x20 PDF
x20 PDF
x20 PDF
Perfection in Automation
www.br - automation.com
The X20 System offers the highest degree of flexibi-
lity and modularity for all industrial applications.
Anton Meindl
Business Manager
for PLCs, Fieldbusses and I/O Systems
X20 System 4
Safety 28
Configurator 323
Labeling and Coding 38
EMC Protection 44
CAD and ERP Support 46
X20 System - Characteristics 48
X20 System - Product Overview 52
X20 System - Module Overview 56
X20 System - Accessories 142
Dimensions 144
The New Standard for Automation
The X20 System is the ideal addition to a standard fieldbus and expands the possibilities of standard control systems.
Simply connect it, configure it and your finished.
Together with B&R components, the X20 System achieves its full potential and allows the implementation of
applications with unimagined performance and flexibility. Seamless integration is a major advantage.
X20 System
3 x 1 = One
Three basic elements result in one module: Terminal block Electronic module Bus module
This modularity results in a system that combines the advantages of rack and I/O slice systems:
The modules communicate using a uniform X2X Link backplane - right next to each other on the mounting rail,
in the same switching cabinet, over 100 m away or when directly connected with other B&R components.
The X20 System minimizes costs by providing maximum design freedom and allowing a mixture of local and remote
topologies without requiring expensive fieldbus modules.
Optimal Design
Diagnostics Coding
LED block with all status Factory coding for system
displays, compact display without security, custom coding to
view blocked by wiring, extended prevent mix-ups, embedded
diagnostics using software parameter chip for software
coding
Optimal design
X20 modules are divided into three parts to guarantee the simplest usability throughout their entire lifecycle.
The division into bus module, electronic module and terminal block provides many advantages.
Easy service
X20 modules can be easily exchanged to simplify troubleshooting. The electronic modules
are exchanged during operation. The wiring stays the same thanks to the separate terminal blocks. Being able to
quickly exchange the automation components reduces down-time.
Prewired
Easy wiring
Industrial switching cabinet construction streamlines production cycles. Prefabricated cable trees make assembly
easier and faster directly on the machine or system. The X20 System supports efficient prewiring of the entire
switching cabinet using separate terminal blocks. The finished X20 System configuration is mounted in the switching
cabinet and connected to the prewired cable trees.
The supply for the X20 modules, and if needed, the supply for sensors and actuators using three-wire technology do
not result in additional energy distribution requirements. The X20 System reduces
manual wiring to a minimum.
The terminals can even accept double wire sleeves with a cross section of 2 x 0.75 mm. The user saves time
wiring the system and distributing the signals.
Each wire connection can be removed with a screwdriver. Each terminal also has an access point for
a measurement probe.
A great deal of thought was given to designing the X20 System. Right down to the wire connectors.
Detached Tool-free
The terminals can be prewired without Simple, tool-free wiring for fast
requiring the actual I/O module. This installation. The X20 System terminals
provides many advantages for use a fully-integrated and proven
switching cabinet construction. push-in connector system. Available
Separate manufacturing, just-in- with 6-pin and extremely compact
time logistics and the installation of 12-pin terminals.
preassembled systems during start-up
become reality.
Easy to use
3 am: Machine downtime every second counts! The X20 System supports high-speed error correction through
simple exchanging of electronic modules, without switching off the machine. Remove terminal, exchange module,
plug in terminal Thats it, and the rest of the system keeps running during this whole period.
Configurable input filter for digital input modules: A module type can be used for various input situations and
different sensor technology. The digital input filter can be adapted optimally to every situation from hyper-fast input
signals to suppressing short disturbance pulses with standard sensor technology.
Analog modules for current and voltage measurement: It doesnt matter which signal needs to be measured,
the same module is always used. The selection of input values are made using various terminal assignments for
current and voltage, which improves clarity and therefore prevents errors.
The measurement signal is finally determined using the corresponding software configuration.
11
Diagnostics
Only with outstanding diagnostic options can errors be quickly found. The X20 System offers several levels
of diagnostics:
Direct on the module using visual LED displays. Bus status, I/O status and channel states are displayed in direct
assignment to the channels or the function. The different states are displayed in different ways, e.g. green for OK,
red for error.
In the cyclical data image for the software. With the X20 System, status data means no additional communication
expense. This is because a considerable difference results between theoretically possible bus speeds and the
necessities in practical operation. All necessary status data is always transferred cyclically, with no exceptions.
Expanded diagnostic data in non-cyclic data traffic without loss in performance. If a problem occurs, detailed
diagnostic data can be requested from the application by the respective module using an asynchronous channel.
There is no resulting additional communication load whatsoever, and cycle times remain unchanged.
Worldwide defined serial numbers of modules are today gaining increasing significance in validated systems,
as demanded for example by the FDA.
Electrically isolated
Each individual electronic module has electrical isolation to the electronics in the bus module. This helps to avoid
possible negative influences from system-dependent I/O. Stable and robust electronics originate from a well thought-
out basic design.
Options
To prevent unwanted expansion, each module can be identified and then freely enabled using the
application software.
Each I/O configuration is created optimally according to the actual needs. However, the application software is
already designed for all options. Only the I/O channels that are actually available are configured for the application
program. If an expansion is required, then the additional necessary hardware is simply connected, and the
configuration of the I/Os is changed. This is done without having to compile the application software.
13
Machine variation A
The possibilities of the X20 System can be explained
using examples. This is a machine constellation with
two variations, A and B.
All of the necessary electronic modules for machine
variation A are shown in the picture to the left. The bus
modules needed for variation B are also present, but
electronic modules are not assembled.
Machine variation B
Variation B shows the necessary electronic modules but
the modules necessary for variation A are missing. The
distribution of the free bus modules for the variations is
also clear: The varying input and output modules can be
very easily connected to the necessary electrically isolated
groups and dont need to be hung up in the back. The
involved process needed to take apart the configuration
to expand existing electrically isolated groups is also
eliminated. Simply insert the electronic module and put
on the terminal block.
99mm
99mm
12,5mm
Studies have shown that an average I/O system consists of 15 modules divided into 9 digital input
modules and 6 digital output modules.
System comparison: System with a maximum of 8 channels per module and an X20 System with 12 channels per module:
12 channels on 12.4 cm means 31% less space in the switching cabinet when compared to
systems with a maximum of 8 channels per module.
X20 System
15
Universal 3-conductor
DI
technology
Integrated supply and ground
Sensor 1
Sensor 2
for sensors and actuators.
Universal 2-conductor
technology Sensor 1
DI
Sensor 2
Sensor 5 Sensor 6
Universal 1-conductor
technology Sensor 1
DI
Sensor 2
Sensor 7 Sensor 8
Sensor 9 Sensor 10
Sensor 11 Sensor 12
Sophisticated mechanics
The name B&R stands for many years of experience in developing and manufacturing industrial electronics.
But its also the mechanics of the X20 System that have been thought through to the last detail. Its robust design,
long guides, and strengthened housing guarantee the stability it needs in industrial environments. These are also
the features that allow the X20 System to be mounted on a rail with the same ease as a rack system. Or especially the
same ease when removing from the rail. Sophisticated mechanics are needed not just to meet this type of handling,
but also to be able to quickly and easily remove I/O slices from the entire system.
The X20 System configuration is connected to the mounting rail in the switching cabinet and equipped with the
prewired terminal blocks. Plug and Play at the highest level. This avoids mistakes and unnecessary effort when
building the system while saving space, time, and money.
Of course, all parts of the X20 System can still be ordered individually, down to the smallest terminal block.
X20 System
Distributed backplane
All X20 modules are connected with a uniform and cost-effective backplane: X2X Link.
Modules right next to each other or up to 100 m beyond the switching cabinet. Without system division
or bus converters.
X2X Link guarantees the highest protection against disturbances as well as worldwide application
without special tools thanks to its twisted copper cables.
100 m 100 m
19
Structured systems
Local or remote, you decide the X20 System doesnt force the user to adhere to a particular controller philosophy.
The application determines the architecture. The possibilities of I/O data distribution using fieldbus technology are
thoroughly expanded with the remote X2X Link backplane, regardless whether CANopen, DeviceNet, or Profibus DP
is used. The entire performance, combined with the complete topology freedom, reveals the X20 System as a
2nd-generation fieldbus when using ETHERNET Powerlink: Complete synchronicity from I/O acquisition to the
data image in the controller, not to mention extreme scanning precision, distinguish this open, established
market standard.
Integrated automation
The X20 System is distinguished by its flexibility and ability to be used for many different types of applications. Large
or compact controllers, machine manufacturing or process automation its use covers an extremely wide spectrum.
Central controller architectures with modular CPUs which allow for added interfaces can also be implemented with
the X20 System, much like a system with distributed intelligence.
+ +
With the concept configuring instead of programming, a large portion of applications do not require programming
code. Graphics editors and analysis tools provide the full overview needed for the quick creation of error-free
programs.
Automation Studio makes project configuration, program creation, and testing possible offline, without an
X20 System having to be connected. Economical use and flexible customization of the resources to meet the
project requirements is guaranteed.
Automation Studio is the first choice for the X20 System, especially when used together with all other
B&R product families.
Open for Everyone
In addition to its real-time capabilities, ETHERNET Powerlink meets the demand of being able to easily use networks
in industrial environments. This is a substantial reason for the success of this protocol. Right now, its being used
around the world in serial production in more than 40,000 nodes on machines and systems. In addition, current areas
such as machine safety, availability, and engineering have allowed it to secure the path to the future.
Powerful CPUs
Automation components from B&R have consistently been at the top of the performance scale for many years.
High-speed CPUs with very short configurable cycle times are an important factor in this. Fast Ethernet or USB are
part of the basic design. Systems can easily be expanded to include additional modular interfaces. This is the case
with the X20 System as well.
In the application, there is no difference from the existing CPUs. CNC, complex function blocks, real-time
communication, or data processing with floating point precision. All of this is possible with X20 System CPUs.
X20 System
Fieldbus Connection 25
X67
X67
XV
Panelware
X67
XV
Compact I/O
X67
X20 System
27
X67
The remote X67 System opens up the world of automation outside the switching
cabinet. Equipped with the same communication mechanisms as the X20, it allows any
mixture of X67 and X20 components. X20 in the switching cabinet, X67 outside
the ideal combination of both system provides a wide array of excellent advantages.
XV
Connecting valve islands takes place with conventional wiring or with fieldbus
connections. With the XV connection, B&R offers a complete X2X Link connection that
is integrated in a DSUB housing for valve islands with a multi-pin DSUB connection
independent of the valve island manufacturer.
Compact I/O
Compact units in extremely stable metal housings thats B&R compact I/O for
X2X Link. Various signals are grouped together in a box directly on the machine
for efficient use.
Panelware
Small and mid-sized remote visualization units identify the Panelware series.
Equipped with various displays and operating elements, they can be easily integrated
into the remote backplane and programmed or configured using B&R
Automation Studio.
Integrated Safety
The integration of an open solution based on the available real-time standard ETHERNET Powerlink allows B&R to
continue on a successful path of innovation at a high speed.
The safety category SIL 3 in accordance with IEC 61508 is first achieved at cycle times of up to 100 microseconds.
The functionality of EPLsafety (encapsulated) allows the standard ETHERNET Powerlink transport mechanisms
to be fully used. The frame structure is highly flexible, which means that EPLsafety optimally adapts to different
applications such as machines, systems or transport systems.
29
Complete system
Safety in the X20 System involves all of the required components. In addition to secure digital inputs and outputs,
there will also be secure supply modules, which securely shut off the I/O supply for normal, non-secure output
modules. As a result, the secure information is transferred via the distributed X2X Link backplane as securely as via
ETEHRNET Powerlink. Drives with integrated secure functions triggered via Powerlink are also integrated in the
concept.
The entire system is controlled using a secure CPU, the Safe Logic. This depends directly on ETHERNET Powerlink,
meaning that it has an optimal communication connection to the non-secure control for example.
PC control
Safe
Logic X20 System
ETHERNET Powerlink
X20 System
Drives
Integrated Safety
Automation Studio
+
Safe Components
PC control
Safe
X20 System
Logic
ETHERNET Powerlink
X20 System
Drives
Safety
31
Open standard
EPLsafety, like all ETHERNET Powerlink components, is an open standard. Various manufacturers from all fields of
automation technology specify the concepts and requirements. The balance of different demands means that useful
solutions which are then certified and implemented can be found for all areas of use.
The result is EPLsafety - the first fully independent real-time Ethernet-based safety bus, which meets the safety
category IEC 61508 SIL 3 even with short cycle times of 100 s.
Configurator System Modules
Bus Receiver
+ +
Interface Interface CPU
Module Module
33
Bus module
Use BM 01
X20 BM 01 X20 bus module
Power supply
Use PS 3300
X20 PS 3300 X20 power supply
Bus module
Use BM 11
X20 BM 11 X20 bus module
Interface module
Select IF module
X20 IF xxxx X20 interface module
Select CPU
CPU system
X20 CP xxxx X20 CPU
Bus transmitter
Use BT optionally with expansion
X20 BT 9100 X20 bus transmitter
Bus module
Use BM 11
X20 BM 11 X20 bus module
The Power Supply Design
X20 BM 11 X20 BM 01
DC OK
Supply modules are X2X Link stations just like any other electronic module. They transfer status data to the
controller which is important for the continuous diagnostics such as the status DC OK, which signalizes that
the I/O supply is in the permissible range.
Configurator
35
Bus supply
The X2X Link supply must be connected in specific locations because the distributed X2X Link backplane and the
I/O electronics are completely electrically isolated. The first module usually handles this task (e.g. the bus receiver).
Another supply must be connected after approximately 20 modules. A supply module must be used for the X2X Link.
On the same module, a separate feed for the I/O supply can also be connected.
Potential groups
The I/O supply is connected via the bus modules. The feed is connected via corresponding electronic feed modules.
This makes it possible to implement simple potential groups (e.g. for input groups or different output groups).
Additionally, the corresponding bus module necessary for the separation of the Power Bus is also required for this
separation.
37
Power supply
PS 2100 only for I/O supply
X20 PS 2100 X20 power supply
Bus module
BM 01 bus module supply
X20 BM 01 X20 bus module
Power supply
PS 3300 for X2X Link and I/O supply
X20 PS 3300 X20 power supply
Bus module
BM 01 bus module supply
X20 BM 01 X20 bus module
Bus module
Select BM xx
X20 BM 01 X20 bus module
X20 BM 11 X20 bus module
Labeling, Identification
Terminal
Each terminal is labeled with a unique terminal block name. Standard tags that have
different colors or are individually labeled can also be added. With the identification
system, a terminal label can be applied using a labeling clip.
Module
A module label can be inserted above the LED block using standard tags.
Identification System 39
Identification
Standard identification labels in various colors, blank or pre-preprinted.
The identification labels correspond exactly to the labeling requirements of the
modules.
Printer
System printer for individual printing of the standard identification labels.
Special ink with the resistance to wear necessary in an industrial environment is used.
Software support
System printers and standard identification labels are supported by the appropriate
printer software. All procedures for manual labeling are supported, whether from table
calculation or directly from an ECAD software program.
Software and printer are compatible with the Weidmller system.
Distinct Coding
Preventing mix-ups
Mistakes happen. Especially when working under stress. When a machine has to meet a delivery deadline or
when working under the constant time crunch in the area of service, these are situations in which mistakes can
easily occur. The multiple possibilities in the X20 System for distinct coding prevent the chance for mistakes.
Factory coding
Custom coding
Coding
Electronic
parameter chip
Labeling and Coding
41
Factory coding
The extensive range of X20 modules and individual components offers a great degree of freedom and
combination possibilities. However, it is important to ensure that the parts being used can indeed be combined
with each other.
All X20 System components are given a distinct mechanical code during production so that only components
with an identical voltage level, the same safety class or application environment can be combined.
Custom coding
Many applications require safety mechanisms to prevent individual terminals from being mistakenly connected
to the wrong modules.
The X20 System offers the possibility to uniquely assign terminals and electronic modules. The standard
labeling elements of the X20 System serve as mechanic coding elements. These can be placed on the terminal
blocks and electronic module in four positions. It is no longer possible to make a mistake when connecting a
terminal block.
Applications with these demands (e.g. FDA, GAMP, 21CFR11) are becoming more and more common.
Multi-function in Detail
Label holder
Insert holder
43
Identification examples
Terminal
Terminal block
Module
Coding
EMC protection
Optimal EMC protection is never an end in itself. It is always an obligation to the customer. EMC problems usually
arent detected until an automation device is in actual field operation. At that point, problems become expensive.
To prevent these problems, reliable EMC protection is a significant part of product development at B&R. All areas are
included in the EMC protection, ranging from effective electronic and electromechanical design to extensive tests that
exceed the requirements of the relevant guidelines.
The ESD test of the terminal contacts is mentioned here as an example. This specific test is not required by the
standard and is often therefore left out during design or not tested at all. This test belongs to the standard range
of tests at B&R. Tests such as the surge test are often not specified. B&R provides all of the specifications for the
extensive tests in the product documentation, including the surge test.
Surge
Surge is the term for high-energy surge voltage. The surge test checks the immunity to these conducted
disturbances. Surge voltages of up to 2 kV are tested.
EMC Protection
45
The solid connection between the terminal block, electronic module and basis module guarantee the best
possible electric contact and mechanical stability. Many years of development experience go into the
mechanical design of the X20 System to enable the highest component density, greatest degree of flexibility
and easy handling.
The X20 System was developed entirely by B&R, where it is also produced. A requirement for usage in rough
industrial environments is to meet all of the main EMC standards. The high-grade input circuit in the I/O
channels with higher dielectric strength than conventional designs is just an example of the B&R experience put
into the development of the X20 System.
The close proximity between development and production has proven itself over the years. The X20 System is
not a combination of simple individual components by different manufacturers. There is just one contact person
behind the entire palette of hardware and software who carries sole responsibility.
Construction Support
Every module in the X20 System comes with pre-designed electronic descriptions of the mechanical dimensions,
electrical signals and module functions. These macros are loaded directly to the well-established ECAD systems.
The wiring plans are automatically applied by the configuration and programming system, Automation Studio.
Design and changes are immediately reflected at all levels of development. This saves time for the most important
tasks and prevents errors right from the start.
Accelerated development, programming, maintenance and documentation mean lower costs, enhanced quality
and increased sales by entering the market earlier.
CAD and ERP Support
The configuration and programming of the X20 System is integrated with the ERP systems. Depending on the
structure, range and combination of the X20 components, I/O classification lists are created automatically.
These lists determine the exact position of the inputs and outputs and make optimal use of the existing number
of modules.
The application program always remains the same.
Remaining true to the guiding principle Perfection in Automation, the X20 System was developed using the most
modern technologies. The X20 System is the result of the uncompromising work of the development team, which
gave 100 percent and used their extensive automation experience to create an extremely versatile product for all
applications.
X20 System - Characteristics
49
Characteristics
Application Possibilities
Machine manufacturing
System manufacturing
Process automation
As a controller system
As an I/O system
Connection of I/O, Sensors and Actuators
Terminal block inserts for pre-wiring
Up to 12 I/O terminals for each module
Double wire sleeves up to 2 x 0.75 mm on a terminal
Single conductor technology supported
Two-wire technology supported
Three-wire technology supported
Digital I/O modules
Analog I/O modules
Temperature measurement modules
Modules with data preprocessing and filtering
Grounding directly on the terminal block
I/O electrically isolated
Sequential design of input and output groups possible
Tool-free wiring with push-in terminals
Wiring simple to release using screwdriver
Prefabricated cable tree supported
Plain text description for each individual terminal
Terminal blocks can be clearly coded by the user
System Design
Base module, electronic module and terminal block separated
Flexible module distances, 0 - 100 m possible
Complete system configuration simple to mount and remove
Mounting rail installation in the switching cabinet
Power distribution without additional wiring
Electrically isolated groups possible
Uniform design of different versions
Plain text description for modules
Terminals and modules coded against erroneous combination
Supports several E-stop circuits
Complete identification for all components for FDA, GAMP conformity
Additional security for particularly raw environments possible
X20 System - Characteristics
51
System Performance
Synchronous process image
Cycle time 100s
I/O jitter < 2s
Maintenance
Tool-free exchange of individual modules possible
Exchange of complete configurations possible
Hot plugging supported
Terminals Completely Removable without Loosening Individual Wires
Extensive diagnostics via network
Diagnostic LEDs on every module
Documentation on-site through plain text description
Control Architecture
Distributed architecture supported
Central architecture supported
Direct connection to B&R controllers, automation PCs and visualization
Connection to 3rd-party controllers using a fieldbus
Fieldbus Connections
Profibus DP
CANopen
ETHERNET Powerlink
DeviceNet
Development Support
Macros for ECAD systems
Programming with Automation Studio
Only one single software tool for all tasks
IEC 61131-3, ANSI-C and Automation Basic
Automatic hardware recognition
Offline programming possible
Automatically generated dynamic I/O classification lists for optimal module usage
Direct coupling of ERP systems and development systems
Automatic detection of removed versions
Electronic identification plate for each module
Continual checking of HW/SW conformity possible
Delivery Form
All modules can be delivered separately
Completely predefined system configurations can be delivered
All individual components can be delivered separately
Just-in-time delivery
X20 Product Overview
Bus modules
Model Number Short Description
X20BM01 X20 supply bus module with power bus separated to the left 56
X20BM11 X20 standard bus module with power bus interconnected 58
Terminal blocks
Model Number Short Description
X20TB06 X20 standard 6-pin terminal 60
X20TB12 X20 standard 12-pin terminal 60
53
Supply modules
Model Number Short Description
X20PS2100 X20 supply module power bus 66
X20PS3300 X20 supply module power bus with X2X Link bus supply 68
Dummy modules
Model Number Short Description
X20ZF0000 X20 dummy module without function 140
Accessories
Model Number Short Description
Terminal locking clip, plain text insert, locking plate, printer, etc. 142
X20 I/O Product Overview
Electronic modules
X20AO2622
X20AO2632
X20AO4622
X20AO4632
X20DC1196
X20DC1198
X20DC1396
X20DC1398
X20DC2396
X20AT2222
X20AT4222
X20AT2402
X20AT6402
X20AI2622
X20AI2632
X20AI4622
X20AI4632
Function
Digital Input
Digital Output
Analog Input 2 2 4 4
Analog Output 2 2 4 4
Temperature 2 4 2 6
Event Counter
ABR Incremental Encoder 5 V 1
AB Incremental Encoder 24 V
ABR Incremental Encoder 24 V 1 2
SSI Absolute Encoder 5 V 1
SSI Absolute Encoder 24 V 1
Gate Measurement
PWM Output
Page 100 102 104 106 108 110 112 114 116 118 120 122 124 126 128 130 132
X20 System - Product Overview
55
X20DO2322
X20DO4322
X20DO4332
X20DO6321
X20DO6322
X20DO8332
X20DO9321
X20DO9322
X20DC2398
X20DC2395
X20DC4395
X20DI2371
X20DI2377
X20DI4371
X20DI6371
X20DI6372
X20DI9371
X20DI9372
Function
Digital Input 2 (2) 4 6 6 12 12
Digital Output 2 4 4 6 6 8 12 12
Analog Input
Analog Output
Temperature
Event Counter (4) (8) (2)
ABR Incremental Encoder 5 V
AB Incremental Encoder 24 V (2) (4)
ABR Incremental Encoder 24 V
SSI Absolute Encoder 5 V
SSI Absolute Encoder 24 V 2 (2) (4)
Gate Measurement (1)
PWM Output (2) (4)
Page 134 136 138 70 72 74 76 78 80 82 84 86 88 90 92 94 96 98
Numbers in parentheses represent multiple assignment. Check the specifications in the data sheet for configuration.
Bus Module BM01
57
+24 VDC
GND
Bus Module BM11
1
Information based on pre-series.
X20 System - Module Overview
59
61
Image
X20TB06 X20TB12
Bus Receiver BR9300
63
rn er
X20 BR 9300
X I BR
X2X
X2X\
X2X-
X2X X2X\
X2X-
Jumper
+24 VDC
DI 1 BUS +24
DIVDC
2 + I/O-
_ Supply
+24
Geber
VDC
1 24V+
BUS Geber
+242VDC
24V+
+24 VDC
GND GND
GND
Certification CE, C-UL-US (in development), Remark Order standard terminal block 1 x
GOST-R (in development) X20TB06 or X20TB12 separately.
Order standard bus module
Power Input 1 x X20BM11 separately.
Bus Typ. 0.45 W
I/O Internal -
1
Information based on pre-series
X20 System - Module Overview
65
rn er
X20 BT 9100
X BT
X2X\
X2X
X2X-
X2X X2X\
X2X-
+24
DIVDC
2 + I/O-
_ Supply
Geber
+242VDC
24V+
Required Accessories
X20TB06 X20 standard terminal 6x
X20TB12 X20 standard terminal 12x
X20BM11 X20 standard bus module
with power bus interconnected
Supply Module PS2100
67
rn er
X20 PS 2100
PS
+24
DIVDC
2 + I/O-
_ Supply
Geber
+24VDC
2 24V+
+24 VDC
GND
GND
Required Accessories
X20TB12 X20 standard terminal 12x
X20BM01 X20 supply bus module
with power bus separated on the left
Supply Module PS3300
69
rn er
X20 PS 3300
I PS
+24 VDC
DI 1 BUS +24
DIVDC
2 Bus- + + I/O-
Supply _ _ Supply
+24
Geber
VDC
1 24V+
BUS Geber
+24VDC
2 24V+
+24 VDC
GND GND
GND
Required Accessories
X20TB12 X20 standard terminal 12x
X20BM01 X20 supply bus module
with power bus separated on the left
Digital Input Module DI2371
2 digital inputs
Sink connection
3-wire connection
24 VDC and GND for sensor supply
Software input filter can be configured for entire
module
71
rn er
X20 DI 2371
1 2 DI
Sensor 1
DI 1 DI 2 Sensor 2
GND GND
2 digital inputs
Sink connection
3-wire connection
2 counter inputs with 50 kHz counter frequency
Gate measurement
24 VDC and GND for sensor supply
Software input filter can be configured for entire
module
1
Information based on pre-series.
X20 System - Module Overview
73
rn er
X20 DI 2377
1 2 DI
Counter/Sensor
Counter/Sensor
A
DI 1 DI 2
GND GND
4 digital inputs
Sink connection
3-wire connection
24 VDC and GND for sensor supply
Software input filter can be configured
for entire module
75
rn er
X20 DI 4371
1 2 DI
3 4
Sensor 1
DI 1 DI 2 Sensor 2
GND GND
Sensor 3
Sensor 4
DI 3 DI 4
Required Accessories
X20TB12 X20 standard terminal 12x
X20BM11 X20 standard bus module
with power bus interconnected
Digital Input Module DI6371
6 digital inputs
Sink connection
2-wire connection
24 VDC for sensor supply
Software input filter can be configured for entire module
1-line connection version with 6x terminal block
77
rn er
X20 DI 6371
1 2 DI
3 4
5 6
Sensor 1 Sensor 2
Sensor 3 Sensor 4
DI 1 DI 2
Sensor 5 Sensor 6
DI 3 DI 4
DI 5 DI 6
6 digital inputs
Source connection
2 line connection
24 VDC for sensor supply
Software input filter can be configured for entire module
1-line connection version with 6x terminal block
1
Information based on pre-series.
X20 System - Module Overview
79
rn er
X20 DI 6372
1 2 DI
3 4
5 6
Sensor 1 Sensor 2
Sensor 3 Sensor 4
DI 1 DI 2
Sensor 5 Sensor 6
DI 3 DI 4
DI 5 DI 6
GND GND
GND GND
12 digital inputs
Sink connection
1-wire connection
Software input filter can be configured
for entire module
81
rn er
X20 DI 9371
1 2 DI
3 4
5 6
7 8
9 10 Sensor 1 Sensor 2
11 12
Sensor 3 Sensor 4
DI 1 DI 2
Sensor 5 Sensor 6
DI 3 DI 4
Sensor 7 Sensor 8
DI 5 DI 6
Sensor 9 Sensor 10
DI 7 DI 8 Sensor 11 Sensor 12
DI 9 DI 10
Required Accessories
X20TB12 X20 standard terminal 12x
X20BM11 X20 standard bus module
with power bus interconnected
Digital Input Module DI9372
12 digital inputs
Source connection
1-wire connection
Software input filter can be configured
for entire module
83
rn er
X20 DI 9372
1 2 DI
3 4
5 6
7 8
9 10 Sensor 1 Sensor 2
11 12
Sensor 3 Sensor 4
DI 1 DI 2
Sensor 5 Sensor 6
DI 3 DI 4
Sensor 7 Sensor 8
DI 5 DI 6
Sensor 9 Sensor 10
DI 7 DI 8 Sensor 11 Sensor 12
DI 9 DI 10
GND GND
Required Accessories
X20TB12 X20 standard terminal 12x
X20BM11 X20 standard bus module
with power bus interconnected
Digital Output Module DO2322
2 digital outputs
Source connection
3-wire connection
24 VDC and GND for actuator supply
Integrated output protection
1
Information based on pre-series.
X20 System - Module Overview
85
rn er
X20 DO 2322
1 2 DO
Actuator 1
DO 1 DO 2 Actuator 2
GND GND
4 digital outputs
Source connection
3-wire connection
24 VDC and GND for actuator supply
Integrated Output Protection
87
rn er
X20 DO 4322
1 2 DO
3 4
Actuator 1
DO 1 DO 2 Actuator 2
GND GND
Actuator 4
Actuator 3
DO
DI 13 DO
DI 24
Geber
+241VDC
24V+ Geber
+242VDC
24V+
Required Accessories
X20TB12 X20 standard terminal 12x
X20BM11 X20 standard bus module with
power bus interconnected
Digital Output Module DO4332
89
rn er
X20 DO 4332
1 2 DO
3 4
Actuator 1
DO 1 DO 2 Actuator 2
GND GND
Actuator 4
Actuator 3
DO
DI 13 DO
DI 24
Geber
+241VDC
24V+ Geber
+242VDC
24V+
Required Accessories
X20TB12 X20 standard terminal 12x
X20BM11 X20 standard bus module with
power bus interconnected
Digital Output Module DO6321
6 digital outputs
Sink connection
2-wire connection
24 VDC for signal supply
Integrated output protection
1-wire connection version with 6x terminal block
91
rn er
X20 DO 6321
1 2 DO
3 4
5 6
Actuator 1 Actuator 2
Actuator 3 Actuator 4
DO 1 DO 2
Actuator 5 Actuator 6
DO 3 DO 4
DO 5 DO 6
+24
DIVDC
1 +24
DIVDC
2
Geber
+241VDC
24V+ Geber
+242VDC
24V+
6 digital outputs
Source connection
2-wire connection
GND for signal supply
Integrated output protection
1-line connection version with 6x terminal block
93
rn er
X20 DO 6322
1 2 DO
3 4
5 6
Actuator 1 Actuator 2
Actuator 3 Actuator 4
DO 1 DO 2
Actuator 5 Actuator 6
DO 3 DO 4
DO 5 DO 6
GND
DI 1 GND
DI 2
Geber
GND1 24V+ Geber
GND2 24V+
95
rn er
X20 DO 8332
1 2 DO
3 4
5 6
7 8
Actuator 1 Actuator 2
Actuator 3 Actuator 4
DO 1 DO 2
Actuator 5 Actuator 6
DO 3 DO 4
Actuator 7 Actuator 8
DO 5 DO 6
DO
DI 17 DO
DI 28
Geber
+241VDC
24V+ Geber
+242VDC
24V+
GND GND
_
+
+24V ext. GND
12 digital outputs
Sink connection
1-wire connection
Integrated output protection
97
rn er
X20 DO 9321
1 2 DO
3 4
5 6
7 8
9 10 Actuator 1 Actuator 2
11 12
Actuator 3 Actuator 4
DO 1 DO 2
Actuator 5 Actuator 6
DO 3 DO 4
Actuator 7 Actuator 8
DO 5 DO 6
Actuator 9 Actuator 10
DO
DI 17 DO
DI 28
Actuator 11 Actuator 12
Geber
DO1 924V+ Geber
DO210
24V+
Required Accessories
X20TB12 X20 standard terminal 12x
X20BM11 X20 standard bus module with
power bus interconnected
Digital Output Module DO9322
12 digital outputs
Source connection
1-wire connection
Integrated output protection
99
rn er
X20 DO 9322
1 2 DO
3 4
5 6
7 8
9 10 Actuator 1 Actuator 2
11 12
Actuator 3 Actuator 4
DO 1 DO 2
Actuator 5 Actuator 6
DO 3 DO 4
Actuator 7 Actuator 8
DO 5 DO 6
Actuator 9 Actuator 10
DO
DI 17 DO
DI 28
Actuator 11 Actuator 12
Geber
DO1 924V+ Geber
DO210
24V+
GND GND
Required Accessories
X20TB12 X20 standard terminal 12x
X20BM11 X20 standard bus module with
power bus interconnected
Analog Input Module AI2622
2 analog inputs
Both current or voltage signals are possible
12-bit digital converter resolution
101
rn er
X20 AI 2622
1 2 Voltage- AI Current-
measurement measurement
AI + 1 I AI + 2 I +
AI + 1 U AI + 2 U
AI - 1 U/I AI - 2 U/I
2 analog inputs
Both current or voltage signals are possible
16-bit digital converter resolution
Integrated oscilloscope function
103
rn er
X20 AI 2632
1 2 Voltage- AI Current-
measurement measurement
AI + 1 I AI + 2 I +
AI + 1 U AI + 2 U
AI - 1 U/I AI - 2 U/I
4 analog inputs
Both current or voltage signals are possible
12-bit digital converter resolution
105
rn er
X20 AI 4622
1 2 Voltage- AI Current-
3 4
measurement measurement
AI + 1 I AI + 2 I +
AI + 1 U AI + 2 U
AI - 1 U/I AI - 2 U/I +
AI + 3 I AI + 4 I +
AI + 3 U AI + 4 U
Required Accessories
X20TB12 X20 standard terminal 12x
X20BM11 X20 standard bus module with
power bus interconnected
Analog Input Module AI4632
4 analog inputs
Both current or voltage signals are possible
16-bit digital converter resolution
Integrated oscilloscope function
107
rn er
X20 AI 4632
1 2 Voltage- AI Current-
3 4
measurement measurement
AI + 1 I AI + 2 I +
AI + 1 U AI + 2 U
AI - 1 U/I AI - 2 U/I +
AI + 3 I AI + 4 I +
AI + 3 U AI + 4 U
Required Accessories
X20TB12 X20 standard terminal 12x
X20BM11 X20 standard bus module with
power bus interconnected
Analog Output Module AO2622
2 analog outputs
Both current or voltage signals are possible
12-bit digital converter resolution
109
rn er
X20 AO 2622
1 2 AO
Voltage Current
Load
AO + 1 I AO + 2 I
Load
AO + 1 U AO + 2 U
AO - 1 U/I AO - 2 U/I
2 analog outputs
Both current or voltage signals are possible
16-bit digital converter resolution
111
rn er
X20 AO 2632
1 2 AO
Voltage Current
Load
AO + 1 I AO + 2 I
Load
AO + 1 U AO + 2 U
AO - 1 U/I AO - 2 U/I
4 analog outputs
Both current or voltage signals are possible
12-bit digital converter resolution
113
rn er
X20 AO 4622
1 2 AO
3 4
Voltage Current
Load
AO + 1 I AO + 2 I
Load
AO + 1 U AO + 2 U
AO - 1 U/I AO - 2 U/I
Load
Load
AO + 3 I AO + 4 I +
AO + 3 U AO + 4 U
Required Accessories
X20TB12 X20 standard terminal 12x
X20BM11 X20 standard bus module
with power bus interconnected
Analog Output Module AO4632
4 analog outputs
Both current or voltage signals are possible
16-bit digital converter resolution
115
rn er
X20 AO 4632
1 2 AO
3 4
Voltage Current
Load
AO + 1 I AO + 2 I
Load
AO + 1 U AO + 2 U
AO - 1 U/I AO - 2 U/I
Load
Load
AO + 3 I AO + 4 I +
AO + 3 U AO + 4 U
Required Accessories
X20TB12 X20 standard terminal 12x
X20BM11 X20 standard bus module with
power bus interconnected
Temperature Module AT2222
117
rn er
X20 AT 2222
1 2 AT
3-Wire 2-Wire
Connection Connection
Sensor 2
+ +
Sensor 1
_
Sensor+ 1 Sensor+ 2 _
Sense- 1 Sense- 2 _
Sensor- 1 Sensor- 2
119
rn er
X20 AT 4222
1 2 AT
3 4 3-Wire 2-Wire
Connection Connection
Sensor 2
+ +
Sensor 1
_
Sensor+ 1 Sensor+ 2 _
Sense- 1 Sense- 2 _
Sensor 4
Sensor- 1 Sensor- 2 + +
Sensor 3
_
_
Sensor+
DI 1 3 Sensor+
DI 2 4
_
Geber
Sense-
1 24V+
3 Geber
Sense-
2 24V+
4
Required Accessories
X20TB12 X20 standard terminal 12x
X20BM11 X20 standard bus module
with power bus interconnected
Temperature Module AT2402
121
rn er
X20 AT 2402
1 2 AT
+ +
TC 1
TC 2
_ _
TC+ 1 TC+ 2
TC- 1 TC- 2
123
rn er
X20 AT 6402
1 2 AT
3 4
5 6
+ +
TC 1
TC 2
_ _
TC+ 1 TC+ 2
TC- 1 TC- 2 + +
TC 3
TC 4
_ _
TC+ 3 TC+ 4
+ +
TC-
DI 13 TC-
DI 24
TC 5
TC 6
_ _
Geber
TC+1 24V+
5 Geber
TC+2 24V+
6
Required Accessories
X20TB12 X20 standard terminal 12x
X20BM11 X20 standard bus module
with power bus interconnected
Counter Module DC1196
125
rn er
X20 DC 1196
A DC
B
R
1 2
A
Counter 1
A\
B
A A\ B\
R
B B\ R\
R R\
Sensor 1
DI 1 DI 2
Required Accessories
X20TB12 X20 standard terminal 12x
X20BM11 X20 standard bus module
with power bus interconnected
Counter Module DC1198
127
rner
X20 DC 1198
D1 D2 DC
1 2
Data
Counter 1
Data \
Clock
Clock Clock \
Sensor 1
DI 1 DI 2
Required Accessories
X20TB12 X20 standard terminal 12x
X20BM11 X20 standard bus module
with power bus interconnected
Counter Module DC1396
129
rn er
X20 DC 1396
A DC
B
R
1
A1
Counter 1
A B1
B R1
DI 1
Encoder 24V+
Required Accessories
X20TB12 X20 standard terminal 12x
X20BM11 X20 standard bus module
with power bus interconnected
Counter Module DC1398
131
rner
X20 DC 1398
D1 DC
1
Data
Counter 1
Clock
Data
Clock
DI 1
Encoder 24V+
Required Accessories
X20TB12 X20 standard terminal 12x
X20BM11 X20 standard bus module
with power bus interconnected
Counter Module DC2396
133
rn er
X20 DC 2396
A1A2 DC
B1 B2
R1 R2
1 2
A1 A2
Counter 1
Counter 2
A1 A2 B1 B2
B1 B2 R1 R2
R1 R2
DI 1 DI 2
Required Accessories
X20TB12 X20 standard terminal 12x
X20BM11 X20 standard bus module
with power bus interconnected
Counter Module DC2398
135
rner
X20 DC 2398
D1 D2 DC
1 2
Data 1 Data 2
Counter 1
Counter 2
Clock 1 Clock 2
Data 1 Data 2
Clock 1 Clock 2
DI 1 DI 2
Required Accessories
X20TB12 X20 standard terminal 12x
X20BM11 X20 standard bus module
with power bus interconnected
Counter Module DC2395
137
rn er
X20 DC 2395
1 2 DC
3 4
Data
Clock
Counter 1
Channel 1 A
B
Channel 2 R
PWM
Channel 3
Channel 4
Encoder 1 24V+
139
rn er
X20 DC 4395
1 2 DC
3 4
5 6
7 8 Data Data
Clock Clock
Counter 1
Counter 2
Channel 1 Channel 5 A A
B B
Channel 2 Channel 6 R R
PWM PWM
Channel 3 Channel 7
Channel 4 Channel 8
141
X20 AC 0SC1
X20 AC 0AX1
X20 AC 0SH1
X20 System - Accessories
143
Dimensions
The dimensions are in 2D with the ECAD macros for CAD support. IGES data is provided for 3D representation.
75mm
99mm
99mm
12,5mm
Dimensions
145
Mounting guidelines
147
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CORPORATE HEADQUARTERS
Bernecker + Rainer Industrie-Elektronik Ges.m.b.H.
B &R Strae 1
A - 5142 Eggelsberg
MM-E00443.231
[email protected]
www.br-automation.com