD FLUID

BK#16

RED
BK#10

GY#16

B#16

R/W#16
W#14

Y#16

5 AMP

44

R/G#16

BK#16

EMERGENCY
ENG KILL
(CONTROL PANEL)

15

BR#16

BK#10

TRACK CHAIN
FILTER FILTER

14

3 AMP

O/R#16

R/O#16

DOUBLE TRACK
FILTER FILTER

3 AMP

40
DOME LIGHT

R/O#16

R/G#16

AIR
SINGLE
FILTER FILTER

R/B#16

FUSE BLOCK 1

BK#16

13

11

GY#16

W#14
BK#10

5 AMP

R#16

3 AMP

9
10

R/Y#14

R/Y#16

R#14

14

5 AMP

12

R/Y#16

R/O#16

R#16

BK#16

B/W#16

B#16

Y#16

13

5 AMP

O/Y#16

CONTROL HANDLE

3 AMP

11

POWER

10

GROUND

3 AMP

12

3 AMP

48

3 AMP

11

RESET POSITION
LATCHING RELAY

TIMER

BK#16

FUEL

15

10

13
SET

10 AMP

R/G#16

SWITCH
BUZZER

HYD
TEMP

W#14

13

4
3
9

14

O/R#16

R/O#16

W#16

R/O#16

R/O#16

3 AMP

R#16

R#14

R#14

W#16

16 17 18

1
9

BK#16

13

8
RESET

12

R/O#16
SWITCH OPEN POSITION

41

R/W#16

R/W#16

ON

14

W#16

FUSE BLOCK 2

RELAY
OFF
LIGHT
SWITCH

W/Y#16
BK/G#16

BK#16

R/B#16

IGNITION
SWITCH

Y#16
10

B/W#16
G/W#16

START

O/R#16

R#14

R/B#16

R#14

A
B
C
D
E
F
G
H

BK#16
R/O#16
R/W#16
P/O#16
B/P#16
W/Y#16
BK/G#16
W#16

R#16

30
HORN

BK#16

BK#16

R/W#16
BK#16

R#14

64

LIGHT
SOLENOID

25

BK#10
BK#16
Y#18 (CAN HI)
G#18 (CAN LO)

W#14
SHIELD#18

R#14

Y#18
G#18
R/W#20

LB/B#12

SHIELD#18

G#18 (CAN LO)

Y#18 (CAN HI)

A
B
E
D
C

A B C

R/B#16
BK/W#16
SHIELD#18
G#18
Y#18

O#20
BK/W#16
J2 OEM 50 PIN
CONNECTOR

24

G#18

SUPPLY +5V

22

R 6GA

Y#18

SIGNAL

SHIELD#18

63

61

TWISTED TRIPLET

A B C

A B C

A B C

62

A B C

28

A/C
BREAKER

R#12

TERMINATOR

A B C

10"

R#12

GROUND

23

O#20

MAINTENANCE LAMP

44

R/W#20

WAIT TO START LAMP

50

R/B#20

71

A B C

IGNITION SWITCH

39

Y/BK#20

SENSOR RETURN

34

BK/Y#20

AUX TEMPERATURE

31

90"

R#8

40 AMP

R#8
80 AMP

ALTERNATOR
24V
70A

20"
2/0 CABLE
RED ENDS

GROUND
75"

68

43

R/Y#10

29

2/0 CABLE
YELLOW ENDS

40"
65"

6"

47

GRID HEATER (+)


GRID HEATER (-)

BK#20

BK 6GA

125 A

GY#20

COOLANT LEVEL SENSOR

Y#20

SENSOR RETURN

R#20

SENSOR + 5V

R 6GA

55

40
42
28

25

BR#20

AUX PRESSURE

35

19"

Y#20

SENSOR RETURN

32

R#20

SENSOR + 5V

21

70

R 6GA

46

B#20
HEATER
SOLENOID

BK/W#16

37

G#18 DATALINK (-)


Y#18 DATALINK (+)

J3 4 PIN
CONNECTOR

3
4
1
2

67

ENGINE
BREAKER

R#12

R 6GA

35"
SOLENOID
STARTER

STARTER
24 VOLT

29

R#12
BK#12

FRONT
12V
BATTERY

BK#12
BK#12

28

40 AMP

BK#12

50"
+

BK#10
BK#14
BK#14
MAINFRAME
GROUND BOLT

ENGINE
BLOCK

BK#8

SHIELD#18

62
GRID
HEATER
ON ENGINE

R#12

SERVICE TOOL

W#14

BK#14

SHIELD#18

30"

BACK
12V
BATTERY
BK#8

2/0 CABLE
BLACK ENDS

50"
ENGINE BLOCK

BK#16

20"

BK#16

BK#16
BK#10
BK#14

02

ID0213531

147

ELECTRICAL SCHEMATIC, CUMMINGS


HT220
BEGINS WITH S/N CMWHT220J80000012
BK#16

39

(SEE 325-2210-007)

PARKING BRAKE

CRAWLER SPEED

BOOM TILT

STABILIZERS

CONVEYOR SHIFT

CRUMBSHOE

ON

OFF

HIGH

LOW

UP

DOWN

UP

DOWN

UP

DOWN

R/H

L/H

R/O#16

PK#16

GY#16

42

R/O#16

LG#16

R/O#16

42

O/Y#16

42

Y#16

BR#16

R/O#16

W#16

P/O#16

R/O#16

41

P#16

41

R/O#16

41

1000 W
POTENTIOMETER
CONVEYOR SPEED

O#16

R/B#16

ON

R/O#16

BK#16

R/W#16

B#16
R#16

38

AUTO STABILIZERS

A B C
OFF

BK#16

R/W#16
R/O#16
BK#16

R/O#16

A B C

W/BK#16

A
B
C
D
E
F
G
H

42

R/O#16

R/W#16
BK#16
AUXILIARY

LEFT

BK/Y#16
BK/R#16

BR#16
P#16
W/BK#16
O#16

BK/Y#16

W#16
BK/G#16
P/O#16
B/P#16

W#16
BK/G#16
CONTROL HANDLE MODULE
(CHAIN)

BK/G#16
B

R#16
1

10

D
2

BK/G#16

BK/G#16

PK#16

W#16

COM
+

BK/R#16

11

W/R#16

W/G#16
BK/G#16
R#16
W#16
GY#16

65

COM
12
VOLT

56

P#16

BR#16

12

LG#16

LB#16

56

COM
+

Y/O#16

12
VOLT

O/Y#16

R#16

O#16

P#16

G#16

69

2
3

26

37

B#16

100 W
POTENTIOMETER
TRACK BIAS

B#16

W#16

LB#16

GY#16

Y#16

P/O#16

CROSS CONVEYOR
DIRECTION

BK/Y#16

W/B#16
GY#16

COM
A

NEUTRAL
START SWITCH
NC
NC

O#16

COM
+

B/P#16

COM
12
VOLT

CONTROL HANDLE MODULE


(STEERING)

NEUTRAL
START SWITCH
NC
NC

P/O#16

W/Y#16

BK/G#16

NEUTRAL
START SWITCH
NC
NC

CONTROL HANDLE MODULE


(PROPEL)

C3

PK#16
LG#16

W#16
LB#16

GY#16

Y/O#16

BR#16

W/BK#16

G#16

PRESSURE
SWITCH

P#16

B#16

BK/R#16

36

O/Y#16

K
L
M
N

BK/Y#16
BK/R#16
Y/O#16
P/O#16

BK/R#16

12

W/BK#16

10 11

W/Y#16
B/P#16

LG#16
Y#16
W#16
LB#16

65

RIGHT

W#16

P/O#16
BK/G#16
W#16

R/B#16

CONVEYOR

I
J

Y#16

LEGEND

A 20 OHM

WIRE
COLOR

B/Y #16 WIRE


GA. SIZE

C 16 OHM

PROPEL

STEERING

A 20 OHM

C 16 OHM

20 W

DIGGING PUMP
PROPEL

STEERING

ELECTRONIC DISPLACEMENT CONTROL


MECHANICALLY LIMITED REVERSE SPEED

L/H ELECTRONIC DISPLACEMENT CONTROL

R/H ELECTRONIC DISPLACEMENT CONTROL

16 W

Y#16

P/O#16

GY#16

P#16
O#16

R#16
W#16

BK/Y#16

O#16

STRIPE COLOR
IF OMITTED - NOT USED
B-BLUE
DB-DARK BLUE
R-RED
PK-PINK
P-PURPLE
O-ORANGE
G-GREEN
LG-LIGHT GREEN
BK-BLACK
BR-BROWN
Y-YELLOW
W-WHITE
GY-GREY

O#16
W/BK#16
P#16
GY#16
O/Y#16
BR#16
P/O#16
Y/O#16

P/O#16
BR#16

10

27
Y/O#16

O/Y#16

P#16

W/BK#16

BK/R#16

C2
BK/R#16
BK#16

A
B

LEFT

RELIEF VALVE END


(REF)
C1

BANK #1
CONVEYOR

RIGHT

BK/Y#16

BK#16

LB#16
BK#16

A
B
PARKING BRAKE

31

A
B
CRAWLER SPEED

GY#16

O#16

BANK #2
Y/O#16
BK#16

A
B

DOWN

AUXILIARY

UP

LB#16

BANK #3
P/O#16
BK#16

A
B

DOWN

BOOM TILT

UP

A
B

W#16
BK#16

W#16

BANK #4
BR#16
BK#16

A
B

DOWN

STABILIZERS

UP

A
B

Y#16
BK#16

Y#16

BANK #5
O/Y#16
BK#16

AUTO
STABILIZERS

A
B

DOWN

CRUMBSHOE

UP

A
B

LG#16
BK#16

LG#16

BANK #6
GY#16
BK#16

A
B

L/H

CONVEYOR SHIFT

R/H

A
B

PK#16
BK#16

PK#16

BK#16
BK#16

02

ID0213531

148

ELECTRICAL SCHEMATIC, CUMMINGS


HT220
BEGINS WITH S/N CMWHT220J80000012
REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.

QTY

TST00-8600-051
TST00-8500-095
TST00-8500-094
TST00-8500-097
TST00-8600-114
TST00-8600-183
TST00-6600-135
TST00-6600-138
TST00-8600-169
TST00-6100-117
TST00-8600-087
TST00-8600-064
TST00-8600-062
TST00-4500-355
TST00-8600-076
TST00-8400-152
TST00-8400-100
TST00-8400-101
TST00-8400-184
TST00-8400-185
TST00-8400-186
TST00-8600-158
TST00-8400-071
TST00-8400-123
TST00-8400-043
TS365-2210-006
TST00-6100-248
TST00-8400-080
TST00-4700-005
TST00-8600-079
TST00-6100-118
TST00-8400-059
TST00-8600-157
TST00-8600-159
TST00-8400-056

DESCRIPTION

HYD. OIL TEMP GA. 100-240F


CONTROL HANDLE
CONTROL HANDLE
ELEC. COIL ASM'Y, DUAL, KP
PRESSURE SWITCH
LOW COOLANT SENDER
PRESS. SWITCH, FILTER HEAD
PRESS. SWITCH, FILTER HEAD
PRESS. SWITCH, AIR FILTER
COMBO BLOCK VALVE
LOW HYD. FLUID LEVEL SENSOR
TEMP SENDER 100-240F
24V GAUGE RESISTOR
IGNITION SWITCH
SWITCH BUZZER HORN, 12V, 80dB
TIMER RELAY-24V
TIMER RELAY BASE
TIMER RETAINER
EMERGENCY STOP ENCLOSURE
EMERGENCY ENG KILL SWITCH
EMERGECNY ENG KILL BLOCK
POWERVIEW TERMINATION RESISTOR
SWITCH, EMERGENCY STOP
CIRCUIT PROTECTOR, 80 AMP
SOLENOID RELAY
POTENTIOMETER TRACK BIAS, 100W
6-SECTION LOAD SENSE VALVE
40 AMP BREAKER
BATTERY, 12 VOLT
BACKUP HORN, 12V, 107dB
COMBO BLOCK VALVE
PUSH BUTTON SWITCH
POWERVIEW MODULE
POWERVIEW HARNESS
LIGHT HOLDER

REMARKS

FRICTION DETENT & SWITCH


SPRING CENTER & SWITCH

PUSH TO KILL

NOT SHOWN:

FOOTNOTES:

NOTE:

REF. 285-2210-100

02

ID0213531

149

ELECTRICAL SCHEMATIC, CUMMINGS


HT220
BEGINS WITH S/N CMWHT220J80000012
REF PART
NO. NUMBER

36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
52.
53.
54.
55.
56.
57.
58.
59.
60.
61.
62.
63.
64.
65.
66.
67.
68.
69.
70.
71.

QTY

TST00-2205-005
TST00-2205-006
TS400-2210-010
TST00-8500-105
TST00-8500-012
TST00-8400-063
TST00-8400-064
TST00-8400-062
TST00-8400-105
TST00-8600-077
TST00-2205-003
TST00-2205-004
TST00-8600-155
TST00-8600-175
TST00-8400-151
TST00-8400-096
TST00-8400-094
TST00-1400-011
TST00-8400-098
TST00-8400-117
TST00-8400-168
TST00-8600-086
TST00-8500-082
TST00-8400-125
TST00-8400-119
TST00-2205-024
TST00-2205-025
TST00-2205-093
TST00-2200-023
TST00-8400-111
TST00-2200-014
TST00-2205-090
TST00-2205-082
TST00-8400-209
TST00-8600-109
TST00-8600-110

DESCRIPTION

REMARKS

DEUTSCH CONN. 23 SLOT MALE


DEUTSCH CONN. 23 SLOT FEMALE
POTENTIOMETER, CONVEYOR SPEED
2 CONVEYOR BOX
DOME LIGHT SWITCH & FIXTURE
SWITCH, SEALED, SPDT, ON-OFF
SWITCH, SEALED, SPDT, MOMENTARY
BATTERY DISCONNECT SWITCH
FUSE PANEL
SWITCH BUZZER, PRESSURE, NC
DEUTSCH CONNECTOR, 18 SLOT MALE
DEUTSCH CONNECTOR, 18 SLOT FEMALE
FUEL GAUGE
FUEL LEVEL SENDER
RELAY, LATCHING
RELAY BASE
HOLD DOWN, RELAY BASE
SEAT, OPERATOR CAB
HORN, 12V, 132dB, CONSTANT TONE
FUSE, 125 AMP
RESISTOR, 60 OHM
PANEL HORN, 12V, 97dB
ENG. THROTTLE CONTROLLER
LENS, RED DOME
LENS, YELLOW DOME
DEUTSCH CONNECTOR, 9 SLOT FEMALE
DEUTSCH CONNECOTR, TEE
DEUTSCH TERMINATING RESISTOR
SEAL BEAM, 24V, 55W
SWITCH, QPTT, CENTER OFF
LIGHT HOUSING, 6"
DEUTSCH CONNECTOR, 4 SLOT M, 12 GA.
DEUTSCH CONNECTOR, 50 SLOT M,PLUS 1
RESISTOR, 100 OHM
AUXILIARY PRESSURE SENSOR
AUXILIARY TEMP. SWITCH

CONVEYOR SPEED, 1 TURN, 1KW


WITH SOFTWARE

3-SLOT MALE

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0213531

150

DIGITAL LOAD CONTROL SCHEMATIC


HT220
BEGINS WITH S/N CMWHT220J80000012

THIS MOVEMENT

G#20
R/O#20

P#20

LOW

BK/G#20

A B C
A B C

PRESSURE
TRANSDUCER

CONNECTS THESE TERMINALS

V IN

HIGH

11

3-POSITION SWITCH

O#20

B GROUND

G#20

C CONTROL

HANDLE
(THRU PRESS.
SWITCH)

Y#20
0V-

BK#20

LED

11

10

O#20

2-POSITION SWITCH

R/O#20

POWER + 12 or 24

CAN +

CAN -

R/O#20

V IN

5
GY#20

Y#20

PRESSURE SETPOINT POT

SENSITIVITY CONTROL

CAN SHIELD

AUTO/MANUAL

R#20

POWER + 5V

BK#20

GROUND - 0V

11

CONTROL LOW

12

5V+

CONTROL MEDIUM

BK#20

CONTROL HANDLE

10

LED

11
12
BLACK
O#20

FNR LEVER

B#20

PRESSURE TRANSDUCER

GREY
2

2
B#20

10

O#20

1K W
POTENTIOMETER
CRUISE

GROUND - 12 or 24

GY#20

P#20

R#20

C2

C1

BK/G#20

AUTO

GROUND

BK#16

MANUAL

BK/G#20

R#20

5V+

Y#16

500K W
POTENTIOMETER
SENSITIVITY

POWER

R/O#20

R#16

A B C
A B C

MEDIUM

A POWER

R/O#20

BK#20

0V-

LEGEND
WIRE
COLOR

B/Y #16 WIRE


GA. SIZE

STRIPE COLOR
IF OMITTED - NOT USED
B-BLUE
DB-DARK BLUE
R-RED
PK-PINK
P-PURPLE
O-ORANGE
G-GREEN
LG-LIGHT GREEN
BK-BLACK
BR-BROWN
Y-YELLOW
W-WHITE
GY-GREY

02

ID0213532

151

DIGITAL LOAD CONTROL SCHEMATIC


HT220
BEGINS WITH S/N CMWHT220J80000012
REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.

QTY

DESCRIPTION

TS365-2210-004
TST00-8500-025
TST00-8500-103
TST00-8400-113
TST00-8400-073
TS2210-201
TST00-8400-199
TST00-2205-097
TST00-2205-098
TST00-2205-036
TST00-2205-037

REMARKS

3 TURN POT ASSEMBLY


PRESSURE TRANSDUCER
25 PIN CONTROLLER
SWITCH, 3 POSITION, SEALED
SWITCH, 2 POSITION, SEALED
POTENTIOMETER, 500K OHM
LED, YELLOW, 24V
CONNECTOR, 12 PIN MALE, GREY
CONNECTOR, 12 PIN MALE,BLK
CONNECTOR, 3 PIN MALE
CONNECTOR, 3 PIN FEMALE

NOT SHOWN:

FOOTNOTES:

NOTE:

REF. 285-2210-200

02

ID0213532

152

ORIGINAL LOAD CONTROL SCHEMATIC


HT220
BEGINS WITH S/N CMWHT220J80000012

LEGEND
WIRE
COLOR

B/Y #16 WIRE


GA. SIZE

STRIPE COLOR
IF OMITTED - NOT USED
B-BLUE
DB-DARK BLUE
R-RED
PK-PINK
P-PURPLE
O-ORANGE
G-GREEN
LG-LIGHT GREEN
BK-BLACK
BR-BROWN
Y-YELLOW
W-WHITE
GY-GREY

67
BK#20

PRESSURE
TRANSDUCER

G#20
R#20

8
XSP

7
6
5
4
3
2
1
0

- BATT
ALT
- VALVE
+ VALVE
+ BATT

LOAD
CONTROL

O#20

G#20
BK#20
B#20
R#20

2
3
1

GROUND
CONTROL HANDLE
(THRU PRESSURE SWITCH)
POWER

4 5
G#16

10K W
RESISTOR
O#16

11
10
9

100K W
RESISTOR
O#16
R#16

8
R#20
2

1K W
POTENTIOMETER
CRUISE

O#20

BK#20

02

ID0213533

153

ORIGINAL LOAD CONTROL SCHEMATIC


HT220
BEGINS WITH S/N CMWHT220J80000012
REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.

QTY

TS365-2210-004
TST00-8500-025
TST00-8500-023
TST00-2205-010
TST00-2205-027
TST00-2205-049
TST00-2205-051
TST00-2205-059
TST00-8400-008
TST00-8400-009
TS200-8503-004

DESCRIPTION

REMARKS

3 TURN POT ASSEMBLY


PRESSURE TRANSDUCER
LOAD CONTROL
3 SLOT GREY DEUTSCH FEMALE
DEUTSCH 16-18 GA. PINS
3 SLOT VOLT. CONNECTOR FEMALE
VOLTAGE CONNECTOR PINS
1/4" STUD, BLU 14-16 GA. FORK
RESISTOR, 10 KW
RESISTOR, 100 KW
RESISTOR MOUNTING BRKT.

NOT SHOWN:

FOOTNOTES:

NOTE:

REF. 285-2210-202

02

ID0213533

154

A/C SYSTEM SCHEMATIC

HT220
BEGINS WITH S/N CMWHT220J80000012

2
OUTSIDE CAB

24

OR#14

7 31

30

NC
NO

+ 85

86 -

87A
87

TO CAB
GROUND
BK#12
Y#16
G#16
G#16

25 8

26

30

R#12

CONDENSOR ASSEMBLY

23

22

350
PSI

DRYER
#6 HOSE 5-1/4"

14

13

#6 HOSE x"

15

BULKHEAD
FITTINGS

BR#14

BA

BR#14

FRESH AIR BLOWER

EVAPORATOR FREEZE
PROBE

5/8" HOSE x"

#10 HOSE X'

ENGINE W ATER VALVES

EXPANSION
VALVE

MAIN BLOWER

T
O#14

#10 HOSE x"

BR#14

20
TO CAB
GROUND

21

GM MINI
10A

R#14

BK#14
R#14

R#14

R #14

R #14

15A
R#14

R#14

R#14

AMBIENT AIR
TEMP
B
A

P#14

Y#14

P#14

CAB TEMP
1
3
4
2

Y#14
Y#14

R#14

BK#14
R#14
30

NC

87 A

NO 87
- 86

CONTROL
PANEL

85 +

6
4
3
2
1

BL#14
R#14

WH#14

BK#14
OR#14

P#18
P#18
BR#18
BR#18
P#16
Y#16
GR#16
BK#16
O#16
Y#18
Y#18
WH#16
BL#16
Y#14
R#14
O#14
BR#14
BK#14

INSIDE CAB

02

5/8" RUBBER
HEATER HOSE

#6 HOSE X'

12
28

16

HOT FREON FLOW

5/8" HOSE x"

HOT W ATER FLOW

COLD FREON FLOW

18
27
29
11
9
10

#8 HOSE 24"
#6 HOSE 6-1/2"
#8 HOSE 6-1/2"

AIR CONDITIONING RELAY

B3
B2
A2
A3
B4
A7
A8

A/C ECU
40 AMP

B12

TO 24V BATT DISCONNECT


SWITCH

B11
A4
A5

B8
B7
E
A
B
C

TO IGNITION SWITCH RELAY CONNECTION

19

4 17

ID0213551

155

A/C SYSTEM SCHEMATIC

HT220
BEGINS WITH S/N CMWHT220J80000012
REF PART
NO. NUMBER

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.

QTY

TST00-6600-973
TST00-6622-002
TST00-6600-946
TST00-6600-984
TST00-6600-974
TST00-8400-043
TST00-6600-982
TST00-6622-007
TST00-6622-021
TST00-6622-025
TST00-6622-020
TST00-6622-019
TST00-6622-022
TST00-6000-977
TST00-6622-014
TST00-6622-023
TST00-6622-018
TST00-6600-975
TST00-8400-080
TST00-6622-024
TS6622-001
TS6622-002
TS6622-003
TS625-6622-004
TS625-6622-005
TS6622-004
TST00-8400-063
TST00-6600-976
TST00-6622-026
TST00-6622-009
TST00-6622-008

DESCRIPTION

EVAPORATOR
CONDENSOR
COMPRESSOR ASSEMBLY
ELECTRONIC CONTROL, A/C
HEATER COIL
SOLEMOIND RELAY, 24V
PRESSURE SWITCH, BINARY
RECEIVER/DRIER
CAB TEMPERATURE SENSOR
RELAY, A/C CLUTCH
AMBIENT AIR TEMP SENSOR
EVAPORATOR FREEZE PROBE
ELECTRONIC WATER VALVE
EXPANSION VALVE
AIR FILTER
CONTROL PANEL
ECU MODULE
BLOWER FAN ASSM'Y, 24V
CIRCUIT BREAKER, 40 AMP
WIRE HARNESS ASSM'Y
HOSE ASSEMBLY, #10-SOLD PER FT.
HOSE ASSEMBLY, #8-SOLD PER FT.
HOSE ASSEMBLY, #8-SOLD PER IN.
HOSE ASSEMBLY, #8
HOSE ASSEMBLY, #6
HOSE ASSEMBLY, #6
SWITCH, ON-OFF
SECONDARY BLOWER
MANUAL RESET BREAKER, 15 AMP
RELAY, 24V
FAN, 24V, CONDENSOR

REMARKS

USE 6-1/2"
USE 5-1/4"
USE 4 FEET

NOT SHOWN:

FOOTNOTES:

NOTE:

TESMEC REF: 285-6622-000

02

ID0213551

156

NOTES:

ID0134963

157

MISCELLANEOUS

ID0135063

158

SAE Bolt and Nut Torque Value Chart


Grade 5: UNC or UNF Thread
Size

Hex nut, or bolt tapped into hex


nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped


into flange nut or d&t* hole

ftlb

Nm

ftlb

Nm

ftlb

Nm

1/4

12

16

11

20

27

5/16

25

34

15

20

45

60

3/8

40

54

25

34

75

100

7/16

65

90

40

55

125

170

1/2

100

135

60

80

190

260

9/16

150

200

90

125

270

370

5/8

200

270

120

165

370

500

3/4

350

475

210

285

650

880

7/8

560

760

340

460

1250

1425

840

1140

500

680

1580

2145

1-1/8

1030

1400

320

840

1950

3645

1-1/4

1460

1980

880

1195

2760

3475

Grade 8: UNC or UNF Thread


Size

Hex nut, or bolt tapped into hex


nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped


into flange nut or d&t* hole

ftlb

Nm

ftlb

Nm

ftlb

Nm

1/4

14

19

10

14

24

33

5/16

30

40

18

25

50

70

3/8

55

73

35

50

90

125

7/16

85

115

50

70

140

190

1/2

130

175

80

110

220

300

9/16

190

260

110

150

310

420

5/8

260

355

160

245

430

585

3/4

450

610

270

365

750

1015

7/8

730

990

440

600

1210

1640

1090

1480

650

880

1320

2465

1-1/8

1550

2100

930

1260

2580

3500

1-1/4

2180

2955

1310

1780

3640

4935

*drilled and tapped

VS02

ID0053384

159

Metric Bolt and Cap Screw Torque Values


Size

Class 4.8

Class 8.8 and 9.8

Class 10.9

Class 12.9

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

Nm

ftlb

Nm

ftlb

Nm

ftlb

Nm

ftlb

Nm

ftlb

Nm

ftlb

Nm

ftlb

Nm

ftlb

M6

4.8

3.5

4.5

6.5

11

8.5

13

9.5

17

12

15

11.5

19

14.5

M8

12

8.5

15

11

22

16

28

20

32

24

40

30

37

28

47

35

M10

23

17

29

21

43

32

55

40

63

47

80

60

75

55

95

70

M12

40

29

50

37

75

55

95

70

110

80

140

105

130

95

165

120

M14

63

47

80

60

120

88

150

110

175

130

225

165

205

150

260

190

M16

100

73

125

92

190

140

240

175

275

200

350

225

320

240

400

300

M18

135

100

175

125

260

195

330

250

375

275

475

350

440

325

560

410

M20

190

140

240

180

375

275

475

350

530

400

675

500

625

460

800

580

M22

260

190

330

250

510

375

650

475

725

540

925

675

850

625

1075

800

M24

330

250

425

310

650

475

825

600

925

675

1150

850

1075

800

1350

1000

M27

490

360

625

450

950

700

1200

875

1350

1000

1700

1250

1600

1150

2000

1500

M30

675

490

850

625

1600

950

1650

1200

1850

1350

2300

1700

2150

1600

2700

2000

M33

900

675

1150

850

1750

1300

2200

1650

2500

1850

3150

2350

2900

2150

3700

2750

M36

1150

850

1450

1075

2250

1650

2850

2100

3200

2350

4050

3000

3750

2750

4750

3500

Do not use these values if a different torque value or tightening procedure is given for specific application.
Torque values listed are for general use only. Check tightness of fasteners periodically.
Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical
property class fasteners.
Fasteners should be replaced with the same or higher property class. If higher property class fasteners are
used, these should only be tightened to strength of original.
Make sure fastener threads are clean and that the threads are properly started. This will prevent them from
cross threading or galling when tightened.
Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.
Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.
LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.

160

Hydraulic Cylinder Bolt Torque Chart


Bolt Size
(inch)

Bolt
Part No.

Cylinder Repair Kit


Part No.

Torque (ftlb)

Torque (Nm)

1/2

106-096

190-165

90-100

120-135

5/8

106-097

190-166 & 190-169

180-200

245-270

3/4

106-098

190-167 & 190-170

290-325

395-440

7/8

106-122

190-172 & 190-174

410-640

550-625

106-145

190-175 & 190-189

630-700

855-950

1-1/8

106-146

190-177

770-850

1045-1170

As a general rule:

1/2-inch bolts are used in cylinders with 1-inch rods

5/8-inch bolts are used in cylinders with 1 1/4-inch rods

3/4-inch bolts are used in cylinders with 1 1/2-inch rods

7/8-inch bolts are used in cylinders with 1 3/4-inch rods

1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)

1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair
kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.

VS02

ID0053384

SAE & ORS Hydraulic Fitting Replacement O-Ring


Chart
Fraction
Size

Dash
Size

SAE
(Port Seal O-Ring)

ORS
(Face Seal O-Ring)

Thread Size

O-Ring P/N

Thread Size

O-Ring P/N

1/16

NA

NA

NA

NA

1/8

5/16 - 24

NA

NA

NA

3/16

3/8 - 24

NA

NA

NA

1/4

7/16 - 20

155-760

9/16 - 18

157-037

5/16

1/2 - 20

NA

NA

NA

3/8

9/16 - 18

155-705

11/16 - 16

157-038

1/2

3/4 -16

155-706

13/16 - 16

157-039

5/8

10

7/8 - 14

155-707

1 - 14

157-040

3/4

12

1-1/16 - 12

155-709

1-3/16 - 12

157-017

7/8

14

1-3/16 - 12

155-747

NA

NA

16

1-5/16 - 12

155-748

1-7/16 - 12

155-714

1-1/4

20

1-5/8 - 12

155-702

1-11/16 - 12

NA

1-1/2

24

1-7/8 - 12

157-001

2 -12

NA

32

2-1/2 - 12

NA

NA

NA

2-1/2

40

3 - 12

NA

NA

NA

48

3-1/2 - 12

NA

NA

NA

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per
inch.
NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications
SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part
and an angular surface at the mouth of the female port.
ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat
parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface

161

162

HT220
Related Publications
Assy

Component
Model:
HT220 ....................
HT220.....................
HT220 ....................
HT220 ....................

P/N

Parts Manual .................................................................... ............. 053-1150


Operators Manual ............................................................ ............. 053-1130
Repair Guide (Service Manual) ....................................... .................. N/A
Technical Supplement ........................................... ...................N/A

Engine:
Cummins ............ Parts Manual ........................................... ...................N/A

Filters
Engine:
Filter Parts Assy ...........................................................................................................TS36400805
Element (primary) ........................................................................................ TS36400809
Element (secondary) ..................................................................................... TS36400810
Air Pre-Cleaner (4.000). ........................................................................................... TS36400806
Oil Filter Element (spin-on) ........................................................................................... TS14303350
Fuel Filter Element (water trap, spin-on) ....................................................................... TS14303351

Hydraulic:
Filter Cartridge ........................................................................................................ TST00 6600118
Filter Cartiridge ....................................................................................................... TST00 6600116

01

ID0183702

163

Parts Manual Change Request


(Please print clearly)

Date: _______________________

Dealer No. (required): _____________________________

Your Name: _____________________________


Phone: _________________

Position: _____________________________

Fax: _________________

E-mail: __________________

Publication Information:
Parts Manual No.: _____-_____

Model: __________

Illustration Part No.:


Manual Page No.:
1. _____-_____ .......................................................... 1. __________
2. _____-_____ .......................................................... 2. __________
3. _____-_____ .......................................................... 3. __________
Nature of Change Request:

Text

Graphics

Missing Information

Describe change requested (if possible, include copy of publication page with changes marked.):
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
Please fax completed form to
Parts Manual Department (580) 572-3525
Thank you for taking the time to submit this request. We will contact you if further information is
needed to process your request.
ID0135001

164

165

ID0040564

166

ID0135281

You might also like