- QUALITY ASSURANCE PLAN

~~
Ref: Document No.

FOR
--
Supplier : Simplex Engg. & Foundry Works (P) Ltd.
MANUFACTURE & SUPPLY OF UPPER MATERIAL FLOW CONTROL WALL, LOWER SEAL VALVE & COLLECTING CHUTE PROPER DISCHARGE FUNNEL

Order no. & Date : NJDB17012FAOOOOOO DTD: 17.01.2018 'Client

Package Name & No
:Nippon Steel
:
SE-11/QC/6404/ 101

CODES FOR EXTENT OF INSPECTION, TESTS, TESTS CERTIFICATES & DOCUMENTS

Code Description Code Description Code Description
QAP shall be submitted for each equipment with break up of assembly I 1 Visual (welding etc.) 22 Adhesion Test 39 Ease of Maintenance Code Documents
sub assembly & part I component or for group of equipment having 2 Dimensional 23 Performance tesV 40 Thk. Measurement of 01 Approved GA .drawings
same specification separately. 3 Fitment &Alignment Characteristic curve Zinc coating 02 Information and other reference drawings/
4 Physical Test (Sample) 24 No load/ Free running test 41 Thk. Of Crom plating stamped drawings released for manufacturing
Numerical codes (1-55 & D1-D10) for extent of inspection & tests and 5 Chemical Test (Sample) 25 Load/Overload test 42 Operational/ Functional Check 03 Relevant Catalogues
submission of test certificates & documents has been used. Additional 6 Ultrasonic Test 26 Measurement of speeds 43 Mill test certificate 04 Bill of material/item no./identification
codes & description for extent of inspection & test may be added as 7 Magnetic Particle Test 27 Acoustical test 44 Resilience Test 05 Match mark details
applicable for plant and eauipment. 8 Radiography Test 28 Geometrical Accuracy 45 Deflection Test 06 Line /layout diagrams
9 Dye Penetration Test 29 Repeatable and positioning 46 Strip Test 07 Approved erection procedure
Separate identification number with quantity for equipment shall be 10 Metallographic Examination accuracy 47 Functional/ Movement only 08 Unpriced Sub. P.O. with specification and
indicated wherever equipment having same specification belonging to 11 Welders qualification & weld 30 Proving Test 48 Balance Routine/Acceptance test amendment, if any
different facilities grouped together. procedure test 31 Surface preparation 49 Friction Factor Test 09 Calibration Certificate of all measuring
12 Approval of test and repair procedure 32 Manufacturers test certificate 50 Full belt & cover rubber test instrument and gauges.
Weight in tonnes must be indicated under column 5 for each item. 13 Heat Treatment for bought out items 51 Deflection Test & Spring Rate 010 Ordering Specification
Estimated weights may be indicated wherever actual weights are not 14 Pressure Test 33 IBRI other statutory agencies 52 Measurement of stroke length
available. 15 Leakage Test compliance certificate 53 OFT of primer & painting
16 Balancing 34 Internal inspection report by 54 Packing
17 Vibration Test Manufacturer 55 Tooth contact of Rack & Pinion
ABBREVIATIONS USED: 18 Amplitude Test 35 Hardness test
CONTR : CONTRACTOR 19 Sponge Test 36 Spark test for lining
MFR : MANUFACTURER 20 DusV water ingress test 37 Calibration of equipment
21 Friction Factor Test 38 Safety device test

EQUIPMENT DETAILS REMARKS

INSPECTION AND TESTS Test certificates &
Relevant Standards nonms
BS No Description ( with equipment heading, Contract Qty name and Expected Dates of final Raw material and I or In process Stage Final inspection I Test by documents to be
used DIN I BS/ ASME
place of use and brief specification) Item No. address inspection inspections by submitted to
No./Pc. -Tons MFR CONTR CLIENT MFR CONTR CLIENT
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
MANUFACTURE & SUPPLY OF
Relivent Drg.,
UPPER MATERIAL FLOW CONTROL
WALL, LOWER SEAL VALVE & As per p.o BOM,Ordering &
As per p.o D1 ,D4,D8,D10
Inspection
COLLECTING CHUTE PROPER
DISCHARGE FUNNEL Specification

Stage of manufacturing

A1 Material Inspection

SAIL,JINDEL, Corelated mill TC to be provide/UT as per

Plate 1,2,4,5,6 4,5,6 DO
TATA,ESSAR ASTM 578 L-11 for plate greater then 20mm

Round & Forged material 1,2,4,5,6 4,5,6,34 DO UT as per SA 388

Casting & Boughtout Items 1,2 Documents Review
A2 In-Process/Stage Inspection

Fitted-up of sub-assembly/assembly 1,2,3 34 DO

Weld area should be free from rust & mill scale.
Welding process & Welding quality 1,2,9 11 DO
*DP after back gouging
After welding 1,2,3,9 6,7,9,34 DO
Machined Part 1,2,3,28 34 DO
Brought-out Items. 1,2 32,34 DO
A3 FINAL INSPECTION

a) Complet assembly check 1,2,3 1,2 34 DO

Backlash of rack & pinion 55 55, 34 DO
Pressure tightness test 15 15, 34 DO
A3.2 Surface prepration & Paint 1,31 31,32,34 DO
A3.3 Packing/Transport safty Facilities

/C'Y""'- .....

~e~
(en <tlU?~
~ ~~
~111';~~
QAPNo.

Page- 1 of 1
Rev.-

For Simplex Enqq. &

----- .'(Stamp & Sig.) For Supplier (Stamp & Sig.)