Datasheet

LM2595
www.ti.com SNVS122B MAY 1999 REVISED APRIL 2013
LM2595 SIMPLE SWITCHER Power Converter 150 kHz 1A Step-Down Voltage Regulator
Check for Samples: LM2595
1FEATURES DESCRIPTION
23 3.3V, 5V, 12V, and Adjustable Output Versions The LM2595 series of regulators are monolithic
integrated circuits that provide all the active functions
Adjustable Version Output Voltage Range, for a step-down (buck) switching regulator, capable of
1.2V to 37V 4% Max Over Line and Load driving a 1A load with excellent line and load
Conditions regulation. These devices are available in fixed output
Available in TO-220 and TO-263 (Surface voltages of 3.3V, 5V, 12V, and an adjustable output
Mount) Packages version.
Ensured 1A Output Load Current Requiring a minimum number of external
Input Voltage Range Up to 40V components, these regulators are simple to use and
include internal frequency compensation, and a
Requires Only 4 External Components
fixed-frequency oscillator.
Excellent Line and Load Regulation
Specifications The LM2595 series operates at a switching frequency
of 150 kHz thus allowing smaller sized filter
150 kHz Fixed Frequency Internal Oscillator components than what would be needed with lower
TTL Shutdown Capability frequency switching regulators. Available in a
Low Power Standby Mode, IQ Typically 85 A standard 5-lead TO-220 package with several
different lead bend options, and a 5-lead TO-263
High Efficiency surface mount package. Typically, for output voltages
Uses Readily Available Standard Inductors less than 12V, and ambient temperatures less than
Thermal Shutdown and Current Limit 50C, no heat sink is required.
Protection A standard series of inductors are available from
several different manufacturers optimized for use with
APPLICATIONS the LM2595 series. This feature greatly simplifies the
Simple High-Efficiency Step-Down (Buck) design of switch-mode power supplies.
Regulator Other features include an ensured 4% tolerance on
Efficient Pre-Regulator for Linear Regulators output voltage under specified input voltage and
output load conditions, and 15% on the oscillator
On-Card Switching Regulators frequency. External shutdown is included, featuring
Positive to Negative Converter typically 85 A stand-by current. Self protection
features include a two stage frequency reducing
current limit for the output switch and an over
temperature shutdown for complete protection under
fault conditions.
Patent Number 5,382,918.
Typical Application
(Fixed Output Voltage Versions)
Connection Diagrams
1
Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of
Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet.
2 SIMPLE SWITCHER, Switchers Made Simple are registered trademarks of Texas Instruments.
3 All other trademarks are the property of their respective owners.
PRODUCTION DATA information is current as of publication date. Copyright 19992013, Texas Instruments Incorporated
Products conform to specifications per the terms of the Texas
Instruments standard warranty. Production processing does not
necessarily include testing of all parameters.
LM2595
SNVS122B MAY 1999 REVISED APRIL 2013 www.ti.com
Figure 1. Bent and Staggered Leads, Through

Hole Package
5Lead TO-220 (NDH)
Figure 3. 16-Lead Ceramic Dual-in-Line Package
(NFE)
Figure 2. Surface Mount Package

5-Lead TO-263 (KTT)
These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam
during storage or handling to prevent electrostatic damage to the MOS gates.
(1) (2)
Absolute Maximum Ratings
Maximum Supply Voltage 45V
ON /OFF Pin Input Voltage 0.3 V +25V
Feedback Pin Voltage 0.3 V +25V
Output Voltage to Ground
(Steady State) 1V
Power Dissipation Internally limited
Storage Temperature Range 65C to +150C
ESD Susceptibility
(3)
Human Body Model 2 kV
Lead Temperature
KTT Package
Vapor Phase (60 sec.) +215C
Infrared (10 sec.) +245C
NDH Package (Soldering, 10 sec.) +260C
Maximum Junction Temperature +150C
(1) Absolute Maximum Ratings indicate limits beyond which damage to the device may occur. Operating Ratings indicate conditions for
which the device is intended to be functional, but do not ensure specific performance limits. For ensured specifications and test
conditions, see the Electrical Characteristics.
(2) If Military/Aerospace specified devices are required, please contact the Texas Instruments Sales Office/ Distributors for availability and
specifications.
(3) The human body model is a 100 pF capacitor discharged through a 1.5k resistor into each pin.
Operating Conditions
Temperature Range 40C TJ +125C
Supply Voltage 4.5V to 40V
2 Submit Documentation Feedback Copyright 19992013, Texas Instruments Incorporated
Product Folder Links: LM2595

LM2595
LM2595-3.3 Electrical Characteristics

Specifications with standard type face are for TJ = 25C, and those with boldface type apply over full Operating
Temperature Range.
Symbol Parameter Conditions LM2595-3.3 Units
(Limits)
Typ Limit
(1) (2)
(3)
SYSTEM PARAMETERS Test Circuit Figure 21
VOUT Output Voltage 4.75V VIN 40V, 0.1A ILOAD 1A 3.3 V
3.168/3.135 V(min)
3.432/3.465 V(max)
Efficiency VIN = 12V, ILOAD = 1A 78 %
(1) Typical numbers are at 25C and represent the most likely norm.
(2) All limits specified at room temperature (standard type face) and at temperature extremes (bold type face). All room temperature limits
are 100% production tested. All limits at temperature extremes are specified via correlation using standard Statistical Quality Control
(SQC) methods. All limits are used to calculate Average Outgoing Quality Level (AOQL).
(3) External components such as the catch diode, inductor, input and output capacitors, and voltage programming resistors can affect
switching regulator system performance. When the LM2595 is used as shown in the Figure 21 test circuit, system performance will be
as shown in system parameters of Electrical Characteristics section.
LM2595-5.0 Electrical Characteristics

Temperature Range.
Symbol Parameter Conditions LM2595-5.0 Units
(Limits)
Typ Limit
(1) (2)
(3)
VOUT Output Voltage 7V VIN 40V, 0.1A ILOAD 1A 5.0 V
4.800/4.750 V(min)
5.200/5.250 V(max)
LM2595-12 Electrical Characteristics

Temperature Range.
Symbol Parameter Conditions LM2595-12 Units
(Limits)
Typ Limit
(1) (2)
(3)
VOUT Output Voltage 15V VIN 40V, 0.1A ILOAD 1A 12.0 V
11.52/11.40 V(min)
12.48/12.60 V(max)
Copyright 19992013, Texas Instruments Incorporated Submit Documentation Feedback 3
LM2595
LM2595-12 Electrical Characteristics (continued)

Temperature Range.
Symbol Parameter Conditions LM2595-12 Units
(Limits)
Typ Limit
(1) (2)
LM2595-ADJ Electrical Characteristics

Temperature Range.
Symbol Parameter Conditions LM2595-ADJ Units
(Limits)
Typ Limit
(1) (2)
(3)
VFB Feedback Voltage 4.5V VIN 40V, 0.1A ILOAD 1A 1.230 V
VOUT programmed for 3V. Circuit of Figure 21 1.193/1.180 V(min)
1.267/1.280 V(max)
Efficiency VIN = 12V, VOUT = 3V, ILOAD = 1A 78 %
All Output Voltage Versions Electrical Characteristics

Temperature Range. Unless otherwise specified, VIN = 12V for the 3.3V, 5V, and Adjustable version and VIN = 24V for the
12V version. ILOAD = 200 mA.
Symbol Parameter Conditions LM2595-XX Units
(Limits)
Typ Limit
(1) (2)
DEVICE PARAMETERS
Ib Feedback Bias Current Adjustable Version Only,VFB = 1.3V 10 nA
50/100 nA (max)
(3)
fO Oscillator Frequency See 150 kHz
127/110 kHz(min)
173/173 kHz(max)
(4) (5)
VSAT Saturation Voltage IOUT = 1A 1 V
1.2/1.3 V(max)
(5)
DC Max Duty Cycle (ON) See 100 %
(6)
Min Duty Cycle (OFF) See 0
(3) The switching frequency is reduced when the second stage current limit is activated. The amount of reduction is determined by the
severity of current overload.
(4) No diode, inductor or capacitor connected to output pin.
(5) Feedback pin removed from output and connected to 0V to force the output transistor switch ON.
(6) Feedback pin removed from output and connected to 12V for the 3.3V, 5V, and the ADJ. version, and 15V for the 12V version, to force
the output transistor switch OFF.

LM2595
All Output Voltage Versions Electrical Characteristics (continued)

Temperature Range. Unless otherwise specified, VIN = 12V for the 3.3V, 5V, and Adjustable version and VIN = 24V for the
12V version. ILOAD = 200 mA.
Symbol Parameter Conditions LM2595-XX Units
(Limits)
Typ Limit
(1) (2)
(4) (5)
ICL Current Limit Peak Current 1.5 A
1.2/1.15 A(min)
2.4/2.6 A(max)
(4) (6) (7)
IL Output Leakage Current Output = 0V and 50 A(max)
Output = 1V 2 mA
15 mA(max)
(6)
IQ Quiescent Current See 5 mA
10 mA(max)
(7)
ISTBY Standby Quiescent ON/OFF pin = 5V (OFF) 85 A
Current 200/250 A(max)
JC Thermal Resistance TO-220 or TO-263 Package, Junction to Case 2 C/W
(8)
JA TO-220 Package, Junction to Ambient 50 C/W
(9)
(10)
(11)
ON/OFF CONTROL Test Circuit Figure 21
ON /OFF Pin Logic Input 1.3 V
VIH Threshold Voltage Low (Regulator ON) 0.6 V(max)
VIL High (Regulator OFF) 2.0 V(min)
IH ON/OFF Pin VLOGIC = 2.5V (Regulator OFF) 5 A
Input Current
15 A(max)
IL VLOGIC = 0.5V (Regulator ON) 0.02 A
5 A(max)
(7) VIN = 40V.

(8) Junction to ambient thermal resistance (no external heat sink) for the TO-220 package mounted vertically, with the leads soldered to a
printed circuit board with (1 oz.) copper area of approximately 1 in2.
(9) Junction to ambient thermal resistance with the TO-263 package tab soldered to a single printed circuit board with 0.5 in2 of (1 oz.)
copper area.
(10) Junction to ambient thermal resistance with the TO-263 package tab soldered to a single sided printed circuit board with 2.5 in2 of (1
oz.) copper area.
(11) Junction to ambient thermal resistance with the TO-263 package tab soldered to a double sided printed circuit board with 3 in2 of (1 oz.)
copper area on the LM2595S side of the board, and approximately 16 in2 of copper on the other side of the p-c board. See Application
Information in this data sheet and the thermal model in Switchers Made Simple version 4.3 software.

LM2595
Typical Performance Characteristics

(Circuit of Figure 21)
Normalized
Output Voltage Line Regulation
Figure 4. Figure 5.
Switch Saturation
Efficiency Voltage
Figure 6. Figure 7.
Switch Current Limit Dropout Voltage
Figure 8. Figure 9.

LM2595
Typical Performance Characteristics (continued)

Operating Shutdown
Quiescent Current Quiescent Current
Figure 10. Figure 11.
Minimum Operating ON /OFF Threshold

Supply Voltage Voltage
ON /OFF Pin
Current (Sinking) Switching Frequency

LM2595

Continuous Mode Switching Waveforms
Feedback Pin VIN = 20V, VOUT = 5V, ILOAD = 1A
Bias Current L = 68 H, COUT = 120 F, COUT ESR = 100 m
20V
A 10V
0V
1A
B 0.5A
0A
50 mV
C AC/
div.
A: Output Pin Voltage, 10V/div.
B: Inductor Current 0.5A/div.
C: Output Ripple Voltage, 50 mV/div.
Horizontal Time Base: 2 s/div.
Discontinuous Mode Switching Waveforms Load Transient Response for Continuous Mode
VIN = 20V, VOUT = 5V, ILOAD = 600 mA VIN = 20V, VOUT = 5V, ILOAD = 250 mA to 750 mA
L = 22 H, COUT = 220 F, COUT ESR = 50 m L = 68 H, COUT = 120 F, COUT ESR = 100 m
A: Output Voltage, 100 mV/div. (AC)

B: 250 mA to 750 mA Load Pulse
A: Output Pin Voltage, 10V/div. Horizontal Time Base: 100 s/div.
B: Inductor Current 0.5A/div.
C: Output Ripple Voltage, 50 mV/div.

LM2595

Load Transient Response for Discontinuous Mode
VIN = 20V, VOUT = 5V, ILOAD = 250 mA to 750 mA
L = 22 H, COUT = 220 F, COUT ESR = 50 m
100 mV
A
AC/div.
1A
B 0.5A
0A
A: Output Voltage, 100 mV/div. (AC)
B: 250 mA to 750 mA Load Pulse
Figure 20.

LM2595
Test Circuit and Layout Guidelines
Fixed Output Voltage Versions
CIN120 F, 50V, Aluminum Electrolytic Nichicon PL Series

COUT120 F, 25V Aluminum Electrolytic, Nichicon PL Series
D13A, 40V Schottky Rectifier, 1N5822
L1100 H, L29
Adjustable Output Voltage Versions
CIN120 F, 50V, Aluminum Electrolytic Nichicon PL Series

COUT120 F, 25V Aluminum Electrolytic, Nichicon PL Series
D13A, 40V Schottky Rectifier, 1N5822
L1100 H, L29
R11 k, 1%
CFFSee Application Information Section
Figure 21. Standard Test Circuits and Layout Guides
Standard Test Circuits and Layout Guides

As in any switching regulator, layout is very important. Rapidly switching currents associated with wiring
inductance can generate voltage transients which can cause problems. For minimal inductance and ground
loops, the wires indicated by heavy lines should be wide printed circuit traces and should be kept as short
as possible. For best results, external components should be located as close to the switcher lC as possible
using ground plane construction or single point grounding.

LM2595
If open core inductors are used, special care must be taken as to the location and positioning of this type of
inductor. Allowing the inductor flux to intersect sensitive feedback, lC groundpath and COUT wiring can cause
problems.
When using the adjustable version, special care must be taken as to the location of the feedback resistors and
the associated wiring. Physically locate both resistors near the IC, and route the wiring away from the inductor,
especially an open core type of inductor. (See Application Information section for more information.)
Table 1. LM2595 Series Buck Regulator Design Procedure (Fixed Output)

PROCEDURE (Fixed Output Voltage Version) EXAMPLE (Fixed Output Voltage Version)
Given: Given:
VOUT = Regulated Output Voltage (3.3V, 5V or 12V) VOUT = 5V
VIN(max) = Maximum DC Input Voltage VIN(max) = 12V
ILOAD(max) = Maximum Load Current ILOAD(max) = 1A
1. Inductor Selection (L1) 1. Inductor Selection (L1)

A. Select the correct inductor value selection guide from Figure 22 , A. Use the inductor selection guide for the 5V version shown in
Figure 23, or Figure 24. (Output voltages of 3.3V, 5V, or 12V Figure 23.
respectively.) For all other voltages, see the Design Procedure for B. From the inductor value selection guide shown in Figure 23, the
the adjustable version. inductance region intersected by the 12V horizontal line and the 1A
B. From the inductor value selection guide, identify the inductance vertical line is 68 H, and the inductor code is L30.
region intersected by the Maximum Input Voltage line and the C. The inductance value required is 68 H. From the table in
Maximum Load Current line. Each region is identified by an Table 5, go to the L30 line and choose an inductor part number from
inductance value and an inductor code (LXX). any of the four manufacturers shown. (In most instance, both
C. Select an appropriate inductor from the four manufacturer's part through hole and surface mount inductors are available.)
numbers listed in Table 5.
2. Output Capacitor Selection (COUT) 2. Output Capacitor Selection (COUT)

A. In the majority of applications, low ESR (Equivalent Series A. See section on output capacitors in Application Information
Resistance) electrolytic capacitors between 47 F and 330 F and section.
low ESR solid tantalum capacitors between 56 F and 270 F B. From the quick design component selection table shown in
provide the best results. This capacitor should be located close to Table 2, locate the 5V output voltage section. In the load current
the IC using short capacitor leads and short copper traces. Do not column, choose the load current line that is closest to the current
use capacitors larger than 330 F. needed in your application, for this example, use the 1A line. In the
For additional information, see section on output capacitors in maximum input voltage column, select the line that covers the input
Application Information section. voltage needed in your application, in this example, use the 15V line.
B. To simplify the capacitor selection procedure, refer to the quick Continuing on this line are recommended inductors and capacitors
design component selection table shown in Table 2. This table that will provide the best overall performance.
contains different input voltages, output voltages, and load currents, The capacitor list contains both through hole electrolytic and surface
and lists various inductors and output capacitors that will provide the mount tantalum capacitors from four different capacitor
best design solutions. manufacturers. It is recommended that both the manufacturers and
C. The capacitor voltage rating for electrolytic capacitors should be the manufacturer's series that are listed in the table be used.
at least 1.5 times greater than the output voltage, and often much In this example aluminum electrolytic capacitors from several
higher voltage ratings are needed to satisfy the low ESR different manufacturers are available with the range of ESR numbers
requirements for low output ripple voltage. needed.
D. For computer aided design software, see Switchers Made Simple 220 F 25V Panasonic HFQ Series
version 4.2 or later. 220 F 25V Nichicon PL Series
C. For a 5V output, a capacitor voltage rating at least 7.5V or more
is needed. But, in this example, even a low ESR, switching grade,
220 F 10V aluminum electrolytic capacitor would exhibit
approximately 225 m of ESR (see the curve in Figure 27 for the
ESR vs voltage rating). This amount of ESR would result in relatively
high output ripple voltage. To reduce the ripple to 1% of the output
voltage, or less, a capacitor with a higher voltage rating (lower ESR)
should be selected. A 16V or 25V capacitor will reduce the ripple
voltage by approximately half.

LM2595
Table 1. LM2595 Series Buck Regulator Design Procedure (Fixed Output) (continued)
PROCEDURE (Fixed Output Voltage Version) EXAMPLE (Fixed Output Voltage Version)
3. Catch Diode Selection (D1) 3. Catch Diode Selection (D1)

A. The catch diode current rating must be at least 1.3 times greater A. Refer to the table shown in Table 8 In this example, a 3A, 20V,
than the maximum load current. Also, if the power supply design 1N5820 Schottky diode will provide the best performance, and will
must withstand a continuous output short, the diode should have a not be overstressed even for a shorted output.
current rating equal to the maximum current limit of the LM2595. The
most stressful condition for this diode is an overload or shorted
output condition.
B. The reverse voltage rating of the diode should be at least 1.25
times the maximum input voltage.
C. This diode must be fast (short reverse recovery time) and must be
located close to the LM2595 using short leads and short printed
circuit traces. Because of their fast switching speed and low forward
voltage drop, Schottky diodes provide the best performance and
efficiency, and should be the first choice, especially in low output
voltage applications. Ultra-fast recovery, or High-Efficiency rectifiers
also provide good results. Ultra-fast recovery diodes typically have
reverse recovery times of 50 ns or less. Rectifiers such as the
1N5400 series are much too slow and should not be used.
4. Input Capacitor (CIN) 4. Input Capacitor (CIN)

A low ESR aluminum or tantalum bypass capacitor is needed The important parameters for the Input capacitor are the input
between the input pin and ground pin to prevent large voltage voltage rating and the RMS current rating. With a nominal input
transients from appearing at the input. This capacitor should be voltage of 12V, an aluminum electrolytic capacitor with a voltage
located close to the IC using short leads. In addition, the RMS rating greater than 18V (1.5 VIN) would be needed. The next
current rating of the input capacitor should be selected to be at least higher capacitor voltage rating is 25V.
the DC load current. The capacitor manufacturers data sheet must The RMS current rating requirement for the input capacitor in a buck
be checked to assure that this current rating is not exceeded. The regulator is approximately the DC load current. In this example,
curve shown in Figure 26 shows typical RMS current ratings for with a 1A load, a capacitor with a RMS current rating of at least 500
several different aluminum electrolytic capacitor values. mA is needed. The curves shown in Figure 26 can be used to select
For an aluminum electrolytic, the capacitor voltage rating should be an appropriate input capacitor. From the curves, locate the 25V line
approximately 1.5 times the maximum input voltage. Caution must and note which capacitor values have RMS current ratings greater
be exercised if solid tantalum capacitors are used (see Application than 500 mA. Either a 180 F or 220 F, 25V capacitor could be
Information on input capacitor). The tantalum capacitor voltage rating used.
should be 2 times the maximum input voltage and it is recommended For a through hole design, a 220 F/25V electrolytic capacitor
that they be surge current tested by the manufacturer. (Panasonic HFQ series or Nichicon PL series or equivalent) would
Use caution when using ceramic capacitors for input bypassing, be adequate. other types or other manufacturers capacitors can be
because it may cause severe ringing at the VIN pin. used provided the RMS ripple current ratings are adequate.
For additional information, see section on input capacitors in For surface mount designs, solid tantalum capacitors can be used,
Application Information section. but caution must be exercised with regard to the capacitor surge
current rating (see Application Information on input capacitors in this
data sheet). The TPS series available from AVX, and the 593D
series from Sprague are both surge current tested.
Table 2. LM2595 Fixed Voltage Quick Design Component Selection Table

Conditions Inductor Output Capacitor
Through Hole Electrolytic Surface Mount Tantalum
Output Load Max Input Inductance Inductor Panasonic Nichicon AVX TPS Sprague
Voltage Current Voltage (H) (#) HFQ Series PL Series Series 595D Series
(V) (A) (V) (F/V) (F/V) (F/V) (F/V)
5 22 L24 330/16 330/16 220/10 330/10
7 33 L23 270/25 270/25 220/10 270/10
1
10 47 L31 220/25 220/35 220/10 220/10
3.3 40 68 L30 180/35 220/35 220/10 180/10
6 47 L13 220/25 220/16 220/10 220/10
0.5 10 68 L21 150/35 150/25 100/16 150/16
40 100 L20 150/35 82/35 100/16 100/20

LM2595
Table 2. LM2595 Fixed Voltage Quick Design Component Selection Table (continued)
Conditions Inductor Output Capacitor
Through Hole Electrolytic Surface Mount Tantalum
Output Load Max Input Inductance Inductor Panasonic Nichicon AVX TPS Sprague
Voltage Current Voltage (H) (#) HFQ Series PL Series Series 595D Series
(V) (A) (V) (F/V) (F/V) (F/V) (F/V)
8 33 L28 330/16 330/16 220/10 270/10
10 47 L31 220/25 220/25 220/10 220/10
1
15 68 L30 180/35 180/35 220/10 150/16
5 40 100 L29 180/35 120/35 100/16 120/16
9 68 L21 180/16 180/16 220/10 150/16
0.5 20 150 L19 120/25 1200/25 100/16 100/20
40 150 L19 100/25 100/25 68/20 68/25
15 47 L31 220/25 220/25 68/20 120/20
18 68 L30 180/35 120/25 68/20 120/20
1
30 150 L36 82/25 82/25 68/20 100/20
12 40 220 L35 82/25 82/25 68/20 68/25
15 68 L21 180/25 180/25 68/20 120/20
0.5 20 150 L19 82/25 82/25 68/20 100/20
40 330 L26 56/25 56/25 68/20 68/25
Table 3. LM2595 Series Buck Regulator Design Procedure (Adjustable Output)

PROCEDURE (Adjustable Output Voltage Version) EXAMPLE (Adjustable Output Voltage Version)
Given: Given:
VOUT = Regulated Output Voltage VOUT = 20V
VIN(max) = Maximum Input Voltage VIN(max) = 28V
ILOAD(max) = Maximum Load Current ILOAD(max) = 1A
F = Switching Frequency (Fixed at a nominal 150 kHz). F = Switching Frequency (Fixed at a nominal 150 kHz).
1. Programming Output Voltage (Selecting R1 and R2, as shown in 1. Programming Output Voltage (Selecting R1 and R2, as shown in
Figure 21) Figure 21)
Use the following formula to select the appropriate resistor values. Select R1 to be 1 k, 1%. Solve for R2.
(1) (3)
Select a value for R1 between 240 and 1.5 k. The lower resistor R2 = 1k (16.26 1) = 15.26k, closest 1% value is 15.4 k.
values minimize noise pickup in the sensitive feedback pin. (For the R = 15.4 k.
lowest temperature coefficient and the best stability with time, use 2
1% metal film resistors.)
(2)

LM2595
Table 3. LM2595 Series Buck Regulator Design Procedure (Adjustable Output) (continued)
2. Inductor Selection (L1) 2. Inductor Selection (L1)

A. Calculate the inductor Volt microsecond constant E T (V s), A. Calculate the inductor Volt microsecond constant (E T),
from the following formula:
(4)
where VSAT = internal switch saturation voltage = 1V (5)
and VD = diode forward voltage drop = 0.5V B. E T = 34.8 (V s)
B. Use the E T value from the previous formula and match it with C. ILOAD(max) = 1A
the E T number on the vertical axis of the Inductor Value Selection
Guide shown in Figure 25. D. From the inductor value selection guide shown in Figure 25, the
inductance region intersected by the 35 (V s) horizontal line and
C. on the horizontal axis, select the maximum load current. the 1A vertical line is 100 H, and the inductor code is L29.
D. Identify the inductance region intersected by the E T value and E. From the table in Table 5, locate line L29, and select an inductor
the Maximum Load Current value. Each region is identified by an part number from the list of manufacturers part numbers.
inductance value and an inductor code (LXX).
E. Select an appropriate inductor from the four manufacturer's part
numbers listed in Table 5.
3. Output Capacitor Selection (COUT) 3. Output Capacitor SeIection (COUT)

A. In the majority of applications, low ESR electrolytic or solid A. See section on COUT in Application Information section.
tantalum capacitors between 47 F and 330 F provide the best B. From the quick design table shown in Table 4, locate the output
results. This capacitor should be located close to the IC using short voltage column. From that column, locate the output voltage closest
capacitor leads and short copper traces. Do not use capacitors to the output voltage in your application. In this example, select the
larger than 330 F. For additional information, see section on 24V line. Under the output capacitor section, select a capacitor from
output capacitors in Application Information section. the list of through hole electrolytic or surface mount tantalum types
B. To simplify the capacitor selection procedure, refer to the quick from four different capacitor manufacturers. It is recommended that
design table shown in Table 4. This table contains different output both the manufacturers and the manufacturers series that are listed
voltages, and lists various output capacitors that will provide the best in the table be used.
design solutions. In this example, through hole aluminum electrolytic capacitors from
C. The capacitor voltage rating should be at least 1.5 times greater several different manufacturers are available.
than the output voltage, and often much higher voltage ratings are 82 F, 35V Panasonic HFQ Series
needed to satisfy the low ESR requirements needed for low output
ripple voltage. 82 F, 35V Nichicon PL Series
C. For a 20V output, a capacitor rating of at least 30V or more is
needed. In this example, either a 35V or 50V capacitor would work.
A 35V rating was chosen, although a 50V rating could also be used
if a lower output ripple voltage is needed.
Other manufacturers or other types of capacitors may also be used,
provided the capacitor specifications (especially the 100 kHz ESR)
closely match the types listed in the table. Refer to the capacitor
manufacturers data sheet for this information.
4. Feedforward Capacitor (CFF) (See Figure 21) 4. Feedforward Capacitor (CFF)

For output voltages greater than approximately 10V, an additional The table shown in Table 4 contains feed forward capacitor values
capacitor is required. The compensation capacitor is typically for various output voltages. In this example, a 1 nF capacitor is
between 50 pF and 10 nF, and is wired in parallel with the output needed.
voltage setting resistor, R2. It provides additional stability for high
output voltages, low input-output voltages, and/or very low ESR
output capacitors, such as solid tantalum capacitors.
(6)
This capacitor type can be ceramic, plastic, silver mica, etc.
(Because of the unstable characteristics of ceramic capacitors made
with Z5U material, they are not recommended.)

LM2595
Table 3. LM2595 Series Buck Regulator Design Procedure (Adjustable Output) (continued)
5. Catch Diode Selection (D1) 5. Catch Diode Selection (D1)

A. The catch diode current rating must be at least 1.3 times greater A. Refer to the table shown in Table 8
than the maximum load current. Also, if the power supply design Schottky diodes provide the best performance, and in this example a
must withstand a continuous output short, the diode should have a 3A, 40V, 1N5822 Schottky diode would be a good choice.
current rating equal to the maximum current limit of the LM2595. The
most stressful condition for this diode is an overload or shorted The 3A diode rating is more than adequate and will not be
output condition. overstressed even for a shorted output.
B. The reverse voltage rating of the diode should be at least 1.25
times the maximum input voltage.
C. This diode must be fast (short reverse recovery time) and must be
located close to the LM2595 using short leads and short printed
circuit traces. Because of their fast switching speed and low forward
voltage drop, Schottky diodes provide the best performance and
efficiency, and should be the first choice, especially in low output
voltage applications. Ultra-fast recovery, or High-Efficiency rectifiers
are also a good choice, but some types with an abrupt turn-off
characteristic may cause instability or EMl problems. Ultra-fast
recovery diodes typically have reverse recovery times of 50 ns or
less. Rectifiers such as the 1N4001 series are much too slow and
should not be used.
6. Input Capacitor (CIN) 6. Input Capacitor (CIN)

A low ESR aluminum or tantalum bypass capacitor is needed The important parameters for the Input capacitor are the input
between the input pin and ground to prevent large voltage transients voltage rating and the RMS current rating. With a nominal input
from appearing at the input. In addition, the RMS current rating of voltage of 28V, an aluminum electrolytic aluminum electrolytic
the input capacitor should be selected to be at least the DC load capacitor with a voltage rating greater than 42V (1.5 VIN) would be
current. The capacitor manufacturers data sheet must be checked to needed. Since the the next higher capacitor voltage rating is 50V, a
assure that this current rating is not exceeded. The curve shown in 50V capacitor should be used. The capacitor voltage rating of (1.5
Figure 26 shows typical RMS current ratings for several different VIN) is a conservative guideline, and can be modified somewhat if
aluminum electrolytic capacitor values. desired.
This capacitor should be located close to the IC using short leads The RMS current rating requirement for the input capacitor of a buck
and the voltage rating should be approximately 1.5 times the regulator is approximately the DC load current. In this example,
maximum input voltage. with a 1A load, a capacitor with a RMS current rating of at least 500
If solid tantalum input capacitors are used, it is recomended that they mA is needed.
be surge current tested by the manufacturer. The curves shown in Figure 26 can be used to select an appropriate
se caution when using a high dielectric constant ceramic capacitor input capacitor. From the curves, locate the 50V line and note which
for input bypassing, because it may cause severe ringing at the VIN capacitor values have RMS current ratings greater than 500 mA.
pin. Either a 100 F or 120 F, 50V capacitor could be used.
For additional information, see section on input capacitors in For a through hole design, a 120 F/50V electrolytic capacitor
Application Information section. (Panasonic HFQ series or Nichicon PL series or equivalent) would
be adequate. Other types or other manufacturers capacitors can be
used provided the RMS ripple current ratings are adequate.
For surface mount designs, solid tantalum capacitors can be used,
but caution must be exercised with regard to the capacitor surge
current rting (see Application Information or input capacitors in this
data sheet). The TPS series available from AVX, and the 593D
series from Sprague are both surge current tested.
To further simplify the buck regulator design procedure, Texas
Instruments is making available computer design software to be
used with the Simple Switcher line ot switching regulators.
Switchers Made Simple (version 4.2 or later) is available on a 3
diskette for IBM compatible computers.
Table 4. Output Capacitor and Feedforward Capacitor Selection Table

Output Through Hole Electrolytic Output Capacitor Surface Mount Tantalum Output Capacitor
Voltage
Panasonic Nichicon PL Feedforward AVX TPS Sprague Feedforward
(V)
HFQ Series Series Capacitor Series 595D Series Capacitor
(F/V) (F/V) (F/V) (F/V)
1.2 330/50 330/50 0 330/6.3 330/6.3 0
4 220/25 220/25 4.7 nF 220/10 220/10 4.7 nF
6 220/25 220/25 3.3 nF 220/10 220/10 3.3 nF

LM2595
Table 4. Output Capacitor and Feedforward Capacitor Selection Table (continued)

Output Through Hole Electrolytic Output Capacitor Surface Mount Tantalum Output Capacitor
Voltage
Panasonic Nichicon PL Feedforward AVX TPS Sprague Feedforward
(V)
HFQ Series Series Capacitor Series 595D Series Capacitor
(F/V) (F/V) (F/V) (F/V)
9 180/25 180/25 1.5 nF 100/16 180/16 1.5 nF
12 120/25 120/25 1.5 nF 68/20 120/20 1.5 nF
15 120/25 120/25 1.5 nF 68/20 100/20 1.5 nF
24 82/35 82/35 1 nF 33/25 33/35 220 pF
28 82/50 82/50 1 nF 10/35 33/35 220 pF
LM2595 Series Buck Regulator Design Procedure
INDUCTOR VALUE SELECTION GUIDES

(For Continuous Mode Operation)
Figure 22. LM2595-3.3 Figure 23. LM2595-5.0
Figure 24. LM2595-12 Figure 25. tLM2595-ADJ

LM2595
Table 5. Inductor Manufacturers Part Numbers

Inductance Current Renco Pulse Engineering Coilcraft
(H) (A)
Through Hole Surface Mount Through Surface Mount Surface Mount
Hole
L4 68 0.32 RL-1284-68-43 RL1500-68 PE-53804 PE-53804-S DO1608-68
L5 47 0.37 RL-1284-47-43 RL1500-47 PE-53805 PE-53805-S DO1608-473
L6 33 0.44 RL-1284-33-43 RL1500-33 PE-53806 PE-53806-S DO1608-333
L9 220 0.32 RL-5470-3 RL1500-220 PE-53809 PE-53809-S DO3308-224
L10 150 0.39 RL-5470-4 RL1500-150 PE-53810 PE-53810-S DO3308-154
L11 100 0.48 RL-5470-5 RL1500-100 PE-53811 PE-53811-S DO3308-104
L12 68 0.58 RL-5470-6 RL1500-68 PE-53812 PE-53812-S DO3308-683
L13 47 0.70 RL-5470-7 RL1500-47 PE-53813 PE-53813-S DO3308-473
L14 33 0.83 RL-1284-33-43 RL1500-33 PE-53814 PE-53814-S DO3308-333
L15 22 0.99 RL-1284-22-43 RL1500-22 PE-53815 PE-53815-S DO3308-223
L16 15 1.24 RL-1284-15-43 RL1500-15 PE-53816 PE-53816-S DO3308-153
L17 330 0.42 RL-5471-1 RL1500-330 PE-53817 PE-53817-S DO3316-334
L18 220 0.55 RL-5471-2 RL1500-220 PE-53818 PE-53818-S DO3316-224
L19 150 0.66 RL-5471-3 RL1500-150 PE-53819 PE-53819-S DO3316-154
L20 100 0.82 RL-5471-4 RL1500-100 PE-53820 PE-53820-S DO3316-104
L21 68 0.99 RL-5471-5 RL1500-68 PE-53821 PE-53821-S DO3316-683
L22 47 1.17 RL-5471-6 PE-53822 PE-53822-S DO3316-473
L23 33 1.40 RL-5471-7 PE-53823 PE-53823-S DO3316-333
L24 22 1.70 RL-1283-22-43 PE-53824 PE-53824-S DO3316-223
L26 330 0.80 RL-5471-1 PE-53826 PE-53826-S DO5022P-334
L27 220 1.00 RL-5471-2 PE-53827 PE-53827-S DO5022P-224
L28 150 1.20 RL-5471-3 PE-53828 PE-53828-S DO5022P-154
L29 100 1.47 RL-5471-4 PE-53829 PE-53829-S DO5022P-104
L30 68 1.78 RL-5471-5 PE-53830 PE-53830-S DO5022P-683
L35 47 2.15 RL-5473-1 PE-53935 PE-53935-S
Table 6. Inductor Manufacturers Phone Numbers

Coilcraft Inc. Phone (800) 322-2645
FAX (708) 639-1469
Coilcraft Inc., Europe Phone +11 1236 730 595
FAX +44 1236 730 627
Pulse Engineering Inc. Phone (619) 674-8100
FAX (619) 674-8262
Pulse Engineering Inc., Phone +353 93 24 107
Europe FAX +353 93 24 459
Renco Electronics Inc. Phone (800) 645-5828
FAX (516) 586-5562
Table 7. Capacitor Manufacturers Phone Numbers

Nichicon Corp. Phone (708) 843-7500
FAX (708) 843-2798
Panasonic Phone (714) 373-7857
FAX (714) 373-7102
AVX Corp. Phone (803) 448-9411
FAX (803) 448-1943

LM2595
Table 7. Capacitor Manufacturers Phone Numbers (continued)

Sprague/Vishay Phone (207) 324-4140
FAX (207) 324-7223
Table 8. Diode Selection Table

VR 1A Diodes 3A Diodes
Surface Mount Through Hole Surface Mount Through Hole
Schottky Ultra Fast Schottky Ultra Fast Schottky Ultra Fast Schottky Ultra Fast
Recovery Recovery Recovery Recovery
SK12 All of 1N5817 All of All of 1N5820 All of
these these these these
20V SR102 SK32 SR302
diodes diodes diodes diodes
are are are MBR320 are
SK13 rated to 1N5818 rated to rated to 1N5821 rated to
at least at least at least at least
30V MBRS130 50V. SR103 50V. SK33 50V. MBR330 50V.
11DQ03 31DQ03
SK14 1N5822
40V MBRS140 1N5819 SK34 SR304
10BQ040 SR104 MBRS340 MBR340
10MQ040 MURS120 11DQ04 MUR120 30WQ04 MURS320 31DQ04 MUR320
50V MBRS160 10BF10 SR105 SK35 30WF10 SR305 30WF10
or 10BQ050 MBR150 MBR360 MBR350
More 10MQ060 11DQ05 30WQ05 31DQ05
Block Diagram

LM2595
APPLICATION INFORMATION
PIN FUNCTIONS
+VIN This is the positive input supply for the IC switching regulator. A suitable input bypass capacitor must be
present at this pin to minimize voltage transients and to supply the switching currents needed by the
regulator.
Ground Circuit ground.
Output Internal switch. The voltage at this pin switches between (+VIN VSAT) and approximately 0.5V, with a
duty cycle of approximately VOUT/VIN. To minimize coupling to sensitive circuitry, the PC board copper
area connected to this pin should be kept to a minimum.
Feedback Senses the regulated output voltage to complete the feedback loop.
ON/OFF Allows the switching regulator circuit to be shut down using logic level signals thus dropping the total
input supply current to approximately 85 A. Pulling this pin below a threshold voltage of approximately
1.3V turns the regulator on, and pulling this pin above 1.3V (up to a maximum of 25V) shuts the regulator
down. If this shutdown feature is not needed, the ON/OFF pin can be wired to the ground pin or it can be
left open, in either case the regulator will be in the ON condition.
EXTERNAL COMPONENTS INPUT CAPACITOR

CIN A low ESR aluminum or tantalum bypass capacitor is needed between the input pin and ground pin. It
must be located near the regulator using short leads. This capacitor prevents large voltage transients from
appearing at the input, and provides the instantaneous current needed each time the switch turns on.
The important parameters for the Input capacitor are the voltage rating and the RMS current rating. Because of
the relatively high RMS currents flowing in a buck regulator's input capacitor, this capacitor should be chosen for
its RMS current rating rather than its capacitance or voltage ratings, although the capacitance value and voltage
rating are directly related to the RMS current rating.
The RMS current rating of a capacitor could be viewed as a capacitor's power rating. The RMS current flowing
through the capacitors internal ESR produces power which causes the internal temperature of the capacitor to
rise. The RMS current rating of a capacitor is determined by the amount of current required to raise the internal
temperature approximately 10C above an ambient temperature of 105C. The ability of the capacitor to dissipate
this heat to the surrounding air will determine the amount of current the capacitor can safely sustain. Capacitors
that are physically large and have a large surface area will typically have higher RMS current ratings. For a given
capacitor value, a higher voltage electrolytic capacitor will be physically larger than a lower voltage capacitor, and
thus be able to dissipate more heat to the surrounding air, and therefore will have a higher RMS current rating.
The consequences of operating an electrolytic capacitor above the RMS current rating is a shortened operating
life. The higher temperature speeds up the evaporation of the capacitor's electrolyte, resulting in eventual failure.
Selecting an input capacitor requires consulting the manufacturers data sheet for maximum allowable RMS ripple
current. For a maximum ambient temperature of 40C, a general guideline would be to select a capacitor with a
ripple current rating of approximately 50% of the DC load current. For ambient temperatures up to 70C, a
current rating of 75% of the DC load current would be a good choice for a conservative design. The capacitor
voltage rating must be at least 1.25 times greater than the maximum input voltage, and often a much higher
voltage capacitor is needed to satisfy the RMS current requirements.
A graph shown in Figure 26 shows the relationship between an electrolytic capacitor value, its voltage rating, and
the RMS current it is rated for. These curves were obtained from the Nichicon PL series of low ESR, high
reliability electrolytic capacitors designed for switching regulator applications. Other capacitor manufacturers offer
similar types of capacitors, but always check the capacitor data sheet.
Standard electrolytic capacitors typically have much higher ESR numbers, lower RMS current ratings and
typically have a shorter operating lifetime.

LM2595
Because of their small size and excellent performance, surface mount solid tantalum capacitors are often used
for input bypassing, but several precautions must be observed. A small percentage of solid tantalum capacitors
can short if the inrush current rating is exceeded. This can happen at turn on when the input voltage is suddenly
applied, and of course, higher input voltages produce higher inrush currents. Several capacitor manufacturers do
a 100% surge current testing on their products to minimize this potential problem. If high turn on currents are
expected, it may be necessary to limit this current by adding either some resistance or inductance before the
tantalum capacitor, or select a higher voltage capacitor. As with aluminum electrolytic capacitors, the RMS ripple
current rating must be sized to the load current.
FEEDFORWARD CAPACITOR
(Adjustable Output Voltage Version)
CFF -A Feedforward Capacitor CFF, shown across R2 in Figure 21 is used when the output voltage is greater than
10V or when COUT has a very low ESR. This capacitor adds lead compensation to the feedback loop and
increases the phase margin for better loop stability. For CFF selection, see the Design Procedure section.
Figure 26. RMS Current Ratings for Low ESR Electrolytic Capacitors (Typical)
OUTPUT CAPACITOR
COUT An output capacitor is required to filter the output and provide regulator loop stability. Low impedance or
low ESR Electrolytic or solid tantalum capacitors designed for switching regulator applications must be used.
When selecting an output capacitor, the important capacitor parameters are; the 100 kHz Equivalent Series
Resistance (ESR), the RMS ripple current rating, voltage rating, and capacitance value. For the output capacitor,
the ESR value is the most important parameter.
The output capacitor requires an ESR value that has an upper and lower limit. For low output ripple voltage, a
low ESR value is needed. This value is determined by the maximum allowable output ripple voltage, typically 1%
to 2% of the output voltage. But if the selected capacitor's ESR is extremely low, there is a possibility of an
unstable feedback loop, resulting in an oscillation at the output. Using the capacitors listed in the tables, or
similar types, will provide design solutions under all conditions.
If very low output ripple voltage (less than 15 mV) is required, refer to the section on OUTPUT VOLTAGE
RIPPLE AND TRANSIENTS for a post ripple filter.
An aluminum electrolytic capacitor's ESR value is related to the capacitance value and its voltage rating. In most
cases, higher voltage electrolytic capacitors have lower ESR values (see Figure 27). Often, capacitors with much
higher voltage ratings may be needed to provide the low ESR values required for low output ripple voltage.
The output capacitor for many different switcher designs often can be satisfied with only three or four different
capacitor values and several different voltage ratings. See the quick design component selection tables in
Table 2 and Table 4 for typical capacitor values, voltage ratings, and manufacturers capacitor types.
Electrolytic capacitors are not recommended for temperatures below 25C. The ESR rises dramatically at cold
temperatures and typically rises 3X @ 25C and as much as 10X at 40C. See curve shown in Figure 28.

LM2595
Solid tantalum capacitors have a much better ESR spec for cold temperatures and are recommended for
temperatures below 25C.
Figure 27. Capacitor ESR vs Capacitor Voltage Rating (Typical Low ESR Electrolytic Capacitor)
CATCH DIODE
Buck regulators require a diode to provide a return path for the inductor current when the switch turns off. This
must be a fast diode and must be located close to the LM2595 using short leads and short printed circuit traces.
Because of their very fast switching speed and low forward voltage drop, Schottky diodes provide the best
performance, especially in low output voltage applications (5V and lower). Ultra-fast recovery, or High-Efficiency
rectifiers are also a good choice, but some types with an abrupt turnoff characteristic may cause instability or
EMI problems. Ultra-fast recovery diodes typically have reverse recovery times of 50 ns or less. Rectifiers such
as the 1N5400 series are much too slow and should not be used.
Figure 28. Capacitor ESR Change vs Temperature
INDUCTOR SELECTION
All switching regulators have two basic modes of operation; continuous and discontinuous. The difference
between the two types relates to the inductor current, whether it is flowing continuously, or if it drops to zero for a
period of time in the normal switching cycle. Each mode has distinctively different operating characteristics,
which can affect the regulators performance and requirements. Most switcher designs will operate in the
discontinuous mode when the load current is low.
The LM2595 (or any of the Simple Switcher family) can be used for both continuous or discontinuous modes of
operation.

LM2595
In many cases the preferred mode of operation is the continuous mode. It offers greater output power, lower
peak switch, inductor and diode currents, and can have lower output ripple voltage. But it does require larger
inductor values to keep the inductor current flowing continuously, especially at low output load currents and/or
high input voltages.
To simplify the inductor selection process, an inductor selection guide (nomograph) was designed (see Figure 22
through Figure 25). This guide assumes that the regulator is operating in the continuous mode, and selects an
inductor that will allow a peak-to-peak inductor ripple current to be a certain percentage of the maximum design
load current. This peak-to-peak inductor ripple current percentage is not fixed, but is allowed to change as
different design load currents are selected. (See Figure 29.)
Figure 29. (IIND) Peak-to-Peak

Inductor Ripple Current (as a Percentage
of the Load Current) vs Load Current
By allowing the percentage of inductor ripple current to increase for low load currents, the inductor value and size
can be kept relatively low.
When operating in the continuous mode, the inductor current waveform ranges from a triangular to a sawtooth
type of waveform (depending on the input voltage), with the average value of this current waveform equal to the
DC output load current.
Inductors are available in different styles such as pot core, toroid, E-core, bobbin core, etc., as well as different
core materials, such as ferrites and powdered iron. The least expensive, the bobbin, rod or stick core, consists of
wire wound on a ferrite bobbin. This type of construction makes for an inexpensive inductor, but since the
magnetic flux is not completely contained within the core, it generates more Electro-Magnetic Interference (EMl).
This magnetic flux can induce voltages into nearby printed circuit traces, thus causing problems with both the
switching regulator operation and nearby sensitive circuitry, and can give incorrect scope readings because of
induced voltages in the scope probe. Also see section on OPEN CORE INDUCTORS.
When multiple switching regulators are located on the same PC board, open core magnetics can cause
interference between two or more of the regulator circuits, especially at high currents. A toroid or E-core inductor
(closed magnetic structure) should be used in these situations.
The inductors listed in the selection chart include ferrite E-core construction for Schott, ferrite bobbin core for
Renco and Coilcraft, and powdered iron toroid for Pulse Engineering.
Exceeding an inductor's maximum current rating may cause the inductor to overheat because of the copper wire
losses, or the core may saturate. If the inductor begins to saturate, the inductance decreases rapidly and the
inductor begins to look mainly resistive (the DC resistance of the winding). This can cause the switch current to
rise very rapidly and force the switch into a cycle-by-cycle current limit, thus reducing the DC output load current.
This can also result in overheating of the inductor and/or the LM2595. Different inductor types have different
saturation characteristics, and this should be kept in mind when selecting an inductor.
The inductor manufacturer's data sheets include current and energy limits to avoid inductor saturation.

LM2595
DISCONTINUOUS MODE OPERATION

The selection guide chooses inductor values suitable for continuous mode operation, but for low current
applications and/or high input voltages, a discontinuous mode design may be a better choice. It would use an
inductor that would be physically smaller, and would need only one half to one third the inductance value needed
for a continuous mode design. The peak switch and inductor currents will be higher in a discontinuous design,
but at these low load currents (400 mA and below), the maximum switch current will still be less than the switch
current limit.
Discontinuous operation can have voltage waveforms that are considerable different than a continuous design.
The output pin (switch) waveform can have some damped sinusoidal ringing present. (See Typical Performance
Characteristics photo titled Discontinuous Mode Switching Waveforms) This ringing is normal for discontinuous
operation, and is not caused by feedback loop instabilities. In discontinuous operation, there is a period of time
where neither the switch or the diode are conducting, and the inductor current has dropped to zero. During this
time, a small amount of energy can circulate between the inductor and the switch/diode parasitic capacitance
causing this characteristic ringing. Normally this ringing is not a problem, unless the amplitude becomes great
enough to exceed the input voltage, and even then, there is very little energy present to cause damage.
Different inductor types and/or core materials produce different amounts of this characteristic ringing. Ferrite core
inductors have very little core loss and therefore produce the most ringing. The higher core loss of powdered iron
inductors produce less ringing. If desired, a series RC could be placed in parallel with the inductor to dampen the
ringing. The computer aided design software Switchers Made Simple (version 4.3) will provide all component
values for continuous and discontinuous modes of operation.
Before
Ripple
Filter
5 mV/div
Alter
Ripple
Filter
2 sec/div
Figure 30. Post Ripple Filter Waveform
OUTPUT VOLTAGE RIPPLE AND TRANSIENTS

The output voltage of a switching power supply operating in the continuous mode will contain a sawtooth ripple
voltage at the switcher frequency, and may also contain short voltage spikes at the peaks of the sawtooth
waveform.
The output ripple voltage is a function of the inductor sawtooth ripple current and the ESR of the output
capacitor. A typical output ripple voltage can range from approximately 0.5% to 3% of the output voltage. To
obtain low ripple voltage, the ESR of the output capacitor must be low, however, caution must be exercised when
using extremely low ESR capacitors because they can affect the loop stability, resulting in oscillation problems. If
very low output ripple voltage is needed (less than 20 mV), a post ripple filter is recommended. (See Figure 21.)
The inductance required is typically between 1 H and 5 H, with low DC resistance, to maintain good load
regulation. A low ESR output filter capacitor is also required to assure good dynamic load response and ripple
reduction. The ESR of this capacitor may be as low as desired, because it is out of the regulator feedback loop.
The photo shown in Figure 30 shows a typical output ripple voltage, with and without a post ripple filter.
When observing output ripple with a scope, it is essential that a short, low inductance scope probe ground
connection be used. Most scope probe manufacturers provide a special probe terminator which is soldered onto
the regulator board, preferable at the output capacitor. This provides a very short scope ground thus eliminating
the problems associated with the 3 inch ground lead normally provided with the probe, and provides a much
cleaner and more accurate picture of the ripple voltage waveform.

LM2595
The voltage spikes are caused by the fast switching action of the output switch and the diode, and the parasitic
inductance of the output filter capacitor, and its associated wiring. To minimize these voltage spikes, the output
capacitor should be designed for switching regulator applications, and the lead lengths must be kept very short.
Wiring inductance, stray capacitance, as well as the scope probe used to evaluate these transients, all contribute
to the amplitude of these spikes.
When a switching regulator is operating in the continuous mode, the inductor current waveform ranges from a
triangular to a sawtooth type of waveform (depending on the input voltage). For a given input and output voltage,
the peak-to-peak amplitude of this inductor current waveform remains constant. As the load current increases or
decreases, the entire sawtooth current waveform also rises and falls. The average value (or the center) of this
current waveform is equal to the DC load current.
If the load current drops to a low enough level, the bottom of the sawtooth current waveform will reach zero, and
the switcher will smoothly change from a continuous to a discontinuous mode of operation. Most switcher
designs (irregardless how large the inductor value is) will be forced to run discontinuous if the output is lightly
loaded. This is a perfectly acceptable mode of operation.
Figure 31. Peak-to-Peak Inductor

Ripple Current vs Load Current
In a switching regulator design, knowing the value of the peak-to-peak inductor ripple current (IIND) can be
useful for determining a number of other circuit parameters. Parameters such as, peak inductor or peak switch
current, minimum load current before the circuit becomes discontinuous, output ripple voltage and output
capacitor ESR can all be calculated from the peak-to-peak IIND. When the inductor nomographs shown in
Figure 22 through Figure 25 are used to select an inductor value, the peak-to-peak inductor ripple current can
immediately be determined. The curve shown in Figure 31 shows the range of (IIND) that can be expected for
different load currents. The curve also shows how the peak-to-peak inductor ripple current (IIND) changes as
you go from the lower border to the upper border (for a given load current) within an inductance region. The
upper border represents a higher input voltage, while the lower border represents a lower input voltage (see
INDUCTOR SELECTION Guides).
These curves are only correct for continuous mode operation, and only if the inductor selection guides are used
to select the inductor value
Consider the following example:
VOUT = 5V, maximum load current of 800 mA
VIN = 12V, nominal, varying between 10V and 14V.
The selection guide in Figure 23 shows that the vertical line for a 0.8A load current, and the horizontal line for the
12V input voltage intersect approximately midway between the upper and lower borders of the 68 H inductance
region. A 68 H inductor will allow a peak-to-peak inductor current (IIND) to flow that will be a percentage of the
maximum load current. Referring to Figure 31, follow the 0.8A line approximately midway into the inductance
region, and read the peak-to-peak inductor ripple current (IIND) on the left hand axis (approximately 300 mA p-
p).

LM2595
As the input voltage increases to 14V, it approaches the upper border of the inductance region, and the inductor
ripple current increases. Referring to the curve in Figure 31, it can be seen that for a load current of 0.8A, the
peak-to-peak inductor ripple current (IIND) is 300 mA with 12V in, and can range from 340 mA at the upper
border (14V in) to 225 mA at the lower border (10V in).
Once the IIND value is known, the following formulas can be used to calculate additional information about the
switching regulator circuit.
1. Peak Inductor or peak switch current
2. Minimum load current before the circuit becomes discontinuous

3. Output Ripple Voltage = (IIND)(ESR of COUT)
= 0.30A0.16=48 mV p-p
4. ESR of COUT
OPEN CORE INDUCTORS

Another possible source of increased output ripple voltage or unstable operation is from an open core inductor.
Ferrite bobbin or stick inductors have magnetic lines of flux flowing through the air from one end of the bobbin to
the other end. These magnetic lines of flux will induce a voltage into any wire or PC board copper trace that
comes within the inductor's magnetic field. The strength of the magnetic field, the orientation and location of the
PC copper trace to the magnetic field, and the distance between the copper trace and the inductor, determine
the amount of voltage generated in the copper trace. Another way of looking at this inductive coupling is to
consider the PC board copper trace as one turn of a transformer (secondary) with the inductor winding as the
primary. Many millivolts can be generated in a copper trace located near an open core inductor which can cause
stability problems or high output ripple voltage problems.
If unstable operation is seen, and an open core inductor is used, it's possible that the location of the inductor with
respect to other PC traces may be the problem. To determine if this is the problem, temporarily raise the inductor
away from the board by several inches and then check circuit operation. If the circuit now operates correctly,
then the magnetic flux from the open core inductor is causing the problem. Substituting a closed core inductor
such as a torroid or E-core will correct the problem, or re-arranging the PC layout may be necessary. Magnetic
flux cutting the IC device ground trace, feedback trace, or the positive or negative traces of the output capacitor
should be minimized.
Sometimes, locating a trace directly beneath a bobbin inductor will provide good results, provided it is exactly in
the center of the inductor (because the induced voltages cancel themselves out), but if it is off center one
direction or the other, then problems could arise. If flux problems are present, even the direction of the inductor
winding can make a difference in some circuits.
This discussion on open core inductors is not to frighten the user, but to alert the user on what kind of problems
to watch out for when using them. Open core bobbin or stick inductors are an inexpensive, simple way of
making a compact efficient inductor, and they are used by the millions in many different applications.
THERMAL CONSIDERATIONS
The LM2595 is available in two packages, a 5-pin TO-220 (NDH) and a 5-pin surface mount TO-263 (KTT).
The TO-220 package can be used without a heat sink for ambient temperatures up to approximately 50C
(depending on the output voltage and load current). The curves in Figure 32 show the LM2595T junction
temperature rises above ambient temperature for different input and output voltages. The data tor these curves
was taken with the LM2595T (TO-220 package) operating as a switching regutator in an ambient temperature of
25C (still air). These temperature rise numbers are all approximate and there are many factors that can affect
these temperatures. Higher ambient temperatures require some heat sinking, either to the PC board or a small
external heat sink.

LM2595
The TO-263 surface mount package tab is designed to be soldered to the copper on a printed circuit board. The
copper and the board are the heat sink for this package and the other heat producing components, such as the
catch diode and inductor. The PC board copper area that the package is soldered to should be at least 0.4 in2,
and ideally should have 2 or more square inches of 2 oz. (0.0028 in) copper. Additional copper area improves
the thermal characteristics, but with copper areas greater than approximately 3 in2, only small improvements in
heat dissipation are realized. If further thermal improvements are needed, double sided or multilayer PC-board
with large copper areas are recommended.
The curves shown in Figure 33 show the LM2595S (TO-263 package) junction temperature rise above ambient
temperature with a 1A load for various input and output voltages. This data was taken with the circuit operating
as a buck switching regulator with all components mounted on a PC board to simulate the junction temperature
under actual operating conditions. This curve can be used for a quick check for the approximate junction
temperature for various conditions, but be aware that there are many factors that can affect the junction
temperature.
For the best thermal performance, wide copper traces and generous amounts of printed circuit board copper
should be used in the board layout. (One exception to this is the output (switch) pin, which should not have large
areas of copper.) Large areas of copper provide the best transfer of heat (lower thermal resistance) to the
surrounding air, and moving air lowers the thermal resistance even further.
Package thermal resistance and junction temperature rise numbers are all approximate, and there are many
factors that will affect these numbers. Some of these factors include board size, shape, thickness, position,
location, and even board temperature. Other factors are, trace width, total printed circuit copper area, copper
thickness, single- or double-sided, multilayer board and the amount of solder on the board. The effectiveness of
the PC board to dissipate heat also depends on the size, quantity and spacing of other components on the
board, as well as whether the surrounding air is still or moving. Furthermore, some of these components such as
the catch diode will add heat to the PC board and the heat can vary as the input voltage changes. For the
inductor, depending on the physical size, type of core material and the DC resistance, it could either act as a
heat sink taking heat away from the board, or it could add heat to the board.
Circuit Data for Temperature Rise Curve

TO-220 Package (NDH)
Capacitors Through hole electrolytic
Inductor Through hole, Schott, 68 H
Diode Through hole, 3A 40V, Schottky
PC board 3 square inches single sided 2 oz. copper (0.0028)
Figure 32. Junction Temperature Rise, TO-220

LM2595
Circuit Data for Temperature Rise Curve

TO-263 Package (KTT)
Capacitors Surface mount tantalum, molded D size
Inductor Surface mount, Schott, 68 H
Diode Surface mount, 3A 40V, Schottky
PC board 3 square inches single sided 2 oz. copper (0.0028)
Figure 33. Junction Temperature Rise, TO-263
Figure 34. Delayed Startup
Figure 35. Undervoltage Lockout for Buck Regulator

LM2595
DELAYED STARTUP
The circuit in Figure 34 uses the the ON /OFF pin to provide a time delay between the time the input voltage is
applied and the time the output voltage comes up (only the circuitry pertaining to the delayed start up is shown).
As the input voltage rises, the charging of capacitor C1 pulls the ON /OFF pin high, keeping the regulator off.
Once the input voltage reaches its final value and the capacitor stops charging, and resistor R2 pulls the ON
/OFF pin low, thus allowing the circuit to start switching. Resistor R1 is included to limit the maximum voltage
applied to the ON /OFF pin (maximum of 25V), reduces power supply noise sensitivity, and also limits the
capacitor, C1, discharge current. When high input ripple voltage exists, avoid long delay time, because this ripple
can be coupled into the ON /OFF pin and cause problems.
This delayed startup feature is useful in situations where the input power source is limited in the amount of
current it can deliver. It allows the input voltage to rise to a higher voltage before the regulator starts operating.
Buck regulators require less input current at higher input voltages.
UNDERVOLTAGE LOCKOUT
Some applications require the regulator to remain off until the input voltage reaches a predetermined voltage. An
undervoltage lockout feature applied to a buck regulator is shown in Figure 35, while Figure 36 and Figure 37
applies the same feature to an inverting circuit. The circuit in Figure 36 features a constant threshold voltage for
turn on and turn off (zener voltage plus approximately one volt). If hysteresis is needed, the circuit in Figure 37
has a turn ON voltage which is different than the turn OFF voltage. The amount of hysteresis is approximately
equal to the value of the output voltage. If zener voltages greater than 25V are used, an additional 47 k resistor
is needed from the ON /OFF pin to the ground pin to stay within the 25V maximum limit of the ON /OFF pin.
INVERTING REGULATOR
The circuit in Figure 38 converts a positive input voltage to a negative output voltage with a common ground. The
circuit operates by bootstrapping the regulator's ground pin to the negative output voltage, then grounding the
feedback pin, the regulator senses the inverted output voltage and regulates it.
This circuit has an ON/OFF threshold of approximately 13V.
Figure 36. Undervoltage Lockout for Inverting Regulator
This example uses the LM2595-5.0 to generate a 5V output, but other output voltages are possible by selecting
other output voltage versions, including the adjustable version.
Since this regulator topology can produce an output voltage that is either greater than or less than the input
voltage, the maximum output current greatly depends on both the input and output voltage. The curve shown in
Figure 39 provides a guide as to the amount of output load current possible for the different input and output
voltage conditions.
The maximum voltage appearing across the regulator is the absolute sum of the input and output voltage, and
this must be limited to a maximum of 40V. For example, when converting +20V to 12V, the regulator would see
32V between the input pin and ground pin. The LM2595 has a maximum input voltage spec of 40V.
Additional diodes are required in this regulator configuration. Diode D1 is used to isolate input voltage ripple or
noise from coupling through the CIN capacitor to the output, under light or no load conditions. Also, this diode
isolation changes the topology to closley resemble a buck configuration thus providing good closed loop stability.
A Schottky diode is recommended for low input voltages, (because of its lower voltage drop) but for higher input
voltages, a fast recovery diode could be used.

LM2595
Without diode D3, when the input voltage is first applied, the charging current of CIN can pull the output positive
by several volts for a short period of time. Adding D3 prevents the output from going positive by more than a
diode voltage.
This circuit has hysteresis

Regulator starts switching at VIN = 13V
Regulator stops switching at VIN = 8V
Figure 37. Undervoltage Lockout with Hysteresis for Inverting Regulator
CIN: 220 F/25V Tant. Sprague 595D

120 F/50V Elec. Panasonic HFQ
COUT: 22 F/20V Tant. Sprague 595D
120 F/25V Elec. Panasonic HFQ
Figure 38. Inverting 5V Regulator with Delayed Startup
Figure 39. Inverting Regulator Typical Load Current
Because of differences in the operation of the inverting regulator, the standard design procedure is not used to
select the inductor value. In the majority of designs, a 68 H, 1.5A inductor is the best choice. Capacitor
selection can also be narrowed down to just a few values. Using the values shown in Figure 38 will provide good
results in the majority of inverting designs.

LM2595
This type of inverting regulator can require relatively large amounts of input current when starting up, even with
light loads. Input currents as high as the LM2595 current limit (approx 1.5A) are needed for at least 2 ms or
more, until the output reaches its nominal output voltage. The actual time depends on the output voltage and the
size of the output capacitor. Input power sources that are current limited or sources that can not deliver these
currents without getting loaded down, may not work correctly. Because of the relatively high startup currents
required by the inverting topology, the delayed startup feature (C1, R1 and R2) shown in Figure 38 is
recommended. By delaying the regulator startup, the input capacitor is allowed to charge up to a higher voltage
before the switcher begins operating. A portion of the high input current needed for startup is now supplied by the
input capacitor (CIN). For severe start up conditions, the input capacitor can be made much larger than normal.
INVERTING REGULATOR SHUTDOWN METHODS

To use the ON /OFF pin in a standard buck configuration is simple, pull it below 1.3V (@25C, referenced to
ground) to turn regulator ON, pull it above 1.3V to shut the regulator OFF. With the inverting configuration, some
level shifting is required, because the ground pin of the regulator is no longer at ground, but is now setting at the
negative output voltage level. Two different shutdown methods for inverting regulators are shown in Figure 40
and Figure 41.
Figure 40. Inverting Regulator Ground Referenced Shutdown
Figure 41. Inverting Regulator Ground Referenced Shutdown using Opto Device

LM2595
TYPICAL THROUGH HOLE PC BOARD LAYOUT, FIXED OUTPUT (1X SIZE)
CIN - 150 F, 50V, Aluminium Electrolytic Nichicon, PL series

COUT - 120 F, 25V Aluminium Electrolytic Nichicon, PL series
D1 - 3A, 40V Schottky Rectifier, 1N5822
L1 - 68 H, L30, Schott, Through hole
TYPICAL THROUGH HOLE PC BOARD LAYOUT, ADJUSTABLE OUTPUT (1X SIZE)
CIN - 150 F, 50V, Aluminium Electrolytic Nichicon, PL series

COUT - 120 F, 25V Aluminium Electrolytic Nichicon, PL series
D1 - 3A, 40V Schottky Rectifier, 1N5822
L1 - 68 H, L30, Schott, Through hole
R1 - 1 k, 1%
R2 - Use formula in Design Procedure
CFF - See Table 4
Figure 42. PC Board Layout

LM2595
REVISION HISTORY
Changes from Revision A (April 2013) to Revision B Page
Changed layout of National Data Sheet to TI format .......................................................................................................... 31

PACKAGE OPTION ADDENDUM
www.ti.com 11-Apr-2013
PACKAGING INFORMATION
Orderable Device Status Package Type Package Pins Package Eco Plan Lead/Ball Finish MSL Peak Temp Op Temp (C) Top-Side Markings Samples
(1) Drawing Qty (2) (3) (4)
LM2595S-12 ACTIVE DDPAK/ KTT 5 45 TBD Call TI Call TI -40 to 125 LM2595S
TO-263 -12 P+
LM2595S-12/NOPB ACTIVE DDPAK/ KTT 5 45 Pb-Free (RoHS CU SN Level-3-245C-168 HR -40 to 125 LM2595S
TO-263 Exempt) -12 P+
LM2595S-3.3 ACTIVE DDPAK/ KTT 5 45 TBD Call TI Call TI LM2595S
TO-263 -3.3 P+
LM2595S-3.3/NOPB ACTIVE DDPAK/ KTT 5 45 Pb-Free (RoHS CU SN Level-3-245C-168 HR LM2595S
TO-263 Exempt) -3.3 P+
LM2595S-5.0 ACTIVE DDPAK/ KTT 5 45 TBD Call TI Call TI LM2595S
TO-263 -5.0 P+
LM2595S-5.0/NOPB ACTIVE DDPAK/ KTT 5 45 Pb-Free (RoHS CU SN Level-3-245C-168 HR LM2595S
LM2595S-ADJ ACTIVE DDPAK/ KTT 5 45 TBD Call TI Call TI LM2595S
TO-263 -ADJ P+
LM2595S-ADJ/NOPB ACTIVE DDPAK/ KTT 5 45 Pb-Free (RoHS CU SN Level-3-245C-168 HR LM2595S
TO-263 Exempt) -ADJ P+
LM2595SX-12 ACTIVE DDPAK/ KTT 5 500 TBD Call TI Call TI -40 to 125 LM2595S
TO-263 -12 P+
LM2595SX-12/NOPB ACTIVE DDPAK/ KTT 5 500 Pb-Free (RoHS CU SN Level-3-245C-168 HR -40 to 125 LM2595S
TO-263 Exempt) -12 P+
LM2595SX-3.3 ACTIVE DDPAK/ KTT 5 500 TBD Call TI Call TI LM2595S
TO-263 -3.3 P+
LM2595SX-3.3/NOPB ACTIVE DDPAK/ KTT 5 500 Pb-Free (RoHS CU SN Level-3-245C-168 HR LM2595S
LM2595SX-5.0 ACTIVE DDPAK/ KTT 5 500 TBD Call TI Call TI LM2595S
TO-263 -5.0 P+
LM2595SX-5.0/NOPB ACTIVE DDPAK/ KTT 5 500 Pb-Free (RoHS CU SN Level-3-245C-168 HR LM2595S
LM2595SX-ADJ ACTIVE DDPAK/ KTT 5 500 TBD Call TI Call TI LM2595S
TO-263 -ADJ P+
LM2595SX-ADJ/NOPB ACTIVE DDPAK/ KTT 5 500 Pb-Free (RoHS CU SN Level-3-245C-168 HR LM2595S
TO-263 Exempt) -ADJ P+
LM2595T-12 ACTIVE TO-220 NDH 5 45 TBD Call TI Call TI -40 to 125 LM2595T
-12 P+
Addendum-Page 1
Orderable Device Status Package Type Package Pins Package Eco Plan Lead/Ball Finish MSL Peak Temp Op Temp (C) Top-Side Markings Samples
(1) Drawing Qty (2) (3) (4)
LM2595T-12/NOPB ACTIVE TO-220 NDH 5 45 Green (RoHS CU SN Level-1-NA-UNLIM -40 to 125 LM2595T
& no Sb/Br) -12 P+
LM2595T-3.3 ACTIVE TO-220 NDH 5 45 TBD Call TI Call TI LM2595T
-3.3 P+
LM2595T-3.3/NOPB ACTIVE TO-220 NDH 5 45 Green (RoHS CU SN Level-1-NA-UNLIM LM2595T
& no Sb/Br) -3.3 P+
LM2595T-5.0 ACTIVE TO-220 NDH 5 45 TBD Call TI Call TI LM2595T
-5.0 P+
LM2595T-5.0/LF02 ACTIVE TO-220 NEB 5 45 Green (RoHS CU SN Level-1-NA-UNLIM LM2595T
& no Sb/Br) -5.0 P+
LM2595T-5.0/NOPB ACTIVE TO-220 NDH 5 45 Green (RoHS CU SN Level-1-NA-UNLIM LM2595T
& no Sb/Br) -5.0 P+
LM2595T-ADJ ACTIVE TO-220 NDH 5 45 TBD Call TI Call TI LM2595T
-ADJ P+
LM2595T-ADJ/LF02 ACTIVE TO-220 NEB 5 45 Green (RoHS CU SN Level-1-NA-UNLIM LM2595T
& no Sb/Br) -ADJ P+
LM2595T-ADJ/NOPB ACTIVE TO-220 NDH 5 45 Green (RoHS CU SN Level-1-NA-UNLIM LM2595T
& no Sb/Br) -ADJ P+
(1)
The marketing status values are defined as follows:
ACTIVE: Product device recommended for new designs.
LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect.
NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design.
PREVIEW: Device has been announced but is not in production. Samples may or may not be available.
OBSOLETE: TI has discontinued the production of the device.
(2)
Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability
information and additional product content details.
TBD: The Pb-Free/Green conversion plan has not been defined.
Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that
lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes.
Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between
the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above.
Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight
in homogeneous material)
(3)
MSL, Peak Temp. -- The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature.
Addendum-Page 2
(4)
Multiple Top-Side Markings will be inside parentheses. Only one Top-Side Marking contained in parentheses and separated by a "~" will appear on a device. If a line is indented then it is a
continuation of the previous line and the two combined represent the entire Top-Side Marking for that device.
Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information
provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and
continues to take reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on incoming materials and chemicals.
TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited information may not be available for release.
In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI to Customer on an annual basis.
Addendum-Page 3
PACKAGE MATERIALS INFORMATION
TAPE AND REEL INFORMATION
*All dimensions are nominal

Device Package Package Pins SPQ Reel Reel A0 B0 K0 P1 W Pin1
Type Drawing Diameter Width (mm) (mm) (mm) (mm) (mm) Quadrant
(mm) W1 (mm)
LM2595SX-12 DDPAK/ KTT 5 500 330.0 24.4 10.75 14.85 5.0 16.0 24.0 Q2
TO-263
LM2595SX-12/NOPB DDPAK/ KTT 5 500 330.0 24.4 10.75 14.85 5.0 16.0 24.0 Q2
TO-263
LM2595SX-3.3 DDPAK/ KTT 5 500 330.0 24.4 10.75 14.85 5.0 16.0 24.0 Q2
TO-263
LM2595SX-3.3/NOPB DDPAK/ KTT 5 500 330.0 24.4 10.75 14.85 5.0 16.0 24.0 Q2
TO-263
LM2595SX-5.0 DDPAK/ KTT 5 500 330.0 24.4 10.75 14.85 5.0 16.0 24.0 Q2
TO-263
LM2595SX-5.0/NOPB DDPAK/ KTT 5 500 330.0 24.4 10.75 14.85 5.0 16.0 24.0 Q2
TO-263
LM2595SX-ADJ DDPAK/ KTT 5 500 330.0 24.4 10.75 14.85 5.0 16.0 24.0 Q2
TO-263
LM2595SX-ADJ/NOPB DDPAK/ KTT 5 500 330.0 24.4 10.75 14.85 5.0 16.0 24.0 Q2
TO-263
Pack Materials-Page 1
PACKAGE MATERIALS INFORMATION
*All dimensions are nominal

Device Package Type Package Drawing Pins SPQ Length (mm) Width (mm) Height (mm)
LM2595SX-12 DDPAK/TO-263 KTT 5 500 367.0 367.0 45.0
LM2595SX-12/NOPB DDPAK/TO-263 KTT 5 500 367.0 367.0 45.0
LM2595SX-3.3 DDPAK/TO-263 KTT 5 500 367.0 367.0 45.0
LM2595SX-3.3/NOPB DDPAK/TO-263 KTT 5 500 367.0 367.0 45.0
LM2595SX-5.0 DDPAK/TO-263 KTT 5 500 367.0 367.0 45.0
LM2595SX-5.0/NOPB DDPAK/TO-263 KTT 5 500 367.0 367.0 45.0
LM2595SX-ADJ DDPAK/TO-263 KTT 5 500 367.0 367.0 45.0
LM2595SX-ADJ/NOPB DDPAK/TO-263 KTT 5 500 367.0 367.0 45.0
Pack Materials-Page 2
MECHANICAL DATA
NDH0005D
www.ti.com
MECHANICAL DATA
KTT0005B
TS5B (Rev D)
BOTTOM SIDE OF PACKAGE
www.ti.com
MECHANICAL DATA
NEB0005B
www.ti.com
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LM2595

www.ti.com SNVS122B MAY 1999 REVISED APRIL 2013

Figure 1. Bent and Staggered Leads, Through

Figure 2. Surface Mount Package

2 Submit Documentation Feedback Copyright 19992013, Texas Instruments Incorporated

Product Folder Links: LM2595

LM2595-3.3 Electrical Characteristics

LM2595-5.0 Electrical Characteristics

LM2595-12 Electrical Characteristics

LM2595-12 Electrical Characteristics (continued)

Efficiency VIN = 25V, ILOAD = 1A 90 %

LM2595-ADJ Electrical Characteristics

All Output Voltage Versions Electrical Characteristics

Product Folder Links: LM2595

All Output Voltage Versions Electrical Characteristics (continued)

(7) VIN = 40V.

Copyright 19992013, Texas Instruments Incorporated Submit Documentation Feedback 5

Typical Performance Characteristics

Switch Current Limit Dropout Voltage

6 Submit Documentation Feedback Copyright 19992013, Texas Instruments Incorporated

Product Folder Links: LM2595

Typical Performance Characteristics (continued)

Figure 10. Figure 11.

Minimum Operating ON /OFF Threshold

Figure 12. Figure 13.

Figure 14. Figure 15.

Copyright 19992013, Texas Instruments Incorporated Submit Documentation Feedback 7

Typical Performance Characteristics (continued)

A: Output Voltage, 100 mV/div. (AC)

8 Submit Documentation Feedback Copyright 19992013, Texas Instruments Incorporated

Product Folder Links: LM2595

Typical Performance Characteristics (continued)

Copyright 19992013, Texas Instruments Incorporated Submit Documentation Feedback 9

Test Circuit and Layout Guidelines

Fixed Output Voltage Versions

CIN120 F, 50V, Aluminum Electrolytic Nichicon PL Series

Adjustable Output Voltage Versions

CIN120 F, 50V, Aluminum Electrolytic Nichicon PL Series

Figure 21. Standard Test Circuits and Layout Guides

Standard Test Circuits and Layout Guides

10 Submit Documentation Feedback Copyright 19992013, Texas Instruments Incorporated

Product Folder Links: LM2595

Table 1. LM2595 Series Buck Regulator Design Procedure (Fixed Output)

1. Inductor Selection (L1) 1. Inductor Selection (L1)

2. Output Capacitor Selection (COUT) 2. Output Capacitor Selection (COUT)

Copyright 19992013, Texas Instruments Incorporated Submit Documentation Feedback 11

3. Catch Diode Selection (D1) 3. Catch Diode Selection (D1)

4. Input Capacitor (CIN) 4. Input Capacitor (CIN)

Table 2. LM2595 Fixed Voltage Quick Design Component Selection Table

12 Submit Documentation Feedback Copyright 19992013, Texas Instruments Incorporated

Product Folder Links: LM2595

Table 3. LM2595 Series Buck Regulator Design Procedure (Adjustable Output)

Copyright 19992013, Texas Instruments Incorporated Submit Documentation Feedback 13

2. Inductor Selection (L1) 2. Inductor Selection (L1)

3. Output Capacitor Selection (COUT) 3. Output Capacitor SeIection (COUT)

4. Feedforward Capacitor (CFF) (See Figure 21) 4. Feedforward Capacitor (CFF)

14 Submit Documentation Feedback Copyright 19992013, Texas Instruments Incorporated

Product Folder Links: LM2595

5. Catch Diode Selection (D1) 5. Catch Diode Selection (D1)