The CONSOLIDATED Pressure Relief Valve has been a leader in the industry since 1879, thus offering over

a century of experience in design, engineering

and product manufacture. CONSOLIDATEDS history of dependable and reliable valve service assures that todays products and designs are consistent with
the industrys current requirements. Rigid manufacturing standards controlled by an ASME approved Quality Assurance Program and a certified/registered
ISO 9001 Quality Assurance Program ensure that each valve will be manufactured in accordance with established design criteria and tested for functional
performance. This quality-controlled manufacturing and test program assures that each valve manufactured will provide long and reliable service.
CONSOLIDATED ASME Code Sections I and VIII Spring Loaded Pressure Relief Valves have been flow tested in accordance with the applicable ASME Code
rules for the establishment of rated capacities and are listed in The National Board of Boiler and Pressure Vessel Inspectors publication Pressure Relieving
Device Certifications.

Table of Contents
Valve Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GI.1
Features & Benefits
1700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GI.3
2700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GI.7
1811 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GI.11
1511 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GI.13
1541/1543 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GI.14
2478 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GI.15
How to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GI.16
Valve Coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GI.20
Aftermarket Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GI.27

2700

1700
CONSOLIDATED Maxiflow High
Pressure Safety Valves are
premium products that are
installed in a majority of power
generating stations worldwide to
protect boilers from overpressure
conditions.
1700

(GI.3-6)

The CONSOLIDATED type 2700

Safety Valve is designed to meet
the fast growing co-generation
and waste-to-energy markets.
2700

(GI.7-10)

Our Green Tag serves as a reminder that each CONSOLIDATED valve meets or exceeds the stringent performance and overpressure protection
requirements set forth by the ASME and is backed by Dresser. Additionally, the symbol also represents our Green Tag Centers. These centers are fully
certified by Dresser as CONSOLIDATED valve assembly and repair facilities. They also meet or exceed the standards of the ASME and the National Board.
Contact the authorized Green Tag Center in your local area to fill your immediate needs for CONSOLIDATED Pressure Relief Valves or call 1-800-245-VALV.
Evidence of this quality is a Green Tag certification attached to the valve following final test and inspection.

1811

1511
Valve type 1511 is a cast iron
exposed spring safety valve. It is
designed for ASME Code Sections
I and VIII. This valve is specifically
designed for steam generator and
air service applications.

The 1811 safety valve is a high

capacity flanged steel safety valve
designed for steam service. The
design is available in two pressure
classes (300 and 600). Both
pressure classes are provided with
a ThermodiscTM seat design to
assure maximum seat tightness.
1811

1511

(GI.13)

(GI.11-12)

1541/1543

2478
Valve types 1541 and 1543 are
ASME Code approved for Sections
I and VIII. They are designed for
steam and other compressible
fluids. The valves should be used
on compressible fluids only, not
incompressible fluids such as
water or oil.
1541/1543

(GI.14)

3500
The Consolidated Series 3500
Electromatic Ball Valve is designed
to provide automatic or manual
overpressure protection for steam
boiler systems, and can also be
used to assist start-up and shutdown venting.
3500

The 2478 valve is designed for

thermal relief fluid and noncorrosive liquid service. It is totally
enclosed and is non-code.
2478

(GI.15)

General Information
Valve Selection

Applications
Inlet

GI.1

Materials
Body/ Trim

ANSI Class

ASME Codes

125 250 300 600 900 1500 2500 3000 4500

Valve Type

Type

Size

1700
1700W
2700
2700W
1811-3X
1811-6X
1511
1511-S
1541
1541-BR
1541-3
1541-3-BR
1543
1543-BR
1543-3
1543-3-BR
2478
3500
3500W

Flanged

1-1/2" - 6"

Steel

S.S.

X X X

Welded

1-1/2" - 6"

Steel

S.S.

X X X

Flanged

1-1/2" - 6"

Steel

S.S.

Steam

Liquid

Saturated Superheated Non-

Air, Gas, Vapor

Non-

Non-

Marine
Non-

Power

Toxic

Boilers

Sec I

Sec VIII

X X

Bonnet

Corrosive Corrosive Flammable

X

Welded

1-1/2" - 6"

Steel

S.S.

Flanged

1-1/2" - 6"

Steel

S.S.

Flanged

1-1/2" - 6"

Steel

S.S.

Flanged

1-1/2" - 6"

Iron

Bronze

X
X

Flanged

1-1/2" - 6"

Iron

S.S.

External NPT

3/4" - 2-1/2"

Iron

Bronze

External NPT

3/4" - 2-1/2"

Bronze Bronze

External NPT

3/4" - 2-1/2"

Iron

S.S.

External NPT

3/4" - 2-1/2"

Bronze

S.S.

External NPT

1/2" - 2"

Iron

Bronze

External NPT

1/2" - 2"

Bronze Bronze

External NPT

1/2" - 2"

Iron

S.S.

External NPT

1/2" - 2"

Bronze

S.S.

External NPT

1/2" - 2-1/2"

Bronze Bronze

Flanged

1-1/2" - 2-1/2"

Steel Titanium

X X

Welded

1-1/2" - 2-1/2"

Steel Titanium

X X

X
X

General Information
Valve Selection

Pressure/Temperature Ranges
Set Pressure Range
Air (psig)

Temperature
Liquid (psig)

Minimum

Maximum

Back Pressure
% of Set Pressure

Valve Type

Steam (psig)

Notes

1700 Subcritical

100-3100

F
-20

C
-28

F
1120

C
604

25%

1,2,3,4,5

17-2W Supercritical

3100-5360

-20

-28

1120

604

25%

1,2,3,4,5

2700

100-1600

-20

-28

1050

549

25%

1,2,3,4,5

1811-3X

5-320

5-320

-20

-28

1000

538

20%

1,2,3,4,5

1811-6X

5-725

5-725

-20

-28

1000

538

20%

1,2,3,4,5

1511

5-250

5-250

-20

-28

406

207

20%

1,2,3,4,5

1511-S

5-250

5-250

-20

-28

406

207

10%

1,2,3,5

1541

5-250

5-300

-20

-28

406

207

10%

1,2,3,5

1541-BR

5-250

5-300

-20

-28

406

207

10%

1,2,3,5

1541-3

5-300

5-350

-20

-28

420

215

10%

1,2,3,5

1541-3-BR

5-300

5-350

-20

-28

420

207

10%

1,2,3,5

1543

5-250

5-300

-20

-28

406

207

10%

1,2,3,5

1543-BR

5-250

5-300

-20

-28

420

207

10%

1,2,3,5

1543-3

5-350

5-350

-20

-28

420

215

10%

1,2,3,5

1543-3-BR

5-350

5-350

-20

-28

420

207

10%

1,2,3,5

-325

-198

406

207

10%

2478

5-300

3500 Flanged

50-2500

-20

-28

1050

566

Note 7

1, 2, 7

3500 Welded

50-4500

-20

-28

1100

593

Note 7

1, 2, 7

Notes:
1. For maximum set pressure at a given temperature see the Pressure/Temperature chart for each valve type.
2. For set pressure less than 15 psig ASME code stamping is not allowed.
3. These valves have either an open yoke or a vented bonnet which should never be closed.
4. Do not exceed back pressure limits (% of Set Pressure) or the outlet flange rating (whichever is less).
5. ASME code approved products are permitted for use by the U.S. Coast Guard for marine applications which include power boilers, evaporators, heaters, and unfired pressure vessels.
6. The 2478 valve type is a closed bonnet design and can be used for hot liquids when closed discharge piping is used.
This valve type is not recommended for vapor service. This valve is not ASME certified.
7. Back pressure not to exceed outlet flange rating.

GI.2

General Information
1700 / Features & Benefits

L
N
M

CONSOLIDATED Maxiflow high pressure safety valves are

premium products that are installed on a majority of
power generating stations worldwide to protect boilers
from overpressure conditions.

J
G
O

1700
Figure 1-Closed

Figure 2-Full Lift

K
L

N
H

Figure 3-Closing

Backpressure Assisted Closing

In (Figure 1), the proper location of the
lower adjusting ring (O) ensures a sharp
pop action at set pressure. 100 percent lift
is attained by proper location of the upper
adjusting ring (G).

INLET SIZES 1-1/2" through 6" in either flanged or

weld neck design.
INLET RATINGS ANSI Class 600 through 4500
OUTLET SIZES 3" through 10" flanged
OUTLET RATINGS ANSI Class 150 and 300
ORIFICE SIZES Ten sizes: 1 through RR
TEMPERATURE RANGE -20F to 1120F
MATERIALS Alloy and carbon steel cast body with
stainless steel trim is standard. Special alloys are
available for specific applications.
CERTIFICATION ASME B & PVC Section I and VIII
BLOWDOWN 3%
BACK PRESSURE LIMITS 25% of Set Pressure

GI.3

When full lift is attained, (Figure 2), lift

stop (M) rests against cover plate (P) to
eliminate hunting, adding stability to the
valve. When the valve discharges in an
open position, steam is bled into chamber
(H) through two bleed holes (J) in the
roof of the disc holder. Similarly, the
spindle overlap collar (K) rises to a fixed
position above the floating washer (L).
The area between the floating washer and
the spindle is thereby increased by the
difference in the two diameters on the
overlap collar.

Under this condition, steam in chamber

(H) enters into chamber (Q) through the
secondary area formed by the floating
washer (L) and the overlap collar (K) on
the spindle, through orifice (N), and
escapes to atmosphere through the pipe
discharge connection (R).
When closing, (Figure 3), the upper
adjusting ring (G) initiates the pressure at
which the valve will begin to close. The
spindle overlap collar (K) is adjusted so
that it moves down into the floating
washer (L) thereby reducing the escape of
steam from chamber (H) effectively.
The resulting momentary pressure building
up in chamber (H), at a rate controlled by
orifice (N), produces a downward thrust in
the direction of spring loading. The
combined thrust of the pressure and spring
loading results in positive and precise
closing. Cushioning of the closing is
controlled by the lower adjusting ring (O).

General Information
1700 / Features & Benefits

SERVICE LIFE: 30 YEARS

LIFTING GEAR adjustable position

for flexibility and ease of installation.

PRECISION WOUND SPRING specifically

designed to eliminate eccentric loading and
to provide full relieving capacity at minimum
accumulation.

STAINLESS STEEL SPINDLE with spherical

bearing having large contact area for low unit loading,
low spindle point for improved seat tightness.

OVERLAP COLLAR controls the

pressure at which the valve will reseat.
PRESSURE ASSISTED CLOSING utilizes
steam pressure to assist closing the valve and
isolates the spring from steam pressure during
actuation.

ADJUSTABLE LIFT STOP matches safety

valve capacity to boiler capacity, eliminates
overpressure, protects against chatter, reduces
reaction forces, assists stack sizing, and protects
against over-compression of the spring.

GROOVED DISC HOLDER prevents disc

rotation and permits motion with minimum friction.

UPPER ADJUSTING RING for attaining

full lift at pop and controlling the pressure at
which the valve will begin to close.
HIGH CAPACITY DISCHARGE provides higher
rated capacity and increases allowable backpressure
to 25 percent of the valves set pressure.

TM

THERMODISC eliminates distortion

due to thermal stresses. Temperature differentials
quickly equalize and permanent tightness
is ensured.
LOWER ADJUSTING RING ensures sharp
pop action of the valve on opening and cushions
the valve on closing.

INLET CONNECTION welded or flange.

GI.4

General Information
1700 / Features & Benefits

TM

Thermodisc Design
The ThermodiscTM seat was designed and developed to address the problem of safety valve leakage. The disc design uses Inconel
material and has an improved spindle pocket with concentric loading of the disc. These features, when combined with a low spindle
bearing point and a thin flexible seat, provide a superior safety valve that has repeatable seat tightness.

Repeatable Band Width

Inconel Disc Material

Inconel Disc
Material

Inconel material provides superior corrosive resistance and strength at high

temperatures over a long period of time. The strength of the Inconel material
prevents distortion in the spindle/disc contact area during actuation. A more
durable disc material helps to maintain the safety valves original set pressure
despite numerous actuations and further improves the longevity of the safety valve.

Improved Spindle/Disc Contact

Projected
Spring Force
Concentric Disc Loading
Concentric disc loading equalizes the spring force being transmitted to the valve
seating area. The disc remains concentric to the centerline of the valve nozzle and
ensures that the valve will reseat in its original seating position. The effective
seating area remains constant, producing repeatable valve opening pressures.

GI.5

Downward Spring Force

Disc
Motion

General Information
1700 / Features & Benefits

Downward Spring Force

Low Spindle Bearing Point

A low spindle bearing point locates the point of spring force transmission below
the horizontal seat line of the valve, which minimizes the natural tendency for the
disc to assume a horizontally tilted position during the opening and closing cycle
of the valve. The low spindle bearing point further promotes equalized spring
force distribution at the valve seat and contributes to maintaining seat tightness.

Below
Seat Level

Bearing
Point

Downward Spring Force

Thin Flexible Design

The thin seat design compensates for temperature changes by equalizing the
temperature in the disc, thereby reducing distortions. Flexibility also allows the
system pressure to assist the mechanical loading and produce a line contact at the
sealing surface of the seat bushing; the critical seating area remains constant,
which ensures consistent repeatable valve opening.

System Pressure

Line Contact
Seating

Side Rod Construction

The unique side rod construction of these valves insures that spring load in the
valve is predictable and does not vary with changes in temperature. The side rods
retain spring load and the rods are somewhat removed from the valve body so
that the side rod temperatures remain relatively constant. Upon valve actuation,
high temperature steam flow through the valve body causes large changes in
thermal expansions of materials. The side rods retain their stable temperature and
spring load does not change. Body expansion occurs independently of the side
rods in an area above the point where the side rods attach to the valve body.

System
Pressure

Mechanical
Loading

Body
Expansion

Side Rod
Attachment

GI.6

General Information
2700 / Features & Benefits

CONSOLIDATED type 2700 safety valve is designed to

meet the fast growing co-generation and waste-toenergy markets.

2700
T

M
H

G
J
O

Figure 1 Closed

Figure 2 Full Lift

Valve Operation
In (Figure 1), the Upper Adjusting Ring
(G) is positioned for attaining full lift at
pop and for controlling the pressure at
which the valve will begin to close. The
Lower Adjusting Ring (O) ensures a sharp
pop action at the set pressure and
cushions the valve on closing.

INLET SIZES 1-1/2" through 6" in either flanged

or weld neck design.
INLET RATINGS ANSI Class 600, 900 & 1500
OUTLET SIZES 3" through 8" flanged
OUTLET RATINGS ANSI Class 150 and 300
ORIFICE SIZES Seven sizes: 1 through Q
TEMPERATURE RANGE -20F to 1050F
MATERIALS Alloy and carbon steel cast body with
stainless steel trim is standard. Special alloys are
available for specific applications.
CERTIFICATION ASME B & PVC Section I and VIII
BLOWDOWN 4%
BACK PRESSURE LIMITS 25% of Set Pressure

GI.7

When full lift is attained, (Figure 2),

Lift Stop (M) rests against Yoke (T) to
eliminate hunting, adding stability to the
valve. When the valve discharges in an
open position, steam is bled into Chamber
(H) through two Bleed Holes (J) in the
roof of the disc holder. The steam escapes
to the atmosphere through the Pipe
Discharge Connection (R).

General Information
2700 / Features & Benefits

SERVICE LIFE: 30 YEARS

LIFTING GEAR adjustable position

for flexibility and ease of installation.

ADVANCED YOKE DESIGN provides spring cooling

and ensures stable set pressure.
THRUST BEARING provides accurate and easy
adjustment of set pressures when in service, and also
provides uniform loading of the valve spring.

STAINLESS STEEL SPINDLE with spherical

bearing having large contact area for low unit loading.
Low spindle point for improved seat tightness.

PRECISION WOUND SPRING specifically designed

to eliminate eccentric loading and to provide full relieving
capacity at minimum accumulation.

VENTED COVERPLATE allows the

valve to go to full lift at 3% overpressure.
ADJUSTABLE LIFT STOP matches safety valve
capacity to boiler capacity, eliminates overpressure, protects
against chatter, reduces reaction forces, assists stack sizing,
and protects against ove-compression of the spring.

GROOVED DISC HOLDER prevents disc rotation

and permits motion with minimum friction.
UPPER ADJUSTING RING for attaining full lift
at pop and controlling the pressure at which the valve
will begin to close.
HIGH CAPACITY DISCHARGE provides higher
rated capacity and increases allowable backpressure
to 25% of the valves set pressure.

THERMODISC TM eliminates distortion due

to thermal stresses. Temperature differentials quickly
equalize and permanent tightness is ensured.

LOWER ADJUSTING RING ensures sharp pop

action of the valve on opening and cushions the valve
on closing.
INLET CONNECTION welded or flange.

GI.8

General Information
2700 / Features & Benefits

TM

Thermodisc Design
The ThermodiscTM seat was designed and developed to address the problem of safety valve leakage. The disc design uses Inconel
material and has an improved spindle pocket with concentric loading of the disc. These features, when combined with a low spindle
bearing point and a thin flexible seat, provide a superior safety valve that has repeatable seat tightness.

Repeatable Band Width

Inconel Disc
Material

Inconel Disc Material

Inconel material provides superior corrosive resistance and strength at high
temperatures over a long period of time. The strength of the Inconel material
prevents distortion in the spindle/disc contact area during actuation. A more
durable disc material helps to maintain the safety valves original set pressure
despite numerous actuations and further improves the longevity of the safety valve.

Improved Spindle/Disc Contact

Projected
Spring Force
Concentric Disc Loading
Concentric disc loading equalizes the spring force being transmitted to the valve
seating area. The disc remains concentric to the centerline of the valve nozzle and
ensures that the valve will reseat in its original seating position. The effective
seating area remains constant, producing repeatable valve opening pressures.

GI.9

Downward Spring Force

Disc
Motion

General Information
2700 / Features & Benefits

Downward Spring Force

Low Spindle Bearing Point

A low spindle bearing point locates the point of spring force transmission below
the horizontal seat line of the valve, which minimizes the natural tendency for the
disc to assume a horizontally tilted position during the opening and closing cycle
of the valve. The low spindle bearing point further promotes equalized spring
force distribution at the valve seat and contributes to maintaining seat tightness.

Below
Seat Level

Bearing
Point

Downward Spring Force

Thin Flexible Design

The thin seat design compensates for temperature changes by equalizing the
temperature in the disc, thereby reducing distortions. Flexibility also allows the
system pressure to assist the mechanical loading and produce a line contact at
the sealing surface of the seat bushing; the critical seating area remains constant,
which ensures consistent repeatable valve opening.

System Pressure

Line Contact
Seating

System
Pressure

Mechanical
Loading

GI.10

General Information
1811 / Features & Benefits

CONSOLIDATED Type 1811 safety valve is a cost effective,

high capacity, flanged steel safety valve designed for
steam service.

1811

Features & Benefits

Feature: Ten orifice sizes, from .307 sq. inches to 11.050 sq. inches.
Flanges ANSI B16.5 inlet & outlet connections. From 1-1/4"
x 1-1/2" to 6" x 8" with oversize flanges available.
Benefit: A variety of pressure/temperature classes, orifice sizes and
inlet/outlet combinations provide a flexible selection of safety
valves to meet industrial needs at the lowest cost.
Feature: Low spindle bearing point and concentric spindle loading. The
valve disc spindle contact area is designed to provide concentric
spindle loading and a low spindle bearing point near the valve
seat line.
Benefit: The natural tendency for the disc to assume a horizontal position
during the opening and closing cycle of the valve is virtually
eliminated. Equalized spring force at the valve seat line
contributes to maintaining seat tightness.
Feature: ThermodiscTM design. The mechanical flexibility of the ThermodiscTM
allows the system pressure to assist in sealing the contact surface
between the valve seat and ThermodiscTM.
Benefit: Repeatable tightness of the valve set pressure is achieved.
Maintenance costs are reduced and it is not necessary to achieve
optical flatness when lapping seats to produce a tight seat.
Feature: Seal welded seat bushing.
Benefit: Seal welding the seat bushing into the base assures no leakage
of steam past the threaded area of the seat bushing.

INLET SIZES 1-1/4" through 6" flanged

INLET RATINGS ANSI Class 300 & 600
OUTLET SIZES 1-1/2" through 8" flanged
OUTLET RATINGS ANSI Class 150
ORIFICE SIZES Ten sizes: F through Q
TEMPERATURE RANGE -20F to 1000F
MATERIALS Alloy and carbon steel cast
body with stainless steel trim is standard.
CERTIFICATION ASME B & PVC Section I and VIII
BLOWDOWN 4%
BACK PRESSURE LIMIT 20% of Set Pressure

GI.11

Feature: Two adjusting rings provide positive and repeatable opening action
and assure full relieving capacity. The lower adjusting ring assures
a sharp pop action. The upper adjusting ring assures full lift and
a minimum blowdown.
Benefit: Dual ring adjustments allow fine tuning of the safety valves
performance characteristics needed to meet steam system
conditions which vary at each installation. Sharp, clean opening
assures long valve seat life and reduced maintenance cost.
Consistent opening and closing pressures contribute to efficient
steam system operation.

General Information
1811 / Features & Benefits

Disc

Seat Bushing

Flat Seat Design

Thermodisc Seat Design

Upper Adjusting Ring

Lower Adjusting Ring

Two Adjusting Rings

Seat Bushing

Seal Welded Bushing

GI.12

General Information
1511 / Features & Benefits

CONSOLIDATED Type 1511 safety valves are designed for

low pressure, steam heating boilers and steam
generators as well as air service applications.

Features & Benefits

The 1511 valve operating characteristics are designed to handle
pressures up to 250 psig maximum and operating temperatures at 406F.

1511

The 1511 type valve is available in sizes from 1-1/2" to 6"

in a complete range of ASME approved and certified orifice sizes.
1511 valves are offered with ANSI 125# & 250# flat face flanges.

Applications
Steam or Air Service - The 1511 type valve is designed for all steam and
air service applications that are within the pressure and temperature limits
specified for these valves. This type of valve is not suitable for
incompressible fluid service such as water, oil, etc.
Noncorrosive Air or Gas - For compressible fluid service (other than air or
steam), inquiries must state the specific application. The 1511 type valve
is NOT suitable for relieving toxic, flammable, or corrosive media.
Marine Use - Use of standard safety valve products that are ASME Code
Section I approved is permitted by the U.S. Coast Guard.
Bolting to Steel Flanges - Special considerations are required when bolting
1511 valves to carbon steel flanges. When a 1511 valve is bolted to class
150# steel flanges the 150# steel flanges shall be flat-faced. When a
1511 valve is to be bolted to 300# steel flanges the raised face of the
300# steel flange may be supplied with a flat face.

INLET SIZES 1-1/2" through 6"

in either flanged or threaded design.
INLET RATINGS ANSI Class 250
OUTLET SIZES 2-1/2" through 4" threaded,
6" and 8" in either flanged or threaded design.
OUTLET RATINGS ANSI Class 125
ORIFICE SIZES Eight sizes: H through Q
TEMPERATURE RANGE -20F to 406F
MATERIALS Cast iron body with brass
trim is standard. Stainless steel trim is optional.
CERTIFICATION ASME B & PVC Section I and VIII
BLOWDOWN 4%
BACK PRESSURE LIMIT 10% of Set Pressure

GI.13

General Information
1541/1543
Features & Benefits

CONSOLIDATED Type 1541 and 1543 safety valves are

designed for steam and other compressible fluids. They
are most commonly used in pharmaceutical, dying, and
process plants.

Features & Benefits

Equipped with two adjusting rings to allow for sharp opening action and full
lift at 3% overpressure.
Low spindle bearing point between the spindle and disc for improved tightness.

1541 / 1543

Self-aligning spring washer for reliability and long life.

Precision wound spring, 5% tolerance on rate to ensure repeatability and
maximum tightness. Manufactured and capacity certified to ASME Code Sections I
and VIII.
Valves tested on steam.
Seats checked for tightness on steam.
The adjustable lifting mechanism can be positioned in any location with 300
degrees of rotation to facilitate ease of installation.

INLET SIZES 1/2" through 2-1/2" threaded

OUTLET SIZES 3/4" through 2-1/2" threaded
ORIFICE SIZES Six sizes: D through J
PRESSURE RANGE 5 psig to 350 psig
TEMPERATURE RANGE -20F to 420F
MATERIALS Cast iron bonnet with brass base and
trim is standard. Available with bronze bonnet.
Stainless steel base and disc are also optional.
CERTIFICATION ASME B & PVC Section I and VIII
BLOWDOWN 4%
BACK PRESSURE LIMIT 10% of Set Pressure

GI.14

General Information
2478 / Features & Benefits

CONSOLIDATED Type 2478 pressure relief valve is a

totally enclosed design for non-corrosive, thermal relief,
liquid service.

2478

INLET SIZES 1-1/2" through 2-1/2" threaded.

OUTLET SIZES 3/4" through 2-1/2" threaded.
ORIFICE SIZES Six sizes: D through J
PRESSURE RANGE 5 psig to 300 psig
TEMPERATURE RANGE -325F to 406F
MATERIALS Cast bronze bonnet, brass base
& trim and PTFE soft seats are standard.
CERTIFICATION Non-Coded
BLOWDOWN 7% - 15%
BACK PRESSURE LIMIT 10% of Set Pressure

GI.15

Features & Benefits

Low spindle bearing point between the spindle and disc for improved tightness

Self-aligning spring washers for repeatability and long life

Totally enclosed bonnet to ensure that escaping fluid is properly discharged

Precision wound spring + 5% tolerance on rate to ensure repeatability

and maximum tightness

Manufactured to ASME Code standards, but not ASME Code capacity certified

Tested for set pressure on water

Number of valves

Type of Application
Inlet size (MNPT)

a) Boiler Drum

b)
Type number of valve

Superheater

c) Reheater

Set pressure

d) Other

Operating pressure
Applicable

(identify)
ASME Code

a) Section I - Power Boiler

Operating, relieving and design temperature

b) Section VIII - Pressure Vessels

Built-up back pressure

Single Valve System

Multiple Valve System

Allowable overpressure
Orifice size

System Parameters
(For drum, superheater, or reheater)

Required capacity

a) Design Pressure

Service (air, steam)b)

Design Temperature

psig
F

c) Operating Pressure

psig

d) Operating Temperature

ASME Boiler & Pressure Codes

Section I -Valve
fired pressure
vessels
Specifications

a) Valve Set Pressure

Section VIII - unfired pressure vessels

SV-I

psig

b) Allowable Overpressure on Valve

Trim (bronze, stainless)

c) Relieving Capacity

lb/hr

d) Buttweld Valves

Size
How To Order A InletValve
Inlet Specifications
Outlet Size & Flange Rating
e) Flanged Valves
Inlet Size & Flange Rating

Number of valves

Outlet Size & Flange Rating

Inlet size (MNPT)

f) Other Type Connections Other Than

Type number of valve

Buttweld or Flange

g) Special Codes or Standards

Set pressure

Valve Supplemental Data

Operating pressure

a) Gag Required

b)
Allowable overpressure
Orifice size

Weathershield Required

c) Hydrostatic Test Plug Required

d) Special Cleaning

Required capacity

e) Special Boxing

Service (liquid)

f) Export Boxing
g) Special Painting

Non-code valve
Cap type (screwed, packed

General Information
How To Order A Valve

How To Order A 1700,

2700, Or 1811 Safety Valve
Please Specify:
c) Relieving Capacity

Type of Application
a) Boiler Drum

d) Buttweld Valves

b) Superheater

Inlet Size

c) Reheater

Inlet Specifications

d) Other

(identify)

Outlet Size & Flange Rating

e) Flanged Valves

Applicable ASME Code

a) Section I - Power Boiler

Inlet Size & Flange Rating

b) Section VIII - Pressure Vessels

Outlet Size & Flange Rating

Single Valve System

f) Other Type Connections Other Than

Multiple Valve System

Buttweld or Flange
g) Special Codes or Standards

System Parameters
(For drum, superheater, or reheater)

Valve Supplemental Data

a) Design Pressure

psig

a) Gag Required

b) Design Temperature

b) Weathershield Required

c) Operating Pressure

psig

c) Hydrostatic Test Plug Required

d) Operating Temperature

d) Special Cleaning
e) Special Boxing

Valve Specifications
a) Valve Set Pressure

psig

b) Allowable Overpressure on Valve

GI.16

lb/hr

f) Export Boxing
%

g) Special Painting

General Information
How To Order A Valve

How To Order A 1511 Safety Valve

Please Specify:
Number of valves

Example
3

Valve inlet
Size (standard, oversize)
Connection (250#, 125# FNPT)
Type number of valve

1-1/2" standard 250#

250#
1511JS-0-2

Set pressure

100 psig

Operating pressure

80 psig

Operating, relieving and design temperature

325F/339F/400F

Built-up back pressure

5 psig

Allowable overpressure

3%

Orifice size

Required capacity

6,500 PPH

Service (air, steam)

Steam

ASME boiler & pressure codes

Section I - fired pressure vessels

ASME Section I

Section VIII - unfired pressure vessels

Trim (bronze, stainless)
Material substitution (government ring, specify other)
Accessories (gag, spring cover, spring coating)
Certification (for approval, for record)
Customer drawings (for approval, for record)
Note any special needs

Stainless
Gag
for approval
-

GI.17

General Information
How To Order A Valve

How To Order A 1541/1543 Safety Valve

Please Specify:

Example

Number of valves

Inlet size (MNPT)

1/2"

Type number of valve

1543-D-3

Set pressure

100 psig

Operating pressure

80 psig

Operating, relieving and design temperature

325F/339F/400F

Built-up back pressure

5 psig

Allowable overpressure

3%

Orifice size

Required capacity

530 PPH

Service (air, steam)

Steam

ASME Boiler & Pressure Codes

Section I - fired pressure vessels

ASME Section I

Section VIII - unfired pressure vessels

Trim (bronze, stainless)
Seat type (metal seat, soft seat)

Metal Seat

Bonnet material (cast iron, bronze)

Cast Iron

Material substitution

Accessories (spring coating)

Certification (for approval, for record)

Customer drawings (for approval, for record)

Note any special needs

GI.18

Stainless

for approval
-

General Information
How To Order A Valve

How To Order A 2478 Safety Valve

Please Specify:

Example

Number of valves

Inlet size (MNPT)

1-1/2"

Type number of valve

2478-H-DA

Set pressure

100 psig

Operating pressure

80 psig

Operating, relieving and design temperature

Backpressure (constant, variable and/or built-up)
Allowable overpressure
Orifice size
Required capacity

100F/200F/400F
5 psig constant, 5 psig built-up additive
25%
H
100 GWPM

Service (liquid)

Liquid

Non-code valve

Cap type (screwed, packed)

Screwed cap

Seat type (soft seat)

Material substitution

Accessories (spring coating)

Certification (for approval, for record)

Customer drawings (for approval, for record)

Note any special needs

GI.19

General Information
Valve Codes

1700 Valve Codes

Welded Inlet
Customer Weld End Detail
Identification No.

Oversize Buttweld Diameter

Outlet Flange Rating

Compensated Back Pressure

Closing Design

High Pressure
Interchangeability No.
Part Substituted
Temperature

Class
Weathershield (Spring Cover &
Lifting Gear Cover)

Welded Inlet
Pressure

Class

Restricted Lift

Orifice

Non-Copper Bearing Parts

Maxiflow SV

Government Ring

17 1 5 W D - 2 - S - 103 - BW0625 - F1 - HP - * - WSC - RL - CU - GR

ORIFICE 1,2,3,5,
4,6,Q,8,R & RR
In the case of the Q,
8, R & RR orifice the
designation appears
between the Pressure
Class and the Welded
Inlet designation, i.e.
1707QWD.

GI.20

PRESSURE CLASS
5 = 600#
6 = 900#
7 = 1500#
9 = 2500#
0 = 3000#
3 = 4500#

TEMPERATURE
CLASS
B = to 750F (399C)
D = to 1020F (549C)
E = to 1060F (571C)
F = to 1100F (593C)
G = to 1120F (604C)

OUTLET FLANGE
RATING
F1 = 150#
F3 = 300#

OVERSIZE
BUTTWELD
DIAMETER STATED
IN INCHES AND
DECIMALS OF
INCHES
i.e., 0625 = 6-1/4"

HIGH PRESSURE
The 900# Class 8,
R & RR orifice
valves have HP in
the valve code

General Information
Valve Codes

1700 Valve Codes

Flanged Inlet
Inlet Flange Rating
Inlet

Outlet Flange Rating

Flange Facing

High Pressure

Compensated Back Pressure

Closing Design

Part Substituted

Interchangeability No.
Temperature
Pressure

Weathershield (Spring Cover &

Lifting Gear Cover)

Class

Restricted Lift

Class

Non-Copper Bearing Parts

Orifice

Government Ring

Maxiflow SV

17 1 5 D - 2 - S - X1 - I9 - F1 - HP - * - WSC - RL
ORIFICE 1,2,3,5,
4,6,Q,8,R & RR
In the case of the Q,
R & RR orifice the
designation appears
between the Pressure
Class and the
Temperature Class,
i.e. 1707QD.
HIGH PRESSURE
The 900# Class 8,
R & RR orifice
valves have HP in
the valve code.

PRESSURE CLASS
5 = 600#
6 = 900#
7 = 1500#
9 = 2500#

OUTLET FLANGE
RATING
F1 = 150#
F3 = 300#

TEMPERATURE
CLASS
B = to 750F (399C)
D = to 1020F (549C)
E = to 1060F (571C)
F = to 1100F (593C)
G = to 1120F (604C)

INLET FLANGE
RATING
I6 = 600#
I9 = 900#
I15 = 1500#
I25 = 2500#

- CU - GR

INLET FLANGE
FACING
X1 = R.F. Serrated
X2 = R.F. Smooth
X3 = Ring Joint
X4 = Large Tongue
X5 = Large Groove
X6 = Small Tongue
X7 = Small Groove
X8 = Large Female
X9 = Misc.

GI.21

General Information
Valve Codes

2700 Valve Codes

Buttweld Inlet

Customer Weld End Detail

Identification No.

300# Outlet

Interchangeability No.

Part Substituted

Temperature Class

Weathershield (Spring Cover &

Lifting Gear Cover)

Buttweld Inlet

Pressure Class

Orifice

Restricted Lift
Non-Copper Bearing Parts
Government Ring

Valve Type

27 3 5 W B - 2 - 103 - F3 - * - WSC - RL - CU - GR
ORIFICE 1,2,3,5,
4,6,Q

PRESSURE CLASS
5 = 600#
6 = 900#
7 = 1500#

TEMPERATURE CLASS
B = to 750F (399C)
D = to 1050F (566C)

Flanged Inlet
300# Outlet

Inlet Flange Facing

Part Substituted

Interchangeability No.

Temperature Class

Pressure Class

Orifice

Weathershield (Spring Cover &

Lifting Gear Cover)
Restricted Lift
Non-Copper Bearing Parts

Valve Type

Government Ring

27 3 5 B - 1 - X1 - F3 - * - WSC
ORIFICE 1,2,3,5,
4,6,Q

GI.22

PRESSURE CLASS
5 = 600#
6 = 900#
7 = 1500#

- RL - CU - GR

TEMPERATURE CLASS
B = to 750F (399C)
D = to 1050F (566C)

FLANGE FACING
X1 = R.F. Serrated
X2 = R.F. Smooth
X3 = Ring Joint
X4 = Large Tongue
X5 = Large Groove
X6 = Small Tongue
X7 = Small Groove
X8 = Large Female
X9 = Misc.

General Information
Valve Codes

1811 Valve Codes

Inlet

Flange Facing
Interchangeability No.

Pressure Class

Part Substituted

Alternate Inlet Sizes

(0=STD Size)

Temperature Class

Orifice

Low Pressure Disc

Weathershield
Non-Copper Bearing Parts

Valve Type

Government Ring

Inlet Size

3 - 1811 K B - O - 3 X1 - 21 - * - LP - WSC - CU - GR
D

ORIFICE
F through Q

TEMPERATURE CLASS
B = to 750F (399C)
D = to 1000F (538C)

PRESSURE CLASS
3 - 300# ANSI Class
6 - 600# ANSI Class

LOW PRESSURE DISC

For Set Pressure 5-124 psig.
Does not apply to F, G & H orifice sizes.

FLANGE FACING
X1 = R.F. Serrated
X2 = R.F. Smooth
X3 = Ring Joint
X4 = Large Tongue
X5 = Large Groove
X6 = Small Tongue
X7 = Small Groove
X8 = Large Female
X9 = Large Male

INTERCHANGEABILITY NO.
20 = STD Outlet - Flat Seat
21 = Oversize Outlet Flat seat
22 = STD Outlet ThermodiscTM Seat
23 = Oversize Outlet ThermodiscTM Seat

WEATHER SHIELD
WSC = Spring Cover & Lifting Gear Cover
WC = Spring Cover Only

GI.23

General Information
Valve Codes

1511 Valve Codes

Inlet Type

Alternate Inlet Sizes

(0=STD Size)

Interchangeability No.

Stainless Bushing & Disc

Spring Cover

Orifice

Pressure Design

Valve Type

Government Ring

Inlet Size

Part Substituted

1-1/2 - 1511 H

- O - 2 - 20 - SC - LP2 - GR - *
S

ORIFICE H through Q

GI.24

LP3

INLET TYPE
2 = 250# R.F.
1 = 125# F.F.
FS = Female Screwed
(offered on inlet sizes
1-1/2", 2" and 2-1/2" - H
through L only.)

PRESSURE DESIGN
STD Valve = 125 psig and above
LP2 = 5 psig to 26 psig
LP3 = 27 psig to 124 psig

General Information
Valve Codes

1541 / 1543 Valve Codes

Interchangeability No.
Stainless Base & Disc

Part Substituted

Orifice

Soft Seat

Valve Type

Pressure Design

Inlet Size

Bronze Bonnet

2-1/2 - 1541 J - 3 - 21 - * - DA - LP1 - BR

1543

ORIFICE
D through J

LP2

PRESSURE DESIGN
STD Valve = 16 psig and above (except H & J Metal Seat see LP2)
LP1 = 5 psig to 15 psig
(D through J, Metal Seat & Soft Seat)
LP2 = 16 psig to 35 psig
(H & J Metal Seat Only)

GI.25

General Information
Valve Codes

2478 Valve Codes

Orifice

Interchangeability No.

Valve Type

Type Cap

Inlet Size

Soft Seat

1-1/4 - 2478 F - 1 - 31 - DA
33

ORIFICE
D through J

GI.26

TYPE CAP
31 - screwed cap
33 - packed lever

General Information
Aftermarket Considerations

Overview

Mission Statement: To provide our customers with the consistent and exceptional delivery of repair,
training and field services plus spare parts and replacement equipment.

CONSOLIDATED is a leading provider of pressure relief valves with over 100 years of experience. One of the many Dresser product lines includes CONSOLIDATED pressure
relief valve products, providing world-class market-leading technology. CONSOLIDATED commands a global network of manufacturing facilities and service providers,
offering strength through experience and innovation.
As a leading provider of pressure relief valve solutions, CONSOLIDATED offers world-class global aftermarket services. The global aftermarket program is designed to
provide consistent and exceptional repair services, technical training, field support, spare parts production and management, complete equipment replacement,
and comprehensive diagnostic services. This global support network consists of Green Tag Centers (GTC) and CONSOLIDATED field service technicians that provide
OEM experience, knowledge, and technology to support all of your MRO needs worldwide, including hands-on training and on-site support.
The CONSOLIDATED aftermarket service program offers complete services for pressure relief valve products, including on-site installation and start-up, predictive and
preventative maintenance programs, equipment testing, rebuilding and trouble-shooting, and complete valve turn-around management. The program also includes
on-site inventory planning, diagnostic data interpretation services, on-site machining, field retrofitting, and hands-on training. CONSOLIDATED aftermarket service
support is accessible 24 hours a day and seven days a week year round.
OEM Parts - CONSOLIDATED fully understands that quick response in obtaining replacement parts and overhaul services is a critical factor in maintaining a smoothly
operating plant. As a result, CONSOLIDATED has placed extremely high importance on this customer need within our global aftermarket program.
Service Parts Inventory Philosophy - CONSOLIDATEDS formulated service parts inventory philosophy is designed to provide prompt valve service capability, thus
preventing extended maintenance downtime. Your CONSOLIDATED sales representative or local Green Tag Center can assist you in developing an optimum inventory
plan to fit your companys inventory needs.
CONSOLIDATED also provides integrated programs; using tools such as Valv-Keep to help manage the support of your installed equipment. These programs are
location specific and include plant surveys, data management, scheduling and planning of maintenance, repairs, and overhauls. Historical data and trends can be
managed using an asset management system to maximize efficiency of overall equipment support. In addition, CONSOLIDATED has developed advanced diagnostic
tools and services that also assist in the prevention of unexpected or unnecessary maintenance, repair, or overhaul. Available diagnostic tools include the Electronic
Valve Tester (EVT) for pressure relief valves. Diagnostic services include the on-site application of these highly advanced tools by fully trained technicians.

Consolidated Operations

The Total Solutions Provider

Call 1-800-245-VALV for service in the Americas or contact the factory for international service and support.

GI.27