Reference MQP

QUALITY ASSU
MANUFACTURER'S NAME & ADDRESS

SIMPLEX ENGINEERING & F.W.(P) LTD
Bhilai, Chattisgarh - 490 026. India
ITEM : Steel Structure

SUB _ SYSTEM : NA
Sl. No.
1
1.0
Component/Operation
2
RAW MATERIAL
Plates, Chequered Plate ,
Secttions,
Flats, Sheets and Pipes
IS : 2062 E250A
IS : 2062 E250B0
IS : 2062 E350B0
IS : 1161 YST 240
2.0
IN-PROCESS INSPECTION
Before Fabrication
Quantum of Check
Characteristics
CI
Type of Check
Mechanical Properties
Chemical Composition
Dimensional & Visual
B
B
B
Material Test
Certificate Review
100%
100%
100%
100%
100%
100%
Ultrasonic Test of Plates for Thk. > 40 mm

( Soundness)
Review of
UT Report
100%
100%
C
6
PQR/WPS Qualification
Procedure Qualification
Document Review
& Witness
100%
100%
II
Welder Qualification
Performance & Testing
Document Review
& Witness
100%
100%
III
Welding Consumables
Mechanical & Chemical Properties
Material Test
Certificate Review
100%
100%
IV
Welding Consumable
Control
Storage, Issue, Backing, Retrieval,

Re-Issue, Re-Baking
Visual
Inspection
100%
Before Fit-Up
Material Identification
Identification of Material used for Fabrication
Visual
Inspection,
Measurement
100%
100%
II
Marking & Cutting
Shape & Size
Visual
Inspection,
Measurement
100%
During & After Fit-Up

Joint Design, Dimension
Measurement,
Orientation
100%
100%
III
Fitup
IV
Welding
Weld Size & Quality
Visual
Inspection
100%
100%
NDE
Weld Soundness
RT/UT/MPT/
LPT/VT
100%
100%
VI
PWHT of Butt Joints

( If Applicable )
For Thk > 50mm
Time nad Temperature Control
Review of HT Charts
100%
100%
NOTE''' :- NDT requirements of structural steel welds (other than Coal Bunkers) shall be as under.
1) RT/UT on butt welds of plate thickness greater than or equal to 32 mm.
2) For plates of 25mm<thickness<32mm-10% RT and 100% MPI
3) For plates of thickness <25mm-10% MPI/LPI.
4) All butt joint splices in columns and beams shall have100% UT.
5) For fillet welds, 5% of length, dye penetration shall be carried out to the root run.
6) Edge for field weld shall be examined by MPI for plate's thickness>32mm.
Note" :RT :PT :MPT :UT :-
Approved
BKK-QP
BKK-QP
BKK-QP
BKK-QP
LEGENDS : CI : Class (A: Critical,B:Major,C : Minor )

** M: MIPL
C: DOOSAN/Nominated Inspection Agency
P: Perform, W : Witness, V : Verification, ND: NDT Lab, S: Surviliance, W : Random Witness, IR:Inspection Report
Manufacturer/
Sub-Supplier
Main Supplier
Signature
R : Test/Dimensional Reports
* Records, Identified with Tick() shall be essentially Included in QA Documentation
QUALITY ASSU
MIURA INFRASTRUCTURE PVT LTD.

22-H & 22-I, Heavy Industrial Area,
Hathkhoj Industrial Estate,
Manufacturer's
LOGO
ITEM : Secondary Steel Structure (i.e. Rolled Section

only)
SUB _ SYSTEM : NA
Quantum of Check
Sl. No.
Characteristics
CI
Type of Check
Measurement, Orientation, Visual Inspection,

Part Identification & Marking, Straightness, Squareness,
Size of Holes & Pitch Between the Holes, Location of
Attachments, matching of Edges.
Visual
Inspection,
Measurement
100%
100%
Identification & Marking
Visual
100%
100%
Surface Finish - Blast Cleaned to SA 2.5
Visual
Inspection,
Measurement
100%
100%
II
Primer Coat
Visual
Inspection,
Measurement
100%
100%
Mist Coat-
Visual
Inspection,
Measurement
100%
100%
2nd Coat-
Visual
Inspection,
Measurement
100%
100%
Visual
Inspection,
Measurement
100%
100%
Packing Condition
Visual
100%
100%
QP Compliance
Compliance of
records
100%
100%
1
3.0
4.0
I
5.0
III
Component/Operation
2
FINAL INSPECTION
Final Inspection
Identification of finished
product
7.0
SURFACE PREPARATION & PAINTING
PAINTING / COATING
MATCH MARKING & IDENTIFICATION
IV
6.0
3rd CoatPACKING
PACKING
QA DOCUMENTATION
Documents required against
finished product

finished product
QP Compliance
Compliance of
records
100%
100%

** M: MIPL
Manufacturer/
Sub-Supplier
Main Supplier
Signature
LITY ASSURANCE PLAN
PROJECT : 3x 660MW BARH THERMAL POWER PROJECT
QAP No. : SE-II/QC/6212(A) Rev.0
PACKAGE : STEAM GENERATOR
DATE : 28.09.2016
CONTRACT NO : 2016000690
PAGES : 2
MAIN SUPPLIER : DPSI
Reference
Doc.
Acceptance
Norm
7
Format of Record
8
Material Specification/
IS : 2062,
IS : 1852,
IS : 3502
IS : 1161 / IS : 1239 / IS : 492
ASTM - A578 Level - B
MTC
& IR
As per AWS D1.1
PQR &
WPS
WPQ
Agency **
M
D'
C
9
Remarks
10
As per AWS D1.1

MTC
Welding Consumables should be as per

NTPC approved List
LOG
RW
Fabrication Drawing
LOG
Yellow colour will be marked.

Major component will be marked with Heat No.
Fabrication Drawing
LOG
For Materials>101.6mm, Preheating required to 93C

prior to Flame Cutting
Fabrication Drawing
AWS D1.1 ( FOR REF )
As Per Approved
Procedure & MPS CL
9.11.AWS D1.1 ( For REF )
IR
Note" :RT :PT :MPT :UT :-
Approved Procedure/
AWS D1.1
General Fabrication Spec.
for Steel Structure App-1
CL-3 ; AWS D1.1 ( For Ref)
As per Spec.No. DT 12007-SS-S8876Rev.0 Dated :

02.05.2013; Refer Note"& Note"' given below.
Approved Procedure No. :BKK-QP-23

BKK-QP-18
BKK-QP-17
BKK-QP-21
DOC No.
REV.
CAT-III
Inspection Report
FOR
NTPC
USE
APPROVED
BY
APPROVAL SEAL
LITY ASSURANCE PLAN
PROJECT : 3x 660MW BARH THERMAL POWER PROJECT
QAP No. :
DATE : 01.10.2013
CONTRACT NO :
PAGE : 1 of 2
Reference
Doc.
Acceptance
Norm
Agency **
Format of Record
Remarks
D'
Fabrication Drawing
IR
As per Approved Drawings
IR
IR
DT - 12007-SS-S8876/NTPC
APPROVED PROCEDURE
10
IR
Packing List
PWHT, Working Procedure,
Painting etc.)
Fabrication Reports1. MTC's,
2. Weld Visual,
2. Weld Visual,
3. NDT,
4.PWHT(If Applicable)
DOC No.
REV.
CAT-III
Inspection Report
FOR
NTPC
USE
APPROVED
BY
APPROVAL SEAL
QUALITY ASSU
MIURA INFRASTRUCTURE PVT LTD.

22-H & 22-I, Heavy Industrial Area,
Hathkhoj Industrial Estate,
ITEM : Secondary Steel Structure

SUB _ SYSTEM :
Committed to
Quality and Excellence
Sl. No.
Quantum of Check
Characteristics
CI
Type of Check
Measurement, Orientation, Visual Inspection,

Part Identification & Marking, Straightness, Squareness, Size
of Holes & Pitch Between the Holes, Location of
Attachments, matching of Edges.
Visual
Inspection,
Measurement
100%
100%
Identification & Marking
Visual
100%
100%
Surface Finish - Blast Cleaned to SA 2.5
Visual
Inspection,
Measurement
100%
100%
II
Primer Coat
Visual
Inspection,
Measurement
100%
100%
Mist Coat-
Visual
Inspection,
Measurement
100%
100%
2nd Coat-
Visual
Inspection,
Measurement
100%
100%
Visual
Inspection,
Measurement
100%
100%
Visual
100%
100%
1
3.0
4.0
I
5.0
III
Component/Operation
2
FINAL INSPECTION
Final Inspection
Identification of finished
product
7.0
SURFACE PREPARATION & PAINTING
PAINTING / COATING
MATCH MARKING & IDENTIFICATION
IV
6.0
3rd CoatPACKING
PACKING
QA DOCUMENTATION
Packing Condition

finished product
QP Compliance
Compliance of
records
100%
100%

** M: MIPL
Manufacturer/
Sub-Supplier
Main Supplier
Signature
ALITY ASSURANCE PLAN
PROJECT : LARA THERMAL POWER INDIA
QAP No. : MIPL/1102/QP-01, R-02
DATE : 01.10.2013
CONTRACT NO : 2013002271 REV - 00 DATED :14.09.2013
PAGE : 2 of 2
Reference
Doc.
Acceptance
Norm
Format of Record
Agency **
M
D'
Fabrication Drawing
IR
As per Approved Drawings
IR
IR
DT - 12007-SS-S8876/NTPC
APPROVED PROCEDURE
10
IR
Packing List
Remarks
Technical Specs. & Customer

Guidelines,
Fabrication Procedures ( NDT,
PWHT, Working Procedure,
Painting etc.)
Fabrication Reports1. MTC's,
2. Weld Visual,
3. NDT,
4.PWHT(If Applicable)
5.Dimensional,
6. Blasting & Painting,
7. Packing List.
DOC No.
REV.
CAT-III
Inspection Report
FOR
NTPC
USE
APPROVED
BY
APPROVAL SEAL

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QUALITY ASSU

MANUFACTURER'S NAME & ADDRESS

ITEM : Steel Structure

Ultrasonic Test of Plates for Thk. > 40 mm

Performance & Testing

Mechanical & Chemical Properties

Storage, Issue, Backing, Retrieval,

Identification of Material used for Fabrication

Marking & Cutting

Shape & Size

During & After Fit-Up

Weld Size & Quality

PWHT of Butt Joints

Time nad Temperature Control

Note" :RT :PT :MPT :UT :-

LEGENDS : CI : Class (A: Critical,B:Major,C : Minor )

MANUFACTURER'S NAME & ADDRESS

MIURA INFRASTRUCTURE PVT LTD.

ITEM : Secondary Steel Structure (i.e. Rolled Section

Measurement, Orientation, Visual Inspection,

Identification & Marking

Surface Finish - Blast Cleaned to SA 2.5

SURFACE PREPARATION & PAINTING

MATCH MARKING & IDENTIFICATION

Documents required against

LEGENDS : CI : Class (A: Critical,B:Major,C : Minor )

* Records, Identified with Tick() shall be essentially Included in QA Documentation

LITY ASSURANCE PLAN

PROJECT : 3x 660MW BARH THERMAL POWER PROJECT

QAP No. : SE-II/QC/6212(A) Rev.0

PACKAGE : STEAM GENERATOR

MAIN SUPPLIER : DPSI

As per AWS D1.1

As per AWS D1.1

Welding Consumables should be as per

Yellow colour will be marked.

For Materials>101.6mm, Preheating required to 93C

Note" :RT :PT :MPT :UT :-

As per Spec.No. DT 12007-SS-S8876Rev.0 Dated :

Approved Procedure No. :BKK-QP-23

LITY ASSURANCE PLAN

PROJECT : 3x 660MW BARH THERMAL POWER PROJECT

PACKAGE : STEAM GENERATOR

MAIN SUPPLIER : DPSI

As per Approved Drawings

MANUFACTURER'S NAME & ADDRESS

MIURA INFRASTRUCTURE PVT LTD.

ITEM : Secondary Steel Structure

Measurement, Orientation, Visual Inspection,

Identification & Marking

Surface Finish - Blast Cleaned to SA 2.5

SURFACE PREPARATION & PAINTING

MATCH MARKING & IDENTIFICATION

Documents required against

LEGENDS : CI : Class (A: Critical,B:Major,C : Minor )

ALITY ASSURANCE PLAN

PROJECT : LARA THERMAL POWER INDIA

QAP No. : MIPL/1102/QP-01, R-02

PACKAGE : STEAM GENERATOR