6.

APPLICATION EXAMPLES OF BASIC COMMANDS

Ladder diagram : Main 1 Network 1
Main 1 – Conveyorcontrol
Conveyor belt control application
Network 1 – Motor2
000.02 TIM000 010.01

S3 Motor2
010.01

Motor2

Network 2 – Motor1
000.01 TIM001 010.00

S2 Motor1
010.00

Motor1
Network 3 – Delay for 2sec
010.00 000.01
TIM
Motor1 S2 000

#0020

Network 4 – Sensor1
000.00 TIM001 200.00

S1
200.00

Network 5 – Delay for 2sec

200.00 000.00
TIM
S1 001
#0020

Network 6 – Motor3
253.13 010.02

NC Motor3
Network 7 – End

End (01)

 Operation :
a) Motor 2 turns ON when Sensor 3 detects the product
b) Motor 2 is ON until Motor 1 is turned ON and product is out of detection range of Sensor 2
c) Motor 1 turns ON when Sensor 2 detects the product
d) Motor 1 is ON until product is out of detection range of Sensor 1

 Move – MOV(21)

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6. APPLICATION EXAMPLES OF BASIC COMMANDS

MOV transfer source data (either the data in a specified channel or a four digit hexadecimal
constant) to a destination channel. Therefore, MOV requires two data parameters to be specified: the
source channel or constant and the destination channel.

Operand Data Areas

Ladder Symbols S: Source channel

MOV(21) IR, SR, AR, DM, HR, TC, LR, #

S D: Destination channel
D
IR, AR, DM, HR, LR

Example circuit
Ladder diagram

25313
MOV(21)

000 Source
SOURCE DESTINATION
INPUT 200 OUTPUT
Destination
CH 000 CH 200

00000 1 20000 1
00001 1 20001 1
Address
00002 Instruction
0 Data 20002 0
0000 LD 25313
00003 1 20003 1
0001 MOV(21)
00004 1 000 20004 1
00005 0 200 20005 0
0003 END(01)
00006 0 20006 0
Channel 000 Channel 200
bit 00 00007 1 20007 1 bit 00
to 00008 1 20008 1 to
bit 15 bit 15
00009 1 20009 1
00010 1 20010 1
00011 0 20011 0
00012 0 20012 0
The
00013 following
0 diagram illustrates the MOV operation:
20013 0
00014 0 20014 0
00015 1 20015 1

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Status Status
6. APPLICATION EXAMPLES OF BASIC COMMANDS

In this case, data in Input Channel 000 is moved to Output Channel 200.

 Application #13: Display Error Code Of Machine To Aid In Tracing

The Source Of The Problem

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6. APPLICATION EXAMPLES OF BASIC COMMANDS
1. Activation of error input signal 00001 to 00004 will sound an alarm and at the same time
display the error code.
2. Input 00005 serves to reset the error code displayed upon machine recovery.

Error code

Code Fault location

001 Feeding section problem
Check Sensor No: S01
Check Limit Switch No: L03
002 Labeling Unit Fault
Check Contactor No: C01
003 Conveyor Jam
Check Label Sensor No: S05
004 Emergency stop
Check Emergency Stop button

CODE 004
Fault location
Diagram

I/O Assignment
Input Devices Output Devices

Emergency 6-63
Stop button
6. APPLICATION EXAMPLES OF BASIC COMMANDS
00001 PB1 1000 Alarm
00002 PB2 Annunicator
00003 PB3
00004 PB4

CODE 002
fault location

Labeling Label Sensor S05

unit

Limit Switch L03 Conveyor Motor

Sensor S01

CODE 001 CODE 003

fault location fault location

Ladder Diagram : Main 1 Network 1

Main 1 – Error Display
Display error code of machine to aid tracing source of problem
Network 1 - Alarm
000.01 010.00

PB1 Alarm
000.02

PB2
000.03
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PB3
6. APPLICATION EXAMPLES OF BASIC COMMANDS

000.04

PB4
Network 2 – Code 1
Feeding Problem
000.01
MOV(21)
PB1 #0001
010

Network 3 – Code 2
No Label
000.02
MOV(21)
PB2 #0002

010

Network 4 – Code 3
Conveyor Jam
000.03
MOV(21)
PB3 #0003

010

Network 5 – Code 4
Emergency Stop
000.04
MOV(21)
PB4 #0004

010

Network 6 – Code 5
Reset Code Display
000.05
MOV(21)
Resetsw #0000

010
Network 7 – End
End (01)

 Compare – CMP(20)
Compare (CMP) is used to compare the data in a specific channel, with the data in another channel,
or a four-digit, hexadecimal constant. Therefore, two data must be specified immediately after the
CMP(20) instruction.

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6. APPLICATION EXAMPLES OF BASIC COMMANDS

Operand Data Areas

Ladder Symbols Cp : First compare word

CMP(20) IR, SR, AR, DM, HR, TC, LR, #

Cp 1 Cp2 : Second compare word

Cp
2 IR, SR, AR, DM, HR, TC, LR, #

Example circuit
Ladder diagram

25313 TR 0
CMP(20)
#01F0
Address Instruction Data
000 0000 LD 25313
0001 OUT TR 0
0002 CMP(20) -
#01F0
000
25505 (>)
0003 AND 25505
01000 0004 OUT 01000
0005 LD TR 0
25506 (=)
0006 AND 25506
01001 0007 OUT 01001
0008 LD TR 0
25507 (<)
0009 AND 25507
01002 0010 OUT 01002

The following diagram illustrates the CMP operation

# 0 1 F 0

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6. APPLICATION EXAMPLES OF BASIC COMMANDS

0 0 0 0 0 0 0 1 1 1 1 1 0 0 0 0 DATA

Constant
Compare with
Channel

00015 00014 00013 00012 00011 00010 00009 00008 00007 00006 00005 00004 00003 00002 00001 00000 CH 000

0 0 0 0 0 0 0 1 1 1 1 1 0 0 0 0 DATA

# 0 1 F 0

If the constant (#01F0) is equal to Channel 000 data, special relay 25506 turns ON. However,
special relay 25505 will turn ON if the constant is greater than Channel 000 data and special relay
25507 will turn ON if the constant is less than Channel 000 data. At any one time, only one result is
true, either relay 25505(>) or 25506(=) or 25507(<) is ON.

 Example : A Time-out Warning

Display
01000
Start (0)

01001

Stop (1) 01002

Buzzer (01005)

01003

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6. APPLICATION EXAMPLES OF BASIC COMMANDS

In this application, a 7-segment display & a buzzer is connected to the PLC. When the start button is
pressed, the display will display a 9 and therefore will decrement until 0 before the buzzer is being
sound. These type of circuit can be used as a warning circuit.

 I/O Assignment

Input Device Output Device

00000 Start PB 01000 to 01003 7-segment display
00001 Stop PB 01005 Buzzer
.

Ladder Diagram : Main 1 Network 1

Main 1 –
Program to display 9 before decrement it to 0
Network 1 –
Using the holding relay to decrement after every pulse
000.00
KEEP(11)
Startpb

010.05
HR01.00

Buzzer

000.01

Stop_pb
Network 2 – Move 9
Move 9 to channel 6
HR01.00
@MOV(21)

#0009

006

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6. APPLICATION EXAMPLES OF BASIC COMMANDS

Network 3 – Timer
To produce an ON/OFF pulse
253.13 TIM001
TIM

001

#0012
Network 4 – Decrement
Decrement every execution
HR01.00 TIM001
@DEC(39)

006
Network 5 –
Compare the o/p with 0, if equal (25506 on) output 00500 turn on
253.13 HR01.00
CMP(20)
006
#0000

255.06 005.00

=Fla Workbit
g
Network 6 - Buzzer
005.00 TIM000 000.01 010.05

Workbit RST Stop_pb Buzzer

010.05

Buzzer
Network 7 –
Timer to cut the sound of buzzer
005.00 000.01 TIM000 005.01

Workbit Stop_pb RST

005.01
TIM
000
RST
#0050

Network 8 – Stop
Reset channel 10
000.01
MOV(21)
Stop_pb
#0000
TIM000
006
RST

Network 9 – Segment1display
006.00 010.00

o/p.00

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6. APPLICATION EXAMPLES OF BASIC COMMANDS

Network 10 – Segment2display
006.01 010.01

o/p.01
Network 11 – Segment3display
006.02 010.02

o/p.02
Network 12 – Segment4display
006.03 010.03

o/p.03
Network 13 – End

End (01)

Notes : Instruction with @Sign will execute on the rising edge only.
It means that the instruction will execute for one scan only.

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