Case Study Rusvinyl en
Case Study Rusvinyl en
Case Study Rusvinyl en
Case Study
Industry
Petrochemical industry
Partners:
Hardware RusVinyl LLC,
Layer 2 and 3 network switches, SHDSL equipment, VoIP Engineering
gateways, Radiokupol RoIP gateways, DEPO servers, Corporation
Dolomant controllers Insight LLC
Challenges
Safe operation of the hazardous facility came to be important at the building construction stage.
Thereby, CEIMS was meant to provide the following features:
Forecasting and preventing emergency situations
Continuous data collection, transmission, and processing
Generation and transmission of formalized operating data to DDS
Generation and transmission of formalized emergency messages to PDDS
Automated or forced public notification on emergency
Automated or forced notification of services responsible for object safety
Automated or forced launch of alerting or emergency response systems for specific purposes or
objects
Emergency registration and documentation.
The customer set the main technical requirements, comprising redundancy based on the server
platform cluster, support for Linux OS and , and high CEIMS reliability through backing up
servers, controllers, computer-process interfaces, and data channels.
Solution
At the design stage, RusVinyl was considering several options for implementing the CEIMS, such as
alternative SCADA-based hardware and soware suites. In the end, they settled upon the Automated
Site Safety Monitoring System suite (rus. SAMBO) based on AggreGate soware for it was more
complete than the others as per customer requirements.
SAMBO is a scalable modular solution structured by object size, complexity and capacity. The solution
oers the following benefits:
Continuous safety-critical parameter value change monitoring for controlled systems and
engineering (load-bearing) structures
Sending emergency notifications to the Russian System of Prevention and Response to ES
Personnel decision support at the levels of Operations Control Duty Desk and Russian System of
Prevention and Response to ES
Reporting the site safety status to personnel and visitors.
SAMBO solution was implemented by Insight engineering corporation on a turnkey basis with
pre-installed AggreGate server and client soware. At the system commissioning stage,
COM/DCOM interfaces were configured for AggreGate to receive data via OPC, while the SOAP
soware module using secure IPsec VPN connection was also implemented for reporting to
regional emergency services.
At the project development stage, access to OPC data was provided by using Matrikon OPC
Tunneller. Furthermore, there were additional modules developed for connecting AggreGate to
PDDS via SOAP and generating XML messages for local ministries of emergency situations.
Benefits
AggreGate SCADA/HMI solution implemented on all-level Linux servers solved the import
phase-out problem and allowed to develop the new SAMBO system thanks to a large number of
drivers and interfaces available in AggreGate.
Monitoring of safety systems, communications, and automatic process control systems provided
ecient prevention of emergencies, fire, terror threats, and not only.
By means of the ecient emergency alerting system, the risks of environmental damage, financial
losses and losses among personnel have gone down dramatically. The solution largely contribut-
ed to technological process stability and correct safety system operation.
Ultimately, the AggreGate-based SAMBO hardware and soware suite allowed RusVinyl to lower
insurance expenses in potentially hazardous facilities and acquire an all-in-one automated moni-
toring and emergency alerting system.
About Tibbo
Located in Taipei, Taiwan, Tibbo Technology Inc. brings simplicity to the embedded world defined
by enormous complexity of operating systems, programming languages and design tools. Tibbos
programmable hardware and the AggreGate Platform oer a complete solution for delivering
robust, distributed automation and monitoring systems.