13 VFD Variable Frequency Drive Ac
13 VFD Variable Frequency Drive Ac
13 VFD Variable Frequency Drive Ac
Company
Information
Drives
Motors
Power
Transmission
Motion: Servos
and Steppers
Motor Controls
Sensors:
Proximity
Signal
Devices
Process
Relays and
Timers
Pneumatics:
Air Prep
Pneumatics:
Directional Control
Valves
Pneumatics:
Cylinders
Pneumatics:
Tubing
Pneumatics:
Air Fittings
Appendix
Book 2
Terms and
Conditions
Book 2 (14.3)
Book 2 (14.3)
eDR-2 AC and DC Drives 1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Company
Drives
Motion: Servos
savings can be realized in many Voltage and Steppers
fan and pump applications that AC Drive Family HP Part #
Phase Motor Controls
previously used dampers or 0.25 GS1-10P2
Simple, basic AC drive. Built-in Modbus 120V 1PH
ON/OFF control: AC drives allow 0.5 GS1-10P5 Sensors:
GS1
communications. Integrated keypad with speed
motor speed to be fine-tuned to 0.25 GS1-20P2 Proximity
control knob. 230 1PH or
the process. 0.5 GS1-20P5
3PH
1/4 to 2 HP 1 GS1-21P0
GS1-22P0
Sensors:
Photoelectric
Reduce start up current - 230V 3PH 2
1
on the system. Forward/Reverse keypad control. 2 GS2-42P0
Sensors:
3 GS2-43P0 Temperature
460V 3PH
Power Factor - Motors have very 5 GS2-45P0
poor power factors (especially at 1/4 to 10 HP 7.5 GS2-47P5 Sensors:
light loading). Drives significantly 10 GS2-4010 Level
20
PLC outputs). Basic machine Sensorless Vector AC Drive with many advanced 25 GS3-2025
Pneumatics:
control can sometimes be features: Modbus communications, PID control, 30 GS3-2030 Air Prep
performed in the drive (limit motor autotune, optional encoder feedback card, 40 GS3-2040
switches/sensors can be wired to DC injection braking, multiple analog speed 50 GS3-2050 Pneumatics:
the drives inputs to control motor inputs (trim). Detachable keypad with 1 GS3-41P0 Directional Control
Valves
speed or direction). Forward/Reverse control can store/transfer up to 2 GS3-42P0
4 separate drive configurations. 3 GS3-43P0 Pneumatics:
5 GS3-45P0 Cylinders
7.5 GS3-47P5
1 to 100 HP 10 GS3-4010 Pneumatics:
Tubing
15 GS3-4015
460V 3PH 20 GS3-4020
Pneumatics:
25 GS3-4025 Air Fittings
30 GS3-4030
40 GS3-4040 Appendix
50 GS3-4050 Book 2
60 GS3-4060
Terms and
75 GS3-4075 Conditions
100 GS3-4100
Book 2 (14.3)
2 hp $164.00 $395.00
GS1-22P0 22F-B8P0N103
All prices are U.S. published prices. AutomationDirect prices as of 4/27/2016. Allen-Bradley prices taken from
www.wernerelectric.com 4/18/2016. Prices subject to change without notice.
3-phase
Out
Simple communications
ng at
Starti
$99
Each drive has a built-in Modbus RTU RS-485 communications port
(RS-232/485 configurable on the GS2 series). An optional Ethernet
communications module is a snap to integrate on a network with our
PLCs and operator interfaces.
GS1 AC minidrives
and hp, 115 VAC High quality
(single-phase input) The GS series is manufactured
exclusively for AutomationDirect
, and 1 hp, 230 VAC with reliable IGBT technology. We
(single/three-phase input) started with a proven design and
made it even better and easier to
2 hp, 230 VAC (three-phase input) use.
Features
Simple Volts/Hertz control
Pulse Width Modulation(PWM)
3 - 10 kHz carrier frequency Simple programming
IGBT technology The GS series can be programmed by
130% starting torque at 5 Hz the average technician. Default values
130% rated current for 1 minute were carefully selected so the drives run
out of the box for most applications.
Electronic overload protection and stall Parameters are intelligently grouped into
prevention
menu structures that make sense.
Adjustable accel and decel ramps
S-curve settings for acceleration and deceleration
Automatic torque and slip compensation
DC braking
Three skip frequencies
Trip history
Integral keypad and speed potentiometer
Programmable jog speed GS1 Mini AC Inverters
Three programmable preset speeds Input Output Output
Four programmable digital inputs, one Part Number Voltage Voltage hp Amps Price (US$)
programmable relay output GS1-10P2 115V, 1ph 230V, 3ph 0.25 1.6 A $99.00
___________________________________________________________________
Programmable analog input
GS1-10P5 115V, 1ph 230V, 3ph 0.5 2.5 A $117.00
___________________________________________________________________
RS-485 Modbus communications up to 19.2K
Optional Ethernet communications GS1-20P2 230V, 1ph/3ph 230V, 3ph 0.25 1.6 A $113.00
___________________________________________________________________
UL/CUL listed; CE GS1-20P5 230V, 1ph/3ph 230V, 3ph 0.5 2.5 A $117.00
___________________________________________________________________
GS1-21P0 230V, 1ph/3ph 230V, 3ph 1.0 4.2 A $134.00
___________________________________________________________________
GS1-22P0 230V, 3ph 230V, 3ph 2.0 7.0 A $164.00
___________________________________________________________________
Book 2 (14.3)
eDR-4 AC and DC Drives 1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
GS2 Micro AC Inverters
Input Output Output
Part Number Voltage Voltage hp Amps Price (US$) Simple to Install, Company
Information
Simple to Configure
GS2-10P2 115V, 1ph/3ph 230V, 3ph 0.25 1.6 $156.00
___________________________________________________________________ Drives
$156
GS2-53P0 575V, 3ph 575V, 3ph 3 4.2 $378.00
___________________________________________________________________ g at Pressure
Sensors:
The removable keypad includes an hp to 1 hp, 115 VAC (single-phase input) Pushbuttons
and Lights
LED display for parameters and data,
programming keys and a potentiom- hp to 3 hp, 230 VAC (single/three-phase input)
Stacklights
eter for direct setpoint adjustment. The
keypad can be remotely mounted (with 5 hp to 7.5 hp, 230 VAC (three-phase input)
optional keypad cable). 1 to 10 hp, 460 VAC (three-phase input) Signal
Devices
for the GS series is the best in the All GS1 features, plus: Pneumatics:
industry. 1-12 kHz carrier frequency Air Prep
Drives
GS2 or GS3 Series Tubing
Powerflex Series
RS-232/485 Modbus communications up to 38.4K
Pneumatics:
UL/CUL listed Air Fittings
2 hp $251.00 $526.00 CE Listed (except 575V model)
GS2-22P0 22A-B8P0N104
All prices are U.S. published prices. AutomationDirect prices as of 4/27/2016. Allen-Bradley prices taken from
www.wernerelectric.com 4/18/2016. Prices subject to change without notice.
Book 2 (14.3)
DURApulse AC Drives
Visit: www.durapulse.com
Durability guaranteed
DURApulse drives are backed by the same
2-year warranty as the GS series!
Book 2 (14.3)
eDR-6 AC and DC Drives 1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Drives
Pneumatics:
Cylinders
Pneumatics:
AutomationDirect Allen-Bradley Our Price Tubing
DURAPULSE
Drives Powerflex 40 vs A-B
Pneumatics:
Air Fittings
Book 2 (14.3)
Soft Starters
Motors
Add Ethernet connectivity and open up the path to the most An additional feature is the built-in Web server, which allows
Power
advanced functionality today. users to configure and control the drive from any web browser Transmission
The GS-EDRV100 provides a high-performance Ethernet link via the IP address of the GS-EDRV100 card. The DURApulse
and GS series drives have a provision for shutting down control Motion: Servos
between a control system and a DURApulse or GS drive. It and Steppers
mounts on DIN rail and connects a drive to an Ethernet hub or power to the inverter in the event of a communications
or PC. The GS-EDRV100 processes signals to and from the timeout. This function can be set up through the drive param- Motor Controls
drive and formats them to conform with the Ethernet standard eter group 9 on all the drive platforms.
Sensors:
required by the H2-ERM or H4-ERM, Productivity3000/2000, The KEPDirect OPC Server and KEPDirect EBC I/O Server soft- Proximity
KEPDirect OPC Server or KEPDirect EBC I/O Server (as shown ware packages provide a way to connect your favorite Windows
Sensors:
below), or an independent controller with the Modbus TCP/ client software to AutomationDirect Ethernet I/O through Photoelectric
IP driver. This allows for greater connectivity to many control our Ethernet base controllers. They provide GS series drive
system architectures. support via the GS-EDRV100 Ethernet interface, as shown in the Sensors:
Encoders
diagram below. KEPDirect allows the user a direct line into the
drive parameter group just like an Ethernet field I/O drop. The Sensors:
Limit Switches
user can control or monitor from any OPC/DDE compliant third
party software. For a complete description of KEPDirect soft- Sensors:
ware features, go to the Software section of this catalog. Several Current
Sensors:
Temperature
Sensors:
Level
Sensors:
Pushbuttons
and Lights
Stacklights
Signal
Devices
Process
Relays and
Timers
Pneumatics:
Air Prep
Pneumatics:
Directional Control
Valves
Pneumatics:
Cylinders
Pneumatics:
Tubing
Pneumatics:
Air Fittings
Appendix
Book 2
Terms and
Conditions
Book 2 (14.3)
Book 2 (14.3)
eDR-10 AC and DC Drives 1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
HERE Company
Information
Drives
such as pushbuttons, selector switches and PLC digital output AC and DC voltages. Transistor outputs are rated for only DC
Sensors:
modules, either DC or relay. These signals are typically used for voltages. Encoders
functions such as Start/Stop, Forward/Reverse, External Fault, The analog input is used to interface the AC drive with an
Sensors:
Preset Speed selection, Fault Reset, etc. external 0-10 VDC or 4-20 mA signal. This signal can represent Limit Switches
Digital outputs are typically used to connect the AC drive to either a speed setpoint or if available, PID feedback.
Sensors:
devices such as pilot lights, alarms, auxiliary relays, solenoids, Current
Sensors:
Pressure
Sensors:
AC Drive Models Level
Pushbuttons
The keypad of the GS2, DURApulse are removable and can be to a more suitable location. Remote mounting would require and Lights
remotely mounted. If the AC drive is installed in a location that the purchase of the appropriate cable. Also available for the
Stacklights
the operator cannot easily access, its keypad could be relocated DURApulse drives is a remote, panel-mount bezel.
Signal
Devices
E. Determine Process
Pneumatics:
A serial communication interface can be used to connect the AC The GS1, GS2 and DURApulse AC drives have a standard Cylinders
drive to other devices that have the capability to function as a Modbus RS-485 interface.
Pneumatics:
master device. The master device can control the AC drive with The GS1, GS2, and DURApulse drives also have the optional Tubing
this interface instead of using the digital and analog I/O. The capability to communicate through an Ethernet interface. Please
master can also use this interface to monitor the status of various refer to the technical section of each model to determine the
Pneumatics:
Air Fittings
AC drive parameters, speed, current, fault status, etc. required Ethernet interface adapter and compatible Ethernet
devices. Appendix
Book 2
Terms and
Conditions
HERE
C. Installation altitude
AC drives rely upon the cooling properties of air for cooling. As the altitude increases, the air becomes less dense.
This decrease in air density decreases the cooling properties of the air. Therefore, the AC drive must be oversized to
compensate for the decrease in cooling. Most AC drives are designed to operate at 100% capacity up to altitudes of
1000 m. Above 1000 m, the AC drive must be derated.
T h e n
ENTER 1 1
IfIf Altitude is more than 1000m and less than 3000m
T h e n ENTER 1+ ((altitude-1000) x 0.0001) 1.01
Multiply overload result x altitude entry
(This entry is the altitude result) 8 10.91
Ambient Temperature
IfIF 40C < MEIT< 50C and GS series AC drive up to 5 hp
T h e n ENTER 1 1
IfIF 40C < MEIT< 50C and GS Series >5 hp or DURAPULSE series AC drive
T h e n ENTER 1.2
Multiply altitude result x MEIT entry
(This result is the required drive FLA) 8 10.91
Book 2 (14.3)
eDR-12 AC and DC Drives 1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Company
HERE Information
Drives
Motors
Power
Transmission
A. Input fuses Motion: Servos
From power supply Input fuses protect the AC drive from excessive input current and Steppers
due to line surges, short circuits, and ground faults. They are
Motor Controls
recommended for all installations and may be required for
A UL-listed installations. Input fuse kits and replacement fuses are Sensors:
Proximity
available for GS series and DURApulse AC drives.
Sensors:
Disconnect B. Input line reactor Photoelectric
switch Input line reactors protect the AC drive from transient overvoltage Sensors:
B conditions, typically caused by utility capacitor switching. The input
Encoders
line reactor also reduces the harmonics associated with AC drives. Sensors:
Limit Switches
Input line reactors are recommended for all installations.
Sensors:
L1 L2 L3 GND Sensors:
D. Output line reactor Level
Output line reactors protect the motor insulation against drive Sensors:
Flow
B1 short circuits and IGBT reflective wave damage. Output line
reactors also smooth the motor current waveform, allowing the Pushbuttons
GS2-xxxx and Lights
motor to run cooler. The line reactor can be used for either input
AC Drive or output applications.
B2 Stacklights
Output line reactors are recommended for operating
E noninverter-duty motors and when the length of wiring between Signal
Devices
the AC drive and motor is longer than the recommended max length
T1 GND of a given motor model. Inverter-duty rated motors support longer Process
T2 T3
lead length than do non-inverter duty motors.
Relays and
Timers
Terms and
Conditions
Book 2 (14.3)
Input Voltage
1: 100-120VAC
2: 200-240VAC
Series Name
Book 2 (14.3)
eDR-14 AC Drives 1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Drives
Rated Output Current (A) 1.6 2.5 1.6 2.5 4.2 7.0
Sensors:
Encoders
Watt Loss @ 100% I (W) 19.2 19.2 18.4 26.8 44.6 73
Weight: kg (lb) 2.10 2.20 2.20 2.20 2.20 2.20 Sensors:
Limit Switches
Dimensions (HxWxD) (mm [in]) 132.0 x 68.0 x128.1 [5.20 x 2.68 x 5.04]
Sensors:
Accessories Current
Line Reactor * LR-1xxPx-xxx (refer to GS/DURApulse Drives Accessories Line Reactors section for exact part #)
Sensors:
RF Filter RF220X00A Pressure
Pneumatics:
Cylinders
Pneumatics:
Tubing
Pneumatics:
Air Fittings
Appendix
Book 2
Terms and
Conditions
Book 2 (14.3)
Operation Specification
Keypad Setting by <UP> or <DOWN> buttons or potentiometer
Frequency
Setting Potentiometer - 5kh 0.5W, 0 to 10 VDC (input impedance 47kh), 0 to 20 mA / 4 to 20 mA (input impedance
External Signal 250h), Multi-function inputs 1 to 3 (3 steps, JOG, UP/DOWN command), RS485 communication setting
Inpus
Operation Keypad Setting by <RUN>, <STOP> buttons
Setting External Signal DI1, DI2, DI3, DI4 can be combined to offer various modes of operation, RS485 communication port
Multi-step selection 0 to 3, Jog, Accel/decel inhibit, First/second accel/decel switch, Counter, PLC operation,
Multi-Function Input Signal External base block (N.C., N.O.) selection
AC drive operating, Frequency attained, Non zero speed, Base Block, Fault indication, Local/remote indication,
Outputs Multi-Function Output Signal PLC operation indication
Automatic voltage regulation, S-curve, Over-voltage stall prevention, DC braking, Fault records, Adjustable car-
Operating Functions ried frequency, Starting frequency setting of DC braking, Over-current stall prevention, Momentary power loss
restart, Reverse inhibition, Frequency limits, Parameter lock/reset
Protective Functions Overcurrent, overvoltage, undervoltage, electronic thermal motor overload, Overheating, Overload, Self testing
Operator Devices 5-key, 4-digit, 7-segment LED, 3 status LEDs, potentiometer
Programming Parameter values for setup and review, fault codes
Operator
Interface Master Frequency, Output Frequency, Scaled Output Frequency, Output Voltage, DC Bus Voltage, Output
Parameter Monitor Direction, Trip Event Monitor, Trip History Monitor
Key Functions RUN/STOP, DISPLAY/RESET, PROGRAM/ENTER, <UP>, <DOWN>
Enclosure Rating Protected chassis, IP20
Ambient Operating Temperature -10 to 40C (14F to 104F) w/o derating
Storage Temperature -20 to 60 C (-4F to 140F) during short-term transportation period)
Environment
Ambient Humidity 0 to 90% RH (non-condensing)
Vibration 9.8 m/s2 (1G), less than 10Hz; 5.88 m/s2 (0.6G) 20 to 50 Hz
Installation Location Altitude 1000m or lower above sea level, keep from corrosive gas, liquid and dust
Options Programming Software (GSOFT)
Book 2 (14.3)
eDR-16 AC Drives 1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Drives
Understanding the installation requirements
for your GS1 drive will help to ensure that Soft Starters
it will operate within its environmental and
Motors
electrical limits.
NOTE:
Power
Never use only this catalog for installation instructions or Transmission
operation of equipment; refer to the user manual, GS1-M.
Motion: Servos
and Steppers
Sensors:
Pressure
1: Protective structure is based upon EN60529
Sensors:
2: The ambient temperature must be in the range of Temperature
-10 to 40 C. If the range will be up to 50 C, you
will need to set the carrier frequency to 2.1 kHz or 6"
150mm Sensors:
less and derate the output current to 80% or less. min Level
See our Web site for derating curves.
3: The storage temperature refers to the short-term Sensors:
Flow
temperature during transport.
4: Conforms to the test method specified in JIS CO911 Pushbuttons
(1984) and Lights
Stacklights
Panel
Watt Loss Chart Ground braid Input To
Signal
copper lugs Power Motor Devices
GS1 Drive Model At full load
GS1-10P2 19.2 * For painted sub-panels, Process
Pneumatics:
Air Fittings
Appendix
Book 2
Terms and
Conditions
Book 2 (14.3)
1
0 to +10 VDC, 0 to 20 mA, or 4 to 20 mA input represents zero to maximum output frequency.
Note: Use twisted-shielded, twisted-pair or shielded-lead wires for the control signal wiring. It is recommended
all signal wiring be run in a separate steel conduit. The shield wire should only be connected at the drive.
Do not connect shield wire on both ends.
Book 2 (14.3)
eDR-18 AC Drives 1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Drives
Note: Users MUSTconnect wiring according to the circuit diagram shown below. (Refer to user manual GS1-M for additional specific wiring information.) Soft Starters
Note: Please refer to the following catalog pages in the Drives section* of our catalog for explanations and information regarding line reactors and RF filters: 49, 79. Motors
Power
Power Source 3-phase* Transmission
AC Motor
100-120V10% L1 Motion: Servos
T1 and Steppers
(50/60Hz 5%)
GS1-xxxx
200-240V10% L2
T2 IM Motor Controls
(50/60Hz5%) Sensors:
Proximity
T3
L3 Sensors:
Photoelectric
* Use terminals L1 and L2 for 120V, or
Sensors:
select any two of the power terminals Encoders
for 240V single-phase models
Sensors:
Limit Switches
Grounding resistance
less than 0.1 Multi-function output contacts Sensors:
Current
Forward/Stop R1
Fault Indication Sensors:
Temperature
DI2 Sensors:
Reverse/Stop Level
RJ-12 (6P4C) RJ-12 Serial Comm Port* Sensors:
DI3 Interface (See Warning) Flow
External Fault (N.0)
Pushbuttons
6 1 RS-485 and Lights
DI4 2: GND
3: SG- Stacklights
Jog
4: SG+ Signal
Communication Port 5: +5V Devices
CM
Common Signal Process
Pneumatics:
Tubing
Pneumatics:
Factory default setting Air Fittings
Factory default source of frequency command is via the keypad potentiometer Appendix
Book 2
Main circuit (power) terminals Control circuit terminal Shielded leads Terms and
Conditions
Warning: D
o not plug a modem or telephone into the GS1 RJ-12 Serial Comm Port, or permanent damage may result.
Terminals 2 and 5 should not be used as a power source for your communication connection.
*The Drives section is in Book 2 of current version of our catalog, or you can download PDF of section here.
Book 2 (14.3)
RUN STOP
FWD
REV
DISPL
RESET
RUN PROG
STOP ENTER
120.0 (4.72)
132.0 (5.20)
0 100
V
I
128.1 (5.04)
123.4 (4.86)
128.1 (5.04)
Unit: mm (in)
Book 2 (14.3)
eDR-20 AC Drives 1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Drives
GS2 Series Drives
Soft Starters
Hp 0.25 0.5 1 2 3 5 7.5 10
Motor Rating
kW 0.2 0.4 0.75 1.5 2.2 3.7 5.5 7.5 Motors
Sensors:
Features Accessories Proximity
one analog and six programmable Dynamic braking circuit Serial communication cables available Sensors:
digital inputs, and one analog and two for creating plug and play RS-232/RS-485 Flow
DC braking networks with AutomationDirect PLCs.
programmable relay outputs. See the comm cable matrix on page 92
Three skip frequencies Pushbuttons
and Lights
Trip history GSoft drive configuration software
Programmable jog speed USB-485M USB to RS-485 PC adapter Stacklights
Integral PID control (see Communications Products
chapter for detailed information) Signal
Removable keypad with speed potenti- Devices
ometer Detailed descriptions and specifications for
GS accessories are available in the GS/ Process
Programmable analog input DURApulse Accessories section.
Programmable analog output Relays and
Timers
Six programmable digital inputs
Two programmable relay outputs
Typical Applications Pneumatics:
RS-232/485 Modbus communications up Conveyors Air Prep
to 38.4 Kbps. Fans
Pneumatics:
Optional Ethernet communications Pumps Directional Control
Valves
GS2 series Two-year warranty Compressors
HVAC
UL/cUL/CE* listed Pneumatics:
part numbering system * GS2-5xxx 575V drives NOT CE Material handling
Cylinders
compliant
GS2- 4 7P5 Mixing Pneumatics:
Tubing
Shop tools
Applicable Motor Capacity
Pneumatics:
0P2: 0.25HP 0P5: 0.5HP Air Fittings
1P0: 1.0HP 2P0: 2.0HP
3P0: 3.0HP 5P0: 5.0HP Appendix
Book 2
7P5: 7.5HP 010: 10HP
Terms and
Input Voltage Conditions
1: 100-120VAC
2: 200-240VAC
4: 380-480VAC
5: 500-600VAC
Series Name
Book 2 (14.3)
Accessories
Input side of drive (1 Phase)* LR-10P2-1PH LR-10P5-1PH LR-11P0-1PH
Line Reactor
Output side of drive (3 Phase)* LR-20P5 LR-21P0
Braking Resistor GS-20P5-BR GS-20P5-BR GS-21P0-BR
EMI Filter 20DRT1W3S
RF Filter RF220X00A
Fuse Kit Single Phase** GS-10P2-FKIT-1P GS-10P5-FKIT-1P GS-11P0-FKIT-1P
Replacement Fuses Single Phase** GS-10P2-FUSE-1P GS-10P5-FUSE-1P GS-11P0-FUSE-1P
DIN Rail Mounting Adapter GS2-DR02
Spare Keypad, GS2 Series Drive GS2-KPD
Keypad Cable, GS2 Series, 1 meter GS-CBL2-1L
Keypad Cable, GS2 Series, 3 meter GS-CBL2-3L
Keypad Cable, GS2 Series, 5 meter GS-CBL2-5L
Ethernet Communications module for GS Series GS-EDRV100
Drives (DIN rail mounted)
USB to RS232 PC Communication Adapter USB-RS232
RS-232 Serial Cable, GS2 Drive to DL05/06, GS-RJ12-CBL-2
CLICK, D2-250/260, D4-450, P3-550
USB to RS-485 PC Communication Adapter USB-485M
RS-485 Communication Distribution Module ZL-CDM-RJ12X4 / ZL-CDM-RJ12X10
(for creating plug and play RS-485 networks)
RS-485 Serial Cable, GS Drive to DL06/D2-260 GS-485HD15-CBL-2
RS-485 Serial Cable, GS-485RJ12-CBL-2
GS Drive to ZIPLink CDM Module
Software GSoft / KEPDirect
OPC Server KEPDirect
*Note: GS2-1xxx drives require 115V class input line reactors and 230V class output line reactors.
**Note: Single phase fuse kits and fuses are used only with GS2-1xxx drives.
***Note: Height dimension does not include external ground terminal, which adds 10 to 15 mm. Refer to dimensional drawings for details.
Book 2 (14.3)
eDR-22 AC Drives 1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Drives
Accessories Sensors:
Current
Single-Phase LR-20P5-1PH LR-21P0-1PH LR-22P0-1PH LR-23P0-1PH n/a n/a
Line Reactor Sensors:
Three-Phase LR-20P5 LR-21P0 LR-22P0 LR-23P0 LR-25P0 LR-27P5 Pressure
Braking Resistor GS-20P5-BR GS-21P0-BR GS-22P0-BR GS-23P0-BR GS-25P0-BR GS-27P5-BR
Sensors:
EMI Filter (single phase input) 20DRT1W3S 32DRT1W3C 40TDS4W4B Temperature
Book 2 (14.3)
Accessories
Line Reactor LR-41P0 LR-42P0 LR-43P0 LR-45P0 LR-47P5 LR-4010
Braking Resistor GS-41P0-BR GS-42P0-BR GS-43P0-BR GS-45P0-BR GS-47P5-BR GS-4010-BR
EMI Filter 11TDT1W4S 17TDT1W44 26TDT1W4B4
RF Filter RF220X00A
Fuse Kit GS-41P0-FKIT GS-42P0-FKIT GS-43P0-FKIT GS-45P0-FKIT GS-47P5-FKIT GS-4010-FKIT
Replacement Fuses GS-41P0-FUSE GS-42P0-FUSE GS-43P0-FUSE GS-45P0-FUSE GS-47P5-FUSE GS-4010-FUSE
DIN Rail Mounting Adapter GS2-DR02 n/a
Spare Keypad, GS2 Series Microdrive GS2-KPD
Keypad Cable, GS2 Series, 1 meter GS-CBL2-1L
Keypad Cable, GS2 Series, 3 meter GS-CBL2-3L
Keypad Cable, GS2 Series, 5 meter GS-CBL2-5L
Ethernet Communications Module for GS Series GS-EDRV100
Drives (DIN rail mounted)
USB to RS232 PC Communication Adapter USB-RS232
RS-232 Serial Cable, GS2 Drive to DL05/06, GS-RJ12-CBL-2
CLICK, D2-250/260, D4-450, P3-550
USB to RS-485 PC Communication Adapter USB-485M
RS-485 Communication Distribution Module ZL-CDM-RJ12X4 / ZL-CDM-RJ12X10
(for creating plug and play RS-485 networks)
RS-485 Serial Cable, GS Drive to DL06/D2-260 GS-485HD15-CBL-2
RS-485 Serial Cable, GS-485RJ12-CBL-2
GS Drive to ZIPLink CDM Module
Software GSoft / KEPDirect
OPC Server KEPDirect
*Note: Height dimension does not include external ground terminal, which adds 10 to 15 mm. Refer to dimensional drawings for details.
Book 2 (14.3)
eDR-24 AC Drives 1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Drives
Appendix
Book 2
Terms and
Conditions
Book 2 (14.3)
Environment Storage Temperature -20 to 60 C (-4F to 140F) - during short-term transportation period
Ambient Humidity 20 to 90% RH (non-condensing)
Vibration 9.8 m/s2 (1G), less than 10Hz; 5.9 m/s2 (0.6G) 10 to 60 Hz
Installation Location Altitude 1000m or lower above sea level, keep from corrosive gas, liquid and dust
Noise filter, input AC reactor, output AC reactor, cable for remote operator, programming software (GSOFT),
Options Dynamic braking resistor, input fuses, ethernet interface (GS-EDRV100), EMI filters
Book 2 (14.3)
eDR-26 AC Drives 1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Drives
Understanding the installation requirements for
your GS2 drive will help to ensure that it oper- Soft Starters
ates within its environmental and electrical limits.
Note: Never use only this catalog for installation instructions Motors
or operation of equipment; refer to the user manual, GS2-M.
Power
Transmission
Warning: M
aximum ambient temperatures
GS2 Drive Model At full load must not exceed 50C (122F), or
Stacklights
GS2-20P5 34
Panel Relays and
Ground braid Timers
GS2-21P0 57 copper lugs
GS2-22P0 77 Pneumatics:
Air Flow Air Prep
GS2-23P0 111
Pneumatics:
GS2-25P0 185 Directional Control
Valves
GS2-27P5 255 Panel or single
point ground*
GS2-41P0 73 Star washers* Pneumatics:
Cylinders
GS2-42P0 86
* For painted sub-panels, scrape Pneumatics:
GS2-43P0 102
the paint from underneath the Tubing
Book 2 (14.3)
Note: Use twisted-shielded, twisted-pair or shielded-lead wires for the control signal wiring. It is recommended to run all signal wiring in a separate steel conduit.
The shield wire should only be connected at the drive. Do not connect shield wire on both ends.
Book 2 (14.3)
eDR-28 AC Drives 1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Drives
Note: Users MUSTconnect wiring according to the circuit diagram shown below. (Refer to user manual GS2-M for additional specific wiring information.)
Soft Starters
Note: Please refer to the following catalog pages in the Drives section* of our catalog for explanations and information regarding line reactors, braking resistors, EMI and RF filters, and fuses:
49, 68, 73, 79, 80.
Motors
Multi-Speed 1 Pushbuttons
Potentiometer (3-5 k) (may be and Lights
DI5
required for some Stacklights
Analog AO
Multi-Speed 2 output meters)
DI6
0 to +10 VDC + Signal
2mA max - Voltmeter Devices
RJ-12 Timers
(6P4C) Pneumatics:
Air Prep
Analog voltage +10V RJ-12 Serial Comm Port*
0-10 VDC (10mA max) Interface (See Warning) Pneumatics:
Directional Control
Potentiometer RS-485 RS-232 Valves
AI 6 1
3-5 k 2: GND 2: GND
Pneumatics:
Analog current ACM
3: SG- 3: RXD Cylinders
0-20 mA 4: SG+ 4: TXD
Pneumatics:
4-20 mA 5: +5V 5: +5V Tubing
Pneumatics:
*Optional ZIPLink serial communication cables available Air Fittings
Factory default setting for plug and play connectivity to AutomationDirect PLCs.
See the comm cable selection matrix on page 92. Appendix
Book 2
Factory default source of frequency command is via the keypad potentiometer
Terms and
Conditions
Main circuit (power) terminals Control circuit terminal Shielded leads
Warning: D
o not plug a modem or telephone into the GS2 RJ-12 Serial Comm Port, or permanent damage may result.
Terminals 2 and 5 should not be used as a power source for your communication connection.
*The Drives section is in Book 2 of current version of our catalog, or you can download PDF of section here.
Book 2 (14.3)
Book 2 (14.3)
eDR-30 AC Drives 1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Drives
DURApulse Drives
Soft Starters
Hp 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100
Motor Rating
kW .75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 Motors
dard smart keypad (or Human Interface linear and S-curve settings Remote panel adapter
Sensors:
Module) is designed with defaults for the Automatic torque and slip compensation Replacement keypad Level
North American customer and allows Internal dynamic braking circuit for Keypad cables in 1, 3, and 5-meter Sensors:
you to configure the drive, set the speed, models under 20 hp; optional baking lengths Flow
start and stop the drive, and monitor units available for models 20 hp and Ethernet interface
above Pushbuttons
critical parameters for your application. Four and eight-port RS-485 multi-drop and Lights
In addition, this keypad has internal DC braking termination boards
memory that allows four complete Five skip frequencies KEPDirect I/O or OPC Server Stacklights
programs to be stored and trans- Trip history GSoft drive configuration software Signal
ferred to any DURApulse drive. The Programmable jog speed GS3-FB feedback card Devices
DURApulse series offers three analog Integral PID control GS-485HD15-CBL ZIPLink RS485
inputs, eleven digital inputs, and one Removable smart keypad with param- communication cable for connection to
Process
SPDT relay output. eter upload/download the DL06 and D2-260 15-pin ports Relays and
Keypad with memory to store up to four USB-485M USB to RS-485 PC adapter Timers
programs of any DURApulse drive (see Communications Products
Eleven programmable digital inputs chapter for detailed information) Pneumatics:
Air Prep
Three programmable analog inputs Detailed descriptions and specifications for
GS accessories are available in the GS/ Pneumatics:
Three digital and one SPDT relay DURApulse Accessories section. Directional Control
programmable outputs Valves
One programmable analog output
Typical Applications Pneumatics:
DURApulse part numbering system Conveyors
Cylinders
Series Name
Book 2 (14.3)
Book 2 (14.3)
eDR-32 AC Drives 1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Drives
General Specifications
Soft Starters
Control Characteristics
Pulse Width Modulation, Carrier frequency adjustable from 1k15kHz depending on the model. Motors
This system determines the control methods of the AC drive.
00: V/Hz open loop control
Control System 01: V/Hz closed loop control Power
Transmission
02: Sensorless Vector
03: Sensorless Vector with external feedback
Motion: Servos
Rated Output Frequency 0.1 to 400.0 Hz and Steppers
Braking Torque 20% without braking resistor, 125% with optional braking resistor (braking circuit built-in only for units under 20 hp)
Sensors:
Photoelectric
DC Braking Operation frequency 600 Hz, 0100% rated current, Start time 0.05.0 seconds, Stop time 0.025.0 seconds
Acceleration/Deceleration Time 0.1 to 600 seconds (linear or non-linear acceleration/deceleration), second acceleration/deceleration available Sensors:
Encoders
Settings available for Constant Torque - low & high starting torque, Variable Torque - low & high starting torque, and user
Voltage/Frequency Pattern configured Sensors:
Limit Switches
Stall Prevention Level 20 to 200% of rated current
Operation Specifications Sensors:
Current
Keypad Setting by <UP> or <DOWN> buttons
Frequency
Setting External Potentiometer - 3 to 5 kq, 0 to 10 VDC (input impedance 10 kq), -10 to +10 VDC, 4 to 20 mA (input impedance 250q), Sensors:
Pressure
Signal 0 to 20 mA; Multi-Speed Inputs 1 to 4, RS-232C/RS-485 communication interface
Keypad Setting by <RUN>, <STOP>, <JOG> , <FWD>, <REV> buttons Sensors:
Operation Temperature
Setting External
Forward/Stop, Reverse/Stop (run/stop, fwd/rev), 3-wire control, Serial Communication RS-232C & RS-485 (Modbus RTU)
Inputs Signal Sensors:
Level
Digital 11 user-programmable: FWD/STOP, REV/STOP, RUN/STOP, REV/FWD, RUN momentary (N.O.), STOP momentary (N.C.),
External Fault (N.O./N.C.), External Reset, Multi-Speed Bit (1-4), Manual Keyboard Control, Jog, External Base Block (N.O./
Sink/Source N.C.), SecondAccel/Decel Time, Speed Hold, Increase Speed, Decrease Speed, Reset Speed to Zero, PID Disable (N.O.), PID Sensors:
Flow
Input Selectable Disable (N.C.), Input Disable
Terminals
3 user-configurable, 0 to 10V (input impedance 10 kq), Pushbuttons
Analog 0 to 20 mA, 4 to 20 mA (input impedance 250q), 10 bit resolution and Lights
-10V to +10V, 10 bit resolution
Stacklights
Digital 4 user-programmable: Inverter Running, Inverter Fault, At Speed, Zero Speed, Above Desired Frequency, Below Desired
3 transistors Frequency, At Maximum Speed, Over Torque Detected, Above Desired Current, Below Desired Current, PID Deviation Alarm, Signal
1 relay Heatsink Overheat Warning (OH),Soft Braking Signal, Above desired Frequency 2, Below desired Frequency 2, Encoder Loss Devices
Output
Outputs Terminals Digital Square One digital square wave output representing drive frequency
Process
Wave
Analog 1 user-programmable, 0 to 10V, 8 bit resolution frequency, current, process variable PV Relays and
Timers
Automatic voltage regulation, voltage/frequency characteristics selection, non-linear acceleration/deceleration, upper and lower
Operating Functions frequency limiters, 15-stage speed operation, adjustable carrier frequency (1 to 15 kHz), PID control, 5 skip frequencies,
Pneumatics:
analog gain & bias adjustment, jog, electronic thermal relay, automatic torque boost, trip history, software protection Air Prep
Electronic Thermal, Overload Relay, Auto Restart after Fault, Momentary Power Loss, Reverse Operation Inhibit, Auto Voltage
Regulation, Over-Voltage Stall Prevention, Auto Adjustable Accel/Decel, Over-Torque Detection Mode, Over-Torque Detection Pneumatics:
Protective Functions Level, Over-Torque Detection Time, Over-Current Stall Prevention during Acceleration, Over-Current Stall Prevention during Directional Control
Valves
Operation
Operator Devices 9-key, 2 line x 16 character LCD display, 5 status LEDs Pneumatics:
Cylinders
Programming Parameter values for setup and review, fault codes
Operator Pneumatics:
Interface Output Frequency, Motor Speed, Scaled Frequency, Output Current, Motor Load, Output Voltage, DCBus Voltage, PID
Status Display Setpoint, PID Feedback, Frequency Setpoint
Tubing
Key Functions RUN, STOP/RESET, FWD/REV, PROGRAM, DISPLAY, <UP>, <DOWN>, ENTER Pneumatics:
Air Fittings
Enclosure Rating Protected Chassis, IP20
Appendix
Ambient Temperature -10C to 40C (14F to 104F) Book 2
Storage Temperature -20C to 60C (-4F to 140F) during short term transportation period
Environment Terms and
Ambient Humidity 20 to 90% RH (non-condensing) Conditions
Vibration 9.8 m/s2 (1G) less than 10 Hz; 5.9 m/s2 (0.6G) 10 to 60 Hz
Installation Location Altitude 1000m or lower above sea level, keep from corrosive gas, liquid and dust
Noise filter, input AC reactor, output AC reactor, cable for remote operator, programming software, dynamic braking
Options resistor, dynamic braking unit; RF filter; remote panel adapter; Ethernet interface; four and eight port RS-485 multi-drop
termination boards, replacement keypads, fuse kits and replacement fuses
Book 2 (14.3)
Warning: M
aximum ambient temperatures must not exceed 50C (122F), or 40C (104F)
for models 7.5 hp (5.5 kW) and higher!
Book 2 (14.3)
eDR-34 AC Drives 1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Terminals Drives
Soft Starters
Motors
Power
Transmission
Motion: Servos
and Steppers
Main Circuit Terminals
Motor Controls
Terminal Description
L1, L2, L3 Input Power Sensors:
Proximity
T1, T2, T3 AC Drive Output
B1, B2 Braking Resistor Connection (Under 20HP) Sensors:
Photoelectric
+2, (negative) External Dynamic Brake Unit (20HP & Over)
Sensors:
Ground Encoders
Book 2 (14.3)
Note: Please refer to the following catalog pages in the Drives section* of our catalog for explanations and information regarding feedback cards, line reactors, braking resistors, EMI and RF filters. and fuses:
47, 49, 68, 73, 79, 80.
Braking resistor
(optional)
BR
JUMPER
A A
GS3-FB A
(optional) B B PG
B
+12V
OC 12V
VP
Factory GND
Default DCM
OC=open collector Encoder
TP=totem pole TP 5V
Output 12VDC
Warning: D
o not plug a modem or telephone into the GS3/DURApulse RJ-12 Serial Comm Port, or permanent damage may result.
Terminals 2 and 5 should not be used as a power source for your communication connection.
*The Drives section is in Book 2 of current version of our catalog, or you can download PDF of section here.
Book 2 (14.3)
eDR-36 AC Drives 1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Drives
Power Wiring Diagram 20 to 30 hp (230 VAC) & 20 to 60 hp (460 VAC) Soft Starters
Motors
Note: Users MUSTconnect wiring according to the circuit diagram shown below. (Refer to user manual GS3-M for additional specific wiring information.)
Power
Note: Please refer to the following catalog pages in the Drives section* of our catalog for explanations and information regarding feedback cards, line reactors, braking units and resistors, EMI and RF filters, and fuses: Transmission
47, 49, 66, 68, 73, 79, 80.
Motion: Servos
and Steppers
Motor Controls
Sensors:
Dynamic BR Proximity
Brake Unit
(optional) Braking resistor Sensors:
JUMPER (optional) Photoelectric
200-240V+-10% L1 T1 Sensors:
(50,60Hz+-5%) DURAPULSE IM Limit Switches
380-480V+-10%
L2
GS3-xxxx T2 3 Sensors:
Current
(50,60Hz+-5%) T3
L3 Sensors:
Pressure
Sensors:
Note: Grounding terminals Temperature
are internally connected. Motor grounding
terminal Sensors:
Level
Grounding resistance Mechanical
less than 0.1
Coupling Sensors:
Flow
Pushbuttons
and Lights
A A Stacklights
GS3-FB A
Signal
Devices
(optional) B B PG
Process
B Relays and
Timers
+12V
OC 12V
VP Pneumatics:
Air Prep
Factory GND
Default DCM Pneumatics:
Directional Control
OC=open collector Encoder Valves
TP=totem pole TP 5V
Output 12VDC Pneumatics:
Cylinders
Pneumatics:
Tubing
Main circuit (power) terminals Control circuit terminal Shielded leads
Pneumatics:
Air Fittings
Warning: Do not plug a modem or telephone into the GS3/DURApulse RJ-12 Serial Comm Port, or permanent damage may result.
Terminals 2 and 5 should not be used as a power source for your communication connection. Appendix
Book 2
*The Drives section is in Book 2 of current version of our catalog, or you can download PDF of section here.
Terms and
Conditions
Book 2 (14.3)
Note: Please refer to the following catalog pages in the Drives section* of our catalog for explanations and information regarding feedback cards, line reactors, braking units and resistors, EMI and RF filters, and fuses:
47, 49, 66, 68, 73, 79, 80.
Dynamic BR
Brake Unit
(optional) Braking resistor
(optional)
Dynamic BR
Brake Unit
(optional) Braking resistor
JUMPER (optional)
A A
GS3-FB A
(optional) B B PG
B
+12V
OC 12V
VP
Factory GND
Default DCM
OC=open collector Encoder
TP=totem pole TP 5V
Output 12VDC
Warning: D
o not plug a modem or telephone into the GS3/DURApulse RJ-12 Serial Comm Port, or permanent damage may result.
Terminals 2 and 5 should not be used as a power source for your communication connection.
*The Drives section is in Book 2 of current version of our catalog, or you can download PDF of section here.
Book 2 (14.3)
eDR-38 AC Drives 1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Soft Starters
Control Wiring Diagram - Digital Input Connections to Sinking Output Devices Motors
Power
Transmission
Note:Users must connect wiring according to the circuit diagram shown below.
Motion: Servos
and Steppers
AC Drive Sensors:
Warning: Do not plug a modem or telephone into the DURApulse RJ-12 Serial Comm Port, or permanent damage may result.
Book 2 (14.3)
Note: Users MUSTconnect wiring according to the circuit diagram shown below.
DURAPULSE
AC Drive
Multi-function Digital Inputs:
GS3-xxxx Multi-function Output Contact:
+24V Power Source R1
Forward/Stop (20mA max.) 120VAC/24VDC @5A
R1C 230VAC @2.5A
DI1
Reverse/Stop Input Mode Setting AC Drive Running
R1O
DI2 Sink
External Fault (N.O.) SW1
DI3
Multi-Speed 1 Source Multi-function Digital Outputs:
DI4 Sink DO1 48VDC @50mA max.
Multi-Speed 2 AC Drive Fault
DI5
Multi-Speed 3
DI6
Multi-speed 4 DO2 48VDC @50mA max.
DI7 At Speed
JOG
DI8
External Reset
DI9 DO3 48VDC @50mA max.
Second Accel/Decel Time Zero Speed
DI10
External Base Block (N.O.)
DI11 DOC
DCM Digital Output Com.
Digital Signal Com.
Digital Frequency Output:
FO
See Power 1:1, Duty = 50%
Wiring Diag.
Analog Inputs: DCM
+10V Power Source
(20mA max.) Multi-function Analog Output:
Potentiometer Potentiometer
AI1 (3-5 k)
5k (0 to 10V) AO
Indicates Output +
AI2 Frequency Hz.
(0-20mA or 4-20mA)
ACM
0-10VDC @ 2mA
AI3
(-10 to +10V)
ACM
Analog Signal Common RJ-12 Serial Comm Port*
Interface (See Warning)
Frequency command source 6 1
can be one of the three analog RS-485 *Optional ZIPLink serial com-
inputs, up/down keys on keypad See Power 1: +15V munication cables available
or via the RS-485 serial comm Wiring Diagram 2: GND for plug and play connectivity
port. See parameter settings. 3: SG- to AutomationDirect PLCs.
4: SG+ See the comm cable selec-
5: NC tion matrix on page 92.
Factory default setting
Factory default source of frequency command is via the keypad up/down keys
Warning: Do not plug a modem or telephone into the DURApulse RJ-12 Serial Comm Port, or permanent damage may result.
Book 2 (14.3)
eDR-40 AC Drives 1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
GS3-21P0
DURApulse AC Drives Dimensions
GS3-22P0
GS3-42P0
Company
Information
Drives
GS3-21P0, GS3-22P0, GS3-41P0, GS3-42P0
Soft Starters
118.0 [4.65] 160.0 [6.30]
108.0 [4.25] Dia. 5.5[0.22]
Motors
Power
Transmission
173.0 [6.81]
185.0 [7.28]
JOG FWD/REV
STOP
RESET
Sensors:
RUN
Proximity
Sensors:
WA RNING Photoelectric
Do not connect AC power to output terminals T1,T2 and T3.
Risk of electrical shock. Wait 10 minutes after removing power before
servicing.
Sensors:
Encoders
Sensors:
Limit Switches
Dia. 22.0 (0.87)
Sensors:
Current
Dia. 28.0[1 .10](2X )
Sensors:
1] Pressure
5[0.1
R2.7
8.7 [0.34] Sensors:
Temperature
Sensors:
5.5[0.22] Level
Sensors:
Flow
Pushbuttons
GS3-43P0 and Lights
Process
RUN STOP JOG FWD REV
Relays and
PROGRAM Timers
ENTER
DISPLAY
173.0 [6.81]
185.0 [7.28]
Pneumatics:
Directional Control
Valves
WA RNING
Do not connect AC power to output terminals T1,T2 and T3.
Pneumatics:
Risk of electrical shock. Wait 10 minutes after removing power before
servicing.
Cylinders
Pneumatics:
Tubing
Dia. 28.0(1.10)(2X)
Appendix
1] Book 2
75 [0.1
R2.
8.7 [0.34]
Terms and
Conditions
5.5[0.22]
unit: mm(in)
Book 2 (14.3)
PROGRAM
ENTER
260.0[10.24]
244.3 [9.63]
DISPL AY
JOG FWD/REV
STOP
RESET
RUN
WA RNING
Do not connect AC power to output terminals T1,T2 and T3.
Risk of electrical shock. Wait 10 minutes after removing power before
servicing.
X)
](2 ]
.87 26
[0 0.
22
.0 .5[
i a. 6
.
D
ia
D
11.3 [0.44]
Di
a.
28
.0 [
1.1
0](
2X
)
UNIT : mm(inch)
PROGRAM
ENTER
303.0 [11.94]
323.0 [12.73]
DISPLAY
JOG FWD/REV
STOP
RESET
RUN
WA RNING
Do not connect AC power to output terminals T1,T2 and T3.
Risk of electrical shock. Wait 10 minutes after removing power before
servicing.
R3
.5
[R
0.
14
]
13.5 [0.53]
7.0 [0.28]
unit: mm(in)
Book 2 (14.3)
eDR-42 AC Drives 1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Power
Transmission
Motion: Servos
RUN STOP JOG FWD REV
and Steppers
PROGRAM
ENTER
DISPLAY
403.8 [15.90]
384.0 [15.12]
STOP
RESET
RUN
Sensors:
Proximity
Sensors:
Photoelectric
Sensors:
Encoders
WA RNING
Do not connect AC power to output terminals T1,T2 and T3.
Risk of electrical shock. Wait 10 minutes after removing power before
servicing.
Sensors:
Limit Switches
Sensors:
13.0 [0.51]
Pressure
10.0 [0.39]
Sensors:
Temperature
Sensors:
Level
GS3-2040
GS3-2050 Sensors:
Flow
Pushbuttons
GS3-2040, GS3-2050, GS3-4040, GS3-4050, GS3-4060 and Lights
Process
Relays and
RUN STOP JOG FWD REV
Timers
PROGRAM
ENTER
DISPLAY
JOG FWD/REV
STOP
Pneumatics:
RESET
RUN
Air Prep
560.0 [22.05]
589.0 [23.19]
595.0 [23.43]
Pneumatics:
Directional Control
Valves
Pneumatics:
18.0 [0.71] Cylinders
WA RNING Pneumatics:
Tubing
Pneumatics:
132.5 [5.22] Air Fittings
13.0[0.51]
unit: mm(in)
Book 2 (14.3)
1)
425.0 [16.73] ( 0.5 264.0 [10.39]
1 3.0
385.0 [15.16] a.
Di Dia.18
.0(0.71
)
631.0 [24.84]
660.0 [25.98]
18.0 [0.71]
WARNING
130.4 [5.13]
280.0 [11.02]
R6.5[0.25]
13.0[0.51]
unit: mm(in)
Book 2 (14.3)
eDR-44 AC Drives 1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Drives
Sensors:
Photoelectric
Under 20hp
Sensors:
Encoders
From power supply
1 Sensors:
Limit Switches
Sensors:
Current
Disconnect switch
Sensors:
Pressure
2
Sensors:
Temperature
3 Sensors:
Level
Sensors:
4 Flow
Pushbuttons
6 and Lights
Stacklights
5
Signal
Devices
L1 L2 L3
Process
+ Relays and
Timers
GS and B1 Pneumatics:
DURAPULSE Air Prep
AC Drive
GSx-xxxx () 7 Pneumatics:
Directional Control
Valves
B2
Pneumatics:
Cylinders
T1 T2 T3
Pneumatics:
Tubing
6
Pneumatics:
Air Fittings
8
Appendix
Book 2
Terms and
Conditions
Motor
Motor grounding
terminal
Book 2 (14.3)
Motor
Motor grounding
8 Output Line Reactor (Optional)
terminal (Please refer to catalog page 49 in the Drives section* of our catalog.)
Output line reactors protect the motor insulation against AC drive short
circuits and IGBT reflective wave damage, and also smooth the motor
current waveform, allowing the motor to run cooler. They are recommended
for operating non-inverter-duty motors and when the length of wiring
between the AC drive and motor exceeds 75 feet.
*The Drives section is in Book 2 of current version of our catalog, or you can download PDF of section here.
Book 2 (14.3)
eDR-46 AC Drives 1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Drives
Feedback Card for DURApulse AC Drives
Soft Starters
Part Number Price Drive Model
Motors
GS3-FB $58.00 GS3-xxxx
The GS3-FB feedback card is for use only with Power
DURApulse AC drives. Transmission
Description
Motion: Servos
and Steppers
VCC
VCC
Open collector
Process
OC12V OC12V
Relays and
O/P Timers
TP 5V TP 5V Pneumatics:
Air Prep
0V
Pneumatics:
Directional Control
Line driver
Pneumatics:
Cylinders
TP 5V TP 5V
Q
Pneumatics:
Tubing
VCC Pneumatics:
Complimentary
Air Fittings
OC12V OC12V
Appendix
Book 2
O/P
TP 5V TP 5V Terms and
Conditions
0V
Book 2 (14.3)
(50,60Hz+-5%) DURAPULSE IM
380-480V+-10%
L2
GS3-xxxx T2 3
(50,60Hz+-5%) T3
L3
Grounding resistance
less than 0.1 Mechanical
Coupling
A A
Grounding resistance
less than 0.1 Mechanical
Coupling
Book 2 (14.3)
eDR-48 AC Drives 1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Soft Starters
1 In GS1-21P0 1 Signal
LR-21P0-1PH (2) $62.00 8 2.29 mH 15.9 240 1 In GS2-21P0 1 Devices
1 In GS3-21P0 1
3% Process
3 I/O GS1-21P0 1
3 I/O GS2-21P0 1 Relays and
LR-21P0 $63.00 4.6 2.46 mH 11 208/240
3 I/O GS3-21P0 1 Timers
3 Out GS2-11P0 1
Pneumatics:
1 In GS1-22P0 2 Air Prep
1 In GS2-23P0 3 Pneumatics:
LR-23P0-1PH (2) $90.00 17 1.08 mH 27.3 240
1 In GS3-23P0 3 Tubing
1) Use (side of drive): In = input only; Out = output only; I/O = input or output.
2) Single-phase line reactors should NOT be installed on the output side of AC drives.
*** TABLE CONTINUED NEXT PAGE ***
Book 2 (14.3)
GS2-42P0 2
LR-42P0 $65.00 3.4 5.79 mH 19
GS3-42P0 2
GS2-43P0 3
LR-43P0 $72.00 4.8 4.27 mH 23
GS3-43P0 3
GS2-45P0 5
LR-45P0 $75.00 7.6 2.77 mH 49
GS3-45P0 5
GS2-47P5 7.5
LR-47P5 $84.00 11 1.68 mH 40
GS3-47P5 7.5
GS2-4010 10
LR-4010 $106.00 14 1.29 mH 64
GS3-4010 10
LR-4015 $123.00 21 3% 0.912 mH 65 3 I/O GS3-4015 15
LR-4020 $135.00 27 0.694 mH 79 480 GS3-4020 20
LR-4025 $143.00 34 0.569 mH 96 GS3-4025 25
LR-4030 $179.00 40 0.469 mH 105 GS3-4030 30
LR-4040 $198.00 52 0.387 mH 114 GS3-4040 40
LR-4050 $232.00 65 0.295 mH 114 GS3-4050 50
LR-4060 $239.00 77 0.227 mH 169 GS3-4060 60
LR-4075 $362.00 96 0.196 mH 193 GS3-4075 75
LR-4100 $410.00 124 0.152 mH 225 GS3-4100 100
LR-4125 $497.00 156 0.117 mH 254 125
LR-4150 $576.00 180 0.103 mH 299 150
LR-4200 $767.00 240 0.0839 mH 280 200
LR-4250 $826.00> 302 0.0654 mH 337 250
LR-4300 $843.00 361 0.0565 mH 381 300
LR-51P0 $71.00 1.7 15.9 mH 12 GS2-51P0 1
LR-52P0 $75.00 2.7 9.29 mH 22 GS2-52P0 2
LR-53P0 $78.00 3.9 6.74 mH 23.3 575/600 GS2-53P0 3
LR-55P0 $81.00 6.1 4.51 mH 34.7 GS2-55P0 5
LR-5010 $107.00 11 2.47 mH 43.8 GS2-57P5 7.5
1) Use (side of drive): In = input only; Out = output only; I/O = input or output.
Book 2 (14.3)
eDR-50 AC Drives 1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Soft Starters
LR-4250 74 lb [34 kg] (2)* 350kcmil #4 AWG (AL or CU) 275 lbin
Appendix
LR-4300 74 lb [34 kg] (2)* 350kcmil #4 AWG (AL or CU) 275 lbin Book 2
Book 2 (14.3)
Book 2 (14.3)
eDR-52 AC Drives 1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Drives
from the drive onto the line. Units are installed in front
Motion: Servos
of the AC drive as shown. and Steppers
Motor Controls
Note: S
ingle phase line reactors should NOT be
Sensors:
installed on the output of the AC drive. Use only
three-phase reactors on drive outputs, and only Output side of the drive Proximity
Sensors:
Pressure
C1 C2 L3
Sensors:
T3 Temperature
B1 B2 L2 T2
T1 Sensors:
Level
A1 A2 L1
Relays and
Timers
Pneumatics:
Air Prep
Appendix
Single phase applications C1 C2 L2
Book 2
Some of the line reactors are listed for use with single-phase T3 Terms and
B1* B2* Conditions
input power. Make sure that terminals B1 and B2, if present, T2
are properly insulated before any connections are made. A1 A2 L1 T1
WARNING: Please ensure that terminals B1 and B2 are properly *GS series legacy 1-phase reactors
insulated before making any connections to single-phase include a B-phase winding.
power. *LR series 1-phase reactors do not
include a B-phase winding.
Book 2 (14.3)
4.18
[106.2]
3.75
[95.3]
3.75
[95.3]
A1 B1
4.00
[101.6]
A2 B2
3.05
[77.5]
2.00
[50.8]
1.44 MOUNTING
[36.6] 1.44
[36.6]
2.00
[50.8] 1.64
[41.7]
MOUNTING
4X 0.25
[6.4]
0.88 0.31
[22.4] [7.9]
Book 2 (14.3)
eDR-54 AC Drives 1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Soft Starters
Sensors:
6.00 Proximity
[152.4]
Sensors:
4.81 Photoelectric
[122.2]
Sensors:
Encoders
Sensors:
Limit Switches
Sensors:
4.00 Current
[101.6]
Sensors:
Pressure
Sensors:
Temperature
Sensors:
Level
Sensors:
Flow
Pushbuttons
and Lights
A1 B1
Stacklights
5.00
[127.0]
Signal
A2 B2 Devices
Process
Relays and
Timers
2.50 Pneumatics:
Air Prep
[63.5]
12X 0.31 2.50 Pneumatics:
Directional Control
[7.9] [63.5] Valves
Pneumatics:
Cylinders
Pneumatics:
Tubing
2.50
[63.5] 3.19
[81.0] Pneumatics:
MOUNTING Air Fittings
Appendix
Book 2
Terms and
Conditions
2.00
[50.8] 4X 0.25
MOUNTING [6.4]
3.20
[81.3]
Book 2 (14.3)
Book 2 (14.3)
eDR-56 AC Drives 1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Soft Starters
Sensors:
Proximity
Sensors:
Photoelectric
Sensors:
Encoders
Sensors:
Limit Switches
Sensors:
Current
Sensors:
Pressure
Sensors:
Temperature
Sensors:
Level
Sensors:
Flow
Pushbuttons
and Lights
Stacklights
Signal
Devices
Process
Relays and
Timers
Pneumatics:
Air Prep
Pneumatics:
Directional Control
Valves
Pneumatics:
Cylinders
Pneumatics:
Tubing
Pneumatics:
Air Fittings
Appendix
Book 2
Terms and
Conditions
Book 2 (14.3)
Book 2 (14.3)
eDR-58 AC Drives 1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Soft Starters
Sensors:
Proximity
Sensors:
Photoelectric
Sensors:
Encoders
Sensors:
Limit Switches
Sensors:
Current
Sensors:
Pressure
Sensors:
Temperature
Sensors:
Level
Sensors:
Flow
Pushbuttons
and Lights
Stacklights
Signal
Devices
Process
Relays and
Timers
Pneumatics:
Air Prep
Pneumatics:
Directional Control
Valves
Pneumatics:
Cylinders
Pneumatics:
Tubing
Pneumatics:
Air Fittings
Appendix
Book 2
Terms and
Conditions
Book 2 (14.3)
Book 2 (14.3)
eDR-60 AC Drives 1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Soft Starters
LR-2050 Power
Transmission
LR series reactors have universal mounting feet with multiple mounting slots, and they can replace most
reactors using the existing mounting holes. Use four bolts to mount the reactors to the mounting panel. Motion: Servos
and Steppers
Sensors:
Proximity
Sensors:
Photoelectric
Sensors:
Encoders
Sensors:
Limit Switches
Sensors:
Current
Sensors:
Pressure
Sensors:
Temperature
Sensors:
Level
Sensors:
Flow
Pushbuttons
and Lights
Stacklights
Signal
Devices
Process
Relays and
Timers
Pneumatics:
Air Prep
Pneumatics:
Directional Control
Valves
Pneumatics:
Cylinders
Pneumatics:
Tubing
Pneumatics:
Air Fittings
Appendix
Book 2
Terms and
Conditions
Book 2 (14.3)
Book 2 (14.3)
eDR-62 AC Drives 1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Soft Starters
Sensors:
Proximity
Sensors:
Photoelectric
Sensors:
Encoders
Sensors:
Limit Switches
Sensors:
Current
Sensors:
Pressure
Sensors:
Temperature
Sensors:
Level
Sensors:
Flow
Pushbuttons
and Lights
Stacklights
Signal
Devices
Process
Relays and
Timers
Pneumatics:
Air Prep
Pneumatics:
Directional Control
Valves
Pneumatics:
Cylinders
Pneumatics:
Tubing
Pneumatics:
Air Fittings
Appendix
Book 2
Terms and
Conditions
Book 2 (14.3)
6.76
[171.7]
9.00
[228.6]
9.00
[228.6]
5.75
[146.2]
1.76
[44.7]
3.52
[89.5]
3.52 0.50
[89.5] [12.7]
5.64
[143.3] 4.20
[106.6] 4.25
MOUNTING [108.0]
2.33
[59.2]
3.60
[91.4]
MOUNTING
4.75
[120.6]
Book 2 (14.3)
eDR-64 AC Drives 1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Soft Starters
Sensors:
Proximity
Sensors:
Photoelectric
Sensors:
Encoders
Sensors:
Limit Switches
Sensors:
Current
Sensors:
Pressure
Sensors:
Temperature
Sensors:
Level
Sensors:
Flow
Pushbuttons
and Lights
Stacklights
Signal
Devices
Process
Relays and
Timers
Pneumatics:
Air Prep
Pneumatics:
Directional Control
Valves
Pneumatics:
Cylinders
Pneumatics:
Tubing
Pneumatics:
Air Fittings
Appendix
Book 2
Terms and
Conditions
Book 2 (14.3)
Book 2 (14.3)
eDR-66 AC Drives 1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Soft Starters
Power
Non Fused Breaker Transmission
MC
NFB Motion: Servos
L1 L1 T1 and Steppers
Sensors:
L3 L3 T3 Proximity
Motor grounding
terminal Thermal Sensors:
O.L. Overload Photoelectric
Grounding DURAPULSE Relay
MC Sensors:
resistance AC Drive +(P) +(P) B1 Encoders
Thermal less than
0.1 O.L.
Overload SA DURAPULSE
Relay (N) (N) Sensors:
Surge Dynamic Limit Switches
Suppressor RA
Brake Unit BR
DI3 Sensors:
(External Current
RB Alarm
Fault) Relay B2
Braking Sensors:
Pressure
RC Resistor
DCM
Sensors:
Temperature
M1 M2 S1 S2 Grounding
terminal on
brake unit Sensors:
Main circuit (power) terminals enclosure Level
AUTOMATION Process
DIRECT
Relays and
Timers
LABEL 1
Pneumatics:
200.0 [7.87]
189.5 [7.46]
Air Prep
Pneumatics:
Directional Control
Valves
Pneumatics:
WARNING: Cylinders
LABEL 2
Be sure to read the instruction manual before
wiring.
Do not inspect components unless inside "CHARGE" Pneumatics:
Tubing
lamp is off.
Use proper grounding techniques.
Pneumatics:
Air Fittings
Label 1 Details:
Braking Unit
OR
Braking Unit
Appendix
GS-2DBU GS-4DBU
230V 22kW 460V 45kW Book 2
Terms and
Conditions
Grounding terminal
located on enclosure
units: mm(in)
Book 2 (14.3)
GS/DURApulse Accessories
Braking Resistors
Overview
Braking resistors are used to increase
the control torque of the AC drive, for
frequently repeated ON-OFF cycles of
the AC drive, or for decelerating a load
with large inertia.
GS-2020-BR-ENC
Braking
Resistor
B1 B2
Book 2 (14.3)
eDR-68 AC Drives 1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Soft Starters
Motors
Power
Dynamic Braking Resistors Transmission
Quantity Braking
Price Drive Motor Resistance Power Duty Motion: Servos
Part Number Required Torque and Steppers
Each Model V / hp (q) (W) Cycle
and Wiring ED 10%
Motor Controls
GS2-10P2 115 / 0.25
GS-20P5-BR 1 $42.50 GS2-10P5 115 / 0.5 270% 200q 80 10%
GS2-20P5 230 / 0.5 Sensors:
Proximity
GS2-11P0 115 / 1
GS-21P0-BR 1 $58.00
GS2/3-21P0 230 / 1
125% 200q 80 10%
Sensors:
Photoelectric
GS-22P0-BR 1 $65.00 GS2/3-22P0 230 / 2 125% 100q 300 10%
GS-23P0-BR 1 $76.00 GS2/3-23P0 230 / 3 125% 70q 300 10% Sensors:
Encoders
GS-25P0-BR * 1 $75.00 GS2/3-25P0 230 / 5 125% 40q 400 10%
Sensors:
GS-27P5-BR 1 $71.00 GS2/3-27P5 230 / 7.5 125% 30q 500 10% Limit Switches
GS-4020-BR-ENC 1 (also 1 DBU) $279.00 GS3-4020 460 / 20 125% 40q 1500 10%
Pneumatics:
GS-4025-BR-ENC 1 (also 1 DBU) $659.00 GS3-4025 460 / 25 125% 32q 4800 10% Directional Control
Valves
GS-4030-BR-ENC 1 (also 1 DBU) $659.00 GS3-4030 460 / 30 125% 27.2q 4800 10%
Pneumatics:
GS-4040-BR-ENC 1 (also 1 DBU) $659.00 GS3-4040 460 / 40 125% 20q 6000 10% Cylinders
GS-4050-BR-ENC 1 (also 1 DBU) $783.00 GS3-4050 460 / 50 125% 16q 9600 10%
Pneumatics:
Tubing
GS-4060-BR-ENC 1 (also 1 DBU) $783.00 GS3-4060 460 / 60 125% 13.6q 9600 10%
GS-4075-BR-ENC 2 (also 2 DBU) $659.00 GS3-4075 460 / 75 125% 20q x 2 6000 x 2 10% Pneumatics:
Air Fittings
GS-4100-BR-ENC 2 (also 2 DBU) $783.00 GS3-4100 460 / 100 125% 13.6q x 2 9600 x 2 10%
NOTE: Dynamic braking resistors not available for GS1 series AC drives. Appendix
Book 2
NOTE: T he use of dynamic braking resistors with GS2 series AC drives requires no parameter setup. The AC drive will automatically sense the
presence of a braking resistor. Terms and
Conditions
NOTE: For DURApulse GS3 series AC drives 20 hp and above, dynamic braking units must be used in conjunction with braking resistors.
Book 2 (14.3)
GS/DURApulse Accessories
Braking Resistors
Dimensions
Book 2 (14.3)
eDR-70 AC Drives 1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Soft Starters
Figure 1 L2 +
-- 2 Motors
Power
- 0.5
Transmission
D+
Motion: Servos
- 0.5
and Steppers
W+
Motor Controls
Sensors:
Proximity
150+
-2 Sensors:
Photoelectric
- 0.5
Sensors:
H+
Encoders
Sensors:
Limit Switches
L1+
-2
Sensors:
Current
Figure 2 L2+
-2 Sensors:
Pressure
Sensors:
- 0.5
Temperature
D+
- 0.5
Sensors:
W+
Level
Sensors:
Flow
Stacklights
H+
Signal
Devices
L1+
-2 Process
Relays and
Timers
Pneumatics:
Figure 3 Figure 4 Air Prep
FRONT VIEW LEFT SIDE VIEW FRONT VIEW LEFT SIDE VIEW Pneumatics:
(4) 1/2 CONDUIT K.O.
Directional Control
THERMOSTAT (NC)
(4) 1/2 CONDUIT K.O. THERMOSTAT (NC) Valves
5 [127.0] 5 [127.0]
Pneumatics:
5 [127.0] 5 [127.0] Cylinders
10 [254.0]
19 [482.6] Pneumatics:
12 [304.8] 10 [254.0] Tubing
TOP VIEW (4) 7/16 [11.11] DIA.
Pneumatics:
TOP VIEW (4) 7/16 [11.11] DIA. Air Fittings
10 Appendix
[254.0] Units: inches[mm]
7 1/2 Book 2
10 [190.5]
[254.0]
Units: inches[mm]
7 1/2 Terms and
[190.5] Conditions
17 1/2 [444.5]
19 [482.6]
10 1/2 [266.7]
12 [304.8]
Book 2 (14.3)
GS/DURApulse Accessories
Braking Resistors
Figure 5 Figure 6
FRONT VIEW LEFT SIDE VIEW
FRONT VIEW LEFT SIDE VIEW (4) 1/2 CONDUIT K.O. THERMOSTAT (NC)
(4) 1/2 CONDUIT K.O. THERMOSTAT (NC)
TOP VIEW (4) 7/16 [11.11] DIA. TOP VIEW (4) 11.11 [7/16] DIA.
10
[254.0] Units: inches[mm]
7 1/2
[190.5] 13
[330.2] Units: inches[mm]
10 1/2
[266.7]
25 [635.0]
26 1/2 [673.1]
10 1/2 [266.7]
12 [304.8]
Figure 7 Figure 8
FRONT VIEW LEFT SIDE VIEW FRONT VIEW LEFT SIDE VIEW
(4) 1/2 CONDUIT K.O. THERMOSTAT (NC) (4) 1/2 CONDUIT K.O. THERMOSTAT (NC)
13 [330.2] 16 [406.4]
26 1/2 [673.1] 26 1/2 [673.1]
13
[330.2] Units: inches[mm] 16
[406.4] Units: inches[mm]
10 1/2
[266.7] 13 1/2
[342.9]
25 [635.0]
26 1/2 [673.1] 25 [635.0]
26 1/2 [673.1]
Book 2 (14.3)
eDR-72 AC Drives 1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Drives
Soft Starters
Overview EMI Input Filter Specifications
Motors
The CE Declaration of Conformity for GS AC Drive GS AC Drive AC Servo Input Dimen
EMI Filter Price
the GS2 and DURApulse AC drives was 115V / 230V 460V / 575V Drive Power -sions Power
completed in conjunction with the EMI Transmission
GS2-1xxx SVA-2040 (1-ph) *
filters listed. Use the following table to GS2-20P5 (1-ph) SVA-2100 (1-ph) * Motion: Servos
specify the corresponding EMI filter for and Steppers
GS2-21P0 (1-ph)
each AC drive model. 20DRT1W3S $76.00 1-phase, 20A Figure 1
GS2-22P0 (1-ph) Motor Controls
CE compliance requires the use of EMI
filters for GS2 and DURApulse AC drives. GS3-21P0 (1-ph) Sensors:
Proximity
GS1 AC drives have internal EMI filtering, GS3-22P0 (1-ph)
and do not require separate filters. GS2-23P0 (1-ph) Sensors:
Photoelectric
32DRT1W3C $98.00 1-phase, 32A Figure 2
GS3-23P0 (1-ph)
Sensors:
3-phase Input Power GS2-25P0 Encoders
40TDS4W4B $103.00 3-phase, 40A Figure 3
GS2-27P5
Sensors:
GS2-41P0 Limit Switches
GS3-2025 GS3-4060
Pneumatics:
Directional Control
GS3-2030 150TDS84C $306.00 3-phase, 150A Figure 11 Valves
GS3-2040
Pneumatics:
GS3-2050 180TDS84C $310.00 3-phase, 180A Figure 12 Cylinders
GS3-41P0
Pneumatics:
Tubing
GS3-42P0 RF022B43AA $77.00 3-phase, 5.9A Figure 13
GS3-43P0 Pneumatics:
Air Fittings
GS3-45P0 RF037B43BA $111.00 3-phase, 11.2A Figure 14
GS3-47P5 Appendix
Book 2
GS3-4010 RF110B43CA $156.00 3-phase, 25A Figure 15
Terms and
GS3-4015 Conditions
GS3-4075
200TDDS84C $967.00 3-phase, 200A Figure 16
GS3-4100
* EMI filters 10TDT1W4C and 26TDT1W4C mount underneath DURApulse drives, but do NOT mount under-
neath GS2 drives. They also do NOT mount underneath SureServo AC Servo drives.
Book 2 (14.3)
POWER-IN
20DRT1W3S
Figure 2 [ units = mm ]
A M5X0.8(4x)
_ 2.0
306.0 +
10.0
R3.0
F _10.0
250.0 +
D
E
R4.5
C
_ 2.0
50.0 + B
_1.0
284.0 +
o8.0(4x)
_ 1.0
32DRT1W3C
25.0 +
H
G
_1.0
284.0 +
Figure 3 [ units = mm ]
40TDS4W4B
o7,0(2x) 30.0 40.0 40.0 40.0 o7.0X10(2x)
M4X0.7
_ 1.0
_ 2.0
80.0 +
90.0 +
_
+
POWER-IN
A _ 2.0
250.0 +
B 270.0 +
_ 1.0
C
293.0 MAX.
M6X1.0(4x)
_ 10
300.0 +
T/L3
150.0 +
Book 2 (14.3)
eDR-74 AC Drives 1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Drives
Soft Starters
Figure 4 [ units = mm ]
Motors
A _ 2.0
220.0 + Power
Transmission
F
_ 10.0
200.0 + Motion: Servos
and Steppers
1015 AWG18 BLUE
R/L1
POWER-IN
1015 AWG18 BLACK
Motor Controls
_ 2.0
S/L2
_ 1.0
130.0 + 1015 AWG18 BROWN
100.0 +
T/L3
1015 AWG18 Y/G Sensors:
Proximity
B
Sensors:
Photoelectric
C45.0 +
_ 2.0
E M4X0.7(3x)
_1.0
198.0 + Sensors:
Encoders
11TDT1W4S Sensors:
Limit Switches
Sensors:
Current
R3.0 Sensors:
Level
1015 AWG16 BLUE
R/L1
POWER-IN
S/L2
Flow
122.0 +
T/L3
1015 AWG16 Y/G
Pushbuttons
D
E
_ 10.0
300.0 + and Lights
Stacklights
R4.5
C
_ 2.0
50.0 + B Signal
_1.0
284.0 + Devices
o8.0(4x)
_ 1.0
25.0 +
Process
H
Pneumatics:
Cylinders
Pneumatics:
Tubing
Pneumatics:
Air Fittings
Appendix
Book 2
Terms and
Conditions
26TDT1W4B4
Book 2 (14.3)
100.01.0 (3.930.0393)
125.02.0(4.920.0787)
R4.0
BLUE
BLACK
BROWN
G/Y
10TDT1W4C
Dia. 8.0 4x (.315)
20.01.0(0.7870.0393)
R3.0
1015 AWG 14
Blue
Black
Brown
G/Y
250.010.0 (9.840.393)
R4.5
284.01.0 (11.8 0.0393)
50.02.0(1.970.787)
26TDT1W4C
Dia. 8.0(4X) (.315)
25.01.0(.984.0393)
284.01.0(11.8 .0393)
M4x0.7
320.02.0(12.59.0787)
340.0.0393(13.38.0393) 50TDS4W4C
363.0max(14.29)
M6x1.0(4x)
300.10(11.8139.3)
150.02.0(5.90.0787
50.0
1015 AWG10
20.0 20.0 20.0
Book 2 (14.3)
eDR-76 AC Drives 1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Drives
Power
75.0(2.95)
Motion: Servos
and Steppers
Sensors:
60.0(2.36) 60.0(2.36)
Photoelectric
202.0 (7.95) max
Sensors:
Encoders
Sensors:
Limit Switches
Dia.7.5x12.5(4x) Sensors:
Current
Sensors:
75.0(2.95)
Level
Sensors:
Flow
440.0 (17.32)
150TDS84C 420.02.0 (16.540.0787)
402.0 (15.83) max Pushbuttons
M8x1.25(6x) and Lights
Stacklights
150.01.0 (5.900.0393)
60.0(2.36) 60.0(2.36)
202.0 (7.95) max
Signal
Devices
Process
Relays and
Timers
Dia.7.5x12.5(4x)
Pneumatics:
Air Prep
Figure 12 [ units = mm (in) ]
480.0 (18.90) max. Pneumatics:
Directional Control
418.0 (16.46) ref. Valves
122.0(4.8)max.
Pneumatics:
Cylinders
75.0(2.95)
Pneumatics:
Tubing
60.0(2.36) 60.0(2.36)
202.0 (7.95) max
Terms and
Conditions
Dia.7.5x12.5(4x)
Book 2 (14.3)
50.0 120.0
(1.97) (4.72)
60 150
28.0 90.0
(1.1) (3.54) 30 110
226.0
239.4
226.4
(9.4)
(8.9)
(8.9)
16.0 5.5
(0.63) (0.22)
24.0
(0.94)
Filter Mounting screw Drive Mounting screw
M5x0.8(#10-24) M5x0.8x15-20mm
torque: 1.56~1.96Nm torque: 1.56~1.96Nm 15 30 5.5
(14~17Ibin) (14~17Ibin)
33 120
70.0(2.76) 70.0(2.76)
242.0 (9.53) max
70.0(2.76)
950.0 (37.40)
Dia.6.0(4x)
6.5x8.0(4x)
20 26 7.0
Book 2 (14.3)
eDR-78 AC Drives 1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Drives
Soft Starters
RF Filter for GS/DURApulse AC Drives
Motors
Part Number Price Drive Model
Power
RF220X00A $26.00 GSx-xxxx Transmission
Can be used with all series GS/DURApulse AC drives
Motion: Servos
and Steppers
35 (1.38)
Sensors:
quality is good in a wide range from AM Pressure
band to 10 Mhz.
36 (1.42)
Sensors:
Temperature
Wiring Method
Sensors:
Wind each wire four times around the 90 (3.54)
25 (0.98) Level
Process
A Relays and
Timers
L1 T1 Pneumatics:
Air Prep
Line
L2 T2 MOTOR Pneumatics:
Power Directional Control
L3 Valves
T3
Pneumatics:
Cylinders
Pneumatics:
Tubing
B Pneumatics:
Air Fittings
L1 T1
Line
Power
L2 T2 MOTOR Appendix
Book 2
L3 T3
Terms and
Conditions
Book 2 (14.3)
Book 2 (14.3)
eDR-80 AC Drives 1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Drives
NOTE:
Refer to the Edison Fuses section of this catalog for pricing, specifications, and dimensions. Sensors:
Photoelectric
Sensors:
Sensors:
Limit Switches
Sensors:
3.21"
Temperature
3.65"
Dia. 0.20
3.21"
3.65"
x 0.10 DP 1.38
TYPICAL Sensors:
Level
2.75
Sensors:
Flow
.22"
.22"
Signal
2.03 Devices
1.47"
.60"
.60"
Process
Relays and
Timers
Pneumatics:
3.00 2.88 Cylinders
3.00
Pneumatics:
2.03 Tubing
1.70 5.75
1.84
6.00 6.00
Pneumatics:
Air Fittings
.50 Appendix
1.13 2.00 Book 2
1.00
3.75 4.50 3.00
6.00 6.50 Terms and
Conditions
www.automationdirect.com/drives
Figure 10 34033T
AC Drives eDR-81
Prices as of April 27, 2016. Check Web site for most current prices.
3.90"
2.39"
1.57"
0.13
.24" 1.95"
0.13
4.78"
DP DP
TYP TYP
.21"
1.95"*
2.20"
1.56"
.671"
.640"
3.00
3.00 3.25
2.72
6.00
2.51 2.95
6.50
6.00
.50
1.13 3.75 1.25
2.25 .50
6.00
2.00
3.00
2.50* 2.99*
3.09*
Book 2 (14.3)
eDR-82 AC Drives 1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Soft Starters
D2-260 with
GS-EDRV100 Overview H2-ERM
GS3/DURApulse
Motors
drives.
The GS-EDRV100 Ethernet interface provides
Power
a highperformance Ethernet link between a Transmission
control system and any GS or DURApulse
AC drive. The GS-EDRV100 processes Motion: Servos
and Steppers
signals to and from the drive, mounts on GS-EDRV100
GS-EDRV100
35mm DIN rail, and connects the drive to an Stride Ethernet Motor Controls
Ethernet hub or PC. It formats drive signals
Switch Sensors:
to conform with the Ethernet standard and Proximity
transmits these signals to the H2-ERM or
H4-ERM, Productivity3000, KEPDirect OPC Sensors:
Photoelectric
Server, KEPDirect EBC I/O Server, or inde-
pendent controller with a Modbus TCP/IP Sensors:
driver. This allows for greater connectivity to Encoders
Signal
Devices
Ethernet Port
Process
Power Terminals
(Class 2 power recommended) Relays and
Timers
Dimensions: Positive connection (+) or +1036VDC
Negative connection (-) or 0VDC
inches[mm] Pneumatics:
Air Prep
Chassis or system ground connection
Pneumatics:
Directional Control
Valves
Pneumatics:
Specifications Cylinders
Book 2 (14.3)
GS/DURApulse Accessories
Ethernet Interface
GS-EDRV Overview
Note: The GS-EDRV has been superceded by the
GS-EDRV100. Use the GS-EDRV100 for all
new applications.
Specifications
Part Number GS-EDRV
Price Retired 2.7"
Input Voltage 1033 VDC 1.9"
Input Current 90135mA
Can be used with all series GS/DURApulse AC drives
Book 2 (14.3)
eDR-84 AC Drives 1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Drives
your favorite Windows client software Management Software) implementa- software (many of them are OPC/DDE
Motion: Servos
to AutomationDirect Ethernet I/O tion to be explored. It is expensive compliant). There must be a buffer and Steppers
through our Ethernet base controllers. and difficult to use. Traditionally, the of some type. Usually this buffer is a
It provides GS/DURApulse series drive CMMS companies have used custom SCADA type package that handles distri- Motor Controls
support via the GS-EDRV100 Ethernet built data acquisition (DAQ) boards to bution of information gathered by condi-
Sensors:
interface, as shown in the diagram monitor systems for values like vibration tion monitoring field devices. KEPDirect Proximity
below. KEPDirect allows the user a direct or temperature. and Terminator field I/O can connect as
easily to the SCADA software as to any Sensors:
line into the drive parameter group just Technologies such as KEPDirect, GS/ Photoelectric
OPC compliant software.
like an Ethernet field I/O drop. The user DURApulse drives, and Terminator
Sensors:
can control or monitor from any OPC/ field I/O are perfect matches to allow Encoders
DDE compliant third party software. For the user to dispose of expensive proprie- Major OPC Clients
a complete description of KEPDirect
software features, go to the Software
tary DAQ boards. In addition to the cost Supported Sensors:
Limit Switches
savings, the intuitive set-up will reduce
Rockwell Software RSView32
section of this catalog. Several applica- implementation. Sensors:
GEs Cimplicity Current
tion notes specific to the versatility of this These will become the standard tools
software can be found on our web site Iconics Genesis32
that monitor control loop performance Sensors:
at www.automationdirect.com. Cutler Hammers PanelMate PC Pro Pressure
on-line and in real time. These tools
Think & Do Live!
enable continuous monitoring of control Sensors:
Think & Do Studio Temperature
KEPDirect Software loops, and instant notification of opera-
Wonderwares In Touch and OPCLink
tional deviations as they occur. Using Sensors:
Part Number Description Price Intellutions Fix Dynamics and OPC Level
OPC to tie these systems into CMMS Power Tool
Supports over 1024
PC-KEPOPC GS-EDRV100 or EBC $399.00 provides tracking and automatic evalua- Siemens WinCC Sensors:
Flow
nodes tion of your soft and hard assets. It also
Can be used with all series GS/DURApulse AC drives; Kepwares OPC QuickClient
enables easy tracking of true operational Pushbuttons
Requires GS-EDRV100 Ethernet interface. BizWareDirects DataNet OPC and Lights
and maintenance costs associated with
National Instruments LabVIEW
those assets. Personnel can focus on Stacklights
fixing the cause of the problem, and not National Instruments Lookout
Lookout Direct Signal
just the symptom. Devices
KEPDirect OPC To run KEPDirect EBC I/O Server, your Relays and
Timers
Server Software PC must meet the following require-
ments: Pneumatics:
Pentium CPU, 400 Mhz clock speed Air Prep
Terms and
Conditions
Book 2 (14.3)
Detailed Configuration
The Detailed Configuration method provides
AC drive parameter access in a tabbed dialog
format. Detailed Configuration can be used
for new or existing configurations.
Drives
Soft Starters
Motors
Power
Transmission
Motion: Servos
and Steppers
Motor Controls
Sensors:
Proximity
Sensors:
Photoelectric
Sensors:
GS3-KPD GS2-KPD ZL-CDM-RJ12x4 ZL-CDM-RJ12x10 Encoders
Sensors:
Limit Switches
GS3-BZL The GS3-BZL Flush Mount Bezel Kit allows remote mounting of the DURApulse
removable keypad. The Bezel Kit has a Protected Chassis, IP20 enclosure rating. Sensors:
GS3-KPD Current
The thickness of the panel will determine required hole dimensions:
Sensors:
Pressure
t = 1.0 (.0393) - 1.4 (.0551) t = 1.6 (.629) - 2.0 (.0787) t = 2.2 (.0866) - 3.0 (.1181)
Sensors:
Level
Sensors:
115.0 (4.53)
Flow
115.0 (4.53)
115.0 (4.53)
SCREW:M4*P0.7
Pushbuttons
and Lights
Stacklights
SCREW:M4*P0.7
Signal
Devices
Process
Relays and
Timers
Pneumatics:
Air Prep
Pneumatics:
Directional Control
Valves
GS-232CBL GS1, GS2, GS3/DURApulse Configuration Cable required for GSoft configuration software $15.00 Pneumatics:
Air Fittings
GS-CBL2-1L GS2, GS3/DURApulse One meter keypad cable (installation screws included) $28.50
GS-CBL2-3L GS2, GS3/DURApulse Three meter keypad cable (installation screws included) $37.50 Appendix
Book 2
GS-CBL2-5L GS2, GS3/DURApulse Five meter keypad cable (installation screws included) $43.50
GS2-KPD GS2 Spare or replacement keypad for GS2 AC drives $37.50 Terms and
Conditions
GS3-KPD GS3/DURApulse Spare or replacement keypad for DURApulse AC drives; great for maintenance or back-up programs $66.00
GS3-BZL GS3/DURApulse Flush Mount Bezel Kit for remote mounting of the DURApulse removable keypad $13.00
ZL-CDM-RJ12X4 GS1, GS2, GS3/DURApulse ZIPLink 4-port communication distribution module, 4 RJ12 ports, and 1 screw terminal port $18.00
ZL-CDM-RJ12X10 GS1, GS2, GS3/DURApulse ZIPLink 10-port communication distribution module, 10 RJ12 ports, and 1 screw terminal port $22.00
Optional ZipLink serial communication cables available for plug and play connectivity to AutomationDirect PLCs. See the comm cable selection matrix on page-93.
Book 2 (14.3)
GS/DURApulse Accessories
Miscellaneous
GS2 DIN Rail Adapter GS2 DIN Rail Adapter
Mounting plate adapter for mounting Price
Part Number Description Drive Model (GS2)
smaller-frame GS2 drives onto 35mm Each
DIN rail. This adapter will fit all GS2 DIN rail adapter plate for smaller GS2 drives; GS2-10P2, GS2-10P5, GS2-11P0,
drives 2HP and below. The adapter includes installation instructions & drive mounting GS2-20P5, GS2-21P0, GS2-22P0,
will also fit 3HP GS2 drives that are GS2-DR02 $8.00
screws & nuts [(4) M4-0.7x10mm screws, GS2-41P0, GS2-42P0, GS2-43P0,
460V and 575V. Includes adapter, (2) M4-0.7x22mm screws, (2) M4x0.7 nuts] GS2-51P0, GS2-52P0, GS2-53P0
drive mounting screws, and installation GS2-DR02 not required for GS1 drives (which have built-in DIN-rail mounting capability)
instructions. GS2-DR02 n ot applicable for:
Any GS2 drives not listed in this table,
RoHS compliant EMI filters mounted between drive and DIN rail adapter (mount filter separately, if required),
Any GS3/DURApulse drives.
GS2-DR02
GS2-DR02 Dimensions
88.5
[3.48] Units =
50.0
[1.97] mm [in]
5.5
[0.22]
[0.98]
25.0
5.5
[0.22]
GS2-DR02 Mounting
GS2 AC Drive
Screw Torque (10%):
125.0
[4.92]
(not included)
15 kgcm [13 lbin]
140.5
[5.53]
151.5
[5.96]
[1.40]
35.5
Screw Screw
M4-0.7x22mm M4-0.7x22mm
[2.09]
53.0
4.0
GS2-DR02 34.0
18.0
[0.71]
[0.16]
[1.34] 89.0 8.0
[3.50] [0.31]
Nut 100.0
M4x0.7 [3.94]
Nut
M4x0.7
35mm DIN rail
(not included)
Screw M4-0.7x10mm
Book 2 (14.3)
eDR-88 AC Drives 1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Soft Starters
Motors
DURApulse AC drives 3 hp and larger Fan replacement should only be performed by personnel Power
have built-in cooling fans, and replace- skilled in the disassembly and repair of variable frequency AC Transmission
Sensors:
Proximity
Sensors:
Replacement Fans for DURApulse (GS3 Series) AC Drives Photoelectric
GS3-2020 230 / 20
Sensors:
GS3-2025 230 / 25 Level
GS3-2030 230 / 30
GS-FAN-4 $38.00 92 mm, 24 VDC, 0.30A 2
GS3-4020 460 / 20
Sensors:
GS3-4025 460 / 25 Flow
GS3-4030 460 / 30
GS3-2040 230 / 40 Pushbuttons
GS3-2050 230 / 50 and Lights
GS3-4040 460 / 40
GS-FAN-5 $96.00 120 mm, 24 VDC, 1.2A 2 GS3-4050 460 / 50 Stacklights
GS3-4060 460 / 60
GS3-4075 460 / 75 Signal
GS3-4100 460 / 100 Devices
1) One fan per part number. Includes connectorized electrical cable and installation instruc-
Process
tions.
2) Fans are replacements for the internal fans in GS3 drives, are dimensionally and electrically Relays and
equivalent to the originals, and are not intended for other use. Fan electrical loading is Timers
included in the input amperage ratings of the drives, and DC voltage is internally provided
by the drives. Pneumatics:
Air Prep
3) Some drives require multiple fans.
4) Can be used only with applicable DURApulse AC drive. Pneumatics:
Directional Control
Valves
Pneumatics:
Cylinders
Pneumatics:
Tubing
Pneumatics:
Air Fittings
Appendix
Book 2
Terms and
Conditions
Book 2 (14.3)
Wiring Solutions
Wiring Solutions using the ZIPLink Wiring System
ZIPLinks eliminate the normally tedious process of wiring PLC I/O-to-ZIPLink Connector Modules that are ready for field
between devices by utilizing prewired cables and DIN termination, options for connecting to third party devices, GS,
rail mount connector modules. Its as simple as plug- DuraPulse and SureServo Drives, and specialty relay, transorb
ging in a cable connector at either end or termi- and communications modules. Pre-printed I/O-specific adhe-
nating wires at only one end. Prewired cables keep sive label strips for quick marking of ZIPLink modules are
installation clean and efficient, using half the space at a fraction provided with ZIPLink cables. See the following solutions to
of the cost of standard terminal blocks. There are several wiring help determine the best ZIPLink system for your application.
solutions available when using the ZIPLink System ranging from
Solution 1: DirectLOGIC, CLICK and Productivity3000
I/O Modules to ZIPLink Connector Modules
Using the PLC I/O Modules to ZIPLink Connector
When looking for quick and easy I/O-to-field termination, a ZIPLink
Modules selector tables located in this section,
connector module used in conjunction with a prewired ZIPLink cable,
1. Locate your I/O module/PLC.
consisting of an I/O terminal block at one end and a multi-pin
2. Select a ZIPLink Module.
connector at the other end, is the best solution.
3. Select a corresponding ZIPLink Cable.
Solution 3: GS Series and DURAPulse Drives Using the Drives Communication selector tables located
Communication Cables in this section,
Need to communicate via Modbus RTU to a drive or a 1. Locate your Drive and type of communications.
network of drives? 2. Select a ZIPLink cable and other associated hardware.
ZIPLink cables are available in a wide range of
configurations for connecting to PLCs and SureServo,
SureStep, Stellar Soft Starter and AC drives. Add a ZIPLink
communications module to quickly and easily set up a
multi-device network.
Book 2 (14.3)
eDR-90 AC Drives 1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Drives
Soft Starters
ZIPLink offers communications cables for use with DirectLOGIC, CLICK, Using the Serial Communications Cables selector Power
and Productivity3000 CPUs, that can also be used with other communica- table located in this section, Transmission
tions devices. Connections include a 6-pin RJ12 or 9-pin, 15-pin and 1. Locate your connector type Motion: Servos
25-pin D-sub connectors which can be used in conjunction with the RJ12 2. Select a cable. and Steppers
or D-Sub Feedthrough modules.
Motor Controls
Sensors:
Proximity
Sensors:
Photoelectric
Sensors:
Encoders
Sensors:
Limit Switches
Sensors:
Flow
Pushbuttons
and Lights
Stacklights
Signal
Devices
Process
Relays and
Timers
Pneumatics:
Solution 6: ZIPLink Connector Modules to 3rd Party Air Prep
Pneumatics:
Air Fittings
Appendix
Book 2
Terms and
Conditions
Book 2 (14.3)
Book 2 (14.3)
eDR-92 AC Drives 1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Drives
To find a suitable replacement for an SJ300 Drive Sensorless Full Flux
Hitachi drive, use the chart to the right to Volts/Hz PID
Series Vector Vector Soft Starters
determine control mode(s) required, and the
L100 3 3 Motors
tables below to determine possible replace-
SJ100 3 3 3
ment part numbers. Suggested replace- Power
ments do not necessarily have all control GS1 3 Transmission
modes of the original, so appropriate drives GS2 3 3
Motion: Servos
will be application-dependent. Please call DURAPulse (GS3) 3 3 3 and Steppers
Tech Support if there are any replacement SJ300 3 3 3 3
questions. Motor Controls
Sensors:
Proximity
Pneumatics:
Tubing
Pneumatics:
Air Fittings
Appendix
Book 2
Terms and
Conditions
Book 2 (14.3)
Book 2 (14.3)
eDR-94 AC Drives 1-800-633-0405
For the latest prices, please check AutomationDirect.com.
GSD1 Series
Low Voltage PWM
12/24/36/48 VDC input
Up to 20A output current
GSD1-48-10C GSD1-48-10N4X GSD1-48-20C
GSD3 Series
Small, compact
12/24VAC, 120/240VAC
input
Up to 3A output current GSD3-240-2CJ GSD3-240-2CL GSD3-240-3N4 GSD3-24A-2CJ GSD3-24A-2CL GSD3-24A-3N4
GSD4 Series
Economical, general purpose
24/36VAC, 120/240VAC input
Up to 10A output current
GSD4-240-10N4X GSD4-240-1C GSD4-240-5C GSD4-24A-5C
GSD5 Series
General purpose,
many enclosed options
120/240VAC input
Up to 10.8A output
GSD5-240-10C GSD5-240-10N4 GSD5-240-10N4-A GSD5-240-10N4-R GSD5-240-10N4-V
current
GSDA-DP
GSD6 Series Digital Potentiometer:
Full featured, up to 3HP Provides speed reference to drives
120/240VAC input Configurable for any unit
Up to 15A output current Scalable, repeatable, simple
GSD6-240-15C Easy for operators to set precisely
GSD7 Series
Reversing
120 or 240VAC input
Up to 10A output current
GSD7-120-10CR30 GSD7-120-1CR3 GSD7-120-1CR30 GSD7-120-5CR3 GSD7-240-10CR30 GSD7-240-1CR3 GSD7-240-5CR3
Book 2 (14.3)
w w w. a u t o m a t i o n d i r e c t . c o m / d r i v e s DC Drives eDR-95
For the latest prices, please check AutomationDirect.com.
Book 2 (14.3)
eDR-96 DC Drives 1 - 8 0 0 - 633 - 0 4 0 5
For the latest prices, please check AutomationDirect.com.
Motor Ratings (hp) 1/50 1 hp 1/50 2/3 hp 1/50 2 hp 1/8 2 hp 1/8 3 hp 1/50 2 hp
Max Output Current 1020A (DC) 0.153A (DC) 1.210A (DC) 0.1510.8A (DC) 15A (DC) 0.510A (DC)
(continuous)
Current Overload Capacity 150% for 60s 200% for 60s 200% for 60s 150% for 60s 200% for 60s 200% for 60s
adjustable
adjustable adjustable adjustable
Current Limit adjustable 0-200% none 12.5A (DC)
115A (DC) 230A (DC) 0.318A (DC)
115A (DC)
n/a
adjustable adjustable adjustable
Deceleration 0.5s (fixed) (follows ramp of the
0.58s 0.0680s 0.612s
0.5s (fixed)
reference)
w w w. a u t o m a t i o n d i r e c t . c o m / d r i v e s DC Drives eDR-97
For the latest prices, please check AutomationDirect.com.
GSD1-48-10N4X GSD1-48-xxC
Book 2 (14.3)
eDR-98 DC Drives 1 - 8 0 0 - 633 - 0 4 0 5
For the latest prices, please check AutomationDirect.com.
Current Limit adjustable to 200% of motor Full Load Current, up to 200% of control current rating
Dynamic Braking no
Optional Accessories *
Replacement Potentiometer GSDA-5K
Book 2 (14.3)
w w w. a u t o m a t i o n d i r e c t . c o m / d r i v e s DC Drives eDR-99
For the latest prices, please check AutomationDirect.com.
Current Limit
Trip Output LED
Voltage
Current Limit
Selector
Trip Output
12V
24V
36V
48V
Jumpers
GSD1-48-10N4X Basic Wiring Diagram (refer to User Manual for more detailed wiring information)
RED
RED
WHITE
RED
ORANGE
RED
RED
Voltage
Selector
(see detail)
P1-1
P1-2
P1-3
P1-4
P2-1
P2-2
P2-3
P2-4
P2-5
Fuse Optional
Motor - Inhibit
+
(see hook-up
- below)
+
Gnd
DC Power
Source
Book 2 (14.3)
eDR-100 DC Drives 1 - 8 0 0 - 633 - 0 4 0 5
For the latest prices, please check AutomationDirect.com.
Model A
GSD1-48-10C 1.70 [43.1]
GSD1-48-10N4X Dimensions
Book 2 (14.3)
w w w. a u t o m a t i o n d i r e c t . c o m / d r i v e s DC Drives eDR-101
For the latest prices, please check AutomationDirect.com.
GSD3-xxx-2CJ GSD3-xxx-2CL
GSD3-24x-3N4
Book 2 (14.3)
eDR-102 DC Drives 1 - 8 0 0 - 633 - 0 4 0 5
For the latest prices, please check AutomationDirect.com.
Input Voltage 12/24 VAC 10% @ 50/60 Hz 120/240 VAC 10% @ 50/60 Hz
Output Current (continuous) 150 mA to 2A (DC) 150 mA to 3A (DC) 150 mA to 2A (DC) 150 mA to 3A (DC)
Dynamic Braking no
Plugging Capability ** no
Weight 2.9 oz [83g] 2.6 oz [75g] 20.3 oz [575g] 2.9 oz [83g] 2.6 oz [75g] 20.3 oz [575g]
Optional Accessories *
Replacement Potentiometer GSDA-5K
* For accessories details, refer to the "GSD Series DC Drives Accessories" section.
** Plugging is a method of rapidly changing motor direction by reversing motor armature polarity, while the motor is still running.
Book 2 (14.3)
w w w. a u t o m a t i o n d i r e c t . c o m / d r i v e s DC Drives eDR-103
For the latest prices, please check AutomationDirect.com.
* For wiring connections, use customer-supplied Sta-Kon 0.25 in x 0.25 in spade connectors or similar.
** +F connection is only for Shunt Wound motor; NOT for Permanent Magnet motor.
For motors with dual voltage field, i.e. 50/100V or 100/200V, connect the highest value.
*** Use normal-blow fuses in series with all ungrounded (hot) AC inputs, rated to 125% of motor current.
NOTE: Fuse both AC input lines for 240 VAC input, where both lines are hot. For line-to-neutral
circuits, fuse the hot input line and connect it to AC1.
**** GSD3-240-3N4 drives include a replaceable built-in fuse wired in line with AC1.
(Fuse is 250VAC, 6.3A Littlefuse 21606.30 or equivalent.)
GSD3-24x-2CL Dimensions
Book 2 (14.3)
eDR-104 DC Drives 1 - 8 0 0 - 633 - 0 4 0 5
For the latest prices, please check AutomationDirect.com.
Book 2 (14.3)
w w w. a u t o m a t i o n d i r e c t . c o m / d r i v e s DC Drives eDR-105
For the latest prices, please check AutomationDirect.com.
GSD4-24x-xC
GSD4-240-10N4X
Output Current (continuous) ** 5.5A (DC) 1.2A (DC) 5.5A (DC) 10A (DC)
Acceleration
0.5s (fixed) adjustable from 0.58s
Deceleration
Dynamic Braking no
Plugging Capability ** no
Agency Approvals RoHS, CE CULUS listed (E198015), RoHS, CE CULUS listed (E198015), RoHS
Optional Accessories *
Replacement Potentiometer GSDA-5K
Heatsink GSDA-HTSNK-4
* For accessories details, refer to the "GSD Series DC Drives Accessories" section.
** Plugging is a method of rapidly changing motor direction by reversing motor armature polarity, while the motor is still running.
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* P1-6 has internal +12V, and connects to Speedpot High (white wire). THIS INPUT MUST NOT BE GROUNDED!
For start-stop applications, the connection between P1-6 and Speedpot High can be opened and closed by a SPST switch.
* P1-7 connects to Speedpot Wiper (red wire). THIS INPUT MUST NOT BE GROUNDED!
For Voltage-Follower applications, THIS INPUT MUST NOT BE GREATER THAN +12V MAXIMUM!
* P1-8 connects to Speedpot Low, and is raised and lowered by the Min Speed trimpot. THIS INPUT MUST NOT BE GROUNDED!
Electronic speed input (voltage follower) may be referenced to this input if the Min Speed trimpot adjustments are to be active.
Otherwise, inputs may be referenced to -Armature, which will bypass the Min Speed trimpot.
** +F connection is only for Shunt Wound motor; NOT for Permanent Magnet motor.
For motors with dual voltage field, i.e. 50/100V or 100/200V, connect the highest value.
*** Fuse hot AC inputs only; refer to Fusing section for size and type. Fuse both AC lines for 240 VAC input. Do NOT fuse AC(N) on 120V systems.
Connect incoming AC ground (green wire) to GSD4 chassis.
GSD4-240-10N4X Basic Wiring Diagram (refer to User Manual for more detailed wiring information)
AC2(N) AC1(L)
AC1 P4 P4
-1 -6
AC2 P4 P4
P1 Current
-2 -7 CONTROL Limit
P1-1 P3
+A P4 P4 BOARD
-3 -8 P1-2
I.R.
-A P4 P4 P1-3 Comp
-4 -9 -F
P1-4
P4 P4 +F Max
-5 -10 P1-5
Speed
P1-6
MOTOR P4 P1-7 Min
Speed
P1-8 ACCEL DECEL
Book 2 (14.3)
eDR-108 DC Drives 1 - 8 0 0 - 633 - 0 4 0 5
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GSD4-240-10N4X Dimensions
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GSD5-240-10C
GSD5-240-10N4-x
Shunt Field Voltage 100VDC @ 120VAC input ; 200VDC @ 240VAC input ; (1A max)
Dynamic Braking no
Plugging Capability ** no
Optional Accessories *
Replacement Potentiometer GSDA-5K
Book 2 (14.3)
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IR Cur
Min Max Accel Comp Lim
Customer Installed
Speedpot
(factory provided
Inhibit with 8-inch leads)
Pin P2
orange white
red
P1 1 2 3 4 5 6 7 8 9 10 11
Pot Lo
Wiper
Pot Hi
Arm
+Arm
+Field
Field
spare
spare
AC2
AC1
GSD5-240-10N4 Basic Wiring Diagram (refer to User Manual for more detailed wiring information)
FACTORY PREWIRING
HI (white)
WIPER (red)
IR Cur. LO (orange)
Min Max Accel Comp Lim.
DPST SWITCH
SPEEDPOT
(black)
(white
or (white)
yellow)
(black
or brown)
Inhibit P2
Pin
INSIDE OF COVER
P1 -1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11
Switched AC2
Switched AC1
+Arm
AC
-Field
Pot Hi
-Arm
+Field
Wiper
AC
Pot Lo
CUSTOMER WIRING
chassis field*
ground * Field terminals are used for shunt-wound motors only!
motor Do not connect these terminals when using
armature ac input** permanent-magnet motors.
** AC1 terminal is internally fused; AC2 terminal is NOT
internally fused. Add external fuse for AC2 if it is
Endplate with holes for 1/2" NPT conduit connected to a hot AC line.
Book 2 (14.3)
eDR-112 DC Drives 1 - 8 0 0 - 633 - 0 4 0 5
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125 3PDT
JU2
JU1
SWITCH
CURRENT JU3
SOURCE
MANUAL
P16
+ - AC AC
250/500
-1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11 P1
(GSD5 TERMINAL STRIP)
YELLOW
from P1-2 of GSD5 WHITE
HI
SPEEDPOT W RED
LO ORANGE
GSD5-240-10N4-V Basic Wiring Diagram (refer to User Manual for more detailed wiring information)
FACTORY PREWIRING
NOTE: SOME
FACTORY WIRING
IR Cur. IS NOT SHOWN
3PDT Switch FOR CLARITY
Min Max Accel Comp Lim.
(red) (white)
(orange)
(white)
(black) (black) * Jumper clip is used to select
input voltage range. When
P2
(brown)
(red) installed from P4-1 to P4-2,
Inhibit P2
Vin or 4-20mA
Pin CONNECTOR the range is 025 VDC thru
(white) RANGE
JUMPER JP2
4-20 Vin
0250 VDC. When installed
(blue)
(white)
CONNECTOR*
P4
-1 -2 -3
from P4-2 to P4-3, the range
(orange)
(yellow)
GAIN
TRIMPOT
is 05 VDC thru 025 VDC.
BALANCE
TRIMPOT P3
P1 -1
-1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11
Wiper
Switched AC
Switched AC
Pot Lo
+Arm
+Field
-Field
Pot Hi
-Arm
AC
AC
P5
GSD5-240-10N4-V
(INSIDE OF COVER)
CUSTOMER WIRING
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Book 2 (14.3)
eDR-114 DC Drives 1 - 8 0 0 - 633 - 0 4 0 5
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GSD6-240-15C
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Shunt Field Voltage 100VDC @ 115VAC input ; 200VDC @ 230VAC input ; (1.5A max)
Dynamic Braking no
Plugging Capability ** no
Fusing (2) 20A fuses included (Bussman ABC-20 or Littlefuse 314020 ceramic fuses or equivalent)
Weight 40 oz [1134g]
Optional Accessories *
Replacement Potentiometer GSDA-5K
Book 2 (14.3)
eDR-116 DC Drives 1 - 8 0 0 - 633 - 0 4 0 5
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POT WIPER
PILOT LAMP
-1 GND
POT LO
GROUND
SPARE
POT HI
COMMON
REV 1
ACCEL
+TACH
START
REV 2
STOP
INPUT
VOLTAGE
115V
JUMPER WIRE (JU2)
MIN SELECTOR
-1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11 -12 -13 P2 SWITCH
red
orange white
Book 2 (14.3)
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GSD7-xxx-xCR3
GSD7-xxx-xCR30
Book 2 (14.3)
eDR-118 DC Drives 1 - 8 0 0 - 633 - 0 4 0 5
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Shunt Field Voltage 100 VDC (1A max) 200 VDC (1A max)
Motor Rating (hp) 1/15 1/8 1/8 1/2 1/8 1 1/25 1/4 1/4 1 1/4 2
Current Limit (adjustable) 0.33A (DC) 118A (DC) 0.33A (DC) 118A (DC)
Weight 1.1 lb [490g] 3.3 lb [1497g] 1.1 lb [490g] 3.3 lb [1497g] 1.1 lb [490g] 1.1 lb [490g] 3.3 lb [1497g]
Optional Accessories *
Replacement Potentiometer GSDA-5K
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SPEEDPOT
LO
W
HI
LO
-8 orange
W
-7 red
HI
-6 white
SPDT
COM
-7
FWD
-6
REV
-5
A2
-4 MOTOR
-3 A1
~
-2 N
~
VAC INPUT
L
-1 VAC INPUT
P4
P1
P1 is underneath P4
P1-4 = -F; P1-5 = +F
For Field Winding of shunt motor;
no connection for permanent magnet motor.
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eDR-120 DC Drives 1 - 8 0 0 - 633 - 0 4 0 5
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GSDA-ACCDEC-4 $12.00 Independent Accel/Decel Adjustment Card. Field installable. GSD4 - all
GSDA-HTSNK-4 $27.00 Heatsink. Increases the drive's output current rating. GSD4-24x-xC (open-frame)
NOTE: All GSDA Accessories are RoHS compliant.
GSDA-5K
For use with all GSD series DC drives
The GSDA-5K is a replacement potentiometer kit that can
be used with IronHorse GSD series DC drives to control the
speed of a DC motor.
(All GSD series DC drives include a speed potentiometer.)
The kit includes:
(1) 5k potentiometer
(3) pigtail wiring leads (8-1/2 in; 20 AWG)
Dimensions ( in [mm] )
(1) adjustment knob
(1) 0100% dial
(1) mounting nut and lock washer
Wiring Connections
Book 2 (14.3)
eDR-122 DC Drives 1 - 8 0 0 - 633 - 0 4 0 5
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GSDA-AI-A
For use with DC drives: GSD4-24x-xC, GSD5-240-10C, GSD6-all (open-frame)
This option card is a 420 mA isolated analog current signal card that can replace
the speed pot as a speed input signal to certain GSD series drives. The 420 mA
signal input can be either grounded or ungrounded. The board sets on spacers
screwed to the potentiometer HI, Wiper, and LO terminals on the main GSD drive
board using screws (included).
GSDA-AI-A installation and wiring information is included in the GSDA-AI-A DC Drives Accessory Data
Sheet.
GSDA-AI-V4
For use with GSD4-240-xC (120240V open-frame) DC drives
This option card allows for the use of either a grounded or non-grounded remote DC
signal such as 05 VDC through 0250 VDC, 420mA current, or a remote speed
pot. The DC input signal type can be selected for voltage (Vin) or current (420mA),
and there is a GAIN trim pot to set full linear output in reference to the input signal
range. The output of this remote signal isolation board is a linear signal that is
proportional to the remote input signal being supplied.
GSDA-AI-V4 installation and wiring information is included in the GSD4 DC Drives User Manual.
GSDA-AI-V5
For use with GSD5-240-10C (open-frame) DC drives
This option card allows for the use of either a grounded or non-grounded remote
DC signal such as 05 VDC through 0250 VDC, 420mA, or a remote speed
potentiometer. The DC input signal type can be selected for voltage (Vin) or current
(420mA), and there is a Hi/Lo range selection to select the voltage ranges. The
GAIN trim pot is used to set full linear output in reference to the input signal range.
The output of this remote signal isolation board is a linear signal that is proportional
to the remote input signal being supplied.
GSDA-AI-V5 installation and wiring information is included in the GSD5 DC Drives User Manual.
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GSDA-HTSNK-4
For use with GSD4-xxx-xC (open-frame) DC
drives
Optional heatsink for open-frame
GSD4-xxx-1C and GSD4-xxx-5C DC
drives only.
Increases the output current capability
of GSD4-240-5C drives to 10A (non-UL
applications only).
Dimensions ( in [mm] )
Book 2 (14.3)
eDR-124 DC Drives 1 - 8 0 0 - 633 - 0 4 0 5
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GSDA-DP Specifications
Line Input Voltage 85265 VAC
Line Input Frequency 4862 Hz
Display Range 0.001 9999
Units of Operation User Programmable, any Unit
Onboard Power Supply (externally accessible) 5V @ 50mA
Pot Lo/Hi Supply VDC Range (external supply) 02 VDC through 024 VDC
Electrical
Pot Wiper VDC Range Pot Lo +50mV through Pot Hi -50mV
Pot Circuit Current Draw 2mA @ 12V
Pot Circuit Isolation >500 M
Isolated Alarm Relay Output Ratings 250VAC @ 5A; Form C
Resolution of D-A Converter 10 bits
Analog Output Any unipolar or bipolar voltage range (based on input voltage) up to 24VDC
Display Type LED, Red, 4-Digit, 1/2 in Height
Housing Type (with supplied gasket in NEMA 4X panel) 1/8 DIN NEMA 4X
Connector Style 12-position 5mm European Style
Mechanical Terminal Block Torque Setting 4.4 lbin Max [0.5 Nm]
Faceplate Material Polycarbonate with GE Lexan Overlay
Housing Material Aluminum
Weight 14.4 oz [408.22g]
Operating Temperature Range -10 C to 45 C [14 F to 113 F]
Environmental
Operating Humidity Range 95% non-condensing
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20
0
0 1 2 3 4 5
GSDA-DP Setting (%)
80:00 1) GASKET
2) (2) 6-32 X 3/4 PANHEAD BLACK OXIDE STAINLESS SCREWS
60:00 3) (2) #6 NUT WITH LOCKWASHER
40:00
20:00
00:00
0 1 2 3 4 5
GSDA-DP Setting (min:sec)
GSDA-DP Wiring
GSDA-DP
N
P1-1
P1-2
L
HI
2 AMP
AC INPUT
AC INPUT } 85265 VAC
fuse both lines for
system without neutral
Program Jumper
}
P1-3 POT HIGH or +V REF INPUT
W Connect to the Speedpot or Analog
P1-4 WIPER or ANALOG VOLTAGE SIGNAL Voltage Input of the control being driven.
LO High must be positive voltage with respect to low.
P1-5 POT LO or -V REF / COM
COM
P1-6
P1-7
+5V
Common
+5VDC } Supply (+5V@50mA)
S1 *
P1-8 Signal 1 * P1-8 & P1-9 signal inputs may be programmed
S2 * for a number of functions.
P1-9 Signal 2
NO
}
Alarm Output - Normally Open
P1-10
C Alarm Output - Common Form C
P1-11 Relay output
NC Alarm Output - Normally Closed (Programmable)
P1-12
Book 2 (14.3)
eDR-126 DC Drives 1 - 8 0 0 - 633 - 0 4 0 5