FLEXIBLE COMPOSITE LINEPIPE

PRODUCT & SERVICE CAPABILITIES

Australia
PROVEN
FLEXIBLE
COMPOSITE LINEPIPE

It Pays to be Flexible
Flexpipe Systems manufactures and distributes a flexible, composite
pipeline solution for the energy sector. Our corrosion resistant,
high-pressure pipeline products help drive down installation costs
while increasing productivity. With over 20,000 kilometers of
Flexpipe Systems patented Linepipe technology and 90,000 fittings
successfully installed throughout North America, Latin America
and Australia, our team of technical experts, engineers, and field
personnel will find the right solution for your next pipeline project.

Modernizing pipelines in the field

All Flexpipe Systems products use the same principle: a
thermoplastic liner, a helically wound reinforcement layer and an
external thermoplastic jacket.

Our composite linepipe solutions are used in a wide range of

applications in which a corrosion resistant pipeline is beneficial,
including:
Oil and gas gathering
Water transfer, disposal, and injection
CO2 injection

2003
2003
First commercial sale in April 2003

2001
2001
Flexpipe Incorporated began as an R&D initiative to
design a composite pipeline system
Product Lines
Flexpipe Linepipe (FPLP) FP150 FP301 FP601
Maximum Operating Pressure @ 60C or 140F 2,068 kPa/300 psi 5,171 kPa/750 psi 10,342 kPa/1,500 psi
STRUCTURAL LAYERS
(Fiber Reinforcement)
Our onshore solution that eliminates Nominal Size 3" 4" 2" 3" 4" 2" 3" 4"
corrosion, speeds installation and reduces Outside Diameter Metric (mm) 95 122 69 97 124 73 101 130
operational costs. Available in 2", 3"
and 4" internal diameter sizes with 300, Inside Diameter Metric (mm) 77 99 54 77 99 54 77 99

750, and 1,500 psi pressure ratings Weight Metric (kg/m) 2.6 4.0 1.7 3.0 4.9 2.4 4.3 6.9
and a maximum continuous operating Min. Bend Radius
Metric (m) 1.8 2.1 1.2 1.8 2.1 1.2 1.8 2.1
temperature of 140F (60C). The (operational)

THERMOPLASTIC LINER patented unbonded fiber design is suitable Length/Coil* Metric (m) 1,000 620 1,725 1,000 670 1,725 960 600
THERMOPLASTIC JACKET
for a broad range of options including Coil Weight* Metric (kg) 2,600 2,480 2,933 3,000 3,283 4,140 4,128 4,140
oil, gas, water, H2S and CO2 and offers
industry leading impact resistance and Fitting Outside Diameter** Metric (mm) 110.7 139.7 81.5 110.7 139.7 85.1 115.6 144.3

flexibility for ease of handling around Fitting Inside Diameter** Metric (mm) 63.5 85.9 44.5 63.5 85.9 44.5 63.5 85.9
corners and bends.
*Length and weights are approximate as they may vary depending on the manufacturing run.
**Fitting dimensions do not include O.D. of flange provided for Flanged End Fittings.
**Fitting O.D. and I.D. apply to Flanged End, Weld-neck and Pipe-to-Pipe Coupling fittings.

Flexpipe Linepipe High Temperature (FPLP HT) FP301 HT FP601 HT

Maximum Operating Pressure @ 82C or 180F 5,171 kPa/750 psi 10,342 kPa/1,500 psi
WOUND DRY FIBERGLASS Utilizes advanced materials capable of Nominal Size 2" 3" 4" 2" 3" 4"
continuous operation up to 180F (82C). Outside Diameter Metric (mm) 69 97 124 73 101 130
Suitable for temperature excursions up to
500 hours at 200F (93C) eliminating the Inside Diameter Metric (mm) 54 77 99 54 77 99

need for cooling systems. Available in 2", Weight Metric (kg/m) 1.7 3.0 4.9 2.4 4.3 6.9
3" and 4" internal diameter sizes with a Min. Bend Radius
Metric (m) 1.2 1.8 2.1 1.2 1.8 2.1
maximum operating pressure of 1,500psi. (operational)

HDPE-RT LINER The patented design delivers the most Length/Coil* Metric (m) 1,725 1,000 670 1,725 960 600
HDPE-RT JACKET
flexible, high pressure composite linepipe Coil Weight* Metric (kg) 2,933 3,000 3,283 4,140 4,128 4,140
available; high impact resistance during
installation, and no axial elongation when Fitting Outside Diameter** Metric (mm) 81.5 110.7 139.7 85.1 115.6 144.3

pressurized. Fitting Inside Diameter** Metric (mm) 44.5 63.5 85.9 44.5 63.5 85.9

*Length and weights are approximate as they may vary depending on the manufacturing run.
**Fitting dimensions do not include O.D. of flange provided for Flanged End Fittings.
**Fitting O.D. and I.D. apply to Flanged End, Weld-neck and Pipe-to-Pipe Coupling fittings.

2007
2007
Introduction of the first FP601 1,500 psi linepipe

2005
2005
Implementation of the crimp fitting system 2008
2008
Purchased by ShawCor Ltd. in June 2008
 PRODUCT & SERVICE CAPABILITIES

FlexCord Linepipe (FCLP) FC901* FC801

Maximum Operating Pressure @ 60C or 140F 15,510 kPa/2,250 psi 13,790 kPa/2,000 psi
STRUCTURAL LAYERS
(Galvanized Steel Cords)
Designed to handle severe pressure Nominal Size 2" 3" 4"
cycles and pulsations such as those Outside Diameter Metric (mm) 75.1 99 128
generated by piston pumps. Patent
pending high strength steel-cord Inside Diameter Metric (mm) 53.8 77 99

reinforced design delivers a pressure Weight Metric (kg/m) 4.82 5.1 8.6
rating up to 2,250psi and is available Min. Bend Radius
Metric (m) 1.2 1.8 2.1
BARRIER LAYER in 2", 3" and 4" internal diameter sizes, (operational)

THERMOPLASTIC LINER
with a maximum continuous operating Length/Coil** Metric (m) 895 605 525
THERMOPLASTIC JACKET
temperature of 140F (60C). Coil Weight** Metric (kg) 4,314 3,086 4,515

Fitting Outside Diameter*** Metric (mm) 87.1 115.6 144.3

Fitting Inside Diameter*** Metric (mm) 44.5 63.5 85.9

*FC901 does not have a barrier layer.

**Length and weights are approximate as they may vary depending on the manufacturing run.
***Fitting dimensions do not include O.D. of flange provided for Flanged End Fittings.
***Fitting O.D. and I.D. apply to Flanged End, Weld-neck and Pipe-to-Pipe Coupling fittings.

FlexCord Linepipe Anti-Buoyant (FCLP AB) FC901 AB

Maximum Operating Pressure @ 60C or 140F 15,510 kPa/2,250 psi
STRUCTURAL LAYERS
(Galvanized Steel Cords)
Our anti-buoyant solution is for shallow Nominal Size 2"
water applications with a maximum Outside Diameter Metric (mm) 75.1
depth of 100 feet (30 meters). Available
in 2" internal diameter size with Inside Diameter Metric (mm) 53.8

a maximum operating pressure of Weight Metric (kg/m) 4.82

2,250psi and a maximum continuous
Min. Bend Radius (operational) Metric (m) 1.2
operating temperature of 140F (60C).
THERMOPLASTIC LINER Length/Coil* Metric (m) 750
THERMOPLASTIC JACKET
Coil Weight** Metric (kg) 3,615

Fitting Outside Diameter*** Metric (mm) 87.1

Fitting Inside Diameter*** Metric (mm) 44.5

*Length may vary. All specifications are subject to change depending on product-specific requirements.
**Also available in coils for sea containers with pipe length/coil up to 890 meters.
***Fitting dimensions do not include O.D. of flange provided for Flanged End Fittings.
***Fitting O.D. and I.D. apply to Flanged End, Weld-neck and Pipe-to-Pipe Coupling fittings.

Flow Coefficients*
Hazen & Williams 150
Darcy Weisbach e = 0.0015 mm
Manning 0.009
*For all product lines.

2011 2013
2011 2013
Introduced FlexCord as a new 2,000 psi high-pressure linepipe FlexCord Linepipe Anti-buoyant is developed for use in
Launched FPLP HT to be used in high temperature applications shallow water applications
up to 180F (82C)

2012
2012
Reel-less (coiled) pipe packaging is introduced as an
alternative to reels
First field trial of 6" FlexFlow larger diameter linepipe
Flexible Composite Linepipe Solutions
Proven reliability Unmatched corrosion protection Simplified installation
Over 20,000 kilometers of Flexpipe High density polyethylene liner eliminates Rapid installation gets production on-line
products have been installed corrosion faster than traditional materials
Extremely thorough pipe qualification Mechanical fittings are available in carbon Smaller crew size and ease of handling
exceeds the requirements of CSA, API, steel with high-phosphorus electroless reduces installation costs by up to 30%
and ASTM standards nickel plating or in stainless steel Environmental impact is reduced due to
Engineering application review process Minimizes high costs of corrosion small right-of-ways and minimal ground
ensures correct product selection for inhibition programs disturbance
specific applications Flexpipe products are available coiled in
Fitting and coupling installation is strictly a reel-less packaging format
controlled with custom equipment for
high repeatability
Impact resistance greater than 10 times
that of traditional thermoset composite pipe

Services
Engineering application reviews to Delivery of pipe and fittings to location Regional solution and deployment centers
confirm product suitability Installation equipment rentals providing support, rentals, and materials
Train and certify contractors in joining Offer onsite expert installation assistance
procedures, handling, and deployment
Australia
Brisbane, Australia
M: +61 0458 000 209

Head Office & Manufacturing Facility

3501 54 Avenue SE
Calgary, AB T2C 0A9, Canada
Tel: +1 403 503 0548

Manufacturing Facility
195, 1820 100 Avenue NE
Calgary, AB T3J 0P7, Canada
Tel: +1 403 503 0548

Canada Sales Office

600, 520 5 Avenue SW
Calgary, AB T2P 3R7, Canada
Tel: +1 403 503 0548

U.S. Head Office

1155 Dairy Ashford, Suite 450
Houston, TX 77079, USA
Tel: +1 281 670 2105

Global Strategic Partners

To see a complete list of our global strategic partner
locations please visit our website.

For additional information, please contact:

[email protected]
or call toll free: 1 888 359 7473

flexpipesystems.com