Structure Calculation
Structure Calculation
Structure Calculation
1. TECHNICAL DATA
2. MATERIAL SPECIFICATION
3. PERMISSIBLE STRESSES:
Structural steel < 20 mm 20 to 40 mm
Bending stress 0.55 Yp 1402 kg/cm2 1346 kg/cm2
In Compression/ Tension
Shear stress 0.4 Yp 1020 kg/cm2 979 kg/cm2
Normal Condition:
551.40
Ra Rb
145.9
Ra = Rb = 282.65 kg
Bending Moment = (565.3x145.9)/4 20619.3 kg-cm
Design of weld-
Shear Force on beam= 282.65
Filet size is 6 mm, 10x0.6x0.707+5x2x0.6x0.707= 8.5 cm2
stress= (282.65/8.484)= 33.32 < 1020 safe
OM METAL INFRA PROJECT LTD Design calcuation of 30 T Rope Drum Hoist Structure REV-0
NBCC PLAZA, PUSHP VIHAR PROJECT - VYASI PAGE NO. 3
SAKET - NEW DELHI
80
Design of weld-
Shear Force on beam= 3775.10 kg
Filet size is 6 mm, 25x0.6x0.707+8.2x2x0.6x0.707= 28.0 cm2
stress= (3775.1/28)= 134.83 < 1020 safe
OM METAL INFRA PROJECT LTD Design calcuation of 30 T Rope Drum Hoist Structure REV-0
NBCC PLAZA, PUSHP VIHAR PROJECT - VYASI PAGE NO. 4
SAKET - NEW DELHI
3775.1 239.50
Ra 38 53.95 53.95 Rb
145.9
Design of weld-
Shear Force on beam= 2905.40 kg
Filet size is 6 mm, 25x0.6x0.707+8.2x2x0.6x0.707= 28.0 cm2
stress= (2905.4/28)= 103.76 < 1020 safe
OM METAL INFRA PROJECT LTD Design calcuation of 30 T Rope Drum Hoist Structure REV-0
NBCC PLAZA, PUSHP VIHAR PROJECT - VYASI PAGE NO. 5
SAKET - NEW DELHI
2800.30 239.50
Ra 38 53.95 53.95 Rb
145.9
Deflection-
allowable deflection= (145.9/800)= 0.182375
Deflection of point load for simply supported beam-
2= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 4080 cm4
L= 145.9
a1= 38 cm
P1= 2800.3 Kg
1= 0.0150289
Design of weld-
Shear Force on beam= 1944.95 kg
Filet size is 6 mm, 25x0.6x0.707+8.2x2x0.6x0.707= 28.0 cm2
stress= (1944.95/28)= 69.46 < 1020 safe
OM METAL INFRA PROJECT LTD Design calcuation of 30 T Rope Drum Hoist Structure REV-0
NBCC PLAZA, PUSHP VIHAR PROJECT - VYASI PAGE NO. 6
SAKET - NEW DELHI
4619.13 1000
450
Design of weld-
Shear Force on beam= 4706.10 kg
Filet size is 6 mm, 25x0.6x0.707+8.2x2x0.6x0.707= 28.0 cm2
stress= (4706.1/28)= 168.08 < 1020 safe
450
5533.08 10196.6
1944.95
817.40 2905.40 282.65
2394.40
450
1883.49
Ra Rb
91.4
Ra = Rb = 946.10 kg
Bending Moment = (1892.2x91.4)/4= 43236.8 kg-cm
Design of weld-
Shear Force on beam= 946.10
Filet size is 6 mm, 10x0.6x0.707+5x2x0.6x0.707= 8.5 cm2
stress= (946.1/8.484)= 111.52 < 1020 safe
495
OM METAL INFRA PROJECT LTD Design calcuation of 30 T Rope Drum Hoist Structure REV-0
NBCC PLAZA, PUSHP VIHAR PROJECT - VYASI PAGE NO. 12
SAKET - NEW DELHI
Design of Weld
Shear Force on beam= 32031.38 kg
Filet size is 8 mm, 25x0.8x0.707+8.2x2x0.8x0.707= 37.3 cm2
stress= (32031.4/37.3)= 858.75 < 1020 safe
BDT Condition:
1 Design of beam D-D
80
Design of weld-
Shear Force on beam= 4697.50 kg
Filet size is 6 mm, 25x0.6x0.707+8.2x2x0.6x0.707= 28.0 cm2
stress= (4697.5/28)= 167.77 < 55 safe
4697.5 239.50
Ra 38 53.95 53.95 Rb
145.9
Design of weld-
Shear Force on beam= 3587.60 kg
Filet size is 6 mm, 25x0.6x0.707+8.2x2x0.6x0.707= 28.0 cm2
stress= (3587.6/28)= 128.13 < 1020 safe
4273.50 239.50
Ra 38 53.95 53.95 Rb
145.9
Deflection-
allowable deflection= (145.9/800)= 0.182375
Deflection of point load for simply supported beam-
2= =(PL^3)/(48EI)[(3a/L)-4(a/L)^3]=
E= 2100000
I= 4080 cm4
L= 145.9
a1= 38 cm
P1= 4273.5 Kg
1= 0.022935401
OM METAL INFRA PROJECT LTD Design calcuation of 30 T Rope Drum Hoist Structure REV-0
NBCC PLAZA, PUSHP VIHAR PROJECT - VYASI PAGE NO. 16
SAKET - NEW DELHI
Design of weld-
Shear Force on beam= 3034.45 kg
Filet size is 6 mm, 25x0.6x0.707+8.2x2x0.6x0.707= 28.0 cm2
stress= (3034.45/28)= 108.37 < 1020 safe
1399.35
17921.64 282.65
1288.95
21150
817.44 4619.13
450
Rb = (31009.1+391.05)/2= 31204.60 kg
(16861.1+391.05)/2=
Ra = 17056.63 kg
4586.85 20423.0
3034.45
817.40 3587.60 282.65
4979.53
450
495
Rb = 56881.88 kg
Ra = 56881.88 kg
Design of Weld
Shear Force on beam= 56881.88 kg
Filet size is 6 mm, 25x0.6x0.707+8.2x2x0.6x0.707= 28.0 cm2
stress= (56881.9/28)= 2031.50 < 1020 safe
Note:
Beam Y-Y is design on higher side, So keep the section same for Beam Z-Z
All the beam cross section will be same for the adjacent hoist, Because the load are same.
Wind Load :
a) Load due to wind on hoist & hoist girder
= Area x form factor x wind pressure
= 49.23 50 = 7876.8 kg
says = 7900 kg
50
40
3
52
Y = Ax /A
Y = 23 cm and 23 cm
Zxx = 6598.3 cm
3
OM METAL INFRA PROJECT LTD Design calcuation of 30 T Rope Drum Hoist Structure REV-0
NBCC PLAZA, PUSHP VIHAR PROJECT - VYASI PAGE NO. 23
SAKET - NEW DELHI
x = Ay /A
x = 27.52827305 cm and 24.4717 cm
Zyy = 4163.1 cm 3
rxx = 19.7 cm
ryy = 17.1 cm
The columns are provided with box sections and hence no bracings are required.
However the bracings are provided to arrest vibration.
15 10 10
10 10
10
25
70
25
10
65
t 3w
Fb
A 2
B
2
4
Where w= 23 kg/cm2
185 1887
A= Greater projection of plate beyond column in mm = 6.5
B= Lesser projection of plate beyond column in mm = 12
t= 0.5 cm
Proposed base plate, mm = 50
IN BDT Condition
Bolts Length
The quality of bolts are provided as Cl 4.6 of IS 1367
Length of rod required = Load/(x d x fc)
= 85.1 cm
OM METAL INFRA PROJECT LTD Design calcuation of 30 T Rope Drum Hoist Structure REV-0
NBCC PLAZA, PUSHP VIHAR PROJECT - VYASI PAGE NO. 25
SAKET - NEW DELHI
851 mm
Parposed= 1000 mm
Wind Load :
a) Load due to wind on hoist & hoist girder
= (Area x form factor x wind pressure)
= 49.23 50 7876.8 kg
says = 7900 kg
50
40
2.1
52
Y = Ax /A
Y = 22.1 cm and 22.1 cm
OM METAL INFRA PROJECT LTD Design calcuation of 30 T Rope Drum Hoist Structure REV-0
NBCC PLAZA, PUSHP VIHAR PROJECT - VYASI PAGE NO. 26
SAKET - NEW DELHI
Zxx = 4795.9 cm
3
x = Ay /A
x = 26.8 cm and 25.2 cm
Zyy = 3546.8 cm
3
rxx = 18.7 cm
ryy = 17.7 cm
The columns are provided with box sections and hence no bracings are required.
However the bracings are provided to arrest vibration.
Breadth = 45 cm
Area = 2475 cm2
10 10 10
10 15
20
45
15
5
65
t 3w
Fb
A 2
B
2
4
Where w= 23 kg/cm2
185 1887
A= Greater projection of plate beyond column in mm = 6.5
B= Lesser projection of plate beyond column in mm = 0.4
t= 1.24 cm
Proposed base plate, mm = 35
IN BDT
Maximun Uplift Force = 62868.60 kgcm
Parposed dia bolta= 30
Area of bolts= 7.065
No. of bolts = 10
force on each bolts= 6286.9
Shear stress = (6286.9)/(10x7.065)= 89 < 960 kg/cm2 SAFE
Bolts Length
The quality of bolts are provided as Cl 4.6 of IS 1367
Length of rod required = Load/(x d x fc)
= 83.4 cm 105 cm
1050 mm
1200 mm