MAK 2.43 Con 970916 e

MAK 3002
Configuration
Version MAK 1.43/ MAK 2.43
SAK 970916
BARTEC GmbH y Schulstrae 30 y Postfach 63 y D-94239 Gotteszell y Telefon (09929)-301-0 y Telefax (09929)-301-112
E-Mail: [email protected] y Internet: www.bartec.de
Contents
C-1
Table of Contents
Contents Page Date of issue
1 Introduction ____________________________________ 1-1

2 Safety precautions _______________________________ 2-1
3 Configuration ___________________________________ 3-1
3.1 Password input___________________________________ 3-3
3.1.1 Driver password __________________________________ 3-3
3.1.2 User password ___________________________________ 3-3
3.1.2.1 Changing the user password ________________________ 3-4
3.1.2.2 Deleting the user password _________________________ 3-4
3.1.3 Service password _________________________________ 3-5
3.1.4 Seal switch ______________________________________ 3-6
3.2 Controller configuration ____________________________ 3-7
3.2.1 Contrast ________________________________________ 3-7
3.2.2 System time _____________________________________ 3-8
3.2.3 Screen layout ____________________________________ 3-8
3.2.4 Language selection _______________________________ 3-9
3.2.5 Erase EEPROMs _________________________________ 3-9
3.2.6 EEPROM menu __________________________________ 3-10
3.2.6.1 Writing to a data storage cassette ____________________ 3-11
3.2.6.2 Clear___________________________________________ 3-12
3.2.6.3 Compare________________________________________ 3-12
3.2.6.4 Read___________________________________________ 3-13
3.3 System configuration ______________________________ 3-14
3.3.1 Basic functions ___________________________________ 3-14
3.3.2 Data capture_____________________________________ 3-15
3.3.3 Sequence control _________________________________ 3-16
3.4 Parameter configuration ____________________________ 3-17
3.4.1 Temperature limits ________________________________ 3-17
3.4.2 pH limits ________________________________________ 3-18
3.4.3 Sequence control _________________________________ 3-19
3.4.3.1 Truck type_______________________________________ 3-19
3.4.3.2 Truck parameters _________________________________ 3-20
3.4.3.3 Pump configuration _______________________________ 3-24
3.4.3.4 Timers _________________________________________ 3-25
3.4.3.5 Tank compartment capacity _________________________ 3-26
3.4.3.6 Cleaning ________________________________________ 3-26
3.4.3.7 Air eliminator control_______________________________ 3-27
3.4.4 Sampling _______________________________________ 3-28
3.4.5 Sampling bottle identification ________________________ 3-31
3.4.6 Print pack _______________________________________ 3-32
3.4.6.1 Ticket configuration _______________________________ 3-32
3.4.6.2 Erase spooler ____________________________________ 3-34
3.4.7 Data capture_____________________________________ 3-35
3.4.7.1 Configuration ____________________________________ 3-35
3.4.7.2 Formatting ______________________________________ 3-37
3.4.7.3 Parameters______________________________________ 3-38
3.4.7.4 Erase files_______________________________________ 3-41
3.4.7.5 Long-term storage ________________________________ 3-41
3.4.8 Quantity memory _________________________________ 3-42
3.4.9 Milk separation ___________________________________ 3-43
3.4.10 I-Mode _________________________________________ 3-45
MAK 3002 Configuration MAK 1.43/ MAK 2.43 SAK 970916 (10.12.03)
Contents
C-2
Contents Page Date of issue
3.5 Peripherals ______________________________________ 3-46

3.5.1 Power supply unit _________________________________ 3-47
3.5.1.1 Truck interface____________________________________ 3-47
Calibration 3-49
3.5.1.2 Power supply unit 6781-11 __________________________ 3-50
3.5.2 MID ____________________________________________ 3-51
3.5.3 Volume counter ___________________________________ 3-52
3.5.4 Temperature sensor _______________________________ 3-53
3.5.5 Printer __________________________________________ 3-54
3.5.5.1 Slip printer _______________________________________ 3-54
3.5.5.2 Thermal printer ___________________________________ 3-54
3.5.5.3 Thermal printer TM-T88III ___________________________ 3-55
3.5.6 Reader station ____________________________________ 3-56
3.5.7 I/O boxes ________________________________________ 3-56
3.5.7.1 I/O box 6864 _____________________________________ 3-57
3.5.7.2 I/O box 6753 _____________________________________ 3-58
3.5.7.3 I/O box outputs in the MAK system ____________________ 3-59
3.5.7.4 I/O-Box-inputs in the MAK-system_____________________ 3-61
3.5.8 Ultrasampler _____________________________________ 3-63
3.5.8.1 Ultrasampler Type 6870 ____________________________ 3-63
3.5.8.2 Ultrasampler Type 6771 ____________________________ 3-66
3.5.9 Barcode reader ___________________________________ 3-71
3.5.10 Cassette box _____________________________________ 3-72
3.5.11 Barcode scanner __________________________________ 3-73
Service 3-73
3.5.12 pH temperature sensor _____________________________ 3-78
3.5.13 GPS receiver _____________________________________ 3-79
3.5.14 V24-P-NET-Converter ______________________________ 3-80
3.5.15 Targo-DIGI-SENS _________________________________ 3-82
3.5.16 UPI 3221 ________________________________________ 3-82
3.5.17 TAG-V24 ________________________________________ 3-84
3.5.18 ARS 300 ________________________________________ 3-85
3.5.19 BDXY0010_______________________________________ 3-86
3.6 Parameter output__________________________________ 3-89
3.7 Seal parameters __________________________________ 3-90
3.8 BIOS-Setup ______________________________________ 3-91
4 Overview of the configuration menus ________________ 4-1
All rights reservd. Subject to change without prior notice. Copyright 2003 by
No part of this document may be reproduced, processed or distributed BARTEC GmbH
in any form or by any means without the prior written permission of Schulstrae 30,
BARTEC. D-94239 Gotteszell
Document: SAK 970916 valid from: 08.03

Revision: MAK 1.43/ MAK 2.43 status: 10.12.03
Authors: G. Rothe, W. Klingseis
Introduction
1-1
1 Introduction
The MAK 3002 system consists of a number of separate components which
communicate with each other over a serial field bus (P-NET).
The basic operating procedures for the controllers can be found in the Oper-
ating Instructions manual.
nur
This manual describes how to configure the system with the software ver-
sion MAK 1.43/ MAK 2.43 .
Several program options are not available with the 1-MB-version of the MAK
3002-software (MAK 1.xx), but exclusively with the 2-MB-version (MAK
2.xx). In the according text you are hinted to that by the following symbol:
Controller Cartridge-Station Printer Truck-Interface Temperature sensor
P-NET
MID GPS receiver

ULTRASAMPLER -Controller Reader station
Cable type reader

ULTRASAMPLER
Components of a MAK 3002 System (Example)
Introduction
1-2
Safety precautions
2-1
2 Safety precautions
The operator of the system is responsible for compliance with all the regula-
tions that apply to the storage, transportation and transshipment (load-
ing/unloading) of milk.
Regulations and requirements lose none of their validity when the system is
operated using MAK units.
MAK units are built with due consideration to the regulations currently in
force and have left the factory in perfect condition. These units must be in-
stalled and maintained by qualified technical personnel.
Make sure that the data and operating conditions specified by the manu-
facturer (BARTEC) are observed.
Following the instructions for operating and servicing the units.
If you discover any signs of damage or destruction to any parts of the

system or if safe operation of the system cannot be guaranteed for any
other reason, do not start up the system or, if already in operation, shut
down the system immediately. Notify your local BARTEC service repre-
sentative.
You should also contact our service specialists if you discover any faults
or defects during operation or if you have cause to doubt whether the
units are working properly.
Disclaimer of liability BARTEC GmbH and its vicarious agents only assume liability in the case of
deliberate acts or gross negligence. The extent of liability in such a case is
limited to the value of the order placed with BARTEC GmbH.
BARTEC accepts no liability for any damage resulting from non-observance
of the safety regulations or from non-compliance with the operating instruc-
tions or operating conditions. Secondary damage is excluded from the liabil-
ity.
Safety precautions
2-2
Configuration
3-1
3 Configuration
All the settings preferred for running the control software and necessary for
the specific system configuration are made by means of the configuration
menus. All the configuration data is saved automatically when you exit the
configuration function.
The control software of the MAK 3002 system in the controller is modular
and hierarchical in structure. The various software modules are distributed
over three levels, each level possessing one key module (shown in the dia-
gram below on a grey background). A software module can be activated only
if the corresponding key module is active. Software modules of the same
level can be combined.
For users, this means that some of the individual menu items or entire
menus described in this manual may not be shown on their systems.
The key modules are accessed and activated in the system config menu.
Milk separation Sampling bottle identification
ZEVODAT-M Unloading/Transfer Monitoring
Benelux Long-term memory Sequence control
I-Mode Operating data capture Tour schedule
Sampling Tour data ULTRASAMPLER qty. memory
Print pack Data capture
Basic functions
Most of the settings possible can be made after entering passwords which
permit access to specific configuration levels (see 3.1).
All data subject to statutory calibration and all data of relevance to running
the program can be changed only when the seal switch (calibration switch) is
actuated. The seal switch has to be actuated before you call up configura-
tion!
The seal switch is located in the bottom section of the controller and is
equipped with a seal pin secured with a lead seal. The lead seal has to be
broken and the seal pin removed in order to actuate the seal switch. You
must then turn the seal switch 90 anticlockwise. When the seal switch is ac-
tuated, a flashing E appears in the basic menu on the display.
Configuration
3-2
If you want to change data subject to statutory calibration, the seal switch
(calibration switch) has to be actuated before you call up configuration.
Whenever the seal switch is actuated, this necessitates compulsory re-
calibration by an official office, for which a charge will be made.
Due to differences between software releases and/or configurations, the dis-

plays illustrated below may differ slightly from the displays on your system.
An overview of the structure of the configuration menu together with the ap-
propriate configuration level in each particular case can be found in chapter
4.
A configuration level always includes access to the next lower configuration
levels.
To call up configuration, press the [menu] softkey in the main menu. The
menu special functions will appear. The number of displayed submenus
depends on the configuration of the system.
Use the softkey [select_field] to choose the menu configuration and press
[OK]. You can also press just key [1] for direct choose. The configuration
main menu appears.
Password input
3-3
3.1 Password input
The software configuration function is protected by several passwords. The

various passwords enable you to access different configuration levels.
The following configuration menus can be accessed without having to enter
a password:
contrast setting within the limits configured (contr.-config.)
parameter output (param. output)
3.1.1 Driver password

The driver password permits access to configuration level 1.
This is where you can change the system time and the language, selecting
from the controller parameters available. It is not possible to change the date
under the driver password.
The driver password is the sum of the day, month and hour (as shown in the
display).
Driver password = day + month +hour
Example Date: 19. 08. 2003, 14:00 h

Driver password = 19 + 8 + 14 = 41
3.1.2 User password

The user password is the vehicle fleet manager's password. It is a code con-
sisting of a maximum of three digits, which the fleet manager can define him-
or herself. The user password permits access to configuration level 2. This is
where configuration data that is not subject to statutory calibration, such as
the activation and deactivation of various options and hardware modules,
can be changed.
User password = driver password x (code + 1) + code
Example Driver password = 41, code = 120

User password = 41 x 121 + 120 = 5081
The default code = 0. This means the user password is the same as the
driver password.
Password input
3-4
When the password is entered, the display shows the configuration level to
which access is permitted.
If the password entry fails (no level is displayed), it could be the case that
the system time does not match up with the actual time of day. If so, use the
date and time shown on the display to calculate the password.
3.1.2.1 Changing the user password

Entering the user password (the default password is identical with the driver
password) activates the [change_user-pw] softkey. Press this softkey if you
want to change the code.
When you are prompted to enter the old PW, first enter the old code (de-
fault = 0) and confirm it. You will then be prompted to enter the new code
(new PW). Once you have entered and confirmed the new code, you will
be prompted to enter it again and to confirm it again.
3.1.2.2 Deleting the user password

If it is no longer possible to access the user level because you have forgot-
ten the code, you can delete the code after entering the service password.
The user code is then reset to its original default value (= 0).
At service password level you can only reset the code (= 0) but not change it
to a different code.
Password input
3-5
3.1.3 Service password

The service password permits access to all configuration options that are not
subject to statutory calibration (configuration level 3).
The service password is formed and changed periodically in accordance
with a special mode. The service password is revealed only to authorized
service personnel.
Since the controller with numeric keypad has no letter keys, you have to en-
ter letters by means of their ASCII codes.
The top two softkeys are dual-function keys: in normal use, they move the
cursor to the left or the right respectively (represented in the display by the <
and > symbols to the left of the two softkeys).
The second function is depicted on the right-hand side of the softkeys (ASCII
and ABC). To use the second function, press the Shift key ([^]) at the same
time as you press the softkey.
To enter a letter, press the ASCII softkey ([^] + [<:_ASCII]) and enter the
ASCII code for the required character. Then move the cursor to the next po-
sition ([>:_ABC] softkey) and enter the next character in the same way.
The following table lists the ASCII codes of the most important characters.
Password input
3-6
Character Decimal Character Decimal Character Decimal

code code code
Space 032 A 065 a 097
! 033 142 132
" 034 B 066 b 098
# 035 C 067 c 099
$ 036 D 068 d 100
156 E 069 e 101
% 037 F 070 f 102
& 038 G 071 g 103
* 042 H 072 h 104
+ 043 I 073 i 105
- 045 J 074 j 106
. 046 K 075 k 107
/ 047 L 076 l 108
0 048 M 077 m 109
1 049 N 078 n 110
2 050 O 079 o 111
3 051 153 148
4 052 P 080 p 112
5 053 Q 081 q 113
6 054 R 082 r 114
7 055 S 083 s 115
8 056 T 084 t 116
9 057 U 085 u 117
154 129
V 086 v 118
W 087 w 119
X 088 x 120
Y 089 y 121
Z 090 z 122
Entering the service password "1AE7":

Example
1. Enter 1: press the 61 key.
2. Press the softkey "ASCII ([^] + [<:_ASCII] )
3. Enter the ASCII code 065 for "A": [^]+ 61 ; 05; press the softkey [OK]
4. Move the cursor to the next position: press the softkey [>:ABC]
5. Press the softkey "ASCII ([^] + [<:ASCII] )
6. Enter the ASCII code 069 for "E": [^]+ 61; [^]+ ;94 press the softkey [OK]
7. Move the cursor to the next position: press the softkey [>:ABC]
8. Enter 7: [^]+ 72
9. Press the softkey [OK]
You have successfully completed entry of the password "1AE7".
3.1.4 Seal switch

All the configuration options are active (configuration level 4) when the seal
switch is actuated. Data subject to statutory calibration can be changed only
when the seal switch is actuated.
You can call up the configuration menus to check the configuration data re-
cord without having to enter the password. It is not possible, however, to
make any changes in this case.
Controller configuration
3-7
3.2 Controller configuration
The controller configuration settings affect readouts and system-internal rou-

tines.
3.2.1 Contrast
This menu enables you to change the contrast of the LC display.
Softkeys [+] and [-] can be used to adjust the contrast of the display within
fixed limits without having to enter a password first. If you have not entered a
password, softkey [0] appears instead of the [actual_Contr.] softkey. Use
softkey [0] to set the contrast to its lower limit.
Setting the limits of the contrast range

The limits within which the contrast range can be adjusted without (e.g. the
driver) entering a password can be changed in configuration level 2 (user
password).
When you press the softkey [actual_contr.], the softkey [Reset_with_-] is
displayed. You can then use softkey [-] to reset the contrast to its basic set-
ting.
The top softkey is now labelled [upper_limit]. You can now set the upper limit
of the contract range using softkeys [+] and [-]. The setting has to be con-
firmed with softkey [upper_limit]. The top softkey is then labelled
[lower_limit]. You can now set the lower limit of the contrast range in the
same way as described above. After confirming the setting with softkey
[lower_limit], the top softkey is once again labelled [actual_Contr.]. Before
you exit the menu, set the contrast so that the display is clear and easy to
read
3-8
3.2.2 System time
This menu enables you to set the date and time. The time can be changed
after entering the driver password, the date after entering the user password.
You make your entries via the keyboard.
3.2.3 Screen layout
big screen When set to ON, the current delivery quantity screen is dis-
played double its normal size. To toggle between the big and
normal screen settings, use key [F3] on a controller with al-
phanumeric keyboard and key [1] on a controller with numeric
keyboard.
b. scr. dely. Delay in seconds before the display changes over to the big
screen setting (only available when big screen is set to
ON).
big edit When set to ON, the entry fields are displayed double their
normal size.
3-9
3.2.4 Language selection

If the software offers a number of different language settings, you can set
the language you want to use on the display and in printouts. This is done on
driver password level.
Select the language of your choice by using the [select_field] softkey and
then press [OK] or press just the respective numeric key. The language will
be switched at once.
To exit the menu select the field 0: END and press [OK] or press just the
numeric key [0].
3.2.5 Erase EEPROMs
If errors arise while operating the system, which cannot be remedied by

changing the configuration, you have the option of erasing the configuration
data saved in the various EEPROMs. This action resets the entire configura-
tion to the default settings, and all system components are marked as deac-
tivated.
If possible you should print the current parameter settings before erasing the
EEPROMs (see 3.6). This will make easier to enter the parameters again.
3-10
After you have selected the EEPROM you want to erase (delete), the system
will prompt you to confirm that you want to erase this EEPROM before it
does so.
Once you have erased all the EEPROMs you want to erase, you have to re-
configure the system.
Contents of the EEPROMs:

CPU-EEPROM: not used
calib.-EEPROM: - Controller settings (language, contrast, contrast ran-
ge)
- Configured options
config-EEPROM: - Configured hardware modules
- seal parameters
- All other configuration data
3.2.6 EEPROM menu

This menu enables you to copy configuration data from and to data storage
cassettes (solid state memory (SSM) cartridges), to delete data on data
storage cassettes and to compare configuration data on data storage cas-
settes with those in the EEPROM of the controller. A cartridge-station must
be connected and configured (see 3.5.10).
The vehicle fleet manager password (user password) only permits you to
write to data storage cassettes and to make deletions and comparisons.
Configuration data can only be read from a cassette when the seal switch is
actuated, because this involves the data in the controller EEPROM being
overwritten.
Once you have opened the EEPROM menu, press the [select] softkey a
number of times to select the operation you want to perform: read (only
when seal switch is actuated), write, clear or compare.
3-11
If one or more files are already saved on the data storage cassette (SSM
cartridge) you must first select a file by using the softkeys [next] and [back]
to perform an operation.
3.2.6.1 Writing to a data storage cassette

If one or more files are already saved on the data storage cassette (SSM
cartridge) when you press [OK] to confirm that you want to write, you will be
prompted to confirm whether or not you want to overwrite the file in question.
If you answer [YES], the file currently selected will be overwritten with the
latest configuration data.
If you press [NO], a further configuration file will be written to the cassette af-
ter you have entered an ident-no.
If the cassette contains no file at all, you will still have to specify an ident-no.
under which the new file will be registered on the cassette.
3-12
3.2.6.2 Clear
If a number of files are saved on the data storage cassette, use the [next]
and [back] softkeys to select the file to be deleted.
Then press three times the [select.] softkey. The designation of this softkey
changes to [clear]. Now press [OK] to confirm the operation. You will be
prompted to confirm whether or not you want to delete the file in question. If
you answer [YES], the file currently selected will be deleted from the data
storage cassette.
3.2.6.3 Compare
and [back] softkeys to select the file to be compared with the current configu-
ration.
Then press four times the [select.] softkey. The designation of this softkey
changes to [compare]. Now press [OK] to start the operation.
The data of the file selected is compared with the configuration data in the
EEPROM of the controller.
3-13
3.2.6.4 Read
The read operation can only be used when the seal switch has been actu-
ated. Read involves reading the configuration data from the data storage
cassette and writing it to the controller EEPROM. The old configuration is
overwritten in the process.
The current configuration can only be overwritten if configuration data come

from the same software version!
and [back] softkeys to select the file to be read.
Then press the [select.] softkey. The designation of this softkey changes to
[read]. Now press [OK] to start the operation.
The serial numbers of the peripheral units are also overwritten in the con-
figuration, i.e. you will have to re-enter the serial numbers of the units in-
stalled.
To help you do this without too much effort, make a printout of the parame-
ters, i.e. of the data you need to re-enter, before performing the read op-
eration (see section 3.6).
System configuration
3-14
3.3 System configuration
3.3.1 Basic functions
print pack Switch on/off the printing functions; print out captured data on
the system printer (protocol printout, journal printout)
sampling Switch on/off the sampling function
I-Mode Switch on/off the Italy mode. After switching on this mode
you can configure special parameters, wich are demanded in
Italy (see 3.4.10).
Benelux ON: you can change the code for unloading and transfer of
milk in the data record when converting data to the PRF-
format see 3.4.7.3.
ZEVODAT-M ON: MAK 3002 can be connected to the ZEVODAT-M system.
3-15
3.3.2 Data capture

The data capture menus enable you to define data management.
tour data ON: The tour data remain stored for connection to the office.
OFF: Only the data of the last tour remain stored.
vehic. data Switch on/off the operating data capture function

(vehicle operating data: journey times, collection times, stop-
page times, rest times, pump running times, sensor response
times).
tour sched Switch on/off the tour schedule. The tour schedule specifies
the order of milk collections.
qty-memry. Quantity memory the program learns supplier-specific data

(collection quantities, milk quality, GPS data). This data can
be used to automate certain sequences during the tour, e.g.
for the sampler control function for automatic specification of
quantities for the ULTRASAMPLER, supplier identification by
means of GPS.
lngterm st. Switch on/off the long-term storage of data.

Further settings see 3.4.7.5.
3-16
3.3.3 Sequence control
sequence c. ON: Sequence control on (the following parameters are dis-

played when sequence control is on).
delivery Switch on/off the control and data capture functions for deliv-
ery and transfer
monitoring Switch on/off the tank content monitoring function (tank con-
tents are determined mathematically)
smpl. b. ident. Switch on/off the sampling bottle identification function (the
sampling bottles are assigned to the respective suppliers)
milk separ. Switch on/off the milk separation function

The milk is pumped into different tank compartments depend-
ing on its quality.
Parameter configuration
3-17
3.4 Parameter configuration
3.4.1 Temperature limits

The milk to be collected can be monitored to check that it conforms with cer-
tain temperature limits depending on the time of day.
An error message is issued and the pump stoppes (if activated) if the tem-
perature limits (upper or lower) are exceeding.
temp.limit Switch on/off the temperature monitoring function
stop limit ON The collection truck pump stops if the temperature over-
shoots or undershoots the limits
3-18
warn dist. This parameter is only displayed if the pump stop function is
on (stop limit: ON).
It enables you to enter a temperature tolerance for the upper
and lower limits. A warning signal is emitted when the relevant
temperature is reached.
recording This parameter is only displayed if the pump stop function is

off (stop limit: OFF). It enables you to define whether or not
the temperature over-/undershoot is recorded
The rest of this menu enables to you enter three times with specific tempera-
ture limits (the third entry is made on the 2nd menu page).
time The time up to which the milk is monitored to ensure that it

complies with the two limits that follow.
low. tmp. l. Lower temperature limit
up. temp. l. Upper temperature limit
time: 08:00 from 00:00 to 08:00 h, milk will be accepted

Example without an error signal only if it lies within the
low. tmp. l: 02.0 C
up. temp. l. 15.0 C temperature range from 2C to 15C.

low. tmp. l.: 08.0 C without an error signal only it lies within the
up. temp. l.: 20.0 C temperature range from 8C to 20C.

low. tmp. l.: 10.0 C without an error signal only it lies within the
up. temp. l.: 22.0 C temperature range from 10C to 22.
In this case, milk will be accepted without restriction from 18:00 to 24:00 h.
3.4.2 pH limits
The milk to be collected can be monitored to ensure that it complies with a
definable pH value range. If this option is activated, an appropriate message
will be displayed and the pump stopped if the limits are over-/undershot.
3-19
pH-limits Switch on/off the pH value monitoring function
stop limit ON: The collection truck pump stops if the pH value over-
/under shoots a limit
recording Define whether or not over-/undershooting of the specified pH

limits is recorded.
low. pH-lim. Lower pH limit
up. pH-lim. Upper pH limit
3.4.3 Sequence control
3.4.3.1 Truck type
First select the relevant collection truck group.

Then select the type of collection truck within this group by setting it to ON.
3-20
Then make the appropriate settings in the truck parameter menu in accor-
dance with the truck type you have selected.
3.4.3.2 Truck parameters

Different parameters have to be set depending on the type of collection truck
you have selected.
Only those parameters that apply to the collection truck type in question are
displayed.
3-21
The following list of truck parameters shows you which parameters apply to
which type of collection truck.
3-22
Jans
Schwarte Other
ky
Optimate
V 2000.1
V 2000.2
konom
Gobrit.
Varimat
Sth. Af-
Magyar
Favorit
Foods
Mega
Parameter Meaning
700+
HLW
ABO
Blitz
Luft
rica
MD
MPR- Switch on/off the milk test ring mode (On: the vehicle operates
mode with the vacuum switch).
kg-mode ON All quantities are recorded in kg.
end by When set to ON, collection can be ended by pressing a key.
key.
resolution Resolution of the quantity reading on the display: in l (litres) or
0,1l.
air.el. vol. Air eliminator volume of the measuring system (sump volume).

pmp.ov. Pump power when transferring (pumping over) (in %)
pwr.
add. el.vol. Switch on/off the add air eliminator volume function. When set
to ON, the air eliminator volume is automatically added to the
first supplier (only when no empty-detector is intgrated in the
system).
thrsh. beg. Enter the quantity of milk (threshold) at which the pump
switches over to the higher pumping (suction) rate after begin-
ning collection.
thresh. end Enter the quantity of milk (threshold) still to be collected at
which the pump is to switch back again to the lower pumping
rate before ending collection.
ext. Int. st. ON External starting of collection is permitted (e.g. by
means of a pushbutton, remote control).
aut. finish ON Collection is finished automatically after the run-on time
configured.
Slow pump ON Throttling the power of the suction pump.
del. quant During a measured delivery, a logical output is switched after
the set quantity has been delivered. The output must be evalu-
ated by the truck-control.
start enbl Start enabling: when set to ON, the I/O box issues the button
enable signal while collection is not being performed; when set
to OFF, during collection.
quant. inp. ON You can preset a quantity when transferring or unload-
ing milk (not measured).
clear. hose ON After transferring a load, the hose contents are
pumped back into the tank.
driver Driver code (max. 6 digits). If a code is configured here, it is
impossible to enter a driver code in the Begin Tour menu. The
configured code is adopted automatically.
vehicle Vehicle code (max.6 digits). If a code is configured here, it is
impossible to enter a vehicle code in the Begin Tour menu.
dairy Dairy code (max. 4 digits). If a code is configured here, it is im-
possible to enter a dairy code in the Begin Tour menu. The
site Site code (max. 2 digits). If a code is configured here, it is im-
possible to enter a site code in the Begin Tour menu. The
tank Tank semitrailer code (max. 6 digits). The code configured here
appears in the Begin Tour menu, but can be overwritten
there.
trailer Trailer code (max. 6 digits). The code configured here appears
in the Begin tour menu, but can be overwritten there.
shift 1 = day shift, 2 = night shift. The shift configured here appears
in the Begin Tour menu, but can be overwritten there.
dest. dairy Unless you enter 1 here, you will be prompted at the end of
the tour to enter the code of the destination dairy.
odometer The mileage can be entered when starting a tour.
3-23
Jans
Schwarte Other
ky
Optimate
V 2000.1
V 2000.2
konom
Gobrit.
Varimat
Sth. Af-
Magyar
Favorit
Foods
Mega
Parameter Meaning
700+
HLW
ABO
Blitz
Luft
rica
MD
temp. limit ON Temperature limits can be entered at the beginning of
the tour and will be used by the software irrespective of the
temperature limits configured.
num. bottle Number of sampling bottles to fill during a sampling
(only when ULTRASAMPLER vario is used). An input
at the beginning of the tour will overwrite this enty.
delivery standard code that is used for deliveries, 0: a code for deliver-
ies must be entered,
1: no code needed
pump over standard code that is used for transferring milk, 0: a code for
transferring milk must be entered, 1: no code needed
CIP standard code that is used for cleaning, 0: a code for cleaning
must be entered,
1: no code needed
not available in I-
3-24
3.4.3.3 Pump configuration

These settings are necessary only with automatic sampling branch control
by means of preset quantities or with a sensor-controlled ULTRASAMPLER.
pump rate
low Average pumping (suction) rate for collection quantities that
are smaller than the quantity entered under threshold
low/med.
medium Average pumping rate for collection quantities that lie between
low/med and med/high.
high Average pumping rate for collection quantities that lie above
med/high.
threshold
The pumping rate to match the expected or preset quantity of milk is relayed
to the ULTRASAMPLER.
If branch sampling with automatic branch selction via preset quantity is con-
figured (see 3.4.4; param.config. /sampling/ branch pr.: ON) the branch will
be selected automatcally.
The configured threshold-values will also be used to select the correction
factor for calming with ULTRASAMPLER type 6870 up from ULTRASAM-
PLER-program version 2.32 (s. 3.5.8.1).
low/med With preset quantities below this value, the low pumping rate
is relayed to the ULTRASAMPLER; with other quantities, the
medium rate is relayed. The throttle valve is actuated when
the preset quantity is below this value.
branch sampling: when the preset quantity is lower than this
value: big branch, higher (till threshold med/high) : medium
branch.
med/high With preset quantities above this value, the high pumping
rate is relayed to the ULTRASAMPLER; with other quantities,
the medium rate is relayed.
branch sampling: when the preset quantity is higher than this
value: small branch.
branch pr. ON for automatic branch via preset quantity
3-25
3.4.3.4 Timers
timers
start dly. The time from starting the pump until milk has to be detected
(by the milk sensor, vacuum switch or milk flow). If this time is
exceeded, the pump stops. Enter zero for no time limit
stop delay Pump run-on time after the sensor signal no milk.
del. pumpov. Pump run-on time when transferring a load.
Slow pump Pump run-on time for throttling when counter starts
The time entered defines the length of the period with reduced
pumping rate after starting the collection of milk (I/O box out-
put to throttle valve), if the truck-parameter Slow pump is set
to ON (see p. 3-22). This function is active only if the preset
quantity is smaller than the quantity entered under pump con-
fig. for low/med and if the sampling/Slow pump parameter is
set to ON (see p. 3-30). Throttling during sampling is auto-
matically switched to ON if the the truck-parameter Slow
pump is set to ON (see p. 3-22).
meter dly. The time from starting the pump until the milk meter has to
start again, in residual milk processing mode.
temp.watch The time by which temperature measurement is delayed after

the sensor has detected milk.
pH watch The time by which the pH value measurement is delayed after

the sensor has detected milk.
clr. air el. Pumping time when clearing the air eliminator. 0 = no time
limit. Clearing is ended by pressing a key.
sensor dly
sen. on. dly Delayed signal output from the milk sensor or vacuum switch
after milk is detected (sensor debouncing).
sen. of. dly Delayed signal output from the milk sensor or vacuum switch
when no milk is detected.
3-26
3.4.3.5 Tank compartment capacity
You use this menu to enter the capacity of the various tank compartments.
3.4.3.6 Cleaning
out of tour ON: CIP-cleaning is also out of a tour available. In this case
is no CIP-data recorded.
CIP-temp Enter the minimum temperature for in-process cleaning. The

total time this temperature is exceeded during cleaning is re-
corded.
aut. smp. on ON The ULTRASAMPLER is also cleaned irrespective of

whether or not it was in service beforehand.
s.b.handl. Switch on/off the automatic sampling bottle handling system

during cleaning (only in conjunction with ULTRASAMPLER).
Samp.clean revolutions of the ULTRASAMPLER-pump in Hz.

standard value: 1250 Hz, when using XY-sampling rack:
5000 Hz.
Clk.rate 1/2 (only V-2000.1/.2 and Mega 700) valve interval times for
CIP-cleaning.
In this connection pay attention to the service information
cleaning V2000 up from software version 1.36/2.36.
3-27
3.4.3.7 Air eliminator control (only V 2000)
V 2000.1
The parameters Ejector 1 and Ejector 2 determine the threshold for swit-
ching over the ejectors.
Ejector 1 flow in l/min

If the flow is lower than this value but higher the value of ejec-
tor 1, ejector 1 is sucking.
If the flow is higher than this value is only the rotary pump su-
cking.

If the flow is lower than this value, ejector 2 is sucking, If the
flow is higher, ejector 1 is sucking.
The flow of ejector 1 must be higher than the flow of ejector 2 !
V 2000.2

If the flow is lower than this value but higher the value of ejec-
tor 1, ejector 1 is sucking.
If the flow is higher than this value is only the rotary pump su-
cking.
The flow of ejector 1 must be higher than the flow of ejector 2 !
3-28
If the flow is higher than this value ejector 2 switches off and
ejector 1 switches on.
If the flow is lower than this value the adjustment depends on
the pressure: if the pressure in ejector 1 is higher than the
value that is set there +100 will be ejector 2 furthermore ac-
tive, if the pressure is lower it will be switched off.
If 0 is entered, the ejectors will be controlled only depending
on the pressure.
Ejector 1 absolute pressure in ejector 1 in hPa

If the pressure decreases lower than this value, ejector 1 swit-
ches off or it exceeds the flow that is configured for ejector 1.
3.4.4 Sampling
This menu appears only when system config./ sequence cntrl. / sampling
ON.
sampling
aut.smp. on ON: sampling is activated automatically at the beginning of a
tour.
pump over ON: sampling is performed when transferring (pumping over)
milk
hydr. watch ON : the hydraulic pressure monitored permanently. If the
pressure drops, a message is displayed and the sample
is marked faulty in the recorded data.
pre sample 0 l = pre-sample OFF
> 0 l = pre-sample ON a pre-sample will be taken from the
first supplier of the tour with sampling after collection of the
quantity entered here.
With the truck type Jansky Optimate is pre-sampling only
available with ULTRASAMPLER.
3-29
The following three parameters will only appear if you enter a pe-saple quan-
tity >0 l.
presmp. add. number of additional pre-samples
presamp. ti. presample time: if this time run out since last sampling you will
automatically asked if a presampling shall be done (0 func-
tion disabled).
presamp.no. Pre-sample number: is stored in the pre-sample data record
as a supplier code
hand sampl When the first collection is made after activating sampling or
when no sampling has been performed within a period of one
hour, a hand (manual) sample is demanded. This involves fill-
ing the sampling bottle by hand.
Rep. sampl. A marking for repeat sampling can be transferred together

with the preset data for the tour. A repeat sample is taken
from those suppliers correspondingly marked.
vessel smp. Switch on/off tank sampling.

Representatively tank sampling only with 2 MB-version!
If pulse sampling is wanted, two further entries have to be made after acti-
vating the vessel (tank) sampling function:
pul. distnc. The number of litres entered defines the intervals between
sampling pulses during pulsed tank sampling (sampler 2 off).
pul. length The time entered defines the length of the sampling pulses
during pulsed tank sampling (sampler 2 off).
smp. box. te ON: monitoring of the sampling box temperature (this requires
temperature sensor 4 to be installed and configured, (see
3.5.4).
3-30
A further four entries have to be made after activating the sampling box
temperature monitoring function:
low. tmp. l. Lower limit of the sampling box temperature

up. temp. l. Upper limit of the sampling box temperature
rec. intrvl. Time interval during which the sampling box temperature is
to be recorded when a limit is exceeded. Standard: 600 s
sb.te. all ON: the sampling box temperature is recorded during every
collection (delivery) (independent from temperature limits
and recording interval).
The maximum temperature since last recording is captured
additionally to the current sampling box temperature.
smp. dev. nr. Serial number of the respective sampling device
smp. branch (only when branch-sampling is activated)
ext. brnch Branch check-back signal. The controller is notified of the

sampling branch via inputs of the I/O box (sampling branch
check-back signal).
branch pr. ON for automatic branch via preset quantity
mix time Before the milk is filled into the sampling bottles, the contents
of the sampling tank are mixed (stirred) for the time entered
here (Schwarte-Luft only).
Ultrasampler (only when sampling by ULTRASAMPLER is activated)
Slow pump ON: In the case of small collection quantities, the suction
power of the pump is throttled (in accordance with the setting
of the timers/slow pump parameter (see
Slow pump ON: In the case of small collection quantities, the suction
power of the pump is throttled (in accordance with the setting
of the timers/slow pump parameter (see p. 3-25). If throttling is
configured generally (see truck-parameter Slow pump page
3-22) throttling will be at any collection quantities.
strt delay The collected quantity recorded by the milk meter at which the
sampler start signal is to be issued. The actual sampler start is
then delayed by the start delay time on-delay (see section
3.5.8 Ultrasampler).
reverse go Switch on/off the sampler reverse mode. When set to ON,
the sampler motor runs in reverse until the sampling begins
(only in conjunction with strt delay).
3-31
3.4.5 Sampling bottle identification

(The menu appears only when system config/sequence contrl./smpl.b.id .is ON.)
smp. box id. Switch on/off the sampling box identification function
smp. box sz. (Appears only when the sampling box identification function is acti-
vated.) Enter the number of sampling bottles per sampling box. If
you enter 0, no automatic sampling box change takes place.
Standident ON when the sampling box rack is used. The other parame-
ters are cancelled.
The controlling device for the used sampling box rack is to

configure under peripherals / ARS 300 or BDXY0010
(see section 3.5.18 or 3.5.19).
TAG Switch on/off the sampling bottle TAG reading
barcd.rdr. Switch on/off the sampling bottle barcode reading
Em. ReadOff (appears only, when barcd.rdr. is ON)

ON: deactivation of the barcode reading function (when error
arise) is permitted. The barcode reading function is re-
activated on starting a new tour.
s.b. handl. Switch on/off the automatic sampling bottle handling function.
The following menu items appear after you activate the sampling bottle han-
dling function:
trans.puls Enter the duration of the transport pulse (in s).
When using the pneumatic bottledrive 6774-10: 0,3s !
BC-rd.trls Barcode reading trials, i.e. number of transport cycles in the
event of a faulty reading
Ultrasampler
UE-Bttldrv For ULTRASAMPLER sampling: select the ULTRAKUST
sampling bottle handling function.
3-32
3.4.6 Print pack

(This menu appears only when system config/ basic functions/ print pack ON.)
3.4.6.1 Ticket configuration
With the entries in this menu, you specify which details are to appear on the
ticket.
print err Switch on/off the error printing function (errors are printed on
the ticket).
The error printing function can be deactivated only when the
long-term storage option is activated (param. config/data cap-
ture/lngtrm.st.).
line space Enter the line spacing (min. 2 dots)
3-33
line feeds Number of empty lines after printing as paper feed (for thermal
printers only).
journal TE ON Journal printout menu is automatically triggered at the

end of the tour.
Journ. only ON inside a tour is no ticket printed.
orig.print ON Not the configured ticket, but a single-line original

print (ticket) is printed. This print contains the following data:
serial no. of the collection/delivery, the time at the end of the
order, the supplier code, quantity and unit. The original print is
always printed in English!
The following parameters are only displayed when orig.print is deactivated

(set to OFF).
start ON Output the start line
seq. nr. ON Output the data record number
avg. temp. ON Output the average temperature
temp. max ON Output the maximum temperature
avg. pH-val ON Output the average pH value
added a. e. ON Output the air eliminator volume when the add air
eliminator volume function has been performed
smp. seq. nr ON Output the sample sequence number (the how

manyth sample taken during the tour)
smp. branch ON Output the branch position
smp. bt. nr. ON Output the sampling bottle number (from the bar-
code label)
n. wait. met ON Output the line Did not wait for meter to stop
density ON Output the density (in kg mode)
tour part ON Output the dairy, driver and vehicle codes
3-34
3.4.6.2 Erase spooler

If errors arise during printing, all print jobs keep saved in the spooler. They
can be printed after eliminating the errors.
If necessary, you can delete all existing print jobs from the spooler under the
vehicle fleet manager's password (user password).
3-35
3.4.7 Data capture
3.4.7.1 Configuration
dat. transf. Data transfer method:

0 = OFF Data transfer to data storage cassette
1 = P-NET Data transfer per cable via P-NET
2 = RADIO Data transfer via short-distance radio link
3 = WLAN Data transfer via wireless network
4 = 0-MODM Data transfer per cable via V24 interface.
5 = MRKBYT Data transfer in Markerbyte-format
6 = GSM Data transfer via radio modem
For data transfer via WLAN (3) you have additionally to configure the ac-
cessing data for up to 4 servers for 4 different positions:
IP-address IP-address of the PC (server) which receives data
password password to log in the network
3-36
For data transfer via GSM (6) you hve additionally to configure the following
parameters:
dial. no. telephone no. that is to dial
Protokoll The protocol Das Protokoll depends on the type of the modem
(analog or digital)
0: V110-protocol (digital)
1: V42-protocol (analog)
PIN PIN for activating the modem
Auto After finnishing a tour will be automatically dialed for transfer-

ring data
std. data ON: The standard data (entire scope of data) is always
recorded.
OFF: The program records only the data that is defined
in a special header file or in the schedule file.
ADIS/ADED ON: Data is made available in ADIS/ADED format

when finnishing a tour.
PRF-format For recording data to cassette. Switch on/off the PRF format.
When set to OFF, the data is recorded in TDL format.
2 TDL-cass (When PRF-format set to OFF) At the end of the tour, the
data is transferred to 2 TDL-cassettes
(1 copy diary cassette, 1 copy sampling cassette).
RAM-Drive
warn limit For the RAM-drive you can enter a warning limit in % of the
storage capacity. If this limit is reached, a warning message is
displayed at the beginning of the tour.
P-NET-HLK ON if there is a cassette box in the MAK system and you

want to use the box.
warn limit After activating the P-NET cassette box, you can enter a
warning limit in % of the storage capacity. If this limit is
reached, a warning message is displayed at the beginning of
the tour.
3-37
3.4.7.2 Formatting
The drive used for long-term storage of the data can be formatted only when
the seal switch is activated.
RAM-Drive There are two options available for formatting the data carriers: Quick-
Format and Format.
The RAM drive is always formatted in TDL format.
Quick-Format is only executed when the RAM drive has already been for-
matted once with Format. Quick-Format corresponds to the DOS com-
mand del *.*. This means that all the files and the file allocation table (FAT)
are deleted. If you want to delete the saved files in order to regain full stor-
age capacity, you can do so using Quick-Format.
If the data carrier contains data that is corrupt, you can use Format to
completely reformat the carrier.
P-NET-HLK The format of the data storage cassette (HLK in German; = SSM cartridge)
depends on the setting made in the configuration.
PRF-format - ON : the cassette will be formatted in PRF format.
PRF-format - OFF: the cassette will be formatted in TDL format.
3-38
Before formatting the cassette in PRF format, you must first select the cas-
sette type.
You can then enter the serial number of the cassette in question (A-No. on
the case).
Formatting of the data storage cassette in TDL format is performed in the

same way as formatting of the RAM drive.
Formatting results in all the data saved on the data carrier being lost. Before
formatting, make sure that you no longer need this data or that it has been
saved elsewhere.
3.4.7.3 Parameters
The entries you are prompted to make for the parameters depend on the
method of data transfer you selected in the Configuration menu.
PRF-format : OFF, 2 TDL-cass : OFF
3-39
Drive
Use the following fields to specify the data carrier to which the various data
records are to be saved and the data carrier from which the data is to be
read.
0 Data in RAM drive
1 Data on data storage cassette.
Contents of the data records:

sched. data Data for the tour schedule
tour data Data collected during the tour
Prn. sheets User-defined formats to be used to design the slip printout
custo. data Customer data
res. datab. Driver data, dairy data, text block file (for ticket texts)
quant. memo Quantity memory data (collection quantities)
systm file Density specifications for two periods of 7 days each.

vehicle code, cassette code for operation with 2 TDL-
cassettes.
PRF-format : OFF, 2 TDL-cass : ON
Coll. data ON When transferring the data to the cassette at the end
of the tour, the data is not deleted from the RAM.
show capac ON At the end of the tour, the storage capacity of the cas-
sette is displayed before the data is transferred to the
cassette.
eras. allow ON If the data is not transferred to MPR (lab) cassette at

the end of the tour, it will be deleted in the same way
as it is after being transferred, after you have con-
firmed the relevant prompt.
3-40
PRF-format ON
Coll. data ON When transferring the data to the cassette at the end
of the tour, the data is not deleted from the RAM.
show. capac ON At the end of the tour, the storage capacity of the cas-
sette is displayed before the data is transferred to the
cassette.
Chng. date ON In the case of a tour that start before and ends after
midnight, the change of date is marked by recording a
tour ID record.
clr. air. el ON Clearing (emptying) of the air eliminator is recorded
no 51-recs configuration of the error recording:

0: all errors are recorded
1: only ULTRASAMPLER-errors are recorded
2: no errors are recorded
smp. record ON The sample data is recorded
The following three parameters appear only when smp. record is set to ON.
lab. cass. ON The sample data is recorded on a lab cassette.
When lab. cass.is ON:

eras. allow ON If the data is not transferred to lab-cassette at the end
of the tour, it will be deleted in the same way as it is
after being transferred, after you have confirmed the
relevant prompt.
smp on/off ON The data records for sampling on/off are created dur-
ing conversion to PRF format.
OFF The data records for sampling on/off are not written
during conversion to PRF format.
temp. 1 (2) In PRF format, two temperatures can be recorded per data re-
cord, but the controller makes three different temperatures
available.
The temp. 1 and temp. 2 fields enable you to specify which
temperature is to be recorded where:
0: minimum temperature
1: average temperature
2: maximum temperature
3-41
The 2 following parameters will only appear in Benelux-mode (system config
/ basic functions / Benelux ON).
They can be used for manipulation the codes in the data record for delivery
and transfer of milk.
Delivry >F assigning the code for delivery e. g. F1 (standard: F6, un-
measured delivery)
pumpov.>F assigning the code for pump over (transfer of milk)
3.4.7.4 Erase files

This menu item enables you to erase (delete) TDL format files selectively
from the RAM drive or data storage cassette. After selecting a file type and
confirming that you are sure you want to erase the files selected, the data is
erased. The erase function applies to the storage medium configured for the
data in question (RAM drive or data storage cassette, see 3.4.7.3).
3.4.7.5 Long-term storage

The long-term storage function can be configured only when the seal switch
is activated.
Rec.-per. The number entered specifies how many months the data is to
remain in the long-term memory. Standard: 3 months.
Drive In TDL format only (PRF-format OFF):

Select the storage medium for the long-term storage function
0 data in RAM drive
1 data on cassette
3-42
3.4.8 Quantity memory

When the quantity memory option is activated (system config. / data capture
/ qty-memry: ON), you can specify the degree in % to which the quantity of
milk just collected is used in calculating the new preset quantity. The quan-
tity collected is that quantity of milk recorded from a supplier, possibly also in
the course of several sub-collections. If a further collection follows from the
same supplier within 2 hours of the last collection, the new collection is
added to the quantity already collected. When collecting sub-quantities, the
quantity still remaining to make up the total preset quantity is regarded as
the preset quantity.
teach in The teach-in factor specifies the degree in % to which the

quantity of milk just collected is used to calculate the new pre-
set quantity.
Example Teach-in factor 0%: The quantity collected is not used to calculate the new
preset quantity.
Previous preset quantity: 100 l
Quantity collected: 120 l
New preset quantity: 100 l
Teach-in factor 50% The quantity collected is used to a degree of 50% to

calculate the new preset quantity.
Teach-in factor 100% The quantity collected is used to a degree of 100% to

calculate the new preset quantity.
3-43
3.4.9 Milk separation
act. separ. ON Milk separation is performed actively, i.e. selection of

the compartments is performed by the controller.
empty a.el. ON If there is a chanche of milk quality at an air-eliminator

this air-eliminator will be made empty at the beginning
of a collection.
down quant (only when empty a.el. is ON)

To minimize spreading the air-eliminator can be made
empty completely or partly.
0 l the air-eliminator will completely made empty,
>0 l the level of the air-eliminator will be de-
creased by the entered quantity.
Decreasing ON The quality of the milk being collected can be changed

by the driver to be poorer (bad). The system then
suggests this milk is pumped into the compartment
with the corresponding quality.
It is also possible to add milk of better quality to a
compartment with poorer quality milk, without 'de-
creasing' its quality beforehand (e.g. if there is no
more capacity available in another compartment).
Increasing ON The quality of the milk can be changed by the driver to

be better (good). The system then suggests this milk
is pumped into the compartment with the correspond-
ing quality.
It is also possible to add milk of poorer quality to a
compartment with better quality milk (e.g. if there is no
more capacity available in another compartment). If
milk of poorer quality is added to a compartment con-
taining higher quality milk, the quality of that com-
partment will be decreased to the quality of the current
collection for the rest of the tour.
Comp. auto (when act. separ is ON) If a compartment is detected as full

the collection will automatically switched to another compart-
ment that is available for the current collection. The collection
will not be interruptet.
3-44
pul. length (when act. separ is ON); this option defines the duration of
the pulse (0...9.9 s) which is emitted at pump start-up when a
switchover of compartments is to be expected (log. output 27)
(0 = continuous signal until switchover).
swtch dely (when act. separ is ON); switchover delay for compartment
switchover. Once a compartment has been closed, the other
compartment is opened after the delay specified here. This
enables, e.g., the closing and opening times of valves to be
taken into account.
int. cab. no Number of measuring chambers (intake cabins) (1 or 2).
air elimin Number of air eliminators installed (1 or 2) with one measuring

chamber.
comp. contct (when act. separ is ON); Number of compartment inlets (1 or

2) with two measuring chambers or with one measuring
chamber with two air eliminators.
switch quantity
good>bad Quantity after which the compartments are switched over on
changing quality from good to bad (0...99 l)
bad>good Quantity after which the compartments are switched over on

changing quality from bad to good (0...99 l)

Enter the quantity without air-eliminator volume!
Once you have confirmed the settings, you have to assign the milk quality
grades to the tank compartments configured.
The display shows those tank compartments for which a tank compartment
capacity > 0 has been configured (see 3.4.3.5).
The example above contains the following assignments:

Tank compartments 1 and 2: Quality 1
Tank compartment 3: Quality 2
Tank compartment 4: Quality 3
3-45
If two air eliminators have been configured (2 measuring chambers or one
measuring chamber with two air eliminators), you then have to assign the air
eliminators or measuring chambers to the quality grades.
3.4.10 I-Mode
This menu is only available if you have set to ON the paramter I-Mode in
the menu system config/ basic functions (see 3.3.1). Here are to configure
two special parameters which are demanded for use in Italy. The I-mode can
only be configured if the seal-switch is actuated!
min. power Minimum flow during the collection (in liters per minute). If the
flow is lower appears an error message.
resol. 0,05 The collected quantity is displayed with a resolution of 0.05 li-
ters till reaching a quantity you have to enter here. Higher
Quantities are displayed with the standard resolution of 0.1 l.
Peripherals
3-46
3.5 Peripherals
These menus are used to select and configure all the hardware modules
used in the system.
When the configuration of the hardware modules is called up for the first
time or after modules have been changed, the respective module must be
activated first. The basic procedure to be followed is explained below using
the volume counter as an example. The other modules are activated in the
same way.
Select the field for the respective module and press [OK].
Switch on the module (key [1]).

A window appears informing you that the module is not activated and that
you have to enter the serial number.
Enter the serial number (=A-No.) and confirm it. The extension UE is
added automatically. If the serial number you have entered is correct, a
message appears informing you that the module has been activated.
Peripherals
3-47
Confirm this message. You will then be able to access the various parame-
ters of this module.
If it was not possible to activate the module, it is switched off automatically

when you exit the menu. In this case check connection and the serial num-
ber and repeat the activation procedure.
If the module you have selected was already activated, you will be able to
access its parameters immediately after calling up this module's configura-
tion. The following explanations are based on this condition.
3.5.1 Power supply unit
3.5.1.1 Truck interface
Peripherals
3-48
truck-interf Switch on/off the truck interface type 6754-10 /-11.
If you switch on the interface, you will have to make the follow-
ing entries
SerialNr. A-number of truck interface according to the rating plate.
version The program version implemented in the truck interface; it is

read and displayed automatically after the interface is acti-
vated.
emerg.mode OFF: standard

ON: Only for truck interfaces with special circuitry. If the sup-
ply voltage fails, the system can be switched to emergency
mode. Power is then supplied from a battery.
Time (When emergency mode is on) The time set here specifies the
number of seconds the system operates in emergency mode
before it switches itself off again. The time set should allow
you to read the last data from the controller display (10...15 s).
dstnce.reg ON The truck interface supplies km data.
cal.factor If dstnce. reg is set to ON, use this field to enter the calibra-
tion factor (pulses/km) for the kilometre counter
rev.p.m ON The engine speed is recorded continuously during the

tour.
cal.factor If rev.p.m is set to ON, use this field to enter the calibration
factor (pulses/revolution) for the rev. counter.
water temp ON The engine coolant temperature is recorded continu-

ously.
oil temp ON The engine oil temperature is recorded continuously.
exhst temp ON The exhaust temperature is recorded continuously
Peripherals
3-49
Calibration
The temperature sensors for the engine coolant and oil can be calibrated. To
do this, press the [calib] softkey.
Then select the calibration function for the coolant (water) or oil temperature.
The system then allows you to calibrate the temperature sensor for up to 5
temperature values.
Use a reference thermometer to measure the temperature of the medium in

which the temperature sensor is positioned. Enter the temperature you have
measured in the calib.temp field and press the [calib] softkey. The fre-
quency prevailing at this moment is assigned to this temperature and saved.
Repeat this procedure for a number of temperatures.
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3-50
3.5.1.2 Power supply unit 6781-11
pwr. sup.67. Switch on/off the power supply unit

If you switch on the device, you will have to make the follow-
ing entries.
SerialNr. A-number of the power supply unit according to the rating

plate.
version The program version implemented in the power supply unit; it

is read and displayed automatically after the power supply unit
is activated.
emerg.mode OFF: standard

ON: Only for power supply units with special circuitry. If the
supply voltage fails, the system can be switched to emergency
mode. Power is then supplied from a battery.
Time (When emergency mode is on) The time set here specifies the
number of seconds the system operates in emergency mode
before it switches itself off again. The time set should allow
you to read the last data from the controller display (10...15 s).
dstnce.reg ON The truck interface supplies km data.
cal.factor If dstnce. reg is set to ON, use this field to enter the calibra-
tion factor (pulses/km) for the kilometre counter.
Peripherals
3-51
3.5.2 MID
(MID: Magnetisch-Induktiver Durchflussmesser in German = magnetically

inductive flow meter)
First select the MID for measuring chamber 1 or 2.
MID 1 Switch on/off the MID.

If you set the MID to ON, you will have to make the following
entries.
SerialNr. A-number of the MID module according to the rating plate.
version The program version implemented in the MID module; it is

read and displayed automatically after the MID is activated.
flowlevelm Switch on/off the flow-level meter function. The function has to
be activated if you want to operate the sampler in flow-level
meter mode, but no flow-level meter is available. (This func-
tion makes sense only when the flows through the MID and
sampler are identical sampling downstream of the air elimi-
nator).
quant. back ON After acknowledging the error message air in flow-

meter, the quantity last measured before the error occurred is
written back to the MID because this quantity may be wrong
caused by the error. The quantity that will flow on because of
its kinetic energy will not be registered.
width nom Nominal width of the MID measuring tube (according to the
rating plate)
meter fact Meter factor (for information about calculation of the meter
factor, see the service manual for MAK 3002 hardware.
Peripherals
3-52
resolution (0.01; 0.1 or 1 l), depending on the flow rate.

At 0.1 l, the maximum collection quantity per operation is
100,000 l.
quant/pul Enter the flow rate (quantity) per pulse for MIDs with 3-
channel pulse output (e.g. Type 6823-16).
rated value for V2000: 0,03.
air delay If there is air in the measuring tube, the MID is not scanned.
Once the measuring tube has been filled again, the MID re-
sponds with a delay. To prevent errors from occurring as a re-
sult of this, the MID is not scanned again until after the delay
time set here (approx. 3..4s). Logical input 13 of the I/O box
has to be configured for this purpose and activated.
3.5.3 Volume counter
First select the volume conter for measuring chamber 1 or 2.
Vol-Cnt. 1 Switch on/off the volume counter.
SerialNr. A-number of the volume counter according to the rating plate.

The extension UE is added automatically by the program.
version The program version implemented in the volume counter is

read and displayed automatically.
Cal-Fac. 1 The calibration factor specifies how many pulses result from
one litre of the product. The calibration factor is defined when
the system is calibrated (see the service manual for MAK
3002 hardware). Four decimal places are permitted for the
calibration factor.
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3-53
Cal-Fac. 2 and 3 not relevant
pulse/rev. Number of pulses the pulse generator supplies per revolution.
CounterNo. This field is used to enter the counter number of the measur-
ing chamber.
sealcountr The seal counter is read by the unit connected and is incre-
mented each time a setting subject to statutory calibration is
changed. The entries are checked by the program prior to
each delivery. If they fail to comply with the setpoint values
(e.g. after a change of volume counter), no measurements are
possible. In this case, you must call up this configuration
menu in order to check the entries.
chng. dir. The direction of rotation of the volume counter can be config-
ured as of Version 2.00. If no changes have been made to the
pulse generator, 0 corresponds to the ex-works setting for the
direction of rotation, i.e. clockwise rotation = positive counting.
If you enter 1, the respective direction of rotation is reversed.
The number of channels is automatically checked and displayed.
3.5.4 Temperature sensor
A number of temperature sensors can be configured. Select the temperature

sensor you want to configure.
Te.-Sens.1 For measuring the collection temperature in the 1st measuring
chamber.
Te.-Sens.2 For measuring the collection temperature in the 2nd measur-
ing chamber.
Te.-Sens.3 For measuring the unloading temperature (not reqired in this
program version).
Te.-Sens.4 For measuring the sampling box temperature.
Peripherals
3-54
Te.-Sens.1 Switch on/off the temperature sensor.
SerialNr. A-number of the temperature sensor according to the rating

plate The extension UE is added automatically by the pro-
gram.
version The program version implemented in the temperature sensor

is read and entered automatically.
sealcountr see volume counter section
3.5.5 Printer
3.5.5.1 Slip printer
slip prt. configure the slip printer on/off.
SerialNr. A-number of the printer according to the rating plate.
version The version number of the printer is read and entered auto-
matically after you have entered the serial number.
3.5.5.2 Thermal printer

There is no need to enter the serial number when you switch on the thermal
printer. The address of thermal printer Type 6863-3 is set by means of DIP
switches (see the service manual for MAK 3002 hardware).
With thermal printer Type 6761-10, the address is preset. Addressing of the
printer can also be carried out by means of the BIOS.
Peripherals
3-55
3.5.5.3 Thermal printer TM-T88III

The menu is used for configuration of the thermal printer TM-T88III (type
6761-11). The printer can be connected either at the serial port of the con-
troller RS 232 des Controllers or at a V24-P-NET-converter 4386-4.
TM-T88III configure the slip printer on/off
version The version number of the printer is read and entered

automatically after you have switched it on.
When connecting at a V24-P-NET-converter:
V24-P-NET ON
SerialNr. A-number of the converter according to the rating plate
The extension UE is added automatically by the program.
version The version number of the printer is read and entered
automatically after you have entered the serial number
Port No. of the port used (for multiplexed converters)
Auto Detect
By pressing the [Auto_Detect] softkey the interface parameters are checked

and used for configuration. Press this softkey if the printer cold not be acti-
vated at once.
Peripherals
3-56
3.5.6 Reader station
radio-read Switch on/off the reader station.
SerialNr. A-number of the reader station according to the rating plate.
version The program version implemented in the reader station is read

and entered automatically after you have entered the serial
number.
doubl. read Double reading: when set to ON, the supplier code has to be
entered twice.
3.5.7 I/O boxes
The following menus are used to configure the I/O boxes on or off and to de-
fine the assignments of the inputs and outputs.
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3-57
3.5.7.1 I/O box 6864
Three I/O boxes of Type 6864 can be configured.
I/O-Box 68 Switch on/off the I/O box.
SerialNr. A-number of the I/O box according to the rating plate.
version The version is read and entered automatically after you have
entered the serial number.
I/O box 6864 has 8 outputs and 16 inputs (physical outputs and inputs).
Each of these physical outputs and inputs can be assigned a logical output
and input respectively (a logical output is, e.g. the signal suction pump).
By pressing the softkey [diagn], you can call up a diagnostics tool which can
be used to test functioning of the inputs and outputs.
Peripherals
3-58
Assign the connected and used logical outputs and inputs (right side in the
window) to the physical outputs and inputs (left side in the window), see ta-
bles below.
If necessary you can invert the switch reaction of each output and input with
the [invert.] softkey.
Example If, after replacing a module (e.g. after installing a proximity switch with in-
verse switching characteristics), a break contact generates input signals
otherwise generated by a make contact, you must select the corresponding
physical input and invert it by pressing the [invert.] softkey.
Confirm your entries finally by pressing [ready].
3.5.7.2 I/O box 6753

I/O box Type 6753 can be used as an alternative to I/O box Type 6864. You
can also use both types simultaneously.
The basic module of the Type 6753 I/O box has 8 inputs and 8 outputs. Fur-
thermore, it is also possible to add further modules, each with 8 inputs or
outputs, to the I/O box. This type of I/O box is configured in the same way as
Type 6864.
Pulse outputs can only be controlled by the 8 outputs of the basic module!
The following tables contain the logical inputs and outputs.
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3-59
3.5.7.3 I/O box outputs in the MAK system
Outputs Nr. (logic Explanation
3002)
Suction pump 1 start enabling when starting a collection (standard sampling and using sam-
pling bottle identification)
Suction valve 2 opening the suction valve when starting a collection
Magnet motor 3 Magnet motor (when using sampling bottle identification)
Bottle transport 4 bottle transport when using standard sampling with sampling bottle identifica-
tion
Outfeed cassette 5 when using automatic bottle feeding with circular magazine
Infed cassette 6 when using automatic bottle feeding with circular magazine
Sample branch 1 7 Output 1, sample branch position (standard sampling)
Sample branch 2 8 Output 2, sample branch position (standard sampling)
Sampling 9 start sampling position (standard sampling)
Horn (3001) 10 signal when reaching 105% filling level (Ultrasampler) or exceeding tempera-
ture- /pH-value
Pump pulse 11 pump start puls when starting a collection (Magyar, Benelux)
Button enable 12 enabling the button (Magyar, Benelux)
Unloading 13 unloading in process (measured)
Slow 14 suction throttling active
Sampling pulse 15 sampling pulse when using puls vessel sampling
Finish 16 current supplier is finnished (also delivery or overpump)
no bottle ready 17 no sampling bottle is resdy for filling (sampling bottle identification)
Sample on 18 state signal sampling on
clear air elim. 19 state signal air eliminator clearing
Cleaning 20 state signal cleaning in process
Pump stop pulse 21 at interruption (Magyar, Benelux)

Tank selection 1 22 compartment feed 1 opened for compartment 1 ( active milk separation with
two intake lines)
two intake lines)
two intake lines)
two intake lines)
two intake lines)
Milk separation on 27 state signal milk separation on
Switchover pulse 28 output activated when compartment switch is (when starting a collection)

Deliv. quant. 29 state signal delivery quantity reached (measured delivery)
reached
Tank changeover 30 pulse for tank chancheover (Favorit only)

Disable air elim.1 31 air eliminator measuring unit 1 disabled (Mega 700, V 2000)
Comp.pumpo. 32 state signal compartment pumpover is running (when using milk separation)
running
Blow out 33 measuring chamber blowing out (when cleaning) (Mega 700, V 2000)
Pump over 34 state signal pump over running (Mega 700)
Sample botteling 35 monitoring the sample botteling is activated (standard sampling)
Pump over valves 36 pump over valves during pump over switched (V 2000)
Tank lock valves 37 tank lock valves during pump over switched (V 2000)
Air elim. active 38 state signal measuring chamber 2 or air eliminator 2 active (when using milk
Peripherals
3-60
3002)
separation)
Air elim. 2 lock 39 air eliminator measuring unit 2 lock (Mega 700, V 2000)
MAK in Tour 40 state signal tour running
Number read 41 state signal supplier no. is read (horn)
Reading of no. 42 state signal supplier number reading is possible (horn)
possible
Comp. air xy- 43 blow out sample hose to xy-magazine (when using Ultrasampler sampling with
Magaz. xy-magazine)
needle xy- 44 needle in in fillingposition (when using Ultrasampler sampling with xy-
Magazine magazine)
Pump high 45 Pumpe High Speed (MD-Foods)
Vakuum pump 46 Vakuum membrane pump (MD-Foods only)
Change state 47 horn e.g. when sensor broke contact or air eliminator level reched
Flush. Vakuum 48 Flushing Vakuum pump (HLW-DATEC)
pump
Vakuumtest 49 Test Vakuum (HLW-DATEC)
Compartment 50 compartment feed 2 opened for compartment 1 ( active milk separation)
feed 1
feed 2
feed 3
feed 4
feed 5
Quality 1 55 state signal collected/delivered milk quality 1
Reserve milk 64
separation
Reserve milk 65
separation
Cabin light 66 cabin light on
Heating 1 67 heating 1 on
Heating 2 68 heating 2 on
Pump ov. active 69 pump over running
Ejector 1 70 ejector 1 active (V 2000)
Ejector 2 71 ejector 2 active (V 2000)
Comp. air ejec- 72 ejector 1 active (V 2000)
tor1
Comp. air ejec- 73 ejector 2 active (V 2000)
tor2
Waste air close 74 close waste air valve
Foam separ. 75 foam separator 1 is cleared (V 2000) [V8.1 / V 8.2]
clear.
ventilate 76 air eliminator 1 is ventilated (V 2000) [V 2.1]
Compr. air 77 compressed air for air eliminator 1 (V 2000) [V4.1]
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3002)
top lid valve 78 top lid valve (trailer)
Dosed delivery 79 Dosed delivery (V 2000)
stirrer 80
Dosage air elim. 81 Dosage valve for air eliminator filling (V 2000)
two intake lines)
two intake lines)
two intake lines)
Reserve com- 93
partment 9
Reserve com- 94
partm. 10
feed 6
feed 7
feed 8
Reserve com- 98
partment 9
Reserve com- 99
partm. 10
- Pulse output (when using I/O-Box 6753 connect only to output of basic module!
Status: 11.09.01
3.5.7.4 I/O-Box-inputs in the MAK-system
Inputs Nr. (lo- Explanation

gic
3002)
Vakuum switch 1 measuring chamber is under vakuum
Injection needle up 2 standard sampling
Bottle in position 3 when using sampling bottle identification
Branch indicator 1 4 switched branch (branch sampling)
Branch indicator 2 5 switched branch (branch sampling)
Measuring end 6 Measuring finnished (contact K0)
Sampling end 7 sampling end signal (standard sampling)
Sample on 8 sampling switched on
Bottle transport 10 Bottle transport manual started
Unloading 12 state signal, procedure after reading the number is unloading
Inhibit 1 13 measuring unit 1 not filled (MID measuring tube empty)
Hydraulics 14 monitoring hydraulics- or second drive unit
Prev. end of meas- 15 prevent end of measurement
urement
Trigger end of meas. 16 trigger end of measurement
Discharge valve 1 17 Discharge valve 1
closed
Discharge valve 2 18 Discharge valve 3 (Benelux only) (active = opened)
closed
Discharge valve 3 19 Discharge valve 3
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3-62
Inputs Nr. (lo- Explanation
gic
3002)
closed
Compartm. empty 20 compartment 1 empty
indicator1
Compartm. empty 21 compartment 1 empty (Benelux only)
indicator2
Compartm. empty 22 compartment 1 empty
indicator3
Cleaning 23 trigger cleaning
Clear air eliminator 24 trigger clearing air eliminator
Compartment feed 1 25 compartment feed 1 (passive milk separation)
Tank 2 inducting 30
Tank 1 empty 31
Tank 2 empty 32
Tank 1 full 33 (Jansky Favorit only)
Tank 2 full 34
Tank 1 half empty 35
Tank 2 half empty 36
Cleaning cycle 37 cleaning cycle CIP-cleaning (Mega 700, V 2000)
Transfer TARGO 38 TARGO measuring ready fertig, weighing result is transferring
Foam separ. full 39 foam separator full (V 2000)
Emergency stop 40 external emergency stop
Milk sensor over- 41 additional milksensor for overpumping (Mega 700)
pump
Ext. start 42 start pump by external signal
Ext. stop 43 stop pump by external signal
Weighing 44 trigger weighing procedure at a weigh bridge (Benelux)
Sample ok 45 sample ok-puls (Jansky)
Pump over control 46 external control overpumping (Mega 700)
Inhibit 2 47 measuring unit 2 not filled (MID measuring tube empty)
Foam separ. empty 48 foam separator empty (V 2000)
max. vakuum 49 max. vakuum reached (V 2000)
mon. top lid valve 50 monitoring top lid valve position trailer (output 78)
stirrer 51 sample stirrer ok
Reserve compartm. 9 55
Reserve compartm. 56
10
man. operating 57 manual operating (emergency operating) active
Status: 17.02.03
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3.5.8 Ultrasampler
First select the type of the sampler(s) installed.
3.5.8.1 Ultrasampler Type 6870
Ultras.1 If you set the ULTRASAMPLER to ON, you will have to

make the following entries.
SerialNr. A-number of the ULTRASAMPLER according to the rating

plate.
version The program version implemented in the ULTRASAMPLER

is entered automatically after you have entered the serial
number.
width nom Nominal width of the flow tube (50 mm, 65 mm, 76 mm).
Peripherals
3-64
flowlevelm This option must be activated if a flow-level meter is con-
nected or if the same option is active on the MID module
(see 3.5.2).
flushing Flush the sampler hose before each collection (for entrain-
ment-free sampling). Standard: ON
flush. quty When collection quantities (preset quantities) are smaller than
the value entered here, there is no flushing (even when the
flushing parameter is activated).
calm down This option must be activated if a section used to reduced tur-
bulence or whirling (a steadying or calm-down section) is in-
stalled
whirl. slow Parameter is cancelled from ULTRASAMPLER-program ver-

sion 2.31
Whirling during throttling (when calm down is set to ON)
Greater air input is likely due to the short intake time with
small quantities (depending on the switching threshold; see
Pump configuration under section 3.4.3.3). This can be
taken into account by activating this parameter
corr.fact correction factors for calm down from ULTRASAMPLER-

program version 2.32
You can enter values from 0 (= calmed) till 10 (= not calmed,
whirled).
low correction factor for calm down at quantities lower than the
quantity set in the pump configuration under threshold
low/med
(see 3.4.3.3).
medium correction factor for calm down at quantities higher than the
low/med but lower than the quantity set under threshold,
med/high
(see 3.4.3.3).
high correction factor for calm down at quantities higher than the
med/high
(see 3.4.3.3).
2nd page
Peripherals
3-65
dyn.adaptn from ULTRASAMPLER-program version 2.30

for smoothing of pump regulation at rapid flow alterations,
ON: if the flow is decreasing the pump power is throtteled after
a delay.
powermatch Matching the specified power of the collection truck pump to

the actual power (significant only when there is no flow-level
meter)
fill limit Permissible overfilling of the sampling bottles in percent

e.g. 120% bottle may be filled up to 20% over the nominal
volume.
deduct. qt. For correcting the filling quantities during sampling with inter-
ruptions (when working without a flow-level meter).
calib.-fact Pump hose calibration factor; specifies how many l are

drawn off per sampler revolution. (Enter 270 l. Change the
value if sampling bottle filling deviates from the value set.)
sample vol Volume of the sampling bottle in ml.
on-delay Start delay for the ULTRASAMPLER. Delay time from the
milk sensor signal (milk present) to when sampling starts
off-delay Run-on time of the ULTRASAMPLER. Delay time from the

milk sensor signal (no milk) to when sampling stops.
error dly Delay of the error message when sampling bottles are over-
filled. If, after the specified filling limit is exceeded, collection is
completed within the time entered here, the error message is
suppressed.
strt delay from ULTRASAMPLER-program version 2.30, flowlevelmeter

operating only
delay time from sensor signal milk present to when sampling
starts (for entrainment-free sampling)
strt.qty. only when strt delay >0

starting from this preset quantity the start delay is active. At
lower preset quantiies the sampler start is not delayed.
ULTRASAMPLER 2 is installed for taking samples from the tank.
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3-66
3.5.8.2 Ultrasampler Type 6771
Sampler 67 If you set the ULTRASAMPLER to ON, you will have to

make the following entries. After activating the sampler the
version is displayed (30)
SerialNr. A-number of the ULTRASAMPLER according to the rating

plate.
version The program version implemented in the ULTRASAMPLER

is entered automatically after you have entered the serial
number.
BottlDrive ON, if a bottle-drive is connected to the ULTRASAM-

PLERvario controller.
when BottlDrive OFF:

Up/Down automatic bottle lifting without bottle drive
when Up/Down is set to OFF:

Down watch Control of the bottle lifter ON/OFF
width nom Nominal width of the flow tube (50 mm, 65 mm, 76 mm).
flush. quty When collection quantities (preset quantities) are smaller than
the value entered here, there is no flushing.
Controllng sampling control via milk sensor by the controller (0=OFF :

contol by MAK 3002, 1=flowlevelmeter, 2=sensor -don`t use!-)
corr.fact correction factors for calm down from ULTRASAMPLER-

program version 2.32
You can enter values from 0 (= calmed) till 10 (= not calmed,
whirled).
low correction factor for calm down at quantities lower than the
low/med (see 3.4.3.3).
medium correction factor for calm down at quantities higher than the
low/med but lower than the quantity set under threshold,
med/high (see 3.4.3.3).
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3-67
high correction factor for calm down at quantities higher than the
med/high (see 3.4.3.3).
Diagnostics
In 1-8 Inputs Inp 26...33
Out 1-8 Outputs Out 6...14
Rel 1-5 Relay for Bottle-Drive (Sampler-Controller Version -30 only)
ADC Volt voltage of the flowlevelmeter filling level input (0...2,5V)
ADC Amp current from flowlevelmeter flow value(4...20 mA)
Freq 1 frequency temperaturesensor 1
Temp.sensr value present at the frequency input 1 (example: 27,5 C)
Milksensr value present at the frequency input 2 (example: OFF)
OFF frequency input 3 OFF (example)
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3-68
frequency inputs
1 (21) 1= temperature sensor measuring passage 1
2= temperature sensor measuring passage 2
3= temperatutre compartment outlet
4= sample box temperature
5= milk sensor measuring passage 1
6= milk sensor measuring passage 2
Cal.fr.0 acc. to declaration at the sensor
Cal.fr.25 acc. to declaration at the sensor
2 (22) frequency input 2 see frequency input 1
3 (23) frequency input 3 s. frequency input 1
Ultras. 1 0 = OFF
1 = Supplier sample
flushing Flush the sampler hose before each collection (for entrain-
ment-free sampling). Standard: ON
sample vol Volume of the sampling bottle in ml
fill limit Permissible overfilling of the sampling bottles in percent

e.g. 120% bottle may be filled up to 20% over the nominal
volume
calib.-fact Pump hose calibration factor; specifies how many l are

drawn off per sampler revolution. (Enter 270 l. Change the
value if sampling bottle filling deviates from the value set.)
milk sensor signal (milk present) to when sampling starts.
off-delay Run-on time of the ULTRASAMPLER. Delay time from the

milk sensor signal (no milk) to when sampling stops
deduct. qt. For correcting the filling quantities during sampling with inter-
ruptions (when working without a flow-level meter).
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3-69
Ultras. 2 0 = OFF
1 = Supplier sample
2 = Tank sample
Parameters like Ultras. 1
vario 0 = OFF
1 = Supplier sample
flushing Flush the sampling system before each collection (for en-
trainment-free sampling). Standard: ON
milk sensor signal (milk present) to when sampling starts
(0,0...9,9s).
sample vol Volume to fill into the sampling bottle (0...200 ml)
numb.mixng number of mix procedures before filling the sample bottle

(0...99)
mix.quant amount of air sucked for each mix procedure (0,0...100,0 ml)
flush.qty flushing volume when sampling with separated filling tube

(0...999 ml) (with sample rack)
hose volum
sucking volume of the intake hose
filling volume of the filling hose
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3-70
After exiting the parameter assignment screens for the ULTRASAMPLER ,
you can configure the inputs and outputs (see 3.5.7).
The assignments of the inputs and outputs can be found in the tables on
pages 3-59 and 3-61.
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3.5.9 Barcode reader
Barcode reader station 1: for identifying sampling bottles

Barcode reader station 2: for identifying suppliers
barc.st.1 ON / OFF
After switching on the barcode reader stations, you have to
enter the serial numbers.
SerialNr. A-number of the barcode reader station according to the rating

plate.
version The program version implemented in the barcode reader sta-

tion is read and entered automatically after you have entered
the serial numbers.
After activating the barcode station 2 (for identifying suppliers), you must
configure it. Three different barcodes can be configured.
Peripherals
3-72
barc.lngth Enter the total number of digits in the barcode
part begin Part beginning: if only part of the barcode is to be evaluated

(as opposed to the entire sequence of digits), you must spec-
ify the position of the digit (in reading order) at which that part
of the barcode begins. Enter zero if the entire barcode is to be
used.
part lngth Part length: enter the number of digits you want to use for that
part of the barcode to be evaluated. Enter zero if the whole of
the rest of the barcode is to be used.
You must go to the next page before you configure the following modules.
3.5.10 Cassette box
cassette b If you set cassette box to ON, you will have to make the fol-
lowing entries.
SerialNr. A-number of the cassette box according to the rating plate.
version The program version implemented in the cassette box is read

and entered automatically after you have entered the serial
number.
Peripherals
3-73
3.5.11 Barcode scanner

You can configure the barcode scanner types CLV 21x and CLV 42x. The
barcode scanner can be connected either via the serial port of the controller
RS 232 or via V24-P-NET-converter 4386-4.
CLV 21x
scanner Switch on/off the barcode scanner
Type The type is automatically displayed after you have entered the
serial number
version The software version implemented in the barcode scanner (is

displayed with software version 6.10 and higher) after you
have entered the serial number.
When connected to a V24-P-NET-converter:
V24-P-NET ON
version The program version implemented in the converter is dis-
played after you have entered the serial number
Port Number of the port to wich the scanner is connected (when
using a multiple converter).
Service
Press the [Service] softkey to access four service functions.
Peripherals
3-74
Reading test
Confirm the function reading test and point the barcode reader at a bar-
code. The code will be read and displayed.
Auto Detect
and used for configuration. Press this softkey if the scanner cold not be
activated at once.
Terminal-Emulation
The Terminal-Emulation is used to configurate the barcode scanner (service
function). Please consult the configuration manual for the scanner.
Peripherals
3-75
Parameter
With Version 6.10 and higher, the configuration file can be read from and
written to the cassette when a cassette box is connected and configured:
scan >cas the configuration data is read from the barcode scanner
and written to the cassette as a file
cas > scan the parameter file is transferred from the cassette to the
barcode scanner for configuration
If a parameter file whose version is not identical with the software version of
the barcode scanner is read from the cassette, a warning message will be
displayed. You can nevertheless still proceed with configuration. However, if
the parameter file is not compatible with the existing software, there is no
guarantee that the configuration you set will function properly.
When delivered, the barcode scanner has been configured by trained spe-
cialists for the particular application for which it is intended. If any problems
arise, please contact your service centre.
After activating the barcode scanner you must configure the barcodes. Three
different barcodes can be configured.
barc.lngth Enter the total number of digits in the barcode

used.
Peripherals
3-76
CLV 42x
scanner Switch on/off the barcode scanner

displayed with software version 6.10 and higher) after you
have entered the serial number

displayed with software version 6.10 and higher).
V24-P-NET ON
Service
Press the [Service] softkey to access two service functions.
Peripherals
3-77
Reading test
Confirm the function reading test and point the barcode reader at a bar-
code. The code will be read and displayed.
Auto Detect
and used for configuration. Press this softkey if the scanner cold not be acti-
vated at once.
After activating the barcode scanner you must configure the barcodes. Three
different barcodes can be configured.
barc.lngth Enter the total number of digits in the barcode.
Peripherals
3-78
used.
3.5.12 pH temperature sensor

First select the sensor for measuring chamber 1 or 2.
pH-te.-Sen Switch on/off the sensor.
Serial nr A-number according to the rating plate.
version The version is read and entered automatically after you

temp.comp Factor for compensating the effect of temperature on the

pH value curve
Peripherals
3-79
3.5.13 GPS receiver

The GPS receiver can be connected either at the serial port of the controller
RS 232 des Controllers or at a V24-P-NET-converter 4386-4
GPS-receiv. Switch on/off the GPS receiver
Type Typ of GPS receiver: 0 = Rockwell

1 = Garmin
Version The version is read and entered automatically after you

Typ GPS-Type: 1 = GPS (Standard)

2 = DGPS
V24-P-NET ON
Peripherals
3-80
Two further parameters are to configure after actvating the GPS receiver.
Max. dist. Enter the radius around the geographical position calcu-
lated within which the supplier must be located in order to
be identified. The degree of accuracy offered by GPS
means that there is no point in entering a radius (Max.
dist.) of less than 100 m.
sorted ON: the next suppliers will be displayed in an order ac-

cording to the distance to the current position (direct
line).
3.5.14 V24-P-NET-Converter
V24-P-NET- Switch on/off the V24-P-NET converter
SerialNr. A-number according to the rating plate. The extension UE

will be added automatically.
version The version of the unit is read and entered automatically

after you have set V24-P-NET- to ON.
Port2-Mod Select the operating mode of port 2.

0 = Auto (automatic detection)
1 = Radio (short distance radio)
2 = Modem (GSM-Modem)
3 = HOST (V24, zero-modem-connection)
Peripherals
3-81
Port2-Baud Data transfer rate (relevant to mode 3 only)
0 = 1200 baud
1 = 2400 baud
2 = 4800 baud
3 = 9600 baud
4 = 19200 baud
5 = 38400 baud
Handshake switch on/off the hardware handshake (Rts/Cts) for port 2

of the multiple converter
The following parameters

Die folgenden Parameter net-number, radio-chan and radio-adr are im-
portant for short-distance radio transmission. They must correspond to the
settings made in the PC-program RTM from BARTEC in the office. To this
note the product information for the short-distance radio transmission.
net-number Network number (code) assigned to the dairy. Input 3 digits

(001...999)
It is recommended to enter the last 3 digits of the diary
number. The net-number schould be different from net-
numbers of vicinal diaries!
radio-chan Channel in 433 MHz band (1...28). Channel 1 should not

be used; it is the default channel of the radio transceiver
6722-13 after switching it on.
radio-adr Vehicle-specific address (0...998), e.g. three-digit vehicle

number. Each vehicle in the fleet must have an individual
address!
mo. ini. str Modem initialization string (for port2 mode = 2, no entry for
standard radio-modem).
com. ti. out Communications timeout (must be >0 for converter in the
vehicle (as a rule 5 s).
HSK-ti. out Handshake timeout (irrelevant to use under MAK 3002),

Standard: 0s
When configuring the V24-P-NET-converter note the settings made in the

PC-programmes RTM resp. WTM of the office-software!
Peripherals
3-82
3.5.15 Targo-DIGI-SENS
This parameter must be activated for vehicles that use a weighing unit
(Targo-DIGI-SENS) to measure the quantity of milk.
3.5.16 UPI 3221

UPI 3221 is used to control the air eliminator in the Schwarte V 2000 .
Changes of the parameter settings are only to make by competent persons

who are educated and authorized by BARTEC. They must have special do-
cuments which are necessary for it.
Wrong settings will cause malfunctions in the system!
Peripherals
3-83
UPI 3221 Switch on/off the UPI
SerialNr. A-number according to the rating plate. The extension PD

will automatically be added.
version The version of the unit is read and entered automatically

after you have activated it.
levels
Nominal Operating point of the air eliminator during collection
(specified as a percentage of the max. filling height).
Security Cut-out point of the air eliminator (specified as a percent-

age of the max. filling height).
Seal Level of the air eliminator after standstill (specified as a

percentage of the max. filling height).
Strt nomin. val

Strt value Pump power when starting collection (specified as a per-
centage of the max. power).
Appr. speed Speed at which the level is increased towards Nominal at

the start of collection.
Start seal val

Strt value Power with which the pump starts after stopping at the cut-
out point and reduces the level towards Seal.
Appr. speed Speed at which the level is reduced towards Seal.
lvl variat Level variation which must not be exceeded during the
measuring time in order to stop the pump at the cut-out
point.
meas. time During this measuring time, the level must not vary by any
more than is specified under lvl variat, so that the pump
stops at the cut-out point.
Regulate param
Prop.factr Proportionality factor for influencing the control characteris-
tics.
PWM (pulse width modulation)

frequency Operating frequency of the hydraulics valve (only V2000.2)
minimum The mark-to-space ratio for closed-loop controlling the hy-

draulic valve which open-loop controls the hydraulic motor
of the air eliminator ( valve position at 0% pump power).
The parameter must be set that way that the pump does
not run!
maximum Factor that determines the shift in the mark-to-space ratio

when the pump power is increased (range of regulating the
pump control).
Peripherals
3-84
3.5.17 TAG-V24
If a TAG reader for identifying the saple bottles is installed, this is where you
switch it on or off. The TAG reader can be connected either via the serial
port of the controller RS 232 or via V24-P-NET-converter 4386-4.
TAG-V24 Switch on/off the TAG reader

After switching on you have to enter the following entries.
TAG-type 0 = ARIO
1 = M 210H (only Benelux-version)
2 = ISO
Version The version of the unit is read and entered automatically after
you have activated it. (not at M 210H)
time delay delay in ms between writing and read back (compare) of a

page (only at ARIO)
V24-P-NET ON
Port Number of the port to wich the TAG reader is connected
(when using a multiple converter).
Peripherals
3-85
Diagnostics
The [Diagn] softkey is aditionally available at the ISO-TAG reader and the
M 210H.
With this softkey you can start a reading test.
To finnish the test press any key.
3.5.18 ARS 300

If you use a sample box rack you mst configure it here.
The rack can be connected either via the serial port of the controller RS 232
or via V24-P-NET-converter 4386-4.
When using the rack, pay attention also to the configuration of the sampling
bottle configuration (see 3.4.5, param. config / Sampling bottle identification /
Standident).
ARS300 Switch on/off the control device.

V24-P-NET ON
Port Number of the port to wich the rack is connected (when using
a multiple converter).
Peripherals
3-86
3.5.19 BDXY0010
Use the menu to configure the XY-sampling rack (ACRAM).
BDXY0010 Switch on/off the XY-sampling rack

SerialNr A-number according to the rating plate. The extension AC

will automatically be added.
version The version of the unit is read and entered automatically after
you have entered the serial number
rows Number of rows with sample bottles in the magazine (e.g. 6)

= Y-direction
positions Number of positions with sample bottles in a row (e.g. 18)

= X-direction
startpos X Distance between the first bottle to the zero-position of the

sledge (= back left) in X-direction.
startpos Y Distance between the first bottle to the zero-position of the

sledge (= back left) in Y-direction.
delta X Distance of the sample bottles in X-direction
delta Y Distance of the sample bottles in Y-direction
Enter the positions and distances via keyboard (in mm with a resolution of
0,1 mm). You must measure the the distances very precisely.
Finding out delta X and delta Y:

Measure the distance between the middle of the first bottle and the mid-
dle of the last bottle in a row.
Divide this distance by the number of spaces between the bottles in the
row (number of bottles 1). The result is the value for delta X.
Measure the distance between the middle of a bottle in the first row and
the middle of a bottle at the same position in the last row.
Divide this distance by the number of spaces between the rows (number
of rows 1). The result is the value for delta Y.
Peripherals
3-87
Service
Press the [Service] softkey to access two service functions.
Register the start position

You can register the start position easy by using the program:
Select determ. startpos.. The sledge will automatcally move to the zero-
position.
Now you can move the sledge in the two directions by using the four soft-
keys with the arrows.
Move the sledge to the position of the first bottle that is to fill. This is the left
bottle in the first (towards the user) row of the magazine. Position the sample
needle exactly above the middle of the bottle. Then press the
[START/STOP] key at the controller.
START
STOP
Peripherals
3-88
Press the [YES] softkey to safe the position.
Move to a Position
After confirming the menu item test position you can use the arrow-
softkeys to move the needle to all sample bottle positions. The position is
displayed in the lower line (YXX) (Y = row, X = position).
Press the [START/STOP] key at the controller to exit this function.
Parameter output
3-89
3.6 Parameter output

This menu item enables you to output all the parameters you have config-
ured either on the printer or to a file.
If you select the ticket-printer item, all the configured settings are output
(i.e. printed out) on the printer connected. Those data of relevance to the
calibration officer are preceded by a for identification purposes.
When outputting the parameters to a file (ASCII text), you can specify
whether the file, when configured, is to be saved on the RAM drive or to the
data storage cassette. The file name consists of the serial number of the
controller base with the extension .PAR .
Seal parameters
3-90
3.7 Seal parameters

To simplify calibration, the menus of those parameters subject to statutory
calibration can be called up directly. When you select this menu item, you
are first shown all those system modules of relevance to calibration along
with their version numbers.
After that the seal parameters of the devices subject to statutory calibration
are displayed one after the other. Here you can enter or change the calibra-
tion factors.
Calibration factor of the inductive flow meter (MID) (see also 3.5.2).
Calibration factor of the volume counter (see also 3.5.3).
BIOS-Setup
3-91
3.8 BIOS-Setup
Unter diesem Menpunkt werden die Mens zur Konfigurierung des BIOS
des Controllers fr das System 3002 aufgerufen. Im BIOS werden die grund-
legenden Einstellungen zur Anpassung des Controllers an die Einsatzbedin-
gungen im jeweiligen System festgelegt (Konfigurierung der Ports, der
Schnittstellen, der Tastatur u. dgl.).
Die Bedienung der Mens und die Parametereinstellungen sind in der Be-
dienungsanleitung BIOS-Setup System 3002 erlutert.
Use this menu item to call up the menus for configuring the BIOS of the Sys-
tem 3002 controller. The basic settings for adapting the controller to the spe-
cific system's operating conditions are defined in the BIOS (configuration of
the ports, interfaces, keyboard etc.).
The Operating instructions BIOS-setup for system 3002 explain how to use
the menus and set the parameters
BIOS-Setup
3-92
Overview of the configuration menus
4-1
4 Overview of the configuration

menus
The following overview of the menu structure should help you to locate indi-
vidual parameters within the configuration system
The different passwords and the seal switch permit access to different con-
figuration levels.
The configuration levels are marked in this table to the right of the menu ti-
tles. As a rule, the configuration level applies to all the menu items listed be-
low it.
Exceptions are marked after the respective items.
A configuration level always includes access to the next lowest configuration
levels.
No password Configuration level b

Driver password Configuration level c
User password Configuration level d
Service password Configuration level e
Seal switch Configuration level f
4-2
1: password inp.
Driver password
User password
Service password
2: contr.-config. 1: contrast db
2: system time c
date d
time
3: screen layout d
big sreen
b. scr. dely
big edit
4: Language select c
5: erase EEPROMs f
CPU-EEPROM
calib. EEPROM
config.-EEPROM
6: EEPROM -menu d
read f
write
clear
compare
d
3: system config 1: basic functions
print pack
sampling
I-Mode f
Benelux
ZEVODAT-M
2: data capture
tour data
vehic.data
tour sched.
qty-memry.
lngterm st. f
3: sequence cntrl.
sequence c. ON
delivery
monitoring
smpl.b.id.
milk separ
4-3
d
4: param. config. 1: temp. limit
ON/OFF time
stop lmit low. tmp. l.
warn dist . up. temp. l.
recording
2: pH.-limits
ON/OFF low. pH-lim.
stop lmit up. pH-lim.
recording
3: sequence control 1: truck type 1: Schwarte

Luft
Varimat.
konom
Mega 700+
V 2000.1
V 2000.2
2: Jansky
Blitz
Optimate
Favorit
3: Other
ABO
HLW
Magyar
Un.Kingdom
Sth.Africa
MD Foods
2: truck parameter
parameter list s. p. 3-22
3: pump config.
pump rate threshold
low low/med
medium med/high
high
4: timers
timers
start dly. meter dly.
stop delay temp.watch
del.pumpov. pH watch
Slow pump clr.air.el.
sensor dly
sen.on.dly. sen.of.dly.
5: compartm. capcty.
capacity of tank compartments
6: cleaning
out of tour s.b. handl.
CIP-temp Clk.rate 1
aut.smp.on Clk.rate 2
Samp.clean
7: air. el. control
threshold
V2000.1 V2000.2
Ejector 1 (l/min) Ejector 1 (l/min)
Ejector 2 (l/min) Ejector 2 (l/min)
Ejector 1 (hPa)
4-4
4: param. config.
4: sampling
sampling smp. branch
aut. smp. on ext. brnch.
pump over branch pr.
hydr. watch mix time
pre sample
presamp. ti.
presamp. no. Ultrasampler
hand-sampl Slow pump
Rep. sampl strt delay
vessel smp reverse go
pul.distnc
Ipul.lengt
smp.box te.
low.tmp.l
up.temp.l.
rec.intrvl.
sb.te. all
smp.dev.nr.
5: smpl. b. id
smp.box id. ON/OFF
smp.box sz.
standident
TAG
barcd.rdr.
Em.Read OFF
s.b.handl.
trans.puls
BC-rd.trls.
Ultrasampler
UE-Bttldrv.
6: print pack 1: ticket config.

print err. avg. pH-val.
line space added a.e.
line feeds smp.seq.nr.
Journal TE smp.branch
orig. print smp.bt.nr.
start n.wait.met.
seq. nr. density
avg.temp. tour part
temp. max.
2: erase spooler
4-5
4: param. config.
7: data capture 1: Configuration
dat.transf. RAM-Drive
std.data warn limit
GSM:
dial no. Protokoll
PIN Auto
ADIS/ADED P-NET-HLK
WLAN:
PRF-format warn limit
IP-address password
2 TDL-cass.
(for Server 1...4)
2: Format f (for drive with long term storage)

RAM-Drive P-NET-HLK
tour cassette
lab. cass. PRF-format ON
lngtrm.st.
3: parameter
PRF-format OFF PRF-format OFF
2.TDL-cass. OFF 2.TDL-cass. ON
sched.data Coll. data
tour data show capac.
Prn. sheets. eras. allow.
custo. data
res. datab.
quant.memo.
systm. file
PRF-format ON
Coll. data smp. record ON
show capac. lab. cass:
Chang.date eras. allow
clr. air el. smp on/off
no 51.recs temp. 1
temp. 2
Delivry->F
pumpov->F
4: erase files
sched. data textbl.data
Prn. sheets driv.data
custo. data depot data
quant. memo systm. file
vehic. data
5: lngtrm.st.
8: qty-memry.
Rec.-per. Drive f
teach in
9: milk separ.
act.separ int.cab.no.
empty a.el. air elim.
down quant comp. conct
Decreasing switch quantity
Increasing good>bad
Comp.auto bad>good
pul. length quality
swtch dely
10: I-Mode f
min.power resol. 0,05
4-6
d
5: peripherals 1: pwr. supply unit 1: truck-interface
ON/OFF rev. p.m.
Serial Nr. cal.factor
version water temp.
emerg. mode oil temp.
Time exhst. temp
dstnce. reg.
cal.factor
2: pwr.sup.6781-11
ON/OFF emerg. mode
Serial Nr. Time
version dstnce. reg.
2: MID f cal.factor
ON/OFF width nom.
Serial Nr. meter fact
version resolution
flowlevelm. quant/pul
quant.back air delay.
3: vol. counter f
ON/OFF cal.fac.
Serial Nr. pulse/rev.
version counter No.
(max. Vol). sealcountr
chng. dir.
4: Temp-Sensor
ON/OFF version
Serial Nr. sealcountr
5: printer 1: therm.prnt
2: slip prt.
ON/OFF version
Serial Nr
3: TM-T88III
6: reader st ON/OFF version
ON/OFF version Serial Nr
SerialNr. doubl. read. V24-P-NET
7: I/O-Box 1: I/O-Box 6864

ON/OFF outputs
SerialNr. inputs
version
2: I/O-Box 6753
ON/OFF outputs
SerialNr. inputs
version
8: Ultrasampler 1: Sampler 6870
ON/OFF calm down fill limit
SerialNr corr.fact deduct. qt.
version low calib. fact.
width nom medium sample vol.
flowlevelm. high on-delay
flushing dyn.adadtn. off-delay
flush.qty. powermatch error dly.
whirl.slow strt. delay
strt. qty
4-7
5: peripherals
8: Ultrasampler
2: Sampler 6771
ON/OFF Down watch corr.fact
Serial Nr. width nom low
version flush. quty medium
BottlDrive Controllng high
Up/Down
Diagnostics:
In 1-8 ADC Amp Temp.sens
Out 1-8 Freq 1 Milk sens
Rel 1-5 Freq 2 OFF
ADC Volt Freq 3
frequency inputs 1 (2, 3)
Cal.fr.0 Cal.fr.25
Ultras. 1 (2)
flushing on-delay
sample vol off-delay
fill limit deduct.qty
calib.-fact
Ultras. vario
flushing numb.mixng hose.volum
on-delay mix.quant sucking
sample vol flush.qty. filling
9: barcode reader
ON/OFF version
SerialNr.
barc. lngth
part begin
part lngth.
10: cassette box

ON/OFF version
Serial Nr
11: scanner CLV 21x or CLV 42x
ON/OFF V24-P-NET
type SerialNr. barc. lngth
version version part begin
port part lngth.
Service
reading test
AutoDetect
Term. emulation (CLV 21x only)
parameter (CLV 21x only)
scan>cas
cas>scan
12: pH-te.-sensor
ON/OFF version
Serial Nr. temp.comp.
13: GPS-receiver
ON/OFF V24 P-NET
version SerialNr.
type version
max. dist sorted
4-8
5: peripherals
14: V24-P-NET-conv
ON/OFF radio-chan.
SerialNr. radio-adr.
version mo.ini.str.
Port 2 Mod com.ti. out
Port 2 Baud HSK.ti. out
handshake
net number
15: Targo-DIGI-SENS
ON/OFF
16: UPI 3221
ON/OFF Start seal val
SerialNr. Strt value
version lvl. variat.
levels Appr. speed.
Nominal meas. time
Seal Regulate param.
Security Prop. factr.
Strt nomin. val. PWM
Strt value freq.
Appr. speed. min
max
17: TAG-V24
ONOFF V24-P-NET
TAG-ype SerialNr.
version version
tme delay port
18: ARS 300
ON/OFF V24 P-NET
SerialNr.
version
port
19: BDXY0100
ON/OFF rows delta X
SerialNr. positions delta Y
version startpos X
startpos Y
4-9
b
6: param.-output 1: ticket-printer
2: file
RAM-Drive
P-NET-HLK
7: seal parameters
f 1: MID
meter fact.
2: Imp.-Zhl.
Cal.-fac.
pulse/rev.
e
8: BIOS-Setup Config. PortConfig
Port 1
Port 2
Port 3
V24 Config
System Config
Time-Date-RAM
LCD-Contr.
System Param.
Progr.Load
from HLK
from PC
Diagn.
P-NET-Scan
P-NET-Sernr. addr.
P-NET-Mon.
***

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MAK 3002

Contents Page Date of issue

1 Introduction ____________________________________ 1-1

Contents Page Date of issue

3.5 Peripherals ______________________________________ 3-46

Document: SAK 970916 valid from: 08.03

Controller Cartridge-Station Printer Truck-Interface Temperature sensor

MID GPS receiver

Cable type reader

Components of a MAK 3002 System (Example)

Following the instructions for operating and servicing the units.

If you discover any signs of damage or destruction to any parts of the

Milk separation Sampling bottle identification

ZEVODAT-M Unloading/Transfer Monitoring

Benelux Long-term memory Sequence control

I-Mode Operating data capture Tour schedule

Sampling Tour data ULTRASAMPLER qty. memory

Print pack Data capture

Due to differences between software releases and/or configurations, the dis-

3.1 Password input

The software configuration function is protected by several passwords. The

3.1.1 Driver password

Driver password = day + month +hour

Example Date: 19. 08. 2003, 14:00 h

3.1.2 User password

User password = driver password x (code + 1) + code

Example Driver password = 41, code = 120

3.1.2.1 Changing the user password

3.1.2.2 Deleting the user password

3.1.3 Service password

Character Decimal Character Decimal Character Decimal

Entering the service password "1AE7":

You have successfully completed entry of the password "1AE7".

3.1.4 Seal switch

3.2 Controller configuration

The controller configuration settings affect readouts and system-internal rou-

This menu enables you to change the contrast of the LC display.

Setting the limits of the contrast range

3.2.2 System time

3.2.3 Screen layout

3.2.4 Language selection

3.2.5 Erase EEPROMs

If errors arise while operating the system, which cannot be remedied by

Contents of the EEPROMs:

3.2.6 EEPROM menu

3.2.6.1 Writing to a data storage cassette

The current configuration can only be overwritten if configuration data come

3.3 System configuration

3.3.1 Basic functions

sampling Switch on/off the sampling function

ZEVODAT-M ON: MAK 3002 can be connected to the ZEVODAT-M system.

3.3.2 Data capture

vehic. data Switch on/off the operating data capture function

qty-memry. Quantity memory the program learns supplier-specific data

lngterm st. Switch on/off the long-term storage of data.

3.3.3 Sequence control

sequence c. ON: Sequence control on (the following parameters are dis-

milk separ. Switch on/off the milk separation function

3.4 Parameter configuration