A4vsg Us-Version. Ra92100
A4vsg Us-Version. Ra92100
A4vsg Us-Version. Ra92100
(A)A4VSG (US-Version)
Data sheet
Contents Features
Ordering code for standard program 2 Flow and pressure side reversible (over centre operation)
Motor mode possible
Technical data 6
Low noise level
Summary of control devices 12
Long service life
Dimensions, sizes 40 to 1000 18 Drive shaft can absorb axial and radial forces
Through drive 36 High power/weight ratio
Modular design
Overview of mounting options on (A)A4VSG 37
Short response times
Permissible mass bending moment of inertia 38 Through drive and pump combinations possible
Combination pumps dimensions 39 Visual swivel angle indicator
Optional installation position
Through drive dimensions 42
Operation on HF-fluids under reduced operational data
Mounted and piped auxiliary pumps H02, H04 and H06 58 possible
Dimensiions suction port - auxiliary pumps 59
The (A)A4VSG axial piston variable pump in swashplate
H02 an H04 60 design is designed for hydrostatic drives in closed circuits.
H06 64 Flow is proportional to drive speed and displacement.
By adjusting the swashplate angle it is possible to steplessly
Valve block SDVB 68 vary the output flow.
Filter mounted in boost circuit ...F 68
Installation instructions 69
General instructions 71
For descriptions of the control devices, see separate data sheets:
RE 92056, RA 92060, RE 92072,
RA 92076, RA 92080, RA 92084
2/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12
Operation mode
03 Pump, closed circuit G
Control devices
Manual control (RE 92072) MA..
Hydraulic control, control volume dependent HM..
Hydraulic control, with servo/proportional valve (RA 92076) HS..2)
Hydraulic control, with proportional valve EO..2)
05
Hydraulic control, pilot pressure dependent (RA 92080) HD..2)3)
Electrohydraulic control
(RA 92084) EP..3)
with proportional solenoid
Pressure control, swiveling to one side of centre DR..3)4)
(RA 92060)
Pressure control for parallel operation DP..3)4)
Secondary speed control (RE 92056) DS..2)
Series
Series 1, index 0 (index 1) 10(11)5)
06
Series 3, index 0 30
Direction of rotation
Viewed on drive shaft clockwise R
07 counter clockwise L
bi-directional W3)
Filtration
Without filter N
Filter mounted in boost circuit F
14 Sandwich plate filter 8) Z
(for HS- and DS-control, see RA 92076 and RE 92056)
Filter mounted in boost circuit and sandwich plate filter
8) U
for HS- and DS-controls
= Available = Not for new projects, please contact us, replacement A4CSG see RA 92105
= On request = Not available
7) With direct operated flushing spool and pilot operated high-pressure relief valve
8) For the size 500 only available for the DS-control, HS see RE 92076
6/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12
Technical data
Hydraulic fluid Details regarding the choice of hydraulic fluid
Before starting project planning, please refer to our data sheets The correct choice of hydraulic fluid requires knowledge of the
RE 90220 (mineral oil), RE 90221 (environmentally accepta- operating temperature in relation to the ambient temperature:
ble hydraulic fluids) and RE 90223 (HF hydraulic fluids) for in a closed circuit, the circuit temperature.
detailed information regarding the choice of hydraulic fluid The hydraulic fluid should be chosen so that the operating
and conditions of use. viscosity in the operating temperature range is within the
The variable pump (A)A4VSG is suitable for operation with optimum range (opt), see shaded area of the selection dia-
HFA, HFB, HFC and HFD fluids. gram. We recommend, that the higher viscosity class
When operating with HF or environmentally acceptable is selected in each case.
hydraulic fluids, restrictions of the technical data and seals
are required acc. to RE 90223 or RE 90221. Example: At an ambient temperature of X C, an operating
When ordering, indicate the hydraulic fluid that is to be used. temperature of 140 F (60 C) is set in the circuit. In the optimum
operating viscosity range (opt, shaded area), this corresponds to
Selection diagram the viscosity classes VG 46 or VG 68; to be selected: VG 68.
Note
5000 (1000) (1000) The case drain temperature, which is affected by pressure and
3000 4635
(600) speed, is always higher than the circuit temperature. At no point
Viscosity [SUS (mm2/s)]
2000 (400)
of the component may the temperature be higher than 194 F
1000
VG
VG 68
VG 32
VG 46
VG 2
500 (100)
300
operating parameters, please contact us.
(60)
200 (40) (36)
150 170
vopt.
100 (20)
80 (16)
80
70
60 (10)
194
-13 0 20 40 60 80 100 120 140 160 180
Temperature
t [F (C)]
(-20) (-10) (0) (10) (20) (30)(40)(50)(60)(70)(80)(90)
(-25) Hydraulic fluid temperature range
in the circuit
Technical data
Bearing flushing Shaft seal
For the following operating conditions bearing flushing is Permissible pressure loading
required for a safe, continuous operation:
The service life of the shaft seal is influenced by the pump
Applications with water-containing special fluids due to speed and the case drain pressure. It is recommended that
limited lubricity and narrow operating temperature range the average, continuous case drain pressure of 30 psi (2 bar)
absolute at operating temperature not be exceeded (maxi-
Operation with limiting conditions for temperature and
mum permissible case drain pressure 60 psi (4 bar) absolute
viscosity
at reduced speed, see diagram). Momentary (t < 0.1 s) pressu-
With vertical installation (drive shaft facing upwards) to re spikes of up to 145 psi (10 bar) absolute are permitted. The
ensure lubrication of the front bearing and the shaft seal. service life of the shaft seal decreases with an increase in the
frequency of pressure spikes.
Bearing flushing is carried out at port "U" in the front flange
area of the variable pump. The flushing fluid flows through The case pressure must be equal to or greater than the
the front bearing and leaves the pump together with the case external pressure on the shaft seal.
drain fluid.
750
355
180
500
1000
Depending on pump size, the following flushing flows are
250
125
71
40
recommended: Size
(4) 58
Size 40 71 125 180 250
Technical data
Operating pressure range
NG40 to 500 required in order to prevent damage to the axial piston unit.
230 (16)
200 (14) Minimum pressure (low-pressure side)
Minimum pressure at the low-pressure side (A or B), which is
175 (12)
Min. recommended required in order to prevent damage to the axial piston unit.
145 (10) setting
(gauge reading) Rate of pressure change RA
115 (8)
Maximum permissible rate of pressure rise and reduction du-
90 (6) ring a pressure change over the entire pressure range.
0.5 0.6 0.7 0.8 0.9 1.0
t2
Speed ratio n/nmax Single operating period t1 tn
Pressure p
p
Minimum pressure (high-pressure side)
Time t
Total operating period = t1 + t2 + ... + tn
Time t
Inlet
Flow direction
Recommended boost pressure pSp
Direction Swivel range*
NG 40 71 125 180 250 355 500 750 1000 of rotation
psi 230 230 230 230 230 230 230 365 365
clockwise counter-clockwise
(bar) (16) (16) (16) (16) (16) (16) (16) (25) (25)
B to A A to B right hand
Recommended boost pressure for a common auxiliary pump for A to B B to A left hand
boost and control fluid circuit (EO1...H04)
pSp ____________________________________ 365 psi (25 bar) * cf. swivel angle indicator
15 0 15
right hand
left hand
Maximum boost pressure auxiliary pump pSp max for
MA-, HM-, HS-, EO-, DS-control ___________ 725 psi (50 bar)
HD- and EP-control _____________________ 365 psi (25 bar)
DR- and DP-control ______________________ 230 psi (16 bar)
Auxiliary pump inlet pressure, see data sheet for the mounted
auxiliary pump.
Boost pump, see page 58
Observe details on the control pressure from the respective,
separate data sheets for the control devices.
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 9/72
Notes
10/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12
Technical data
Table of values (theoretical values, without efficiency levels and tolerances; values rounded)
Size NG 40 71 125 180 250 355 500 750 1000
Displacement geometric, Vg max in3 2.44 4.33 7.63 11.0 15.26 21.7 30.51 45.8 61.02
per revolution (cm3) (40) (71) (125) (180) (250) (355) (500) (750) (1000)
Speed
maximum at Vg max n max rpm 3700 3200 2600 2400 2200 2000 1800 1600 1600
Flow qv max gpm 39.1 60.0 85.9 114.1 145.3 187.6 237.8 317.0 422.7
at nmax (L/min) (148) (227) (325) (432) (550) (710) (900) (1200) (1600)
at nE = 1200 rpm qVE gpm 12.7 22.5 39.6 57.0 79.3 112.5 158.5 237.8 317.0
(L/min) (48) (85) (150) (216) (300) (426) (600) (900) (1200)
at nE = 1800 rpm qVE gpm 19.0 33.7 59.4 85.6 118.9 168.8 237.7
(L/min) (72) (128) (225.9) (324) (450) (639) (900)
Power p = 5100 psi Pmax HP 115 177 255 338 431 555 704 939 1251
at nmax (350 bar) (kW) (86) (132) (190) (252) (321) (414) (525) (700) (933)
at nE = 1200 rpm PE HP 37.8 66.9 117.8 169.6 236 334.7 471.6 707.6 943.2
(kW) (28) (50) (88) (126) (175) (248) (350) (525) (700)
at nE = 1800 rpm PE HP 56.5 100.3 176.7 254.7 353.8 502.3 707
(kW) (42) (75) (131) (189) (263) (373) (525)
Torque
at Vg max and p = 5100 psi Tmax lb-ft 165 293 516 743 1032 1465 2064 3096 4127
(350 bar) (Nm) (223) (395) (696) (1002) (1391) (1976) (2783) (4174) (5565)
p = 1450 psi T lb-ft 47 83 147 212 294 417 587 881 1174
(100 bar) (Nm) (64) (113) (199) (286) (398) (564) (795) (1193) (1590)
Rotary stiffness
Drive shaft K c klb-ft/rad 57 106 175 235 322 592
(kNm/rad) (79) (146) (241) (323) (443) (814)
Drive shaft S c klb-ft/rad 49 92 141 202 267
(kNm/rad) (67) (126) (194) (278) (368)
Drive shaft R c klb-ft/rad 345
(kNm/rad) (475)
Drive shaft P c klb-ft/rad 832 1352 1985
(kNm/rad) (1145) (1860) (2730)
Drive shaft Z c klb-ft/rad 826 1317 2068
(kNm/rad) (1136) (1812) (2845)
Moment of inertia for rotary group JGR lb-ft2 0.116 0.287 0.712 1.305 2.276 4.509 7.809 15.66 28.47
(kgm2) (0.0049) (0.0121) (0.03) (0.055) (0.0959) (0.19) (0.3325) (0.66) (1.20)
Angular acceleration maximum1) rad/s2 17000 11000 8000 6800 4800 3600 2800 2000 1450
Case volume V gal 0.5 0.6 1.3 1.0 2.6 2.1 3.7 5.0 7.13
(L) (2) (2.5) (5) (4) (10) (8) (14) (19) (27)
Mass approx.
(Pump with HS4-control m lbs 93 132 236 247 485 518 739 1102 1420
without valve block) (kg) (42) (60) (107) (112) (220) (235) (335) (500) (644)
1) The data are valid for values between zero and maximum permissible speed.
Valid for external excitation (e. g. engine 2 to 8 times rotary frequency; cardan shaft twice the rotary frequency).
The limit value applies for a single pump only.
The load capacity of the connection parts must be considered.
Note
Operation above the maximum values or below the minimum values may result in a loss of function, a reduced service life or in
the destruction of the axial piston unit. We recommend testing the loads by means of experiment or calculation / simulation and
comparison with the permissible values.
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 11/72
Technical data
Permissible radial and axial forces on the drive shaft
Size 40 71 125 180 250 355 500 750* 1000
Maximum radial force Fq
for X/2 Fq max lb 225 270 360 450 450 495 560 675 786
X/2 X/2 (N) (1000) (1200) (1600) (2000) (2000) (2200) (2500) (3000) (3500)
X
Note
Special requirements apply in the case of belt drives. Please contact us.
Influence on the direction of the permissible axial force:
+ Fax max = Increase in bearing life
Fax max = Reduction in bearing life (avoid)
Torque distribution
TA1 TA2
TE and TD consists as follows:
TE = TA1 + TA2 + TA3
TD = TA2 + TA3
TE
TE < TE max
1st pump 2nd pump
TD < TD max
TD
Characteristic Characteristic
s pSt
smax
Vg Vg Vg Vg
+ +
Vg max Vg max Vg max Vg max
s pSt
smax
Schematic Schematic
X2 X1
B A B A
MB MA MB MA
E E
U K2 K3 T R(L) U P K2 K3 T R(L) M
Characteristic Schematic
I A
B
MB MA
Vg Vg E
+
Vg max Vg max
U X1 K2 K3 T R(L) X2
Schematic
P
B A
MB MA
a b
U K2 K3 T R(L)
14/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12
Characteristic Characteristic
U
+ +p
Umax
Vg Vg
+ +
Vg max Vg max
U p
Umax
Schematic Schematic
B A
B A MB MA T P
a
b
MB MA B A
Flushing plate
E RKV Sp
P
E RKV Sp
P I
P
S I
U P S
U
U M1 R5 R6 R7 K2 K3 T R(L) R4 R3 R2 M2 U M1 R5 R6 R7 K2 K3 T R(L) R4 R3 R2 M2
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 15/72
Characteristic Characteristic
U
+
Umax
p
Vg Vg
+ qv min qv max
Vg max Vg max
U
Umax
Schematic Schematic
B A B A
MB MA MB MA
b a
E RKV Sp
P E
S
U
U M1 K2 K3 T R(L) M2
U M1 K2 K3 T R(L) M2
16/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12
Characteristic
Characteristic
n (+)
p
n2(rpm)
n2(rpm)
qv min qv max
n (-)
Schematic Schematic
B A Mst
XD
MB MA
Flushing plate
B A
MB MA T T B A P
E
Sp
P
S
U
U M1 K2 K3 T R(L) M2
U M1 K2 K3 T R(L) M2
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 17/72
Notes
18/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12
Series 1
Example: HM control; for exact dimensions of the control device, see separate data sheets
R(L) (11.65(296))
0.71(18) MB
5.51(140)
5.31(135)
E
K2
5.91(150)
0.98
(25)
B
8
U K2 A 6.3 )
DIA 162
3.58(91)
K3
4.33(110)
(
0.59
(15)
T MA
0.31(8)
5.91(150)
0.5(12.7) 3.62(92)
45
45
3.27(83)
Flange 127-4 E
(SAE C, 4-hole)
View X
4.94(125.5)
DIA 5.0000(127 -0.05)
1.18 (1.46(37*))
B
1.30 1.30
(33) (33)
(23.8)
0.94
15 0 15
LR
DIA 4.9980
(30)
3.11(79)
A
3.94(100)
R(L)
3/8-16UNC-2B 0.79(20)
U 0.83(21) deep 2.00
1.26 B(A) (50.8)
(32)
5.75(146) 0.98 (0.63 X
9.02(229) (25) (16*))
11.14(283)
Drive shafts
K Parallel keyed shaft to ISO 3019-1, SAE C S Splined shaft to ISO 3019-1, SAE C
32-4, 1 1/4 in, 12/24 DP; 14T 1)
1.2500(31.75)
DIA 1.2488(31.72)
1/4-20UNC-2B
1/4-20UNC-2B
0.63
0.63
(16)
(16)
1.87
1.88
(47.5) (47.7)
2.18 2.19
(55.5) (55.7)
Ports
Designation Port for Standard Size2) Maximum State
pressure
[psi (bar)]3)
A, B Service line (pressure port) SAE J518 3/4 in 5800 (400) O
Fastening thread A/B ISO 68 3/8-16UNC-2B; 0.83(21) deep
MA , M B Measuring operating pressure A/B ISO 11926 7/16-20UNF-2B; 0.39(10) deep 5800 (400) X
T Drain ISO 119264) 7/8-14UNF-2B; 0.67(17) deep 60 (4) X5)
E Boost pressure inlet ISO 11926 3/4-16UNF-2B; 0.59(15) deep 725 (50) O
K2, K3 Fill + air bleed ISO 119264) 7/8-14UNF-2B; 0.67(17) deep 60 (4) X5)
R(L) Tank line(case drain port)
60 (4) O5)
U Bearing flushing ISO 119264) 7/16-20UNF-2B; 0.39(10) deep 100 (7) X
1) According to ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
2) Observe the general instructions on page 71 for the maximum tightening torques.
3) Momentary pressure spikes may occur depending on the application. Keep this in mind when selecting measuring devices and fittings.
4) The countersink may be deeper than specified in the standard.
5) Depending on the installation position, T, K2, K3 or R(L) must be connected (see also pages 69 and 70)
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
20/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12
Series 1
Example: HM control; for exact dimensions of the control device, see separate data sheets
R(L) (13.15(334))
0.79(20) MB
6.26(159)
5.98(152)
E
K2
6.69(170)
0.98
(25)
B 8
U K2 A 6.3
DIA 162)
4.43(112.5)
4.17(106)
K3 (
0.59
(15)
T 6.69(170)
0.31(8) MA
0.5(12.7) 4.06(103) 45 45
3.15(80)
Flange 127-4
(SAE C, 4-hole)
E
View X
5.10(129.5)
DIA 5.0000(127-0.05)
1.34 (1.77(45*))
B
(37.5) (37.5)
1.48 1.48
(27.8)
L R
1.09
15 0 15
DIA 4.9980
(34)
3.62(92)
4.33(110)
A
R(L)
7/16-14UNC-2B 0.98(25)
U 0.87(22) deep 2.25
1.14(29) B(A) (57.2)
Drive shafts
K Parallel keyed shaft to ISO 3019-1, SAE C-C S Splined shaft to ISO 3019-1, SAE C-C
38-4, 1 1/2 in, 12/24 DP; 17T 1)
DIA 1.4988(38.07)
1.66
1.5000(38.1)
7/16-14UNC-2B
7/16-14UNC-2B
1.10 1.10
(28) (28)
2.13 2.13
(54) (54)
2.44 2.44
(62) (62)
Ports
Designation Port for Standard Size2) Maximum State
pressure
[psi (bar)]3)
A, B Service line (pressure port) SAE J518 1 in 5800 (400) O
Fastening thread A/B ISO 68 7/16-14UNC-2B; 0.87(22) deep
MA, M B Measuring operating pressure A/B ISO 11926 7/16-20UNF-2B; 0.39(10) deep 5800 (400) X
T Drain ISO 119264) 1 1/16-12UN-2B; 0.79(20) deep 60 (4) X5)
E Boost pressure inlet ISO 11926 3/4-16UNF-2B; 0.59(15) deep 725 (50) O
K2, K3 Fill + air bleed ISO 119264) 1 1/16-12UN-2B; 0.79(20) deep 60 (4) X5)
R(L) Tank line(case drain port)
60 (4) O5)
U Bearing flushing ISO 119264) 7/16-20UNF-2B; 0.39(10) deep 100 (7) X
1) According to ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
2) Observe the general instructions on page 71 for the maximum tightening torques.
3) Momentary pressure spikes may occur depending on the application. Keep this in mind when selecting measuring devices and fittings.
4) The countersink may be deeper than specified in the standard.
5) Depending on the installation position, T, K2, K3 or R(L) must be connected (see also pages 69 and 70)
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
22/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12
Series 3
Example: HM control; for exact dimensions of the control device, see separate data sheets
R(L) (15.83(402))
0.94(24)
MB
7.52(191)
7.32(186)
E
K2
7.87(200)
1.38
(35)
B
0
U K2 A 9.0 6)
5.22(132.5)
K3
4.74(120)
I A
D 28 .
(2
0.83
(21)
T
0.31(8) MA 7.87(200)
0.50(12.7) 5.00(127)
45 45
4.02(102)
Flange 152-4 E
(SAE D, 4-hole) X2
View X
6.14(156)
DIA 6.0000(152.3 -0.101 )
-0.079
1.97 (1.22(31*))
B
(41.5)(41.5)
1.63 1.63
(31.8)
L R
1.25
15 0 15
DIA 5.9975
(50)
4.41(112)
5.12(130)
A
R(L)
1/2-13UNC-2B 1.26(32)
U 0.75(19) deep 2.63
1.38(35) X1 B(A) (66.7)
7.99(205) 0.55(14)
X
(1.42(36*))
12.48(317)
14.37(365)
DIA1.7500(44.45)
1.7488(44.42)
1/2-13UNC-2B
1/2-13UNC-2B
1.26 1.26
(32) (32)
2.63 2.63
(66.8) (66.8)
2.94 2.94
(74.8) (74.8)
Ports
Designation Port for Standard Size2) Maximum State
pressure
[psi (bar)]3)
A, B Service line (pressure port) SAE J518 1 1/4 in 5800 (400) O
Fastening thread A/B ISO 68 1/2-13UNC-2B; 0.75(19) deep.
MA, M B Measuring operating pressure A/B ISO 11926 7/16-20UNF-2B; 0.39(10) deep 5800 (400) X
T Drain ISO 119264) 1 5/16-12UN-2B; 0.79(20) deep 60 (4) X5)
E Boost pressure inlet ISO 11926 7/8-14UNF-2B; 0.67(17) deep 725 (50) O
K2, K3 Fill + air bleed ISO 119264) 1 5/16-12UN-2B; 0.79(20) deep 60 (4) X5)
R(L) Tank line(case drain port)
60 (4) O5)
U Bearing flushing ISO 119264) 7/16-20UNF-2B; 0.39(10) deep 100 (7) X
1) According to ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
2) Observe the general instructions on page 71 for the maximum tightening torques.
3) Momentary pressure spikes may occur depending on the application. Keep this in mind when selecting measuring devices and fittings.
4) The countersink may be deeper than specified in the standard.
5) Depending on the installation position, T, K2, K3 or R(L) must be connected (see also pages 69 and 70)
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
24/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12
Series 3
Example: HM control; for exact dimensions of the control device, see separate data sheets
(15.83(402))
R(L) R(L)
0.94(24) MB
7.32(186)
7.52(191)
E
K2
7.87(200)
(29)
1.14
B
A 0
U K2 9.0 )
5.22(132.5)
4.09(120)
K3 DIA228.6
(
0.83
(21)
0.31(8)
T MA 7.87(200)
0.49(12.5) 5.00(127)
45 45
4.02(102) E
Flange 152-4 X2
(SAE D, 4-hole)
7.42(188.5)
View X
DIA 6.0000(152.3 -0.101 )
-0.079
1.97 (1.22(31*))
B
(41.5)(41.5)
1.63 1.63
L R
15 0 15
(31.8)
DIA 5.9975
1.25
(50)
4.41(112)
5.51(140)
A
R(L)
U 1/2-13UNC-2B 1.26(32)
1.38(35) 1.06(27) deep 2.63
X1 B(A) (66.7)
8.07(205) 0.55(14) X
(1.42(36*))
12.48(317)
14.84(377)
* For MA-control
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 25/72
Drive shafts
K Parallel keyed shaft to ISO 3019-1, SAE F S Splined shaft to ISO 3019-1, SAE F
50-4, 2 in, 8/16 DP; 15T 1)
2.0000(50.80)
DIA 1.9988(50.77)
5/8-11UNC-2B
5/8-11UNC-2B
1.42 1.42
(36) (36)
3.62 3.13
(92) (79.5)
3.94 3.44
(100) (87.5)
Ports
Designation Port for Standard Size2) Maximum State
pressure
[psi (bar)]3)
A, B Service line (pressure port) SAE J518 1 1/4 in 5800 (400) O
Fastening thread A/B ISO 68 1/2-13UNC-2B; 1.06(27) deep
MA, M B Measuring operating pressure A/B ISO 11926 7/16-20UNF-2B; 0.39(10) deep 5800 (400) X
T Drain ISO 119264) 1 5/16-12UN-2B; 0.79(20) deep 60 (4) X5)
E Boost pressure inlet ISO 11926 7/8-14UNF-2B; 0.67(17) deep 725 (50) O
K2, K3 Fill + air bleed ISO 119264) 1 5/16-12UN-2B; 0.79(20) deep 60 (4) X5)
R(L) Tank line (case drain port)
60 (4) O5)
U Bearing flushing ISO 119264) 7/16-20UNF-2B; 0.39(10) deep 100 (7) X
1) According to ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
2) Observe the general instructions on page 71 for the maximum tightening torques.
3) Momentary pressure spikes may occur depending on the application. Keep this in mind when selecting measuring devices and fittings.
4) The countersink may be deeper than specified in the standard.
5) Depending on the installation position, T, K2, K3 or R(L) must be connected (see also pages 69 and 70)
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
26/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12
Series 3
Example: HM control; for exact dimensions of the control device, see separate data sheets
(19.09(485))
R(L)
1.26(32) MB
9.37(238)
9.17(233)
10.43(265)
K2
1.57
(40)
B
5
U K2 A K3 12.
DIA317.5)
5.94(151)
7.44(189)
(
(20.5)
0.81
T
0.31(8)
0.63(15.9) 5.98(152)
MA 10.43(265)
45 45
5.43(138)
Flange 165-4 E
(SAE E, 4-hole) X2
View
ViewXX
7.66(194.5)
DIA 6.5000(165.1-0.072)
2.17 (0.98*(25*))
B
(50.5)(50.5)
1.99 1.99
(36.5)
1.44
L R
15 0 15
DIA 6.4980
(55)
5.67(144)
6.30(160)
A
R(L)
5/8-11UNC-2B 1.50(38)
U 1.14(29) deep 3.13
1.77 X1 B(A) (79.4)
(45)
X
9.84(250) 0.67(17)
(1.85(47*))
15.28(388)
17.5(444.5)
Drive shafts
K Parallel keyed shaft to ISO 3019-1, SAE F S Splined shaft to ISO 3019-1, SAE F
50-4 (2 in, 8/16 DP; 15T 1)
2.0000(50.80)
DIA 1.9988(50.77)
5/8-11UNC-2B
5/8-11UNC-2B
1.42 1.42
(36) (36)
3.62 3.13
(92) (79.4)
3.93 3.44
(100) (87.4)
Ports
Designation Port for Standard Size2) Maximum State
pressure
[psi (bar)]3)
A, B Service line (pressure port) SAE J518 1 1/2 in 5800 (400) O
Fastening thread A/B ISO 68 5/8-11UNC-2B; 1.14(29) deep
MA , M B Measuring operating pressure A/B ISO 11926 7/16-20UNF-2B; 0.39(10) deep 5800 (400) X
T Drain ISO 119264) 1 5/8-12UN-2B; 0.79(20) deep 60 (4) X5)
E Boost pressure inlet ISO 11926 1 5/16-12UN-2B; 0.79(20) deep 725 (50) O
K2, K3 Fill + air bleed ISO 119264) 1 5/8-12UN-2B; 0.79(20) deep 60 (4) X5)
R(L) Tank line (case drain port)
60 (4) O5)
U Bearing flushing ISO 119264) 7/16-20UNF-2B; 0.47(12) deep 100 (7) X
1) According to ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
2) Observe the general instructions on page 71 for the maximum tightening torques.
3) Momentary pressure spikes may occur depending on the application. Keep this in mind when selecting measuring devices and fittings.
4) The countersink may be deeper than specified in the standard.
5) Depending on the installation position, T, K2, K3 or R(L) must be connected (see also pages 69 and 70)
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
28/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12
Series 3
Example: HM control; for exact dimensions of the control device, see separate data sheets
R(L) (19.09(485))
1.26(32)
MB
9.37(238)
9.17(233)
1.32(33.5)
E
K2
10.43(265)
B
U K2 A K3 .5
12 )
6.02(153)
DIA317.5
7.52(191)
(
(20.5)
0.81
T
0.31(8) MA
0.63(15.9) 5.98(152) 10.43(265)
45 45
B
(50.5)(50.5)
1.99 1.99
(36.5)
1.44
L R
15 0 15
DIA 6.4980
(55)
2.17
5.67(144)
A
7.09(180)
R(L)
5/8-11UNC-2B 1.50(38)
U 1.14(29) deep 3.13
1.65 (79.4)
(42) X1 B(A)
9.85(250) 0.67(17) X
15.55(395)
18.35(466)
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 29/72
Drive shafts
K Parallel keyed shaft to ISO 3019-1 R Splined shaft similar to ISO 3019-1, similar to SAE F
50-4, 2 in, 8/16 DP; 15T 1)
2.7500(69.85)
DIA 2.7488(69.82)
3/4-10UNC-2B
5/8-11UNC-2B
1.65 1.42
(42) (36)
3.62 3.13
(92) (79.4)
3.94 3.44
(100) (87.4)
Ports
Designation Port for Standard Size2) Maximum State
pressure
[psi (bar)]3)
A, B Service line (pressure port) SAE J518 1 1/2 in 5800 (400) O
Fastening thread A/B ISO 68 5/8-11UNC-2B; 1.14(29) deep
MA , M B Measuring operating pressure A/B ISO 11926 7/16-20UNF-2B; 0.39(10) deep 5800 (400) X
T Drain ISO 119264) 1 5/8-12UN-2B; 0.79(20) deep 60 (4) X5)
E Boost pressure inlet ISO 11926 1 5/16-12UN-2B; 0.79(20) deep 725 (50) O
K2, K3 Fill + air bleed ISO 119264) 1 5/8-12UN-2B; 0.79(20) deep 60 (4) X5)
R(L) Tank line (case drain port)
60 (4) O5)
U Bearing flushing ISO 119264) 3/4-16UNF-2B; 0.59(15) deep 100 (7) X
1) According to ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
2) Observe the general instructions on page 71 for the maximum tightening torques.
3) Momentary pressure spikes may occur depending on the application. Keep this in mind when selecting measuring devices and fittings.
4) The countersink may be deeper than specified in the standard.
5) Depending on the installation position, T, K2, K3 or R(L) must be connected (see also pages 69 and 70)
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
30/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12
Series 3
Example: HM control; for exact dimensions of the control device, see separate data sheets
R(L) (21.85(555))
0.83
0.6316+5
0.51(13)
MB
11.02(280)
11.14(283)
7.48(190)
U E
14
(36 .17 K2
0)
(48)
0.16
K2
7.48(190)
K3
8.86(225)
(4 .94
)
05
15
0.94
A
(24)
8x4
MA
45
5
T (=
36
0 2230'
)
1.85(47) 6.10(155)
1.97(50) 17.13(435) 7.48(190) 7.48(190)
6.77(172)
DIA12.4016 (315 -0.081)
B
DIA9.25 (230 +5)
DIA8.86(225)
2.36 2.36
(60) (60)
(44.5)
1.75
L R
15 0 15
DIA12.3984
DIA9.06
6.69(170)
A
1.97(50)
R(L)
M20 1.97(50)
1.18(30) 0.94(24) deep 3.81
B(A) (96.8)
10.98(279) 1.97 X
20.08(510) (50)
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 31/72
Drive shafts
P Keyed to DIN 6885 Z Splined shaft to DIN 5480
AS22x14x125 W80x3x25x9g
1.65 1.65
0.59(15) (42) (42)
0.8661(220.052) 0.59(15)
0.12(3) 0.8641
DIA3.1508 (80+0.030 )
+0.011
3.35
(85)
M20 x 2.5 1) 2)
M20 x 2.5 1) 2)
DIA3.1500
2.99
(76)
5.12(130) 3.54
(90)
Ports
Designation Port for Standard Size2) Maximum State
pressure
[psi (bar)]3)
A, B Service line (pressure port) SAE J5184) 2 in (high-pressure series) 5800 (400) O
Fastening thread A/B DIN 13 M20 x 2.5; 0.94(24) deep O
MA , M B Measuring operating pressure A/B DIN 3852 M18 x 1.5; 0.47(12) deep 5800 (400) X
T Drain DIN 38525) M48 x 2; 0.79(20) deep 60 (4) X6)
E Boost pressure inlet DIN 3852 M33 x 2; 0.71(18) deep 725 (50) O
K2, K3 Fill + air bleed DIN 38525) M48 x 2; 0.79(20) deep 60 (4) X6)
R(L) Tank line (case drain port) O6)
60 (4)
U Bearing flushing DIN 38525) M18 x 1.5; 0.47(12) deep 100 (7) X
Series 3
Example: HM control; for exact dimensions of the control device, see separate data sheets
R(L) (24.80(630))
0.83
0.6316+5
0.51(13) MB
12.68(322)
12.48(317)
9.13(232)
U E
17.
(45 72 K2
0)
2.01
(51)
K2
9.13(232)
11.02(280)
K3
(4 9.49
)
95
1
0.87
(22)
A
T
8x
45
MA 45
(=
9.13(232) 9.13(232)
36
1.85(47) 6.34(161)
0
)
1.97(50) 23.27(591) 2230'
B
DIA10.55 (263 +5)
DIA10.04(225)
2.362.36
(44.5)
(60)(60)
1.75
LR
150 15
DIA15.7445
DIA10.35
8.27(210)
A
1.97(50)
R(L)
M20 1.97(50)
0.94(24) deep 3.81
B(A) (96.8)
1.26(32)
11.85(301) 1.97 X
18.82(478) (50)
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 33/72
Drive shafts
P Keyed to DIN 6885 Z Splined shaft to DIN 5480
AS25x14x125 W90x3x28x9g
1.97 1.97
(50) (50)
0.71(18) 0.71(18)
0.9843(250.052)
0.18(4.5) 0.9822
DIA3.5447 (90+0.035 )
+0.013
3.74
(95)
M24 x 3 1) 2)
M24 x 3 1) 2)
DIA3.5438
3.58
(91)
5.12(130) 4.13
(105)
Ports
Designation Port for Standard Size2) Maximum State
pressure
[psi (bar)]3)
A, B Service line (pressure port) SAE J5184) 2 in (high-pressure series) 5800 (400) O
Fastening thread A/B DIN 13 M20 x 2.5; 0.94(24) deep O
MA , M B Measuring operating pressure A/B DIN 3852 M18 x 1.5; 0.47(12) deep 5800 (400) X
T Drain DIN 38525) M48 x 2; 0.79(20) deep 60 (4) X6)
E Boost pressure inlet DIN 3852 M48 x 2; 0.79(20) deep 725 (50) O
K2, K3 Fill + air bleed DIN 38525) M48 x 2; 0.79(20) deep 60 (4) X6)
R(L) Tank line (case drain port) O6)
60 (4)
U Bearing flushing DIN 38525) M18 x 1.5; 0.47(12) deep 100 (7) X
Series 3
Example: HM control; for exact dimensions of the control device, see separate data sheets
R(L) (26.38(670))
0.83
0.6316+5
0.51(13)
13.54(344)
13.74(349)
10.16(258)
MB
9.13(232)
B U E
17.
(45 72 K2
2.01
0)
(51)
K2
9.13(232)
11.02(280)
K3
(4 9.49
)
A
95
0.87
(22)
1
MA
T
8x
4
(= 5
45
9.13(232) 9.13(232)
1.85(47) 7.99(203) 36
0
1.97(50) 25.79(655) ) 2230'
1.75(44.5)
DIA12.68(322)
2.95 2.95
(75) (75)
LR
15 0 15
DIA15.7445
DIA13.11
8.86(225)
(96.8)
3.81
2.17(55)
R(L)
A
M20 1.75(44.5)
1.38 B(A) 1.18(30) deep 3.81
(35) X (96.8)
14.17(360) 2.00
(51)
21.38(543)
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 35/72
Drive shafts
P Keyed to DIN 6885 Z Splined shaft to DIN 5480
AS28x16x160 W100x3x32x9g
1.97 1.97
0.71(18) (50) (50)
1.1024 (280.052) 0.71(18)
0.18(4.5) 1.1002
DIA3.9384 (100+0.035 )
+0.013
(106)
4.17
M24 x 3 1) 2)
M24 x 3 1) 2)
DIA3.9375
3.58
(91)
6.50(165) 4.13
(105)
Ports
Designation Port for Standard Size2) Maximum State
pressure
[psi (bar)]3)
A, B Service line (pressure port) SAE J5184) 2 in (high-pressure series) 5800 (400) O
Fastening thread A/B DIN 13 M20 x 2.5; 1.18(30) deep O
MA1, M B1 Measuring operating pressure DIN 3852 M18 x 1.5; 0.47(12) deep 5800 (400) X
T Drain DIN 38525) M48 x 2; 0.79(20) deep 60 (4) X6)
E Boost pressure inlet DIN 3852 M48 x 2; 0.79(20) deep 725 (50) O
K2, K3 Fill + air bleed DIN 38525) M48 x 2; 0.79(20) deep 60 (4) X6)
R(L) Tank line (case drain port) O6)
60 (4)
U Bearing flushing DIN 38525) M18 x 1.5; 0.47(12) deep 100 (7) X
Through drive
The (A)A4VSG axial piston unit can be delivered with a through Combination pumps
drive, as shown in the type code on page 4.
The through drive version is designated by codes K 15 Independent circuits are available for the user when further
through 99. pumps are built on.
The maximum number of units in a combination pump is deter- 1. If the combination pump consists of 2 Rexroth axial piston
mined by the permissible mass bending moment, see page 38. units and these are to be supplied pre-assembled, the two
model designations are to be linked with "+".
Single pump with through drive Ordering example:
AA4VSG 125 EO1 / 30 R PKD60K169F + AA4VSG 71
If no further pumps are factory-mounted the simple type code HM1 / 10 R PSD60N000N
is sufficient.
2. If a gear pump is to be factory mounted as attachment
The delivery contents include: pump, please contact us.
For all through drives except for K 99 3. Mounted and piped auxiliary pumps (see page 58)
Coupling, fixing screws, seal and, if applicable, an intermediate Depending on the application, various auxiliary pumps and/
flange or piping are available.
(A)A4VSG + (A)A4VSG
(A)A4VSG (A)A4VSG
(1st pump) (2nd pump)
Overall length A
(A)A4VSG (A)A4VSG (2nd pump)
(1st pump) NG40 NG71 NG125 NG180 NG250 NG355 NG500 NG750 NG1000
NG40 22.76(578)
NG71 23.86(606) 24.84(631)
NG125 26.06(662) 27.05(687) 29.49(749)
NG180 27.00(686) 27.99(711) 30.43(773) *
NG250 28.19(716) 29.96(761) 33.07(840) 33.78(858) 36.44(925.5)
NG355 * 31.10(790) 34.21(869) * 37.58(954.5) 38.43(976)
NG500 * 31.93(811) 34.17(868) 34.65(880) 38.74(984) 39.57(1005) 43.31(1100)
NG750 * * * * 40.71(1034) * * 49.06(1246)
NG1000 * 36.77(934) 39.02(991) 39.49(1003) 43.58(1107) 44.41(1128) 48.15(1223) 51.93(1319) 54.45(1383)
* on request
40/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12
(A)A4VSG + (A)A4VSO
(A)A4VSG (A)A4VSO
(1st pump) (2nd pump)
Overall length A
(A)A4VSG (A)A4VSO (2nd pump)
(1st pump) NG40 NG71 NG125 NG180 NG250 NG355 NG500 NG750 NG1000
NG40 22.17(563)
NG71 23.27(591) 24.41(620)
NG125 25.47(647) 26.61(676) 29.17(741)
NG180 26.42(671) 27.56(700) 30.12(765) *
NG250 27.60(701) 29.53(750) 32.76(832) 33.78(858) 36.14(918)
NG355 * 30.67(779) 33.90(861) * 37.28(947) 38.50(978)
NG500 * 31.50(800) 33.86(860) 34.65(880) 38.43(976) 39.57(1005) 43.70(1110)
NG750 * * * * 40.39(1026) * * 47.83(1215)
NG1000 * 36.34(923) 38.70(983) 39.49(1003) 43.27(1099) 44.41(1128) 48.54(1233) 50.71(1288) 53.58(1361)
* on request
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 41/72
(A)A4VSG + (A)A10VSO
(A)A4VSG (A)A10VSO
(1st pump) (2nd pump)
Overall length A
(A)A4VSG (A)A10VSO.../31 (2nd pump)
(1st pump) NG18 NG28 NG45 NG71 NG100 NG140
NG40 * 19.61(498) *
NG71 * 20.87(530) 21.57(548) 22.84(580)
NG125 * 21.85(555) 23.82(605) 25.04(636) 27.87(708) 28.39(721)
NG180 * 22.80(579) 23.50(597) 25.98(660) 28.82(732) 29.33(745)
NG250 * 25.16(639) 25.87(657) 27.17(690) 30.79(782) 31.97(812)
NG355 25.87(657) 26.30(668) 27.01(686) 28.31(719) 31.93(811) 33.11(841)
NG500 * 27.99(711) 28.70(729) 30.00(762) 32.83(834) 34.13(867)
NG750 * * * 31.97(812) 34.80(884) 36.10(917)
NG1000 * * * 34.84(885) 37.68(957) *
* on request
42/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12
NG A5 A62) A7
40 0.51(13) M12 5.91(150)
+0.02 )
(127 +0.07
DIA 5.003
DIA 5.001
71 on request
125 0.51(13) M12 6.69(170)
.38
2.76(70)
A5
45 A1 to mounting face
180 on request
(127 +0.07
DIA 5.003
DIA 5.001
N A5
A1 to mounting face
1) Fastening screws and O-ring seal are included in the delivery contents.
2) Thread according to DIN 13, observe the general instructions on page 71 for the maximum tightening torques.
3) To ANSI B92.1a-1976, 30 pressure angle, at base, ank centering, t class 5
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 43/72
+0.02 )
(152.4 +0.07
355 0.51(13) M16
DIA 6.003
DIA 6.001
0
9.0
I A 8.5)
D 22
(
A5
45
A1 to mounting face
1) Fastening screws and O-ring seal are included in the delivery contents
2) Thread according to DIN 13, observe the general instructions on page 71 for the maximum tightening torques.
3) To ANSI B92.1a-1976, 30 pressure angle, at base, ank centering, t class 5
44/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12
+0.03 )
10
DIA 6.504
DIA 6.501
(165.1+0.
A7
2.5
I A1 8)
D 31
(
A5
45
A1 to mounting face
1) Fastening screws and O-ring seal are included in the delivery contents.
2) Thread according to DIN 13, observe the general instructions on page 71 for the maximum tightening torques.
3) To ANSI B92.1a-1976, 30 pressure angle, at base, ank centering, t class 5
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 45/72
+0.02 )
NG A8
(125 +0.07
DIA 4.924
DIA 4.922
500 on request
A8
0
6.3 750 on request
DIA160)
( 1000 on request
45
A5
A1 to mounting face A7
N
M-N NG A1 A3 A4
500 19.88(505) 0.49(12.5) 2.38(60.5)
750 on request
A4 A3 24.72(628) 0.49(12.5) 2.54(64.5)
1000
M
A6 NG A5 A62) A7
1) 500 0.39(10) M12
750 on request
1000 0.39(10) M12 1.06(27)
+0.02 )
(140 +0.07
DIA 5.515
DIA 5.513
NG A8
A8
9 500
I A 7.0 )
D 18 0 750 on request
(
1000 11.02(280)
45
A5
A1 to mounting face A7
N
1) Fastening screws and O-ring seal are included in the delivery contents.
2) Thread according to DIN 13, observe the general instructions on page 71 for the maximum tightening torques.
46/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12
+0.02 )
(160 +0.07
DIA 6.300
DIA 6.302
7
7.8
DIA200)
(
45 A5
A1 to mounting face A7
N
02
I A 11. )
D 28 0
(
A5
45
A1 to mounting face
1) Fastening screws and O-ring seal are included in the delivery contents
2) Thread according to DIN 13, observe the general instructions on page 71 for the maximum tightening torques.
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 47/72
+0.03 )
1000 0.39(10) M20
10
DIA 8.823
DIA 8.820
(224 +0.
02
I A 11. )
D 280
(
A5
45
A1 to mounting face
NG A5 A62)
A6
500 0.75(19) M20
750 on request
+0.03 )
7
14.1 )
IA 0
D 3 6
(
8x4
5
=3(
45 )
60
2230 A5
A1 to mounting face
N
1) Fastening screws and O-ring seal are included in the delivery contents
2) Thread according to DIN 13, observe the general instructions on page 71 for the maximum tightening torques.
48/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12
M A4 A3 1) NG A5 A62)
750 0.75(19) M20
A6 1000 0.75(19) M20
+0.03 )
DIA 15.752
DIA 15.749
10
(400+0.
.72
17 )
IA 50
D 4
(
8x4
5
(=
45 )
36
2230 A5
A1 to mounting face
N
M-N
M 4.17 2.09
(106) (53) 1)
M202)
+0.03 )
DIA 15.752
DIA 15.749
10
(400+0.
.72
A 17 0)
I
D 45
(
8x4
5
45
2230 19
28.66(728) to mounting face
N
1) Fastening screws and O-ring seal are included in the delivery contents
2) Thread according to DIN 13, observe the general instructions on page 71 for the maximum tightening torques.
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 49/72
+0.02 )
A6
(82.55 +0.05
180 14.69(373) 0.41(10.3) 1.10(28)
DIA 3.252
DIA 3.251
250 17.05(433) 0.41(10.5) 1.18(30)
355 18.19(462) 0.41(10.5) 1.18(30)
500 19.88(505) 0.39(10) 1.30(33)
750 21.85(555) 0.39(10) 1.30(33)
1000 on request
NG A5 A62) A7
40 0.39 (10) M10 0.71(18)
1) 71 0.39 (10) M10 0.59(15)
125 0.39 (10) M10 0.63(16)
DIA 4.19 180 0.39 (10) M10
(106.5) 250 0.39 (10) M10 0.45(11.5)
45 A5
355 0.39 (10) M10
A1 to mounting face A7 500 0.39(10) M10
750 0.39 (10) M10
N 1000 on request
180 on request
DIA 3.252
DIA 3.251
250 on request
355 18.19(462) 0.39(10) 1.31(33.4)
500 on request
750 on request
1000 on request
NG A5 A62)
40 on request
1)
71 on request
125 on request
DIA 4.19 180 on request
(106.5) 250 on request
45 A5
355 0.39 (10) M10
A1 to mounting face
500 on request
N 750 on request
1000 on request
1) 2 fastening screws and O-ring seal are included in the delivery contents
2) Thread according to DIN 13, observe the general instructions on page 71 for the maximum tightening torques.
3) According to ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
50/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12
+0.02)
750 on request
DIA 4.002
DIA 4.001
(101.6 +0.05
1000 on request
A8
NG A5 A62) A7
40 0.39(10) M12
71 0.39(10) M12
125 0.39(10) M12 0.63(16)
DIA 5.75 180 0.39(10) M12
(146) 250 0.39(10) M12 0.45(11.5)
45 A5
355 0.39(10) M12
A1 to mounting face A7 500 0.39(10) M12
750 on request
N 1000 on request
750 on request
(101.6 +0.05
DIA 4.002
DIA 4.001
to 500
1000 on request
NG A5 A62) A7
40 on request
71 0.39(10) M12
125 0.39(10) M12
DIA 5.75 180 0.39(10) M12
(146) 250 0.39(10) M12 0.42(11.5)
45 A5
355 0.39(10) M12
A1 to mounting face A7 500 0.39(10) M12
750 on request
N 1000 on request
1) 2 fastening screws and O-ring seal are included in the delivery contents
2) Thread according to DIN 13, observe the general instructions on page 71 for the maximum tightening torques.
3) According to ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 51/72
1) NG A5 A62) A7
71 0.53(13) M16
125 0.53(13) M16
)
DIA 5.003
DIA 5.001
(127 +0.02
+0.07
180 0.53(13) M16
A8
1) 2 fastening screws and O-ring seal are included in the delivery contents
2) Thread according to DIN 13, observe the general instructions on page 71 for the maximum tightening torques.
3) According to ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
52/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12
+0.02 )
DIA 5.003
DIA 5.001
(127+0.07
500 0.51(13) M16
A8
NG A8
125
180
45 250
A5
355
A1 to mounting face A7 500
N
750 9.84(250)
1000 11.02(280)
1) 2 fastening screws and O-ring seal are included in the delivery contents
2) Thread according to DIN 13, observe the general instructions on page 71 for the maximum tightening torques.
3) According to ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 53/72
+0.02 )
(152.4 +0.07
DIA 6.003
DIA 6.001
NG A5 A62)
0
9.0 125 0.51(13) M16
DIA 8.5)
2 180 0.51(13) M16
(2
250 0.51(13) M16
355 0.51(13) M16
500 0.51(13) M16
45 750 0.51(13) M16
A5
1000 on request
A1 to mounting face
N
NG A8
A8
9 500
7.0
DIA 80) 750 on request
(1 1000 on request
45 NG500 A5
A1 to mounting face A7
1) Fastening screws and O-ring seal are included in the delivery contents
2) Thread according to DIN 13, observe the general instructions on page 71 for the maximum tightening torques.
3) To ANSI B92.1a-1976, 30 pressure angle, at base, ank centering, t class 5
54/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12
+0.02 )
(125 +0.07
DIA 4.924
DIA 4.922
A6
N A5
A1 to mounting face
2
8.8
DIA 24)
(2
45
A5
N A1 to mounting face
1) 2 or 4 fastening screws and O-ring seal are included in the delivery contents
2) Thread according to DIN 13, observe the general instructions on page 71 for the maximum tightening torques.
3) According to ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 55/72
Notes
56/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12
20
A6
A14
A13
A12
A15
A6
Spline profile 4x A5
N to DIN 5480
see table
A9
A16
A1 to mounting face
A2 to mounting face
NG
Main pump A1 A2 A4 A5 A6 A7 A8
40 10.43(265) 11.10(282) 2.020.04(51.31) M12 x 25 1.46(370.2) 1.46(370.2) 0
71 11.54(293) 12.28(312) 1.890.04(481) M12 x 25 1.67(42.30.2) 1.77(450.5) 0.61(15.40.15)
125 13.74(349) 14.57(370) 1.960.04(49.71) M14 x 30 1.85(47) 1.85(47) 0
180 14.69(373) 15.51(394) 1.960.04(49.71) M14 x 30 1.85(47) 1.85(47) 0
250 17.05(433) 18.07(459) 2.420.04(61.41) M20 x 40 2.48(63) 2.48(63) 0
355 18.19(462) 19.25(489) 2.420.04(61.41) M20 x 40 2.48(63) 2.48(63) 0
NG
Main pump A9 A10 A11 A12 A13 A14
40 0.71(18) 0.35(9) 0.09(2.3+0.1) DIA4.65(118) DIA4.13g9(105g9) DIA3.840.016(97.60.4)
71 0.71(18) 0.35(9) 0.11(2.7+0.1) DIA5.12(130) DIA4.57g9(116g9) DIA4.1890.016(1060.4)
125 0.71(18) 0.28(7) 0.09(2.3+0.1) DIA5.39(137) DIA4.88g9(124g9) DIA4.570.016(1160.4)
180 0.71(18) 0.28(7) 0.09(2.3+0.1) DIA5.39(137) DIA4.88g9(124g9) DIA4.570.016(1160.4)
250 1.02(26) 0.35(9) 0.09(2.30.1) DIA7.09(180) DIA6.50g9(165g9) DIA6.180.016(1570.4)
355 1.02(26) 0.35(9) 0.09(2.3+0.1) DIA7.09(180) DIA6.50g9(165g9) DIA6.180.016(1570.4)
M M-N
4.4090.008 4.4090.008
(112 +0.2
0.2 ) (112 +0.2
0.2 )
M16; 0.94(24) deep O-Ring
2.8350.008 A7 165 x 3
2.7830.008
2.362 0.008
0.2 )
1.8500.008
2.8350.008
(70.7+0.2
0.2 )
0.2 )
(72 +0.2
(60+0.2
0.2 )
(47 +0.2
3.9370.008 3.9370.008
0.2 ) (100 0.2 )
+0.2
DIA6.30 +0.008
+0.028
DIA 6.6535
6.6551
(169 +0.4 )
20
+0.2)
(160+0.7
A6
(100 +0.2
2.362 0.008
0.008
0.2)
2.7830.008
(60+0.2
0.2 )
(47 +0.2
0.2 )
1.850
(70.7+0.2
Spline profile 4xM16x30
2.7830.008 to DIN 5480
(70.7+0.2
0.2 )
see table
2.7830.008 A5 0.09(2.3)
3.465 0.008 (70.7+0.2
0.2 ) 0.39(10)
(88+0.2
0.2 ) 3.4650.008 0.43(11)
(88+0.2
0.2 )
A4 A3
N A1 to mounting face
A2 to mounting face
NG
Main pump A1 A2 A3 A4 A5
500 19.88(505) 20.47(520) 2.87(73) 1.61(41) M20; 0.94(24) deep
750 21.85(555) 22.72(577) 2.87(73) 1.61(41) M20; 0.94(24)4 deep
1000 24.72(628) 25.71(653) 2.95(75) 1.97(50) M20; 1.18(30) deep
NG Spline profile
Main pump A6 A7 to DIN 5480
500 DIA4.53(115) 2.95(75) W55 x 1.25 x 42 x 9g
750 DIA4.53(115) 2.95(75) W55 x 1.25 x 42 x 9g
1000 DIA5.593(142) 2.56(65) W65 x 1.25 x 50 x 9g
Note: The AZPF, AZPN and AZPG series are special versions of gear pumps for mounting on axial piston pumps. They are adap-
ted to fit onto the through drive shaft end and the flange mounting pattern on axial piston pumps.
1) DB 10 K2-4X/50YV
pressure setting to 725 psi (50 bar)
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 59/72
A13
45 45 A15
A14
A12
A13
A14
A12
A14 A15 A14 A15 A13 A15
(A17 for S2)
A12 (A16 for S2) A12
(A18 for S2)
RA 10089 or RE 10213 RE 10091 RE 10093 RE 10227
Ports1)
NG S, S1 S2 (2nd auxiliary pump - control pump)
40 Square flange Square flange
71 Square flange Square flange
125 SAE 1 in (standard pressure series) Square flange
180 SAE 1 in (standard pressure series) Square flange
250 SAE 1 in (standard pressure series) Square flange
355 SAE 2 in (standard pressure series) Square flange
500 SAE 2 1/2 in (standard pressure series) Square flange
750 SAE 3 in (standard pressure series) Square flange
1000 SAE 3 1/2 in (standard pressure series) Square flange
1) Observe the general instructions on page 71 for the maximum tightening torques.
Dimensions
(2nd auxiliary pump - control pump)
NG A12 A13 A14 A15 for S and S1 A16 for S2 A17 for S2 A18 for S2
40 DIA157(40) DIA0.79(20) M6; 0.51(13) deep M6; 0.51(13) deep DIA0.79(20) DIA1.57(40)
71 DIA157(40) DIA0.79(20) M6; 0.51(13) deep M6; 0.51(13) deep DIA0.79(20) DIA1.57(40)
125 2.06(52.4) 1.03(26.2) DIA1.02(26) M10; 0.55(14) deep M6; 0.51(13) deep DIA0.79(20) DIA1.57(40)
180 2.06(52.4) 1.03(26.2) DIA1.02(26) M10; 0.55(14) deep M6; 0.51(13) deep DIA0.79(20) DIA1.57(40)
250 2.06(52.4) 1.03(26.2) DIA1.02(26) M10; 0.63(16) deep M6; 0.51(13) deep DIA0.79(20) DIA1.57(40)
355 3.06(77.8) 1.69(42.9) DIA2.01(51) M12; 0.83(21) deep M6; 0.39(10) deep DIA0.79(20) DIA1.57(40)
500 3.5(88.9) 2(50.8) DIA2.52(64) M12; 0.91(23) deep M6; 0.39(10) deep DIA0.79(20) DIA1.57(40)
750 4.19(106.4) 2.44(61.9) DIA2.99(76) M16; 1.18(30) deep M6; 0.39(10) deep DIA0.79(20) DIA1.57(40)
1000 4.75(120.7) 2.75(69.9) DIA3.50(89) M16; 1.18(30) deep M6; 0.39(10) deep DIA0.79(20) DIA1.57(40)
60/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12
B K1 A
4.2
MB1 MA1
4.1
MSp 4
4.3 b a
MA
MB
2.2
1.1
2.1
5.1 5 RkV Sp
2.4 P
1 2 2.3
S
U
3
U M1 R5R6R7 K2 K3 T R(L) R4R3R2 M2 S
Ports
Designation Port for State
A, B Service line (pressure port) O
S Suction - auxiliary pump O
K1 Outlet circuit flushing O
R(L) Fill and air bleed (case drain port) O
K2, K3 Fill and air bleed (case drain port) X
T Drain X
MA, M B, MA1, M B1 Measuring operating pressure X
P Control pressure O
SP Accumulator - control pressure X
MSp Measuring flushing pressure X
M1, M2 Measuring control pressure X
RkV Control fluid return line X
U Bearing flushing X
R2...R7 Air bleeding of stroking chamber X
For components, see page 61; for dimensions, see pages 62 and 63
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 61/72
B K1 A
4.2
MB1 MA1
4.1
MSp 4
4.3
MA
MB
b a
1.1
2.2
RkV 2.4 P
5.1 5
2 2.3
1 S
U
3
U M1 K3 K2 T R(L) M2 S
Component
Item Order designation Information
1 Variable pump AA4VSG 40-180 AA4VSG
1.1 Boost check valves standard for AA4VSG
2 Hydraulic control device EO2K or EO1 See RA 92076
2.1 Short circuit valve (for EO.K)
2.2 4/3-directional proportional valve
2.3 Inductive pos. transducer (actual value transmitter)
2.4 Adapter plate
3 An auxiliary pump for the boost circuit only (mounted and piped) H 02 or For selection, see page 54
A common, mounted and piped auxiliary pump for the boost and H 04
control circuit (only for EO1 and EO1K)
4 Valve block SDVB 16 for AA4VSG 40 to 180 9 For NG250 to 500 SDVB
4.1 Main high pressure relief 30, switching type 1 is used
and for NG750 and 1000,
4.2 Flushing valve
SDVB 50 is used acc. to
4.3 Check valve RE 95533
5 Boost circuit filter F See page 69
5.1 Optical contamination indicator
Control electronics are not included in delivery contents, please order separately
2
Mounting -
5 clockwise
MB rotation
A2
K3 K2
A11
K2 B
A
A11
A7
A1
S
T MA
K1 MA1 MB1
4 Mounting -
A8 counter-clockwi- MB1 MA1
se rotation for NG180 Msp for NG180
A9
5 Pressure relief port A Pressure relief port B
(port B for NG 180) (port A for NG 180)
1
A6
A10
R(L) S
U
Z*
A3
A4
A5
Ports
Designation Port for Standard Maximum pressure State
[bar]1)
S See data sheet for auxiliary pump; for selection, see page 58
K1 Flushing ISO 11926 / DIN 3852-1 5 O
M Sp Measuring flushing pressure ISO 11926 / DIN 3852-1 50 X
MA1, M B1 Measuring operating pressure DIN 3852-1 400 X
1)Momentary pressure spikes may occur depending on the application. Keep this in mind when selecting measuring equipment
and fittings.
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
For other ports, see dimensions of base pump (A)A4VSG beginning on page 16 and separate data sheet of the control unit.
Ports2)
NG K1 M SP MA1, M B1
40 7/8-14UNF-2B; 0.67(17) deep 9/16-18UNF-2B; 0.51(13) deep M14 x 1.5; 0.47(12) deep
71 7/8-14UNF-2B; 0.67(17) deep 9/16-18UNF-2B; 0.51(13) deep M14 x 1.5; 0.47(12) deep
125 7/8-14UNF-2B; 0.67(17) deep 9/16-18UNF-2B; 0.51(13) deep M14 x 1.5; 0.47(12) deep
180 7/8-14UNF-2B; 0.67(17) deep 9/16-18UNF-2B; 0.51(13) deep M14 x 1.5; 0.47(12) deep
250 1 5/16-12UN-2B; 0.79(20) deep 7/8-14UNF-2B; 0.67(17) deep M14 x 1.5; 0.47(12) deep
355 1 5/16-12UN-2B; 0.79(20) deep 7/8-14UNF-2B; 0.67(17) deep M14 x 1.5; 0.47(12) deep
500 M33 x 2; 0.71(18) deep M22 x 1.5; 0.55(14) deep M14 x 1.5; 0.47(12) deep
750 M48 x 2; 0.79(20) deep M14 x 1.5; 0.47(12) deep M18 x 1.5; 0.47(12) deep
1000 M48 x 2; 0.79(20) deep M14 x 1.5; 0.47(12) deep M18 x 1.5; 0.47(12) deep
2) Observe the general instructions on page 71 for the maximum tightening torques.
Dimensions
NG A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11
40 6.85(174) 9.69(246) 5.75(146) 12.28(312) 14.13(359) 6.89(175) 4.53(115) 14.41(366) 15.83(402) 1.65(42) 0.62(15.7)
71 7.01(178) 10.43(265) 6.61(168) 13.43(341) 15.63(397) 7.13(181) 4.53(115) 15.35(390) 16.65(423) 1.65(42 0.62(15.7)
125 7.80(198) 11.73(298) 8.07(205) 15.91(404) 18.31(465) 7.91(201) 6.77(172) 17.72(450) 19.02(483) 1.81(46) 0.74(18.75)
(9.45(240))3)
180 7.80(198) 11.73(298) 8.07(205) 17.01(432) 19.57(497) 9.21(234) 7.01(178) 17.72(450) 20.00(508) 1.81(46) 0.74(18.75)
(9.17(233))3)
250 12.48(317) 13.58(345) 9.84(250) 19.95(506.6) 22.84(580) 9.65(245) 8.31(211) 17.72(450) 25.71(653) 2.36(60) 0.90(22.9)
355 12.56(319) 13.58(345) 9.84(250) 22.5(571.5) 26.77(680) 10.39(264) 8.54(217) 18.35(466) 25.94(659) 4.15(105.3)
500 13.90(353) 15.43(392) 11.06(281) 24.72(628) 28.62(727) 14.57(370) 7.99(203) 20.08(510) 27.76(705) 4.15(105.3)
750 17.56(446) 16.81(427) 11.93(303) 27.28(693) 32.32(821) 15.47(393) 14.65(372) 23.27(591) * 4.15(105.3)
1000 17.56(446) 17.95(456) 14.25(362) 30.51(775) 35.91(912) 16.81(427) 14.65(372) 25.79(655) * 4.15(105.3)
* On request
3) With HD.D and HD.G control
64/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12
B K1 A
4.2 2.5
a b
MB1 MA1
X2
4.1 X1
2.4
MSp 4
4.3 2.1
MB MA 2.2
1.1
2.3
5.1 5
1 2
R
3.2
Pst
3 3.1
U K2 K3 T R(L) M S1 S2
Ports
For components, see page 65; for dimensions, see pages 66 and 67
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 65/72
Components H06 9F
AA4VSG with a separate double auxiliary pump for boost and control circuit, valve block and filter
Components
Item Ordering code Information
1 Variable pump AA4VSG 40-180 AA4VSG
1.1 Boost check valves standard for AA4VSG
2 Hydraulic control device HD1DT See RA 92080
2.1 Control device
2.2 Pressure control valve, port A
(port B for counter-clockwise rotation)
2.3 Pressure control valve, port B
(port A for counter-clockwise rotation)
2.4 Sandwich plate for mounting proportional valve
2.5 Proportional pressure relief valve
Auxiliary pump for the boost circuit H 06
3 For selection, see page 58
(mounted and piped)
3.1 Auxiliary pump for the control circuit
(mounted and piped)
3.2 Pressure relief valve, control circuit DB 10 K2-4X/50YV
4 Valve block SDVB 16 for AA4VSG 40-180 9 For NG250 to 500 SDVB
4.1 Pressure relief 30, operating type 1 is used
and for NG750 and 1000,
4.2 Flushing valve
SDVB 50 is used acc. to
4.3 Check valve RE 95533
5 Boost circuit filter F See page 69
5.1 Optical contamination indicator
AA4VSG with a separate double auxiliary pump for boost and control circuit, valve block and filter
Example: sizes 40 to 180
Mounting -
A8 clockwise rotation
MB X1
2 X2
5 K3
A2
3 3.1
R
K2
A11
A16
A18
K2 B
A
A11
A16
A7
A1
S1 S2
T MA
4 K1 5
MA1 MB1
Mounting -
MB1 MA1
counter clockwise
rotation
for NG180 Msp for NG180
A9
R(L) S1 S2
A3 Z* W*
A4
A5
AA4VSG with a separate double auxiliary pump for boost and control circuit, valve block and filter
Ports
Designation Port for Standard Maximum pressure State
[psi(bar)]1)
S1, S2 See data sheet for auxiliary pump; for selection, see page 58
K1 Flushing ISO 11926 / DIN 3852-1 75(5) O
M Sp Measuring flushing pressure ISO 11926 / DIN 3852-1 725(50) X
MA1, M B1 Measuring operating pressure DIN 3852-1 5800(400) X
1)Moomentary pressure spikes may occur depending on the application. Keep this in mind when selecting measuring equipment
and fittings.
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
For other ports, see dimensions of base pump AA4VSG beginning on page 18 and separate data sheet of the control unit.
Ports2)
NG K1 M SP MA1, M B1
40 7/8-14UNF-2B; 0.67(17) deep 9/16-18UNF-2B; 0.51(13) deep M14 x 1.5; 0.47(12) deep
71 7/8-14UNF-2B; 0.67(17) deep 9/16-18UNF-2B; 0.51(13) deep M14 x 1.5; 0.47(12) deep
125 7/8-14UNF-2B; 0.67(17) deep 9/16-18UNF-2B; 0.51(13) deep M14 x 1.5; 0.47(12) deep
180 7/8-14UNF-2B; 0.67(17) deep 9/16-18UNF-2B; 0.51(13) deep M14 x 1.5; 0.47(12) deep
250 1 5/16-12UN-2B; 0.79(20) deep 7/8-14UNF-2B; 0.67(17) deep M14 x 1.5; 0.47(12) deep
355 1 5/16-12UN-2B; 0.79(20) deep 7/8-14UNF-2B; 0.67(17) deep M14 x 1.5; 0.47(12) deep
500 M33 x 2; 0.71(18) deep M22 x 1.5; 0.55(14) deep M14 x 1.5; 0.47(12) deep
750 M48 x 2; 0.79(20) deep M14 x 1.5; 0.47(12) deep M18 x 1.5; 0.47(12) deep
1000 M48 x 2; 0.79(20) deep M14 x 1.5; 0.47(12) deep M18 x 1.5; 0.47(12) deep
2) Observe the general instructions on page 71 for the maximum tightening torques.
Dimensions
NG A1 A2 A3 A4 A5 A6 A7 A8 A9
40 6.85(174) * 5.75(146) 12.28(312) 15.83(402) * 4.53(115) * *
71 7.01(178) * 6.61(168) 13.39(340) 17.24(438) * 4.53(115) * *
125 7.80(198) 11.89(302) 8.07(205) 15.91(404) 19.69(500) 9.41(239) 9.45(240) 21.61(549) 21.81(554)
180 7.80(198) 11.89(302) 8.07(205) 17.01(432) 20.91(531) 9.29(236) 9.17(233) 23.78(604) 23.97(609)
250 12.48(317) 13.23(336) 9.84(250) 19.96(507) 24.60(625) 9.57(243) 6.57(167) 26.54(674) 26.42(671)
355 12.56(319) 13.23(336) 9.84(250) 22.48(571) 30.71(780) 10.39(264) 8.58(218) 32.52(826) 32.76(832)
500 13.90(353) 15.98(406) 10.98(279) 24.73(628) 32.58(827.5) 14.53(369) 7.99(203) 35.96(888) 35.24(895)
750 17.56(446) 16.65(423) 11.85(301) 27.28(693) 36.28(921.5) 15.43(392) 14.65(372) 39.13(994) 39.37(1000)
1000 17.56(446) 17.48(444) 14.17(360) 30.51(775) 39.86(1012.5) 16.77(426) 14.65(372) 42.68(1084) 42.95(1091)
NG A10 A11 A16 A17 A18 A19
40 1.65(42) 0.62(15.7) 0.62(15.7) 1.65(42) * *
71 1.65(42 0.62(15.7) 0.62(15.7) 1.65(42) * *
125 1.81(46) 0.74(18.75) 0.62(15.7) 1.65(42) 2.23(56.7) 2.42(61.5)
180 1.81(46) 0.74(18.75) 0.80(20.25) 1.65(42) 2.41(61.3) 2.42(61.5)
250 2.36(60) 0.90(22.9) 0.80(20.25) 1.65(42) 2.23(56.7) 2.42(61.5)
355 4.15(105.3) 0.21(5.4) 0.30(7.7) 2.07(52.5) 1.90(48.2) 2.83(72)
500 4.15(105.3) 0.30(7.7) 2.07(52.5) 1.31(33.3) 2.83(72)
750 4.15(105.3) 0.30(7.7) 2.07(52.5) 1.90(48.2) 2.83(72)
1000 4.15(105.3) 0.30(7.7) 2.07(52.5) 1.90(48.2) 2.83(72)
* On request
68/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12
Installation instructions
General Below-reservoir installation (standard)
During commissioning and operation, the axial piston unit must Below-reservoir installation means that the axial piston unit is
be filled with hydraulic fluid and air bled. This must also obser- installed outside of the reservoir below the minimum fluid level.
ved following a relatively long standstill as the axial piston unit
may drain back to the reservoir via the hydraulic lines. 1 2
SB SB
The commissioning must be carried out at low speed and wit-
ht min ht min
hout load until the system has been air bled completely.
hmin
Especially when mounted with the "drive shaft upwards" (ex- hmin amin
amin
amples 6 and 12) , bearing flushing is necessary for lubrication
to
zu S* tozuS*
S*
of the front bearing and of the shaft seal at port U. T
See page 7. R(L)
15 0 15
R(L)
be higher than hS max = 31.50 inch (800 mm).
The minimum suction pressure at port S may not fall below K3 B(A) K2
0.8 bar absolute in operation.
With mounted attachment pumps, please refer to the data sheet 5 6
for details on the minimum suction pressure, see page 58. SB SB
ht min ht min
Installation position
hmin hmin
See the following examples 1 to 12. amin amin
Further installation positions are available upon request. zu S*
to
zu S*
to
Recommended installation position: 1 and 2. T U
R(L)
Instructions
Before installation, fill the pump case with the pump in a K2 R(L)
K2
horizontal position. Port T to the reservoir plugged. Filling
option when mounted with shaft end upward: fill via R(L) and T
air bleed at T, then plug port R(L).
To achieve an optimum control function, the stroking
chambers must be bled via the highest available air bleed port Installation Fill / air bleed case
R2 to R7 depending on the installation position for HM, HS, position
HS4 and EO. 1 R(L)
At installation positions 3, 4, 9 and 10 an influence on the 2 T; plug R(L)
control characteristics can be expected. Gravity, unit weight 3 K2; plug R(L)
and case pressure can cause minor shifts in control characte- 4 K3; plug R(L)
ristics and changes in response time.
5 R(L)
6 T; plug R(L)
* With a mounted attachment pump, please observe the details
in the corresponding data sheet, see page 58
Key, see page 70
70/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12
Installation instructions
Above-reservoir installation Installation Fill / air bleed case
Above-reservoir installation means that the axial piston unit is position
installed above the minimum fluid level of the reservoir. 7 R(L)
A check valve in the case drain line is to be avoided. 8 T; plug R(L)
Exceptions maybe permissible, please consult us first. 9 K2; plug R(L)
10 K3; plug R(L)
7 8
11 R(L)
R(L) T 12 T; plug R(L)
B
K2 S Suction port
K2 T, K2, K3, R(L) Fill + air bleed
zu S* (case drain port)
zuS*
to S* to
T A SB R(L) SB A, B Pressure port
15 0 15
11 12
B A
T U
R(L)
K2
K2
R(L)
to
zuS*
S* T tozuS*S*
SB SB
h t min h t min
amin h min amin h min
General instructions
Ports Maximum permissible Required WAF
tightening torque of the tightening torque of the hexagon socket of the
Standard Size of thread female threads MG max threaded plugs MV threaded plugs
ISO 11926 3/8-24 UNF-2B 15 lb-ft 5 lb-ft 5/32 in
20 Nm 7 Nm
9/16-18 UNF-2B 59 lb-ft 18 lb-ft 1/4 in
80 Nm 25 Nm
3/4-16 UNF-2B 118 lb-ft 46 lb-ft 5/16 in
160 Nm 62 Nm
7/8-14 UNF-2B 177 lb-ft 94 lb-ft 3/8 in
240 Nm 127 Nm
1 1/16-12 UN-2B 266 lb-ft 108 lb-ft 9/16 in
360 Nm 147 Nm
1 5/16-12 UN-2B 398 lb-ft 146 lb-ft 5/8 in
540 Nm 198 Nm
1 5/8-12 UN-2B 708 lb-ft 236 lb-ft 3/4 in
960 Nm 320 Nm
1 7/8-12 UN-2B 885 lb-ft 288 lb-ft 3/4 in
1200 Nm 390 Nm
DIN 3852-1 M10 x 1 22 lb-ft 9 lb-ft1) 0.20 in
30 Nm 12 Nm1) 5 mm
M14 x 1.5 59 lb-ft 26 lb-ft1) 0.25 in
80 Nm 35 Nm1) 6 mm
M18 x 1.5 103 lb-ft 44 lb-ft1) 0.31 in
140 Nm 60 Nm1) 8 mm
M22 x 1.5 154 lb-ft 59 lb-ft1) 0.39 in
210 Nm 80 Nm1) 10 mm
M27 x 2 243 lb-ft 99 lb-ft1) 0.47 in
330 Nm 135 Nm1) 12 mm
M33 x 2 398 lb-ft 229 lb-ft1) 0.67 in
540 Nm 310 Nm1) 17 mm
M42 x 2 531 lb-ft 265 lb-ft1) 0.87 in
720 Nm 360 Nm1) 22 mm
M48 x 2 664 lb-ft 295 lb-ft1) 0.94 in
900 Nm 400 Nm1) 24 mm
1) The tightening torques apply for screws in the dry state as received on delivery and in the lightly oiled state for installation.
72/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12
General instructions
The (A)A4VSG pump is designed to be used in closed circuits.
Project planning, installation and commissioning of the axial piston units requires the involvement of qualified personnel.
Before using the axial piston unit, please read the general instruction manual (RE 90300-B) completely and thoroughly.
If necessary, these can be requested from Bosch Rexroth.
During and shortly after operation, there is a risk of burns on the axial piston unit and especially on the solenoids.
Take appropriate safety measures (e.g. by wearing protective clothing).
Depending on the operating conditions of the axial piston unit (operating pressure, fluid temperature), the characteristics may shift.
Service line ports (pressure ports):
- The ports and fastening threads are designed for the specified maximum pressure. The machine or system manufacturer must
ensure that the connecting elements and lines correspond to the specified application conditions (pressure, flow,
hydraulic fluid, temperature) with the necessary safety factors.
- The service line ports and function ports can only be used to accommodate hydraulic lines.
The data and notes contained herein must be adhered to.
The product is not approved as a component for the safety concept of a general machine according to ISO 13849.
The following tightening torques apply:
- Fittings:
Observe the manufacturer's instruction regarding the tightening torques of the fittings used.
- Mounting bolts:
For mounting bolts with metric ISO thread according to DIN 13 or thread according to ASME B1.1, we recommend checking the
tightening torque in individual cases in accordance with VDI 2230.
- Female thread of the axial piston unit:
The maximum permissible tightening torques MG max are maximum values of the female thread and must not be exceeded.
For values, see the page 71 table.
- Threaded plugs:
For the metallic threaded plugs, supplied with the axial piston unit, the required tightening torques of threaded plugs MV apply.
For values, see the page 71 table.