Slim TV Service Manual - Sy33 Chassis
Slim TV Service Manual - Sy33 Chassis
Slim TV Service Manual - Sy33 Chassis
SERVICE MANUAL
1 Caution2
2 Specification6
3 Alignment Procedure 8
4 Block Diagram 13
5 Circuit Theory Introduction 14
6 Troubleshooting 16
7 Schematic Diagram 18
8 Main IC Introduction 20
9 BOM list 30
This manual is the latest at the time of printing, and does not
include the modification which may be made after the printing, by
the constant improvement of product
1CAUTION:
Use of controls, adjustments or procedures other than those specified herein may result in
hazardous radiation exposure.
The lighting flash with arrowhead symbol, with an equilateral triangle is intended to
alert the user to the presence of uninsulated dangerous voltage within the products
enclosure that may be of sufficient magnitude to constitute a risk of electric shock to
the person.
The exclamation point within an equilateral triangle is intended to alert the user to the
presence of important operating and maintenance (servicing) instructions in the
literature accompanying the appliance.
2
IMPORTANT SAFETY INSTRUCTIONS
CAUTION:
Read all of these instructions. Save these instructions for later use. Follow all Warnings and
Instructions marked on the audio equipment.
1. Read Instructions- All the safety and operating instructions should be read before the product is operated.
2. Retain Instructions- The safety and operating instructions should be retained for future reference.
3. Heed Warnings- All warnings on the product and in the operating instructions should be adhered to.
4. Follow Instructions- All operating and use instructions should be followed.
3
PROTECTION AND LOCATION OF YOUR SET
11. Do not use this television set near water ... for example, near a bathtub, washbowl, kitchen sink, or laundry tub, in a
wet basement, or near a swimming pool, etc.
Never expose the set to rain or water. If the set has been exposed to rain or water, unplug the set from the wall
outlet and refer servicing to qualified service personnel.
12. Choose a place where light (artificial or sunlight) does not shine directly on the screen.
13. Avoid dusty places, since piling up of dust inside TV chassis may cause failure of the set when high humidity persists.
14. The set has slots, or openings in the cabinet for ventilation purposes, to provide reliable operation of the receiver, to
protect it from overheating. These openings must not be blocked or covered.
Never cover the slots or openings with cloth or other material.
Never block the bottom ventilation slots of the set by placing it on a bed, sofa, rug, etc.
Never place the set near or over a radiator or heat register.
Never place the set in a built-in enclosure, unless proper ventilation is provided.
ANTENNA
LEAD- IN WIRE
GROUND CLAMP
ANTENNA DISCHARGE
UNIT (NEC SECTION
810-20)
GROUNDING
CONDUCTORS
ELECTRIC SERVICE (NEC SECTION 810-21)
EQUIPMENT
GROUND CLAMPS
15.2. Note to CATV system installer : (Only for the television set with CATV reception)
This reminder is provided to call the CATV system installer s attention to Article 820-40 of the NEC that provides
guidelines for proper grounding and, in particular, specifies that the cable ground shall be connected to the grounding
system of the building, as close to the point of cable entry as practical.
16. An outside antenna system should not be located in the vicinity of overhead power lines or other electric lights or power
circuits, or where it can fall into such power lines or circuits. When installing an outside antenna system, extreme care
should be taken to keep from touching such power lines or circuits as contact with them might be fatal.
17. For added protection for this television set during a lightning storm, or when it is left unattended and unused for long
periods of time, unplug it from the wall outlet and disconnect the antenna. This will prevent damage due to lightning
and power-line surges.
4
OPERATION OF YOUR SET
18. This television set should be operated only from the type of power source indicated on the marking label. If you are not
sure of the type of power supply at your home, consult your television dealer or local power company. For television
sets designed to operate from battery power, refer to the operating instructions.
19. If the television set does not operate normally by following the operating instructions, unplug this television set from the
wall outlet and refer servicing to qualified service personnel. Adjust only those controls that are covered in the operating
instructions as improper adjustment of other controls may result in damage and will often require extensive work by a
qualified technician to restore the television set to normal operation.
20. When going on a holiday : If your television set is to remain unused for a period of time, for instance, when you go on
a holiday, turn the television set off and unplug the television set from the wall outlet.
5
2Specification
Antenna
IR1001 Key Board
AGC
1)Chassis summarize
The main chip of SY33 chassis adopt IC LA76933 of SANYO company ,audio power
amplifier adopts IC LA42352,power supply adopts IC STRW6553, and vertical scan amplifier
adopts IC LA78041.The chassis has low cost and steady function, it has been adopts for
25M63,21M63 model.
2)Base features
SY33 chassis circuit includes tuner, IF ,SAWF,LA76933 H/V scan circuit ,AV board, side AV
board, keypad board, USB board, power board. audio power amplifier circuit and power supply
circuit etc. The main ICs are LA78041,LA42352,HPC922-C,L7809CV,L7805CV, LA76933,
HCF4052 IC etc.
RF from antenna enters tuner to be processed ( RF being inverted IF), and IF from pin11 of
TU101 passes R106 ,C110 to Q101 IF preamplifier .
After amplifying, IF signal enters pin1 of Z101 to filter and separate SIF and PIF via pin4 and
pin5 of Z101 into pin63 and pin64 of IC201(LA76933) to process PIF .
One is video signal, from pin60 of IC201 , after R227,R228 adjustment ,it is sent pin56 of
IC201 to process demodulation of picture.
Another way is sound signal, from pin5 of IC201 and passes C260 coupling The sound
signal is sent to pin1 and pin9 of IC901,after IC901 choosing, signal from pin3 and pin13 of
IC901 is sent to pin2 and pin4 of IC601 to process sound power amplification. After amplifying,
The signals from pin8 and pin12 of IC601 is sent to L/R speaker.
2) AV signal flow
Video signal of AV1from pin1 of P901 enters to pin46 of IC201 to decode process.
Sound signals of AV1from pin2 and pin3 of P901 input is sent to pin5 and pin 14 of IC901 to
choose , after being choosed, the signal flow same as TV sound.
Sound signals of AV2 from pin5 and pin6 of P901 is sent to pin1 and pin 12 to choose
signal,.After being choosed, the signal flow same as TV sound.
Volume control:
Sound signal from pin27 and pin28 of IC201 enters pin6 and pin13 of IC601 to be amplified
and be sent out form pin8 and pin12 of IC601.
Mute control:
Pin30 of IC201 sends mute control signal, and passes D002 to connect base of Q602,controls
the Q602 ON or OFF, the pin C of Q602 connects pin5 of IC601 to control mute normal
working .When Q602 off, pin5 of IC601 is high level. So pin8 and pin12 of sound signal output
to speaker, when MCU sent mute signal of high level,Q602 ON, it lets the pin5 of IC601 is low
level to shut down the sound signal of pin8/pin12 of IC601, the mute is working.
TU101 is a common tuner. The RF signal is processed by tuner inside circuit disposal :high
frequency amplifier mixing high frequency demodulationAGCAFTPLLThen IF output
signal from pinIF of TU101 passes preamplifier Q101 to enter SAW Z101. The PIF signal from
pin4 and pin5 of Z101, enters pin63 and pin64 of IC201 to be decoded.
6Troubleshooting
LED ok,No Picture,
No sound
OVER
No LED,No Picture
Check Q815,
N
300V ok? IC801 and
ambient parts
Y
Check Y
D801-D804, F801 ok?
RT801,C806
N
Replace
Check
Replace D801-d804,Q815
No Sound,Picture ok
N Check pin5
Replace IC901 IC 901sound output ok?
of IC201
or repairing the
Y output ok?
channel
Check IC601 or N Y
ambient parts
Replace
IC201
Replace
Replace
C292 or
C260
7Schematic Diagram
LA76933 7X(X:JN)/LA76933 7FB Tentative
8Main IC Introduction
1) LA76933
Pin Assignment Internal connections
PIN FUNCTION PIN FUNCTION PIN FUNCTION PAD Name
1 SIF Output 64 VIF Input1 BIP COM
72
2 TEA1506
TEA1506P; TEA1506AP;
GreenChipII SMPS control IC
TEA1506T; TEA1506AT
FEATURES APPLICATIONS
Distinctive features Besides typical application areas, i.e. TV and monitor
supplies, the device can be used in adapters and chargers
Universal mains supply operation (70 to 276 V AC)
and all applications that demand an efficient and
High level of integration; giving a low external cost-effective solution up to 150 W. Unlike the other
component count. GreenChipII control ICs, the TEA1506 has no internal
high voltage start-up source and needs to be started by
Green features means of an external bleeder resistor.
Valley or zero voltage switching for minimum switching
losses
Efficient quasi-resonant operation at high power levels
Frequency reduction at low power standby for improved
system efficiency (3 W)
Cycle skipping mode at very low loads.
Protection features
Safe restart mode for system fault conditions 1 8
MDB504
2003 Sep 09 2
This text is here in white to force landscape pages to be rotated correctly when browsing through the pdf in the Acrobat reader.This text is here in
_white to force landscape pages to be rotated correctly when browsing through the pdf in the Acrobat reader.This text is here inThis text is here in
white to force landscape pages to be rotated correctly when browsing through the pdf in the Acrobat reader. white to force landscape pages to be ...
k, full pagewidth
2003 Sep 09
BLOCK DIAGRAM
Philips Semiconductors
GreenChipII SMPS control IC
1 SUPPLY 8
VCC DRAIN
(2) MANAGEMENT (14)
Iprot(DEM)
internal UVLO start VALLEY
supply clamp
2
GND
(3) VOLTAGE 4
DEM
CONTROLLED LOGIC (7)
OSCILLATOR
100
mV
OVER-
FREQUENCY UP/DOWN
VOLTAGE
CONTROL COUNTER
PROTECTION
6
LOGIC DRIVER DRIVER
Iprot(CTRL) (11)
3 Iss
CTRL 1 POWER-ON
4
OVER-
TEA1506P; TEA1506AP;
VCC < 4.5 V
TEMPERATURE
TEA1506T; TEA1506AT
or UVLO R Q
PROTECTION
(TEA1506AT)
TEA1506P;
TEA1506AP short
MAXIMUM winding 0.88 V
(TEA1506T; ON-TIME
TEA1506 AT) PROTECTION
OVERPOWER
Product specification
PROTECTION
MDB505
TEA1506P; TEA1506AP;
GreenChipII SMPS control IC
TEA1506T; TEA1506AT
PINNING
PIN
SYMBOL DESCRIPTION
DIP8 SO14
VCC 1 2 supply voltage
GND 2 3 ground
CTRL 3 6 control input
DEM 4 7 input from auxiliary winding for demagnetization timing; overvoltage and
overpower protection
Isense 5 9 programmable current sense input
DRIVER 6 11 gate driver output
HVS 7 12, 13 high voltage safety spacer; not connected
DRAIN 8 14 drain of external MOS switch; input for valley sensing and initial internal
supply
n.c. 1, 4, 5, 8, not connected
10
handbook, halfpage
n.c. 1 14 DRAIN
MDB507
2003 Sep 09 5
Philips Semiconductors Product specification
TEA1506P; TEA1506AP;
GreenChipII SMPS control IC
TEA1506T; TEA1506AT
FUNCTIONAL DESCRIPTION
The TEA1506 is the controller of a compact flyback
converter, and is situated at the primary side. An auxiliary V sense(max)
MGU233
handbook, halfpage
winding of the transformer provides demagnetization
detection and powers the IC after start-up.
0.52 V
The TEA1506 can operate in multi modes (see Fig.5).
f
MGU508
(kHz)
handbook, halfpage
VCO fixed quasi resonant 1V 1.5 V VCTRL
175 (typ) (typ)
25
The moment the voltage on pin VCC drops below the
P (W) undervoltage lock-out level, the IC stops switching and
re-enters the safe restart mode.
Fig.5 Multi modes operation.
Supply management
All (internal) reference voltages are derived from a
The next converter stroke is started only after temperature compensated, on-chip band gap circuit.
demagnetization of the transformer current (zero current
switching), while the drain voltage has reached the lowest Current mode control
voltage to prevent switching losses (green function). The
primary resonant circuit of the primary inductance and Current mode control is used for its good line regulation
drain capacitor ensures this quasi-resonant operation. The behaviour.
design can be optimized in such a way that zero voltage The on-time is controlled by the internally inverted control
switching can be reached over almost the universal mains voltage, which is compared with the primary current
range. information. The primary current is sensed across an
To prevent very high frequency operation at lower loads, external resistor. The driver output is latched in the logic,
the quasi-resonant operation changes smoothly in fixed preventing multiple switch-on.
frequency PWM control. The internal control voltage is inversely proportional to the
At very low power (standby) levels, the frequency is external control pin voltage, with an offset of 1.5 V. This
controlled down, via the VCO, to a minimum frequency of means that a voltage range from 1 to 1.5 V on pin CTRL
approximately 25 kHz. will result in an internal control voltage range from
0.5 to 0 V (a high external control voltage results in a low
Start-up and undervoltage lock-out duty cycle).
2003 Sep 09 6
Philips Semiconductors Product specification
TEA1506P; TEA1506AP;
GreenChipII SMPS control IC
TEA1506T; TEA1506AT
Cycle skipping
MGU509
At very low power levels, a cycle skipping mode will be
f activated. A high control voltage will reduce the switching
handbook, halfpage
(kHz)
175 kHz frequency to a minimum of 25 kHz. If the voltage on the
175
control pin is raised even more, switch-on of the external
power MOSFET will be inhibited until the voltage on the
control pin has dropped to a lower value again (see Fig.8).
25
For system accuracy, it is not the absolute voltage on the
VCO2 VCO1 Vsense(max) (V)
control pin that will trigger the cycle skipping mode, but a
level level signal derived from the internal VCO will be used.
Remark: If the no-load requirement of the system is such
that the output voltage can be regulated to its intended
Fig.7 VCO frequency as function of Vsense(max). level at a switching frequency of 25 kHz or above, the
cycle skipping mode will not be activated.
CTRL DRIVER
DRIVER
fmin
Isense
X2
dV2 dV1
Vx (mV)
Vx cycle 150
skipping
V
OSCILLATOR
I
150 mV 1
0
Vx (mV)
MGU510
The voltage levels dV1 and dV2 are fixed in the IC to 50 mV (typical) and 18 mV (typical) respectively.
2003 Sep 09 7
Philips Semiconductors Product specification
TEA1506P; TEA1506AP;
GreenChipII SMPS control IC
TEA1506T; TEA1506AT
The minimum on-time of the SMPS is determined by the Current I(OVP)(DEM) is internally trimmed.
Leading Edge Blanking (LEB) time. The IC limits the The value of RDEM can be adjusted to the turns ratio of the
on-time to 50 s. When the system desires an on-time transformer, thus making an accurate OVP possible.
longer than 50 s, a fault condition is assumed (e.g.
removed Ci in Fig.12), the IC will stop switching and enter
the safe restart mode.
2003 Sep 09 8
Philips Semiconductors Product specification
TEA1506P; TEA1506AP;
GreenChipII SMPS control IC
TEA1506T; TEA1506AT
Valley switching lowest drain voltage before starting a new primary stroke.
This method is called valley detection.
A new cycle starts when the power MOSFET is switched
Figure 9 shows the drain voltage together with the valley
on (see Fig.9). After the on-time (which is determined by
signal, the signal indicating the secondary stroke and the
the sense voltage and the internal control voltage), the
oscillator signal.
switch is opened and the secondary stroke starts. After the
secondary stroke, the drain voltage shows an oscillation In an optimum design, the reflected secondary voltage on
1 the primary side will force the drain voltage to zero. Thus,
with a frequency of approximately ----------------------------------------------- zero voltage switching is very possible, preventing large
2 ( Lp Cd )
capacitive switching losses P = --- C V f
1 2
where Lp is the primary self inductance of the transformer 2
and Cd is the capacitance on the drain node. and allowing high frequency operation, which results in
As soon as the oscillator voltage is high again and the small and cost effective inductors.
secondary stroke has ended, the circuit waits for the
drain
valley
secondary
stroke
B A
oscillator
MGU235
2003 Sep 09 9
Philips Semiconductors Product specification
TEA1506P; TEA1506AP;
GreenChipII SMPS control IC
TEA1506T; TEA1506AT
N aux
where: N = -----------
-
Np
2003 Sep 09 10
Philips Semiconductors Product specification
TEA1506P; TEA1506AP;
GreenChipII SMPS control IC
TEA1506T; TEA1506AT
Soft start-up
0.5 V
start-up
To prevent transformer rattle during hiccup, the
transformer peak current is slowly increased by the soft RSS
5 Isense
start function. This can be achieved by inserting a resistor
and a capacitor between pin Isense and the sense resistor
Vocp CSS Rsense
(see Fig.11). An internal current source charges the
capacitor to V = ISS RSS, with a maximum of
approximately 0.5 V. MGU237
V ocp ( I SS R SS )
I primary(max) = ----------------------------------------------
-
R sense
Driver
= R SS C SS
The driver circuit to the gate of the power MOSFET has a
The charging current ISS will flow as long as the voltage on current sourcing capability of 135 mA typical and a current
pin Isense is below approximately 0.5 V. If the voltage on sink capability of 560 mA typical. This permits fast turn-on
pin Isense exceeds 0.5 V, the soft start current source will and turn-off of the power MOSFET for efficient operation.
start limiting the current ISS. At the VCC(start) level, the ISS
A low driver source current has been chosen to limit the
current source is completely switched off.
V/t at switch-on. This reduces Electro Magnetic
Since the soft start current ISS is supplied from pin DRAIN, Interference (EMI) and also limits the current spikes
the RSS value will not affect the VCC current during start-up. across Rsense.
2003 Sep 09 11
10B0M List
MATERIAL CONCENTRATIVE BOM PRINT
MATERIAL NO.: 03-DM62SAB-SC60S
MATERIAL NAME: S21M62Q/CS-SY33-LA