TR1P System Technologies
TR1P System Technologies
TR1P System Technologies
Applications
• Fluid and gas environments
• High-pressure production and injection applications
Features and Benefits
• Curved flapper technology enables a smaller OD, which eases
running and accommodates bypass lines.
• The field-proven, nonelastomeric dynamic seal avoids explosive-
decompression and fluid-compatibility issues to enhance safety.
• The safety valve contains a premium piston mechanism for
demanding gas or high-pressure applications.
• Metal-to-metal premium housing connections are standard.
• Accessories can be deployed on slickline, which avoids complex
operational requirements.
Tool Description
The Weatherford Optimax series WSP(E) tubing-retrievable surface-
controlled subsurface safety valves are rod-piston, curved-flapper
type safety valves. These valves are installed to shut-in wells in the
event of uncontrolled flow caused by equipment failure or damage.
An integral part of the completion string, each model is controlled by
a single hydraulic control line. Control-line pressure keeps the valve
in the open position; when pressure is bled off, the valve closes to
prevent uncontrolled flow. In the unlikely event the safety valve
malfunctions, the Weatherford Optimax WLT lockout tool and
Optimax WCT control-line communication tool can be deployed to
adapt the valve to accept a Weatherford WIT wireline-insert safety An Optimax tubing-retrievable and surface-
controlled safety valve shuts in a well when
valve, which minimizes disruption to production operations. control-line pressure bleeds off.
Options
An internal through-the-flapper, self-equalizing feature simplifies
safety valve operation for improved reliability.
Available Accessories
• Optimax WLT lockout tool
• Optimax WCT control-line communication tool
• Optimax WET exercise tool
• Optimax WIT wireline-insert safety valve
Specifications
Large Bore
5-1/2 in. 7 in.
Size 5-1/2 in.
(139.7 mm) (177.8 mm)
(139.7 mm)
92 in. 84 in. 99 in.
Overall length
(234 cm) (213 cm) (251 cm)
Standard sealbore 4.578 in. 4.750 in. 6.000 and 5.963a in.
(minimum bore) (116.281mm) (120.650 mm) (152.400 and 151.460 mm)
7,500 psi 11,250 psi 15,000 psi 7,500 psi 7,500 psi 11,250 psi 15,000 psi
Test pressure
(52 MPa) (78 MPa) (103 MPa) (52 MPa) (52 MPa) (78 MPa) (103 MPa)
5,000 psi 7,500 psi 10,000 psi 5,000 psi 5,000 psi 7,500 psi 10,000 psi
Working pressure
(34 MPa) (52 MPa) (69 MPa) (34 MPa) (34 MPa) (52 MPa) (69 MPa)
7.700 in. 7.760 in. 8.100 in. 7.700 in. 9.200 in. 9.288 in. 9.430 in.
Maximum OD
(195.580 mm) (197.104 mm) (205.740 mm) (195.580 mm) (233.680 mm) (235.915 mm) (239.522 mm)
Standard nipple
Petroline® QN profileb
profile
Control-line
Industry-standard metal-seal compression fitting for 1/4-in. (6.35-mm) control line
connection
Dynamic seal Proprietary design nonelastomeric rod-piston seal stack, verified in tests to 10,000-psi (69-MPa) gas differential
system pressure at 300ºF (149ºC)
a Staggered sealbore.
b Other manufacturer’s profiles available upon request.
c Values shown are estimates, subject to verification.
D P feature safety valve also contains a non-elastomeric piston stop seal, which isolates the dynamic seals at the full-open and full-
closed positions.
Applications
• Conventional, monobore, and stacked completions
• Liner-top isolations
• Subsea environments
• Extended-reach; deviated; and high-pressure, high-temperature
(HPHT) wells
Features and Benefits
• Withstands pressures up to 10,000 psi (69 MPa), temperatures up to
350°F (177°C), and achieves a reliable seal by locking the element in
place under variable loads and pressure cycling
• Enhances tool reliability by incorporating a patented fold-backup
system to provide extrusion protection
• Reduces the risk of premature setting or pin shearing if the packer
encounters downhole obstructions
• Includes versatile actuation options, including hydraulic, hydrostatic,
or electronic, the latter of which uses a radio-frequency identification
(RFID) trigger
• Accommodates monobore completions
• Eliminates mandrel movement while setting, which enables stacked
completions
• Offers near-360° casing contact through the patent-pending slip
design, which reduces slip-to-casing stress and minimizes internal
casing damage
• Minimizes overpull and simplifies removal
• Enables easy removal even after the packer has been placed under
extreme loads through its cut-to-release technology
• Contains an antireset mechanism that prevents the slips or element
from resetting during retrieval
Tool Description
The Weatherford OptiPkr production packer combines the robust
performance of a permanent packer with the flexibility of a The Weatherford OptiPkr production packer provides a
retrievable packer into one tool. It provides a reliable seal between reliable production tubing-to-casing seal that withstands
the most demanding wellbore conditions, and it can be
the outside of the production tubing and the inside of the casing in retrieved for enhanced operational flexibility.
demanding wellbore conditions. The packer has a modular design
that adapts to most applications and wellbore conditions and
enables conversion between hydraulic-, hydrostatic-, and RFID-
setting modes. It exceeds the International Organization for
Standardization (ISO) 14310 Level V0 standards for load and
pressure.
Flow-test rating at
—
176°F (79°C)
80 to 350°F 200 to 400°F
Temperature range
(27 to 177°C) (93 to 204°C)
ISO 14310-tested V0
The above ratings are not combined loading and are for the OptiPkr production packer with a hydraulic module. Consult with an applications engineer for packer ratings with different setting modules.
The above ratings are not combined loading and are for the OptiPkr production packer with a hydraulic module. Consult with an applications engineer for packer ratings with different setting modules.
VAM is a registered trademark of Vallourec Mannesmann Oil & Gas France Corporation.
Applications
• Managing flow from individual production zones
• Eliminating the need for washpipe, intervention, wires, or control
lines
• Highly fractured wells
Features and Benefits
• Eliminates the need for washpipe, control lines, intervention, wires,
services, or crew
• Facilitates tests of individual compartments and select optimized well
profile
• Features selective remote opening and closing through radio-
frequency identification (RFID) technology
• Protects seals when opening in over-and-underbalanced applications
through controlled equalization
• Minimizes pressure drops
• Provides operational reliability through built-in hydraulic reservoir
• Features a robust, reliable, and simple design
• Reverts to a standard mechanical sliding sleeve at the end of battery
life
Tool Description
The Weatherford OptiROSS remotely operated sliding sleeve
combines advanced well sliding-sleeve technology with RFID
technology to provide an interventionless, control-line-free well
management device. The tool provides remote means of managing
flow from individual production zones with no limit to the number of
sleeves that can be installed in a single monobore completion.
Applications
• Isolating intervals within the well, primarily in intelligent completions,
where multiple control lines and I-Wires are fed through
• Monitoring below the isolation system
Features and Benefits
• Reduces possible leak paths and eliminates body movement during
setting
• Minimizes seal movement in operation and prevents multiple leak
paths
• Optimizes control line bypass while retaining packer through the
wellbore
• Minimizes part count and simplifies interchangeability over casing
weights
• Contains multiple setting options to adapt to specific wells
Tool Description
The Weatherford intelligent completion packoff element (ICE) is a
retrievable and hydraulically set multiple control-line bypass that
achieves zonal isolation within intelligent well completions. The one-
piece body makes it possible to feed multiple lines through the ICE
tool in either workshop or offshore environments. The feedthrough
capabilities also enable placing gauges and chemical injection
systems below the completion isolation system.
The ICE tool has a one-piece body that reduces leak paths
and minimizes body movement during setting.
Specifications*
Casing Information Maximum Minimum Maximum Pressure Element Standard
Connections Temperature
Size Weight OD ID FeedThru Rating Material Certificate
17 lb/ft 4.710 in.
5.50 in. (2.35 kg/m) (119.6 mm)
(139.7 mm) 2-7/8 in.
20 lb/ft 4.595 in. 2.40 in. (50.8 mm) 4
(2.76 kg/m) (116.8 mm) (61.0 mm)
Premium
32 lb/ft 5.405 in.
6.625 in. (4.42 kg/m) (137.4 mm)
(168.3 mm) 24 lb/ft 5.735 in.
(3.31 kg/m) (145.8 mm)
3-1/2 in.
23 lb/ft 2.92 in. (76.2 mm) 5
7 in. (3.17 kg/m) 6.095 in. (74.2 mm) 3,000 psi*
Premium 68 to 275°F ISO 14310-
(177.8 mm) 26 lb/ft (154.9 mm) (20.68 HNBR
(20 to 135°C) V5
(3.59 kg/m) MPa)
4-1/2 in.
7.625 in. 29.7 lb/ft. 6.690 in. 3.96 in. (101.6 mm) 5
(193.7 mm) (4.11 kg/m) (169.9 mm) (100.6 mm)
Premium
40 lb/ft 8.540 in.
(5.53 kg/m) (216.9 mm)
5-1/2 in.
9.625 in. 47 lb/ft 8.450 in. 4.56 in. (127 mm) 6
(244.5 mm) (6.9 kg/m) (214.6 mm) (115.8 mm) Premium
53.5 lb/ft 8.305 in.
(7.39 kg/m) (211.1 mm)
* Results depend on the released version. Customer-specific specification variants are available on request
Applications
• Sand control
• Isolation of lower-completion system for upper-completion
installation or workovers
• Platform for hydraulically setting production packers
Features and Benefits
• The Optibarrier mechanical ball valve can be operated via industry-
standard shifting tools for operational flexibility.
• The ball valve has increased differential opening capacity.
• The ball valve has unlimited mechanical opening and closing
functionality.
• Initial valve closure is achieved when the washpipe and collet shifting
tool are retrieved through the valve.
• The full-bore inside diameter (ID) of the ball valve maximizes
production and enhances access to the formation.
• The bidirectional sealing mechanism provides a robust downhole
barrier.
• The ball mechanism is rotationally locked to facilitate contingency
milling.
• The ball valve can be manufactured in a variety of metallurgies,
ranging from basic 4140 to high-nickel premium alloys, to suit
specific wellbore conditions and operational needs.
• By exceeding ISO 28781-V1 standards, and having passed extended
debris and life-cycle testing, the ball valve demonstrates reliable
performance.
Tool Description
The Weatherford Optibarrier mechanical ball valve is a tubing-
mounted bidirectional ball valve that controls wellbore flow. It is
opened and closed mechanically by using industry-standard shifting The Weatherford Optibarrier mechanical ball
valve can be opened and closed an unlimited
tools or a stinger module in the upper-completion system. The ball numbers of times using common industry
shifting tools.
valve has a modular design that enables compatibility with the other
Optibarrier products, including those that are operated
mechanically, hydraulically, or remotely using radio-frequency-
identification (RFID) technology.
The Optibarrier ball valve exceeds ISO 28781 standards and has
undergone extended debris testing as evidence of life-of-well
performance capabilities. The ball valve can be manufactured in a
variety of metallurgies, from basic 4140 to high nickel premium
alloys.
Specifications
Maximum Differential Qualification
Size Maximum OD Minimum ID Rating Across Ball Temperature Connections Standard
4.50 in. 7.75 in. 3.75 in. 10,000 psi 4-1/2 in.
(114.30 mm) (196.85 mm) (95.25 mm) (68.90 MPa) premium
5.50 in. 8 in. 4.63 in. 7,500 psi 39 to 302°F 5-1/2 in.
ISO 28781-V1
(216 mm) (203.20 mm) (117.60 mm) (51.70 MPa) 4 to 150°C) premium
5.50 in. 8.25 in. 4.25 in. 10,000 psi 5-1/2 in.
(216 mm) (209.55 mm) (107.95 mm) (68.90 MPa) premium
*Maximum differential ratings across ball are metallurgy dependent.
Applications
• Regulating and managing inflow or outflow profiles across a
horizontal wellbore
Features and Benefits
• Eliminates the need for washpipe, intervention services, and crew,
which alleviates health, safety, and environmental concerns while
reducing operating costs
• Eliminates the need for an intermediate completion by running
closed, which effectively makes the lower completion a reservoir
barrier and fluid loss device
• Increases the percentage of the total hydrocarbon produced
• Improves drainage of unwanted fluids
• Opens remotely using radio-frequency identification (RFID)
technology
• Promotes even distribution across the reservoir section
• Facilitates staged startup and toe-to-heel well cleanup
• Provides operational reliability through built-in clean hydraulic
reservoir and debris tolerance
• Minimizes nonproductive time because the device is set up
according to customer requirements
• Reverts to a standard mechanical sliding sleeve following remote
completion operations
Tool Description
The Weatherford RFID inflow control device (ICD) combines the
FloReg™ inflow control system with RFID technology to evenly
distribute inflow throughout a horizontal wellbore. The ICD, or a
series of ICDs, are run closed and then, at depth, sequentially
opened with no intervention. This capability eliminates the need for
washpipe, intervention services, wires, or control lines, which
reduces completion time and risk. The ICD is customizable to
customer-specific applications, and it can be opened by either
circulating RFID tags, using a frequency modulated pressure
signature, timers, or a combination of these.
Designed with debris, mud solids, and cement in mind, the device
does not rely on debris-sensitive springs, check valves, or complex The ICD uses RFID technology to evenly distribute
inflow throughout a horizontal wellbore.
piston arrangements. Further, reliability is not compromised by the
need for any pre-charged or well-sensitive piston chambers.
Specifications*
Absolute
Maximum Outside Minimum Inside Pressure
Size Pressure Temperature
Diameter (OD) Diameter (ID) Rating
Rating
2.50 in.
(63.5 mm)
15,000 psi
(103.4 MPa)
4.50 in. 5.625 in. 2.81 in.
(114.3 mm) (142.9 mm) (71.4 mm)
4.56 in.
8 in. (115.8 mm)
(203.2 mm)
* Customer specific specification variants are available on request.
Applications
• Enhancing circulation path and providing well control and fluid
changeout
• Remotely setting hydraulic devices, such as packers, the ROk-ANkOR®
openhole whipstock anchor system, and circulating valves
• Remotely delivering injection, production, or intervention operations
Features and Benefits
• Eliminates the need for intervention services and crew through
remote interventionless operation
• Reduces health, safety, and environmental concerns by reducing
intervention requirements
• Improves operating costs by eliminating the need for addition
completions
• Interfaces with any hydraulic-set device
• Releases any fill and leaves a flush bore when remotely opened
through fall-through-flapper technology
• Provides simple, programmable operating logic
Tool Description
The Weatherford RFID-operated reservoir isolation valve (RIV) is an
interventionless barrier device that isolates the toe of the
completion, which eliminates the need for a deep-set plug and
reduces completion time and risk. Qualified according to the
International Organization for Standardization (ISO) 28781 V1, the
RIV is a cost-effective and safe means of isolating completion
systems.
Specifications*
Flapper Pressure Absolute
Size Maximum OD Minimum ID Rating Pressure Rating Temperature
5.63 in. 2.50 in. 7,500 psi 10,000 psi
(143 mm) (63.5 mm) (51.7 MPa) (69.9 MPa) 39 to 302°F
4.50 in. (114.3 mm)
6 in. 2.25 in. 10,000 psi 15,000 psi (4 to 150°C)
(152.4 mm) (57.2 mm) (69.9 MPa) (103.4 MPa)