C331 - C531 - Maintenance Manual Rev 2

C331 / C531
Maintenance Manual
060113A
Copyright Information
Copyright 2013 by Oki Data. All Rights Reserved
Disclaimer
Every effort has been made to ensure that the information in this document is complete, accurate, and up-todate. The manufacturer assumes no responsibility for the results of errors beyond its control. The
manufacturer also cannot guarantee that changes in software and equipment made by other manufacturers and
referred to in this guide will not affect the applicability of the information in it. Mention of software products
manufactured by other companies does not necessarily constitute endorsement by the manufacturer.
While all reasonable efforts have been made to make this document as accurate and helpful as possible, we
make no warranty of any kind, expressed or implied, as to the accuracy or completeness of the information
contained herein.
The most up-to-date drivers and manuals are available from the web site:
http://www.okiprintingsolutions.com
Document Revision History
Oki Data CONFIDENTIAL

Document Revision History
Changed items
Rev.
No.
Rev.
No.
Date
2012-04-26
Issue
NME13
H. Enomoto
2012-06-29
Addition of EDT series
NME13
H. Enomoto
44951501TH Rev.2
No.
Page
Description of change
Person in charge
Date
Changed items
No.
Page
Description of change
Person in charge
ii /
PREFACE
PREFACE
This manual explains the maintenance methods for the C301dn, C321dn, C331dn, C511dn
and C531dn printers.
The manual has been prepared for use by the maintenance personnel. For how to operate
the C301dn/C321dn/C331dn/C511dn and C531dn printers, refer to the corresponding users
manual.
These printer names may be given as follows in this manual.

C301dn
C301
C321dn
C321
C331dn
C331
C511dn
C511
C531dn
C531
Note! The contents of this manual are subject to changes without prior notice.

Despite that exhaustive efforts were made in preparing the manual to make
it accurate, it still may contain errors. Oki Data will not hold itself liable
for any damage that results or is claimed to have resulted from repairs,
adjustment, or modifications of the printers conducted by the users using
this manual.

The parts employed in the C301dn, C321dn, C331dn, C511dn, and C531dn
printers are so delicate that they may be damaged if not treated properly.
Oki Data Corporation highly recommends that the maintenance of the
printers is undertaken by ODC's registered maintenance personnel.

Work after eliminating static electricity.
44951501TH Rev.2
iii /
CONTENTS
CONTENTS
1. CONFIGURATION...................................................................1-1
4.REPLACEMENT OF PARTS....................................................4-1
1.1 System configuration ..........................................................................................1-2
4.1 Notes on replacement of parts.............................................................................4-2
1.2 Printer configuration ............................................................................................1-3
4.2 Part replacement procedure................................................................................4-4
1.3 Optional items .....................................................................................................1-4
4.2.1 Belt unit..........................................................................................................4-4
1.4 Specifications ......................................................................................................1-5
4.2.2 Fuser unit.......................................................................................................4-5
1.5 Interface specifications .......................................................................................1-9
4.2.3 Left side cover...............................................................................................4-5
1.5.1 USB interface specifications .........................................................................1-9
4.2.4 Right side cover.............................................................................................4-6
1.5.1.1 USB interface overview..........................................................................1-9
4.2.5 Face-up tray...................................................................................................4-6
1.5.1.2 USB interface connector and cable .......................................................1-9
4.2.6 Rear cover.....................................................................................................4-7
1.5.1.3 USB interface signals ............................................................................1-9
4.2.7 LED assembly. and LED assembly springs...................................................4-7
1.5.2 Network interface specifications .................................................................1-10
4.2.8 Image drum fan and ZHJ board.....................................................................4-8
1.5.2.1 Network interface overview..................................................................1-10
4.2.9 CU/PU PCB and low-voltage power supply...................................................4-8
1.5.2.2 Network interface connector and cable................................................1-10
4.2.10 Top cover assembly...................................................................................4-10
1.5.2.3 Network interface signals ....................................................................1-10
4.2.11 Top cover and LED head cable assembly..................................................4-10
2. DESCRIPTION OF OPERATION............................................2-1
2.1 Electrophotographic process mechanism ...........................................................2-2
2.2 Printing process...................................................................................................2-6
3.INSTALLATION.........................................................................3-1
3.1 Cautions, and dos and donts..............................................................................3-2
3.2 Unpacking procedure ..........................................................................................3-3
3.3. Printer installation instructions ...........................................................................3-4
3.4 List of components and accessories ...................................................................3-5
3.5 Assembly procedure ...........................................................................................3-6
3.5.1 Assembly of the printer main unit .................................................................3-6
3.5.2 Connection of the power cable ...................................................................3-10
4.2.12 Operator panel assembly..........................................................................4-11

4.2.13 Board IBB and LCD...................................................................................4-11
4.2.14 MPT assembly...........................................................................................4-12
4.2.15 Front fan, hopping motor, rear fan, image drum motor and
cover-open switch......................................................................................4-13
4.2.16 High-voltage power supply board..............................................................4-14
4.2.17 Guide-ejection assembly, fuser connector assembly and
color-registration assembly.......................................................................4-15
4.2.18 Frame-MPT assembly and feeder assembly............................................4-16
4.2.19 Side-L assembly, side-R assembly and base assembly ......................4-17
4.2.20 Feed rollers................................................................................................4-18
4.3 Locations to lubricate.........................................................................................4-19
3.5.3 Installation and recognition confirmation of an option ................................3-12

3.6 Printing of MenuMap .........................................................................................3-21
3.7 Connection methods..........................................................................................3-22
3.8 Checking of paper used by the user..................................................................3-24
44951501TH Rev.2
iv /
CONTENTS
5. MAINTENANCE MENUS.........................................................5-1
7.5.4.2.1 Check the OS (Operating System)...............................................7-67
5.1 System Maintenance menu (for maintenance personnel)....................................5-2
7.5.4.2.2 Has a printer been created?.........................................................7-67
5.2 Maintenance Utility...............................................................................................5-4

5.3 User maintenance menu functions......................................................................5-6
5.3.1 Maintenance menu (for end-users)................................................................5-6
5.3.2 Self-diagnostic mode.....................................................................................5-7
5.3.3 Various types of printing on stand-alone basis............................................5-24
5.3.4 Button functions at power-on.......................................................................5-25
5.4 Setup after part replacement.............................................................................5-26
5.4.1 Notes on CU/PU board replacement...........................................................5-26
5.5 Manual density adjustment operation................................................................5-28
7.5.4.2.3 Is the IPP setting set to Enable?..................................................7-67

7.5.4.3 A certificate cannot be created. (for C321/C331/C531).......................7-67
7.5.4.3.1 Not all the required entry fields are filled in..................................7-67
7.5.4.3.2 The printer is printing....................................................................7-68
7.5.4.4 A certificate cannot be installed. (for C321/C331/C531)..................7-68
7.5.4.4.1 The printer IP address has been changed. ..................................7-68
7.5.4.4.2 The network card has been initialized. .........................................7-68
7.5.4.4.3 A CSR has been deleted..............................................................7-68
7.5.4.4.4 Install an intermediate Certificate. ...............................................7-69
5.6 Printer ADMIN MENU........................................................................................5-29
7.5.4.5 Other questions (for C321/C331/C531) ..............................................7-70
6. PERIODIC MAINTENANCE....................................................6-1
7.5.4.5.2 Communication time when the encryption function is enabled.....7-70
7.5.4.5.1 Time required for creation of a certificate.....................................7-70
6.1 Cleaning...............................................................................................................6-2
7.5.4.5.3 Can encrypted printing be performed without IPP?......................7-70
6.2 LED lens array cleaning.......................................................................................6-3
7.5.4.5.4 What will happen if SSL/TLS is set to OFF after a certificate is
6.3 Pick-up roller cleaning..........................................................................................6-5
created (or installed)?...................................................................7-70
6.4 Pinter internal cleaning........................................................................................6-6
7.5.4.5.5 How to change the port number...................................................7-70
7.TROUBLESHOOTING..............................................................7-1
7.1 Before troubleshooting.........................................................................................7-2
7.2 Points to check before dealing with image troubles.............................................7-2
7.3 Precautions for dealing with image troubles........................................................7-2
7.5.4.5.6 The error message The security certificate was issued by a

company you have not chosen to trust. View the certificate to
determine whether you want to trust the certifying authority is
displayed.......................................................................................7-70
7.5.4.5.7 The error message Name of security certificate is invalid or does
7.4 Preparation for troubleshooting............................................................................7-2
not match the site name is displayed...........................................7-71
7.5 Troubleshooting procedure...................................................................................7-3
7.5.4.6 Restrictions when using Internet Explore 7 (for C321/C331/C531) .. 7-72
7.5.1 LCD messages list.........................................................................................7-3

7.5.2 Preparation for troubleshooting...................................................................7-24
7.5.4.6.1 Warning indication when SSL is enabled for self-signed

certificates....................................................................................7-72
7.5.3 Troubleshooting of image problems ............................................................7-57
7.6 Fuse check.........................................................................................................7-73
7.5.4 Network troubleshooting .............................................................................7-64
8. CONNECTION DIAGRAMS ...................................................8-1
7.5.4.1 Connection errors occur by use of a Web browser

(for C321/C331/C531) .....................................................................7-64
7.5.4.1.1 Has a certificate been created?....................................................7-65
7.5.4.1.2 Is the SSL/TLS setting set to ON?................................................7-65
7.5.4.1.3 Check the version number of the Web browser............................7-66
7.5.4.2 Print operation is not possible (for C321/C331/C531) .........................7-67
44951501TH Rev.2
8.1 Resistance value checking ..................................................................................8-2

8.2 Layout of parts ....................................................................................................8-5
8.3 Firmware revision numbers ...............................................................................8-19
8.3.1 ROM control numbers.................................................................................8-19
8.3.2 Checking and indication of the revision number .........................................8-20
8.3.3 Stamp of maintenance board indication .....................................................8-20
v/
1. CONFIGURATION
1.1 System configuration ....................................................................1-2
1.2 Printer configuration .....................................................................1-3
1.3 Optional items ...............................................................................1-4
1.4 Specifications ...............................................................................1-5
1.5 Interface specifications .................................................................1-9
1. CONFIGURATION
1.1 System configuration

Figure 1-1 show the system configurations of the C301dn,
C321dn, C331dn, C511dn and C531dn printers.
Figure 1-1 System Configuration Diagram

44951501TH Rev.2
1-2 /
1. CONFIGURATION
1.2 Printer configuration

The internal part of the C301dn, C321dn, C331dn, C511dn, and C531dn printers consists of
the following sections:
Electrophotographic processing section
Paper paths
Controllers (CU/PU)
Operator panel
Power supplies (high-voltage power supply/low-voltage power supply)
Figure 1-2 shows the configuration of the printers.
Figure 1-2
44951501TH Rev.2
1-3 /
1. CONFIGURATION
1.3 Optional items

The following optional items are available for the C331dn, C511dn, and C531dn printers:
(1) Optional tray (2nd Tray)
(except C301 and C321)
(2) Additional memory (application to C321, C331 and C531)
(3) SD memory card (C531 only)

(authentication printing, encrypted secure printing)
44951501TH Rev.2
1-4 /
1. CONFIGURATION
1.4 Specifications
C531dn
C511dn
C331dn
Printing
system
Xerographic method using LEDs (light emitting diodes) as light sources
Resolution
600 dots/inch (LED head)

600 600 dpi/600 1200 dpi/600 600 dpi 2 bits (print resolution)
Print color
Four colors of yellow, magenta, cyan, and black
CPU
Power PC
RAM
capacity
256 MB
(Max. 756 MB)
64 MB
Supported
OSes
Windows 7/ Windows
Vista/ Windows Server
2008/ Windows XP/
Windows Server 2003
Mac OS X 10.3.9 to
10.7
See the system
requirements for further
information.
Windows 7/ Windows Vista/ Windows Server 2008/

Windows XP/ Windows Server 2003
Mac OS X 10.3.9 to 10.7
See the system requirements for further
information.
Print
languages
PostScript3 emulation
PCL5c/PCL XL
emulation
Hiper-C
Internal
fonts
Interface
C531dn
Print speed
*1
(at 600
600 dpi or
600 1200
dpi)
128 MB
(Max. 640 MB)
44951501TH Rev.2
Color:
26 pages/minute (A4-size plain paper in copy
mode),
10 pages/minute (postcards and label stocks),
12 pages/minute (177g/m2 [152kg] or more thick
paper),
14 pages/minute (duplex printing on A4 plain
paper)
Monochrome:
30 pages/minute (A4 plain paper in copy mode),
paper)
PCL5c/PCL XL
emulation
USB (supporting Hi-Speed USB), 100BASE-TX/10BASE-T
C511dn
C331dn
Color:
22 pages/minute
(A4-size plain paper in
copy mode),
10 pages/minute
(postcards and label
stocks),
12 pages/minute
(189g/m2 [163kg] or
more thick paper),
12 pages/minute
(duplex printing on A4
plain paper)
Monochrome:
24 pages/minute (A4
plain paper in copy
mode),
10 pages/minute
(postcards and label
stocks),
13 pages/minute
(duplex printing on A4
plain paper)
Paper size
*2
A4, A5, A6, B5, Letter, Legal 13 inch, Legal 13.5 inch, Legal 14 inch, Executive,
16K (184 260 mm), 16K (195 270 mm), 16K (197 273 mm), Custom,
Postcard, Double-postcard, Envelope, Index Card
Paper type
*2
Plain paper (64g/m2 [55kg] to 220g/m2 [151kg]), Postcard, Envelope, Labels
Feed type *2
Automatic feeding by Tray 1

Automatic feeding by or manual feeding from the multi-purpose tray
Automatic feeding by a second tray unit (option)
1-5 /
1. CONFIGURATION
C531dn
C511dn
C331dn
C531dn
C511dn
C331dn
Automatic
feeding by a
second tray
unit (option)
Tray
capacity
Tray1: 250 sheets of 82g/m2 (70kg) plain paper, 25mm or less in total thickness
Multi-purpose tray: 100 sheets of 82g/m2 (70kg) plain paper, 10mm or less in
total thickness, 10 envelopes of 85g/m2 paper
Second tray unit (option): 530 sheets of 82g/m2 (70kg) plain paper, 53 mm or
less in total thickness
Print quality
assured
conditions
30 to 73% RH at 10C, 30 to 54% RH at 32C, 10 to 32C at 30% RH, 10 to

27C at 80% RH, 17 to 27C at 50 to 70% RH in color printing
Standard
operating
conditions
Average poweron hours: 600 hours/month

Average number of printed pages: 6,000 pages/month
Paper
ejection *2
Face-up (ejecting paper with the front side up)/Face-down (ejecting paper
with the back-side up)
Stacker
capacity *3
Face-up: 100 sheets of 82g/m2 (70kg) plain paper

Face-down: 150 sheets of 82g/m2 (70kg) plain paper
Consumables, Toner cartridges, Image Drum units, Belt units, Fuser units
maintenance
units
Assured
print area
Area excluding 6.35mm from paper edges (except special media such as
envelopes)
Print
accuracy
Print start position accuracy: 2mm, Paper skew: 1mm/100mm

Image expansion: 1mm/100mm (in use of 82g/m2 of 70kg paper)
Warm-up
time
In 60 sec. after power on (25C) *4

Within 32 sec. from power saving
Power
AC 220 - 240 V, 50/60Hz 2%
Power
consumption
Operating:
Max. 1170W, Average
540W (25C)
Ready:
Average 90W (25C)
Power save mode:
Less than14W
Sleep mode:Less than
1.5W
Off Mode:Less than
0.5W
Inrush
current
70A or less (25C)
Operating
environment
conditions
Operating: 10 to 32C, 20 to 80% RH (max. wet-bulb temperature: 25C, max.

wet- and dry-bulb temperature difference: 2C)
Non-operating: 0 to 43C, 10 to 90% RH (max. wet-bulb temperature: 26.8C,
max. wet -and dry-bulb temperature difference: 2C)
44951501TH Rev.2
Operating:
Max. 1170W,
Average 540W (25C)
Ready:
Average 80W
(25C)
Power save mode:
Less than 9.5W
2.5W
Off Mode:Less than
0.5W
Operating:
Max. 1170W,
Average 480W (25C)
Ready:
Average 90W
(25C)
Power save mode:
Less than 14W
1.5W
Off Mode:Less than
0.5W
Printer life
5 years or 420,000 pages (A4)
Total weight
*5
Approx. 22kg
5 years or 300,000
pages (A4)
*1: Print speed varies depending on sizes, types and thickness of paper and paper feed types.
*2: There are limitations on paper feed types and paper ejection types depending on paper
sizes, types and thickness.
*3: The stacker capacities may different from the specifications depending on operating
environment.
*4: The warm-up time may vary depending on network environment etc.
*5: The total weight includes weight of the main unit and consumables. It doesnt include
weight of options and paper.
1-6 /
1. CONFIGURATION
C301dn
C321dn
Printing
system
Xerographic method using LEDs (light emitting

diodes) as light sources
Resolution
600 dots/inch (LED head)

600 600 dpi/600 1200 dpi/600 600 dpi 2
bits (print resolution)
Print color
Four colors of yellow, magenta, cyan, and black
CPU
Power PC
RAM
capacity
64 MB
Supported
OSes
Windows 7/ Windows Vista/ Windows Server 2008/

Windows XP/ Windows Server 2003
Mac OS X 10.3.9 to 10.7
See the system requirements for further
information.
Print
languages
Hiper-C
Internal
fonts
128 MB
(Max. 640 MB)
C301dn
C321dn
Paper size
*2
A4, A5, A6, B5, Letter, Legal 13 inch, Legal 13.5

inch, Legal 14 inch, Executive, 16K (184 260
mm), 16K (195 270 mm), 16K (197 273 mm),
Custom, Postcard, Double-postcard, Envelope,
Index Card
Paper type
*2
Plain paper (64g/m2 [55kg] to 220g/m2 [151kg]),

Postcard, Envelope, Labels
Feed type *2
Automatic feeding by Tray 1

Automatic feeding by or manual feeding from the
multi-purpose tray
PCL5c/PCL XL
emulation
-
Interface
USB (supporting Hi-Speed USB), 100BASETX/10BASE-T
Print speed
*1
(at 600
600 dpi or
600 1200
dpi)
Color:
20 pages/minute (A4-size plain paper in copy
mode),
12 pages/minute (177g/m2 [152kg] or more thick
paper),
paper)
Monochrome:
22 pages/minute (A4 plain paper in copy mode),
paper)
44951501TH Rev.2
1-7 /
1. CONFIGURATION
C301dn
C321dn
Automatic
feeding by a
second tray
unit (option)
Tray
capacity
Tray1:
250 sheets of 82g/m2 (70kg) plain paper, 25mm or
less in total thickness
Multi-purpose tray:
100 sheets of 82g/m2 (70kg) plain paper, 10mm or
less in total thickness, 10 envelopes of 85g/m2 paper
Paper
ejection *2
Face-up (ejecting paper with the front side up)/

Face-down (ejecting paper with the back-side up)
Stacker
capacity *3
Face-up:
100 sheets of 82g/m2 (70kg) plain paper
Face-down:
150 sheets of 82g/m2 (70kg) plain paper
C301dn
C321dn
Operating
environment
conditions
Operating: 10 to 32C, 20 to 80% RH (max. wetbulb temperature:

25C, max. wet- and dry-bulb temperature
difference: 2C)
Non-operating: 0 to 43C, 10 to 90% RH (max.
wet-bulb temperature:
26.8C, max. wet -and dry-bulb temperature
difference: 2C)
Print quality
assured
conditions
30 to 73% RH at 10C, 30 to 54% RH at 32C, 10

to 32C at 30% RH, 10 to 27C at 80% RH, 17 to
27C at 50 to 70% RH in color printing
Standard
operating
conditions
Average poweron hours: 600 hours/month

Average number of printed pages: 6,000 pages/
month
Assured
print area
Area excluding 6.35mm from paper edges (except

special media such as envelopes)
Print
accuracy
Print start position accuracy: 2mm,

Paper skew: 1mm/100mm
Image expansion: 1mm/100mm (in use of 82g/m2
of 70kg paper)
Consumables, Toner cartridges, Image Drum units, Belt units,

maintenance
Fuser units
units
Printer life
5 years or 300,000 pages (A4)
Warm-up
time
In 60 sec. after power on (25C) *4

Within 32 sec. from power saving
Total weight
*5
Approx. 22kg
Power
AC 220 - 240 V, 50/60Hz 2%
Power
consumption
Operating:
Max. 1170W,
Average 480W (25C)
Ready:
Average 80W (25C)
Power save mode:
Less than 9.5W
Sleep mode:
Less than 2.5W
Off Mode:
Less than 0.5W
Inrush
current
70A or less (25C)
44951501TH Rev.2
Operating:
Max. 1170W,
Average 480W (25C)
Ready:
Average 90W (25C)
Power save mode:
Less than 14W
Sleep mode:
Less than 1.5W
Off Mode:
Less than 0.5W
*1: Print speed varies depending on sizes, types and thickness of paper and paper feed types.
*2: There are limitations on paper feed types and paper ejection types depending on paper
sizes, types and thickness.
*3: The stacker capacities may different from the specifications depending on operating
environment.
*4: The warm-up time may vary depending on network environment etc.
*5: The total weight includes weight of the main unit and consumables. It doesnt include
weight of options and paper.
1-8 /
1. CONFIGURATION
1.5 Interface specifications

1.5.1 USB interface specifications
((2) Cable
Length: USB 2.0 cable no more than five meters long
(two meters or less recommended)
(A shielded USB 2.0 cable shall be used.)
1.5.1.1 USB interface overview

(1) Basic specifications
USB (Hi-Speed USB supported)
1.5.1.3 USB interface signals

Signal name
(2) Transmission mode

Full speed (Max. 12 Mbps 0.25%)
High speed (Max. 480 Mbps 0.05%)
(3) Power control
Self-powered device
Function
Vbus
Power (+5V)
D-
For data transmission
D+
For data transmission
GND
Shell
Shield
Signal ground
1.5.1.2 USB interface connector and cable

(1) Connector

Printer side:

B-receptacle (female)
Upstream port
Product equivalent to UBR24-4K5G00 (Made by ACON)
Connector pin arrangement
Cable side: B-plug (male)
44951501TH Rev.2
1-9 /
1. CONFIGURATION
1.5.2 Network interface specifications

1.5.2.1 Network interface overview
1.5.2.2 Network interface connector and cable

(1) Connector

100BASE-TX/10 BASE-T (automatically switched, not usable simultaneously)
Basic specifications

Connector pin arrangement
Network protocols (*: for C321/C331/C531)
TCP/IP spec.

Network layer
ARP, IP, ICMP, IPv6*, IPSec*
Transport layer
TCP, UDP
Application layer
LPR, Port9100, FTP, HTTP, HTTPS*, IPP, SNMPv1, SNMPv3*,

TELNET, DHCP/BOOTP, DNS, DDNS, WINS, UPnP, Bonjour,
SNTP, SMTP, POP*, Windows Rally (WSD Print, LLTD)
NBT/NetBEUI*:
SMB, NetBIOS, NetBIOS over TCP
(2) Cable
NetWare*:

Remote pr inter mode (maximum eight pr int ser ver s)

Print server mode (maximum eight file servers, 32 queues)
Support of encrypted passwords (in print server mode)
NetWare 6J/5J/4.1J (NDS, bindery)
SNMP
EtherTalk*:
IEEE 802.1X*:
44951501TH Rev.2
Non-shield twisted-pair cable with RJ-45 connector (Category 5 recommended)
1.5.2.3 Network interface signals

Pin No.
Signal name
Direction
Function
ELAP, AARP, DDP, AEP, NBP, ZIP, RTMP, ATP, PAP
TXD+
FROM PRINTER
Transmitting data +
EAP-TLS, PEAP
TXD-
FROM PRINTER
Transmitting data -
RXD+
TO PRINTER
Receiving data +
Not in use
Not in use
RXD-
TO PRINTER
Receiving data -
Not in use
Not in use
1-10 /
2. DESCRIPTION OF OPERATION
2.1 Electrophotographic process mechanism .....................................2-2
2.2 Printing process.............................................................................2-6
2.1 Electrophotographic process mechanism

(1) Electrophotographic process
(2) Charging
The electrophotographic process is explained briefly below:

1. Charging

A voltage is applied to the charging roller, which is placed in contact with the OPC
drum surface, to charge the OPC drum surface.
A voltage is applied to the CH roller to electrically charge the surface of the

OPC drum.
Charging roller
Power
supply unit
2. Exposure

The LED head radiates light onto the charged OPC drum surface in
accordance with an image signal. The electric charge of the radiated part
of the OPC drum surface attenuates depending on the intensity of the light,
thus forming an electrostatic latent image on the OPC drum surface.
3.
Development
Charged toner adheres to the electrostatic latent image of the OPC drum by
electrostatic power, and forms a visible image on the OPC drum surface.
4.
Transfer
Paper is placed over the OPC drum surface and an electric charge is
applied to it from the backside by the transfer roller, so that the toner image
is transferred to the paper.
5. Fusing

(3) Exposure

The light emitted from the LED head is radiated onto the charged OPC drum
surface. The charge of the radiated part of the OPC drum attenuates according to
the intensity of the light, forming an electrostatic latent image on the OPC drum
surface.
LED head
Heat and pressure are applied to the toner image on the paper to promote
its fusion.
The drum cleaning blade removes toner remaining on the OPC drum after
transfer.
- - -
OPC drum
Charging roller
6. Drum cleaning

--
Power
supply unit
LED head
--
- - -
--
7. Static elimination

Residual potential on the image drum is removed.
8. Belt cleaning

The belt cleaning blade removes toner remaining on the belt.

OPC drum
Paper
44951501TH Rev.2
OPC drum
2-2

(4) Development
(5) Transfer
A sheet of paper is placed over the OPC drum surface, and an electric charge is
given to the paper from its backside by the transfer roller.
When a high voltage is applied to the transfer roller from the power supply unit, the
charge induced on the transfer roller moves on to the surface of the paper through
the contact part between the transfer roller and the paper, and the toner is attracted
to the paper surface from the OPC drum surface.
Toner adheres to an electrostatic latent image on the drum surface, thereby turning
the electrostatic latent image into a toner image.
1. The sponge roller allows the toner to stick to the developing roller.
Charging roller
--
- - -
--
--
- - -
--
OPC drum
-
Sponge roller
Developing roller
OPC drum
Paper
-+ -+ -+ -+ -+ -+ -+ -+ -+ -+ -+ -+
2. The electrostatic latent image on the OPC drum surface is turned into a
visible image by the toner.
Transfer roller
-+
-+
-+
-+
-+
Transport belt
Power
supply unit
44951501TH Rev.2
2-3

(6) Fusing
(7) Drum cleaning
The toner image transferred on the paper is fused on the paper by heat and
pressure when the paper passes through the heat roller and the backup roller unit
(consists of a backup roller, a pat, and a fuse belt).
and collected into the waste toner area of the K toner cartridge.
Waste toner area
The heat roller is heated by 640W and 350W internal halogen lamps, and the
backup roller has no internal halogen lamps and is heated by heat transferred from
the heat roller. The fuser temperature is controlled according to the temperature
that is detected with the thermistor not contacting to the heat roller surface. The
temperature detected with the other thermistor that is frictionally sliding against the
backup roller surface is used to control the fuser temperature under designated
conditions. There is also a thermostat for safety purposes. When the heat roller
temperature rises above a certain temperature, the thermostat is open and voltage
supply to the heater is cut off. The backup roller unit is pressed against the heater
by the press spring on both sides.
Toner cartridge
ID unit
Thermostat
Drum cleaning
blade
Thermistor
Paper transfer direction
Heat roller
Paper
Unfixed toner remaining on the OPC drum is removed by the drum cleaning blade
waste toner of
waste toner path
(8) Static elimination

Backup roller
After completing transfer, the OPC drum is illuminated with its surface to reduce
static charge of its surface.
Charging roller
Pat
Static-eliminating
Fuser belt
Thermistor
Static-eliminating
OPC drum
44951501TH Rev.2
2-4

(9) Belt cleaning

Toner remaining on the transfer belt is scraped off by the belt cleaning blade and
collected into the waste toner box of the transfer belt unit.
Transport belt
Belt waste toner box

Belt cleaning blade
44951501TH Rev.2
2-5
2.2 Printing process

Paper fed from Tray 1 or Tray 2 is carried by the paper feed roller, the registration roller L, and the
transport roller. When paper is fed from the MPT, it is carried by the MPT paper feed roller and the
registration roller U. Then, an unfixed toner image is created on the paper transported onto the
belt sequentially through the electrophotographic process of KYMC.
Thereafter, the image is fixed under heat and pressure as the paper goes through the fuser
unit. After the image has been fixed, the paper is ejected to a face-up stacker or to a face-down
Fuser unit
stacker, according to the outputting method selected by opening or closing of the face-up stacker.
Top cover
Paper exit
The above refers to the simplex printing operation of the printers, and the following explains the
duplex printing operation.
During duplex printing, paper, which firstly passes the fuser unit after its backside is printed, is
sucked into the duplex unit by the separator DUP. After entering the paper reverse transport path,
the paper is carried from there to the inside of the duplex unit by the inverting operation of the
K
Front cover
Face-up stacker
reverse roller. After passed through the duplex unit by the transport roller that is located on the
transport path inside the duplex unit, the paper is fed along the paper feed route of the duplex unit,
Paper cassette
and then arrives the route for paper feeding from a tray. From here on, the same operation as that
of simplex printing of paper fed from the tray takes place.
Second tray unit (option)
44951501TH Rev.2
2-6

(1) Paper fed from 1st Tray
(3) Transport belt
1. As illustrated in Figure 2-1, after the paper feed motor starts running
(clockwise) and the 1st clutch comes ON, the paper is fed from the 1st Tray.
2. After causing the IN sensor to come ON, the paper is further carried over a
certain distance to finally hit the registration roller. (This corrects skew of the
paper.)
3. It causes the registration clutch to come ON and has the registration roller
carry the paper.
(2) Paper fed from MPT
1. As illustrated in Figure 2-1, after the paper feed motor starts running
(clockwise) and the MPT clutch comes ON, the paper is fed from the MP
Tray.
1. As the transport belt motor runs in the direction of the arrow, the transport
belt is driven. The belt unit consists of one transpor t roller placed
immediately underneath each color drum, with a transport belt inserted in
between them.

As the specified voltage is applied, the transport belt and the transport
rollers carry the paper on the transport belt to the fuser unit as transferring
the toner images present on each color drum to the paper.
Drum
2. After causing the IN sensor to come ON, the paper is further carried over a
certain distance to finally hit the registration roller. (This corrects skew of the
paper.)
3. It causes the registration clutch to come ON and has the registration roller
carry the paper.
MPT clutch
Paper feed roller
Transport roller
Transport belt
IN sensor
Transport belt roller
Registration roller
Paper feed
from the MPT
WR sensor
Paper feed motor
Figure 2-2
Registration clutch
1st clutch
Paper feed sensor
Paper feed roller
Separation roller
Paper feed from

the 1st clutch
Figure 2-1
44951501TH Rev.2
2-7

(4) Up/down-motions of ID units
1. The up/down motions of the ID units take place driven by the fuser motor
and the up/down clutch.
2. Figure 2-3 shows the motions of each of the ID units when the printer is
operated for color printing. As the lift-up motor runs (counterclockwise)
with the up/down clutch ON, the lift-up link slides to the left causing the ID
units to come down as shown in Figure 2-3. In that state, color printing is
available.
3. Figure 2-4 shows the motions of each of the ID units when the printer is
operated for monochrome printing. As the lift-up motor runs (clockwise)
with the up/down clutch ON, the lift-up link slides to the right causing the ID
units, except the K-ID unit, to go up as shown in Figure 2-4. In that state,
monochrome printing is available.
ID unit motions during color printing

Y-ID unit
Down
M-ID unit
Down
C-ID unit
Down
K-ID unit
Down
Y-ID
M-ID
C-ID
K-ID
Lift-up link
Fuser motor
(counterclockwise)
Up/down clutch
Figure 2-3
ID unit motions during monochrome printing

Y-ID unit
Lift up
M-ID unit
Lift up
C-ID unit
Lift up
Y-ID
K-ID unit
Down
M-ID
C-ID
K-ID
Lift-up link
Fuser motor
(clockwise)
Up/down clutch
Figure 2-4
44951501TH Rev.2
2-8

(5) Ejection unit and paper ejection
(a) Face-down ejection

Face-down ejection is available when the face-up tray is closed.
In that state, the separator FU is fixed in the direction illustrated in Figure

2-5, and the face-up tray detection sensor is enabled.
As the fuser motor runs (counterclockwise), the eject rollers and the heat
roller start rotating, and printed paper is ejected with its face down.
(b) Face-up ejection

Face-up ejection is available when the face-up tray is open.
In that state, the separator FU is fixed in the direction illustrated in Figure

2-6, and the face-up tray detection sensor is disabled.
As the fuser motor runs (clockwise), the eject rollers and the heat roller
start rotating, and printed paper is ejected with its face up. (When face-up
ejection is enabled, duplex printing is not available.)
Eject roller (drive)

Face-up tray
detection sensor
Fuser unit
Heat roller (drive)
Separator FU
Fuser motor
(counterclockwise)
Figure 2-5
Face-up tray
detection sensor

Fuser unit
Heat roller (drive)
Separator FU
Fuser motor
(clockwise)
Figure 2-6
44951501TH Rev.2
2-9

(6) Duplex printing system (paper flipping and returning to the paper feed route)
1. In a cer tain period of time after the fuser motor star ts running
counterclockwise and the rear end of paper being fed passes the eject
sensor, the fuser motor starts running clockwise. (It changes from the state
shown in Figure 2-7 to the state shown in Figure 2-8.)
2. As a result of that, the eject rollers start rotating in the reverse direction, and
the paper is flipped and carried to the duplex unit.
3. When the duplex unit clutch becomes on, the paper is transferred by the
duplex unit transport rollers.
4. In a certain period of time after the rear end of the paper passes the eject
rollers, the fuser motor starts running counterclockwise, and as a result of
this, the eject rollers can carry the next paper to the exit. (It changes from
the state shown in Figure 2-8 to the state shown in Figure 2-7.) (The duplex
unit transport rollers rotate in the same direction regardless of the running
direction of the motor.)
5. The paper that is carried by the duplex unit transport rollers comes back to
the route for paper feeding from a tray. After that, the paper is handled in the
same way as paper fed from a tray for simplex printing.
Fuser unit
Heat roller (drive)
Fuser motor (counterclockwise)

Eject sensor
Duplex unit clutch
Duplex unit transport roller
Figure 2-7
Fuser unit
Heat roller (drive)

Eject sensor
Fuser motor (clockwise)

Duplex unit clutch
Duplex unit transport roller
Figure 2-8
44951501TH Rev.2
2-10

(7) Cover-opening motions of the color registration sensor and the density sensor
1. As illustrated in Figure 2-9, when the solenoid is energized, the link lever
moves, causing the cover of the color registration sensor and the density
sensor to open.
2. As the solenoid is de-energized, the spring pushes the cover, causing the
cover of the color registration sensor and the density sensor to close.
Color registration sensor

Density sensor
Spring
Link lever
Solenoid
Figure 2-9
44951501TH Rev.2
2-11
Outline of color registration correction

Color registration is corrected by reading correction patterns, which are printed on the belt,
by use of the color registration sensor located inside the sensor shutter under the belt unit.
Transport belt
The sensor is used to detect patterns and correct color registration.
Automatic start timing of color registration correction

At power-on
When an opened cover is closed
When 400 or more pages have been printed or at least six hours has passed after
the previous correction
A correction error may be issued due to an inadequate toner amount of a pattern generated,
a sensor stained with toner, deficient opening/closing of the shutter, or for other reasons.
However, even if such a registration correction error is issued, it is not indicated on the
operator panel. Therefore, it is necessary to perform forcible color registration correction in
the self-diagnostic mode (Section 5.3.2.6) to check the error indication.

Sensor shutter
Belt cleaning blade
Density sensor
Right color registration correction pattern
Left color registration correction pattern
44951501TH Rev.2
2-12
Error checking methods and remedies

The color registration correction test function among the other self-diagnostic functions is
employed to check errors. (Section 5.3.2.6)
Remedies for different errors
CALIBRATION (L or R), DYNAMICRANGE (L or R)
Check 1: If the above indication appears, check the connected state of the sensor
cable.

If the connected state is found abnormal, restore it to the normal state.
Check 2: Check to see whether the sensor surface is stained with toner, paper dust
or any other foreign matter.

If it is found stained, wipe it clean.
Check 3: Check to see whether the sensor shutter opens and closes normally, by
the MOTOR & CLUTCH TEST of the self-diagnostic function. If the shutter
operates imperfectly, replace the shutter unit.

If no problem was found by the checks 1 through 3, there is a problem with

the circuit.
Replace each of the color registration sensor board, the CU/PU board and
the connector cable one by one and check that no error will occur again.
BELT REFLX ERR

Check 4: If this indication appears, check the cleaned state for the toner remaining
on the belt surface, in addition to making the above checks 1, 2 and 3.
Take out the belt unit, turn the drive gear located on the left rear side, and
ensure that the belt surface has been cleaned thoroughly.

If cleaning is not achieved perfectly and there still remains toner on the belt
surface after the drive gear has been turned, replace the belt unit.
(Y or M or C) LEFT, (Y or M or C) RIGHT, (Y or M or C) HORIZONTAL

Check 5: If the above indication appears, check to see whether toner of NG-issuing
color is running short.

Replace a toner cartridge, as needed.
44951501TH Rev.2
2-13
Outline of density correction

Density is corrected by reading correction patterns, which are printed on the belt, by use of
the density sensor located inside the sensor shutter under the belt unit.
Transport belt
Automatic start timing of density correction:

When the environment at power-on is drastically different from the environment of the
previous correction
When one or more of four ID count values at power-on indicates that the corresponding
IDs are almost new
When an ID count after the previous correction exceeds 500

When one or more ID is replaced with a new one
When the belt is replaced with a new one
When a toner low or toner empty error is cleared by a replacement of a toner cartridge
in a toner low or toner empty state
A correction error may be issued due to an inadequate toner amount of a pattern generated,
a sensor stained with toner, deficient opening/closing of the shutter, or for other reasons.
However, even if such a density correction error is issued, it is not indicated on the operator
panel. Therefore, it is necessary to perform forcible color registration correction in the selfdiagnostic mode (Section 5.3.2.7) to check the error indication.
44951501TH Rev.2
Sensor shutter
Density sensor
Belt cleaning blade
Density sensor
Density correction pattern
2-14

Error checking methods and remedies
Principle of toner sensor detection
The density correction test function among the other self-diagnostic functions is employed to
check errors. (Section 5.3.2.7)
Remedies for different errors
Shielding plate
Prism
CALIBRATION ERR, DENS SENSOR ERR

Check 1: If the above indication appears, check the connected state of the sensor
cable.

If the connected state is found abnormal, restore it to the normal state.
Check 2: Check to see whether the sensor surface is stained with toner, paper dust
or any other foreign matter.

If it is found stained, wipe it clean.
If no problem was found by the checks 1 and 2, there is a problem with the circuit.
Replace each of the density sensor, the CU/PU board and the connector cable one
by one and check that no error will occur again.
DENS SHUTTER ERR
Check 3: Check to see whether the sensor shutter opens and closes normally, by
the MOTOR & CLUTCH TEST of the self-diagnostic function. If the shutter
operates imperfectly, replace the shutter unit.
DENS ID ERR
Check 4: Take out the ID units and examine them to see if the drum surface has any
abnormal toner smudge.

Replace the LED head (out-of-focus), or replace any ID units with any abnormality.
To test-operate a new ID unit, use the Fuse Keep Mode of the maintenance menu.
44951501TH Rev.2
Toner LOW is detected by a toner sensor (Reflection sensor) installed inside each of the
printers. A shielding plate is mounted inside each ID and rotates in synchronization with toner
agitation.
Moreover, each ID has a shutter fitted. Each shutter is synchronized with the operation lever
of the relevant toner cartridge, and the toner sensor can detect that the toner cartridge has
been loaded properly. Detection may not take place normally, and a toner sensor error may
be issued, if a shielding plate or toner sensor is stained with toner, or if an ID unit and the
relevant toner sensor do not remain exactly opposite to each other in their positions.
Principle of the toner counter

After image data is developed to binary data that the printers can print, the LSI counts the
data as the number of print dots. The amount of toner consumed is calculated from that count
value, and the remaining amount of toner is thus indicated. As opposed to this, toner LOW
detection by a toner sensor is implemented when the amount of toner remaining inside an ID
unit physically decreases to below a certain level.
Principles of ID, belt, and fuser counters

ID counter:
One count represents the value that results from dividing the amount
of rotation of a drum by three when three A4-size sheets are printed
continuously.
Belt counter:
One count represents the value that results from dividing the amount
of rotation of the belt by three when three A4-size sheets are printed
continuously.
Fuser counter:
One count is registered when paper is shorter than the length of

Legal 13-inch paper. When paper is longer than that, a count to add is
determined by the number of times that the Legal 13-inch paper length is
exceeded. (Rounding up of decimal fractions)
2-15
Counter specifications
Total page count
MPT page count
Tray 1 page count
Tray 2 page count
Color page count
Monochrome page count
Description
Total number of
prints
Number of print media

hopped from MPT

hopped from Tray 1

hopped from Tray 2
Total number of color prints
Total number of monochrome prints
Count method:
A4-basis or size
independence
Count up after
passing the writing
sensor
Count up if MPF (MPT)

hopping is finished
successfully
Count up if Tray 1
hopping is finished
successfully
Count up if Tray 2
hopping is finished
successfully
The number of print media passing

the fuser in color mode is counted
when each job is finished (1*).
The value is counted on an A4/
Letter basis. Refer to A4/Letter
conversion table (on the next page).
The number of print media passing

the fuser in monochrome mode is
counted when each job is finished
(1*).
Printing speed for color mode
may be applied to monochrome
mode. The value is counted on an
A4/Letter basis. Refer to A4/Letter
conversion table (on the next page).
peration when paper Printed pages are not counted when a paper feed (hopping) jam or a feed jam (380) occurs.
Printed pages are counted when any jam except the said jams occurs.
has jammed
Since the total page count is incremented when the front end of print media passes the writing
sensor, a feed jam (380) is also included into the limits on counts according to its jam type.
If paper jams before passing the fuser, its pages are not counted. If
paper jams after passing the fuser, its pages are counted.
Operation for
Duplex
The count increases by two.

If a color page and a monochrome page exist in a pair of two pages,
the color page count increases by one, and the monochrome page
count increases by one. If a pair of two pages is in color, the color page
count increases by two. If a pair of two pages is in monochrome, the
monochrome page count increases by two.
Reset condition
Value storage
destination
Menu/MenuMap
output
EngineMenuMap
output
Front/back count
(+2)
Only front count (+1)
None
PU
None
PU
PU
(1) Replacement of ROM with another one of a different version

(2) Change of the shipping destination
(3) Execution of MENU RESET of the system maintenance menu
(4) Replacement of a CU board
PU
CU
CU
(*2)
(*3)
(*3)
(*3)
*1. Each of the count is updated at the end of each job or each of four pages; however, the count is not updated if the power is turned off when any page from page one through page three of
a job of four or more pages is being printed.
*2. It is shown in the header of MenuMap.
*3. EngineMenuMap outputs Engine Menu Print (the first page) and Engine EEPROM Dump Print (the last page), and the number of sheets of paper fed from each tray is described only in
the latter one (DUMP page only).
44951501TH Rev.2
2-16
A4/Letter conversion table

Each count shall increase, in relation to every sheet of paper, by the values in the table below.
Paper size
Simplex
Duplex
LETTER
EXECUTIVE
LEGAL14
LEGAL13.5
LEGAL13
A4
A5
A6
B5
COM-9
COM-10
MONARCH
DL
C5
HAGAKI
OUFUKU HAGAKI
Custom
Custom, Length > 210 mm
Custom, Length 900 mm
Envelope (NAGAGATA #3)
Envelope (NAGAGATA #4)
Envelope (YOUGATA #4)
Envelope (FUTO A4)
INDEXCARD
44951501TH Rev.2
2-17
3. INSTALLATION
3.1 Cautions, and dos and donts.......................................................3-2
3.2 Unpacking procedure ...................................................................3-3
3.3 Printer installation instructions ......................................................3-4
3.4 List of components and accessories ............................................3-5
3.5 Assembly procedure .....................................................................3-6
3.6 Printing of MenuMap ..................................................................3-21
3.7 Connection methods....................................................................3-22
3.8 Checking of paper used by the user............................................3-24
3. INSTALLATION
3.1 Cautions, and dos and donts
Warning
Do not install the printer in any potentially high-temperature location or a near heat
source.
Do not install the printer in a location where chemical reaction may occur (laboratory
and the like).
Do not install the printer in the proximity of inflammable solvents, such as alcohol and
paint thinner.
Do not install the printer within reach of children.
Do not install the printer on an unstable surface (e.g., on a rickety bench or on a
slanting place).
Do not install the printer in a location with moisture or heavy dust, or in direct sun.
Do not install the printer in an environment with sea wind or corrosive gas.
Do not install the printer in a location with heavy vibration.
In the event that the printer is inadvertently dropped or its cover is damaged, remove
the power plug from the power outlet and contact the customer center.
Such mishap could lead to an electric shock, fire or injury.
Do not connect any power cord, printer cable or ground wire in any other manner than
the way specified in the manual. Failure to observe the above could result in fire.
Do not stick in an object into the vent hole.
Such action could lead to an electric shock, fire or injury.
Do not place a glass filled with water or the like on the printer.
Such action could lead to an electric shock or fire.
When the printer cover is opened, be careful not to touch the fuser unit.
It may cause burns.
Do not throw the toner cartridges or the image drum cartridges into fire.
Dust explosion could cause burns.
Do not use a highly combustible spray near the printer.
It may case a fire because the printer contains parts that get extremely hot.
In the event that the cover becomes unusually hot, emits smoke, bad smell, or
abnormal noise, remove the power plug from the power outlet and contact the
customer center.
It may lead a fire.
44951501TH Rev.2
Warning
If water or any other liquid enters the inside of the printer, remove the power plug from
the power outlet and contact the customer center.
Fire could break out.
If someone drops foreign objects such as a clip in the printer, remove the power plug
from the outlet and take out the foreign objects.
It may cause an electric shock, fire, or injury.
Do not operate or disassemble the printer in any other manner than the way specified
in the manual.
Failure to observe this warning could result in an electric shock, fire or injury.
Caution
Do not install the printer in a location where its vent hole is blocked.
Do not install the printer directly on a shag carpet or rug.
Do not install the printer in a sealed room or other location with poor ventilation or
permeability.
Make sure to ventilate sufficiently when continuously using the printer in a small room
for a long time.
Install the printer away from a strong magnetic field or noise source.
Install the printer away from a monitor or TV.
To move the printer, hold both sides of them.
The printer, which weighs approximately 25 kg (packed), should be lifted by two or
more people.
While the printer power is on or the printer is printing, do not come close to the paper
exit. Such action could lead to injury.
When the precautionary notes concerning the installation and operation are explained, the
user should be referred to the precautionary notes given in the user's manual. Especially, give
thorough explanation on the power cord and the ground wire.
3-2
3. INSTALLATION
3.2 Unpacking procedure

Warning
Personal injury may occur.
Since the printer weights approximately 25 kg (packed), it should be lifted by two or

more people.
44951501TH Rev.2
3-3
3. INSTALLATION
3.3 Printer installation instructions

Install the printer in a location where the following temperature and humidity are met:
Ambient temperature
: 10 to 32C
Ambient humidity
: 20 to 80 % RH (relative humidity)
Maximum wet-bulb temperature
: 25C
Plan view
20cm
Exercise caution to avoid dew condensation.

If the printer is installed in a location with ambient relative humidity below 30%, use a
humidifier or antistatic mat.
100cm
60cm
Installation space
20cm
Place the printer on a flat desk large enough to accommodate its footings.
Provide enough spaces around the printer.
Side view
70cm
44951501TH Rev.2
3-4
3. INSTALLATION
3.4 List of components and accessories

Check to make sure that the components are free from damage, dirt or other irregularities in their appearance.
Software DVD-ROM
Ensure that none of the accessories to the components is missing and that they are
free from breakage or other flaw.
Warranty card and user registration card
If any irregularity is discovered, contact the user management section for instructions.
Warning
Personal injury may occur.
Power cord
Users manual (Setup and usage)
Users manual (DVD-ROM)
Note! No printer cable is supplied with the printer.
The printer weights approximately 22 kg (or 25 kg when packed), so it should be lifted

by two or more people.
Printer (main unit)
Image drum cartridges (one each of cyan, magenta, yellow, and black installed in
the printer)
Inform the user that the toner cartridges and image drum cartridges can be separated
one from the other.
44951501TH Rev.2
3-5
3. INSTALLATION
3.5 Assembly procedure

3.5.1 Assembly of the printer main unit
(3) Remove the four protective sheets.
Setup of the printer

(1) Remove the protective tapes (six places) from the surface of the printer.
Protective sheet
Paper
Protective tape
Paper
Protective tape
(2) Press the OPEN button to open the top cover.
Protective tape
(4) Remove the stopper release (orange) while pushing down the lever (blue) of the
fuser unit in the direction of the arrow .
Note! The stopper release is used when the printer is not used for a long time or
being transported. Be sure to keep it.
Lever (blue) of the fuser unit
OPEN button
Stopper release
(orange)
44951501TH Rev.2
3-6
3. INSTALLATION

(5) Slide the locks of the (four) toner cartridges to the left to lock the toner cartridges.
Lock (blue)
Loading paper in the paper cassette

(1) Pull out the paper cassette.

Note!
Do not remove the rubber from the plate.
(2) Adjust the paper stopper and the paper guide to the size of the paper to be loaded
and fix them firmly.
Paper stopper
(6) Close the top cover.
Plate
Paper guide
(3) Fan the edges of paper stack and align the edges of the stack on a level surface.
44951501TH Rev.2
3-7
3. INSTALLATION
Loading paper in the multi-purpose tray
(4) Load the paper with the print side facing down.
Note! Place the paper against the front side of the paper cassette.

Do not allow the level of paper to pass the mark of the paper guide (250
sheets of 70 kg paper).
(1) Open the multi-purpose tray and also the paper supporter.
(5) Hold the paper with the paper guide.

(6) Turn the paper size dial to the size of the paper loaded.
(7) Insert the paper cassette back into the printer.
Paper loading orientation
Multi-Purpose Tray
(2) Move the manual feed guide to the paper size.

Place the print side
facing down.
Manual feed guide

Multi-Porpose Tray
mark
Paper Supporter
Manual feed guide
(3) Align the edges of the paper stack.
44951501TH Rev.2
3-8
3. INSTALLATION

(4) Insert the paper, print-face up, along the manual feed guide straight as far as it will
go.
mark
Insert the paper, print-face up,

straight as far as it will go.
Note! Do not allow the level of paper to pass the mark of the paper guide (100
sheets of 70 kg paper, or 10 envelopes).
(5) Press the set button.
44951501TH Rev.2
Set button
3-9
3. INSTALLATION
3.5.2 Connection of the power cable

Power supply conditions
Turning On the Power

(1) Insert the power cord into the printer.
Observe the following conditions:

AC
: 220 - 240 VAC (Range 198 - 264 VAC)
Power frequency : 50 Hz / 60 Hz 2 %
If the available power is unstable, use a voltage regulator or the like.
The maximum power consumption of this printer is 1,170W. Ensure that the power
source offers an ample margin in the power capacity.
Proper operation with a UPS (uninterruptible power supply) is not guaranteed. A
warning to not use a UPS should be given to the user.
Warning
It may cause an electric shock or fire.
Installation and removal of the power cord and the ground wire must be performed after turning the
switch to OFF.
The ground wire should be connected to a dedicated ground terminal. If it is not possible to
establish a ground, consult the dealer where the user bought this printer.
Never connect the ground wire to a water pipe, gas pipe, or a telephone line ground, or to a
lightning rod or the like.
Be sure to complete connection to the ground terminal before inserting the power plug into the
power outlet. Also be sure to remove the power plug from the power outlet before disconnection
from the ground terminal.
Hold the power plug of the power cord to plug in or unplug the cord.
Insert the power plug securely into a receptacle as far as it will go.
Do not insert or remove the power plug with wet hands.
Lay the power cord in a location where it is not likely stepped on, and avoid placing anything on the
power cord.
Do not bundle or tie the power cord.
Do not use a damaged power cord.
Avoid many loads on one electrical outlet.
Do not connect the printer to the same power outlet shared by other electric appliances. Especially,
if the printer is connected to the same power outlet in conjunction with an air-conditioner, copy
machine or shredder, electric noise may cause false operation of the printer. If it is inevitable to
connect them to the same power outlet, use a commercial noise filter or noise-cut transformer.
Use the power cord that is supplied with this printer and insert it directly into an outlet. For this
printer, do not use a power cord provided for any other product.
Do not use an extension cord. If it is inevitable to use an extension cord, use one with rating of 15A
or more.
Use of an extension cord may hinder the printer from operating normally because of an AC voltage
drop.
Do not turn off the power or disconnect the power plug while the printer is printing.
If the printer is going to be placed out of use for an extended period of time due to a long spell of
holidays or travel, unplug the power cord.
Do not use the supplied power cord for other products.
About the connections of the power cord and the ground wire, the user should be given
thorough explanation by referred to the user's manual.
44951501TH Rev.2
(2) Plug the AC cord into the electric socket.
(3) Hold down the power switch for about a second to turn on the power.
[Ready to Print] will appear when the printer has started up completely.
Note! An error (of code 126, 171, 175, 177, or 320) may occur if the printer is
turned on when it is cold. In such a case, turn off the printer, wait for a while
and turn it on again.
3-10
3. INSTALLATION
Turning off the power

Note! Turning off the power without taking proper shutdown steps may damage and
disable the printer. Be sure to follow the steps below.
No use for a long time

When the printer is not used for a long time due to consecutive holidays or when on
vacation, when changing or attaching parts in repaire or maintenance, unplug the AC cord.
(1) Press the power switch for about 1 second.

The message of Shutting down Please Wait for a while. The power is
automatically turned off. is displayed on the operator panel, and the LED lamp of
the power switch blinks at intervals of one second. Then, the power of the printer is
Note! The printer will not be functionally impaired even if left unplugged for a long time
(more than 4 weeks).
Even in the power-off status, when the AC cord is connected, electricity is
consumed. (0.5W or less (230V)).
automatically turned off, and the LED lamp of the power switch is also turned off.
Memo You can turn off the power forcibly by holding down the power switch for more
than 5 seconds. This operation is to shut down the power forcibly; therefore,
data and files in printing cannot be secured. Use the operation only when
trouble occurs.
44951501TH Rev.2
3-11
3. INSTALLATION
3.5.3 Installation and recognition confirmation of an option

(1) Installation of an optional tray (second tray) unit
An optional tray unit is intended for increasing the amount of paper that can be loaded in the
printer. An optional tray holds 530 sheets of 70 kg paper, allowing the printer to print up to
970 sheets continuously when used with a standard paper cassette and a multi-purpose tray
together.
2. Place the printer on an optional tray unit.

Note! The printer weights approximately 22 kg. It should be lifted by two or more
people.
Align the holes in the bottom of the printer to the pins of the optional tray unit.
Place the printer gently on the optional tray unit.
Hole in the bottom of the printer

Post
1. Turn off the printer and disconnect the power cord and the printer
cable.
3. Attach lock pieces to the printer.

Lock piece
Turn off the printer by following the steps described under Turning off the power in
section 3.5.2.
Note! Turning off the power without taking proper shutdown steps may cause a
failure of the printer, so be sure to execute the shutdown menu.

Installation of an optional tray unit with the power on may cause a failure of
the printer.
Lock piece
44951501TH Rev.2
3-12
3. INSTALLATION
4. Connect the power cord and the printer cable to the printer and
turn the power ON.
For Windows PCL / PCL XPS printer driver

Note! This procedure uses C531 driver as an example.
For Windows Vista, select [Start] - [Control Panel] and click [Printers].
Note! If [SERVICE CALL 182: ERROR] appears, remove the installed optional tray
unit and reinstall it to the printer.
5. Set the number of trays in the printer driver.
For Windows XP, select [Start] - [Control Panel] - [Printers and Other Hardware] [Printers and Faxes].
For Windows Server 2003, select [Start] - [Printers and Faxes].

Right-click the [C531 (**)] (** is PCL or XPS, which is a type of the printer driver)
icon and select [Properties].
Setting should be made in the printer driver to have the printer recognize the optional tray
unit.
Select [Obtain Printer Information] in the [Device Options] tab. For USB connection,
manually enter the current total number of trays in the [Available Devices].
If the printer driver hasnt been set up, set up the printer driver by referring to the relevant
users manual (Setup) and then perform the following setup.
Note! Administrator privileges on the computer are required.
For Windows PS printer driver
Click [OK].
For Windows Hiper-C printer driver



Right-click the [C511] icon and select [Properties].

Select [Obtain Printer Information] in the [Device Options] tab. For USB connection,
manually enter the current total number of trays in the [Available Devices].
Right-click the [C531 (PS)] icon and select [Properties].

Select [Obtain Printer Information] in [Installable Options] on the [Device Settings]
tab and click [Setup] or [Obtain Printer Information]. For USB connection, manually
set an appropriate value in [Number of Trays].
Click [OK].
Click [OK].
For Mac OS X
Note! This procedure uses Mac OS X 10.6 as an example.

This procedure uses C531 driver as an example.

Select [System Preferences] from the Apple menu.
Click [Print & Fax].
Select the name of your machine and then click [Options & Supplies].
Select the [Driver] tab.
Select the total number of trays installed on your machine for [Available Trays], and
then click [OK].
44951501TH Rev.2
3-13
3. INSTALLATION
(2) Installation of an additional memory (for C321/C331/C531)

A memory expansion board increases the memory capacity of the printer. A memory
expansion board should be added to the printer when an error message [Memory Overflow]
appears due to insufficient memory for complex data on the printer, or the error message
[Collating Error] appears in making collated sets of copies.
1. Turn off the printer and disconnect the power cord.

section 3.5.2.
Note! The printer or additional memory may fail if the power is switched off
without taking shutdown steps. Be sure to execute the shutdown menu.

Installation of an additional memory with power on may cause a failure of
the printer.
2. Remove the connector cover.

Additional memory
Model name
Memory capacity
None (standard)
256 MB(C531)
/128MB(C321/C331)
MEM256G
+256 MB
MEM512D
+512 MB
Note! Proper operation by use of an unspecified product cannot be guaranteed.

Be sure to use Oki product.

Additional memory of 256 MB or more is recommended for long-sheet
printing.

One memory slot is provided.

Even in the power-off status, when the AC cord is connected, a part of
thecircuit is operated, therefore, make sure to unplug the cable.
Connector cover
Lock
3. Remove the printer cable.
Printer cable
44951501TH Rev.2
3-14
3. INSTALLATION
4. Touch the metal part of the printer to discharge static.
7. Attach the bracket and tighten the screw.
Metal part
Screw
Bracket
5. Loosen the screw and remove the bracket.
Bracket
Screw
6. Insert an additional memory into the slot and push it against the
main unit.
Note! Do not touch electronic parts or connector terminals.

Install the memory by observing the correct orientation of it. The memory
has a notch in its edge so as to fit with the memory slot connector.
44951501TH Rev.2
8. Connect the printer cable to the printer.
Printer cable
9. Attach the connector cover to the printer.
Connector cover
3-15
3. INSTALLATION
10. Connect the power cord to the printer and turn the power ON.
Note! If the operator panel displays [SERVICE CALL 031: ERROR], remove the
memory and reinstall it.
11. Print the configuration report and check the printout for
successful installation of the additional memory.
Print the configuration report by following the steps instructed in section 3.6.
Check the total memory size shown at Total Memory Size in the header.
Note! Reinstall the additional memory if the size at Total Memory Size is not
correct.
44951501TH Rev.2
3-16
3. INSTALLATION
(3) Installation of an SD card (C531dn only)
3. Remove the printer cable.
Note! Fonts cannot be downloaded to any SD cards

for C531dn.
Even in the power-off status, when the AC cord
is connected, a part of the circuit is operated,
therefore, make sure to unplug the cable.
SD cards are provided as an option for C531dn.

SD memory card (model name: SDC-A1)

It is a storage added to C531dn printers. It is used for authenticated printing, print
job saving and buffer printing, or used when [Collating Error] appears in making
collated sets of copies.
Printer cable
4. Touch the metal part of the printer to discharge static.
1. Turn off the printer and disconnect the power cord.

section 3.5.2.
Note! Turning off the power without taking proper shutdown steps may cause a
failure of the printer, so be sure to execute the shutdown menu.

Installation of an SD card with the power on may cause a failure of the
printer.
Metal part
2. Remove the connector cover.

5. Loosen the screw and remove the bracket.
Lock
Connector cover
Bracket
44951501TH Rev.2
Screw
3-17
3. INSTALLATION
6. Insert an SD memory card into the slot.
8. Connect the printer cable to the printer.
Note! SD memory cards are not usable when the safety switch against possible
erasure is in the active position, so be sure to move it to the inactive
position.
Printer cable
SC memory card
9. Attach the connector cover to the printer.
7. Attach the bracket and tighten the screw.
Screw
Bracket
Connector cover
10. Connect the power cord to the printer and turn the power ON.
44951501TH Rev.2
3-18
3. INSTALLATION
11. Print the configuration report and check the printout for
successful installation of the SD memory card.
12. Set up SD Memory Card in the printer driver.

Note! Administrator privileges on the computer are required.
For Windows PS printer driver



Right-click the [C531 (PS)] icon and select [Properties].
Click [Get printer information] in [Installable Options] on the [Device Settings] tab,
and click [Setup] or [Obtain printer information]. For USB connection, manually
specify [Installed] for [SD Memory Card].
Print the configuration report by following the steps instructed in section 3.6.
Check that the memory size is shown at SD Memory Card.
Memo The size of SD memory cards may be different from the above example.
Note! Reinstall the SD memory card if its size is not shown there.
Click [OK].
For Windows PCL / PCL XPS Printer Driver

Subsequently, it is required to make settings in the printer driver to have the SD memory card
recognized by the printer driver.
If the printer driver hasnt been set up, set up the printer driver by referring to the relevant
users manual (Setup) and then perform the following setup by taking steps described on the
following pages.

Right-click the [C531 (**)] (** is PCL or XPS, which is a type of the printer driver)
icon and select [Properties].
Select [Obtain printer information] on the [Device Options] tab. For USB connection,
check the [SD Memory Card] checkbox manually.
Click [OK].
44951501TH Rev.2
3-19
3. INSTALLATION
For Mac OS X
Note! This procedure uses Mac OS X 10.6 as an example.
This procedure uses C531 driver as an example.
Select [System Preferences] from the Apple menu.
Click [Print & Fax].
Select the name of your machine and then click [Options & Supplies].
Select the [Driver] tab..
Check the [SD Memory Card] checkbox, and then click [OK]..
44951501TH Rev.2
3-20
3. INSTALLATION
3.6 Printing of MenuMap

Print MenuMap to check to make sure that the printer operates correctly.
(C531dn MenuMap sample)
(1) Load A4 paper in a tray.

(2) Press the
the
button several times until [Information Menu] appears, and then press
button.
(3) After MenuMap Print appears, press the

button.
Printing of MenuMap is started.
Memo To print Network Information (two pages), press the

until [Network] appears, and then press the
44951501TH Rev.2
button following step (2)
button.
3-21
3. INSTALLATION
3.7 Connection methods

<USB connection>
Note! Refer to the users manual for operating environment.
Connecting the computer to the printer

(1) Plug the USB cable into the USB interface connector of the printer.
(2) Plug the USB cable into the USB interface connector of the computer.
Preparing a USB cable

Note! No printer cable is supplied with the printer. Ask the user to prepare a USB
2.0 printer cable.

When connection is to be made in High-Speed mode with a USB 2.0, use
a Hi-Speed-ready USB 2.0 cable.

A USB 2.0 cable to be used must be no more than five meters long. A USB
cable of two meters or less is recommended.
Note! Be careful not to plug the USB cable into the network interface connector.
Such wrong connection could cause malfunction.
Cover
Switching off the printer and the computer

Memo Although a USB cable can be plugged in or unplugged with the computer and
the printer switched on, for secure installation of the USB driver and the printer
driver to be performed subsequently, the printer should be turned off.
USB interface connector
Cover
Hook
Memo For the setup procedure of the printer driver, see the users manual.
44951501TH Rev.2
3-22
3. INSTALLATION
<Ethernet cable connection>
Switching off the printer and the computer
Note! Refer to the users manual for operating environment.
Connecting the computer to the printer

(1) Plug the Ethernet cable into the network interface connector of the printer.
Preparing an Ethernet cable
(2) Plug the Ethernet cable into the hub.
Note! An Ethernet cable and a hub are not supplied with the printer. Ask the user to
prepare an Ethernet cable (a Category 5 twisted pair cable, straight through)
and a hub.
<Ethernet cable>
<Hub>
Cover
Network interface
connector
Cover
Hook
Memo For the setup procedure of the printer driver, see the users manual.
44951501TH Rev.2
3-23
3. INSTALLATION
3.8 Checking of paper used by the user

Load the media used by the user in the printer, make media weight/media type setting, print
out MenuMap/Demo Page, and check printouts to make sure that no toner flakes off.
Settings on the operator panel
Type
Media weight
Printer driver
(paper
[Media weight]
Media weight
thickness)
settings*2
(paper thickness)
Media type
(paper type)*1
Weight or thickness
Plain
paper*3
55 64kg (64 74g/m2)

2
65 70kg (75 82g/m )

71 89kg (83 104g/m2)
2
90 103kg (105 120g/m )
Light
MEDIUMLIGHT
Medium Light
MEDIUM
Medium
HEAVY
PLAIN
Heavy
104 151kg
(121 176g/m2)
ULTRAHEAVY1
Ultra heavy 1
152 189kg
(177 220g/m2)
ULTRAHEAVY2
Ultra heavy 2
Postcard*4
4
Envelope*
Label
LIGHT
0.1 to under 0.17 mm

0.17 to 0.2 mm
HEAVY
ULTRAHEAVY1
LABELS
Label 1
Label 2
*1: The factory default for the media type is [PLAIN].

*2: Media weight and type can be set on the operator panel and in the printer driver. The
settings in the printer driver take priority. Data is printed out in accordance with the
settings on the operator panel when [Auto selection] is selected in [Feed tray] or when
[Printer setting] is selected in [Media weight].
*3: The weight of paper supported for duplex print is 64 to 176g/m2 (55 to 151 kg).
*4: It is not necessary to set media weight and type for postcards and envelopes.
Memo Print speed decelerates when [MEDIUM] through [ULTRAHEAVY2] of media
weight or [LABELS] of media type is set.
44951501TH Rev.2
3-24
4. REPLACEMENT OF PARTS
This chapter describes the procedures of the field replacement of parts, assemblies and units. The procedures are to detach them. Reverse
the procedures to attach them.
and
) do not identical to the part numbers in the maintenance disassembly
The reference part numbers used in this manual (such as
configuration diagram (44951501TL) and RSPL (44951501TR) for the manual.
4.1 Notes on replacement of parts......................................................4-1
4.2 Part replacement procedure..........................................................4-4
4.3 Locations to lubricate..................................................................4-19
4.REPLACEMENT OF PARTS
4.1 Notes on replacement of parts

(1) Prior to replacing a part, unplug the AC cord and the interface cable.
(2) Do not disassemble the printer so long as it operates properly.
(a) Be sure to use the following procedure to unplug the AC cord:

Turn off the printer, then the LED indicator goes out.
(3) Minimize disassembly. Do not detach the parts not shown in the part replacement
procedure.
Pull out the AC plug of the AC cord from the AC power source.
(4) Use the replacement tools specified.
Unplug the AC cord and the interface cable.
(5) Conduct disassembly in the order instructed, or part damage may occur.
Warning
(6) Removed small parts, such as screws or collars, should be tentatively installed in
their original positions.
Electric shock hazard.
(7) Do not use static-prone gloves when handling integrated circuits (ICs) or circuit
boards, including microprocessors, and ROM and RAM chips.
Be sure to unplug the AC cable as some circuits keep working while the power
cable is connected even after the power is turned off.
(8) Do not place printed-circuit boards (PCBs) directly on the printer or a floor.
When replacing the low-voltage power supply and high-voltage power supply, due
to potential electric shock, wear insulated gloves or be careful not to touch the
conductors or terminals of the power supply directly.
After the AC cord is unplugged, the capacitor may take about one minute to
discharge completely, or could not discharge due to PCB breakdown. Use caution
about electric shock.
(b) Be sure to use the following procedure to reconnect the printer:
Connect the AC cord and the interface cable to the printer.
Turn on the printer.
Turn on the printer, then the LED indicator lights up.
Unplugging
Plugging
44951501TH Rev.2
4-2
Maintenance Tools:
Table 4-1-2 shows the tools necessary to use Maintenance Utility software.
Table 4-1-1 shows the tools necessary to replace printed-circuit boards and units:
No.
Table 4-1-1: Maintenance Tools

No.
Maintenance Tool
Quantity
Phillips
screwdriver with
magnetic tip, No.
2-200
Screwdriver No.
3-100
Screwdriver No.
5-200
Digital multimeter
Pliers
Handy vacuum
cleaner (toner
vacuum)
E-ring pliers
Table 4-1-2: Maintenance Tools
Use
Remarks
1
3- to 5-mm
screws
Maintenance Tool
Notebook
personal
computer (with
Maintenance
Utility software
installed)
Quantity
USB cable
Ethernet cable
(crossover cable)
Use
Remarks
See section
5.2 for
Maintenance
Utility.
See note.
E-shaped ring
removal
Note! Use a toner vacuum. Using a general-purpose vacuum may cause fire.
44951501TH Rev.2
4-3
4.2 Part replacement procedure

This section describes the procedure for replacing the parts and assemblies shown in the
disassembly diagrams below.
4.2.1 Belt unit
(3) Turn the (two blue) lock handles of the belt unit
in the direction of the arrows
and, holding the unit by the (blue) handle, detach the unit.
Lock lever (blue)
(1) Open the top cover.

(2) Remove the image drum unit
top cover
Lock lever (blue)
Note! Cover the removed image drum cartridges with a piece of black paper.
black paper
44951501TH Rev.2
4-4
4.2.2 Fuser unit
4.2.3 Left side cover
(2) Pull the (blue) fuser unit lock lever in the direction of the arrow and detach the fuser
unit .
(2) Remove the two (silver-colored) screws

(3) Unlatch and detach the left side cover
.
.
Top cover
Fuser unit lock lever (blue)

Feeder unit
44951501TH Rev.2
4-5
4.2.4 Right side cover
4.2.5 Face-up tray
(1) Open the face-up tray
in the direction of the arrow and, warping it, disengage

two portions to detach the face-up tray.
(2) Remove the cassette assembly.

(3) Remove the interface cover
(4) Loosen the screw
to remove the memory cover
(5) Open the MPT assembly

(6) Remove the two (black) screws
and one (silver-colored) screw
(7) Unlatch two portions A and B to detach the right side cover
Latch B
MPT Assy
Latches A
44951501TH Rev.2
4-6
4.2.6 Rear cover
4.2.7 LED assembly. and LED assembly springs
(1) Remove the left side cover and the right side cover.
(2) Remove the three (silver-colored) screws
(3) Unlatch two portions A with a flat-blade screwdriver.

(4) Unlatch three portions B to slide the rear cover
detach it.
in the direction of the arrow C to

(2) Remove the cables of the LED assembly. As shown in diagram (2), apply force in
the direction of the arrow to unlatch the portion A and then the portion B to detach
the LED assembly .
(3) Turning the LED assembly springs
clockwise, detach it.
Top cover
Latch A
Latches A
Latch A
Diagram (1)
Diagram (2)
Latch B
Latches A
44951501TH Rev.2
4-7
4.2.8 Image drum fan and ZHJ board
4.2.9 CU/PU PCB and low-voltage power supply
Warning
(1) Remove the left side cover.

(2) Remove the (silver-colored) screw
detach the image drum fan .
board .
and the two (silver-colored) screws
to
and unlatch five portions to detach the ZHJ
Electric shock hazard
When replacing the low-voltage power supply, electric shock may occur. Wear insulated
gloves, or be careful not to touch the conductors or terminals of the power supply directly.
After the AC cord is unplugged, the capacitor may take about one minute to discharge
completely or, due to PCB breakdown, could not discharge. Use caution about electric shock.
(1) Remove the right side cover.
and unlatch and remove the plate shield
(2) Remove the four (silver-colored) screws

assembly .
(3) Remove all the CU/PU board cables.
to detach the PU/CU PCB
(5) Remove all the low-voltage power supply cables.

to detach the low-voltage power supply
Note! The LED head cables

should be attached, the
end of the Film-FG being
placed inside the Plateside-R so as that they
touch no sheet metal
edges of the Plate-side-R.
Exit cable wound one

turn around core
Exit connector
Fuser connector
Rear fan connector
44951501TH Rev.2
4-8
Note!
The low-voltage power supply
and the AC inlet (4.2.15) should be replaced
combined (they have been qualified to a safety standard, combined).
44951501TH Rev.2
4-9
4.2.10 Top cover assembly
4.2.11 Top cover and LED head cable assembly
(1) Remove the left side cover, the right side cover and the rear cover.
(1) Demount the top cover assembly.
(2) Remove the plate shield assembly and then the LED head cables.
(2) Remove the 18 (black) screws
(3) Remove the two screws
to remove the plate-rear

to detach the top cover .
to detach the top cover
to detach the LED head cable assembly
and then the two E-shaped retainer rings
18
44951501TH Rev.2
4-10
4.2.12 Operator panel assembly
4.2.13 Board IBB and LCD
(1) Remove the right side cover and plate shield assembly.
(1) Remove the operator panel assembly.
(2) Remove the cable of the operator panel assembly.
(2) Unlatch the three portions A.
(3) Detach the Board IBB
* CU/PU PCB OPE connector
to detach the operator panel assembly
(4) Unlatch the two portions B.

(5) Detach the LCD assembly
44951501TH Rev.2
4-11
4.2.14 MPT assembly

(1) Remove the cassette assembly.
(2) Open the MPT assembly
(3) Pull the MPT assembly in the direction of the arrow and release the two supports to
detach the MPT assembly.
44951501TH Rev.2
4-12
4.2.15 Front FAN, Hopping motor, Rear FAN, Holder Assy.Switch, Image Drum motor and cover-open switch
(1) Remove the left side cover, the right side cover, the rear cover, the MPT assembly,
the plate-rear, the low-voltage power supply, the plate shield assembly and the
operator panel assembly.
to detach the Hopping motor
to detach the rear FAN
to detach the Plate-Support
20
19
(5) Disconnect the CONN Coard from the PU/CU PCB, and the Holder Assy.-Switch
with the CONN Coard from the side R of the mainbody.
(6) Disconnect the CONN Coard
from the Holder Assy.-Switch
and unlatch the Frame-MPT-side

(9) Remove the screw (silver-colored)
(10) Remove the FG-Screw
to detach the AC inlet
to remove it.
to detach the Front FAN
to detach the Frame-AC
Air
.
.
to detach the image drum motor
(12) Remove the screw 19 to detach the cover-open switch 20 .

Note!
Note the air flow direction of these FANs for to assemble.
When removing or assembling the FANs, do not press impeller of there.
In case of the impeller unfastened by mistake, do not reuse it and install a new
FANs.
Air
12
9
10
44951501TH Rev.2
18
4-13
4.2.16 High-voltage power supply board
Warning
Electric shock hazard
When replacing the high-voltage power supply, electric shock may occur. Wear insulated
gloves, or be careful not to touch the conductors or terminals of the power supply directly.
After the AC cord is unplugged, the capacitor may take about one minute to discharge
completely or, due to PCB breakdown, could not discharge. Use caution about electric shock.
(1) Remove the right side cover and the CU/PU PCB.
the plate board .
(3) Remove the two (silver-colored)
to remove the film-PUCU board
screw to remove the plate-FG
(4) Unlatch the four portions to detach the high-voltage power supply board
44951501TH Rev.2
and
4-14
4.2.17 Guide-ejection assembly, fuser connector

assembly and color-registration assembly
(1) Remove the left side cover, the right side cover, the rear cover and the top cover
assembly.
(2) Remove the CU/PU PCB and the low-voltage power supply.
.
(3) Detach the guide-ejection assembly
to detach the fuser connector assembly

.
(5) Remove the film-power board
to remove the image drum fan assembly

to remove the cover-beam

plate-beam .
and then the cover-code .
44951501TH Rev.2
and the
to remove the two torsion springs
to detach the color-registration assembly
4-15
4.2.18 Frame-MPT assembly and feeder assembly

(1) Remove the left side cover, the right side cover, the rear cover, the hopping motor,
the plate shield assembly, the operator panel assembly, the cover-open switch and
the frame-MPT-side.
(2) Remove the RGSNS, HPSNS and MPC cables of the PU/CUPCB.
to remove the plate-front
(4) Remove the two (silver-colored) screws and the (black) screw
two portions to detach the frame-MPT assembly .
44951501TH Rev.2
.
and unlatch the
to detach the feeder assembly
4-16
4.2.19 Side-L assembly, side-R assembly and base

assembly .
(1) Remove the left side cover, the right side cover, the rear cover, the top cover
assembly, the operator panel assembly, the feeder assembly, the guide-ejection
assembly and the registration assembly.
(2
Remove the four (silver-colored) screws
(3) Remove the E-shaped retainer ring
to remove the plate-bottom
and then the shaft
to detach the side-L assembly

(4) Remove the six (silver-colored) screws
side-R assembly
and the base assembly .
44951501TH Rev.2
, the
4-17
4.2.20 Feed rollers

(1) Remove the cassette.
(2) Unlatch the feed rollers
Latch
44951501TH Rev.2
4-18
4.3 Locations to lubricate

This section shows the locations to lubricate. The other locations must not be lubricated.
Lubrication is not required during assembly or disassembly, except that, after lubricant is
wiped off locations, the appropriate lubricant specified must be applied to the locations.
Each number circled, accompanied with the number and name of a drawing indicates that
the lubrication work with the number is specified in the drawing.
Lubrication work
(1) Lubricant notations and names

EM-30L: Molykote EM-30L (part number 44498501)
HP-300: Molykote HP-300
PM: Pan motor oil 10W-40 or ZOA 10W-30
GE-334C: FLOIL GE-334C (part number 41823301)
SF-133: HANARL SF-133
(2) Grease boundary samples

Class
Amount applied (cc) 0.0005
W(mm)
1.24
0.003
0.005
0.01
0.03
0.05
0.1
2.25
2.67
3.37
4.86
5.76
7.26
Sample
44951501TH Rev.2
4-19
-1 44452301PA Side-R Assy.

EM-30LP Class Bx2
Apply a normal amount of
MOLYKOTE (EM-30LP)
to the whole circle of 2 places
EM-30LP Class Bx4

MOLYKOTE (EM-30LP)
to the whole circle of 4places
Gear-Idle-Belt
Gear-Reduct-Liftup-A
Gear-Liftup-D
Gear-Reduct-Belt
Bush-FU
Plate-BF-Caulking
44951501TH Rev.2
EM-30LP Class Bx4

MOLYKOTE (EM-30LP)
to the whole circle of
4places
EM-30LP Class C
MOLYKOTE (EM-30LP)
hatched areas.
(Shaft end surface side).
Grease prohibition
Plate-BF-Caulking
EM-30LP Class C
MOLYKOTE (EM-30LP)
to the whole circle of hatched
areas. (Shaft end surface
side).
4-20

EM-30LP Class C
Apply a normal amount
of MOLYKOTE
(EM-30LP)
hatched areas. (Shaft
end surface side).

EM-30LP Class B x2
MOLYKOTE (EM-30LP)
to the whole circle of gear
teeth (2 places).
Gear-Reduct-FU
Gear-Idle-FUA
Gear-Idle-FUB
EM-30LP Class B
MOLYKOTE (EM-30LP)
to the whole circle of gear
teeth (2 places).
Gear-Idle-Exit-A
Gear-Planet
Gear-Liftup-A
Motor-DC-FU
Gear-Idle-Exit-A
Plate-BF-Caulking
EM-30LP Class B Apply

a normal amount of
MOLYKOTE (EM-30LP)
gear teeth (2 places).
EM-30LP Class B Apply a
normal amount of MOLYKOTE
(EM-30LP) to the whole circle
of gear teeth (2 places).
Grease prohibition
44951501TH Rev.2
Gear-Idle-DUP
Grease prohibition
Grease prohibition
4-21

EM-30LP Class A
Apply a small amount of MOLYKOTE
(EM-30LP) to the hatched areas.
EM-30LP Class C
Apply a normal amount of MOLYKOTE (EM-30LP)
to the whole circle of hatched areas (Shaft end
eurface side).
Link-Liftup-R
EM-30LP Class C
Apply a normal amount of MOLYKOTE
(EM-30LP)
to the gear tooth tops.
EM-30LP Class A
Plate-Gear-Caulking
Gear-Reduct-ID
EM-30LP Class C
MOLYKOTE (EM-30LP)
to the whole circle of gear teeth (4
places).
44951501TH Rev.2
EM-30LP Class A
Grease prohibition
EM-30LP Class A
Gear-Idle-IDS
4-22
44452401PA Side-L Assy.
44452601PA Sensor Assy.-Regist

EM-30LP Class A
Plate-Position-Caulking
Frame-Shutter
EM-30LP Class C
(EM-30LP)
to the gear tooth tops.
Rack-L
EM-30LP Class A
EM-30LP Class B
Apply a normal amount of MOLYKOTE (EM-30LP) to the
hatched areas (bearing portion).
EM-30LP Class A
44951501TH Rev.2
4-23
-1 44452701PA Front Assy.-Reg/Hop
EM-30LP Class A
Note :1
(Side of roller and ditch of shaft)
(The other side is also the same. : Two
places in total)
EM-30LP Class C
MOLYKOTE (EM-30LP) to
the hatched areas (Shaft end
surface side).
Shaft-Idle-Dup
Roller-Pitch
Roller-Pressure
EM-30LP Class B
MOLYKOTE (EM-30LP) to the
hatched areas (Center of shaft).
Shaft-Idle-Dup
Roller-Pitch
Roller-Regist
Note :1
Note :1
Frame-Regist
EM-30LP Class C
surface side).
Grease prohibition
44951501TH Rev.2
4-24
EM-30LP Class C
surface side).
Plate-Feed-A_Caulking
EM-30LP Class C
the hatched areas (Shaft).
Shaft-Roller-Feed
Plate-Feed-A_Caulking
EM-30LP Class C
surface side).
Roller-Feed
EM-30LP Class C
the hatched areas (Shaft).
Plate-Feed-B_Caulking
44951501TH Rev.2
4-25
44364101PA Eject Assy
Plate-Feed-B_Caulking
Gear-Idle_Exit(Z38)
Gear-Idle-Z35
EM-30LP Class C
the hatched areas
(Post end surface side).
Gear-Idle-MPT-Z35
EM-30LP Class C
Apply a normal amount of MOLYKOTE (EM30LP) to surface of the post (bearing portion), the
flange portions.
Gear-Reduction-MPT-Z37-20
EM-30LP Class B x4
the whole circle of gear teeth.
Of 4pcs
Frame Assy.-Regist
44951501TH Rev.2
4-26
-1 44453001PA Printer Unit-PX750
EM-30LP Class C
Plate-Assy.Side R
Spring-Torsion-L
Spring-Torsion-R
Cover-Top-Assy
Panmotoroil Class C
Apply a normal amount of Panmotoroil to
the portion of the slot of solid
coiling of this torsion-spring using a brush.
(2places)(Atbothsides)

EM-30LP Class C
(EM-30LP) to the end face of Plate-L.
(hached areas)
EM-30LP Class C
(EM-30LP) to the end face of Plate-L.
(hached areas)
Plate-Assy.Side L
EM-30LP Class C
44951501TH Rev.2
Plate-L
4-27
44452501PA Base-Assy
EM-30LP Class C
end face of Plate-R.
(hatched areas)
EM-30LP Class C
end face of Plate-R.
(hatched areas)
Plate-Base
EM-30LP Class C
MOLYKOTE (EM-30LP)
to the sliding surface with
Drum Shaft. (hatched areas)
Roller-Feed-Dup
EM-30LP Class C x4
MOLYKOTE (EM30LP) to the
hatching areas (Shaft)
GE-334C Class C
FLOIL (GE-334C) to
contact portion (4 places).
44951501TH Rev.2
Plate-L
4-28
44458601PA Belt-Unit
44381001PA Fuser-Assy
EM-30LP Class A x8pcs

(EM30LP) to the inside of BearingTR(Belt).
(Both sides, total 8 places)
Cam-Release
EM-30LP Class C x2pcs
MOLYKOTE (EM30LP) to
bearin portion (Both side).
Roller-TR
Lever-Release
Roller-Idle
Spring-TR
Grease prohibition at the
Cam-R area.
Plate-Side R-Caulking (Fuser)
EM-30LP Class B
the whole circle of gear teeth
(2 places).
Roller-Drive
Grease prohibition at the

post.
Gear-Idle-(Z35)
EM-30LP Class C
bearin portion (Both side).
GE-334C Class C
Apply a normal amount of FLOIL
(GE-334C) to bearin portion (2 places).
Grease prohibition to
the Gears.
Gear-Idle-(Z21)
Roller-Drive
EM-30LP Class B
Apply a normal amount of MOLYKOTE (EM30LP)
to the whole circle of gear teeth (2 places).
44951501TH Rev.2
4-29
-1 44453701PA Cover-Assy.-Rear
44359201PA Frame-Assy.-MPT
EM-30LP Class B
Apply a normal amount of MOLYKOTE (EM-30LP) to
the hatched areas. (Center of shaft)
SF-133 Class B
Apply a normal amount of HANAL (SF-133)
to the hatched areas.
Stacker-FU_Base
Hatched areas
Leave it for about 3 minutes (drying time) after painting HANAL SF-133, and then
assemble the Cover-Assy.-Stacker.
-2 44453701PA Cover-Assy.-Rear
Note:1
Cover-Rear
Roller-Pitch
Note:1
Shaft-Idle-Dup
Spring-Torsion-Pitch
Note:1 EM-30LP Class A

hatched areas.
(Side of roller and ditch of shaft)
(The other side is also the same. :
Two places in total)
Hatched areas
SF-133 Class B
Apply a normal amount of HANAL (SF-133)
to the hatched areas.
44951501TH Rev.2
Shaft-Idle Dup
Roller-Pitch
4-30
5. MAINTENANCE MENUS
C301/C302/C331/C511/C531 can be adjusted by using Maintenance Utility, or button operation on its operator panel.
The printer has maintenance menus in addition to general menus. The menus intended for adjustment purposes should be selected.
5.1 System Maintenance menu (for maintenance personnel).............5-2
5.2 Maintenance Utility........................................................................5-4
5.3 User maintenance menu functions................................................5-6
5.4 Setup after part replacement.......................................................5-26
5.5 Manual density adjustment operation..........................................5-28
5.6 Printer ADMIN MENU..................................................................5-29
5.1 System Maintenance menu (for maintenance personnel)

By turning on each printer while holding down
and
, its System Maintenance menu is
started. The menu is displayed only in English irrespective of the destination of the printer.
Note: The menu allows for changes such as the printers destination changes, and is
transparent to end-users of the printer.
Category Item (1st Line)
Value
DF
(2nd Line)
CONFIG
MENU
CODESET
TYPE1
TYPE2
TEST
PRINT
MENU
TEST PRINT
MENU
ENABLE
DISABLE
FUSE
KEEP
MODE
FUSE KEEP
MODE
EXECUTE
PERSONALITY
(Only
C531dn)
IBM 5577
ENABLE
DISABLE
Table 5-1: Maintenance menu display table

Value
DF
(2nd Line)
Function
SYSTEM
MAINTE
ENTER
PASSWORD
****** ****** 000 Enters a password to enter the System

000 Maintenance menu. The default for this item is
000000. Six to 12 alphanumeric characters can
be entered for the item.
OKIUSER
OKIUSER
ODA
OEL
APS
JP1
JPOEM1
OEMA
OEML
MAINTENANCE
MENU
Sets a destination.
JPOEM1: OEM in Japan
OEMA: A4-default Overseas OEM
OEML: Letter-default Overseas OEM
The printer automatically reboots after this
menu is exited.
Display condition:
The security SD card function is disabled.
SD CARD
FORMAT
(Only C531)
EXECUTE
Initializes an SD card. When executed, this

menu is exited and starts initializing an SD card.
Display condition:
The printer has the SD card installed on it
(ADMIN MENU-FILE SYS MAINTE-SD CARD
is set to ENABLE).
FLASH
FORMAT
EXECUTE
Displays the following confirmation message in

response to the press of the OK button:
ARE YOU SURE?
YES/NO
NO restores the previous menu display when
selected. When selected, YES exits this menu,
starting formatting the installed resident (onboard) flash device.
* Never use this item.
MENU RESET
44951501TH Rev.2
EXECUTE
Resets the information in the EEPROM to

factory default settings. The printer automatically
reboots after change to the default settings.
* This does not initialize some special items.
IBM PPR III XL
ENABLE
DISABLE
EPSON FX
ENABLE
DISABLE
HP-GL/2
ENABLE
DISABLE
Function
Displayed for all the destinations of the printer.
TYPE1: Disables Russian, Grease and
Bulgarian (language file downloading). This
value uses English for the operator panel
language when the printer already has any of
the three languages downloaded.
TYPE2: Enables Russian, Grease and
Bulgarian.
The printer automatically reboots after this
menu is exited. The default for this item is
TYPE2 when the printer's destination is OEL/
APS/OEMA, and TYPE1 when it is not OEL/
APS/OEMA.
Sets whether or not to display PRT CHK PATN
and ENG STATUS PRINT in the USER MENUPRINT INFORMATION category. This item
always does not display PRT ID CHK PATN or
ENG STATUS PRINT when set to DISABLE.
When this menu is exited after change of the
setting for the item, the printer restarts.
Places the printer online after a command is
issued from the CU to PU by pressing the OK
button. With the printer turned on, consumables
of the printer can be replaced with new ones,
and then the printer can be checked for proper
operation (where, not breaking the new ones
fuses, the printer adds no operation counts
to the life of the consumables replaced with
the new ones). Turning off the printer ends the
check mode. Turning it on next time disables the
mode.
Does not allow USER MENU-SYS CONFIG
MENU-PERSONALITY to display PDL
languages for which DISABLE is set with
this menu. When receiving print data in such
languages, the printer displays INVALID
DATA, discarding the data. When the printer's
destination is Japan and IBM PPR III XL and
EPSON FX is set to ENABLE, no operation of
the printer is assured.
5-2
Value
DF
(2nd Line)
-
CHANGE
PASSWORD
Function
Changes a password. Pressing the OK button
for this menu displays NEW PASSWORD and
VERIFY PASSWORD, allowing for entry of a
new password.
NEW
PASSWORD
****** ****** -
Sets a new password to enter the System

Maintenance menu. Six to 12 alphanumeric
characters can be entered for this item.
VERIFY
PASSWORD
****** ****** -
Prompts a user to verify and enter again

the new password that was set for NEW
PASSWORD to enter the System Maintenance
menu. Six to 12 alphanumeric characters can
be entered for this item.
ENGINE
DIAG
MODE
44951501TH Rev.2
Enters the engine self-diagnostic mode.
5-3
5.2 Maintenance Utility

The adjustments described in table 5-2 should be made by using Maintenance Utility.
The following details the utility:
Option
(1) Maintenance Utility Operating Manuals:

42678801FU01 1.37.0 or higher (Japanese)
42678801FU02 Rev. 1.37.0 or higher (English)
Windows 2000/XP/Vista/7
(Japanese/English)
File name
MuWin.zip
Switches between the Factory and

Shipping modes.
Purpose: To configure a maintenance
replacement PU board onto which the
CU/PU board information cannot be
copied with the board replacement
function (e.g. due to an interface error).
The maintenance board is put to the
Factory mode usually by default and,
by using this function, must be set to
the Shipping mode.
2.4.1.1.10.4
4 Board
option setup
information
Checks serial number information and

the Factory/Shipping mode.
2.4.1.1.7
Unavailable
5 USB
software
update
Updates the USB software.
2.4.2.2.1
Unavailable
2.4.2.2.17
Unavailable
Part number
42678801FW01 Rev. 1.37.0 or
higher
Table 5-2: Adjustment options in Maintenance Utility
Option
1 Board
replacement
2 Serial
number
setting
Adjustment
Section in
Maintenance
Utility
Operating
Manual
Copies information in the EEPROM in

the PU block, and the settings in the
EEPROM in the CU block.
Purpose: To copy the above data onto
a CU/PU board with which to replace
the CU/PU board for a maintenance
purpose.
2.4.1.1.9
Rewrites the serial number recorded in

the PU block and selects and rewrites
the printer serial number recorded in
the CU block and rewrites the output
mode recorded in it.
Purpose: To configure a maintenance
replacement PU/CU board onto which
the CU/PU board information cannot
be copied with the board replacement
function (e.g. due to an interface error).
2.4.1.1.10.3
44951501TH Rev.2
Operation from
operator panel
(section in this
maintenance
manual)
Unavailable
Unavailable
Operation from
operator panel
(section in this
maintenance
manual)
3 Factory/
Shipping
mode
(2) Maintenance Utility program:

Applicable operating system
Adjustment
Section in
Maintenance
Utility
Operating
Manual
6 NIC software Updates the NIC software.

update
5.3.2.10
7 MAC
address
setting
Sets the MAC address.
2.4.2.2.5
Unavailable
8 Consumable
counter
maintenance
function
Copies the consumable counters:

Image drum counters (Y, M, C and K)
Fuser counter
Belt counter
Toner counters (Y, M, C and K)
Purpose: To copy the counter value of
each consumable in use in the printer
to use in another printer.
2.4.1.2.1
Unavailable
9 Destination/ Sets and checks the printer's (CU)

PnP informa- destination, device identification and
USB identification.
tion setup
2.4.1.2.9
5.4.3
5-4
Option
Adjustment
Section in
Maintenance
Utility
Operating
Manual
Operation from
operator panel
(section in this
maintenance
manual)
10 Password
initialization
Initializes a password.
2.4.2.2.13
11 Network
log storage
function
Stores a network log file.
2.4.2.2.14
Unavailable
12 PU log file
storage
function
Stores a PU log file
2.4.2.2.16
Unavailable
13 Consumable Checks the current consumable

counter values.
counter
display
2.4.1.3.1
5.1 (ENG STATUS

PRINT)
14 Menu setting Displays the menu settings set on the

check
printer (CU).
2.4.1.3.2
Print a configuration
report (Menu
Map) (refer to user
documentation).
15 Printer
information
check
Checks the MAC address and each

firmware version.
2.4.1.3.3
report (Menu
Map) (refer to user
documentation).
16 CPU and
Memory
value check
Checks the information on the printer's

installed (CU) CPU and memory.
2.4.1.3.4
report (Menu
Map) (refer to user
documentation).
17 Test print
Executes the local print function and

sends a specified file.
Purpose: To check the printer for
operation it performs solely and send a
download file.
2.4.1.4.1
18 Switch scan
test
Executes the switch scan test.

Purpose: To check each sensor for
operation.
2.4.1.5.1
19 Motor clutch
test
Executes the motor clutch test.

Purpose: To check each item, such as
a motor or clutch, for operation.
2.4.1.5.2
20 Color
registration
adjustment
test
Executes the color registration

adjustment test.
2.4.1.5.3
21 Density
adjustment
test
Executes the density adjustment test.
2.4.1.5.4
44951501TH Rev.2
Option
Adjustment
22 Auto density Sets an auto density setting control

parameter.
adjustment
control
parameter
setting (never
use this
option)
Section in
Maintenance
Utility
Operating
Manual
Operation from
operator panel
(section in this
maintenance
manual)
Never use
this option.
23 Counter
display
Checks the consumable, continuous

consumable and waste toner counters.
2.4.1.5.6
24 Local
parameter
setting
Switches between the Factory and

Shipping modes and checks the status
of the fuse.
2.4.1.5.7
25 Engine
parameter
setting
Makes an engine parameter setting.
2.4.1.5.8
26 Media
transfer
parameter
setting
Makes a print media transfer parameter

setting.
2.4.1.5.9
Note: Do not operate or set options added with Never use this option, or a
malfunction is potentially caused.
Perform local printing

(refer to System
Specification).
5-5
5.3 User maintenance menu functions

5.3.1 Maintenance menu (for end-users)
Operator panel display

Category
The maintenance menu category is a general menu category (not the system maintenance
menu).
The following is the options available in the maintenance menu:
MAINTENANCE
MENU
Option
Setting
(upper display) (lower display)
POWER SAVE
ENABLE
DISABLE
Maintenance Menu
Default setting in shade area
SLEEP
ENABLE
DISABLE

Category
MAINTENANCE
MENU
Option
Setting
MENU RESET
SAVE MENU
RESTORE
MENU
44951501TH Rev.2
EXECUTE
EXECUTE
EXECUTE
Description
AUTO PW
OFF
Resets the CU EEPROM. This option restores

the USER MENU settings to the factory
defaults. EXECUTE exits this menu when
selected.
Stores currently-made menu settings. This
option stores menu settings made when it is
last executed, and overwrites with them those
it stored before that. The option displays the
following confirmation message when the OK
button is pressed:
ARE YOU SURE?
YES/NO
selected. When selected, YES stores the
currently-made menu settings, exiting this
menu.
Restores stored menu settings. The option
displays the following confirmation message
when the OK button is pressed:
ARE YOU SURE?
YES/NO
selected. When selected, YES restores the
stored menu settings, exiting this menu.
* The option is not executed while the printer
has print data.
ENABLE
AUTOCONFIG
DISABLE
PAPER BLACK
SET
PAPER COLOR
SET
SMR SETTING
+1
+2
-2
-1
+1
+2
-2
-1
-3
-2
-1
0
Description
Sets whether to enable or disable the Power
Save mode. The time to establish the power
saving mode when ENABLE is selected can
be changed with SYS CONFIG MENU-"POW
SAVE TIME".
Sets whether to enable or disable the Sleep
mode. The time to establish the mode when
ENABLE is selected can be changed with
SYS CONFIG MENU-"SLEEP TIME".
Set the behavior of Auto Power Off.
DISABLE: Invalidate to go Off mode by time.
AUTO CONFIG: The printer does not go to Off
mode when LAN cable is connected, goes to
Off mode when USB is connected.
ENABLE: The printer goes to Off mode even if
LAN cable is connected.
Used for fine adjustment when visible faded
black print or a white horizontal dotted line
results on plain paper. Decrease the setting
when such specks or snow flake-like print
occurs in a high-density print area. Increase
the setting when faded print occurs.
Used for fine adjustment when visible faded
color print or a white horizontal dotted line
results on plain paper. Decrease the setting
when such specks or snow flake-like print
occurs in a high-density print area. Increase
the setting when faded print occurs.
Corrects print variations that occur due to
temperature and humidity environment, print
density or print frequency variation. Change
the setting when an uneven print quality
occurs.
+1
+2
+3
5-6
5.3.2 Self-diagnostic mode

Category
Option
Setting
BG SETTING
-3
-2
-1
0
+1
+2
+3
Description
This section describes LEVEL 0 and LEVEL 1.

Corrects print variations that occur due to
temperature and humidity environment, print
density or print frequency variation. Change
the setting when a dark background occurs.
5.3.2.1 Operator Panel

The following operational description on the self-diagnostic is premised on the following
operator panel layout:
MENU
ON LINE
POWER SAVE
CANCEL
READY ATTENTION
44951501TH Rev.2
5-7
Self-diagnostic
mode layout (entire)
(1) Menu option switching

Only while displayed as shown in a shaded area ( XXXXX ),
the level of the self-diagnostic mode can be switched.
or
is
used to switch to the option in a non-shaded area ( XXXXX ).

LEVEL0
POWER ON
No buttons pressed
and held down until System Maintenance

menu appears. Then ENGINE DIAG MODE
selected and OK pressed.
held down (for two

seconds)
Normal operation mode

and ONLINE held LEVEL1-ENGINE DIAG MODE XX.XX
LEVEL0- engine status
down in combination
display
SWITCH SCAN
(for three seconds)
Engine status display
MOTOR & CLUTCH TEST
(Heater temperature)
TEST PRINT
, , OK and
(Ambient temperature and
REG
ADJUST TEST
pressed in
humidity display)
DENS
ADJ TEST
combination
Voltage display during printing
CONSUMABLE STATUS
momentarily
(TR, CH, DB or SB)
PRINTER STATUS
Toner sensor
FACTORY MODE SET
Waste toner sensor
SENSOR SETTING
RFID internal noise motor
LED HEAD DATA
Error detail
NVRAM PARAMETER
or ONLINE or momentarily pressing

or
switches
Holding down
or
is used to
between the options in shaded areas ( XXXXX ).
switch between the options in non-shaded areas ( XXXXX ). Holding
down
restores the display that selects an option.
Voltage display
during printing
Transfer (TR)
voltage (1) *1
Transfer (TR)
voltage (2) *1
Charge (CH)
voltage
Supply (SB)
voltage
Development
(DB) voltage
Environment level
After time-based
adjustment
Before timebased adjustment
Time-based
correction value
Vtr3
Engine status display

Heater temperature
Ambient temperature and
humidity
Setting table
Transfer voltage
Transfer-off voltage and belt
temperature
Side thermistor
Toner sensor
Toner sensor
status monitor
display
Waste toner
sensor
Waste toner
sensor status
monitor display
ONLINE held down (for two seconds)

Error detail
Appropriate display, such as error code display
RFID internal noise

motor
Display of number
of times of noise
detection, K toner error
Display of number
of times of noise
detection, Y toner error
Display of number
of times of noise
detection, M toner
error
Display of number
of times of noise
detection, C toner
error
Motor control
evaluation function
Registration motor
constant-speed timer
value and ambient
temperature
Fuser motor constantspeed timer value
and target fuser
temperature
Image drum motor
constant-speed timer
value
Belt motor constantspeed timer value
*1: Pressing the CANCEL button switches between colors.
44951501TH Rev.2
5-8

LEVEL1
or is used to select the option shown in a shaded area ( XXXXX ), and pressing OK executes the option. OK or
is used to switch to the option in a non-shaded area
( XXXXX ), and, after that, or is used to select an option. A selected test is executed by pressing OK, and ended by pressing .
[]
[]
[]
SWITCH
SCAN
PAPER ROUTE :
PU
[]
MOTOR &
CLUTCH
TEST
ID MOTOR
TONER SENS
BELT MOTOR
CVO UP_LU_FU
FUSER MOTOR
REG L/
R_OHP_WG
HT
THERMISTER
HUM_TEMP
_DEN
BELT_T
ID UP/DOWN
TAG COLOR
DISTONER
FULL_BOX
T1 PE_PNE_
CVO_CA
T1 HOP_LIFT
T2 PE_PNE_
CVO_CA
T2
HOP_LF_FED
DUP RA_FNT
REGIST MOTOR
T1 HOPPING
MOTOR
FRONT MOTOR
REGIST
SHUTTER
DUPLEX
MOTOR
DUPLEX
CLUTCH
T2 HOPPING
MOTOR
T2 FEED
CLUTCH
ID UP/DOWN
LV FAN TEST
ID FAN TEST
FRONT FAN
TEST
[]
[]
TEST PRINT
PRINT
EXECUTE
[]
[]
TEST
PATTERN
TEST
CASSETTE
*1
REG ADJUST
TEST
REG ADJ
EXECUTE
[]
[]
REG ADJ RSLT

SNS CARIBRAT (L)
FINE ADJ Y [Y-L]
SNS CARIBRAT (R)
FINE ADJ Y [Y-L]
D-RANGE (L) Y,M,C
FINE ADJ Y [Y-R]
D-RANGE (R) Y,M,C
FINE ADJ Y [Y-R]
Note:
Note:
CRSE ADJ Y L,R,X
Refer to a Switch Scan A motor is kept running by
CRSE ADJ M L,R,X
test sheet.
holding down the OK button
CRSE ADJ C L,R,X
(for two seconds) to determine FINE ADJ Y L,R,X
the motor.
FINE ADJ M L,R,X
FINE ADJ Y [X-L]

FINE ADJ Y [X-R]
FINE ADJ M [Y-L]
FINE ADJ M [Y-L]
FINE ADJ M [Y-R]
FINE ADJ M [Y-R]
REG ADJ Y L,R,X
FINE ADJ M [X-L]
REG ADJ M L,R,X
FINE ADJ M [X-R]
REG ADJ C L,R,X
FINE ADJ C [Y-L]
CRSE ADJ Y [Y-L]
FINE ADJ C [Y-L]
CRSE ADJ Y [Y-R]
FINE ADJ C [Y-R]
CRSE ADJ Y [X]
FINE ADJ C [Y-R]
CRSE ADJ M [Y-L]
FINE ADJ C [X-L]
CRSE ADJ M [Y-R]
FINE ADJ C [X-R]
CRSE ADJ C [X]
[]
FUSE INTACT
*6
C-TONER (FULL)
FACTORY MODE
Y-STC MODE CNT
FACTORY MODE
A factory working mode.
SHIPPING MODE
Deselects a factory working mode.
C-STC MODE CNT
M OVER RIDE CNT
LEV0 V/D OUT RD
C OVER RIDE CNT
LEV0 V/D OUT YMC
L_DUTY DENS-K
Options below FACTORY MODE SET option *5
K-STC MODE CNT

M-STC MODE CNT
Note:
A parameter reset is
performed by holding
down the OK button (for 10
seconds).
[]
SENSOR
SETTING
TONER
SENSOR
BELT UNIT
CHECK
UP/DOWN
SENSOR
Y-TONER (FULL)
M-TONER (FULL)
[]
[]
[]
LED HEAD
DATA
K
[]
[]
NVRAM
PARAMETER
CLEAR
Y
M
C
ID UNIT
CHECK
TR BELT UNIT
LEV0 V/D OUT K
H_DUTY DENS-C
FACTORY MODE
TOTAL SHEETS CNT
Y OVER RIDE CNT
H_DUTY DENS-M
Y-IMPRESSIONS
C-IMPRESSIONS
LEV0 V/D OUT YMC
H_DUTY DENS-Y
[]
C-ID UNIT
K OVER RIDE CNT
H_DUTY DENS-K
K-IMPRESSIONS
FACTORY
MODE SET
M-ID UNIT
DENS ADJ RESULT
LEV0 V/D OUT K
[]
PRINTER STATUS
*5
K-TONER (FULL)
Density adjustment test result

display items below option marked
with *3:
[]
M-IMPRESSIONS
AUTO
CALIBRATION
AUTO CALIB
BLACK
[]
Y-ID UNIT
FUSER UNIT
Color registration adjustment test result

display items below option marked with
*2:
CRSE ADJ C [Y-R]
K-ID UNIT
DENS ADJ
RESULT *3
*1: TRAY2 is displayed

only when the printer
has the tray 2 in it.
CRSE ADJ C [Y-L]
[]
CONSUMABLE
STATUS
DENS ADJ PARSET
DUPLEX
CRSE ADJ M [X]
DENS ADJ
EXECUTE
[]
BLT REFLECT TEST
COLOR
FINE ADJ C L,R,X
DENS ADJ
TEST
REG ADJ RESULT

*2
BLT REFLECT
RESULT
PAGE
[]
ENGINE DIAG LEVEL1
Note: A parameter determination is made by holding

down the OK button (for three seconds).
Options below FUSE INTACT option *6
FUSE INTACT
BELT UNIT
INTACT: Has not be blown./BLOWN:

Already blown.
FUSE UNIT

Already blown.
ID UNIT

Already blown.
L_DUTY DENS-Y
REG ADJ
ERROR
DRUM OVER
LIFE
WR POINT
REV
LED head serial

number display
n 01 23 45 6789
1234567890123
n: K, Y, M, C
BOTTOM
WRT POINT
Note:
A parameter determination is
made by holding down the OK
button (for three seconds).
L_DUTY DENS-M
L_DUTY DENS-C
FINAL DENS-K
FINAL DENS-Y
FINAL DENS-M
FINAL DENS-C
DB DENS VALUE
DELTA-K 01=#***
DELTA-K 04=#***
DENS-Y
DELTA-K 07=#***
DENS-M
DELTA-Y 01=#***
DENS-C
DELTA-Y 04=#***
BEF COL STD=***H
DELTA-Y 07=#***
AFT COL STD=***H
DELTA-M 01=#***
BEF BLK STD=***H
DELTA-M 04=#***
AFT BLK STD=***H
DELTA-M 07=#***
DELTA-C 01=#***
DELTA-C 04=#***
DELTA-C 07=#***
DENS-K
44951501TH Rev.2
5-9
5.3.2.2 Normal self-diagnostic mode (level 1)
5.3.2.2.1 Entering self-diagnostic mode (level 1)
The following is the normal self-diagnostic mode menu:

Option
Self-diagnostic menu
item
Adjustment
Maintenance
Utility
Note: Entering the System Maintenance mode of C301/C321/C331/C511/C531

requires a password. Refer to table 5-1 (C301/C321/C331/C511/C531 ).
Switch scan test
SWITCH SCAN
Performs input sensor and

switch checking.
No. 18
1. By turning on the printer while holding down

System Maintenance mode.
Motor and clutch

test
MOTOR&CLTCH
TEST
Tests motor and clutch

operation.
No. 19
2. Press
or
more than one time until ENGINE DIAG MODE appears. Then
press the OK button, and DIAGNOSTIC MODE appears.
Test printing
TEST PRINT
Prints a test pattern stored in

the PU.
Unavailable
Color registration
adjustment test
REG ADJUST
TEST
Judges the color registration

adjustment mechanism as
pass or fail.
No. 20
Density adjustment
test
DENS ADJ TEST
Judges the density adjustment

mechanism as pass or fail.
No. 21
Consumable
counter display
CONSUMABLE
STATUS
Displays consumable usage.
No. 23
Consumable life
counter display
PRINTER STATUS
Displays consumable life.
No. 23
Factory/Shipping
mode setting
FACTORY MODE
SET
Switches between the Factory

and Shipping modes
No. 3,
No. 24
Fuse status display
Displays the status of the

fuses.
No. 24
No. 25
10 Engine parameter
setting
SENSOR SETTING
Sets whether to enable

or disable error detection
performed by each sensor.
11 NVRAM parameter
setting
NVRAM
PARAMETER
Must not be used.
44951501TH Rev.2
and
in combination, enter the
DIAGNOSTICMODE
XX.XX.XX
F-MODE/S-MODE
3. XX.XX.XX on the LCD display identifies the version of the PU firmware. The
setting for FACTORY WORKING MODE is provided in the right portion of the
lower display. The setting is normally S-MODE, which identifies Shipping.
4. Press
or
to go to each self-diagnostic step (pressing
next or preceding menu option).
or
displays the
5.3.2.2.2 Exiting self-diagnostic mode

1. Turn off the printer and, after 10 seconds, turn it on.
Unavailable
5-10
5.3.2.3 Switch scan test

The switch scan test is used for input sensor and switch checking.
1. Enter the self-diagnostic mode (level 1) and, until SWITCH SCAN appears on
the upper display, press or ( displays the next test option and displays
the preceding test option). Then press the OK button.
Heater frame thermistor

Fuser thermistorupper
Exit sensor
Image drum up-down sensor
Toner sensor M
Toner sensor Y
Toner sensor C
Tag IC Y
Tag IC M
Tag IC C
Toner sensor K
Tag IC K
Cover-open switch
SWITCH SCAN
Y
or
until the option for unit(s) to test, which is shown in table 5-3,
2. Press
appears on the lower display (
displays the next option and
displays the
preceding option).
Entrance
sensor
3. Press the OK button. The switch scan test starts, the unit(s) name(s) and
current status(es) being displayed.
Tray-1
hopping
sensor
PAPER ROTE:PU
Tray-1
paper-end
sensor
Tray-2
entrance
sensor
1=H 2=L 3=H 4=L

Temperature
and humidity
sensor
Write sensor
Operate the unit(s) (figure 5-1). Display information in the appropriate area(s) of
the LCD display [the information varies depending on the sensor(s)].
4. Press the CANCEL button to restore the state for step 2.

5. Repeat steps 2 through 4 when necessary.
6. Press
to end the test (the state for step 1 is restored).
2nd tray hopping sensor

Duplex front sensor
Tray-1 detection sensor
Color registration sensor and density sensor
Tray-2 paper-end sensor
Fuser thermistor-lower
Duplex rear
sensor
Figure 5-1: Switch sensor locations
44951501TH Rev.2
5-11

Table 5-3: SWITCH SCAN detail
Lower display shows asterisk (*) when function on upper display is unavailable
*1: An L is displayed when cover is open.
1
Upper Display
Detail
2
Lower display
PAPER ROUTE : PU
Detail
3
Lower display
Entrance sensor 1
H: No paper exists.
L: Paper exists.
Toner sensor Y
H: Light shielded.
L: Light reflected.
TONER SENS
Toner sensor K
H: Light shielded.
L: Light reflected.
CVO UP_LU_FU
Cover-open switch
H: Close.
L: Open.
REG L/R_OHP_WG
Color registration
sensor L
AD value: ***H
Color registration
sensor R
AD value: ***H
HT THERMISTER
Fuser thermistor upper

sensor
AD value: ***H
Fuser thermistor lower

sensor
AD value: ***H
HUM_TEMP_DEN 1
Humidity sensor
AD value: ***H
Temperature sensor
AD value: ***H
BELT_T
Belt thermistor
AD value: ***H
Detail
4
Lower display
TAG ID
UID:
***H
DISTONER FULL_BOX
Waste toner sensor
H: Light not reflected.

L: Light reflected.
T1 PE_PNE_CVO_CA
Tray-1 paper-end
sensor
H: No paper exists.
L: Paper exists.
T1 HOP_LIFT
Hopping sensor
H: No paper exists.
L: Paper exists.
T2 PE_PNE_CVO_CA
Tray-2 paper-end
sensor
H: No paper exists.
L: Paper exists.
T2 HOP_LF_FED
2nd-Hopping Sns
H: No paper exists.
L: Paper exists.
DUP RA_FNT
44951501TH Rev.2
TAG ID
Duplex rear sensor
UID:
***H
H: Light shielded.
L: Light reflected.
Lower display
Write sensor
H: No paper exists.
L: Paper exists.
Exit sensor
H: No paper exists.
L: Paper exists.
Toner sensor M
H: Light shielded.
L: Light reflected.
Toner sensor C
H: Light shielded.
L: Light reflected.
Face-up cover-open sensor
H: Close.
L. Open.
Heater frame thermistor
AD value: ***H
Density sensor (YMC)
AD value: ***H
ID UpDown Sns
H: Down.
L. Up.
TAG ID
UID:
***H
Cassette sensor
H. Cassette exists.
L. Cassette does not
exist.
Density sensor (K)
AD value: ***H
ID UP/DOWN
TAG COLOR
Detail
TAG ID
UID:
***H
Tray-2 entrance sensor
H: No paper exists.
L: Paper exists.
Duplex front sensor
H: No paper exists.
L: Paper exists.
5-12
5.3.2.4 Motor and clutch test

The motor and clutch test is used for motor and clutch testing.
1. Enter the self-diagnostic mode (level 1) and, until MOTOR & CLUTCH TEST
appears on the upper display, press
or
(
displays the next test option
and displays the preceding test option). Then press the OK button.
Tray-1 registration clutch
Color (registration) shutter

Image drum up-down
clutch
2. Press
or
until the option for a unit to test, which is shown in table 5-4,
appears on the lower display (
displays the next option and
displays the
preceding option).
Tray-1 hopping motor

(registration motor, front motor)
Image drum cooling fan

Image drum motor
MPT clutch
MOTOR & CLUTCH TEST

ID MOTOR
3. Press the OK button. The motor and clutch test starts, the units the name
starting to blink, and the unit being driven for10 seconds (refer to figure 5-2).
Front
cooling
fan
Note: The state for step 2 is restored after the 10-second driving of the unit. The unit
is driven again by pressing an appropriate button.
The clutch solenoid repeatedly turns on and off in normal printing driving (a
motor is driven together with the solenoid when it cannot be driven solely
because of its mechanical structure). * ID UP/DOWN continues driving until
the CANCEL button is pressed.
The clutch solenoid is kept driven by holding down the OK button (for two
seconds) to determine a motor.
4. Press the CANCEL button to stop driving the unit (the display continues
indicating the unit).
6. Press
Rear cooling fan
Tray-2 registration
clutch
Duplex clutch
Fuser motor
Belt motor
Tray-2 hopping clutch

Tray-2 hopping motor
Figure 5-2
44951501TH Rev.2
5-13

Table 5-4
Unit name displayed
Driving restriction
Remarks
ID MOTOR
All of the (black, yellow, magenta and cyan)

image drums must be removed.
BELT MOTOR
All of the (black, yellow, magenta and cyan)

image drums must be removed.
FUSER_MOTOR
REGIST MOTOR
T1 HOPPING MOTOR
FRONT MOTOR
REGIST SHUTTER
DUPLEX MOTOR
DUPLEX CLUTCH
T2 HOPPING MOTOR
Option
T2 FEED CLUTCH
Option
ID UP/DOWN
The top and front cover must be closed.
LV FAN TEST
ID FAN TEST
FRONT FAN TEST
Note: Display while ID UP/DOWN is in progress
MOTOR & CLUTCH TEST

ID UP/DOWN
***
***: Identifies the number of executions

Display after holding down REGIST SHUTTER OK button
MOTOR & CLUTCH TEST

SHT
***
***: Identifies the number of executions
44951501TH Rev.2
5-14
5.3.2.5 Test printing
Display
Settings
Function
The test printing is used for printing test patterns stored in the PU. The controller stores the
other patterns.
PRINT EXECUTE
Starts printing with the press of OK button, and

ends printing with the press of the CANCEL button.
The test printing cannot be used to check print quality.
TEST PATTERN
0
0: Prints a blank page.

1 to 7: - See the next section (pattern printing) 8 to 15: Each print a blank page.
TEST CASSETTE
TRAY1
Selects a paper source.

TRAY2 is not displayed when the tray 2 is not
installed.
See chapter 7 for diagnosing problem print images.

1. Enter the self-diagnostic mode (level 1) and, until TEST PRINT appears on the
upper display, press or ( displays the next test option and displays the
preceding option). Then press the OK button.
2. A setting option applied only to test printing appears on the lower display. Press
or
until a target option appears ( displays the next option and displays
the preceding option). Then press the OK button. [Go to step 5 when the options
do not need to be set (left set to their defaults)].
3. The setting option and its setting appear on the upper and lower displays,
respectively. Pressing
displays the next setting and pressing
displays the
to accept the
preceding setting (the setting last displayed is applied. Press
setting and return to step 2. Repeat step 3 when necessary.
TEST PATTERN
TRAY2
MPT
PAGE
0000
Sets the number of test copies to print.
COLOR
ON
Selects color or monochrome printing.

* ON and OFF are provided for each color when the
setting ON is specified.
OFF
DUPLEX
2 PAGES STACK
OFF
1PAGES STACK
A default is in a shaded area (

written into the EEPROM).
Performs duplex printing using a two pages layout.

Selects turning off duplex printing.
Performs duplex printing using a one page stack
layout.
). Set settings are enabled only in this test mode (not
1
Note: PAGE: Moves its input digit with
or . The setting for this option is
incremented by pressing the ONLINE button, and decremented
by pressing the CANCEL button. Note that, when left set, the
setting 0000 endlessly prints pages.
COLOR: When set to ON, with the press of the OK button, displays the
information shown below.

Setting option for printing colors: Moves its input position with
or
. The
setting for each color is switched between ON and OFF by the
press of the ONLINE or CANCEL button. The panel display is
restored to the previous one by pressing .
COLOR
ON
44951501TH Rev.2
Y:ON M:ON
C:ON K:ON
5-15

4. With PRINT EXECUTE displayed on the lower display by the operation in step
2, pressing the OK button executes test printing by using the setting(s) made in
steps 2 and 3.

The test printing is cancelled by pressing the CANCEL button.
When detected in starting or performing the test printing, an alarm shown in the
Detail section of the following list is displayed on the operator panel, stopping
the printing (for error detail, refer to the operator panel display detail in section
5.3.2.14, where the messages displayed are different from those in PU test
printing).
Panel Display
Detail
PAPER END
SELECTED TRAY
No paper exists.
SELECTED TRAY IS
N
OT INSTALLED
The selected tray is not

installed.
REMOVE PAPER
OUT OF DUPLEX
An internal error of the

duplex unit.
INSTALL CASSETTE TRAY

OPEN
A cassette is slid out.
Pattern 3
Pattern 4
Pattern 5
Pattern 6
Print patterns (cannot be used for print quality checking)

0 and 8 to 15: Each print a blank page.
Pattern 1
Note: Solid black print (pattern 7) is included

in the local printing function. An offset
occurs when it is output at 100% in
each color. To prevent this, the number
of the colors to print concurrently to
produce solid print copies of the No.
7 needs to be limited not more than
two by making print color settings as
instructed in step 3.
Pattern 2

44951501TH Rev.2
Pattern 7
5-16

The following message appears during printing:
The displays are switched by pressing
P=***
ETMP=***UTMP=***
W=***
REG=****EXT=***
P: Number of test print pages

W: Wait time
T=*** U=***[###]
H=***%L=***[###]
U: Three asterisks (***) identifies a measured upper heater temperature (in
Celsius). Three sharp signs in square brackets ([###]) identifies a target
print temperature (in Celsius).
L: Three asterisks (***) identifies a measured lower heater temperature (in
Celsius). Three sharp signs in square brackets ([###]) identifies a read
lower thermistor AD value (in hex).
T: A measured ambient temperature (in Celsius).
H: A measured ambient humidity (in percent figures).
ETMP: A parameter for correction of constant hopping motor speed (an

ambient temperature) (in decimal).
UTMP: A parameter for correction of constant fuser motor speed (a target
fusing temperature) (in decimal).
REG: A hopping motor constant-speed timer value (a set input/output value)
(in hex).
EXT: A fuser motor constant-speed timer value (a set input/output value) (in
hex).
The displays are switched to the following by pressing
ID: An image drum motor constant-speed timer value (a set input/output

value) (in hex).
The displays are switched pressing
BELT=****
MTR=*.** CTR=*.**
FRM [***] ( xxx )
KR=*.** YR=*.**
MR=*.** CR=*.**
KR: A black transfer roller resistance value (in uA).
YR: A yellow transfer roller resistance value (in uA).
MR: A magenta transfer roller resistance value (in uA).
CR: A cyan transfer roller resistance value (in uA).
44951501TH Rev.2
ID=****
KTR=*.** YTR=*.**
YTR, MTR, CTR and KTR indicate the set transfer voltage values for colors,
respectively (in kV).
BELT: A belt motor constant-speed timer value (a set input/output value) (in
hex).
FRM: Three asterisks in square brackets ([***]) identifies a read frame
thermistor AD value (in hex).

Three cross signs in brackets ((xxx)) identifies a frame temperature (in
Celsius).
DB:k**y**m**c**
DB: A developing voltage setting table identification number (in hex).
5-17

TR1:k**y**m**c**
TR2:k**y**m**c**
TR1: A transfer voltage parameter VTR1 table identification number (in hex).
TR2: A transfer voltage parameter VTR2 table identification number (in hex).
TROFF:**
BELT xxx(***)
TROFF: A transfer off voltage setting table identification number (in hex).
BELT: Three cross signs and a minus sign (xxx-) identifies a read belt
thermistor AD value (in hex).

Three asterisks and a minus sign (***-) identifies a belt temperature (in
hex).
6. Press the CANCEL button to end the test (the state for step 1 is restored).
44951501TH Rev.2
5-18
5.3.2.6 Color registration adjustment test
Pressing the CANCEL button during the test cancels the test (turning on the
ONLINE lamp), restoring the state for step 2.
The color registration adjustment test is used for adjusting color registration or investigating
the causes of color misregistration.
Chapter 2 for an overview of color registration adjustment should be followed for recovery
from an error developed by the test.
1. Enter the self-diagnostic mode (level 1) and, until the following message
appears, press or .
REG ADJUST TEST
When REG ADJ RESULT is executed:

Same button operations as used when REG ADJ EXECUTE is executed.
When BLT REFLECT TEST is executed:
A color registration adjustment belt reflection test starts (the ONLINE lamp
starts blinking).
When the test ends, the upper display shows the result of the test (OK or an
error name), the lower display shows ****RESULT.
OK
2. Press the OK button, and the following message appears. Press
target option appears.
or
BLT REFLECT RSLT
until a
REG ADJUST TEST

REG ADJ EXECUTE
3. Press the OK button, and the displayed test option is performed.
When REG ADJ EXECUTE is executed:
A color registration adjustment test starts (the ONLINE lamp starts blinking).
Pressing
displays the next test result. Pressing
displays the preceding
restores the state for step 2.
test result. Pressing
When BLT REFLECT RSLT is executed:
Same button operations as used when BLT REFLECT TEST is executed.
Remark: While the printer is initialized or issues an alarm or the cover is open, it
displays the following message.
error name), and the lower display shows ****RESULT.
NG
REG REFLECT RSLT
OK
REG ADJ RESULT
Pressing
displays the next test result. Pressing the
displays the
preceding test result. Pressing
displays the following message:
NG
4. Repeat steps 2 and 3 when necessary.

5. Press
Color registration adjustment test items

Display
REG ADJ EXECUTE
Executes color registration adjustment.
REG ADJ RESULT
Displays the result of color registration adjustment.
BLT REFLECT TEST
Judges whether color registration adjustment belt

reflection is proper or not
BLT REFLECT RSLT
Displays the result of color registration adjustment

belt reflection judgment.
REG ADJ RESULT
44951501TH Rev.2
Detail
5-19
5.3.2.7 Density adjustment test
When DENS ADJ PAR-SET is executed:

The setting for the density adjustment parameter is displayed.
The density adjustment test is used for performing a density adjustment function test and
displaying the result of it to judge whether the density adjustment mechanism is proper.
Chapter 2 for an overview of density adjustment should be followed for recovery from errors.
1. Enter the self-diagnostic-mode and, until the following message appears, press
or .
When AUTO CALIBRATION is executed:

The density sensor sensitivity correction value is automatically set (the
ONLINE lamp starts blinking).
OK
DENS ADJ TEST
DENS ADJ RESULT
2. Press the OK button, and the following message appears. Press

target option appears.
or
until a
DENS ADJ TEST

DENS ADJ EXECUTE
Pressing
displays the next test result. Pressing
displays the preceding
restores the sate for step 2.
test result. Pressing
displays the following message:
NG
3. Press the OK button, and the displayed test option is performed:
DENS ADJ RESULT
When DENS ADJ EXECUTE is executed:

A density adjustment test starts (the ONLINE lamp starts blinking).
4. Repeat step 3 when necessary.
5. Press
OK
DENS ADJ RESULT
Pressing
the next test result. Pressing
displays the preceding test
result. Pressing
When DENS ADJ RESULT is executed:
Same button operation as used when REG ADJ EXECUTE is executed.
44951501TH Rev.2
Density adjustment test items

Display
Detail
DENS ADJ EXECUTE
Executes density adjustment.
DENS ADJ PAR-SET
Sets a control value for auto density adjustment.
DENS ADJ RESULT
Displays the result of density adjustment.
AUTO CALIBRATION
Automatically sets a density sensor sensitivity

correction value.
AUTO CALIB BLACK
Automatically sets a black density sensor sensitivity

correction value.
5-20
5.3.2.8 Consumable counter display
Upper display
Lower display
Format
Unit
The consumable counter display is used for viewing the usage of consumables.
1. Enter the normal self-diagnostic mode and, until CONSUMABLE STATUS
appears, press
or
(
displays the next test option and
displays the
preceding test option). Then press the OK button.
K-STC MODE
CNT
********TIMES
Decimal
Times
Y-STC MODE
CNT
********TIMES
Decimal
Times
2. Press
or
, and the usage of each consumable appears (the ONLINE or
CANCEL button is disabled).
M-STC MODE
CNT
********TIMES
Decimal
Times
C-STC MODE
CNT
********TIMES
Decimal
Times
K OVER RIDE
CNT
********TIMES
Decimal
Times
Y OVER RIDE
CNT
********TIMES
Decimal
Times
M OVER RIDE
CNT
********TIMES
Decimal
Times
C OVER RIDE
CNT
********TIMES
Decimal
Times
3. Press
to end the option (the state for step 1 is restored).
Upper display
Lower display
Format
Unit
Detail
K-ID UNIT
********IMAGES
Decimal Images
Y-ID UNIT
********IMAGES
Decimal Images
M-ID UNIT
********IMAGES
Decimal Images
C-ID UNIT
********IMAGES
Decimal Images
FUSER UNIT
********PRINTS
Decimal
TR BELT UNIT
********IMAGES
Decimal Images
Displays the number of pages

printed to date after the installation
of a new belt unit.
K-TONER
(FULL)
********%
Decimal
Each display the usage of toner of

a color.
Y-TONER
(FULL)
********%
Decimal
M-TONER
(FULL)
********%
Decimal
C-TONER
(FULL)
********%
Decimal
44951501TH Rev.2
Prints
Each display the number of

turns performed to date after the
installation of a new image drum
unit, converted on an A4 and
three-pages-per job basis.
Displays the number of pages
printed to date after the installation
of a new fuser unit.
Detail
Each display the print dot count
of toner of a color (life counter
value after the printer goes into
operation).
Each display the extension life

count of a toner cartridge.
5-21
5.3.2.9 Print counter display
5.3.2.10 Factory/Shipping mode setting
The print counter display is used for viewing print counter values.
The Factory/Shipping mode setting is used for switching from the Factory to Shipping mode.
1. Enter the self-diagnostic mode and, until PRINTER STATUS appears, press
or
( displays the next test option and displays the preceding test option).
Then press the OK button.
2. Press
or
disabled).
3. Press
, and each count is printed (the ONLINE or CANCEL button is
Upper display
Lower display
Format
Unit
K********IMAGES
IMPRESSIONS
Decimal Images
Y********IMAGES
IMPRESSIONS
Decimal Images
M********IMAGES
IMPRESSIONS
Decimal Images
C********IMAGES
IMPRESSIONS
Decimal Images
TOTAL SHEET
CNT
Decimal
********COUNTS
Prints
Detail
Each display the number of a
color's pages printed.
1. Enter the self-diagnostic mode and, until the following message appears, press
or .
FACTORY MODE SET
or
, and the following message appears. Press
2. Press
option to set (refer to the table shown below) appears.
until an
FACTORY MODE
SHIPPING MODE
3. By pressing the OK button with the option on the display, a setting for the option
can be selected.
4. Hold down the OK button (for three seconds) with the display showing the
setting to set. The setting is stored in the EEPROM. The state for step 2 is
restored.
Displays the total number of pages
printed.

6. Press
Display
FACTORY
MODE
44951501TH Rev.2
or

Settings
Function
FACTORY MODE
Establishes the Factory mode (a fuse-cut disabling

mode).
SHIPPING MODE
Deselects the Factory mode to enable the fuse-cut

function.
FUSE INTACT
BELT UNIT ******
Displays the fuse status of the transfer belt unit.
Note: Six
asterisks
(******)
identifies
INTACT or
BLOWN.
FUSE UNIT ******
Displays the fuse status of the fuser.
I D UNIT ******
Displays the fuse status of an image drum unit.
5-22
5.3.2.11 Self-diagnostic function setup
Display
The self-diagnostic function setup is used for enabling or disabling the error detection by
sensors. The detection can be enabled or disabled temporarily for troubleshooting. Allowing
for setting engine operation options for which expert knowledge is required to be handled,
these self-diagnostic setup should be used carefully.
Be sure to restore the default settings of used options of the self-diagnostic function setup.
1. Enter the self-diagnostic mode and, until the following message appears, press
or .
ID UNIT
CHECK
U
P/DOWN
SENSOR
REG ADJUST
ERROR
SENSOR SETTING
DRUM OVER
LIFE
2. Press
or
, and the following message appears. Press
option to set (refer to the table shown below) appears.
or
until an
TONER SENSOR
ENABLE
3. A setting can be selected on the lower display by pressing the OK button.

displays the next setting and displays the preceding setting.
Settings
Behavior
Function
E
NABLE
Performs checking.
DISABLE
Does not perform

checking.
Enables or disables the image drum

installation checking operation.
ENABLE
Performs detection.
DISABLE
Does not perform

detection.
ENABLE
Has the printer to

pause.
DISABLE
Does not have the

printer to pause.
STOP
Does not extend

life.
CONTINUANCE Extends life.
Enables or disables the image drum

up-down sensor operation.
Enables or disables the error display
based on a color misregistration
detection value.
Sets whether to enable or disable
extending image drum life at the
end of the life.
WR POINT
REV
TBL=**H
*.***mm
00H FFH
A correction value.
Adds a correction value for the

default writing point.
BOTTOM
WRT POINT
TBL=**H
*.***mm
00H FFH
A tear-off value.
Sets a tear-off length from the

bottom edge of paper.
Default is in hatched area
4. Hold down the OK button (for three seconds) with the display showing the
setting to set. The setting is stored in the EEPROM. The state for step 2 is
restored.
6. Press
to end setting the option (except where not in step 4) (the state for
step 1 is restored).
Display
TONER
SENSOR
BELT UNIT
CHECK
44951501TH Rev.2
Settings
Behavior
ENABLE
Performs detection.
DISABLE
Does not perform

detection.
E
NABLE
Performs checking.
DISABLE
Does not perform

checking.
Function
Enables or disables the toner
sensor operation.
Enables or disables the belt
installation checking operation.
5-23
5.3.2.12 LED head serial number display

The LED head serial number display is used for viewing whether downloaded data about
LED heads agrees with the serial numbers marked on the LED heads.
1. Enter the self-diagnostic mode and, until LED HEAD DATA appears, press
or
.
displays the next test option and
displays the preceding test option).
Then press the OK button.
2. Press
or
appears.
3. Press
, and each of the K, Y, M and C LED head data serial numbers
K ** ** ** ****
xxxxxxxxxxxxx
5.3.3 Various types of printing on stand-alone basis

Menu Map printing
Prints information about program versions and the configuration of the control block.
Operation:
With the printer placed online, press the OK button once to display
INFORMATION MENU.
Press the OK button to display MENU MAP PRINT EXECUTE.
Press the OK button.

Network information printing
Operation:
INFORMATION MENU.
**********
: A revision number.
xxxxxxxxxxxxx : A serial number
Press more than one time to display NETWORK/EXECUTE.

Demo printing
Prints an each destinations demo pattern of contained in the ROM.
Operation:
INFORMATION MENU.
Press more than one time to display DEMO1/EXECUTE.

44951501TH Rev.2
5-24
5.3.4 Button functions at power-on

C301/C302/C331/C511/C531 has the following button functions operated when turned on.
When held down until the upper and lower LCD displays show PAM CHECK and three or
four asterisks (****), respectively, the following buttons work.
(1)

(2)

(3)

, ONLINE and CANCEL buttons

Start a CU program, starting no objects added, for example, in the download mode.
and
Start the System Maintenance menu.
,
and OK button
Ignoring all warnings and errors, start the printer, always placing it to a mode where
it is placed online.
(4) ONLINE button

Starts the printer, placing it to a mode dedicated to object downloading, such as

network or USB object downloading.
(5) OK button

Starts the Admin menu.
44951501TH Rev.2
5-25
5.4 Setup after part replacement

The following describes the adjustments required after part replacement:
Replaced part
Adjustment
LED head
Requires no adjustments.
Drum cartridge (yellow, magenta,

cyan or black)
Fuser unit
Belt unit
PU board
Copying information stored in the EEPROM,

which requires utility software.
CU board
Replacement of the EEPROM, which uses

EEPROM intended for use in a user printer.
Note: When removing or writing information from/into the EEPROM by using

Maintenance Utility, use the procedure shown below to place the printer to
the Forced ONLINE mode before accessing the EEPROM. Even in the forced
ONLINE mode, the printer provides an error indication when having an error.
1. When turning on the printer, press and hold down
and the OK button
in combination until STATUS MODE appears on the operator panel.

2. The printer displays ONLINE when operating properly, and provides an
error indication when having an error, where the printer is internally online,
being ready to communicate.
Note: See section 4.2.6, LED assembly for compatibility of LEDs with the LEDs to replace
with them, and identification of those LEDs.
5.4.1 Notes on CU/PU board replacement

1. When the EEPROM on a board to remove can be accessed (when SERVICE
CALL 104 [Engine EEPROM Error] or 40 [EEPROM Error] is not displayed):
(1) Remove information from the EEPROM in the PU block, and setting information
from the EEPROM in the CU block, of the board, and temporarily store them
onto an HDD of a computer, by using the board replacement function of
Maintenance Utility (Maintenance Utility Operating Manual, section 2.4.1.1.9
about board replacement functionality).
(2) By using the board replacement function, copy the information and setting
information into the EEPROM of a board to replace with.
(3) When only the information or setting information can be removed from the board
to replace, copy it into the EEPROM of the replacement board by using the board
replacement function. With the board replacement function, separately configure
the other information, which cannot be removed. Perform PU-block serialnumber setting (Maintenance Utility Operating Manual, section 2.4.1.1.9.5), and
make a change to the Shipping mode (Maintenance Utility Operating Manual,
section 2.4.1.1.9.6), in setting windows when the information cannot be removed.
Configure CU-block serial number information (Maintenance Utility Operating
Manual, section 2.4.1.1.9.4) when the setting information cannot be removed.
44951501TH Rev.2
5-26

2. When the EEPROM on a board to remove cannot be accessed:

When the operator panel displays SERVICE CALL 104 (Engine EEPROM Error)
for, or data cannot be read from the EEPROM of, a board to remove, follow the
following procedure to perform operation by using Maintenance Utility after the
board is replaced with a new one:
(1) Serial number setting (Maintenance Utility Operating Manual, section
2.4.1.1.10.3)
A SAP serial number is assigned to the printer. The SAP serial number is
at the top of the serial number label of the printer, consisting of a total of 12
characters -- two characters that indicates a production place, two characters
that indicates a month and year, six characters that indicates a manufacture
number (sequence number) and two characters that indicates a revision
number.
Select PU Serial Number under Select printer serial number, and Display
the serial number only under Display mode. Do not enter the CU serial
number.
(2) Change to Shipping mode (section 2.4.1.1.10.4 of Maintenance Utility

Operating Manual)
The printer is placed in the Factory mode after the CU/PU board is replaced with
a new one. Switch the printer to the Shipping mode.
Use the window for the Factory/Shipping mode described section 2.4.1.1.10.4
in Maintenance Utility section 2.4.1.1.10 about board setting functionality
Note: Note that replacing the EEPROM (the engine control board) clears life
information about units, including the belt, toner and image drums, causing
errors in managing the lives of the units until the units are replaced. Below is
the counts cleared with such CU/PU board replacement. When the units are
replaced with new ones, their respective counts except for Total Sheets Fed
are cleared, the errors being corrected.
Item
Description
Fuser unit
A fuser life count.
A value converted on an A4
page basis from the number
of pages printed to date after
installation of a new fuser unit.
Belt unit
A belt unit life count.
installation of a new belt unit.
Image drum unit black

Image drum unit yellow
Image drum unit
magenta
Image drum unit cyan
Each the image drum

unit life count for a color.
installation of a new image drum
unit.
Total number of sheets
A printer life count.
The total number of sheets fed.
Print black
Print yellow
Print magenta
Print cyan
Each the number of

pages printed with an
image drum.
The number of pages printed

after installation of a new image
drum unit.
The PU serial number is 10 characters a two-character revision number

excluded from the 12-character SAP serial number.
Make settings in the window for the serial number information setting
described in section 2.4.1.1.10.3 in section 2.4.1.1.10 about board setting
functionality.
To specify a PU serial number, in the PU serial number setting window, enter
an 11-character number with the first character a single-byte zero (0) (note a
read PU serial number is 10 characters), i.e. a 10-character number prefixed
with a single-byte zero (0), such as the number shown in the following image,
excluding the revision number two digits.
11-character number to enter,
i.e. 10 characters preceded by single-byte zero (0)
(0AE01234567)
Revision number
AE0123456789
A
B Made in
Count description
Serial number label image

The printer outputs the PU serial number in the header of the printer's
configuration report (a Menu Map). After the PU serial number is changed, it
can be checked by printing a Menu Map from the printer.
44951501TH Rev.2
5-27
5.5 Manual density adjustment operation

C301/C321/C331/C511/C531 is shipped with "Automatic" set for the auto density adjustment
mode. When "Manual" is set for the mode by a user, the printer may print density out of
adjustment while being used. Perform manual density adjustment operation when the printer
has a density trouble.
Note: The manual density adjustment operation must be performed with the printer
in a static state. Do not perform it while the printer warms up.
(1) Press
or
appears.
(2)
or
more than one time. Press the OK button when COLOR MENU
to display ADJUST DENSITY EXECUTE.
(3) Press the OK button.

Auto density adjustment starts.
44951501TH Rev.2
5-28
5.6 Printer ADMIN MENU

To display ADMIN MENU, turn on the printer while holding down the OK button.
Category
Memo: Displaying ADMIN MENU requires entry of a password. The password defaults
to six as (aaaaaa).
Category
Option
Settings
Description
ADMIN ENTER
MENU PASSWORD
************
Enters a password for entry to

ADMIN MENU. The password
defaults to six as (aaaaaa). The
password should be six to 12
numbers or lower-case characters.
OP
MENU
ALL
CATEGORY
ENABLE
DISABLE

all the categories of USER MENU.
DISABLE: Does not display USER
MENU (except PRINT JOBS
MENU.
PRINT JOBS
MENU
ENABLE
DISABLE

the PRINT JOBS MENU category.
DISABLE: Does not display PRINT
JOBS MENU.
INFORMATION MENU
ENABLE
DISABLE
PRINT MENU ENABLE

DISABLE
MEDIA
MENU
COLOR
MENU
44951501TH Rev.2
ENABLE
DISABLE
ENABLE
DISABLE

the INFORMATION MENU
category.
DISABLE: Does not display
INFORMATION MENU through
USER MENU.
the PRINT MENU category.
DISABLE: Does not display the
PRINT MENU category through
USER MENU.
the MEDIA MENU category.
MEDIA MENU category through
USER MENU.
the COLOR MENU category.
COLOR MENU category through
USER MENU.
C531
OP
MENU
Option
Settings
C531
C331/ C511/
C321 C301
SYS CONFIG ENABLE

MENU
DISABLE

the SYSTEM CONFIG MENU
category. The category is not
displayed through USER MENU
when disabled.
PCL
EMULATION
ENABLE
DISABLE

the PCL EMULATION menu
category.
PCL EMULATION menu category
through USER MENU.
PPR
EMULATION
ENABLE
DISABLE

the PPR EMULATION menu
category.
PPR EMULATION menu category
through USER MENU.
FX
EMULATION
ENABLE
DISABLE

the FX EMULATION menu
category.
FX EMULATION menu category
through USER MENU.
USB MENU
ENABLE
DISABLE

the USB MENU category.
USER MENU category through
USER MENU.
NETWORK
MENU
ENABLE
DISABLE

the NETWORK MENU category.
NETWORK MENU category
through USER MENU.
MEMORY
MENU
ENABLE
DISABLE

the MEMORY MENU category.
MEMORY MENU category through
USER MENU.
C331/ C511/
C321 C301
Description
5-29
Category
OP
MENU
CONFIG
MENU
Option
Settings
Description
SYS ADJUST ENABLE

MENU
DISABLE

the SYSTEM ADJUST MENU
category.
SYSTEM ADJUST MENU category
through USER MENU.
MAINTENANCE
MENU
ENABLE
DISABLE

the MAINTENANCE MENU
category.
MAINTENANCE MENU category
through USER MENU.
USAGE
MENU
ENABLE
DISABLE

the USAGE MENU category.
USAGE MENU category through
USER MENU.
NEARLIFE
STATUS
ENABLE
DISABLE
Sets the display provided when

consumables are near the end of
their lives.
DISABLE: Displays no messages
when a consumable is near the end
of its life.
LIFE
ENABLE
DISABLE
Sets whether or not to display

warnings for consumable lives.
ENABLE: Displays warnings.
DISABLE: Displays no warnings.
NEARLIFE
LED
ENABLE
DISABLE
Sets whether or not to turn on the

attention LED when consumables
are near the end of their lives.
ENABLE: Turns on the attention
LED.
ECO MODE
ON
OFF
Sets fuser control.

ON: Makes early starts of jobs that
print a small number of pages.
OFF: Starts, after a determined
fusing temperature is reached, jobs
that print even a small number of
pages
ON
OFF
when curl is terrible, set it in ON

when stack defectiveness occurs.
ON: Sets measures control of curl.
But there is fall of throughput.
OFF: Sets conventional fixing
control.
HIGH HUM.
MODE
44951501TH Rev.2
C531
C331/ C511/
C321 C301
Category
Option
Description
OFF
ENCRYPTED
JOB
Sets whether to accept or discard

data except encrypted secure
print data. The printer displays this
message with an SD memory card
installed.
MAKE
SECURE
SD-M
EXECUTE
Enables the encryption function for

data to store an SD memory card.
This option turns on cipher key
generation and encryption function
(security mode) information and
initializes the SD memory card.
The printer displays this message
with the SD memory card installed
and the secure SD card function
disabled.
MAKE
NORMAL
SD-M
EXECUTE
Disables the encryption function for

data to store an SD memory card.
This option turns off cipher key
deletion and encryption function
(security mode) information and
initializes the SD card. The printer
displays this message with the
SD memory card installed and the
secure SD card function enabled.
RESET
EXECUTE
CIPHER KEY
Enables the encryption function,

and re-generates a cipher key
with use of an SD memory card.
With this processing, all data that
is in the SD memory card is made
unrestorable. The printer displays
this message with the SD memory
card installed and the secure SD
card function enabled.
SD-M
INITIALIZE
Puts an SD memory card back to

the factory-shipped configuration.
The printer displays this message
with the SD memory card installed.
SECU- JOB LIMITATION

RITY
MENU
FILE
SYS
MAINTE1
C331/ C511/
C321 C301
Settings
EXECUTE
C531
5-30
Category
FILE
SYS
MAINTE1
FILE
SYS
MAINTE2
Option
PARTITION
SIZE
EXECUTE
Description
C531
C331/ C511/
C321 C301
Displays a list of SD memory card

partition sizes. The printer displays
this message with an SD memory
card installed.
nnn%/ Each Set a percentage of partition

PCL
COMMON mmm% size. These three sizes should be
lll%
set to 100% in total.
PSE
SD-M
FORMATTING
PCL
COMMON
PSE
Formats a specified partition. The

printer displays this option with an
SD memory card installed.
FLASH
INITIALIZE
EXECUTE
Initializes flash memory.
CHK FILE
SYS
EXECUTE
Repairs the file system. This

processing needs several tens of
seconds. The printer displays this
option with an SD memory card
installed.
Repairs the file system and an

SD memory card. This processing
needs approximately 30 minutes
when the size of the SD memory
card is 16 GB. The printer displays
this option with the SD memory
card installed.
Sets whether or not to use an SD

memory card.
ENABLE: Uses an SD memory
card.
DISABLE: Uses an SD memory
card.
The printer displays this option with
the SD memory card installed.
Completely erases the information

in an SD memory card. This option
should be operated, for example,
before disposal of the SD memory
card. This processing needs
approximately 30 seconds when
the size of the SD memory card
is 16 GB. The printer displays the
option with the SD memory card
installed.
CHK ALL
SECTORS
FILE
SYS
MAINTE2
Settings
SD CARD
SD CARD
ERASE
44951501TH Rev.2
EXECUTE
ENABLE
DISABLE
EXECUTE
Category
FILE
SYS
MAINTE2
Option
INITIAL
LOCK
Settings
C531
C331/ C511/
C321 C301
YES
NO

SD memory card and flash memory
initialization.
YES: Disables changes that involve
initialization. This setting does not
display FILE SYS MAINTE1.
NO: Enables initialization.
LANG
LANGUAGE INITIALIZE
MENU
EXECUTE
Initializes the message file in flash

memory.
PS
MENU
L1 TRAY
TYPE1
TYPE2
Sets the type of the tray selection

number.
SIDM
MENU
SIDM
0
MANUAL ID#
Sets Pn specified Manual by

MANUAL-1 ID No. FX/PPR Emu
in CSF control command (ESC EM
Pn)
Sets Pn specified Manual by

MANUAL-2 ID No. FX/PPR Emu
Pn).
Sets Pn specified Tray0 (MP Tray)

by MP TRAY ID No. FX/PPR Emu
Pn).
Sets Pn specified Tray 1 by TRAY1

ID No. FX/PPR Emu in CSF control
command (ESC EM Pn).
Description
9
SIDM
MANUAL2
ID#
0
3
9
SIDM MP
TRAY ID#
0
4
9
SIDM TRAY1
ID#
0
1
9
5-31
Category
Option
SIDM
MENU
SIDM TRAY2
ID#
Settings
0
2
5
Description
Sets Pn specified Tray 2 by TRAY2
ID No. FX/PPR Emu in CSF control
command (ESC EM Pn).
[Display Condition]
Tray 2 installment
except for C321
C531
C331/ C511/
C321 C301
9
CHANGE NEW
PASS- PASSWORD
WORD
************
Sets a new password for entry

to ADMIN MENU. The password
should be set to six to 12 numbers
or lower-case characters.
VERIFY
PASSWORD
************
Enters for verification the password

set for NEW PASSWORD.
44951501TH Rev.2
5-32
6. PERIODIC MAINTENANCE
6.1 Cleaning........................................................................................6-2
6.2 LED lens array cleaning................................................................6-3
6.3 Pick-up roller cleaning...................................................................6-5
6.4 Pinter internal cleaning..................................................................6-6
6.1 Cleaning
The inside and outside of C301/C321/C331/C511/C531 should be cleaned with a waste cloth
and a handy vacuum cleaner when necessary.
Note! Do not directly touch the image drum terminals, LED lens array and LED head
connectors.
44951501TH Rev.2
6-2
6.2 LED lens array cleaning

The LED lens array should be cleaned when a printed surface contains a vertical white belt
or line (void or light print).
LED head cleaning

The LED heads should be cleaned when a printed output contains a faded image, a white
line or spread ink of text,
White belt or line

(void or light print)
(1) Turn off the printer.

(2) Press the OPEN button and open the top cover.
Caution
Burn injury hazard
The fuser unit is hot. Do not touch it.
OPEN button
44951501TH Rev.2
6-3

(3) Lightly wipe the (four) LED head lens surfaces with soft tissue paper.
Note! Solvents, such as methyl alcohol or thinner, damage the LED heads. Do not
use them.
LED head
LED head
44951501TH Rev.2
6-4
6.3 Pick-up roller cleaning

The pick-up rollers should be cleaned when a printed surface contains a vertical line.
Note! Use a soft cloth for cleaning so as not to damage the roller surfaces.
(3) Wipe the separator roller of the paper cassette with a cloth tightly wrung out with
water.
Feed roller and separator roller cleaning

The feed rollers and the separator roller should be cleaned when 391: PAPER JAM frequently
occurs.
Roller
(1) Pull out the paper cassette.

(2) Wipe the (large and small) feed rollers with a cloth tightly wrung out with water.
Feed roller (large)
Note! Clean the (option) tray 2 in the same way when 392: PAPER JAM frequently
occurs.

Clean the feed roller of the multi-purpose tray in the same way when 390:
PAPER JAM frequently occurs.
Feed roller (small)
44951501TH Rev.2
6-5
6.4 Pinter internal cleaning

Toner may adhere to the metal shaft between the fuser and the cyan image drum cartridge
depending on print patterns. The inside of C301/C321/C331/C511/C531 should be cleaned
when there is a toner adherent on the metal shaft.
(1) Turn off the printer.
(3) Take out the image drum cartridges:

1. Take out the (four) image drum cartridges, and place them on a flat table.
2. Cover the image drum cartridges with black paper.
Note! The image drums (the green tubes) are delicate. Handle them carefully.

Do not expose the image drum cartridges to direct sunlight or very bright
interior light (approximately 1,500 lux or more). Do not leave them for five
minutes of more even under the normal interior light.
Handle (blue)
Caution
Burn injury hazard
The fuser unit is hot. Do not touch it.

Handle (blue)
OPEN button
44951501TH Rev.2
6-6

(5) Wipe the metal shaft with a soft cloth or tissue paper.
(4) Take out the fuser unit.
Caution
Burn injury hazard
The fuser unit is hot. Do not touch it with extreme caution. When it is hot to
touch, wait for it to cool, then perform operations.
1. Raise the (two blue) fuser unit fixing levers in the direction of the arrows.
2. Hold the fuser unit by its handle and take out it.
Shaft
Handle
Fuser unit fixing lever
(blue)
(6) Reinstall the fuser unit. For details, refer to the fuser unit replacement section of the
C301/C321/C331/C511/C531 user documentation about setting up.
(7) Gently put the (four) image drum cartridges back into the printer.
Fuser unit fixing lever

(blue)
44951501TH Rev.2
6-7
7. TROUBLESHOOTING
7.1 Before troubleshooting..................................................................7-2
7.2 Points to check before dealing with image troubles.......................7-2
7.3 Precautions for dealing with image troubles..................................7-2
7.4 Preparation for troubleshooting.....................................................7-2
7.5 Troubleshooting procedure............................................................7-3
7.6 Fuse check..................................................................................7-72
7. TROUBLESHOOTING
7.1 Before troubleshooting

(1) Check the basic check items described in the C301/C321/C331/C511/C531 user documentation.
(2) Obtain information as in much detail as possible from customers about in what situations troubles occurred.
(3) Perform checking under situations close to those where troubles occurred.
7.2 Points to check before dealing with image troubles

(1) Operating environment is proper.
(2) Consumables (the toner and image drum cartridges) have been replaced properly.
(3) There are no problems with paper. Refer to applicable paper specifications.
(4) The image drum cartridges are installed properly.
7.3 Precautions for dealing with image troubles

(1) Do not touch, or allow foreign matter to touch, the surfaces of the OPC drums.
(2) Do not expose the OPC drums to direct sunlight.
(3) The fuser unit is hot. Do not touch it.
(4) Do not expose the image drums to light for five minutes or more at room temperature.
7.4 Preparation for troubleshooting

(1) Operator panel display

C301/C321/C331/C511/C531 displays its trouble status on its operator panel LCD (liquid crystal display). Perform proper troubleshooting according to messages displayed on the LCD.
44951501TH Rev.2
7-2
7. TROUBLESHOOTING
7.5 Troubleshooting procedure

Use the following procedure to troubleshoot a problem with C301/C321/C331/C511/C531:
Initializing
Problem
Occurred
Message on LCD
Image trouble (or

no messages on
LCD)
44951501TH Rev.2
7.5.1 LCD messages list
Panel display ( identifies

that no display is provided)
Use LCD messages

list to troubleshoot
problem (see section
7.5.1)
On- Attenline tion

lamp lamp
Detail
User troubleshooting flow
PLEASE WAIT
On
On
Displayed until the CU program is expanded in the RAM.
to troubleshoot problem
INITIALIZING
Off
Off
Indicates the controller side is being initialized.
MENU RESETTING
Off
Off
Indicates the EEPROM on the controller side is

being reset. The following is the conditions for
the EEPROM to be reset:
The CU ROM is changed (a CU firmware version
mismatch is detected).
The destination is changed.
The EEPROM is forcedly initialized (the System
Maintenance menu).
OEM is set by a PJL command.
RAM CHECK
****************
Off
Off
Indicates the RAM is being checked. The ratio

of the checked size to total size of the RAM is
indicated in the second row.
WAIT A MOMENT
NETWORK INITIAL
Off
Off
Indicates network initialization is being performed.
FLASH CHECK
Off
Off
Indicates information in unformatted resident/

option flash memory is being checked. This
message appears after such memory is detected
and MAINTENANCE MENU-FLASH FORMAT is
executed in the System Maintenance menu. This
processing is transparent to users, and this status
occurs in no user environments. ( C511 and C301)
FLASH FORMAT
Off
Off
Indicates unformatted resident/option flash memory

is being formatted. This message appears after
such memory is detected and MAINTENANCE
MENU-FLASH FORMAT is executed in the System
Maintenance menu. This processing is transparent to
users, and this status occurs in no user environments.
(see section 7.5.2)
User troubleshooting flow

to troubleshoot problem
(see section 7.5.3)
7-3
7. TROUBLESHOOTING

CHECKING FILE
SYSTEM
On- Attenline tion

lamp lamp
Off
Off
Detail
Indicates that file system is being checked.
Process Check of File System is valid to start
from "FILE SYS MAINTE2"-"CHECK FILE SYS" of
Admin Menu. (only C531)
ERASING SD CARD
Off
Off
Indicates that the SD Card is being erased.

Erase process of the SD Card is valid to start from
"FILE SYS MAINTE2"-"SD CARD ERASE" of
ADMIN MENU. (only C531)
CHECKING SECTORS
nnn%
Off
Off
Indicates that a sector of SD Card is being

checked.
Check process of the sector is valid to start from
"FILE SYS MAINTE2"-"CHK ALL SECTORS" of
Admin Menu.
nnn
Percentage of checked capacity . (only C531)
PROGRAM UPDATA
MODE
Off
Off
Indicates the printer is in a mode dedicated to update

the NIC program (the controller firmware). By turning
on the printer while holding down the ONLINE button,
the printer is put into the mode.
WAIT A MOMENT DATA

RECEIVE
Off
WAIT A MOMENT
DATA RECEIVED OK
Off
Off
Indicates reception of update NIC program data is

complete.
CHECK DATA
REC DATA ERROR
<n>
Off
On
Indicates that the printer has an error during

reception processing of update NIC program data.
<n>
1: A size error.
2: A checksum error.
3: A printer model number error.
4: A module interface version error.
5: A FAT version error.
WAIT A MOMENT
DATA WRITING
Off
44951501TH Rev.2

On- Attenline tion

lamp lamp
Detail
POWER OFF/ON
DATA WRITTEN OK
Off
Off
Indicates writing of update NIC program data is

complete.
CHECK DATA
DATA WRITE ERROR
<n>
Off
On
Indicates that the printer has an error during writing

of update NIC program data.
<n>
1: A memory allocation error.
2: A download file error.
3: An error in obtaining available device memory.
4: An error of insufficient available device memory
5: A file writing error.
6: A CU firmware mismatch error.
LOADER VERSION
XX.XX
Off
Off
Indicates that the PU firmware is running in

the Loader mode. The CU firmware sends this
message at power-on of the printer. This message
may occur in user environments, requiring
maintenance by maintenance personnel (like
service calls)
COMMUNICATION
ERROR
Off
Off
Indicates communication with the PU firmware

failed. This message may occur in user
environments, requiring maintenance by
maintenance personnel (like service calls).
STATUS MODE
Off
Off
Indicates that the printer started in the permanent

online mode. Even when having an error after
starting in the mode and going online (into a Ready
state), the printer processes data (jobs) sent from
the outside (a host), indicating an error or warning
on the panel. Turning on the printer while using an
OK, Back and Down button combination puts the
printer into the mode. The button combination is
transparent to users, and this state occurs in no
user environments.
Blink Indicates update NIC program data is being received.
Blink Indicates update NIC program data is being written.
7-4
7. TROUBLESHOOTING

Normal
On- AttenPanel display ( identifies
line tion
lamp lamp
Detail
Solution
ONLINE
On
Off
Indicates the printer is online.
OFFLINE
Off
Off
Indicates the printer is offline.

To perform
* The Ready LED is always off while the printing from a
printer is offline.
PC, press the
ONLINE button
to put the
printer online.
FILE ACCESSING
Varies Varies Indicates the file system (the SD

memory card/flash memory) is being
accessed.
DATA ARRIVE
Varies Varies The printer is receiving data and has

started no processing. Typically while
performing PJL processing that involves
no text print data, or performing spooling,
the printer provides this display.
PROCESSING
Blink Varies Indicates the printer is receiving data or

performing output processing.
DATA
Varies Varies Indicates that, in the buffer, unprinted

When the
data remains. The printer is waiting data printer pauses
to follow.
with indicating
it has data,
press the
ONLINE button
to print the data
forcedly, or the
CANCEL button
to delete the
data.
Varies Varies Indicates the printer is performing
printing.
PRINT DEMO PAGE
Varies Varies Indicates the printer is printing a demo

page.
PRINT MENU MAP
Varies Varies Indicates the printer is printing a Menu

Map.
Detail
PRINT NETWORK
CONFIG
Varies Varies Indicates the printer is printing a network

configuration. Selecting INFORMATION
MENU-NETWORK allows the printer to
start printing a network configuration.
PRINT FONT
Varies Varies Indicates the printer is printing a fonts
PRINT FILE LIST
Varies Varies Indicates the printer is printing a list of

the files stored in the file system.(C531,
C331 and C321)
PRINT ERROR LOG
Varies Varies Indicates the printer is printing an error

log.(C531, C331 and C321)
COLLATE COPY iii/jjj
COPY kkk/lll
PRINTING
44951501TH Rev.2
On- Attenline tion

lamp lamp
VERIFYING JOB
Solution
list.(C531, C331 and C321)
Varies Varies Indicates the printer is making collated

copy sets of a multipage document. The
count for the collated copy set the printer
is making is identified by iii, and the total
number of collated copy sets the printer
is making is identified by jjj. When the
total number is 1, the printer displays
PRINTING it normally displays.
Varies Varies Indicates the printer is performing copy

printing. The count for the copy the
printer is printing is identified by kkk.
The total number of copies the printer is
printing is identified by III.
Varies Varies Indicates that the integrity of print data
for encrypted authentication is being

verified (for corruption and tampering).
(only C531)
CANCELING JOB
Blink Varies Indicates that, with instruction to cancel

a job, until the job ends, the printer is
receiving and discarding the job.
CANCELING JOB
(JAM)
Blink Varies Indicates that, when the printer has a

paper jam with the jam recovery set
to OFF, until a job ends, the printer is
receiving and discarding the job.
CANCELING JOB
Blink Varies Indicates the printer is canceling

unauthorized printing of a job (in
connection with job accounting):
1. When the job is from a user not
authorized for printing.
2. When the job is from a user not
authorized for color printing.
7-5
7. TROUBLESHOOTING
On- Attenline tion

lamp lamp
CANCELING JOB
(BUFFER FULL)
Detail
Blink Varies Indicates that, as the internal log storage

area is depleted and the operation for
the printer to perform in a log-full state is
job cancellation, the printer is canceling
a job (in connection with job accounting).
On
Off
Solution
On- Attenline tion

lamp lamp
ADJUSTING
DENSITY
PU DOWNLOADING
Indicates toner gages.
Varies Varies Indicates toner TAG is being checked.
CALIBRATING
Varies Varies Indicates the printer is warming up.
Varies Varies Indicates that: the printer temporarily

stops printing as an image drum is hot; or
it is in a wait state for a thermal measure
with change from narrower to wider
paper.
Varies Varies Indicates the printer is in a power saving

state. The printer turns off the LCD
backlight simultaneously with entering
a power saving mode and, after exiting
the mode, turns on the backlight. When
a button is pressed with the backlight not
lighting (during a power saving mode),
the printer turns on the backlight and,
after 30 seconds, turns off it, where the
printer does not exit the power saving
mode. While shutting down, the printer
stays the backlight lighting.
Detail
Solution
Varies Varies Indicates the printer is performing auto

density adjustment. The status code
10988 corresponds to density reading
and the status code 10994 corresponds
to density adjustment.
Varies Varies Indicates PU firmware program data

is being downloaded. PU firmware
downloading is transparent to users,
and this status occurs in no user
environments.
ADJUSTING TEMP
OPTIMIZING TEMP
POWER SAVE
INVALID
OPERATION
Varies Varies With the printer unable to switch to the

Power Save mode, pops up with a press
or successive presses of the power save
button, and three seconds after that,
disappears, the display being restored.
SLEEP MODE
Varies Varies Indicates the printer goes into the Sleep

mode. The printer goes into the mode
immediately after this message appears,
and in fact the message is hard to read.
ADJUSTING COLOR
44951501TH Rev.2
Varies Varies Indicates the printer is performing auto

color registration adjustment.
7-6
7. TROUBLESHOOTING

Warning
Panel display ( identi- On- Attenfies that no display is line tion
lamp lamp
provided)
Varies
ORDER %COLOR%
TONER
Varies
On Indicates that the printer is low on toner,

(Blink) or a waste toner near-full warning. With
(Off) MENU-SYS CONFIG MENU-"SYS
CONFIG MENU"-"LOW TONER"=STOP,
the printer flashes the attention LED,
going offline. When the ONLINE button
is pressed, or the printer has an error
and the error is cleared, the printer
goes online and, until TONER EMPTY,
continues printing. With MENUSYS CONFIG MENU-"SYS CONFIG
MENU"-"LOW TONER"=STOP, when
the printer is in the TONER LOW state
when turned on, the printer flashes
the attention LED at completion of
initialization, going offline. Pressing the
ONLINE button makes the printer still
able to perform printing until TONER
EMPTY. With ADMIN MENU-CONFIG
MENU-NEARLIFELED set to DISABLE,
the printer stays the attention LED
turned off.
On
%COLOR% WASTE
TONER FULL.
REPLACE TONER
Varies
NON OEM %COLOR%
TONER DETECTED
44951501TH Rev.2
Detail
On
Solution

lamp lamp
provided)
On
Indicates a toner cartridge is not for the

printer.
%COLOR%
Y
M
C
K
Ask the
customer to use
a proper part.
Varies
On

printer.
%COLOR%
Y
M
C
K
Inform the
customer that
failures out of
improper use of
a part are not
repaired without
charge, and ask
the customer to
use a proper part.
Varies
On
Indicates a toner sensor error. When

having an error during printing in the
shipping mode, the printer provides
this warning. When the printer detects
an error while warming up, it has an
ERROR 540 to 543.
%COLOR%
Y
M
C
K
The printer provides a Service Call 160
to 163 in the Factory mode.
Check the toner

sensor.
%COLOR% TONER
SENSOR ERROR
Replace the
toner cartridge
for the displayed
color.

printer.
%COLOR%
Y
M
C
K
Ask the
customer to use
a proper part.
Solution
Varies
%COLOR%
TONER REGIONAL
MISMATCH
NON GENUINE
%COLOR% TONER
A warning, which is displayed by cover

opening and closing, or turning off and
on the printer, after a toner-full error
occurs once. The printer displays this
warning and the first rows message
in combination. While providing this
display, the printer has a waste toner-full
error every time printing approximately
50 pages, going offline and stopping.
%COLOR%
K
Detail
Blink Varies Indicates the PostScript interpreter
Varies
ORDER IMAGE DRUM
UNIT
Check the print
data
detected an error.
Check the print data(C531, C331 and
C321)
PS3 EMUL ERROR
On
(Off)
Indicates an image drum is near the

end of its life. The printer can still
perform printing until causing an image
drum life error. With ADMIN MENUCONFIG MENU-NEARLIFE LED set
to DISABLE, the attention LED is not
lighting.
7-7
7. TROUBLESHOOTING

lamp lamp
provided)
Detail
Solution
On
(Off)
Indicates the fuser is near the end of

its life. With ADMIN MENU-CONFIG
MENU-NEARLIFE LED set to DISABLE,
the attention LED is not lighting.
Varies
On
(Off)
Indicates the transfer belt is near the

end of its life. This display is a warning
and the printer does not stop printing.
With ADMIN MENU-CONFIG MENUNEARLIFE LED set to DISABLE, the
attention LED is not lighting.
Varies
On
Varies
ORDER FUSER
ORDER BELT
FUSER LIFE
%COLOR% TONER
EMPTY
Indicates the fuser is at the end of its

Replace the
life (a warning). This display is only
fuser to a new
a warning (not a life error). By cover
one.
opening and closing after the printer has
a fuser life error, this status is displayed.
On
Indicates the transfer belt is at the end

Replace the
of its life (a warning). This display is only belt unit to a
a warning (not a life error). By cover
new one.
opening and closing after the printer
has a transfer belt life error, this status
is displayed.
Varies
On
Indicates the printer ran out of toner.

When temporally recovered by cover
opening and closing during a tonerempty error, the printer develops this
status (warning).
%COLOR%
Y
M
C
K
Replace the
cartridge of the
toner to a new
one.
44951501TH Rev.2
Indicates the printer ran out of toner.

Having no print data, the printer
develops this status. The printer can
print monochrome data with issuing this
warning, and changes the display to an
Empty error for color data to print.
%COLOR%
Y
M
C
K
Replace the
cartridge of the
toner to a new
one.
Varies
On
Indicates the toner cartridge is not

installed. This status is only a warning.
%COLOR%
Y
M
C
K
Install the
toner cartridge
properly. Note
the cartridge
shipped,
installed in the
printer cannot
be used after
a supply toner
cartridge is
used in it.
Varies
On
Indicates an image drum reached the end

of its life. When temporarily recovered
by cover opening and closing during an
image drum life error, the printer develops
this status (warning).
Replace the
image drum for
the displayed
color.
Varies
On
A belt reflection rate check error.

The printer has the error in no user
environments because, when it is in the
Shipping mode and the PU firmware
detects this status, the PU firmware
provides no notice to the CU firmware.
Varies Varies A density adjustment shutter error 2.

DRUM UNIT LIFE
DENSITY SHUTTER
ERROR2
Solution
On
%COLOR% TONER
NOT INSTALLED
BELT REFLEX
ERROR
Detail
Varies
%COLOR% REPLACE
TONER
Varies
BELT LIFE

lamp lamp
provided)
7-8
7. TROUBLESHOOTING

lamp lamp
provided)
DENSITY SHUTTER
ERROR1
DENSITY COLOR
CALIBRATION
ERROR
DENSITY COLOR
SENSOR ERROR
DENSITY BLACK
CALIBRATION
ERROR
DENSITY BLACK
SENSOR ERROR
44951501TH Rev.2
Detail
Solution
Varies Varies A density adjustment shutter error 1.

Varies Varies A density adjustment calibration error.

The error has the error in no user
Varies Varies A density adjustment color sensor error.

Varies Varies A density adjustment black calibration

error. The printer has the error in no
user environments because, when it
is in the Shipping mode and the PU
firmware detects this status, the PU
firmware provides no notice to the CU
firmware.
Varies Varies A density adjustment black sensor error.


lamp lamp
provided)
%COLOR% IMAGE
DRUM SMEAR
ERROR
Detail
Solution
Varies Varies A density adjustment image drum

error 2. The printer has the error when
detecting a density problem due to an
LED head being out of focus (extremely
dirty). The printer has the error in no
user environments because, when it
firmware.
%COLOR%
Y
M
C
K
Varies
On
%COLOR% LOW
DENSITY ERROR
A density adjustment image drum error.

The printer has the error when, due
to image drum failure, outputting dirty
print and detecting a density problem.
%COLOR%
Y
M
C
K
Varies
SENSOR
CALIBRATION
ERROR
On
A sensor calibration error. The printer

has the error in no user environments
because, when it is in the Shipping
mode and the PU firmware detects this
status, the PU firmware provides no
notice to the CU firmware.
7-9
7. TROUBLESHOOTING

lamp lamp
provided)
Varies
On
REGISTRATION
ERROR
<n>
Varies
On
REGISTRATION
SENSOR ERROR
<n>
Varies
%COLOR% HEAD
DATA ERROR
On
Detail
Solution
A color registration adjustment error.

This display indicates that the printer has
an error in rough adjustment or mainscanning line adjustment. The printer
has the error in no user environments
because, when it is in the Shipping mode
and the PU firmware detects this status,
the PU firmware provides no notice to the
CU firmware.
<n>
2 =Y
3=M
4=C
5=
A color registration sensor error.

<n>
2 =Y
3=M
4=C
5=
No LED head adjustment data is

found or invalid. This occurs in no user
environments because, when the printer
firmware.
%COLOR%
Y
M
C
K
44951501TH Rev.2

lamp lamp
provided)
Varies
On
%TRAY% EMPTY
Detail
Indicates the tray ran out of paper. This
is deemed as a warning until printing
from the tray is specified.
Solution
Add paper to
the displayed
tray.
%TRAY%
TRAY1
TRAY2
MP TRAY
Varies
On
Indicates that no space became available

in the file system in a recording device (an
SD memory card/flash memory). This is
a temporary warning, and the display is
provided until and disappears at the end
of a job.
Explain to the
customer that
the warning
requires no
actions.
Varies Varies Indicates an attempt to write into a file

unauthorized to be written into the file
system in a recording device (an SD
memory card/flash memory) was made.
This is a temporary warning, and the
display is provided until and disappears
at the end of a job.
Explain to the
customer that
the warning
requires no
actions.
FILE SYSTEM FULL
DISK WRITE
DISABLED
Varies
On
Indicates that a secret file is being

erased. (only C531)
Varies
On
Indicares the deletion of encrypted

authentication print job and saving of
deletion request of file. (only C531)
Varies
On
Indicates that a secret file waiting to

be erased is full. (only C531)
Erase secret
file.
Varies
On
Indicates memory became full of MOPY Reduce the

data. This display is provided until the
number of
ONLINE button is pressed.
pages to print
at a time.
FILE ERASING
DELETING
ENCRYPTED JOB
ERASED DATA FULL
PRESS ONLINE SW
COLLATE FAIL
7-10
7. TROUBLESHOOTING

lamp lamp
provided)
PRESS ONLINE SW
Varies
COLOR RESTRICTED.
MONO PRINTED
Detail
Solution
On
Notifies the user that, as the user was

not authorized to print a job, the job
was canceled (in connection with job
accounting). This display is provided
until the ONLINE button is pressed.
Set a print job

accounting
user ID in the
printer driver.
Check a user
ID and the
setting for the
user ID with the
job accounting
administrator
when the user
ID is already
set in the driver.
Execute Acquire
a Log on
the print job
accounting
server PC.
PRESS ONLINE SW
COLOR RESTRICTED.
JOB REJECTED
PRESS ONLINE SW
PRINT RESTRICTED.
JOB REJECTED
PRESS ONLINE SW
LOG BUFFER FULL.
JOB REJECTED
Varies
On
Notifies the user that the log buffer

was full and a job was canceled (in
connection with job accounting). This
display is provided until the ONLINE
button is pressed.
PRESS ONLINE SW
EXPIRED SECURE
JOB
Varies
On
Indicates a job of which storage period

for secure printing was exceeded was
canceled. (only C531)
PRESS ONLINE SW
INVALID SECURE
DATA
Varies
On
Indicates that, as data damage was

detected through completeness
checking in secure printing, a job was
deleted. (only C531)

lamp lamp
provided)
44951501TH Rev.2
Indicates a file system error other than

the above file system-related status
states occurred. Processing that does
not use the file system is available.
%FS_ERR%
=0
GENERAL ERROR
=1
VOLUME NOT AVAILABLE
=3
FILE NOT FOUND
=4
NO FREE FILE DESCRIPTORS
=5
INVALID NUMBER OF BYTES
=6
FILE ALREADY EXISTS
=7
ILLEGAL NAME
=8
CANT DEL ROOT
=9
NOT FILE
=10
NOT DIRECTORY
=11
NOT SAME VOLUME
=12
READ ONLY
=13
ROOT DIR FULL
=14
DIR NOT EMPTY
=15
BAD DISK
=16
NO LABL
=17
INVALID PARAMETER
=18
NO CONTIG SPACE
=19
CANTCHANGE ROOT
=20
FD OBSOLETE
=21
DELETED
=22
NO BLOCK DEVICE
=23
BAD SEEK
=24
INTERNAL ERROR
=25
WRITE ONLY
Solution
PRESS ONLINE SW
DISK USE FAILED
%FS_ERR%
Varies
PRESS ONLINE SW
INVALID DATA
*C531/C331/C321
Varies Varies Prompts pressing the ONLINE button

Press the
to clear this warning as the printer
ONLINE button.
received invalid data. This display is
provided at reception of an unsupported
PDL command.
PRESS ONLINE SW
INVALID DATA OR
TIMEOUT
*C511/301
On
Detail
Replace the
SD memory
card only for
use of printing,
such as secure
printing.
7-11
7. TROUBLESHOOTING

lamp lamp
provided)
LOAD %MEDIA_
SIZE% IN MP TRAY
AND PRESS ONLINE
SWITCH
On
Off
Detail
Indicates a request for printing by
manual feeding occurred. This display
prompts feeding manually paper
identified by %MEDIA SIZE%. The unit
of Custom paper size conforms to the
specified (menu-set) display unit for the
MP tray unless specified with a driver.
With a unit specified for Custom paper
size in a driver, the display shows a
Custom paper size in the unit. Custom
paper size is expressed by <width> x
<length> <unit>.
Examples:
210 x 297 mm
8.5 x 11.0 inches
Solution
Press the
ONLINE
button.
* Data is
deleted unless
the button is
pressed within
the time set
for MANUAL
TIMEOUT.
C301/C321/C331/C511/C531 displays the following service call error when detecting an

unrecoverable error:

SERVICE CALL
nnn: ERROR
Note! An error code is identified by nnn.
The printer displays a service call with an error code and corresponding error information
in the lower LCD display. The error information (such as a number indicating an address)
is used for problem analysis and solution, and must be retained, and notified to related
departments. Tables 7-1-1 and 7-1-2 outline error codes, their meanings and the solutions for
them.
Table 7-1-1: Operator Alarms
LOAD %MEDIA_SIZE%/
%MEDIA_TYPE% AND
PRESS ONLINE SWITCH
%ERRCODE%:%TRAY%
MEDIA MISMATCH
Online
lamp
Off
Attention
lamp
Description
Blink Indicates a mismatch between a tray

media type and print data occurred. This
display prompts loading paper in a tray.
Code
nnnnnn
Error
Error 461: TRAY1.
461
Error 462: TRAY2.
462
The unit of Custom paper size conforms

to the specified (menu-set) display unit
for the MP tray unless specified with a
driver. With a unit specified for Custom
paper size in a driver, the display shows
a Custom paper size in the unit. Custom
<length> <unit>.
Examples:
210 x 297 mm
8.5 x 11.0 inches
The user needs to press the ONLINE
button after changing paper.
44951501TH Rev.2
7-12
7. TROUBLESHOOTING

LOAD %MEDIA_SIZE%/
%MEDIA_TYPE% AND
PRESS ONLINE SWITCH
Online
lamp
Off
%ERRCODE%:%TRAY%
MEDIA MISMATCH
LOAD %MEDIA_SIZE%/
%MEDIA_TYPE% AND
PRESS ONLINE SWITCH
%ERRCODE%:%TRAY%
SIZE MISMATCH
Attention
lamp
Description
Blink Indicates a mismatch between a tray

media type and print data occurred. This
Error 460: MP TRAY.
Code
nnnnnn
Error
LOAD %MEDIA_SIZE%/
%MEDIA_TYPE% AND
PRESS ONLINE SWITCH
460
%ERRCODE%:%TRAY%
SIZE MISMATCH

<length> <unit>.
Off
Online
lamp
Off
Attention
lamp
Description
Blink Indicates a tray paper size, or paper size,

and a media type did not match. This
Error 460: MP TRAY.
Examples:
210 x 297 mm
210 x 297 mm
8.5 x 11.0 inche
8.5 x 11.0 inches


Error
DOWNLOAD MESSAGE
PROCESSING
DOWNLOAD MESSAGE
Error 461: TRAY1.

Error 461: TRAY2.
461
WRITING

<length> <unit>.
462
DOWNLOAD MESSAGE
SUCCESS
Error
460

<length> <unit>.
Examples:
Blink Indicates a tray paper size, or paper size,

and a media type did not match. This
Code
nnnnnn
Varies Varies Indicates update message data is being

processed.
Error
(ONLINE)
Varies Varies Indicates update message data is being

written.
Error
(ONLINE)
Varies Varies Indicates wiring update message data

succeeded.
Error
(ONLINE)
Examples:
210 x 297 mm
8.5 x 11.0 inches
44951501TH Rev.2
7-13
7. TROUBLESHOOTING

DOWNLOAD MESSAGE
Online
lamp
Attention
lamp
Varies Varies
FAILED %CODE%
Description
Code
nnnnnn
Indicates wiring update message data

Error
succeeded. %CODE% identifies (ONLINE)
a decimal number (one digit)
that indicates writing failed.
=1: FAIL, which means no causes are
known.

LOAD %MEDIA_SIZE%
AND PRESS ONLINE
SWITCH
Online
lamp
Off
%ERRCODE%:MP TRAY
EMPTY
INSTALL PAPER
CASSETTE
=4: MEMORYFULL, which means

making available memory space
failed.
NETWORK INITIAL
LOAD %MEDIA_SIZE%
%ERRCODE%:%TRAY%
EMPTY
%ERRCODE%:%TRAY%
MISSING
Varies Varies Indicates network initialization is being

performed.
%ERRCODE%:MEMORY
OVERFLOW
Blink Indicates a request for printing from an

empty tray occurred. This display prompt
loading paper.
Error 491: TRAY1.
Error 492: TRAY2.
a Custom paper size in the unit.
44951501TH Rev.2
INSTALL PAPER
CASSETTE
Varies Varies A change of the setting for a networkError

related option is being saved in the flash (ONLINE)
memory.
Off
Error
490
Off
Blink Indicates the cassette of the tray 1

included in the paper route for attempted
printing from the tray 2 is slid out.
Error
440
Off
Blink Indicates that the cassette of the tray

from which printing was attempted is slid
out and paper cannot be from it.
Error
430
Off
Blink Indicates that memory overflowed for the

reason below. Press the ONLINE button
to proceed. Install expansion memory or
reduce the data volume.
Error
420
%ERRCODE%:TRAY1
OPEN
=5: UNSUPPORTED DATA, which

means downloading data
unsupported by the printer.
WAIT A MOMENT
Blink Indicates that, with the multi-purpose

tray empty of paper, a request for
printing from it occurred. The printer refeeds paper
Code
nnnnnn

a Custom paper size in the unit.
=3: OVERFLOW, which means that,

because flash memory became
full in or during language file
writing, downloading failed.
WRITING
Description
Error 490: MP TRAY.
=2: DATA_ERROR, which means a

hash check error/flash memory
error in writing data.
NETWORK CONFIG
Attention
lamp
Error
(ONLINE)
ADD MORE MEMORY
Error
491
492
- Much print data in one page

CLOSE FACE UP
STACKER
%ERRCODE%:DUPLEX
NOT AVAILABLE
Off
Blink Indicates that the face-up stacker is

open and attempted duplex printing
cannot be performed. (With the face-up
stacker open, in duplex printing, the exit
motor is reversed, print media cannot
be input to the duplex path and an error
results.)
Error
581
7-14
7. TROUBLESHOOTING

REPLACE TONER
Online
lamp
Off
%ERRCODE%:%COLOR%
WASTE TONER FULL
Attention
lamp
Description
Blink Indicates that the printer is full of waste

toner identified by %COLOR% and
requires replacement.
Code
nnnnnn
Error
REPLACE TONER
417
%ERRCODE%:
INCOMPATIBLE
%COLOR% TONER
Error 417: K
Online
lamp
Off
Off
%ERRCODE%:%COLOR%
TONER EMPTY
Blink Indicates the printer is empty of toner.

Cover opening and closing puts the
printer into a warning state.
Error
410
Error 410 : Y
411
Error 411 : M
412
Error 412 : C
413
REPLACE TONER
Off
Off
%ERRCODE%:%COLOR%
TONER EMPTY
Blink Indicates that, after the printer is turned

on, it has a toner-empty error. Cover
opening and closing does not put the
printer into a warning state. The printer
is put into a warning state by pressing
the ONLINE button.
Error
GENUINE TONER IS
RECOMMENDED
410
Error 410 : Y
411
Error 411 : M
412
Off
%ERRCODE%:%COLOR%
TONER REGIONAL
MISMATCH
44951501TH Rev.2
Off
Blink Indicates a toner cartridge is not for
%ERRCODE%:NON
GENUINE %COLOR%
TONER
Error
the printer. The printer is recovered by

replacing the toner cartridge with a one for
the printer.
INSTALL TONER
Error
Error 614 : Y
614
Error 615 : M
615
Error 616 : C
616
Error 617 : K
617
Blink ndicates a toner cartridge is not for
Error
Error 620 : Y
620
Error 621 : M
621
Error 622 : C
622
Error 623 : K
623
Error

the printer.
Error 412 : C
REPLACE TONER
Code
nnnnnn

the printer.
%ERRCODE%:
INCOMPATIBLE
%COLOR% TONER
Error 413 : K
REPLACE TONER OR
PRESS ONLINE SWITCH
Description

the printer.
By cover opening and closing, the printer

is placed in a warning state, made able
to print approximately further 50 pages.
REPLACE TONER
Attention
lamp
Off
Error 550 : Y
550
Error 551 : M
551
Error 552 : C
552
Error 553 : K
553
Blink Indicates a toner cartridge is not installed.
Error
Error 610 : Y
610
Error 611 : M
611
555
Error 612 : C
612
Error 556 : C
556
Error 613 : K
613
Error 557 : K
557
Error 554 : Y
554
Error 555 : M
%ERRCODE%:%COLOR%
TONER MISSING
7-15
7. TROUBLESHOOTING

CHECK TONER
CARTRIDGE
Online
lamp
Off
Attention
lamp
Description
Blink Indicates a toner sensor detected an

error.
Error 540 : Y
%ERRCODE%:%COLOR%
TONER SENSOR ERROR
Code
nnnnnn
Error
CHECK UNDER BELT
540
%ERRCODE%:PAPER
JAM
541
Error 541 : M
542
Error 542 : C
543
Error 543 : K
OPEN TOP COVER
Off
%ERRCODE%:PAPER
SIZE ERROR
CHECK MP TRAY
Off
%ERRCODE%:PAPER
JAM
OPEN TOP COVER
%ERRCODE%:PAPER
JAM
CHECK UNDER BELT
Blink Indicates that, during feeding paper from

the MP tray, a paper jam occurred.
Error
REPLACE IMAGE DRUM

UNIT
390
563:DRUM UNIT LIFE
Error 391 : Tray1
Off
Off
391
REPLACE IMAGE DRUM

UNIT
Off
%ERRCODE%:PAPER
JAM
OPEN TOP COVER
Blink Indicates that a paper jam occurred in a

paper path.
380
Error 380 : Feed

Off
%ERRCODE%:PAPER
JAM
Blink Indicates that a paper jam occurred in a

paper path.
382
385
Error 385 : Around Fuser Unit
389
Error 389 : Printing Page Lost

OPEN TOP COVER
%ERRCODE%:FACE UP
STACKER ERROR
44951501TH Rev.2
Off
Blink Indicates that, during printing, the faceup stacker is operated and the printer
pauses, causing error.
Error
409
371
REPLACE FUSER
%ERRCODE%:BELT LIFE
372
Error
563
Off
Blink Notifies the end of the life of the fuser.

This is an error that indicates a counter
shows the end of the fuser life is
reached. The printer stops printing with
the error. Cover opening and closing
puts the printer into a warning state.
Error
354
Off
Blink Notifies the end of the life of the transfer

belt. This is an error that indicates a
counter shows the end of the belt life is
reached. The printer stops printing with
the error. Cover opening and closing
puts the printer into a warning state.
Error
355
Off
Blink Indicates the printer is full of waste toner.

Cover opening and closing puts the
printer into a warning state only once,
and then after printing 500 pages, the
printer has an error.
Error
356
%ERRCODE%:BELT LIFE
REPLACE BELT
Error
Blink Notifies the end of the life of an image

drum (an alarm). This display is provided
until the image drum is replaced.
%ERRCODE%:FUSER
LIFE
REPLACE BELT
Blink Indicates a paper jam occurred near the

duplex unit.
Off
381
Error 382 : Exit
370
Error
353
Error
Error 381 : Transport
Error
Blink Notifies the end of the life of an image

drum (an alarm). Cover opening and
closing puts the printer into a warning
state.
392
Error
Blink Indicates a paper jam occurred near the

duplex unit.
Code
nnnnnn
Off
Error 392 : Tray2

OPEN TOP COVER
Description
Error 372 : Duplex Misfeed
353:DRUM UNIT LIFE
Error
Attention
lamp
Error 370 : Duplex Reversal
%ERRCODE%:PAPER
JAM
Error
400
Blink Indicates that, during feeding paper from

the tray, a paper jam occurred.
Online
lamp
Error 371 : Duplex Input
Blink Notifies that, from the tray, paper of an

improper size was fed. Check the paper
in the tray, or the printer for a multi feed.
Cover opening and closing makes the
printer to perform recovery printing to
proceed.
Error 390 : MPTray

Off
7-16
7. TROUBLESHOOTING

CHECK TONER
CARTRIDGE
Online
lamp
Off
Attention
lamp
Blink Indicates the lever of a toner cartridge is

not locked.
Error 544 : Y
Error 545 : M
Error 546 : C
Error 547 : K
%ERRCODE%:%COLOR%
IMPROPER CARTRIDGE
LOCK POSITION
CHECK IMAGE DRUM

UNIT
Description
Off
Blink Indicates an image drum is not properly

installed.
Code
nnnnnn
Error
WAIT A MOMENT
544
DATA WRITING
545
POWER OFF/ON
546
DATA WRITTEN OK
547
CHECK DATA
Error
343
DATA WRITE ERROR

<%DLCODE%>
Online
lamp
Off
Attention
lamp
Blink Indicates update NIC program data is

being written.
Off
Off
Blink Indicates the fuser is not properly

installed. (The error may occur when the
printer is not more than 0C. When then
the temperature of the printer has risen,
turn off and on the printer.)
Error
320
Blink CHECK BELT
Error
330
%ERRCODE%:BELT
MISSING
CLOSE COVER
%ERRCODE%:BELT MISSING
Off
Indicates writing of update NIC program

data is complete.
Error
Off
On
Indicates that the printer has an error

during writing of update NIC program
data.
Error
%DLCODE%
Off
Blink Indicates a cover is a cover is open

Error 310 : Top cover
Off
DATA RECEIVE
WAIT A MOMENT
Blink Indicates update NIC program data is

being received.
REC DATA ERROR

<%DLCODE%>
5: file writing error.

6: CU firmware mismatch error.
On
310
Error
Off
On
Indicates that the printer has an error

during reception processing of update
NIC program data.
Error
Indicates the controller is being rebooted.

%CODE% identifies a decimal
number (on digit), showing a cause
of the rebooting.
Error
=0: cause other than the above.

=1: PJL command
=2: menu change
=4: From a network utility (such as on the
WEB).
Error
Indicates reception of update NIC

program data is complete.
1: size error.
2: checksum error.
3: printer model number error.
4: module interface version error.
5: FAT version error.
Off
Error
Off
%DLCODE%
44951501TH Rev.2
3: error in obtaining available device

memory.
4: error of insufficient available device
memory
Off
DATA RECEIVED OK
CHECK DATA
2: download file error.
REBOOTING %CODE%
%ERRCODE%:COVER
OPEN
WAIT A MOMENT
Error
1: memory allocation error.
%ERRCODE%:FUSER
MISSING
CHECK BELT
Code
nnnnnn
Off
343:DRUM UNIT
MISSING
CHECK FUSER
Description
SHUTTING DOWN.
PLEASE WAIT
Off
Off
Indicates the printer completed its

shutdown processing.
Error
Blink A due condensation error (this display is

different from that for a service call error,
but handled in the same way as it).
Fatal
126
TURN OFF
AUTOMATICALLY
POWER OFF AND WAIT
FOR A WHILE
%ERRCODE%:
CONDENSING ERROR
Off
* No languages are supported on a

country basis for Fatal errors.
7-17
7. TROUBLESHOOTING
Online
lamp
POWER OFF/ON
%ERRCODE%:
ERROR
Off
SERVICE CALL
%ERRCODE%:
ERROR
Off
SERVICE CALL
%ERRCODE%:
ERROR xx
POWER OFF/ON
%ERRCODE%:
ERROR nnnnnnnn
nnnnnnnn nnnnnnnn
Attention
lamp
Description
Blink Indicates the printer has a fatal error.

Refer to Service Calls List for details.
Fatal
<nnn>

Off

Off

Refer to the service call errors list for
details. Detail information about the error
is identified by nnnnnnnn.
Off
Blink A failure of media table downloading to

the PU.
Table 7-1-2: Service call errors list.

Display
POWER OFF/ON
001:ERROR
Causes
Fatal
<nnn>
Fatal
096
231
128
168
Fatal
002
011,
F0C
F0D
FFE
FFF
Is the error display provided

again?
011:ERROR
SERVICE CALL
020:ERROR
CU ROM
Hash Check
Error
SERVICE CALL
030:ERROR
CU RAM
Check Error
SERVICE CALL
031:ERROR
036:ERROR
CU optional
RAM check
error
Actions
Remove any RAM
DIMM and turn off
and on the printer.
Yes Replace the CU/
PU board.
No Reinstall the RAM
DIMM.

again?
OFF/ON
Yes Replace the CU/
PU board.

again?
Turn off and on

the printer.
Yes Replace the CU/
PU board.
Is RAM DIMM installed

properly?
Does the printer recover by

replacing the RAM DIMM?
No Reinstall the RAM

DIMM.
Yes Replace the RAM
DIMM.
No Replace the CU/
PU board.
SERVICE CALL
040:ERROR
CU EEPROM
error
s the error display provided
again?
Turn off and on

Yes the printer.
Replace the CU/
PU board.
SERVICE CALL
041:ERROR
CU flash
memory error
or CU board
flash ROM
again?
error
Turn off and on

the printer.
Yes Replace the CU/
PU board.
SERVICE CALL
042:ERROR
Flash
memory file
system error
Accessing the flash ROM

directly mounted on the CU/
PU board failed.
Turn off and on

the printer.
Replace the CU/
PU board.
Fatal
209
043:ERROR
045:ERROR
POWER OFF/ON
052:ERROR
44951501TH Rev.2
Error detail
CPU
Exception
006:ERROR
009:ERROR


POWER OFF/ON
%ERRCODE%:
DOWNLOAD ERROR
Code
nnnnnn
Image
processor
driver error
7-18
7. TROUBLESHOOTING
Display
Causes
SERVICE CALL
067:ERROR
068:ERROR
Interface
monitor error
SERVICE CALL
069:ERROR
NIC Chip
error
Error detail

again?
POWER OFF/ON
070:ERROR
PostScript
error
POWER OFF/ON
072:ERROR xx
Is the CU/PU board installed

Engine
interface error properly?
or PU-CU
interface error
POWER OFF/ON
073:ERROR
xxxxxxxx
Video error.
An error was
detected in
expanding
image data
(an invalid
data was
received)

properly?
Does the error occur again?
Actions
Turn off and on

the printer.
Yes Replace the CU/
PU board.
No Reinstall the CU/

PU board properly.
Yes Replace the CU/
PU board.
No Reinstall it
properly.
Yes Change the
PC to a highspecification one
or decrease the
resolution, and
perform printing
again.
Yes Replace the CU/
PU board.
Replace the
interface cable.
Reinstall the PC
printer driver.

properly?
Does the error depend on
print data?
44951501TH Rev.2
No Reinstall it
properly.
Yes Perform printing
again.
Yes Print other data.
No Replace the CU/
PU board.
Yes Ask design
people to analyze
the data.
Display
Causes
Error detail
POWER OFF/ON
074:ERROR
xxxxxxxx
075:ERROR
xxxxxxxx
Video error.
An error was
detected in
expanding
image data.
Is the CU/PU installed

properly?
SERVICE CALL
081:ERROR
Parameter
matching
check error
Reading from or writing into

EEPROM or flash memory
cannot be made properly.
SERVICE CALL
104:ERROR
An engine
EEPROM
read/write
error was
detected.
SERVICE CALL
106:ERROR
Engine
control logic
error
Actions
No Reinstall it
properly.
Yes Replace it.
Turn off and

on the printer.
Replace the CU/
PU board when
the symptom
persists.
Turn off and on the
printer
Yes Replace the CU/
PU board.
Turn off and on the
printer
Yes Replace the CU/
PU board.
SERVICE CALL
112:ERROR
The 2nd tray Is the 2nd tray for the printer

for a model
installed?
different from
the printer
was detected.
SERVICE CALL
121:ERROR
No Reconnect it
High-voltage Is the cable between the CU/
power supply PU board and the high-voltage
properly.
interface error power unit connected properly? Yes Check the highvoltage line for no
poor connection.
Is a contact faulty?
No Replace the highvoltage power
supply.
No Install proper 2nd

tray.
7-19
7. TROUBLESHOOTING
Display
SERVICE CALL
122:ERROR
Causes
Error detail
Rear-fan error Does the fan at the rear of the

printer operate?
Is the connector of the fan

connected properly?
Actions
No Be sure of the
connection of the
fan.
Yes Replace the CU/
PU board.
No Connect the fan
properly.
Yes Replace the CU/
PU board.
SERVICE CALL
123:ERROR
Ambient
humidity
error or non
connection
of humidity
sensor
Is the cable from the CU/PU

No Re-connect it
board to the toner sensor board
properly.
connected properly?
Yes Replace the toner
sensor board.
SERVICE CALL
124:ERROR
Ambient
temperature
error
Is the cable from the CU/PU

No Re-connect it
board to the toner sensor board
properly.
connected properly?
sensor board.
SERVICE CALL
128:ERROR-05
Image drum
fan error

connected properly?

SERVICE CALL
128:ERROR-08
Front fan
error

connected properly?
44951501TH Rev.2
No Re-connect it
properly.
Yes Replace the fan
motor.
No Replace the CU/
PU board.
No Re-connect it
properly.
Yes Replace the fan
motor.
No Replace the CU/
PU board.
Display
Causes
Error detail
No Install the LED

head unit.
Yes Check the LED
head fuse.
Is the LED head fuse broken? Yes Check the fuse.
No Turn off and on
the printer.
Does the error occur again? Yes Replace the LED
head unit.
LED head
detection
error (131=Y,
132=M,
133=C,
134=K)
Is the LED head installed

properly?
SERVICE CALL
142:ERROR
Image drum
up-down
movement
position
detection
error
Is the image drum unit

removed and installed
smoothly?
SERVICE CALL
153:ERROR
Image drum
unit fuse-cut
error
Is the image drum unit

installed properly?
SERVICE CALL
131:ERROR
134:ERROR
Actions
Yes Re-install it.

No Be sure of the
connection of
the image drum
up-down clutch
connector.
Is the connector of the image Yes Replace the toner
sensor board.
drum up-down clutch is
connected properly?
No Connect the
image drum updown clutch
properly.
Is the printer recovered by

replacing the toner sensor
board.
No Re-install it.
Yes Turn off and on
the printer.
Yes Be sure of the
cable connection
from the CU/PU
board to the toner
sensor board,
and then replace
the toner sensor
board.
No Replace the CU/
PU board.
7-20
7. TROUBLESHOOTING
Display
SERVICE CALL
154:ERROR
Causes
Error detail
Belt unit fuse- Is the belt unit installed

cut error
properly?
SERVICE CALL
155:ERROR
Fuser unit
fuse-cut error
Is the fuser unit installed

properly?
SERVICE CALL
160:ERROR
163:ERROR
SERVICE CALL
167:ERROR
44951501TH Rev.2
Toner sensor
detection
error (160=Y,
161=M,
162=C,
163=K).
This error
does not
occur with
the printer in
the factory
shipped
configuration.
Is the toner cartridge

installed?
Is the toner slide shutter set?
Thermistor
slope error
Does an error message

appear?
Actions
No Re-install it.
Yes Turn off and on
the printer.
Yes Be sure of cable
connection, and
then replace the
CU/PU board.
No Clean the
connection
connector of the
fuser unit, and
then re-install the
fuser unit.
Yes Turn off and on
the printer.
connection, and
then replace the
CU/PU board.
No Install the toner
cartridge.
No Turn it to the fixed
position. Turn off
and on the printer.
sensor assembly.
Display
Error detail
Actions
SERVICE CALL
168:ERROR (Note)
Compensation Does an error message

thermistor
appear?
error
Turn off and on

the printer.
Yes Turn off and on
the printer after
leaving it for 30
minutes.
SERVICE CALL
170:ERROR
171:ERROR (Note)
A fuser
thermistor
short or open
circuit was
detected.
Turn off and on

the printer.
Yes Replace the fuser
unit.
SERVICE CALL
172:ERROR
173:ERROR
A fuser
thermistor
temperature
error (high
or low
temperature)
was detected.
Turn off and on

the printer.
unit.
Yes Replace the lowvoltage power
supply, and then
replace the CU/
PU board when
the error occurs
again.
SERVICE CALL
174:ERROR
A backup
thermistor
shot circuit
was detected
(high
temperature)
Turn off and on

the printer.
unit.
SERVICE CALL
175:ERROR (Note)
Turn off and on
the printer.
Yes Turn off and on
the printer after
leaving it for 30
minutes.
Causes
A backup
thermistor
open
circuit was
detected (low
temperature)
Turn off and on

the printer.
unit.
7-21
7. TROUBLESHOOTING
Display
Causes
Error detail
Actions
SERVICE CALL
176:ERROR
177:ERROR
A backup
thermistor
temperature
error (high
or low
temperature)
was detected.
Turn off and on

the printer.
unit.
Yes Replace the lowvoltage power
supply.
SERVICE CALL
182:ERROR
Option unit
interface error
Turn off and on

the printer.
Yes Be sure of
connector
connection.
Yes Replace the
option unit.

POWER OFF/ON
190:ERROR
SERVICE CALL
200:ERROR
System
memory
overflow
PU firmware
download
error

An error occurred in re-writing
the PU firmware.
202:ERROR
POWER OFF/ON
209:DOWNLOAD
ERROR
44951501TH Rev.2
Custom
Media
Type table
downloading
failure
Custom Media Type table

downloading failed.
Display
Causes
Error detail
POWER OFF/ON
203:ERROR
204:ERROR
207:ERROR
208:ERROR
213:ERROR
214:ERROR
F0C:ERROR
FFE:ERROR
FFF:ERROR
CU program
error (203
to 214 do
not occur in
general use
of the printer)
Invalid processing was

performed with a CU program.
Replace the CU/

PU board.
SERVICE CALL
231:ERROR
TAG interface
error
A TAG interface error was

detected.
01: A circuit error.
03: TAG communication error.
Be sure the toner

cartridges and
the image drums
are properly set.
Replace the toner
cartridges. When
the error occurs
again after the
image drums
are re-installed,
be sure of the
cable connection
from the CU/PU
board to the toner
sensor board.
POWER OFF/ON
250:ERROR
SD card error
SERVICE CALL
251:ERROR
SD card
erasure error
POWER OFF/ON
252:ERROR
SD card
security error
Turn off and on

the printer.
Yes Replace the CU/
PU unit.
Turn off and on
the printer, and
then re-download
it (In general use
of the printer, this
re-writing is not
performed and
this error does not
occur).
Turn off and on
the printer, and
then re-download
it (In general use
of the printer, this
downloading is
not performed
and this error
does not occur).
Actions
255:ERROR
POWER OFF/ON
256:ERROR
257:ERROR
SD card error
7-22
7. TROUBLESHOOTING
Display
POWER OFF/ON
901:ERROR
904:ERROR
POWER OFF/ON
923:ERROR
Causes
Error detail
Belt
temperature
error
901: Short
circuit
902: Open
circuit
903: High
temperature
904: Low
temperature
Is the cable from the belt

thermistor to the CU/PU
board connected properly?
A lock error
with black
image drum
The image drum does not

revolve properly.
Does the error display is
provided again by turning off
and on the printer?
POWER OFF/ON
928:ERROR
Fuser motor
lock error
The fuser does not operate

properly?

POWER OFF/ON
933:ERROR
44951501TH Rev.2
A clock error Does the error occur again?

correction
error with an
option unit
(which does
not occur with
the printer in
the factory
shipped
configuration)
Actions
Display
Causes
Error detail
No Connect the cable

properly.
POWER OFF/ON
933:ERROR
Yes Turn off and on

the printer.
No Replace the belt
thermistor.
Tray-2
CPU clock
frequency
error
SERVICE CALL
980:ERROR
Media
jamming error
around fuser
SERVICE CALL
983:ERROR
Duplicate
Multiple toner cartridges for
toner cartridge the same color ware detected.
detection error
SERVICE CALL
990:ERROR
Waste toner
sensor
detection
error
Be sure the image

drum is properly
installed properly.
Yes Replace the
image drum unit.
Yes Replace the
image drum
motor.
Check that the
fuser is properly
installed.
Yes Replace the fuser.
motor.
Yes Be sure of
connector
contacts.
Yes Replace the
option unit.
xxxxxxxxxxxxxxxx
PU download
CRC CHECK NG ( ) data CRC
check error
WDT ERROR
ADR=
Media is jammed by
entangling around the fuser.
Is the K toner cartridge

installed?
A CRC check error was

detected after downloading
of PU data (PU firmware and
custom media data).
PU firmware
runaway
COMMUNICATION
ERROR
PU-CU
interface error
Actions
Turn off the

printer.
Replace the fuser.
Install toner
cartridges for
specified colors
at the proper
positions.
No Install the K toner
cartridge.
connection,
and then
perform board
replacement.
Turn off and on
the printer, and
then re-download
it (In general use
of the printer, the
downloading is
not performed
and this error
does not occur).
Turn off and on
the printer.
Yes Replace the CU/
PU board.
Yes Replace the CU/
PU board.
Note! With the printers temperature not more than 0C, Service call errors 188
Error, 171 Error, 175 Error, 903 Error and 904 Error may occur. After turn off
the printer, turn on the printer after the printer warms.
7-23
7. TROUBLESHOOTING
7.5.2 Preparation for troubleshooting

(1) LCD display trouble.........................................................................................7-25

(1-1) LCD displays nothing.......................................................................7-25
(1-2) PLEASE WAIT.................................................................................7-25
(1-3) Error message display related to operator panel............................7-26
(1-4) RAM CHECK or INITIALIZING persists..........................................7-26
(2) Problem operation after printer is turned on...................................................7-26

(2-1) No operations start..........................................................................7-26
(2-2) Abnormal sound is heard.................................................................7-27
(2-4) Startup time of printer is long...........................................................7-27
(3) Paper feed jam (error code 391: 1st tray)........................................................7-28

(3-1) Jam occurs immediately after the power is turned on. (1st tray)......7-38
(3-2) Jam occurs immediately after the paper feed is started. (1st tray)...7-38
(4) Feed jam (error code 380)..............................................................................7-39
(4-1) Jam occurs immediately after the power is turned on......................7-39
(4-2) Jam occurs immediately after the paper feed is started...................7-40

(5) Paper feed jam (error code 390: Multipurpose tray).......................................7-40
(5-1) Jam occurs immediately after the power is turned on.
(Multipurpose tray)...........................................................................7-40
(5-2) Jam occurs immediately after paper feed is started.
(Multipurpose tray)...........................................................................7-41
(6) Paper running jam (error code 381:)...............................................................7-42

(6-1) Jam occurs immediately after the power is turned on......................7-42
(6-2) Jam occurs immediately after a paper is taken into printer..............7-42
(6-3) Jam occurs in the middle of paper running path..............................7-43
(6-4) Jam occurs immediately after paper has reached the fuser.............7-44
(7) Paper unloading jam (error code 382).............................................................7-44

(7-1) Paper unloading jam occurs immediately after the power is
turned on. ........................................................................................7-44

(7-2) Paper unloading jam occurs after a paper is taken into printer........7-45
(7-3) Paper unloading jam occurs in the middle of paper running path. ..7-45
(8) Two-sided printing jam (error code: 370, 371, 372, 373, 383).........................7-46
(8-1) Two-sided printing jam occurs immediately after the power is
(8-2) Two-sided printing jam occurs during taking in the paper

into Duplex unit.................................................................................7-46

(8-3) Two-sided printing jam occurs in the process of reversing paper.....7-47

(8-4) Two-sided printing jam occurs during transporting paper
inside the Duplex unit.......................................................................7-47
(8-5) Paper is not supplied from the Duplex unit to the regist roller..........7-47
(9) Paper size error (error code 400)....................................................................7-48

(9-1) Jam occurs when paper end is located near the IN1 sensor...........7-48
(10) ID unit Up/Down error (Service call 140 to 143)............................................7-48

(10-1) Error occurs during the Up movement of the ID unit......................7-48
(10-2) Error occurs during the Down movement of the ID unit.................7-49
(11) Fuser unit error (error 170 to 177).................................................................7-49

(11-1) Error occurs immediately after the power is turned on...................7-49
(11-2) Error occurs approx. 1 minute after the power is turned on...........7-49
(12) Motor fan error (error code 122, 127, 128, 918, 051)..................................7-50
(12-1) The low voltage power supply fan does not rotate imme
diately after the power is turned on..................................................7-50
(12-2) All fans of the printer do not rotate.................................................7-50
(13) Print speed is slow. (Performance is low.).....................................................7-51

(13-1) Print speed decreases...................................................................7-51
(14) Option unit cannot be recognized..................................................................7-51

(14-2) Option try unit cannot be recognized.............................................7-51
(15) LED head cannot be recognized. (error code 131, 132, 133, 134)...............7-51

(15-1) Service call 131 to 134 (LED HEAD Missing)................................7-51
(16) Toner cartridge cannot be recognized. (error code 540, 541, 542, 543) ......7-52

(16-1) Error caused by the consumable items........................................7-52
(16-2) Error caused by the toner sensor...................................................7-52
(16-3) Error caused by the defective mechanism.....................................7-53
(17) Fuse cut error (error codes 150 to 155) .......................................................7-53

(17-1) Fuse cut error.................................................................................7-53
(18) Humidity sensor error (error code 123).........................................................7-54

(18-1) Humidity sensor error.....................................................................7-54
(19) Connection diagram......................................................................................7-55
turned on..........................................................................................7-46
44951501TH Rev.2
7-24
7. TROUBLESHOOTING

7.5.2.(1) LCD display trouble
Memo For the numbers 1 to 15 each after the connector names, see 7.5.1 (19)
Connection diagram.
(1-1) LCD displays nothing
Check item
Check operation
Actions for NG
results
Check item
Check F5 (C531/C331/C321) or F7 (C511/

C301) is not cut.
5V and 24V power

supplied to CU/PU
board
Replace the
CU/PU board.
(1-1-2) Connection-line chec

Connection of lowvoltage power unit
and CU/PU board
Check the cord from the low-voltage

power supply to the CU/PU board POWER
connector is properly connected.
Check for half connection or skew insertion.
Re-insert the
cord properly.
Cord assembly
connecting lowvoltage power unit
and CU/PU board
Check for breakdown.

Check for sheathing removal.
Check for defectiveness of cord assembly,
such as wire removal.
Replace cords
with proper
ones.
Connection
between CU/PU
board and operator
panel board
Check that 12-pin FFC is properly connected

to the CU/PU board OPE connector 17.
Check that 12-pin FFC is properly connected
to the operator panel board CN1 connector.
Check for half connection or skew insertion.
Re-insert the
cord properly.
FFC connecting
CU/PU board and
operator panel
board
Check for breakdown with a tester. Visually

check for sheathing removal.
Replace the
FFC with a
proper one.
Check short circuiting by using the CU/PU

board POWER connector 10.
When the following is found, separate shortcircuited points as described below.
Pins 7, 8 and 9: 24V
Pins 1, 2 and 3: 5V
Pins 4, 5 and 6: 0VL
Pins 10, 11 and 12: 0VP.
Locate short circuits by pulling out the cords
connected to the CU/PU board one by one
Replace shortcircuited parts.
(1-1-5) LSI operation check

Interface signals
from CU/PU board
to operator panel
board
Check that signals are output to the CU/PU

board OPE connector 17.
Pin 6: Transmission data (CY/PU board
transmission)
Pin 8: CLR
Signals are always output when the above is
proper.
Replace the
CU/PU board.
Interface signals
from operator
board to CU/PU
board
Check that signals are output to the CU/PU

board OPE connector 17.
Pin 5: Reception data (CU/PU board
reception)
Signals are always output when the above is
proper.
Replace the
operator panel
board.
(1-2) PLEASE WAIT

(The display changes to COMMUNICATION ERROR when printer is left unaccessed)
(1-1-3) Power supply periphery check

AC power supplied
to printer
Check the AC power supply voltage.
Supply AC
power.
5V power supplied
to CU/PU board
Check the 5V power supply by using the

pins 1, 2 and 3 of the CU/PU board POWER
connector 10.
Replace the low

voltage power
supply.
3.3V power supply

to operator panel
board
Check 3.3V power supply by using the pin 7

of the CU/PU board CN1 connector 19.
Replace the
CU/PU board.
44951501TH Rev.2
Actions for NG
results
(1-1-4) Power supply short-circuit check
(1-1-1) Fuse check

CU/PU board fuse
Check operation
Check item
Check operation
Actions for NG
results
(1-2-1) Operator panel display does not change

Operator panel
display
The display COMMUNICATION ERROR

persists.
Replace the
CU/PU board.
7-25
7. TROUBLESHOOTING

(1-3) Error message display related to operator panel
Check item
Check operation
7.5.2.(2) Problem operation after printer is turned on

Actions for NG
results
(2-1) No operations start

Check item
Check operation
Actions for NG
results
(1-3-1) Error message

Error message
Check detail in the error messages list.
Follow
instructions.
(1-4) RAM CHECK or INITIALIZING persists

Check item
Check operation
Actions for NG
results
(2-1-1) Power supply periphery check

AC power supplied
to printer
Check the AC power supply voltage.
Supply AC
power.
5V and 24V power

supplied to CU/PU
board
Check the power supply by using the CU/PU

board POWER connector 10.
Pins 1, 2 and 3: 5V
Pins 10, 11 and 12: 0VP.
Replace the low

voltage power
supply.
(1-4-1) Operator panel display freezes

Operator panel
display
RAM CHECK or INITIALIZING persists.
Remove an
option RAM
and SD card
and perform
checking.
Replace the
CU/PU board to
address a NG
result.
(2-1-2) Confirmation of the power switch LED

Power Switch LED
Confirm whether the LED is off.

If the LED blinks rapidly, the number of
blinking times in a cycleshows an error. The
timing of blinking rapidly is shown in the
below figure
Rapid blinking of the LED

N times blinking
ON
1.0 sec lighting
(No blinking)
OFF
One time blinking (2.5Hz)

ON times 250mS
OFF times 150mS
A cycle
44951501TH Rev.2
Replace either
of the power
supply unit, the
CU board, SWAssy (Front),
the cables
connected to the
CU board and
power supply
unit or the cables
connected to
the CU board
and SW-assy.In
case of 2, 4, 8 or
10 times of LED
blinking rapidly:
Replace either of
the power supply
unit, the CU
board, the cables
connected to the
power supply
unit and the CU
board.
In case of 3, 6 or
9 times of LED
blinking rapidly:
Replace the CU
board.
7-26
7. TROUBLESHOOTING
Check item
Check operation
Actions for NG
results
(2-1-3) Connection-line check

Operator panel
connection
Check item
Check operation
(2-2-3) Gear tooth disengagement check (consumable load problem)
Check the same as (1-1).

The printer does not operate unless the
operator panel is detected and operated.
Follow (1-1).
Operating conditions
of the respective
motors
Check if operations of the respective motors are

normal or not by using the self-diagnostic mode.
Check if any load exists or not.
"Buzz buzz" sound is generated when an error
occurs.
Replace the
corresponding
consumable
item.
If any attempt
of using new
part as a trial
is going to
be made, be
sure to use
the System
Maintenance
Menu FUSE
KEEP MODE.
Installation condition
of each consumable
item
Check by visual inspection if the respective

consumable items are installed in their normal
positions in which gears of the consumable
items engage accurately or not.
Replace an
appropriate
mechanical part
as required, or
adjust or repair
Remove the CU and PU board, and inspect the

installation conditions of the partition plate by
visual inspection.
they are not

If
hooked on the
normal specified
positions,
correct them.
(2-2) Abnormal sound is heard

Check item
Check operation
Actions for NG
results
(2-2-1) Motor step losing check (driver problem)

Each motors
operation
By using the self-diagnostic mode, check

each motor for proper operation by whether
the motor is loaded or not. The motor beeps
when improper.
Replace the
CU/PU board.
Motor cords
Check the wiring for each motor as follows:

Visually check for, or check for with a tester,
short circuiting.
Remove the motor cord from the board side,
and the resistance between each pin on the
side of the cord and the frame ground.
Replace the
motor cord.
Re-assemble
parts properly.
(2-2-2) Motor step losing check (consumable load problem)

perating conditions
O
of the respective
motors
44951501TH Rev.2
Actions for NG
results
Check if operations of the respective motors are

normal or not by using the self-diagnostic mode.
"Buzzer" sound when an error occurs.
(2-2-4) Cord routing check

Check the
installation
conditions of the
partition plate under
the CU and PU
boards.
Replace the
corresponding
consumable
item.
If any attempt
of using new
part as a trial
is going to
be made, be
sure to use
the System
Maintenance
Menu FUSE
KEEP MODE.
7-27
7. TROUBLESHOOTING

(2-4) Startup time of printer is long
(2-3) Bad odor is generated

Check item
Check operation
Actions for NG
results
(2-3-1) Bad odor locating
Check item
Remove the fuser unit and check the odor.
Implement
section (2-3-2).
Low voltage power

supply unit
Remove the low voltage power supply unit and

check the odor.
Replace the low

voltage power
supply unit
Halogen lamp
44951501TH Rev.2

Check
the life count of the fuser unit by using
the self-diagnostic mode.
Check that no foreign materials such as paper

are stuck inside of the fuser unit.
The fuser close

to the new fuser
unit smells
some odors.
Remove the
foreign material.
C
heck that 100V is shown on the label on the
rear of the fuser unit.
Replace the
fuser unit.
(2-4-2) Option part check (note)

Extension memory
Reinstall the option part (the extension

memory) and check operation.
Replace the
option part.
SD memory card
Reinstall the option part (the SD memory

card) and check operation.
Replace the
option part.
(2-3-2) Fuser unit check
Check that no
foreign material
exists in fuser unit.
Actions for NG
results
(2-4-1) Fuser unit check
Fuser unit
Life count of fuser

unit
Check operation
Note! When the printer has a problem, for example it does not start properly, remove
any CU options (RAM and SD memory card) and check for changes.
7-28
7. TROUBLESHOOTING

Paper jam locations
(3) Paper jam error numbers and locations
J1 (370:DUPLEX REVARSAL)
J7 (383:DUPLEX ENTRY)
The printer displays an error code and PAPER JAM or FACE-UP STACKER ERROR on
the second row of the operator panel when jammed with paper inside of it.
J6 (382:JAM EXIT)
J13 (385:FUSER JAM)
J5 (381:JAM TRANSPORT)
Error code
J9
(390:MISS FEED AT
WR SENSOR
FRONTFEEDER)
IN SENSOR
Check messages on the operator panel and, following the procedures on the appropriate
pages, remove jammed paper. Clean the feed rollers and the inside of the printer when
the printer is frequently jammed with paper.
1ST
HOPPING
SENSOR
J4
(380:JAM FEED)
J12
(400:PAPER
SIZE ERROR)
Refer to the paper removal methods on the reference pages shown in the following table:
Error code
370
CHECK UNDER BELT

370:PAPER JAM
Reference page
DUP REAR SENSOR

DUP FRONT SENSOR
371
CHECK UNDER BELT

371:PAPER JAM
372
CHECK UNDER BELT

372:PAPER JAM
380
OPEN TOP COVER

380:PAPER JAM
381
OPEN TOP COVER

381:PAPER JAM
382
OPEN TOP COVER

382:PAPER JAM
385
OPEN TOP COVER

385:PAPER JAM
389
OPEN TOP COVER

389:PAPER JAM
390
CHECK MP TRAY
390:PAPER JAM
Page 7-32
391
OPEN TOP COVER

391:PAPER JAM
Page 7-33
392
OPEN TOP COVER

392:PAPER JAM
Page 7-34
409
OPEN TOP COVER

409:FACE UP STACKER ERROR
Page 7-35
44951501TH Rev.2
EXIT
SEMSOR
Page 7-29
J2
(371:DUPLEX INPUT)
J10 (391:TRAY 1)
J3
(372:MISS FEED AT DUPLEX)
2ND IN
SENSOR
2ND
HOPPING
SENSOR
J11
(392:TRAY 2)
Page 7-31
7-29
7. TROUBLESHOOTING
Error code: 370, 371 or 372
(4) Place a finger behind the belt unit lock levers (blue) and raise and remove it.
Lock lever (blue)
OPEN button
(2) Take out the image drum unit, place it on a flat surface, and cover it with black
paper.
Top cover
Lock lever (blue)
Belt unit
Image drum unit
(5) Remove jammed paper in the direction of the arrow.

Fuser unit
Black paper
Paper
(6) Hold the belt unit by the lock lever (blue) on each side of it, and install the belt unit
(3) Move the fuser unit lock levers to the direction of the arrow to unlock the fuser unit,
and then remove the fuser unit.
Lock levers (blue)
Handle

Belt unit
Belt unit
Lock lever
(blue)
44951501TH Rev.2
Lock lever
(blue)
7-30
7. TROUBLESHOOTING

(7) Turn the lock levers inwards to lock the belt unit.
(9) Turn the lock levers inwards to lock the fuser unit.
Fuser unit lock lever

(blue)
Lock lever
(blue)
Lock lever
(blue)
(blue)
(8) Put the fuser unit back into position.

(10) Install the image drum unit in the printer so as to situate the K toner cartridge
toward the front of the printer.
Fuser unit lock levers (blue)
Handle
Handle (blue)
Handle (blue)
44951501TH Rev.2
7-31
7. TROUBLESHOOTING
Error code: 380, 381, 382, 385 or 389
Remove in the direction of the arrow any paper jammed the inside front of the
printer.
Fuser unit
Paper
OPEN button

paper.
Top cover
Pull out toward the front of the printer any paper jammed at the fuser unit, with the
fuser unit lever (blue) left turned in the direction of the arrow.
Image drum unit
Black paper
Fuser unit lever
Handle (blue)
Handle (blue)
(3) Remove any jammed paper in the direction of the arrow.

Fuser unit
Paper
44951501TH Rev.2
7-32
7. TROUBLESHOOTING

Error code: 390

OPEN button
paper. Top cover
Image drum unit
Black paper
(3) Open the inside transparent cover of the printer and remove jammed paper.
44951501TH Rev.2
7-33
7. TROUBLESHOOTING

Handle (blue)
Handle (blue)
Error code: 391

(1) Pull the tray 1 out of the printer.
(2) Remove paper.
(3) Insert the tray 1 back into the printer.
44951501TH Rev.2
7-34
7. TROUBLESHOOTING

(4) Press the OPEN button and open and close the top cover.
Error code: 392

(1) Pull the tray 2 out of the printer.
Tray 2
(2) Remove paper.
(3) Insert the tray 2 back into the printer.
Tray 2
44951501TH Rev.2
7-35
7. TROUBLESHOOTING

(4) Press the OPEN button and open and close the top cover.
Error code: 409

OPEN button
paper.
Top cover
Image drum unit
Black paper
(3) Remove any jammed paper in the direction of the arrow.

Fuser unit
Paper
44951501TH Rev.2
7-36
7. TROUBLESHOOTING

Remove in the direction of the arrow any paper jammed the inside front of the
printer.
Fuser unit
(5) Place a finger behind the belt unit lock levers (blue) and raise and remove it.
Lock lever (blue)
Paper
Pull out toward the front of the printer any paper jammed at the fuser unit, with the
fuser unit lever (blue) left turned in the direction of the arrow.
Lock lever (blue)
Belt unit
(6) Remove jammed paper in the direction of the arrow.

Fuser unit
Paper
Fuser unit lever
(4) Move the fuser unit lock levers to the direction of the arrow to unlock the fuser unit,
and then remove the fuser unit.
Handle
(7) Hold the belt unit by the lock lever (blue) on each side of it, and install the belt unit
inside the printer.
Lock levers (blue)
Belt unit
Belt unit
Lock lever
(blue)
Lock lever
(blue)
44951501TH Rev.2
7-37
7. TROUBLESHOOTING

(8) Turn the lock levers inwards to lock the belt unit.
(10) Turn the lock levers inwards to lock the fuser unit.

(blue)
Lock lever
(blue)
Lock lever
(blue)
(blue)
(9) Put the fuser unit back into position.

Fuser unit lock levers (blue)
Handle
Handle (blue)
Handle (blue)
44951501TH Rev.2
7-38
7. TROUBLESHOOTING

7.5.2. (3) Paper feed jam (error code 391: 1st tray)
(3-2) Jam occurs immediately after the paper feed is started. (1st tray)
(3-1) Jam occurs immediately after the power is turned on. (1st tray)
Check item
Check operation
Check item
Actions for NG
results
(3-1-1) Check condition of the paper running path

aper running path
P
of the front unit
Open the front cover check if paper is not

jammed in the paper running path.
Remove the
jammed paper.
(3-1-2) Check condition of the mechanical parts

Hopping sensor
and IN sensor lever
check
Check the sensor lever shapes and operations

for any problem.
Replace the
sensor lever(s)
with proper
one(s).
(3-1-3) Check condition of electrical parts

Check the detection
condition of the
sensor signal.
Hopping sensor
and IN sensor
output level check
44951501TH Rev.2
Confirm that the sensor signals are normally

detected by using the Maintenance Menu
SWITCH SCAN function.
Check the following signals by using the CU/

PU board HPSNS and RGSNS connector 16:
HPSNS pin 2: Hopping sensor
RGSNS pin 5: IN sensor
Check that the above signal levels are
changed by operating the levers of the
sensors.
Replace the
CU/PU board,
or appropriate
sensor(s) or
connection
cord(s)
Replace the
CU/PU board.
Check operation
Actions for NG
results

Paper running path
of the front unit
Check if paper is jammed or not in the paper

running path.
Remove the
jammed paper.

Hopping sensor
and IN sensor lever
check

for any problem.
Replace the
sensor lever(s)
with proper
one(s).
Check the separator

assemblies of the
feed roller, the
pickup roller and the
tray.
Check if any foreign materials such as paper

dust on the surface of the feed roller or of the
pickup roller or not.
Remove the
foreign material.
Check if the feed roller or the pickup roller has

worn out or not.
Replace the
separator
assemblies of
the feed roller,
pickup roller and
tray.
(3-2-3) Motor operation check

Paper feed motor
Confirm that the paper feed motor works

normally by using the Motor & Clutch Test of the
self-diagnostic mode.
Replace the
PU board or
the paper feed
motor.
Paper feed motor

driver
Pull out the CU/PU board HOPSIZE

connector 1, and check the following at the
side of the connector.
Replace the
CU/PU board.
Several M
Several M
Several M
Several M
between pin-1 FG.

between pin-2 FG.
between pin-3 FG.
between pin-4 FG.
7-39
7. TROUBLESHOOTING
Check item
Check operation
Actions for NG
results
Paper feed motor

drive cable

Check
the connection condition of the cable.
Check if the connector is connected in the halfway only or not, and check if the connector
is inserted in a slanted angle or not. Check
also that cables are assembled without any
abnormality.
Replace the
cable with the
good cable
that normalizes
the connection
condition.
Check that any cable is not pinched during

assembling of the printer.
Pull out the CU/PU board HOPSIZE connector
1, and check the following at the side of the
connector.
Replace the
cable with the
good cable
that normalizes
the connection
condition.
Short circuit between pin-1 FG

Paper feed motor
Remove the HOPSIZE connector

of the
PU board and check that approx. 3.4 can be
measured between pin-1 -pin-2 at the cable end,
and that approx. 5 can be measured between
pin-3 -pin-4 respectively.

Check item
(3-2-4) Check the system connection

Paper feed motor
drive cable
7.5.2. (4) Feed jam (error code 380)
Check operation
Actions for NG
results

aper running path
P
of the front unit
Open the front cover check if paper is not

jammed in the paper running path.
Remove the
jammed paper.

Hopping sensor,
IN sensor and WR
sensor lever check

for any problem.
Replace the
sensor lever(s)
with proper
one(s).

Replace the
paper feed motor.
Check the detection

condition of the
sensor signal.

detected by using the Maintenance Menu
SWITCH SCAN function.
Replace the
CU/PU board
or appropriate
connection
cords.
Replace the
CU/PU board
or the feed
solenoid.
Hopping sensor,
IN sensor and WR
sensor output level
check

PU board HPSNS and RGSNS connector 16:
HPSNS pin 2: Hopping sensor
RGSNS pin 5: IN sensor
RGSNS pin 2: WR sensor
Replace the
appropriate
sensor(s).
(3-2-5) Solenoid operation check

Feed clutch
Confirm that the paper feed solenoid works

Pull out the cassette for the rollers to be seen,

and check operation.
Confirm that the above signal levels change

when the sensor lever is operated.

Feed clutch cord

Check
Check if the connector is connected in the halfway only or not, and check if the connector
is inserted in a slanted angle or not. Check
also that cables are assembled without any
abnormality.
Replace the
cable with the
good cable
that normalizes
the connection
condition.
Cord for feed clutch

Replace the
clutch and
properly
assemble
appropriate
parts.
Pull out the CU/PU board HOC connector

cord.
44951501TH Rev.2
7-40
7. TROUBLESHOOTING

(4-2) Jam occurs immediately after the paper feed is started.
Check item
Check operation
7.5.2. (5) Paper feed jam (error code 390: Multipurpose tray)
Actions for NG
results
(5-1) Jam occurs immediately after the power is turned on. (Multipurpose tray)
Check item
Check operation

Paper running path of
the front unit

Check
if paper is jammed or not in the paper
running path.
Remove the
jammed paper.

Hopping sensor,
IN sensor and WR
sensor lever check

for any problem
Replace the
sensor lever(s)
with proper
one(s).

Paper feed motor
Confirm that the paper feed motor works normally Replace the CU/
by using the Motor & Clutch Test of the selfPU board or the
diagnostic mode.
feed motor.
Paper feed motor

driver
Pull out the CU/PU board HOP connector

connector:
Several M
Several M
Several M
Several M
Replace the
CU/PU board.
between pin-1 FG
between pin-2 FG
between pin-3 FG
between pin-4 FG

aper running path
P
of the multipurpose
tray

Check
running path.
Paper feed motor

drive cable

Check
Check if the connector is connected in the halfway only or not, and check if the connector is
inserted in a slanted angle or not. Check also that
cables are assembled without any abnormality.
Replace the
cable with the
good cable
that normalizes
the connection
condition.

Replace the
cable with the
good cable
that normalizes
the connection
condition.
Pull out the CU/PU board HOP connector 1,

and check the following at side of the cord:
Paper feed motor
44951501TH Rev.2

and check whether there is a resistance of
approximately 3.4 or 5 between the pins 1
and 2, and between the pins 3 and 4, at the
cord side.
Remove the
jammed paper.

IN sensor and WR
sensor lever check

for any problem
Replace the
sensor lever(s)
with proper
one(s)

Check the detection
condition of the
sensor signal.

detected by using the SWITCH SCAN function
of the self-diagnostic mode.
Replace the
CU/PU board,
or appropriate
sensor(s) or
connection
cord(s).
In sensor and WR
sensor output level
check

PU board RGSNS connector 16:
Pin 2: WR sensor
Pin 5: IN sensor
Replace the
connection
cable.

Paper feed motor
drive cable
Actions for NG
results

Replace the
paper feed motor.
7-41
7. TROUBLESHOOTING

(5-2) Jam occurs immediately after paper feed is started. (Multipurpose tray)
Check item
Check operation
Actions for NG
results

aper running path
P
of the multipurpose
tray

Check
running path.
Remove the
jammed paper.
Sheet Receive of
the multipurpose
tray

Confirm
that the Sheet Receive has moved up
normally.
Confirm that the support spindle and spring of
the Sheet Receive have been installed in the
specified positions normally.
Correct
installation of
the above parts
so that the
Sheet Receive
moves up to
the specified
position
normally.
Check item
Check operation
Actions for NG
results
Paper feed motor

drive cable

Check
inserted in a slanted angle or not.
Check also that cables are assembled without
any abnormality.
Replace the
cable with the
good cable
that normalizes
the connection
condition.
Paper feed motor

drive cable

Replace the
cable with the
good cable
that normalizes
the connection
condition.

and check the following at side of the cord:
Paper feed motor
IN sensor and WR
sensor lever check

for any problem
Replace the
sensor lever(s)
with proper
one(s).
Front cover
Confirm that the locks in the right and left of the

front cover are locked normally.
Replace the font

cover assembly
Check the feed

roller and the pickup
roller.
Check if any foreign materials such as paper

dust on the surface of the feed roller or of the
pickup roller or not.
Remove the
foreign material.
Check if the feed roller has worn out or not.
Replace the feed

roller.

and check whether there is a resistance of
approximately 3.4 or 5 between the pins 1
and 2 and between the pins 3 and 4.
Replace the
paper feed
motor.

Paper feed motor
Confirm that the paper feed motor works

Replace the
CU/PU board or
the feed motor.
Paper feed motor

driver
Pull out the CU/PU board HOP connector

connector:
Replace the
CU/PU board.
Several M
Several M
Several M
Several M
44951501TH Rev.2
between pin-1 FG
between pin-2 FG
between pin-3 FG
between pin-4 FG
7-42
7. TROUBLESHOOTING

7.5.2. (6) Paper running jam (error code 381:)
Check item

Check item
Check operation
Actions for NG
results
(6-1-1) Check condition of the running path.

Paper running path
of the front unit

Check
running path.
Check operation
Actions for NG
results
Paper feed motor

driver, belt motor
driver and ID motor

Confirm
that the paper feed motor, belt motor
and ID motor work normally by using the Motor
& Clutch Test of the self-diagnostic mode.
Feed motor
driving cord,
image drum
motor driving
cord, belt motor,
fuser driving
cord
If any attempt
of using new
ID unit or new
belt unit as a
trial is going
to be made,
be sure to use
the System
Maintenance
Menu FUSE
KEEP MODE.
Paper feed motor,

belt motor
Pull out the CU/PU board BELT connector

connector:
Several M between Pin 1 and frame ground
Pull out the CU/PU board HOP connector 3, and
check the following at the side of the connector:
Several M between pin-1 FG
Replace the
CU/PU board.
Remove the
jammed paper.

Check the sensor
lever of the WR
sensor.
Check if shape and movement of the sensor

levers have any abnormality or not.
Replace the
sensor lever
with the good
sensor lever.

Check the detection
condition of the
sensor signal.

Replace the
CU/PU board,
or appropriate
sensor(s) or
connection
cord(s).
Check the sensor

lever of the WR
sensor.
Check the following signal by using the CU/

PU board RGSNS connector 16:
Replace the
sensor.
(6-2) Jam occurs immediately after a paper is taken into printer.

Check item
Check operation
Actions for NG
results

aper running path
P
on the belt.
Remove the ID unit and check if paper is

jammed or not in the paper running path.
Remove the
jammed paper.

heck the sensor
C
lever of the WR
sensor.
44951501TH Rev.2

Replace the
sensor lever with
the good sensor
lever.
7-43
7. TROUBLESHOOTING
Check item
Check operation
Actions for NG
results
(6-3) Jam occurs in the middle of paper running path.

Check item
Check operation
Actions for NG
results
Paper feed motor

driver, belt motor
driver and ID motor

Confirm
that the paper feed motor, belt motor
and ID motor work normally by using the Motor
& Clutch Test of the self-diagnostic mode.
Replace: the
CU/PU board;
the feed motor,
the belt motor
and the image
drum motor; or
the image drum
unit and the belt
unit.
If any attempt
of using new
ID unit or new
belt unit as a
trial is going
to be made,
be sure to use
the System
Maintenance
Menu FUSE
KEEP MODE.
Paper feed motor,

belt motor
Pull out the CU/PU board BELT connector

connector:
Pull out the CU/PU board HOP connector 3, and
check the following at the side of the connector:
Replace the
CU/PU board

Feed motor driving
cord, image drum
motor driving cord,
belt motor, fuser
driving cord
Feed motor driving

cord, image drum
motor driving cord,
belt motor driving
cord
Feed motor, belt

motor
44951501TH Rev.2
Check the connection condition of the cables.

CU/PU board HOP connector 12, DC ID
connector , DCHEAT connector , BELT
connector 3.
inserted in a slanted angle or not.
Check also that cables are assembled without
any abnormality.
Normalize the
connection
condition.
Replace the
cable with the
normal cable.

Pull out the CU/PU board BELT connector 3, and
check the following at the sides of the cords:
Pull out the CU/PU board HOP connector, and
check the following at the side of the cords:
Replace the
cable with the
good cable
that normalizes
the connection
condition.
Remove the respective connectors from the board,

and confirm that the following resistance exists
between the corresponding pins, at the cable side.
CU/PU board HOP connector 1
Between pin-1-pin-2 Approx. 3.4 or approx. 5 .
CU/PU board BELT connector 3
Between pin-1-pin-2 Approx. 6.1 or approx. 3.5 .
Between pin-3-pin-4 Approx. 6.1 or approx. 3.5 .
Replace paper
feed motor, belt
motor, ID Up
motor.
7-44
7. TROUBLESHOOTING

(6-4) Jam occurs immediately after paper has reached the fuser.
Check item
Check operation
7.5.2. (7) Paper unloading jam (error code 382)

Actions for NG
results
(7-1) Paper unloading jam occurs immediately after the power is turned on.
Check item
Check operation

Fuser motor

Confirm
that the fuser motor works normally
by using the Motor & Clutch Test of the selfdiagnostic mode.
Replace the
CU/PU board.
Replace the
fuser motor.
Replace the
fuser unit.
If any attempt of
using new fuser
unit as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
(6-4-2) Temperature control of the roller rotation speed

Heat roller detected
temperature
Check the detected temperature of the heat

roller using the self-diagnostic mode. Is
abnormally high temperature or abnormally
temperature detected?
(6-4-3) Check the installation condition of fuser unit

Fuser unit
44951501TH Rev.2
Check that the fuser unit is installed normally.

(Is it pushed in down to the bottom-most point?)

Paper running
path of the paper
unloading unit
Check if paper is jammed or not in the paper

running path.
Install the fuser

unit correctly in
a printer.
Remove the
jammed paper.

EXIT sensor lever
check

Replace the
sensor lever with
the good sensor
lever.

Check the detection
condition of the
sensor signal.

detected by using the SWITCH SCAN function of
Replace: the
CU/PU board, or
the EXIT sensor
and its cord or
connection cord.
Check the output

signal level of the
EXIT sensor.
Check the following signal by using the CU/PU

board EXIT connector 8:
Pin-9: EXIT sensor
Replace the
EXIT sensor.
Replace the
fuser unit and the
PU/CU board.
f any attempt
of using new
fuser unit as
a trial is going
to be made,
be sure to use
the System
Maintenance
Menu FUSE
KEEP MODE.
Actions for NG
results

EXIT sensor cord
Confirm that the cables are not pinched,

sheathes are not peeled off, and they are
assembled normally.
Replace the
connecting cable
and normalize
the assembled
condition.
7-45
7. TROUBLESHOOTING

(7-2) Paper unloading jam occurs after a paper is taken into printer.
Check item
Check operation
Check item
Actions for NG
results

Face Up Stacker
Cover

Confirm
that it is either fully opened or fully
closed
Eliminate any
in-between
condition of the
cover between
the fully open
position and
fully closed
position.
Rear panel

Check
that the installation condition of the rear
panel hampers smooth movement of a paper in
the paper running path, or not.
Remove the
rear panel and
re-install it.
Check that any mechanical load does not exist

that hampers the smooth movement of paper in
the paper running path of the paper unloading
unit, by the visual inspection.
Check if the paper unloading motor becomes
difficult to rotate or not.
Correct the
portion that
becomes
mechanical
load.
Paper running path

of unloading unit

ensor lever of the
S
paper exit sensor

Check
if shape and movement of the sensor
Replace the
sensor lever
with the good
sensor lever.

Fuser motor
44951501TH Rev.2

Confirm
that the fuser motor works normally
Replace the
CU/PU board,
the fuser motor
or the fuser unit.
fuser unit as
a trial is going
to be made,
be sure to use
the System
Maintenance
Menu FUSE
KEEP MODE.
Check operation
Actions for NG
results

Fuser motor drive
cable
Check the connection condition of the cables.

Visually check whether the CU/PU board
DCHEAT connector 4 is connected half or
inserted skewed or its cord assembly is improper.
Replace the
cable with the
good cable
that normalizes
the connection
condition.
(7-3) Paper unloading jam occurs in the middle of paper running path.
Check item
Check operation
Actions for NG
results

Fuser motor
Confirm that the fuser motor works normally

Replace the
CU/PU board,
the fuser motor
or the fuser unit.
If any attempt
of using new
fuser unit as
a trial is going
to be made,
be sure to use
the System
Maintenance
Menu FUSE
KEEP MODE.
7-46
7. TROUBLESHOOTING

7.5.2. (8) Two-sided printing jam (error code: 370, 371, 372, 373, 383)
(8-2) Two-sided printing jam occurs during taking in the paper into Duplex unit.
(8-1) Two-sided printing jam occurs immediately after the power is turned on.
Check item
Check operation
Actions for NG
results

aper running path
P
of the Duplex unit

Check
running path.
Open the front cover and check if any paper
remains in the Duplex feeder or not.
Open the rear cover and check if any paper
remains in the paper reversing path or not.
Remove the Duplex unit. Check if any paper
exists in the Duplex insertion slot or not. Open
the cover of the Duplex paper running path and
check if any paper remains inside of the Duplex
unit.
Remove the
jammed paper.
Check item
Check operation
Actions for NG
results
(8-2-2) Sensor lever operation check
DUP-R sensor
lever
Open the top cover, remove the image drums

and the belt unit, and touch the DUP-R sensor
lever to check whether it moves smoothly.
Replace the
DUP-R sensor
lever.
DUP-IN sensor

Replace the
CU/PU board,
or appropriate
sensor(s) or
connection
cord(s).

Check the sensor
levers of the
respective sensors
of the Duplex unit.

Replace the
sensor lever
with the good
sensor lever.

Paper inverting
transport path

Check the detection
condition of the
sensor signal.
44951501TH Rev.2
onfirm that the sensor signals are normally

C
Check sensor detection with paper in the duplex
unit, and with it removed from the duplex unit.
Replace the
Duplex board
(V7Y PCB),
or replace the
defective sensor
or connection
cable.
Check that any foreign materials such as

paper chip or blue do not exist that hampers
the smooth movement of paper in the paper
inverting transport path.
Remove the
foreign material.

Duplex pull-in/
reversing roller and
its pinch roller
Check if the pull-in/reversing roller of the Duplex

unit contacts or not with the pinch roller of the
cover side when the Duplex rear cover is closed.
(Does the pinch roller rotate when the roller is
rotating?)
Replace the
rear cover.
7-47
7. TROUBLESHOOTING

(8-3) Two-sided printing jam occurs in the process of reversing paper.
Check item
Check operation
(8-5) Paper is not supplied from the Duplex unit to the regist roller.
Actions for NG
results
Check item
Check operation
Actions for NG
results
(8-5-1) Clutch operation check
DUP-R sensor
lever
Open the rear cover. Touch the Dup-IN sensor

lever to check if its movement is unsmooth or
not.
Replace the
DUP-R sensor
lever
DUP-R sensor

Replace the
CU/PU board,
the sensor or its
connection cord.
Duplex clutch
Confirm that the Duplex clutch works normally

by using the Motor & Clutch Test of the selfdiagnostic mode.Confirm it by listening to the
sound.
Replace the
CU/PU board
or the clutch.

Fuser motor
Visually check whether paper started being

reversed.
When no paper reversing operation has
performed, check whether the planet gear
at the lower right side of the fuser moves
smoothly.
Replace the
planetary gear.
(8-4) Two-sided printing jam occurs during transporting paper inside the Duplex unit.
Check item
Check operation
Actions for NG
results

Dup-R, Dup-F
sensor lever
Open the top cover, remove the image drums

and the belt unit and check the operation of
the DUP-F sensor lever.
Replace the
sensor lever.

Check sensor detection with paper in the duplex
unit, and with it removed from the duplex unit.
Replace the
CU/PU board,
appropriate
sensor(s) or
connection
cord(s).
(8-4-2) Sensor check

Check the detection
condition of the
sensor signal
44951501TH Rev.2
7-48
7. TROUBLESHOOTING

7.5.2. (9) Paper size error (error code 400)
7.5.2. (10) ID unit Up/Down error (Service call 142)
(9-1) Jam occurs when paper end is located near the IN1 sensor.
(10-1) Error occurs during the Up movement of the ID unit
Check item
Check operation
Actions for NG
results
Check item
Check operation
Actions for NG
results
(10-1-1) Check the mechanical load during the Up movement
(9-1-1) Check paper feed condition

Multifeed of papers
Open the front cover and check if multifeed of

papers occurs or not.
If the multifeed

occurs again
after the
jammed paper
is removed,
replace the flap
of the tray in
use.
Paper size
Does the paper size specified for print match the

paper size of paper stuck in the tray.
Change the
specified paper
size or size of
paper inside the
tray.
Hopping sensor

Replace the
sensor lever
with the good
sensor lever.
Mechanical load
during installation
and removal of the
ID unit

Check
if abnormal heavy load is applied when
removing the ID unit.
IReplace

the ID
unit, or replace
the right/left side
plate.
If any attempt
of using new ID
unit as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
reasing to the right

G
and left Up/Down
link levers

Check
if the slant surface of the link lever is
coated by grease or not.
Apply grease.
Assembled
condition of the right
and left Up/Down
link levers
Check if any part exists or not in the vicinity of

link lever, that hampers movement of the link
lever.
Assemble them
correctly.
(10-1-2) Up/Down mechanism
44951501TH Rev.2
Assembled
condition of
the peripheral
mechanism of the
link lever
the mechanism assembled so that the link

Is
lever is connected to the driving gear?
Assemble them
correctly.
Right and left link

levers
Check if the link lever is set in the correct

position that enables the specified engagement
of gears.
(Check if the link lever is set in the wrong
position that results in the wrong engagement of
gears by several teeth.)
Assemble them
correctly.
7-49
7. TROUBLESHOOTING
Check item
Check operation
Actions for NG
results
7.5.2. (11) Fuser unit error (error 170 to 177)

(11-1) Error occurs immediately after the power is turned on.
Check item
(10-1-3) Sensor check

Up/Down sensor
lever (unified
structure with the
left link lever)

Check
if shape and movement of the sensor
Up/Down sensor

Check if the SCAN state changes or not when
the incoming light is interrupted/passed by using
a piece of paper or the like for the transparent
type sensor.
Replace the left

link lever.
Replace the high

voltage board.
Check operation
(11-1-1) Thermistor is defective
Note)
Upper thermistor,
lower thermistor,
frame thermistor
Check the respective thermistors if they are

shorted or opened internally.
Check the resistance value at the connector pins
in the bottom of the fuser unit.
(Refer to section 8.1 Resistance check (fuser
unit).)
Replace the
fuser unit.
If any attempt
of using new
fuser unit as
a trial is going
to be made,
be sure to use
the System
Maintenance
Menu FUSE
KEEP MODE.
Installed condition
of fuser unit.
Check if the fuser nit is pressed in until the

connector in the bottom of the fuser unit is surely
connected.
Re-set the fuser

unit.
(10-2) Error occurs during the Down movement of the ID unit

Check item
Check operation
Actions for NG
results
(10-2-1) Check the mechanical load during the Down movement

Mechanical load
during installation
and removal of the
ID unit
Check if abnormal heavy load is applied when

removing the ID unit.
Replace the ID
unit, or replace
the right/left side
plate.
Greasing to the right

and left Up/Down
link levers
Check if the slant surface of the link lever is

coated by grease or not.
Apply grease.
Assembled
condition of the right
and left Up/Down
link levers

Check
if any part exists or not in the vicinity of
link lever, that hampers movement of the link
lever.
44951501TH Rev.2
Actions for NG
results
Note! Service calls 171 error and 171 error can occur when the printer temperature
is below 0 . Turn on the power again after the printer temperature has
increased.
(11-2) Error occurs approx. 1 minute after the power is turned on.
Check item
Check operation
Actions for NG
results
(11-2-1) Temperature increase of fuser unit

Assemble them
correctly.
Thermostat,
halogen lamp
Heater of the fuser unit is controlled of its

temperature. Check if the fuser unit gets hot or
not by touching it with hands.
If the fuser unit temperature does not increase
and remains cold, check that the resistance
between pin-1 and pin-2, and that in between
pin-3 and pin-4 of the two connectors is in the
range of several ohms to several ten ohms
respectively. (Refer to section 8.1 Resistance
value (fuser unit).)
Replace the
fuser unit.
If any attempt
of using new
fuser unit as
a trial is going
to be made,
be sure to use
the System
Maintenance
Menu FUSE
KEEP MODE.
7-50
7. TROUBLESHOOTING
Check item
Check operation
Actions for NG
results
Installation position
of the lower
thermistor
(12-1) The low voltage power supply fan does not rotate immediately after the power is
turned on.
(11-2-2) Temperature increase of fuser unit

Installation position
of the upper
thermistor
7.5.2. (12) Motor fan error (error code 122, 128)
heck if the upper thermistor is installed in the

C
far position from the specified position or not
causing detection of the lower temperature than
the actual temperature of fuser unit.
Remove the heater cover, and check warpage of
sensor by visual inspection.
Replace the
fuser unit.
If any attempt
of using new
fuser unit as
a trial is going
to be made,
be sure to use
the System
Maintenance
Menu FUSE
KEEP MODE.
The lower thermister must be installed while

contacting with the fuser unit. Check if the lower
thermister is installed in the far position from the
specified position or not causing detection of the
lower temperature than the actual temperature
of fuser unit.
Replace the
fuser unit.
If any attempt
of using new
fuser unit as
a trial is going
to be made,
be sure to use
the System
Maintenance
Menu FUSE
KEEP MODE.
Check item
Check operation
(12-1-1) Cable connection condition and wiring condition

Cable connection
condition and wiring
condition of the
low voltage power
supply fan and
those of the fuser
fan
Check if the connectors are connected normally

or not.
Check if extra length of the cables does not
touch the fan blade or not.

Check
if the AC voltage for heater is normally
supplied or not.
Power supply CN2 connector , between pin-1
Replace the low

voltage power
supply.
and pin-2, and between pin-3 and pin-4.

Heater ON signal
that is output
from PU to the
low voltage power
supply
44951501TH Rev.2
Check that the heater ON signal goes active at

the warming up timing, or not.
"L" active while ON.
CU/PU board POWER connector-10 pins 14
and 15
Replace the
CU/PU board.
Correct the
connection
condition of
the connectors.
Correct the
cable wiring
route. Replace
the fan.
(12-2) All fans of the printer do not rotate.

Check item
Check operation
Actions for NG
results
(12-2-1) 24V power supply

CU/PU board fuses,
F4 and F5

Check
if the fuses F4 and F5 are not opencircuit or not.
24V power
supplied to the
CU/PU board
24V power supplied

to the CU/PU board
Check the power supply voltages at the

of the PU/CU board.
POWER connector
Pins 10, 11 and 12: 0VP
Replace the low

voltage power
supply.
(11-2-3) AC power input to the halogen lamp

AC power voltage
from the low voltage
power supply
Actions for NG
results
7-51
7. TROUBLESHOOTING

7.5.2. (13) Print speed is slow. (Performance is low.)
Check item
(13-1) Print speed decreases.

Check item
Check operation
Actions for NG
results
(13-1-2) Media Weight setting

Media Weight that
is specified for the
print
Check if the wrong Media Weight has been

specified or not.
Correct the
Media Weight.
Check operation
Actions for NG
results
(14-2-3) Check the control signals.

Control signal that
is output from the
CU/PU board to the
option tray board
(GOG-1 PCB)
Check the control signals that are output from

the 2ND connector of the CU/PU board.
Pin 6: TXD (PU -> 2nd)
Pin 5: RXD (2nd -> PU)
Replace the
CU/PU board.
7.5.2. (15) LED head cannot be recognized. (error code 131, 132, 133, 134)
(15-1) Service call 131 to 134 (LED HEAD Missing)
7.5.2. (14) Option unit cannot be recognized.

(14-2) Option try unit cannot be recognized.
Check item
Check operation
Check item
Actions for NG
results
(14-2-1) Option try board

Option tray unit
Check if the option tray unit in use is of

C331dn, C511dn, or C531dn specification.
Replace it with
an appropriate
option tray unit.

Connection
between the CU/
PU board and the
option tray board
(V7Y PCB)
Check that the cord between the 2ND

of the CU/PU board and the
connector
option tray board is properly connected.
Square connector
connecting the
option tray unit with
the main unit
Check if any foreign material exists in the

connecting portion of the square connector.
Remove the
foreign material.
Square connector
connecting the
option tray unit with
the main unit
Is the terminals of the square connector

damaged?
Replace the
connector.
44951501TH Rev.2
Correct the
connections.
Check operation
Actions for NG
results

Connecting
condition of the
CU/PU board
connector and the
head connector
Check the connecting condition of the FFC by

the visual inspection.
Correct the
connection
to the normal
connecting
condition.
Head FFC
Remove the head FFC from the printer. Check

if any open-circuit or peeling-off of sheath has
occurred or not throughout the cable.
Replace the
head FFC or
CU/PU board.
Conduction of the
fuse on the CU/PU
board
Check that measurements taken at both ends

of each capacitor CP6 (C531/C331/C321) and
CP8 (C511/C301) show 5V. (See section 7.6.)
Or, instead of the above, check if each fuse
F501 (C531/C331/C321) and F6 (C511/C301)
is open or not.
Replace the
CU/PU board.
7-52
7. TROUBLESHOOTING

7.5.2. (16) Toner cartridge cannot be recognized. (error code 540, 541, 542, 543)
(16-1) Error caused by the consumable items.
Check item
Check operation
Actions for NG
results
(16-1-1) Consumable items installation condition

ID unit and toner
cartridge
Check that the ID unit is installed in the normal

position. Check that the lock lever of the toner
cartridge is locked.
Correct the
installation to
the normal
installation
condition.
(16-2) Error caused by the toner sensor

Check item
Check operation
Actions for NG
results
(16-2-1) Toner sensor condition

Toner sensor
Toner sensor
Is the receptor of the toner sensor stained?
Confirm that the toner sensor works normally

by using the SWITCH SCAN function of the
Place a white paper in front of the toner
sensor, and check if the SCAN state changes
or not.
Note! Toner sensor operation check method using the SWITCH SCAN function of
(1) How to check operation of the toner sensor at the printer side.
1. Status change of the toner sensor can be checked from the Operator Panel
using the self-diagnostic mode. First, switch the display to the Operator Panel
display. For the method of switching the display to the Operator Panel display,
refer to section 5.3.2.3 Switch Scan Test
2. Remove the ID unit and the toner cartridge (TC) from a printer. There is a
window inside a printer opposing the ID side when viewed from the front of
a printer. The toner sensor is located inside the window.
3. Place a white paper 3 mm away from the sensor window. The white paper
should be placed in the manner of opposing the toner sensor.
4. When light is reflected by a white paper so that incident light falls on the
toner sensor, the Operator Panel display shows "L". When the paper is
moved so that any light is not reflected by the paper so that the incident light
does not reach the toner sensor, "H" is displayed on the Operator Panel.
5. If the Operator Panel display toggles between "H" <-> "L" as a paper is
flipped in front of the toner sensor, it indicates that the toner sensor and the
related system of the printer are working normally.
Action to be taken at NG
Wipe off the

stain from the
toner sensor.
Replace the
toner sensor
board, CU/PU
board, or FFC
that is located
between the
toner sensor
board and the
CU/PU board.
Clean surface of the toner sensor to remove the stains due to residual toner
and paper dust.
Check the connection state between the CU/PU board and the toner sensor
board (ZHJ) that are connected with the FFC cable.
Check it once again, and if no change has found in the state, replace the CU/
PU board or the toner sensor board (ZHJ).
(2) How to check operation of the toner sensor at the toner cartridge (TC) side
1. To the position where the toner sensor is confirmed to be operating normally
in the printer itself by the above paragraph (1), install the TC and the ID unit
to check operations by observing display on the Operator Panel.
2. If the ID unit works normally, the display on the Operator Panel will toggle
between "H" <-> "L" in synchronism with movement of the silver reflector
plate that is located on the side of the ID.
Action to be taken at NG
Check operation condition of the respective ID motors by using the Motor &
Clutch Test of the self-diagnostic mode.
Clean surface of the silver reflector plate on the side of ID to remove stains.
(Stain due to toner or paper dust)
Replace the TC of different color and the ID unit as a pair.
If a satisfactory operation is attained by using the a pair of TC of different
color and the ID unit, replace the TC or replace the ID unit.
44951501TH Rev.2
7-53
7. TROUBLESHOOTING

(16-3) Error caused by the defective mechanism
Check item
Check operation
7.5.2. (17) Fuse cut error (error codes 153 to 155)

Actions for NG
results
(17-1) Fuse cut error

Check item
Check operation
(16-3-1) Mechanical load applied to the ID unit

ID unit

Check
if a heavy mechanical load is being
applied to the ID unit due to breakage of the
waster toner belt, or not.
Replace the K
toner.
Check if a heavy mechanical load is being

applied to the ID unit by the waster toner box,
or not.
44951501TH Rev.2
Confirm that the respective ID motors work

normally or not by using the Motor & Clutch Test
Check if any extra load exists or not.

FFC connecting the
CU/PU board and
the toner sensor
board (ZHJ PCB)
of the CU/
Check if the SSNS connector
PU board or the SSNS connector 20 of the
toner sensor board (ZHJ PCB) is connected
halfway or inserted in a slanted angle.
Connect the
FFC normally.
Alternately,
replace the FFC.
Upon completion of the system connection

check, turn off the power once and back on. The,
check if the error occurs or not.
Replace the
CU/PU board.
(17-1-2) Fuse cut circuit
(16-3-2) Motor operating condition

ID motor
Actions for NG
results
Replace the
CU/PU board
or the ID motor.
CU/PU board
7-54
7. TROUBLESHOOTING

7.5.2. (18) Humidity sensor error (error code 123)
Check item
(18-1) Humidity sensor error

Check item
Check operation
Actions for NG
results

Connection to the
CU/PU board and
to the toner sensor
board
Check if the 16-conductor FFC is connected

of the CU/PU board
to the SSNS connector
normally.
Check if the 16-conductor FFC is connected
to the SSNS connector 19 of the toner sensor
board normally.
Re-connect the
cable normally.
FFC connecting the

CU/PU board and
the toner sensor
board
Check for open-circuit with VOM.

Check that peeling off of sheath does not occur
in any cables by visual inspection.
Replace the
FFC with the
normal FFC.
44951501TH Rev.2
Check operation
Actions for NG
results
Is the environment condition changed sharply

from a low temperature environment to a high
environment condition within a short time?
(Example is such a case that a printer is moved
from storage condition of a cold area in winter to
an office environment.)
Leave a printer
for around one
hour in the new
environment
to get used
to the new
environment.
After that, turn
on the power
again.
Before turn
on the power,
touch the metal
panel of the
controller panel
and the metal
plate inside a
printer to feel
temperature
increase
inside a printer
with human
hands. After
confirmation
that the printer
temperature has
increased close
to the room
temperature,
turn on the
power again.
(18-1-2) Environment condition

Sharp change
of environment
condition
7-55
7. TROUBLESHOOTING

7.5.2.(19) Connection diagram
44951501TH Rev.2
7-56
7. TROUBLESHOOTING
7.5.3 Troubleshooting of image problems

(1) Color is faint and fades across pages (see Fig. 7-2 A)....................................7-58

(1-1) Color is faint and fades.....................................................................7-58
(2) The white area of printed pages is dirty (see Fig. 7-2 B).................................7-59

(2-1) The white area of printed pages is dirty (partially)...........................7-59
(2-2) The white area of printed pages is dirty (all over). ..........................7-59
(3) Printed pages are blank (see Fig. 7-2 C).........................................................7-60

(3-1) A printed pages are entirely blank. ..................................................7-60
(4) Vertical lines are produced in printed pages. ..................................................7-61

(4-1) Fine lines (colored) (see Fig. 7-2 D) ................................................7-61
(4-2) Fine lines (white) (see Fig. 7-2 F) ...................................................7-61
A Faint and faded

across the page
Dirty white area
C Entirely blank
(5) Print quality problems appear periodically (see Fig. 7-2 E). ...........................7-61

(5-1) Print quality problems appear vertically and periodically. ................7-61
(6) Color misregistration is significant. .................................................................7-62

(6-1) The message Adjusting color displayed at power on stays
for a short time. ..............................................................................7-62
(6-2) Although the REG ADJUST TEST result of the engine
maintenance function is OK, color misregistration occurs................7-62
(7) Black filled-in printing .....................................................................................7-62

(7-1) Printed pages are filled-in black entirely. .........................................7-62
(8) Color jobs are printed in monochrome, not in color. .......................................7-63

(8-1) False setting of the limited-color printing menu................................7-63
D Vertical black
E Periodic problems
stripe/line
F Vertical white
band/line
Fig.7-2
Note! To replace the CU/PU board with a new one, load EEPROM chip data on the
old board and copy it to the new board.
44951501TH Rev.2
7-57
7. TROUBLESHOOTING

7.5.3 (1) Color is faint and fades across pages (see Fig. 7-2 A).
Check item
(1-1) Color is faint and fades.

Check item
Check operation
Actions for NG
results
ID unit terminal
Check the operator panel if it displays Prepare
to replace the toner cartridge or Replace the
toner cartridge.
Replace any
applicable toner
cartridge with
a new toner
cartridge.
Tape at the toner

cartridge opening
Check to make sure that the tape is removed

from each toner cartridge opening.
Move the toner

cartridge lever
to the closed
position and
remove any
applicable
tape from the
opening.
(1-1-2) LED head

LED head lens
Check the LED head lens if its surface is dirty

with toner or paper dust.
Clean them with

soft tissue paper.
LED head attaching

state
Check the LED head if it is properly set into

the LED head holder. Check the tension
spring on the both sides if they are set
properly.
Correct them
so that they are
properly set.
Check if the media used for printing is

especially thick.
Use standard
paper.
Actions for NG
results
(1-1-4) High-voltage terminal
(1-1-1) Toner
Remaining toner
amount
Check operation
Visually check each ID unit high-voltage

terminal if it contacts the contact assembly
properly. (See Fig. 7-3.)
Replace any
applicable ID unit
or correct any
applicable highvoltage terminal.
When using a
new ID unit as a
try, select FUSE
KEEP MODE
of the system
maintenance
menu.
(1-1-5) ID unit installation state

ID unit down
position (transfer
error)
Take out and insert each ID unit by hand to

check that there is no abnormal load and it
goes down to normal down position. If the
top end of a sheet of paper inserted between
the drum and the belt is bent easily, it means
improper installation state.
Check the
U-groove
of the side
plate for any
abnormality.
If it is not
repairable,
replace the unit.
(1-1-3) Print media

Media type
44951501TH Rev.2
7-58
7. TROUBLESHOOTING

7.5.3 (2) The white area of printed pages is dirty (see Fig. 7-2 B).
(2-2) The white area of printed pages is dirty (all over).
(2-1) The white area of printed pages is dirty (partially).

Check item
Check operation
Actions for NG
results
Toner leakage
Check operation
Actions for NG
results
(2-2-1) Print media
(2-1-1) ID unit
Exposure of a drum
to light
Check item
Was any ID unit left in an environment where

its drum surface was exposed to light for a
long period of time?
Replace any
applicable ID unit.
When using a
new ID unit as a
try, select FUSE
KEEP MODE
of the system
maintenance
menu.
Is toner leaking from any ID unit or toner

cartridge?
Replace any
applicable ID unit
or toner cartridge.
When using a
new ID unit as a
try, select FUSE
KEEP MODE
of the system
maintenance
menu.
Visually check each fuser unit if offset toner in

the previous printing adheres to them.
Repeat blind
printing using
unnecessary
media until offset
toner is created
on print media,
or replace any
applicable fuser
unit. When using
a new ID unit as
a try, select FUSE
KEEP MODE
of the system
maintenance
menu.
Media type
Is the media used for printing is especially

thick?
Use standard
paper.

ID unit terminal

Replace any
applicable ID
unit or correct
any applicable
high-voltage
terminal. When
using a new ID
unit as a try,
select FUSE
KEEP MODE
of the system
maintenance
menu.
(2-1-2) Fuser unit

Offset toner in the
fuser units
44951501TH Rev.2
7-59
7. TROUBLESHOOTING

7.5.3 (3) Printed pages are blank (see Fig. 7-2 C).
Check item
(3-1) A printed pages are entirely blank.

Check item
Check operation
Actions for NG
results
Remaining toner
amount
Check if the amount of toner remaining in

toner cartridges is sufficient.
Replace any
toner cartridge
with little toner.
LED head
Check each LED head and relevant drum

if they face each other at a correct position
when the cover is closed. Check each LED
heads light-emitting face for anything that
blocks emission of light.
Correct the
LED head
position.
LED head
connection state
Check LED heads if they are connected

properly.
Replace any
applicable LED
head.
Drum shaft
Are drum shafts installed in a manner that

they contact the side plates on both sides
correctly?
Replace any
applicable ID
unit. When
using a new ID
unit as a try,
select FUSE
KEEP MODE
of the system
maintenance
menu.
CU/PU board fuse

F501 (C531/C331/
C321), F6 (C511/
C301)
Measure resistance values of F501 (C551/

C331/C321) and F6 (C511/C301).
1 or less : Normal
1 or more: NG
Replace the
CU/PU board.
(3-1-2) Exposure state
44951501TH Rev.2
Actions for NG
results

ID unit terminal
(3-1-1) Toner state
Check operation

Replace any
applicable ID
unit or highvoltage board,
or correct any
applicable
high-voltage
terminal. When
using a new ID
unit as a try,
select FUSE
KEEP MODE
of the system
maintenance
menu.
7-60
7. TROUBLESHOOTING

7.5.3 (4) Vertical lines are produced in printed pages.
7.5.3 (5) Print quality problems appear periodically (see Fig. 7-2 E).
(4-1) Fine lines (colored) (see Fig. 7-2 D)
(5-1) Print quality problems appear vertically and periodically.
Check item
Check operation
Actions for NG
results
(4-1-1) ID unit state

ID unit filming
Were pages printed with toner empty?
Replace any
applicable toner
cartridge with
a new one. If it
doesnt solve
the problem,
replace the
relevant ID
unit. When
using a new ID
unit as a try,
select FUSE
KEEP MODE
of the system
maintenance
menu.
Check operation
Do foreign matters adhere to the Selfoc lens

light-emitting face of any LED head?
Remove the
foreign matters.
Check if the paper feed path reaching the

fusing area have burrs that scrape unfixed
toner.
Remove the
burrs.
(4-2-2) Paper feed state

Paper feed path
44951501TH Rev.2
Actions for NG
results
Image drum
Check if the cycle is 94.3 mm.
Replace any
applicable ID
unit.
Developing roller
Replace any
applicable ID
unit.
Toner supply roller
Replace any
applicable ID
unit.
Charging roller
Replace any
applicable ID
unit..
Roller above the

fuser
Replace any
applicable fuser
unit.
Fuser belt
Replace any
applicable fuser
unit.
Transfer roller
Replace the belt

unit.
Actions for NG
results
(4-2-1) LED head state

LED head
Check operation
(5-1-1) Cycle
(4-2) Fine lines (white) (see Fig. 7-2 F)
Check item
Check item
When using any

new consumable
as a try, select
FUSE KEEP
MODE of
the system
maintenance
menu.
7-61
7. TROUBLESHOOTING

7.5.3 (6) Color misregistration is significant.
(7) Black filled-in printing
(6-1) The message Adjusting color displayed at power on stays for a short time.
(7-1) Printed pages are filled-in black entirely.
Check item
Check operation
Actions for NG
results
(6-1-1) Color registration adjustment result

Time of color
registration
adjustment (if it is
normal, correction
takes about 40
seconds)
Execute REG ADJUST TEST in the selfdiagnostic mode and check the result.
Even if an error has occurred, it is not
displayed when ON LINE is displayed.
Check item
Check the operator panel if it displays Prepare

to replace the toner cartridge or Replace the
toner cartridge.
Replace the
sensor if the
result shows
NG. Clean the
sensor. Replace
the shutter.
Replace the
CU/PU board.
CH terminal
From above the printer, visually check if the

terminal jutting out the printer contacts the
high-voltage terminal, which is located on the
left side of the ID unit, normally.
Replace the
terminal on the
printer side.
CH terminal
Check if the high-voltage terminal on the highvoltage board is in a normal contact state.
Open the left-side cover, detach the highvoltage board, and check if the terminal is
installed improperly.
Remove
and install
the terminal
properly.
Replace an
applicable toner
cartridge with a
new one.
ID unit terminal

Replace any
applicable ID
unit or highvoltage board,
or correct any
applicable highvoltage terminal.
When using a
new ID unit as a
try, select FUSE
KEEP MODE
of the system
maintenance
menu.
(6-1-3) Color registration sensor

Dirty sensor
Check the sensor if it is dirty with toner or

paper dust.
Wipe them off.
(6-1-4) Color registration sensor shutter

Malfunction of the
shutter
Check shutter operation in the self-diagnostic

mode.
Replace the
shutter or repair
the mechanism.
(6-2) Although the REG ADJUST TEST result of the engine maintenance function is OK,
color misregistration occurs.
Check item
Check operation
Actions for NG
results
(6-2-1) Feeding system

Paper feed state in
the paper feed path
44951501TH Rev.2
Check the paper feed path if there is

something that blocks the paper in the paper
feed path.
Actions for NG
results
(7-1-1) High-voltage terminal contacting state
(6-1-2) Toner
Remaining toner
amount
Check operation
Remove the
blocking object.
(7-1-2) High-voltage output state

CH output
If a high-voltage probe is available as a

maintenance tool, open the left-side cover
and check CH output on the soldering side of
the high-voltage board using the high-voltage
probe during printing. (High-voltage probes
are not a general maintenance tool.)
Replace the
high-voltage
board.
7-62
7. TROUBLESHOOTING

7.5.3 (8) Color jobs are printed in monochrome, not in color.
(8-1) False setting of the limited-color printing menu
Check item
Check operation
Actions for NG
results
(8-1-1) Limited-color printing menu state

Boot Menu item
Select Process Setup of the Boot Menu

items and check that the setting of Custom
Process is Full Color. (See section 5.6 for
information on Boot Menu.)
Change the
setting to Full
Color.
Developing roller
Ground
Charging roller
Toner supply roller
Developing blade
Fig.7-3
44951501TH Rev.2
7-63
7. TROUBLESHOOTING
7.5.4 Network troubleshooting
7.5.4.1 Connection errors occur by use of a Web browser

(C331/C531 only)
(1) Printing cannot be performed from the utility

Check item
Check operation
Actions for NG
results
(1) Check the LINK light.

Check if the LINK
light (green) is on.
Check if the HUB and the printer is connected

properly. (Check that the network cable is
connected properly.)
Reconnect the
network cable
properly.
Check that a straight cable is being used.
Replace it with a
straight cable.
Connect the network cable to another port of

the HUB.
Use another
HUB.
(2) Check the network information

Check if the
network information
cane be printed
correctly.
Check the IP address, SUB net mask and

gateway address in a printed network
information page.
Establish connection by https://<printer IP address>.

1) If the printer setting page is displayed, the followings are probable.

Take an appropriate measure by referring to the following sections.

* A certificate is not created yet (or creation of a certificate failed).
-> Refer to section 7.5.4.1.1 Has a certificate been created?
* A certificate has been created but the SSL/TLS setting is set to OFF.
-> Refer to section 7.5.4.1.2 Is the SSL/TLS setting set to ON?
Select Information Menu - Network/Execute

Rewrite the NIC
on the panel and print the network information. firmware using
the utility.
(3) Check the contents of the network information.

Check the IP
address, SUB net
mask and gateway
address.
If the printer setting page cannot be displayed at https://<printer IP address> by a Web

browser, check the followings.
Set the IP
address, SUB
net mask and
gateway address
correctly.
2) If the printer setting page is not displayed, the followings are probable.
* The version number of the browser is old.
-> Refer to section 7.5.4.1.3 Check the version number of the Web
browser.
* Encryption strength is set to Strong.
-> Refer to section 7.5.4.1.4 Check the encryption strength of the printer.
(4) Check if communication is possible via a network.

Check if a ping
command is sent
from the PC to the
printer.
Send a ping command from the PC to the

printer and check if the printer responds it
correctly.
Set the IP
address, SUB
net mask and
gateway address
correctly.
Check setting items of the OKILPR utility.
Set OKILPR
utility settings
correctly.
(5) Check the utility.

Check OKILPR
utility settings.
(6) Perform a check using an OS standard port.

Make a check
using a Windows
standard LPR port.
44951501TH Rev.2
Set up a Windows standard LPR port and

check if printing can be performed.
Set up a
Windows
standard LPR
port correctly.
7-64
7. TROUBLESHOOTING
7.5.4.1.1 Has a certificate been created?
7.5.4.1.2 Is the SSL/TLS setting set to ON?
Log in as an administrator and select Security and Encryption (SSL/TLS).
Log in as an administrator and select Security and Encryption (SSL/TLS).
If the following screen is displayed, no certificate of the printer is created yet. (The same
screen is displayed when creation of a certificate has failed.)
If the following screen is displayed, a certificate has already been created, but the SSL/TLS
setting is set to OFF.
Solution: Create a certificate by referring to the Users Manual (Advanced).
Solution: Change the SSL/TLS setting to ON.
Screen before creation of a certificate (default)
44951501TH Rev.2
7-65
7. TROUBLESHOOTING
7.5.4.1.3 Check the version number of the Web browser.

Check the version number of the Web browser being used.
How to check the version number:
For Internet Explorer
Start the browser and select HELP and Version information.
A recommended version is Internet Explorer 6 or higher.
For Netscape
Start the web browser and select HELP and Netscape.
A recommended version is Netscape 6 or higher.
Solution: Install the latest Web browser.

If the version of the browser in use is older than the recommended

version, communication may become possible in some cases by
setting the encryption strength to Weak. Setting the encryption
Solution: Install the latest Web browser or install a high encryption pack.
strength to Weak lowers the security level. To change the encryption
If the version of the browser in use is older than the recommended
strength, refer to section 7.5.4.1.4 Confirm the encryption strength of
version, communication may become possible in some cases by
the printer.
setting the encryption strength to Weak. Setting the encryption

strength to Weak lowers the security level. To change the encryption
strength, refer to section 7.5.4.1.4 Confirm the encryption strength of
the printer.
44951501TH Rev.2
7-66
7. TROUBLESHOOTING
7.5.4.2 Print operation is not possible (C331/C531 only)
7.5.4.2.1 Has a printer been created?
If print operation is not possible by using an encrypted IPP printer, check the followings.
The printer may not have been created properly.
Establish connection by https://<printer IP address>.
To use the IPP print (encryption) function, a printer must have been created by setting the
port as URL https://<printer IP address>/ipp.
1) If the printer setting page is displayed, the followings are probable.

* A certificate is not created yet (or creation of a certificate failed).

-> Refer to section 7.5.4.1.1 Has a certificate been created?
* A certificate has been created but the SSL/TLS setting is set to OFF.
-> Refer to section 7.5.4.1.2 Is the SSL/TLS setting set to ON?
2) If the printer setting page is not displayed, the followings are probable.

For details of printer creation methods, refer to the Users Manual (Advanced).

* The version number of the browser is old.
-> Refer to section 7.5.4.1.3 Check the version number of the Web
browser.
* Encryption strength is set to Strong.
-> Refer to section 7.5.4.1.4 Check the encryption strength of the printer.
* The browser doesnt support the key exchange method of the printer.
(Compatibility problem)
* The OS does not support IPP (encrypted) printing.
7.5.4.2.2 Is the IPP setting set to Enable?

The IPP setting may not be set to Enable.
As the default setting of the printer, IPP has been set to Disable.
To use the IPP print function, the IPP setting must be set to Enable.
For how to change the IPP setting, refer to the Users Manual (Advanced).
7.5.4.3 A certificate cannot be created. (C331/C531 only)

When a certificate cannot be created, the following causes are probable.
* Not all the required entry fields are filled in.
-> Refer to section 7.5.4.3.1 Not all the required entry fields are filled in.
* The printer is printing.
-> Refer to section 7.5.4.3.2 The printer is printing.
-> Refer to section 7.5.4.2.1 Check the OS (Operating System).

* An IPP (encrypted) printer has not been created yet.
-> Refer to section 7.5.4.2.2 Has a printer been created?
* IPP setup of the Printer is not Enabled.
-> Refer to section 7.5.4.2.3 Is the IPP setting set to Enable?
7.5.4.3.1 Not all the required entry fields are filled in.
If every required entry field is filled in, a certificate cannot be created.
To create a certificate, the followings must be filled in: CommonName, Organization, Locality,
State/Province, Country/Region. (Entry into Organizational Unit may be skipped.)
Solution: Enter appropriate values into all of the required entry fields, and
execute creation of a certificate. For details of the required entry fields
and how to create certificates, refer to the Users Manual (Advanced).
44951501TH Rev.2
7-67
7. TROUBLESHOOTING
7.5.4.3.2 The printer is printing.

No certificate can be created during printing. (Print operation has priority.)
Solution: It is required to keep the printer not to perform any operation (such as
printing) until the whole operation from creating a certificate, a selfsigned certification and a CSR of a certificate of a certifying authority,
to installing a certificate is completed (completion of creation of a selfsigned certification and a CSR, and completion of installation of a
certificate).
7.5.4.4 A certificate cannot be installed. (C331/C531 only)

When installation of a certificate fails, the following causes are probable.
* The user has changed the IP address of the printer to an IP address that is
different from the IP address used during creation of a CSR.
-> Refer to section 7.5.4.4.1 The printer IP address has been changed.
* The network card is initialized while the user is applying for issuance of a
certificate to a certifying authority (i.e., while waiting for installation of a
certificate).
-> Refer to section 7.5.4.4.2 The network card has been initialized.
* Deletion of CSR was executed while the user is applying for issuance of
a certificate to a certifying authority (i.e., while waiting for installation of a
certificate).
-> Refer to section 7.5.4.4.3 A CSR has been deleted.
7.5.4.4.1 The printer IP address has been changed.

If the printer IP address is different from the IP address used during creation of a CSR in
trying to install a certificate, an error occurs and installation of a certificate is not performed.
If a change was made to the setting of printer IP address only, no error will occur after the IP
address is changed to the original one.
Solution: Reset the IP address of the printer to the IP address used during
creation of a CSR, and then install a certificate.
Note! Do not change any printer setting while a creation process of a certificate of
a certifying authority is in progress (during a period from creation of a CSR
to installation of a certificate). If any printer setting is changed, the issued
certificate becomes invalid necessitating resetting from the beginning. If printer
setting is changed after a certificate is obtained, Security warning is displayed
on the Web browser.

If the IP address of the printer is changed, the certificate becomes invalid. (Pay
certificates of certifying authorities may require some charge for reissuance.
For details, contact certifying authorities.)
7.5.4.4.2 The network card has been initialized.

If the network card is initialized (the factory default) while a creation process of a certificate
of a certifying authority is in progress (during a period from creation of a CSR to installation
of a certificate), the setting information of the certificate is deleted. The deleted information
cannot be recovered by any means. (Even when the same information as before is entered,
the same certificate cannot be created.)
Solution: Repeat all the steps from the beginning. (A certificate of which
issuance has been applied is already invalid.)
* An intermediate certificate is installed.

-> Refer to section 7.5.4.4.4 Install an intermediate certificate.
7.5.4.4.3 A CSR has been deleted.

If a CSR is deleted (if a certificate is deleted) while a creation process of a certificate of a
certifying authority is in progress (during a period from creation of a CSR to installation of a
certificate), the setting information of the certificate is deleted. The deleted information cannot
be recovered by any means. (Even when the same information as before is entered, the
same certificate cannot be created.)
Solution: Repeat all the steps from the beginning. (A certificate of which
issuance has been applied is already invalid.)
44951501TH Rev.2
7-68
7.5.4.4.4 Install an intermediate Certificate.

Some certifying authorities perform installation of an SSL server certificate (a printer
certificate) and an intermediate certificate in printers.
7. TROUBLESHOOTING
3. After the Certificate Import Wizard appears, install a certificate by following the onscreen procedure. Select Automatically select the certificate store based on the
types of certificate, so that the certificate will be installed automatically.
However, since a printer of this model supports installation of only one certificate, an
intermediate certificate cannot be installed in the printer. Be sure to install an SSL server
certificate in the printer.
To install an intermediate certificate, install the intermediate certificate not in the printer, but in
a client PC (browser).
For the steps of installing an intermediate certificate in a client PC (browser), see the
followings.
Installing an intermediate certificate (or CA certificate) in a client PC (browser)
[Steps]
1. Double-click an intermediate certificate (or CA certificate) issued by a certifying
authority, on a client PC to view them.
E.g.: A C o m o d o in t e r m e d i a t e c e r t i f i c a t e i s in t h e t ex t ( PE M ) fo r m a t :
ComodoJapanCA.Crt or binary format: ComodoJapanCA.cer, and either format
is acceptable to open. (The same result can be obtained.)
Open either ComodoJapanCA.crt or ComodoJapanCA.cer.
2. On the General tab of the displayed Certificate information window, press the Install
Certificate button.
44951501TH Rev.2
7-69
7. TROUBLESHOOTING
7.5.4.5 Other questions (C331/C531 only)

Other possible questions are described below.
7.5.4.5.1 Time required for creation of a certificate

It takes several tens of seconds to create a certificate.
7.5.4.5.2 Communication time when the encryption function is

enabled
When the encryption function is being used, communication time takes longer than usual.
7.5.4.5.3 Can encrypted printing be performed without IPP?

Answer: Encrypted printing is not available without IPP.
Encryption can be performed only in IPP printing.
7.5.4.5.6 The error message The security certificate was issued

by a company you have not chosen to trust. View the
certificate to determine whether you want to trust the
certifying authority is displayed.
When this error message appears, it means that the certificate installed in the printer is
self-signed certificate. Other possibilities are that the certificated installed in the printer is a
certificated of a certifying authority, and also either a CA certificate of the certifying authority
or an intermediate certificate has not been installed in the client PC.
If the certificate is a self-signed certificate, the error message (security warning) doesnt
appear after the self-signed certificate of the printer is installed in the client PC.
If the installed in the printer is a certificate of a certifying authority, the error message (security
warning) doesnt appear after the CA certificate or the intermediate certificate of the certifying
authority is installed in the client PC.
Solution: Install such certificates in the client PC (browser).
[Steps]
7.5.4.5.4 What will happen if SSL/TLS is set to OFF after a

certificate is created (or installed)?

Answer: A certificate will be remained saved as it is.
If SSL/TLS is set to ON again, the certificate becomes available.
1. Click the View Certificate button on the error (security warning) screen.
7.5.4.5.5 How to change the port number

nswer: The port number for SSL/TLS communication is fixed to 443.
It cannot be changed.
44951501TH Rev.2
7-70

2. On the General tab of the displayed Certificate information window, press the Install
Certificate button.
7. TROUBLESHOOTING
3. After the Certificate Import Wizard appears, install a certificate by following the onscreen procedure. Select Automatically select the certificate store based on the
types of certificate, so that the certificate will be installed automatically.
7.5.4.5.7 The error message Name of security certificate is invalid

or does not match the site name is displayed.
It means that the printer IP address is different from the IP address that is described on a
certificate or from the IP address used when the certificate was created.
Solution: Change the printer IP address back to the IP address used when a
self-signed certificate was created or to the IP address used when a
CSR was created.
44951501TH Rev.2
7-71
7.5.4.6
Restrictions when using Internet Explore 7

(C331/C531 only)
7. TROUBLESHOOTING
Solution: The Web page is displayed by clicking Continue browsing this site (not
recommended) on the warning screen.

It doesnt affect the Web page functions, and the Web page can be
used for browsing or changing printer settings with no problems.
Several restrictions are imposed when Internet Explore 7 is used. This is because security
restrictions of IE7 have become more severe then ever.
7.5.4.6.1 Warning indication when SSL is enabled for self-signed

certificates
If SSL is enabled for self-signed certificates, the window shown below appears in an attempt
to access the Web page, and the Web page will not be displayed.
Web page displayed after Continue browsing this site (not recommended) is clicked
Web display when SSL is enabled for self-signed certificates
44951501TH Rev.2
7-72
7. TROUBLESHOOTING
7.6 Fuse check

If any of the following errors occurs, check relevant fuses on the CU control board, the PU
control board and the high-voltage power supply board.
C531/C331/C321 Fuse Errors
Fuse Name
CU/PU board
(CLQ-2/-1
board)
Error Description
Insert Point
C511/C301 Fuse Errors

Resistance
Fuse Name
Error Description
Insert Point
F2
Service call 128

Error 08
Front fan, hopping motor,

registration clutch, hopping clutch,
MPT clutch, Duplex clutch
F2
Service call 128

Error 08
Front fan, hopping motor,

registration clutch, hopping clutch,
F4
Service call 122
Rear fan, hopping motor,

registration clutch, hipping clutch,
F4
Service call 122
Rear fan, hopping motor,

registration clutch, hipping clutch,
F6
Cover open
High-voltage board, ID fan, belt

motor
F5
Cover open
High-voltage board, ID fan, belt

motor
F3
Service call 121

The operator panel
backlight blackout
PU 5V
F3
Service call 121

The operator panel
backlight blackout
PU 5V
F5
No display on the
operator panel
CU/PU 3.3V
F7
No display on the
operator panel
CU/PU 3.3V
Service call 131 to

134
Blank page printing
LED head 5V
F6
Service call 131 to

134
Blank page printing
LED head 5V
Service call 121
High-voltage board 24V
Service call 121
High-voltage board 24V
F501
High-voltage F501
board (ORZ
board)
44951501TH Rev.2
1 or
less
CU/PU board
(SOP-2/-1
board)
High-voltage F501
board (ORZ
board)
Resistance
1 or
less
7-73
8. CONNECTION DIAGRAMS
8.1 Resistance value checking ...........................................................8-2
8.2 Layout of parts ..............................................................................8-5
8.3 Firmware revision numbers ........................................................8-19
8.1 Resistance value checking

Unit
Circuit diagram and composition
Part drawing
Resistance value
M
Transport belt motor
Between pins 1 and 2: 3.4

3
4
Both ends of IP2: 1
ID motor
or less
IP2
44951501TH Rev.2
8-2
Unit
Part drawing
Resistance value
Both ends of IP1: 1
Fuser motor
or less
IP1
M
2

Feed motor
3
4
M
2nd feed motor

3
4
44951501TH Rev.2
8-3
Unit
Part drawing
Upper roller heater #1
Between pins 1 and 2: Several ohms to several tens of ohms
Between pins 3 and 4: Several ohms to several tens of ohms
Upper roller heater #2
Between pins A1 and A2: Approx. 590 k to 5338 k (0 to 93C)
3
1
Resistance value
Between pins B1 and B2: Approx. 104.5 k to 806.5 k (0 to 43C)

Thermostat
Between pins A3 and A4: Approx. 104.5 k to 806.5 k (0 to 43C)

Between pins B3 and B4: Open
A5 blank NC
Upper thermistor
A1
Fuser unit
A2
Lower thermistor
B1
B2
Frame thermistor
A3
A4
B1 2 3 4
A5 4 3 2 1
B3
B4
44951501TH Rev.2
Fuse
8-4
8.2 Layout of parts

(1) Print engine controller PCB (CU/PU PCB)
C531
Component side
CHEAD
CP6
4
15
AP
IC18
C95
C88
C102
20
10
AP
RM17
34
R261
F6
R121
R120
CLQ
C63
RM21
Q5
3
FAN
D1
2
SHS
Q7
IL
24
DHV
16
SSNS
12
7
8
1
1
RM2
RM3
38
37
144
40
39
LAN
1
A
RM1
1
RM4
C28
C25
C24
R35
R378
1
A
R33
8
7
2
1
D3
R24
Q6
FUSER
5
Q4
D13
EXIT
C27
C109
R18
IC5
R30
R31
C40
16
44951501TH Rev.2
BELT
4
A
9
C26
R32
DUC
DCHEAT
Q26
R6
POWER
IC4
13
8
SDCARD
10
R263
20
C41
34
IC10
R302
24
R107
R108
R109
R110
R111
R112
24 1
RM7
CP2
CP1
F2
F3
8
21
C39
F4
R47
R43
USB1
K
R116
R125
R126
R153
R150
FLCS1
IC15
R115
BF1
C137
1
4
C136
C135
44853499
2 2
2
3
25
AA
448562
R134
R129
R172
R162
R499
25
48
48
21
HOC
IDC
21
2ND
C46
R46
R42
USB2
16
C85
9 8 6
C201
R56
R54
KHEAD
24
24
24
MHEAD
24
1
22
50 47 46 38 37 28 23
29
42
R117
IC13
R140
R139
IC11
9
21
REC
1
3
YHEAD
C103
C73
R210 R254
R211
R212
R218
R219
Q24
C68
R198
R201
R202
R164
R165
R166
C200
IC17
Q22
DCID
CP4
Board-CLQ
10
R195
HPSNS
6
DNS
R154
R124
C110
R113
R114
C64
R105
21
MPC
DUPR
1
1
HOP
RGSNS
R209
R232
R208
12
MFAN
INTH
1 2
R204
R205
R206
R174
R175
R176
DTNR
R253
OPE
143
3
DIMM
8-5
C501
R786
IC501
44951501TH Rev.2
44853499
2
2
Q507 Q506
C580
Q505 Q504
C502
C533
D502
12
R582
RM519
C675
C656
R662
Q503
D510
D511
Q517
D513
D512
R641
Q516
R510
R509
R548
R571
RM511
Q515
R610
C657
C658
C583
R647
R649
C690
R779
R570
R613
R611
D508
F501
C726
R777
R778
Q518
R733
C721
C727
R753
D509
R512
R511
C571
R612
C584
R605
R651
C692
C693
R744
R743
R742
R741
R749
R748
R747
R746
R745
C713
C705
C704
13
R513
C570
C557
Q513
C575
R574
R607
R572
C581
R573
C582
R590
R589
R652
RM520
R514
R635
RM521
R506
C573
C572
R631
R630
R653
R730
C698
R729
R728
R727
R726
C697
C696
C695
C694
C714
Q519
R507
C544
C730
C659
R628
IC507
R654
C691
C731
C687
TEST516
TEST518
C686
C689
C684
C732
R704
34 35 43 44
32 40 41
21 252631
C561
C560
C559
C558
C606
R617 C646
R616
IC508
C622
R800
R643
R642
C562
R608
RM518
C612 C748
19
R515
9
C634
C621
49
R508
C505
R553
R552
R578
R577
RM516
C620
C712
R785
C631
R633
C630
18
4 5
R516
8
C632
R632
C685
11 12
R502
C509
R518
C508
R517
1
R618
R619
C512
C511
17
16
5
R527
R526
Q514
10
C532
24
25
7
R560
14
R588
R587
C613
C514
C513
R529
32
1
C534
4
RM501
9
R623
R622
R609
R531
R530
C729
Q512
C733
R802
IC510 IC509
C516
C515
IC502
C711
C728
R567
R566
R579
C579
C578
C577
C576
R580

Soldering side
R793
R604
R620
IC506
D507 D506 D505
R549
Q521
R501
8-6

C321/C331
Component side
CHEAD
AP
IC18
CP6
C95
C88
15
16
C85
9 8 6
23
C102
20
10
AP
RM17
34
R261
F6
R121
R120
CLQ
C63
RM21
Q4
Q5
3
FAN
D1
2
SHS
IL
RM1
1
1
24
DHV
16
SSNS
1
A
R
RM2
LAN
1
RM4
RM3
38
37
8
2
1
4
C28
C25
C24
Q7
1
A
R35
R378
8
7
2
1
D3
R24
Q6
FUSER
5
R33
D13
EXIT
IC5
C27
C109
R18
A
9
R30
R31
C40
16
44951501TH Rev.2
BELT
4
R
9
C26
R32
DUC
DCHEAT
R6
POWER
IC4
A
9
Q26
13
8
10
R263
20
C41
34
IC10
R302
24
R107
R108
R109
R110
R111
R112
24 1
RM7
CP2
CP1
F2
F3
8
21
C39
F4
R47
R43
USB1
K
R116
R125
R126
R153
R150
FLCS1
IC15
R115
BF1
C137
1
4
C136
C135
44853499
2 2
2
3
25
AA
448562
R134
R129
R172
R162
R499
25
48
48
21
HOC
IDC
21
2ND
C46
R46
R42
USB2
50 47 46 38 37 28
29
42
C201
R56
R54
KHEAD
24
24
24
MHEAD
24
1
22
R117
IC13
R140
R139
IC11
9
21
REC
1
3
YHEAD
C103
C73
R210 R254
R211
R212
R218
R219
Q24
C68
R198
R201
R202
R164
R165
R166
C200
IC17
Q22
DCID
CP4
Board-CLQ
10
R195
HPSNS
6
DNS
R154
R124
C110
R113
R114
C64
R105
21
MPC
DUPR
1
1
HOP
RGSNS
R209
R232
R208
12
MFAN
INTH
1 2
R204
R205
R206
R174
R175
R176
DTNR
R253
OPE
144
40
39
143
3
DIMM
8-7
C501
R786
IC501
44951501TH Rev.2
44853499
2
2
Q507 Q506
Q505 Q504
R582
C580
C502
C533
D502
12
R571
RM511
RM519
R610
Q515
C583
C675
C656
R662
Q503
D510
D511
Q517
D513
D512
R641
C657
C658
R779
R570
R647
Q516
R510
R509
R548
C557
R613
R611
D508
C727
R753
C726
R777
R778
Q518
R733
C721
R744
R743
R742
R741
R749
R748
R747
R746
R745
D509
R512
R511
C571
R612
C584
R605
R651
C692
C693
C714
F501
13
R513
C570
R649
C690
R514
Q513
C575
R574
R607
R572
C582
R590
R589
C581
R573
C573
C572
R652
RM520
R506
R635
RM521
R507
R631
R630
R653
R730
C698
R729
R728
R727
R726
C697
C696
C695
C694
34 35 43 44
32 40 41
21 252631
R515
C544
C730
C659
R628
IC507
R654
C691
C731
C687
TEST516
TEST518
C686
C689
C684
C732
R704
19
Q519
C561
C560
C559
C558
C606
R617 C646
R616
IC508
C622
C612 C748
R800
R643
R642
C562
R608
C634
C621
49
R508
C505
9
RM518
C631
R633
C630
18
4 5
R516
R553
R552
R578
R577
RM516
C620
C712
R785
C632
R632
C685
11 12
R502
C509
R518
C508
R517
8
R618
R619
C512
C511
1
5
R527
R526
17
16
10
C532
24
25
7
R560
14
R588
R587
C613
C514
C513
R529
32
1
C534
4
RM501
9
R623
R622
R609
R531
R530
C729
C728
R567
R566
C733
R802
IC510 IC509
C516
C515
IC502
C711
C713
C705
C704

Soldering side
R793
R604
R620
D507 D506 D505
R549
IC506
Q521
R501
8-8
R1
1
POWER
44951501TH Rev.2
Q1
Q2
Q3
16
1
Q4
8
1
Q5
FAN
R12
1
4
D3
D1
Q6
SHS
1
5
R13
1
IL
24
2
1
8
7
4
DHV
LAN
IC4
16
1
SSNS
Q7
1
3
SP
448691
1
9
IC7
A
9
R339
R130
R359
C116
2
3
R173
R174
R175
R176
R169
R170
R171
R172
R165
R166
R167
R168
A
1
C46
1
4
BF4
USB1
R148
SOP
R155
R156
R153
R154
R151
R152
R161
R162
R163
R164 1
AF
26
C403
C402
C401
C400
24
24
24
24
F6
KHEAD
2 2
44862399
R340
R334
R335
R336
R337
R338
C49
R344
R149
R150
R145
12
R95
R342
R343
20
CHEAD
R41
10
CP8
MHEAD
D5
R302
R303
YHEAD
C34
AF
26
R301
C86
R272
R273
R274
R287
R288
R247
R248
R249
R300
10
R39
C30
Q24
20
D14
IC15
R233
R239
R240
D13
R46
10
R129
R125
R143
OSC1
R201
R202
R203
R194
R195
R196
IC14
1
HOP
C110
R94
DNS
C61
R112
R113
CP6
Board-SOP
R136
R138
R141
R135
C69
Q14
IC11
1
R263
R265
DCHEAT
Q23
Q13
C54
R124
R118
R111
C51
R99
IC10
DCID
R299
DUPR
C27
F5
R84
R85
R86
R87
RGSNS
12
1
IC9
R100
21
REC
HPSNS
1
INTH
1 2
L2
C111
21
HOC
21
MPC
1 4
IC3
CP5
DUC
C18
21
3 1
MFAN
DTNR
R11
C9
R7
C17
R29
R27
C15
F4
21
IDC
OPE
R2
R3
F3
CP3
R10
C31
R28
R26
F2
1
R40
R37
R6
2ND

C511
Component side
C96
C87
C97
R146
R92
R77
C47
R38
D4
C1
C2
8-9
R662
R669
C524
D801
D802
R606
R564
R565
R554
R553
C535
C534
C533
C532
R557
R556
C530
C531
R546
R545
D507
Q507 Q506
44951501TH Rev.2
44862399
Q505 Q504
Q503
R518
R517
R520
R519
R523
R524
R504
R505
R508
R507
R506
C503
R509
C515
C514
C639
C834
C831
C627
R533
R531
C518
C517
C536
C537
R924
D504 D503 D502
R558
C547
IC502
C501
R674
R675
D800
R586
C633
RM504
R616
R607
C558
R574
C559
R671
C555
C556
C554
C523
C522
C548
C549
R915
R910
R923
C539
R918
9
C545
C538
R917
IC503
16
25
32
1
R608
C569
Q514
R597
R596
C630
R591
R590
R672
R573
R578
R582
IC505
R598
17
R617
Q515
RM502
C557
24
R615
C638
R619
D803
R640
C611
C609
R651
Q800
Q518
R655
R813
Q516
R647
R646
R645
R623
R628
R624
R654
C614
R681
C624
C644
R668
R659
R656
RM506
RM507
RM508
C613
RM509
R657
C634
Q517 Q519
C619
C615
R658
C620
C616
C635
D506
C621
C617
C636
D505
C622
C618
C637
R665
R664
C623
C626
R663
Soldering side
R501
8-10
R1
1
POWER
44951501TH Rev.2
Q1
Q2
Q3
16
1
Q4
8
1
Q5
FAN
R12
1
4
D3
D1
Q6
SHS
1
5
R13
1
IL
24
2
1
8
7
4
DHV
LAN
IC4
16
1
SSNS
Q7
1
3
SP
448691
1
9
IC7
A
9
R339
R130
BF2
BF3
A
1
C46
R359
C116
1
4
BF4
USB1
R148
2
3
R173
R174
R175
R176
R169
R170
R171
R172
R165
R166
R167
R168
26
C75
C97
SOP
R155
R156
R153
R154
R151
R152
R161
R162
R163
R164 1
AF
R311
R310
C403
C402
C401
C400
24
24
24
24
F6
KHEAD
2 2
44862399
R340
R334
R335
R336
R337
R338
C49
R344
R149
R150
R145
12
R95
R342
R343
20
CP8
CHEAD
D5
10
MHEAD
R41
R302
R303
YHEAD
C34
AF
26
R301
C86
R272
R273
R274
R287
R288
R247
R248
R249
R300
10
R39
C30
Q24
20
D14
IC15
R233
R239
R240
D13
R46
10
R129
R125
R143
OSC1
R201
R202
R203
R194
R195
R196
IC14
1
HOP
C110
R94
DNS
C61
R112
R113
CP6
Board-SOP
R136
R138
R141
R135
DCHEAT
C69
Q14
IC11
1
R263
R265
1
Q23
Q13
C54
R124
R118
R111
C51
R99
IC10
DCID
R299
DUPR
C27
F5
R84
R85
R86
R87
RGSNS
12
1
IC9
R100
21
REC
HPSNS
1
INTH
1 2
L2
C111
21
HOC
21
MPC
1 4
IC3
CP5
DUC
C18
21
3 1
MFAN
DTNR
R11
C9
R7
C17
R29
R27
C15
F4
21
IDC
OPE
R2
R3
F3
CP3
R10
C31
R28
R26
F2
1
R40
R37
R6
2ND

C301
Component side
C96
C87
R146
R92
R77
C47
R38
D4
C1
C2
8-11
R662
R669
R606
RM504
C633
C558
R574
C559
R586
Q514
R565
C531
R546
R545
D507
Q507 Q506
44951501TH Rev.2
44862399
Q505 Q504
Q503
R518
R517
R520
R519
R523
R524
R504
R505
R508
R507
R506
C503
R509
C515
C514
C834
C831
C639
IC502
C627
C524
R554
R553
R557
R556
C530
C523
C522
C536
R533
R531
R924
D504 D503 D502
R558
C535
C534
C533
C532
C547
C544
C537
R564
R671
C555
C556
C554
C518
C517
R915
R910
R923
C548
C549
R918
C539
16
C545
C538
R573
R917
IC503
9
C501
R674
R675
D801
D802
R615
R616
R608
C569
R607
R672
R597
R596
C630
IC505
R590
R591
C557
R617
Q515
R598
17
D800
R640
R651
C638
D803
R813
C611
C609
RM502
R578
R582
Q800
Q518
R655
R619
25
32
1
Q516
R647
R646
R645
R623
C596
R624
R628
24
R654
C614
R681
C624
C644
R668
R659
R656
RM506
RM507
RM508
C613
RM509
R657
C634
Q517 Q519
C619
C615
R658
C620
C616
C635
D506
C621
C617
C636
D505
C622
C618
C637
R665
R664
C623
C626
R663
Soldering side
R501
8-12

(2) Second tray control PCB
Component side
Soldering side
MAIN1
D510
13
R578
J20
J8
J21
R534
R557
C519 R556
TR502 C518 R555
J25
PSZ
R560
CL2
R530
D508
C502
R546
R545
C520
R565 R564
R505
J507
F501
D509
C515
J511
C523
R526
J512
R549
R562
R514 R515
R548
R547
J510
J513
R551
C522
J509
R518 D507
D505 D506
C509
R520
D504
IC503
R527
J506
C514
R504
J518
D503 R507
D502
C503
C506
C505
R502
IC501
R508
J29
J27
MOTOR
R566
C508
J30
CP1
16
R533
R532
R524
R522
R521
R567
17
CPU
J504
R510
R509
J33
C2
J34
32
48
C504
J505
J32
J31
C1
4
33
J514
J502
J35
J520
49
C517 R554
C516 R553
R552
J19
J10
J5
J15
J16
R511
R558
Q502
OSC
J7
D2
C532
R576
64
J6
J28
R559
J503
R506
J18
J1
R501
J516
R568
J521 R571
R516 R519
J519
SNS12
J12
J13
R575
J24
6
J17
J4
J522 R572
R517
R574
R573
R569
J3
J26
J2
IC502
SNS03
MAIN2
R542
R541
R544
R543
C535
J524
J523
R580 R579
C534 C533
R577
CP2
14
FET501
J11
J9
44951501TH Rev.2
FET502
1
CL1
8-13

(3) Control panel PCB
(4) Toner sensor PCB

LED4
LED3
1
1
1
2
LED1
CN3
11
12
R518
R517
CN4
CN1
SW4
2
1
SW2
SW3
SW1
R938
R532
R940
LED2
LED2
YTPR
C
CN2
R516
R515
12
11
LED3
R941
R937
R514
SSNS
JP10
LED1
SW7
SW6
SW5
R513
R951
R935
R936
R931
16
R934
R930
R549
C514
R926 R928
R925
R929
R950
E
M TPR
LED4
R539
R530
R529
FG501
R948
R918
JP7
R776
R927
R511
R949
JP6
R508
R550
R924
R512
IC501
Q505
R923
LED5
R922
R510
R509
R777
R921
R919
R795
JP9
JP5
R547
C510
R920
R931
R917
Q503
R916
R551
Q504
R552
Q505
R796
R762
CTPR
C
R915
R538
R537
R536
R535
R914
R913
R508
LED6
JP1
R947
R507
R946
R534
C509
E
C
R912
R911
R910
SNS2
C505
R528
R909
LED7
R542
R506
R505
R908
R907
R942
R532
IC502
R541
R540
R906
JP3
R905
R504
R503
R904
R903
E
R520
R502
LED8
R501
JP2
R811
C501
IDFUSE
R957
R953
R952
R955
FUCUT
(+)
C502
IC501
R944
R943
Q502
FUCUT_PWR
DK
R901
GK
CSNS
1
R902
R527
R526
R956
R524
R523
R522
R521
R520
SNS1
44951501TH Rev.2
IDFUSE
(-)
R531
R555R730
R516
R802
R806
R755
R753
R805
R810
R726
R552
R754
R804
R817
R813
C510
R809R723
C502
C513
R710 R757
C513
R816 R815
R551
R708
R808 R766
R801
C501
R751
R807R738R744
R749
R505 R814
R737
R803 C511 R525
R812
R728
R504
R526 Q504
R554 R514R714
R510
R750R524
R556 R713
R763
R702
Q503
R509
R519R523
R701
R742
R527
R718
R503 R706
R522
R513
R528
R521
R553
R506
C506
R721
C505
C507
R734
R720
R704
R719 R727R733R512
R533
C508
R733
R741
Q506Q507
R511
R739R740
KTPR
R507
R502
C504 R501R820
C503R736R705
R819 R818
R548
D501
Q501
R954
TH501
R945
R525
R533
FG
8-14

(5) Waste toner sensor PCB
A
K
C
E
44711699 2
2
(7) Soft Power SW
FGZA2
CN1
SNS
R501
44711699 2 2
P6A
LED501
SW501
(6) Color adjustment sensor PCB

A
K
C
E
1 CN1 5
SNS
44951501TH Rev.2
8-15

(8) High-voltage power supply PCB
JP104
5
D14
C4
4 Q7
JP91
C3
JP70
JP61
JP86
JP27
JP80
T6
D12
C5
D11
JP90
5
CP4
T5
JP72
4
Q6
D1
1
6
C1
JP62
Q2
Q8
C17
C8
C16
C17
C18
C13
C14
D10
JP84
JP89
JP63
JP71
JP79
D8
C15
C16
D22
D21
C23
C24
C1
C3
C2
C4
D19
JP83
T7
C7
DHV1
JP6
JP7
T1
1
JP46
CP2
JP28
JP27
JP49
JP45
JP50
JP43
24
T2
D2
6
JP17
JP16
JP15
JP9
JP33
JP52
44951501TH Rev.2
JP53
2
1
T3
JP103
D13
JP85
JP44
JP36
JP26
JP37
JP22
JP31
JP32
JP1
JP13
JP3
JP108
JP19
JP20
JP21
JP30
T4
JP54
JP48
JP14
JP29
JP12
JP8
JP38
CP1
JP40
JP59
JP56
JP68
JP69
JP4
JP41
JP39
D3
JP35
D9
JP23
JP24
JP25
JP102
JP99
Q5
JP109
JP34
Q1
JP58
D20
D24
C21
C22
D6
JP78
JP67
JP65
CP5
JP82
C15
JP98
JP97
JP88
Q4
JP5
D7
JP47
JP51
JP57
JP60
JP73
JP74
C14
JP96
JP66
JP64
D5
JP81
D4
JP87
CH-K
SB-K
DB-K
C13
JP101
C7
C8
C5
C6
JP95
JP93
Q3
D18
D17
C19
C20
C9
C10
C11
C12
D16
JP100
C12
JP107
CH-C
SB-C
DB-C
C11
JP94
JP77
JP75
JP92
JP76
D15
D23
C10
JP106
CH-M
SB-M
DB-M
SB-Y
DB-Y
JP55
JP105
CH-Y
C9
JP18
JP11
JP10
8-16

(9) Low-voltage power supply PCB
(10) ID unit
10
ID unit (for consumables)
Contact point
16
J5
3 1
1
1 J4
J3
Fuse
Toner-low sensor PCB (PRZ PCB)
ID unit
J2
3
J1
44951501TH Rev.2
Contact point
8-17

(11) Transfer belt unit
Transfer belt unit (for consumables)
Contact point
Fuse
Relay PCB
Contact point
Transfer belt unit
Fuse
44951501TH Rev.2
8-18
8.3 Firmware revision numbers

8.3.1 ROM control numbers
C511/C301
C531/C331/C321
ROM-FD
revision no.
01
02
ROM-FD
drawing no.
Firmware
revision no.
CU FW:A7.00
44552903FY01 NICFW:01.01(01.00)
PU FW:00.04.08
CU FW:A7.00
44552903FY01 NICFW:01.01(01.00)
PU FW:00.04.09
Date of issue
Notes
2012-01-31
CheckSum:
F09B751B
2012-02-13
CheckSum:
EFD9CD9E
Number of white
NIC
CU
ROMWeb
PU F/W
dots marked on
F/W
F/W
FD
Page
revision
FLASH MEMORY
revision
revision revision
Version
no.
ID
no.
no.
no.
01
B7.00
00.01.08
01.01
01.00
Date of
issue
Notes
2012-02-01
CheckSum:
4C310CC9
2012-02-13
CheckSum:
4C311D78
01
02
B7.00
00.01.09
01.01
01.00
02
44951501TH Rev.2
8-19
8.3.2 Checking and indication of the revision number
8.3.3 Stamp of maintenance board indication
(1) Print out MenuMap and check to make sure that the firmware revision number has
been updated.
A designated article number is stamped in the area for maintenance board indication on the
CU board in accordance with the table below.
(2) According to the revision number of the downloaded firmware, fill in the box(s) of an
ROM label attached to the position shown in the picture below.
C531/C331/C321
A designated article number is stamped in the area for maintenance board
indication on the CU/PU board (CLQ) in accordance with the 44856201YA.
Position of the revision number label
Designated
stamping
location
2 3
4 5
6 7
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Details of the revision number label
44951501TH Rev.2
Sample 1 Revision 1
C511/C301
A designated article number is stamped in the area for maintenance board

indication on the CU/PU board (SOP) in accordance with the 44869101YA.
Sample 2 Revision 4
Designated
stamping
location
8-20

C331 - C531 - Maintenance Manual Rev 2

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C331 / C531

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Oki Data CONFIDENTIAL

Addition of EDT series

Oki Data CONFIDENTIAL

Oki Data CONFIDENTIAL

1.1 System configuration ..........................................................................................1-2

4.1 Notes on replacement of parts.............................................................................4-2

1.2 Printer configuration ............................................................................................1-3

4.2 Part replacement procedure................................................................................4-4

1.3 Optional items .....................................................................................................1-4

4.2.1 Belt unit..........................................................................................................4-4

1.4 Specifications ......................................................................................................1-5

4.2.2 Fuser unit.......................................................................................................4-5

1.5 Interface specifications .......................................................................................1-9

4.2.3 Left side cover...............................................................................................4-5

1.5.1 USB interface specifications .........................................................................1-9

4.2.4 Right side cover.............................................................................................4-6

1.5.1.1 USB interface overview..........................................................................1-9

4.2.5 Face-up tray...................................................................................................4-6

1.5.1.2 USB interface connector and cable .......................................................1-9

4.2.6 Rear cover.....................................................................................................4-7

1.5.1.3 USB interface signals ............................................................................1-9

4.2.7 LED assembly. and LED assembly springs...................................................4-7

1.5.2 Network interface specifications .................................................................1-10

4.2.8 Image drum fan and ZHJ board.....................................................................4-8

1.5.2.1 Network interface overview..................................................................1-10

4.2.9 CU/PU PCB and low-voltage power supply...................................................4-8

1.5.2.2 Network interface connector and cable................................................1-10

4.2.10 Top cover assembly...................................................................................4-10

1.5.2.3 Network interface signals ....................................................................1-10

4.2.11 Top cover and LED head cable assembly..................................................4-10

4.2.12 Operator panel assembly..........................................................................4-11

3.5.3 Installation and recognition confirmation of an option ................................3-12

Oki Data CONFIDENTIAL

7.5.4.2.1 Check the OS (Operating System)...............................................7-67

5.1 System Maintenance menu (for maintenance personnel)....................................5-2

7.5.4.2.2 Has a printer been created?.........................................................7-67

5.2 Maintenance Utility...............................................................................................5-4

7.5.4.2.3 Is the IPP setting set to Enable?..................................................7-67

5.6 Printer ADMIN MENU........................................................................................5-29

7.5.4.5 Other questions (for C321/C331/C531) ..............................................7-70

7.5.4.5.2 Communication time when the encryption function is enabled.....7-70

7.5.4.5.1 Time required for creation of a certificate.....................................7-70

7.5.4.5.3 Can encrypted printing be performed without IPP?......................7-70

6.2 LED lens array cleaning.......................................................................................6-3

7.5.4.5.4 What will happen if SSL/TLS is set to OFF after a certificate is

6.3 Pick-up roller cleaning..........................................................................................6-5

created (or installed)?...................................................................7-70

6.4 Pinter internal cleaning........................................................................................6-6

7.5.4.5.5 How to change the port number...................................................7-70

7.5.4.5.6 The error message The security certificate was issued by a

7.4 Preparation for troubleshooting............................................................................7-2

not match the site name is displayed...........................................7-71

7.5 Troubleshooting procedure...................................................................................7-3

7.5.4.6 Restrictions when using Internet Explore 7 (for C321/C331/C531) .. 7-72

7.5.1 LCD messages list.........................................................................................7-3

7.5.4.6.1 Warning indication when SSL is enabled for self-signed

7.5.3 Troubleshooting of image problems ............................................................7-57

LPR, Port9100, FTP, HTTP, HTTPS, IPP, SNMPv1, SNMPv3,