s7300 Failsafe Signal Modules Hardware Manual en-US en-US PDF
s7300 Failsafe Signal Modules Hardware Manual en-US en-US PDF
s7300 Failsafe Signal Modules Hardware Manual en-US en-US PDF
Preface
___________________
Product overview 1
___________________
Configuration options 2
SIMATIC Configuration and parameter
___________________
assignment 3
Automation System S7-300 ET
200M Distributed I/O Device ___________________
Addressing and installation 4
Fail-safe signal modules
___________________
Wiring 5
Installation and Operating Manual
Fault reaction and
___________________
diagnostics 6
___________________
General technical data 7
___________________
Digital modules 8
___________________
Analog modules 9
Translation of original operating instructions
___________________
Safety protector 10
Diagnostics data of the
___________________
signal modules A
___________________
Dimensional drawings B
Accessories and order
___________________
numbers C
___________________
Response times D
Switching capacitive and
___________________
inductive loads E
07/2013
A5E00085586-11
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
[ID: 431798411]
Approvals
The S7-300 system complies with the requirements and criteria of IEC 61131, Part 2. In
addition, CSA, UL, and FM approvals are available for S7-300.
The S7-300 fail-safe signal modules have also been certified for use in safety mode to:
SIL3 (Safety Integrity Level) according to IEC 61508:2000
Performance Level (PL) e and category 4 according to ISO 13849-1:2006 or EN ISO
13849-1:2008
CE certifications
See section "Standards and Approvals (Page 61)".
Standards
See section "Standards and Approvals (Page 61)".
Guide
This manual describes the S7-300 fail-safe modules and comprises both instructive and
reference sections (technical specifications and appendices).
It contains essential information about the fail-safe signal modules:
Installation and use
Configuring and parameter assignment
Addressing, installation and wiring
Evaluating diagnostics data
Technical specifications
Order numbers
Conventions
The terms "safety technology" and "fail-safe technology" are used synonymously in this
manual. The same applies to the use of the terms "fail-safe" and "F-". "F-SM" is a synonym
of "fail-safe signal module".
""S7 Distributed Safety" and "S7 F Systems" in italic letters denote optional packages for the
fail-safe systems "S7 Distributed Safety" and "S7 F/FH Systems".
Additional support
Your local Siemens representative will be pleased to provide answers to any open issue
relating to the use of products described in this manual.
You will find information on who to contact on the Web
(http://www.siemens.com/automation/partner).
A guide to the technical documentation for the various SIMATIC products and systems is
available on the Web (http://www.siemens.de/simatic-tech-doku-portal).
You will find the online catalog and online ordering system on the Web
(http://mall.automation.siemens.com).
Training Centers
We offer courses to help you get started with the SIMATIC S7 automation system. Contact
your regional training center or the central training center in 90327 Nuremberg, Germany.
You will find more information on the Web (http://www.sitrain.com).
H/F Competence Center
The H/F Competence Center in Nuremberg offers special workshops on SIMATIC S7 fail-
safe and fault-tolerant automation systems. The H/F Competence Center also provides
support in terms of on-site engineering, commissioning, and troubleshooting.
For questions about workshops, etc., contact: [email protected]
Technical Support
To contact Technical Support for all Industry Automation products, use the Support Request
Web form (http://www.siemens.com/automation/support-request).
You can find additional information about our Technical Support on the Web
(http://www.siemens.com/automation/service).
Note
Plants with safety-oriented characteristics are subject to special requirements for operational
safety for which the operator is responsible. The supplier also undertakes to conform to
special measures for product monitoring. Siemens publishes a special newsletter to keep
plant operators informed about product developments and properties which may form
important issues in terms of operational safety. You should subscribe to the corresponding
newsletter in order to obtain the latest information and to allow you to modify your plant
accordingly. Please go to the Internet
(https://www.automation.siemens.com/WW/newsletter/guiThemes2Select.aspx?HTTPS=RE
DIR&subjectID=2) and register for the following newsletters:
SIMATIC S7-300
SIMATIC S7-400
Distributed I/O
SIMATIC Industrial Software
Activate the "News" check box to subscribe to the corresponding newsletter.
Preface ................................................................................................................................................... 3
1 Product overview .................................................................................................................................. 13
1.1 Introduction ..................................................................................................................................13
1.2 Using fail-safe signal modules .....................................................................................................13
1.3 Guide to commissioning fail-safe signal modules ........................................................................17
1.4 What is PROFINET IO? ...............................................................................................................18
2 Configuration options ............................................................................................................................ 19
2.1 Introduction ..................................................................................................................................19
2.2 Configuration with F-SMs in Standard Mode ...............................................................................20
2.3 Configuration with F-SMs in Safety Mode ...................................................................................21
3 Configuration and parameter assignment .............................................................................................. 25
3.1 Configuring ...................................................................................................................................25
3.2 Parameter Assignment ................................................................................................................28
3.3 Firmware update via HW Config ..................................................................................................29
3.4 I&M identification data ..................................................................................................................31
4 Addressing and installation ................................................................................................................... 33
4.1 Address Assignments in the CPU ................................................................................................33
4.2 Addressing the Channels .............................................................................................................35
4.3 Assigning the PROFIsafe address ...............................................................................................37
4.3.1 Introduction ..................................................................................................................................37
4.3.2 Assigning PROFIsafe Address (Starting Address of F-SM) ........................................................38
4.3.3 Assigning PROFIsafe Address (F_destination_address) .............................................................41
4.4 Installing .......................................................................................................................................44
5 Wiring ................................................................................................................................................... 45
5.1 Safe Functional Extra-Low Voltage for Fail-Safe Signal Modules ...............................................46
5.2 Wiring Fail-Safe Signal Modules ..................................................................................................48
5.3 Replacing Fail-Safe Signal Modules ............................................................................................49
5.4 Sensor and Actuator Requirements for F-SMs in Safety Mode ...................................................50
6 Fault reaction and diagnostics ............................................................................................................... 53
6.1 Fault reactions of the F-SMs ........................................................................................................53
6.1.1 Reactions to Faults in Standard Mode .........................................................................................53
6.1.2 Fault reactions in safety mode .....................................................................................................54
6.1.3 Fault reactions in safety mode with parameter setting "Keep last valid value"............................57
8.6.1 Properties, front view, wiring diagram and block diagram .........................................................148
8.6.2 SM 326; DO 10 x DC 24V/2A applications ................................................................................152
8.6.3 Application 1: Standard mode, application 3: Safety Mode SIL2/Cat.3/PLd and
application 5: Safety mode SIL3/Cat.4/PLe ...............................................................................153
8.6.4 Application 2: standard mode with high availability, application 4: Safety Mode
SIL2/Cat.3/PLd with high availability and application 6: Safety mode SIL3/Cat.4/PLe with
high availability (in S7 F/FH Systems only) ...............................................................................156
8.6.5 Parallel Connection of Two Outputs for Dark Period Suppression ............................................159
8.6.6 Diagnostics messages of SM 326; DO 10 x DC 24V/2A ...........................................................160
8.6.7 Technical Data - SM 326; DO 10 x DC 24V/2A .........................................................................166
8.7 SM 326; F-DO 10 x DC 24V/2A PP (6ES7326-2BF10-0AB0) ...................................................170
8.7.1 Properties, front view, wiring diagram and block diagram .........................................................170
8.7.2 SM 326; F-DO 10 x DC 24V/2A PP applications .......................................................................174
8.7.3 Applications 1 to 4 ......................................................................................................................176
8.7.4 Application 5: Safety mode SIL3/Cat.4/PLe ...............................................................................176
8.7.5 Application 5.1: Wiring two outputs in parallel for dark period suppression ..............................179
8.7.6 Application 6: Safety mode SIL3/Cat.4/PLe with high availability (in S7 F/FH Systems
only) ...........................................................................................................................................182
8.7.7 Diagnostic messages SM 326; F-DO 10 x DC 24V/2A PP ........................................................185
8.7.8 Technical data - SM 326; F-DO 10 x DC 24V/2A PP ................................................................190
9 Analog modules .................................................................................................................................. 193
9.1 Introduction ................................................................................................................................193
9.2 SM 336; AI 6 x 13 Bit .................................................................................................................194
9.2.1 Analog value representation ......................................................................................................194
9.2.2 Properties, front view, wiring diagram and block diagram .........................................................196
9.2.3 Applications of SM 336; AI 6 x 13 Bit .........................................................................................202
9.2.4 Application 1 : Standard Mode ...................................................................................................204
9.2.5 Application 2: standard mode with high availability ...................................................................208
9.2.6 Application 3: Safety mode SIL2/Cat.3/PLd ...............................................................................215
9.2.7 Application 4: Safety mode SIL2/Cat.3/PLd with high availability (in S7 F/FH Systems
only) ...........................................................................................................................................218
9.2.8 Application 5: Safety mode SIL3/Cat.4/PLe ...............................................................................223
9.2.9 Application 6: Safety mode SIL3/Cat.4/PLe with high availability (in S7 F/FH Systems
only) ...........................................................................................................................................226
9.2.10 Diagnostic Messages for SM 336; AI 6 x 13 Bit .........................................................................232
9.2.11 Technical data - SM 336; AI 6 x 13Bit .......................................................................................235
9.3 SM 336; F-AI 6 x 0/4 ... 20 mA HART ........................................................................................239
9.3.1 Analog value representation ......................................................................................................239
9.3.2 Properties, front view, wiring diagram and block diagram .........................................................241
9.3.3 Applications of SM 336; F-AI 6 x 0/4 ... 20 mA HART ...............................................................247
9.3.4 Applications and wiring schemes ...............................................................................................258
9.3.4.1 Calculation of the residual supply voltage at the transducer .....................................................259
9.3.5 Applications 1 and 2 ...................................................................................................................261
9.3.6 Application 3: Safety mode SIL3/Cat.3/PLe ...............................................................................262
9.3.7 Application 4: Safety mode SIL3/Cat.3/PLe with high availability (in S7 F/FH Systems
only) ...........................................................................................................................................264
9.3.8 Application 5: Safety mode SIL3/Cat.4/PLe ...............................................................................267
9.3.9 Application 6: Safety mode SIL3/Cat.4/PLe with high availability (in S7 F/FH Systems
only) ...........................................................................................................................................270
9.3.10 Application 7: Safety mode SIL3/Cat.4/PLe ...............................................................................273
9.3.11 Application 8: Safety mode SIL3/Cat.4/PLe with high availability (in S7 F/FH Systems
only)........................................................................................................................................... 275
9.3.12 Application 9: Safety mode SIL3/Cat.4/PLe with three modules and high availability (in S7
F/FH Systems only) ................................................................................................................... 278
9.3.13 Diagnostic messages of SM 336; F-AI 6 x 0/4 ... 20 mA HART ............................................... 281
9.3.14 Technical Data - SM 336; F-AI 6 x 0/4 ... 20 mA HART ........................................................... 287
9.3.15 Parameters of analog input module F-AI 6 x 0/4 ... 20mA HART ............................................. 292
9.3.15.1 Setting smoothing of analog values .......................................................................................... 293
9.3.15.2 Parameter assignment of discrepancy analysis for 1oo2 evaluation ........................................ 295
9.3.15.3 Deactivate one channel of a channel pair for 1oo1 evaluation ................................................. 302
9.3.16 HART basics ............................................................................................................................. 302
9.3.16.1 What is HART? ......................................................................................................................... 302
9.3.16.2 Properties of HART ................................................................................................................... 302
9.3.16.3 Principles of HART operation .................................................................................................... 303
9.3.16.4 Integration of the HART field devices ....................................................................................... 305
9.3.16.5 Using HART .............................................................................................................................. 306
9.3.16.6 HART for safety-oriented applications ...................................................................................... 307
9.3.17 Data record interface and user data ......................................................................................... 312
9.3.17.1 Overview of the data record interface and user data of the HART communication.................. 312
9.3.17.2 Diagnostic data records ............................................................................................................ 314
9.3.17.3 HART communication records .................................................................................................. 314
9.3.17.4 Parameter records of the HART channels ................................................................................ 319
9.3.17.5 User data interface, input range (reading) ................................................................................ 320
10 Safety protector ...................................................................................................................................321
10.1 Introduction................................................................................................................................ 321
10.2 Properties, Front View, and Block Diagram .............................................................................. 321
10.3 Configuration Variants ............................................................................................................... 323
10.4 Technical Specifications ............................................................................................................ 326
A Diagnostics data of the signal modules ................................................................................................327
A.1 Introduction................................................................................................................................ 327
A.2 Structure and Content of Diagnostic Data ................................................................................ 327
B Dimensional drawings ..........................................................................................................................337
B.1 Signal Module ........................................................................................................................... 337
B.2 Safety protector ......................................................................................................................... 340
C Accessories and order numbers ...........................................................................................................341
C.1 Accessories and Order Numbers .............................................................................................. 341
D Response times ...................................................................................................................................343
D.1 Response Times ....................................................................................................................... 343
E Switching capacitive and inductive loads ..............................................................................................349
Glossary ..............................................................................................................................................353
Index ...................................................................................................................................................367
In this chapter
The product overview provides information about
the integration of fail-safe signal modules in SIMATIC S7 fail-safe automation systems
available fail-safe signal modules
steps to take, starting with the selection and ending with the commissioning of fail-safe
modules.
The SM 336; F-AI 6 x 0/4 ... 20 mA HART can be operated with the following interface
modules:
Table 1- 3 Supported interface modules for SM 336; F-AI 6 x 0/4 ... 20 mA HART
Note
To use the HART function of the SM 336, F-AI 6 x 0/4 ... 20 mA HART analog module
requires distributed implementation in ET 200M.
Operation in safety mode with parameter setting "Keep last valid value" with digital output modules
You can only operate the SM 326; F-DO 10 x DC 24V/2A PP with parameter setting "Keep
last valid value" according to EN54-2/-4 or NFPA72. Configure safety mode in HW Config of
STEP 7 and using the address selector switch on the rear panel of the fail-safe signal
module. The "SAFE" LED is lit when safety mode is active at the signal module.
For more information, refer to the sections "Fault reactions in safety mode (Page 54)" and
"Fault reactions in safety mode with parameter setting "Keep last valid value" (Page 57)".
* Valid only if "Keep last valid value" was not set with parameters in digital output modules.
Introduction
The table below lists all important tasks related to the commissioning of fail-safe signal
modules in S7-300 or ET 200M.
Definition
PROFINET IO is an open transmission system with real-time functionality defined in
accordance with the PROFINET standard. This standard defines a manufacturer-
independent communication, automation and engineering model.
Accessories for wiring the PROFINET components are available in industrial quality.
PROFINET discards the hierarchical PROFIBUS master/slave concept and deploys a
provider/consumer principle instead. The modules of an I/O device that will be subscribed
to by an IO controller are defined within the engineering phase.
The quantity framework is extended in accordance with the options offered on
PROFINET IO. Parameter limits are not exceeded during configuration.
The transmission rate is 100 Mbps.
The configuration interface for users is generally the same as that on PROFIBUS DP (the
system is configured with HW Config).
Additional information on PROFINET IO is available in the PROFINET system description
(http://support.automation.siemens.com/WW/view/en/19292127).
In this chapter
This chapter contains information about:
Central and distributed configuration with F-SMs
Components which can be used for F-SMs in standard mode
Components which can be used for F-SMs in safety mode
Options of combining F-SMs and standard modules in the same configuration
Note
To use the HART function of the SM 336, F-AI 6 x 0/4 ... 20 mA HART analog module
requires distributed implementation in ET 200M.
Combinations of fail-safe and standard modules supported for operation in standard mode
S7-300/ET 200M support the combined operation of fail-safe signal modules and standard
modules in standard mode.
Additional information
For detailed information on S7-300 configuration variants, refer to the S7-300, CPU 31xC
and CPU 31x: Installation manual.
For detailed information on the configuration of ET 200M, refer to the ET 200M Distributed
I/O Device manual.
For detailed information on implementing fail-safe signal modules as redundant I/O in S7 FH
systems, refer to the S7-400H Automation Systems; Fault-Tolerant Systems manual.
Note
You can, however, install the SM 326; DO 8 x DC 24V/2A PM centrally with all F-CPUs of
the S7-300 spectrum with:
CPU 315F-2 DP, as of order no. 6ES7315-6FF01-0AB0, firmware version V2.0.9
CPU 317F-2 DP, as of order no. 6ES7317-6FF00-0AB0, firmware version V2.1.4
Combinations of fail-safe and standard modules supported for operation in safety mode
WARNING
The applicable precautions against accidental contact for standard components are
sufficient for applications with Safety Integrity Level SIL 2/Cat. 3/PLd and lower (see the
S7-300 Module Data reference manual).
Applications with Safety Integrity Level SIL 3/Cat. 4/PLe require certain measures beyond
accidental contact protection to prevent hazardous overvoltages of F-circuits via the power
supply and backplane bus, even in the event of a fault. A safety protector is available for
the protection of the central and distributed configuration of F-SMs against negative
influences from the backplane bus.
In order to protect the modules against negative influences from the power supply, Siemens
has issued a set of rules governing the implementation of power supply modules, standard
I/O and F I/O (refer to chapter PELV for fail-safe modules).
WARNING
Additional information
For information and examples relating to configuration variants based on availability, refer to
the Safety Engineering in SIMATIC S7 system description.
For detailed information about the safety protector, refer to chapter Safety protector.
For detailed information on S7-300 configuration variants, refer to the S7-300, CPU 31xC
and CPU 31x: Installation manual.
For detailed information on the configuration of ET 200M, refer to the ET 200M Distributed
I/O Device manual.
For detailed information on using the fail-safe signal modules as redundant I/O in S7 FH
systems, refer to the S7-400H Automation Systems; Fault-Tolerant Systems manual.
See also
Safe Functional Extra-Low Voltage for Fail-Safe Signal Modules (Page 46)
Requirements
One of the optional packages listed below must be installed for configuring and assigning
parameters of fail-safe signal modules in STEP 7.
S7 Distributed Safety
S7 F/FH Systems
The following requirements apply to the SM 326; F-DO 10 x DC 24V/2A PP:
F Configuration Pack V5.5 SP 6 HF1 or higher
For operation together with S7 F Systems
S7 F Systems V6.0 with S7 F Systems Lib V1_3
The following requirements apply to the SM 326; DI 24 x DC 24V, as of order no. 6ES7326-
1BK01-0AB0 and the SM 326; DO 8 x DC 24V/2A PM:
STEP 7 V5.2 or higher and
F Configuration Pack V5.3 SP 3 or higher
The following requirements apply to SM 336; F-AI 6 x 0/4 ... 20 mA HART:
F Configuration Pack V5.5 SP 4 or higher
For use in conjunction with S7 F Systems and with the HART function:
S7 F Systems V6.0 with S7 F Systems Lib V1_3
STEP 7 V5.4 SP3 + HF3 or higher and CFC V6.0 SP2 HF3 or higher
SIMATIC PDM V6.0 SP3 HF1 or higher + SIMATIC PDM Devices V6.0 SP5
EDD for ET 200M V1.1.9 or higher
PCS 7 V7.0 SP1 or higher + HF, including PCS 7 Library V7.0 SP2 HF1 or higher
For use in conjunction with S7 F Systems and without the HART function:
S7 F Systems V6.0 with S7 F Systems Lib V1_3
STEP 7 V5.4 SP3 + HF3 or higher and CFC V6.0 SP2 HF3 or higher
PCS 7 V7.0 SP1 or higher + HF, including PCS 7 Library V7.0 SP2 HF1 or higher
For use in conjunction with S7 Distributed Safety and with the HART function:
STEP 7 V5.4 SP 3 +HF3 or higher
SIMATIC PDM V6.0 SP3 or higher + SIMATIC PDM Devices V6.0 SP5
EDD for ET 200M V1.1.9 or higher
For use in conjunction with S7 Distributed Safety and without the HART function:
STEP 7 V5.4 SP 3 +HF3 or higher
You can download the F Configuration Pack from the Internet
(http://support.automation.siemens.com/WW/view/en/15208817)
Configuring
The fail-safe signal modules are configured as usual, similar to standard modules, using HW
Config.
Note
SFC 56 "WR_DPARM" (changing module parameters in the user program) is not permitted
for fail-safe signal modules.
Parameter description
For information on the assignable parameters of fail-safe modules, refer to the chapters
dealing with digital and analog modules.
Introduction
After compatible enhancement of functions, you can now upgrade the following F-SMs to the
latest firmware version:
SM 326; F-DO 10 x DC 24V/2A PP
SM 336; F-AI 6 x 0/4 ... 20 mA HART
The latest firmware version is available in the Internet
(http://support.automation.siemens.com/WW/view/en/25536344/133100).
Requirements
WARNING
Check of the firmware version for F-validity
When using a new firmware version, you must check whether the utilized firmware version
is authorized for use in the respective module.
The Appendix of the Certificate indicates which firmware version is authorized.
Note
Make sure that the external auxiliary voltage of the module is switched on before and during
the update operation.
Updating firmware
1. Switch the F-CPU/IM to STOP mode.
2. Select the F-SM in HW Config.
3. Select the PLC > Update Firmware menu command.
4. Use the "Browse" button to select the path to the firmware files (*.upd).
5. Click the "Execute" button.
The module executes the firmware update. During the firmware update, the SF LED
flashes at 0.5 Hz.
Note
Display the firmware version of the module to verify that the firmware update was
performed on the right module.
Note
If the firmware update was canceled, an incoming time-out error occurs on the module.
Wait until the module has entered the time-out error as an outgoing error.
Then you can perform the firmware update again.
Note
If the SF on the module flashes at 2 Hz, it signals that a firmware update error has occurred.
Perform one of the following actions:
Switch the power supply of the F-CPU/IM OFF/ON.
Remove and insert the module.
Switch the external auxiliary voltage of the module OFF/ON.
Repeat the firmware update.
Note
If the firmware update is cancelled, an incoming and outgoing time-out error can occur.
If only an incoming error is signaled, follow these steps:
Switch the power supply of the F-CPU/IM OFF/ON.
Remove and insert the module.
Switch the external auxiliary voltage of the module OFF/ON.
Contact SIMATIC Customer Support if necessary.
Labeling firmware
After the firmware update, you must label the firmware version on the module.
The firmware version must be visible on the inside of the front door. We recommend that you
use the supplied printed labels for this purpose.
Properties
I data: Information about the module that generally appears on the module's housing. I data
is only read:
Hardware release status
Firmware release status
Serial number
MLFB
M data: System-dependent information (e.g. higher level designation of item).
M data is created during configuration.
Higher level designation of item
Installation date
Additional information
Location designation
Identification data (I&M) is information stored retentively in a module that helps you to:
Troubleshoot a system
Check the system configuration
Locate changes to the hardware of a system.
Note
Note that when you operate the fail-safe signal modules SM 336; F-
AI 6 x 0/4 ... 20 mA HART and SM 326; F-DO 10 x DC 24V/2A PP with the interface module
IM153-2 (6ES7153-2BA01-0XB0), you will only be able to write the I&M date "Additional
information".
Bytes in the CPU Assigned bits in the CPU for each module:
7 6 5 4 3 2 1 0
SM 326; DI 24 x DC 24 V:
x+0 Channel 7 Channel 6 Channel 5 Channel 4 Channel 3 Channel 2 Channel 1 Channel 0
x+1 Channel Channel Channel Channel Channel Channel Channel 9 Channel 8
15 14 13 12 11 10
x+2 Channel Channel Channel Channel Channel Channel Channel Channel
23 22 21 20 19 18 17 16
SM 326; DI 8 x NAMUR:
x+0 Channel 7 Channel 6 Channel 5 Channel 4 Channel 3 Channel 2 Channel 1 Channel 0
Bytes in the CPU Assigned bits in the CPU for each module:
7 6 5 4 3 2 1 0
SM 326; DO 8 x DC 24V/2A PM:
x+0 Channel 7 Channel 6 Channel 5 Channel 4 Channel 3 Channel 2 Channel 1 Channel 0
SM 326; DO 10 x DC 24V/2A and SM 326; F-DO 10 x DC 24V/2A PP:
x+0 Channel 7 Channel 6 Channel 5 Channel 4 Channel 3 Channel 2 Channel 1 Channel 0
x+1 Channel 9 Channel 8
SM 336; AI 6 x 13Bit:
x + 0, x + 1 Channel 0
x + 2, x + 3 Channel 1
x + 4, x + 5 Channel 2
x + 6, x + 7 Channel 3
x + 8, x + 9 Channel 4
x + 10, x + 11 Channel 5
SM 336; F-AI 6 x 0/4 ... 20 mA HART:
x + 0, x + 1 Channel 0
x + 2, x + 3 Channel 1
x + 4, x + 5 Channel 2
x + 6, x + 7 Channel 3
x + 8, x + 9 Channel 4
x + 10, x + 11 Channel 5
x = module start address
WARNING
You may only access the addresses occupied by the user data both in the standard user
program and the safety program. Other address areas occupied by the F-SMs are
assigned, for example, for safety-oriented communication between the F-SMs and the F-
CPU in accordance with PROFIsafe.
With 1oo2 sensor evaluation of modules in safety mode, you may access only the lower
order channel of the channels combined by the 1oo2 sensor evaluation.
The byte address is derived from the module start address set in the object properties of the
module in STEP 7HW Config. The bit address is derived from the channel's position at the
module. A byte address is always assigned eight channels in successive order.
Additional information
The address space allocated to the various channels is included in the module description, in
the chapters dealing with digital and analog modules.
For detailed information on F-I/O access, refer to the S7 Distributed Safety, Configuring and
Programming or to the S7 F/FH Systems Configuring and Programming manual.
PROFIsafe address
Each fail-safe signal module is assigned a unique PROFIsafe address. Configure the
PROFIsafe address for safety mode using HW Config and the selection switch on the
module.
Introduction
In order to use
SM 326; DI 24 x DC 24 V (order no. 6ES7326-1BK00-0AB0),
SM 326; DI 8 x NAMUR,
SM 326; DO 10 x DC 24V/2A and the
SM 336; AI 6 x 13 Bit
in safety mode, you must perform the following steps:
1. Set the module start address
2. Set safety mode
3. Set the start address of the fail-safe signal module at the address switch before you
install it
Address switch
The 10-bit DIP switch for addressing is installed in the rear panel of the fail-safe signal
modules. This switch is used to determine:
whether to operate the module in safety mode or in standard mode
In safety mode: the module start address (PROFIsafe address = start address/8 of the F-
SM)
The F-SMs are set by default for operation in "standard mode", that is, all switches are in up
position. Alternatively, you can set all switches to down position. See figure below.
Note
An address switch of the smallest possible dimensions is installed for reasons of space
saving. This makes it sensitive to pressure and objects with sharp edges. Always use a
suitable tool to manipulate the address switch.
A variety of tools suitable for activating the address switch are available on the market, for
example, the Grayhill DIPSTICK. A ballpoint pen may be employed if used carefully. It is
imperative to avoid any burring that would prevent the switch from reaching its home
position. Do not use screwdrivers or knives to manipulate the address switch.
Addressing rules
WARNING
Address inconsistency
A parameter assignment error is generated if addressing is inconsistent, for example, if the
module address differs from the address set in HW Config. The module does not enter
safety mode.
See also
Addressing the Channels (Page 35)
Introduction
In order to use
SM 326; DI 24 x DC 24V (as of order no. 6ES7326-1BK01-0AB0),
SM 326; DO 8 x DC 24V/2A PM,
SM 326; F-DO 10 x DC 24V/2A PP and the
SM 336; F-AI 6 x 0/4 ... 20 mA HART
in safety mode, you must perform the following steps:
1. setting the operating mode "Safety mode" for the SM 326; DI 24 x DC 24V
2. Set the PROFIsafe address = F_destination_address using the address switch before you
install the fail-safe signal module.
By contrast to the PROFIsafe address setting, which is based on the start address, there is
no correlation between the module start address and the PROFIsafe address for the
modules mentioned earlier. You set the module start address in the object properties of the
module similar to the addressing of S7-300 standard I/O modules in STEP 7HW Config.
Address switch
The 10-bit DIP switch for addressing is installed in the rear panel of the fail-safe signal
modules. This switch is used to determine:
whether to operate the module in safety mode or in standard mode
In safety mode: the PROFIsafe address = F_destination_address.
The SM 326; DI 24 x DC 24V is set by default for operation in "standard mode" (all switches
are in up position, but you can set all switches to down position, see figure below).
The SM 336; F-AI 6 x 0/4 ... 20 mA HART, SM 326; F-DO 10 x DC 24V/2A PP and SM 326;
DO 8 x DC 24V/2A PM will be supplied with a PROFIsafe address of 1 to 1022, which
means "safety mode". You can change this, as shown in the figure below.
Note
An address switch of the smallest possible dimensions is installed for reasons of space
saving. This makes it sensitive to pressure and objects with sharp edges. Always use a
suitable tool to manipulate the address switch.
A variety of tools suitable for activating the address switch are available on the market, for
example, the Grayhill DIPSTICK. A ballpoint pen may be employed if used carefully. It is
imperative to avoid any burring that would prevent the switch from reaching its home
position. Do not use screwdrivers or knives to manipulate the address switch.
Addressing rules
WARNING
Address inconsistency
A parameter assignment error is generated if addressing is inconsistent, for example, if the
module address differs from the address set in HW Config. The module does not enter
safety mode.
See also
Assigning PROFIsafe Address (Starting Address of F-SM) (Page 38)
Note
All redundant systems with integrated ET 200M must be installed in a control cabinet which
provides adequate attenuation functions for limiting RF interference (see chapter
"Electromagnetic Compatibility (Page 66)").
This is not necessary when you use an IM153-2 as of 6ES7153-2BA02-0XB0.
WARNING
It is strictly forbidden to override any safety functions or to take any measures to this effect,
as this would lead to serious risk of injury and of damage to the environment. The
manufacturer shall not be liable for any consequential damage incurred as a result of such
manipulation, or for material or immaterial damage which may be caused if this warning is
ignored.
Note
The maximum cable lengths currently specified in this manual ensure against functional
impairment, even without more precise examination of the boundary conditions. However,
you must comply with the specifications in the documentation.
If the boundary conditions, such as EMC, cable type, cable routing, etc., are examined more
precisely, longer cables can be used for all F-SMs.
In this chapter
This chapter contains information about:
Operation of F-SMs with PELV
Special features in terms of F-SM wiring
Special features in terms of the replacement of F-SMs
Additional information
For information about the wiring rules for fail-safe and standard signal modules, refer to the
S7-300 Automation System, Hardware and Installation: CPU 31xC and CPU 31x: Installation
manual.
PELV
WARNING
Fail-safe signal modules must be operated with safe functional extra low voltage (SELV,
PELV). That is, the fail-safe modules may only be exposed to a maximum fault voltage of
Vm . Rule for all fail-safe signal modules:
Vm < 60.0 V
Additional information about PELV is available in the data sheets of the power supply
modules to be installed, for example.
All system components which supply electrical power in any form must meet this condition.
Each additional power circuit (24 V DC) installed in the system must be operated with safe
functional extra low voltage (SELV, PELV). Refer to the data sheets or contact the
manufacturer for information.
You should also note that the sensors and actuators connected to the I/O modules may be
connected to an auxiliary power supply. Make sure that such auxiliary power supplies
conform to PELV requirements. The process signal of a 24 V digital module may not develop
a fault voltage in excess of Vm.
WARNING
All power sources such as the internal and external 24 V DC load voltage supplies, and the
5 VDC bus voltage must be galvanically interconnected so that any development of
cumulative voltage at the individual voltage sources which may lead to a fault voltage
higher than Vm is safely ruled, irrespective of any potential differences.
Make sure that the conductor cross-sections used for the galvanic interconnections are
compliant with S7-300 installation guidelines (see the S7-300 Automation System: CPU
31xC and CPU 31x: installation Operating Instructions).
The fail-safe signal modules and all their standard components can be operated in standard
and safety mode on a single or on several shared power supply modules.
Note
Always use power supply modules/units (230 V AC 24 V DC) with integrated function for
power failure backup for the duration of at least 20 ms in accordance with NAMUR
recommendation NE 21, IEC 61131-2, and EN 298. Power supply components available
(examples):
S7-400
6ES7407-0KA01-0AA0 for 10 A
6ES7407-0KR00-0AA0 for 10 A
S7-300
6ES7307-1BA00-0AA0 for 2 A
6ES7307-1EA00-0AA0 for 5 A
6ES7307-1KA00-0AA0 for 10 A
These requirements, of course, also apply to power supply modules/units which are not
produced according to S7-300/400 installation technology.
WARNING
Note the following when assigning signals of fail-safe digital input modules:
Do not route signals within the same cable or light plastic-sheathed cable if their short
circuit could conceal a serious safety risk.
Only route signals within the same cable or light plastic-sheathed cable that are supplied
by different sensor supplies of this F-DI module.
WARNING
The safety protector may not be inserted or removed while the system is in operation! (Any
insertion or removal would inevitably lead to failure of the ET 200M.)
Additional information
The configuration with safety protector on the active backplane bus is described in the
chapter "Safety protector (Page 321)".
For information on module replacement in an S7-300 AS, refer to the S7-300 Automation
System, Installation manual.
For information on module replacement and the "hot-swapping" function at an ET 200M,
refer to the ET 200M Distributed I/O Device manual.
See also
Configuration Variants (Page 323)
WARNING
Instrumentation using sensors and actuators poses considerable safety responsibility. Note
that sensors and actuators generally do not withstand a proof-test interval of 10 years
according to the IEC 61508:2000 standard without considerable safety degradation.
A safety function must comply in terms of the probability and rate of hazardous faults with
limits determined by the safety integrity level (SIL). The values achieved by the F-SMs are
listed in the "Fail-safe performance characteristics" section of their technical specifications
in the corresponding sections.
To achieve the respective Safety Integrity Level, suitably qualified sensors and actuators
are necessary.
WARNING
A "0" value is output to the F-CPU when faults are detected at the fail-safe input modules.
Ensure that the "0" state of the sensors triggers a reliable response in the safety program.
Example: The safety program of an EMERGENCY-OFF sensor must trigger "0" state at the
corresponding actuator (EMERGENCY-OFF button pressed).
The time interval between two signal transitions (pulse duration) must be greater than the
PROFIsafe monitoring time to allow reliable detection of the pulses.
Requirements for the duration of sensor signals for the SM 326; DI 24 x DC 24V
WARNING
Table 5- 1 Minimum duration of sensor signals for proper detection by an SM 326; DI 24 x DC 24V
WARNING
The outputs of a fail-safe output module must be electrically isolated to EN 50178 from
components which carry higher voltages if the actuators are operated at voltages higher
than 24 V DC, for example, at 230 V DC, or are being used to switch higher voltages.
Relays and contactors usually comply with this rule. This aspect is of particular importance
when using semiconductor switchgear.
WARNING
If you are using actuators that respond too fast (i.e. < 1 ms) to "dark period" test signals,
you can nonetheless use the internal test coordination by wiring two opposite outputs in
parallel using a series diode. Parallel wiring suppresses the dark periods at the actuator
(see section "Parallel Connection of Two Outputs for Dark Period Suppression
(Page 159)").
Fault reactions
Fail-safe signal modules react to faults similar to standard modules in S7-300 or ET 200M
when operated in standard mode. You can react to a fault or interrupt event either by setting
a CPU STOP, or by calling an an error OB or interrupt OB in the user program (see S7-300
Automation System: CPU 31xC and CPU 31x: installation Operating Instructions).
Fail-safe values
Fail-safe values can be assigned and are output by the fail-safe modules to the process, for
example, when:
the CPU goes into STOP, or when a CP operated as DP master goes into STOP
an IM 153-2/-2 FO (ET 200M) goes into STOP
PROFIBUS DP is interrupted
Interruption of PROFINET IO
See also
Diagnostic messages of SM 326; DO 8 x DC 24V/2A PM (Page 140)
Diagnostic Messages for SM 326; DI 8 x NAMUR (Page 127)
Diagnostic messages of SM 326; DI 24 x DC 24V (Page 105)
Diagnostics messages of SM 326; DO 10 x DC 24V/2A (Page 160)
Diagnostic Messages for SM 336; AI 6 x 13 Bit (Page 232)
Note
For digital signal modules, this safe state is the value "0". This applies to sensors and
actuators.
WARNING
When assigning parameters for the F-SMs listed below in the object properties for the F-SM
in HW Config, do not forget to enable group diagnostics for each channel for the response
to channel errors, (refer to the corresponding sections Digital modulesand Analog module):
SM 326; DI 8 x NAMUR
SM 326; DO 10 x DC 24V/2A
SM 336; AI 6 x 13Bit
WARNING
Group diagnostics must be enabled at all connected channels of fail-safe input and output
modules which operate in safety mode.
Verify that group diagnostics is only disabled at unused input and output channels.
6.1.3 Fault reactions in safety mode with parameter setting "Keep last valid value"
[ID: 16215132811]
Applications
Typical applications for safety mode with parameter setting "Keep last valid value" are:
Ventilation systems
Smoke flaps
Fault reactions
Note
Consult the respective standards for installation.
Note
Only standards EN54-2 /-4 or NFPA72 will be met with parameter setting "Keep last valid
value".
The last valid value will be retained in case of the following communication
errors/interruptions:
STOP of F-CPU (interruption of PROFIsafe communication)
Interruption of PROFIsafe communication
in case of CRC errors
Interruption of PROFIBUS/PROFINET connection
Timeout of data frame monitoring
Error in safety program of the F-CPU
Error in PROFIsafe protocol
The current process value will be issued again once PROFIsafe communication resumes.
The safe status "0" will be assumed at the digital output module in case of the following
errors:
Channel errors (independent of parameter "Behavior after channel faults")
Module faults
With a pending channel fault in connection with S7 Distributed Safety, the last valid value of
all error-free channels will be retained after a STOP-RUN transition of the F-CPU until
reintegration. You will have to correct the channel fault before reintegration if the parameter
"Behavior after channel fault" is set to "Passivate the entire module".
Definition
The diagnostics functions can be used to identify signal detection errors at the fail-safe
signal modules. Diagnostics information is assigned either to a channel or to the entire
module.
WARNING
Diagnostic interrupt
The fail-safe signal modules trigger a diagnostic interrupt when a fault is detected (for
example, a short circuit), provided this diagnostic interrupt is enabled. The F-CPU interrupts
execution of the user program (standard or safety) or of the lower priority classes and
executes diagnostic interrupt OB82.
Definition
General technical data include:
The standards and test values that the fail-safe signal modules comply with or fulfill when
operated in an S7-300/ET 200M
the test criteria for fail-safe signal modules.
CE approval
Siemens products meet requirements and the safety objectives of the EC Directives listed
below and comply with harmonized European standards (EN) for programmable logic
controllers published in the Gazette of the EC:
2006/42/EC "Machinery Directive"
2004/108/EC: "Electromagnetic compatibility" (EMC guideline)
94/9/EC "Equipment and Protective Systems Intended for Use in Potentially Explosive
Atmospheres" (Explosion Protection Guideline)
The EC declarations of conformity are available to the responsible authorities at:
Siemens Aktiengesellschaft
Industry Sector
I IA AS R&D DH A
P.O. Box 1963
D-92209 Amberg, Germany
UL approval
Underwriters Laboratories Inc. to
UL 508 (Industrial Control Equipment)
CSA C22.2 No. 142 (Process Control Equipment)
UL 1604 (Hazardous Location)
CSA C22.2 No. 213 (Hazardous Location)
APPROVED for use in Class I, Division 2, Group A, B, C, D Tx; Class I, Zone 2, Group IIC
Tx
Note
The rating plate of the module indicates its current approvals.
FM approval
Factory Mutual Research (FM) to
Approval Standard Class Number 3611, 3600, 3810
APPROVED for use in Class I, Division 2, Group A, B, C, D Tx; Class I, Zone 2, Group IIC
Tx
WARNING
There is a risk of personal injury or material damage.
In hazardous areas, personal injury or material damage can occur if you disconnect plug-in
connections during operation.
Always shut down power to the distributed I/O before you unplug any plug-in connections in
hazardous areas.
This approval applies to explosive gas mixtures of Group IIC (see the S7-300, M7-300, ET
200M Automation Systems, Principles of Intrinsically-Safe Design manual). Safety-related
limits are defined in the Certificate of Conformity (see the annex).
Note
Modules with II (2) G [Ex ib] IIC approval are considered associated equipment and must be
installed outside the potentially explosive environment. Intrinsically-safe electrical equipment
for Zones 1 and 2 may be connected.
UL 1604
CSA213
SM 326; DI 24 x DC 24V Available Available No II 3 G Ex nA II
T3..T6
available
SM 326; DI 8 x NAMUR Available Available II (2) G [Ex ib] II 3 (2)
IIC G Ex nA [ib]
available IIC T4
available
SM 326; DO 8 x DC 24V/2A Available Available No Available
PM
SM 326; DO 10 x DC Available Available No II 3 G Ex nA II
24V/2A T3..T6
available
SM 326; F-DO 10 x DC Available Available No II 3 G Ex nA II
24V/2A PP T3..T6
available
SM 336; AI 6 x 13 Bit Available Available No II 3 G Ex nA II
T3..T6
available
SM 336; F-AI 6 x 0/4 ... 20 Available Available No II 3 G Ex nA II
mA HART T4
available
IEC 61131
The fail-safe signal modules meet requirements and criteria to IEC 61131-2 Standard
(Configurable Logic Controllers, Part 2: Equipment Requirements and Tests).
Fields of application
SIMATIC products are designed for operation in industrial environments.
Requesting a TV certificate
You can request copies of the TV certificate and of the included report at the following
address:
Siemens Aktiengesellschaft
Industry Sector
I IA AS R&D DH A
P.O. Box 1963
D-92209 Amberg, Germany
Introduction
This chapter contains information on interference immunity of the fail-safe signal modules
and on RF interference suppression.
The fail-safe signal modules meet requirements of EMC legislation for the internal European
market.
Definition of "EMC"
EMC expresses the ability of an electrical device to function in its electromagnetic
environment in a satisfactory manner without affecting this environment.
Pulse-shaped interference
The table below shows the EMC of fail-safe modules in terms of pulse-shaped interference.
The S7-300/M7-300/ET 200M system must comply with electrical installation specifications
and guidelines.
Note
Not suitable for use in residential areas.
Use in residential areas is possible if suitable additional measures are taken to achieve limit
class B.
Note
Lightning protection measures always require individual assessment of the overall plant. The
maximum surge protection can only be achieved if the entire building of the plant is
interconnected with a surge protection system. This involves in particular structural
measures in the building design phase.
In order to obtain comprehensive information about surge protection, you should consult
your Siemens partner or a company specializing in lightning protection.
* For order numbers, refer to the ET 200S Distributed I/O System manual
A PROFIBUS DP:
MD/HF5 + Lightning conductor CT (order numbers of Dehn company 919 571 + 919 506)
A PROFINET IO:
Dehnpatch (order number of Dehn company 919 100)
Figure 7-1 External protective circuit (surge filter) for ET 200S with fail-safe signal modules
Note
Take the failure rate of the lightning protection elements into consideration when evaluating
the safety characteristics.
Sinusoidal interference
HF radiation:
Test in accordance with IEC 61000-4-3, "Radiated Electromagnetic Field Requirements"
Standard test:
80 MHz to 1 GHz: 10 V/m, AM, 80 %, 1 kHz
1,4 GHz to 2 GHz: 10 V/m, AM, 80 %, 1 kHz
2,0 GHz to 2,7 GHz: 1 V/m, AM, 80 %, 1 kHz
GSM/ISM/UMTS field interferences of different frequencies (Standard: EN 298: 2004,
IEC 61326-3-1)
HF interference on signal and data lines:
Test in accordance with IEC 61000-4-6, "Testing and measurement techniques Immunity
to conducted disturbances, induced by radio-frequency fields"
Standard test:
RF band, asymmetrical, amplitude modulated:
0.01 MHz through 80 MHz, tested at 10 V and 20 V rms; 80% AM (1 kHz)
0.15 MHz to 80 MHz, 20 V, rms; 80 % AM (1 kHz)
ISM interferences of different frequencies (Standard: EN 298: 2004, IEC 61326-3-1)
Note
If you use the ET 200M in a redundant configuration, it must be in a control cabinet with
sufficient damping to ensure compliance with limit class A for radio interferences.
Operating conditions
The fail-safe signal modules are designed for stationary operation in weatherproof locations.
The operating conditions exceed requirements to IEC 61131-2.
The fail-safe signal modules meet conditions of application of class 3C3 according to DIN EN
60721 3-3 (locations with high traffic volume and in the immediate area of industrial plants
with chemical emissions).
Restrictions
A fail-safe signal module must not be operated without taking additional measures
At locations with a high level of ionizing radiation
At locations with severe operating conditions; for example, due to
Formation of dust
Corrosive vapors or gases
In systems that require special monitoring, such as:
Electrical systems in especially dangerous areas
Installation of the ET 200M/S7-300 and fail-safe signal modules in control cabinets is
considered a suitable additional measure.
Reducing vibration
Suitable measures must be taken to reduce acceleration and amplitude at locations where
the fail-safe signal modules are exposed to greater shock or vibration.
It is advisable to install the modules on a damping material such as rubber-to-metal vibration
dampers.
Test voltages
The isolation test to IEC 61131-2 and the following:
Protection class
Protection class I to IEC 60536 (VDE 0106, Part 1), that is, the mounting rail must be bonded
to ground!
Chapter contents
Description of the four fail-safe digital modules of the S7-300 module range which are are
available for connecting digital sensors and/or actuators.
Information on fail-safe digital modules provided in this chapter:
Properties
Module view and block diagram
Applications, including the wiring diagrams and parameter settings
Diagnostics messages and troubleshooting routines
Technical data
Discrepancy analyses
There are two types of discrepancy analysis for fail-safe input modules:
With 1oo2 evaluation in the digital input module
With redundant modules
Note
The input signals from the process are considered valid within the discrepancy time even
regardless of any difference in the two readings of the redundant input signals.
Value output to the F-CPU within the internal discrepancy time of the module:
for SM 326; DI 8 x NAMUR: the last valid value (old value) of the affected input channel
for SM 326; DI 24 x DC 24V: the last valid value (old value) of the affected input channel
or "0" value can be assigned ("discrepancy behavior" parameter)
For example, if the sensor signal is used to control a filling operation and "0 value" is output,
filling will be stopped by the first of the two discrepant signals after the "0" signal is read. If
the second signal does not return a "0" reading, an error is generated on expiration of the
discrepancy time. Select the last valid value for this example.
"Provide 0 value"
The value "0" is returned to the safety program in the F-CPU as soon as discrepancy is
detected between the signals of two input channels.
The sensor-actuator response time is not influenced by the discrepancy time if the "Provide 0
value" parameter is set.
Discrepancy analysis at redundant digital input modules (only in fail-safe S7 F/FH systems)
See Chapter "Configuring redundant F-I/O" in the S7 F/FH Systems Configuring and
Programming operating instructions.
Parameter assignment
Open the object properties catalog of the fail-safe signal module in HW Config to assign the
discrepancy time and behavior (for information on the parameters, refer to the chapters
dealing with the digital input modules).
Order number
6ES7326-1BK02-0AB0
Properties
SM 326; DI 24 x DC 24V has the following properties:
24 inputs, electrically isolated groups of 12 inputs
Rated input voltage 24 V DC
Suitable for switches and 2-/3-/4-wire proximity switches (BEROs)
Four short circuit-proof sensor supplies for each of the 6 channels, electrically
isolated in groups of 2
External sensor supply possible
Group fault display (SF)
Safety mode display (SAFE)
Status display for each channel (green LED)
Configuration in Run (CiR) supported in standard mode (non-safety mode)
Programmable diagnostics functions
Assignable diagnostic interrupt
Supports operation in standard and safety mode
SIL3/Cat.4/PLe can be achieved without safety protector
1oo1 and 1oo2 evaluation can be configured separately for each channel
Simplified PROFIsafe address assignment
I&M identification data
can be used with PROFINET IO
supports time stamping
Acknowledgment possible after voltage dip
Note
The fail-safe performance characteristics in the technical data apply to a proof-test interval of
10 years and a mean time to repair of 100 hours.
Address assignment
The following figure shows the assignment of channels to addresses.
Front view
Channel numbers
The channel numbers are used to uniquely identify the inputs and to assign channel-specific
diagnostic messages. You can configure 1oo1 and 1oo2 evaluation of the sensors
separately for each module channel or channel pair (see table below for example).
Wiring and block diagram of SM 326; DI 24 x DC 24V and internal sensor supply
Figure 8-4 Wiring and block diagram of SM 326; DI 24 x DC 24V and internal sensor supply
Note
Note that the errors outlined cannot be detected when operating with external sensor supply:
Short-circuit to L+ on the unconnected sensor line (open contact)
Short-circuit between channels of a channel group
Short-circuit between channels of different channel groups
For electronic sensors (and therefore with external sensor supply), you can meet these three
points by short-circuit proof routing of the sensor lines.
WARNING
The maximum Safety Integrity Level is determined by the sensor quality and the length of
the proof-test interval according to the IEC 61508:2000 standard. If the sensor quality does
not meet Safety Integrity Level requirements, always wire redundant sensors and connect
them via two channels.
Note
You can define 1oo1 and 1oo2 sensor evaluation for a module (for example, see table SM
326; DI 24 x DC 24V: Example of channel configuration in the section Properties, front View,
wiring diagram and block diagram).
Introduction
Below are the wiring scheme and the parameter assignment of SM 326; DI 24 x DC 24V for
application 1: Standard mode
Diagnostic messages, possible causes of the problem and their corrective measures are
found in tables in the chapter "Diagnostic messages of SM 326; DI 24 x DC 24V
(Page 105)".
Figure 8-7 Wiring scheme of the SM 326; DI 24 x DC 24V for application 1 one sensor single-
channel connection
Introduction
Below are the wiring scheme and the parameter assignment of SM 326; DI 24 x DC 24V for
application 2: standard mode with high availability
Diagnostic messages, possible causes of the problem and their corrective measures are
found in tables in the chapter "Diagnostic messages of SM 326; DI 24 x DC 24V
(Page 105)".
Figure 8-8 Wiring scheme of the SM 326; DI 24 x DC 24V for application 2 one sensor single-
channel connection
Wiring scheme for application 2 with single-channel connection of two redundant sensors
Two redundant sensors are wired to a single channel at the two analog modules for each
process signal. The sensors can also be connected to an external sensor supply.
Figure 8-9 Wiring scheme of the SM 326; DI 24 x DC 24V for application 2 two redundant sensors
single-channel connection
Introduction
Below are the wiring scheme and the parameter assignment of the SM 326; DI 24 x DC 24V
digital module for application 3: Safety Mode SIL2/Cat.3/PLd.
Diagnostic messages, possible causes of the problem and their corrective measures are
found in tables in the chapter "Diagnostic messages of SM 326; DI 24 x DC 24V
(Page 105)".
Figure 8-10 Wiring scheme of the SM 326; DI 24 x DC 24V for application 3 one sensor single-
channel connection
WARNING
To achieve SIL2/Cat.3/PLd using this wiring, you must use a suitably qualified sensor.
8.3.6 Application 4: Safety mode SIL2/Cat.3/PLd with high availability (in S7 F/FH
Systems only) [ID: 431618187]
Introduction
Below are the wiring scheme and the parameter assignment of the SM 326; DI 24 x DC 24V
digital module for application 4: Safety Mode SIL2/Cat.3/PLd with high availability.
Diagnostic messages, possible causes of the problem and their corrective measures are
found in tables in the chapter "Diagnostic messages of SM 326; DI 24 x DC 24V
(Page 105)".
Figure 8-11 Wiring scheme of the SM 326; DI 24 x DC 24V for application 4 one sensor single-
channel connection
WARNING
To achieve SIL2/Cat.3/PLd using this wiring, you must use a suitably qualified sensor.
Wiring scheme for application 4 with single-channel connection of two redundant sensors
Two redundant sensors are each connected via one channel to the two analog modules for
each process signal (1oo1 evaluation). The sensors can also be connected to an external
sensor supply.
Figure 8-12 Wiring scheme of the SM 326; DI 24 x DC 24V for application 4 two redundant sensors
single-channel connection
WARNING
To achieve SIL2/Cat.3/PLd using this wiring, you must use a suitably qualified sensor.
Introduction
Below are the wiring scheme and the parameter assignment of the SM 326; DI 24 x DC 24V
digital module for application 5: Safety mode SIL3/Cat.4/PLe.
Diagnostic messages, possible causes of the problem and their corrective measures are
found in tables in the chapter "Diagnostic messages of SM 326; DI 24 x DC 24V
(Page 105)".
Wiring of sensors when using the internal sensor supply of the module
Note
In general, if you connect one sensor to two inputs of the module and you are using the
module-internal sensor supply, you must always use the sensor supply of the left half of the
module 1Vs (pin 4) or 2Vs (pin 11).
Figure 8-13 Wiring scheme of the SM 326; DI 24 x DC 24V for application 5 one sensor single-
channel connection
WARNING
To achieve SIL3/Cat.4/PLe using this wiring, you must use a suitably qualified sensor.
Wiring scheme for application 5 with two-channel nonequivalent connection of one nonequivalent
sensor
One nonequivalent sensor is connected via two channels nonequivalently to each of two
opposite inputs of the digital module for each process signal (1oo2 evaluation). The sensors
can also be connected to an external sensor supply. The left channels of the module return
the user signals, that is, these signals are available in the I/O area of inputs at the F-CPU if
no errors are detected.
Figure 8-14 Wiring scheme of the SM 326; DI 24 x DC 24V for application 5 one nonequivalent
sensor two-channel nonequivalent connection
WARNING
To achieve SIL3/Cat.4/PLe using this wiring, you must use a suitably qualified sensor.
Wiring scheme for application 5 with nonequivalent two-channel connection of two single-channel
sensors
Two single-channel sensors are connected via two channels nonequivalently to each of two
opposite inputs of the digital module for each process signal (1oo2 evaluation structure). The
sensors can also be connected to an external sensor supply. The left channels of the module
return the user signals, that is, these signals are available in the I/O area of inputs at the F-
CPU if no errors are detected.
Figure 8-15 Wiring scheme of the SM 326; DI 24 x DC 24V for application 5 two single-channel
sensors two-channel nonequivalent connection
WARNING
To achieve SIL3/Cat.4/PLe using this wiring, you must use a suitably qualified sensor.
Wiring scheme for application 5 with two-channel connection of one two-channel sensor
One two-channel sensor is connected via two channels to each of two opposite inputs of the
digital module for each process signal (1oo2 evaluation). The sensors can also be connected
to an external sensor supply.
Figure 8-16 Wiring scheme of the SM 326; DI 24 x DC 24V for application 5 one two-channel
sensor two-channel connection
WARNING
To achieve SIL3/Cat.4/PLe using this wiring, you must use a suitably qualified sensor.
Wiring scheme for application 5 with two-channel connection of two single-channel sensors
Two single-channel sensors are connected via two channels to each of two opposite inputs
of the digital module for each process signal (1oo2 evaluation structure). The sensors can
also be connected to an external sensor supply.
Figure 8-17 Wiring scheme of the SM 326; DI 24 x DC 24V for application 5 two single-channel
sensors two-channel connection
WARNING
To achieve SIL3/Cat.4/PLe using this wiring, you must use a suitably qualified sensor.
8.3.8 Application 6: Safety mode SIL3/Cat.4/PLe with high availability (in S7 F/FH
Systems only) [ID: 431623563]
Introduction
Below are the wiring scheme and the parameter assignment of the SM 326; DI 24 x DC 24V
digital module for application 6: Safety Mode SIL3/Cat.4/PLe with high availability.
Diagnostic messages, possible causes of the problem and their corrective measures are
found in tables in the chapter "Diagnostic messages of SM 326; DI 24 x DC 24V
(Page 105)".
Wiring of sensors when using the internal sensor supply of the module
Note
In general, if you connect one sensor to two inputs of the module and you are using the
module-internal sensor supply, you must always use the sensor supply of the left half of the
module 1Vs (pin 4) or 2Vs (pin 11).
Wiring scheme for application 6 with single-channel connection of two redundant single-channel
sensors
Two redundant single-channel sensors are required per process signal. One sensor is
connected via one channel to two opposite inputs of the digital module for each module
(1oo2 evaluation). The sensors can also be connected to an external sensor supply.
Figure 8-18 Wiring scheme of the SM 326; DI 24 x DC 24V for application 6 two redundant, single-
channel sensors single-channel connection
WARNING
To achieve SIL3/Cat.4/PLe using this wiring, you must use a suitably qualified sensor.
Wiring scheme for application 6 with nonequivalent two-channel connection of two redundant
nonequivalent sensors
Two redundant nonequivalent sensors are required per process signal. One nonequivalent
sensor is connected to each of two opposite inputs of the digital module for each module
(1oo2 evaluation structure). The sensors can also be connected to an external sensor
supply. The left channels of the module return the user signals, that is, these signals are
available in the I/O area of inputs at the F-CPU if no errors are detected.
Figure 8-19 Wiring scheme of the SM 326; DI 24 x DC 24V for application 6 two redundant,
nonequivalent sensors two-channel nonequivalent connection
WARNING
To achieve SIL3/Cat.4/PLe using this wiring, you must use a suitably qualified sensor.
Wiring scheme for application 6 with two-channel connection of one two-channel sensor
One two-channel sensor is connected via two channels to the two digital modules for each
process signal (1oo2 evaluation). The sensors must be connected to an external sensor
supply.
Figure 8-20 Wiring scheme of the SM 326; DI 24 x DC 24V for application 6 one two-channel
sensor two-channel connection
WARNING
To achieve SIL3/Cat.4/PLe using this wiring, you must use a suitably qualified sensor.
Wiring scheme for application 6 with two-channel connection of two redundant two-channel sensors
Two two-channel, redundant sensors are required per process signal. One sensor is
connected via two channels to each of two opposite inputs of the digital module for each
module (1oo2 evaluation). The sensors can also be connected to an external sensor supply.
Figure 8-21 Wiring scheme of the SM 326; DI 24 x DC 24V for application 6 two two-channel,
redundant sensors two-channel connection
WARNING
To achieve SIL3/Cat.4/PLe using this wiring, you must use a suitably qualified sensor.
Short-circuit to M and L+
Sequence of the internal short-circuit tests:
Short-circuit to chassis ground is always tested, independent of the configuration.
Short-circuit to L+ is only tested if "Sensor supply via module" and "Short-circuit test" are
configured in HW Config.
Table 8- 9 Diagnostic messages and associated corrective measures for SM 326; DI 24 x DC 24V
Overview
Technical specifications
Dimensions and weight
Dimensions W x H x D (mm) 80 x 125 x 120
Weight Approx. 442 g
Module-specific specifications
Configuration in Run (CiR) supported Yes (only in standard mode)
Behavior of non-configured inputs during CiR Return the process value that was valid prior to
parameter assignment
Supports time stamping Yes
Accuracy 20 ms to 30 ms
Number of inputs
One-channel 24
Two-channel 12
Cable length
Unshielded Max. 100 m
Technical specifications
Horizontal installation 24
24 (with 24 V)
Up to 40 C
18 (with 28.8 V)
Up to 60 C
Vertical installation
24
Up to 40 C
Electrical isolation
Between channels and backplane bus Yes
Output voltage
Loaded Minimum L+ (-1.5 V)
Output current
Rated value 400 mA
Technical specifications
Sensor selection data
Input voltage
Rated value 24 V DC
Input current
For "1" signal Typ. 10 mA
Input delay
For "0" after "1" 2.1 ms to 3.4 ms
Acknowledgment time
In safety mode with 1oo1 evaluation of the Max. 29 ms
sensors
Note
The maximum cable lengths currently specified in this manual ensure against functional
impairment, even without more precise examination of the boundary conditions. If the
boundary conditions, such as EMC, cable type, cable routing, etc. are examined more
closely, longer cables can be used for all F-SMs.
8.4.1 Properties, front view, wiring diagram and block diagram [ID: 431636747]
Order number
6ES7326-1RF00-0AB0
Properties
SM 326; DI 8 x NAMUR has the following properties:
SIMATIC S7-Ex digital module
suitable for connecting signals from the Ex area
8 single-channel inputs or 4 two-channel inputs, electrically isolated
Rated input voltage 24 V DC
Suitable for the following sensors
In accordance with DIN 19234 and NAMUR (with diagnostic evaluation)
connected mechanical contacts (with diagnostic evaluation)
8 short-circuit-proof sensor supplies, each to one channel, electrically isolated
Group fault display (SF)
Safety mode display (SAFE)
Status display for each channel (green LED)
Programmable diagnostics functions
Assignable diagnostic interrupt
Supports operation in standard and safety mode
Note
The fail-safe performance characteristics in the technical data apply to a proof-test interval of
10 years and a mean time to repair of 100 hours.
Compliance with air gaps and creepage distances in the Hazardous Area
Note
For the digital input module SM 326; DI 8 x NAMUR, supply of L+ / M to maintain air gaps
and creepage distances in the potentially explosive atmosphere in the Hazardous Area has
to take place via the cable guide (order no. 6ES7393-4AA10-0AA0) (see chapter "Special
Features when Wiring SM 326; DI 8 x NAMUR for Hazardous Areas (Page 115)").
Address assignment
The following figure shows the assignment of channels to addresses.
Front view
Sensors supported
The following illustration shows the supported sensors and their connection to the SM 326;
DI 8 x NAMUR.
Channel numbers
The channel numbers are used to uniquely identify the inputs and to assign channel-specific
diagnostic messages.
1oo2 evaluation of the sensors reduces the number of channels by half.
8.4.2 Special Features when Wiring SM 326; DI 8 x NAMUR for Hazardous Areas
[ID: 431639435]
Note
The L+/M supply line terminals at the digital input module SM 326; DI 8 x NAMUR must be
protected using a cable guide in order to conform to specified air gaps and creepage
distances for operation in potentially explosive atmospheres.
Cable guide
Order number: 6ES7393-4AA10-0AA0; 5 units
Result: The cable guide is safely installed in the front connector in compliance with safety
requirements of explosion protection.
WARNING
Always maintain a minimum thread length of 50 mm between connections with PELV and
intrinsically safe terminals of SM 326; DI 8 x NAMUR. This can be achieved by installing a
cable guide in the front connector.
The minimum thread length between conductive parts may be less than 50 mm in a system
which contains EX and standard modules.
To comply with thread length requirements at the modules:
Always install the SM 326; DI 8 x NAMUR in the S7-300/ET 200M rack at the last position
on the extreme right of the mounting rail; the width of SM 326; DI 8 x NAMUR
automatically corrects the thread length to the next module on its left side.
Insert the DM 370 dummy module between the relevant EX and the standard modules if
this cannot be done.
You can also install an intrinsically safe partition when using modules of the active
backplane bus.
WARNING
Always separate the intrinsically safe from the non-intrinsically safe wiring. Route these
through separate cable ducts.
WARNING
The maximum Safety Integrity Level is determined by the sensor quality and the length of
the proof-test interval according to the IEC 61508:2000 standard. If the sensor quality does
not meet Safety Integrity Level requirements, always wire redundant sensors and connect
them via two channels.
8.4.4 Application 1: standard mode and application 3: safety mode SIL 2 (Category 3)
[ID: 431644811]
Introduction
Below are the wiring scheme and the parameter assignment of SM 326; DI 8 x NAMUR for
Application 1: standard mode and
Application 3: Safety mode SIL2/Cat.3/PLd
Diagnostic messages, possible causes of the problem and their corrective measures are
found in tables in the chapter "Diagnostic Messages for SM 326; DI 8 x NAMUR
(Page 127)".
Figure 8-28 Wiring scheme of the SM 326; DI 8 x NAMUR for applications 1 and 3
WARNING
To achieve SIL2/Cat.3/PLd using this wiring, you must use a suitably qualified sensor.
"Inputs" tab
Enable diagnostic Activated/deactivated Activated/deactivated Static Module
interrupt
Safety mode Activated Deactivated Static Module
Monitoring time 10 ms to 10000 ms Static Module
Sensor evaluation 1oo1 evaluation Static Module
Group diagnostics Activated/deactivated Activated/deactivated Static Channel
"Redundancy" tab
Redundancy None Static Module
8.4.5 Application 2: standard mode with high availability and application 4: safety
mode SIL 2 (Category 3) with high availability (only in S7 F/FH Systems)
[ID: 431655563]
Introduction
Below are the wiring scheme and the parameter assignment of SM 326; DI 8 x NAMUR for
Application 2: standard mode with high availability and
Application 4: Safety Mode SIL2/Cat.3/PLd with high availability.
Diagnostic messages, possible causes of the problem and their corrective measures are
found in tables in the chapter "Diagnostic Messages for SM 326; DI 8 x NAMUR
(Page 127)".
Figure 8-29 Wiring scheme of the SM 326; DI 8 x NAMUR for applications 2 and 4
WARNING
To achieve SIL2/Cat.3/PLd using this wiring, you must use a suitably qualified sensor.
Introduction
Below are the wiring scheme and the parameter assignment of SM 326; DI 8 x NAMUR for
application 5: Safety mode SIL3/Cat.4/PLe.
Diagnostic messages, possible causes of the problem and their corrective measures are
found in tables in the chapter "Diagnostic Messages for SM 326; DI 8 x NAMUR
(Page 127)".
WARNING
To achieve SIL3/Cat.4/PLe using this wiring, you must use a suitably qualified sensor.
8.4.7 Application 6: Safety mode SIL3/Cat.4/PLe with high availability (in S7 F/FH
Systems only) [ID: 431650187]
Introduction
Below are the wiring scheme and the parameter assignment of SM 326; DI 8 x NAMUR for
application 6: Safety Mode SIL3/Cat.4/PLe with high availability.
Diagnostic messages, possible causes of the problem and their corrective measures are
found in tables in the chapter "Diagnostic Messages for SM 326; DI 8 x NAMUR
(Page 127)".
WARNING
To achieve SIL3/Cat.4/PLe using this wiring, you must use a suitably qualified sensor.
Table 8- 15 Diagnostic messages and associated corrective measures for SM 326; DI 8 x NAMUR
Overview
Technical specifications
Dimensions and weight
Dimensions W x H x D (mm) 80 x 125 x 120
Weight Approx. 482 g
Module-specific specifications
Number of inputs
One-channel 8
Two-channel 4
Cable length
Shielded Max. 200 m
Vertical installation up to 40 C 8
Technical specifications
Electrical isolation
Between channels and backplane bus Yes
Current consumption
From backplane bus Max. 90 mA
Technical specifications
Um (Fault voltage) Max. 60 V DC
Max. 30 V AC
Ta (Permissible ambient temperature) Max. 60 C
Time, Frequency
Internal signal preparation time (without input Typ. Max.
delay) for
Standard mode 55 ms 60 ms
Safety mode 55 ms 60 ms
Input delay
For "0" after "1" 1.2 ms to 3 ms
For "1" after "0" 1.2 ms to 3 ms
Acknowledgment time
In safety mode Max. 68 ms
Note
The maximum cable lengths currently specified in this manual ensure against functional
impairment, even without more precise examination of the boundary conditions. If the
boundary conditions, such as EMC, cable type, cable routing, etc. are examined more
closely, longer cables can be used for all F-SMs.
8.5.1 Properties, front view, wiring diagram and block diagram [ID: 431666059]
Order number
6ES7326-2BF41-0AB0
Properties
SM 326; DO 8 x DC 24V/2A PM has the following properties:
8 outputs, two electrically isolated groups of 4
P/M switching (current source/sink)
Output current 2 A
Rated load voltage 24 V DC
Suitable for solenoid valves, DC relay contactors, and signal lamps
Group fault display (SF)
Safety mode display (SAFE)
Status display for each channel (green LED)
Programmable diagnostics functions
Programmable diagnostic interrupt
Supports operation in safety mode
SIL3/Cat.4/PLe can be achieved without safety protector
Simplified PROFIsafe address assignment
I&M identification data
can be used with PROFINET IO
Acknowledgment possible after voltage dip
greater cable lengths are possible
Note
The fail-safe performance characteristics in the technical data apply to a proof-test interval of
10 years and a mean time to repair of 100 hours.
Note
You can install the SM 326; DO 8 x DC 24V/2A PM centrally with all F-CPUs of the S7-300
spectrum but
CPU 315F-2 DP as of order number 6ES7315-6FF01-0AB0only , firmware version V2.0.9
and
CPU 317F-2 DP as of order number 6ES7317-6FF00-0AB0only , firmware version V2.1.4
Address assignment
The following figure shows the assignment of channels to addresses.
Front view
Figure 8-33 Front view of the SM 326; DO 8 x DC 24V /2A PM with diagnostic interrupt
Channel numbers
The channel numbers are used to identify the outputs and to assign channel-specific
diagnostic messages.
Introduction
Below are the wiring scheme and the parameter assignment of SM 326;
DO 8 x DC 24V/2A PM for
application 1: Safety mode SIL2/Cat.3/PLd
Application 2: Safety mode SIL3/Cat.4/PLe
Diagnostic messages, possible causes of the problem and their corrective measures are
found in tables in the chapter "Diagnostic messages of SM 326; DO 8 x DC 24V/2A PM
(Page 140)".
Figure 8-37 Wiring scheme of the SM 326; DO 8 x DC 24V/2A PM for applications 1 and 2
WARNING
To prevent short circuits between the P and M switches of a fail-safe digital output, you
must route the cables used to connect the relays on the P and M switches in a cross-circuit-
proof manner (e.g., as separate, unsheathed cables or in separate cable ducts).
WARNING
The module only detects "wire break and "overload" errors at the P switch (not at the M
switch) of a digital output which drives two relays.
It is no longer possible to shut down an actuator if a cross-circuit has developed between
the P and M switches of the output.
Note
The SM 236; DO 8 x DC 24V/2A PM carries out a bit pattern test ca. every 15 minutes. For
this purpose, the module sends out a pulse for max. 4 ms. The module runs the test with a
time offset between the P and M switches to prevent the actuator from being activated. This
pulse may cause the corresponding relay to tighten, which may reduce its service life.
We therefore recommend adhering to the wiring scheme detailed below.
Figure 8-39 Wiring scheme 2 relays at digital output of SM 326; DO 8 x DC 24V/2A PM - Controlling
cross circuits
Note
The module only detects a "wire break fault at the P or M switch of its output if the both
relays are wired separately to the P or M switches.
Note
Note that an inductive load connected to the DO channels can induce voltages due to
interference of a strong, magnetic field. This situation can result in the error message short
circuit.
Remedy:
Create a spatial separation of the inductive loads and shield the magnetic field.
Overview
Technical specifications
Dimensions and weight
Dimensions W x H x D (mm) 80 x 125 x 120
Weight Approx. 465 g
Module-specific specifications
Number of outputs 8
Assigned address area
In the I/O input area 5 bytes
Cable length
Unshielded Max. 200 m
Technical specifications
Between channels and the power supply of Yes
the electronics
Output current
Rated value with "1" signal 2A
7 mA to 2 A
Permissible range to 40 C, horizontal installation
7 mA to 1 A
Permissible range to 40 C, vertical installation 7 mA to 1 A
Permissible range to 60 C, horizontal installation
For "0" signal (residual current) Max. 0.5 mA
Up to 60 C 24 to 3.4 k
Technical specifications
With inductive load in accordance with IEC Max. 2 Hz
60947-5-1, DC 13
Actuator timing requirements Actuator must not react within dark period < 1 ms
(see also section "Sensor and Actuator
Requirements for F-SMs in Safety Mode
(Page 50)")
Wire break detection
For "1" signal 1s
Time, Frequency
Internal signal preparation time in safety mode Min. 4 ms
Max. 14 ms
Acknowledgment time in safety mode Max. 18 ms
Note
The maximum cable lengths currently specified in this manual ensure against functional
impairment, even without more precise examination of the boundary conditions. If the
boundary conditions, such as EMC, cable type, cable routing, etc. are examined more
closely, longer cables can be used for all F-SMs.
8.6.1 Properties, front view, wiring diagram and block diagram [ID: 431684619]
Order number
6ES7326-2BF01-0AB0
Properties
SM 326; DO 10 x DC 24V/2A has the following properties:
10 outputs, two electrically isolated groups of 5
Output current 2 A
Rated load voltage 24 V DC
Suitable for solenoid valves, DC relay contactors, and signal lamps
2 connections per output:
One connection for single-channel actuator control (without series diode)
One connection for redundant actuator control (with series diode)
Group fault display (SF)
Safety mode display (SAFE)
Status display for each channel (green LED)
Programmable diagnostics functions
Programmable diagnostic interrupt
Assignable fail-safe value output in standard mode
Supports operation in standard and safety mode
Note
The fail-safe performance characteristics in the technical data apply to a proof-test interval of
10 years and a mean time to repair of 100 hours.
WARNING
An output with series diode can be used for redundant control of an actuator. Redundant
control is supported for two different modules and without an external circuit. The two signal
modules must be connected to the same reference potential (M).
Note
Connect the SM 326; DO 10 x DC 24V/2A to the same load voltage for operation in
redundant mode. Install two redundant power supply units if a single power supply is
insufficient for reasons of availability. The power supply units must be coupled by means of
diode circuit.
WARNING
Prevent short circuits to L+ at the SM 326; DO 10 x DC 24V/2A with protected routing of the
signal lines.
The module may not be able shut down the actuator by switching off the corresponding
redundant output if a short-circuit to L+ is active.
Address assignment
Front view
The potential groups 1L+, 2L+ and 3L+ can be supplied by separated power supply units but
also by one common power supply unit.
Channel numbers
The channel numbers are used to identify the outputs and to assign channel-specific
diagnostic messages.
WARNING
If you are using actuators that respond too fast (i.e. < 1 ms) to "dark period" test signals,
you can nonetheless use the internal test coordination by wiring two opposite outputs in
parallel using a series diode. Parallel wiring suppresses the dark periods.
See also
Parallel Connection of Two Outputs for Dark Period Suppression (Page 159)
Introduction
Below are the wiring scheme and the parameter assignment of SM 326; DO 10 x DC 24V/2A
for
Application 1: standard mode,
Application 3: Safety mode SIL2/Cat.3/PLd and
Application 5: Safety mode SIL3/Cat.4/PLe.
Diagnostic messages, possible causes of the problem and their corrective measures are
found in tables in the chapter "Diagnostics messages of SM 326; DO 10 x DC 24V/2A
(Page 160)".
Note
In case of parameter setting with SIL3
The signal at the output has to change daily or even more frequently. If this is not the case
with the "0" signal, you will have to activate the light test that meets this condition.
Figure 8-45 Wiring scheme of the SM 326; DO 10 x DC 24V/2A for applications 1, 3 and 5
WARNING
It is no longer possible to shut down an actuator if a cross circuit has developed between
2L+ and DO. To prevent cross circuits between 2L+ and DO, you must route the cables
used to connect the actuators between the two signal groups (channels 0 - 4 and channels
5 - 9) in a cross-circuit-proof manner (for example, as separate, sheathed cables or in
separate cable ducts).
WARNING
It is no longer possible to shut down an actuator if a cross circuit has developed between
2L+ and DO. To prevent cross circuits between 2L+ and DO, you must route the cables
used to connect the actuators between the two signal groups (channels 0 - 4 and channels
5 - 9) in a cross-circuit-proof manner (for example, as separate, sheathed cables or in
separate cable ducts).
8.6.4 Application 2: standard mode with high availability, application 4: Safety Mode
SIL2/Cat.3/PLd with high availability and application 6: Safety mode
SIL3/Cat.4/PLe with high availability (in S7 F/FH Systems only) [ID: 431698059]
Introduction
Below are the wiring scheme and the parameter assignment of SM 326; DO 10 x DC 24V/2A
for
Application 2: standard mode with high availability
application 4: Safety mode SIL2/Cat.3/PLd with high availability
Application 6: Safety mode SIL3/Cat.4/PLe with high availability
Diagnostic messages, possible causes of the problem and their corrective measures are
found in tables in the chapter "Diagnostics messages of SM 326; DO 10 x DC 24V/2A
(Page 160)".
Note
In case of parameter setting with SIL3
The signal at the output has to change daily or even more frequently. If this is not the case
with the "0" signal, you will have to activate the light test that meets this condition.
Figure 8-47 Wiring scheme of the SM 326; DO 10 x DC 24V/2A for applications 2, 4 and 6
Applications
All applications (3, 4, 5 and 6) support parallel operation of two outputs for dark period
suppression in safety mode.
Wiring scheme
Interconnect two opposite outputs by means of a series diode in order to form a single
output. The parallel circuit in combination with an internal test coordination between the
outputs 0 to 4 and 5 to 9 suppresses the "0" test pulse (dark period).
Figure 8-48 Wiring two outputs in parallel for dark period suppression of the SM 326; DO 10 x DC
24V/2A
You assign the fail-safe signal module parameters as described for the various applications
on the previous pages. The interconnection does not require any additional parameters.
Always set the interconnected outputs in parallel instead of setting only one output. Process
signals of a redundant I/O system require four outputs with series diode.
Diagnostic message Error detection Possible causes of the problem Corrective measures
Wire break Only if the Wire break between the module Restore the cable
output = 1 and actuator connection
or Channel not connected (open) Disable the "Group
during light Diagnostics" for the
period test channel in the
parameter settings.
At outputs with series diode: Eliminate the short-
short-circuit between the output circuit
and 1L+ of the module supply
At outputs with series diode: Eliminate the short-
short-circuit between channels circuit
which carry different signals
Short-circuit of Only if the Output overload Eliminate the cause of
output to M, or output = 1 overload
defective output or Short-circuit to M at the output Eliminate the short-
driver circuit
during light
period test Undervoltage at load voltage Check the load voltage
supply supply
Defective output driver Replace the module
Short circuit of Only if "1" Short-circuit of output after 1L+ of Eliminate the short-
output to L+, or signal is set at the module power supply circuit
defective output the output Module reset required
driver without series (cycle power supply
diode off/on)
or Short-circuit between channels Eliminate the short-
at an output which carry different signals circuit
with series Module reset required
diode and (cycle power supply
internal short- off/on)
circuit to L+
Defective output driver Replace the module
Module parameters General No parameters transferred to Assign new module
not assigned module parameters
Incorrect module General Faulty parameters transferred to Assign new module
parameters module parameters
Internal supply General Internal fault at supply voltage 1L+ Replace the module
voltage of the
module failed
Time monitoring General Overload due to diagnostics Reduce the number of
activated request (SFCs) diagnostics requests
(watchdog) Electromagnetic interference has Eliminate the
exceeded limits interference
Diagnostic message Error detection Possible causes of the problem Corrective measures
Defective module Replace the module
Communication General Error in communication between Check the PROFIBUS
error the CPU and the module, for connection
example, due to defective Eliminate the
PROFIBUS connection or interference
electromagnetic interference in
excess of limits.
Timeout of data frame monitoring Check the monitoring
time parameters
CRC signature error, for example, Eliminate the
due to electromagnetic interference interference
in excess of limits.
CPU is in STOP Read the diagnostics
buffer
EPROM error General Electromagnetic interference has Eliminate the
RAM error exceeded limits interference and cycle
power supply OFF/ON
Defective module Replace the module
Internal error in General Defective module Replace the module
read / test
sequence
Processor failure General Electromagnetic interference has Eliminate the faults, and
exceeded limits then remove and insert
the module
Defective module Replace the module
Switching rate exceeded Reduce switching rate
Parameter General Error in dynamic parameter Check the parameter
assignment error reassignment assignment in the user
(with specification of program. Contact
a consecutive SIMATIC Customer
number) Support if necessary
No external General Supply voltage 1L+ of module Connect 1L+
auxiliary voltage missing
External load General Supply voltage 1L+ of module Feed in voltage supply
voltage missing missing
Defective main General Defective module Replace the module
switch
Defective output General Defective module Replace the module
driver
Overtemperature at General Output overload Eliminate the cause of
output driver overload
Internal fault at output driver Replace the module
Defective load General Load voltage 2L+, 3L not Connect 2L+ and 3L+
voltage or load connected
voltage not Load voltage external error Replace the module
connected
Diagnostic message Error detection Possible causes of the problem Corrective measures
CRC signature error General CRC signature error during Eliminate the
communication between the CPU interference
and the module has occurred, for
example, due to electromagnetic
interference in excess, faults during
sign-of-life monitoring error, in case
of voltage drop or standard
program accesses F-SM.
Timeout of safety General Assigned monitoring time Check the monitoring
message frame exceeded time parameters
monitoring Startup of the fail-safe signal
module
Message frame General Sign-of-life and/or CRC signature Check the sign-of-life
error entered in the data message frame and CRC signature
entries in the data
message frame for "0"
value
Figure 8-49 Incorrect diagnostics of a wire break at the redundant SM 326; DO 10 x DC 24V/2A
Example
The module in this example reports faults at channels Q0 and Q1 after having detected a
wire break at Q0. This is caused by severe load differences between the two channels: 2 A
and 24 mA.
Remedy
The load at the output channels of the module should be close to equal in order to obtain
correct diagnostics data. That is, a low-to-high load ratio of at least 1:5 should be
maintained.
See also
Parallel Connection of Two Outputs for Dark Period Suppression (Page 159)
Overview
Technical specifications
Dimensions and weight
Dimensions W x H x D (mm) 80 x 125 x 120
Weight Approx. 465 g
Module-specific specifications
Number of outputs 10
Assigned address area
In the I/O input area 6 bytes
Cable length
Unshielded Max. 600 m
Technical specifications
Horizontal installation
Max. 5 A
Up to 40 C
Max. 4 A
Up to 60 C
Vertical installation
Max. 4 A
Up to 40 C
Electrical isolation
Between channels and backplane bus Yes
Technical specifications
Output current
For "1" signal
Rated value 2A
Permissible Range to 40C, horizontal mounting 7 mA to 2 A
position 7 mA to 1 A
Permissible Range to 40C, vertical mounting position 7 mA to 1 A
Permissible Range to 60C, horizontal mounting 28 mA to 2 A
position
Permissible range with redundant interconnection to 28 mA to 1 A
40C, horizontal mounting position
Permissible range with redundant interconnection to 28 mA to 1 A
40C, vertical mounting position
Permissible range with redundant interconnection to
60C, horizontal mounting position
For "0" signal (residual current) Max. 0.5 mA
Up to 60 C 24 to 3.4 k
Technical specifications
Actuator timing requirements Actuator must not respond if:
Dark period < 1 ms
Light period < 1 ms
(refer to section "Sensor and Actuator
Requirements for F-SMs in Safety Mode
(Page 50)")
Time, Frequency
Internal preparation time for
Standard mode Max. 22 ms
Safety mode Max. 24 ms
Acknowledgment time
In safety mode Max. 20 ms
Note
The maximum cable lengths currently specified in this manual ensure against functional
impairment, even without more precise examination of the boundary conditions. If the
boundary conditions, such as EMC, cable type, cable routing, etc. are examined more
closely, longer cables can be used for all F-SMs.
8.7.1 Properties, front view, wiring diagram and block diagram [ID: 14338158091]
Order number
6ES7326-2BF10-0AB0
Properties
SM 326; F-DO 10 x DC 24V/2A PP has the following properties:
10 outputs, two electrically isolated groups of 5
Output current 2 A
Rated load voltage 24 V DC
Protection against short circuit and overload
Suitable for solenoid valves, DC relay contactors, and signal lamps
Assignable redundant operation
Operation in safety mode
SIL3/Cat.4/PLe can be achieved without safety protector
Group fault display (SF)
Safety mode display (SAFE)
Status display for each channel (green LED)
Display of channel-specific errors (red LED)
Programmable diagnostics functions
Programmable diagnostic interrupt
Firmware update via HW Config
I&M identification data
can be used with PROFINET IO
"Keep last valid value" parameter
Simplified redundant circuit
Channel-selective passivation
Note
The fail-safe performance characteristics in the technical data apply to a proof-test interval of
20 years and a mean time to repair of 100 hours.
WARNING
If "Keep last valid value" has been assigned, the last valid process value 0 or 1 will be
retained with events such as abort of PROFIsafe communication or F-CPU stop.
For more information, refer to the section entitled "Fault reactions in safety mode with
parameter setting "Keep last valid value" (Page 57)".
Address assignment
Check the output address in the user program:
Front view
The potential groups 1L+, 2L+ and 3L+ can be supplied by separated power supply units but
also by one common power supply unit.
Channel numbers
The channel numbers are used to identify the outputs and to assign channel-specific
diagnostic messages.
The typical break between two test pulses is 0.5 seconds. There can be another test pulse
in between. The gap between the first test pulse and the additional test pulse is one
module cycle.
The typical break between two test pulses is 0.5 seconds. There can be another test pulse
in between. The gap between the first test pulse and the additional test pulse is one
module cycle.
With redundant interconnection, both modules conduct the light and dark test in an
asynchronous manner. This can result in an overlap of the test pulses.
Note
If you are using actuators that respond too fast (i.e. < 1 ms) to "dark period" test signals, you
can nonetheless use the internal test coordination by wiring two opposite outputs (with
assigned redundancy) in parallel using a series diode. Parallel wiring suppresses the dark
periods. For more information, refer to the chapter "Application 5.1: Wiring two outputs in
parallel for dark period suppression (Page 179)".
Introduction
Below are the wiring scheme and the parameter assignment of SM 326; F-DO 10 x DC
24V/2A PP for
Application 5: Safety mode SIL3/Cat.4/PLe.
Diagnostic messages, possible causes of the problem and their corrective measures are
found in tables in the chapter "Diagnostic messages SM 326; F-DO 10 x DC 24V/2A PP
(Page 185)".
Note
In case of parameter setting with SIL3
The signal at the output has to change daily or even more frequently. If this is not the case
with the "0" signal, you will have to activate the light test that meets this condition.
Figure 8-57 Wiring scheme of the SM 326; F-DO 10 x DC 24V/2A PP for application 5
WARNING
It is no longer possible to shut down an actuator if a cross circuit has developed between
2L+ and DO. To prevent cross circuits between 2L+ and DO, you must route the cables
used to connect the actuators in a cross-circuit-proof manner (for example, as separate,
sheathed cables or in separate cable ducts).
Figure 8-58 Wiring scheme 2 actuators at digital output of SM 326; F-DO 10 x DC 24V/2A PP
WARNING
It is no longer possible to shut down an actuator if a cross circuit has developed between
2L+ and DO. To prevent cross circuits between 2L+ and DO, you must route the cables
used to connect the actuators in a cross-circuit-proof manner (for example, as separate,
sheathed cables or in separate cable ducts).
8.7.5 Application 5.1: Wiring two outputs in parallel for dark period suppression
[ID: 14338161163]
Applications
Parallel operation of two outputs for dark period suppression is possible for all applications in
safety mode (application 5).
Note
In case of parameter setting with SIL3
The signal at the output has to change daily or even more frequently. If this is not the case
with the "0" signal, you will have to activate the light test that meets this condition.
WARNING
Note for "Keep last valid value" parameter setting:
If a module output is 0 due to a channel/module fault and the redundant module output is 1
due to a communication fault/interruption, the process value 1 will be created.
Also note the table "Reaction of the SM 326; F-DO x DC 24V/2A PP to CPU Stop" in the
chapter "Fault reactions in safety mode (Page 54)".
WARNING
Prevent short circuits to L+ at the SM 326; F-DO 10 x DC 24V/2A PP with protected routing
of the signal lines, because the actuator will remain activated otherwise.
In case of a short circuit to L+ it may happen in case of redundant wiring at the output with
configured redundancy operation that the associated output will not be switched off.
Wiring scheme
Interconnect two opposite outputs with assigned redundancy to form a single output. The
parallel circuit in combination with an internal test coordination between the outputs 0 to 4
and 5 to 9 suppresses the "0" test pulse (dark period).
Figure 8-59 Wiring two outputs in parallel for dark period suppression of the SM 326; F-DO 10 x DC
24V/2A PP
Note
Use the same reference potential for 2M and 3M.
Note
If you are using actuators that respond too fast (< 1 ms) to "dark period" test signals, you can
nonetheless use the internal test coordination by wiring two opposite outputs in parallel (with
assigned redundancy). Parallel wiring suppresses the dark periods.
Always set the interconnected outputs in parallel instead of setting only one output. Process
signals of a redundant I/O system require four outputs with assigned redundancy.
8.7.6 Application 6: Safety mode SIL3/Cat.4/PLe with high availability (in S7 F/FH
Systems only) [ID: 14338160395]
Introduction
Below are the wiring scheme and the parameter assignment of SM 326; F-DO 10 x DC
24V/2A PP for
Application 6: Safety mode SIL3/Cat.4/PLe with high availability
Diagnostic messages, possible causes of the problem and their corrective measures are
found in tables in the chapter "Diagnostic messages SM 326; F-DO 10 x DC 24V/2A PP
(Page 185)".
Note
In case of parameter setting with SIL3
The signal at the output has to change daily or even more frequently. If this is not the case
with the "0" signal, you will have to activate the light test that meets this condition.
WARNING
Note for "Keep last valid value" parameter setting:
If a module output is 0 due to a channel/module fault and the redundant module output is 1
due to a communication fault/interruption, the process value 1 will be created.
Also note the table "Reaction of the SM 326; F-DO x DC 24V/2A PP to CPU Stop" in the
chapter "Fault reactions in safety mode (Page 54)".
WARNING
Prevent short circuits to L+ at the SM 326; F-DO 10 x DC 24V/2A PP with protected routing
of the signal lines, because the actuator will remain activated otherwise.
In case of a short circuit to L+ it may happen in case of redundant wiring at the output with
configured redundancy operation that the associated output will not be switched off.
Figure 8-60 Wiring scheme of the SM 326; F-DO 10 x DC 24V/2A PP for application 6
Note
Use the same reference potential for both modules.
Diagnostic message Error detection Possible causes of the problem Corrective measures
Wire break Only if the Wire break between the module Restore the cable
output = 1 and actuator connection
or Channel not connected (open) Disable the "Group
during light Diagnostics" for the
period test channel in the
parameter settings.
Short-circuit to L+ at the output Eliminate the short-
circuit
Short-circuit between channels Eliminate the short-
which carry different signals circuit
Short-circuit of output to M, Only if the Output overload Remove the overload
or defective output driver output = 1 within 100 hours after
or the fault has occurred.
during light Short-circuit to M at the output Remove the short circuit
period test within 100 hours after
the fault has occurred.
Undervoltage at load voltage Check the load voltage
supply supply
Defective output driver Replace the module
Short circuit of output to For non- Short-circuit to L+ at the output Remove the short circuit
L+, or defective output redundant within 100 hours after
driver operation the fault has occurred.
Module reset required
(cycle power supply
off/on)
Short-circuit between channels Remove the short circuit
which carry different signals within 100 hours after
the fault has occurred.
Module reset required
(cycle power supply
off/on)
general Defective output driver Replace the module
Module parameters not General No parameters transferred to Assign new module
assigned module parameters
Incorrect module general Faulty parameters transferred to Assign new module
parameters module parameters
Internal supply voltage of general Internal fault at supply voltage 1L+ Replace the module
the module failed
Diagnostic message Error detection Possible causes of the problem Corrective measures
Time monitoring activated general Overload due to diagnostics Reduce the number of
(watchdog) request (SFCs) diagnostics requests
Electromagnetic interference has Eliminate the
exceeded limits interference
Defective module Replace the module
Communication error general Error in communication between Check the PROFIBUS
the CPU and the module, for connection
example, due to defective Eliminate the
PROFIBUS connection or interference
electromagnetic interference in
excess of limits.
Timeout of data frame monitoring Check the monitoring
time parameters
CRC signature error, for example, Eliminate the
due to electromagnetic interference interference
in excess of limits.
CPU is in STOP Read the diagnostics
buffer
EPROM error general Electromagnetic interference has Eliminate the
RAM error exceeded limits interference and cycle
power supply OFF/ON
Defective module Replace the module
Internal error in read / test General Defective module Replace the module
sequence
Processor failure general Electromagnetic interference has Eliminate the faults, and
exceeded limits then remove and insert
the module
Defective module Replace the module
Switching rate exceeded Reduce switching rate
Parameter assignment general Error in dynamic parameter Check the parameter
error (with specification of reassignment assignment in the user
a consecutive number) program. Contact
SIMATIC Customer
Support if necessary
No external auxiliary general Supply voltage 1L+ of module Connect 1L+
voltage missing
External load voltage general Supply voltage 1L+ of module Feed in voltage supply
missing missing
Defective main switch general Defective module Replace the module
Defective output driver general Defective module Replace the module
Overtemperature at output general Output overload Eliminate the cause of
driver overload
Internal fault at output driver Replace the module
Diagnostic message Error detection Possible causes of the problem Corrective measures
Defective load voltage or general Load voltage 2L+, 3L not Connect 2L+ and 3L+
load voltage not connected connected
Load voltage external error Replace the module
CRC signature error general CRC signature error during Eliminate the
communication between the CPU interference
and the module has occurred, for
example, due to electromagnetic
interference in excess, faults during
sign-of-life monitoring error, in case
of voltage drop or standard
program accesses F-SM.
Timeout of safety message general Assigned monitoring time Check the monitoring
frame monitoring exceeded time parameters
Startup of the fail-safe signal
module
Message frame error general Sign-of-life and/or CRC signature Check the sign-of-life
entered in the data message frame and CRC signature
entries in the data
message frame for "0"
value
Switching frequency too general Switching frequency too high Reduce the switching
high frequency
Note
Note that an inductive load connected to the DO channels can induce voltages due to
interference of a strong, magnetic field. This situation can result in the diagnostic message
short circuit.
Remedy:
Create a spatial separation of the inductive loads and shield the magnetic field.
Configure the read-back time of the dark test with 50 ms or greater.
Note
In case of a wire break at an actuator with redundant control by two modules, both modules
will report a wire break. The wire break diagnostic will come at a later time.
Note
If the F-SM detects an external P-short circuit on a channel, it will turn off all channels that
route "1" signals and are not configured redundantly.
The channels that are actually affected will be determined afterwards; channels without
active fault can be reintegrated at this time.
Overview
Technical specifications
Dimensions and weight
Dimensions W x H x D (mm) 40 x 125 x 120
Weight ca. 330 g
Module-specific specifications
Number of outputs 10
Assigned address area
In the I/O input area 6 bytes
Cable length
Unshielded Max. 600 m
Technical specifications
Electrical isolation
Between channels and backplane bus Yes
Output current
For "1" signal
2A
Rated value
7 mA to 2.4 A
Approved range
Up to 60 C 12 to 3.4 k
Technical specifications
Control of a digital input Possible
Switching frequency
With resistive load Max. 25 Hz symmetrical
With inductive load in accordance with IEC 60947-5- Max. 0.5 Hz symmetrical
1, DC 13
Acknowledgment time
In safety mode Max. 10 ms
Note
To reach the maximum cable length, it may be necessary to increase the settings for
maximum light test time or maximum read-back time dark test.
We also recommend a more detailed consideration of the boundary conditions, such as
EMC, cables used, cable guide, etc.
In this chapter
Two fail-safe, redundancy-capable analog modules of the S7-300 module line are available
for connecting analog sensors/encoders:
the SM 336; AI 6 x 13Bit,
the SM 336; F-AI 6 x 0/4 ... 20 mA HART.
Information on fail-safe analog modules provided in this chapter:
Properties
Module view and block diagram
Applications, including the wiring diagrams and parameter settings
Diagnostic messages, including corrective measures
the HART messages (SM 336; F-AI 6 x 0/4 ... 20 mA HART only) and
Technical data
WARNING
Bit number 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Bit significance Sign 214 213 212 211 210 29 28 27 26 25 24 23 22 21 20
Example 0 1 0 0 1 1 0 0 1 1 1 1 1 1 0 0
Table 9- 3 Resolution
WARNING
9.2.2 Properties, front view, wiring diagram and block diagram [ID: 431719051]
Order number
6ES7336-1HE00-0AB0
Properties
SM 336; AI 6 x 13Bit has the following properties:
6 analog inputs with electrical isolation between channels and the backplane bus
Input ranges:
0 to 20 mA or 4 to 20 mA, 0 to 10 V in standard mode
4 to 20 mA in safety mode
Short circuit-proof power supply of 2- or 4-wire transducers by the module
External sensor supply possible
Group fault display (SF)
Safety mode display (SAFE)
Sensor supply display (Vs)
Programmable diagnostics functions
Programmable diagnostic interrupt
Supports operation in standard and safety mode
Use of inputs
You can use the inputs as follows:
In standard mode
All 6 channels for current measurement 0 to 20 mA or 4 to 20 mA, or
Up to 4 channels for voltage measurement 0 to 10 V and the remaining 2 channels for
current measurement.
Other combinations of current and voltage measurements; make allowances for
voltage measurement restrictions defined earlier.
In safety mode
All 6 channels for current measurements 4 to 20 mA.
Address assignment
The following figure shows the assignment of channels to addresses.
Front view
Figure 9-3 Wiring and block diagram of SM 336; AI 6 x 13Bit and internal sensor supply
Channel numbers
The channel numbers are used to uniquely identify the inputs and to assign channel-specific
diagnostic messages.
Sensor supply
WARNING
Voltage dips of the power supply are not buffered by the module and, thus, affect the
sensor supply.
This can cause the measured value to be false.
You can avoid voltage dips by using a voltage supply according to the NAMUR
recommendation (see Chapter " Safe Functional Extra-Low Voltage for Fail-Safe Signal
Modules (Page 46) "). Alternatively, use a transducer with an appropriate battery backup or
diagnostics.
Figure 9-5 External encoder supply, 2-wire transducer for SM 336; AI 6 x 13Bit
Figure 9-6 External encoder supply, 4-wire transducer for SM 336; AI 6 x 13Bit
WARNING
The stability of the external sensor supply must conform to the desired safety requirement
class SIL 2, 3. To ensure that the sensor functions problem-free, we recommend one of the
following options:
Use of a redundant external sensor supply
or
Monitoring of the external sensor supply for undervoltage/overvoltage, including
shutdown of the sensor supply when a fault is detected (single-channel for SIL 2; two-
channel for SIL 3)
Isolated transducers
The isolated transducers are not bonded to local earth potential. These transducers can be
operated with floating potential. Local conditions or interference may cause potential
differences UCM (static or dynamic) between the measuring lines M- of the input channels
and the reference point of the measuring circuit MANA.
It is advisable to wire M- to MANA to prevent common mode voltages in excess of the
permitted value for UCM when operating the equipment in areas subject to heavy EMC
interference.
Non-isolated transducers
The non-insolated transducers are bonded to local earth potential. Always interconnect MANA
with earth potential. Local conditions or interference may cause potential differences UCM
(static or dynamic) between the locally distributed measuring points.
If common mode voltage exceeds the permissible value for UCM, you must provide for
equipotential bonding conductors between the measuring points.
Improving current measuring precision at channels 0 through 3 of the analog input module
It is advisable to interconnect unused voltage inputs with the corresponding current input
when using channels 0 to 3 of SM 336; AI 6 x 13Bit for current measurements. See the
figure below. This measure improves precision by approx. 0.2%.
Figure 9-7 Improving current measuring precision at channels 0 through 3 using 2 DMU
Figure 9-8 Improving current measuring precision at channels 0 through 3 using 4 DMU
WARNING
The maximum Safety Integrity Level is determined by the sensor quality and the length of
the proof-test interval according to the IEC 61508:2000 standard. If the sensor quality does
not meet Safety Integrity Level requirements, always wire redundant sensors and connect
them via two channels.
Wiring schemes
Three wiring schemes are available for each application, depending on the type of
measurement.
Note
In the wiring schemes below, the connections to the reference point of the measuring circuit
MANA are represented by a dashed line. This means these connections are recommended
options (see section "Properties, front view, wiring diagram and block diagram (Page 196)").
A dashed connection between two or four sensors indicates that these sensors measure the
same process variable.
Introduction
Below are the wiring schemes and the parameter assignment of SM 336; AI 6 x 13Bit for
Application 1: Standard mode
Diagnostic messages, possible causes of the problem and their corrective measures are
found in tables Diagnostic messages of SM 336; AI 6 x 13Bit and Diagnostic messages and
associated corrective measures for SM 336; AI 6 x 13Bit in chapter "Diagnostic Messages
for SM 336; AI 6 x 13 Bit (Page 232)".
Figure 9-10 Current measurement 4 to 20 mA, 2-wire transducer for application 1 with
SM 336; AI 6 x 13Bit
Figure 9-11 Current measurement 4 to 20 mA, 4-wire transducer for application 1 with
SM 336; AI 6 x 13Bit
Introduction
Below are the wiring schemes and the parameter assignment of SM 336; AI 6 x 13Bit for
Application 2: standard mode with high availability
Diagnostic messages, possible causes of the problem and their corrective measures are
found in tables Diagnostic messages of SM 336; AI 6 x 13Bit and Diagnostic messages and
associated corrective measures for SM 336; AI 6 x 13Bit in chapter "Diagnostic Messages
for SM 336; AI 6 x 13 Bit (Page 232)".
Introduction
Below are the wiring schemes and the parameter assignment of SM 336; AI 6 x 13Bit for
Application 3: Safety Mode SIL2/Cat.3/PLd.
Diagnostic messages, possible causes of the problem and their corrective measures are
found in tables Diagnostic messages of SM 336; AI 6 x 13Bit and Diagnostic messages and
associated corrective measures for SM 336; AI 6 x 13 Bit in chapter "Diagnostic Messages
for SM 336; AI 6 x 13 Bit (Page 232)".
Figure 9-13 Current measurement 4 to 20 mA, 2-wire transducer for application 3 with
SM 336; AI 6 x 13Bit
WARNING
To achieve SIL3/Cat.4/PLe using this wiring, you must use a suitably qualified sensor.
Figure 9-14 Current measurement 4 to 20 mA, 4-wire transducer for application 3 with
SM 336; AI 6 x 13Bit
WARNING
To achieve SIL3/Cat.4/PLe using this wiring, you must use a suitably qualified sensor.
9.2.7 Application 4: Safety mode SIL2/Cat.3/PLd with high availability (in S7 F/FH
Systems only) [ID: 431732491]
Introduction
Below are the wiring schemes and the parameter assignment of SM 336; AI 6 x 13Bit for
Application 4: Safety Mode SIL2/Cat.3/PLd with high availability.
Diagnostic messages, possible causes of the problem and their corrective measures are
found in tables Diagnostic messages of SM 336; AI 6 x 13Bit and Diagnostic messages and
associated corrective measures for SM 336; AI 6 x 13Bit in chapter "Diagnostic Messages
for SM 336; AI 6 x 13 Bit (Page 232)".
WARNING
To achieve SIL3/Cat.4/PLe using this wiring, you must use a suitably qualified sensor.
WARNING
To achieve SIL3/Cat.4/PLe using this wiring, you must use a suitably qualified sensor.
Introduction
Below are the wiring schemes and the parameter assignment of SM 336; AI 6 x 13Bit for
Application 5: Safety mode SIL3/Cat.4/PLe.
Diagnostic messages, possible causes of the problem and their corrective measures are
found in tables Diagnostic messages of SM 336; AI 6 x 13Bit and Diagnostic messages and
associated corrective measures for SM 336; AI 6 x 13Bit in chapter "Diagnostic Messages
for SM 336; AI 6 x 13 Bit (Page 232)".
Figure 9-15 Current measurement 4 to 20 mA, 2-wire transducer for application 5 with
SM 336; AI 6 x 13Bit
WARNING
To achieve SIL3/Cat.4/PLe using this wiring, you must use a suitably qualified sensor and it
may require an 1oo2 evaluation.
Figure 9-16 Current measurement 4 to 20 mA, 4-wire transducer for application 5 with
SM 336; AI 6 x 13Bit
WARNING
To achieve SIL3/Cat.4/PLe using this wiring, you must use a suitably qualified sensor and it
may require an 1oo2 evaluation.
9.2.9 Application 6: Safety mode SIL3/Cat.4/PLe with high availability (in S7 F/FH
Systems only) [ID: 431737867]
Introduction
Below are the wiring schemes and the parameter assignment of SM 336; AI 6 x 13Bit for
Application 6: Safety Mode SIL3/Cat.4/PLe with high availability.
Diagnostic messages, possible causes of the problem and their corrective measures are
found in tables Diagnostic messages of SM 336; AI 6 x 13Bit and Diagnostic messages and
associated corrective measures for SM 336; AI 6 x 13Bit in chapter "Diagnostic Messages
for SM 336; AI 6 x 13 Bit (Page 232)".
WARNING
To achieve SIL3/Cat.4/PLe using this wiring, you must use a suitably qualified sensor.
WARNING
To achieve SIL3/Cat.4/PLe using this wiring, you must use a suitably qualified sensor.
Table 9- 12 Diagnostic messages and associated corrective measures for SM 336; AI 6 x 13Bit
Overview
Technical specifications
Dimensions and weight
Dimensions W x H x D (mm) 80 x 125 x 120
Weight Approx. 480 g
Module-specific specifications
Number of inputs 6
Assigned address area
In the I/O input area 16 bytes
Cable length
Shielded Max. 200 m
Electrical isolation
Between channels and backplane bus Yes
Between channels and the power supply of the Yes, only with external sensor supply
electronics
Technical specifications
Between channels No
Integration time
20.00 ms
At 50 Hz
16.66 ms
At 60 Hz
Resolution, including overrange 13 bits + sign
At 60 Hz Max. 44 ms
At 60 Hz Max. 44 ms
Technical specifications
Noise suppression, error limits
Noise suppression for f=n (50/60 Hz1%), Min. 38 dB
n=1, 2, etc.
Common-mode interference (UCM 6 Vr.m.s.) Min. 75 dB
Crosstalk between inputs Min. 75 dB
Basic error limit (operational limit at 25 C, relative to input range)
Current input 0.40%
Voltage 0.48%
Technical specifications
Sensor supply output
Number of outputs 1
Output voltage
Loaded Minimum L+ (-1.5 V)
Output current
Rated value 1.0 A
Current 0 mA to 20 mA
4 to 20 mA/107
Input range (rated values)/input resistance in safety mode
Current 4 to 20 mA/107
Note
The maximum cable lengths currently specified in this manual ensure against functional
impairment, even without more precise examination of the boundary conditions. If the
boundary conditions, such as EMC, cable type, cable routing, etc. are examined more
closely, longer cables can be used for all F-SMs.
723.4 nA 4 mA + 0,0036 1 1H
578.7 nA
0 mA 0 0 0H
(7FFFH) 4.00 mA
7FFFH 1 3.9995 mA -0,0036 -1 FFFFH Underrange
. . . .
. . . .
0.4444 mA -22,222 -6144 E800H
7FFFH < 0.4444 mA < -22,222 -32768 8000H 2 Underflow
(see below)
1 The module is signaling a wire break, 7FFFH.
2In S7 F/FH Systems a fail-safe value is output for this value in the safety program when overflow or
underflow is detected.
In S7 Distributed Safety, the fail-safe value 0 is provided in the PII for the safety program in place of
7FFFH (for overflow) and 8000H (for underflow).
Bit number 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Bit significance Sign 214 213 212 211 210 29 28 27 26 25 24 23 22 21 20
Example 0 1 0 0 1 1 0 0 1 1 1 1 1 1 0 1
Table 9- 15 Resolution
9.3.2 Properties, front view, wiring diagram and block diagram [ID: 6648476043]
Order number
6ES7336-4GE00-0AB0
Properties
SM 336; F-AI 6 x 0/4 ... 20 mA HART has the following properties:
6 analog inputs with electrical isolation between channels and the backplane bus
Input ranges:
0 to 20 mA
4 to 20 mA
Short circuit-proof power supply of 2- or 4-wire transducers by the module
External sensor supply possible
Group fault display (SF)
Safety mode display (SAFE)
Display for channel-specific fault (Fn)
Display for HART status (Hn)
(If you have activated HART communication for a channel and HART communication is
running, the green HART status display lights up.)
Programmable diagnostics functions
Programmable diagnostic interrupt
Supports operation in safety mode
SIL3/Cat.4/PLe can be achieved without safety protector
HART communication
Firmware update via HW Config
I&M identification data
Can be used with PROFINET IO
Use of inputs
You can use the inputs as follows:
Each of the 6 channels for current measurement
0 to 20 mA (without HART utilization)
4 to 20 mA (with/without HART utilization)
Functional range of HART communication: 1.17 to typ. 35 mA
Address assignment
The following figure shows the assignment of channels to addresses.
Figure 9-17 Address assignment for SM 336; F-AI 6 x 0/4 ... 20 mA HART
Front view
Figure 9-19 Wiring and block diagram of SM 336; F-AI 6 x 0/4 ... 20 mA HART
Channel numbers
The channel numbers are used to uniquely identify the inputs and to assign channel-specific
diagnostic messages.
Sensor supply
WARNING
Voltage dips of the power supply are not buffered by the module and, thus, affect the
sensor supply.
This can cause the measured value to be false.
You can avoid voltage dips by using a voltage supply according to the NAMUR
recommendation (see section "Safe Functional Extra-Low Voltage for Fail-Safe Signal
Modules (Page 46)"). Alternatively, use a transducer with an appropriate battery backup or
diagnostics.
Note
The internal sensor supply of the associated channel is switched off in case of an overload of
the analog input or short circuit to ground or during power-up in the event of short circuit to
L+ to protect the input.
A check is made approximately 1 minute later to determine if the error has gone.
WARNING
If there is a short circuit from L+ to Mn+, the input resistors will be destroyed.
You can avoid this problem through proper wiring and use of the internal sensor supply.
When an external sensor supply is used, other suitable measures are necessary to protect
the input resistors (e.g. fuse on the module).
WARNING
The stability of the external sensor supply must conform to the desired safety requirement
class SIL 2, 3. To ensure that the sensor functions problem-free, we recommend one of the
following options:
Use of a redundant external sensor supply
or
Monitoring of the external sensor supply for undervoltage/overvoltage, including
shutdown of the sensor supply when a fault is detected (single-channel for SIL 2; dual-
channel for SIL 3)
Isolated transducers
The isolated transducers are not bonded to local earth potential. These transducers can be
operated with floating potential. Local conditions or interference may cause potential
differences UCM (static or dynamic) between the measuring lines M- of the input channels
and the reference point of measuring circuit M.
Note
It is advisable to wire M- to M in order to prevent common mode voltages in excess of the
permitted value for UCM when operating the equipment in areas subject to heavy EMC
interference.
Non-isolated transducers
The non-isolated transducers are bonded to local earth potential. Always interconnect M with
earth potential. Local conditions or interference may cause potential differences UCM (static
or dynamic) between the locally distributed measuring points.
If common mode voltage exceeds the permitted value for UCM, you must provide for
equipotential bonding conductors between the measuring points.
See also
Applications of SM 336; F-AI 6 x 0/4 ... 20 mA HART (Page 247)
WARNING
The maximum Safety Integrity Level is determined by the sensor quality and the length of
the proof-test interval according to the IEC 61508:2000 standard. If the sensor quality does
not meet Safety Integrity Level requirements, always wire redundant sensors and connect
them via two channels.
WARNING
If there is a short circuit from L+ to Mn+, the input resistors will be destroyed.
You can avoid this problem through proper wiring and use of the internal sensor supply.
When an external sensor supply is used, other suitable measures are necessary to protect
the input resistors (e.g. fuse on the module).
Wiring schemes
Four wiring schemes (A to D or E to H) are available for each application, depending on the
type of measurement.
WARNING
Note
1L+ and 2L+ can be fed from one power supply. The maximum permissible common mode
voltage UCM must be observed.
WARNING
Depending on the internal structure of the sensor, a short circuit from 2L+ to Mn+ (sensor
with measuring circuit referring to 2M) or from Mn- to 2M (sensor with measuring circuit
referring to 2L+) can destroy the input resistors (see documentation for the utilized sensor).
For this reason, a suitable measure must be taken to protect the input resistors (e.g. fuse
on the module).
WARNING
Note
1L+ and 2L+ can be fed from one power supply. The maximum permissible common mode
voltage UCM must be observed.
WARNING
Depending on the internal structure of the sensor, a short circuit from 2L+ to Mn+ (sensor
with measuring circuit referring to 2M) or from Mn- to 2M (sensor with measuring circuit
referring to 2L+) can destroy the input resistors (see documentation for the utilized sensor).
For this reason, a suitable measure must be taken to protect the input resistors (e.g. fuse
on the module).
Wiring scheme E: 2-wire transducer, internal sensor supply with module redundancy
Particularity:
Short circuit between sensor supply voltage Vsn and Mn+ is handled.
It is possible to detect an undervoltage at the transducer by reading back the sensor
supply in the module.
It is necessary to incorporate the external elements into the application-specific safety
examination. This means appropriate external elements (e.g., Zener diodes) are needed
to achieve the respective Safety Integrity Level.
Note
1L+ and 2L+ can be fed from one power supply.
Figure 9-26 2-wire transducer, internal sensor supply with module redundancy
For information about the Zener diodes, refer to section "Calculation of the residual supply
voltage at the transducer (Page 259)".
Wiring scheme F: 2-wire transducer, external sensor supply with module redundancy
Particularity:
WARNING
Note
1L+, 2L+, and 3L+ can be fed from one power supply. The maximum permissible common
mode voltage UCM must be observed.
WARNING
Depending on the internal structure of the sensor, a short circuit from 2L+ to Mn+ (sensor
with measuring circuit referring to 2M) or from Mn- to 2M (sensor with measuring circuit
referring to 2L+) can destroy the input resistors (see documentation for the utilized sensor).
For this reason, a suitable measure must be taken to protect the input resistors (e.g. fuse
on the module).
Figure 9-27 2-wire transducer, external sensor supply with module redundancy
For information about the Zener diodes, refer to section "Calculation of the residual supply
voltage at the transducer (Page 259)".
Wiring scheme G: 4-wire transducer, internal sensor supply with module redundancy
Particularity:
Short circuit between sensor supply voltage Vsn and Mn+ is handled.
It is possible to detect an undervoltage at the transducer by reading back the sensor
supply in the module.
It is necessary to incorporate the external elements into the application-specific safety
examination. This means appropriate external elements (e.g., Zener diodes) are needed
to achieve the respective Safety Integrity Level.
Note
1L+ and 2L+ can be fed from one power supply.
Figure 9-28 4-wire transducer, internal sensor supply with module redundancy
For information about the Zener diodes, refer to section "Calculation of the residual supply
voltage at the transducer (Page 259)".
Wiring scheme H: 4-wire transducer, external sensor supply with module redundancy
WARNING
Note
1L+, 2L+, and 3L+ can be fed from one power supply. The maximum permissible common
mode voltage UCM must be observed.
WARNING
Depending on the internal structure of the sensor, a short circuit from 2L+ to Mn+ (sensor
with measuring circuit referring to 2M) or from Mn- to 2M (sensor with measuring circuit
referring to 2L+) can destroy the input resistors (see documentation for the utilized sensor).
For this reason, a suitable measure must be taken to protect the input resistors (e.g. fuse
on the module).
Figure 9-29 4-wire transducer, external sensor supply with module redundancy
For information about the Zener diodes, refer to section "Calculation of the residual supply
voltage at the transducer (Page 259)".
[ID: 8220065931]
Applications
The following applications are associated with the following wiring schemes:
9.3.4.1 Calculation of the residual supply voltage at the transducer [ID: 8807638667]
WARNING
WARNING
You must take the following into consideration when selecting Zener diodes for high-
availability interconnection of the analog module:
Taking into account the tolerances, the wire break voltage must be greater than the
maximum voltage drop on the input resistance of the module. In particular, the residual
current must be considered since it affects the measurement result.
For safety reasons, we recommend the use of a variety (diversity) of Zener diodes
(common cause error).
For example, you could use the following Zener diodes: 5.6 V (1N4734A) and 6.2 V
(1N4735A), or use MTA 6ES7650-1AH51-5XX0 with 6ES7650-1BB51-0XX0 and 6ES7650-
1BC51-0XX0 (see Manual " Marshalled Termination Assemblies ET 200M Remote I/O
Modules (http://support.automation.siemens.com/WW/view/en/22091986) ").
Applications 1 and 2
Applications 1 and 2 are omitted because the module supports only safety mode.
Introduction
Below are the wiring scheme and the parameter assignment of SM 336; F-AI 6 x 0/4 ...
20 mA HART for
Application 3: Safety mode SIL3/Cat.3/PLe for "1oo1 evaluation.
Diagnostic messages, possible causes of the problem and their corrective measures are
found in tables Diagnostic messages of SM 336; F-AI 6 x 0/4 ... 20 mA HART and Diagnostic
messages and associated corrective measures for SM 336; F-AI 6 x 0/4 ... 20 mA HART in
chapter "Diagnostic messages of SM 336; F-AI 6 x 0/4 ... 20 mA HART (Page 281)".
Current measurement 0/4 to 20 mA with 2-wire and 4-wire transducer for application 3
Six process signals can be connected to a module in this interconnection variant. Sensor
supply Vsn is provided by the module for 6 channels. The sensors can also be connected to
an external sensor supply (see Figure External sensor supply, 2-wire transducer for
SM 336; F-AI 6 x 0/4 ... 20 mA HART in Chapter " Properties, front view, wiring diagram and
block diagram (Page 241) ").
You can use interconnection schemes A to D for this application.
WARNING
To achieve SIL3/Cat.3/PLe using this wiring, you must use a suitably qualified sensor.
9.3.7 Application 4: Safety mode SIL3/Cat.3/PLe with high availability (in S7 F/FH
Systems only) [ID: 8220930187]
Introduction
Below are the wiring scheme and the parameter assignment of SM 336; F-AI 6 x 0/4 ... 20
mA HART for
Application 4: Safety mode SIL3/Cat.3/PLe for "1oo1 evaluation with high availability.
Diagnostic messages, possible causes of the problem and their corrective measures are
found in tables Diagnostic messages of SM 336; F-AI 6 x 0/4 ... 20 mA HART and
Diagnostic messages and associated corrective measures for
SM 336; F-AI 6 x 0/4 ... 20 mA HART in chapter "Diagnostic messages of SM 336; F-AI 6 x
0/4 ... 20 mA HART (Page 281)".
Current measurement 0/4 to 20 mA with 2-wire and 4-wire transducer, transducer not redundant, for
application 4
Six process signals can be connected to two redundant modules in this interconnection
variant. One sensor is connected via one channel to the two modules for each process
signal. Sensor supply Vsn is provided by the module for 6 channels. The sensors can also
be connected to an external sensor supply (see Figure External sensor supply, 2-wire
transducer for SM 336; F-AI 6 x 0/4 ... 20 mA HART in chapter "Properties, front view, wiring
diagram and block diagram (Page 241)".
You can use interconnection schemes E to H for this application.
For information about the Zener diodes, refer to chapter "Calculation of the residual supply
voltage at the transducer (Page 259)".
WARNING
To achieve SIL3/Cat.4/PLe using this wiring, you must use a suitably qualified sensor.
Note
You can supply the two F-SMs from two power supply units. If you use two power supply
units, the two grounds on the F-SMs will have to be connected with each other.
Introduction
Below are the wiring schemes and the parameter assignment of SM 336; F-AI 6 x 0/4 ... 20
mA HART for
Application 5: Safety mode SIL3/Cat.4/PLe for "1oo2 evaluation.
Diagnostic messages, possible causes of the problem and their corrective measures are
found in tables Diagnostic messages of SM 336; F-AI 6 x 0/4 ... 20 mA HART and Diagnostic
messages and associated corrective measures for SM 336; F-AI 6 x 0/4 ... 20 mA HART in
chapter "Diagnostic messages of SM 336; F-AI 6 x 0/4 ... 20 mA HART (Page 281)".
Current measurement 0/4 to 20 mA with 2-wire and 4-wire transducer for application 5
Three process signals can be connected to a module in this interconnection variant. Sensor
supply Vsn is provided by the module for 3 channels. The sensors can also be connected to
an external sensor supply (see Figure External sensor supply, 2-wire transducer for
SM 336; F-AI 6 x 0/4 ... 20 mA HART in Chapter " Properties, front view, wiring diagram and
block diagram (Page 241) ").
You can use interconnection schemes A to D for this application.
WARNING
To achieve SIL3/Cat.4/PLe using this wiring, you must use a suitably qualified sensor.
Current measurement 0/4 to 20 mA with 2-wire and 4-wire transducer, transducer via one channel, for
application 5
Three process signals can be connected to a module in this interconnection variant. Sensor
supply Vsn is provided by the module for 3 channels. The sensors can also be connected to
an external sensor supply (see Figure External sensor supply, 4-wire transducer for
SM 336; F-AI 6 x 0/4 ... 20 mA HART in Chapter " Properties, front view, wiring diagram and
block diagram (Page 241) ").
Interconnection types A to D can be used for this application.
WARNING
To achieve SIL3/Cat.4/PLe using this wiring, you must use a suitably qualified sensor.
Note
If you are using SIMATIC PDM as the engineering tool for your HART field device, create a
HART field device only for the channel with the lower channel number.
9.3.9 Application 6: Safety mode SIL3/Cat.4/PLe with high availability (in S7 F/FH
Systems only) [ID: 8221877003]
Introduction
Below are the wiring scheme and the parameter assignment of SM 336; F-AI 6 x 0/4 ... 20
mA HART for
Application 6: Safety mode SIL3/Cat.4/PLe for "1oo2 evaluation with high availability.
Diagnostic messages, possible causes of the problem and their corrective measures are
found in tables Diagnostic messages of SM 336; F-AI 6 x 0/4 ... 20 mA HART and Diagnostic
messages and associated corrective measures for SM 336; F-AI 6 x 0/4 ... 20 mA HART in
chapter "Diagnostic messages of SM 336; F-AI 6 x 0/4 ... 20 mA HART (Page 281)".
Current measurement 0/4 to 20 mA with 2-wire and 4-wire transducer for application 6, transducer not
redundant
Three process signals can be connected to two redundant modules in this interconnection
variant. Two redundant sensors are required for each process signal. Two sensors are
connected to two channels of each module (1oo2 evaluation). Sensor supply Vsn is provided
by the module for 3 channels. The sensors can also be connected to an external sensor
supply (see Figure External sensor supply, 4-wire transducer for SM 336; F-AI 6 x 0/4 ... 20
mA HART in Chapter " Properties, front view, wiring diagram and block diagram
(Page 241) ").
You can use interconnection schemes E to H for this application.
For information about the Zener diodes, refer to chapter "Calculation of the residual supply
voltage at the transducer (Page 259)".
WARNING
To achieve SIL3/Cat.4/PLe using this wiring, you must use a suitably qualified sensor.
Note
You can supply the two F-SMs from two power supply units. If you use two power supply
units, the two grounds on the F-SMs will have to be connected with each other.
Introduction
Below are the wiring scheme and the parameter assignment of
SM 336; F-AI 6 x 0/4 ... 20 mA HART for
Application 7: Safety mode SIL3/Cat.4/PLe for "2oo3 evaluation with high availability.
Diagnostic messages, possible causes of the problem and their corrective measures are
found in tables Diagnostic messages of SM 336; F-AI 6 x 0/4 ... 20 mA HART and Diagnostic
messages and associated corrective measures for SM 336; F-AI 6 x 0/4 ... 20 mA HART in
chapter "Diagnostic messages of SM 336; F-AI 6 x 0/4 ... 20 mA HART (Page 281)".
WARNING
To achieve SIL3/Cat.4/PLe using this wiring, you must use a suitably qualified sensor.
Note
If you are using SIMATIC PDM as the engineering tool for your HART field device, create a
HART field device only for the channel with the lower channel number.
9.3.11 Application 8: Safety mode SIL3/Cat.4/PLe with high availability (in S7 F/FH
Systems only) [ID: 8223768715]
Introduction
Below are the wiring scheme and the parameter assignment of SM 336; F-AI 6 x 0/4 ... 20
mA HART for
Application 8: Safety mode SIL3/Cat.4/PLe for "2oo3 evaluation with high availability.
Diagnostic messages, possible causes of the problem and their corrective measures are
found in tables Diagnostic messages of SM 336; F-AI 6 x 0/4 ... 20 mA HART and Diagnostic
messages and associated corrective measures for SM 336; F-AI 6 x 0/4 ... 20 mA HART in
chapter "Diagnostic messages of SM 336; F-AI 6 x 0/4 ... 20 mA HART (Page 281)".
Current measurement 0/4 to 20 mA with 2-wire and 4-wire transducer, transducer not redundant, for
application 8
Two process signals can be connected to two redundant modules in this interconnection
variant. Three sensors are connected to each module (2oo3 evaluation). Sensor supply Vsn
is provided by the module for 3 channels. The sensors can also be connected to an external
sensor supply (see Figure External sensor supply, 4-wire transducer for SM 336; F-AI 6 x 0/4
... 20 mA HART in Chapter " Properties, front view, wiring diagram and block diagram
(Page 241) ").
You can use interconnection schemes E to H for this application.
For information about the Zener diodes, refer to chapter "Calculation of the residual supply
voltage at the transducer (Page 259)".
WARNING
To achieve SIL3/Cat.4/PLe using this wiring, you must use a suitably qualified sensor.
Note
If you are using SIMATIC PDM as the engineering tool for your HART field device, create a
HART field device only for the channel with the lower channel number.
Note
You can supply the two F-SMs from two power supply units. If you use two power supply
units, the two grounds on the F-SMs will have to be connected with each other.
9.3.12 Application 9: Safety mode SIL3/Cat.4/PLe with three modules and high
availability (in S7 F/FH Systems only) [ID: 8224496267]
Introduction
Below are the wiring scheme and the parameter assignment of
SM 336; F-AI 6 x 0/4 ... 20 mA HART for
Application 9: Safety mode SIL3/Cat.4/PLe for "2oo3 evaluation with high availability.
Diagnostic messages, possible causes of the problem and their corrective measures are
found in tables Diagnostic messages of SM 336; F-AI 6 x 0/4 ... 20 mA HART and
Diagnostic messages and associated corrective measures for SM 336; F-AI 6 x 0/4 ...
20 mA HART in chapter "Diagnostic messages of SM 336; F-AI 6 x 0/4 ... 20 mA HART
(Page 281)".
Current measurement 0/4 to 20 mA with 2-wire and 4-wire transducer for application 9
Six process signals can be connected to three redundant modules in this interconnection
variant. Sensor supply Vsn is provided by the module for 6 channels. The sensors can also
be connected to an external sensor supply (see Figure External sensor supply, 2-wire
transducer for SM 336; F-AI 6 x 0/4 ... 20 mA HART in chapter "Properties, front view, wiring
diagram and block diagram (Page 241)".
Note the influence of faults with a common cause.
You can use interconnection schemes A to D for this application.
Figure 9-37 2oo3 evaluation with 3-fold redundant F-SMs, three-channel transducer
WARNING
To achieve SIL3/Cat.4/PLe using this wiring, you must use a suitably qualified sensor.
Note
1L+, 2L+, and 3L+ can be fed from one power supply. The maximum permitted common
mode voltage UCM must be observed.
9.3.13 Diagnostic messages of SM 336; F-AI 6 x 0/4 ... 20 mA HART [ID: 6648621067]
See also chapter " HART for safety-oriented applications (Page 307) "
Table 9- 25 Diagnostic messages and associated corrective measures for SM 336; F-AI 6 x 0/4 ... 20 mA HART
9.3.14 Technical Data - SM 336; F-AI 6 x 0/4 ... 20 mA HART [ID: 8681239435]
Overview
Technical specifications
Dimensions and weight
Dimensions W x H x D (mm) 40 125 120
Weight Approx. 350 g
Module-specific specifications
Number of inputs
One-channel 6
Two-channel 3
Cable length
Shielded and twisted in pairs Max. 1000 m
Technical specifications
According to ISO 13849-1:2006 or Max. Cat. 3/PLe Max. Cat. 4/PLe
EN ISO 13849-1:2008
Technical specifications
Common-mode voltage (CMV)
Permitted common mode voltage between the 75 V DC, 60 V AC
inputs (UCM)
Integration time
20 ms
At 50 Hz
16.67 ms
At 60 Hz
Response time per channel pair
25 ms
At 50 Hz
22 ms
At 60 Hz
Basic response time 50 ms
Conversion cycle time = (basic response time + N response time per channel pair)
(N = number of active channel pairs)
At 50 Hz, all channel pairs active 125 ms
Technical specifications
Basic error limit (operational limit at 25 C, relative 0.1%
to full-scale value 20 mA)
Temperature error (relative to full-scale value 20 0.002%/K
mA)
Linearity error (relative to full-scale value 20 mA) 0.01%
Repeatability (in steady state at 25 C, relative to 0.015%
full-scale value 20 mA)
Influence of a HART signal superimposed on the input signal (relative to the full-scale value 20 mA, in
addition to the basic error)
20 ms integration time 0.12%
Output voltage
Loaded Minimum L+ (-0.5 V)
Output current
Rated value 300 mA
Technical specifications
Permitted input current for current input Max. 40 mA
(destruction limit)
Safeguarding against short circuit in case of e.g., melting fuse 62 mA FF
external sensor supply
Signal sensor connection
For current measurement
As 4-wire transducer Possible
HART communication
Monodrop/multidrop operation Monodrop operation
Primary/secondary master Primary or secondary master *
Impedance of an input channel for HART 100 150
communication. For operation with an external secondary
master (e.g. communicator), an external load
may be necessary to achieve a total impedance
of 230 600 .
Functional range of HART Communication 1.17 to typ. 35 mA
HART shutdown threshold 1.17 mA
Protocol version 5 to 6
Protection against overvoltage
Protection of supply voltage L+ from surge stress according to IEC 61000-4-5
Up to degree of severity 2 No external protective elements required
Symmetrical (L+ to M) 0.5 kV; 1.2/50 s
Protection of shielded signal lines (inputs) from surge stress according to IEC 61000-4-5
Up to degree of severity 3 No external protective elements required
Asymmetrical (shield to PE) 2 kV; 1.2/50 s
To achieve failure criterion A according to IEC 61000-4-5..., the repetition factor for HART
communication must be set at a value greater than 0.
* In redundant operation, the module with the higher start address is automatically the secondary
master.
Note
The maximum cable lengths currently specified in this manual ensure against functional
impairment, even without more precise examination of the boundary conditions. If the
boundary conditions, such as EMC, cable type, cable routing, etc. are examined more
closely, longer cables can be used for all F-SMs.
9.3.15 Parameters of analog input module F-AI 6 x 0/4 ... 20mA HART
[ID: 7100376075]
Using smoothing
Smoothed analog values provide a reliable analog signal for further processing.
WARNING
The smoothing takes place as a result of averaging over the selected number of conversion
cycles, e.g., 64.
The result may be a delay in a discrepancy with 1oo2 evaluation (see example below).
Smoothing principle
The measured values are smoothed by digital filtering. Smoothing is accomplished by the
module calculating mean values, derived from a defined number of converted (digitized)
analog values.
You assign smoothing in 4 levels (after 1, 4, 16, or 64 conversion cycles). The grade
determines the number of analog signals used for averaging. If smoothing = 1 conversion
cycle is assigned, the smoothing is deactivated.
A higher smoothing provides a more stable analog value, and prolongs the time it takes to
apply a smoothed analog signal following a unit step (see the example below).
Note
After startup, short circuit, wire break or exiting of the measuring range, smoothing is
restarted. If, for example, smoothing = 16 conversion cycles is assigned and all channels are
active, it takes up to 2000 ms at 50 Hz until the process value is signaled.
If a discrepancy occurs, measuring and smoothing continues and is not restarted.
Example
The figure below shows the number of cycles, depending on the smoothing setting, after
which the analog value is completely smoothed and available in the case of a unit step. The
figure applies to all signal changes at the analog input.
Example: Effect of smoothing on the maximum response time with 1oo2 evaluation with error
If an error occurred during 1oo2 evaluation, the maximum response time is calculated
according to the following formula:
Maximum response time (in case of discrepancy) = 2 Conversion cycle time Smoothing
+ Discrepancy time + 2 Conversion cycle time
Where N represents the number of activated channel pairs
Example: one channel pair connected (N = 1), interference frequency 50 Hz, smoothing = 16
conversion cycles, discrepancy time = 2000 ms:
Maximum response time (in case of discrepancy) = 2 125 ms 16 + 2000 ms + 2 125
ms = 6250 ms
If a discrepancy exists between the two redundant input channels, it can take 6250 ms until
the module signals the discrepancy error to the F-CPU (diagnostic interrupt is enabled).
If the discrepancy time expires, an error is signaled and the process data is set to 7FFFH. In
S7 Distributed Safety, the fail-safe value 0 is provided in the PII for the safety program in
place of 7FFFH.
9.3.15.2 Parameter assignment of discrepancy analysis for 1oo2 evaluation [ID: 7207419275]
Figure 9-39 Example of a relative tolerance window without discrepancy (parameter assignment:
standard value = MAX)
If the process value does not represent the standard value at an instant but is outside the
tolerance window, a discrepancy exists.
Figure 9-40 Example of a relative tolerance window with discrepancy (parameter assignment:
standard value = MAX)
The assigned discrepancy time starts as soon as a discrepancy is detected. The discrepancy
time runs as long as the discrepancy exists.
Depending on the configuration of the standard value (MAX or MIN), the next higher or lower
"old" value is forwarded as the process value.
If the input channels fall below the specified tolerance prior to expiration of the discrepancy
time (input channels are no longer discrepant), the discrepancy time is cleared and is
restarted only when a new discrepancy is detected.
If the input channels are discrepant after startup or after a channel fault, 7FFFH is output and
the discrepancy time is started.
If the input channels are no longer discrepant when the discrepancy time expires, the
standard value is output and the channel fault must be acknowledged. In this case, a
channel-specific diagnosis is not signaled.
If the discrepancy time expires, an error is signaled and the process value is set to 7FFFH. In
S7 Distributed Safety, the fail-safe value 0 is provided in the PII for the safety program in
place of 7FFFH. In S7 F/FH Systems the fail-safe value assigned at the input SUBS_V of the
channel driver will be provided in the PII.
A discrepancy error is handled by the safety program in the same way as a channel fault.
For more information, refer to the S7 Distributed Safety Configuring and Programming or S7
F/FH Systems Configuring and Programming Programming and Configuring Manual.
Note
Calculate the discrepancy time by inserting the values from Chapter "Technical Data of the
SM 336; F-AI 6 x 0/4 ... 20 mA HART (Page 287)" in the formulas shown above.
You can assign the discrepancy time for each channel pair. The entered value is rounded to
an integer multiple of 10 ms. The value "0" is permitted. Small values other than 0 are
rounded to a permissible minimum value.
Calculate the maximum deviation of the current using the following formula:
With
IME = 20 mA
IMA = 0 mA for measuring range 0 ... 20 mA
IMA = 4 mA for measuring range 4 ... 20 mA
T = Tolerance, in %
Iabs = Maximum deviation of current (+/-)
You can assign a value of 0.2 to 20% for the "Tolerance window %, absolute" parameter for
each channel pair.
Figure 9-41 Absolute deviation in % of the nominal range for measuring range 0 to 20 mA or 4 to 20 mA
Calculate the maximum deviation of the current using the following formula:
With
IEW = Process standard value (min./max.)
IMA = 0 mA for measuring range 0 ... 20 mA
IMA = 4 mA for measuring range 4 ... 20 mA
T = Tolerance, in %
Irel = Maximum deviation of current (+/-)
You can assign a value of 0.2 to 20% for the "Tolerance window %, relative" parameter for
each channel pair.
Figure 9-42 Relative deviation in % of the nominal range for measuring range 0 to 20 mA or 4 to 20 mA
Combination of the "Tolerance window %, absolute" and "Tolerance window %, relative" parameters
You can combine the "Tolerance window %, absolute" and "Tolerance window %, relative"
parameters as needed. The combined tolerance window (shown in gray in the figure below)
is the maximum of Trel and Tabs.
T = MAX { Trel, Tabs }
I = MAX { Irel, Iabs }
Where (in both formulas above):
T = Tolerance, in %
I = Maximum deviation of current (+/-)
Example
The following figure shows you the behavior of the discrepancy evaluation when standard
value = MAX.
The diagram above shows you the characteristic curve of the two process values. The
dashed line represents the absolute tolerance range configured in this example.
The lower diagram shows you the standard value signaled to the F-CPU.
In this example, on the first occurrence of a discrepancy, process value 1 is within the
tolerance range again before expiration of the discrepancy time. This means the discrepancy
is not signaled.
In this example, on the second occurrence of a discrepancy, process value 1 is outside the
tolerance range when the discrepancy time expires. As a result, a discrepancy is signaled
with 7FFFH after expiration of the discrepancy time. In S7 Distributed Safety, the fail-safe
value 0 is provided in the PII for the safety program in place of 7FFFH. In S7 F/FH Systems
the fail-safe value assigned at the input SUBS_V of the channel driver will be provided in the
PII.
9.3.15.3 Deactivate one channel of a channel pair for 1oo1 evaluation [ID: 7760926091]
If you want to use only one channel of a channel pair (for 1oo1 evaluation), connect the
unused channel to a resistance. Select the resistance to achieve a current between 4 and
20 mA.
Note
The SM 336; F-AI 6 x 0/4 ... 20 mA HART module supports the HART protocol version 5 to
6.
WARNING
Introduction
The HART protocol describes the physical form of the transfer:
Transmission procedures
Message structure
Data formats
Commands
HART signal
The following figure shows the analog signal with the HART signal modulated on it (FSK
technique). The signal is composed of sine waves of 1200 Hz and 2200 Hz. It can be filtered
out using an input filter so that the original analog signal is available again.
See also
HART communication records (Page 314)
Use of
The SM 336; F-AI 6 x 0/4 ... 20 mA HART can be used decentrally in an ET 200M for use of
the HART function.
You can connect one field device to each of the 6 channels of the SM 336; F-AI 6 x 0/4 ... 20
mA HART. The analog module operates as the HART master, the field devices as HART
slaves.
You can use SIMATIC PDM to communicate with the HART field device. SIMATIC PDM
transmits and receives data via the HART analog module, comparable to a client for which
the HART analog module acts as a server.
You also have the option to use the read/write data record mechanisms.
Command Function
0 Reads the manufacturer and device type
Because the SM 336; F-AI 6 x 0/4 ... 20 mA HART supports only the "longframe command",
the unique hardware address of the field device must be known.
Check byte 0 in the replay data record. As long as byte 0 = 0x03, the reply has not yet been
completely received. With byte 0 = 0x04, there is a positive reply that you can evaluate.
Figure 9-44 Location of use of the HART analog modules in the distributed system
See also
HART communication records (Page 314)
See also
HART for safety-oriented applications (Page 307)
Introduction
You assign the HART function in HW Config with the following parameters.
"HART_Gate" parameter
You use the "HART_Gate" parameter to enable the HART function (HART communication)
for the module. The "HART_Gate" parameter acts as a module-wide fail-safe "main switch".
WARNING
For module channels with HART devices without write protection, the following applies
to an SIL 2/3 application: as soon as you open the HART_Gate, the input values of the
channels must be checked for plausibility, e.g. by performing a comparison with the
equivalent value of another module in the user program. Optionally, the module can also
be taken out of the safety function of the system for this time.
WARNING
For additional information about the F-I/O DB, refer to the S7 Distributed Safety,
Configuring and Programming manual. For additional information about the F_CH_AI F-
channel driver, refer to the S7 F/FH Systems, Configuring and Programming manual.
"Off": HART communication is disabled.
Note
HART diagnostics is only available when HART is activated. This also applies to PCS 7
maintenance stations.
However, the module diagnostics is always available.
WARNING
As soon as a sensor does not comply with the required specifications, it can be used as a
guideline (configure HART "can be switched").
Note
In the case of dual-channel interconnection of sensors, observe the notes in the chapters in
which the application examples are described.
9.3.17.1 Overview of the data record interface and user data of the HART communication
[ID: 6878991115]
Introduction
In this chapter you will find the specific data that you require for parameter assignment,
diagnostics and HART communication if you go beyond the standard applications of STEP 7
or want to use your own configuration tool for HART communication.
The data made available cyclically (user data) is described at the end of the chapter.
After writing a command data record, a client has to read the reply data record before
writing another command data record.
From master class 2 (e. g. SIMATIC PDM or the engineering system with PROFIBUS
master), the client can evaluate the "processing status" in the reply data record: If the
processing status is "successful" or "faulty", the data record contains current reply data or
error displays.
The data record must always be read in its entirety, since after it is first read with a
successful or faulty status, the data record can be changed by the module.
The status component in the reply data record (= HART status bytes) provides
information on whether and which errors have occurred.
Table 9- 29 HART group fault displays in reply byte 1 (extended response control)
Table 9- 30 HART protocol error in reply byte 2 for the reply from the field device to the module (error
code)
See also
Integration of the HART field devices (Page 305)
Figure 9-50 Parameter data records 131 to 136 of the HART analog modules
Figure 9-51 Input user data area of the HART analog modules
Chapter contents
The safety protector is used to protect the F-SMs from any overvoltage developing in the
case of a fault/error. Information on safety protectors provided in this chapter:
Properties
Module view and block diagram
Configuration variants
Technical data
Order number
6ES7195-7KF00-0XA0
Properties
The safety protector protects the fail-safe signal modules against excess fault voltages.
The safety protector does not occupy an address or supply diagnostic messages, and is not
assigned in STEP 7.
Note
When the safety protector is used, your station achieves the limit values for surge resistance
specified in the technical data using the overvoltage protection components specified in the
"S7-300 CPU 31xC and CPU 31x: Hardware and Installation
(http://support.automation.siemens.com/WW/view/en/13008499)" Operating Instructions only
if configured with grounded reference potential.
If you install your station in a metal cabinet, you can configure the station with ungrounded or
grounded reference potential.
Front view
Block diagram
See the block diagram of the safety protector below.
See also
Safe Functional Extra-Low Voltage for Fail-Safe Signal Modules (Page 46)
Introduction
The module supports two variants with safety protector, depending on whether or not it is
required to hot-swap a module.
Special features when using CPU 31xF-2 DP and CPU 31xF-2 PN/DP
Note the following special features with central or distributed operation of CPU 31xF-2 DP
and CPU 31xF-2 PN/DP:
The F-CPU reaches the limits for surge resistance specified in the technical data using
the overvoltage protection components specified in the installation manual
(http://support.automation.siemens.com/WW/view/en/13008499) only with grounded
operation.
If you operate a structure that does not require protective elements, either if surge
protection is not required for your structure or if you have implemented other safety
measures, you can create an ungrounded structure.
Power supply
IM 153-2
Standard signal modules
Safety protector
Fail-safe signal modules
Figure 10-3 Configuration of ET 200M with safety protector (hot-swapping of the module not
supported)
Note
Measures to be taken for overvoltage protection in safety mode:
Always install the standard signal modules to the left of the safety protector; fail-safe
signal modules are installed to the right of the safety protector.
Ground the mounting rail.
Bond the safety protector to functional ground. Interconnect pins 19 and 20 on the 20-pin
front connector of the safety protector with the mounting rail using one cable each of the
shortest possible length (conductor cross-section = 1.5 mm2).
WARNING
The safety protector (order no. 6ES7195-7HG00-0XA0) must be inserted at all times when
operating the bus module for the safety protector. The bus module is only used to couple
the safety protector to the active backplane bus.
DO NOT insert or remove the safety protector when the system is in operation! (any
insertion or removal would inevitably lead to failure of the ET 200M.)
Power supply
IM 153-2
Standard signal modules
Bus module for safety protector
Safety protector
Fail-safe signal modules
Figure 10-4 Configuration of ET 200M with safety protector on the active backplane bus
Note
Measures to be taken for overvoltage protection in safety mode:
Always insert the standard signal modules on the left side of the safety protector; fail-safe
signal modules are inserted on its right side.
Ground the mounting rail.
Bond the safety protector to functional ground. Interconnect pins 19 and 20 on the 20-pin
front connector of the safety protector with the mounting rail using one cable each of the
shortest possible length (conductor cross-section = 1.5 mm2).
Overview
Technical data
Dimensions and Weight
Dimensions W x H x D (mm) 40 x 125 x 120
Weight approx. 230 g
Module-Specific Specifications
Front connectors 20-pin
Voltages, currents, potentials
Power loss of the module none
Additional references
For detailed information on the principle of the evaluation of diagnostics data of the modules
and of the corresponding supported SFCs, refer to the System and Standard Functions
reference manual.
Description
The structure and content of the individual diagnostic data bytes are described below.
General rule: The corresponding bit is set to "1" if an error is detected.
Bytes 0 and 1
The diagram below shows the contents of bytes 0 and 1 in diagnostics data.
Bytes 2 and 3
The diagram below shows the contents of bytes 2 and 3 in diagnostics data.
Bytes 4 to 6
The diagram below shows the contents of bytes 4 to 6 in diagnostics data.
Figure A-10 Diagnostics data record as of byte 4 with SM 336, F-AI 6 x 0/4 ... 20 mA HART
Note
Note the following regarding diagnostics data:
If a HART channel fault is set, you receive additional information if you read in the status
component (= HART status bytes) in the HART reply data record for the corresponding client
or the diagnostics data record for the corresponding channel with SFC 59.
Figure B-2 Dimensional drawings SM 336; F-AI 6 x 0/4 ... 20mA HART and SM 326; F-DO 10 x DC
24V/2A PP
Figure B-3 Dimensional drawing of a signal module with active bus module
Figure B-5 Dimensional drawing of the bus module for safety protectors
Introduction
The next section shows the response times of fail-safe signal modules. The response times
of fail-safe modules are included in the calculated response time of the F-system.
For information on the calculated response time of the F-system, refer to the Safety
Engineering in SIMATIC S7
(http://support.automation.siemens.com/WW/view/en/12490443)system description.
The elements used in the formulae below are available in the technical data of the relevant
module.
Note
Calculate the maximum response time by inserting the maximum values derived from
technical data of the fail-safe signal modules in the formula shown earlier.
Note
Calculate the maximum response time by inserting the maximum values derived from
technical data of the fail-safe signal modules in the formula shown earlier.
Note
Calculate the maximum response time by inserting the maximum values derived from
technical data and the configuration of the fail-safe signal modules in the formula shown
earlier.
Note
Calculate the maximum response time by inserting the maximum values derived from
Technical data - SM 336; AI 6 x 13Bit (Page 235) of the SM 336; AI 6 x 13Bit in the formula
shown earlier.
Note
You calculate the response time by using the values from Chapter "Technical Data - SM
336; F-AI 6 x 0/4 ... 20 mA HART (Page 287)" in the formulas indicated above.
Note
Note that the Excel files for the calculation of maximum response times (s7fcotia.xls
(http://support.automation.siemens.com/WW/view/en/11669702/133100) and s7ftimea.xls
(http://support.automation.siemens.com/WW/view/en/26091594/133100)) included in the S7
Distributed Safety and S7 F/FH Systems options packages already support the calculation of
an extended "maximum response time with active error" by the amount of the assigned
discrepancy time.
Figure E-1 Relationship between load resistance and switchable load capacitance for SM 326; DO 10 x DC 24V/2A
Remedy:
1. Determine the load current and the capacitance of the load.
2. Determine the operating point in the diagram above.
3. If the operating point lies above the curve, you must do one of the following:
Increase the load current by connecting a resistor in parallel until the new operating
point is below the curve
Use the output with series diode
0.1 Hz 1 Hz 10 Hz
0.2 Hz 2 Hz 20 Hz
0.5 Hz 5 Hz 30 Hz
Figure E-2 Max. permitted inductive load depending on load current and switching frequency
Figure E-3 Max. permitted capacitive load depending on max. light test time and max. read-back time dark test
1oo1 evaluation
Type of sensor evaluation: In 1oo1 evaluation, the sensor is not redundant and is
connected via one channel to the module.
1oo2 evaluation
Type of sensor evaluation: In 1oo2 evaluation, two input channels are occupied, either by
one two-channel sensor or two one-channel sensors. The input signals are compared
internally for equivalence or nonequivalence. Alternatively, the 1oo2 evaluation in S7 F
Systems can be made with F-block F_1oo2AI.
2oo3 evaluation
Type of sensor evaluation: In 2oo3 evaluation, three input channels are occupied by one-
channel sensors. The input signals undergo a 2oo3 evaluation in the safety program with a
F_2oo3AI block in S7 F Systems.
Acknowledgment time
Interval within which the F-I/O acknowledges the sign-of-life signal output by the F-CPU.
The acknowledgment time is included in the calculation of the monitoring time and
response time of the entire F-system.
Actuator
Denotes, for example, power relays or relay contactors for switching loads, or the actual load
(for example, directly controlled solenoid valves).
Availability
Probability that a system is functional at a defined point in time. Can be enhanced by means
of -> redundancy (for example, by using redundant signal modules and/or multiple sensors
at the same measuring point).
Category
Category according to ISO 13849-1:2006 or EN ISO 13849-1:2008
The -> fail-safe signal modules support up to category 4 when operated in safety mode.
Channel fault
Channel-specific fault such as wire break or short-circuit.
Channel number
Channel numbers are used to identify the I/O of a module and to assign channel-specific
diagnostic messages.
Channel-selective passivation
When a channel fault occurs, only the relevant channel is passivated in this passivation
method. The channels of the affected channel group/all channels of the fail-safe signal
module are passivated when a channel group fault/module fault is detected.
CiR
CiR = Configuration in RUN. System modification in RUN by means of CiR allows the
configuration of units of an active system with distributed I/O. Process execution is
interrupted for the duration of a brief, assignable period. The process inputs retain their last
value during this period.
CiR is only possible in deactivated safety mode.
Configuring
Systematic arrangement of the signal modules (configuration
CRC
Cyclic Redundancy Check CRC signature check
CRC Signature
The process data in the safety message frame, the address correlations and the safety-
relevant parameters are validated by means of a CRC signature in the safety message
frame.
Dark period
Dark periods are generated in the course of shutdown tests and complete bit pattern tests.
The fail-safe output module transfers test-specific zero signals to the active output. The
output is then switched off briefly ("dark period"). A sufficiently slow actuator does not
respond to this signal and remains active.
Discrepancy analysis
Discrepancy analysis for equivalence or nonequivalence is used for fail-safe inputs in order
to determine faults based on the time characteristic of two signals with the same
functionality. Discrepancy analysis is initiated when different levels are detected for two
associated input signals (for nonequivalence check: same level). On expiration of an
assignable period ( discrepancy time), a check is made to determine whether the difference
(or, in the case of nonequivalence: the agreement) has been cleared. If not, a discrepancy
error exists.
There are two types of discrepancy analysis for fail-safe input modules:
1oo2 evaluation:
The discrepancy analysis is performed between the two input signals of the 1oo2
evaluation in the fail-safe input module.
With redundant I/O (only S7 FH systems):
The discrepancy analysis is performed between the two input signals of the redundant
input modules by the fail-safe driver blocks of the S7 F/FH Systems optional software.
Discrepancy time
Configurable time for the discrepancy analysis. If the assigned discrepancy time is too
long, the fault detection time and fault reaction time are prolonged unnecessarily. If the
assigned discrepancy time is too short, availability is reduced unnecessarily, as a
discrepancy error which in actual fact does not exist is reported.
Fail-safe systems
Fail-safe systems (F-systems) remain in a safe state or immediately change to another safe
state when specific failures are detected.
F-CPU
An F-CPU is a fail-safe central processing unit that is approved for operation in
S7 Distributed Safety/S7 F/FH Systems. The F-copy license for S7 F/FH Systems allows
users to operate the CPU as an F-CPU, that is, to execute a safety program in this CPU.
The F-copy license is not required for S7 Distributed Safety. The F-CPU can also execute a
default user program.
F-I/O
Collective name for fail-safe inputs and outputs that are available in SIMATIC S7 for
integration in the S7 Distributed Safety and S7 F/FH Systems F-systems. They comply to the
standards IEC 61784-1 Ed3 CP 3/1 or IEC 61784-2 CP 3/5 and CP 3/6 and IEC 61158 types
5-10 and 6-10 and the PROFIsafe bus profile according to IEC 61784-3-3 Ed2.
Available I/O:
ET 200eco fail-safe I/O module
S7-300 fail-safe signal modules (F-SMs)
ET 200S fail-safe modules
Fail-safe DP standard slaves
FSK
Frequency shift keying (FSK)
F-SM
Fail-safe signal modules
F-systems
fail-safe systems
HART
Highway Addressable Remote Transducer. HART is a registered trademark of the HART
Communication Foundation.
HART commands
The HART field device works as a HART device and is controlled by the master via HART
commands. The master assigns the HART parameters or requests data in the form of
HART replies.
HART communication
Transmission of data between a master (e.g. HART analog module) and a HART device (
HART field device) via the HART protocol.
HART communicator
The HART communicator contains the original parameter assignment tool of Fisher-
Rosemount LTd. for HART field devices, and is connected directly to their terminals. The
HART communicator is used to assign the HART parameters.
HART interface
Part of a system that can be used to connect a HART field device. The HART interface
represents the master for the field device. However, the HART interface acts as a slave to
the system and can be supplied from various masters on the system. For example, the
HART parameter assignment tool represents a master. Another master is the automation
system itself.
HART parameters
HART parameters describe the assignable properties of HART field devices that can be
modified via the HART protocol. A HART parameter assignment tool is used to assign
the parameters.
HART protocol
The HART protocol is the industry standard for extended communication with HART
field devices. It includes HART commands and HART replies.
HART replies
The HART field device transmits data at the request of the master. These data are
measurement results or manipulated variables or values of HART parameters. A HART
reply always contains a status information, i.e., the HART status bytes.
HART signal
Analog signal on a current loop of 4 - 20 mA, with which the sine waves for the HART
protocol, 1200 Hz for binary "1" and 2200 Hz for binary "0", are modulated up using
frequency shift keying.
HCF
HART Communication Foundation
IO Controller
-> PROFINET IO Controller
IO Device
-> PROFINET IO Device
Light period
Light periods develop in the course of complete bit pattern tests. The fail-safe output module
returns test-specific "1" signals to the inactive output (when output signal = "0"). This briefly
enables the output (= "light period"). A sufficiently slow actuator does not respond to this
signal and remains deactivated.
M switch
Each fail-safe digital output of SM 326 DO 8 x DC 24V/2A PM consists of one DOx P switch
(current source) and one DOx M switch (current sinking). The load is connected between the
P and M switches. The two switches are always active in order to power the load.
Modem
A modem (MOdulator / DEModulator) is a device that converts binary digital signals to
frequency shift keying signals and vice versa. A modem does not encode any data, but
converts the physical form of the signals.
Module fault
Module faults may be caused by external faults (for example, missing load voltage) or by
internal faults (for example, processor failure). Internal faults always require module
replacement.
Module redundancy
A module and a second identical module are operated in redundant mode in order to
enhance availability.
Monodrop
In a monodrop communication system, a maximum of two devices are connected to the
same transmission line, e.g., channel of the HART analog module and a HART field
device. The HART protocol and the analog signal can be used simultaneously in this
method.
The HART short address of the field device is 0.
MTA
Marshalled Termination Assemblies
Multidrop
Up to 15 field devices can be connected to a HART master in a multidrop communication
system. Communication is exclusively via the HART protocol, the analog signal cannot be
used in this method.
The HART short address of the field device is between 1 and 15.
Nonequivalent sensor
A nonequivalent sensor is a two-way switch that is connected (via two channels) to two
inputs of an F-I/O in fail-safe systems (for 1oo2 evaluation of sensor signals).
One-channel I/O
Configuration variant of S7 Distributed Safety/S7 F/FH Systems in safety mode. F CPU
undo F I/O are redundant. The F-I/O is no longer available when in error state.
P switch
M switch
Parameter assignment
Assigning parameters using PROFIBUS DP: Transfer of slave parameters from the DP
master to the DP slave.
Parameter assignment of modules/submodules: Assigning the behavior of
modules/submodules with the STEP 7 configuration software.
Passivation
An F-I/O sets the corresponding channel or all channels to safe state when it detects a
fault, that is, it passivates its channels. The F-I/O reports the fault to the F-CPU.
If F-I/O inputs are passivated the F-system returns fail-safe values to the safety program
instead of the process values set at the fail-safe inputs.
If F-I/O outputs are passivated the F-system returns fail-safe values to the fail-safe outputs
("0") instead of the output values returned by the safety program.
PG
Programming device Compact PC designed for use in industry. A programming device is
fully equipped for programming SIMATIC automation systems.
Process image
The process image is a part of CPU system memory. The signal states of the input modules
are transferred to the process image of inputs at the start of cyclic program execution. The
process image of the outputs is transferred to the output modules as a signal state at the end
of the cyclic program execution.
PROFIBUS
PROcess FIeld BUS, German process and fieldbus standard defined by the standard IEC
61784-1 Ed3 CP 3/1. It defines the functional, electrical and mechanical properties of a bit-
serial fieldbus system.
PROFIBUS is available for the protocols DP (= distributed I/O) and PA (= process
automation).
PROFINET
Within the framework of Totally Integrated Automation (TIA), PROFINET is the consistent
continuation of:
PROFIBUS DP, the established fieldbus, and
Industrial Ethernet, the communication bus for the cell level.
The experiences of both systems were and will be integrated in PROFINET.
PROFINET as Ethernet-based automation standard from PROFIBUS International (formerly
PROFIBUS Nutzerorganisation e.V.) defines a communication, automation and engineering
model across manufacturers. PROFINET is defined in the standards IEC 61784-2 CP 3/5
and CP 3/6 and IEC 61158 types 5-10 and 6-10.
PROFINET IO
Within the framework of PROFINET, PROFINET IO is a communication concept for the
implementation of modular, distributed applications.
PROFINET IO allows you to create automation solutions familiar from PROFIBUS.
PROFINET IO is implemented based on both the PROFINET standard for automation
devices and the STEP 7 engineering tool. This means that you have the same application
view in STEP 7, regardless of whether you are configuring PROFINET or PROFIBUS
devices. Programming your user program is essentially the same for PROFINET IO and
PROFIBUS DP if you use the expanded blocks and system status lists for PROFINET IO.
PROFINET IO Device
A PROFINET IO device is a decentralized field device that is assigned to one of the IO
controllers (e.g., remote IO, valve terminals, frequency converters, switches).
PROFINET IO Controller
A PROFINET IO controller is a device that is addressed via the connected IO device. That is:
that the IO controller exchanges input and output signals with assigned field devices. The IO
controller is often the controller on which the automation program runs.
PROFIsafe
Safety-related PROFIBUS DP/PA and PROFINET IO bus profile according to IEC 61784-3-3
Ed2 for communication between the safety program and the F-I/O in an F-system.
PROFIsafe address
Each -> F-I/O is assigned a PROFIsafe address. You must configure the PROFIsafe address
in STEP 7 HW Config and set it on the F-I/O using a switch.
Proof-test interval
The faultless state of a component must be verified on expiration of this specific time, that is,
it must be replaced with an unused component unless proven faultless.
Reintegration
After a fault has been eliminted, a reintegration (depassivation) of the F-I/O is required.
The reintegration (changeover from fail-safe values to process values) occurs automatically
or, alternatively, after user acknowledgment in the safety program.
Following reintegration of an F-I/O with inputs, the process values pending at the fail-safe
inputs are provided to the safety program again. In the case of an F-I/O with outputs, the
F-system transfers the output values provided in the safety program to the fail-safe outputs
again.
Response time
Denotes the interval between the detection of an input signal and the change of its
associated output signal.
The actual response time lies between a minimum and maximum response time. Allowances
must be made in the system configuration for the longest expected response time.
For fail-safe inputs: The response time represents the interval between a signal change at
the input and the reliable availability of the safety message frame on the backplane bus.
For fail-safe digital outputs: The response time represents the interval between an incoming
safety message frame from the backplane bus and the signal change at the digital output.
For fail-safe analog inputs: The response time results from the number of channels/channel
pairs, the response time per channel/channel pair, the basic response time and, in the case
of SM 336; F-AI 6 x 0/4 ... 20 mA HART, also the configured smoothing.
Safe state
The existence of a safe state at all process variables forms the basic principle of the safety
concept in fail-safe systems. A "0" value represents the safe state at digital signal modules,
for example.
Safety function
Integrated mechanism of the F-CPU and F-I/O that enables operation in
S7 Distributed Safety or S7 F/FH Systems fail-safe systems.
According to IEC 61508:2000: Function implemented by means of a safety system for
maintaining or recovering the safe state of a system when specific faults are detected.
Safety mode
Operating mode of F-I/O which supports safety-related communication using safety
message frames. ET 200S fail-safe modules are dedicated to operation in safety mode.
S7-300 F-SMs (except F-AI 6 x 0/4 ... 20 mA HART) can be used in standard mode or
safety mode.
Safety program
Safety-related user program
Safety-related communication
Communication for the exchange of fail-safe data
Sensor
Sensors are used for accurate detection of digital and analog signals as well as routes,
positions, velocities, rotational speeds, masses, etc.
Sensor evaluation
There are two types of sensor evaluation:
1oo1 evaluation sensor signal is read in once
1oo2 evaluation - sensor signal is read twice by the same module and compared within
the module or, in S7 F Systems, using F-block F_1oo2AI.
2oo3 evaluation - sensor signal is compared in S7 F Systems using F-block F_2oo3AI.
Standard mode
F-I/O mode of operation which does not support safety-oriented communication by means
of safety message frames. Supports only standard communication.
S7-300 F-SMs (except F-AI 6 x 0/4 ... 20 mA HART) can be used in standard mode or
safety mode.
Static parameters
Can only be set when the CPU is in STOP, and cannot be changed dynamically by the
active user program by calling SFCs (system function).
Switch
PROFIBUS is a linear network. Communication participants are connected by a passive line:
the bus.
The Industrial Ethernet, on the other hand, consists of point-to-point connections: each
communication participant is connected exactly and directly to one other communication
participant.
If a communication participant is connected with several other communication participants,
then this communication participant is connected to the port of an active net component: the
switch. Other communication participants (also switches) can now be connected to the other
ports of the switch. The connection between a communication participant and the switch
remains a point-to-point connection.
This means a switch regenerates and distributes the signals it receives. The switch "learns"
the Ethernet address(es) of a connected PROFINET device or other switches and forwards
only those signals that are intended for the connected PROFINET device or the connected
switch.
A switch has a certain number of ports. Connect only one PROFINET device or another
switch to each port.
Thread length
Air gap and creepage distance (air gap = shortest distance between two components in air.
Creepage distance in air = shortest distance in air between two conductive parts along the
surface of an insulating material)
Enhanced, 27
"
B
"Provide last valid value", 77
Basic knowledge
Required, 3
1
1oo2 evaluation, 34
C
Cable guide, 112, 115
A Capacitive loads
Switching, 349
Accessories, 341
Categories 3 and 4, 16
Actuator
Category, 22
Additional requirements, 52
Causes of the problem
Requirements, 50
at SM 326, DI 24 x DC 24V, 106
Address
at SM 326, DO 8 x DC 24V/2A PM, 142
PROFIsafe, 37, 42
for SM 326, DI 8 x NAMUR, 128
Address assignment
SM 336, AI 6 x 13Bit, 233
SM 326, DI 24 x DC 24V, 79
with SM 326, DO 10 x DC 24V/2A, 161
Address assignment in standard and safety mode, 33
with SM 326, F-DO 10 x DC 24V/2A PP, 187
Address assignment of user data, 33
CE approval, 4
Address space
CE mark, 61
Permissible, 35
Central configuration, 19
Address switch, 38
Changes
For PROFIsafe addresses, 42
compared to the previous version, 3
Setting, 39, 42
Changes in the manual, 3
Addressing
Checks
Of the channels in standard mode, 35
HART reply, 317
Analog input module SM 336 AI 6 x 13Bit
CiR, 26, 79
Measured value resolution, 195
Client, 314
Analog input module SM 336; F-AI 6 x 0/4 ... 20 mA
Transfer area,
HART
Commands
Measured value resolution,
HART, 304
Analog value representation
Commissioning
Measured value range, 323
of fail-safe signal modules, 17
Analog value representation of SM 336; AI 6 x 13Bit
Configuration
Measured value range,
Central, 19
Analog value representation of SM 336; F-AI 6 x 0/4 ...
Distributed, 19
20 mA HART
Redundant, 44
Measured value range,
Configuration in RUN, 79
Approval
Configuration in RUN (CiR), 26
FM, 62
Configuration variant
UL, 62
Depending on availability, 22
Approvals, 4
In safety mode, 21
Assigning parameters, 28
In standard mode, 20
Availability
Configuring, 26
depending on the F-I/O used, 22
G IP 20, 74
Isolation test, 74
General technical data, 61
Group diagnostics, 56
Group fault
K
HART, 317
Guide Keep last valid value, 15, 16, 55, 57, 179
through the manual, 6
L
H Loads, capacitive
H/F Competence Center, 7 Switching, 349
HART Loads, inductive
Commands, 304 Switching, 349
Group fault, 317 Logical base address, 38
Parameters, 304
Protocol error, 318
System environment for using HART, 306 M
Using, 305
Manual
HART analog module
Contents, 6
Access by means of SIMATIC PDM, 307
Module start address, 37, 38
Transparent message data, 307
User data, 312
HART command, 314
N
Data record format, 315
HART communication, 312 Namur sensors, 50
Data record format, 314
Rule, 314
HART parameters O
entering, 306
Operating conditions, 72
Example, 304
Order numbers, 3, 341
HART reply, 304, 314
Output of fail-safe values, 53, 55
Checks, 317
Overvoltage protection, 324
Data record format, 316
Processing status, 315
HART signal
P
superimposed, 303
HART status bytes, 317 Parameter data records for HART
Hazardous Area, 112 Data record format, 319
Parameters, 28
HART, 304
I Passivation, 54
Power supplies, 47
I&M data, 31
PROFINET IO, 18
IE/PB Link, 18
Network topology, 18
IEC 1131, 64
PROFIsafe
Input area
Address, 37, 42
User data, 320
Assigning addresses, 41
Input delay, 345
Protection class, 74
Insertion/removal, 49
Protective extra-low voltage
Interference
Protective, 46
Pulse-shaped, 66, 67
Protocol error
Sinusoidal, 69