2017

APROJECTBY
APOLLOINTERNATION.LTD
7/1/2017
 GENERAL COMPANY FOR IRON AND STEEL, HAMA, SYERIA. 2017

Table of Contents
TABLEOFCONTENT...........................................................................................................................................................2
1INTRODUCTION...................................................................................................................................................................3
2SCREENS..............................................................................................................................................................................4
a) HOMEPAGE...5
1. RTC.6
2. PARAMETER7
3. AMLC(AUTOMATICMOULDLEVELCONTROLLER).8
4. DRIVE STATUS ST1 AND 2... 9
5. DRIVE STATUS COM 10
6. DBI AUTO .. 11
7. SEC. PID ST1 AND ST2 12
8. SOL AND LS STATUS ... 13
9. ALARMS AND TRENDS .. 14

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 GENERAL COMPANY FOR IRON AND STEEL, HAMA, SYERIA. 2017

1. INTRODUCTION

It is a SCADA Operational Manual for GENRAL COMPANY FOR IRON AND

STEEL.

This document includes all the functionality tools which is indicated &
configured as per the process requirements.

This Document consists of SCADA Screens operations & its function. It will be
useful during operation of process.

The operation will be carried out from the Rockwell and Allen brad ally Make
Factory Talk View (SUPERVISORY CONTROL AND DATA ACQUISTION)

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 GENERAL COMPANY FOR IRON AND STEEL, HAMA, SYERIA. 2017

2. SCREENS

MAIN HOME PAGE

Above screen is MAIN HOME PAGE having all navigation as per following defines.
When you click on particular button it will open all configuration window for
particular operation.

o RTC.
o PARAMETER.
o PRODUCTION.
o AMLC (AUTOMATED MOLDE LEVEL CONTROLLER).
o DRIVE STATUS ST1 AND 2
o DRIVE STATUS COM
o DBI AUTO
o SEC. PID ST1 AND ST2
o SOL AND LS STATUS
o ALARMS AND TRENDS
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 GENERAL COMPANY FOR IRON AND STEEL, HAMA, SYERIA. 2017

1. RTC.

When you click on above arrow showing button on scada then READY TO CAST
CONDITIONS page will open, before casting start you have to fulfill required condition as
follows.
o Stand 1 and stand 2 RTC must be ON
o Mode selector switch at mop must be on casting position
o Casting speed pot must be zero
o Primary water must be greater then and equal to 950LPM
o Mould oscillation drive must be ready
o Withdrawal entry top drive must be ready
o Withdrawal entry bottom drive must be ready
o Rdbs drive must be ready
o MO sel. Switch mode at mop must be on auto
o w/sss and WCD must be on auto
o primary water inlet pressure must be greater then 3.5 bar
o hydraulic pump must be ON
o secondary water pressure must be minimum 3 bar
o instrument air pressure must be minimum 2 bar

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 GENERAL COMPANY FOR IRON AND STEEL, HAMA, SYERIA. 2017

2. PARAMETER.

When you click on above arrow showing button on scada then PARAMETER page will
open, this page will give you information about parameters which as follows.

o Casting speed (in mtr/min)
o M.O. frequency (in CPM)
o AWF Speed (in mtr/min)
o Primary water flow(LPM)
o Primary inlet/outlet pres.(Bar)
o Primary water inlet/outlet temp.
o Primary outlet/ delta temp
o Spray ring flow/ pres.
o Zone I flow/pres.
o Zone II flow/pres.

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 GENERAL COMPANY FOR IRON AND STEEL, HAMA, SYERIA. 2017

3. AMLC (AUTOMATIC MOULD LEVEL CONTROLLER).

When you click on above arrow 1 showing button on scada then AMLC page will open,
this page will give you information about AMLC which as follows.
When you click on above arrow 2 showing button on scada then it allows you run
auto/manual mode for stand 1 and stand 2.
In auto mode stand 1 and 2 will run automatically as per set point and process value.
In manual mode stand 1 and stand 2 will run manually as per the set point of level.

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 GENERAL COMPANY FOR IRON AND STEEL, HAMA, SYERIA. 2017

4. DBI AUTO.

When you click on above arrow showing button on scada then DBI AUTO (auto insert
cycle interlocks) page will open, before DBI auto start you have to fulfill required
condition as follows.
o Mode selector switch at mop must be on DBI
o w/sss and WCD must be on auto
o all drive status must be healthy
o hydraulic status must be ok
o RBD HOME position must be on HOME LS ON
o RBD insert position must be on insert LS ON
o Exit cylinder position must be on EXIT LS ON
o DB auto insert prerequisites must be OK
o RBDS drive count must be 420 cycle over.

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 GENERAL COMPANY FOR IRON AND STEEL, HAMA, SYERIA. 2017

5. DBI MANUAL.

When you click on above arrow showing button on scada then DBI manual screen
(manual insert cycle interlocks) page will open, before DBI manaul start you have to
fulfill required condition as follows.

o Mode selector switch at mop must be on DBI
o W/SSS and WCD must be on manual
o All drive status must be healthy
o Hydraulic status must be ok
o RBD HOME position must be ON
o RBD insert position must be ON
o Entry UP LS (limit switch) must be ON
o Exit UP LS (limit switch) must be ON
o Entry UP SS must be OFF
o Exit UP SS must be OFF

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6. DRIVE STATUS STAND 1 AND STAND 2.

When you click on above arrow 1 showing button on scada then Drive status stand 1 and
stand 2 page will open, it will give you information about drive status and it provides to
you authority of reset the fault pressing button which is arrow 2 is showing.
Above screen is gives you the information of following parameters for both stand 1 and
stand 2
o Mould oscillations status, frequency and current
o Withdrawal TOP status, frequency and current
o Withdrawal BOTTOM status, frequency and current
o Rigid dummy BAR status, frequency and current
o AWF status, frequency and current
o CERP status, frequency and current
o Auto cutter trolley status, frequency and current
o Auto cutter torch status, frequency and current
o Mould lubrication status, frequency and current
o Casting speed

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7. COMMON DRIVE STATUS.

1

When you click on above arrow 1 showing button on scada then Drive common status
page will open, it will give you information about common drive status and it provides to
you authority of reset the fault pressing button which is arrow 2 is showing.
Above screen is gives you the information of following parameters
o TUNDISH CARI status, frequency and current
o OHCT status, frequency and current
o TOCB status, frequency and current

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8. SECONDARY COOLING PID.

1


When you click on above arrow 1 showing button on scada then SECONDARY COOLING
PID page will open, it will give you information about COOLING PID PROCESS and it
provides to you authority of SELECTION OF AUTO/MANUAL PID pressing button which is
arrow 2 is showing.
In auto mode stand 1 and 2 will run automatically as per set point and process value.
In manual mode stand 1 and stand 2 will run manually as per the set point of level.

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9. HYDRAULIC SOLENOID AND LIMIT SWITCHES.

When you click on above arrow 1 showing button on scada then hydraulic solenoid and
limit switch page will open, it will give you information about hydraulic solenoid and
limit switch and it provides to you authority of SELECTION OF hydraulic pumps pressing
button which is arrow 2 is showing.

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10. ALARMS AND TRENDS.

2
1

When you click on alarms and trend showing button on scada then alarms and trends
page will open, it will give you information about all alarms which are coming in all
system and also it shows the trends as process value of field transmitters.
Arrow 2 is showing the all trends button.
Arrow 1 is showing the alarms window.

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