Seminar Nasional Kimia KALTIM (Prof. Dr. Hadi Nur)

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Seminar Nasional Kimia Kalimantan Timur 3 Desember 2011

The Design and Synthesis of


Heterogeneous Catalyst
Hadi Nur
Ibnu Sina Institute for Fundamental Science Studies
Universiti Teknologi Malaysia

Towards an Entrepreneurial University

1
1

Location of UTM
Main campus in Johor Bahru
350 km from Kuala Lumpur
25 km from Singapore

1904

Treacher Technical School, KL

1975

Universiti Teknologi Malaysia

Location1946
of UTM

Technical College, KL (1946)

1972

National Institute of Technology, KL

1,148
hectares of beauty
5

Kuala Lumpur International Campus (35 hectares)


Expected date of completion 2011

Ibnu Sina Institute for Fundamental Science Studies


7

Catalytic Science and Technology Research Group (2010)

PhD students (2011)

10

Definition of catalyst
A catalyst is a substance that increases the
rate of a reaction remaining itself unchanged

11

Importance of Catalysis
The production of 80 % industrially important chemicals involves
catalysis
Catalysts are involved in more than USD 10 trillion in goods &
services of the Global GDP annually
Catalyst industry contributes around 2% of total investment in a
chemical process
Catalyst make chemical processes possible and more efficient
The use of catalyst in chemical processes contributes to
environmental preservation
The key factor for sustainable development of industrial society

12

12 National Key Result Areas


Source: Economic Transformation Programme (ETP)

Oil and gas

Palm oil

Financial
services

Tourism

Business
services

Electronics &
Electrical

Wholesale &
retail

Education

Healthcare

Communication,
content,
infrastructure

Agriculture

Greater Kuala
Lumpur

Contribution of catalysis
13

Importance of Catalysis
Example: methyl metacrylate (MMA)
Old process: 2.5 kg waste / kg product

New catalytic process: 50 g waste / kg product

14

Energy profile of a reaction

15

Heterogeneous catalysis in action

substrates

reactor

product
16

Heterogeneous catalysis in action

substrates

reactor

product
17

Heterogeneous catalysis in action

substrates
catalyst

reactor

product
18

Heterogeneous catalysis in action

substrates

reactor

product
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Catalytic process
Adsorption

Desorption

Catalyst surface
Chemical reaction at
the catalytic active
site

Issues:
How to improve the efficiency of adsorption, chemical reaction and
desorption in catalytic cycle processes?
How to design catalytic active site?
20

Classification of our research in heterogeneous catalysis

21

Phase-boundary catalysis

Synergytic catalysis

Bifunctional catalysis

Chiral catalysis

My note book on phase-boundary catalysis (1999)

22

Phase-boundary catalysis

Synergytic catalysis

Bifunctional catalysis

Chiral catalysis

Chemical Communications, 2000, 2235-2236.

23

Phase-boundary catalysis

Synergytic catalysis

Bifunctional catalysis

Chiral catalysis

What is the phase-boundary catalysis ?

1-Octene

Aqueous H2O2

catalyst located at
liquid-liquid boundary
24

Phase-boundary catalysis

Synergytic catalysis

phase-boundary catalysis
Heterogeneous catalytic system
No need stirring

H. Nur, S. Ikeda and B. Ohtani, Chemical


Communications, 2000, 2235-2236.
H. Nur, S. Ikeda and B. Ohtani, Journal of
Catalysis, 204, 2001, 402-408.
S. Ikeda, H. Nur, T. Sawadaishi, K. Ijiro, M.
Shimomura and B. Ohtani, Langmuir, 17,
2001, 7976-7979.
S. Ikeda, H. Nur, P. Wu, T. Tatsumi and B.
Ohtani, Stud. Surf. Sci. Catal., 145, 2003,
251-254.
H. Nur, S. Ikeda and B. Ohtani, (2004).
React. Kinet. Catal. Lett. 82: 255-261.
H. Nur, S. Ikeda and B. Ohtani, (2004). J.
Braz. Chem. Soc. 15: 719-724.

Bifunctional catalysis

Chiral catalysis

phase transfer catalysis


Homogeneous catalytic system
Need vigorous stirring
(to form emulsion)
This concept was developed by Starks,
Liotta, Dehmlow and Makosza in the
1970s.

Inverse Phase Transfer Catalysis principle involving a surfactant as catalyst.

25

Phase-boundary catalysis

Synergytic catalysis

Bifunctional catalysis

Chiral catalysis

Synthesis of phase boundary catalyst


NaY zeolite

Impregnation of Ti(OPr)4

NaY zeolite

Ti-NaY
Addition of
Water to make
aggregation

Attachment of
ODS

Attachment of
ODS

o-Ti-NaY

w/o-Ti-NaY

26

Phase-boundary catalysis

Synergytic catalysis

Bifunctional catalysis

Chiral catalysis

NaY

Fluorescence and optical micrographs


of fluorescent dye-modified NaYs

Phase-boundary catalyst

fluorescent dye

S. Ikeda, H. Nur, T. Sawadaishi, K. Ijiro, M. Shimomura


and B. Ohtani, Langmuir, 17, 2001, 7976-7979.

27

Phase-boundary catalysis

Synergytic catalysis

Bifunctional catalysis

Chiral catalysis

Phase boundary catalysis in action


H2 O2
1-octene

RT, 20h

1,2-epoxyoctane

30
20
10
0
organic
phase
aqueous
phase
catalyst at
phase-boundary

w-Ti-N aY

w/o-T i-N aY

o-Ti-NaY

Phase boundary catalyst

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Phase-boundary catalysis

Synergytic catalysis

Bifunctional catalysis

Chiral catalysis

Conventional Catalytic System


active site
organic phase

catalyst in
aqueous H2O2
phase

Phase Boundary Catalytic System


solid catalyst at
phase-boundary

hydrophobic
alkylsilane
hydrophobic

organic phase

aqueous H2O2
phase
hydrophilic
active site

29

Phase-boundary catalysis

Synergytic catalysis

Bifunctional catalysis

Chiral catalysis

Conventional Catalytic System

active site

organic-aqueous
interphase
(phase boundary)
solid phase

organic phase

aqueous phase

Phase-Boundary Catalytic System


organic-aqueous
interphase
(phase boundary)

active site

organic phase

solid phase

aqueous phase

30

Phase-boundary catalysis

Synergytic catalysis

Bifunctional catalysis

Chiral catalysis

Amphiphilic particle in adsorption of organic compounds


Paraquat (hydrophilic)
Dye (hydrophobic)

w-NaY

w/o-NaY

o-NaY

No steric hindrance !
No competitive adsorption !
H. Nur, A. F. N. A. Manan, L. K. Wei, M. N. M. Muhid and H. Hamdan. Journal of
Hazardous Materials, 117 (2005) 35-40.

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Phase-boundary catalysis

Synergytic catalysis

Bifunctional catalysis

Chiral catalysis

Phase Boundary Catalyst System


Source of
hydrophobicity

Octadecyltrichlorosilane

Octadecyltrichlorosilane

Fluorine

Active site

Titanium

Niobic acid

Titanium

Reaction

Oxidation
(oxidation of
alkene with
H2O2)

Chemical Communications,
(2000) 2235-2236; Journal of
Catalysis, 204 (2001) 402-408.
Langmuir, 17 (2001) 79767979; Stud. Surf. Sci. Catal.
145 (2003) 251-254.

React. Kinet. Catal. Lett. 82


Acid (hydration (2004) 255-261; Journal of
of epoxide)
Brazilian Chemical Society,
15 (2004) 719-724.
Oxidation
(oxidation of
alkene with
H2O2)

Journal of Fluorine
Chemistry, 128 (2007) 12-16;
Materials Letters, 60 (2006)
2274-2277.
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Phase-boundary catalysis

Synergytic catalysis

Bifunctional catalysis

Chiral catalysis

Floating catalyst in liquid-gas system

Gas phase

Aqueous phase

catalyst located at
liquid-gas boundary
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Phase-boundary catalysis

Synergytic catalysis

Bifunctional catalysis

Chiral catalysis

Polystyrene-coated hollow titania


carbon

Sucrose

Hydrothermal
synthesis
Carbon spheres

polystyrene

coating with titania


and removal of carbon

titania

Polystyrene-coated
hollow titania

coating with
polystyrene

Hollow titania

34

Phase-boundary catalysis

Synergytic catalysis

Bifunctional catalysis

Chiral catalysis

Hollow titania

5 m

0.5 m

100 nm

Diameter ~1.4 m
Wall thickness ~138 nm
Carbon size average ~1.45 m
35

Phase-boundary catalysis

Synergytic catalysis

Bifunctional catalysis

Chiral catalysis

Polystyrene coated hollow titania

3.56

2 nm

Wall thickness : ~ 3 nm
SEM image of polystyrenecoated titania

Crack prove
there is holllow
inside the
sphere
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Phase-boundary catalysis

Synergytic catalysis

Bifunctional catalysis

Chiral catalysis

Gold/Polystyrene-coated hollow titania as phase boundary catalyst


gold as
catalytic
active site

polystyrene
1. 0 m

IMG1

1. 0 m

C K

1. 0 m

O K

1. 0 m

Ti K

1. 0 m

Au M

sputtering
with gold
1. 0 m

Si K

Gold/Polystyrenecoated hollow titania

Polystyrene-coated
hollow titania
oxygen

benzyl alcohol

benzoic acid
37

Phase-boundary catalysis

Synergytic catalysis

Bifunctional catalysis

Chiral catalysis

Brnsted acid

H+

Synergistic role of Lewis


and Brnsted acidities in
Friedel-Crafts alkylation of
resorcinol over galliumzeolite beta

O
Al

O
Ga

Si
OO

OO

Si
OO

~3 wt% Ga loading on BEA


Lewis acid

(GaOx)
+

O
Al

O
Al

Si
OO

OO

Ga
loading

Si
OO

~7 wt% Ga loading on BEA

O
Ga

O
Al

Si
OO

Ga

O
Al

Lewis acid

OO

Si
OO

~25 wt% Ga loading on BEA

38

Phase-boundary catalysis

Synergytic catalysis

Bifunctional catalysis

50%

H. Nur et al. Catalysis Communications, 12 (2011) 822-825.

Chiral catalysis

50%

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Phase-boundary catalysis

Synergytic catalysis

Bifunctional catalysis

Chiral catalysis

Friedel-Crafts alkylation of resorcinol

H. Nur et al. Catalysis Communications, 12 (2011) 822-825.

40

Phase-boundary catalysis

Synergytic catalysis

Bifunctional catalysis

Chiral catalysis

Our Approach

More hydrophilic
O
OH
OH

H2O2
epoxidation

hydrolysis
Titanosilicalite
(TS-1)

Cluster or atomic oxidative active site (eq. TiO2)


Cluster or atomic acidic active site (eq. Nb2O5, sulfated ZrO2)

41

Phase-boundary catalysis

Synergytic catalysis

Bifunctional catalysis

Chiral catalysis

Bifunctional Catalyst ---- Sulfated ZrO2/TS-1


O
OH
HO

H
O

Ti

Atomic oxidative active site

Zr O

O
S
O

O
Zr

Zr

Cluster acidic active site


42

Phase-boundary catalysis

Synergytic catalysis

Bifunctional catalysis

Chiral catalysis

The oxidation and hydrolysis rates


70
1400

Hydrolysis of 1,2epoxyoctane

Epoxidation of 1-octene
60

TS-1

1200

Sulfated
ZrO2/TS-1

TS-1-HZSM-5

50
1,2-octanediol / mmol

1,2-epoxyoctane / mmol

1000

800

Sulfated
ZrO2/TS-1

600

40

30

20

400

200

TS-1-HZSM5

10

Sulfated ZrO2

Sulfated ZrO2
0

10

20
Time / h

30

40

50

TS-1

0
0

10

20

30

40

50

Time / h

D. Prasetyoko, Z. Ramli, S. Endud and H. Nur, Journal of Molecular Catalysis A: Chemical, 241 (2005) 118-125.

43

Phase-boundary catalysis

Synergytic catalysis

Bifunctional catalysis

Chiral catalysis

Bifunctional catalyst systems


Oxidative active site

Titanium
(TS-1)

Acid active site

Sulfated zirconia

D. Prasetyoko, Z. Ramli, S.
Endud and H. Nur, Journal
of Molecular Catalysis A:
Chemical, 241 (2005) 118125.
D. Prasetyoko, Z. Ramli, S.
Endud and H. Nur,
Reaction Kinetics and
Catalysis Letters, 86
(2005) 83-89

Titanium
(TS-1)

Niobic acid

D. Prasetyoko, Z. Ramli, S.
Endud and H. Nur,
Materials Chemistry and
Physics, 93 (2005) 443-449.

44

Phase-boundary catalysis

Synergytic catalysis

Bifunctional catalysis

2011

Chiral catalysis

45

Phase-boundary catalysis

Synergytic catalysis

Bifunctional catalysis

Chiral catalysis

What chirality means?

46

Phase-boundary catalysis

Synergytic catalysis

Bifunctional catalysis

Chiral catalysis

The important of chirality

(S)-(+)-thalidomide

( S ) thalidomide was
responsible for many birth
defects such as phocomelia

(R)-(+)-thalidomide
( R ) thalidomide contained
the properties that made it
useful as a sedative and
antinausea drug

47

Phase-boundary catalysis

Synergytic catalysis

Bifunctional catalysis

Chiral catalysis

Previous approaches

48

Phase-boundary catalysis

Synergytic catalysis

Bifunctional catalysis

Chiral catalysis

Our approach

hydrophilic

hyrophobic

Octadecyltrichlorosilane

Amino
acid

Wash with
water in order
to remove
free amino
acid

49

Phase-boundary catalysis

Synergytic catalysis

Bifunctional catalysis

Chiral catalysis

Interaction

50

Phase-boundary catalysis

13C

Synergytic catalysis

Bifunctional catalysis

Chiral catalysis

CP/MAS NMR

H. Nur, L. K. Wei, S. Endud,


Reaction Kinetics and
Catalysis Letters, 98 (2009)
157-164.

51

Phase-boundary catalysis

13C

Synergytic catalysis

Bifunctional catalysis

Chiral catalysis

CP/MAS NMR

H. Nur, L. K. Wei, S. Endud,


Reaction Kinetics and
Catalysis Letters, 98 (2009)
157-164.

52

Phase-boundary catalysis

Synergytic catalysis

Bifunctional catalysis

Chiral catalysis

53

Phase-boundary catalysis

Synergytic catalysis

Bifunctional catalysis

Chiral catalysis

54

Acknowledgements

Catalytic Science and Technology Research Group (2010)


55

Acknowledgements

Ministry of Higher
Education, Malaysia
(MOHE)

Ministry of Science,
Technology & Innovation,
Malaysia (MOSTI)

Academy of Sciences for


the Developing World
(TWAS)

56

Acknowledgements
Research officers, PhD, MSc and BSc students

Research officers: Leiw Sook Fun, Amelia Boon Hoo, Sheela Chandren and
Nur Izzati Abu Bakar. Ph.D. students: Dr. Didik Prasetyoko, Dr. Fitri Hayati, Dr.
Eriawan Rismana, Dr. Amin Eisazadeh Otaghsaraei, Surya Lubis, Umar Kalmar
Nizar, Nursyafreena Attan, Nur Hidayah Mohd Ran, Pratama Jujur Wibawa,
Syamsi Aini, Lai Sin Yuan, Noorfatimah Yahaya, Mohammed Salisu Musa,
Fatemeh Yaghoubi Doust, Shafiyah Pondi, Mita Rilyanti, Mukhamad Nurhadi
and Shohoh Parham. M.Sc. students: Norizah Abdul Rahman, Helda Hamid,
Dr. Ng Yun Hau, Lim Kheng Wei, Gui Lee Kee, Izan Izwan Misnon, Yong Khun
Fong, Sheela Chandren, Amelia Boon Hoo, Farizan Mohamad, Nor Rashidah
Md Juremi, Syaiful Akhmal Saadon, and Ghani Ur Rehman. B.Sc. students:
Amir Faizal Naidu Abdul Manan, Izan Izwan Misnon, Shahmeen Ismail,
Nurulashikin Mohd Ariffin, Chua Yew Hean, Farah Hannan Anuar, Sim Sau
Teing, Nur Hajarul Aswani Moamail, Norazlizan Abul Rashid, Noor Ayu Ismail,
Jessie Jessica Anak Robin, Raazatul Aidah Abd Latif, Norshahida Zamahsari,
Intan Dayana Samsuri, Ng Kar Fai, Ang Wai Leong, Salmi Fathiyah Sheikh
Salim, Siti Shahidaanis Abdul Aziz, Noorulsyahidaini Golbaha, Lai Sin Yuan,
Hidayati Mohamad Mukhair, Wan Faizal Wan Ahmad, Mohd Hayrie Mohd Hatta,
Shazliana Mohamad @ Mat Yasin, Teoh Leong Shen, Noor Hidayah Mohd
Jusoh, Siti Noramallina Nazri, Lim Chai Sin, and Ahmad Fahmi Abdullah.
57

Thank You !

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