UENR3670-01

June 2013

COMPONENT LOCATION

Pump Gp - Steering, Charge And Fan Drive

212-0271

F-4

Pump Gp - Steering

205-1823

F-4

Pump Gp - Piston (Fan)

204-2578

F-2

Motor Gp - Steering

252-5127

F-4

Motor Gp - Fan (With Anticav Valve)

205-1821

F-1

Filter Gp - Steering Pump Charge

211-6053

E-4

Pump Gp - Implement

214-1091

E-3

Valve Gp - Inline Resolver

233-6942

I-6, I-8, I-11, I-13

Valve Gp - Cooler Bypass

124-8335

E-1

Cooler Gp - Oil

303-8791

10

E-1

Manifold Gp - Suction Gallery

209-1392

11

D-3

Manifold Gp - Control (Pilot Pressure Reducing)

301-2269

12

D-10, E-7, E-12, F-6

Accumulator Gp

200-0750

13

D-11, E-8, E-13, F-6

Filter Gp - Hydraulic (Pilot System)

Valve Gp - Dozer Lift / Tilt
Valve Gp - Dozer Lift / Tilt, Ripper Lift / Tip

126-1813
238-2753
215-5615

14

D-10, E-7, F-5, F-12

(1) Steering, Charge and Fan Drive Pump

15

HB

HPDL

HPTR

HPRR

213-4325

16

H-6, H-8, H-10, H-12

Valve Gp - Control (Dozer Lift)

362-3308

17

H-5, H-8, H-10, H-12

G-6, G-8, G-10, G-12

Valve Gp - Control (Dozer Tilt)

362-3309

18

Valve Gp - Control (Ripper Lift)

362-3310

19

F-8

Valve Gp - Control (Ripper Tip)

362-3310

20

F-8

Cover

211-1751

21

Manifold Gp - Tank Return

247-7788

22

E-5

Valve Gp - Dozer Quick Drop

234-3042
250-5861
222-1222

23

H-4

24

H-4, I-4

HPS

D8T Track-Type Tractor

Hydraulic System

Cylinder Gp - Tilt

347-3272

25

G-4

211-9491

26

E-7

Cylinder Gp - Ripper Lift

155-3653

27

E-8

Cylinder Gp - Ripper Tip (Right)

165-0102

28

E-9

Cylinder Gp - Ripper Tip (Left)

155-3652

29

E-8

Valve Gp - Ripper Pin Puller

6E-3113

30

B-8

Valve Gp - Pin Puller Control

188-6140

31

B-8

Tank Gp - Oil Filter

358-7076

32

D-5

Valve Gp - Pressure And Vacuum Relief

116-2810

33

D-5

Valve Gp - Cold Oil Relief

198-9220

34

D-2

Valve Gp - Check

4E-1437

35

G-2

Manifold Gp - Suction

236-4540

36

D-4

J8B2394-3999
KPZ3627-UP

HPAP

HA

DUAL TILT OPTION

Valve Gp - Dual Tilt

217-4326

37

J-2

Cylinder Gp - Dual Tilt

347-3272

38

J-2

Cylinder Gp - Dual Tilt

6E-0397

39

H-2

Blade Lift Control Valve

REVERSING FAN OPTION

Valve Gp - Fan Reversing

162-2191

40

B-13

Motor Gp - Fan (Without Anticav Valve)

205-1820

41

F-1

Pump Gp - Piston

319-3593

42

F-2

215-6822

43

H-12

Blade Tilt Control Valve

Ripper Lift Control Valve
Ripper Tip Control Valve

WINCH OPTION

Valve Gp - Control (Winch)

362-3311

44

F-12

Manifold Gp - Hydraulic (Winch)

191-1443

45

F-13

Winch Ar - Paccar Winch Unit

216-9006

46

F-14

Main Relief Valve

Accumulator

FRONT VIEW

Solenoid

2012 Caterpillar, All Rights Reserved

Inlet Manifold

HPTR
HB

Sensor Gp - Pressure (Implement Pump)

237-0957

47

Switch Gp - Pressure (Steering Charge)

Switch Gp - Differential Pressure (Steering
Charge Filter)

224-4535

48

E-4

253-2673

49

E-4

Sensor Gp - Temp (Hydraulic Tank)

145-7028

50

D-5

Sensor Gp - Pressure (Fan Pump)

237-0957

51

G-3

Sensor Gp - Speed (Steering Motor)

204-6204

52

F-5

HPRR

D-11, E-8, F-13, G-6

Pilot Manifold

HPSI

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS
HA

MAIN

ATTACHMENTS
Valve Gp - Test (5-section Valve Stack)

238-2755

53

H-8, H-10

Valve Gp - Control (Aux. Valve Section)

362-3312

54

E-10, F-10
HPS
HPAP

Check Part Numbers in the Parts Manuals for your Specific Machine

PUMP OR MOTOR

FLUID CONDITIONER

SPRING

CONTROL VALVES

VARIABILITY

SPRING
(ADJUSTABLE)

LINE RESTRICTION
(VARIABLE)

PRESSURE
COMPENSATION

ONE POSITION

External
Resolver

Pressure Reducing Valve

End Cover

TAP LOCATION
PRESSURE AND SAMPLING

(31) Pin Puller Valve (Attachment)

Pin Puller Solenoid

HA

Impl Pump Pressure

Impl Pump Signal

HC

L Steering Loop - Motor

R Steering Loop - Motor

HFPD

Hyd Fan Pump Discharge

G-2

HPAA

Pilot Rear Aux A Port

F-10

HD

37

Dual Tilt Valve

Solenoid

HPAB

Pilot Rear Aux B Port

F-11

HPAC

Pilot Rear Aux C Port

F-10

HPAD

Pilot Rear Aux D Port

E-11

HPAE

Pilot Rear Aux E Port

E-10

Pilot Rear Aux F Port

Hyd Pilot Accumulator Pressure

HPDR

Hyd Pilot Dozer Raise

H-5, H-7, H-10, H-12

HPDL

Hyd Pilot Dozer Lower

G-11, H-6, H-8, H-13

HPRI

Hyd Pilot Ripper Tip - In

F-8

HPRO

Hyd Pilot Ripper Tip - Out

F-7

HPRL

Hyd Pilot Ripper Lower

F-7

HPRR

Hyd Pilot Ripper Raise

F-8

Regulated Pilot Pressure

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

PUMP
(VARIABLE & PRESSURE
COMPENSATED)

LINE RESTRICTION
(VARIABLE & PRESSURE
COMPENSATED)

ATTACHMENT

VALVE PORTS

TWO - WAY

THREE POSITION

THREE - WAY

CONTROL VALVES

FOUR - WAY

CHECK VALVES

A B

P T

Charging
Valve

PUMP
(2 - SECTION)

P T

NORMAL POSITION

SHIFTED POSITION

BASIC
SYMBOL

INFINITE POSITION

SPRING
LOADED

SHUTTLE

PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

PRESSURIZED

VENTED

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

MEASUREMENT

PRESSURE

ROTATING SHAFTS

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID

SOLENOID
OR MANUAL

SOLENOID
& PILOT

SOLENOID &
PILOT OR MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

E-11

HPAF
HPAP

HPS

TWO POSITION

AB

IMPLEMENT CONTROL VALVES

H-6, H-8, H-10, H-12

H-6, H-8, H-10, H-12
F-4
F-4

LINE RESTRICTION
(FIXED)

AUX

REAR VIEW

Schematic
Location

Description

HB

Solenoid

RESTRICTION

VALVES

VALVE ENVELOPES

Pilot Oil
Filter

Pilot Oil
Filter

Tap
Number

Printed in U.S.A.

HPDL

ELECTRICAL COMPONENTS

31

13

E-7, E-10, F-12, G-6

Manifold Gp - Ripper Cylinder Supply And Return

Valve Gp - Test (Dozer Lift / Tilt, Winch)

12

HPRI

H-6

Manifold Gp - Implement Valve Inlet

Cylinder Gp - Lift

Schematic
Location

23

D-11, E-8, F-6

PUSH - PULL LEVER

HPTL

Hyd Pilot Tilt Left

G-5, G-7, G-10, G-12

Hyd Pilot Tilt Right

G-6, G-8, G-11, G-13

HPWI

Hyd Pilot Winch In

F-13

HPWO

Hyd Pilot Winch Out

F-12

SOS/F

Charge Pump Discharge Pressure

E-4

X1

Right Steer Actuator

F-4

X2

Left Steer Actuator

F-3

GENERAL MANUAL

MANUAL SHUTOFF

EXTERNAL RETURN

29
28
46

COMPLETE

FIXED
DISPLACEMENT

LINES JOINING

SINGLE ACTING

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

DOUBLE ACTING

INTERNAL PASSAGEWAYS

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

INTERNAL
SUPPLY PRESSURE

HYDRAULIC & PNEUMATIC CYLINDERS

HYDRAULIC MOTORS

VARIABLE DISPLACEMENT
NON-COMPENSATED

SPRING

REMOTE SUPPLY PRESSURE

SIMPLIFIED

LINES CROSSING

HYDRAULIC PUMPS

24

(37) Dual Tilt Valve (Attachment)

PEDAL

CROSSING & JOINING LINES

GAS CHARGED

FIXED
DISPLACEMENT

WINCH

INTERNAL RETURN

ACCUMULATORS

SPRING LOADED

PUSH BUTTON

PILOT CONTROL SYMBOLS

RELEASED PRESSURE

D-7, D-10, F-5

HPTR

INFINITE
POSITIONING

3 POSITION

FLOW IN ONE
DIRECTION

PARALLEL
FLOW

CROSS
FLOW

2 POSITION

FLOW IN
EITHER
DIRECTION

39
38
27
ELECTRICAL SYMBOLS TABLE
HYDRAULIC SYMBOLS (ELECTRICAL)

25
HPAD
HPAE
HFPD

X2

10

HC

HD

HPAA

HPWI

HPRL HPDR

X1

HPAC

36 33 32

50

49 48

SOS
F

HPRO

11 34

GENERATOR

ELECTRIC MOTOR

51

PRESSURE SWITCH

PRESSURE SWITCH
(ADJUSTABLE)

TEMPERATURE
SWITCH

ELECTRICAL WIRE

23

20 19 18 17 16
15 14 13 12

24

54
(9) Cooler Bypass Valve
(10) Hydraulic Oil Cooler

TRANSDUCER
(GAS / AIR)

ELECTRICAL SYMBOLS (ELECTRICAL)

53 47 45 44 43

TRANSDUCER
(FLUID)

HPAF HPWO HPAB

HPTL

STEERING PUMP

PRESSURE
SWITCH

TEMPERATURE
SWITCH

LEVEL
SWITCH

FLOW
SWITCH

WIRE NUMBER IDENTIFICATION CODES

10 41

STEERING MOTOR

ELECTRICAL SCHEMATIC EXAMPLE

HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD

CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE

INDICATES WIRE 135 IN HARNESS AG
WIRE

TOP DOWN VIEW

CIRCUIT NUMBER
IDENTIFICATION

325-AG135 PK-14

CIRCUIT NUMBER
IDENTIFICATION

STEERING PUMP / MOTOR

WIRE
COLOR

WIRE COLOR

WIRE GAUGE

325-PK

PREVIOUS STANDARD
WIRE

WIRE COLOR

325-PK-14

30

28 29

27

31

52

22 35 42

COMPONENT LOCATIONS

(Dimensions: 48 inches x 35 inches)

Fan Drive Pump

Machine
Location

36 Page,

Steering Charge Pump

Steering Pump

Part
Number

UENR3670-01

Description

40

CIRCUIT NUMBER
IDENTIFICATION

WIRE GAUGE

(EXAMPLE VALVE)

14

13

12

11

10

(38) CYLINDER GP
(DUAL TILT)
347-3272

DT SUPPLY

DT DRAIN

(15) VALVE GP (DOZER LIFT/TILT)

238-2753
(15) VALVE GP (DOZER LIFT/TILT,
RIPPER LIFT/TIP)
215-5615

(8) VALVE GP
INLINE RESOLVER
233-6942

(8) VALVE GP
INLINE RESOLVER
233-6942

LS

(16) MANIFOLD GP
IMPLEMENT VALVE INLET
213-4325
(43) VALVE GP
TEST (DOZER LIFT/TILT,
WINCH)
215-6822

LS

(53) VALVE GP
TEST (5 SECTION VALVE STACK)
238-2755
(16) MANIFOLD GP
IMPLEMENT VALVE INLET
213-4325

(8) VALVE GP
IN-LINE RESOLVER
233-6942

(8) VALVE GP
INLINE RESOLVER
233-6942

P
T
HB

P
T

(53) VALVE GP
TEST (5 SECTION
VALVE STACK)
238-2755

HA

HB

HPDR

HA

HPDR

DOZER RAISE
HPDR

HPDL

DL
DR

(17) VALVE GP
CONTROL
(DOZER LIFT)
362-3308

HPDL

DOZER RAISE
DL

HPDL

DL
DR

DR

(18) VALVE GP
CONTROL
(DOZER TILT)
362-3309

SINGLE TILT CYLINDER

HPTL

DOZER TILT

HPTL
HPTL

DOZER TILT

(18) VALVE GP
CONTROL
(DOZER TILT)
362-3309

DOZER TILT
HPTR

TR
TL

(44) VALVE GP
CONTROL
(WINCH)
362-3311

DOZER TILT

TL
HPTR

TR

TR

TL

TL
HPWO

(54) VALVE GP
CONTROL
(AUX. VALVE
SECTION)
362-3312

WINCH
HPWI

(21) COVER
211-1751

WI

(1) PUMP GP (STEERING, CHARGE AND

FAN DRIVE): 212-0271
(2) PUMP GP (STEERING): 205-1823
(42) PUMP GP (PISTON): 319-3593
(51) SENSOR GP
PRESSURE
(FAN PUMP)
(47) SENSOR GP
237-0957
PRESSURE (IMPLEMENT
PUMP)
(4) MOTOR GP
HD
237-0957
STEERING

TR

HPTR

HPTL

HPTR

AUX1

(19) VALVE GP
CONTROL
(RIPPER LIFT)
362-3310

ANGLE BLADE TILT CYL OPTION

(25) CYLINDER GP
TILT
347-3272

DR

HPDL

DL

WI

TR TL

DOZER LIFT

DOZER RAISE

(45) MANFOLD GP
HYDRAULIC (WINCH)
191-1443
(46) WINCH AR.
PACCAR
WINCH UNIT
216-9006

HPDR

(18) VALVE GP
CONTROL
(DOZER TILT)
362-3309

(39) CYLINDER GP
(DUAL TILT)
6E-0397

(24) CYLINDER GP
LIFT
250-5861
222-1222

HA

(17) VALVE GP
CONTROL
(DOZER LIFT)
362-3308

HB

HA

DUAL TILT CYL OPTION

(23) VALVE GP
(DOZER QUICK DROP)
234-3042

(16) MANIFOLD GP
IMPLEMENT VALVE INLET
213-4325

HB

TL

(17) VALVE GP
CONTROL
(DOZER LIFT)
362-3308

LS
LS

TR

(16) MANIFOLD GP
IMPLEMENT VALVE INLET
213-4325

(21) COVER
211-1751

RIPPER LIFT

HFPD

(5) MOTOR GP
FAN (WITH ANTICAV VALVE)
205-1821

(35) VALVE GP
CHECK
4E-1437

(41) MOTOR GP
FAN (WITHOUT ANTICAV VALVE)
205-1820

252-5127

(14) FILTER GP
PILOT
126-1813

HPRL

(P)

PILOT
DRAIN
D

HPRR

HPAB

PORT A

HPAA

PORT B

(20) VALVE GP
CONTROL
(RIPPER TIP)
362-3310

DC

PBY
RETURN

WO

WO

PILOT DRAIN

(14) FILTER GP
HYDRAULIC
(PILOT SYSTEM)
126-1813

(27) CYLINDER GP
RIPPER LIFT
155-3653

HPAC

AUX2

HPS
HPRO

HPS

HPAP

AUX3
HPAF
HPAE

TO WINCH TANK

PORT E
PILOT DRAIN

(47) SENSOR GP
PRESSURE
(IMPLEMENT
PUMP)
237-0957

(12) MANIFOLD GP
CONTROL (PILOT
PRESSURE REDUCING)
301-2269
(13) ACCUMULATOR GP
200-0750

PORT F

(21) COVER
211-1751

PBY
RETURN

(47) SENSOR GP
PRESSURE
(IMPLEMENT
PUMP)
237-0957

HPS

(28) CYLINDER GP (29) CYLINDER GP

RIPPER TIP
RIPPER TIP
(RIGHT)
(LEFT)
165-0102
155-3652

WINCH COMPONENTS

(47) SENSOR GP
PRESSURE (IMPLEMENT
PUMP)
237-0957
(14) FILTER GP
HYDRAULIC
(PILOT SYSTEM)
126-1813

HC

(6) FILTER GP
STEERING PUMP
CHARGE
211-6053

(13) ACCUMULATOR GP
200-0750

(12) MANIFOLD GP
CONTROL (PILOT PRESSURE
REDUCING)
301-2269

X2

DT SUPPLY

(T)

SOS
F

(9) VALVE GP
COOLER BYPASS
124-8335

(22) MANIFOLD GP
TANK RETURN
247-7788
(48) SWITCH GP
PRESSURE
(STEERING CHARGE)
224-4535

(10) COOLER GP
OIL
303-8791

(7) PUMP GP
IMPLEMENT
214-1091

DRIVESHAFT
TO PTO PUMP

(50) SENSOR GP
TEMP (HYDRAULIC TANK)
145-7028

VACUUM RELIEF

(34) VALVE GP
COLD OIL RELIEF
198-9220

AIR RELIEF

(49) SWITCH GP
DIFFERENTIAL PRESSURE
(STEERING CHARGE FILTER)
253-2673

(33) VALVE GP
PRESSURE AND VACUUM RELIEF
116-2810

(36) MANIFOLD GP
SUCTION
236-4540

HPS
HPAP

X1

(3) PUMP GP
PISTON (FAN)
204-2578
(42) PUMP GP
PISTON: 319-3593

BREATHER FILTER

(12) MANIFOLD GP
CONTROL (PILOT
(13) ACCUMULATOR GP PRESSURE REDUCING)
200-0750
301-2269

RIPPER COMPONENTS

PILOT DRAIN

DT DRAIN

(12) MANIFOLD GP
CONTROL ( PILOT
PRESSURE REDUCING)
301-2269

HPAP

D
D

(C3)

(52 ) SENSOR GP
SPEED (STEERING MOTOR)
204-6204
(21) COVER: 211-1751
(26) MANIFOLD GP
RIPPER CYLINDER
(SUPPLY AND RETURN)
TO WINCH TANK
211-9491

TIP IN
TIP OUT

LOWER

PORT D

(13) ACCUMULATOR GP
200-0750

RIPPER TIP

HPRI

PORT C
D

HPAP

HPAD

RAISE

(Dimensions: 48 inches x 35 inches)

(37) VALVE GP
(DUAL TILT)
217-4326

36 Page,

UENR3670-01

(14) FILTER GP
HYDRAULIC
(PILOT SYSTEM)
126-1813

(11) MANIFOLD GP
SUCTION GALLERY
209-1392

(32) TANK GP
OIL FILTER
358-7076

AUXILIARY COMPONENTS
LINE PATTERNS
Pressure Line
Pilot / Load Sensing Pressure

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

PRESSURE
SUPPLIED BY
TRANSMISSION PTO (T)

IMPLEMENT PUMP OUTPUT

PILOT PUMP OUTPUT
FAN PUMP OUTPUT / RIPPER PIN PULLER
LOAD SENSING
LIFT CYLINDERS
SUPPLY LINE
DRAIN / RETURN LINE
STEERING AND CHARGE PUMP OUTPUT
RIPPER CYLINDERS / WINCH UNIT (IF EQUIPPED)
SINGLE AND DUAL TILT CYLINDERS
AUXILIARY VALVE SECTION

PTO (P)

C1

(31) VALVE GP
PIN PULLER CONTROL
188-6140

C2

B
(30) CYLINDER GP
RIPPER PIN PULLER
6E-3113

C3

DT DRAIN

(40) VALVE GP
FAN REVERSING
162-2191

Drain / Return Lines

Component Group
Attachment
Air Line

CALLOUTS
YY

Taps (Pressure, Sampling, Sensor - by letter)

RIPPER PIN PULLER

REVERSING FAN OPTION

A
THIS SCHEMATIC IS FOR THE D8T TRACK-TYPE TRACTOR HYDRAULIC SYSTEM
MEDIA NUMBER: UENR3670-01
SCHEMATIC PART NUMBER: 209-9744, CHANGE: 12, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

14

13

12

11

10