DD Cen TS 01852-2-2009
DD Cen TS 01852-2-2009
DD Cen TS 01852-2-2009
1852-2:2009
National foreword
English Version
This Technical Specification (CEN/TS) was approved by CEN on 10 December 2007 for provisional application.
The period of validity of this CEN/TS is limited initially to three years. After two years the members of CEN will be requested to submit their
comments, particularly on the question whether the CEN/TS can be converted into a European Standard.
CEN members are required to announce the existence of this CEN/TS in the same way as for an EN and to make the CEN/TS available
promptly at national level in an appropriate form. It is permissible to keep conflicting national standards in force (in parallel to the CEN/TS)
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until the final decision about the possible conversion of the CEN/TS into an EN is reached.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,
France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,
Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
© 2009 CEN All rights of exploitation in any form and by any means reserved Ref. No. CEN/TS 1852-2:2009: E
worldwide for CEN national Members.
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Contents Page
Foreword .............................................................................................................................................................. 3
Introduction ......................................................................................................................................................... 4
1 Scope............................................................................................................................................................ 5
1.1 General ...................................................................................................................................................... 5
1.2 Applicability .............................................................................................................................................. 5
2 Normative references ................................................................................................................................. 5
3 Definitions, symbols and abbreviations ................................................................................................... 5
3.1 Definitions................................................................................................................................................. 5
3.2 Abbreviations ........................................................................................................................................... 7
4 Requirements .............................................................................................................................................. 8
4.1 General ...................................................................................................................................................... 8
4.2 Testing and inspection ............................................................................................................................ 8
4.2.1 Material specification ............................................................................................................................ 8
4.2.2 Grouping ................................................................................................................................................. 8
4.2.3 Type tests (TT)........................................................................................................................................ 9
4.2.4 Batch release tests (BRT) ................................................................................................................... 12
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4.2.5 Process verification tests (PVT) ......................................................................................................... 13
4.2.6 Audit tests (AT) .................................................................................................................................... 14
4.2.7 Indirect tests (IT) .................................................................................................................................. 15
4.2.8 Inspection records and test records .................................................................................................. 16
Bibliography ...................................................................................................................................................... 17
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Foreword
This document (CEN/TS 1852-2:2009) has been prepared by Technical Committee CEN/TC 155 “Plastics
piping systems and ducting systems”, the secretariat of which is held by NEN.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights.
System Standards are based on the results of the work undertaken in ISO/TC 138 "Plastics pipes, fittings and
valves for the transport of fluids", which is a Technical Committee of the International Organization for
Standardization (ISO).
They are supported by separate standards on test methods to which references are made throughout the
System Standard.
The System Standards are consistent with general standards on functional requirements and on
recommended practice for installation.
EN 1852 consists of the following Parts, under the general title Plastics piping systems for non-pressure
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underground drainage and sewerage - Polypropylene (PP)
Part 1: Specifications for pipes, fittings and the system
Part 2: Guidance for the assessment of conformity (the present Technical Specification)
Part 3: Guidance for installation (Technical Specification)
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following
countries are bound to announce this Technical Specification: Austria, Belgium, Bulgaria, Cyprus, Czech
Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,
Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain,
Sweden, Switzerland and the United Kingdom.
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Introduction
This Technical Specification is intended to serve as a guide for the assessment of conformity of products
covered by EN 1852-1.
It can be used integrally and/or be used for inclusion of conformity assessment in the manufacturer's quality
plan as part of the quality system for attestation purposes. The use of this Technical Specification does not
necessarily imply the involvement of a third party.
It can also be used to support the elaboration of national third party certification procedures for products
conforming to EN 1852-1. It is the responsibility of the manufacturer to choose or not to choose for the
involvement of a third party for certification purposes.
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1 Scope
1.1 General
This Technical Specification gives guidance for the assessment of conformity to be included in the
manufacturer's quality plan as part of the quality system.
NOTE 1 It is recommended that the quality system conforms to EN ISO 9001:2008 [1].
NOTE 2 If third party certification is involved, it is recommended that the certification body is accredited to
EN 45011:1998 [2] or EN ISO/IEC 17021:2006 [3], as applicable.
1.2 Applicability
This Technical Specification is applicable to piping systems made of polypropylene (PP) intended to be used
for:
a) non-pressure underground drainage and sewerage outside the building structure (application area code
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"U"), reflected in the marking of products by "U", and
for non-pressure underground drainage and sewerage for both buried in the ground within the building
structure (application area code "D") and outside the building structure (application area code "U"),
reflected in the marking of products by "UD".
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
EN 1852-1:2009, Plastics piping systems for non-pressure underground drainage and sewerage —
Polypropylene (PP) — Part 1: Specifications for pipes, fittings and the system
3.1 Definitions
3.1.1
certification body
impartial body, governmental or non-governmental, possessing the necessary competence and responsibility
to carry out certification of conformity according to given rules of procedure and management
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3.1.2
inspection body
impartial organisation or company, approved by the certification body as possessing the necessary
competence to verify and/to carry out initial type testing, audit testing and inspection of the manufacturer's
factory production control in accordance with the relevant European Standard
3.1.3
testing laboratory
laboratory which measures, tests, calibrates or otherwise determines the characteristics of the performance of
materials and products
3.1.4
quality system
organisational structure, responsibilities, procedures, processes and resources for implementing quality
management (see EN ISO 9000:2005 [4])
3.1.5
quality plan
document setting out the specific quality practices, resources and sequence of activities relevant to a
particular product or range of products
3.1.6
modes of type testing
3.1.6.1
type testing (TT)
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testing performed to prove that the material, component, joint or assembly is capable of conforming to the
requirements given in the relevant standard
3.1.6.2
preliminary type testing (PTT)
type testing carried out by or on behalf of the manufacturer
3.1.6.3
initial type testing (ITT)
type testing carried out by or on behalf of the certification body for certification purposes
3.1.7
batch release test (BRT)
test performed by the manufacturer on a batch of components, which has to be satisfactorily completed before
the batch can be released
3.1.8
process verification test (PVT)
test performed by the manufacturer on materials, components, joints or assemblies at specific intervals to
confirm that the process continues to be capable of producing components conforming to the requirements
given in the relevant standard
NOTE Such tests are not required to release batches of components and are carried out as a measure of process
control.
3.1.9
audit test (AT)
test performed by or on behalf of a certification body to confirm that the material, component, joint or assembly
continues to conform with the requirements given in the relevant standard and to provide information to
assess the effectiveness of the quality system
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3.1.10
indirect test (IT)
test performed by the manufacturer different from that specified for that particular characteristic, having
verified its correlation with the specified test
3.1.11
witness testing (WT)
testing accepted by a certification body for initial type testing and/or audit testing, which is carried out by, or on
behalf of the manufacturer and supervised by a representative of the certification body, qualified in testing
3.1.12
material
defined type of polymer or additive or constituent thereof
3.1.13
compound (blend)
recipe that defines types of polymer, additives and constituents at specified dosage levels
3.1.14
material batch or compound batch
clearly identifiable quantity of a particular material or compound
3.1.15
production batch
clearly identifiable collection of units, manufactured consecutively under the same conditions, using material
or compounds conforming to the same specification
3.1.16
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clearly identifiable subdivision of a batch for inspection purposes
3.1.17
sample
one or more units of product drawn from a batch or lot, selected at random without regard to quality
NOTE The number of units of product in the sample is the sample size.
3.1.18
group
collection of similar components from which samples are selected for testing purposes
3.2 Abbreviations
NOTE For reasons to avoid misunderstanding the following abbreviations are kept the same for each language. For
the same reason, the terms are given in three languages ("en" for English, "fr" for French and "de" for German).
AT en : audit test
fr : essai d'audit
de : Überwachungsprüfung
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IT en : indirect test
fr : essai indirect
de : indirekte Prüfung
TT en : type test
fr : essai de type
de : Typprüfung
WT en : witness testing
fr : essais de témoins
de : Prüfung unter Aufsicht
4 Requirements
4.1
4.1.1
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Materials, components, joints and assemblies shall conform to the requirements given in EN 1852-1.
4.1.2 Components and/or assemblies shall be produced by the manufacturer under a quality system which
includes a quality plan.
For the purpose of this Technical Specification the material specification consists of a recipe/compound
having a polypropylene with specific product name and additives with known dosage level.
4.2.2 Grouping
4.2.2.1 General
For the purposes of this Technical Specification the following groups shall apply.
A group of nominal sizes DN. Four size groups are designated as follows:
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A group of fitting types having a similar design. Three fitting groups are designated as follows:
Push fit fittings and fusion fittings shall be considered separately for each group.
4.2.3.1 General
Type tests shall demonstrate that products conform to all requirements for the characteristics given in Table 1,
Table 2 and Table 3, as applicable.
In addition, relevant type tests shall be carried out whenever there is a change in design, material and/or in
the production method, other than routine in-process adjustments and to extensions of the product range as
indicated in the same tables.
In case of a change of material the type testing (TT) can be carried out by the manufacturer on the
characteristics specified for such occasions in column M of the Table 1, Table 2 and Table 3. If a third party is
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involved, an AT should be made within 6 months to verify the result of the TT.
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D: change of design (only for characteristics affected by the change);
M: change of material;
E: extension of the product range (except the products already covered by the scheme of the minimum sampling procedure);
"+" denotes relevant; "−" denotes not relevant.
b On the smallest diameter produced.
c For butt fusion application only.
d Only for pipes intended to be installed at temperature below − 10 °C. If this test is required, then the round-the-clock method is
not necessary.
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P: change of production method;
E: extension of the product range (except the products already covered by the scheme of the minimum sampling procedure).
"+" denotes relevant; "−" denotes not relevant.
b Not to be repeated for fittings material when the material is the same as for pipes and already tested for that purpose.
c On the smallest diameter produced.
d For butt fusion application only.
e Only for injection-moulded parts.
Table 3 — Characteristics of fitness for purpose of the system that require type testing
Reference to Testing relevant to a
Sampling procedure
Characteristic clauses and tables
N D M P E (minimum sampling)
of EN 1852-1:2009
Tightness of elastomeric 9 – Table 14 + + − − + One sample/size group/joint
sealing ring joints design b
Elevated temperature cycling 9 – Table 14 + + + − − One sample/joint design on the
smallest used stiffness b
a N: new system;
D: change of design (only for characteristics affected by the change);
M: change of material;
P: change of production method;
E: extension of the product range (except the products already covered by the scheme of the minimum sampling
procedure).
"+" denotes relevant; "−" denotes not relevant.
b Joint design at least includes: seal design, groove geometry and seal hardness (± 5 IHRD).
The manufacturer shall demonstrate that the products conform to all requirements for all the characteristics
given in Table 1, Table 2 and Table 3, as applicable.
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If third party certification is involved, the certification body shall assess the conformity of a product to all
requirements of the characteristics given in Table 1, Table 2 and Table 3, as applicable.
The assessment shall be performed by validation or testing, using the sampling procedure in Table 1, Table 2
and Table 3, as applicable, and grouping according to 4.2.2, in an approved testing laboratory or by witness
testing.
Preliminary test data including long-term characteristics, supplied by the manufacturer and traceable to
material or compound and process, validated by the certification body shall be taken into account for initial
type testing.
Those characteristics specified in EN 1852-1 and listed in Table 4 and Table 5, as applicable, shall be batch
release tested with the minimum sampling frequency as given in these tables.
The manufacturer shall specify a batch or lot size in his quality plan.
A batch or lot shall only be released for supply when all relevant tests and inspections have been carried out
at least once at the specified frequencies and the requirements have been conformed to.
If a product fails in respect of any characteristic given in Table 4 and Table 5, the batch or lot shall be rejected
or the retest procedures shall be performed for the characteristic on which the product failed. Then the
following procedures shall be followed.
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a) Find the last product that conforms to the requirements as specified in EN 1852-1. Release all products
before that point and reject the products produced after that point.
b) Procedures for dealing with rejected products shall be detailed in the manufacturer's quality plan.
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Those characteristics specified in EN 1852-1 and listed in Table 6 shall be process verification tested with the
minimum sampling frequency as given in this table, if not type tested in the same period.
If a product does not conform to the requirements in respect of any characteristic given in Table 6, the retest
procedures detailed in the manufacturer's quality plan shall be performed. If third party certification is involved,
the certification body shall be informed.
If the retest procedure does not confirm conformity of the product with the requirements, then the process
shall be investigated and corrected in accordance with the procedures given in the manufacturer's quality plan,
until the characteristics given in Table 6 are satisfied.
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a To be tested in pipe form on an optional diameter.
b For butt fusion application only.
c Only for pipes intended to be installed of temperatures below − 10 °C.
d Not to be repeated for fittings material when the material is the same as for pipes and already tested for that purpose.
E Joint design at least includes: seal design, groove geometry and seal hardness (± 5 IHRD).
If third party certification is involved, those characteristics specified in EN 1852-1 and listed in Table 7 shall be
audit tested with the minimum sampling frequency as given in this table.
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The system
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11.3 – Table 15
Once/year/size group/S-series
NOTE 1 The sizes, types and classes selected for tests should primarily be those that have not previously been
selected for audit testing. Samples should preferably be taken from the largest volume of production per group.
NOTE 2 It is expected that the audit testing shall be carried out over at least two visits every year.
NOTE 3 PVT and AT can be combined, in that case indirect testing is not permitted.
Generally testing shall be performed according to the test methods referred to in EN 1852-1. Indirect testing
may be used for BRT characteristics as given in Table 4 and Table 5. Indirect testing shall not be applied to
TT, PVT and AT.
The indirect test method used and the correlation or safe relationship of the indirect testing to the specified
testing shall be documented in the manufacturer's quality plan. The continuing validity of the indirect testing
shall be checked at regular intervals.
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In case of dispute the BRT specified in Tables 4 and Table 5 shall be used.
If third party certification is involved, the IT shall be acceptable to the certification body.
NOTE Indirect testing may be used to reduce the frequency of use of the specified BRT, but it is not intended to
replace these tests completely.
Unless otherwise specified all records of BRT shall be maintained for a minimum of 2 years and all other
records for a minimum of 4 years.
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Bibliography
[2] EN 45011:1998, General requirements for bodies operating product certification systems (ISO/IEC Guide
65:1996)
[3] EN ISO/IEC 17021:2006, Conformity assessment - Requirements for bodies providing audit and
certification of management systems (ISO/IEC 17021:2006)
[4] EN ISO 9000:2005, Quality management systems - Fundamentals and vocabulary (ISO 9000:2005)
[5] Guidance Paper B (concerning the Construction Products Directive 89/106/EC): The definition of factory
production control and technical specifications for construction products
[6] EN ISO 8402:1995, Quality management and quality assurance - Vocabulary (ISO 8402:1994)
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