Errors Using Joules To Time Out Test Lenghts
Errors Using Joules To Time Out Test Lenghts
Errors Using Joules To Time Out Test Lenghts
Reference: Grossman, D.M., Errors Caused by Using Joules to Time Laboratory and Outdoor Expo-
sure Tests, Accelerated and Outdoor Durability Testing of Organic Materials, ASTM STP 1202, Warren D.
Ketola, and Douglas Grossman, Eds., American Society for Testing and Materials, Philadelphia, 1993.
Abstract: A common practice in laboratory or outdoor weathering tests, is to time the exposure in UV
Joules instead of hours or days. The assumption is that Joules of radiant UV exposure give a relatively
reliable index of the degradation forces impinging on the test specimens. However, timing in Joules can
be extremely misleading. Joules do not reflect variations in degradation caused by differences in expo-
sure to moisture, temperature, or wavelength spectrum of the light source. Characterization and control
of these other parameters is often more important than Joules of radiant dosage. Controlled tests were
conducted, varying either temperature, moisture, or wavelength spectrum while holding other conditions
constant. In these tests, replicate specimens exposed to identical radiant dosage in Joules showed vari-
ations of over 500% in gloss loss and yellowing. This effect was observed in several different polymers.
The conclusion is that for UV exposure tests, measuring radiant dosage may be a worthwhile control, but
it is by no means sufficient as a description of the test conditions.
Terminology:
Irradiance: The rate at which light energy falls on a surface, expressed in W/m2.
Spectral Irradiance: The distribution of irradiance with respect to wavelength.
Spectral Power Distribution (SPD): see Spectral Irradiance.
Radiant Dosage: The accumulated light energy which has fallen on a surface over a period of time. This
is the integrated product of irradiance and time, expressed in J/m2.
Joule: An amount of energy equal to 1W x 1s. For purposes of simplicity in this paper, weve adopted the
common usage of the term Joule to also refer to Radiant Dosage.
Total UV (or TUV) The radiant dosage of light of a wavelength shorter than 385 nm, expressed in J/m2.
Joules at 340 nm: For purposes of this paper, the radiant dosage of UV light of a wavelength of 340 nm,
expressed in J/m2
Langley: An obsolete measure of total dosage from sunlight, including visible light, UV, and infrared. 1
Langley = 41,840 J/m2.
Irradiance (W/m2/nm)
There is a seductive simplicity to this concept. 1.2
If an exposure test could be characterized by one 1
magic number (Joules), then the results could be Noon Summer Sunlight
0.8
easily compared to exposures performed at differ-
ent times or places. Furthermore, outdoor expo- 0.6
sures could be compared to accelerated laboratory 0.4
tests. And different types of laboratory light sources
0.2
could be compared to each other. Because control- Noon Winter Sunlight
ling the UV irradiance in laboratory testers is cer- 0
tainly a step forward for improved reproducibility, 280 300 320 340 360 380 400
its easy to take one more step and use UV radiant Wavelength (nm)
dosage as the sole index of test severity.
Figure 1 - Seasonal wavelength shift in UV spectrum
Unfortunately, the data shows that timing tests of sunlight, from solar noon on summer solstice to
solar noon winter solstice.
in UV Joules does not adequately describe the
degradation forces in an exposure test. Replicate
specimens receiving the same accumulated radi-
ant dosage often show vastly different degradation. There are also wide differences in the SPD of vari-
This is because timing in Joules does not take into ous laboratory exposure devices. Fluorescent UV
account the substantial variations in weathering testers can use any of 3 types of lamps; xenon arc
stress caused by the following other factors: testers can use various filter combinations; and
carbon arc testers use 2 very different types of light
1. Differences in Spectral Irradiance.
sources. Furthermore the shape of the SPD curve
2. Differences in Exposure Temperature. in xenon lamps changes as the lamps age [3].
3. Differences in Moisture Exposure. If Joules were to be valid for timing exposure tests,
they would compensate for these variations in SPD
It will be demonstrated that these factors can cause that occur both outdoors and in the laboratory.
replicate test specimens to show differences in deg- However, the data shows that even minor differ-
radation of more than 5 to 1 (500%) when exposed ences in SPD can cause major problems in using
to an identical number of Joules. This is true wheth- Joules to time exposures.
er the Joule measurements are Total UV, or UV at
a specific wavelength, such as 340 nm. Depending Many studies show that, in general, a Joule of short
on the material tested, any of these three factors wavelength UV is more damaging than a Joule of
can actually be more important than the UV radiant longer wavelength UV. For example, as seen in
dosage. Figure 2, polyolefins exposed to 1 MJ/m2 of UV at
various wavelengths showed 5 to 10 times greater
Significant errors can result when researchers are carbonyl formation at a wavelength of 280 nm than
seduced into comparing test results based on ac- at 340 nm [4]. Such studies suggest that timing
cumulated radiant dosage. Although at first blush, exposure tests in Joules could lead to huge errors
Joules may seem to be the pinnacle of scientific unless the spectral power distributions of the light
sophistication, a deeper understanding of exposure sources compared were absolutely identical.
tests reveals that timing in Joules is a dangerous
oversimplification. Joules are simply not a reliable
index of the degradation forces impinging on the
test specimens.
1. Grossman, D.M., Know Your Enemy, The Weather and How to Reproduce it in the Laboratory, Journal of Vinyl Technology, March 1981,
Vol 3, No.1, pp 38-47.
2. Grossman, D., Correlation Questions and Answers, Q-Panel Co. Tech Bulletin LU-0833
3. Brennan, P., and Fedor, G., Controlled Irradiance in Laboratory Weathering: Limitations in the State of the Art, Industrial Fabrics Association Interna-
2 tional seminar, Nov. 1988, reprints available from Q-Panel Co.
4. Trubiroha, P., The Spectral Sensitivity of Polymers in the Spectral Range of Solar Radiation, Advances in the Stabilization and Controlled Degradation
of Polymers, pp 236-241, Technomic Publishing, Lancaster, PA, 1989.
0.15 To eliminate effects of moisture, the exposures
were run with continuous UV and no condensation.
To eliminate the effect of temperature, the exposure
temperature was kept at 50C.
PP
shows differences of up to 2:1 in the degradation
0.05 per Joule of radiant dosage.
80
60 Gloss
0.8 0
0 40 80 120 160
5. Fedor, G., and Brennan, P.,Irradiance Control in ASTM G 53 Fluorescent UV Condensation Chambers, Accelerated and Outdoor Durability Testing of
3
Organic Materials, ASTM STP 1202, Warren D. Ketola, and Douglas Grossman, Eds., American Society for Testing and Materials, Philadelphia, 1993.
It is sometimes asserted that more accurate timing The normal variation in the UV spectrum of natural
of tests can be achieved by using Joules at 340 sunlight is much greater than the variation between
nm instead of Total UV Joules. Figure6 shows the the two types of UV lamps used above. The SPD
same data as Figure 5, but expressed in terms of of solar UV varies dramatically, depending on time
UV Joules at 340 nm instead of Total UV Joules. of day, season, cloud cover, and pollution (see
This does not improve the precision of the timing. Figure 1). Its reasonable to expect that degrada-
The UVA-351 still requires almost twice as many tion per Joule will vary with these changes in SPD.
Joules as the UVA-340 to produce a given gloss Yet when outdoor exposures are timed in Joules,
loss. This is consistent with the data in Figure 5. its routine to indiscriminately lump together sum-
mer Joules and winter Joules, or 10:00AM Joules
and noon Joules, despite the known differences in
100 UVA-351 Lamp MATERIAL: EPOXY PAINT
wavelength spectrum.
CHAMBER: G 53 QUV/se
80 CYCLE: UV ONLY
TEMPERATURE: 50C
60
UVA-340 Outdoor exposure temperature is constantly
40 Lamp changing due to the weather. Also the sample
mounting method has a large effect on tempera-
20
ture. Samples mounted vertically are cooler than
0 samples mounted horizontally because they
0 1 2
receive less sunlight. And samples with insulated
Radiant Exposure (MegaJoules/m2@ 340nm) backing can be over 10C hotter than unbacked
samples. Likewise in laboratory tests, the opera-
Figure 6 - Effect of Wavelength on Gloss Loss of tor can choose a wide range of temperatures.
Epoxy Paint: Joules at 340 nm. Measuring Joules at Furthermore, different methods of temperature
340 nm is no more precise than measuring Total UV measurement result in different actual specimen
Joules.
temperatures in laboratory devices. For instance in
xenon testers a Black Panel temperature of 80C
Figure 7 shows that although wavelength spectrum
can give the same specimen temperature as a
can have a huge effect, sometimes it has little ef-
Black Standard temperature of 100C [6]. And a
fect. In this case the UVA-340 and UVA-351 lamps
fluorescent UV tester with a Panel Temperature of
show about the same gloss loss per Joule, despite
80C would be expected to have a different speci-
the differences in their SPDs.
men temperature than either xenon method. It is
well known that otherwise identical exposures at
80 different temperatures can exhibit radically differ-
70 UVA-351 Lamp
ent degradation.
60 UVA-340 Lamp Fischer has demonstrated this for outdoor expo-
60 Gloss
4 6. Stuck, J., Determining the Lightfastness of Materials for Automobile Interior Trim in Europe, International Symposium on Automotive Test Procedures,
Industrial Fabrics Association International, St. Paul, MN, 1989.
7. Fischer, R, Murray, W., and Ketola, W., Thermal Variability in Outdoor Exposure Tests, Progress in Organic Coatings, Vol. 19, 1991, pp 151-163.
64
60 67
(Inches)
50 40 50 24.00
MATERIAL: POLYCARBONATE
CHAMBER: G 53 QUV/se
20.00 IRRADIANCE: 1.35 W/m2/nm 70C
b*
LAMP: UVA-340
36 CYCLE: UV only
16.00
Yellowing
Rack Width
32 47 38 50 62 12.00
42 41
8.00 50C
40 52
46 4.00
0.00
56 50 54 61 0 1 2 3 4 5
48
0
24 48 72 96 120 144 Radiant Exposure (MJoules/m2 at 340nm)
Rack Length (Inches)
Figure 9 - Effect of temperature on yellowing of
Figure 8 - Variation on a Single Outdoor Rack. 60 polycarbonate. Yellowing per Joule at 70C is 150%
gloss readings at various locations on the rack after of at 50C
18 months of Florida exposure 5 South, replicates of
blue PVC film.
50
To eliminate any moisture effect, the exposures 40 MATERIAL: URETHANE
70C
CHAMBER: G 53 QUV/se
were continuous UV, with no moisture. 30 IRRADIANCE: 1.35 W/m2/nm
LAMP: UVA-340
20 CYCLE: UV only
To eliminate the effects of wavelength, all 10
exposures used UVA340 lamps with irradiance set 0
at 1.35 W/m2/nm at 340 nm. Thus the exposures 0 2 4 6
all received identical radiant exposure at all Radiant Exposure (MJoules/m2 at 340nm)
wavelengths.
Figure 11 - Effect of temperature on gloss loss of
Figure 9 shows that for a polycarbonate sheet to Urethane paint. In this case, increased temperature
yellow a given amount required about 50% more does not significantly increase the degradation per
Joules at 50C than at 70C. Joule.
8. Fischer, R., and Ketola, W., Surface Temperatures of Materials in Exterior Exposures and Artificial Accelerated Tests, Accelerated and Outdoor Durability 5
Testing of Organic Materials, ASTM STP 1202, Warren D. Ketola, and Douglas Grossman, Eds., American Society for Testing and Materials,
Philadelphia, 1993.
The above data show that in both outdoor and Figure 13 shows similar data for a urethane paint.
laboratory exposures, specimens exposed to equal The degradation per Joule is at least 500% greater
Joules but different temperatures can show varia- with the cycle that contains condensation than with
tions in degradation of 2:1. Again, Joules are not a the cycle without moisture. Once again degradation
good measure of the weathering stresses received does not correspond to Joules of exposure.
by the specimen.
100
The exposures all received identical radiant expo- 4 h UV / 4 h Dry
MATERIAL: EPOXY
CHAMBER: G 53 QUV/se
sure at all wavelengths. So although Joules at 340 80 IRRADIANCE: 1.35 W/m2
60 Gloss
LAMP: UVA-340
nm are reported above, TUV Joules, UV-B Joules, 60 TEMPERATURE: 50C
60 Gloss
60
to show whether Joules are a good measure of the 50
degradation forces on the specimen, the above 40 MATERIAL: URETHANE
30 4 h UV / 4 h Cond IRRADIANCE: 1.35 W/m2/nm
graphs show degradation vs. Joules, not time. LAMP: UVA-340
20 TEMPERATURE: 50C
10
Joules Errors Due to Moisture 0
0 1 2 3 4 5
Moisture is known to play an important part in
polymer degradation, both outdoors and in the Radiant Dosage (MJoules/m2 at 340nm)
laboratory. In outdoor exposures, moisture var-
ies according to season, mounting method, and Figure 13 - Effect of moisture on gloss loss of
location. For instance, Florida exposure produces urethane paint. Exposures of equal Joules do not
produce equal degradation.
much greater moisture attack than Arizona. In
laboratory tests, the operator can choose widely
Synergy of UV and Moisture: Figure 14 adds
varying moisture cycles. Also, different test cham-
to this data a cycle of 4 h Cond and 4 h Dark Dry.
bers have different kinds of moisture simulations.
However, because this new cycle has no UV, its
Fluorescent UV testers produce moisture via hot
impossible to graph gloss vs. radiant dosage. In-
condensation; xenon arc and carbon arc testers
stead we graph gloss vs. hours of exposure, which
use cold spray.
in this case does not significantly alter the shape of
To illustrate how moisture affects degradation the degradation curves. Note that no gloss loss oc-
per Joule, replicates of various materials were curs on either the cycle that lacks UV or the cycle
exposed to G 53 fluorescent UV testers under the that lacks moisture. It is only the synergistic effect
following different test cycles: of moisture and UV in combination that causes
degradation. Since the effect of UV is contingent on
Cycle A 4 h UV, 4 h Condensation the co-effect of moisture, its obviously not mean-
Cycle B 4 h UV, 4 h Dark Dry (no moisture) ingful to time the exposure with radiant dosage in
Joules.
Cycle C 4 h Condensation, 4 h dark dry (no UV)
80 4h Cond / 4h Dry
To eliminate the effects of wavelength, all expo-
sures used UVA340 lamps with irradiance set at
60 Gloss
60
4h UV / 4h DryMATERIAL: URETHANE
1.35 W/m2/nm at 340 nm. To eliminate the effect of CHAMBER: G 53 QUV/se
40 IRRADIANCE: 1.35 W/m2
temperature, all exposures were kept at 50C. LAMP: UVA-340
TEMPERATURE: 50C
20
Figure 12 shows the effect of moisture on gloss 4h UV / 4 h Cond
LAMP: UVA-340
TEMPERATURE: 50C
major variations in gloss loss per Joule among 5
6.00
4 h UV / 4 h Dry labs exposing replicate vinyl films to this cycle. For
Color Change
MATERIAL: POLYSTYRENE
CHAMBER: G 53 QUV/se 0
LAMP: UVA-340
30.00 IRRADIANCE: 1.35 W/M2 @340 0 250 500 700 1000 1250 1500 1750 2000
Yellowing
7
9. Fischer, R., Results of Round Robin Studies of Light-and-Water Exposure Standard Practices, Accelerated and Outdoor Durability Testing of Organic
Materials, ASTM STP 1202, Warren D. Ketola, and Douglas Grossman, Eds., American Society for Testing and Materials, Philadelphia, 1993.
Conclusions
It is erroneous to believe that timing weathering tests in Joules of radiant dosage leads to a precise measure
of the degradation forces impinging on the test sample. Exposures of equal Joules do not necessarily produce
equivalent degradation. On the contrary, timing in Joules can lead to errors of over 500%. This is true whether
the Joules measured are Total UV, or UV at a given wavelength such as 340 nm. The main reasons for these
errors are:
Joules do not account for the effect of wavelength.
Joules do not account for the effect of temperature.
Joules do not account for the effect of moisture.
Temperature, moisture, and wavelength spectrum all vary widely, both outdoors and in laboratory tests. In con-
trolled tests, the number of Joules required to cause failure of replicate specimens varied by up to 500%, de-
pending on variations in temperature, moisture, and wavelength. This effect was shown in a number of different
materials, including epoxy, urethane, polystyrene, PVC, polycarbonate, ABS, and nylon. Furthermore, the magni-
tude of the effects varied depending on the material tested, so its not possible to derive an equation that relates
temperature or moisture to degradation per Joule.
In addition, in some materials the presence or absence of moisture resulted in radically different types of deg-
radation in replicate exposures with identical radiant exposure. In such cases, timing the test in Joules is totally
meaningless.
Joules are either misleading or redundant. If two exposure tests do not have identical temperature, moisture, and
wavelength spectrum, then timing the tests in Joules is very misleading. If the tests do have identical tempera-
ture, moisture, and wavelength, then Joules are redundant they give you no more information than timing the
tests in hours. Although controlling UV irradiance is a worthwhile step in laboratory tests, measuring UV radiant
dosage is by no means a sufficient description of the exposure conditions. Joules are not the degrading force in
weathering tests they are only one of several. Since degradation per Joule is so elastic, timing exposure tests
with Joules is like measuring distance with a rubber ruler.
Acknowledgments
The author would like to thank Gregory Fedor and Sandra Kalmbach for essential work in collecting and or-
ganizing data.