Reference MQP
Reference MQP
Reference MQP
Sl. No.
1
1.0
Component/Operation
2
RAW MATERIAL
Plates, Chequered Plate ,
Secttions,
Flats, Sheets and Pipes
IS : 2062 E250A
IS : 2062 E250B0
IS : 2062 E350B0
IS : 1161 YST 240
2.0
IN-PROCESS INSPECTION
Before Fabrication
Quantum of Check
Characteristics
CI
Type of Check
Mechanical Properties
Chemical Composition
Dimensional & Visual
B
B
B
Material Test
Certificate Review
100%
100%
100%
100%
100%
100%
Review of
UT Report
100%
100%
C
6
PQR/WPS Qualification
Procedure Qualification
Document Review
& Witness
100%
100%
II
Welder Qualification
Document Review
& Witness
100%
100%
III
Welding Consumables
Material Test
Certificate Review
100%
100%
IV
Welding Consumable
Control
Visual
Inspection
100%
Before Fit-Up
Material Identification
Visual
Inspection,
Measurement
100%
100%
II
Visual
Inspection,
Measurement
100%
Measurement,
Orientation
100%
100%
III
Fitup
IV
Welding
Visual
Inspection
100%
100%
NDE
Weld Soundness
RT/UT/MPT/
LPT/VT
100%
100%
VI
Review of HT Charts
100%
100%
NOTE''' :- NDT requirements of structural steel welds (other than Coal Bunkers) shall be as under.
1) RT/UT on butt welds of plate thickness greater than or equal to 32 mm.
2) For plates of 25mm<thickness<32mm-10% RT and 100% MPI
3) For plates of thickness <25mm-10% MPI/LPI.
4) All butt joint splices in columns and beams shall have100% UT.
5) For fillet welds, 5% of length, dye penetration shall be carried out to the root run.
6) Edge for field weld shall be examined by MPI for plate's thickness>32mm.
Approved
BKK-QP
BKK-QP
BKK-QP
BKK-QP
Main Supplier
Signature
R : Test/Dimensional Reports
* Records, Identified with Tick() shall be essentially Included in QA Documentation
QUALITY ASSU
Manufacturer's
LOGO
Sl. No.
Characteristics
CI
Type of Check
Visual
Inspection,
Measurement
100%
100%
Visual
100%
100%
Visual
Inspection,
Measurement
100%
100%
II
Primer Coat
Visual
Inspection,
Measurement
100%
100%
Mist Coat-
Visual
Inspection,
Measurement
100%
100%
2nd Coat-
Visual
Inspection,
Measurement
100%
100%
Visual
Inspection,
Measurement
100%
100%
Packing Condition
Visual
100%
100%
QP Compliance
Compliance of
records
100%
100%
1
3.0
4.0
I
5.0
III
Component/Operation
2
FINAL INSPECTION
Final Inspection
Identification of finished
product
7.0
PAINTING / COATING
IV
6.0
3rd CoatPACKING
PACKING
QA DOCUMENTATION
Documents required against
finished product
QP Compliance
Compliance of
records
100%
100%
R : Test/Dimensional Reports
Main Supplier
Signature
DATE : 28.09.2016
CONTRACT NO : 2016000690
PAGES : 2
Reference
Doc.
Acceptance
Norm
7
Format of Record
8
Material Specification/
IS : 2062,
IS : 1852,
IS : 3502
IS : 1161 / IS : 1239 / IS : 492
ASTM - A578 Level - B
MTC
& IR
PQR &
WPS
WPQ
Agency **
M
D'
C
9
Remarks
10
LOG
RW
Fabrication Drawing
LOG
Fabrication Drawing
LOG
Fabrication Drawing
AWS D1.1 ( FOR REF )
As Per Approved
Procedure & MPS CL
9.11.AWS D1.1 ( For REF )
IR
Approved Procedure/
AWS D1.1
General Fabrication Spec.
for Steel Structure App-1
CL-3 ; AWS D1.1 ( For Ref)
DOC No.
REV.
CAT-III
Inspection Report
FOR
NTPC
USE
APPROVED
BY
APPROVAL SEAL
QAP No. :
DATE : 01.10.2013
CONTRACT NO :
PAGE : 1 of 2
Reference
Doc.
Acceptance
Norm
Agency **
Format of Record
Remarks
D'
Fabrication Drawing
IR
IR
IR
DT - 12007-SS-S8876/NTPC
APPROVED PROCEDURE
10
IR
Packing List
PWHT, Working Procedure,
Painting etc.)
Fabrication Reports1. MTC's,
2. Weld Visual,
2. Weld Visual,
3. NDT,
4.PWHT(If Applicable)
DOC No.
REV.
CAT-III
Inspection Report
FOR
NTPC
USE
APPROVED
BY
APPROVAL SEAL
QUALITY ASSU
Committed to
Quality and Excellence
Sl. No.
Quantum of Check
Characteristics
CI
Type of Check
Visual
Inspection,
Measurement
100%
100%
Visual
100%
100%
Visual
Inspection,
Measurement
100%
100%
II
Primer Coat
Visual
Inspection,
Measurement
100%
100%
Mist Coat-
Visual
Inspection,
Measurement
100%
100%
2nd Coat-
Visual
Inspection,
Measurement
100%
100%
Visual
Inspection,
Measurement
100%
100%
Visual
100%
100%
1
3.0
4.0
I
5.0
III
Component/Operation
2
FINAL INSPECTION
Final Inspection
Identification of finished
product
7.0
PAINTING / COATING
IV
6.0
3rd CoatPACKING
PACKING
QA DOCUMENTATION
Packing Condition
QP Compliance
Compliance of
records
100%
100%
Main Supplier
Signature
R : Test/Dimensional Reports
* Records, Identified with Tick() shall be essentially Included in QA Documentation
DATE : 01.10.2013
PAGE : 2 of 2
Reference
Doc.
Acceptance
Norm
Format of Record
Agency **
M
D'
Fabrication Drawing
IR
IR
IR
DT - 12007-SS-S8876/NTPC
APPROVED PROCEDURE
10
IR
Packing List
Remarks
DOC No.
REV.
CAT-III
Inspection Report
FOR
NTPC
USE
APPROVED
BY
APPROVAL SEAL