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E17001

This document discusses various types of hardness testing equipment, including micro Vickers hardness testing machines, Vickers hardness testing machines, Rockwell hardness testing machines, portable hardness testers, and durometers. It provides an overview of the Mitutoyo lineup and specifications for different series, including the HM, HV, HR, and HH series. It also introduces the SHT series as standard hardness testing machines that meet accuracy and reproducibility requirements.

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0% found this document useful (0 votes)
273 views52 pages

E17001

This document discusses various types of hardness testing equipment, including micro Vickers hardness testing machines, Vickers hardness testing machines, Rockwell hardness testing machines, portable hardness testers, and durometers. It provides an overview of the Mitutoyo lineup and specifications for different series, including the HM, HV, HR, and HH series. It also introduces the SHT series as standard hardness testing machines that meet accuracy and reproducibility requirements.

Uploaded by

antares757
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
Download as pdf or txt
Download as pdf or txt
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Test Equipment and Seismometers

Hardness Testing Machines


HM/HV/MZT/HR/HH Series

Catalog No. E17001(2)


HARDNESS TESTING MACHINES

CONTENTS
Page Page
Micro surface material characteristics evaluation system
4 Introduction 24 MZT-500 Series

5 Hardness testing machines lineup 25 Specifications

Types of hardness and selection criteria for Rockwell hardness testing machines
6 hardness testing machines 26 HR Series
Micro Vickers hardness testing machines: Rockwell Hardness testing machines
8 HM-200 and HM-100 Series 29 HR-100 to HR-400 Series
Vickers hardness testing machines
9 HV-100 Series and AVK-C0 30 Specifications/Standard accessories/Optional accessories

Micro Vickers hardness testing machines system Rockwell Hardness testing machines
10 configuration 31 HR-500 Series
Vickers hardness testing machines system
11 configuration 32 Introduction of operation panel and function

Introduction of software AVPAK-10/20 function


12 for controlling system B/C/D 33 Specifications/Standard accessories/Optional accessories

Feature of software AVPAK-10/20 function


14 for controlling system B/C/D 34 Optional accessories

Data processing software


15 Touch-panel display and function for System A 36 for hardness testing machines

16 Portable hardness tester


Outline drawings 38 Hardmatic HH Series

17 Rebound type portable hardness tester


Specifications 40 Hardmatic HH-411
Micro Vickers hardness testing machines
20 HM-100 Series 41 Specifications/Standard accessories/Optional accessories

Vickers hardness testing machines Durometers for sponges, rubber and plastics
21 AVK-CO 42 Hardmatic HH-300 Series

22 Optional accessories 43 Specifications

45 Optional accessories

Examples of hardness measurement


46 performance in various standards

47 Related information and materials

2
INDEX
Order No. Model Page Order No. Model Page

810-124,125 HM-101,102 20 810-400,403,405,408 HM-210,220 8~19

810-160 AVK-C0 21 810-440,443,445,448 HV-110,120 8~19

810-202,203,204 HR-521,522,523 31~33 810-959 HM-103 20


811-329-10,330-10 HH-329,330
810-299 HH-411 40~41 331-10,332-10,333-10,334-10
335-10,336-10,337-10,338-10
331,332,333,334
335,336,337,338
42~46
HR-110MR, HR-210MR,
963-210, 220, 231, 240, 41 HR-320MS, HR-430MR,
HR-430MS
29~30

3
Introduction

Overview of SHT Series standard hardness


Hardness testing machine lineup testing machines

Among the many types of material testing equipment, hardness testing SHT Series standard hardness testing machines possess all the
machines provide the simplest and most economical testing methods characteristics required to serve as a benchmark for hardness testing
and they play a vital role in research through to production and machines, namely high accuracy, stability, reproducibility and quality. SHT
commercial transactions. Mitutoyo meets diverse needs by offering a Series machines are ideal for use as specified sub-primary or secondary
broad lineup of efficient machines for testing the hardness of many standards, for example as specified standard instruments, under the
kinds materials ranging from hard metals to soft plastics and rubber. domestic traceability framework currently being reviewed in Japan, as
well as verification standards for general users. The SHT Series lineup
comprises four standard hardness testing machines supporting the four
Hardness testing machines Micro Vickers hardness testing machines most important types of hardness measurement in the industrial
Vickers hardness testing machines
sectorRockwell hardness standard testing machine SHT-31, Vickers
hardness standard testing machine SHT-41, Brinell hardness standard
Rockwell hardness testing machines testing machine SHT-5, and Shore hardness standard testing machine
Portable hardness tester (rebound type) SHT-6. All four models were adopted by Korea's metrology institute, the
Durometers
Korea Research Institute of Standards and Science (KRISS), in 1997. In
2001, Taiwanese metrology institute the Center for Measurement
Standards of the Industrial Technology Research Institute (ITRI) adopted
the SHT-41. And in 2003, the National Institute of Metrology (Thailand)
(NIMT) adopted SHT-31, SHT-41 and SHT-6. In Japan, the SHT-31
delivered to the National Research Laboratory of Metrology of the
CE compliance Agency of Industrial Science and Technology (now the National Institute
The products in this brochure are safe designs of Advanced Industrial Science and Technology, or AIST) was made a
conforming to low voltage, EMC and machinery specified standard instrument in 1998 under Ministry of International
directives of the EU. (Excludes some products.) Trade and Industry (MITI) Public Notice No. 587. And in March 2001, the
Vickers hardness standard testing machine (SHT-41) held by AIST was
made a specified standard instrument alongside the Rockwell hardness
standard testing machine (SHT-32) under Ministry of Economy, Trade and
Industry (METI) Public Notice No. 210. SHT Series models are living up to
their name as standard hardness testing machines.

Rockwell hardness standard


testing machine SHT-31
(main unit and control panel, shown with Vickers hardness standard testing
optional accessories) machine SHT-41

Brinell hardness standard testing Shore hardness standard testing


machine SHT-5 machine SHT-6

4
Hardness testing machine lineup
Hardness testing machine icons

Standard hardness Micro Vickers hardness Vickers hardness Micro surface material Rockwell hardness Portable
testing machine testing machine testing machine property evaluation system testing machine hardness tester

Vickers

Micro Vickers

Micro surface material


characteristics

Rockwell

Rockwell Superficial

Rebound type portable

Durometers

5
Types of hardness test and selection criteria for
hardness testing machines

Material
IC wafer

Carbide, ceramics (cutting tools)

Steel (heat treated, raw)

Non-ferrous alloys

Plastic

Grind stone

Casting

Rubber

Shape
Sheets (safety razor, metallic foil)
(nitriding layer)
Plating, painting, surface layer
(clockhands, sewing machine needles)
Small parts, needle-shaped parts

Large parts (structures)

Structure of metallic material

Plastic plate

Rubber plate
(hardness of individual layers of multi-layer alloy)
Type of hardness test

Vickers

Micro Vickers

Micro surface material characteristics


(Instrumented indentation)
Rockwell *1 *2

Rockwell Superficial

Rebound type portable

Durometer

Brinell

Shore

* : Suitable : Fairly suitable *1 : A scale *2 : H scale *3 : Test force 2.942N 9.807N *4 : Test force 0.9807N 9.807N *5 : Test force 2.942N or more

6
Inspection, judgment
Material strength

Heat treatment process

Hardened layer depth

Decarburization layer depth


hardened layer depth
Flame/high-frequency quenching

Hardenability test

Maximum hardness of weld

Hardness of weld
(high temperature properties, hot workability)
High temperature hardness

Fracture toughness (ceramics)

Vickers hardness testing


08
*6 *6 *7 *8
HV-110, HV-120, etc. machine
AVK-C0, HV-100 Series

Micro Vickers Hardness


07
*3 *4 *5
HM-210, 220, etc. Testing Machines
HM-200 Series, HM-100 Series

MZT-500L,500P Micro surface material

*9 *9 *10 HR-110MR, HR-210MR


characteristics evaluation system
MZT-500 Series 23
HR-430MR, HR-521, etc.
Rockwell hardness


*11
HR-320MS,HR-430MS,HR-521, etc.
testing machine
HR Series 25
Hardmatic HH-411
HH-411 (Rebound type portable
hardness tester)
39
HH-329, etc.
Hardmatic HH-300 Series
(Durometer) 41

Related information
and materials 46
*6 : Test force 9.807N *7 : Test force 98.07N *8 : Test force 294.2N *9 : C scale *10 : B, C scale *11 : 15N, 30N scale

7
Vickers Hardness Testing Machine Series
Wide range of test force available between

Micro Vickers hardness testing machines


Advanced model HM-200 Series
Micro Vickers hardness testing machines
HM Series

Test force: 0.4903~19610 mN


Economy model
HM-100 Series

810-124 HM-101 810-125 HM-102

8
0.4903mN and 490.3N

Vickers hardness testing machines


Advanced model HV-100 Series

Vickers hardness testing machines


HV Series
Economy model
Test force: 2.942~490.3 N

AVK-C0

810-160AVK-C0

9
Advanced model provides flexible system configuration suitable

Micro Vickers hardness testing machines

System A System C HM-210C/HM-220C


Improves work efficiency for
multi-point testing
HM-210A/HM-220A Features
All-in-one model with Operated using AVPAK-10/20
Micro Vickers hardness testing machines

simple touch-panel operation Automatic indentation reading


Features Automatic positioning with motorized
Touch-panel operation XY stage
Measurement of indentation
dimensions using a
measuring microscope
Positioning using a manual
XY stage
HM Series

Camera and monitor are optional accessories.

System B HM-210B/HM-220B
Automatic dimensions by AVPAK-10/20
eliminates indentation measurement
System D HM-210D/HM-220D
Top-end model with autofocus
Features
errors.
Operated using AVPAK-10/20
Features Automatic indentation reading
Operation using AVPAK-10/20 Automatic positioning with motorized
Automatic measurement of XY stage
indentations Autofocusing
Positioning using a manual XY stage

* With regarding to the AVPAK-20, not for use and/or export to the United States of America.

System A System B System C System D

Functions

Focusing Manual Manual Manual Auto


Testing action Single point Single point Programmed multi-point Programmed multi-point
Test-point positioning Manual XY stage Manual XY stage Motorized XY stage Motorized XY stage
Measuring indentations Measuring microscope Automatic (AVPAK-10/20) Automatic (AVPAK-10/20) Automatic (AVPAK-10/20)
Camera Monochrome, Color, 3 million pixels Color, 3 million pixels Color, 3 million pixels
(for observing and measuring indentations) 300,000 pixels*
Operating the main unit Touch panel PC (AVPAK-10/20) PC (AVPAK-10/20) PC (AVPAK-10/20)
*When a video camera unit is used (pixel count of the camera itself: 380,000)

10
for many applications.

Vickers hardness testing machines

System A HV-110A/HV-120A
All-in-one model with
simple touch-panel operation
System C HV-110C/HV-120C
Improves work efficiency for
multi-point testing

Vickers hardness testing machines


Features Features
Touch-panel operation Operated using AVPAK-10/20
Measurement of indentation Automatic indentation reading
dimensions using a measuring Automatic positioning with motorized
microscope XY stage

HV Series
Camera and monitor are optional accessories.

System B HV-110B/HV-120B
Automatic dimensions by AVPAK-10/20
eliminates indentation measurement
System D HV-110D/HV-120D
Top-end model with autofocus

errors. Features
Operated using AVPAK-10/20
Features Automatic indentation reading
Operation using AVPAK-10/20 Automatic positioning with motorized
Automatic measurement of XY stage
indentations Autofocusing

* With regarding to the AVPAK-20, not for use and/or export to the United States of America.

System A System B System C System D

Functions

Focusing Manual Manual Manual Auto


Testing action Single point Single point Programmed multi-point Programmed multi-point
Test-point positioning Manual XY stage*1 Manual XY stage*1 Motorized XY stage Motorized XY stage
Measuring indentations Measuring microscope Automatic (AVPAK-10/20) Automatic (AVPAK-10/20) Automatic (AVPAK-10/20)
Camera Monochrome, Color, 3 million pixels Color, 3 million pixels Color, 3 million pixels
(for observing and measuring indentations) 300,000 pixels*2
Operating the main unit Touch panel PC (AVPAK-10/20) PC (AVPAK-10/20) PC (AVPAK-10/20)
*1 Manual XY stage (optional accessory) can be supplied.
*2 When a video camera unit is used (pixel count of the camera itself: 380,000)

11
Advanced model ensures further productivity improvement
AVPAK-10/20 software for controlling Systems B and C allow seamless handling such as screen layout for
control, testing status and result display. * With regarding to the AVPAK-20, not for use and/or export to the United States of America.
** Systems B and C, some functions have restrictions. For details, contact your local Mitutoyo sales office.
*** For Stitching, Auto trace, and Contour detection are functions only for AVPAK-20.

Introduction of software AVPAK-10/20 function


for controlling system B/C/D
Graphic view (of stored images) Pattern pasting
For displaying the entire specimen and
Micro Vickers hardness testing machines

checking the pattern positioning.


The digital zoom function can be used to Stitching Auto trace Contour detection Pattern creation
Vickers hardness testing machines

easily magnify and check the indentation site.

Layout view
Photos from individual
views, graphs, tables, etc.,
can be laid out freely to
help with report creation.

Part program
Automatically records the sequence of
operations in a test.
To repeat the same test, the part program
can be called up for repeated execution.

Parts manager Test result


list view Hardness distribution diagram

Hardness curve graph


Test result view

* All the screens shown in this page are for AVPAK-20.

12
Video view (live image)
Indentation image display
Small indentations can be observed
using the digital zoom function.

Contrast level meter


Stable focusing can be easily

Micro Vickers hardness testing machines


achieved by anyone.
Indentation-reading

Vickers hardness testing machines


example

Counter
Displays the stage's current
coordinates.

Property panel

Test control
Controls test actions such as wide-
or narrow-range auto-focusing
and measurement of indentations.

Turret control
Switches the objective lens and
indenter in and out of the test position

Illumination control
Controls the illumination in 100 steps

Stage control
Used to move the motorized XY
stage and AF stage.
(Systems C and D only)

Pattern panel

Frequency distribution graph

* All the screens shown in this page are for AVPAK-20.

13
Feature of software AVPAK-10/20 function
for controlling system B/C/D
* With regarding to the AVPAK-20, not for use and/or export to the United States of America.

Function related to capture of specimen image and pattern setting of test position Handling of multiple specimens
Stitching (Only for AVPAK-20) Part program and Parts Manager functions support testing of multiple and
Micro Vickers hardness testing machines

Takes images of an entire irregular specimens.


Vickers hardness testing machines

rectangular field from the moving


stage then combines the images. Multi-specimen testing
Executes different part programs for each irregular
specimen

Auto trace (Only for AVPAK-20) Parts Manager


Executes a common part program
Automatically traces the shape for specimens having the same
of the sample. Takes images as the shape
stage moves along the outer contours
of the specimen then combines the
images.

Contour detection (Only for AVPAK-20) Reading of indentations


Detects the outline of the workpiece from combined images.
Improvement in image-processing
Various kinds of pattern setting performance has improved the
Performs time-consuming pattern setting with ease. indentation measurement function.
*measurement accuracy varies according to
conditions.

Pattern creation
This tool supports the creation of test patterns such as Indentation depth display
straight lines, zigzag lines, and teaching patterns.
Displays the indentation depth of the diamond
indenter while the testing force is being
applied. (Reference value)
Pattern pasting *Only for HM-200 Series.
This tool supports the pasting of created test patterns. It adjusts the
origin, direction, etc., to paste a pattern.

Remote Control Box


Assists operation using AVPAK-10/20. Besides control of the motorized XY
Property panel
stage, the Remote Control Box can be used for turret switching, XY stage
speed control and single-point testing. Used for setting the test conditions such
as the test force and duration time, as
well as the indentation measurement
XY lock switch Turret rotation condition.
switch
Single-point
testing Stop button
Speed
switch

Navigation function
3-axis joystick
When the test position is being moved during
There are four speeds to choose from for stage control using the joystick multi-point testing, this function guides the travel
Step, Low, Middle, and High. of the XY fine adjustment manual stage to the
next position. (System B)
Dimensions: 177 x 176 x 49mm (WxDxH)
Mass: 1kg *Only for System B with manual XY stage.

14
Touch-panel display and function for System A

Touch-panel control screen


Easy-to-understand graphic display enables intuitive operation. Functions for converting values and compensating for curved surfaces, as well as a test

Micro Vickers hardness testing machines


condition guiding function are all provided as standard features.

Vickers hardness testing machines


(Installed in the System A main unit)

HM-210A/220A Touch-panel HV-110A/120A Touch-panel

Displays test conditions and test results. Displays test conditions and test results.

Used for selecting a conversion scale, entering a setting for Pass/ Used for selecting a conversion scale, entering a setting for Pass/
Fail determination, and specifying external output. Fail determination, and specifying external output.

You can check the test results in a statistical list. You can check the test results in a statistical list.

15
Outline drawings
Micro Vickers Hardness Testing Machines
System A System D Unit: mm
Installation floor space Installation floor space

Installation floor space Installation floor space


100~

100~
750

750
100~

100~
750

750
(1480)
(1521)

600~

600~
700

(1480)
(1521)
testing machines

740
600~

600~
700

600~ 600~ 600~ 600~ 1500


Vickers hardness testing machines

740
600~ 600~ 600~ 457 600~586 1500
352 671 220 260 216 370
height)

457 586
hardness

171 181 301 370


352 671 220 260 216 370
(max. specimen

133 (max. specimen height)

72 (max. specimen height)


171 181 301 370
Vickers

72 (max. specimen height)


Micro 133

595

741
595
397

741
397

397

397
* When the 25 25 mm manual XY stage is used

* When the 25 25 mm manual XY stage is used * When the 100x100mm motorized XY stage is used

* When the 100x100mm motorized XY stage is used

Vickers Hardness Testing Machines


System A System D Unit: mm
Min 500
Min 500

100 100
227 386 14 227 386 14
Min 100
Min 100

2 10 2 10
936

750
750
786


(1676)
150

216
252

150

216
252
(1576)


Min 600

2 122 460
Min 600

1 2 122 460 1
627
(740)

2 627 2
(740)

Min 600 600 Min 600 Min 600 1500


478 563
219 136 (123) 163

(430) 698
170 260 298
60*2
181*1

132*1
109*2

236 170 (209) 170


766
786

766
786
703
548

548
62*1

62*1

227 227
627
(20)
(20)

627

*1 Maximum height of specimen when an escape hole exists below the main shaft in the machine mounting *1 Maximum height of specimen when an escape hole exists below the main shaft in the machine mounting
table that allows the shaft to be lowered to the maximum extent. table that allows the shaft to be lowered to the maximum extent.
*2 Maximum height of specimen when an escape hole does not exist in the machine mounting table. *2 Maximum height of specimen when an escape hole does not exist in the machine mounting table.
*3 Dimension when the manual XY stage unit with 50mm stroke (option) is equipped.

16
Specifications
System configuration
Parameter Order No. Item System A System B System C System D Details Notes
810-400*1 HM-210 manual model main unit Standard test force, microscope with a 50X lens
810-405*1 HM-220 manual model main unit Low test force, microscope with a 50X lens
810-403*1 HM-210 system model main unit Standard test force, 50X lens No measuring microscope,
810-408*1 HM-220 system model main unit Low test force, 50X lens No touch panel
Main unit
810-440*1 HV-110 manual model main unit Standard test force, microscope with a 10X lens
810-445*1 HV-120 manual model main unit Low test force, microscope with a 10X lens
810-443*1 HV-110 system model main unit Standard test force, 10X lens
No measuring microscope, No touch panel
810-448*1 HV-120 system model main unit Low test force, 10X lens
810-451*1 Motorized XY stage unit 50x50
810-452*1 Motorized XY stage unit 100x100
810-420 Manual XY stage unit 25x25 *2 *2 For HM-210A and HM-220A

Micro Vickers hardness testing machines


Stage 810-423 Manual XY stage unit 50x50 *2 *2
810-424 Manual XY stage unit 1"1" Not available in Korea and Japan
810-427 Manual XY stage unit 2"2" Not available in Korea and Japan

Vickers hardness testing machines


810-425 AF stage unit
11AAC316 AVPAK-20 V1*3 For HM-210/220 System B/C/D Except the United States,
11AAC666 AVPAK-20 V2*3 available overseas (See Notes)
Available only in Japan.
12AAQ777 PC set Windows7, 64bit
: Selectable : One of each type must be selected from the choice offered : Cannot be selected : Contact Mitutoyo Sales Dept.
*1: To denote your AC power cable add the following suffixes to the order No.: A for UL/CSA, D for CEE, DC for CCC, E for BS, K for KC, C and No suffix are required for PSE.
*2: Manual XY stage unit 50x50 is a selectable stage in HV-110A and HV-120A (it is not the one must be selected from the choice offered).
Eitherone of the manual XY stage unit 25x25 or 50x50 must be selected for HM-210A, 210B, 220A, and 220B.
*3: With regarding to the AVPAK-20 V1 and AVPAK-20 V2, not for use and/or export to the United States of America.

Individual specifications for HM-210/220


Model name HM-210A HM-210B HM-210C HM-210D
HM-210 manual model main unit 810-400 *
Main unit
HM-210 system model main unit 810-403 *
Applicable standards JIS B 7725, ISO 6507-2
Hardness symbol HV0.01 HV0.02 HV0.03 HV0.05 HV0.1 HV0.2 HV0.3 HV0.5 HV1
Test force mN 196.1 294.2 490.3 980.7 1961 2942 4903 9807
Specification of basic (Variable test force) 98.07
conditions (gf) (10) (20) (30) (50) (100) (200) (300) (500) (1000)
Indenter approach speed Fixed at 60 m/s
Test force setting step HV0.01 to less than HV0.1: HV0.001 step, HV0.1 to less than HV1: HV0.01 step
Model name HM-220A HM-220B HM-220C HM-220D
HM-220 manual model main unit 810-405 *
Main unit
HM-220 system model main unit 810-408 *
Applicable standards JIS B 7725, ISO 6507-2
Hardness symbol HV0.00005 HV0.0001 HV0.0002 HV0.0003 HV0.0005 HV0.001 HV0.002 HV0.003 HV0.005 HV0.01
mN 0.4903 0.9807 1.961 2.942 4.903 9.807 19.61 29.42 49.03 98.07
Test force (gf) (0.05) (0.1) (0.2) (0.3) (0.5) (1) (2) (3) (5) (10)
Specification of basic (Variable test force)
conditions Hardness symbol HV0.02 HV0.03 HV0.05 HV0.1 HV0.2 HV0.3 HV0.5 HV1 HV2
mN 196.1 294.2 490.3 980.7 1961 2942 4903 9807 19610
(gf) (20) (30) (50) (100) (200) (300) (500) (1000) (2000)
Indenter approach speed Variable between 2 and 60m/s. Can be set in 1m/s increments (only for 30 gf or smaller; Fixed at 60 m/s for 31 gf or greater)
Test force setting step Less than HV0.0001: Only HV0.00005, HV0.0001 to less than HV0.001: HV0.0001 step, HV0.001 to less than HV0.1: HV0.001 step, HV0.1 to less than HV2: HV0.01 step
* To denote your AC power cable add the following suffixes to the order No.: A for UL/CSA, D for CEE, DC for CCC, E for BS, K for KC, C and No suffix are required for PSE.

Common specifications for HM-210/220


Maximum dimensions Max. depth: 160 mm, Max. height : 133mm (Manual XY stage unit 25x25), 72mm (Motorized XY stage unit 100x100 with AF stage)
Specimen
Max. loading capacity System A,B: 3kg System C: 7kg System D: 3kg
Optical system Infinitely corrected optical system, 4-port objective lens switching method
Light source White LED
Illumination
Aperture diaphragm Variable
Optical Lens MH Plan 50X
section Standard Working distance 2.5mm
objective lens System A: Real field of view: 0.14 mm
Real field of view and imaging range
System B, C, D: Imaging range: 0.118 (H) mm x 0.089 (V) mm
System A: Length-measuring microscope with integrated encoder and eyepiece (10X)
Measuring microscope (Ocular) System B, C, D: Factory-installed options
Test force loading time 1- 99s Can be set in 1s increments.
Test time Test force duration time 0-999s Can be set in 1s increments.
Test force unloading time 1- 99s Can be set in 1s increments.
Test force control Electromagnetic (voice coil)
Loading device
Mechanism Test force switching System A: Can be selected from touch panel, System B, C, D: Can be selected by AVPAK-10/20
Drive method Motor drive
Operation method System A: Touch panel / Manual, System B: AVPAK-10/20 / Manual, System C, D: AVPAK-10/20 / Remote Control Box, button / manual
Turret
Indenter shaft unit: Up to two can be installed (including the standard Vickers indenter shaft unit already installed); Objective lens
Number of turret ports
unit: Up to four can be installed (including the standard 50X objective lens already installed)
Display/Controller System A: Integrated touch panel (5.7-inch color LCD), System B, C, D: Data-processing software
System A: Max. 5 digits Minimum display unit for objective lenses of 50X or higher: 0.01m, for lower than 50X: 0.1m
Indentation value
System B, C, D: PC screen display by AVPAK-10/20
Hardness value System A: Max. 4 digits Minimum display unit 0.1 Scale: HV/HK/Kc System B, C, D: PC screen display by AVPAK-10/20
Controller Display content and Test condition XY positional data, turret position display, indenter (HV/HK), test force, loading time, duration time, and unloading time
calculation functions Function for guiding measurement condition setup Enter the indenter, specimen thickness, and presumed hardness to calculate the maximum test force.
Compensation Cylinder, sphere, measurement
Statistical calculation result Maximum value, minimum value, average, standard deviation (n-1), standard deviation (n), OK/NG judgment, converted hardness value, etc.
Language used Japanese, English, German, French, Italian, Spanish
External connection interface RS-232C, Digimatic, USB2.0
Main unit power supply 39VA (45VA for HM-220A):100/100-125/200/220-240V AC
Maximum specimen System A Approx. 315 (W)671 (D)595 (H)mm
dimensions / Maximum
load capacity System B, C, D Approx. 315 (W)586 (D)741 (H)mm
Main unit mass Common for all system Approx. 38kg

17
Individual specifications for HV-110/120
Model name HV-110A HV-110B HV-110C HV-110D
HV-110 manual model main unit 810-440 *
Main unit
HV-110 system model main unit 810-443 *
Applicable standards JIS B 7725, ISO 6507-2
Hardness symbol HV1 HV2 HV3 HV5 HV10 HV20 HV30 HV50
Specification of basic N 196.1 294.2 490.3
conditions Test force 9.807 19.61 29.42 49.03 98.07
(kgf) (1) (2) (3) (5) (10) (20) (30) (50)
Indenter approach speed 60m/s, 150m/s

Model name HV-120A HV-120B HV-120C HV-120D


Micro Vickers hardness testing machines

HV-120 manual model main unit 810-445 *


Main unit
HV-120 system model main unit 810-448 *
Vickers hardness testing machines

Applicable standards JIS B 7725, ISO 6507-2

Specification of basic Hardness symbol HV0.3 HV0.5 HV1 HV2.5 HV5 HV10 HV20 HV30
conditions Test force N 2.942 4.903 9.807 24.51 49.03 98.07 196.1 294.2
(kgf) (0.3) (0.5) (1) (2.5) (5) (10) (20) (30)
Indenter approach speed 60m/s, 150m/s
* To denote your AC power cable add the following suffixes to the order No.: A for UL/CSA, D for CEE, DC for CCC, E for BS, K for KC, C and No suffix are required for PSE.

Common specifications for HV-110/120


Maximum dimensions Max. depth: 170 mm, Max. height : 210mm (Manual main unit and flat anvil), 132mm (System main unit, Motorized XY stage
Specimen 50x50 with AF stage, and stand with escape hole)
Max. loading capacity System A,B: 20kg*1 System C: 7kg System D: 3kg
Optical system Infinitely corrected optical system, 3-port objective lens switching method
Light source White LED
Illumination
Aperture diaphragm Variable
Optical Lens MH Plan 10X
section Standard Working distance 11.8mm
objective lens System A: Real field of view: 1.4 mm
Real field of view and imaging range System B, C, D: Imaging range: 0.590 (H) mm x 0.443 (V) mm
Measuring microscope (Ocular) System A: Length-measuring microscope with integrated encoder and eyepiece (10X)
System B, C, D: Factory-installed options
Test time Test force duration time 5-999s Can be set in 1s increments.
Test force control Motor drive (loading/duration/unloading)
Loading device
Test force switching System A: Can be selected from touch panel, System B, C, D: Can be selected by AVPAK-10/20
Mechanism Drive method Motor drive
Turret Operation method System A: Touch panel, System B: AVPAK-10/20, System C, D: AVPAK-10/20 / Remote Control Box,
Indenter shaft unit: One shaft can be installed (the standard Vickers indenter shaft unit already installed); Objective lens
Number of turret ports unit: Up to three can be installed (including the standard 10X objective lens already installed)
Display/Controller System A: Integrated touch panel (5.7-inch color LCD), System B, C, D: Data-processing software
System A: Max. 6 digits Minimum display unit for objective lenses of 50X or higher: 0.01m, for lower than 50X: 0.1m
Indentation value System B, C, D: PC screen display by AVPAK-10/20
Hardness value System A: Max. 6 digits Minimum display unit 0.01 Scale: HV/HK/HB/Kc System B, C, D: PC screen display by AVPAK-10/20
Controller Display content and Test condition XY positional data (when using stage), turret position display, test force, and duration time
calculation functions
Compensation Cylinder, sphere, measurement
Statistical calculation result Maximum value, minimum value, average, standard deviation (n-1), standard deviation (n), OK/NG judgment, converted hardness value, etc.
Language used Japanese, English, German, French, Italian, Spanish
External connection interface RS-232C, Digimatic, USB2.0
Main unit power supply 24VA for Manual main unit and 22VA for System main unit: 100/100-125/200/220-240V AC
Maximum specimen System A Approx. 307 (W)696 (D)786 (H)mm
dimensions / Maximum
load capacity System B, C, D Approx. 307 (W)627 (D)880 (H)mm
Main unit mass Common for all system Approx. 60kg for HV-110 and 58kg for HV-120
*1 Maximum load capacity is 3kg when using the Manual XY stage unit 50x50.

Specifications for AVPAK-20 V2 (common for HM/HV)


Applicable system System B/C/D
Display languages (screen AVPAK-20 V1 (for HM) : Japanese, English, French, Traditional Chinese, Simplified Chinese, Korean, Turkish, and Portuguese.
messages) AVPAK-20 V2 (for HV) : Japanese, English, French, Traditional Chinese, Simplified Chinese, Korean, Turkish, and Portuguese, Spanish, German, and Italian
Indentation control function
Indentation analysis function
Focusing function Only for System D
Illumination control function
Stage control function Only for System C and D
Turret control function
Test pattern function
Coordinate alignment function
Wide area image synthesis function Only for System C and D
Functions
Automatic execution function
Multiple specimens testing function Only for System C and D
Wizard function
Image analysis function
Analysis and report making function
External output function
Security function Only for AVPAK-20 V2
Simple dimension function Only for AVPAK-20 V2
Other functions Hardness scale conversion, spherical compensation, judgment, statistical factor
Note: With regarding to the AVPAK-20 V1 and AVPAK-20 V2, not for use and/or export to the United States of America.

18
Specifications: Video camera unit Specifications: Motorized stage unit
System A Systems C and D
Item Description Item Specification
Approx. 200X (approx. 260X) at 10X objective lens Order No. 810-451* 810-452*
TFT screen Approx. 1000X (approx. 1300X) at 50X objective lens Motorized XY Motorized XY
magnification Type
Approx. 2000X (approx. 2600X) at 100X objective lens 50x50 100x100
CCD camera Imaging device: 1/3-inch interline CCD Motorized XY stage
Power supply: 100-230V AC, 50/60Hz XY range 50mm50mm 100mm100mm
Power consumption: 12VA Table size 130mm130mm 130mm165mm
TFT monitor External dimensions: 228 (W) x61.5 (D) x195 (H) mm Repeatability 2m
[232 (W) 227 (D) 426.5 (H) mm (when installed on the stand)] Max. drive speed 25mm/s
Mass: 1.8 g (4.2 kg including the stand) Dimensions 242.5(W)242.5(D)55(H)mm 299.5(W)299.5(D)55(H)mm

Micro Vickers hardness testing machines


Mass 5kg 6.2kg
Control unit

Vickers hardness testing machines


Power consumption 57VA
Dimensions 300(W)290(D)92(H)mm
Specifications: Manual stage unit Mass 4.5kg
Systems A and B *: To denote your AC power cable add the following suffixes to the order No.:
A for UL/CSA, D for CEE, DC for CCC, E for BS, K for KC, C and No suffix are required for PSE.
Item Specification
Order No. 810-420
Manual XY
810-423
Manual XY
Specifications: Motorized auto focus stage unit
Type System D
25x25 50x50
XY range 2525mm 5050mm Item Specification
Table size 100100mm 130130mm Table size 140mm130mm
Minimum display unit 0.001mm Repeatability 0.2m
Dimensions 221(W)221(D)37(H)mm 305(W)305(D)49(H)mm Dimensions 245(W)132(D)40(H)mm
Mass 2.5kg 6.6kg Mass 4.1kg

Standard accessories
Order No. Item Specification/Remarks Quantity
HV-200 Series
19BAA058 Diamond indenter*1 Vickers for HM-210
1
19BAA059 Diamond indenter*1 Vickers for HM-220
Hardness testing block*2 700HMV0.3 25 mm (diameter) 6 mm (thickness) 1
Indenter shaft unit*1 With Vickers indenter 1
Objective lens unit 50X*1 With objective lens 50X 1
19BAA133 Spacer Material: Bakelite 11 (W) 42 (D) 13 (H) mm 1
11AAB405 Extension shaft For elevation shaft: 38 mm With two set screws 1
11AAB406 Extension shaft For elevation shaft: 76 mm With two set screws 1
02DEA471 Dust cover For the hardness testing machine main unit 1
Plastic Phillips screwdriver No.1300 Phillips 2100 1
Precision flathead screwdriver No.205 flathead 1.2 1
Hex wrench 2.5mm 1
Hex wrench 3.0mm 1
*1
Cap Cap for the holder 4
Cable clamp Gray 2
Cable clamp Black 2
Spiral tube Black, approx. 2 m 1
HV-100 Series
19BAA060 Diamond indenter*1 1
Objective lens 10X*1 1
Hardness testing block*2 700HV10 64(diameter) x 15mm (thickness) 1
810-039 Flat anvil Outside diameter 64mm 1
383876 Dust cover 1
11BAC212 Precision screwdriver Flat-blade, 1.2 1
12BAL402 Protective sheet For manual main unit 1
Level 1
Hanger bolt (L) 2
Common for HM-200/HV-100
Hex-head screwdriver 1.5mm 2
Hex-head screwdriver 2.5mm HM: 2 HV: 1
Wrench for leveling 1
Holder Hanger bolt for the main unit HM: 4 HV: 2
USB camera (system main unit)*1 3 million pixels, 1/2-inch color Systems B, C, D 1
02ZAA000 Power supply code set - PSE Order No. suffix: C and No suffix
02ZAA010 Power supply code set- UL/CSA Order No. suffix: A
02ZAA020 Power supply code set- CEE Order No. suffix: D
1
02ZAA030 Power supply code set- BS Order No. suffix: E
02ZAA040 Power supply code set- CCC Order No. suffix: DC
02ZAA050 Power supply code set- KC Order No. suffix: K
User's manual (manual model main unit) For system A
User's manual (system model main unit) For System B, C, D 1
Configuration disc For System B, C, D 1
Accessory case 1
Inspection certificate In both Japanese and English for the tester 1
Inspection certificate for test piece In both Japanese and English for test piece 1
Warranty card In both Japanese and English 1
*1 Already installed in the main unit when it is delivered.
*2 The numeric values shown are nominal; actual values will be slightly above or below the nominal values.

19
Economy model
Micro Vickers hardness testing machines:
HM-100 Series
The ideal series for Vickers hardness testing at the microscopic scale. Basic economy machines with the minimum requirement of
functions for hardness testing. Two types are available: an analog model (HM-101) and a digital model (HM-102).
Micro Vickers hardness testing machines
HM Series

HM-101 HM-102 HM-103

Specifications Standard accessories


Order No. 810-124* 810-125* Vickers indenter 19BAA114 1
Model HM-101 HM-102 10: 810-617
Objective lenses 1
mN 98.07 245.2 490.3 980.7 1961 2942 4903 9807 50: 810-619
Test force Fine adjustment table 810-011 1
gf 10 25 50 100 200 300 500 1000
Test force control Auto (load, duration, unload) Standard vise 810-016 1
Jaw openning:51mm
Test force duration time 5 to 30s (Arbitrary setting) 5 to 60s
Camera adapter 19BAA445 1
Indenter approach speed Approx. 60m/s
Hardness test block 700HV0.3 25mm 1
Specimen dimensions Height: 95mm Depth: 150mm One of any of the following:
Optical path Measurement path/exposure path (Optical path split method) 02ZAA000 Order No. suffix: C and No suffix For PSE
Objective lens 10X (For observation), 10X , 50X Power supply 02ZAA010 Order No. suffix: A For UL/CSA
50X (For measurement) (Measurement available with both lenses) 02ZAA020 Order No. suffix: D For CEE 1
code set 02ZAA030 Order No. suffix: E For BS
Minimum display 0.2m 0.1m
Objective lens 10X: 700m 02ZAA040 Order No. suffix: DC For CCC
Maximum measurement length 140m Objective lens 50X: 140m 02ZAA050 Order No. suffix: K For KC
Manual XY stage With analog micrometer head, Minimum graduation10m Tool kit 1
Table size 100100mm Accessory box 1
Stage XY range 2525mm User's manual 1
Measurement Weights and loading shaft are included in the accessory box as standard
Installed accessories and need to be attached to the main unit during assembly
magnification calibrator
Data processing Indentation diagonal length
function Hardness value
Pass/failure decision function
TV device
System configurations
Camera (1/3inch) Optional accessory Order no. Model no. Unit TV unit (camera and monitor)
Monitor (8inch monochrome)
810-124* HM-101 HM-101
Turret switch Manual
810-125* HM-102 HM-102 Optional accessory
For printer: Serial interface(compatible with
External connection the RS-232C standard), Digimatic interface, 810-959* HM-103 HM-102 Standard accessory

interface Centronics interface *: To denote your AC power cable add the following suffixes to the order No.:A for
For motorized XY stage: I/O interfaces UL/CSA, D for CEE, DC for CCC, E for BS, K for KC, C and No suffix are required
Service power outlet 100/120V AC specifications only for PSE.
External dimensions Main unit: Approx. 410(W)600(D)590(H)mm except operation panel
Mass Approx. 42kg
Approx. 60VA or less 120/220/240V AC according to the factory-shipped setting
Power supply With TV monitor : Approx. 80VA or less
Notes: (1) An optional Knoop indenter is required for Knoop hardness measurement
(2) HM-102/103 operation panel dimensions: 165(W)260(D)150(H)mm, 1.5kg
(3) HM-103 TV unit monitor dimensions: 232(W)227(D)426.5(H)mm, mass: 4.4kg

20
Economy model
Vickers hardness testing machine
AVK-C0
A basic Vickers hardness testing machine that is economical and simple.

Specifications
Order No. 810-160*
Model AVK-C0
N 9.807 49.03 98.07 196.1 294.2 490.3
Test force
kgf 1 5 10 20 30 50
Test force control Automatic method (load, duration, unload)

Vickers hardness testing machines


Test force duration time 5, 10, 15, 20, 30S switching method
Test force method Final test force deceleration method
Specimen maximum dimensions Height 205mm, depth 165mm (When the flat anvil is used)
Optical path switching None
Objective lens 10X (For measurement)
Measurement resolution 1m

AVK Series
Maximum measurement length Objective lens10X: 700m
Turret switching Manual
External connection interface None
External dimensions Approx. 200(W)600(D)705(H)mm
Mass 50kg
Power supply AC100V 50/60Hz (switchable between 120, 220, and 240V AC) , approx. 45VA
Note1: An optional Knoop indenter is required for Knoop hardness testing
Note2: A hardness calculation table is supplied with AVK-C0 as a standard accessory. All other standard
accessories, except for objective lens configurations, are almost the same as for the HV-100 Series. Please
refer to the pages described HV-100 Series.
Note3: With AVK-C0, hardness values are obtained from the hardness calculation table based on indentation size
measurements and the test force
*: To denote your AC power cable add the following suffixes to the order No.:
A for UL/CSA, D for CEE, DC for CCC, E for BS, K for KC, C and No suffix are required for PSE.

21
Optional Measuring microscope
11AAC129 Measuring microscope
Hardness standard block (for HM Series)
19BAA010 40HV

accessories
*For HM-210 and HM-220 System B, C, and D
19BAA001 100HV
19BAA002 200HV
Objective lens 19BAA003 300HV
Objective lenses (Calibration by Mitutoyo required for replacements/changes)
19BAA004 400HV
Please inquire at your nearest Mitutoyo sales office
19BAA005 500HV
*Lens unit consists of lens holder and
objective lens 19BAA006 600HV
For HM 200 Series For HM 100 Series 19BAA007 700HV*
5X: 11AAC104 5X: 810-616 19BAA008 800HV
10X: 11AAC105 10X: 810-617 19BAA009 900HV
20X: 11AAC106 20X: 810-618 *Test conditions for hardness test blocks no. 19BAA001
50X: 11AAC107 50X: 810-619 to 009 are HV0.01, HV0.1 and HV1
100X: 11AAC108 100X: 810-620 *The test condition for the hardness test block supplied as
a standard accessory with the testing machine is HV0.3
Micro Vickers hardness testing machines

Diamond indenter
Vickers hardness testing machines

19BAA058 Vickers indenter


Applicable model HHM-210,HM-101,102,103
19BAA059 Vickers indenter
Applicable model HM-220
19BAA061 Knoop indenter
Applicable model HM-210,HM-101,102,103
19BAA062 Knoop indenter
Applicable model HM-220
11AAC109 Indenter shaft unit (with knoop indenter)
Applicable model HM-210
11AAC110 Indenter shaft unit (with knoop indenter)
Applicable model HM-220

Measuring microscope
11AAC718 Measuring microscope
*For HV-110 and HV-120 System B, C, and D

Objective lens Hardness standard block (HV Series)


Objective lenses (Calibration by Mitutoyo required for replacements/changes) 19BAA011 200HV*1
Please inquire at your nearest Mitutoyo sales office 19BAA012 300HV*1
*For HV-110/120
19BAA013 400HV*1
*Lens holder is incorporated in the main unit of the testing machine 19BAA014 500HV*1
2: 11AAC712 50: 11AAC715 19BAA015 600HV*1
5: 11AAC713 100: 11AAC716 19BAA016 700HV*1
20: 11AAC714 19BAA017 800HV*1
19BAA018 900HV*1
Diamond indenter/Carbide ball indenter/related accessories Brinell standard block
19BAA027 200HBw
19BAA063 Knoop indenter *1 Test conditions for hardness test blocks are HV1 and HV10.
19BAA277 Carbide ball for Brinell hardness test (with one carbide ball 1mm) *2 Test conditions for hardness test blocks are HV1 and HV30.
19BAA279 Carbide ball for Brinell hardness test (with one carbide ball 1mm)
19BAA280 Carbide ball for Brinell hardness test for 5.0mm
19BAA281 Carbide ball indenter for Brinell hardness test (per piece 1mm)
19BAA283 Carbide ball indenter for Brinell hardness test (per piece 2.5mm)
11AAC109 Indenter shaft unit (with knoop indenter)
Applicable model HM-210
11AAC110 Indenter shaft unit (with knoop indenter)
Applicable model HM-220 19BAA087 Brinell weight (1.25kgf)*4
19BAA088 Brinell weight (2.5kgf)*4
Brinell weight 19BAA089 Brinell weight (2.8125kgf)*4
19BAA090 Brinell weight (4.0kgf)*4
11AAC697 Brinell weight (0.5kgf)*3 19BAA091 Brinell weight (5.0kgf)*4
11AAC698 Brinell weight (1.25kgf)*3 19BAA092 Brinell weight (5.625kgf)*4
11AAC699 Brinell weight (5.625kgf)*3 19BAA093 Brinell weight (10.0kgf)*4
11AAC700 Brinell weight (12.5kgf)*3 19BAA094 Brinell weight (12.5kgf)*4
*3 For HV-110/120
*4 For AVK-C0

External output application


264-504 02AGD600A
Digimatic mini processor DP-1VR Printer DPU-414
Calculation of hardness values, statistical calculation, With connection cable
and control limit values can be performed
For HM-210A/HM-220A/HV-110A/HV-120A/HM-102/HM-103 *For HM-210A/HM-220A/HV-110A/HV-120A
Note that a connection cable is not supplied with the
DP-1VR and must be ordered separately. (See below.)
Connection cable (1m) HM-200/HV100: 936937 11AAC236,237
HM-100 (except for HM-103): 937387 Data processing software
02AZD810D U-WAVE-R See page 36 for details
*For HM-210A/HM-220A/HV-110A/HV-120A/HM-102/HM-103
02AZD880D U-WAVE-T buzzer type
*For HM-210A/HM-220A/HV-110A/HV-120A/HM-102/HM-103
No.02AZD790D U-WAVE-T dedicated cable
*For HM-210A/HM-220A/HV-110A/HV-120A/HM-102/HM-103

22
Specimen fixtures
*Use the specimen fixtures below under a test force of 1kgf/9.81N only (except for round table, V-anvil, and manual XY stage: 50x50mm).

810-013 810-020
Sheet specimen table Adjustable specimen table
Prevents variations of hardness results due to (Specimen thickness of 30mm or less)
flexure and wrinkling during measurement of Allows proper alignment of the sample surface and the indenter
sheets 0.5mm thick or less (e.g. Scalpel blades, etc.). axis when parallelism of the sample is poor. It cannot be used with
automatic hardness testing systems.

810-015-01
Thin specimen table (vertical type) 810-095
Rotary tilting specimen table
Clamps pin-shaped specimens of 0.4 to 3mm diameter In cases where top and bottom surfaces of the
or less in a chuck (e.g. Wire of steel or copper, etc.). specimen are not parallel, the tilting rotary specimen

Micro Vickers hardness testing machines


table's adjuster and standard accessory hand press can
be used to make adjustments (adjustment range: 3) so

Vickers hardness testing machines


810-014-01 the top surface of the specimen is perpendicular to the
Thin specimen table (horizontal type) indenter shaft of the hardness testing machine. When
attached to the testing machine, the specimen surface
Holds a thin specimen of 0.3 to 3mm for measuring can be rotated 360 (in 2 increments).
on a side face (e.g Wire, piano wire, etc.).

810-018
810-019 Rotary table (Minimum graduation 1)
Tilting specimen table The specimen fixed on the table can be rotated
Levels the specimen measurement face to prevent for convenient measurement.
variations of indentation shape, with an opening width
of 37mm, tilt angle of 15, and rotation angle of 25.
810-037 (for HV/AVK)
Round table (Diameter: 180mm)
810-085
Sheet specimen table 810-038 (for HV/AVK)
Round table (Diameter: 250mm)
Enables securing of very thin or narrow specimens
like foil or fine wire.
810-040 (for HV/AVK)
V anvil (large) (Outside diameter: 40mm, Groove width: 30mm)
Resin mold specimen tables 810-041 (for HV/AVK)
810-650-1: 25.40.5mm; specimen height: 9-39mm V anvil (small) (Outside diameter: 40mm, Groove width: 6mm)
810-650-2: 300.5mm; specimen height: 9-39mm
810-650-3: 31.750.5mm; specimen height: 9-39mm 810-016
810-650-4: 38.10.5mm; specimen height: 9-39mm Standard vice (Open width 51mm)
810-650-5: 400.5mm; specimen height: 9-39mm

810-012
Manual XY stage (XY range: 50x50mm) 810-017
Allows specimen positioning up to
Special vise (Open width: 100mm)
50mm in the X- and Y-directions. Can clamp specimens of up to 100mm.
Use it with the test force 50kgf or below.

Other optional accessories


937179T (for HV-110/120) 02ATE760 (for HM-210/220/HM-102/HM-103)
Foot switch Table
Switch for starting hardness testing. *For testing machine and PC (1800W900D740Hmm)
With a series of test operations such as Ocular*/footswitch/turret switch/vertical handle
operation, the test machine can be operated without using touch panel.
*Zero setting of measuring microscope (Ocular) can be performed by pressing and 998923
holding the Ocular switch instead of touch panel operation.
System rack (vertical)
*For PC
810-870 (for HM-200)
Heating specimen table 810-641 (for HM Series)
It allows hardness testing between the room temperature of 10C and 250.
11AAC719 (for HV Series)
Vibration isolator
1AAC702 (for HV Series) Only for the testing machines
Stand for testing machine
810-644
Wing for vibration isolator
*For 810-641 Vibration isolator

23
Micro surface material-characteristics evaluation system
MZT-500 Series
A remarkably user-friendly micro surface material
an automatic multi-point measurement function
This system demonstrates outstanding performance in research and development and quality control
of material characteristics in micro surface and submicroscopic areas, such as CVD, PVD, various vapor
deposition membranes and generated ultra-thin membranes, as well as hardness, surface adherence
properties, and wear resistance properties of a micro cross-section of carbon fibers, glass fibers, and
whiskers, which cannot be measured with a conventional micro vickers hardness testing machine. Indentation by triangular
pyramid indenter

For evaluation of various materials


Micro surface material characteristics evaluation system

Electronic parts such as ICs and LSIs Films


Metallic materials
Fibers and carbon fibers
MZT-500 Series
Plastic
Glass and ceramics
Rubber and elastomer Membrane

Test data MZT-500


You can obtain the indentation factor, which is related to the hardness
Indentation depth can be measured up to a maximum of 20m
value (partially) shown in "Instrumented indentation test for hardness"
(ISO14577) and Youngs modulus. Deformation characteristics in the load, with a measurement resolution of 0.1nm.
MZT-500

duration, and unload phases are also obtainable for use in determining Test force between 0.1mN and 1000mN can be applied
properties of the specimen material. electromagnetically for evaluation of material properties in
submicroscopic areas.
Hardness tests such as Vickers and Knoop
hardness tests are supported. Field-compatible form with cover for protection against dust
and wind.
The balance lever vibration isolation mechanism reduces the High-temperature testing up to 250C High-
effect of external vibrations on measurements.
temperature testing is possible by attaching the optional specimen
heater (810-830 HST-250).

Measurement principle Excel is either a registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.

The test force loading mechanism electromagnetically applies a test force to the
measurement sample via the non-friction balance lever and indenter. The point of contact d Length reading
Indenter
of the indenter and specimen is regarded as the zero test force point, and a force is then Indentation h
applied up to the specified test force. During the process in which the indenter is pressed Indentation depth (displacement)
into the specimen, the indentation depth is measured with a displacement gage. By Specimen Indentation depth measurement mechanism
analyzing the 3 factors of test force, displacement (indentation depth) and time, various (Test force generation mechanism)
kinds of information can be obtained for each material.
Movement of
the specimen table

G MZT analysis parameter


F Definition Description
Name ISO notation
F Hardness to elastic and plastic
Martens hardness HM HM = AS= 26.43
Test force AS hmax2 deformation
1
C = dh /dF Martens hardness HMs HMS = A m 2 Average Martens hardness
S
B Indentation F
HIT HIT = AP = 23.96 Hardness of tested area
H hardness AP hc2
J
hmax h1
Indentation creep CIT CIT = h1
100 Ratio of creep to total deformation
0 h3 hr h 1 h max
1 v s2
hC = hmax - 0.75(hmax -hr ) Indentation EIT =
2 AP C 1 vi
2
EIT Equivalent Young's modulus

Indentation depth
modulus
p Ei
Indentation Area (J-G-H100 Ratio between mechanical work and
hIT hIT =
work ratio Area (B-G-H plastic deformation
vs: Poisson's ratio of the test piece vi: Poisson's ratio of indenter (for daiamond 0.07)
Ei: Modulus of the indenter (for diamond 1.1410-6N/mm2)

24
-characteristics evaluation system with
Test condition setting Data analysis function 1 Data analysis function 2
Required test conditions can be set for each item. If any Test results are saved as text files retrievable with Statistical analysis and graph display of test results
condition entered is incorrect, an error is displayed to Microsoft Excel spreadsheet software. Macros are retrieved with Excel is easy. Functions such as graph overlay
ensure the correct setting. You can also call settings from available for easy retrieval of test results with Excel. can also be used for visual presentation of the results.
the data bank. *Excel is either a registered trademark or trademark of Microsoft
Corporation in the United States and/or other countries.

Micro surface material characteristics evaluation system


Specifications

MZT-500
System Control unit
Order No. Model Description Item Description
810-813 MZT-500L Digimatic specimen table (2525) Dimensions Approx. 250(W)400(D)450(H)mm
810-814 MZT-500P Automatic XY stage (5050) Mass Approx. 15kg
Basic system Power supply AC100,120,220,240V 50/60Hz
Power consumption Approx. 100VA
Item Description
Test force range 0.1-1000mN Testing functions (operation unit (PC) software functions)
Test force loading
Loading method Balance lever Function Specification
device
Test force control Electromagnetic Test A: Indentation test (with preliminary test force)
Control resolution 0.916N Test B: Indentation test (without preliminary test
Loading rate 0.01 to 100mN/s Test types force)
Measurement method Electrostatic linear transducer Test C: Test with indentation depth limit
Indenter indentation Test D: Continuous indentation test
Measurement range 0-20m
depth measurement Test E: Repeated indentation test
Resolution 0.1nm
device Martens hardness (HM)
Linearity Within 0.7% of the full scale of 40m
Indenter Type Bercovici triangular pyramid indenter Hardness Martens hardness (HMs)
Camera 1/3 inch black and white (410,000 pixels) Indentation hardness (HIT)
Sample surface 100X (approx. 2500X) Data analysis Hardness value taken from indentation length reading
Objective lens
observation device 40X (approx. 1000X) Indentation creep (CIT); indentation modulus
(monitor magnification)
10X (approx. 250X) or, 5X (approx. 125X) Material properties (EIT); indentation work ratio (IT); plastic
Movable range 0 to 70mm deformation; creep; elastic deformation
Driving method Coarse adjustment unit: DC motor driven
Up/down device Test force Indentation depth graph
Jog unit: Stepping motor driven Real-time display Test sequence graph
Movement resolution 0.2m or less (upon jog unit driving)
Vibration isolation For low frequencies Oscillating vibration isolation mechanism Graphical display Test force Indentation depth graph with test results
function For high frequencies Rubber-type vibration isolation mechanism Analysis results Integral range during indentation creep calculation
Dimensions Approx.700(W)870(D)1100(H)mm display Test force Indentation depth curve fit parameters
Mass Approx.180kg Unloading curve slope calculation results
Specimen table Automated testing functions (MZT-500P only)
Item Description Function Specification
Model MZT-500L MZT-500P It is possible to arbitrarily specify a test position on the specimen surface
Specimen table Digimatic fine adjustment table Automatic XY stage Teaching image using the mouse.
Travel range 25(X)25(Y)mm 50(X)50(Y)mm It is possible to specify a test position by entering
Specimen fine Drive system Manual Step motor drive Test position coordinates coordinates.
Min. drive unit (display) 1m 0.625m Automated
adjustment table
Stage area 100100mm 130130m testing Predefined patterns Line, zigzag, 3-point staggered, circle matrix, arc patterns
Max. specimen depth 90mm (from center of indenter shaft) Arbitrary patterns Patterns can be created by entering coordinates.
Specimen
500L:90mm, 500P:75mm Multi-point testing with combinations of predefined and arbitrary patterns
dimensions Max. specimen height Pattern combinations
(from top of specimen table) is possible.

25
Rockwell hardness testing machine series
Choose from a wide lineup ranging from the
Digimatic model featuring an electronically

Rockwell hardness testing machine


Economy model
HR-100/200/300/400 Series
Rockwell hardness testing machine
HR Series

26
analog economy model to the high-end
controlled loading mechanism.

Rockwell hardness testing machine


High-end model HR-500 Series

Rockwell hardness testing machine


HR Series

27
Rockwell hardness testing machine
HR Series

963-240 963-241 810-202 HR-521


HR-430MR HR-430MS 810-203 HR-522
810-204 HR-523

Economy testing machines able to perform both Rockwell and Rockwell These models use a dolphin-nose indenter to maximize space around
Superficial hardness testing. (HR-430MS) the test zone so more specimens of various shapes can be tested
Economy models with automatic wheel brakes. without having to section them.
Rockwell hardness testing machine

963-231
HR-320MS
HR Series

With additional optional accessories, all


HR Series models can be used to perform
Economy testing machine able to perform Brinell hardness testing.
both Rockwell and Rockwell Superficial Note 1. Requires Brinell ball indenter and
hardness testing. measuring microscope (and
additional weights).

963-210 963-220
HR-110MR HR-210MR

Basic models with analog displays.


No zero-setting required due to inclusion of an automatic preset gage.

28
Rockwell hardness testing machine
HR-100/200/300/400 Series

Analog Rockwell hardness testing machines Digital Rockwell hardness testing machines
HR-110MR/210MR HR-320MS/430MR/430MS

Rockwell hardness testing machine


HR-110MR HR-210MR HR-320MS HR-430MR HR-430MS

HR Series
963-210 963-220 963-231 963-240 963-241
Rockwell hardness testing Rockwell hardness testing Dual type (Rockwell/ Rockwell hardness testing Dual type (Rockwell/
machine machine Rockwell superficial) machine Rockwell superficial
An environmentally friendly Manual weight changing (with hardness testing machine Economy type, but supports dial combined use) hardness
energy-saving model. total test force selected) and Manually handles test force and switching power steering and testing machine
The basic operation is all handling of preliminary test preliminary test force selection. support of all test standards Economy type, but supports
manual, including weight force. Motor drive controls Motor drive controls loading and equipped with automatic dial switching power steering
changing (total test force loading sequence. sequence. brake handle auto start feature. and support of all test
selection). Motor drive controls loading standards and equipped with
sequence. automatic brake handle auto
start feature. Motor drive
controls loading sequence.

Features
The newly designed frame provides maximum HR-110MR does not require a power source, Digital types (HR-320MS/430MR/430MS) have
clearance for positioning the workpiece. A flat and is considered to be environmental digimatic output and our Digimatic Mini-
table is all that is needed for mounting these friendly. Processor (DP-1VR) for hardcopy output, as well
testing machines. as input tools (USB-ITN-E) to connect to a PC
Digital types (HR-430MR /430MS), use for data transfer.
Simple to operate an automatic steering wheel brake and
With analogue type (HR-110MR, HR-210MR), the automatic loading sequencing, making for
gauge presetting operation is rendered unnecessary easy operation.
by the adoption of an
automatic presetting
dial gauge.
Brinell hardness tests can be performed by
using the following optional accessories:
a Br in ell ind enter, a weight s et and a
measurement microscope.

29
Specifications/Standard accessories/Optional accessories

Specifications
Order No. 963-210 963-220* 963-231* 963-240* 963-241*
Model HR-110MR HR-210MR HR-320MS HR-430MR HR-430MS
Rockwell hardness
Supported hardnesses
Rockwell Superficial hardness Rockwell Superficial hardness
Preliminary test force (N) 98.07 29.42 98.07 98.07 29.42 98.07
Test force (N)
Superficial 147.1 294.2 441.3 147.1 294.2 441.3
Rockwell 588.4 980.7 1471
Standard JIS B 7726 ISO6508-2 (ASTM E18)
Hardness display Analog Digital
Resolution 0.5HR graduation 0.1HR indication
Preliminary test force (handling support) Automatic pre-setting dial gauge Loading navigator indication Automatic steering wheel brake
Preliminary test force switching Dial switching Dial switching
Total test force switching Weight change Dial switching
Total test force load operation Manual/lever operation Motor drive, Button start Motor drive, Automatic start
Test force duration Manual Fixed 3-5.5s or manual 3-60s setting or manual operation
Maximum specimen height 180mm (100mm if cover is attached)
Maximum specimen depth 165mm (from indenter axis to the frame)
OK/NG judgment function
Function Compensation function
Hardness conversion function
Rockwell hardness testing machine

Data output interface S-232C, SPC (ON/OFF selectable in each output type)
Power supply No power required 100-240V AC 1.2A (AC adapter DC12V 3.5A)
External dimensions Approx. 296(W) x 512(D) x 780(H)mm Approx. 235(W) x 512(D) x 780(H)mm Approx. 235(W) x 516(D) x 780(H)mm
Mass Approx. 49kg Approx. 47kg Approx. 47kg Approx. 50kg
*: To denote your AC power cable add the following suffixes to the order No.:
-10A for UL/CSA, D for CEE, DC for CCC, E for BS, K for KC, C and No suffix are required for PSE.
Note: Please be advised that some plastic materials are not testable with this equipment. Contact Mitutoyo for details if in doubt.
Standard accessories: Brinell hardness tests can be performed by using the following optional accessories: a Brinell indenter, a weight set and a measurement microscope.
HR Series

Order No. Item Description Order No. Item Description


19BAA072*1 Diamond indenter For R (for HR-xxxMR) AC100-240V, 1.2A
357651 AC adapter DC12V, 3.5A
19BAA073*1 Diamond indenter For R/S (for HR-xxxMS)
Specify one of the following (must match machine Order No. suffix):
19BAA074 Steel ball indenter 1/16" (1.5875mm) 02ZAA000 Order No. suffix: C and No suffix For PSE
19BAA082 Steel ball (spare) 1/16" (1.5875mm) 02ZAA010 Order No. suffix: A For UL/CSA
810-039 Flat anvil 64mm 02ZAA020 Order No. suffix: D For CEE
02ZAA030 Order No. suffix: E For BS
40mm,120 V-groove 02ZAA040 Order No. suffix: DC For CCC
810-040 V-anvil (large) 30mm wide
02ZAA050 Order No. suffix: K For KC
Hardness test block 60-65HRC User's manual Depends on destination country
Hardness test block 30-35HRC 56AAK312 Vinyl cover
Hardness test block 90-95HRB Accessory box
Hardness test block 65HR30N (only HR-xMS attachment) Level
Hardness test block 70HR30T (only HR-xMS attachment)
*1: It includes either of the two indenters depending on the model.

Optional accessories: A weight set for Brinell test, an indenter, and a spare ball
Hardness Indenters for Brinell test
Weight set
testing 19BAA277 19BAA279 19BAA280 19BAA284
machine Order No. Item 1mm 2.5mm 5mm 10mm
HR-110MR Brinell weight set for HR110MR, 210MR HBW2.5/62.5 HBW5/62.5
56AAK286 (HBW10/100*)
HR-210MR 62.5 125 187.5 HBW2.5/187.5 HBW5/125
HBW2.5/31.25
Brinell weight set for HR-320MS HBW5/62.5
HR-320MS 56AAK287 (HBW1/30*) HBW2.5/62.5 (HBW10/100*)
31.25 62.5 125 187.5 HBW5/125
HBW2.5/187.5
Brinell weight set for HR-430MR) HBW2.5/62.5 HBW5/62.5
HR-430MR 56AAK288 (HBW10/100*)
62.5 125 187.5 HBW2.5/187.5 HBW5/125
HBW2.5/31.25
Brinell weight set for HR-430MS HBW5/62.5
HR-430MS 56AAK289 (HBW1/30*) HBW2.5/62.5 (HBW10/100*)
31.25 62.5 125 187.5 HBW5/125
HBW2.5/187.5
Measurement microscope for Brinell hardness test Spare cemented carbide ball
Order No. Item Order No. 19BAA281 19BAA283 19BAA162 19BAA163
19BAA318 Measurement microscope (40X model) Item 1mm 2.5mm 5mm 10mm
19BAA319 Measurement microscope (100X model) Size (Quantity) 1mm (1 pc.) 2.5mm (1 pc.) 5mm (1 pc.) 10mm (1 pc.)
*The built-in weights are used for this range. Only an indenter needs to be selected.

30
Rockwell hardness testing machine
HR-500 Series
The HR-500 Series provides the latest testing machines that can perform 3 types of hardness testing: Rockwell,
Rockwell Superficial, and the loading sequence for Brinell hardness tests by the adoption of electronic control.

810-202, -203 810-204


HR-521, 522 HR-523

Rockwell hardness testing machine


HR Series
Touch screen control panel
Hardness testing of internal surfaces, which The operation panel can be installed on top of the Advanced control panel able to perform functions
previously was impossible without sectioning, is now machine, which is very helpful when installation such as statistical analysis and graphical display of
possible. (All models.) space is limited. (All models.) test results in addition to basic functions.
The minimum diameter that can be tested is 34mm The operation box installation plate (19BAA295-
as standard. Measurement can be performed optional) is required for mounting.
down to an inside diameter of 22mm by using the
diamond indenter (19BAA292-optional).

Test force auto switch function Equipped with the continuous measurement function
The type of the indenter is set in advance. The desired hardness scale An electromagnetic brake means that handle operations are not
can be selected on the operation panel. required for measurement from the 2nd point. All operations can be
The test force can be automatically switched to the level completed by pressing buttons, which allows continuous, speedy
corresponding to the selected hardness scale. measurement.

Graphic display of X-R control chart and Various shapes of specimen can be measured.
statistical calculation results (Nose-type indenter has been adopted)
Statistical calculation values such as the maximum, minimum, and The nose-type indenter allows internal measurement of pipe samples
mean, X-R control charts, and histograms, which are required for as well as the top surface of a flat sample.
hardness evaluation, can be displayed.

Indenter
Indenter
Indenter

31
Touch panel display and function

HR-521/522/523 models employ a touch


screen control panel with switchable display,
enabling both a diverse range of functions
and excellent operability.

Basic operation screen

Hardness scale display

HR-523 Hardness display

OK/NG indication

Hardness scale display


Rockwell hardness testing machine

Test start switch


HR Series

Direct hardness scale selection Curved surface compensation Statistical analysis


The hardness scale, determined according and measurement Quality control processes involving
to the test force and indenter combination, hardness testing of industrial materials
can be directly selected on the touch The curve compensation function
employ judgments based on test results for
screen. Preliminary test force and test force supporting specimens with curved surfaces
multiple points. This function performing
are set automatically to match the chosen such as round bars and spheres allows
calculation of statistics such as maximum,
scale, offering great convenience. hardness testing of specimens of a wide
minimum and mean values and standard
range of shapes, not only flat specimens.
deviations is useful for analysis of multi-
point test results.

32
Specifications/Standard accessories/
Optional accessories

Specifications
Order No. 810-202*1 810-203*1 810-204*1
Model HR-521 HR-522 HR-523
Supported hardnesses Rockwell hardness/Rockwell Superficial hardness/Brinell hardness*2
Preliminary test force (N) 29.42 98.07
Total test force (N)
Superficial 147.1 294.2 441.3
Rockwell 588.4 980.7 1471
Brinell 1839 61.29 98.07 153.2 245.2 294.2
306.5 612.9 980.7 1226 1839
Test force control Auto (load, duration, unload)
Table up/down mechanism Manual (automatic brake for the preliminary test force) Motor driven (manual
operation is also available)
Operation unit Membrane switch operation panel
Test force switching Switch operation
Test force duration time 0 to 120s (Can be set to any value in units of 1s.)
Specimen maximum Height: 250mm (Long type: 395mm) Depth: 150mm
dimensions
Allowable inner diameter Minimum hole diameter: 35mm (When the special specification indenter is used: 22mm)
of pipe specimen

Rockwell hardness testing machine


Display Hardness value, testcondition, OK/NG judgment result, statistical calculation result,
X-R control chart, hardness conversion value
Conversion function [HV, HK, HR (Rockwell hardness A, B, C, D, F, G / Rockwell Superficial 15T, 30T, 45T, 15N, 30N, 45N), HS, HB, Tensile strength]
OK/NG judgement function
Continuous measurement function (for specimens of the same thickness)
Function Cylindrical correction, spherical correction, offset correction, multi-point correction functions
Statistical calculation function
(Maximum value, minimum value, mean value, standard deviation, upper and lower limit values, OK count, range, NG count)
Graph generation function (X-R control charts)

HR Series
Language support 6 languages are supported: Japanese, English, German, French, Italian, and Spanish.
External connection interface For printer: Serial interface (compatible with the RS-232C standard), Digimatic interface, Centronics interface
Power supply 100V AC, approx. 40VA or less, (120/220/240V AC set on shipment from factory.)
External dimensions Body: Approx. 250(W) x 670(D) x 605(H)mm, (Long types: 750(H)mm), Approx. 65kg (Long types: Approx. 75kg)
Mass Operation panel: Approx. 165 (W) x 260 (D) x 105 (H)mm approx. 0.75kg
Order No. and Models for long types: 810-205*1: HR-521L 810-206*1: HR-522L 810-207*1: HR-523L
*1 To denote your AC power cable add the following suffixes to the order No.:
A for UL/CSA, D for CEE, DC for CCC, E for BS, K for KC, C and No suffix are required for PSE.
*2 For Brinell hardness testing, an indenter (option) and a measurement microscope are required.
Standard accessories
Order No. Item Specification Order No. Item Specification Order No. Item Specification
For connection between the hardness
Connection cable
testing machine main unit and display
19BAA114* Power cord For 100V AC Hardness test block 70 to 79HR30T
19BAA073 Diamond indenter For Rockwell superficial 419BAA517 Vinyl cover Fuse
19BAA074 Steel ball indenter 1/16" (1.5875) Hardness test block 30 to 35HRC Accessory box
19BAA082 Spare steel ball 1/16 10 balls Hardness test block 60 to 65HRC Operating manual
810-039 Flat anvil 64mm Hardness test block 90 to 95HRB Warranty card
810-040 V anvil 40mm Groove width : 30mm Hardness test block 64 to 69HR30N
* Order numbers differ depending on destination.
Additional information
The relation between the test force and indenter for Brinell hardness test is as follows.
For the Brinell hardness test, the following indenter (optional accessory) and measurement microscope are required.
Brinell
Test force 61.29 98.07 153.2 245.2 294.2 306.5 612.9 980.7 1226 1839
19BAA277 HBW1/10 HBW1/30
1 Indenter for Brinell test
19BAA279 HBW2.5/6.25 HBW2.5/15.625 HBW2.5/31.25 HBW2.5/62.5 HBW2.5/187.5
2.5 Indenter for Brinell test
19BAA280 HBW5/25 HBW5/62.5 HBW5/125
5 Indenter for Brinell test
19BAA284 HBW10/100
10 Indenter for Brinell test
Measurement microscope 40X (19BAA318), Measurement microscope 100X (19BAA319)

33
Optional accessories
Item Order No.
Hardness standard block 32HRB 19BAA028
Hardness standard block 42HRB 19BAA029
Hardness standard block 52HRB 19BAA030
Hardness standard block 62HRB 19BAA031
Hardness standard block 72HRB 19BAA032
Hardness standard block 82HRB 19BAA033
Hardness standard block 92HRB 19BAA034
Hardness standard block 10HRC 19BAA035
Hardness standard block 20HRC 19BAA036
Hardness standard block 30HRC 19BAA037
Hardness standard block 40HRC 19BAA038
Hardness standard block 50HRC 19BAA039
Rockwell hardness testing machine

Hardness standard block 60HRC 19BAA040


Hardness standard block 70HRC 19BAA041
Hardness standard block 41HR30N 19BAA042
Hardness standard block 50HR30N 19BAA043
Except HR-110MR/210MR
Hardness standard block 60HR30N 19BAA044
Hardness standard block 73HR30N 19BAA045
Hardness standard block 83HR30N 19BAA046
HR Series

Hardness standard block 75HR15N 19BAA047


Hardness standard block 85HR15N 19BAA048 264-504
Hardness standard block 90HR15N 19BAA049 Digimatic mini processor
Hardness standard block 32HR30T 19BAA050 DP-1VR
Hardness standard block 42HR30T 19BAA051
No connection cable is supplied
Hardness standard block 52HR30T 19BAA052 (Should be ordered separately)
Hardness standard block 62HR30T 19BAA053 Connection cable (1m)
Hardness standard block 72HR30T 19BAA054 HR-300/400/500 Series(937387)
Hardness standard block 78HR15T 19BAA055
Hardness standard block 82HR15T 19BAA056 810-622
Hardness standard block 87HR15T 19BAA057 Printer
DPU-414
Diamond indenter (R models) 19BAA072 No connection cable is supplied
Diamond indenter (R/S models) 19BAA073 (Should be ordered separately)
Steel ball indenter 1/16 (1.5875) 19BAA074 Connection cable
(HR-500: 12AAA804)
Steel ball indenter 1/8 (3.175) 19BAA075 Not applicable to HR-100 to -400
Steel ball indenter 1/4 (6.35) 19BAA076
Steel ball indenter 1/2 (12.7) 19BAA077
06ADV380E
Control box mounting plate 19BAA295 USB input tool
5mm diamond indenter 19BAA292 Direct USB-ITN
Except HR-***MR For simple data input to PCs
HR-500 Series only

11AAC237
Data processing software
See page 36 for detail.

34
810-038 810-027
Round table Outside 250mm VARI-REST

For large specimens


For testing of long samples

810-037
810-029
Round table Outside 180mm
Special V-anvil

For large specimens (length: 400mm; groove width: 50mm)


For shaft material (max.100mm)

810-040
V-anvil (large) 810-026
Fine adjustment table

Rockwell hardness testing machine


(Outside 40mm, groove width 50mm)
For shaft material (max. 60mm) for Jominy test
Insert diameter: 19mm

810-043
Spot anvil JIS G 0561
For steel hardenability testing
(Outside 12mm)

HR Series
Insert diameter: 19mm

810-030
Diamond-spot anvil
810-041 Outside 10mm
V-anvil (small) For sheet specimens
Insert diameter: 19mm
(Outside 40mm, groove width 6mm) For Rockwell Superficial hardness testing
For shaft material (max. 8.4mm)
Insert diameter: 19mm

810-042
810-044 Small V-anvil
Spot anvil (Outside 10mm)
(Outside 5.5mm) For shafts (max. 16mm)
For sheet specimens Insert diameter: 19mm
Insert diameter: 19mm

Note: Optional accessories inside this box cannot be used with AR-10, -20 or -600

810-028 810-643
Jack rest Vibration isolator
Only for mounting hardness testing machines

810-048
Console table
For testing of long samples
(Used with anvil or round table)

35
Data processing software for hardness testing machines

As most industrial materials, such as metals, vary in quality, the This software has the following features:
results of material tests in the property evaluation process and for It can capture measurement results from the hardness testing machine and
quality control purposes require accurate statistical analysis. In the display them in Excel worksheets.
case of hardness testing, the results of hardness measurements On the worksheets, the measurement results can be easily converted into table
are processed for statistical calculations, creation of graphs, control format.
charts, and reports for analysis and evaluation for material If it is connected to a hardness testing machine that outputs the hardness
development and quality control. Such operations and storage of measurement results and measurement position information together, the
results are performed on PCs. Data processing software connects to hardness distribution on the specimen surface can be displayed graphically. This is
a hardness testing machine via a connection cable and transfers the very useful in examining the thermal effects of welding, process hardening of the
measurement results directly to Excel worksheets on a PC. specimen surface, and evaluation of the degree of residual stress.
A standard file suitable for evaluating the carburization hardened layer, a test
often used on steel, is supplied.

System configuration
This product consists of the system disk that contains the software as
System disk described in the standard configuration, dongle, cables connecting the
hardness testing machine and PC, and operation manual. To use this
software, you need to purchase a hardness testing machine and PC
separately.
Hardness testing machines

Dongle Configuration of the data processing software


for hardness testing machines
connection cable
Standard configuration
Hardness testing machine PC (sold separately)
Hardness curve
(sold separately) Measurement result list Hardness histogram
Statistical calculation 2D hardness distribution
(maximum, minimum, 3D hardness distribution
Supported models Rockwell hardness testing machine standard
HR-500 Series deviation, variation, mean,
Vickers hardness testing machine coefficient of variation)
Portable hardness tester
HM Seriesexcept HM-101
HH-411 Series
HV Seriesexcept AVK-C0
Cable specifications
This software includes the cable that connects the
hardness testing machine and PC as a standard
accessory.
Note: the cable specification varies depending
on your PC and hardness testing machine.

Specifications
Standard Cable connections
Order No. Model Cable specifications
configuration Hardness testing machine Operating environment
HM-210A
11AAC236 EXPAK-06 HM-220A USB cable
(Cannot be used with Systems B, C or D) OSWindows7SP1(32bit)
Application: Office 2010 (Excel 2010)
Language: Japanese or English
Recommended hardware
Software CD-ROM HM-102/103 RS-232C reverse
CPU: Intel i3-2100 processor (3.1 GHz)
11AAC237 EXPAK-07 (includes user's manual) HR-511/521/522/523 Memory: 2GB or more cable
Connection cable (Can be used for old models as well. See Note2 below the table). 9P-9P
Optical drive: CD-ROM drive
USB security dongle Required interfaces and no. of ports:
Quick reference guide 11AAC236:
USB, 2 ports
11AAC237, 238: Special connection
11AAC238 EXPAK-08 HH-411UD-410 USB, 1 port and RS-232C*, 1 port cable
8P-9P

Note1 Mitutoyo is unable to provide assurance for use of RS-232C with a commercial USB-RS-232C converter as performance has not been tested
Note2 Old models are HM-112/113/114/115/122/123/124/125 and HV-112/113/114/115 (except for system machines such as automatic machines with PC).

36
Examples of setting screens
The following are sample screenshots of data processing software for hardness testing machines running within an Excel* worksheet.
* Excel is either a registered trademark or trademark of Microsoft Corporation in the United States and/or other countries

List of measurement results/


statistical analysis

Hardness testing machines


Hardness curve Hardness histogram

2D hardness distribution 3D hardness distribution* Note: 3D hardness distribution is not a basic function of this
product and uses functions of Microsoft Excel software.

37
Potable hardness tester series
of a wide range of materials

Hardmatic HH-411
Rebound type portable hardness
tester for metal
Rebound type portable hardness tester
HH-411

38
helps support testing the hardness
from metals to rubbers and plastics.

Hardmatic HH-300 Series


Durometers for sponge, rubber, and
plastic

Rebound type portable hardness tester


HH-411

39
Rebound type portable hardness tester
HARDMATIC HH-411
HH-411 is a rebound type portable hardness tester for metal with a compact body and high operability. It allows anyone
to perform hardness testing easily at the touch of a key, so it can be used widely on various components in the field.

Application examples for each detector type

810-299 DC Type : UD-412


HH-411

Rich variety of detectors available


In addition to the general-purpose detector (D type) supplied as standard
equipment, the detector lineup includes rich variations (sold separately) to
support special applications. The DC type is provided for hardness testing of
internal walls of pipes with diameters that cannot be tested with the D type,
Hardness testing of internal walls of pipes and tight spaces
the D+15 type for bearings and gears, and the DL type for small areas such as
the bottom of small gears and weld corners.
Rebound type portable hardness tester

Equipped with automatic orientation correction


For the rebound type hardness tester, gravity affects the
measurement result depending on the orientation of the detector relative
to the vertical when pressed against the specimen surface. The HH-411 is
equipped with the latest measurement technology that automatically detects
the orientation of the detector to automatically correct for this effect. For this
reason, the setting for orientation of the detector is not required.
HH-411

D+15 Type : UD-413


Hardness testing of small surfaces is possible
Only a small surface (standard D type: 22mm, separately sold DL type: 4mm)
area is required for hardness testing. Therefore the HH-411 can be used for
testing of various specimen shapes such as around grooves and gear teeth.

Equipped with a data save function


Hardness testing in gaps and grooves and with
slightly uneven surfaces
Up to 1800 hardness test results can be saved, which is useful for patrol tests in
the field.

Hardness scale can be selected for your own individual purpose


Based on the Leeb hardness HL value (L value: according to ASTM A 956),
conversion can be performed to Vickers, Brinell, Rockwell C, Rockwell B, and
Shore hardness as well as tensile strength.
Conversion can be performed after the test, or hardness value display in the
conversion mode is also available.

Great operability DL Type : UD-414


The basic operation is to press the detector against the sample surface and
push the detector button by your finger, just like clicking
a ballpoint pen, so it is easy for anyone to do.
Small surfaces such as bottom lands of gears and
weld corners

40
Specifications/Standard accessories/
Optional accessories

Specifications Optional accessories


Order No. 810-298 (ASTM) 810-299 (JIS)
Order No. Item Description
Model HH-411
Carbide ball is used at the tip of the impact hammer Printing of measurement data, various
Detector 264-504 Digimatic mini processor statistical calculations, etc.
1
(D type: ASTM A956 specification)
Display 7 segments, LED display 937387 Connection cable For connection of DP-1VR and display (1m) 1
Hardness display
Leeb hardness :1 to 999HL 09EAA082 Recording paper For DP-1VR (10 rolls) 1
range Printing, such as the statistical calculation and
80012HL 810-622 Thermal printer DPU-414 1
a variety of measurement data
For measurements performed using a testing method described in the user's Connection cable
Measuring accuracy manual with a Mitutoyo-recommended test block firmly mounted on a granite 19BAA285 With connection cable for display 1
(for DPU-414)
surface base
19BAA157 Recording paper For DPU-414 (TP411-28CL) (10 rolls) 1
Vickers hardness :43 to 950HV
Display range For connection of the PC and display RS-232C
Brinell hardness :20 to 894HB 19BAA238 Connection cable 1
(The display range Rockwell hardness (C scale) (For DOS/V PC)
:19.3 to 68.2HRC
varies depending on 526688 AC adapter For display AD908N 1
the conversion table Rockwell hardness (B scale) :13.5 to 101.7HRB
19BAA243 Hardness standard block 880HLD (115mm, t33mm, 3.7kg) 1
used.) Shore hardness :13.2 to 99.3HS
Tensile strength :499 to 1996MPa 19BAA244 Hardness standard block 830HLD (115mm, t33mm, 3.7kg) 1
Automatic angle correction 19BAA245 Hardness standard block 730HLD (115mm, t33mm, 3.7kg) 1
Offset 19BAA246 Hardness standard block 620HLD (115mm, t33mm, 3.7kg) 1
Pass or failure decision function
19BAA247 Hardness standard block 520HLD (115mm, t33mm, 3.7kg) 1
Data save: 1800 Points
Function 19BAA248 Support ring cylinder (3) For measurement of convex surfaces 1
Conversion (details in display range) (R10 to 20mm): For D and DC types
Statistical calculation function (mean, maximum, minimum, variation, For measurement of concave surfaces
standard deviation) 19BAA249 Support ring hollow cylinder (4) (R14 to 20mm): For D and DC types
1
Auto-sleep For measurement of convex surfaces
19BAA250 Support ring sphere (5) (R10 to 27.5mm): For D and DC types
1

Rebound type portable hardness tester


Dotting count display
Min. thickness: 5mm; mass: 5kg or more 19BAA251 Support ring hollow sphere (6) For measurement of concave surfaces 1
(However, specimens with a mass between 0.1 and 5kg can be tested if fixed (R13.5 to 20mm): For D and DC types
Specimen to a strong support.) 19BAA457 Carbide ball For D, DC, and D+15 types 1
requirements
Test points: At least 5mm from specimen edges and at intervals of at least 3mm 19BAA458 Replacement ball shaft For DL type 1
Surface roughness: up to Ra 2m D type Approx. 28 x 175mm, Approx.120g
External connection 810-287 Detector UD-411 (tip 22mm)
1
interface RS-232C and SPC (1 each; simultaneous output is available)
810-288 Detector UD-412 DC type Approx. 22 x 85mm, 1
Two AA alkaline batteries (battery life: Approx. 70 hours in continuous use), Approx.50g (tip 22mm)
Power supply D+15 type Approx. 28 x 190mm,
AC adapter (special accessory) 810-289 Detector UD-413 1
Approx.130g (tip width 11mm)
Operating Temperature: 0 to 50C Humidity: 95% (No condensation) DL type Approx. 28 x 230mm,
environment 810-290 Detector UD-414 1

HH-411
Approx.140g (tip width 4mm)
External dimensions Display: Approx.70(W)110(D)35(H)mm Approx. 200g
Mass Detector: Approx.28175mm 120g
Note: For Shore hardness value measurements in Japan, please use item with order no. 810-299 Interchangeable detectors (special accessories)
One display (UD-410) can be used in combination with various detectors.
Standard components
810-290 810-289
Order No. Item Description Quantity UD-414 UD-413
Application: Suitable for Application: Suitable for the measurement of
810-292 Display UD-410 1 measuring in grooves and crevices concave parts such as and grind
such as are found on gears and parts of ball bearing.
AA alkaline battery 2 weld corners.
User s manual 1
Strap 1
810-287 Detector UD-411 D type Approx. 28 x 175mm, 1
Approx. 120g (tip diameter 22mm)
Impact hammer 1
19BAA457 Carbide ball Installed in the impact hammer 1
19BAA459 Wrench For replacement of carbide ball 1
19BAA451 Support ring 22mm 1
19BAA452 Support ring (Small) 14mm 1
19BAA258 Cleaning brush 1
19BAA265 Hardness standard block 800HLD-equivalent90mmt55mm2.7kg 1 810-288
Note: The HH411 cannot be used for hardness measurement of elastic materials such as rubber. UD-412
Stiffness of the measurement target may affect the measurement result. Particularly avoid the Application: Suitable for the
measurement of sheets. measurement of internal walls of
cylinders. The grip is short, which is
desirable for maintaining stability in the
measurement position.

41
Durometers for sponge, rubber, and plastic
Hardmatic HH-300 Series

The Hardmatic HH-300 Series includes a slim and easy-to-handle long type and a compact type that fits easily in your
hand. Both types have 2 types of display specifications, analog and digital.

Long type

811-333-10,334-10
HH-333, 334
HARD
811-337-10,338-10 Plastics
HH-337, 338

811-019
CTS-101
811-332-10
811-333-10,337-10 HH-332
HH-334, 338 Hard rubbers

811-331-10,332-10
Compact type HH-331, 332 General types of rubber
811-335-10,336-10 Elastomers
HH-335, 336
Hardmatic HH-300 Series

811-013
CTS-103
811-336-10
HH-336
811-329-10,330-10 Hard sponges
HH-329, 330 Soft foams
SOFT

DP-1VR

42
Measuring hardness just requires pressing
the hardness tester against the specimen
and reading the indicated value.

Various kinds of sample can be tested for hardness, from soft sponge to hard plastic. Also, various measurement locations on the specimen can be
used, such as a flat surface, a hole, or the bottom of a groove. The 10 models of hardness testers in the HH-300 Series support various hardness
measurement standards.

Long type HH-331, 332, 333, 334 Compact type HH-329, 330, 335, 336, 337, 338
The the long type has a slender cylindrical shape (24 x 85mm). The compact body fits snugly into your palm for ease of measurement.
Due to this it can measure hardness at the bottom of grooves or holes as well
as exposed surfaces. Also, hardness measurement can be performed while
keeping your hands and face away from the specimen surface. This is
essential when the surface temperature is high: for example immediately after
molding.

Specifications

Hardmatic HH-300 Series


Order No. 811-329-10 811-330-10 811-331-10 811-332-10 811-333-10 811-334-10
Model HH-329 HH-330 HH-331 HH-332 HH-333 HH-334
Type Compact type Long type
Display specification Analog Digital Analog Digital Analog Digital
Measurement target Soft rubber, sponge, felt, hard foam, winder General rubber/soft plastic Hard rubber/hard plastic/ebonite
Category in standards Type E Type A Type D
Applicable standard JIS K 6253 JIS K 6253, JIS K 7215, ASTM D 2240, ISO 868, ISO 7619, DIN 53 505
Shaft 1.25mm
Needle shape diameter
Tip shape Semi-sphere Circular truncated cone Cone
Tip angle 35 30
Tip diameter 5mm 0.79mm
Tip curvature 0.1
Pressure surface shape 4418mm 18mm
Protrusion of needle from 2.5mm 2.5mm
pressure surface
Minimum graduation 1 (HH-329, 331, 333, 335, 337) 0.1 (HH-330, 332, 334, 336, 338)
Loading device Coil spring method Coil spring method Coil spring method
WE, WA, WD, spring force WE=550+75HE WA=550+75HA (HA: 10 to 90) WD=444.5HD (HD: 20 to 90)
(mN) (10 scale 1300mN, 90 scale 7300mN) (10 scale 1300mN, 90 scale 7300mN) (20 8890mN, 90 40005mN)
HE, HA, HD hardness
Accuracy of spring force 68.6mN 68.6mN 392.3mN
Hold function Hold function Hold function
Output function: Digimatic Output function: Digimatic Output function: Digimatic
Functions Peak hold interface for printer Peak hold interface for printer Peak hold interface for printer
Tolerance judgment Tolerance judgment Tolerance judgment
Function lock Function lock Function lock
External dimensions Approx. 56(W)33.5(D)144(H)mm Approx. 60(W)28.5(D)151(H)mm Analog long Approx.56W33.5D186Hmm
Digital long Approx. 60W28.5D193Hmm
Mass 300g 290g 320g 310g 320g 310g

Power supply Button type silver Button type silver Button type silver
oxide battery SR44 oxide battery SR44 oxide battery SR44

43
Hold function HH-330/332/334/336/338 Peak hold function HH-329/331/333/335/337
Holds the display value at any time during measurement so that you can easily The peak hold indicator
check the measurement result. attached to the analog
display is very useful for
peak value measurement.
Before measurement Peak hold

Indicator

During measurement

Output zero set function HH-330/332/334/336/338


A Digimatic output interface is standard, so they can be connected to the
When the hold switch is pressed DP-1VR (special accessory) and measurement system. By using the ZERO
switch, which also serves as the power switch, you can correct any small shift
of the zero position due to a quantization error.

Specifications
Hardmatic HH-300 Series

Order No. 811-335-10 811-336-10 811-337-10 811-338-10


Model HH-335 HH-336 HH-337 HH-338
Type Compact type
Display specification Analog Digital Analog Digital
Measurement target General rubber / soft plastic Hard rubber/hard plastic/ebonite
Category in standards Type A Type D
Applicable standard JIS K 6253, JIS K 7215, ASTM D 2240, ISO 868, ISO 7619
Needle shape Shaft diameter 1.25
Tip shape Circular trancated cone Cone
Tip angle 35 30
Tip diameter 0.79mm
Tip curvature 0.1mm
Pressure surface shape 4418mm
Protrusion of needle from 2.5mm
pressure surface
Minimum graduation 1 (HH-331, 333, 335, 337) 0.1 (HH-332, 334, 336, 338)
Loading device Coil spring method Coil spring method
WA, WD, spring force (mN) WA=550+75HA (HA: 10 to 90) WD=444.5HD (HD: 20 to 90)
HA, HD hardness (10 scale 1300mN, 90 scale 7300mN) (20 scale 8890mN, 90 scale 40005mN)
Accuracy of spring force 68.6mN 392.3mN
Hold function Hold function
Output function: Digimatic interface Output function: Digimatic interface
Functions Peak hold for printer Peak hold for printer
Tolerance judgment Tolerance judgment
Function lock Function lock
External dimensions Analog compact Approx. 56 (W) x 33.5 (D) x 144 (H)mm
Digital compact Approx. 60 (W) x 28.5 (D) x 151 (H)mm
Mass 300g 290g 300g 290g
Power supply Button type silver oxide Button type silver oxide
battery SR44 battery SR44

44
One unit for 3 applications

Optional accessories
Measurement/test dual purpose stand CTS Series (all models)
The CTS Series can be combined with the HH-300 Series for (1) hardness measurement, and (2) spring force testing of the
HH-300 Series hardness tester main unit. (3) By connecting the attached weight directly to the hardness tester to perform
hardness measurement results in better repeatability than can be obtained compared to hardness measurement made by
directly pressing the hardness tester against the workpiece by hand. This measurement method with a weight directly
connected to the hardness tester is useful for measuring the hardness of large samples for which the stand cannot be used,
as well as hardness measurement in the field. The CTS Series includes 3 models for different hardness tester types. All 3
models can be used for (1), (2), and (3) above with one stand by adding a separately available accessory.

Specifications
Order No. 811-019 811-012 811-013
Model CTS-101 CTS-102 CTS-103
Applicable model HH-331, 332 HH-333, 334, 337, 338 HH-335, 336
Application 1.Fixed force hardness measurement
Measurement force 9.81N 49.05N 9.81N
Weight used (1) (1)(3)(4) (1)
2.Manual fixed force hardness measurement
Measurement force 9.81N 49.05N 9.81N
Weights used (1)(6) (1)(3)(6) (1)(6)
3.Loading test
Weight used L / H(1) L(1)(5) / H(3) L / H(1)(2)
Weights (1)CTS-101, 102, 103 Measurement / testing (2)103 Measurement
Weight application
(3)CTS-102 Measurement / testing (4)CTS-102 Measurement
(5)CTS-102 Measurement / testing (6)CTS-101, 102, 103 Measurement
Outside diameter (1)6423.5 (1)6423.5 (3)78110 (1)6423.5
(Unit: mm) (6)4013 (4)2025 (5)4025 (2)2019
(6)4013 (6)4013
Body mass (1)580g(2)34.8g(3)3950g(4)50g(5)197.4g(6)130g
Stand External dimensions 148 x Height (Max.) 420mm
overview Up/down stroke 12mm

Hardmatic HH-300 Series


Maximum specimen thickness Approx. 90mm
Specimen table dimension 90mm
Total mass Approx. 9kg Approx. 13kg Approx. 9kg

Standard configuration
811-019 811-012 811-013
Item Usage Quantity CTS-101 CTS-102 CTS-103
Main unit 1
Tool set 1
Weight (1) Measurement / testing 1
Weight (2) Testing 1
Weight (3) Measurement / testing 1
Weight (4) Measurement / testing 1
Weight (5) Testing 1
Weight (6) Testing 2
User s manual 1
Warranty card 1

(1)Hardness (2)Spring force (3)Direct application


measurement testing of weight

45
System configuration
The HH-300 Series can be used more effectively by combining them with various special accessories (sold separately).

811-019 CTS-101 811-012 CTS-102 811-013 CTS-103

50 50
40 0 40 0
30 70 30 70

20 80 20 80
10 0 10 0
0 100 0 100

50 50
40 0 40 0

30 70 30 70

20 80 20 80

10 0 10 0
0 100 0 100

811-331-10 811-332-10 811-333-10 811-337-10 811-334-10 881-338-10 811-335-10 811-336-10


HH-331 HH-332 HH-333 HH-337 HH-334 HH-338 HH-335 HH-336

Analog type Digital type Analog type Digital type Analog type Digital type

938882
Battery SR44
Hardmatic HH-300 Series

Examples of hardness measurement performance in various standards


Standard Designation Description
JIS K 6253 A45/15 Hardness measurement is performed with the Type A hardness tester. It indicates that a hardness measurement of 45 is obtained 15 seconds after starting the measurement.
ISO 7619 D70/10 Hardness measurement is performed with the Type D hardness tester. It indicates that a hardness measurement of 70 is obtained 10 seconds after starting the measurement.
HDA83 Hardness measurement is performed with the Type A hardness tester. It indicates that a hardness measurement of 83 is obtained.
JIS K 7215
HDD56 Hardness measurement is performed with the Type D hardness tester. It indicates that a hardness measurement of 56 is obtained.
A/45/15 Hardness measurement is performed with the Type A hardness tester. It indicates that a hardness measurement of 45 is obtained 15 seconds after starting the measurement.
ASTM D 2240
D/60/1 Hardness measurement is performed with the Type D hardness tester. It indicates that a hardness measurement of 60 is obtained 1 second after starting the measurement.
A/15:45 Hardness measurement is performed with the Type A hardness tester. It indicates that a hardness measurement of 45 is obtained 15 seconds after starting the measurement.
ISO 868
D/1:60 Hardness measurement is performed with the Type D hardness tester. It indicates that a hardness measurement of 60 is obtained 1 second after starting the measurement.
DIN 53 505 75Shore A Hardness measurement is performed with the Shore A hardness tester. It indicates that a hardness measurement of 75 is obtained.

Domestic and overseas standards Hardness standard block (HH-331,332,335,336)


JIS K 6253-3 Hardness testing methods for rubber, vulcanized or thermoplastic Hardness standard blocks (based on JIS K 7215/for Type D) are available as useful
JIS K 7215 Testing Methods for Durometer Hardness of Plastics tools for a daily check of the hardness tester.
JIS S 6050 Plastics erasers To order or for further details, contact the following:
ISO 7619 Rubber-Determination of indentation hardness by means of pocket
hardness meters
ISO 68 Plastics and ebonite-Determination of indentation hardness by means Japanese Chemical Innovation Institute
of a durometer (Shore hardness)
ASTM D 2240 Standard Test Method for Rubber property-Durometer Hardness High Polymer Test & Evaluation Center
DIN 53 505 Testing of rubber and plastics; shore A and shore D hardness test 2-11-17, Shinonome, Koto-ku, Tokyo 135-0062
SRIS 0101 Physical testing methods for expanded rubber

46
Related information and materials

Hardness basics 2. Hardness-related standards


Japanese Industrial Standards (JIS) include a number of standards related to
Hardness is a convenient term used broadly in our daily language, but the hardness. With the recent trend toward internationalization, JIS standards are
concept is complicated. Experiencing hard and soft is easy, but it is difficult being revised so they are consistent with ISO standards. The major categories
to express those actual qualities in simple terms. Hardness thus has broad can be grouped as follows.
meanings and refers to a measure closely related to one or a number of
properties, including resistance to wear, resistance to scratching, elastic Test methods: Specifying the methods to be used for general hardness
modulus, yield point, fracture strength, viscosity, brittleness, and ductility. testing
Hardness testing is localized testing of a material and is therefore easier to Verification of testing machines: Specifying the testing machines to be
perform than testing of other properties like tensile strength, proof stress, used for hardness testing
spring elastic limit, formability and abrasion resistance. Even after testing, Calibration of reference blocks: Specifying the methods of calibration
it is often the case that the item can still be used as a product. Therefore of reference blocks to be used for verification of
testing hardness is often preferred as a practical alternative to testing other hardness testing machines
characteristics. Application-specific test methods: Specifying the hardness testing
methods to be used for specific applications.
Hardness is not a physical quantity like length, time, mass or current, but an
industrial quantity or comparison value like other mechanical properties.

The hardness of an object is a measure indicating the level of resistance when


the object is subjected to deformation by another object Brinell hardness testing Vickers hardness testing

1. Overview of hardness
Testing methods used to characterize hardness as a numerical value employ
diverse methods of applying deformation and resistance representation
devised for, and defined by, each of those testing methods. The hardness
testing methods used by industry today can be basically grouped as follows
according to variations in standard materials, deformations to be used as
the basis for measurement, and hardness calculation methods. Indentation
testing methods are the most commonly applied. They involve applying a
permanent deformation to the test surface and determining its hardness
from the test force required to create the deformation and the size of the
deformation.
Rebound hardness (or dynamic hardness) testing measures the behavior Rockwell hardness testing
when a standard impactor is made to collide with the test surface, and
scratch hardness testing measures the behavior when two materials are
rubbed together. Portable hardness testing employs a different comparative
measurement method for each type of material due to priority being placed
on ease of operation and even magnetism and ultrasound are used.
Other typical examples of methods for common hardnesses include Mohs Preliminary test force
(reference) indentation
hardness and pencil hardness testing, which have been around for many
years. Preliminary test force
Related information and materials

Total test force indentation (recovered)

Indentation size for each type of hardness test


Hardness test Test force Indentation diameter (mm) Indentation depth (mm)
Brinell hardness (HB) 29421N 5.5 to 3 1 to 0.5
Rockwell hardness (HRC) 1471N 1 to 0.5 0.06 to 0.015
Rockwell hardness (HRA) 588.4N 0.5 to 0.25 0.04 to 0.01
Rockwell Superficial hardness (HR) 147.1 to 441.3N 0.2 to 0.02 0.02 to 0.001
9.807 to 490.3N 0.7 to 0.05 0.1 to 0.01
Vickers hardness (HV)
98.07 to 9807mN 0.2 to 0.005 0.03 to 0.001
Shore hardness (HS) 0.3 to 0.6 0.01 to 0.04

47
Hardness definitions and types

Types of hardness Indentation Knoop hardness


Meyer hardness
Vickers hardness hardness
Brinell hardness
Indentation hardness Martens hardness Rockwell hardness
(Instrumented indentation test,
nano-indentation) Matsumura hardness Monotron hardness
Hertzian hardness Rudwick hardness
Durometer hardness
Indentation relative hardness Barcol hardness

Portable hardness
File hardness Leeb hardness Dynamic hardness
Scratch hardness Pencil hardness
Shore hardness
Moh's hardness
O'Neil hardness
Bierbaum hardness
Martens hardness*
*Operates under a different principle than Martens indentation hardness testing.
Other hardness
"Hardness" in terms of "Hardness" in terms of
response to response to
magnetic elds ultrasonic waves

Definition of hardness
(1) Brinell hardness
The Brinell hardness testing method was the first method invented for standardizing indenter ( = 136 between opposite faces) is pressed into the sample by the test
hardness, from which other hardness measuring methods have been derived. force F (N) and then removed.
Brinell hardness is the test force F divided by the contact area S (mm2) between the
spherical indenter and specimen calculated on the diameter d (mm) of the impression
made when the indenter (a steel ball or cemented carbide ball with a diameter D mm) is An error of the Vickers hardness test is obtained by the following formula. d1 indicates
pressed into the sample by the test force F and then removed. The symbol HBS is used the measuring error of the microscope, d2 indicates the error in indentation
when the indenter is a steel ball, or HBW when it is a cemented carbide ball. k is a measurement, a indicates the length of the edge line between two opposite faces at
constant (1/g = 1/9.80665 = 0.102). the tip of the indenter. is in degrees.

For the same loading condition (F/D2), the Brinell hardness obtained is almost the (3) Knoop hardness
same when different test forces are used for measurement. In many countries,
measurement with small test forces is widespread as an application of this fact. Knoop hardness is the test force F divided by the projected area A (mm2) of the
Testing with a test force of 2451N or less can be conducted by using the test force impression calculated based on the longer diagonal length d (mm) of the indentation
weight and indenter for the Rockwell or Vickers hardness testing machine. For steel, F/D2 made when the pyramid-shaped diamond indenter with apical angles of 130 and
is 30. For other softer materials, an appropriate value is selected from 15, 10, 5, 2.5, 1.25, 17230 and rhomboid cross section is pressed into the specimen by the test force F and
and 1. In the JIS and ISO standards, the test force is 9.807 to 29420N, and the diameter then removed. Knoop hardness can be measured by replacing the Vickers indenter of
of the spherical indenter is 1 to 10mm. An error of the Brinell hardness test is obtained by the microhardness testing machine with the Knoop indenter.
the following formula. d1 indicates the error of the impression measuring device, d2
the error in impression measurement.
Related information and materials

(4) Rockwell hardness and Rockwell Superficial hardness


(2) Vickers hardness A conical diamond indenter with an angle of 120 and a tip radius of 0.2mm tip or
Vickers hardness is the most versatile test method as it can be used with any test spherical indenter (steel or cemented carbide) is used. The preliminary test force is
force. More specifically, there are many applications of microhardness below 9.807N. applied first, the test force is applied, and then the preliminary test force is applied
Vickers hardness is the test force F divided by the area S (mm2) of again. Rockwell hardness and Rockwell Superficial hardness can be obtained from the
the indenter and sample calculated based on the diagonal length d (the average of 2 hardness calculation formula based on the difference in depths of impression h (m)
directions in mm) of the impression made when the pyramid-shaped diamond
indentor ( =136between opposite faces ) is pressed into the sample by the test force measured at the first and second application of the initial test force.
F(N) and then removed. The hardness is called Rockwell hardness when the preliminary test force is 98.07N, or
Rockwell Superficial hardness when it is 29.42N. Unique symbols are assigned to
combinations of types of the indenter, test forces, and hardness calculation formula,
which comprise a scale. JIS defines scales of hardness.

48
Relation diagram for specimen hardness and minimum thickness

Vickers Hardness symbol Test force


F: N
HV0.0005 4.903 X 10-3
Minimum thickness of Diagonal length of 0.001 9.807 X 10-3
specimen indentation
t: mm d: mm 0.002 19.61 X 10-3
0.001 0.003 29.42 X 10-3
0.001 0.005 49.03 X 10-3
0.002
Vickers hardness 0.003 0.002 0.01 98.07 X 10-3
d Hv 0.005 0.003 0.02 0.1961
2000 0.005 0.03 0.2942
0.01
h

0.01 0.05 0.4903


t 1000 0.02
500 0.03 0.02 0.1 0.9807
300 0.05 0.03 0.2 1.961
F 200 0.05 0.3 2.942
HV = 0.1891 2 0.1
d 0.1 0.5 4.903
t >1.5d 100
0.2
h d 50 0.3 0.2 1 9.807
7 0.3
30 0.5 2 19.61
t: Thickness of specimen mm 0.5
20 1 3 29.42
d: Length of diagonal line mm [Example] 1 5 49.03
2
h: Depth of indentation mm t: Thickness of specimen: 0.15mm 2 10 98.07
3
Hardness of specimen: 185HV1 20 196.1
d: Length of diagonal line: 9.807 (1kgf) 30 294.2
h: Depth of indentation: 0.1mm 50 490.3

Minimum thickness of specimen


1.8 3.3 1.4
Minimum thickness of specimen

Minimum thickness of specimen

1.7 3.15
1.6 3 1.2
1.5
2.85
1.4 1.0
1.3 2.7 HRT
1.2 2.55 0.8
1.1 2.4
1.0 2.25 0.6
0.9 2.1 HRN
0.8 1.95 0.4
0.7
1.8 0.2
0.6
1.65
0.5
1.5
t 0
0.4
0.3 1.35 (mm) 10 20 30 40 50 60 70 80 90 100
t 0.2 t 1.2
0.1
(mm) 10 20 30 40 50 60 70 80 90 100 (mm) 1.05 15N
0.9 30N
15T
HRD 0.75
20 30 40 50 60 70 80 90 100 45N
HRC HRH 30T
HRA HRE 45T
HRF
Rockwell hardness HRK Rockwell Supercial hardness
HRG
Rockwell HRB

Rockwell Superficial hardness Rockwell hardness

Types of Rockwell hardness Types of Rockwell Superficial hardness


Related information and materials

Scale Indenter Test force Application Scale Indenter Test force Application
A 588.4N Carbide, sheet steel 15-N 147.1N
D 980.7N 30-N 294.2N Thin surface-hardened layer on steel such as
Diamond Case-hardened steel Diamond carburized or nitrided
C 1471N Steel (100HRB or more to 70HRC or less) 45-N 441.3N
F 588.4N Bearing metal, annealed copper 15-T Sphere of 147.1N
Sphere of
B 980.7N Brass 30-T 1.5875mm 294.2N Sheet of mild steel, brass, bronze, etc.
1.5875mm
diameter Hard aluminum alloy, beryllium copper, phosphor diameter
G 1471N bronze 45-T 441.3N
H 588.4N 15-W Sphere of 147.1N
Sphere of Bearing metal, grind stone
E 3.175mm 980.7N Bearing metal 30-W 3.175mm 294.2N Plastic, zinc, bearing alloy
diameter Bearing metal 45-W diameter 441.3N
K 1471N
L 588.4N 15-X Sphere of 147.1N
Sphere of
M 6.35mm 980.7N Plastic, lead 30-X 6.35mm 294.2N Plastic, zinc, bearing alloy
diameter 45-X diameter 441.3N
P 1471N
R 588.4N 15-Y Sphere of 147.1N
Sphere of
S 12.7mm 980.7N Plastic, lead 30-Y 12.7mm 294.2N Plastic, zinc, bearing alloy
diameter 45-Y diameter 441.3N
V 1471N

49
Hardness conversion table
The table below enables conversion between hardness values for metals, which vary according to the particular standard.
For accurate results, please use values obtained with the respective testing machines as reference.

Steel Brass

Vickers Rockwell Rockwell Superficial Shore Vickers Rockwell Rockwell Superficial

HV HRA HRB HRC HRD 15N 30N 45N HS HV HRV HRF 30T 45T
940 85.6 68.0 76.9 93.2 84.4 75.4 98.0 196 93.5 110.0 77.5 66.0
920 85.3 67.5 76.5 93.0 84.0 74.8 96.8 194 109.5 65.5
900 85.0 67.0 76.1 92.9 83.6 74.2 95.6 192 93.0 77.0 65.0
880 84.7 66.4 75.7 92.7 83.1 73.6 94.3 190 92.5 109.0 76.5 64.5
860 84.4 65.9 75.3 92.5 82.7 73.1 93.1 188 92.0 64.0
840 84.1 65.3 74.8 92.3 82.2 72.2 91.7 186 91.5 108.5 76.0 63.5
820 83.8 64.7 74.3 92.1 81.7 71.8 90.4 184 91.0 75.5 63.0
800 83.4 64.0 73.8 91.8 81.1 71.0 89.0 182 90.5 108.0 62.5
780 83.0 63.3 73.3 91.5 80.4 70.2 87.6 180 90.0 107.5 75.0 62.0
760 82.6 62.5 72.6 91.2 79.7 69.4 86.2 178 89.0 74.5 61.5
740 82.2 61.8 72.1 91.0 79.1 68.6 84.8 176 88.5 107.0 61.0
720 81.8 61.0 71.5 90.7 78.4 67.7 83.3 174 88.0 74.0 60.5
700 81.3 60.1 70.8 90.3 77.6 66.7 81.8 172 87.5 106.5 73.5 60.0
690 81.1 59.7 70.5 90.1 77.2 66.2 81.0 170 87.0 59.5
680 80.8 59.2 70.1 89.8 76.8 65.7 80.2 168 86.0 106.0 73.0 59.0
670 80.6 58.8 69.8 89.7 76.4 65.3 79.4 166 85.5 72.5 58.5
660 80.3 58.3 69.4 89.5 75.9 64.7 78.6 164 85.0 105.5 72.0 58.0
650 80.0 57.8 69.0 89.2 75.5 64.1 77.8 162 84.0 105.0 57.5
640 79.8 57.3 68.7 89.0 75.1 63.5 77.0 160 83.5 71.5 56.5
630 79.5 56.8 68.3 88.8 74.6 63.0 76.2 158 83.0 104.5 71.0 56.0
620 79.2 56.3 67.9 88.5 74.2 62.4 75.4 156 82.0 104.0 70.5 55.5
610 78.9 55.7 67.5 88.2 73.6 61.7 74.5 154 81.5 103.5 70.0 54.5
600 78.6 55.2 67.0 88.0 73.2 61.2 73.7 152 80.5 103.0 54.0
590 78.4 54.7 66.7 87.8 72.7 60.5 72.8 150 80.0 69.5 53.5
580 78.0 54.1 66.2 87.5 72.1 59.9 72.0 148 79.0 102.5 69.0 53.0
570 77.8 53.6 65.8 87.2 71.7 59.3 71.1 146 78.0 102.0 68.5 52.5
560 77.4 53.0 65.4 86.9 71.2 58.6 70.2 144 77.5 101.5 68.0 51.5
550 77.0 52.3 64.8 86.6 70.5 57.8 69.3 142 77.0 101.0 67.5 51.0
540 76.7 51.7 64.4 86.3 70.0 57.0 68.4 140 76.0 100.5 67.0 50.0
530 76.4 51.1 63.9 86.0 69.5 56.2 67.5 138 75.0 100.0 66.5 49.0
520 76.1 50.5 63.5 85.7 69.0 55.6 66.6 136 74.5 99.5 66.0 48.0
510 75.7 49.8 62.9 85.4 68.3 54.7 65.6 134 73.5 99.0 65.5 47.5
500 75.3 49.1 62.2 85.0 67.7 53.9 64.7 132 73.0 98.5 65.0 46.5
490 74.9 48.4 61.6 84.7 67.1 53.1 63.7 130 72.0 98.0 64.5 45.5
480 74.5 47.7 61.3 84.3 66.4 52.2 62.8 128 71.0 97.5 63.5 45.0
470 74.1 46.9 60.7 83.9 65.7 51.3 61.8 126 70.0 97.0 63.0 44.0
460 73.6 46.1 60.1 83.6 64.9 50.4 60.8 124 69.0 96.5 62.5 43.0
450 73.3 45.3 59.4 83.2 64.3 49.4 59.8 122 68.0 96.0 62.0 42.0
440 72.8 44.5 58.8 82.8 63.5 48.4 58.8 120 67.0 95.5 61.0 41.0
430 72.3 43.6 58.2 82.3 62.7 47.4 57.8 118 66.0 95.0 60.5 40.0
420 71.8 42.7 57.5 81.8 61.9 46.4 56.7 116 65.0 94.5 60.0 39.0
410 71.4 41.8 56.8 81.4 61.1 45.3 55.7 114 64.0 94.0 59.5 38.0
400 70.8 40.8 56.0 81.0 60.2 44.1 54.6 112 63.0 93.0 58.5 37.0
390 70.3 39.8 55.2 80.3 59.3 42.9 53.6 110 62.0 92.6 58.0 35.5
380 69.8 (110.0) 38.8 54.4 79.8 58.4 41.7 52.5 108 61.0 92.0 57.0 34.5
370 69.2 37.7 53.6 79.2 57.4 40.4 51.4 106 59.5 91.2 56.0 33.0
360 68.7 (109.0) 36.6 52.8 78.6 56.4 39.1 50.3 104 58.0 90.5 55.0 32.0
350 68.1 35.5 51.9 78.0 55.4 37.8 49.2 102 57.0 89.8 54.5 30.5
340 67.6 (108.0) 34.4 51.1 77.4 54.4 36.5 48.1 100 56.0 89.0 53.5 29.5
330 67.0 33.3 50.2 76.8 53.6 35.2 46.9 98 54.0 88.0 52.5 28.0
320 66.4 (107.0) 32.2 49.4 76.2 52.3 33.9 45.7 96 53.0 87.2 51.5 26.5
310 65.8 31.0 48.4 75.6 51.3 32.5 44.6 94 51.0 86.3 50.5 24.5
300 65.2 (105.5) 29.8 47.5 74.9 50.2 31.1 43.4 92 49.5 85.4 49.0 23.0
295 64.8 29.2 47.1 74.6 49.7 30.4 42.8 90 47.5 84.4 48.0 21.0
290 64.5 (104.5) 28.5 46.5 74.2 49.0 29.5 42.2 88 46.0 83.5 47.0 19.0
285 64.2 27.8 46.0 73.8 48.4 28.7 41.6 86 44.0 82.3 45.5 17.0
280 63.8 (103.5) 27.1 45.3 73.4 47.8 27.9 41.0 84 42.0 81.2 44.0 14.5
Related information and materials

275 63.5 26.4 44.9 73.0 47.2 27.1 40.4 82 40.0 80.0 43.0 12.5
270 63.1 (102.0) 25.6 44.3 72.6 46.4 26.2 39.7 80 37.5 78.6 41.0 10.0
265 62.7 24.8 43.7 72.1 45.7 25.2 39.1 78 35.0 77.4 39.5 7.5
260 62.4 (101.0) 24.0 43.1 71.6 45.0 24.3 38.5 76 32.5 76.0 38.0 4.5
255 62.0 23.1 42.2 71.1 44.2 23.2 37.9 74 30.0 74.8 36.0 1.0
250 61.6 99.5 22.2 41.7 70.6 43.4 22.2 37.2 72 27.5 73.2 34.0
245 61.2 21.3 41.1 70.1 42.5 21.1 36.6 70 24.5 71.8 32.0
240 60.7 98.1 20.3 40.3 69.6 41.7 19.9 36.0 68 21.5 70.0 30.0
230 96.7 (18.0) 34.7 66 18.5 68.5 28.0
220 95.0 (15.7) 33.4 64 15.5 66.8 25.5
210 93.4 (13.4) 32.0 62 12.5 65.0 23.0
200 91.5 (11.0) 30.7 60 10.0 63.0 20.5
190 89.5 (8.5) 29.4 58 61.0 18.0
180 87.1 (6.0) 28.0 56 58.8 15.0
170 85.0 (3.0) 26.6 54 56.5 12.0
160 81.7 (0.0) 25.2 52 53.5
150 78.7 23.8 50 50.5
140 75.0 22.3 49 49.0
130 71.2 20.8 48 47.0
120 66.7 19.4 47 45.0
110 62.3 17.9 46 43.0
100 56.2 16.3 45 40.0
This conversion table is compiled based on standard SAE J 417. Shore hardness follows JIS B 7731. This conversion table is complied based on standard ASTM E140 TABLE 4.

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Related information and materials
Related hardness standards
JIS Name Hardness used (scale)
A 1126-07 Method of test for content of soft particles in coarse aggregate by scratching
B 7724-99 Brinell hardness test Verification of testing machines HB
B 7725-10 Vickers hardness test Verification and calibration of testing machines HV
B 7726-10 Rockwell hardness test Verification and calibration of testing machines HR
B 7727-00 Shore hardness test Verification of testing machines HS
B 7730-10 Rockwell hardness test Calibration of standard blocks HR
B 7731-00 Shore hardness test Calibration of standard blocks HS
B 7734-97 Knoop hardness test Verification of testing machines HV, HK
B 7735-10 Vickers hardness test Calibration of standard blocks HV
B 7736-99 Brinell hardness test Calibration of standard blocks HB
D 4421-96 Hardness test method for brake linings, pads and clutch facings of automobiles HRM, HRR, BRS, HRV
G 0557-06 Methods of measuring case depth hardened by carburizing treatment for steel HV
G 0558-07 Steels Determination of depth of decarburization HV, 15N, 30N
G 0559-08 Steel Determination of case depth after flame hardening or induction hardening HV, HRC
G 0561-11 Method of hardenability test for steel (End quenching method) HV, HRC
G 0562-93 Method of measuring nitrided case depth for iron and steel HV, HK
G 0563-93 Method of measuring surface hardness for nitrided iron and steel HV, HK, HR15N, HS
H 0511-07 Titanium Sponge titanium Test methods for Brinell hardness HB
K 6250-06 Rubber General procedures for preparing and conditioning test pieces for physical test methods A, D
K 6253-1-12 Rubber, vulcanized or thermoplastic Determination of hardness Part 1: General guidance A, D
K 6253-3-12 Rubber, vulcanized or thermoplastic Determination of hardness Part 3: Durometer method
Rubber, vulcanized or thermoplastic Determination of hardness Part 5: Calibration and
K 6253-5-12
verification
K 7060-95 Testing method for barcol hardness of glass fiber reinforced plastics
K 7202-2-01 Plastics Determination of hardness Part 2: Rockwell hardness HRR, HRL, HRM, HRE
K 7215-86 Testing Methods for Durometer Hardness of Plastics HDA, HDD
R 1607-10 Testing methods for fracture toughness of fine ceramics at room temperature Kc
S 6050-08 Plastics erasers
Related information and materials

Z 2101-09 Methods of test for woods HB


Z 2243-08 Brinell hardness test Test method HB
Z 2244-09 Vickers hardness test Test method HV
Z 2245-11 Rockwell hardness test Test method HR
Z 2246-00 Shore hardness test Test method HS
Z 2251-09 Knoop hardness test Test method HV, HK
Z 2252-91 Test methods for Vickers hardness at elevated temperatures HV
Z 3101-90 Testing Method of Maximum Hardness in Weld Heat - Affected Zone HV
Z 3114-90 Method of Hardness Test for Deposited Metal HV, HRB, HRC
Z 3115-73 Method of Taper Hardness Test in Weld Heat - Affected Zone HV
Note: Standard numbers/names may be different due to revision of the standards.

51
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