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    Case Study Rusvinyl en

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    Geraldoadri
    RusVinyl LLC is a joint venture operating a PVC plant in Russia. They implemented an IoT-based Critical Engineering Infrastructure Monitoring System (CEIMS) using Tibbo's AggreGate Platform to monitor processes, equipment, and ensure safety. The CEIMS collects data, detects emergencies, and alerts dispatch services in real-time. It has reduced risks of accidents, environmental damage, and financial losses by automating monitoring and emergency notifications. The scalable and modular AggreGate solution integrated smoothly and fulfilled all of RusVinyl's requirements for a reliable automated monitoring and alerting system.

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    Case Study Rusvinyl en

    Uploaded by

    Geraldoadri
    32 views4 pages
    RusVinyl LLC is a joint venture operating a PVC plant in Russia. They implemented an IoT-based Critical Engineering Infrastructure Monitoring System (CEIMS) using Tibbo's AggreGate Platform to monitor processes, equipment, and ensure safety. The CEIMS collects data, detects emergencies, and alerts dispatch services in real-time. It has reduced risks of accidents, environmental damage, and financial losses by automating monitoring and emergency notifications. The scalable and modular AggreGate solution integrated smoothly and fulfilled all of RusVinyl's requirements for a reliable automated monitoring and alerting system.

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    Case Study Rusvinyl En

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    RusVinyl LLC is a joint venture operating a PVC plant in Russia. They implemented an IoT-based Critical Engineering Infrastructure Monitoring System (CEIMS) using Tibbo's AggreGate Platform to monitor processes, equipment, and ensure safety. The CEIMS collects data, detects emergencies, and alerts dispatch services in real-time. It has reduced risks of accidents, environmental damage, and financial losses by automating monitoring and emergency notifications. The scalable and modular AggreGate solution integrated smoothly and fulfilled all of RusVinyl's requirements for a reliable automated monitoring and alerting system.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    32 views4 pages

    Case Study Rusvinyl en

    Uploaded by

    Geraldoadri
    RusVinyl LLC is a joint venture operating a PVC plant in Russia. They implemented an IoT-based Critical Engineering Infrastructure Monitoring System (CEIMS) using Tibbo's AggreGate Platform to monitor processes, equipment, and ensure safety. The CEIMS collects data, detects emergencies, and alerts dispatch services in real-time. It has reduced risks of accidents, environmental damage, and financial losses by automating monitoring and emergency notifications. The scalable and modular AggreGate solution integrated smoothly and fulfilled all of RusVinyl's requirements for a reliable automated monitoring and alerting system.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    IoT Integration Platform

    Case Study

    Engineering Systems Monitoring for


    PVC Integrated Plant

    Industry
    Petrochemical industry
    Partners:
    Hardware RusVinyl LLC,
    Layer 2 and 3 network switches, SHDSL equipment, VoIP Engineering
    gateways, Radiokupol RoIP gateways, DEPO servers, Corporation
    Dolomant controllers Insight LLC

    RusVinyl Company Profile


    RusVinyl LLC is a Russian-Belgian joint venture operating a Polyvinyl Chloride (PVC) Integrated
    Plant near Kstovo, the Nizhniy Novgorod region.
    RusVinyl PVC plant uses the cutting-edge European technologies (BAT Best Available
    Techniques) that assure the necessary range of PVC with low process costs, and will comply with
    the most rigorous environmental requirements of the Russian Federation. The plant capacities are
    300 kilotons of PVC- suspension, 30 kilotons of PVC- emulsion and 225 kilotons of caustic soda.
    The hardware and soware suit for Critical Engineering Infrastructure Monitoring System (CEIMS)
    is designed to monitor technological processes and ensuring proper equipment functioning directly
    in potentially hazardous facilities. CEIMS transmits the status information through communication
    channels to duty dispatcher services (DDS) for further processing so to assess, prevent and
    eliminate the accident consequences in real time, as well as provide the emergency information,
    including terrorist attacks and the related forecast to public duty dispatch services (PDDS).
    The CEIMS is intended for:
    Reducing human and material losses in case of an emergency, fire
    Automated real-time status monitoring of critical technological, life support, security, fire
    protection, and communication systems for ensuring personnel, population, and environment
    safety
    Real-time reporting to municipal PDDS on pre-emergency or emergency state of technological,
    life support, security, fire protection, and communication systems, as well as terrorist attacks
    Informing appropriate services and departments (emergency, DDS, emergency rescue) through
    municipal PDDS of carrying out certain rescue operations and eliminating accident, fire and
    emergency consequences.

    Challenges
    Safe operation of the hazardous facility came to be important at the building construction stage.
    Thereby, CEIMS was meant to provide the following features:
    Forecasting and preventing emergency situations
    Continuous data collection, transmission, and processing
    Generation and transmission of formalized operating data to DDS
    Generation and transmission of formalized emergency messages to PDDS
    Automated or forced public notification on emergency
    Automated or forced notification of services responsible for object safety
    Automated or forced launch of alerting or emergency response systems for specific purposes or
    objects
    Emergency registration and documentation.
    The customer set the main technical requirements, comprising redundancy based on the server
    platform cluster, support for Linux OS and , and high CEIMS reliability through backing up
    servers, controllers, computer-process interfaces, and data channels.

    Solution
    At the design stage, RusVinyl was considering several options for implementing the CEIMS, such as
    alternative SCADA-based hardware and soware suites. In the end, they settled upon the Automated
    Site Safety Monitoring System suite (rus. SAMBO) based on AggreGate soware for it was more
    complete than the others as per customer requirements.
    SAMBO is a scalable modular solution structured by object size, complexity and capacity. The solution
    oers the following benefits:
    Continuous safety-critical parameter value change monitoring for controlled systems and
    engineering (load-bearing) structures
    Sending emergency notifications to the Russian System of Prevention and Response to ES
    Personnel decision support at the levels of Operations Control Duty Desk and Russian System of
    Prevention and Response to ES
    Reporting the site safety status to personnel and visitors.
    SAMBO solution was implemented by Insight engineering corporation on a turnkey basis with
    pre-installed AggreGate server and client soware. At the system commissioning stage,
    COM/DCOM interfaces were configured for AggreGate to receive data via OPC, while the SOAP
    soware module using secure IPsec VPN connection was also implemented for reporting to
    regional emergency services.
    At the project development stage, access to OPC data was provided by using Matrikon OPC
    Tunneller. Furthermore, there were additional modules developed for connecting AggreGate to
    PDDS via SOAP and generating XML messages for local ministries of emergency situations.

    Benefits
    AggreGate SCADA/HMI solution implemented on all-level Linux servers solved the import
    phase-out problem and allowed to develop the new SAMBO system thanks to a large number of
    drivers and interfaces available in AggreGate.
    Monitoring of safety systems, communications, and automatic process control systems provided
    ecient prevention of emergencies, fire, terror threats, and not only.
    By means of the ecient emergency alerting system, the risks of environmental damage, financial
    losses and losses among personnel have gone down dramatically. The solution largely contribut-
    ed to technological process stability and correct safety system operation.
    Ultimately, the AggreGate-based SAMBO hardware and soware suite allowed RusVinyl to lower
    insurance expenses in potentially hazardous facilities and acquire an all-in-one automated moni-
    toring and emergency alerting system.

    About Tibbo
    Located in Taipei, Taiwan, Tibbo Technology Inc. brings simplicity to the embedded world defined
    by enormous complexity of operating systems, programming languages and design tools. Tibbos
    programmable hardware and the AggreGate Platform oer a complete solution for delivering
    robust, distributed automation and monitoring systems.

    Tibbo Technology Inc.


    web: aggregate.tibbo.com email: [email protected]
    phone: +886-2-26925443 fax: +886-2-26923139
    Tibbo Technology Inc., 9F-3, No.31, Lane 169, Kang-Ning St., Hsi-Chih, Taipei, Taiwan 221

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