D7918-En (LHT)
D7918-En (LHT)
D7918-En (LHT)
Version for
screwing-in
1. General information
These over-center valves are throttle valves which are commonly used for a well controlled movement of loads connected to
double acting hydraulic consumers (lifting and swivel cylinders). They prevent a collapse or eventual rupture of the fluid column. The
velocity is determined by the flow to the consumer.
With dragging loads the flow out of the consumer is throttled in such a way that the pump, feeding the contrary side, always has to
overcome a slight back pressure.
This back pressure is caused by a spring which usually is set about 15% higher than the respective maximum load induced pressure
for the device enabling compensation of dynamic forces.
These valves can be customized to suit most applications by employing orifices of various diameter at the in- and outflow of the
control line that influence the release ratio as well as the dampening characteristic. Special dampening elements like with type LHDV
(D 7770) are only used at type LHTZ. Their use is most advantageous at applications where the dampening characteristic of type
LHK (D 7100) is not sufficient, i.e. applications, which are less prone to low frequent oscillations like nodding etc.
The valve is zero leakage in unoperated state. All of these valves, beside valves with geometric release ratio 1 : ), perform also
as a safety valve. At valves with release ratio 1 : ) (line rupture safety valves), the control pressure is independent of the load
pressure. Therefore a shock valve installed as option in the valve body is necessary to safe guard eventual pressure surges or
creeping pressure rise on the consumer side.
When the load is dropped via pressure at the opposing side this pressure will also enter the control line and open-up the outflow
side i.e. only the design related back pressure valve will be effective.
o Versions:
- double acting cylinders with control line (coding 11)
- double acting cylinders, ports of the opposite side in the block, minimized piping effort (coding 14)
- with additional shock valve enabling quick removal of pressure peaks (coding 15)
- with additional port enabling connection of a second, double acting consumer being operated in parallel (making a second
over-center valve superfluous; coding 18)
- Circuitry for winches with integrated loose rope prevention (coding 17)
- Circuitry for double acting cylinders and alternating load directions (coding 21, 23, 25)
Basic type, size, connec- Flow coding Geometric release ratio ngeo
tion manner and symbols
A B C D E F
Size 2 28 14 10 6 3 -- 4 1:4
8 1:8
Flow rating (lpm)
LHT 21 G -11
with |pVdF of approx. 40 bar Pressure range (bar) 1)
LHT 21 P -11
LHT 21 P -14 20 ... 60
Also avail. coding AB, flow rating = 20 lpm
LHT 21 UNF P -14 61 ... 250
(see |p-Q-curve in sect. 3)
LHT 21 H -14 251 ... 400
LHT 22 G -11
LHT 22 P -11
LHT 23 SAE -25W
LHT 33 G -11 Flow rating (lpm) Pressure range (bar) 1) Release pressure
LHT 33 P -11 with |pVdF of approx. 40 bar 20 ... 49 D2 = 0 D2 = 6
LHT 33 P -15 50 ... 199 9 ... 14 24 ... 43
LHT 33 OMT -17E 200 ... 319(400) 3) 15 ... 25 46 ... 123
LHT 33 SAE -18 3) from 320 26 ... 40 250 ... 310
LHT 33 OMP -21
41 ... 65
LHT 34 G -15
66 ... 90
LHTZ 30 P -23
LHTZ 33 P -15
LHT 3 E 1) 4 1:4
130 85 55 35 20 10
7 1:7
130 85 55 -- -- -- 10 1 : 10
Flow rating (lpm) Pressure range (bar) 1) 20 ... 200
with |pVdF of approx. 40 bar 201 ... 400
LHT 50 G -11 Flow rating (lpm) Pressure range (bar) Release pressure
LHT 50 SAE -11 3) with |pVdF of approx. 40 bar 20 ... 89 D2 = 0 D2 = 6
LHT 50 SAE -14 3) 90 ... 259 15 ... 30 46 ... 90
LHT 50 G -15 260 ... 450(400) 3) 31 ... 70 95 ... 215
LHT 50 SAE -15 3)
71 ... 100 216 ... 305
Symbols
Basic valve (illustrated for geom. release ratio ngeo . 1 : ))
Pre-load valve
type VR 3.C
(see also
LHT ...-11 LHT ...-14 LHT ...-17E LHT ...-18
page 9)
1)
5) LHT 33 OMP-21
5)
Examples: LHT 33 P11 - 6 - A7 - 200 A release pressure pcontr of approx. 90 bar is necessary
ngeo = 1: 7, nreal = 1 : 2.28 (without effective load pressure)
1) Type LHT 2..., LHT 33 OMT(OMP) and LHT 3E only with geom. release ratio ngeo (no outflow orifice D2)
2) Notes regarding geom. release ratio ngeo = 1 : )
- This valve version does not show a safety valve function, as the load pressure is not applied (see symbol)
- The set release pressure pcontr directly corresponds to the necessary pressure at port S to open the valve.
- The functionality is like with a line rupture safety valve.
- Attention: The use of an outflow orifice D2 (acc. to table 2) will dampen oscillations but will raise the required pressure
at port S (see the various pressure ranges at table 1)
3) p
max is restricted for version with SAE hole pattern
4) Prepared, the outflow port of the control line is plugged, corresponds to the geom. release ratio n
geo
5) Set at 30 bar by HAWE (adjustable range 10 ... 50 bar)
D 7918 page 4
3. Additional parameters
Nomenclature Over-center valve with hydraulic release and bypass check valve
Design Over-center valve: cone seated valve
Bypass check valve: plate seated valve
Installed position Any
Ports F, V, V1, V2, A, B and R Main ports
M, S and Z Control and pick-up ports dep. on type
Mass (weight) LHT 21 H -14 = 0.6 LHT 33 G(P) -11 = 1.3 LHT 50 G -11 = 2.4
approx. kg LHT 21(22) G(P) -11 = 0.8 LHT(Z) 33 P -15 = 1.7 LHT 50 SAE -11 = 3.0
LHT 21 (UNF)P -14 = 1.0 LHT 33 SAE -18 = 2.4 LHT 50 G -15 = 3.2
LHT 23 SAE -25W = 3.2 LHT 33 OMT -17E = 2.4 LHT 50 SAE -14(15) = 3.9
LHT 33 OMP -21 = 2.8
LHT 3 E = 0.6 LHT 34 G -15 = 2.2
LHTZ 30 P -23 = 5.0
Pressure alterations Type ngeo Pressure variation per mm Pressure variation per turn
(over-center valve) according to pressure range |pSpring (bar/mm) |pset (bar/U) = k |pSpring
LHT 2 0 ... 60 bar 61 ... 250 bar 251 ... 400 bar
k = 1.34
1:4
24 41 124
k = 1.25 (only LHT 21 (UNF) P 14)
1:8
49 85 255
LHT 3 20 ... 42 bar 50 ... 199 bar 200 ... 318 bar
1:7
18 30 40
9 ... 14 bar 26 ... 40 bar 41 ... 65 bar
k = 1.81
1:)
1 3 13 k = 1.25 (only LHTZ 30 P 23)
LHT 3 E --- 0 ... 200 bar 201 ... 400 bar
1:4 --- 16 30
1:7 --- 30 40
LHT 5 20 ... 89 bar 90 ... 259 bar 260 ... 450 bar
1:6
14 27 29
k = 1.25
15 ... 30 bar 31 ... 70 bar 71 ... 100 bar
1:)
3 5 6
Pressure alterations Type LHT 23..-25.. LHT 33 P-15.. LHT 34 G-15.. LHT 5..-15..
(shock valve)
Spring (pressure pmax bar) 340 220 160 400 160 340 250 450 160
Pressure alternation (bar/rev.) -- -- -- 100 19 -- -- 80 17.5
Pressure alternation (bar/mm) 40 27 17 -- -- 66 40 -- --
Test bench
Pressure
; Slacken the Both grub screw
with hand or SEAL-LOCK nut which serve
gauge Type
pump for locking < and must be
LHT 50..
slackened prior to any pressure
adjustment
< The perforated disc can be
rotated with an allan key a/f 6
(mm), the set screw with a screw
driver
< ;= ; <=
= pressure increases
This bypass-throttle valve is a must with test rigs using a motor pump!
The pump should be circulating via opened throttle valve, then close the = pressure decreases
throttle valve slowly until LHT starts barely responding (avoid larger flow
since the valve might squeal). = Retighten the grub screw /
Attention: The pump has to be connected to port S with geom. release SEAL-LOCK nut ; after per-
ratio ngeo = 1 : ) ! formed adjustment.
D 7918 page 5
Hydraulic fluid Fluids acc. to DIN 51524 table 1 to 3; ISO VG 10 to 68 acc. to DIN 51519
Viscosity range: min. approx. 4; max. approx. 1500 mm2/s
Optimal operation range: approx. 10...500 mm2/s
Also suitable are biologically degradable pressure fluids of the type HEPG (Polyalkylenglycol) and
HEES (synth. Ester) at operation temperatures up to approx. +70C.
Temperature Ambient: approx. -40...+80C
Fluid: -25...+80C, pay attention to the viscosity range!
Start temperature down to -40C are allowable (Pay attention to the viscosity range during
start!), as long as the operation temperature during subsequent running is at least 20K higher.
Biological degradable pressure fluids: Pay attention to manufacturers information. With regard to the
compatibility with sealing materials do not exceed +70C.
Functional restriction The use of these is restricted when combined with directional valves enabling
differential circuitry during any switching position e.g. coding C of D 5700.
Valves intended for one load direction only (symbols 11 to 18) must not be
connected to the rod side of hydraulic cylinders.
|p-Q-curves Operation direction V d F (depending on the flow size, acc. to table 1 in sect. 2)
Free flow F d V (characteristic back pressure)
1) Ports conforming
ISO 228/1 (BSPP):
LHT 21 V, F = G 1/4; S = G 1/4
LHT 22 V, F = G 3/8; S = G 1/4
2) Both,
the seal ring and the spot
face show the same diameter.
2)
Seal ring
KDS-1/4 A3C Torque 30 Nm
Skt.-head screw
ISO 4762-M6x40-8.8-A2K Hole pattern of the manifold
Type LHT 21 P-11 (top view)
LHT 22 P-11
1)
a/f 22
Torque 30 Nm
M6, 10 deep
d1 = max. #5
O-rings d2 = max. #3
V = 6.02x2.62 NBR 90 Sh
S = 3.7x1.78 NBR 90 Sh
Ports
LHT 21P-14: A, F = G 1/4 (ISO 228/1 (BSPP)) M6, 10 deep
LHT 21 UNF P-14: A, F = 9/16-18 UNF-2B (SAE J 514)
D 7918 page 7
Skt.-head screw
DIN 912 3/8-16x2.75
Ports conforming
ISO 228/1 (BSPP):
O-ring 20.29x2.62 F1, F2 = G 1/2
NBR 90 Sh W = G 1/4
M1, M2 = G 1/4
S1, S2 = G 1/8
3/8-16, 12 deep
Attention:
1)
a/f 30
Torque 180 Nm
1)
O-ring 12.37x2.62
NBR 90 Sh
Ports conforming
ISO 228/1 (BSPP):
F = G 1/2
M, S, Z = G 1/4
M6, 12 deep
Attention:
1)
The hexagonal spring housing must be
countered while installing the pipe fitting!
M6, 12 deep
D 7918 page 9
a/f 30
Torque 180 Nm
Skt.-head screw
ISO 4762-M10x50-8.8-A2K
A sequence valve
type VR 33C acc. to D 7340 Flange for connection to motor
can be screwed into port B
M10, 12 deep
O-ring 26.64x2.62
NBR 90 Sh
d = max. #24
Skt.-head screw
ISO 4762-
M8x75-8.8-A2K
1)
a/f 10
O-ring
12.37x2.62 NBR 90 Sh
Flange enabling pipe connection at V1
Ports conforming SAE 1/2 (6000 psi)
ISO 228/1 (BSPP):
M, S, Z = G 1/4
F, V2 = G 1/2
M8,
Thru-hole
Attention:
1)
The hexagonal spring housing must be
countered while installing the pipe fitting!
D 7918 page 10
a/f 24
Torque 50 Nm
Attention:
1)
d1 = max. #10 The hexagonal spring housing must be countered
d2 = max. #4 while installing the pipe fitting !
2)
Port T is plugged with a grub screw ISO 4027-M4x5-
45H and a ball 3 mm DIN 5401 with all standard
versions.
A sealing via O-ring is not required.
M6, 12 deep
D 7918 page 11
O-ring 12.37x2.62
NBR 90 Sh
appox. 46.4
appox. 29
Ports conforming
ISO 228/1 (BSPP):
S1, S2 = G 1/4
appox. 29
appox. 46.4
4x
M8, 12 deep
dV1, V2
Ports conforming = max. #20
ISO 228/1 (BSPP):
F1, F2 = G 1/2
O-ring 23.47x2.62
NBR 80 Sh
a/f 30
Torque
180 Nm
4x
M8, 12 deep
D 7918 page 12
#8.5
Thru-hole
Ports conforming
ISO 228/1 (BSPP):
F, V = G 1
M, S, Z = G 1/4
O-ring 25x3.53
NBR 90 Sh
Ports conforming
ISO 228/1 (BSPP):
M, S, Z = G 1/4
M10, 16
deep
D 7918 page 13
Ports conforming
O-ring 25x3.53
ISO 228/1 (BSPP):
NBR 90 Sh
M, Z = G 1/4
M10, 20 deep
#8.5
Thru-
hole
Skt.-head screw
ISO 4762-
-M10x85-8.8-A2K
Connection
side for Connection side for
SAE flange 3/4 SAE flange 3/4 (6000 psi)
(6000 psi)
M10, 16 deep
1)
Mounting hole
a/f 36
Torque 180 Nm
a/f 41
Torque 100 Nm
Attention:
1)
The hexagonal spring housing must be countered
while installing the pipe fitting !
D 7918 page 15
5. Example circuit
Over-center valve
type LHT 33 P-15 -
- B4 - 325/300
Check valve
type RH 3
Over-center valve
type LHT 33 SAE-18