ABB ACS550 Users Guide
ABB ACS550 Users Guide
ABB ACS550 Users Guide
Users Manual
ACS550-01 Drives (0.75132 kW)
ACS550-U1 Drives (1200 hp)
Users Manual
Safety
WARNING! Even when the motor is stopped, dangerous voltage is present at the
power circuit terminals U1, V1, W1 and U2, V2, W2 and, depending on the frame
size, UDC+ and UDC-, or BRK+ and BRK-.
WARNING! Even when power is switched off from the input terminals of the
ACS550, there may be dangerous voltage (from external sources) on the terminals
of the relay outputs RO1RO3.
WARNING! When the control terminals of two or more drives are connected in
parallel, the auxiliary voltage for these control connections must be taken from a
single source which can either be one of the drives or an external supply.
Safety
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6 ACS550 Users Manual
WARNING! Do not control the motor with the disconnecting device (disconnecting
means); instead, use the control panel start and stop keys and , or
commands via the I/O board of the drive. The maximum allowed number of charging
cycles of the DC capacitors (i.e. power-ups by applying power) is six in ten minutes.
WARNING! The ACS550 will start up automatically after an input voltage interruption
if the external run command is on.
WARNING! The heat sink may reach a high temperature. See chapter Technical
data on page 259.
Note: For more technical information, contact the factory or your local ABB
representative.
Safety
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ACS550 Users Manual 7
Table of contents
Safety
Use of warnings and notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Table of contents
Installation
Installation flow chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Preparing for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Installing the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Control panels
About control panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Assistant Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Basic Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Application macros
ABB Standard macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
3-wire macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Alternate macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Motor Potentiometer macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Hand-Auto macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
PID Control macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
PFC macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Torque Control macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Connection example of a two-wire sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
User parameter sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Macro default values for parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Parameters
Complete parameter list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Complete parameter descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Embedded fieldbus
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
Mechanical and electrical installation EFB . . . . . . . . . . . . . . . . . . . . . . . . . 190
Communication set-up EFB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Activate drive control functions EFB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
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8 ACS550 Users Manual
Fieldbus adapter
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Mechanical and electrical installation FBA . . . . . . . . . . . . . . . . . . . . . . . . . 224
Communication set-up FBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
Activate drive control functions FBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
Feedback from the drive FBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
Diagnostics FBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
ABB Drives profile technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
Generic profile technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
Diagnostics
Diagnostic displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
Correcting faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
Correcting alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
Maintenance
Maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
Heatsink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
Main fan replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
Internal enclosure fan replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
Capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
Technical data
Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
Input power connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
Motor connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
Brake components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277
Control connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281
Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283
Dimensions and weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286
Degrees of protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290
Applicable standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291
CE marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291
C-Tick marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291
UL/CSA markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
IEC/EN 61800-3 (2004) Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
Compliance with the IEC/EN 61800-3 (2004) . . . . . . . . . . . . . . . . . . . . . . . . . 293
Liability limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294
Product protection in the USA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
Table of contents
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ACS550 Users Manual 9
Index
Contact ABB
Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309
Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309
Providing feedback on ABB Drives manuals . . . . . . . . . . . . . . . . . . . . . . . . . 309
Table of contents
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ACS550 Users Manual 11
Installation
Note: The installation must always be designed and made according to applicable
local laws and regulations. ABB does not assume any liability whatsoever for any
installation which breaches the local laws and/or other regulations. Furthermore, if
the recommendations given by ABB are not followed, the drive may experience
problems that the warranty does not cover.
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12 ACS550 Users Manual
Drive identification
Drive labels
To determine the type of drive you are installing, refer to either:
serial number label attached on upper part of the chokeplate between the
mounting holes, or
Type code
Serial number
type code label attached on the heat sink on the right side of the drive cover.
Two examples of the type code label are given below.
Serial number
Type code
Serial number
Type code
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ACS550 Users Manual 13
Type code
Use the following chart to interpret the type code found on both the type code and
the serial number label.
ACS550-01-08A8-4+J404+
Voltage rating
2 = 208240 V AC
4 = 380480 V AC
6 = 500600 V AC
Options
Examples of options:
B055 = IP54 / UL type 12 (no specification = IP21 / UL type 1)
0J400 = No control panel
J404 = ACS-CP-C Basic Control Panel
L511 = OREL-01 Relay output extension
K451 = RDNA-01 DeviceNet
K452 = RLON-01 LonWorks
K454 = RPBA-01 PROFIBUS DP
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14 ACS550 Users Manual
Motor compatibility
The motor, drive and supply power must be compatible:
Motor
Verify Reference
specification
Motor type 3-phase induction motor
Nominal current Motor value is within this Type code label on drive, entry for Output I2hd,
range: 0.22.0 I2hd or
(I2hd = drive heavy duty Type code on drive and rating table in chapter
current) Technical data on page 259.
Nominal frequency 10500 Hz
Voltage range Motor is compatible with 208240 V (for ACS550-X1-XXXX-2) or
the ACS550 voltage range. 380480 V (for ACS550-X1-XXXX-4) or
500600 V (for ACS550-U1-XXXX-6)
Insulation 500600 V drives: Either For ACS550-U1-XXXX-6
the motor complies with
NEMA MG1 Part 31, or a
du/dt filter is used between
the motor and drive.
Tools required
To install the ACS550 you need the following:
screwdrivers (as appropriate for the mounting hardware used)
wire stripper
tape measure
drill
for installations involving ACS550-U1, frame sizes R5 or R6 and IP54 / UL type
12 enclosures: punch for creating conduit mounting holes
for installations involving ACS550-U1, frame size R6: appropriate crimping tool
for power cable lugs. See section Power terminal considerations R6 frame size
on page 269.
mounting hardware: screws or nuts and bolts, four each. The type of hardware
depends on the mounting surface and the frame size:
Frame size Mounting hardware
R1R4 M5 #10
R5 M6 1/4 in
R6 M8 5/16 in
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ACS550 Users Manual 15
Confirm that the enclosure is appropriate, based on the site contamination level:
IP21 / UL type 1 enclosure: The site must be free of airborne dust, corrosive
gases or liquids, and conductive contaminants such as dripping water,
condensation, carbon dust and metallic particles.
IP54 / UL type 12 enclosure: This enclosure provides protection from airborne
dust and light sprays or splashing water from all directions.
If, for some reason, an IP21 drive needs to be installed without the conduit box or
cover, or an IP54 drive without the conduit plate or hood, see the note in chapter
Technical data, page 292.
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16 ACS550 Users Manual
WARNING! Before installing the ACS550, ensure the input power supply to the drive
is off.
Note: Frame sizes R3 and R4 have four holes along the top. Use only two. If
possible, use the two outside holes (to allow room to remove the fan for
maintenance).
Note: ACS400 drives can be replaced using the original mounting holes. For R1 and
R2 frame sizes, the mounting holes are identical. For R3 and R4 frame sizes, the
inside mounting holes on the top of ACS550 drives match ACS400 mounts.
IP2000
Installation
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ACS550 Users Manual 17
4
FM
Mount the drive 1
IP21 / UL type 1
1. Position the ACS550 onto the mounting screws or
bolts and securely tighten in all four corners.
IP54 / UL type 12
For the IP54 / UL type 12 enclosures, rubber plugs are required in the holes
provided for access to the drive mounting slots.
1. As required for access, remove the rubber plugs. 3
Push plugs out from the back of the drive.
2. R5 & R6: Align the sheet metal hood (not shown) in
front of the drives top mounting holes. (Attach as
part of next step.) 1, 4
3. Position the ACS550 onto the mounting screws or
bolts and securely tighten in all four corners.
5
Note: Lift the ACS550 by its metal chassis (frame
size R6 by the lifting holes on both sides at the top).
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18 ACS550 Users Manual
Wiring overview
Conduit/Gland kit
Wiring drives with the IP21 / UL type 1 enclosure requires a conduit/gland kit with the
following items:
conduit/gland box
five (5) cable clamps (ACS550-01 only)
screws
cover.
The kit is included with IP21 / UL type 1 enclosures.
Wiring requirements
WARNING! Ensure the motor is compatible for use with the ACS550. The drive must
be installed by a competent person in accordance with the considerations defined in
section Preparing for installation on page 12. If in doubt, contact your local ABB
sales or service office.
To locate input power and motor connection terminals, see section Power
connection diagrams on page 20. For specifications on power terminals, see
section Drives power connection terminals on page 268.
For corner grounded TN systems, see section Corner grounded TN systems on
page 267.
For IT systems, see section IT systems on page 268.
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ACS550 Users Manual 19
For frame size R6, see section Power terminal considerations R6 frame size on
page 269 to install the appropriate cable lugs.
For drives using braking (optional), refer to the following, as appropriate:
Frame size Terminal Description Braking accessory
R1, R2 BRK+, BRK- Braking resistor Braking resistor. See section Brake
components on page 277.
R3, R4, R5, R6 UDC+, UDC- DC bus Contact your ABB representative to
order either:
braking unit or
chopper and resistor
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20 ACS550 Users Manual
1 2
ON
AI2: (in current position)
ON
Panel connector
FlashDrop option
X1 Digital inputs
(and 24 V aux. voltage output) Power LED (green)
Fault LED (red)
X1 Relay outputs
J2 DIP switch
for RS485 termination Optional module 1
J2 J2 X1 Communications
(RS485)
ON
ON
Optional module 2
off position on position
3AUA0000001571
Optional braking
Frame Terminal
Brake options
size labels
R1, R2 BRK+, BRK- Brake resistor
R3, R4 UDC+, UDC- Braking unit
Chopper and resistor
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ACS550 Users Manual 21
The following diagram shows the power and ground terminal layout for frame sizes
R5 and R6
R5 R6
F2
F1
F2
PE GND
X0011
GND
Optional braking
Frame Terminal
Brake options
size labels
R5, R6 UDC+, UDC- Braking unit
Chopper and resistor
X0013
PE GND
Power input Power output to motor
(U1, V1, W1) (U2, V2, W2)
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22 ACS550 Users Manual
ON
ON ON
1
J1: AI1 ON: 020 mA (Ri = 100 ohm)
ON
1
3 AGND Analog input circuit common (connected internally to chassis gnd. through 1 Mohm).
Analog I/O
4 +10 V Potentiometer reference source: 10 V 2%, max. 10 mA (1 kohm < R < 10 kohm).
5 AI2 Analog input channel 2, programmable. Default2 = not used. Resolution 0.1%,
accuracy 1%.
Two different DIP switch types can be used.
J1: AI2 OFF: 010 V (Ri = 312 kohm)
ON
ON ON
1
J1: AI2 ON: 020 mA (Ri = 100 ohm)
ON
1
6 AGND Analog input circuit common (connected internally to chassis gnd. through 1 Mohm).
7 AO1 Analog output, programmable. Default2 = frequency. 020 mA (load < 500 ohm).
Accuracy 3%.
8 AO2 Analog output, programmable. Default2 = current. 020 mA (load < 500 ohm).
Accuracy 3%.
9 AGND Analog output circuit common (connected internally to chassis gnd. through 1 Mohm).
10 +24V Auxiliary voltage output 24 V DC / 250 mA (reference to GND), short circuit
protected.
11 GND Auxiliary voltage output common (connected internally as floating).
12 DCOM Digital input common. To activate a digital input, there must be +10 V
(or -10 V) between that input and DCOM. The 24 V may be provided by the
Digital inputs1
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ACS550 Users Manual 23
X1 Hardware description
19 RO1C Relay output 1, programmable. Default2 = Ready
20 RO1A Maximum: 250 V AC / 30 V DC, 2 A
Minimum: 500 mW (12 V, 10 mA)
Relay outputs 21 RO1B
22 RO2C Relay output 2, programmable. Default2 = Running
23 RO2A Maximum: 250 V AC / 30 V DC, 2 A
Minimum: 500 mW (12 V, 10 mA)
24 RO2B
25 RO3C Relay output 3, programmable. Default2 = Fault (-1)
26 RO3A Maximum: 250 V AC / 30 V DC, 2 A
Minimum: 500 mW (12 V, 10 mA)
27 RO3B
1
Digital input impedance 1.5 kohm Maximum voltage for digital inputs is 30 V.
2
Default values depend on the macro used. Values specified are for the default macro. See chapter
Application macros on page 71.
Note: For safety reasons the fault relay signals a fault when the ACS550 is
powered down.
WARNING! All ELV (Extra Low Voltage) circuits connected to the drive must be used
within a zone of equipotential bonding, i.e. within a zone where all simultaneously
accessible conductive parts are electrically connected to prevent hazardous voltages
appearing between them. This is accomplished by a proper factory grounding.
The terminals on the control board as well as on the optional modules attachable to
the board fulfil the Protective Extra Low Voltage (PELV) requirements stated in
EN 50178, provided that the external circuits connected to the terminals also fulfil
the requirements and the installation site is below 2000 m (6562 ft)
You can wire the digital input terminals in either a PNP or NPN configuration.
PNP connection (source) NPN connection (sink)
X1 X1
10 +24V 10 +24V
11 GND 11 GND
12 DCOM 12 DCOM
13 DI1 13 DI1
14 DI2 14 DI2
15 DI3 15 DI3
16 DI4 16 DI4
17 DI5 17 DI5
18 DI6 18 DI6
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24 ACS550 Users Manual
WARNING! Check the motor and motor cable insulation before connecting the drive
to input power. For this test, make sure that motor cables are NOT connected to the
drive.
1. Complete motor cable connections to the motor, but NOT to the drive output
terminals (U2, V2, W2).
2. At the drive end of the motor cable, measure the insulation
resistance between each motor cable phase and Protective M
Earth (PE): Apply a voltage of 1 kV DC and verify that ohm
resistance is greater than 1 Mohm.
PE
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ACS550 Users Manual 25
7. Connect the pig-tail created from the motor cable screen to the GND terminal.
8. Install conduit/gland box and tighten the cable clamps.
9. Install the cable clamp(s) for the control cable(s).
(Power/motor cables and clamps not shown in the
figure.)
10. Strip control cable sheathing and twist the copper
screen into a pig-tail. 9
X0006
11. Route control cable(s) through clamp(s) and tighten
clamp(s).
12
12. Connect the ground screen pig-tail for digital and
analog I/O cables at X1-1. (Ground only at drive 14
end.)
13. Connect the ground screen pig-tail for RS485 cables
at X1-28 or X1-32. (Ground only at drive end.)
14. Strip and connect the individual control wires to the
drive terminals. See section Control terminals table
on page 22. 11
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26 ACS550 Users Manual
2 X0007
X0005
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ACS550 Users Manual 27
1 IP5003
Note: For R5 frame size, the minimum power cable size is 25 mm2 (4 AWG).
For R6 frame size, refer to section Power terminal considerations R6 frame size on
page 269.
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28 ACS550 Users Manual
IP5023
2. For each conduit run, install water tight conduit
connectors (not supplied).
IP5016
3. Route the power wiring through the conduit.
6
4. Route the motor wiring through the conduit.
5. Strip the wires.
6. Connect the power, motor and ground wires to the
drive terminals. 3
4
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ACS550 Users Manual 29
Check installation
Before applying power, perform the following checks.
Check
Installation environment conforms to the drives specifications for ambient conditions.
The drive is mounted securely.
Space around the drive meets the drives specifications for cooling.
The motor and driven equipment are ready for start.
For IT systems and corner grounded TN systems: The internal EMC filter is disconnected
(screws EM1 & EM3 or F1 & F2 removed).
The drive is properly grounded.
The input power (mains) voltage matches the drive nominal input voltage.
The input power (mains) connections at U1, V1 and W1 are connected and tightened as
specified.
The input power (mains) fuses are installed.
The motor connections at U2, V2 and W2 are connected and tightened as specified.
The motor cable is routed away from other cables.
NO power factor compensation capacitors are in the motor cable.
The control connections are connected and tightened as specified.
NO tools or foreign objects (such as drill shavings) are inside the drive.
NO alternate power source for the motor (such as a bypass connection) is connected no
voltage is applied to the output of the drive.
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30 ACS550 Users Manual
IP2009
1
Note: The control panel window
must be closed to comply with 2 FM
6. Optional: Add a lock (not supplied) to secure the control panel window.
7. Continue with start-up. See chapter Start-up, control with I/O and ID Run on page
31.
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ACS550 Users Manual 31
SAFETY
The start-up may only be carried out by a qualified electrician.
The safety instructions given in chapter Safety must be followed during the start-up
procedure.
The drive will start up automatically at power up, if the external run command is on.
Check the installation. See the checklist in chapter Installation, page 29.
Check that the starting of the motor does not cause any danger.
De-couple the driven machine if:
there is a risk of damage in case of incorrect direction of rotation, or
an ID Run needs to be performed during the drive start-up. ID Run is essential only in
applications that require the ultimate in motor control accuracy.
POWER-UP
Apply input power.
The Basic Control Panel powers up into the Output mode.
REM
OUTPUT
00
.
FWD
Hz
The Assistant Control Panel asks if you want to run the Start- REM CHOICE
Do you want to
up Assistant. If you press EXIT , the Start-up Assistant is not use the start-up
run, and you can continue with manual start-up in a similar assistant?
Yes
manner as described below for the Basic Control Panel. No
EXIT 00:00 OK
5. Press and hold for about two seconds until the parameter value is
shown with SET under the value.
REM
1500 PAR SET FWD
rpm
/
6. Change the value with keys
you keep the key pressed down.
. The value changes faster while REM
1600 PAR SET FWD
rpm
for multimotor drives when the number of the motors connected to the
drive is variable
when the nominal current of the motor is less than 20% of the nominal
current of the drive
when the drive is used for test purposes with no motor connected.
Enter the motor data from the motor nameplate: Note: Set the motor data to
exactly the same value as on
the motor nameplate. For
ABB Motors example, if the motor nominal
3 motor M2AA 200 MLA 4
speed is 1470 rpm on the
IEC 200 M/L 55
No nameplate, setting the value of
Ins.cl. F IP 55 parameter 9908 MOTOR NOM
V Hz kW r/min A cos IA/IN t E/s SPEED to 1500 rpm results in the
690 Y 50 30 1475 32.5 0.83
400 D 50 30 1475 56 0.83 wrong operation of the drive.
660 Y 50 30 1470 34 0.83 380 V
380 D 50 30 1470 59 0.83 supply
415 D 50 30 1475 54 0.83
440 D 35 1770 59 0.83
voltage
60
Cat. no 3GAA 202 001 - ADA
Press to start the drive. The motor model is now calculated by magnetizing the motor
for 10 to 15 s at zero speed (motor not rotating).
DIRECTION OF THE MOTOR ROTATION
Check the direction of the motor rotation.
If the drive is in remote control (REM shown on the left),
switch to local control by pressing LOC
To go to the Main menu, press
REM .
SAFETY
The start-up may only be carried out by a qualified electrician.
The safety instructions given in chapter Safety must be followed during the start-up
procedure.
The drive will start up automatically at power up, if the external run command is on.
Check the installation. See the checklist in chapter Installation, page 29.
Check that the starting of the motor does not cause any danger.
De-couple the driven machine if:
there is a risk of damage in case of incorrect direction of rotation, or
an ID Run needs to be performed during the drive start-up. ID Run is essential only in
applications that require the ultimate in motor control accuracy.
POWER-UP
Apply input power. The control panel first asks if you want to use REM CHOICE
Do you want to
the Start-up Assistant. use the start-up
assistant?
Press OK (when Yes is highlighted) to run the Start-up Yes
Assistant. No
EXIT 00:00 OK
Press EXIT if you do not want to run the Start-up Assistant.
Press key to highlight No and then press OK if you want to REM CHOICE
Show start-up
make the panel ask (or not ask) the question about running the assistant on
Start-up Assistant again the next time you switch on the power to next boot?
Yes
the drive. No
EXIT 00:00 OK
After completing a set-up task, the Start-up Assistant suggests the REM CHOICE
Do you want to
next one. continue with
application setup?
Press OK (when Continue is highlighted) to continue with the Continue
suggested task. Skip
EXIT 00:00 OK
Press key to highlight Skip and then press OK to move to
the following task without doing the suggested task.
Press EXIT to stop the Start-up Assistant.
SAVING A USER PARAMETER SET AND FINAL CHECK
The start-up is now completed. However, it might be useful at this
stage to set the parameters required by your application and save
the settings as a user parameter set as instructed in section User
parameter sets on page 81.
After the whole set-up is completed, check there are no faults or
alarms shown on the display and the panel LED is green and does
not blink.
The drive is now ready for use.
PRELIMINARY SETTINGS
If you need to change the direction of rotation, check that parameter
1003 is set to 3 (REQUEST).
Ensure that the control connections are wired according to the See section ABB Standard
connection diagram given for the ABB Standard macro. macro on page 72.
OUTPUT
00
. FWD
Hz
Basic Control Panel: Text FWD starts flashing fast and stops after the
setpoint is reached
Regulate the drive output frequency (motor speed) by adjusting the
voltage of analog input AI1.
REM
OUTPUT
500
. FWD
Hz
OUTPUT
500
. Hz
REV
OUTPUT
500
. FWD
Hz
OUTPUT
00
. FWD
Hz
ID Run procedure
The general parameter setting procedure is not repeated here. For Assistant Control
Panel see page 49 and for Basic Control Panel page 67 in chapter Control panels.
PRE-CHECK
WARNING! The motor will run at up to approximately 5080% of the nominal speed
during the ID Run. The motor will rotate in the forward direction. Ensure that it is
safe to run the motor before performing the ID Run!
De-couple the motor from the driven equipment.
Check that the values of the motor data parameters 99059909 are equivalent to those on
the motor nameplate, as shown in the steps on page 33.
If parameter values (Group 01: OPERATING DATA to Group 98: OPTIONS) are changed
before the ID Run, check that the new settings meet the following conditions:
2001 MINIMUM SPEED < 0 rpm
2002 MAXIMUM SPEED > 80% of the motor rated speed
2003 MAXIMUM CURRENT > I2hd
2017 MAX TORQUE 1 > 50% or 2018 MAX TORQUE 2 > 50%, depending on which limit is in
use according to parameter 2014 MAX TORQUE SEL.
Check that the Run Enable signal is on (parameter 1601).
Ensure that the panel is in local control (LOC shown on the left / at the top). Press key LOC
REM to
switch between local and remote control.
If you want to monitor actual values during the ID Run, go to LOC 50.0Hz
the Output mode by pressing EXIT repeatedly until you get 0.0 Hz
there. 0.0 A
0.0 %
DIR 00:00 MENU
Press to start the ID Run. The panel keeps switching LOC ALARM
between the display that was shown when you started the ID ALARM 2019
Run and the alarm display presented on the right. ID run
In general, it is recommended not to press any control panel 00:00
keys during the ID Run. However, you can stop the ID Run at
any time by pressing .
After the ID Run is completed, the alarm display is not shown LOC FAULT
any more. FAULT 11
If the ID Run fails, the fault display presented on the right is ID RUN FAIL
shown. 00:00
OUTPUT
00
.FWD
Hz
Control panels
Compatibility
The manual is compatible with the following panel versions:
Basic Control Panel: ACS-CP-C Rev. K
Assistant Control Panel (Area 1): ACS-CP-A Rev. Y
Assistant Control Panel (Area 2): ACS-CP-L Rev. E
Assistant Control Panel (Asia): ACS-CP-D Rev. M
See page 45 for how to find out the version of your Assistant Control Panel. See
parameter 9901 LANGUAGE to see the languages supported by the different Assistant
Control Panels.
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42 ACS550 Users Manual
Features
The Assistant Control Panel features:
alphanumeric control panel with an LCD display
language selection for the display
Start-up Assistant to ease drive commissioning
copy function parameters can be copied to the control panel memory for later
transfer to other drives or for backup of a particular system.
context sensitive help
real time clock.
Overview
The following table summarizes the key functions and displays on the Assistant
Control Panel.
No. Use
1
1 Status LED Green for normal operation. If LED is flashing, or red, see
section Diagnostic displays on page 243.
2a LOC
LOC 49.1Hz
400RPM 2 LCD display Divided into three main areas:
49.RPM
1200 1 Hz a. Status line variable, depending on the mode of operation, see section
2b .5 A
12.40A Status line on page 43.
10.dm3/s
405 7 % b. Center variable; in general, shows signal and parameter values, menus or
2c DIR
DIR 12:45
00:00 MENU
MENU lists. Shows also faults and alarms.
c. Bottom line shows current functions of the two soft keys and, if enabled,
the clock display.
3 4
5 3 Soft key 1 Function depends on the context. The text in the lower left corner
of the LCD display indicates the function.
7 6 8
4 Soft key 2 Function depends on the context. The text in the lower right
corner of the LCD display indicates the function.
9 10
5 Up
Scrolls up through a menu or list displayed in the center of the LCD display.
Increments a value if a parameter is selected.
Increments the reference value if the upper right corner is highlighted.
Holding the key down changes the value faster.
6 Down
Scrolls down through a menu or list displayed in the center of the LCD
display.
Decrements a value if a parameter is selected.
Decrements the reference value if the upper right corner is highlighted.
Holding the key down changes the value faster.
7 LOC/REM Changes between local and remote control of the drive.
8 Help Displays context sensitive information when the key is pressed. The
information displayed describes the item currently highlighted in the center of
the display.
9 STOP Stops the drive in local control.
10 START Starts the drive in local control.
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ACS550 Users Manual 43
Status line
The top line of the LCD display shows the basic status information of the drive.
LOC 49.1Hz LOC MAIN MENU 1
1 2 4 1 2 3 4
Operation
You operate the control panel with menus and keys. The keys include two context-
sensitive soft keys, whose current function is indicated by the text shown in the
display above each key.
You select an option, e.g. operation mode or parameter, by scrolling the and
arrow keys until the option is highlighted (in reverse video) and then pressing
the relevant soft key. With the right soft key you usually enter a mode, accept an
option or save the changes. The left soft key is used to cancel the made changes
and return to the previous operation level.
The Assistant Control Panel has nine panel modes: Output, Parameters, Assistants,
Changed Parameters, Fault Logger, Clock Set, Parameter Backup, I/O Settings and
Fault. The operation in the first eight modes is described in this chapter. When a fault
or alarm occurs, the panel goes automatically to the Fault mode showing the fault or
alarm. You can reset it in the Output or Fault mode (see chapter Diagnostics).
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44 ACS550 Users Manual
Initially, the panel is in the Output mode, where you can LOC 49.1Hz
start, stop, change the direction, switch between local and 49.1 Hz
remote control, modify the reference value and monitor up 0.5 A
to three actual values. To do other tasks, go first to the 10.7 %
Main menu and select the appropriate mode on the menu. DIR 00:00 MENU
The status line (see section Status line on page 43) shows LOC MAIN MENU 1
the name of the current menu, mode, item or state. PARAMETERS
ASSISTANTS
CHANGED PAR
How to do common tasks EXIT 00:00 ENTER
The table below lists common tasks, the mode in which you can perform them and
the page number where the steps to do the task are described in detail.
Task Mode Page
How to get help Any 45
How to find out the panel version At power up 45
How to adjust the display contrast Output 48
How to switch between local and remote control Any 46
How to start and stop the drive Any 46
How to change the direction of the motor rotation Output 47
How to set the speed, frequency or torque reference Output 48
How to change the value of a parameter Parameters 49
How to select the monitored signals Parameters 50
How to do guided tasks (specification of related parameter sets) Assistants 51
with assistants
How to view and edit changed parameters Changed Parameters 54
How to view faults Fault Logger 55
How to reset faults and alarms Output, Fault 249
How to show/hide the clock, change date and time formats, set the Clock Set 56
clock and enable/disable automatic clock transitions according to
the daylight saving changes
How to copy parameters from the drive to the control panel Parameter Backup 59
How to restore parameters from the control panel to the drive Parameter Backup 59
How to view backup information Parameter Backup 60
How to edit and change parameter settings related to I/O terminals I/O Settings 61
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ACS550 Users Manual 45
1. Press ? to read the context-sensitive help text for the item that is highlighted. LOC PAR GROUPS 10
01 OPERATING DATA
03 FB ACTUAL SIGNALS
04 FAULT HISTORY
10 START/STOP/DIR
11 REFERENCE SELECT
EXIT 00:00 SEL
If help text exists for the item, it is shown on the display. LOC HELP
This group defines
external sources
(EXT1 and EXT2) for
commands that enable
start, stop and
EXIT 00:00
2. If the whole text is not visible, scroll the lines with keys and . LOC HELP
external sources
(EXT1 and EXT2) for
commands that enable
start, stop and
direction changes.
EXIT 00:00
EXIT
3. After reading the text, return to the previous display by pressing . LOC PAR GROUPS 10
01 OPERATING DATA
03 FB ACTUAL SIGNALS
04 FAULT HISTORY
10 START/STOP/DIR
11 REFERENCE SELECT
EXIT 00:00 SEL
2. Keep key ? pressed down while you switch on the power and read the PANEL VERSION INFO
information. The display shows the following panel information: Panel FW: x.xx
ROM CRC: xxxxxxxxxx
Flash Rev: x.xx
Panel FW: panel firmware version xxxxxxxxxxxxxxxxxxxxx
ROM CRC: panel ROM check sum
Flash Rev: flash content version
Flash content comment.
When you release the ? key, the panel goes to the Output mode.
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46 ACS550 Users Manual
How to start, stop and switch between local and remote control
You can start, stop and switch between local and remote control in any mode. To be
able to start or stop the drive, the drive must be in local control.
Step Action Display
1. To switch between remote control (REM shown on the status line) and local LOC MESSAGE
Switching to the
control (LOC shown on the status line), press LOC
REM .
local control mode.
Note: Switching to local control can be disabled with parameter 1606 LOCAL
LOCK. 00:00
The very first time the drive is powered up, it is in remote control (REM) and
controlled through the drive I/O terminals. To switch to local control (LOC) and
control the drive using the control panel, press LOCREM . The result depends on
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ACS550 Users Manual 47
Output mode
In the Output mode, you can:
monitor actual values of up to three signals in Group 01: OPERATING DATA
change the direction of the motor rotation
set the speed, frequency or torque reference
adjust the display contrast
start, stop, change the direction and switch between local and remote control.
You get to the Output mode by pressing EXIT
repeatedly.
The top right corner of the LOC 49.1Hz LOC 5.0Hz
display shows the reference 49.1 Hz HZ 50%
value. The center can be 0.5 A 0.4 A
configured to show up to three 10.7 % 24.4 %
signal values or bar graphs; see DIR 00:00 MENU DIR 00:00 MENU
page 50 for instructions on
selecting and modifying the monitored signals.
How to change the direction of the motor rotation
Step Action Display
EXIT
1. If you are not in the Output mode, press repeatedly until you get there. REM 49.1Hz
49.1 Hz
0.5 A
10.7 %
DIR 00:00 MENU
2. If the drive is in remote control (REM shown on the status line), switch to local LOC 49.1Hz
control by pressing LOC
REM . The display briefly shows a message about changing 49.1 Hz
the mode and then returns to the Output mode. 0.5 A
10.7 %
DIR 00:00 MENU
3. To change the direction from forward ( shown on the status line) to reverse ( LOC 49.1Hz
shown on the status line), or vice versa, press
DIR
. 49.1 Hz
0.5 A
Note: Parameter 1003 DIRECTION must be set to 3 (REQUEST).
10.7 %
DIR 00:00 MENU
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48 ACS550 Users Manual
2. If the drive is in remote control (REM shown on the status line), switch to local LOC 49.1Hz
control by pressing LOC
REM . The display briefly shows a message about changing 49.1 Hz
the mode and then returns to the Output mode. 0.5 A
Note: With Group 11: REFERENCE SELECT, you can allow the reference 10.7 %
modification in remote control. DIR 00:00 MENU
3. To increase the highlighted reference value shown in the top right corner of the LOC 50.0Hz
display, press . The value changes immediately. It is stored in the drive 50.0 Hz
permanent memory and restored automatically after power switch-off. 0.5 A
To decrease the value, press . 10.7 %
DIR 00:00 MENU
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ACS550 Users Manual 49
Parameters mode
In the Parameters mode, you can:
view and change parameter values
start, stop, change the direction and switch between local and remote control.
How to select a parameter and change its value
Step Action Display
MENU
1. Go to the Main menu by pressing if you are in the Output mode, otherwise LOC MAIN MENU 1
by pressing
EXIT
repeatedly until you get to the Main menu. PARAMETERS
ASSISTANTS
CHANGED PAR
EXIT 00:00 ENTER
2. Go to the Parameters mode by selecting PARAMETERS on the menu with keys LOC PAR GROUPS 01
and , and pressing
ENTER
. 01 OPERATING DATA
03 FB ACTUAL SIGNALS
04 FAULT HISTORY
10 START/STOP/DIR
11 REFERENCE SELECT
EXIT 00:00 SEL
3. Select the appropriate parameter group with keys and . LOC PAR GROUPS 99
99 START-UP DATA
01 OPERATING DATA
03 FB ACTUAL SIGNALS
04 FAULT HISTORY
10 START/STOP/DIR
EXIT 00:00 SEL
Press
SEL
. LOC PARAMETERS
9901 LANGUAGE
ENGLISH
9902 APPLIC MACRO
9904 MOTOR CTRL MODE
9905 MOTOR NOM VOLT
EXIT 00:00 EDIT
4. Select the appropriate parameter with keys and . The current LOC PARAMETERS
9901 LANGUAGE
value of the parameter is shown below the selected parameter. 9902 APPLIC MACRO
ABB STANDARD
9904 MOTOR CTRL MODE
9905 MOTOR NOM VOLT
EXIT 00:00 EDIT
Press
EDIT
. LOC PAR EDIT
9902 APPLIC MACRO
ABB STANDARD
[1]
CANCEL 00:00 SAVE
5. Specify a new value for the parameter with keys and . LOC PAR EDIT
Pressing the key once increments or decrements the value. Holding the key 9902 APPLIC MACRO
down changes the value faster. Pressing the keys simultaneously replaces the 3-WIRE
displayed value with the default value. [2]
CANCEL 00:00 SAVE
SAVE
6. To save the new value, press . LOC PARAMETERS
CANCEL
9901 LANGUAGE
To cancel the new value and keep the original, press . 9902 APPLIC MACRO
3-WIRE
9904 MOTOR CTRL MODE
9905 MOTOR NOM VOLT
EXIT 00:00 EDIT
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50 ACS550 Users Manual
1. You can select which signals are monitored in the Output mode and how they LOC PAR EDIT
are displayed with Group 34: PANEL DISPLAY parameters. See page 49 for 3401 SIGNAL1 PARAM
detailed instructions on changing parameter values. OUTPUT FREQ
By default, the display shows three signals. The particular default signals [103]
depend on the value of parameter 9902 APPLIC MACRO: For macros whose CANCEL 00:00 SAVE
default value of parameter 9904 MOTOR CTRL MODE is 1 (VECTOR:SPEED), the LOC PAR EDIT
default for signal 1 is 0102 SPEED, otherwise 0103 OUTPUT FREQ. The defaults 3408 SIGNAL2 PARAM
for signals 2 and 3 are always 0104 CURRENT and 0105 TORQUE, respectively. CURRENT
To change the default signals, select up to three signals from Group 01: [104]
OPERATING DATA to be shown. CANCEL 00:00 SAVE
LOC PAR EDIT
Signal 1: Change the value of parameter 3401 SIGNAL1 PARAM to the index of
the signal parameter in Group 01: OPERATING DATA (= number of the 3415 SIGNAL3 PARAM
parameter without the leading zero), e.g. 105 means parameter 0105 TORQUE. TORQUE
Value 100 means that no signal is displayed. [105]
CANCEL 00:00 SAVE
Repeat for signals 2 (3408 SIGNAL2 PARAM) and 3 (3415 SIGNAL3 PARAM).
2. Select how you want the signals to be displayed: as a decimal number or a bar LOC PAR EDIT
graph. For decimal numbers, you can specify the decimal point location, or use 3404 OUTPUT1 DSP FORM
the decimal point location and unit of the source signal [setting (9 (DIRECT)]. For DIRECT
details, see parameter 3404. [9]
Signal 1: parameter 3404 OUTPUT1 DSP FORM CANCEL 00:00 SAVE
Signal 2: parameter 3411 OUTPUT2 DSP FORM
Signal 3: parameter 3418 OUTPUT3 DSP FORM.
3. Select the units to be displayed for the signals. This has no effect if parameter LOC PAR EDIT
3404/3411/3418 is set to 9 (DIRECT). For details, see parameter 3405. 3405 OUTPUT1 UNIT
Signal 1: parameter 3405 OUTPUT1 UNIT Hz
Signal 2: parameter 3412 OUTPUT2 UNIT [3]
Signal 3: parameter 3419 OUTPUT3 UNIT. CANCEL 00:00 SAVE
4. Select the scalings for the signals by specifying the minimum and maximum LOC PAR EDIT
display values. This has no effect if parameter 3404/3411/3418 is set to 9 3406 OUTPUT1 MIN
(DIRECT). For details, see parameters 3406 and 3407. 0.0 Hz
Signal 1: parameters 3406 OUTPUT1 MIN and 3407 OUTPUT1 MAX
Signal 2: parameters 3413 OUTPUT2 MIN and 3414 OUTPUT2 MAX CANCEL 00:00 SAVE
Signal 3: parameters 3420 OUTPUT3 MIN and 3421 OUTPUT3 MAX. LOC PAR EDIT
3407 OUTPUT1 MAX
500.0 Hz
CANCEL 00:00 SAVE
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ACS550 Users Manual 51
Assistants mode
When the drive is first powered up, the Start-up Assistant guides you through the
setup of the basic parameters. The Start-up Assistant is divided into assistants, each
of which guides you through the task of specifying a related parameter set, for
example Motor Set-up or PID Control. You can activate the assistants one after the
other as the Start-up Assistant suggests, or independently. The tasks of the
assistants are listed in the table on page 52.
In the Assistants mode, you can:
use assistants to guide you through the specification of a set of basic parameters
start, stop, change the direction and switch between local and remote control.
How to use an assistant
The table below shows the basic operation sequence which leads you through
assistants. The Motor Set-up Assistant is used as an example.
Step Action Display
MENU
1. Go to the Main menu by pressing if you are in the Output mode, otherwise LOC MAIN MENU 1
EXIT
by pressing repeatedly until you get to the Main menu. PARAMETERS
ASSISTANTS
CHANGED PAR
EXIT 00:00 ENTER
2. Go to the Assistants mode by selecting ASSISTANTS on the menu with keys LOC ASSISTANTS 1
and , and pressing
ENTER
. Start-up assistant
Motor Set-up
Application
Speed control EXT1
Speed control EXT2
EXIT 00:00 SEL
SEL
3. Select the assistant with keys and , and press . LOC PAR EDIT
If you select any other assistant than the Start-up Assistant, it guides you 9905 MOTOR NOM VOLT
through the task of specification of its parameter set as shown in steps 4. and 5. 220 V
below. After that you can select another assistant on the Assistants menu or exit
the Assistants mode. The Motor Set-up Assistant is used here as an example. EXIT 00:00 SAVE
If you select the Start-up Assistant, it activates the first assistant, which guides LOC CHOICE
Do you want to
you through the task of specification of its parameter set as shown in steps 4. continue with
and 5. below. The Start-up Assistant then asks if you want to continue with the application setup?
Continue
next assistant or skip it select the appropriate answer with keys and Skip
, and press
SEL
. If you choose to skip, the Start-up Assistant asks the EXIT 00:00 OK
same question about the next assistant, and so on.
To ask for information on the requested parameter, press key ? . Scroll the LOC HELP
EXIT Set as given on the
help text with keys and . Close the help by pressing . motor nameplate.
Voltage value must
correspond to motor
D/Y connection.
EXIT 00:00
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52 ACS550 Users Manual
5. To accept the new value and continue to the setting of the next parameter, LOC PAR EDIT
SAVE
press . 9906 MOTOR NOM CURR
To stop the assistant, press
EXIT
. 1.2 A
EXIT 00:00 SAVE
The table below lists the tasks of the assistants and the relevant drive parameters.
Depending on the selection made in the Application task (parameter 9902 APPLIC
MACRO), the Start-up Assistant decides, which consequent tasks it suggests.
Name Description Set parameters
Language select Selecting the language 9901
Motor set-up Setting the motor data 99049909
Performing the motor identification. (If the speed limits are not in 9910
the allowed range: Setting the limits.)
Application Selecting the application macro 9902, parameters associated to
the macro
Option modules Activating the option modules Group 35: MOTOR TEMP MEAS
Group 52: PANEL COMM
9802
Speed control Selecting the source for the speed reference 1103
EXT1 (If AI1 is used: Setting analog input AI1 limits, scale, inversion) (13011303, 3001)
Setting the reference limits 1104, 1105
Setting the speed (frequency) limits 2001, 2002, (2007, 2008)
Setting the acceleration and deceleration times 2202, 2203
Speed control Selecting the source for the speed reference 1106
EXT2 (If AI1 is used: Setting analog input AI1 limits, scale, inversion) (13011303, 3001)
Setting the reference limits 1107, 1108
Torque control Selecting the source for the torque reference 1106
(If AI1 is used: Setting analog input AI1 limits, scale, inversion) (13011303, 3001)
Setting the reference limits 1107, 1108
Setting the torque ramp up and ramp down times 2401, 2402
PID control Selecting the source for the process reference 1106
(If AI1 is used: Setting analog input AI1 limits, scale, inversion) (13011303, 3001)
Setting the reference limits 1107, 1108
Setting the speed (reference) limits 2001, 2002, (2007, 2008)
Setting the source and limits for the process actual value 4016, 4018, 4019
Start/Stop control Selecting the source for start and stop signals of the two external 1001, 1002
control locations, EXT1 and EXT2
Selecting between EXT1 and EXT2 1102
Defining the direction control 1003
Defining the start and stop modes 21012103
Selecting the use of Run Enable signal 1601
Timed functions Setting the timed functions Group 36: TIMED FUNCTIONS
Selecting the timed start/stop control for external control locations 1001, 1002
EXT1 and EXT2
Selecting timed EXT1/EXT2 control 1102
Activation of timed constant speed 1 1201
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ACS550 Users Manual 53
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54 ACS550 Users Manual
2. Go to the Changed Parameters mode by selecting CHANGED PAR on the LOC CHANGED PAR
ENTER 1202 CONST SPEED 1
menu with keys and , and pressing . 10.0 Hz
1203 CONST SPEED 2
1204 CONST SPEED 3
9902 APPLIC MACRO
EXIT 00:00 EDIT
3. Select the changed parameter on the list with keys and . The LOC PAR EDIT
EDIT
value of the selected parameter is shown below it. Press to modify the 1202 CONST SPEED 1
value. 10.0 Hz
CANCEL 00:00 SAVE
4. Specify a new value for the parameter with keys and . LOC PAR EDIT
Pressing the key once increments or decrements the value. Holding the key 1202 CONST SPEED 1
down changes the value faster. Pressing the keys simultaneously replaces the 15.0 Hz
displayed value with the default value.
CANCEL 00:00 SAVE
SAVE
5. To accept the new value, press . If the new value is the default value, the LOC CHANGED PAR
1202 CONST SPEED 1
parameter is removed from the list of changed parameters. 15.0 Hz
CANCEL 1203 CONST SPEED 2
To cancel the new value and keep the original, press . 1204 CONST SPEED 3
9902 APPLIC MACRO
EXIT 00:00 EDIT
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ACS550 Users Manual 55
2. Go to the Fault Logger mode by selecting FAULT LOGGER on the menu with LOC FAULT LOG
ENTER 10: PANEL LOSS
keys and , and pressing . The display shows the fault log 19.03.05 13:04:57
starting with the latest fault. 6: DC UNDERVOLT
6: AI1 LOSS
The number on the row is the fault code according to which the causes and
corrective actions are listed in chapter Diagnostics. EXIT 00:00 DETAIL
3. To see the details of a fault, select it with keys and , and press LOC PANEL LOSS
DETAIL FAULT
. 10
FAULT TIME 1
13:04:57
FAULT TIME 2
EXIT 00:00 DIAG
DIAG
4. To show the help text, press . Scroll the help text with keys and LOC DIAGNOSTICS
Check: Comm lines
. and connections,
After reading the help, press
OK
to return to the previous display. parameter 3002,
parameters in groups
10 and 11.
EXIT 00:00 OK
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56 ACS550 Users Manual
2. Go to the Clock Set mode by selecting CLOCK SET on the menu with keys LOC TIME & DATE 1
ENTER CLOCK VISIBILITY
and , and pressing . TIME FORMAT
DATE FORMAT
SET TIME
SET DATE
EXIT 00:00 SEL
3. To show (hide) the clock, select CLOCK VISIBLILITY on the menu, press LOC CLOCK VISIB 1
SEL
, select Show clock (Hide clock) and press
SEL
, or, if you want to return Show clock
EXIT
Hide clock
to the previous display without making changes, press .
To specify the date format, select DATE FORMAT on the menu, press
SEL LOC DATE FORMAT 1
OK CANCEL dd.mm.yy
and select a suitable format. Press to save or to cancel your mm/dd/yy
changes. dd.mm.yyyy
mm/dd/yyyy
CANCEL 00:00 OK
To specify the time format, select TIME FORMAT on the menu, press
SEL LOC TIME FORMAT 1
OK CANCEL 24-hour
and select a suitable format. Press to save or to cancel your 12-hour
changes.
CANCEL 00:00 OK
To set the time, select SET TIME on the menu and press
SEL
. Specify the LOC SET TIME
OK
hours with keys and , and press .Then specify the minutes.
Press
OK
to save or
CANCEL
to cancel your changes. 15:41
CANCEL 00:00 OK
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ACS550 Users Manual 57
To set the date, select SET DATE on the menu and press
SEL
. Specify the LOC SET DATE
first part of the date (day or month depending on the selected date format) with
keys and , and press
OK
. Repeat for the second part. After 19.03.05
OK CANCEL
specifying the year, press . To cancel your changes, press .
CANCEL 00:00 OK
To enable or disable the automatic clock transitions according to the daylight LOC DAYLIGHT SAV 1
SEL Off
saving changes, select DAYLIGHT SAVING on the menu and press . EU
US
Pressing ? opens the help that shows the beginning and end dates of the Australia1:NSW,Vict..
period during which daylight saving time is used in each country or area Australia2:Tasmania..
EXIT 00:00 SEL
whose daylight saving changes you can select to be followed.
LOC HELP
To disable automatic clock transitions according to the daylight saving EU:
changes, select Off and press
SEL
. On: Mar last Sunday
Off: Oct last Sunday
To enable automatic clock transitions, select the country or area whose US:
SEL
daylight saving changes are followed and press . EXIT 00:00
EXIT
To return to the previous display without making changes, press .
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58 ACS550 Users Manual
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ACS550 Users Manual 59
2. Go to the Par Backup mode by selecting PAR BACKUP on the menu with keys LOC COPY MENU 1
and , and pressing
ENTER
. UPLOAD TO PANEL
BACKUP INFO
DOWNLOAD FULL SET
DOWNLOAD APPLICATION
DOWNLOAD USER SET1
EXIT 00:00 SEL
3. To copy all parameters (including user sets and internal parameters) from the LOC PAR BACKUP
drive to the control panel, select UPLOAD TO PANEL on the Copy menu with Copying parameters
SEL 50%
keys and , and press . During the transfer, the display
ABORT
shows the transfer status as a percentage of completion. Press if you
want to stop the operation. ABORT 00:00
After the upload is completed, the display shows a message about the LOC MESSAGE
OK Parameter upload
completion. Press to return to the Copy menu. successful.
OK 00:00
To perform downloads, select the appropriate operation (here DOWNLOAD LOC PAR BACKUP
Downloading
FULL SET is used as an example) on the Copy menu with keys and parameters (full
SEL
, and press . The display shows the transfer status as a set)
ABORT 50%
percentage of completion. Press if you want stop the operation.
ABORT 00:00
After the download is completed, the display shows a message about the LOC MESSAGE
OK Parameter download
completion. Press to return to the Copy menu. successfully
completed.
OK 00:00
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60 ACS550 Users Manual
2. Go to the Par Backup mode by selecting PAR BACKUP on the menu with keys LOC COPY MENU 1
ENTER UPLOAD TO PANEL
and , and pressing . BACKUP INFO
DOWNLOAD FULL SET
DOWNLOAD APPLICATION
DOWNLOAD USER SET1
EXIT 00:00 SEL
3. Select BACKUP INFO on the Copy menu with keys and , and LOC BACKUP INFO
press
SEL
. The display shows the following information about the drive where DRIVE TYPE
ACS550
the backup was made: 3304 DRIVE RATING
4A62i
DRIVE TYPE: type of the drive 3301 FIRMWARE
DRIVE RATING: rating of the drive in format XXXYZ, where EXIT 00:00
XXX: nominal current rating. If present, an A indicates LOC BACKUP INFO
a decimal point, e.g. 4A6 means 4.6 A. ACS550
3304 DRIVE RATING
Y: 2 = 200 V 4A62i
4 = 400 V 3301 FIRMWARE
300F hex
6 = 600 V EXIT 00:00
Z: i = European loading package
n = US loading package
FIRMWARE: firmware version of the drive.
You can scroll the information with keys and .
4. Press
EXIT
to return to the Copy menu. LOC COPY MENU 1
UPLOAD TO PANEL
BACKUP INFO
DOWNLOAD FULL SET
DOWNLOAD APPLICATION
DOWNLOAD USER SET1
EXIT 00:00 SEL
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ACS550 Users Manual 61
start, stop, change the direction and switch between local and remote control.
How to edit and change parameter settings related to I/O terminals
Step Action Display
MENU
1. Go to the Main menu by pressing if you are in the Output mode, otherwise LOC MAIN MENU 1
by pressing
EXIT
repeatedly until you get to the Main menu. PARAMETERS
ASSISTANTS
CHANGED PAR
EXIT 00:00 ENTER
2. Go the I/O Settings mode by selecting I/O SETTINGS on the menu with keys LOC I/O SETTINGS 1
ENTER DIGITAL INPUTS (DI)
and , and pressing . ANALOG INPUTS (AI)
RELAY OUTPUTS (ROUT)
ANALOG OUTPUTS (AOUT)
PANEL
EXIT 00:00 SEL
3. Select the I/O group, e.g. DIGITAL INPUTS, with keys and , and LOC SHOW I/O 1
SEL DI1
press . After a brief pause, the display shows the current settings for the 1001:START/STOP (E1)
selection. DI2
DI3
EXIT 00:00
4. Select the setting (line with a parameter number) with keys and , LOC PAR EDIT
EDIT
and press . 1001 EXT1 COMMANDS
DI1
[1]
CANCEL 00:00 SAVE
5. Specify a new value for the setting with keys and . LOC PAR EDIT
Pressing the key once increments or decrements the value. Holding the key 1001 EXT1 COMMANDS
down changes the value faster. Pressing the keys simultaneously replaces the DI1,2
displayed value with the default value. [2]
CANCEL 00:00 SAVE
SAVE
6. To save the new value, press . LOC SHOW I/O 1
CANCEL
DI1
To cancel the new value and keep the original, press . 1001:START/STOP (E1)
DI2
1001:DIR (E1)
DI3
EXIT 00:00
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62 ACS550 Users Manual
Features
The Basic Control Panel features:
numeric control panel with an LCD display
copy function parameters can be copied to the control panel memory for later
transfer to other drives or for backup of a particular system.
Overview
The following table summarizes the key functions and displays on the Basic Control
Panel.
No. Use
1 LCD display Divided into five areas:
a. Upper left Control location:
1a LOC 1b
1d OUTPUT
1c 11
.
FWD
A
1e
LOC: drive control is local, that is, from the control panel
REM: drive control is remote, such as the drive I/O or fieldbus.
b. Upper right Unit of the displayed value.
c. Center Variable; in general, shows parameter and signal values, menus or
RESET MENU
EXIT ENTER lists. Shows also fault and alarm codes.
2 3 d. Lower left and center Panel operation state:
4 OUTPUT: Output mode
5 PAR: Parameter mode
6 7
MENU: Main menu
FAULT : Fault mode.
8 9
e. Lower right Indicators:
FWD (forward) / REV (reverse): direction of the motor rotation
Flashing slowly: stopped
Flashing rapidly: running, not at setpoint
Steady: running, at setpoint
SET : Displayed value can be modified (in the Parameter and Reference
modes).
2 RESET/EXIT Exits to the next higher menu level without saving changed
values. Resets faults in the Output and Fault modes.
3 MENU/ENTER Enters deeper into menu level. In the Parameter mode,
saves the displayed value as the new setting.
4 Up
Scrolls up through a menu or list.
Increases a value if a parameter is selected.
Increases the reference value in the Reference mode.
Holding the key down changes the value faster.
5 Down
Scrolls down through a menu or list.
Decreases a value if a parameter is selected.
Decreases the reference value in the Reference mode.
Holding the key down changes the value faster.
6 LOC/REM Changes between local and remote control of the drive.
7 DIR Changes the direction of the motor rotation.
8 STOP Stops the drive in local control.
9 START Starts the drive in local control.
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ACS550 Users Manual 63
Operation
You operate the control panel with menus and keys. You select an option, e.g.
operation mode or parameter, by scrolling the and arrow keys until the
option is visible in the display and then pressing the key.
With the key, you return to the previous operation level without saving the made
changes.
The Basic Control Panel has five panel modes: Output, Reference, Parameter, Copy
and Fault. The operation in the first four modes is described in this chapter. When a
fault or alarm occurs, the panel goes automatically to the Fault mode showing the
fault or alarm code. You can reset the fault or alarm in the Output or Fault mode (see
chapter Diagnostics).
After the power is switched on, the panel is in the
Output mode, where you can start, stop, change the
direction, switch between local and remote control and
REM
OUTPUT
491
. FWD
Hz
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64 ACS550 Users Manual
How to start, stop and switch between local and remote control
You can start, stop and switch between local and remote control in any mode. To be
able to start or stop the drive, the drive must be in local control.
Step Action Display
1. To switch between remote control (REM shown on the left) and local
control (LOC shown on the left), press LOC
REM .
OUTPUT
491
. FWD
Hz
LOCAL LOCK.
After pressing the key, the display briefly shows message LoC or rE,
as appropriate, before returning to the previous display.
LOC
LoC FWD
The very first time the drive is powered up, it is in remote control (REM)
and controlled through the drive I/O terminals. To switch to local control
(LOC) and control the drive using the control panel, press LOCREM . The result
To stop the drive in local control, press . Text FWD or REV on the bottom
line starts flashing slowly.
To start the drive in local control, press . Text FWD or REV on the bottom
line starts flashing rapidly. It
stops flashing when the drive
reaches the setpoint.
1. If the drive is in remote control (REM shown on the left), switch to local
control by pressing LOCREM . The display briefly shows message LoC before
OUTPUT
491
. FWD
Hz
OUTPUT
491
. Hz
REV
Note: Parameter 1003 DIRECTION must be set to 3 (REQUEST).
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ACS550 Users Manual 65
Output mode
In the Output mode, you can:
monitor actual values of up to three Group 01: OPERATING DATA signals, one
signal at a time
start, stop, change the direction and switch between local and remote control.
You get to the Output mode by pressing until the display shows text OUTPUT at
the bottom.
The display shows the value of one Group 01:
OPERATING DATA signal. The unit is shown on the
right. Page 68 tells how to select up to three signals to
REM
OUTPUT
491
. FWD
Hz
1. If more than one signals have been selected to be monitored (see page
68), you can browse them in the Output mode. REM
OUTPUT
491
. FWD
Hz
OUTPUT
05
. FWD
A
REM
OUTPUT
107
. FWD
%
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66 ACS550 Users Manual
Reference mode
In the Reference mode, you can:
set the speed, frequency or torque reference
start, stop, change the direction and switch between local and remote control.
How to set the speed, frequency or torque reference
Step Action Display
2. If the drive is in remote control (REM shown on the left), switch to local
control by pressing LOC
to local control.
REM . The display briefly shows LoC before switching
LOC
PAr
MENU FWD
Note: With Group 11: REFERENCE SELECT, you can allow the reference
modification in remote control (REM).
3. If the panel is not in the Reference mode (rEF not visible), press key
or until you see rEF and then press
shows the current reference value with SET under the value.
. Now the display
LOC
rEF
MENU FWD
LOC
491
. SET FWD
Hz
The value changes immediately when you press the key. It is stored in the
drive permanent memory and restored automatically after power switch-off.
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ACS550 Users Manual 67
Parameter mode
In the Parameter mode, you can:
view and change parameter values
select and modify the signals shown in the Output mode
start, stop, change the direction and switch between local and remote control.
How to select a parameter and change its value
Step Action Display
2. If the panel is not in the Parameter mode (PAr not visible), press key
or until you see PAr and then press
shows the number of one of the parameter groups.
. The display
LOC
PAr
MENU FWD
LOC
-01- PAR FWD
4. Press
group.
. The display shows one of the parameters in the selected LOC
1101 PAR FWD
6. Press and hold for about two seconds until the display shows the
value of the parameter with SET underneath indicating that changing of the
value is now possible.
LOC
1
PAR SET FWD
Note: When SET is visible, pressing keys and
simultaneously changes the displayed value to the default value of the
parameter.
7. Use keys and to select the parameter value. When you have
changed the parameter value, SET starts flashing.
LOC
2 PAR SET FWD
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68 ACS550 Users Manual
1. You can select which signals are monitored in the Output mode and how
they are displayed with Group 34: PANEL DISPLAY parameters. See page
49 for detailed instructions on changing parameter values.
LOC
103
PAR SET FWD
By default, you can monitor three signals by browsing (see page 65). The
particular default signals depend on the value of parameter 9902 APPLIC
MACRO: For macros whose default value of parameter 9904 MOTOR CTRL
LOC
104
PAR SET FWD
MODE is 1 (VECTOR:SPEED), the default for signal 1 is 0102 SPEED, otherwise
0103 OUTPUT FREQ. The defaults for signals 2 and 3 are always 0104
CURRENT and 0105 TORQUE, respectively.
LOC
105
PAR SET FWD
To change the default signals, select from Group 01: OPERATING DATA
up to three signals to be browsed.
Signal 1: Change the value of parameter 3401 SIGNAL1 PARAM to the index
of the signal parameter in Group 01: OPERATING DATA (= number of the
parameter without the leading zero), e.g. 105 means parameter 0105
TORQUE. Value 100 means that no signal is displayed.
Repeat for signals 2 (3408 SIGNAL2 PARAM) and 3 (3415 SIGNAL3 PARAM).
For example, if 3401 = 0 and 3415 = 0, browsing is disabled and only the
signal specified by 3408 appears in the display. If all three parameters are
set to 0, i.e. no signals are selected for monitoring, the panel displays text
n.A.
2. Specify the decimal point location, or use the decimal point location and
unit of the source signal [setting (9 (DIRECT)]. Bar graphs are not available
for Basic Operation Panel. For details, see parameter 3404.
LOC
9
PAR SET FWD
3. Select the units to be displayed for the signals. This has no effect if
parameter 3404/3411/3418 is set to 9 (DIRECT). For details, see
parameter 3405.
LOC
3
PAR SET FWD
4. Select the scalings for the signals by specifying the minimum and
maximum display values. This has no effect if parameter 3404/3411/3418 is
set to 9 (DIRECT). For details, see parameters 3406 and 3407.
LOC
00
.
PAR SET FWD
Hz
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ACS550 Users Manual 69
Copy mode
The Basic Control Panel can store a full set of drive parameters and up to two user
sets of drive parameters to the control panel. The control panel memory is non-
volatile.
In the Copy mode, you can:
copy all parameters from the drive to the control panel (uL Upload). This
includes all defined user sets of parameters and internal (not adjustable by the
user) parameters such as those created by the ID Run.
restore the full parameter set from the control panel to the drive (dL A Download
All). This writes all parameters, including the internal non-user-adjustable motor
parameters, to the drive. It does not include the user sets of parameters.
Note: Only use this function to restore a drive, or to transfer parameters to
systems that are identical to the original system.
copy a partial parameter set from the control panel to a drive (dL P Download
Partial). The partial set does not include user sets, internal motor parameters,
parameters 99059909, 1605, 1607, 5201, nor any Group 51: EXT COMM
MODULE and Group 53: EFB PROTOCOL parameters.
The source and target drives and their motor sizes do not need to be the same.
copy USER S1 parameters from the control panel to the drive (dL u1 Download
User Set 1). A user set includes Group 99: START-UP DATA parameters and the
internal motor parameters.
The function is only shown on the menu when User Set 1 has been first saved
using parameter 9902 APPLIC MACRO (see section User parameter sets on page
81) and then uploaded to panel.
copy USER S2 parameters from the control panel to the drive (dL u2 Download
User Set 2). As dL u1 Download User Set 1 above.
start, stop, change the direction and switch between local and remote control.
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70 ACS550 Users Manual
2. If the panel is not in the Copy mode (CoPY not visible), press key
or until you see CoPY.
LOC
CoPY
MENU FWD
Press . LOC
dL u1
MENU FWD
3. To upload all parameters (including user sets) from the drive to the control
panel, step to uL with keys and .
LOC
uL
MENU FWD
Press . During the transfer, the display shows the transfer status as a
percentage of completion.
LOC
uL 50 FWD
%
Press . During the transfer, the display shows the transfer status as a
percentage of completion.
LOC
dL 50 FWD
%
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ACS550 Users Manual 71
Application macros
The following sections describe each of the application macros and provide a
connection example for each macro.
The last section in this chapter, Macro default values for parameters, lists the
parameters that the macros change and the default values established by each
macro.
Application macros
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72 ACS550 Users Manual
ON
AI2: 0(4)20 mA
Application macros
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ACS550 Users Manual 73
3-wire macro
This macro is used when the drive is controlled using momentary push-buttons. It
provides three (3) constant speeds. To enable, set the value of parameter 9902 to
2 (3-WIRE).
Note: When the stop input (DI2) is deactivated (no input), the control panel start/stop
buttons are disabled.
Connection example:
X1
110 kohm 1 SCR Signal cable shield (screen)
2 AI1 External speed reference 1: 010 V
3 AGND Analog input circuit common
4 10V Reference voltage 10 V DC
5 AI2 Not used
6 AGND Analog input circuit common
7 AO1 Motor output speed: 020 mA
8 AO2 Output current: 020 mA
9 AGND Analog output circuit common
ON
AI2: 0(4)20 mA
Application macros
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74 ACS550 Users Manual
Alternate macro
This macro provides an I/O configuration adopted to a sequence of DI control
signals used when alternating the rotation direction of the motor. To enable, set the
value of parameter 9902 to 3 (ALTERNATE).
Connection example:
X1
110 kohm 1 SCR Signal cable shield (screen)
2 AI1 External speed reference 1: 010 V
3 AGND Analog input circuit common
4 10V Reference voltage 10 V DC
5 AI2 Not used
6 AGND Analog input circuit common
7 AO1 Motor output speed: 020 mA
8 AO2 Output current: 020 mA
9 AGND Analog output circuit common
ON
AI2: 0(4)20 mA
Application macros
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ACS550 Users Manual 75
ON
AI2: 0(4)20 mA
Application macros
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76 ACS550 Users Manual
Hand-Auto macro
This macro provides an I/O configuration that is typically used in HVAC applications.
To enable, set the value of parameter 9902 to 5 (HAND/AUTO).
Note: Parameter 2108 START INHIBIT must remain in the default setting, 0 (OFF).
Connection example:
X1
110 kohm 1 SCR Signal cable shield (screen)
2 AI1 External reference 1: 010 V (Hand Control)
3 AGND Analog input circuit common
4 10V Reference voltage 10 V DC
1
5 AI2 External reference 2: 020 mA (Auto Control)
6 AGND Analog input circuit common
7 AO1 Motor output speed: 020 mA
8 AO2 Output current: 020 mA
9 AGND Analog output circuit common
ON
AI2: 0(4)20 mA
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ACS550 Users Manual 77
Note: Parameter 2108 START INHIBIT must remain in the default setting, 0 (OFF).
Connection example:
X1
110 kohm 1 SCR Signal cable shield (screen)
2 AI1 External ref. 1 (Manual) or Ext ref. 2 (PID): 010 V1
3 AGND Analog input circuit common
Note 1.
3
4 10V Reference voltage 10 V DC Manual: 010V => speed reference
5 AI2 Actual signal (PID): 420 mA PID: 010V => 0100% PID
6 AGND Analog input circuit common setpoint
7 AO1 Motor output speed: 020 mA
8 AO2 Output current: 020 mA
9 AGND Analog output circuit common Note 3.
The sensor needs to be powered.
10 24V Auxiliary voltage output +24 V DC See the manufacturers instructions.
11 GND Auxiliary voltage output common A connection example of a two-wire
Digital input common for all sensor is shown on page 80.
12 DCOM
13 DI1 Start/Stop (Hand): Activation starts the drive
14 DI2 EXT1/EXT2 selection: Activation selects PID control
15 DI3 Constant speed selection 1: (Not used in PID control)2
16 DI4 Constant speed selection 2: (Not used in PID control)2
17 DI5 Run enable: Deactivation always stops the drive
18 DI6 Start/Stop (PID): Activation starts the drive
ON
AI2: 0(4)20 mA
Note: Use the following switch-on order:
1. EXT1/EXT2
2. Run Enable
3. Start.
Application macros
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PFC macro
This macro provides parameter settings for pump and fan control (PFC) applications.
To enable, set the value of parameter 9902 to 7 (PFC CONTROL).
Note: Parameter 2108 START INHIBIT must remain in the default setting, 0 (OFF).
Connection example:
X1
110 kohm 1 SCR Signal cable shield (screen)
2 AI1 External ref. 1 (Manual) or Ext ref. 2 (PID/PFC): 010 V1
3 AGND Analog input circuit common Note 1.
4 10V Reference voltage 10 V DC Manual: 010V => 050 Hz
2
5 AI2 Actual signal (PID): 420 mA PID/PFC: 010V => 0100%
6 AGND Analog input circuit common PID setpoint
7 AO1 Output frequency: 020 mA
8 AO2 Actual 1 (PI controller actual value): 0(4)20 mA
9 AGND Analog output circuit common
ON
AI2: 0(4)20 mA
Note: Use the following switch-on order:
1. EXT1/EXT2
2. Run Enable
3. Start.
Application macros
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ACS550 Users Manual 79
ON
AI2: 0(4)20 mA
Application macros
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Note: The sensor is supplied through its current output. Thus the output signal must
be 420 mA, not 020 m A.
Application macros
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ACS550 Users Manual 81
The user parameter set can also be switched through digital inputs (see parameter
1605).
Note: Loading the user parameter set restores the parameter settings including
Group 99: START-UP DATA and the results of the motor identification. Check that
the settings correspond to the motor used.
Hint: The user can for example switch the drive between two motors without having
to adjust the motor parameters and to repeat the motor identification every time the
motor is changed. The user needs only to adjust the settings and perform the motor
identification once for each motor and then to save the data as two user parameter
sets. When the motor is changed, only the corresponding user parameter set needs
to be loaded, and the drive is ready to operate.
Application macros
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82 ACS550 Users Manual
Note: There are two sets of values because the defaults are configured for 50 Hz/
IEC compliance (ACS550-01) and 60 Hz/NEMA compliance (ACS550-U1).
ACS550-01
Potentiometer
PFC Control
PID Control
Hand-auto
Alternate
Standard
Control
Torque
3-wire
Motor
ABB
Parameter
Application macros
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ACS550 Users Manual 83
ACS550-U1
Potentiometer
PFC Control
PID Control
Hand-auto
Alternate
Standard
Control
Torque
3-wire
Motor
ABB
Parameter
Application macros
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Parameters
Parameters
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Parameters
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Parameters
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Parameters
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ACS550 Users Manual 93
3629
Group 37: USER LOAD CURVE
3701 USER LOAD C MODE 03 1 0 (NOT SEL)
3702 USER LOAD C FUNC 1 = FAULT, 2 = ALARM 1 1 (FAULT)
3703 USER LOAD C TIME 10400 s 1s 20 s
3704 LOAD FREQ 1 0500 Hz 1 Hz 5 Hz
3705 LOAD TORQ LOW 1 0600% 1% 10%
3706 LOAD TORQ HIGH 1 0600% 1% 300%
3707 LOAD FREQ 2 0500 Hz 1 Hz 25 Hz
3708 LOAD TORQ LOW 2 0600% 1% 15%
3709 LOAD TORQ HIGH 2 0600% 1% 300%
3710 LOAD FREQ 3 0500 Hz 1 Hz 43 Hz
3711 LOAD TORQ LOW 3 0600% 1% 25%
3712 LOAD TORQ HIGH 3 0600% 1% 300%
3713 LOAD FREQ 4 0500 Hz 1 Hz 50 Hz
3714 LOAD TORQ LOW 4 0600% 1% 30%
3715 LOAD TORQ HIGH 4 0600% 1% 300%
3716 LOAD FREQ 5 0500 Hz 1 Hz 500 Hz
3717 LOAD TORQ LOW 5 0600% 1% 30%
3718 LOAD TORQ HIGH 5 0600% 1% 300%
Group 40: PROCESS PID SET 1
4001 GAIN 0.1100.0 0.1 1.0
4002 INTEGRATION TIME 0.0 = NOT SEL, 0.13600.0 s 0.1 s 60.0 s
4003 DERIVATION TIME 0.010.0 s 0.1 s 0.0 s
4004 PID DERIV FILTER 0.010.0 s 0.1 s 1.0 s
4005 ERROR VALUE INV 0 = NO, 1 = YES 1 0 (NO)
4006 UNITS 0127 1 4 (%)
4007 UNIT SCALE 04 1 1
4008 0% VALUE Unit and scale defined by par. 4006 and - 0.0%
4007
Parameters
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Parameters
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Parameters
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Parameters
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ACS550 Users Manual 99
Code Description
9906 MOTOR NOM CURR
Defines the nominal motor current.
Must equal the value on the motor rating plate.
Range allowed: 0.22.0 I2hd (where I2hd is drive current).
9907 MOTOR NOM FREQ
Defines the nominal motor frequency.
Range: 10500 Hz (typically 50 or 60 Hz)
Sets the frequency at which output voltage equals the MOTOR NOM VOLT.
Field weakening point = Nom Freq Supply Volt / Mot Nom Volt
9908 MOTOR NOM SPEED
Defines the nominal motor speed.
Must equal the value on the motor rating plate.
9909 MOTOR NOM POWER
Defines the nominal motor power.
Must equal the value on the motor rating plate.
9910 ID RUN
This parameter controls a self-calibration process called the Motor ID Run. During this process, the drive operates
the motor (motor rotating) and makes measurements in order to identify motor characteristics and create a model
used for internal calculations. An ID Run is especially effective when:
vector control mode is used [parameter 9904 = 1 (VECTOR:SPEED) or 2 (VECTOR:TORQ)], and/or
operation point is near zero speed, and/or
operation requires a torque range above the motor nominal torque, over a wide speed range, and without any
measured speed feedback (i.e. without a pulse encoder).
0 = OFF/IDMAGN The Motor ID Run process is not run. Identification magnetization is performed, depending on
parameter 9904 and 2101 settings. In identification magnetization, the motor model is calculated at first start by
magnetizing the motor for 10 to 15 s at zero speed (motor not rotating). The model is recalculated always at start
after motor parameter changes.
Parameter 9904 = 1 (VECTOR:SPEED) or 2 (VECTOR:TORQ): Identification magnetization is performed.
Parameter 9904 = 3 (SCALAR:FREQ) and parameter 2101 = 3 (SCALAR FLYST) or 5 (FLY + BOOST): Identification
magnetization is performed.
Parameter 9904 = 3 (SCALAR:FREQ) and parameter 2101 has other value than 3 (SCALAR FLYST) or 5 (FLY +
BOOST): Identification magnetization is not performed.
1 = ON Enables the Motor ID Run, during which the motor is rotating, at the next start command. After run
completion, this value automatically changes to 0.
Note: The motor must be de-coupled from the driven equipment.
Note: If motor parameters are changed after ID Run, repeat the ID Run.
WARNING! The motor will run at up to approximately 5080% of the nominal speed during the ID Run. The
motor will rotate in the forward direction.
Ensure that it is safe to run the motor before performing the ID Run!
See also section How to perform the ID Run on page 39.
Parameters
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Parameters
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Code Description
0118 DI 1-3 STATUS
Status of the three digital inputs.
Status is displayed as a binary number.
1 indicates that the input is activated.
0 indicates that the input is deactivated.
0119 DI 4-6 STATUS DI 1 DI 2 DI 3
Status of the three digital inputs.
See parameter 0118 DI 1-3 STATUS.
0120 AI 1
The relative value of analog input 1 in %.
0121 AI 2
The relative value of analog input 2 in %.
0122 RO 1-3 STATUS
Status of the three relay outputs.
1 indicates that the relay is energized.
0 indicates that the relay is de-energized.
0123 RO 4-6 STATUS RELAY 1 STATUS
Status of the three relay outputs. RELAY 2 STATUS
See parameter 0122. RELAY 3 STATUS
0124 AO 1
The analog output 1 value in milliamperes.
0125 AO 2
The analog output 2 value in milliamperes.
0126 PID 1 OUTPUT
The PID controller 1 output value in %.
0127 PID 2 OUTPUT
The PID controller 2 output value in %.
0128 PID 1 SETPNT
The PID 1 controller setpoint signal.
Units and scale defined by PID parameters.
0129 PID 2 SETPNT
The PID 2 controller setpoint signal.
Units and scale defined by PID parameters.
0130 PID 1 FBK
The PID 1 controller feedback signal.
Units and scale defined by PID parameters.
0131 PID 2 FBK
The PID 2 controller feedback signal.
Units and scale defined by PID parameters.
0132 PID 1 DEVIATION
The difference between the PID 1 controller reference value and actual value.
Units and scale defined by PID parameters.
0133 PID 2 DEVIATION
The difference between the PID 2 controller reference value and actual value.
Units and scale defined by PID parameters.
0134 COMM RO WORD
Free data location that can be written from serial link.
Used for relay output control.
See parameter 1401.
0135 COMM VALUE 1
Free data location that can be written from serial link.
Parameters
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Code Description
0136 COMM VALUE 2
Free data location that can be written from serial link.
0137 PROCESS VAR 1
Process variable 1
Defined by parameters in Group 34: PANEL DISPLAY.
0138 PROCESS VAR 2
Process variable 2
Defined by parameters in Group 34: PANEL DISPLAY.
0139 PROCESS VAR 3
Process variable 3
Defined by parameters in Group 34: PANEL DISPLAY.
0140 RUN TIME
The drives accumulated running time in thousands of hours (kh).
Cannot be reset.
0141 MWH COUNTER
The drives accumulated power consumption in megawatt hours.
Cannot be reset.
0142 REVOLUTION CNTR
The motors accumulated revolutions in millions of revolutions.
Can be reset by pressing UP and DOWN keys simultaneously when the control panel is in the Parameters mode.
0143 DRIVE ON TIME HI
The drives accumulated power-on time in days.
Cannot be reset.
0144 DRIVE ON TIME LO
The drives accumulated power-on time in 2 second ticks (30 ticks = 60 seconds).
Shown in format hh.mm.ss.
Cannot be reset.
0145 MOTOR TEMP
Motor temperature in degrees Celsius / PTC resistance in ohms.
Applies only if motor temperature sensor is set up.
See parameter 3501.
0146 MECH ANGLE
Defines the motor shafts angular position to about 0.01 (32,768 divisions for 360). The position is defined as 0 at
power up.
During operation the zero position can be set by:
a Z-pulse input, if parameter 5010 Z PLS ENABLE = 1 (ENABLE)
parameter 5011 POSITION RESET, if parameter 5010 Z PLS ENABLE = 2 (DISABLE)
any status change of parameter 5002 ENCODER ENABLE.
0147 MECH REVS
A signed integer that counts full revolutions of the motor shaft. The value:
increments when parameter 0146 MECH ANGLE changes from 32767 to 0
decrements when parameter 0146 MECH ANGLE changes from 0 to 32767.
0148 Z PLS DETECTED
Encoder zero pulse detector. When a Z-pulse defines the zero position, the shaft must pass through the zero position
to trigger a Z-pulse. Until then, the shaft position is unknown (the drive uses the shaft position at power up as zero).
This parameter signals when parameter 0146 MECH ANGLE is valid. The parameter starts at 0 = NOT DETECTED on
power-up and changes to 1 = DETECTED only if:
parameter 5010 Z PLS ENABLE = 1 (ENABLE) and
an encoder Z-pulse has been detected.
0150 CB TEMP
Temperature of the drive control board in degrees Celsius.
Note: Some drives have a control board (OMIO) that does not support this feature. These drives always show the
constant value of 25.0 C.
Parameters
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ACS550 Users Manual 103
Code Description
0151 INPUT KWH (R)
Calculated actual intake energy in kWh.
0152 INPUT MWH
Calculated actual intake energy in MWh.
0158 PID COMM VALUE 1
Data received from fieldbus for PID control (PID1 and PID2).
0159 PID COMM VALUE 2
Data received from fieldbus for PID control (PID1 and PID2).
Parameters
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Parameters
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Code Description
0305 FAULT WORD 1
Read-only copy of the Fault Word 1. Bit # 0305, FAULT WORD 1 0306, FAULT WORD 2 0307, FAULT WORD 3
When a fault is active, the
0 OVERCURRENT Obsolete EFB 1
corresponding bit for the active fault is
set in the Fault Words. 1 DC OVERVOLT THERM FAIL EFB 2
Each fault has a dedicated bit 2 DEV OVERTEMP OPEX LINK EFB 3
allocated within Fault Words.
See section Fault listing on page 244 3 SHORT CIRC OPEX PWR INCOMPATIBLE SW
for a description of the faults. 4 Reserved CURR MEAS USER LOAD CURVE
The control panel displays the word in
5 DC UNDERVOLT SUPPLY PHASE Reserved
hex. For example, all zeros and a 1 in
Bit 0 displays as 0001. All zeros and a 6 AI1 LOSS ENCODER ERR Reserved
1 in Bit 15 displays as 8000. 7 AI2 LOSS OVERSPEED Reserved
0306 FAULT WORD 2 8 MOT OVERTEMP Reserved Reserved
Read-only copy of the Fault Word 2.
9 PANEL LOSS DRIVE ID Reserved
See parameter 0305.
10 ID RUN FAIL CONFIG FILE System error
0307 FAULT WORD 3
Read-only copy of the Fault Word 3. 11 MOTOR STALL SERIAL 1 ERR System error
See parameter 0305. 12 CB OVERTEMP EFB CON FILE System error
13 EXT FAULT 1 FORCE TRIP System error
14 EXT FAULT 2 MOTOR PHASE System error
15 EARTH FAULT OUTP WIRING Param. setting fault
Parameters
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Parameters
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Parameters
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Code Description
11 = TIMED FUNC 1. Assigns Start/Stop control to Timed Function 1 (Timed Function activated = START; Timed
Function de-activated = STOP). See Group 36: TIMED FUNCTIONS.
1214 = TIMED FUNC 24 Assigns Start/Stop control to Timed Function 24. See TIMED FUNC 1 above.
1002 EXT2 COMMANDS
Defines external control location 2 (EXT2) the configuration of start, stop and direction commands.
See parameter 1001 EXT1 COMMANDS above.
1003 DIRECTION
Defines the control of motor rotation direction.
1 = FORWARD Rotation is fixed in the forward direction.
2 = REVERSE Rotation is fixed in the reverse direction.
3 = REQUEST Rotation direction can be changed on command.
1004 JOGGING SEL
Defines the signal that activates the jogging function. Jogging uses Constant Speed 7 (parameter 1208) for speed
reference and ramp pair 2 (parameters 2205 and 2206) for accelerating and decelerating. When the jogging
activation signal is lost, the drive uses ramp stop to decelerate to zero speed, even if coast stop is used in normal
operation (parameter 2102). The jogging status can be parameterized to relay outputs (parameter 1401). The jogging
status is also seen in DCU Profile status bit 21.
0 = NOT SEL Disables the jogging function.
1 = DI1 Activates/de-activates jogging based on the state of DI1 (DI1 activated = jogging active; DI1 de-activated =
jogging inactive).
26 = DI2DI6 Activates jogging based on the state of the selected digital input. See DI1 above.
-1 = DI1(INV) Activates jogging based on the state of DI1 (DI1 activated = jogging inactive; DI1 de-activated = jogging
active).
-2-6 = DI2(INV)DI6(INV) Activates jogging based on the state of the selected digital input. See DI1(INV) above.
Parameters
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Parameters
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Code Description
5 = DI3U,4D(R) Defines digital inputs as the speed reference source (motor potentiometer control).
Digital input DI3 increases the speed (the U stands for up).
Digital input DI4 decreases the speed (the D stands for down).
A Stop command resets the reference to zero (the R stands for reset).
Parameter 2205 ACCELER TIME 2 controls the reference signals rate of change.
6 = DI3U,4D Same as above (DI3U,4D(R)), except:
A Stop command does not reset the reference to zero. The reference is stored.
When the drive restarts, the motor ramps up (at the selected acceleration rate) to the stored reference.
7 = DI5U,6D Same as above (DI3U,4D), except that DI5 and DI6 are the digital inputs used.
8 = COMM Defines the fieldbus as the reference source.
9 = COMM+AI1 Defines a fieldbus and analog input 1 (AI1) combination as the reference source. See Analog input
reference correction below.
10 = COMM*AI1 Defines a fieldbus and analog input 1 (AI1) combination as the reference source. See Analog input
reference correction below.
11 = DI3U,4D(RNC) Same as DI3U,4D(R) above, except that:
Changing the control source (EXT1 to EXT2, EXT2 to EXT1, LOC to REM) does not copy the reference.
12 = DI3U,4D(NC) Same as DI3U,4D above, except that:
Changing the control source (EXT1 to EXT2, EXT2 to EXT1, LOC to REM) does not copy the reference.
13 = DI5U,6D(NC) Same as DI5U,6D above, except that:
Changing the control source (EXT1 to EXT2, EXT2 to EXT1, LOC to REM) does not copy the reference.
14 = AI1+AI2 Defines an analog input 1 (AI1) and analog input 2 (AI2) combination as the reference source. See
Analog input reference correction below.
15 = AI1*AI2 Defines an analog input 1 (AI1) and analog input 2 (AI2) combination as the reference source. See
Analog input reference correction below.
16 = AI1-AI2 Defines an analog input 1 (AI1) and analog input 2 (AI2) combination as the reference source. See
Analog input reference correction below.
17 = AI1/AI2 Defines an analog input 1 (AI1) and analog input 2 (AI2) combination as the reference source. See
Analog input reference correction below.
20 = KEYPAD(RNC) Defines the control panel as the reference source.
A Stop command resets the reference to zero (the R stands for reset.).
Changing the control source (EXT1 to EXT2, EXT2 to EXT1) does not copy the reference.
21 = KEYPAD(NC) Defines the control panel as the reference source.
A Stop command does not reset the reference to zero. The reference is stored.
Changing the control source (EXT1 to EXT2, EXT2 to EXT1) does not copy the reference.
Analog input reference correction
Parameter values 9, 10 and 1417 use the formula in the following table.
Value setting Calculation of the AI reference
C+B C value + (B value - 50% of reference value)
C*B C value (B value / 50% of reference value)
C-B (C value + 50% of reference value) - B value
C/B (C value 50% of reference value) / B value
Where:
C = Main reference value 120
( = COMM for values 9, 10 and 17 (/)
= AI1 for values 1417). 100
B = Correcting reference
( = AI1 for values 9, 10 and 80
= AI2 for values 1417). 9, 14 (+)
Example: 60
The figure shows the reference source curves for value 40 10, 15 (*)
settings 9, 10 and 1417, where:
C = 25%. 20
P 4012 SETPOINT MIN = 0. 16 (-)
P 4013 SETPOINT MAX = 0. 0
0 100% B
B varies along the horizontal axis.
Parameters
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ACS550 Users Manual 111
Code Description
1104 REF1 MIN Ext ref
Sets the minimum for external reference 1.
The minimum analog input signal (as a percent of the full
signal in volts or amperes) corresponds to REF1 MIN in P 1105
Hz/rpm. (MAX)
Parameter 1301 MINIMUM AI1 or 1304 MINIMUM AI2 sets
the minimum analog input signal.
These parameters (reference and analog min. and max.
settings) provide scale and offset adjustment for the
reference. P 1104 Analog
1105 REF1 MAX (MIN) input signal
Sets the maximum for external reference 1. P 1301 P 1302
The maximum analog input signal (as a percent of full or 1304 or 1305
the signal in volts or amperes) corresponds to REF1 MAX
in Hz/rpm. Ext ref
Parameter 1302 MAXIMUM AI1 or 1305 MAXIMUM AI2 sets
the maximum analog input signal. P 1104
(MIN)
P 1105
(MAX)
Analog
Parameters
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112 ACS550 Users Manual
Note: Parameter 1208 CONST SPEED 7 acts also as a so-called fault speed which
may be activated if the control signal is lost. For example, see parameters 3001
AI<MIN FUNCTION, 3002 PANEL COMM ERR and 3018 COMM FAULT FUNC.
Code Description
1201 CONST SPEED SEL
Defines the digital inputs used to select Constant Speeds. See general comments in introduction.
0 = NOT SEL Disables the constant speed function.
1 = DI1 Selects Constant Speed 1 with digital input DI1.
Digital input activated = Constant Speed 1 activated.
26 = DI2DI6 Selects Constant Speed 1 with digital input DI2DI6. See above.
7 = DI1,2 Selects one of three Constant Speeds (13) using DI1 and DI2.
Uses two digital inputs, as defined below (0 = DI de-activated, 1 = DI activated):
DI1 DI2 Function
0 0 No constant speed
1 0 Constant speed 1 (1202)
0 1 Constant speed 2 (1203)
1 1 Constant speed 3 (1204)
Can be set up as a so-called fault speed, which is activated if the control signal is lost. Refer to parameter 3001
AI<MIN function and parameter 3002 PANEL COMM ERR.
8 = DI2,3 Selects one of three Constant Speeds (13) using DI2 and DI3.
See above (DI1,2) for code.
9 = DI3,4 Selects one of three Constant Speeds (13) using DI3 and DI4.
See above (DI1,2) for code.
10 = DI4,5 Selects one of three Constant Speeds (13) using DI4 and DI5.
See above (DI1,2) for code.
11 = DI5,6 Selects one of three Constant Speeds (13) using DI5 and DI6.
See above (DI1,2) for code.
12 = DI1,2,3 Selects one of seven Constant Speeds (17) using DI1, DI2 and DI3.
Uses three digital inputs, as defined below (0 = DI de-activated, 1 = DI activated):
DI1 DI2 DI3 Function
0 0 0 No constant speed
1 0 0 Constant speed 1 (1202)
0 1 0 Constant speed 2 (1203)
1 1 0 Constant speed 3 (1204)
0 0 1 Constant speed 4 (1205)
1 0 1 Constant speed 5 (1206)
0 1 1 Constant speed 6 (1207)
1 1 1 Constant speed 7 (1208)
Parameters
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ACS550 Users Manual 113
Code Description
13 = DI3,4,5 Selects one of seven Constant Speeds (17) using DI3, DI4 and DI5.
See above (DI1,2,3) for code.
14 = DI4,5,6 Selects one of seven Constant Speeds (17) using DI4, DI5 and DI6.
See above (DI1,2,3) for code.
1518 = TIMED FUNC 14 Selects Constant Speed 1 when Timed Function is active. See Group 36: TIMED
FUNCTIONS.
19 = TIMED FUN1&2 Selects a constant speed depending on the state of Timed Functions 1 & 2. See parameter
1209.
-1 = DI1(INV) Selects Constant Speed 1 with digital input DI1.
Inverse operation: Digital input de-activated = Constant Speed 1 activated.
-2- 6 = DI2(INV)DI6(INV) Selects Constant Speed 1 with digital input. See above.
-7 = DI1,2(INV) Selects one of three Constant Speeds (13) using DI1 and DI2.
Inverse operation uses two digital inputs, as defined below (0 = DI de-activated, 1 = DI activated):
DI1 DI2 Function
1 1 No constant speed
0 1 Constant speed 1 (1202)
1 0 Constant speed 2 (1203)
0 0 Constant speed 3 (1204)
-8 = DI2,3(INV) Selects one of three Constant Speeds (13) using DI2 and DI3.
See above (DI1,2(INV)) for code.
-9 = DI3,4(INV) Selects one of three Constant Speeds (13) using DI3 and DI4.
See above (DI1,2(INV)) for code.
-10 = DI4,5(INV) Selects one of three Constant Speeds (13) using DI4 and DI5.
See above (DI1,2(INV)) for code.
-11 = DI5,6(INV) Selects one of three Constant Speeds (13) using DI5 and DI6.
See above (DI1,2(INV)) for code.
-12 = DI1,2,3(INV) Selects one of seven Constant Speeds (17) using DI1, DI2 and DI3.
Inverse operation uses three digital inputs, as defined below (0 = DI de-activated, 1 = DI activated):
DI1 DI2 DI3 Function
1 1 1 No constant speed
0 1 1 Constant speed 1 (1202)
1 0 1 Constant speed 2 (1203)
0 0 1 Constant speed 3 (1204)
1 1 0 Constant speed 4 (1205)
0 1 0 Constant speed 5 (1206)
1 0 0 Constant speed 6 (1207)
0 0 0 Constant speed 7 (1208)
-13 = DI3,4,5(INV) Selects one of seven Constant Speeds (17) using DI3, DI4 and DI5.
See above (DI1,2,3(INV)) for code.
-14 = DI4,5,6(INV) Selects one of seven Constant Speeds (17) using DI4, DI5 and DI6.
See above (DI1,2,3(INV)) for code.
1202 CONST SPEED 1
Sets value for Constant Speed 1.
The range and units depend on parameter 9904 MOTOR CTRL MODE.
Range: 030000 rpm when 9904 = 1 (VECTOR:sPEED) or 2 (VECTOR:TORQ).
Range: 0500 Hz when 9904 = 3 (SCALAR:FREQ).
1203 CONST SPEED 2CONST SPEED 7
Each sets a value for a Constant Speed. See CONST SPEED 1 above.
1208 Constant Speed 7 is used also as jogging speed. See parameter 1004 JOGGING SEL.
Parameters
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114 ACS550 Users Manual
Code Description
1209 TIMED MODE SEL
Defines timed function activated, constant speed mode. Timed function can be used to change between external
reference and a maximum of three constant speeds, or to change between a maximum of 4 selectable speeds, i.e.
constant speeds 1, 2, 3 and 4.
1 = EXT/CS1/2/3 Selects an external speed when no timed function is active, selects Constant speed 1 when only
Timed function 1 is active, Selects Constant speed 2 when only Timed function 2 is active and selects Constant
speed 3 when both Timed functions 1 and 2 are active.
TIMER1 TIMER2 Function
0 0 External reference
1 0 Constant speed 1 (1202)
0 1 Constant speed 2 (1203)
1 1 Constant speed 3 (1204)
2 = CS1/2/3/4 Selects Constant speed 1 when no timer is active, selects Constant speed 2 when only Timed
function 1 is active, selects Constant speed 3 when only Timed function 2 is active, selects Constant speed 4 when
both Timed functions are active.
TIMER1 TIMER2 Function
0 0 Constant speed 1 (1202)
1 0 Constant speed 2 (1203)
0 1 Constant speed 3 (1204)
1 1 Constant speed 4 (1205)
Parameters
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63
Filtered signal
t
Time constant
1304 MINIMUM AI2
Defines the minimum value of the analog input.
See MINIMUM AI1 above.
1305 MAXIMUM AI2
Defines the maximum value of the analog input.
See MAXIMUM AI1 above.
1306 FILTER AI2
Defines the filter time constant for analog input 2 (AI2).
See FILTER AI1 above.
Parameters
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Parameters
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Code Description
35 = COMM Energize relay based on input from fieldbus communication.
Fieldbus writes binary code in parameter 0134 that can energize relay 1relay 6 according to the following:
Par. 0134 Binary RO6 RO5 RO4 RO3 RO2 RO1
0 000000 0 0 0 0 0 0
1 000001 0 0 0 0 0 1
2 000010 0 0 0 0 1 0
3 000011 0 0 0 0 1 1
4 000100 0 0 0 1 0 0
562
63 111111 1 1 1 1 1 1
1406 RO 2 ON DELAY
Defines the switch-on delay for relay 2.
See RO 1 ON DELAY.
1407 RO 2 OFF DELAY
Defines the switch-off delay for relay 2.
See RO 1 OFF DELAY.
1408 RO 3 ON DELAY
Defines the switch-on delay for relay 3.
See RO 1 ON DELAY.
Parameters
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118 ACS550 Users Manual
Code Description
1409 RO 3 OFF DELAY
Switch-off delay for relay 3.
See RO 1 OFF DELAY.
1410 RELAY OUTPUT 46
Defines the event or condition that activates relay 46 what relay output 46 means.
1412 See 1401 RELAY OUTPUT 1.
1413 RO 4 ON DELAY
Defines the switch-on delay for relay 4.
See RO 1 ON DELAY.
1414 RO 4 OFF DELAY
Defines the switch-off delay for relay 4.
See RO 1 OFF DELAY.
1415 RO 5 ON DELAY
Defines the switch-on delay for relay 5.
See RO 1 ON DELAY.
1416 RO 5 OFF DELAY
Defines the switch-off delay for relay 5.
See RO 1 OFF DELAY.
1417 RO 6 ON DELAY
Defines the switch-on delay for relay 6.
See RO 1 ON DELAY.
1418 RO 6 OFF DELAY
Defines the switch-off delay for relay 6.
See RO 1 OFF DELAY.
Parameters
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Parameters
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120 ACS550 Users Manual
Code Description
1511 MAXIMUM AO2
Sets the maximum output current. See MAXIMUM AO1 above.
1512 FILTER AO2
Defines the filter time constant for AO2. See FILTER AO1 above.
Parameters
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Parameters
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Code Description
1605 USER PAR SET CHG
Defines control for changing the user parameter set.
See parameter 9902 APPLIC MACRO.
The drive must be stopped to change User Parameter Sets.
During a change, the drive will not start.
Note: Always save the User Parameter Set after changing any parameter settings, or performing a motor
identification.
Whenever the power is cycled, or parameter 9902 APPLIC MACRO is changed, the drive loads the last settings
saved. Any unsaved changes to a user parameter set are lost.
Note: The value of this parameter (1605) is not included in the User Parameter Sets, and it does not change if User
Parameter Sets change.
Note: You can use a relay output to supervise the selection of User Parameter Set 2.
See parameter 1401.
0 = NOT SEL Defines the control panel (using parameter 9902) as the only control for changing User Parameter
Sets.
1 = DI1 Defines digital input DI1 as a control for changing User Parameter Sets.
The drive loads User Parameter Set 1 on the falling edge of the digital input.
The drive loads User Parameter Set 2 on the rising edge of the digital input.
The User Parameter Set changes only when the drive is stopped.
26 = DI2DI6 Defines digital input DI2DI6 as a control for changing User Parameter Sets.
See DI1 above.
-1 = DI1(INV) Defines an inverted digital input DI1 as a control for changing User Parameter Sets.
The drive loads User Parameter Set 1 on the rising edge of the digital input.
The drive loads User Parameter Set 2 on the falling edge of the digital input.
The User Parameter Set changes only when the drive is stopped.
-2-6 = DI2(INV)DI6(INV) Defines an inverted digital input DI2DI6 as a control for changing User Parameter Sets.
See DI1(INV) above.
1606 LOCAL LOCK
Defines control for the use of the LOC mode. The LOC mode allows drive control from the control panel.
When LOCAL LOCK is active, the control panel cannot change to LOC mode.
0 = NOT SEL Disables the lock. The control panel can select LOC and control the drive.
1 = DI1 Defines digital input DI1 as the control for setting the local lock.
Activating the digital input locks out local control.
De-activating the digital input enable the LOC selection.
26 = DI2DI6 Defines digital input DI2DI6 as the control for setting the local lock.
See DI1 above.
7 = ON Sets the lock. The control panel cannot select LOC and cannot control the drive.
8 = COMM Defines bit 14 of the Command Word 1 as the control for setting the local lock.
The Command Word is supplied through fieldbus communication.
The Command Word is 0301.
-1 = DI1(INV) Defines an inverted digital input DI1 as the control for setting the local lock.
De-activating the digital input locks out local control.
Activating the digital input enable the LOC selection.
-2-6 = DI2(INV)DI6(INV) Defines an inverted digital input DI2DI6 as the control for setting the local lock.
See DI1(INV) above.
1607 PARAM SAVE
Saves all altered parameters to permanent memory.
Parameters altered through a fieldbus are not automatically saved to permanent memory. To save, you must use
this parameter.
If 1602 PARAMETER LOCK = 2 (NOT SAVED), parameters altered from the control panel are not saved. To save, you
must use this parameter.
If 1602 PARAMETER LOCK = 1 (OPEN), parameters altered from the control panel are stored immediately to
permanent memory.
0 = DONE Value changes automatically when all parameters are saved.
1 = SAVE Saves altered parameters to permanent memory.
Parameters
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ACS550 Users Manual 123
Code Description
1608 START ENABLE 1
Selects the source of the start enable 1 signal.
Note: Start enable functionality differs from the run enable functionality.
0 = NOT SEL Allows the drive to start without an external start enable signal.
1 = DI1 Defines digital input DI1 as the start enable 1 signal.
This digital input must be activated for start enable 1 signal.
If the voltage drops and de-activates this digital input, the drive will coast to stop and show alarm 2021 on the
panel display. The drive will not start until start enable 1 signal resumes.
26 = DI2DI6 Defines digital input DI2DI6 as the start enable 1 signal.
See DI1 above.
7 = COMM Assigns the fieldbus Command Word as the source for the start enable 1 signal.
Bit 2 of the Command word 2 (parameter 0302) activates the start disable 1 signal.
See fieldbus users manual for detailed instructions.
-1 = DI1(INV) Defines an inverted digital input DI1 as the start enable 1 signal.
-2-6 = DI2 (INV)DI6(INV) Defines an inverted digital input DI2DI6 as the start enable 1 signal.
See DI1 (INV) above.
Drive started
START/STOP
COMMAND
(Group 10)
START ENABLE
SIGNAL
(Parameters
1608 & 1609)
Relay energized
Relay STARTED
de-energized RELAY STATUS
(Group 14)
Damper open
Damper Damper
closed closed DAMPER
STATUS
Damper Damper
opening closing
time time
MOTOR STATUS
Acceleration Drive coasts
time to stop
(Par 2202)
Parameters
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124 ACS550 Users Manual
Code Description
1609 START ENABLE 2
Selects the source of the start enable 2 signal.
Note: Start enable functionality differs from the run enable functionality.
0 = NOT SEL Allows the drive to start without an external start enable signal.
1 = DI1 Defines digital input DI1 as the start enable 2 signal.
This digital input must be activated for start enable 2 signal.
If the voltage drops and de-activates this digital input, the drive will coast to stop and show alarm 2022 on panel
display. The drive will not start until start enable 2 signal resumes.
26 = DI2DI6 Defines digital input DI2DI6 as the start enable 2 signal.
See DI1 above.
7 = COMM Assigns the fieldbus Command Word as the source for the start enable 2 signal. Bit 3 of the Command
word 2 (parameter 0302) activates the start disable 2 signal.
See fieldbus users manual for detailed instructions.
-1 = DI1(INV) Defines an inverted digital input DI1 as the start enable 2 signal.
-2-6 = DI2(INV)DI6(INV) Defines an inverted digital input DI2DI6 as the start enable 2 signal.
See DI1 (INV) above.
1610 DISPLAY ALARMS
Controls the visibility of the following alarms:
2001, Overcurrent alarm
2002, Overvoltage alarm
2003, Undervoltage alarm
2009, Device overtemperature alarm.
For more information, see section Alarm listing on page 250.
0 = NO The above alarms are suppressed.
1 = YES All of the above alarms are enabled.
1611 PARAMETER VIEW
Selects the parameter view, i.e. which parameters are shown.
Note: This parameter is visible only when it is activated by the optional FlashDrop device. FlashDrop is designed for
fast copying of parameters to unpowered drives. It allows easy customization of the parameter list, e.g. selected
parameters can be hidden. For more information, see MFDT-01 FlashDrop Users Manual [3AFE68591074
(English)].
FlashDrop parameter values are activated by setting parameter 9902 to 31 (LOAD FD SET).
0 = DEFAULT Complete long and short parameter lists are shown.
1 = FLASHDROP FlashDrop parameter list is shown. Does not include short parameter list. Parameters that are
hidden by the FlashDrop device are not visible.
Parameters
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ACS550 Users Manual 125
P 2001
Parameters
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Code Description
2007 MINIMUM FREQ Freq 2007 value is < 0
Defines the minimum limit for the drive output frequency. P 2008
A positive or zero minimum frequency value defines two
ranges, one positive and one negative.
A negative minimum frequency value defines one speed range. Frequency range allowed
0 Time
See the figure.
Note: Keep MINIMUM FREQ MAXIMUM FREQ.
P 2007
2008 MAXIMUM FREQ
Defines the maximum limit for the drive output frequency.
Freq 2007 value is > 0
P 2008
Frequency range allowed
P 2007
0 Time
-(P 2007)
Frequency range allowed
-(P 2008)
Parameters
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ACS550 Users Manual 127
Code Description
2017 MAX TORQUE 1
Sets the first maximum limit for torque (%). Value is a percent of the motor nominal torque.
2018 MAX TORQUE 2
Sets the second maximum limit for torque (%). Value is a percent of the motor nominal torque.
Parameters
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Parameters
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ACS550 Users Manual 129
Code Description
2105 DC HOLD SPEED
Sets the speed for DC Hold. Requires that parameter 2104 DC HOLD CTL = 1 (DC HOLD).
2106 DC CURR REF
Defines the DC current control reference as a percentage of parameter 9906 MOTOR NOM CURR.
2107 DC BRAKE TIME
Defines the DC brake time after modulation has stopped, if parameter 2104 is 2 (DC BRAKING).
2108 START INHIBIT
Sets the Start inhibit function on or off. The Start inhibit function ignores a pending start command in any of the
following situations (a new start command is required):
A fault is reset.
Run Enable (parameter 1601) activates while start command is active.
Mode changes from local to remote.
Control switches from EXT1 to EXT2.
Control switches from EXT2 to EXT1.
0 = OFF Disables the Start inhibit function.
1 = ON Enables the Start inhibit function.
2109 EMERG STOP SEL
Defines control of the Emergency stop command. When activated:
Emergency stop decelerates the motor using the emergency stop ramp (parameter 2208 EMERG DEC TIME).
Requires an external stop command and removal of the emergency stop command before drive can restart.
0 = NOT SEL Disables the Emergency stop function through digital inputs.
1 = DI1 Defines digital input DI1 as the control for Emergency stop command.
Activating the digital input issues an Emergency stop command.
De-activating the digital input removes the Emergency stop command.
26 = DI2DI6 Defines digital input DI2DI6 as the control for Emergency stop command.
See DI1 above.
-1 = DI1(INV) Defines an inverted digital input DI1 as the control for Emergency stop command.
De-activating the digital input issues an Emergency stop command.
Activating the digital input removes the Emergency stop command.
-2-6 = DI2(INV)DI6(INV) Defines an inverted digital input DI2DI6 as the control for Emergency stop command.
See DI1(INV) above.
2110 TORQ BOOST CURR
Sets the maximum supplied current during torque boost.
See parameter 2101 START FUNCTION.
Parameters
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130 ACS550 Users Manual
Code Description
2112 ZERO SPEED DELAY
Defines the delay for the Zero Speed Delay function. If parameter value is set to zero, the Zero Speed Delay function
is disabled.
The function is useful in applications where a smooth and quick restarting is essential. During the delay the drive
knows accurately the rotor position.
No Zero Speed Delay With Zero Speed Delay
Speed Speed
Speed controller switched off: Speed controller remains live.
Motor coasts to stop. Motor is decelerated to true 0 speed.
Parameters
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Parameters
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Code Description
2208 EMERG DEC TIME
Sets the deceleration time for maximum frequency to zero for an emergency.
See parameter 2109 EMERG STOP SEL.
Ramp is linear.
2209 RAMP INPUT 0
Defines control for forcing the ramp input to 0.
0 = NOT SEL Not selected.
1 = DI1 Defines digital input DI1 as the control for forcing the ramp input to 0.
Activating the digital input forces ramp input to 0. Ramp output will ramp to 0 according to the currently used ramp
time, after which it will stay at 0.
De-activating the digital input: ramp resumes normal operation.
26 = DI2DI6 Defines digital input DI2DI6 as the control for forcing the ramp input to 0.
See DI1 above.
7 = COMM Defines bit 13 of the Command Word 1 as the control for forcing the ramp input to 0.
The Command Word is supplied through fieldbus communication.
The Command Word is parameter 0301.
-1 = DI1(INV) Defines an inverted digital input DI1 as the control for forcing the ramp input to 0.
De-activating the digital input forces ramp input to 0.
Activating the digital input: ramp resumes normal operation.
-2-6 = DI2(INV)DI6(INV) Defines an inverted digital input DI2DI6 as the control for forcing the ramp function
generator input to 0.
See DI1(INV) above.
Parameters
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ACS550 Users Manual 133
Controller output
e
Kp TD
Ts Kp e
Error value
Parameters
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134 ACS550 Users Manual
Code Description
2304 ACC COMPENSATION
Sets the derivation time for acceleration compensation.
Adding a derivative of the reference to the output of the speed controller compensates for inertia during
acceleration.
2303 DERIVATION TIME describes the principle of derivative action.
Rule of thumb: Set this parameter between 50 and 100% of the sum of the mechanical time constants for the motor
and the driven machine.
The figure shows the speed responses when a high inertia load is accelerated along a ramp.
* No acceleration compensation Acceleration compensation
% %
Speed reference
Actual speed
t t
*Note: You can use parameter 2305 AUTOTUNE RUN to automatically set acceleration compensation.
2305 AUTOTUNE RUN
Starts automatic tuning of the speed controller.
0 = OFF Disables the Autotune creation process. (Does not disable the operation of Autotune settings.)
1 = ON Activates speed controller autotuning. Automatically reverts to OFF.
Procedure:
Note: The motor load must be connected.
Run the motor at a constant speed of 20 to 40% of the rated speed.
Change the autotuning parameter 2305 to ON.
The drive:
Accelerates the motor.
Calculates values for proportional gain, integration time and acceleration compensation.
Changes parameters 2301, 2302 and 2304 to these values.
Resets 2305 to OFF.
Parameters
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Parameters
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Parameters
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ACS550 Users Manual 137
80
1
40 2
4 3
5
0
5 10 20 30 40 50
f (Hz)
2603 IR COMP VOLT IR compensation
Sets the IR compensation voltage used for 0 Hz. When enabled, IR compensation provides an extra
Requires parameter 9904 MOTOR CTRL MODE = voltage boost to the motor at low speeds. Use IR
3 (SCALAR:FREQ). compensation, for example, in applications that require a
Keep IR compensation as low as possible to prevent high breakaway torque.
overheating. Motor
Typical IR compensation values are: voltage
380480 V drives A
PN (kW) 3 7.5 15 37 132 A = IR compensated
IR comp (V) 18 15 12 8 3 B = No compensation
P 2603
2604 IR COMP FREQ
f (Hz)
Sets the frequency at which IR compensation is 0 V (in B
% of motor frequency).
P 2604
2605 U/F RATIO
Selects the form for the U/f (voltage to frequency) ratio below field weakening point.
1 = LINEAR Preferred for constant torque applications.
2 = SQUARED Preferred for centrifugal pump and fan applications. (Square is more silent for most operating
frequencies.)
Parameters
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138 ACS550 Users Manual
Code Description
2606 SWITCHING FREQ
Sets the switching frequency for the drive. Also see parameter 2607 SWITCH FREQ CTRL and section Switching
frequency derating on page 262.
Higher switching frequencies mean less noise.
The 1, 4 and 8 kHz switching frequencies are available for all types, except for ACS550-01-246A-4 only 1 and
4 kHz are available.
The 12 kHz switching frequency is available only if parameter 9904 MOTOR CTRL MODE = 3 (SCALAR:FREQ).
The 12 kHz switching frequency is available for 200 V and 400 V frame sizes R1R4 (except for the R4 types
ACS550-01-087A-4 and ACS550-U1-097A-4) and for 600 V frame sizes R2R4.
2607 SWITCH FREQ CTRL fsw
The switching frequency may be reduced if the ACS550 R1R4 drives, see par 2606
limit
internal temperature rises above a limit. See the figure.
12 kHz R5R6 drives, see par 2606
This function allows the highest possible switching
frequency to be used based on operating conditions.
Higher switching frequency results in lower acoustic 8 kHz Drive
noise. temperature
0 = OFF The function is disabled. 4 kHz
1 = ON The switching frequency is limited according to
the figure. 80 C 90 C 100 C T
2608 SLIP COMP RATIO
Sets gain for slip compensation (in %).
A squirrel-cage motor slips under load. Increasing the frequency as the motor torque increases compensates for
the slip.
Requires parameter 9904 MOTOR CTRL MODE = 3 (SCALAR:FREQ).
0 No slip compensation.
1200 Increasing slip compensation. 100% means full slip compensation.
2609 NOISE SMOOTHING
This parameter introduces a random component to the switching frequency. Noise smoothing distributes the acoustic
motor noise over a range of frequencies instead of a single tonal frequency resulting in lower peak noise intensity.
The random component has an average of 0 Hz. It is added to the switching frequency set by parameter 2606
SWITCHING FREQ. This parameter has no effect if parameter 2606 = 12 kHz.
0 = DISABLE
1 = ENABLE.
2619 DC STABILIZER
Enables or disables the DC voltage stabilizer. The DC stabilizer is used in scalar control mode to prevent possible
voltage oscillations in the drive DC bus caused by motor load or weak supply network. In case of voltage variation the
drive tunes the frequency reference to stabilize the DC bus voltage and therefore the load torque oscillation.
0 = DISABLE Disables DC stabilizer.
1 = ENABLE Enables DC stabilizer.
Parameters
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Parameters
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140 ACS550 Users Manual
P 3006
20 trip curve 700 s, and for a Class 30 trip curve 1050 s.
Parameters
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ACS550 Users Manual 141
Code Description
3007 MOT LOAD CURVE Output current (%) relative
Sets the maximum allowable operating load of the motor. to 9906 MOTOR NOM CURR
When set to 100%, the maximum allowable load is equal to the value
of parameter 9906 MOTOR NOM CURR. 150
Adjust the load curve level if the ambient temperature differs from
nominal.
P 3007 100
3008 ZERO SPEED LOAD
Sets the maximum allowable current at zero speed.
Value is relative to 9906 MOTOR NOM CURR. P 3008 50
3009 BREAK POINT FREQ Frequency
Sets the break point frequency for the motor load curve.
P 3009
Example: Thermal protection trip times when parameters 3006 MOT THERM TIME, 3007 MOT LOAD CURVE and 3008
ZERO SPEED LOAD have default values.
IO/IN A
3.5
3.0 60 s
IO = Output current
2.5 90 s IN = Nominal motor current
2.0 fO = Output frequency
180 s fBRK = Break point frequency
1.5 300 s A = Trip time
600 s
1.0
0.5
fO/fBRK
0
0 0.2 0.4 0.6 0.8 1.0 1.2
3010 STALL FUNCTION
This parameter defines the operation of the Stall function. This
protection is active if the drive operates in the stall region (see the
figure) for the time defined by 3012 STALL TIME. The User Limit is
defined in Group 20: LIMITS by 2017 MAX TORQUE 1, 2018 MAX TORQUE
2, or the limit on the COMM input. Torque/
0 = NOT SEL Stall protection is not used. Current
1 = FAULT When the drive operates in the stall region for the time set
by 3012 STALL TIME: Stall region
The drive coasts to stop. 95%
A fault indication is displayed.
2 = ALARM When the drive operates in the stall region for the time set User
limit
by 3012 STALL TIME:
An alarm indication is displayed.
The alarm disappears when the drive is out of the stall region for
half the time set by parameter 3012 STALL TIME. f
3011 STALL FREQUENCY P 3011
This parameter sets the frequency value for the Stall function. Refer to Stall frequency
the figure.
3012 STALL TIME
This parameter sets the time value for the Stall function.
3017 EARTH FAULT
Defines the drive response if the drive detects a ground fault in the motor or motor cables. The drive monitors for
ground faults while the drive is running, and while the drive is not running. Also see parameter 3023 WIRING FAULT.
0 = DISABLE No drive response to ground faults.
1 = ENABLE Ground faults display fault 16 (EARTH FAULT), and (if running) the drive coasts to stop.
Parameters
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142 ACS550 Users Manual
Code Description
3018 COMM FAULT FUNC
Defines the drive response if the fieldbus communication is lost.
0 = NOT SEL No response.
1 = FAULT Displays a fault (28, SERIAL 1 ERR) and the drive coasts to stop.
2 = CONST SP 7 Displays an alarm (2005, I/O COMM) and sets speed using 1208 CONST SPEED 7. This alarm speed
remains active until the fieldbus writes a new reference value.
3 = LAST SPEED Displays an alarm (2005, I/O COMM) and sets speed using the last operating level. This value is the
average speed over the last 10 seconds. This alarm speed remains active until the fieldbus writes a new
reference value.
WARNING! If you select CONST SP 7, or LAST SPEED, make sure that continued operation is safe when
fieldbus communication is lost.
3019 COMM FAULT TIME
Sets the communication fault time used with 3018 COMM FAULT FUNC.
Brief interruptions in the fieldbus communication are not treated as faults if they are less than the COMM FAULT TIME
value.
3021 AI1 FAULT LIMIT
Sets a fault level for analog input 1.
See 3001 AI<MIN FUNCTION.
3022 AI2 FAULT LIMIT
Sets a fault level for analog input 2.
See 3001 AI<MIN FUNCTION.
3023 WIRING FAULT
Defines the drive response to cross wiring faults and to ground faults detected when the drive is NOT running. When
the drive is not running it monitors for:
Improper connections of input power to the drive output (the drive can display fault 35, OUTPUT WIRING if improper
connections are detected).
Ground faults (the drive can display fault 16, EARTH FAULT if a ground fault is detected). Also, see parameter 3017
EARTH FAULT.
0 = DISABLE No drive response to either of the above monitoring results.
1 = ENABLE The drive displays faults when this monitoring detects problems.
3024 CB TEMP FAULT
Defines the drive response to control board overheating. Not for drives with an OMIO control board.
0 = DISABLE No response.
1 = ENABLE Displays fault 37 (CB OVERTEMP) and the drive coasts to stop.
Parameters
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Parameters
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Parameters
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Code Description
3207 SUPERV 3 PARAM
Selects the third supervised parameter. See 3201 SUPERV 1 PARAM above.
3208 SUPERV 3 LIM LO
Sets the low limit for the third supervised parameter. See 3207 SUPERV 3 PARAM above.
3209 SUPERV 3 LIM HI
Sets the high limit for the third supervised parameter. See 3207 SUPERV 3 PARAM above.
Parameters
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Parameters
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Parameters
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Code Description
3405 OUTPUT1 UNIT
Selects the units used with the first display parameter.
Note: Parameter is not effective if parameter 3404 OUTPUT1 DSP FORM = 9 (DIRECT).
Parameters
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ACS550 Users Manual 149
Code Description
3421 OUTPUT3 MAX
Sets the maximum value displayed for the third display parameter. See parameter 3407.
Parameters
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150 ACS550 Users Manual
T
T T T
AO1
AO1
AGND
AGND
10 nF
10 nF
WARNING! IEC 60664 requires double or reinforced insulation between live parts
and the surface of accessible parts of electrical equipment which are either non-
conductive or conductive but not connected to the protective earth.
To fulfil this requirement, connect a thermistor (and other similar components) to the
drives control terminals using any of these alternatives:
Separate the thermistor from live parts of the motor with double reinforced
insulation.
Protect all circuits connected to the drives digital and analog inputs. Protect
against contact, and insulate from other low voltage circuits with basic insulation
(rated for the same voltage level as the drives main circuit).
Use an external thermistor relay. The relay insulation must be rated for the same
voltage level as the drives main circuit.
The figure below shows alternate thermistor connections. At the motor end the cable
shield should be earthed through a 10 nF capacitor. If this is not possible, leave the
shield unconnected.
Thermistor relay: THERM(0) or THERM(1) THERM(0)
Thermistor
relay
Control board
Control board
DI6
+24 V DC DI6
+24 V DC
T 10 nF
T Motor
Motor
Parameters
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ACS550 Users Manual 151
For other faults, or for anticipating motor overheating using a model, see Group 30:
FAULT FUNCTIONS.
Code Description
3501 SENSOR TYPE
Identifies the type of motor temperature sensor used, PT100 (C), PTC (ohm) or thermistor.
See parameters 1501 AO1 CONTENT SEL and 1507 AO2 CONTENT SEL.
0 = NONE
1 = 1 x PT100 Sensor configuration uses one PT 100 sensor.
Analog output AO1 or AO2 feeds constant current through the sensor.
The sensor resistance increases as the motor temperature rises, as does the voltage over the sensor.
The temperature measurement function reads the voltage through analog input AI1 or AI2 and converts it to
degrees Celsius.
2 = 2 x PT100 Sensor configuration uses two PT100 sensors.
Operation is the same as for above 1 x PT100.
3 = 3 x PT100 Sensor configuration uses three PT100 sensors. ohm
Operation is the same as for above 1 x PT100. 4000
4 = PTC Sensor configuration uses PTC.
The analog output feeds a constant current through the sensor.
The resistance of the sensor increases sharply as the motor 1330
temperature rises over the PTC reference temperature (Tref), as does
the voltage over the resistor. The temperature measurement function 550
reads the voltage through analog input AI1 and converts it into ohms.
The figure shows typical PTC sensor resistance values as a function of
the motor operating temperature. 100
Temperature Resistance
Normal < 3 kohm
Excessive > 28 kohm T
5 = THERM(0) Sensor configuration uses a thermistor.
Motor thermal protection is activated through a digital input. Connect either a PTC sensor or a normally closed
thermistor relay to a digital input. The drive reads the digital input states as shown in the above table.
When the digital input is 0 the motor is overheated.
See the figures in the introduction to this group.
6 = THERM(1) Sensor configuration uses a thermistor.
Motor thermal protection is activated through a digital input. Connect a normally open thermistor relay to a digital
input. The drive reads the digital input states as shown in the table above.
When the digital input is 1 the motor is overheated.
See the figures in the introduction to this group.
3502 INPUT SELECTION
Defines the input used for the temperature sensor.
1 = AI1 PT100 and PTC.
2 = AI2 PT100 and PTC.
38 = DI1DI6 Thermistor
3503 ALARM LIMIT
Defines the alarm limit for motor temperature measurement.
At motor temperatures above this limit, the drive displays an alarm (2010, MOTOR TEMP)
For thermistors:
0 de-activated
1 activated
3504 FAULT LIMIT
Defines the fault limit for motor temperature measurement.
At motor temperatures above this limit, the drive displays a fault (9, MOT OVERTEMP) and stops the drive.
For thermistors:
0 de-activated
1 activated
Parameters
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152 ACS550 Users Manual
Time Period 1
3602 START TIME 1
3603 STOP TIME 1
3604 START DAY 1
3605 STOP DAY 1
Time Period 2
Timer 1
3606 START TIME 2
3607 STOP TIME 2 3626 TIMED FUNC 1 SRC
3608 START DAY 2
3609 STOP DAY 2 Timer 2
3627 TIMED FUNC 2 SRC
Time Period 3
3610 START TIME 3 Timer 3
3611 STOP TIME 3 3628 TIMED FUNC 3 SRC
3612 START DAY 3
3613 STOP DAY 3
Timer 4
3629 TIMED FUNC 4 SRC
Time Period 4
3614 START TIME 4
3615 STOP TIME 4
3616 START DAY 4
3617 STOP DAY 4
Booster
3622 BOOSTER SEL
3623 BOOSTER TIME
Parameters
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ACS550 Users Manual 153
Code Description
3601 TIMERS ENABLE
Selects the source for the timer enable signal.
0 = NOT SEL Timed functions are disabled.
1 = DI1 Defines digital input DI1 as the timed function enable signal.
The digital input must be activated to enable the timed function.
26 = DI2DI6 Defines digital input DI2DI6 as the timed function enable signal.
7 = ACTIVE Timed functions are enabled.
-1 = DI1(INV) Defines an inverted digital input DI1 as the timed function enable signal.
This digital input must be de-activated to enable the timed function.
-2-6 = DI2(INV)DI6(INV) Defines an inverted digital input DI2DI6 as the timed function enable signal.
3602 START TIME 1
Defines the daily start time. 20:30:00
The time can be changed in steps of 2 seconds. Time period 2
If parameter value is 07:00:00, the timer is activated 17:00:00
at 7 a.m. Time period 4
The figure shows multiple timers on different 15:00:00
weekdays. 13:00:00
Time period 3
12:00:00
10:30:00
Time period 1
09:00:00
00:00:00
Mon Tue Wed Thu Fri Sat Sun
3603 STOP TIME 1
Defines the daily stop time.
The time can be changed in steps of 2 seconds.
If the parameter value is 09:00:00, the timer is deactivated at 9 a.m.
3604 START DAY 1
Defines the weekly start day.
1 = MONDAY7 = SUNDAY
If parameter value is 1, timer 1 weekly is active from Monday midnight (00:00:00).
3605 STOP DAY 1
Defines weekly stop day.
1 = MONDAY7 = SUNDAY
If parameter value is 5, timer 1 weekly is deactivated on Friday midnight (23:59:58).
3606 START TIME 2
Defines timer2 daily start time.
See parameter 3602.
3607 STOP TIME 2
Defines timer 2 daily stop time.
See parameter 3603.
3608 START DAY 2
Defines timer 2 weekly start day.
See parameter 3604.
3609 STOP DAY 2
Defines timer 2 weekly stop day.
See parameter 3605.
3610 START TIME 3
Defines timer 3 daily start time.
See parameter 3602.
3611 STOP TIME 3
Defines timer 3 daily stop time.
See parameter 3603.
Parameters
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154 ACS550 Users Manual
Code Description
3612 START DAY 3
Defines timer 3 weekly start day.
See parameter 3604.
3613 STOP DAY 3
Defines timer 3 weekly stop day.
See parameter 3605.
3614 START TIME 4
Defines timer 4 daily start time.
See parameter 3602.
3615 STOP TIME 4
Defines timer 4 daily stop time.
See parameter 3603.
3616 START DAY 4
Defines timer 4 weekly start day.
See parameter 3604.
3617 STOP DAY 4
Defines timer 4 weekly stop day.
See parameter 3605.
3622 BOOSTER SEL
Selects the source for the booster signal.
0 = NOT SEL Booster signal is disabled.
1 = DI1 Defines DI1 as the booster signal.
26 = DI2DI6 Defines DI2DI6 as the booster signal.
-1 = DI1(INV) Defines an inverted digital input DI1 as the booster signal.
-2-6 = DI2(INV)DI6(INV) Defines an inverted digital input DI2DI6 as the booster signal.
3623 BOOSTER TIME
Defines the booster ON time. Time is started when booster sel
signal is released. If parameter value is 01:30:00, booster is Booster active
active for 1 hour and 30 minutes after activation DI is released.
Activation DI
Booster time
3626 TIMED FUNC 1 SRC
Defines the time periods used by the timer.
0 = NOT SEL No time periods have been selected.
1 = T1 Time Period 1 selected in the timer.
2 = T2 Time Period 2 selected in the timer.
3 = T1+T2 Time Periods 1 and 2 selected in the timer.
4 = T3 Time Period 3 selected in the timer.
5 = T1+T3 Time Periods 1 and 3 selected in the timer.
6 = T2+T3 Time Periods 2 and 3 selected in the timer.
7 = T1+T2+T3 Time Periods 1, 2 and 3 selected in the timer.
8 = T4 Time Period 4 selected in the timer.
9 = T1+T4 Time Periods 1 and 4 selected in the timer.
10 = T2+T4 Time Periods 2 and 4 selected in the timer.
11 = T1+T2+T4 Time Periods 1, 2 and 4 selected in the timer.
12 = T3+T4 Time Periods 3 and 4 selected in the timer.
13 = T1+T3+T4 Time Periods 1, 3 and 4 selected in the timer.
14 = T2+T3+T4 Time Periods 2, 3 and 4 selected in the timer.
15 = T1+T2+T3+T4 Time Periods 1, 2, 3 and 4 selected in the timer.
16 = BOOSTER Booster selected in the timer.
17 = T1+B Booster and Time Period 1 selected in the timer.
18 = T2+B Booster and Time Period 2 selected in the timer.
19 = T1+T2+B Booster and Time Periods 1 and 2 selected in the timer.
20 = T3+B Booster and Time Period 3 selected in the timer.
Parameters
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ACS550 Users Manual 155
Code Description
21 = T1+T3+B Booster and Time Periods 1 and 3 selected in the timer.
22 = T2+T3+B Booster and Time Periods 2 and 3 selected in the timer.
23 = T1+T2+T3+B Booster and Time Periods 1, 2 and 3 selected in the timer.
24 = T4+B Booster and Time Period 4 selected in the timer.
25 = T1+T4+B Booster and Time Periods 1 and 4 selected in the timer.
26 = T2+T4+B Booster and Time Periods 2 and 4 selected in the timer.
27 = T1+T2+T4+B Booster and Time Periods 1, 2 and 4 selected in the timer.
28 = T3+T4+B Booster and Time Periods 3 and 4 selected in the timer.
29 = T1+T3+T4+B Booster and Time Periods 1, 3 and 4 selected in the timer.
30 = T2+T3+T4+B Booster and Time Periods 2, 3 and 4 selected in the timer.
31 = T1+2+3+4+B Booster and Time Periods 1, 2, 3 and 4 selected in the timer.
3627 TIMED FUNC 2 SRC
See parameter 3626.
3628 TIMED FUNC 3 SRC
See parameter 3626.
3629 TIMED FUNC 4 SRC
See parameter 3626.
Parameters
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Parameters
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ACS550 Users Manual 157
Code Description
3713 LOAD FREQ 4
Defines the frequency value of the fourth load curve definition point.
Must be smaller than 3716 LOAD FREQ 5
3714 LOAD TORQ LOW 4
Defines the torque value of the fourth underload curve definition point.
Must be smaller than 3715 LOAD TORQ HIGH 4.
3715 LOAD TORQ HIGH 4
Defines the torque value of the fourth overload curve definition point.
3716 LOAD FREQ 5
Defines the frequency value of fifth load curve definition point.
3717 LOAD TORQ LOW 5
Defines the torque value of the fifth underload curve definition point.
Must be smaller than 3718 LOAD TORQ HIGH 5.
3718 LOAD TORQ HIGH 5
Defines the torque value of the fifth overload curve definition point.
No underload functionality 0 - 0 - -
Underload curve, fault generated 1 t 1 1 t
Underload curve, alarm generated 2 t 1 2 2t
Parameters
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158 ACS550 Users Manual
Obs.
New parameters
par.
3015 3704 3705 3707 3708 3710 3711 3713 3714 3716 3717
UNDER LOAD LOAD LOAD LOAD LOAD LOAD LOAD LOAD LOAD LOAD
LOAD FREQ 1 TORQ FREQ 2 TORQ FREQ 3 TORQ FREQ 4 TORQ FREQ 5 TORQ
CURVE LOW 1 LOW 2 LOW 3 LOW 4 LOW 5
(Hz) (%) (Hz) (%) (Hz) (%) (Hz) (%) (Hz) (%)
EU US EU US EU US EU US EU US
1 5 6 10 32 38 17 41 50 23 50 60 30 500 500 30
2 5 6 20 31 37 30 42 50 40 50 60 50 500 500 50
3 5 6 30 31 37 43 42 50 57 50 60 70 500 500 70
4 5 6 10 73 88 17 98 117 23 120 144 30 500 500 30
5 5 6 20 71 86 30 99 119 40 120 144 50 500 500 50
Parameters
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ACS550 Users Manual 159
Note: In order to activate and use the PID controller, parameter 1106 must be set to
value 19.
Parameters
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Parameters
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ACS550 Users Manual 161
Code Description
4002 INTEGRATION TIME A
Defines the PID controllers integration time.
B
Integration time is, by definition, the time required to increase the
output by the error value: D (P 4001 = 10)
Error value is constant and 100%.
Gain = 1. C (P 4001 = 1)
Integration time of 1 second denotes that a 100% change is
achieved in 1 second. t
0.0 = NOT SEL Disables integration (I-part of controller).
0.13600.0 Integration time (seconds). P 4002
See 4001 for adjustment procedure. A = Error
B = Error value step
C = Controller output with Gain = 1
D = Controller output with Gain = 10
4003 DERIVATION TIME Process error value
Error
Defines the PID controllers derivation time.
You can add the derivative of the error to the PID controller 100%
output. The derivative is the error values rate of change. For
example, if the process error value changes linearly, the
derivative is a constant added to the PID controller output.
The error-derivative is filtered with a 1-pole filter. The time
constant of the filter is defined by parameter 4004 PID DERIV
FILTER.
0.010.0 Derivation time (seconds). 0%
t
PID output
D-part of controller output
Gain
P 4001
t
P 4003
Parameters
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162 ACS550 Users Manual
Code Description
4008 0% VALUE Units (P4006)
Defines (together with the next parameter) the scaling applied to Scale (P4007) +1000.0%
the PID controllers actual values (PID1 parameters 0128, 0130
and 0132).
Units and scale are defined by parameters 4006 and 4007. P 4009
4009 100% VALUE
Defines (together with the previous parameter) the scaling applied
to the PID controllers actual values. P 4008
Units and scale are defined by parameters 4006 and 4007.
0% 100%
-1000.0%
Internal scale (%)
4010 SET POINT SEL
Defines the reference signal source for the PID controller.
Parameter has no significance when the PID regulator is by-passed (see 8121 REG BYPASS CTRL).
0 = KEYPAD Control panel provides reference.
1 = AI1 Analog input 1 provides reference.
2 = AI2 Analog input 2 provides reference.
8 = COMM Fieldbus provides reference.
9 = COMM+AI1 Defines a fieldbus and analog input 1 (AI1) combination as the reference source. See Analog input
reference correction below.
10 = COMM*AI1 Defines a fieldbus and analog input 1 (AI1) combination as the reference source. See Analog input
reference correction below.
11 = DI3U,4D(RNC) Digital inputs, acting as a motor potentiometer control, provide reference.
DI3 increases the speed (the U stands for up)
DI4 decreases the reference (the D stands for down).
Parameter 2205 ACCELER TIME 2 controls the reference signals rate of change.
R = Stop command resets the reference to zero.
NC = Reference value is not copied.
12 = DI3U,4D(NC) Same as DI3,4D(RNC) above, except:
Stop command does not reset reference to zero. At restart the motor ramps up, at the selected acceleration rate,
to the stored reference.
13 = DI5U,6D(NC) Same as DI3U,4D(NC) above, except:
Uses digital inputs DI5 and DI6.
14 = AI1+AI2 Defines an analog input 1 (AI1) and analog input 2 (AI2) combination as the reference source. See
Analog input reference correction below.
15 = AI1*AI2 Defines an analog input 1 (AI1) and analog input 2 (AI2) combination as the reference source. See
Analog input reference correction below.
16 = AI1-AI2 Defines an analog input 1 (AI1) and analog input 2 (AI2) combination as the reference source. See
Analog input reference correction below.
17 = AI1/AI2 Defines an analog input 1 (AI1) and analog input 2 (AI2) combination as the reference source. See
Analog input reference correction below.
19 = INTERNAL A constant value set using parameter 4011 provides reference.
20 = PID2OUT Defines PID controller 2 output (parameter 0127 PID 2 OUTPUT) as the reference source.
Parameters
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ACS550 Users Manual 163
Code Description
Analog input reference correction
Parameter values 9, 10 and 1417 use the formula in the following table.
Value setting Calculation of the AI reference
C+B C value + (B value - 50% of reference value)
C*B C value (B value / 50% of reference value)
C-B (C value + 50% of reference value) - B value
C/B (C value 50% of reference value) / B value
Where:
C = Main reference value 120
( = COMM for values 9, 10 and 17 (/)
= AI1 for values 1417) 100
B = Correcting reference
( = AI1 for values 9, 10 and 80
= AI2 for values 1417).
Example: 60 9, 14 (+)
The figure shows the reference source curves for
value settings 9, 10 and 1417, where:
C = 25%. 40 10, 15 (*)
P 4012 SETPOINT MIN = 0.
P 4013 SETPOINT MAX = 0. 20
B varies along the horizontal axis. 16 (-)
0
0 100% B
4011 INTERNAL SETPNT
Sets a constant value used for the process reference.
Units and scale are defined by parameters 4006 and 4007.
4012 SETPOINT MIN
Sets the minimum value for the reference signal source.
See parameter 4010.
4013 SETPOINT MAX
Sets the maximum value for the reference signal source.
See parameter 4010.
4014 FBK SEL
Defines the PID controller feedback (actual signal).
You can define a combination of two actual values (ACT1 and ACT2) as the feedback signal.
Use parameter 4016 to define the source for actual value 1 (ACT1).
Use parameter 4017 to define the source for actual value 2 (ACT2).
1 = ACT1 Actual value 1 (ACT1) provides the feedback signal.
2 = ACT1-ACT2 ACT1 minus ACT2 provides the feedback signal.
3 = ACT1+ACT2 ACT1 plus ACT2 provides the feedback signal.
4 = ACT1*ACT2 ACT1 times ACT2 provides the feedback signal.
5 = ACT1/ACT2 ACT1 divided by ACT2 provides the feedback signal.
6 = MIN(ACT1,2) The smaller of ACT1 or ACT2 provides the feedback signal.
7 = MAX(ACT1,2) The greater of ACT1 or ACT2 provides the feedback signal.
8 = sqrt(ACT1-2) Square root of the value for ACT1 minus ACT2 provides the feedback signal.
9 = sqA1+sqA2 Square root of ACT1 plus the square root of ACT2 provides the feedback signal.
10 = sqrt(ACT1) Square root of ACT1 provides the feedback signal.
11 = COMM FBK 1 Signal 0158 PID COMM VALUE 1 provides the feedback signal.
12 = COMM FBK 2 Signal 0159 PID COMM VALUE 2 provides the feedback signal.
13 = AVE(ACT1,2) The average of ACT1 and ACT2 provides the feedback signal.
4015 FBK MULTIPLIER
Defines an extra multiplier for the PID feedback value FBK defined by parameter 4014.
Used mainly in applications where the flow is calculated from the pressure difference.
0.000 = NOT SEL The parameter has no effect (1.000 used as the multiplier).
-32.76832.767 Multiplier applied to the signal defined by parameter 4014 FBK SEL.
Parameters
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164 ACS550 Users Manual
Code Description
4016 ACT1 INPUT
Defines the source for actual value 1 (ACT1). See also parameter 4018 ACT1 MINIMUM.
1 = AI1 Uses analog input 1 for ACT1.
2 = AI2 Uses analog input 2 for ACT1.
3 = CURRENT Uses current for ACT1.
4 = TORQUE Uses torque for ACT1.
5 = POWER Uses power for ACT1.
6 = COMM ACT 1 Uses value of signal 0158 PID COMM VALUE 1 for ACT1.
7 = COMM ACT 2 Uses value of signal 0159 PID COMM VALUE 2 for ACT1.
4017 ACT2 INPUT
Defines the source for actual value 2 (ACT2). See also parameter 4020 ACT2 MINIMUM.
1 = AI1 Uses analog input 1 for ACT2.
2 = AI2 Uses analog input 2 for ACT2.
3 = CURRENT Uses current for ACT2.
4 = TORQUE Uses torque for ACT2.
5 = POWER Uses power for ACT2.
6 = COMM ACT 1 Uses value of signal 0158 PID COMM VALUE 1 for ACT2.
7 = COMM ACT 2 Uses value of signal 0159 PID COMM VALUE 2 for ACT2.
4018 ACT1 MINIMUM
ACT1 (%) A
Sets the minimum value for ACT1.
Scales the source signal used as the actual value ACT1 (defined P 4019
by parameter 4016 ACT1 INPUT). For parameter 4016 values
6 (COMM ACT 1) and 7 (COMM ACT 2) scaling is not done.
Par 4016 Source Source min. Source max. P 4018
1 Analog input 1 1301 MINIMUM AI1 1302 MAXIMUM AI1
2 Analog input 2 1304 MINIMUM AI2 1305 MAXIMUM AI2 Source min. Source max.
3 Current 0 2 nominal current Source signal
4 Torque -2 nominal torque 2 nominal torque
5 Power -2 nominal power 2 nominal power ACT1 (%) B
See the figure: A= Normal; B = Inversion (ACT1 MINIMUM > ACT1 P 4018
MAXIMUM)
4019 ACT1 MAXIMUM
Sets the maximum value for ACT1.
See 4018 ACT1 MINIMUM.
P 4019
4020 ACT2 MINIMUM
Sets the minimum value for ACT2.
Source min. Source max.
See 4018 ACT1 MINIMUM.
Source signal
4021 ACT2 MAXIMUM
Sets the maximum value for ACT2.
See 4018 ACT1 MINIMUM.
4022 SLEEP SELECTION
Defines the control for the PID sleep function.
0 = NOT SEL Disables the PID sleep control function.
1 = DI1 Defines digital input DI1 as the control for the PID sleep function.
Activating the digital input activates the sleep function.
De-activating the digital input restores PID control.
26 = DI2DI6 Defines digital input DI2DI6 as the control for the PID sleep function.
See DI1 above.
7 = INTERNAL Defines the output rpm/frequency, process reference and process actual value as the control for the
PID sleep function. Refer to parameters 4025 WAKE-UP DEV and 4023 PID SLEEP LEVEL.
-1 = DI1(INV) Defines an inverted digital input DI1 as the control for the PID sleep function.
De-activating the digital input activates the sleep function.
Activating the digital input restores PID control.
-2-6 = DI2(INV)DI6(INV) Defines an inverted digital input DI2DI6 as the control for the PID sleep function.
See DI1(INV) above.
Parameters
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ACS550 Users Manual 165
Code Description
4023 PID SLEEP LEVEL A
t < P 4024
Sets the motor speed / frequency that enables the PID sleep
function a motor speed / frequency below this level, for at least t > P 4024
the time period 4024 PID SLEEP DELAY enables the PID sleep
function (stopping the drive). P 4023
Requires 4022 = 7 (INTERNAL). t
See the figure: A = PID output level; B = PID process feedback.
4024 PID SLEEP DELAY B
Sets the time delay for the PID sleep function a motor speed / P 4026
frequency below 4023 PID SLEEP LEVEL for at least this time period Setpoint
enables the PID sleep function (stopping the drive). P 4025
See 4023 PID SLEEP LEVEL above.
t
4025 WAKE-UP DEV Stop
Defines the wake-up deviation a deviation from the setpoint Start
greater than this value, for at least the time period 4026 WAKE-UP
DELAY, re-starts the PID controller.
C
Parameters 4006 and 4007 define the units and scale.
Parameter 4005 = 0,
Setpoint
P 4025 }
4005 = 1
Wake-up level = Setpoint - Wake-up deviation.
Parameter 4005 = 1,
Wake-up level = Setpoint + Wake-up deviation.
P 4025 }4005
D
=0
Parameters
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166 ACS550 Users Manual
Code Description
4027 PID 1 PARAM SET
Process PID (PID1) has two separate sets of parameters, PID set 1 and PID set 2.
PID set 1 uses parameters 40014026.
PID set 2 uses parameters 41014126.
PID 1 PARAM SET defines which set is selected.
0 = SET 1 PID Set 1 (parameters 40014026) is active.
1 = DI1 Defines digital input DI1 as the control for PID Set selection.
Activating the digital input selects PID Set 2.
De-activating the digital input selects PID Set 1.
26 = DI2DI6 Defines digital input DI2DI6 as the control for PID Set selection.
See DI1 above.
7 = SET 2 PID Set 2 (parameters 41014126) is active.
811 = TIMED FUNC 14 Defines the Timed function as the control for the PID Set selection (Timed function de-
activated = PID Set 1; Timed function activated = PID Set 2)
See Group 36: TIMED FUNCTIONS.
12 = 2-ZONE MIN The drive calculates the difference between setpoint 1 and feedback 1 as well as setpoint 2 and
feedback 2. The drive will control the zone (and select the set) that has a larger difference.
A positive difference (a setpoint higher than the feedback) is always larger than a negative difference. This keeps
feedback values at or above the setpoint.
Controller does not react to the situation of feedback above setpoint if another zone's feedback is closer to its
setpoint.
13 = 2-ZONE MAX The drive calculates the difference between setpoint 1 and feedback 1 as well as setpoint 2 and
feedback 2. The drive will control the zone (and select the set) that has a smaller difference.
A negative difference (a setpoint lower than the feedback) is always smaller than a positive difference. This keeps
feedback values at or below the setpoint.
Controller does not react to the situation of feedback below setpoint if another zone's feedback is closer to its
setpoint.
14 = 2-ZONE AVE The drive calculates the difference between setpoint 1 and feedback 1 as well as setpoint 2 and
feedback 2. In addition, it calculates the average of the deviations and uses it to control zone 1. Therefore one
feedback is kept above its setpoint and another is kept as much below its setpoint.
-1 = DI1(INV) Defines an inverted digital input DI1 as the control for PID Set selection.
Activating the digital input selects PID Set 1.
De-activating the digital input selects PID Set 2.
-2-6 = DI2(INV)DI6(INV) Defines an inverted digital input DI2DI6 as the control for PID Set selection.
See DI1(INV) above.
Parameters
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ACS550 Users Manual 167
4126
Parameters
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168 ACS550 Users Manual
4221
4228 ACTIVATE
Defines the source for enabling the external PID function.
Requires 4230 TRIM MODE = 0 (NOT SEL).
0 = NOT SEL Disables external PID control.
1 = DI1 Defines digital input DI1 as the control for enabling external PID control.
Activating the digital input enables external PID control.
De-activating the digital input disables external PID control.
26 = DI2DI6 Defines digital input DI2DI6 as the control for enabling external PID control.
See DI1 above.
7 = DRIVE RUN Defines the start command as the control for enabling external PID control.
Activating the start command (drive is running) enables external PID control.
8 = ON Defines the power-on as the control for enabling external PID control.
Activating power to the drive enables external PID control.
912 = TIMED FUNC 14 Defines the Timed function as the control for enabling external PID control (Timed
function active enables external PID control).
See Group 36: TIMED FUNCTIONS.
-1 = DI1(INV) Defines an inverted digital input DI1 as the control for enabling external PID control.
Activating the digital input disables external PID control.
De-activating the digital input enables external PID control.
-2-6 = DI2(INV)DI6(INV) Defines an inverted digital input DI2DI6 as the control for enabling external PID control.
See DI1(INV) above.
4229 OFFSET
Defines the offset for the PID output.
When PID is activated, output starts from this value.
When PID is deactivated, output resets to this value.
Parameter is active when 4230 TRIM MODE = 0 (trim mode is not active).
4230 TRIM MODE
Selects the type of trim, if any. Using the trim it is possible to combine a corrective factor to the drive reference.
0 = NOT SEL Disables the trim function.
1 = PROPORTIONAL Adds a trim factor that is proportional to the rpm/Hz reference.
2 = DIRECT Adds a trim factor based on the control loops maximum limit.
4231 TRIM SCALE
Defines the multiplier (as a percent, plus or minus) used in the trim mode.
Parameters
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ACS550 Users Manual 169
Code Description
4232 CORRECTION SRC
Defines the trimming reference for the correction source.
1 = PID2REF Uses appropriate REF MAX (SWITCH A OR B):
1105 REF1 MAX when REF1 is active (A).
1108 REF2 MAX when REF2 is active (B).
2 = PID2OUTPUT Uses the absolute maximum speed or frequency (Switch C):
2002 MAXIMUM SPEED if 9904 MOTOR CTRL MODE = 1 (VECTOR:sPEED) or 2 (VECTOR:TORQ).
2008 MAXIMUM FREQ if 9904 MOTOR CTRL MODE = 3 (SCALAR:FREQ).
Add
Ramped ref
Trimmed ref
Switch Select
(par. 4230) Trim scale Mul. Mul. +
Parameters
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Parameters
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Parameters
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Parameters
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Parameters
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Code Description
5311 EFB PAR 11
Specifies the parameter mapped to Modbus Register 40006.
5312 EFB PAR 12
Specifies the parameter mapped to Modbus Register 40007.
5313 EFB PAR 13
Specifies the parameter mapped to Modbus Register 40008.
5314 EFB PAR 14
Specifies the parameter mapped to Modbus Register 40009.
5315 EFB PAR 15
Specifies the parameter mapped to Modbus Register 40010.
5316 EFB PAR 16
Specifies the parameter mapped to Modbus Register 40011.
5317 EFB PAR 17
Specifies the parameter mapped to Modbus Register 40012.
5318 EFB PAR 18
For Modbus: Sets additional delay in milliseconds before the ACS550 begins transmitting response to the master
request.
5319 EFB PAR 19
ABB Drives profile (ABB DRV LIM or ABB DRV FULL) Control Word. Read only copy of the Fieldbus Control Word.
5320 EFB PAR 20
ABB Drives profile (ABB DRV LIM or ABB DRV FULL) Status Word. Read only copy of the Fieldbus Status Word.
Parameters
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ACS550 Users Manual 175
Parameters
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176 ACS550 Users Manual
Code Description
8104 REFERENCE STEP 2
Sets a percentage value that is added to the process reference.
Applies only when at least two auxiliary (constant speed) motors are running.
See parameter 8103 REFERENCE STEP 1.
8105 REFERENCE STEP 3
Sets a percentage value that is added to the process reference.
Applies only when at least three auxiliary (constant speed) motors are running.
See parameter 8103 REFERENCE STEP 1.
8109 START FREQ 1
Sets the frequency limit used to start the first auxiliary motor. The first auxiliary motor starts if:
No auxiliary motors are running. f (Hz)
ACS550 output frequency exceeds the limit:
8109 + 1 Hz. P 8115
Output frequency stays above a relaxed limit fMAX
(8109 - 1 Hz) for at least the time: 8115 AUX MOT START D.
(P 8109)+1
After the first auxiliary motor starts:
P 8109
Output frequency decreases by the value = A
(8109 START FREQ 1) - (8112 LOW FREQ 1).
P 8112
In effect, the output of the speed regulated motor drops to B A
compensate for the input from the auxiliary motor. fMIN
t
See the figure, where:
A = (8109 START FREQ 1) - (8112 LOW FREQ 1)
B = Output frequency increase during the start delay. C
C = Diagram showing auxiliary motors run status as frequency 1
increases (1 = On). t
0
Note: 8109 START FREQ 1 value must be between:
8112 LOW FREQ 1
(2008 MAXIMUM FREQ) -1.
8110 START FREQ 2
Sets the frequency limit used to start the second auxiliary motor.
See 8109 START FREQ 1 for a complete description of the operation.
The second auxiliary motor starts if:
One auxiliary motor is running.
ACS550 output frequency exceeds the limit: 8110 + 1.
Output frequency stays above the relaxed limit (8110 - 1 Hz) for at least the time: 8115 AUX MOT START D.
8111 START FREQ 3
Sets the frequency limit used to start the third auxiliary motor.
See 8109 START FREQ 1 for a complete description of the operation.
The third auxiliary motor starts if:
Two auxiliary motors are running.
ACS550 output frequency exceeds the limit: 8111 + 1 Hz.
Output frequency stays above the relaxed limit (8111 - 1 Hz) for at least the time: 8115 AUX MOT START D.
Parameters
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ACS550 Users Manual 177
Code Description
8112 LOW FREQ 1
Sets the frequency limit used to stop the first auxiliary motor. The first auxiliary motor stops if:
Only one (the first) auxiliary motor is running. f (Hz)
ACS550 output frequency drops below the limit:
8112 - 1.
Output frequency stays below the relaxed limit
P 8109
(8112 + 1 Hz) for at least the time: 8116 AUX MOT STOP D. fMAX
After the first auxiliary motor stops:
Output frequency increases by the value = A
P 8112 A
(8109 START FREQ 1) - (8112 LOW FREQ 1).
In effect, the output of the speed regulated motor increases to (P 8112)-1
compensate for the loss of the auxiliary motor. fMIN
B t
See the figure, where:
A = (8109 START FREQ 1) - (8112 LOW FREQ 1) P 8116
B = Output frequency decrease during the stop delay.
C = Diagram showing auxiliary motors run status as frequency C
decreases (1 = On).
Grey path = Shows hysteresis if time is reversed, the path 1 t
backwards is not the same. For details on the path for starting, 0
see the diagram at 8109 START FREQ 1.
Note: 8112 LOW FREQ 1 value must be between:
(2007 MINIMUM FREQ) +1.
8109 START FREQ 1
8113 LOW FREQ 2
Sets the frequency limit used to stop the second auxiliary motor.
See 8112 LOW FREQ 1 for a complete description of the operation.
The second auxiliary motor stops if:
Two auxiliary motors are running.
ACS550 output frequency drops below the limit: 8113 - 1.
Output frequency stays below the relaxed limit (8113 + 1 Hz) for at least the time: 8116 AUX MOT STOP D.
8114 LOW FREQ 3
Sets the frequency limit used to stop the third auxiliary motor.
See 8112 LOW FREQ 1 for a complete description of the operation.
The third auxiliary motor stops if:
Three auxiliary motors are running.
ACS550 output frequency drops below the limit: 8114 - 1.
Output frequency stays below the relaxed limit (8114 + 1 Hz) for at least the time: 8116 AUX MOT STOP D.
8115 AUX MOT START D
Sets the Start Delay for the auxiliary motors.
The output frequency must remain above the start frequency limit (parameter 8109, 8110, or 8111) for this time
period before the auxiliary motor starts.
See 8109 START FREQ 1 for a complete description of the operation.
8116 AUX MOT STOP D
Sets the Stop Delay for the auxiliary motors.
The output frequency must remain below the low frequency limit (parameter 8112, 8113, or 8114) for this time
period before the auxiliary motor stops.
See 8112 LOW FREQ 1 for a complete description of the operation.
Parameters
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178 ACS550 Users Manual
Code Description
8117 NR OF AUX MOT
Sets the number of auxiliary motors.
Each auxiliary motor requires a relay output, which the drive uses to send start/stop signals.
The Autochange function, if used, requires an additional relay output for the speed regulated motor.
The following describes the set-up of the required relay outputs.
Relay outputs
As noted above, each auxiliary motor requires a relay output, which the drive uses to send start/stop signals. The
following describes how the drive keeps track of motors and relays.
The ACS550 provides relay outputs RO1RO3.
An external digital output module can be added to provide relay outputs RO4RO6.
Parameters 14011403 and 14101412 define, respectively, how relays RO1RO6 are used the parameter
value 31 PFC defines the relay as used for PFC.
The ACS550 assigns auxiliary motors to relays in ascending order. If the Autochange function is disabled, the first
auxiliary motor is the one connected to the first relay with a parameter setting = 31 PFC, and so on. If the
Autochange function is used, the assignments rotate. Initially, the speed regulated motor is the one connected to
the first relay with a parameter setting = 31 PFC, the first auxiliary motor is the one connected to the second relay
with a parameter setting = 31 PFC, and so on.
Relay logic
ACS550
ACS550
Parameters
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ACS550 Users Manual 179
Code Description
The table below shows the ACS550 PFC motor assignments for some typical settings in the Relay Output
parameters (14011403 and 14101412), where the settings are either =31 (PFC), or =X (anything but 31), and
where the Autochange function is disabled (8118 AUTOCHNG INTERV = 0).
Parameter setting ACS550 Relay assignment
1 1 1 1 1 1 8 Autochange disabled
4 4 4 4 4 4 1 RO1 RO2 RO3 RO4 RO5 RO6
0 0 0 1 1 1 1
1 2 3 0 1 2 7
31 X X X X X 1 Aux. X X X X X
31 31 X X X X 2 Aux. Aux. X X X X
31 31 31 X X X 3 Aux. Aux. Aux. X X X
X 31 31 X X X 2 X Aux. Aux. X X X
X X X 31 X 31 2 X X X Aux. X Aux.
31 31 X X X X 1* Aux. Aux. X X X X
* = One additional relay output for the PFC that is in use. One motor is in sleep
when the other is rotating.
The table below shows the ACS550 PFC motor assignments for some typical settings in the Relay Output
parameters (14011403 and 14101412), where the settings are either =31 (PFC), or =X (anything but 31), and
where the Autochange function is enabled (8118 AUTOCHNG INTERV = value > 0).
Parameters
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180 ACS550 Users Manual
Code Description
8119 AUTOCHNG LEVEL
Sets an upper limit, as a percent of output capacity, for the autochange logic. When the output from the PID/PFC
control block exceeds this limit, autochange is prevented. For example, use this parameter to deny autochange when
the Pump-Fan system is operating near maximum capacity.
Autochange overview
The purpose of the autochange operation is to equalize duty time between multiple motors used in a system. At each
autochange operation:
A different motor takes a turn connected to the ACS550 output the speed regulated motor.
The starting order of the other motors rotates.
The Autochange function requires:
External switchgear for changing the drives output power connections.
Parameter 8120 INTERLOCKS = value > 0.
Autochange is performed when:
The running time since the previous autochange reaches the time set by 8118 AUTOCHNG INTERV.
The PFC input is below the level set by this parameter, 8119 AUTOCHNG LEVEL.
Note: The ACS550 always coasts to stop when autochange is performed.
In an autochange, the Autochange function does all of the PID output
following (see the figure): A
4PFC
Initiates a change when the running time, since the last 100%
autochange, reaches 8118 AUTOCHNG INTERV, and PFC 2PFC
input is below limit 8119 AUTOCHNG LEVEL.
Stops the speed regulated motor. P 8119
3PFC
Switches off the contactor of the speed regulated motor. 3PFC
Increments the starting order counter, to change the 4PFC
starting order for the motors. 2PFC
Identifies the next motor in line to be the speed regulated
1PFC t
motor.
Switches off the above motors contactor, if the motor was P 8122
running. Any other running motors are not interrupted.
Switches on the contactor of the new speed regulated P 8118 P 8118
motor. The autochange switchgear connects this motor to B
the ACS550 power output. A = Area above 8119 AUTOCHNG LEVEL
Delays motor start for the time 8122 PFC START DELAY. autochange not allowed.
Starts the speed regulated motor. B = Autochange occurs.
Identifies the next constant speed motor in the rotation. 1PFC, etc. = PID output associated with each motor.
Switches the above motor on, but only if the new speed
regulated motor had been running (as a constant speed
motor) This step keeps an equal number of motors running before and after autochange.
Continues with normal PFC operation.
Starting order counter Output
The operation of the starting-order counter: frequency 2 aux
No aux 1 aux
The relay output parameter definitions (14011403 and motors motor motors
14101412) establish the initial motor sequence. (The lowest fMAX
parameter number with a value 31 (PFC) identifies the relay
connected to 1PFC, the first motor, and so on.)
Initially, 1PFC = speed regulated motor, 2PFC = 1st auxiliary
motor, etc.
The first autochange shifts the sequence to: 2PFC = speed
regulated motor, 3PFC = 1st auxiliary motor, , 1PFC = last
auxiliary motor. Area
The next autochange shifts the sequence again, and so on. Autochange
If the autochange cannot start a needed motor because all is allowed PID output
inactive motors are interlocked, the drive displays an alarm
P 8119 100%
(2015, PFC I LOCK).
When ACS550 power supply is switched off, the counter
preserves the current Autochange rotation positions in permanent memory. When power is restored, the
Autochange rotation starts at the position stored in memory.
If the PFC relay configuration is changed (or if the PFC enable value is changed), the rotation is reset. (See the first
bullet above.)
Parameters
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ACS550 Users Manual 181
Code Description
8120 INTERLOCKS
Defines operation of the Interlock function. When the Interlock function is enabled:
An interlock is active when its command signal is absent.
An interlock is inactive when its command signal is present.
The ACS550 will not start if a start command occurs when the speed regulated motors interlock is active the
control panel displays an alarm (2015, PFC I LOCK).
Wire each Interlock circuit as follows:
Wire a contact of the motors On/Off switch to the Interlock circuit the drives PFC logic can then recognize that
the motor is switched off and start the next available motor.
Wire a contact of the motor thermal relay (or other protective device in the motor circuit) to the Interlock input the
drives PFC logic can then recognize that a motor fault is activated and stop the motor.
0 = NOT SEL Disables the Interlock function. All digital inputs are available for other purposes.
Requires 8118 AUTOCHNG INTERV = 0 (The Autochange function must be disabled if Interlock function is disabled.)
1 = DI1 Enables the Interlock function and assigns a digital input (starting with DI1) to the interlock signal for each
PFC relay. These assignments are defined in the following table and depend on:
the number of PFC relays [number of parameters 14011403 and 14101412 with value = 31 (PFC)]
the Autochange function status (disabled if 8118 AUTOCHNG INTERV = 0, and otherwise enabled).
Parameters
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182 ACS550 Users Manual
Code Description
2 = DI2 Enables the Interlock function and assigns a digital input (starting with DI2) to the interlock signal for each
PFC relay. These assignments are defined in the following table and depend on:
the number of PFC relays [number of parameters 14011403 and 14101412 with value = 31 (PFC)]
the Autochange function status (disabled if 8118 AUTOCHNG INTERV = 0, and otherwise enabled).
Parameters
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ACS550 Users Manual 183
Code Description
3 = DI3 Enables the Interlocks function and assigns a digital input (starting with DI3) to the interlock signal for each
PFC relay. These assignments are defined in the following table and depend on:
the number of PFC relays [number of parameters 14011403 and 14101412 with value = 31 (PFC)]
the Autochange function status (disabled if 8118 AUTOCHNG INTERV = 0, and otherwise enabled).
Parameters
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184 ACS550 Users Manual
Code Description
5 = DI5 Enables the Interlock function and assigns a digital input (starting with DI5) to the interlock signal for each
PFC relay. These assignments are defined in the following table and depend on:
the number of PFC relays [number of parameters 14011403 and 14101412 with value = 31 (PFC)]
the Autochange function status (disabled if 8118 AUTOCHNG INTERV = 0, and otherwise enabled).
Parameters
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ACS550 Users Manual 185
Code Description
8121 REG BYPASS CTRL
Selects Regulator by-pass control. When enabled, Regulator by-pass control provides a simple control mechanism
without a PID regulator.
Use Regulator by-pass control only in special fOUT
applications.
0 = NO Disables Regulator by-pass control. The drive fMAX
uses the normal PFC reference: 1106 REF2 SELECT.
1 = YES Enables Regulator by-pass control.
The process PID regulator is bypassed.
Actual value of PID is used as the PFC reference P 8110
(input). Normally EXT REF2 is used as the PFC
reference. P 8109
The drive uses the feedback signal defined by 4014
FBK SEL (or 4114) for the PFC frequency reference.
The figure shows the relation between the control P 8113
signal 4014 FBK SEL (OR 4114) and the speed
regulated motors frequency in a three-motor P 8112
system. fMIN
Example: In the diagram below, the pumping stations P 4014
outlet flow is controlled by the measured inlet flow (A). A B C (%)
A = No auxiliary motors running
B = One auxiliary motor running
Mains 3~ 3 Contactors C = Two auxiliary motors running
3
3 ACS550 P1
P2 3
M
P3 3 3~
3 P1 Outlet pipe1
A Sewage
tank M
3~
P2 Outlet pipe2
Inlet pipe
M
3~
P3 Outlet pipe3
After the ACS550 relay output switches a motor on, the star-delta starter must switch to the star-connection and
then back to the delta-connection before the drive applies power.
So, the PFC Start Delay must be longer than the time setting of the star-delta starter.
8123 PFC ENABLE
Selects PFC control. When enabled, PFC control:
Switches in, or out, auxiliary constant speed motors as output demand increases or decreases. Parameters 8109
START FREQ 1 to 8114 LOW FREQ 3 define the switch points in terms of the drive output frequency.
Adjusts the speed regulated motor output down, as auxiliary motors are added, and adjusts the speed regulated
motor output up, as auxiliary motors are taken off line.
Provides Interlock functions, if enabled.
Requires 9904 MOTOR CTRL MODE = 3 (SCALAR:FREQ).
0 = NOT SEL Disables PFC control.
1 = ACTIVE Enables PFC control.
Parameters
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186 ACS550 Users Manual
Code Description
8124 ACC IN AUX STOP
Sets the PFC acceleration time for a zero-to-maximum fOUT
frequency ramp. This PFC acceleration ramp:
Applies to the speed regulated motor, when an auxiliary A
motor is switched off. B
Replaces the acceleration ramp defined in Group 22:
ACCEL/DECELl.
Applies only until the output of the regulated motor
increases by an amount equal to the output of the P 8125 P 8124 t
switched off auxiliary motor. Then the acceleration ramp
defined in Group 22: ACCEL/DECEL applies.
0 = NOT SEL. Aux.
0.11800 Activates this function using the value motor
entered as the acceleration time. 1
t
8125 DEC IN AUX START 0
Sets the PFC deceleration time for a maximum-to-zero A = speed regulated motor accelerating using Group 22:
frequency ramp. This PFC deceleration ramp: ACCEL/DECEL parameters (2202 or 2205).
Applies to the speed regulated motor, when an auxiliary B = speed regulated motor decelerating using Group
motor is switched on. 22: ACCEL/DECEL parameters (2203 or 2206).
Replaces the deceleration ramp defined in Group 22: At aux. motor start, speed regulated motor decelerates
ACCEL/DECEL. using 8125 DEC IN AUX START.
Applies only until the output of the regulated motor At aux. motor stop, speed regulated motor accelerates
decreases by an amount equal to the output of the using 8124 ACC IN AUX STOP.
auxiliary motor. Then the deceleration ramp defined in
Group 22: ACCEL/DECEL applies.
0 = NOT SEL.
0.11800 Activates this function using the value
entered as the deceleration time.
8126 TIMED AUTOCHNG
Sets the autochange using a Timed function. See parameter 8119 AUTOCHNG LEVEL.
0 = NOT SEL.
1 = TIMED FUNC 1 Enables autochange when Timed function 1 is active.
24 = TIMED FUNC 24 Enables autochange when Timed function 24 is active.
8127 MOTORS
Sets the actual number of PFC controlled motors (maximum 7 motors, 1 speed regulated, 3 connected direct-on-line
and 3 spare motors).
This value includes also the speed regulated motor.
This value must be compatible with the number of relays allocated to PFC if the Autochange function is used.
If Autochange function is not used, the speed regulated motor does not need to have a relay output allocated to
PFC but it needs to be included in this value.
8128 AUX START ORDER
Sets the start order of the auxiliary motors.
1 = EVEN RUNTIME Time sharing is active. The start order depends on the run times.
2 = RELAY ORDER The start order is fixed to be the order of the relays.
Parameters
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Parameters
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Embedded fieldbus
Overview
The ACS550 can be set up to accept control from an external system using standard
serial communication protocols. When using serial communication, the ACS550 can
either:
receive all of its control information from the fieldbus, or
be controlled from some combination of fieldbus control and other available
control locations, such as digital or analog inputs and the control panel.
Fieldbus controller
Fieldbus
Other devices
Control interface
In general, the basic control interface between Modbus and the drive consists of:
Output words
Control Word
Reference1
Reference2
Input words
Status Word
Actual value 1
Actual value 2
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Actual value 3
Actual value 4
Actual value 5
Actual value 6
Actual value 7
Actual value 8
The content of these words is defined by profiles. For details on the profiles used,
sees section ABB control profiles technical data on page 209.
Note: The words output and input are used as seen from the fieldbus controller
point of view. For example an output describes data flow from the fieldbus controller
to the drive and appears as an input from the drive point of view.
Planning
Network planning should address the following questions:
What types and quantities of devices must be connected to the network?
What control information must be sent down to the drives?
What feedback information must be sent from the drives to the controlling
system?
WARNING! Connections should be made only while the drive is disconnected from
the power source.
Embedded fieldbus
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To reduce noise on the network, terminate the RS485 network using 120
resistors at both ends of the network. Use the DIP switch to connect or disconnect
the termination resistors. See following diagram and table.
Terminated Terminated
station Station Station station
Connect the shield at each end of the cable to a drive. On one end, connect the
shield to terminal 28, and on the other end connect to terminal 32. Do not connect
the incoming and outgoing cable shields to the same terminals, as that would
make the shielding continuous.
For configuration information see the following sections:
Communication set-up EFB on page 191
Activate drive control functions EFB on page 193
The appropriate EFB protocol specific technical data. For example, Modbus
protocol technical data on page 201.
Note: If you cannot see the desired selection on the panel, your drive does not have
that protocol software in the application memory.
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Note: After any changes to the communication settings, the protocol must be
reactivated by either cycling the drive power, or by clearing and then restoring the
station Id (5302).
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1001 EXT1 COMMANDS 10 (COMM) Start/Stop by fieldbus 40001 bits 03 40031 bits 0, 1
with Ext1 selected.
1002 EXT2 COMMANDS 10 (COMM) Start/Stop by fieldbus 40001 bits 03 40031 bits 0, 1
with Ext2 selected.
1003 DIRECTION 3 (REQUEST) Direction by fieldbus. 4002/40032 40031 bit 3
1 For Modbus, the protocol reference can depend on the profile used, hence two columns in these
tables. One column refers to the ABB Drives profile, selected when parameter 5305 = 0 (ABB DRV
LIM) or 5305 = 2 (ABB DRV FULL). The other column refers to the DCU profile selected when
parameter 5305 = 1 (DCU PROFILE). See section ABB control profiles technical data on page 209.
2 The reference provides direction control a negative reference provides reverse rotation.
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1102 EXT1/EXT2 SEL 8 (COMM) Reference set selection by fieldbus. 40001 bit 11 40031 bit 5
1103 REF1 SELECT 8 (COMM) Input reference 1 by fieldbus. 40002
1106 REF2 SELECT 8 (COMM) Input reference 2 by fieldbus. 40003
Reference Scaling
Where required, REFERENCES can be scaled. See the following, as appropriate:
Modbus Register 40002 in section Modbus protocol technical data on page 201
Reference scaling in section ABB control profiles technical data on page 209.
1601 RUN ENABLE 7 (COMM) Run enable by fieldbus. 40001 bit 3 40031 bit 6
(inverted)
1604 FAULT RESET SEL 8 (COMM) Fault reset by fieldbus. 40001 bit 7 40031 bit 4
1606 LOCAL LOCK 8 (COMM) Source for local lock selection is Does not 40031 bit 14
the fieldbus. apply
1607 PARAM SAVE 1 (SAVE) Saves altered parameters to 41607
memory (then value returns to 0).
1608 START ENABLE 1 7 (COMM) Source for start enable 1 is the Does not 40032 bit 2
fieldbus Command word. apply.
1609 START ENABLE 2 7 (COMM) Source for start enable 2 is the 40032 bit 3
fieldbus Command word.
2013 MIN TORQUE SEL 7 (COMM) Source for minimum torque 40031 bit 15
selection is the fieldbus.
2014 MAX TORQUE SEL 7 (COMM) Source for maximum torque
selection is the fieldbus.
2201 ACC/DEC 1/2 SEL 7 (COMM) Source for ramp pair selection is 40031 bit 10
the fieldbus.
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1401 RELAY OUTPUT 1 35 (COMM) Relay Output 1 controlled 40134 bit 0 or 00033
by fieldbus.
1402 RELAY OUTPUT 2 35 (COMM) Relay Output 2 controlled 40134 bit 1 or 00034
by fieldbus.
1403 RELAY OUTPUT 3 35 (COMM) Relay Output 3 controlled 40134 bit 2 or 00035
by fieldbus.
14101 RELAY OUTPUT 4 35 (COMM) Relay Output 4 controlled 40134 bit 3 or 00036
by fieldbus.
14111 RELAY OUTPUT 5 35 (COMM) Relay Output 5 controlled 40134 bit 4 or 00037
by fieldbus.
14121 RELAY OUTPUT 6 35 (COMM) Relay Output 6 controlled 40134 bit 5 or 00038
by fieldbus.
1
More than 3 relays requires the addition of a relay extension module.
Modbus protocol
Drive parameter Description reference
ABB DRV DCU PROFILE
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4010 SET POINT SEL 8 (COMM VALUE 1) Setpoint is input reference 2 40003
(Set 1) 9 (COMM+AI1) (+/-/* AI1)
4110 SET POINT SEL 10 (COMM*AI1)
(Set 2)
4210 SET POINT SEL
(Ext/Trim)
Communication fault
When using fieldbus control, specify the drives action if serial communication is lost.
Drive parameter Value Description
3018 COMM FAULT FUNC 0 (NOT SEL) Set for appropriate drive response.
1 (FAULT)
2 (CONST SP7)
3 (LAST SPEED)
3019 COMM FAULT TIME Set time delay before acting on a communication loss.
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Pre-defined feedback
Inputs to the controller (drive outputs) have pre-defined meanings established by the
protocol. This feedback does not require drive configuration. The following table lists
a sample of feedback data. For a complete listing, see input word/point/object
listings in the technical data for the appropriate protocol starting on page 201.
Modbus protocol reference
Drive parameter
ABB DRV DCU PROFILE
Note: With Modbus, any parameter can be accessed using the format: 4 followed
by the parameter number.
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For example:
Value of the
Feedback Parameter (Feedback integer) (Parameter resolution)
parameter that
integer resolution (Value of 100% ref.) / 100% = Scaled value
defines 100%
10 0.1% 1500 rpm1 10 0.1% 1500 RPM / 100% = 15 rpm
2
100 0.1% 500 Hz 100 0.1% 500 Hz / 100% = 50 Hz
1
Assuming, for the sake of this example, that the Actual Value uses parameter 9908 MOT NOM SPEED
as the 100% reference and that 9908 = 1500 rpm.
2
Assuming, for the sake of this example, that the Actual Value uses parameter 9907 MOT NOM FREQ
as the 100% reference and that 9907 = 500 Hz.
Diagnostics EFB
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Diagnostic situations
The sub-sections below describe various diagnostic situations the problem
symptoms and corrective actions.
Normal operation
During normal network operation, 53065309 parameter values act as follows at
each drive:
5306 EFB OK MESSAGES advances (advances for each message properly received
and addressed to this drive).
5307 EFB CRC ERRORS does not advance at all (advances when an invalid
message CRC is received).
5308 EFB UART ERRORS does not advance at all (advances when character format
errors are detected, such as parity or framing errors).
5309 EFB STATUS value varies depending on network traffic.
Loss of communication
The ACS550 behavior, if communication is lost, was configured earlier in section
Communication fault on page 196. The parameters are 3018 COMM FAULT FUNC and
3019 COMM FAULT TIME. Section Complete parameter descriptions on page 98
describes these parameters in detail.
No master station on line
If no master station is on line: Neither the EFB OK MESSAGES nor the errors (5307 EFB
CRC ERRORS and 5308 EFB UART ERRORS) increase on any of the stations.
To correct:
Check that a network master is connected and properly programmed on the
network.
Verify that the cable is connected and that it is not cut or short circuited.
Duplicate stations
If two or more stations have duplicate numbers:
Two or more drives cannot be addressed.
Every time there is a read or write to one particular station, the value for 5307 EFB
CRC ERRORS or 5308 EFB UART ERRORS advances.
To correct: Verify the station numbers of all stations. Change conflicting station
numbers.
Swapped wires
If the communication wires are swapped (terminal A on one drive is connected to
terminal B on another):
The value of 5306 EFB OK MESSAGES does not advance.
The values of 5307 EFB CRC ERRORS and 5308 EFB UART ERRORS are advancing.
To correct: Check that the RS-485 lines are not swapped.
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Overview
The Modbus protocol was introduced by Modicon, Inc. for use in control
environments featuring Modicon programmable controllers. Due to its ease of use
and implementation, this common PLC language was quickly adopted as a de-facto
standard for integration of a wide variety of master controllers and slave devices.
Modbus is a serial, asynchronous protocol. Transactions are half-duplex, featuring a
single Master controlling one or more Slaves. While RS232 can be used for point-to-
point communication between a single Master and a single Slave, a more common
implementation features a multi-drop RS485 network with a single Master controlling
multiple Slaves. The ACS550 features RS485 for its Modbus physical interface.
RTU
The Modbus specification defines two distinct transmission modes: ASCII and RTU.
The ACS550 supports RTU only.
Feature summary
The following Modbus function codes are supported by the ACS550.
Function Code (Hex) Description
Read Coil Status 0x01 Read discrete output status. For the ACS550, the individual bits
of the control word are mapped to Coils 116. Relay outputs are
mapped sequentially beginning with Coil 33 (e.g. RO1=Coil 33).
Read Discrete Input 0x02 Read discrete inputs status. For the ACS550, the individual bits
Status of the status word are mapped to Inputs 116 or 132,
depending on the active profile. Terminal inputs are mapped
sequentially beginning with Input 33 (e.g. DI1=Input 33).
Read Multiple 0x03 Read multiple holding registers. For the ACS550, the entire
Holding Registers parameter set is mapped as holding registers, as well as
command, status and reference values.
Read Multiple Input 0x04 Read multiple input registers. For the ACS550, the 2 analog input
Registers channels are mapped as input registers 1 & 2.
Force Single Coil 0x05 Write a single discrete output. For the ACS550, the individual bits
of the control word are mapped to Coils 116. Relay outputs are
mapped sequentially beginning with Coil 33 (e.g. RO1=Coil 33).
Write Single 0x06 Write single holding register. For the ACS550, the entire
Holding Register parameter set is mapped as holding registers, as well as
command, status and reference values.
Diagnostics 0x08 Perform Modbus diagnostics. Subcodes for Query (0x00),
Restart (0x01) & Listen Only (0x04) are supported.
Force Multiple Coils 0x0F Write multiple discrete outputs. For the ACS550, the individual
bits of the control word are mapped to Coils 116. Relay outputs
are mapped sequentially beginning with Coil 33 (e.g. RO1=Coil
33).
Write Multiple 0x10 Write multiple holding registers. For the ACS550, the entire
Holding Registers parameter set is mapped as holding registers, as well as
command, status and reference values.
Read/Write Multiple 0x17 This function combines functions 0x03 and 0x10 into a single
Holding Registers command.
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Mapping summary
The following table summarizes the mapping between the ACS550 (parameters and
I/0) and Modbus reference space. For details, see Modbus addressing below.
ACS550 Modbus reference Supported function codes
Control Bits Coils(0xxxx) 01 Read Coil Status
Relay Outputs 05 Force Single Coil
15 Force Multiple Coils
Status Bits Discrete Inputs(1xxxx) 02 Read Input Status
Discrete Inputs
Analog Inputs Input Registers(3xxxxx) 04 Read Input Registers
Parameters Holding Registers(4xxxx) 03 Read 4X Registers
Control/Status Words 06 Preset Single 4X Register
References 16 Preset Multiple 4X Registers
23 Read/Write 4X Registers
Communication profiles
When communicating by Modbus, the ACS550 supports multiple profiles for control
and status information. Parameter 5305 EFB CTRL PROFILE selects the profile used.
ABB DRV LIM The primary (and default) profile is the ABB DRV LIM profile. This
implementation of the ABB Drives profile standardizes the control interface with
ACS400 drives. The ABB Drives profile is based on the PROFIBUS interface. It is
discussed in detail in the following sections.
DCU PROFILE The DCU PROFILE profile extends the control and status interface to
32 bits. It is the internal interface between the main drive application and the
embedded fieldbus environment.
ABB DRV FULL ABB DRV FULL is the implementation of the ABB Drives profile that
standardizes the control interface with ACS600 and ACS800 drives. This
implementation supports two control word bits not supported by the ABB DRV LIM
implementation.
Modbus addressing
With Modbus, each function code implies access to a specific Modbus reference set.
Thus, the leading digit is not included in the address field of a Modbus message.
Refer again to the Mapping summary above. The following sections describe, in
detail, the mapping to each Modbus reference set.
0xxxx Mapping Modbus coils. The drive maps the following information to the
0xxxx Modbus set called Modbus Coils:
bit-wise map of the CONTROL WORD (selected using parameter 5305 EFB CTRL
PROFILE). The first 32 coils are reserved for this purpose.
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The ACS550 supports the following Modbus function codes for coils:
Function code Description
01 Read coil status
05 Force single coil
15 (0x0F Hex) Force multiple coils
1xxxx Mapping Modbus discrete inputs. The drive maps the following
information to the 1xxxx Modbus set called Modbus Discrete Inputs:
bit-wise map of the STATUS WORD (selected using parameter 5305 EFB CTRL
PROFILE). The first 32 inputs are reserved for this purpose.
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3xxxx Mapping Modbus inputs. The drive maps the following information to the
3xxxx Modbus addresses called Modbus input registers:
any user defined analog inputs.
The following table summarizes the input registers:
Modbus ACS550
Remarks
reference all profiles
30001 AI1 This register shall report the level of Analog Input 1 (0100%).
30002 AI2 This register shall report the level of Analog Input 2 (0100%).
The ACS550 supports the following Modbus function codes for 3xxxx registers:
Function code Description
04 Read 3xxxx input status
4xxxx Register mapping. The drive maps its parameters and other data to the
4xxxx holding registers as follows:
4000140099 map to drive control and actual values. These registers are
described in the table below.
4010149999 map to drive parameters 01019999. Register addresses that do
not correspond to drive parameters are invalid. If there is an attempt to read or
write outside the parameter addresses, the Modbus interface returns an
exception code to the controller.
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The following table summarizes the 4xxxx drive control registers 4000140099 (for
4xxxx registers above 40099, see the drive parameter list, e.g. 40102 is parameter
0102):
Modbus register Access Remarks
40001 CONTROL WORD R/W Maps directly to the profileS CONTROL WORD. Supported only
if 5305 = 0 or 2 (ABB Drives profile). Parameter 5319 holds
a copy in hex format.
40002 Reference 1 R/W Range = 0+20000 (scaled to 01105 REF1 MAX), or
-200000 (scaled to 1105 REF1 MAX0).
40003 Reference 2 R/W Range = 0+10000 (scaled to 01108 REF2 MAX), or
-100000 (scaled to 1108 REF2 MAX0).
40004 STATUS WORD R Maps directly to the profileS STATUS WORD. Supported only if
5305 = 0 or 2 (ABB Drives profile). Parameter 5320 holds a
copy in hex format.
40005 Actual 1 R By default, stores a copy of 0103 OUTPUT FREQ. Use
(select using 5310) parameter 5310 to select a different actual value for this
register.
40006 Actual 2 R By default, stores a copy of 0104 CURRENT. Use parameter
(select using 5311) 5311 to select a different actual value for this register.
40007 Actual 3 R By default, stores nothing. Use parameter 5312 to select an
(select using 5312) actual value for this register.
40008 Actual 4 R By default, stores nothing. Use parameter 5313 to select an
(select using 5313) actual value for this register.
40009 Actual 5 R By default, stores nothing. Use parameter 5314 to select an
(select using 5314) actual value for this register.
40010 Actual 6 R By default, stores nothing. Use parameter 5315 to select an
(select using 5315) actual value for this register.
40011 Actual 7 R By default, stores nothing. Use parameter 5316 to select an
(select using 5316) actual value for this register.
40012 Actual 8 R By default, stores nothing. Use parameter 5317 to select an
(select using 5317) actual value for this register.
40031 ACS550 CONTROL R/W Maps directly to the Least Significant Word of the DCU
WORDLSW profiles CONTROL WORD. Supported only if 5305 = 1.
See parameter 0301.
40032 ACS550 CONTROL R Maps directly to the Most Significant Word of the DCU
WORD MSW profiles CONTROL WORD. Supported only if 5305 = 1.
See parameter 0302.
40033 ACS550 STATUS R Maps directly to the Least Significant Word of the DCU
WORD LSW profiles STATUS WORD. Supported only if 5305 = 1.
See parameter 0303.
40034 ACS550 STATUS R Maps directly to the Most Significant Word of the DCU
WORD MSW profiles STATUS WORD. Supported only if 5305 = 1.
See parameter 0304.
Embedded fieldbus
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For the Modbus protocol, drive parameters in Group 53: EFB PROTOCOL report the
parameter mapping to 4xxxx Registers.
Code Description
5310 EFB PAR 10
Specifies the parameter mapped to Modbus register 40005.
5311 EFB PAR 11
Specifies the parameter mapped to Modbus register 40006.
5312 EFB PAR 12
Specifies the parameter mapped to Modbus register 40007.
5313 EFB PAR 13
Specifies the parameter mapped to Modbus register 40008.
5314 EFB PAR 14
Specifies the parameter mapped to Modbus register 40009.
5315 EFB PAR 15
Specifies the parameter mapped to Modbus register 40010.
5316 EFB PAR 16
Specifies the parameter mapped to Modbus register 40011.
5317 EFB PAR 17
Specifies the parameter mapped to Modbus register 40012.
5318 EFB PAR 18
Sets additional delay in milliseconds before the ACS550 begins
transmitting response to the master request.
5319 EFB PAR 19
Holds a copy (in hex) of the CONTROL WORD, Modbus register 40001.
5320 EFB PAR 20
Holds a copy (in hex) of the STATUS WORD, Modbus register 40004.
Except where restricted by the drive, all parameters are available for both reading
and writing. The parameter writes are verified for the correct value and for a valid
register addresses.
Note: Parameter writes through standard Modbus are always volatile i.e. modified
values are not automatically stored to permanent memory. Use parameter 1607
PARAM SAVE to save all altered values.
The ACS550 supports the following Modbus function codes for 4xxxx registers:
Function code Description
03 Read holding 4xxxx registers
06 Preset single 4xxxx register
16 (0x10 Hex) Preset multiple 4xxxx registers
23 (0x17 Hex) Read/write 4xxxx registers
Embedded fieldbus
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Actual values
The contents of the register addresses 4000540012 are ACTUAL VALUES and are:
specified using parameters 53105317
Read-only values containing information on the operation of the drive
16-bit words containing a sign bit and a 15-bit integer
when negative values, written as the twos complement of the corresponding
positive value
scaled as described earlier in section Actual value scaling on page 197.
Exception codes
Exception codes are serial communication responses from the drive. The ACS550
supports the standard Modbus exception codes defined below.
Exception
Name Meaning
code
01 ILLEGAL FUNCTION Unsupported Command
02 ILLEGAL DATA ADDRESS The data address received in the query is not allowable. It is not
a defined parameter/group.
03 ILLEGAL DATA VALUE A value contained in the query data field is not an allowable
value for the ACS550, because it is one of the following:
Outside min. or max. limits.
Parameter is read-only.
Message is too long.
Parameter write not allowed when start is active.
Parameter write not allowed when factory macro is selected.
Embedded fieldbus
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Overview
ABB Drives profile
The ABB Drives profile provides a standard profile that can be used on multiple
protocols, including Modbus and the protocols available on the FBA module. Two
implementations of the ABB Drives profile are available:
ABB DRV FULL This implementation standardizes the control interface with
ACS600 and ACS800 drives.
ABB DRV LIM This implementation standardizes the control interface with
ACS400 drives. This implementation does not support two control word bits
supported by ABB DRV FULL.
Except as noted, the following ABB Drives Profile descriptions apply to both
implementations.
DCU profile
The DCU profile extends the control and status interface to 32 bits. It is the internal
interface between the main drive application and the embedded fieldbus
environment.
Control Word
The CONTROL WORD is the principal means for controlling the drive from a fieldbus
system. The fieldbus master station sends the CONTROL WORD to the drive. The drive
switches between states according to the bit-coded instructions in the CONTROL
WORD. Using the CONTROL WORD requires that:
Embedded fieldbus
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DCU Profile
The following tables describe the CONTROL WORD content for the DCU profile.
DCU profile CONTROL WORD (See parameter 0301)
Bit Name Value Command/Req. Comments
0 STOP 1 Stop Stops according to either the stop mode
parameter or the stop mode requests (bits 7
0 (no op) and 8).
1 START 1 Start Simultaneous STOP and START commands
result in a stop command.
0 (no op)
2 REVERSE 1 Reverse direction This bit XORd with the sign of the reference
defines direction.
0 Forward direction
3 LOCAL 1 Local mode When the fieldbus sets this bit, it steals
control and the drive moves to fieldbus local
0 External mode control mode.
4 RESET -> 1 Reset Edge sensitive.
other (no op)
5 EXT2 1 Switch to EXT2
0 Switch to EXT1
6 RUN_DISABLE 1 Run disable Inverted run enable.
0 Run enable on
7 STPMODE_R 1 Normal ramp stop
mode
0 (no op)
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Status Word
The contents of the STATUS WORD is status information, sent by the drive to the
master station.
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0 OFF1 ACTIVE
0 OPERATION INHIBITED
3 TRIPPED 01 FAULT
0 No fault
4 OFF_2_STA 1 OFF2 INACTIVE
0 OFF2 ACTIVE
0 OFF3 ACTIVE
7 ALARM 1 Alarm (See section Alarm listing on page 250 for details on
alarms.)
0 No alarm
8 AT_SETPOINT 1 OPERATING. Actual value equals (within tolerance limits) the
reference value.
0 Actual value is outside tolerance limits (not equal to reference
value).
9 REMOTE 1 Drive control location: REMOTE (EXT1 or EXT2)
0 Drive control location: LOCAL
10 ABOVE_LIMIT 1 Supervised parameters value > supervision high limit.
Bit remains 1 until supervised parameters value < supervision
low limit.
See Group 32: SUPERVISION.
0 Supervised parameters value < supervision low limit.
Bit remains 0 until supervised parameters value > supervision
high limit.
See Group 32: SUPERVISION.
11 EXT CTRL LOC 1 External control location 2 (EXT2) selected
0 External control location 1 (EXT1) selected
12 EXT RUN ENABLE 1 External Run Enable signal received
0 No External Run Enable signal received
13 Unused
15
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DCU profile
The following tables describe the STATUS WORD content for the DCU profile.
DCU profile STATUS WORD (See parameter 0303)
Bit Name Value Status
0 READY 1 Drive is ready to receive start command.
0 Drive is not ready.
1 ENABLED 1 External run enable signal received.
0 No external run enable signal received.
2 STARTED 1 Drive has received start command.
0 Drive has not received start command.
3 RUNNING 1 Drive is modulating.
0 Drive is not modulating.
4 ZERO_SPEED 1 Drive is at zero speed.
0 Drive has not reached zero speed.
5 ACCELERATE 1 Drive is accelerating.
0 Drive is not accelerating.
6 DECELERATE 1 Drive is decelerating.
0 Drive is not decelerating.
7 AT_SETPOINT 1 Drive is at setpoint.
0 Drive has not reached setpoint.
8 LIMIT 1 Operation is limited by Group 20: LIMITS settings.
0 Operation is within Group 20: LIMITS settings.
9 SUPERVISION 1 A supervised parameter (Group 32: SUPERVISION) is outside
its limits.
0 All supervised parameters are within limits.
10 REV_REF 1 Drive reference is in reverse direction.
0 Drive reference is in forward direction.
11 REV_ACT 1 Drive is running in reverse direction.
0 Drive is running in forward direction.
12 PANEL_LOCAL 1 Control is in control panel (or PC tool) local mode.
0 Control is not in control panel local mode.
13 FIELDBUS_LOCAL 1 Control is in fieldbus local mode (steals control panel local).
0 Control is not in fieldbus local mode.
14 EXT2_ACT 1 Control is in EXT2 mode.
0 Control is in EXT1 mode.
15 FAULT 1 Drive is in a fault state.
0 Drive is not in a fault state.
Embedded fieldbus
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Embedded fieldbus
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216 ACS550 Users Manual
State diagram
ABB Drives profile
To illustrate the operation of the state diagram, the following example (ABB DRV LIM
implementation of the ABB Drives profile) uses the control word to start the drive:
First, the requirements for using the CONTROL WORD must be met. See above.
When the power is first connected, the state of the drive is not ready to switch on.
See dotted lined path ( ) in the state diagram below.
Use the CONTROL WORD to step through the state machine states until the
OPERATING state is reached, meaning that the drive is running and follows the
given reference. See the table below.
Step CONTROL WORD Value Description
1 CW = 0000 0000 0000 0110 This CW value changes the drive state to READY TO SWITCH
ON.
bit 15 bit 0
2 Wait at least 100 ms before proceeding.
3 CW = 0000 0000 0000 0111 This CW value changes the drive state to READY TO OPERATE.
4 CW = 0000 0000 0000 1111 This CW value changes the drive state to OPERATION ENABLED.
The drive starts, but will not accelerate.
5 CW = 0000 0000 0010 1111 This CW value releases the ramp function generator (RFG)
output and changes the drive state to RFG: ACCELERATOR
ENABLED.
6 CW = 0000 0000 0110 1111 This CW value releases the ramp function generator (RFG)
output and changes the drive state to OPERATING. The drive
accelerates to the given reference and follows the reference.
Embedded fieldbus
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ACS550 Users Manual 217
The state diagram below describes the start-stop function of CONTROL WORD (CW)
and STATUS WORD (SW) bits for the ABB Drives profile.
From any state From any state From any state
A B* C D NOT READY
(SW Bit0=0)
TO SWITCH ON
B* C* D* READY TO
(SW Bit1=1)
OPERATE
(CW Bit4=0)* (CW Bit3=1 and
SW Bit12=1)
OPERATION
C D (SW Bit2=1)
ENABLED
A
(CW Bit5=0) (CW=xxxx x1xx xxx1* 1111
i.e. Bit 4=1)*
Embedded fieldbus
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Reference scaling
ABB Drives and DCU profiles
The following table describes REFERENCE scaling for the ABB Drives and DCU
profiles.
ABB Drives and DCU profiles
Reference
Reference Range Scaling Remarks
type
REF1 -32767 Speed or -20000 = -(par. 1105) Final reference limited by
frequency 0=0 1104/1105. Actual motor
+32767 +20000 = (par. 1105) speed limited by 2001/2002
(20000 corresponds to 100%) (speed) or 2007/2008
(frequency).
REF2 -32767 Speed or -10000 = -(par. 1108) Final reference limited by
frequency 0=0 1107/1108. Actual motor
+32767 +10000 = (par. 1108) speed limited by 2001/2002
(10000 corresponds to 100%) (speed) or 2007/2008
(frequency).
Torque -10000 = -(par. 1108) Final reference limited by
0=0 2015/2017 (torque1) or 2016/
+10000 = (par. 1108) 2018 (torque2).
(10000 corresponds to 100%)
PID -10000 = -(par. 1108) Final reference limited by
Reference 0=0 4012/4013 (PID set1) or
+10000 = (par. 1108) 4112/4113 (PID set2).
(10000 corresponds to 100%)
Note: The setting of parameter 1104 REF1 MIN and 1107 REF2 MIN has no effect on
the scaling of references.
When parameter 1103 REF1 SELECT or 1106 REF2 SELECT is set to COMM+AI1 or
COMM*AI1, the reference is scaled as follows:
100%
Embedded fieldbus
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ACS550 Users Manual 219
100%
REF2 COMM+AI1 COMM (%) + (AI (%) - 0.5 REF2 MAX (%))
Fieldbus reference
correction coefficient
(100 + 0.5 (Par. 1108)%
100%
REF2 COMM*AI1 COMM (%) (AI (%) / 0.5 REF2 MAX (%))
Fieldbus reference
correction coefficient
200%
100%
AI1input signal
0%
0% 50% 100%
Embedded fieldbus
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Reference handling
Use Group 10: START/STOP/DIR parameters to configure for control of rotation
direction for each control location (EXT1 and EXT2). The following diagrams illustrate
how group 10 parameters and the sign of the fieldbus reference interact to produce
REFERENCE values (REF1 and REF2). Note, fieldbus references are bipolar, that is
they can be positive or negative.
ABB Drives profile
Parameter Value setting AI reference scaling
1003 DIRECTION 1 (FORWARD)
Resultant ref.
Max. ref
Fieldbus
reference -163% -100% 100% 163%
-(Max. ref.)
-(Max. ref.)
-(Max. ref.)
Embedded fieldbus
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ACS550 Users Manual 221
Fieldbus adapter
Overview
The ACS550 can be set up to accept control from an external system using standard
serial communication protocols. When using serial communication, the ACS550 can
either:
receive all of its control information from the fieldbus, or
be controlled from some combination of fieldbus control and other available
control locations, such as digital or analog inputs and the control panel.
Fieldbus controller
Fieldbus
Other devices
Fieldbus adapter
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Control interface
In general, the basic control interface between the fieldbus system and the drive
consists of:
Output Words:
CONTROL WORD
REFERENCE (speed or frequency)
Others: The drive supports a maximum of 15 output words. Protocols limits
may further restrict the total.
Input Words:
STATUS WORD
Actual Value (speed or frequency)
Others: The drive supports a maximum of 15 input words. Protocols limits may
further restrict the total.
Note: The words output and input are used as seen from the fieldbus controller
point of view. For example an output describes data flow from the fieldbus controller
to the drive and appears as an input from the drive point of view.
The meanings of the controller interface words are not restricted by the ACS550.
However, the profile used may set particular meanings.
Fieldbus controller
Fieldbus
Service
Messages Parameter R/W Requests/Responses
(Acyclic)
Control Word
The CONTROL WORD is the principal means for controlling the drive from a fieldbus
system. The fieldbus controller sends the CONTROL WORD to the drive. The drive
switches between states according to the bit-coded instructions in the CONTROL
WORD. Using the CONTROL WORD requires that:
Fieldbus adapter
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ACS550 Users Manual 223
Status Word
The STATUS WORD is a 16-bit word containing status information, sent by the drive to
the fieldbus controller. The content of the STATUS WORD depends on the protocol/
profile used. See the users manual provided with the FBA module and/or section
ABB Drives profile technical data on page 232.
Reference
The contents of each REFERENCE word:
can be used, as speed or frequency reference
is a 16-bit word comprised of a sign bit and a 15-bit integer
Negative references (indicating reversed rotation direction) are indicated by the
twos complement of the corresponding positive reference value.
The use of a second reference (REF2) is supported only when a protocol is
configured for the ABB Drives profile.
Reference scaling is fieldbus type specific. See the users manual provided with the
FBA module and/or the following sections as appropriate:
Reference scaling on page 236 (ABB Drives profile technical data)
Reference scaling on page 240 (Generic profile technical data).
Actual Values
Actual Values are 16-bit words containing information on selected operations of the
drive. Drive Actual Values (for example, Group 10: START/STOP/DIR parameters)
can be mapped to Input Words using Group 51: EXT COMM MODULE parameters
(protocol-dependent, but typically parameters 51045126).
Planning
Network planning should address the following questions:
What types and quantities of devices must be connected to the network?
What control information must be sent down to the drives?
What feedback information must be sent from the drives to the controlling
system?
Fieldbus adapter
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224 ACS550 Users Manual
WARNING! Connections should be made only while the drive is disconnected from
the power source.
Overview
The FBA (fieldbus adapter) is a plug-in module that fits in the drives expansion slot
2. The module is held in place with plastic retaining clips and two screws. The
screws also ground the shield for the module cable and connect the module GND
signals to the drive control board.
On installation of the module, electrical connection to the drive is automatically
established through the 34-pin connector.
Mounting procedure
1
Note: Install the input power and motor cables first.
2
1. Insert the module carefully into the drive expansion slot 2
until the retaining clips lock the module into position.
2. Fasten the two screws (included) to the stand-offs.
Fieldbus adapter
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ACS550 Users Manual 225
Fieldbus adapter
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Protocol
Drive parameter Value Description
reference
1002 EXT2 10 (COMM) Start/Stop by controlled fieldbus with
COMMANDS Ext2 selected.
1003 DIRECTION 3 (REQUEST) Direction controlled by fieldbus.
Note: Multiple references are supported only when using the ABB Drives profile.
Scaling
Where required, REFERENCES can be scaled. See the following sections, as
appropriate:
Reference scaling on page 236 (ABB Drives profile technical data)
Reference scaling on page 240 (Generic profile technical data).
System control
Using the fieldbus for miscellaneous drive control requires:
drive parameter values set as defined below
fieldbus controller command(s) in the appropriate location. (The location is
defined by the Protocol Reference, which is protocol dependent.)
Protocol
Drive parameter Value Description
reference
1601 RUN ENABLE 7 (COMM) Run enable by fieldbus.
1604 FAULT RESET SEL 8 (COMM) Fault reset by fieldbus.
1607 PARAM SAVE 1 (SAVE) Saves altered parameters to memory (then
value returns to 0).
Fieldbus adapter
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Fieldbus adapter
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Communication fault
When using fieldbus control, specify the drives action if serial communication is lost.
Drive parameter Value Description
3018 COMM FAULT FUNC 0 (NOT SEL) Set for appropriate drive
1 (FAULT) response.
2 (CONST SP7)
3 (LAST SPEED)
3019 COMM FAULT TIME Set time delay before acting on a communication loss.
0104 CURRENT
0105 TORQUE
0106 POWER
Scaling
To scale the drive parameter values see the following sections, as appropriate:
Actual Value scaling on page 239 (ABB Drives profile technical data)
Actual Value scaling on page 241 (Generic profile technical data).
Fieldbus adapter
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ACS550 Users Manual 229
Diagnostics FBA
Fault handling
The ACS550 provides fault information as follows:
The control panel display shows a fault code and text. See chapter Diagnostics
on page 243 for a complete description.
Parameters 0401 LAST FAULT, 0412 PREVIOUS FAULT1 and 0413 PREVIOUS FAULT2
store the most recent faults.
For fieldbus access, the drive reports faults as a hexadecimal value, assigned
and coded according to the DRIVECOM specification. See the table below. Not all
profiles support requesting fault codes using this specification. For profiles that
support this specification, the profile documentation defines the proper fault
request process.
Fieldbus fault code
Drive fault code (DRIVECOM
specification)
1 OVERCURRENT 2310h
2 DC OVERVOLT 3210h
3 DEV OVERTEMP 4210h
4 sHORT CIRC 2340h
5 Reserved FF6Bh
6 DC UNDERVOLT 3220h
7 AI1 LOSS 8110h
8 AI2 LOSS 8110h
9 MOT OVERTEMP 4310h
10 PANEL LOSS 5300h
11 ID RUN FAIL FF84h
12 MOTOR STALL 7121h
14 EXT FAULT 1 9000h
15 EXT FAULT 2 9001h
16 EARTH FAULT 2330h
17 Obsolete FF6Ah
18 THERM FAIL 5210h
19 OPEX LINK 7500h
20 OPEX PWR 5414h
21 CURR MEAS 2211h
22 SUPPLY PHASE 3130h
23 ENCODER ERR 7301h
24 OVERSPEED 7310h
25 Reserved FF80h
26 DRIVE ID 5400h
Fieldbus adapter
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Fieldbus adapter
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Fieldbus adapter
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Overview
The ABB Drives profile provides a standard profile that can be used on multiple
protocols, including protocols available on the FBA module. This section describes
the ABB Drives profile implemented for FBA modules.
Control Word
As described earlier in section Control interface on page 222, the CONTROL WORD is
the principal means for controlling the drive from a fieldbus system.
The following table and the state diagram later in this sub-section describe the
CONTROL WORD content for the ABB Drives profile.
ABB Drives profile (FBA) CONTROL WORD
Bit Name Value Commanded state Comments
0 OFF1 1 READY TO OPERATE Enter READY TO OPERATE
CONTROL
0 EMERGENCY OFF Drive ramps to stop according to currently
active deceleration ramp (2203 or 2205)
Normal command sequence:
Enter OFF1 ACTIVE
Proceed to READY TO SWITCH ON,
unless other interlocks (OFF2, OFF3) are
active.
1 OFF2 1 OPERATING Continue operation (OFF2 inactive)
CONTROL
0 EMERGENCY OFF Drive coasts to stop.
Normal command sequence:
Enter OFF2 ACTIVE
Proceed to SWITCHON INHIBITED
2 OFF3 1 OPERATING Continue operation (OFF3 inactive)
CONTROL
0 EMERGENCY STOP Drive stops within in time specified by
parameter 2208.
Normal command sequence:
Enter OFF3 ACTIVE
Proceed to SWITCH ON INHIBITED
WARNING! Be sure motor and
driven equipment can be stopped
using this mode.
3 INHIBIT 1 OPERATION Enter OPERATION ENABLED (Note the Run
OPERATION ENABLED enable signal must be active. See 1601. If
1601 is set to COMM, this bit also actives
the Run Enable signal.)
0 OPERATION Inhibit operation. Enter OPERATION
INHIBITED INHIBITED
Fieldbus adapter
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Status Word
As described earlier in section Control interface on page 222, the contents of the
STATUS WORD is status information, sent by the drive to the master station. The
following table and the state diagram later in this sub-section describe the status
word content.
ABB Drives profile (FBA) STATUS WORD
Description
Bit Name Value
(Correspond to states/boxes in the state diagram)
0 RDY_ON 1 READY TO SWITCH ON
0 OFF1 ACTIVE
0 OPERATION INHIBITED
3 TRIPPED 01 FAULT
0 No fault
Fieldbus adapter
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234 ACS550 Users Manual
7 ALARM 1 Alarm (See section Alarm listing on page 250 for details
on alarms.)
0 No alarm
8 AT_SETPOINT 1 OPERATING. Actual value equals (within tolerance limits)
the reference value.
0 Actual value is outside tolerance limits (not equal to
reference value).
9 REMOTE 1 Drive control location: REMOTE (EXT1 or EXT2)
0 Drive control location: LOCAL
10 ABOVE_LIMIT 1 Supervised parameters value > supervision high limit.
Bit remains 1 until supervised parameters value <
supervision low limit.
See Group 32: SUPERVISION.
0 Supervised parameters value < supervision low limit.
Bit remains 0 until supervised parameters value >
supervision high limit.
See Group 32: SUPERVISION.
11 EXT CTRL LOC 1 External control location 2 (EXT2) selected
0 External control location 1 (EXT1) selected
12 EXT RUN ENABLE 1 External Run Enable signal received
0 No External Run Enable signal received
13 15 Unused
Fieldbus adapter
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ACS550 Users Manual 235
The state diagram below describes the start-stop function of CONTROL WORD (CW)
and STATUS WORD (SW) bits.
From any state From any state From any state
A B C D NOT READY
(SW Bit0=0)
TO SWITCH ON
B C D READY TO
(SW Bit1=1)
OPERATE
(CW Bit4=0) (CW Bit3=1 and
SW Bit12=1)
C D OPERATION
(SW Bit2=1)
ENABLED
A
(CW Bit5=0) (CW=xxxx x1xx xxx1 1111)
RFG OUTPUT
ENABLED
D
B
(CW Bit6=0)
(CW=xxxx x1xx xx11 1111)
KEY
State
State change RFG: ACCELERATOR
CW = CONTROL WORD ENABLED
SW = STATUS WORD C
RFG = Ramp Function Generator (CW=xxxx x1xx x111 1111)
I = Param. 0104 CURRENT
OPERATING (SW Bit8=1)
f = Param. 0103 OUTPUT FREQ
n = Speed D
Fieldbus adapter
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Reference
As described earlier in section Control interface on page 222, the REFERENCE word is
a speed or frequency reference.
Reference scaling
The following table describes REFERENCE scaling for the ABB Drives profile.
ABB Drives Profile (FBA)
Reference
Reference Range Scaling Remarks
type
REF1 -32767 Speed or -20000 = -(par. 1105) Final reference limited by
+32767 frequency 0=0 1104/1105. Actual motor
+20000 = (par. 1105) speed limited by 2001/2002
(20000 corresponds to 100%) (speed) or 2007/2008
(frequency).
REF2 -32767 Speed or -10000 = -(par. 1108) Final reference limited by
+32767 frequency 0=0 1107/1108. Actual motor
+10000 = (par. 1108) speed limited by 2001/2002
(10000 corresponds to 100%) (speed) or 2007/2008
(frequency).
Torque -10000 = -(par. 1108) Final reference limited by
0=0 2015/2017 (torque1) or
+10000 = (par. 1108) 2016/2018 (torque2).
(10000 corresponds to 100%)
PID -10000 = -(par. 1108) Final reference limited by
Reference 0=0 4012/4013 (PID set1) or
+10000 = (par. 1108) 4112/4113 (PID set2).
(10000 corresponds to 100%)
Note: The setting of parameter 1104 REF1 MIN and 1107 REF2 MIN has no effect on
the scaling of references.
When parameter 1103 REF1 SELECT or 1106 REF2 SELECT is set to COMM+AI1 or
COMM*AI1, the reference is scaled as follows:
100%
Fieldbus adapter
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ACS550 Users Manual 237
100%
REF2 COMM+AI1 COMM (%) + (AI (%) - 0.5 REF2 MAX (%))
Fieldbus reference
correction coefficient
(100 + 0.5 (Par. 1108)%
100%
100%
Fieldbus adapter
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Reference handling
Use Group 10: START/STOP/DIR parameters to configure for control of rotation
direction for each control location (EXT1 and EXT2). The following diagrams illustrate
how group 10 parameters and the sign of the fieldbus reference interact to produce
REFERENCE values (REF1 and REF2). Note, fieldbus references are bipolar, that is
they can be positive or negative.
ABB Drives profile
Parameter Value setting AI reference scaling
1003 DIRECTION 1 (FORWARD) Resultant ref.
Max. ref
Fieldbus
reference -163% -100% 100% 163%
-(Max. ref.)
1003 DIRECTION 2 (REVERSE) Max. ref
Resultant ref.
-(Max. ref.)
-(Max. ref.)
Fieldbus adapter
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Actual Value
As described earlier in section Control interface on page 222, Actual Values are
words containing drive values.
Fieldbus adapter
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Overview
The generic profile aims to fulfill the industry-standard drive profile for each protocol
(e.g. PROFIdrive for PROFIBUS, AC/DC Drive for DeviceNet).
Control Word
As described earlier in section Control interface on page 222, the CONTROL WORD is
the principal means for controlling the drive from a fieldbus system. For specific
CONTROL WORD content, see the users manual provided with the FBA module.
Status Word
As described earlier in section Control interface on page 222, the contents of the
STATUS WORD is status information, sent by the drive to the master station. For
specific STATUS WORD content, see the users manual provided with the FBA module.
Reference
As described earlier in section Control interface on page 222, the REFERENCE word is
a speed or frequency reference.
Reference scaling
REFERENCE scaling is fieldbus type specific. However, at the drive, the meaning of a
100% REFERENCE value is fixed as described in the table below. For a detailed
description on the range and scaling of the REFERENCE, see the users manual
supplied with the FBA module.
Generic profile
Reference
Reference Range Scaling Remarks
type
REF Fieldbus Speed -100% = -(par. 9908) Final reference limited by
specific 0=0 1104/1105.
+100 = (par. 9908) Actual motor speed limited by 2001/
2002 (speed).
Frequency -100% = -(par. 9907) Final reference limited by
0=0 1104/1105.
+100 = (par. 9907) Actual motor speed limited by 2007/
2008 (frequency).
Actual Values
As described earlier in section Control interface on page 222, Actual Values are
words containing drive values.
Fieldbus adapter
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ACS550 Users Manual 241
Where parameters are in percent, the Complete parameter list section specifies
what parameter corresponds to 100%. In such cases, to convert from percent to
engineering units, multiply by the value of the parameter that defines 100% and
divide by 100%. For example:
Value of the (Feedback integer) (Parameter resolution)
Feedback Parameter
parameter that (Value of 100% ref.) / 100% =
integer resolution
defines 100% Scaled Value
10 0.1% 1500 rpm1 10 0.1% 1500 RPM / 100% = 15 rpm
100 0.1% 500 Hz2 100 0.1% 500 Hz / 100% = 50 Hz
1 Assuming, for the sake of this example, that the Actual Value uses parameter 9908 MOT NOM SPEED
as the 100% reference and that 9908 = 1500 rpm.
2 Assuming, for the sake of this example, that the Actual Value uses parameter 9907 MOT NOM FREQ
as the 100% reference and that 9907 = 500 Hz.
Fieldbus adapter
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ACS550 Users Manual 243
Diagnostics
WARNING! All electrical installation and maintenance work described in this chapter
should only be undertaken by qualified service personnel. The safety instructions in
chapter Safety on page 5 must be followed.
Diagnostic displays
The drive detects error situations and reports them using:
the green and red LED on the body of the drive
the status LED on the control panel (if an Assistant Control Panel is attached to
the drive)
the control panel display (if a control panel is attached to the drive)
the Fault Word and Alarm Word parameter bits (parameters 0305 to 0309). See
Group 03: FB ACTUAL SIGNALS on page 104 for the bit definitions.
The form of the display depends on the severity of the error. You can specify the
severity for many errors by directing the drive to:
ignore the error situation
report the situation as an alarm
report the situation as a fault.
Red Faults
The drive signals that it has detected a severe error, or fault, by:
enabling the red LED on the drive (LED is either steady on or blinking)
showing the steady red status LED on the control panel (if attached to the drive)
setting an appropriate bit in a Fault Word parameter (0305 to 0307)
overriding the control panel display with the display LOC FAULT
of a fault code in the Fault mode (figures on the
right)
FAULT 8
AI1 LOSS
stopping the motor (if it was on).
00:00
The fault code on the control panel display is
temporary. Pressing any of the following keys removes
the fault message: MENU, ENTER, UP, or DOWN key.
LOC
F0008 FWD
Diagnostics
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The message reappears after a few seconds if the control panel is not touched and
the fault is still active.
Correcting faults
The recommended corrective action for faults is:
Use the table in section Fault listing below to find and address the root cause of
the problem.
Reset the drive. See section Fault resetting on page 249.
Fault listing
The following table lists the faults by code number and describes each. The fault
name is the long form shown in the Fault mode of the Assistant Control Panel when
the fault occurs. The fault names shown (for Assistant Control Panel only) in the
Fault Logger mode (see page 55) and the fault names for parameter 0401 LAST
FAULT may be shorter.
Fault Fault name in
Description and recommended corrective action
code panel
1 OVERCURRENT Output current is excessive. Check for and correct:
Excessive motor load.
Insufficient acceleration time (parameters 2202 ACCELER TIME 1 and
2205 ACCELER TIME 2).
Faulty motor, motor cables or connections.
Diagnostics
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Diagnostics
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Diagnostics
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ACS550 Users Manual 247
Diagnostics
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- UNKNOWN Wrong type of panel, i.e. panel that supports drive X but not the ACS550,
DRIVE TYPE: has been connected to the ACS550.
ACS550
SUPPORTED
DRIVES: X
Faults that indicate conflicts in the parameter settings are listed below.
Fault Fault name in
Description and recommended corrective action
code panel
1000 PAR HZRPM Parameter values are inconsistent. Check for any of the following:
2001 MINIMUM SPEED > 2002 MAXIMUM SPEED.
2007 MINIMUM FREQ > 2008 MAXIMUM FREQ.
2001 MINIMUM SPEED / 9908 MOTOR NOM SPEED is outside proper range
(> 50).
2002 MAXIMUM SPEED / 9908 MOTOR NOM SPEED is outside proper range
(> 50).
2007 MINIMUM FREQ / 9907 MOTOR NOM FREQ is outside proper range
(> 50).
2008 MAXIMUM FREQ / 9907 MOTOR NOM FREQ is outside proper range
(> 50).
1001 PAR PFC REF Parameter values are inconsistent. Check for the following:
NEG 2007 MINIMUM FREQ is negative, when 8123 PFC ENABLE is active.
1002 RESERVED Not used.
1003 PAR AI SCALE Parameter values are inconsistent. Check for any of the following:
1301 MINIMUM AI1 > 1302 MAXIMUM AI1.
1304 MINIMUM AI2 > 1305 MAXIMUM AI2.
1004 PAR AO SCALE Parameter values are inconsistent. Check for any of the following:
1504 MINIMUM AO1 > 1505 MAXIMUM AO1.
1510 MINIMUM AO2 > 1511 MAXIMUM AO2.
1005 PAR PCU 2 Parameter values for power control are inconsistent: Improper motor
nominal kVA or motor nominal power. Check for the following:
1.1 < (9906 MOTOR NOM CURR 9905 MOTOR NOM VOLT 1.73 / PN) < 3.0
where: PN = 1000 9909 MOTOR NOM POWER (if units are kW)
or PN = 746 9909 MOTOR NOM POWER (if units are hp, e.g. in US)
1006 PAR EXT RO Parameter values are inconsistent. Check for the following:
Extension relay module not connected and
14101412 RELAY OUTPUTS 46 have non-zero values.
1007 PAR FIELDBUS Parameter values are inconsistent. Check for and correct:
MISSING A parameter is set for fieldbus control (e.g. 1001 EXT1 COMMANDS = 10
(COMM)), but 9802 COMM PROT SEL = 0.
1008 PAR PFC MODE Parameter values are inconsistent 9904 MOTOR CTRL MODE must be = 3
(SCALAR:FREQ), when 8123 PFC ENABLE is activated.
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ACS550 Users Manual 249
Fault resetting
The ACS550 can be configured to automatically reset certain faults. Refer to
parameter Group 31: AUTOMATIC RESET.
WARNING! If an external source for start command is selected and it is active, the
ACS550 may start immediately after fault reset.
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250 ACS550 Users Manual
digital input
serial communication.
When the fault has been corrected, the motor can be started.
History
For reference, the last three fault codes are stored into parameters 0401, 0412,
0413. For the most recent fault (identified by parameter 0401), the drive stores
additional data (in parameters 04020411) to aid in troubleshooting a problem. For
example, parameter 0404 stores the motor speed at the time of the fault.
The Assistant Control Panel provides additional information about the fault history.
See section Fault Logger mode on page 55 for more information.
To clear the fault history (all of the Group 04: FAULT HISTORY parameters):
1. Using the control panel in the Parameters mode, select parameter 0401.
2. Press EDIT (or ENTER on the Basic Control Panel).
3. Press UP and DOWN at the same time.
4. Press SAVE.
Correcting alarms
The recommended corrective action for alarms is:
Determine if the alarm requires any corrective action (action is not always
required).
Use the table in section Alarm listing below to find and address the root cause of
the problem.
Alarm listing
The following table lists the alarms by code number and describes each.
Alarm
Display Description
code
2001 OVERCURRENT Current limiting controller is active. Check for and correct:
Excessive motor load.
Insufficient acceleration time (parameters 2202 ACCELER TIME 1 and
2205 ACCELER TIME 2).
Faulty motor, motor cables or connections.
2002 OVERVOLTAGE Overvoltage controller is active. Check for and correct:
Static or transient overvoltages in the input power supply.
Insufficient deceleration time (parameters 2203 DECELER TIME 1 and
2206 DECELER TIME 2).
2003 UNDERVOLTAGE Undervoltage controller is active. Check for and correct:
Undervoltage on mains.
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ACS550 Users Manual 251
Alarm
Display Description
code
2004 DIR LOCK The change in direction being attempted is not allowed. Either:
Do not attempt to change the direction of motor rotation, or
Change parameter 1003 DIRECTION to allow direction change (if
reverse operation is safe).
2005 IO COMM Fieldbus communication has timed out. Check for and correct:
Fault setup (3018 COMM FAULT FUNC and 3019 COMM FAULT TIME).
Communication settings (Group 51: EXT COMM MODULE or
Group 53: EFB PROTOCOL as appropriate).
Poor connections and/or noise on line.
2006 AI1 LOSS Analog input 1 is lost, or value is less than the minimum setting.
Check:
Input source and connections.
Parameter that sets the minimum (3021).
Parameter that sets the alarm/fault operation (3001),
2007 AI2 LOSS Analog input 2 is lost, or value is less than the minimum setting.
Check:
Input source and connections.
Parameter that sets the minimum (3022).
Parameter that sets the alarm/fault operation (3001).
2008 PANEL LOSS Panel communication is lost and either:
Drive is in local control mode (the control panel displays LOC), or
Drive is in remote control mode (REM) and is parameterized to
accept start/stop, direction or reference from the control panel.
To correct check:
Communication lines and connections.
Parameter 3002 PANEL COMM ERR.
Parameters in Group 10: START/STOP/DIR and Group 11:
REFERENCE SELECT (if drive operation is REM).
2009 DEVICE Drive heatsink is hot. This alarm warns that a DEVICE OVERTEMP fault
OVERTEMP may be near.
R1R4 & R7/R8: 100 C (212 F)
R5/R6: 110 C (230 F)
Check for and correct:
Fan failure.
Obstructions in the air flow.
Dirt or dust coating on the heat sink.
Excessive ambient temperature.
Excessive motor load.
2010 MOTOR TEMP Motor is hot, based on either the drives estimate or on temperature
feedback. This alarm warns that a MOT OVERTEMP fault trip may be
near. Check:
Check for overloaded motor.
Adjust the parameters used for the estimate (30053009).
Check the temperature sensors and Group 35: MOTOR TEMP
MEAS.
2011 RESERVED Not used.
2012 MOTOR STALL Motor is operating in the stall region. This alarm warns that a MOTOR
STALL fault trip may be near.
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Alarm
Display Description
code
2013 AUTORESET This alarm warns that the drive is about to perform an automatic fault
(Note 1) reset, which may start the motor.
To control automatic reset, use Group 31: AUTOMATIC RESET.
2014 AUTOCHANGE This alarm warns that the PFC autochange function is active.
(Note 1) To control PFC, use Group 81: PFC CONTROL and the PFC macro
on page 78.
2015 PFC I LOCK This alarm warns that the PFC interlocks are active, which means that
the drive cannot start the following:
Any motor (when Autochange is used).
The speed regulated motor (when Autochange is not used).
2016/ RESERVED Not used.
2017
2018 PID SLEEP This alarm warns that the PID sleep function is active, which means
(Note 1) that the motor could accelerate when the PID sleep function ends.
To control PID sleep, use parameters 40224026 or 41224126.
2019 ID RUN Performing ID Run.
2020 RESERVED Not used.
2021 START ENABLE 1 This alarm warns that the Start Enable 1 signal is missing.
MISSING To control Start Enable 1 function, use parameter 1608.
To correct, check:
Digital input configuration.
Communication settings.
2022 START ENABLE 2 This alarm warns that the Start Enable 2 signal is missing.
MISSING To control Start Enable 2 function, use parameter 1609.
To correct, check:
Digital input configuration.
Communication settings.
2023 EMERGENCY Emergency stop activated.
STOP
2024 ENCODER ERROR The drive is not detecting a valid encoder signal. Check for and
correct:
Encoder presence and proper connection (reverse wired, loose
connection,or short circuit).
Voltage logic levels are outside of the specified range.
A working and properly connected Pulse Encoder Interface Module,
OTAC-01.
Wrong value entered in parameter 5001 PULSE NR. A wrong value
will only be detected if the error is such that the calculated slip is
greater than 4 times the rated slip of the motor.
Encoder is not being used, but parameter 5002 ENCODER ENABLE =
1 (ENABLE).
2025 FIRST START Signals that a the drive is performing a First Start evaluation of motor
characteristics. This is normal the first time the motor is run after motor
parameters are entered or changed. See parameter 9910 ID RUN for a
description of motor models.
2026 RESERVED Not used.
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ACS550 Users Manual 253
Alarm
Display Description
code
2027 USER LOAD This alarm warns that the condition defined by parameter 3701 USER
CURVE LOAD C MODE has been valid longer than half of the time defined by
3703 USER LOAD C TIME.
2028 START DELAY Shown during the Start delay. See parameter 2113 START DELAY.
Note 1. Even when the relay output is configured to indicate alarm conditions (e.g. parameter
1401 RELAY OUTPUT 1 = 5 (ALARM) or 16 (FLT/ALARM)), this alarm is not indicated by a relay
output.
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Code Description
5050 Parameter upload was aborted.
5051 File error was detected.
5052 Parameter upload attempt has failed.
5060 Parameter download was aborted.
5062 Parameter download attempt has failed.
5070 Panel backup memory write error was detected.
5071 Panel backup memory read error was detected.
5080 Operation is not allowed, because the drive is not in local mode.
5081 Operation is not allowed, because a fault is active.
5083 Operation is not allowed, because parameter lock is not open.
5084 Operation is not allowed, because drive is busy, try again.
5085 Download is not allowed, because drive types are incompatible.
5086 Download is not allowed, because drive models are incompatible.
5087 Download is not allowed, because parameter sets do not match.
5088 Operation failed, because a drive memory error was detected.
5089 Download failed, because a CRC error was detected.
5090 Download failed, because a data processing error was detected.
5091 Operation failed, because a parameter error was detected.
5092 Download failed, because parameter sets do not match.
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ACS550 Users Manual 255
Maintenance
Maintenance intervals
If installed in an appropriate environment, the drive requires very little maintenance.
This table lists the routine maintenance intervals recommended by ABB.
Maintenance Interval Instruction
Heatsink temperature check Depends on the dustiness of the See Heatsink on page 255.
and cleaning environment (every 612
months)
Main cooling fan replacement Every six years See Main fan replacement on
page 256.
Internal enclosure cooling fan Every three years. See Internal enclosure fan
replacement replacement on 257.
(IP54 / UL type 12 drives)
Capacitor reforming Every year when stored See Reforming on page 258.
Capacitor replacement Every nine to ten years See Replacement on page 258.
(frame sizes R5 and R6)
Replace battery in the Assistant Every ten years See Battery on page 258.
Control Panel
Heatsink
The heatsink fins accumulate dust from the cooling air. Since a dusty heatsink is less
efficient at cooling the drive, overtemperature faults become more likely. In a
normal environment (not dusty, not clean) check the heatsink annually, in a dusty
environment check more often.
Clean the heatsink as follows (when necessary):
1. Remove power from drive.
2. Remove the cooling fan (see section Main fan replacement on page 256).
3. Blow clean compressed air (not humid) from bottom to top and simultaneously use a
vacuum cleaner at the air outlet to trap the dust.
Note: If there is a risk of the dust entering adjoining equipment, perform the cleaning
in another room.
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256 ACS550 Users Manual
6. Restore power.
R5: Swing the fan out on its hinges. Bottom view (R6) 4
R6: Pull the fan out.
4. Disconnect the fan cable.
2
5. Install the fan in reverse order.
6. Restore power.
Arrows in the fan show the directions of the X0022
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ACS550 Users Manual 257
FM
4. When the clips/barbs are free, pull the housing up to
remove from the drive. 5
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258 ACS550 Users Manual
Capacitors
Reforming
The drive DC link capacitors need to be reformed (re-aged) if the drive has been
non-operational for more than one year. Without reforming, capacitors may be
damaged when the drive starts to operate. It is therefore recommended to reform the
capacitors once a year. See section Serial number on page 13 for how to check the
date of manufacture from the serial number shown on the drive labels.
For information on reforming the capacitors, refer to Guide for Capacitor Reforming
in ACS50/150/350/550 [3AFE68735190 (English)], available on the Internet (go to
ABB website and enter the code in the Search field).
Replacement
The drive intermediate circuit employs several electrolytic capacitors. Their life span
is from 35 00090 000 hours depending on drive loading and ambient temperature.
Capacitor life can be prolonged by lowering the ambient temperature.
It is not possible to predict a capacitor failure. Capacitor failure is usually followed by
a input power fuse failure or a fault trip. Contact ABB if capacitor failure is suspected.
Replacements for frame size R5 and R6 are available from ABB. Do not use other
than ABB specified spare parts.
Control panel
Cleaning
Use a soft damp cloth to clean the control panel. Avoid harsh cleaners which could
scratch the display window.
Battery
A battery is only used in Assistant Control Panels that have the clock function
available and enabled. The battery keeps the clock operating in memory during
power interruptions.
The expected life for the battery is greater than ten years. To remove the battery, use
a coin to rotate the battery holder on the back of the control panel. Replace the
battery with type CR2032.
Note: The battery is NOT required for any control panel or drive function, except the
clock.
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ACS550 Users Manual 259
Technical data
Ratings
By type code, the table below provides ratings for the ACS550 adjustable speed AC
drive, including:
IEC ratings
NEMA ratings (shaded columns)
frame size.
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ACS550 Users Manual 261
Symbols
Typical ratings:
Normal use (10% overload capability)
I2N continuous rms current. 10% overload is allowed for one minute in ten minutes.
PN typical motor power in normal use. The kilowatt power ratings apply to most IEC, 4-pole
motors. The horsepower ratings apply to most 4-pole NEMA motors.
Heavy-duty use (50% overload capability)
I2hd continuous rms current. 50% overload is allowed for one minute in ten minutes.
Phd typical motor power in heavy duty use. The kilowatt power ratings apply to most IEC, 4-pole
motors. The horsepower ratings apply to most 4-pole NEMA motors.
Sizing
The current ratings are the same regardless of the supply voltage within one voltage
range. To achieve the rated motor power given in the table, the rated current of the
drive must be higher than or equal to the rated motor current. Also note that:
the ratings apply for ambient temperature of 40 C (104 F)
the maximum allowed motor shaft power is limited to 1.5 Phd. If the limit is
exceeded, motor torque and current are automatically restricted. The function
protects the input bridge of the drive against overload.
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262 ACS550 Users Manual
Derating
The load capacity (current and power) decreases for certain situations, as defined
below. In such situations, where full motor power is required, oversize the drive so
that the derated value provides sufficient capacity.
For example, if your application requires 15.4 A of motor current and a 8 kHz
switching frequency, calculate the appropriate drive size requirement as follows:
The minimum size required = 15.4 A / 0.80 = 19.25 A
Where: 0.80 is the derating for 8 kHz switching frequency (see section Switching frequency derating
on page 262).
Referring to I2N in the ratings tables (starting from page 259), the following drives
exceed the I2N requirement of 19.25 A: ACS550-x1-023A-4, or ACS550-x1-024A-2.
Temperature derating
In the temperature range +40 C50 C (+104 F122 F), the rated output current
is decreased 1% for every 1 C (1.8 F) above +40 C (+104 F). Calculate the
output current by multiplying the current given in the rating table by the derating
factor.
Example If the ambient temperature is 50 C (+122 F), the derating factor is
100% - 1%/C 10 C = 90% or 0.90.
The output current is then 0.90 I2N or 0.90 I2hd.
Altitude derating
In altitudes 10004000 m (330013,200 ft) above sea level, the derating is 1% for
every 100 m (330 ft). If the installation site is higher than 2000 m (6600 ft) above sea
level, please contact your local ABB distributor or office for further information.
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ACS550 Users Manual 263
WARNING! Do not operate the drive outside the nominal input line voltage range.
Overvoltage can result in permanent damage to the drive.
Fuses
Branch circuit protection must be provided by the end user and sized per national
and local electric codes. The following tables provide fuse recommendations for
short circuit protection on the drives input power.
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ACS550 Users Manual 265
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266 ACS550 Users Manual
Size wiring according to local safety regulations, appropriate input voltage and the
drives load current. In any case, the conductor must be less than the maximum limit
defined by the terminal size (see section Drives power connection terminals on page
268).
The table below lists copper and aluminium cable types for different load currents.
These recommendations apply only for the conditions listed at the top of the table.
IEC NEC
Based on: Based on:
EN 60204-1 and IEC 60364-5-2/2001 NEC Table 310-16 for copper wires
PVC insulation 90 C (194 F) wire insulation
30 C (86 F) ambient temperature 40 C (104 F) ambient temperature
70 C (158 F) surface temperature not more than three current-carrying
cables with concentric copper shield conductors in raceway or cable, or earth
(directly buried)
not more than nine cables laid on cable ladder
side by side. copper cables with concentric copper shield.
Max. load Cu cable Max. load Al cable Max. load Cu wire size
current current current
A mm2 A mm2 A AWG/kcmil
14 31.5 Aluminium cable 22.8 14
cannot be used with
20 32.5 frame sizes R1R5 27.3 12
27 34 because of its lower 36.4 10
capacity.
34 36 50.1 8
47 310 68.3 6
62 316 86.5 4
79 325 100 3
98 335 91 350 118 2
119 350 117 370 137 1
153 370 143 395 155 1/0
186 395 165 3120 178 2/0
215 3120 191 3150 205 3/0
249 3150 218 3185 237 4/0
284 3185 257 3240 264 250 MCM or 2 1
274 3 (350) 291 300 MCM or 2 1/0
285 2 (395) 319 350 MCM or 2 2/0
Ground connections
For personnel safety, proper operation and reduction of electromagnetic emission/
pick-up, the drive and the motor must be grounded at the installation site.
Conductors must be adequately sized as required by safety regulations.
Power cable shields must be connected to the drive PE terminal in order to meet
safety regulations.
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ACS550 Users Manual 267
Power cable shields are suitable for use as equipment grounding conductors only
when the shield conductors are adequately sized as required by safety
regulations.
In multiple drive installations, do not connect drive terminals in series.
Corner grounded TN systems
Corner grounded TN systems are defined in the following table. In such systems,
disconnect the internal ground connection by removing the screws (do this also if the
grounding configuration of the system is unknown):
ACS550-01, frame sizes R1R4: Remove both the EM1 and EM3 screws (see
section Power connection diagrams on page 20).
ACS550-U1, frame sizes R1R4: Remove the EM1 screw drive is shipped with
EM3 removed (see section Power connection diagrams on page 20).
Frame sizes R5R6: Remove both the F1 and F2 screws (see section Power
connection diagrams, page 21).
L2 L2
L3 L3
Single phase, L1 Three phase L1
grounded at an Variac without L1
end point solidly grounded
neutral
L2
N L2
L3
L3
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IT systems
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ACS550 Users Manual 269
WARNING! For R6 power terminals, if screw-on terminal lugs are supplied, they can
only be used for wire sizes that are 95 mm2 (3/0 AWG) or larger. Smaller wires will
loosen and may damage the drive. They require crimp-on ring lugs as described
below.
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270 ACS550 Users Manual
Wire size
Crimping No. of
kcmil/ Manufacturer Ring lug
mm2 tool crimps
AWG
Burndy YAL26T38 MY29-3 2
Ilsco CRA-2/0 IDT-12 1
70 2/0
Ilsco CCL-2/0-38 MT-25 1
Thomas & Betts 54110 TBM-8 3
Burndy YAL27T38 MY29-3 2
Ilsco CRA-3/0 IDT-12 1
95 3/0
Ilsco CCL-3/0-38 MT-25 1
Thomas & Betts 54111 TBM-8 3
Burndy YA28R4 MY29-3 2
Ilsco CRA-4/0 IDT-12 1
95 3/0
Ilsco CCL-4/0-38 MT-25 2
Thomas & Betts 54112 TBM-8 4
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ACS550 Users Manual 271
Motor connections
WARNING! Never connect line power to the drive output terminals: U2, V2 or W2.
Line voltage applied to the output can result in permanent damage to the drive. If
frequent bypassing is required, use mechanically interlocked switches or contactors.
WARNING! Do not connect any motor with a nominal voltage less than one half of
the drives nominal input voltage.
WARNING! Disconnect the drive before conducting any voltage tolerance (Hi-Pot)
test or insulation resistance (Megger) test on the motor or motor cables. Do not
conduct these tests on the drive.
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272 ACS550 Users Manual
R5 100 330 100 330 100 330 100 330 100 330 100 330 300 980 1502 4902 300 980
R6 100 330 100 330 3 3 100 330 100 330 3 3 300 980 1502 4902 300 980
1
See the new terms in section IEC/EN 61800-3 (2004) Definitions on page 292.
2 12 kHz switching frequency is not available.
3
Not tested.
Sine filters further extend the cable lengths.
WARNING! Using a motor cable longer than specified in the table above may cause
permanent damage to the drive.
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ACS550 Users Manual 273
WARNING! Using a motor cable longer than specified in the table above may cause
permanent damage to the drive.
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274 ACS550 Users Manual
Grounding
See section Ground connections on page 266.
For CE compliant installations and installations where EMC emissions must be
minimized, see section Effective motor cable screens on page 275.
Cable core
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ACS550 Users Manual 275
Shield
Not allowed for motor cables (CE & C-Tick)
A four-conductor system: three phase
conductors and a protective conductor, without a
shield.
Allowed for motor cables with phase
PE conductor cross section up to 10 mm2.
L1
Braided metallic screen L3
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ACS550 Users Manual 277
Brake components
Availability
Braking availability for ACS550 drives, by frame size is:
R1 and R2 a built-in brake chopper is standard equipment. Add appropriate
resistor, as determined using the following section. Resistors are available from
ABB.
R3R6 does not include an internal brake chopper. Connect a chopper and a
resistor, or a brake unit to the DC link terminals on the drive. Contact your ABB
representative for appropriate parts.
Braking ON
Time
Braking OFF
ON time OFF time
ON time
Cycle time Duty cycle =
Cycle time
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278 ACS550 Users Manual
Temperature
2x
x
Time
The many variables in the last requirement above are most easily dealt with using
the following tables.
First, determine your maximum braking time ON (ONMAX), minimum braking time
OFF (OFFMIN) and load type (deceleration or overhauling load).
Calculate duty cycle:
ONMAX
Duty cycle = 100%
(ONMAX + OFFMIN)
In the appropriate table, find the column that best matches your data:
ONMAX < column specification and
Duty cycle < column specification
Find the row that matches your drive.
The minimum power rating for deceleration to zero is the value in the selected
row/column.
For overhauling loads, double the rating in the selected row/column, or use the
Continuous ON column.
208240 V drives
Resistance Resistor1 minimum continuous power rating
Deceleration-to-zero rating Prcont
Type code
Pr3 Pr10 Pr30 Pr60 Continuous ON
ACS550-
> 60 s ON
01/U1- RMAX RMIN < 3 s ON < 10 s ON < 30 s ON < 60 s ON
see below > 27 s OFF > 50 s OFF > 180 s OFF > 180 s OFF
< 10% Duty < 17% Duty < 14% Duty < 25% Duty > 25% Duty
ohm ohm W W W W W
Three-phase supply voltage, 208240 V
-04A6-2 234 80 45 80 120 200 1100
-06A6-2 160 80 65 120 175 280 1500
-07A5-2 117 44 85 160 235 390 2200
-012A-2 80 44 125 235 345 570 3000
-017A-2 48 44 210 390 575 950 4000
-024A-2 32 30 315 590 860 1425 5500
-031A-2 23 22 430 800 1175 1940 7500
1
Resistor time constant specification must be > 85 seconds.
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ACS550 Users Manual 279
380480 V drives
Resistance Resistor1 minimum continuous power rating
Deceleration-to-zero rating Prcont
Type code
Pr3 Pr10 Pr30 Pr60 Continuous ON
ACS550-
< 3 s ON < 10 s ON < 30 s ON < 60 s ON > 60 s ON
01/U1- RMAX RMIN
see below > 27 s OFF > 50 s OFF > 180 s OFF > 180 s OFF
< 10% Duty < 17% Duty < 14% Duty < 25% Duty > 25% Duty
ohm ohm W W W W W
Three-phase supply voltage, 380480 V
-03A3-4 641 120 65 120 175 285 1100
-04A1-4 470 120 90 160 235 390 1500
-05A4-4 320 120 125 235 345 570 2200
-06A9-4 235 80 170 320 470 775 3000
-08A8-4 192 80 210 400 575 950 4000
-012A-4 128 80 315 590 860 1425 5500
-015A-4 94 63 425 800 1175 1950 7500
-023A-4 64 63 625 1175 1725 2850 11000
1 Resistor time constant specification must be > 85 seconds.
500600 V drive
Resistance Resistor1 minimum continuous power rating
Deceleration-to-zero rating Prcont
Type code
Pr3 Pr10 Pr30 Pr60 Continuous ON
ACS550-
> 60 s ON
U1- RMAX RMIN < 3 s ON < 10 s ON < 30 s ON < 60 s ON
see below > 27 s OFF > 50 s OFF > 180 s OFF > 180 s OFF
< 10% Duty < 17% Duty < 14% Duty < 25% Duty > 25% Duty
ohm ohm W W W W W
Three-phase supply voltage, 500600 V
-02A7-6 548 80 93 175 257 425 1462
-03A9-6 373 80 137 257 377 624 2144
-06A1-6 224 80 228 429 629 1040 3573
-09A0-6 149 80 342 643 943 1560 5359
-011A-6 110 60 467 877 1286 2127 7308
-017A-6 75 60 685 1286 1886 3119 10718
1
Resistor time constant specification must be > 85 seconds.
WARNING! Never use a brake resistor with a resistance below the minimum value
specified for the particular drive. The drive and the internal chopper are not able to
handle the overcurrent caused by the low resistance.
Symbols
RMIN Minimum allowed resistance of the braking resistor.
RMAX Maximum resistance allowed if maximum braking torque is necessary.
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280 ACS550 Users Manual
WARNING! The surface temperature of the resistor is very high, and air flowing from
the resistor is very hot. Materials near the brake resistor must be non-flammable.
Provide protection from accidental contact with the resistor.
To ensure that the input fuses protect the resistor cable, use resistor cables with the
same rating as used for the power input to the drive.
The maximum length of the resistor cable(s) is 10 m (33 ft). See section Power
connection diagrams on page 20 for the resistor cable connection points.
1 3 5 13 3
On
2 4 6 14 4
ACS550
U1 V1 W1
Thermal switch (standard in
Q
ABB resistors)
K1
Parameter set-up
To enable dynamic braking, switch off the drives overvoltage control [Set parameter
2005 = 0 (DISABLE)].
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ACS550 Users Manual 281
Control connections
Control cables
General recommendations
Use multi-core cables with a braided copper wire screen, temperature rated at 60 C
(140 F) or above:
At the drive end, twist the screen together into a bundle not longer than five times its
width and connected to terminal X1-1 (for digital and analog I/O cables) or to either
X1-28 or X1-32 (for RS485 cables). Leave the other end of the cable shield
unconnected.
Route control cables to minimize radiation to the cable:
Route as far away as possible from the input power and motor cables [at least
20 cm (8 in)].
Where control cables must cross power cables, make sure they are at an angle
as near 90 as possible.
Stay at least 20 cm (8 in) from the sides of the drive.
Use care in mixing signal types on the same cable:
Do not mix relay-controlled signals using more than 30 V and other control
signals in the same cable.
Run relay-controlled signals as twisted pairs (especially if voltage > 48 V). Relay-
controlled signals using less than 48 V can be run in the same cables as digital
input signals.
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282 ACS550 Users Manual
Analog cables
Recommendations for analog signal runs:
Use double shielded, twisted pair cable.
Use one individually shielded pair for each signal.
Do not use a common return for different analog signals.
Digital cables
Recommendation for digital signal runs: A double shielded cable is the best
alternative, but single-shielded, twisted, multi-pair cable is also usable.
Efficiency
Approximately 98% at nominal power level.
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ACS550 Users Manual 283
Cooling
Cooling specifications
Method Internal fan, flow direction from bottom to top.
Free space above and below the ACS550 drive: 200 mm (8 in).
Requirement Free space is not required on the drives sides ACS550 drives can be mounted
side-by-side.
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ACS550 Users Manual 285
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286 ACS550 Users Manual
Mounting dimensions
W1
W2
See detail A
H1
a
c
See detail B b d
Detail A Detail B X0032
IP21 / UL type 1 and IP54 / UL type 12 Dimensions for each frame size
R1 R2 R3 R4 R5 R6
Ref.
mm in mm in mm in mm in mm in mm in
1
W1 98.0 3.9 98.0 3.9 160 6.3 160 6.3 238 9.4 263 10.4
W21 -- -- -- -- 98.0 3.9 98.0 3.9 -- -- -- --
H11 318 12.5 418 16.4 473 18.6 578 22.8 588 23.2 675 26.6
a 5.5 0.2 5.5 0.2 6.5 0.25 6.5 0.25 6.5 0.25 9.0 0.35
b 10.0 0.4 10.0 0.4 13.0 0.5 13.0 0.5 14.0 0.55 14.0 0.55
c 5.5 0.2 5.5 0.2 8.0 0.3 8.0 0.3 8.5 0.3 8.5 0.3
d 5.5 0.2 5.5 0.2 6.5 0.25 6.5 0.25 6.5 0.25 9.0 0.35
1
Center to center dimension.
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ACS550 Users Manual 287
Outside dimensions
H H2
H3
X0031
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288 ACS550 Users Manual
H3
W D
Weight
The following table lists typical maximum weights for each frame size. Variations
within each frame size (due to components associated with voltage/current ratings
and options) are minor.
Weight
Enclosure R1 R2 R3 R4 R5 R6
kg lb kg lb kg lb kg lb kg lb kg lb
IP21 / UL type 1 6.5 14.3 9.0 19.8 16 35 24 53 34 75 69 152
IP54 / UL type 12 8.0 17.6 11.0 24.3 17.0 37.5 26.0 57.3 42.0 92.6 86.0 190
00467918.xls B
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ACS550 Users Manual 289
Degrees of protection
Available enclosures:
IP21 / UL type 1 enclosure. The site must be free of airborne dust, corrosive
gases or liquids, and conductive contaminants such as condensation, carbon
dust and metallic particles.
IP54 / UL type 12 enclosure. This enclosure provides protection from airborne
dust and light sprays or splashing water from all directions.
Compared to the IP21 / UL type 1 enclosure, the IP54 / UL type 12 enclosure has:
the same internal plastic shell as the IP21 enclosure
a different outer plastic cover
an additional internal fan to improve cooling
larger dimensions
the same rating (does not require a derating).
Ambient conditions
The following table lists the ACS550 environmental requirements.
Ambient environment requirements
Storage and transportation in the
Installation site
protective package
01000 m (03 300 ft)
Altitude 10002000 m (3 3006 600 ft) if
PN and I2N derated 1% every 100 m
above 1000 m (300 ft above 3 300 ft)
Min. -15 C (5 F) no frost allowed -4070 C (-40158 F)
Max. (fsw = 1 or 4) 40 C (104 F);
50 C (122 F) if
PN and I2N derated to 90%
Ambient Max. (fsw = 8) 40 C (104 F) if
temperature PN and I2N derated to 80%
Max. (fsw = 12) 30 C (86 F) if
PN and I2N derated to 65% (to 50%
for 600 V, R4 frame sizes, that is for
ACS550-U1-032A-6 ACS550-U1-
062A-6)
Relative < 95% (non-condensing)
humidity
No conductive dust allowed. Storage
The ACS550 should be installed in No conductive dust allowed.
clean air according to enclosure Chemical gases: Class 1C2
Contamination classification.
Solid particles: Class 1S2
levels Cooling air must be clean, free from
(IEC 721-3-3) corrosive materials and free from Transportation
electrically conductive dust. No conductive dust allowed.
Chemical gases: Class 3C2 Chemical gases: Class 2C2
Solid particles: Class 3S2 Solid particles: Class 2S2
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290 ACS550 Users Manual
The following table lists the standard stress testing that the ACS550 passes.
Stress tests
Without shipping package Inside shipping package
Mechanical conditions: In accordance In accordance with ISTA 1A and 1B
Sinusoidal with IEC 60721-3-3, Class 3M4 specifications.
vibration 29 Hz 3.0 mm (0.12 in)
9200 Hz 10 m/s2 (33 ft/s2)
Not allowed In accordance with IEC 68-2-29:
Shock
max. 100 m/s2 (330 ft/s2), 11ms
Not allowed 76 cm (30 in), frame size R1
61cm (24 in), frame size R2
46 cm (18 in), frame size R3
Free fall
31 cm (12 in), frame size R4
25 cm (10 in), frame size R5
15 cm (6 in), frame size R6
Materials
Material specifications
PC/ABS 2.5 mm, color NCS 1502-Y or NCS 7000-N
Hot-dip zinc coated steel sheet 1.52 mm, thickness of coating 20
micrometers. If the surface is painted, the total thickness of the coating (zinc
Drive enclosure and paint) is 80100 micrometers.
Cast aluminium AlSi
Extruded aluminium AlSi
Corrugated board, expanded polystyrene, plywood, raw wood (heat dried).
Package Package wrap consists of one or more of the following: PE-LD plastic wrap, PP
or steel bands.
The drive contains raw materials that should be recycled to preserve energy
and natural resources. The package materials are environmentally compatible
and recyclable. All metal parts can be recycled. The plastic parts can either be
recycled or burned under controlled circumstances, according to local
regulations. Most recyclable parts are marked with recycling marks.
If recycling is not feasible, all parts excluding electrolytic capacitors and printed
Disposal
circuit boards can be landfilled. The DC capacitors contain electrolyte and, if the
drive is not provided with the RoHS marking, the printed circuit boards contain
lead, both of which will be classified as hazardous waste within the EU. They
must be removed and handled according to local regulations.
For further information on environmental aspects and more detailed recycling
instructions, please contact your local ABB distributor.
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ACS550 Users Manual 291
Applicable standards
Drive compliance with the following standards is identified by the standard marks
on the type code label.
Mark Applicable standards
EN 50178 (1997) Electronic equipment for use in power installations
IEC/EN 60204-1 (2005) Safety of machinery. Electrical equipment of machines.
Part 1: General requirements. Provisions for compliance: The
final assembler of the machine is responsible for installing:
an emergency-stop device
a supply disconnecting device.
IEC/EN 60529 (2004) Degrees of protection provided by enclosures (IP code)
IEC 60664-1 (2002) Insulation coordination for equipment within low-voltage
systems. Part 1: Principles, requirements and tests
IEC/EN 61800-5-1 (2003) Adjustable speed electrical power drive systems.
Part 5-1: Safety requirements. Electrical, thermal and energy
IEC/EN 61800-3 (2004) Adjustable speed electrical power drive systems.
Part 3: EMC requirements and specific test methods
IEC/EN 61800-3 (2004) Adjustable speed electrical power drive systems.
Part 3: EMC requirements and specific test methods
C22.2 No. 14 CSA Standard for Industrial Control Equipment (for ACS550-U1
drives only)
CE marking
A CE mark is attached to the drive to verify that the drive follows the provisions of the
European Low Voltage and EMC Directives (Directive 73/23/EEC, as amended by
93/68/EEC, and Directive 89/336/EEC, as amended by 93/68/EEC).
Note: The 600 V ACS550-U1 drives are not CE approved.
C-Tick marking
The drive carries C-Tick marking.
C-Tick marking is required in Australia and New Zealand. A C-Tick mark is attached
to the drive to verify compliance with the relevant standard (IEC 61800-3 (2004)
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292 ACS550 Users Manual
Adjustable speed electrical power drive systems Part 3: EMC product standard
including specific test methods), mandated by the Trans-Tasman Electromagnetic
Compatibility Scheme.
The Trans-Tasman Electromagnetic Compatibility Scheme (EMCS) was introduced
by the Australian Communication Authority (ACA) and the Radio Spectrum
Management Group (RSM) of the New Zealand Ministry of Economic Development
(NZMED) in November 2001. The aim of the scheme is to protect the radio
frequency spectrum by introducing technical limits for emission from electrical/
electronic products.
UL/CSA markings
An UL mark is attached to ACS550 drives to verify that the drive follows the
provisions of UL 508C.
A CSA mark is attached to ACS550-U1 type drives to verify that the drive follows the
provisions of C22.2 NO. 14.
The ACS550 is suitable for use on a circuit capable of delivering not more than
100,000 RMS symmetrical amperes, 480 V maximum.
Branch circuit protection must be provided in accordance with local codes.
The ACS550 has an electronic motor protection feature that complies with the
requirements of UL 508C and, for ACS550-U1, C22.2 No. 14. When this feature is
selected and properly adjusted, additional overload protection is not required unless
more than one motor is connected to the drive or unless additional protection is
required by applicable safety regulations. See parameters 3005 (MOT THERM PROT)
and 3006 (MOT THERM RATE).
The drives are to be used in a controlled environment. See section Ambient
conditions on page 289 for specific limits.
Note: For open type enclosures, i.e. drives without the conduit box and/or cover for
IP21 / UL type 1 drives, or without the conduit plate and/or hood for IP54 /
UL type 12 drives, the drive must be mounted inside an enclosure in accordance
with National Electric Code and local electrical codes.
Brake choppers, when applied with appropriately sized brake resistors, will allow the
drive to dissipate regenerative energy (normally associated with quickly decelerating
a motor). Frame sizes R1 and R2 have a built-in brake chopper as standard
equipment. For frame sizes R3R6, contact your ABB representative for
appropriate parts. See section Brake components on page 277.
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ACS550 Users Manual 293
Likewise, the equipment must not disturb or interfere with any other product or
system within its locality.
First environment includes establishments connected to a low-voltage network which
supplies buildings used for domestic purposes.
Second environment includes establishments connected to a network not directly
supplying domestic premises.
Drive of category C2: drive of rated voltage less than 1000 V and intended to be
installed and commissioned only by a professional when used in the first
environment.
Note: A professional is a person or organisation having necessary skills in installing
and/or commissioning power drive systems, including their EMC aspects.
Category C2 has the same EMC emission limits as the earlier class first environment
restricted distribution. EMC standard IEC/EN 61800-3 does not any more restrict the
distribution of the drive, but the using, installation and commissioning are defined.
Drive of category C3: drive of rated voltage less than 1000 V, intended for use in the
second environment and not intended for use in the first environment.
Category C3 has the same EMC emission limits as the earlier class second
environment unrestricted distribution.
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294 ACS550 Users Manual
Note: It is not allowed to install a drive with the internal EMC filter connected on IT
(ungrounded) systems. The supply network becomes connected to ground potential
through the EMC filter capacitors, which may cause danger or damage the drive.
Note: It is not allowed to install a drive with the internal EMC filter connected to a
corner grounded TN system as this would damage the drive.
Liability limits
The manufacturer is not responsible for:
Any costs resulting from a failure if the installation, commissioning, repair,
alteration, or ambient conditions of the drive do not fulfil the requirements
specified in the documentation delivered with the unit and other relevant
documentation.
Units subjected to misuse, negligence or accident.
Units comprised of materials provided or designs stipulated by the purchaser.
In no event shall the manufacturer, its suppliers or subcontractors be liable for
special, indirect, incidental or consequential damages, losses or penalties.
This is the sole and exclusive warranty given by the manufacturer with respect to the
equipment and is in lieu of and excludes all other warranties, express or implied,
arising by operation of law or otherwise, including, but not limited to, any implied
warranties of merchantability or fitness for a particular purpose.
If you have any questions concerning your ABB drive, please contact the local
distributor or ABB office. The technical data, information and specifications are valid
at the time of printing. The manufacturer reserves the right to make modifications
without prior notice.
Technical data
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ACS550 Users Manual 295
Technical data
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ACS550 Users Manual 297
Index
Index
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298 ACS550 Users Manual
Index
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ACS550 Users Manual 299
Index
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300 ACS550 Users Manual
Index
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ACS550 Users Manual 301
Index
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302 ACS550 Users Manual
Index
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ACS550 Users Manual 303
M motor
checking insulation . . . . . . . . . . . . . . . . . . . . . 24
macros
3-wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . 14
id run, parameter . . . . . . . . . . . . . . . . . . . . . . 99
ABB standard (default) . . . . . . . . . . . . . . . . . 72 load curve break point frequency . . . . . . . . . 141
alternate . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
hand-auto . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 load curve max., fault parameter . . . . . . . . . 141
load curve zero speed load . . . . . . . . . . . . . 141
motor potentiometer . . . . . . . . . . . . . . . . . . . 75 maintenance triggers . . . . . . . . . . . . . . . . . . 139
PFC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
PID control . . . . . . . . . . . . . . . . . . . . . . . . . . 77 nominal current, parameter . . . . . . . . . . . . . . 99
nominal frequency, parameter . . . . . . . . . . . . 99
torque control . . . . . . . . . . . . . . . . . . . . . . . . 79 nominal power, parameter . . . . . . . . . . . . . . . 99
user parameter sets . . . . . . . . . . . . . . . . . . . 81
parameter default values. . . . . . . . . . . . . . . . 82 nominal speed, parameter . . . . . . . . . . . . . . . 99
nominal voltage, parameter . . . . . . . . . . . . . . 98
parameters not changed . . . . . . . . . . . . . . . . 71 phase, fault code . . . . . . . . . . . . . . . . . . . . . 247
magnetization, identification . . . . . . . . . . . . . . . . 99 requirements . . . . . . . . . . . . . . . . . . . . . . . . . 14
main menu stall, fault code . . . . . . . . . . . . . . . . . . . . . . . 246
Assistant Control Panel. . . . . . . . . . . . . . . . . 44 thermal protection. . . . . . . . . . . . . . . . . . . . . 273
Basic Control Panel. . . . . . . . . . . . . . . . . . . . 63 motor cable
mains checking insulation . . . . . . . . . . . . . . . . . . . . . 24
see input power length
maintenance 400 V drives . . . . . . . . . . . . . . . . . . . . . . 272
capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . 258 600 V drives . . . . . . . . . . . . . . . . . . . . . . 273
control panel . . . . . . . . . . . . . . . . . . . . . . . . 258
heat sink . . . . . . . . . . . . . . . . . . . . . . . . . . . 255 max. length. . . . . . . . . . . . . . . . . . . . . . . . . . 271
internal enclosure fan . . . . . . . . . . . . . . . . . 257 requirements . . . . . . . . . . . . . . . . . . . . . . . . 274
intervals. . . . . . . . . . . . . . . . . . . . . . . . . . . . 255 requirements, EMC . . . . . . . . . . . . . . . . . . . 274
main fan . . . . . . . . . . . . . . . . . . . . . . . . . . . 256 motor connection
triggers, parameter group . . . . . . . . . . . . . . 139 lugs for R6 . . . . . . . . . . . . . . . . . . . . . . . . . . 269
manuals terminal size . . . . . . . . . . . . . . . . . . . . . . . . . 268
list of ACS550 manuals. . . . . . . . . . . . . . . . . . 2 torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
providing feedback . . . . . . . . . . . . . . . . . . . 309 motor control
mapping parameter group. . . . . . . . . . . . . . . . . . . . . . 137
actual value, FBA, generic profile . . . . . . . . 241 control mode, parameter . . . . . . . . . . . . . . . . 98
EFB modbus . . . . . . . . . . . . . . . . . . . . . . . . 202 IR compensation, parameters . . . . . . . . . . . 137
materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290 motor potentiometer macro. . . . . . . . . . . . . . . . . . 75
maximum motor temperature
frequency, parameter . . . . . . . . . . . . . . . . . 126 measure, parameter group. . . . . . . . . . . . . . 150
torque limit, parameters . . . . . . . . . . . . . . . 127 alarm limit, parameter. . . . . . . . . . . . . . . . . . 151
torque select, parameter . . . . . . . . . . . . . . . 126 data parameter . . . . . . . . . . . . . . . . . . . . . . . 102
mechanical fault limit, parameter. . . . . . . . . . . . . . . . . . . 151
overtemperature, fault code . . . . . . . . . . . . . 245
angle, data parameter . . . . . . . . . . . . . . . . . 102 sensor selection, parameter . . . . . . . . . . . . . 151
revolutions, data parameter . . . . . . . . . . . . 102
sensor type, parameter . . . . . . . . . . . . . . . . 151
minimum thermal protection. . . . . . . . . . . . . . . . . . . . . 273
frequency, parameter . . . . . . . . . . . . . . . . . 126 thermal protection, fault parameter . . . . . . . 140
torque limit, parameters . . . . . . . . . . . . . . . 126 thermal time, fault parameter . . . . . . . . . . . . 140
torque select, parameter . . . . . . . . . . . . . . . 126 motor, auxiliary
modbus aux start order, parameter . . . . . . . . . . . . . . 186
EFB addressing, convention . . . . . . . . . . . . 202 aux. start delay (PFC), parameter . . . . . . . . 177
EFB coils . . . . . . . . . . . . . . . . . . . . . . . . . . . 202 aux. stop delay (PFC), parameter . . . . . . . . 177
EFB discrete inputs . . . . . . . . . . . . . . . . . . . 204 number of aux., parameter . . . . . . . . . . . . . . 178
EFB holding registers . . . . . . . . . . . . . . . . . 205 mounting
EFB input registers . . . . . . . . . . . . . . . . . . . 205
EFB mapping details . . . . . . . . . . . . . . . . . . 202 dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . 286
template . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
EFB mapping summary. . . . . . . . . . . . . . . . 202
EFB supported features . . . . . . . . . . . . . . . 201 MWh
EFB technical data . . . . . . . . . . . . . . . . . . . 201 counter, data parameter . . . . . . . . . . . . . . . . 102
intake energy, data parameter . . . . . . . . . . . 103
power consumption, maintenance trigger . . 139
N
NEMA ratings
see ratings
noise
random sw. freq. parameter . . . . . . . . . . . . . 138
Index
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304 ACS550 Users Manual
NPN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 parity
(RS-232), parameter . . . . . . . . . . . . . . . . . . 172
O errors (count), parameter . . . . . . . . . . . . . . . 172
offset (PID), parameter . . . . . . . . . . . . . . . . . . . 168 patents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
ok messages (count), parameter. . . . . . . . . . . . 172 PE earth
earth fault, parameter. . . . . . . . . . . . . . . . . . 141
operating data, parameter group. . . . . . . . . . . . 100
PE earth connection
operation terminal size . . . . . . . . . . . . . . . . . . . . . . . . . 268
Assistant Control Panel . . . . . . . . . . . . . . . . 43
Basic Control Panel . . . . . . . . . . . . . . . . . . . 63 torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
PELV (Protective Extra Low Voltage) . . . . . . . . . . 23
OPEX link, fault code . . . . . . . . . . . . . . . . . . . . 246
PFC
OPEX power, fault code . . . . . . . . . . . . . . . . . . 246 control, parameter group . . . . . . . . . . . . . . . 175
options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 acceleration time, parameter . . . . . . . . . . . . 186
parameter group . . . . . . . . . . . . . . . . . . . . . 187 aux start order, parameter . . . . . . . . . . . . . . 186
code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 aux. motor start delay, parameter . . . . . . . . 177
output aux. motor stop delay, parameter . . . . . . . . 177
frequency, data parameter . . . . . . . . . . . . . 100 deceleration time, parameter . . . . . . . . . . . . 186
voltage, data parameter . . . . . . . . . . . . . . . 100 enable, parameter . . . . . . . . . . . . . . . . . . . . 185
wiring, fault code . . . . . . . . . . . . . . . . . . . . . 247 low frequency, parameters. . . . . . . . . . . . . . 177
output mode macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Assistant Control Panel . . . . . . . . . . . . . . . . 47 number of aux. motors, parameter. . . . . . . . 178
Basic Control Panel . . . . . . . . . . . . . . . . . . . 65 number of motors parameter . . . . . . . . . . . . 186
overcurrent reference step, parameters . . . . . . . . . . . . . 175
automatic reset, parameter . . . . . . . . . . . . . 143 start delay, parameter . . . . . . . . . . . . . . . . . 185
fault code . . . . . . . . . . . . . . . . . . . . . . . . . . 244 start frequency, parameters . . . . . . . . . . . . . 176
overload curve
see user load curve
overspeed, fault code . . . . . . . . . . . . . . . . . . . . 247
overvoltage
control enable, parameter . . . . . . . . . . . . . . 125
P
panel communication, parameter group . . . . . . 172
panel display variables, parameter group . . . . . 147
panel firmware version . . . . . . . . . . . . . . . . . 41, 45
panel loss, fault code. . . . . . . . . . . . . . . . . . . . . 245
parameter
analog input scale, fault code . . . . . . . . . . . 248
analog output scale, fault code . . . . . . . . . . 248
change lock. . . . . . . . . . . . . . . . . . . . . . . . . 121
descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . 98
external relay output, fault code . . . . . . . . . 248
fieldbus, fault code . . . . . . . . . . . . . . . . . . . 248
hz rpm, fault code . . . . . . . . . . . . . . . . . . . . 248
listing (ranges, resolutions, defaults) . . . . . . 85
PCU 1 (power control unit), fault code . . . . 249
PCU 2 (power control unit), fault code . . . . 248
PFC IO, fault code . . . . . . . . . . . . . . . . . . . 249
PFC mode, fault code . . . . . . . . . . . . . . . . . 248
PFC ref. neg., fault code . . . . . . . . . . . . . . . 248
save changes . . . . . . . . . . . . . . . . . . . . . . . 122
table version, parameter . . . . . . . . . . . . . . . 146
user load curve, fault code . . . . . . . . . . . . . 249
view, parameter . . . . . . . . . . . . . . . . . . . . . 124
parameter mode
Assistant Control Panel . . . . . . . . . . . . . . . . 49
Basic Control Panel . . . . . . . . . . . . . . . . . . . 67
parameter restore
Assistant Control Panel . . . . . . . . . . . . . . . . 58
Basic Control Panel . . . . . . . . . . . . . . . . . . . 69
Index
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
ACS550 Users Manual 305
PID protection
process sets, parameter groups . . . . . . . . . 159 circuit, required w/ chopper . . . . . . . . . . . . . 280
external / trimming, parameter group . . . . . 168 disconnecting device (disconnecting means) 263
0% (actual signal), parameter . . . . . . . . . . . 162 enclosure standard. . . . . . . . . . . . . . . . . . . . 291
100% (actual signal), parameter . . . . . . . . . 162 environmental . . . . . . . . . . . . . . . . . . . . . . . . 289
actual input select, parameters . . . . . . . . . . 164 motor thermal . . . . . . . . . . . . . . . . . . . . . . . . 273
actual value max., parameters . . . . . . . . . . 164 PT100 temperature sensor . . . . . . . . . . . . . . . . . 151
actual value min., parameters . . . . . . . . . . . 164 PTC temperature sensor. . . . . . . . . . . . . . . . . . . 151
adjustment procedure . . . . . . . . . . . . . . . . . 160
comm value 1, data parameter . . . . . . . . . . 103 R
comm value 2, data parameter . . . . . . . . . . 103
control macro . . . . . . . . . . . . . . . . . . . . . . . . 77 radiation limits, conducted
correction source, parameter . . . . . . . . . . . 169 EN 61800-3 . . . . . . . . . . . . . . . . . . . . . . . . . 275
decimal point (actual signal), parameter . . . 161 ramp pair (accel/decel), parameter . . . . . . . . . . . 131
derivation filter, parameter . . . . . . . . . . . . . 161 range listing for parameters . . . . . . . . . . . . . . . . . 85
derivation time, parameter . . . . . . . . . . . . . 161 ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
deviation, data parameter . . . . . . . . . . . . . . 101 reference
error feedback inversion, parameter . . . . . . 161 select, parameter group . . . . . . . . . . . . . . . . 109
external source activate, parameter . . . . . . 168 corrections for parameter values . . . . . . . . . 110
feedback multiplier, parameter . . . . . . . . . . 163 keypad control, parameter . . . . . . . . . . . . . . 109
feedback select, parameter. . . . . . . . . . . . . 163 maximum, parameters . . . . . . . . . . . . . . . . . 111
feedback, data parameter . . . . . . . . . . . . . . 101 minimum, parameters. . . . . . . . . . . . . . . . . . 111
gain, parameter . . . . . . . . . . . . . . . . . . . . . . 160 mode (Basic Control Panel) . . . . . . . . . . . . . . 66
integration time, parameter . . . . . . . . . . . . . 161 select source, parameter . . . . . . . . . . . . . . . 109
internal setpoint, parameter . . . . . . . . . . . . 163 step (PFC), parameters . . . . . . . . . . . . . . . . 175
offset, parameter . . . . . . . . . . . . . . . . . . . . . 168 reference scaling
output, data parameter . . . . . . . . . . . . . . . . 101 EFB, ABB drives profile . . . . . . . . . . . . . . . . 218
parameter set select, parameter . . . . . . . . . 166 FBA, ABB drives profile . . . . . . . . . . . . . . . . 236
scaling (0100%), parameters. . . . . . . . . . 162 FBA, generic profile . . . . . . . . . . . . . . . . . . . 240
setpoint maximum, parameter. . . . . . . . . . . 163 reference setting
setpoint minimum, parameter . . . . . . . . . . . 163 Assistant Control Panel . . . . . . . . . . . . . . . . . 48
setpoint select, parameter. . . . . . . . . . . . . . 162 Basic Control Panel . . . . . . . . . . . . . . . . . . . . 66
setpoint source, EFB comm activate. . . . . . 196 regulator by-pass control, parameter . . . . . . . . . 185
setpoint source, FBA comm, activate . . . . . 228
setpoint, data parameter . . . . . . . . . . . . . . . 101 relative humidity
environment limit . . . . . . . . . . . . . . . . . . . . . 289
sleep delay, parameter . . . . . . . . . . . . . . . . 165 shipping limit. . . . . . . . . . . . . . . . . . . . . . . . . 289
sleep level, parameter. . . . . . . . . . . . . . . . . 165
sleep selection, parameter . . . . . . . . . . . . . 164 relay output
trim mode, parameter . . . . . . . . . . . . . . . . . 168 parameter group. . . . . . . . . . . . . . . . . . . . . . 116
trim scale, parameter . . . . . . . . . . . . . . . . . 168 activation condition parameters . . . . . . . . . . 116
units (actual signal), parameter. . . . . . . . . . 161 off-delay, parameters . . . . . . . . . . . . . . . . . . 117
wake-up delay, parameter. . . . . . . . . . . . . . 165 on-delay, parameters . . . . . . . . . . . . . . . . . . 117
wake-up deviation, parameter. . . . . . . . . . . 165 status, data parameter . . . . . . . . . . . . . . . . . 101
PID controller relays, specifications. . . . . . . . . . . . . . . . . . . . . . 281
advanced set-up . . . . . . . . . . . . . . . . . . . . . 160 REM (remote control)
basic set-up. . . . . . . . . . . . . . . . . . . . . . . . . 159 indication on Assistant Control Panel. . . . . . . 43
planning indication on Basic Control Panel. . . . . . . . . . 62
EFB comm . . . . . . . . . . . . . . . . . . . . . . . . . 190 remove cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
FBA comm . . . . . . . . . . . . . . . . . . . . . . . . . 223 reset, automatic
PNP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 parameter group. . . . . . . . . . . . . . . . . . . . . . 143
power analog input less than min., parameter . . . . 143
consumption (MWh) maintenance trigger . . 139 delay time, parameter. . . . . . . . . . . . . . . . . . 143
data parameter . . . . . . . . . . . . . . . . . . . . . . 100 external fault, parameter . . . . . . . . . . . . . . . 143
previous faults, history parameters . . . . . . . . . . 106 number of trials, parameter . . . . . . . . . . . . . 143
overcurrent, parameter . . . . . . . . . . . . . . . . . 143
process PID sets, parameter groups . . . . . . . . . 159 trial time, parameter . . . . . . . . . . . . . . . . . . . 143
process variables, data parameter . . . . . . . . . . 102 undervoltage, parameter . . . . . . . . . . . . . . . 143
product resolution listing for parameters . . . . . . . . . . . . . . 85
inquiries. . . . . . . . . . . . . . . . . . . . . . . . . . . . 309 resonance (avoiding)
training . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309 select, parameter . . . . . . . . . . . . . . . . . . . . . 136
profiles, EFB comm . . . . . . . . . . . . . . . . . . . . . . 202 revolution counter, data parameter . . . . . . . . . . . 102
proportional gain, parameter . . . . . . . . . . . . . . . 133 revolutions, mechanical, data parameter . . . . . . 102
ring lugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269
Index
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306 ACS550 Users Manual
RS-232 speed
baud rate, parameter . . . . . . . . . . . . . . . . . 172 and direction (signed), data parameter . . . . 100
parity, parameter. . . . . . . . . . . . . . . . . . . . . 172 at fault, history parameter . . . . . . . . . . . . . . 106
station id, parameter . . . . . . . . . . . . . . . . . . 172 data parameter. . . . . . . . . . . . . . . . . . . . . . . 100
RS-232 counts max. limit, parameter . . . . . . . . . . . . . . . . . . 125
buffer overruns, parameter . . . . . . . . . . . . . 172 min. limit, parameter. . . . . . . . . . . . . . . . . . . 125
CRC errors, parameter . . . . . . . . . . . . . . . . 172 speed control
frame errors, parameter . . . . . . . . . . . . . . . 172 parameter group. . . . . . . . . . . . . . . . . . . . . . 133
ok messages, parameter . . . . . . . . . . . . . . 172 acceleration compensation, parameter . . . . 134
parity errors, parameter . . . . . . . . . . . . . . . 172 automatic tuning, parameter . . . . . . . . 133, 134
RS485 comm. . . . . . . . . . . . . . . . . . . . . . . . . . . 190 derivation time, parameter . . . . . . . . . . . . . . 133
run enable source select, parameter. . . . . . . . . 121 integration time, parameter . . . . . . . . . . . . . 133
run time proportional gain, parameter . . . . . . . . . . . . 133
data parameter . . . . . . . . . . . . . . . . . . 100, 102 vector:speed mode. . . . . . . . . . . . . . . . . . . . . 98
maintenance trigger . . . . . . . . . . . . . . . . . . 139 speed, constant
parameter group. . . . . . . . . . . . . . . . . . . . . . 112
S digital input selection parameter . . . . . . . . . 112
parameters . . . . . . . . . . . . . . . . . . . . . . . . . . 113
safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 stall
save changes parameter. . . . . . . . . . . . . . . . . . 122 frequency, fault parameter . . . . . . . . . . . . . . 141
scalar:frequency mode . . . . . . . . . . . . . . . . . . . . 98 function, fault parameter . . . . . . . . . . . . . . . 141
scaling region . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
actual value, FBA, ABB drives profile . . . . . 239 time, fault parameter . . . . . . . . . . . . . . . . . . 141
actual value, FBA, generic profile . . . . . . . . 241 standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291
actual values, EFB comm . . . . . . . . . . . . . . 197 C22.2 No. 14 . . . . . . . . . . . . . . . . . . . . . . . . 291
reference, EFB, ABB drives profile . . . . . . . 218 CE marking . . . . . . . . . . . . . . . . . . . . . . . . . 291
reference, FBA, ABB drives profile . . . . . . . 236 CSA marking . . . . . . . . . . . . . . . . . . . . . . . . 292
reference, FBA, generic profile . . . . . . . . . . 240 C-Tick marking . . . . . . . . . . . . . . . . . . . . . . . 291
screw-on terminal lugs . . . . . . . . . . . . . . . . . . . 270 EN 50178 . . . . . . . . . . . . . . . . . . . . . . . . . . . 291
s-curve ramp, parameter . . . . . . . . . . . . . . . . . . 131 IEC 60664-1 . . . . . . . . . . . . . . . . . . . . . . . . . 291
second environment IEC/EN 60204-1 . . . . . . . . . . . . . . . . . . . . . . 291
(C3), compliance with IEC/EN 61800-3 . . . 293 IEC/EN 60529 . . . . . . . . . . . . . . . . . . . . . . . 291
(C3), motor cable length . . . . . . . . . . . . . . . 272 IEC/EN 61800-3 . . . . . . . . . . . . . . . . . . . . . . 291
definition . . . . . . . . . . . . . . . . . . . . . . . . . . . 293 IEC/EN 61800-5-1 . . . . . . . . . . . . . . . . . . . . 291
sensor type, parameter . . . . . . . . . . . . . . . . . . . 151 UL 508C . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291
sensorless vector control mode. . . . . . . . . . . . . . 98 UL marking. . . . . . . . . . . . . . . . . . . . . . . . . . 292
serial 1 error (fault code 28) . . . . . . . . . . . . . . . 200 start
serial 1 error, fault code. . . . . . . . . . . . . . . . . . . 247 parameter group. . . . . . . . . . . . . . . . . . . . . . 128
aux. motor (PFC), parameters . . . . . . . . . . . 176
serial communication aux. motor delay. . . . . . . . . . . . . . . . . . . . . . 177
see EFB (embedded fieldbus) control, EFB comm. . . . . . . . . . . . . . . . . . . . 193
see EFB, drive parameters control, FBA comm. . . . . . . . . . . . . . . . . . . . 225
see FBA (fieldbus adapter) DC magnetizing time, parameter . . . . . . . . . 128
see FBA, drive parameters delay (PFC), parameter . . . . . . . . . . . . . . . . 185
serial number. . . . . . . . . . . . . . . . . . . . . . . . . 12, 13 delay, parameter . . . . . . . . . . . . . . . . . . . . . 130
service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309 frequency (PFC), parameters. . . . . . . . . . . . 176
setpoint maximum (PID), parameter . . . . . . . . . 163 function, parameter . . . . . . . . . . . . . . . . . . . 128
setpoint minimum (PID), parameter . . . . . . . . . 163 inhibit, parameter . . . . . . . . . . . . . . . . . . . . . 129
setpoint select (PID), parameter . . . . . . . . . . . . 162 select enable source, parameter . . . . . . . . . 123
shock, stress testing . . . . . . . . . . . . . . . . . . . . . 290 torque boost current, parameter. . . . . . . . . . 129
short circuit, fault code . . . . . . . . . . . . . . . . . . . 245 start mode
single phase supply automatic . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
connection . . . . . . . . . . . . . . . . . . . . . . . . . . 18 automatic torque boost. . . . . . . . . . . . . . . . . 128
derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262 DC magnetizing . . . . . . . . . . . . . . . . . . . . . . 128
sleep selection (PID), parameter. . . . . . . . . . . . 164 flying start. . . . . . . . . . . . . . . . . . . . . . . . . . . 128
slip compensation ratio, parameter . . . . . . . . . . 138 start/stop
soft keys (Assistant Control Panel) . . . . . . . . . . . 42 parameter group. . . . . . . . . . . . . . . . . . . . . . 128
with Assistant Control Panel . . . . . . . . . . . . . 46
specifications
control connections . . . . . . . . . . . . . . . . . . . 281 with Basic Control Panel . . . . . . . . . . . . . . . . 64
input power . . . . . . . . . . . . . . . . . . . . . . . . . 263 start/stop/dir, parameter group . . . . . . . . . . . . . . 107
mains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263 starting order counter . . . . . . . . . . . . . . . . . . . . . 180
Index
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ACS550 Users Manual 307
start-up tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
assistant . . . . . . . . . . . . . . . . . . . . . . . . . 36, 51 top cover, see hood
data, parameter group. . . . . . . . . . . . . . . . . . 98 torque
guided, Assistant Control Panel . . . . . . . . . . 36 at fault, history parameter. . . . . . . . . . . . . . . 106
limited, Assistant or Basic Control Panel . . . 31 boost current, parameter . . . . . . . . . . . . . . . 129
state diagram data parameter . . . . . . . . . . . . . . . . . . . . . . . 100
comm (EFB) . . . . . . . . . . . . . . . . . . . . . . . . 217 max. limit select, parameter . . . . . . . . . . . . . 126
comm, ABB drives. . . . . . . . . . . . . . . . . . . . 235 max. limit, parameter . . . . . . . . . . . . . . . . . . 127
station id (RS-232), parameter . . . . . . . . . . . . . 172 min. limit select, parameter . . . . . . . . . . . . . 126
status at fault, history parameter . . . . . . . . . . . . 106 min. limit, parameters . . . . . . . . . . . . . . . . . . 126
status word ramp down, parameter . . . . . . . . . . . . . . . . . 135
ABB drives, FBA, description . . . . . . . . . . . 233 ramp up, parameter . . . . . . . . . . . . . . . . . . . 135
EFB comm, definition . . . . . . . . . . . . . . . . . 212 torque control
FBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223 parameter group. . . . . . . . . . . . . . . . . . . . . . 135
FBA generic profile . . . . . . . . . . . . . . . . . . . 240 macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
stop ramp down, parameter . . . . . . . . . . . . . . . . . 135
parameter group . . . . . . . . . . . . . . . . . . . . . 128 ramp up, parameter . . . . . . . . . . . . . . . . . . . 135
aux. motor (PFC), parameters . . . . . . . . . . 177 vector:torque mode . . . . . . . . . . . . . . . . . . . . 98
aux. motor delay . . . . . . . . . . . . . . . . . . . . . 177 training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309
DC brake time, parameter. . . . . . . . . . . . . . 129 trim
DC current control, parameter. . . . . . . . . . . 128 mode (PID), parameter. . . . . . . . . . . . . . . . . 168
DC current ref., parameter . . . . . . . . . . . . . 129 scale (PID), parameter . . . . . . . . . . . . . . . . . 168
emergency devices . . . . . . . . . . . . . . . . . . . 265 two-wire sensor, connection example. . . . . . . . . . 80
emergency select, parameter . . . . . . . . . . . 129 type code . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12, 13
flux braking, parameter . . . . . . . . . . . . . . . . 137
function, parameter . . . . . . . . . . . . . . . . . . . 128 U
stress tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290
supervision U/f ratio, parameter . . . . . . . . . . . . . . . . . . . . . . . 137
parameter group . . . . . . . . . . . . . . . . . . . . . 144 UL/CSA markings . . . . . . . . . . . . . . . . . . . . . . . . 292
parameter low limit, parameters . . . . . . . . . 144 underload curve
parameter selection, parameters . . . . . . . . 144 see user load curve
supply phase, fault code . . . . . . . . . . . . . . . . . . 246 undervoltage
switching frequency . . . . . . . . . . . . . . . . . . . . . . 271 automatic reset, parameter . . . . . . . . . . . . . 143
control, parameter . . . . . . . . . . . . . . . . . . . . 138 control enable, parameter . . . . . . . . . . . . . . 125
derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262 ungrounded network
parameter . . . . . . . . . . . . . . . . . . . . . . . . . . 138 see IT system
symmetrically grounded network units (PID), parameter. . . . . . . . . . . . . . . . . . . . . 161
see corner grounded TN system unknown drive type, fault code . . . . . . . . . . . . . . 248
system controls, parameter group . . . . . . . . . . . 121 unpacking drive. . . . . . . . . . . . . . . . . . . . . . . . . . . 12
unsymmetrically grounded networks
T see corner grounded TN system
user load curve
temperature derating . . . . . . . . . . . . . . . . . . . . . 262
parameter group. . . . . . . . . . . . . . . . . . . . . . 156
template, mounting . . . . . . . . . . . . . . . . . . . . . . . 16 fault code . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
terminal lugs . . . . . . . . . . . . . . . . . . . . . . . . . . . 270 frequency, parameters . . . . . . . . . . . . . 156, 157
terminals function, parameter . . . . . . . . . . . . . . . . . . . 156
control, description . . . . . . . . . . . . . . . . . . . . 22 mode, parameter . . . . . . . . . . . . . . . . . . . . . 156
control, specifications . . . . . . . . . . . . . . . . . 282 time, parameter . . . . . . . . . . . . . . . . . . . . . . 156
location diagram, R1R4 . . . . . . . . . . . . . . . 20 torque, parameters . . . . . . . . . . . . . . . . 156, 157
location diagram, R5/R6 . . . . . . . . . . . . . . . . 21 user parameter set . . . . . . . . . . . . . . . . . . . . . . . . 81
termination. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191 change control, parameter . . . . . . . . . . . . . . 122
test date, parameter . . . . . . . . . . . . . . . . . . . . . 146 download . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
thermal fail, fault code . . . . . . . . . . . . . . . . . . . . 246
timed functions V
parameter group . . . . . . . . . . . . . . . . . . . . . 152 vector:
autochange, parameter . . . . . . . . . . . . . . . . 186 speed mode . . . . . . . . . . . . . . . . . . . . . . . . . . 98
booster, parameter . . . . . . . . . . . . . . . . . . . 154 torque mode . . . . . . . . . . . . . . . . . . . . . . . . . . 98
enable, parameter . . . . . . . . . . . . . . . . . . . . 153
version
source, parameter . . . . . . . . . . . . . . . . . . . . 154 firmware, parameter . . . . . . . . . . . . . . . . 60, 146
speed control. . . . . . . . . . . . . . . . . . . . . . . . 114
start time, parameter . . . . . . . . . . . . . . . . . . 153 loading package, parameter. . . . . . . . . . . . . 146
panel firmware . . . . . . . . . . . . . . . . . . . . . 41, 45
stop time, parameter . . . . . . . . . . . . . . . . . . 153 parameter table, parameter . . . . . . . . . . . . . 146
timed mode, parameter . . . . . . . . . . . . . . . . . . . 114
Index
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
308 ACS550 Users Manual
W
wake-up
delay (PID), parameter . . . . . . . . . . . . . . . . 165
deviation (PID), parameter . . . . . . . . . . . . . 165
warning
automatic start up . . . . . . . . . . . . . . . . . . . . . . 6
dangerous voltages . . . . . . . . . . . . . . . . . . . . 5
disconnecting device (disconnecting means) . 6
ELV (Extra Low Voltage) . . . . . . . . . . . . . . . 23
EM1, EM3, F1 and F2 screws. . . . . . . . . . . . . 6
filter on corner grounded TN system. . . . . . . . 6
filter on IT system . . . . . . . . . . . . . . . . . . . . . . 6
high temperatures . . . . . . . . . . . . . . . . . . . . . . 6
listing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
not field repairable . . . . . . . . . . . . . . . . . . . . . 6
parallel control connections . . . . . . . . . . . . . . 5
qualified installer . . . . . . . . . . . . . . . . . . . . . . . 5
weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
wiring
control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
fault, parameter. . . . . . . . . . . . . . . . . . . . . . 142
installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
installation steps, IP21/cables . . . . . . . . . . . 25
installation steps, IP21/conduit . . . . . . . . . . . 26
installation steps, IP54/cables . . . . . . . . . . . 27
installation steps, IP54/conduit . . . . . . . . . . . 28
overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
requirements, general . . . . . . . . . . . . . . . . . . 18
XYZ
zero pulse
detected, data parameter . . . . . . . . . . . . . . 102
enable, parameter. . . . . . . . . . . . . . . . . . . . 170
zero speed
delay, parameter . . . . . . . . . . . . . . . . . . . . . 130
load, fault parameter . . . . . . . . . . . . . . . . . . 141
Index
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]