BS 3 Membrane
BS 3 Membrane
Microfiltration
Retain particles as small as 0.1 m.
- They retain even the smallest bacteria.
- They will not retain dissolved proteins.
Used extensively in bioprocesses as sterile filter for both liquid and gas streams.
They are used to filter-sterilize heat-sensitive media.
Ultrafiltration
Being able to retain dissolved proteins with molecular weights as low as a few
thousand.
Rated in terms of their molecular-weight cutoff.
Widely used in the separation of biological products.
Reverse Osmosis
Retain not only proteins but also dissolved ionic salts and small organic molecules
with MW in the hundreds.
Used most extensively in the purification of water and the concentration of
biological and food processing streams.
Diafiltration
An alternative method of operating an ultrafilter.
Repeated or continuous addition of fresh solvent (usually water) in an
ultrafiltration system.
To wash out any contaminants not retained by the membrane.
A continuous countercurrent diafiltration system:
Electrodialysis
Employ semi-permeable ion-exchange membranes that are impervious to water.
The separation is electrically driven instead of pressure-driven.
Cross-Flow Filtration
Most of the pressure drop in conventional filtration comes from the cake.
* Concentration polarization:
accumulation of solute near the
membrane surface
* We may wish that we could filter
without a filter cake.
Use filtration where cross flow
is dominant.
ULTRAFILTRATION
Ultrafiltration is a membrane process; it involves solvent transport under pressure.
ANALYSIS OF ULTRAFILTRATION
In ultrafiltration, the species transported is the solvent and the chief force is the
transmembrane pressure (P).
Solvent velocity force on solvent
Darcy's law:
k
v P
jv
P
L p P
( Rm R p )
jv LP ( P )
= a reflection coefficient
* = 1 The membrane rejects all solutes.
* = 0 The membrane freely passes both solvent and solute.
Molality
Molar conc.,
(mol/1000 g M (mol/L of
of water)
solution)
vant Hoff
equation
Experimental
0.991
0.817
20.3
27.2
1.646
1.220
30.3
47.5
2.366
1.570
39.0
72.5
3.263
1.924
47.8
105.9
4.108
2.181
54.2
144.0
5.332
2.475
61.5
204.3
RT
ln x 2
V2
where V2 is the molar volume of water, and x2 is the mole fraction of water.
When x2 >> x1
ln x 2 ln(1 x1 ) x1
RT
V2
n1
c1 RT
n2
n1
n
1
n1 n 2
n2
36
gal
L p (130 psi)
ft - day
2
Lp = 0.28 gal/ft2-day-psi
gal 3785 cm 3
ft 2
day
= 0.0017 cm/s
2
2
ft - day gal (30.48 cm) 24 3600 s
#
Molecular Weight of Yeast Cell
d = 8 m , = 1.05 g/cm3, V
d 3
6
Material balance:
Rate of solute accumulation
= (rate of solute flow in) (rate of solute diffuse out)
0 cj v D
dc
dx
B. C. 1: x = 0, c = c10
B. C. 2: x = , c = c1
jv
D c10
ln
c1
1.3 10 5
D c10
ln
c1
9.5 10 7 c10
ln
0.018
c1
c10
1 .3
c1
dt
P
n RT / P
dV
AL p P1 1
dt
V
I. C.: t = 0, V = V0
1
n1 RT V0 n1 RT / P
ln
(V0 V )
AL p P
P V n1 RT / P
1
n1 RT V0 n1 RT / P
ln
(V0 V )
AL p P
P V n1 RT / P
V0 = 840 L
0.061 %
V 840 L
25.62 L
2%
n1
0.061% (840 10 3 ) g
0.03 mol
16900 g/mol
0.02 L
P
31 atm
Initial flux: jv LP ( P )
c10 RT
0.03 mol
L - atm
4
0.082
( 277 K ) = 8.11 10 atm
840 L
mol- K
cm
s - atm
1
n1 RT V0 n1 RT / P
ln
(V0 V )
AL p P
P V n1 RT / P
1
5.48 10 3
840 0.02
5
(840 25.62) 0.02 ln 25.62 0.02 = 1.486 10 s = 41.3 h
jv c D
dc
dx
ln
c1
jv
dc
c c D 0 dx
10
c10
j j
v v
c1
D kc
0.913
N Sc
0.346
N Sh 0.082 N Re
or
kc d
D
vd
0.69
N Sc
0.33
D
cross - sectional area
wetted perimeter
* Concentration polarization becomes severe when
c10
10.
c1
7.32 10 16 T
r0
T = absolute temperature, K
r0 = radius of the particles, cm
= viscosity of solution, cP
VA =molar volume of solute as liquid at its normal boiling point, cm3/g mol
N Re
g
cm
1.1 3 300
0.1 cm
vd cm
s
2750
g
-2
1.2 10
cm - s
N Sc
cm - s
1.21 10 4
2
D
g
7 cm
1.1 3 9 10
s
cm
0.69
N Sc
0.33
1.2 10 2
N Sh
kcd
0.082( 2750) 0.69 (1.21 10 4 ) 0.33 431
D
k c N Sh
ln
c10 jv
c1 k c
D
431
d
cm 2
s 3.88 10 3 cm
0.1 cm
s
9 10 7
L 1000 cm 3
m2
h
45 2
m -h
L
10 cm 2 3600 s
jv
c10
exp exp
1.38
c1
- 3 cm
kc
3.88 10
30,000
0.01 g/cm - s
N Sc
0.01 g/cm - s
25,000
D (1 g/cm 3 )( 4 10 7 cm 2 / s)
N Sh
kc d
= 0.0096NRe0.913NSc0.346 = 3.9 103
D
ln
c10
j
v
c1 k c
ln
kc
N Sh D (3.9 103 )( 4 10 7 )
7.8 10 4 cm/s
d
2
c10
10 3
10 7.8 10 4
1000 cm 3
h
L
m2
= 6.94 103 cm/s-atm
2
2
m - h - atm
L
10000 cm 3600 s
Permeate flux, jv LP ( P )
0.001 = 6.94 103 (P 0.16) P = 0.304 atm
#
dc
jv c2
dx
B.C.1: c = c10 at x = 0
B.C.2: c = c1 at x =
The solution is:
ln
jv
kc
c10 c 2
j j
v v
c1 c 2
D kc
jv
kc
c c
j
j
c10 c1 2 1 2 exp v c1 1 R Rexp v
kc
kc
c1 c1
where R 1
c2
, the fraction rejected
c1
Assume the permeate concentration, c2, is in equilibrium with c10, i.e., c2 = Kc10.
j
c10
c
2 1 R Rexp v
kc
c1 Kc1
j
1
R
1
exp v
1 R
K
kc
j
1
(1 R ) 1 R Rexp v
kc
K
j
1
1 K
R
1
exp v
1 R
K
K
kc
j
1 R
K
exp v
1 K
R
kc
0.01 g/cm - s
20,000
D (1 g/cm 3 )(5 10 7 cm 2 /s)
N Sh
kc d
= 0.0096NRe0.913NSc0.346 = 3060
D
kc
N Sh D (3060)(5 10 7 )
1.02 10 3 cm/s
1.5
d
exp v
1 K
R
kc
K
1 0.75
1.11 10 3
exp
0.75
1 K
1.02 10 3
K = 0.101
exp
R
1 0.101
1.02 10 3
R = 0.84
Comparison of permeate
fluxes for the conventional,
air/water, and
n-hexadecane/water
ultrafiltrations of a lipase
solution. Symbols: ()
conventional, () air/water,
and () n-hexadecane/water.
-1
0.04
0.02
0.00
0
30
60
Time (min)
90
DIAFILTRATION
Batch concentration versus diafiltration
Diafiltration:
Batch concentration:
dV
C
V0
For microspecies (i.e., solutes) that are freely permeable to the membrane,
d (CV0 ) CdV
Cf
1
dC
C C V0
0
Vw
dV
0
ln
C 0 Vw
C f V0
C0
V
(1 R ) w
Cf
V0
C 0 Vw
C f V0
Vw = Jv A t
ln
V
1
w Vw = 9210 L
0.0001 1000
9210 L 30 2 100 m 2 t
m h
t = 3.07 h
#
REVERSE OSMOSIS
Adding a soluble salt to water.
Reducing the chemical potential of the water.
Osmotic flow.
= 1.12(T + 273)mi
= osmotic pressure, psi
T = temperature, C
mi = summation of molalities (mol/1000 g of water) of all ionic and
nonionic constituents in the solution
* = 15 psi, for a typical brackish water; = 350 psi, for seawater.
External pressure applied for reverse osmosis to occur:
400600 psig for brackish water
8001,000 psig for seawater
Used most extensively in the purification of water and the concentration of
biological and food processing streams.
* The membrane is either inserted into, or coated onto, the surface of a porous
tube designed to withstand the operating pressure.
(2) Spiral-wound
* This device is like a huge envelope made of membrane and containing a feed
spacer. Feed flowing around the envelope at high pressure goes across the
membrane and is collected inside the envelope. The envelope is wound
spirally about a plastic tube that receives the permeate.
* Pressurized water passes through the fiber wall into the fiber bore. The salts
and other impurities remain in the brine, which flows to the outer perimeter of
the fiber bundle.
RO system design:
Remarks:
* Cartridge filter: remove large-particle matter that could damage the
high-pressure pump or cause device plugging.
* Low-pressure shutdown switch: prevent pump operation at inadequate flow
rate.
* Valve on the pump discharge: control the pressure of the feed water.
* Temperature switch: protect the permeator.
* High-pressure shutdown switch or pressure-relief device: prevent the
permeator from over-pressurization.
* Flow-control valve on the brine: set conversion.
2 (mi ) 2
1.2
1 (mi )1
0.91
jv1 ( P )1 8.0 2.5
= viscosity of fluid
= density of fluid
v = average velocity of fluid
D = local solute diffusivity in solution
[Example] A reverse osmosis desalting process is carried out using turbulent flow
through a tubular 1.0-cm-diameter membrane with a system temperature of 18.5C.
Which of the following factors would be effective in reducing the degree of
concentration polarization if the water flux is held constant? (a) Reduced
temperature; (b) reduced tube diameter with the same mass flow rate of seawater; and
(c) recirculation of the seawater with the same size and length.
Solution:
c10
j d 0.2 ( / ) 0.47
exp v h 0.8 0.67
c1
0.023v D
(a) Lower temperature increases the viscosity and lowers the diffusivity.
Lower temperature makes concentration polarization more severe.
(b) Reducing tube diameter with the same mass flow rate of water will raise v.
Concentration polarization will be reduced.
(c) Recirculation of the seawater will increase v.
It alleviates concentration polarization but does so at the expense of much
more pumping power (more flow and more pressure drop).
#
Remarks:
* Some flavor components that have a molecular weight or size similar to
ethanol also pass through the membrane.
Some flavor losses occur.
* The membrane cost is high.
The annual replacement cost is up to 7% of the original capital cost.
DIALYSIS
Place a stirrer of some kind in the external fluid (or inside the bag).
To increase the rate of movement.
REVERSE DIALYSIS
The filled bag is packed in a dry, water-soluble polymer which cannot enter the
membrane.
ANALYSIS OF DIALYZER
A shell-and-tube type of hollow-fiber dialyzer:
( C F 1 C D 2 ) ( C F 2 C D1 )
ln[(C F 1 C D 2 ) /(C F 2 C D1 )]
Clm
C D 2 36 g/L
29.1 g/L
ln[(C F 1 C D 2 ) /(C F 2 C D1 )] ln[(100 36) /(10 0)]
QF (C F 1 C F 2 ) 200(100 10)
14,905 cm 2
(0.0415)( 29.1)
KClm
PERVAPORATION
A separation process in which one or more components of a liquid mixture
diffuse through a selective membrane, evaporate under low pressure on the
downstream side, and are removed by a vacuum pump or a chilled condenser.
Composite membranes are used with the dense layer in contact with the liquid and
the porous supporting layer exposed to the vapor.
Phase change occurs in the membrane, and the heat of vaporization is supplied by
the sensible heat of the liquid conducted through the thin dense layer.
The decrease in temperature of the liquid as it passes through the separator
lowers the rate of permeation.