Mig 100 Welder Manual
Mig 100 Welder Manual
Mig 100 Welder Manual
Due to continuing improvements, actual product may differ slightly from the product described herein.
Specifications
.8 mm wire on 16
104.3/95.5 Amps
ga. sheet steel
(Maximum/Minimum Setting)
.8 mm wire on 1/4
103.7/103.1 Amps
steel plate
(Maximum/Minimum Setting)
10% @ 90 Amps (Maximum Setting) or
10% @ 80 Amps (Minimum Setting, actual 11%)
Welding Current
Duty Cycle
Power Consumption
Ground Cable
Power Cord
UL Listed
Thermal Overload
Welder Tip
Wire Size
4 diameter
34.45 lb.
Accessories
2.
Observe work area conditions. Do not use machines or power tools in damp or wet
locations. Dont expose to rain. Keep work area well lighted. Do not use electrically
powered tools in the presence of flammable gases or liquids.
3.
Keep children away. Children must never be allowed in the work area. Do not let them
handle machines, tools, or extension cords.
4.
Store idle equipment. When not in use, tools must be stored in a dry location to inhibit
rust. Always lock up tools and keep out of reach of children.
5.
Do not force tool. It will do the job better and more safely at the rate for which it was
intended. Do not use inappropriate attachments in an attempt to exceed the tool
capacity.
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6.
Use the right tool for the job. Do not attempt to force a small tool or attachment to do
the work of a larger industrial tool. There are certain applications for which this tool was
designed. Do not modify this tool and do not use this tool for a purpose for which it was
not intended.
7.
Dress properly. Do not wear loose clothing or jewelry as they can be caught in
moving parts. Protective, electrically nonconductive clothes and nonskid footwear are
recommended when working. Wear restrictive hair covering to contain long hair.
8.
Use eye and ear protection. Always wear ANSI-approved, arc-shaded, impact safety
face shield. Always use the full face shield when welding. Wear a NIOSH-approved dust
mask or respirator when working around metal, chemical dusts, fumes and mists.
9.
Do not overreach. Keep proper footing and balance at all times. Do not reach over or
across running machines.
10. Maintain tools with care. Keep tools sharp and clean for better and safer performance.
Follow instructions for lubricating and changing accessories. Inspect tool cords periodically
and, if damaged, have them repaired by an authorized technician. The handles must be
kept clean, dry, and free from oil and grease at all times.
11. Disconnect power. Unplug tool when not in use.
12. Remove adjusting keys and wrenches. Check that keys and adjusting wrenches are
removed from the tool or machine work surface before plugging it in.
13. Avoid unintentional starting. Be sure the switch is in the Off position when not in use
and before plugging in. Do not carry any tool with your finger on the trigger, whether it
is plugged in or not.
14. Stay alert. Watch what you are doing, use common sense. Do not operate any tool when
you are tired.
15. Check for damaged parts. Before using any tool, any part that appears damaged
should be carefully checked to determine that it will operate properly and perform its
intended function. Check for alignment and binding of moving parts; any broken parts
or mounting fixtures; and any other condition that may affect proper operation. Any part
that is damaged should be properly repaired or replaced by a qualified technician. Do
not use the tool if any switch does not turn On and Off properly.
16. Guard against electric shock. Prevent body contact with grounded surfaces such as
pipes, radiators, ranges, and refrigerator enclosures.
17. Replacement parts and accessories. When servicing, use only identical replacement
parts. Use of any other parts will void the warranty. Only use accessories intended for
use with this tool. Approved accessories are available from Harbor Freight Tools.
18. Do not operate tool if under the influence of alcohol or drugs. Read warning labels
on prescriptions to determine if your judgment or reflexes are impaired while taking drugs.
If there is any doubt, do not operate the tool.
19. Maintenance. For your safety, service and maintenance should be performed regularly
by a qualified technician.
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20. Use proper size and type extension cord. If an extension cord is required, it must be
of the proper size and type to supply the correct current to the tool without heating up.
Otherwise, the extension cord could melt and catch fire, or cause electrical damage to
the tool. This tool requires use of an extension cord of 20 amps minimum capability (up
to 30 feet), with wire size rated at 12 AWG. Longer extension cords require larger size
wire. If you are using the tool outdoors, use an extension cord rated for outdoor use
(signified by WA on the jacket).
Note: Performance of this tool may vary depending on variations in local line voltage. Extension cord usage may also affect tool performance.
Warning: The warnings, cautions, and instructions discussed in this instruction manual
cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built
into this product, but must be supplied by the operator.
Avoid electrical shock. Do not permit electrically live parts, cables, or electrodes to
contact skin, clothing, or gloves. Protective clothing should be hole-free, dry, and ANSIapproved.
This unit draws enough current to cause serious injury or death. Before turning the welder
on, check the electrode holder to be sure that there are no protruding screw heads, and
that all insulation is secure. Do not weld unless you are insulated from ground and the
work piece.
2.
Avoid breathing fumes or gases. They can cause serious health problems. Use an
active ventilation system directly above the welding area. Keep your head out of the
fumes.
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3.
Avoid eye and body damage. Welding rays and infrared radiation can injure eyes and
burn skin. Wear ANSI-approved eye and body protection. Do not allow viewing by visitors
without proper eye and body protection. Use a face shield with arc-shaded filter plate.
4.
Know proper welding practices. Read and understand the manufacturers instructions,
as well as your employers safety practices for welding.
5.
Connect only to a code approved power source. Connect only to a grounding power
source conforming to the National Electrical Code and Local Codes.
6.
Avoid fire and explosion. Remove flammable and explosive material from at least 35
feet from the welding site to prevent welding sparks or molten metal from starting a fire.
Keep a type ABC fire extinguisher within easy reach. Thoroughly clean the object being
welded of any paint, grease, or other foreign material.
7.
Avoid being burned. Always wear ANSI-approved welding gear: leather gloves, leather
apron, and shoes.
Unpacking
When unpacking, check to make sure the following parts are included.
MIG-100 Welder
Torch (1)
Power Cord
Ground Cable
Wire Spool and Spare
Welding Tip not shown
If any parts are missing or broken, please call Harbor Freight Tools at the number on the
cover of this manual as soon as possible.
Assembly
1.
Attach the Handle (30) to the Cover (31) using screw (29) inserted from the Handle toprear. Refer to the photo at the top of page 6, and the Assembly Drawing on page 10.
2.
Attach the Cover Locking Spring (8) to the front of the Base Frame (14) using the supplied
self-tapping screw.
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Cover (31)
Handle (30)
Operation
This Welder is used to weld sheet metal and light carbon steel.
Caution: Before welding, read and understand all safety precautions and warnings
listed on pages 2 through 5.
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1.
Securely clamp the Ground Cable Clamp (33) as close as possible to the metal object
to be welded, or to the metal work bench where the object is mounted and electrically
connected.
2.
3.
Verify that the Power Switch is in the OFF position, then plug the MIG-100 Welder
plug into a dedicated, 110 VAC, 20 amp line with delayed action type circuit breaker or
fuses.
If an extension cord is used, it must have the following wire size: up to 30 feet, use 12
AWG size wire; 30 to 50 feet, use 10 AWG wire; Over 50 feet, use 8 AWG wire.
4.
While holding the Torch Cable Clamp with electrode wire clearly out of the way of any
grounded objects, turn the Power Switch to the ON position.
5.
Momentarily press the Torch switch to test the wire feed speed.
Adjust the speed by turning the Wire Feed Speed Knob (9).
6.
Orient yourself on the area to be welded, then place a face shield over your eyes.
Press (and hold) the Torch button and stroke the area to
be welded with the electrode wire to ignite the arc.
8.
Once the arc is ignited, tilt the electrode wire forward at an angle of approximately 35.
The wire feeds automatically at a speed dependent on the Min. or Max. current setting.
Note: If too much current is drawn from the Welder, the Thermal Overload protector will
activate, the amber indicator will light, and the Welder will turn off until it cools down. If this
happens, turn the Power Switch to the OFF position and wait about 3 ~ 5 minutes.
9.
When the weld is complete, lift the electrode wire clearly away from any grounded
object, set the face shield down, turn toward the Welder, and turn the Power Switch to
the OFF position.
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Maintenance
Caution: Before performing any maintenance on the Welder, unplug the Power Cord
from the electrical outlet.
1.
Periodically remove the Right and Left side panels (12 and 13), and using compressed
air, blow out all dust from the interior.
2.
Wire Sheath
1.
Press on the Cover Locking Spring (8), then lift the Cover (31) using Handle (30) to
expose the Wire Feed Unit (23).
2.
Unscrew the Wing Nut (25) and remove the Reel Locking Knob (26).
3.
4.
Place the new Wire Reel over the shaft and onto the Reel Spring (24).
5.
6.
7.
8.
9.
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If the wire does not feed, view the Wire Feed Unit and see if the wire is being pushed.
If it is not, turn the welder OFF and add more tension to the Wire Feed Adjusting
Spring (36).
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description
Qty
item #
description
Qty
Torch
21
Contact Tip
22
Nozzle
23
Liner
24
Reel Spring
25
Wing Nut, M6
26
Switch
27
Wire Reel
28
Reel Holder
Knob
29
10
Nut
30
Handle
11
31
Cover
12
32
Power Cord
13
33
Ground Cable
14
Base Frame
34
15
Foot
35
16
Washer
36
17
37
Adjustment Screw
18
Transformer Carriage
38
Face Shield
19
Thermostat
39
20
Transformer
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24
23
20
11
19
36
35
35
34
23
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Wiring Schematic
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Warranty
3491 Mission Oaks Blvd. PO Box 6009 Camarillo, CA 93011 (800) 444-3353
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