Technical Data Leaflet Light Oil

TS0035UK03

RL Series
Two Stage Light Oil Burners

RL 34 MZ 97/154 395 kW
RL 44 MZ 155/235 485 kW
RL 50 148/296 593 kW
RL 64 MZ 200/400 820 kW
RL 70 255/474 830 kW
RL 100 356/711 1186 kW
RL 130 486/948 1540 kW
RL 190 759/1423 2443 kW
RL 250 MZ 600/1250 2700 kW

The RL series of burners covers a firing range from 154 to 2700 kW, and it has been designed for use in low or medium temperature
hot water boilers, hot air or steam boilers, diathermic oil boilers.
All models are suitable for combustion of light oil and blend of light oil and biodiesel up to 5%.
Operation is two stage; the burners are fitted with a microprocessor-based control panel, which supplies indication of burner
status and fault causes.
Optimisation of sound emissions is guaranteed by the special design of the air suction circuit. The elevated performance of the fans
and combustion head, guarantee flexibility of use and excellent working at all firing rates.
The exclusive design ensures reduced dimensions, simple use and maintenance. A wide range of accessories guarantees elevated
working flexibility.
 RL Series

Technical Data

MODEL RL 34 MZ RL 44 MZ RL 50 RL 64 MZ
Burner operation mode Two stage
Modulation ratio to max. output 21
type --
Servomotor
run time s --
kW 97/154395 155/235485 148/296593 200/400820
Heat output Mcal/h 83/133340 133/204418 127/255510 172/344705
Kg/h 8,3/1333,6 13/2041 12,5/2550 17/3869
Working temperature C min./max. 0/40
FUEL/AIR DATA
kWh/kg 11,8
Net calorific value
Kcal/kg 10200
Viscosity at 20C mm2/s (cSt) 46
type AN 57C AN 67C AL 75C AL 95C
Pump
output kg/h at 12 bar 45 67 88 107
Atomised pressure bar 12
Oil temperature Max. C 50
Fan type (02) (02) (01) (02)
Air temperature Max. C 60
ELECTRICAL DATA
Electrical supply Ph/Hz/V (04) (04) (06) (09) (05)
Auxiliary electrical supply Ph/Hz/V (04) (04) (03) (03)
Control box type RMO 88.53
Total electrical power kW 0,6 0,7 0,75 0,75 1,4
Auxiliary electrical power kW 0,3 0,28 0,3 0,10 0,3
Protection level IP 2XD 2XD 44 44
Power electric motor kW 0,3 0,42 0,45 0,65 1,1
Rated motor current A 2,4 3 2 - 1.2 3 - 1,7 4.7 - 2.7
Motor start current A 9,6 12 9.5 - 5.5 13,8 - 8 24.5 - 14
Motor protection level IP 20 44 54 55
V1 - V2 230V - 2x12kV 230V - 2x12kV 230V - 2x5kV 230V - 2x5kV
Ignition transformer
I1 - I2 0,2A - 30mA 0,2A - 30mA 1,9A - 30mA 1,9A - 30mA
Operation (11) (11) (10) (11)
EMISSIONS
Sound pressure dBA 70 72 75 76
Sound output W --
CO emission mg/kWh < 40
Grade of smoke indicator N Bach. <1
CxHy emission mg/kWh <10 (after the first 20 s.)
NOx emission mg/kWh < 185 < 185 < 200 < 185
APPROVAL
Directive 73/23 (2006/95) - 89/336 (2004/108) - 98/37 - 92/42 EC
According to EN 267
Certification CE-0036 0383/07 CE-0036 0383/07 DIN 5G226/93 CE-0036 0382/07

(01) Centrifugal with reverse curve blades

(02) Centrifugal with forward curve blades
(03) 1/50/230~(10%)
(04) 1/50-60/220-230~(10%)
(05) 3/50/230-400~(10%)
(06) 3/50-60/220-400~(10%)
(07) 3/50/400~(10%)
(08) 3/50/230~(10%)
(09) 3N/50/400~(10%) 3/50/230~(10%)
(10) Intermittent (at least one stop every 24 h)
(11) Intermittent (at least one stop every 24 h) - Continuous as optional (at least one stop every 72 h)

Reference conditions:
Temperature: 20C - Pressure: 1013,5 mbar - Altitude: 0 m a.s.l. - Noise measured at a distance of 1 meter.

Since the Company is constantly engaged in the production improvement, the aesthetic and dimensional features, the technical data, the equipment and the
accessories can be changed. This document contains confidential and proprietary information of RIELLO S.p.A. Unless authorised, this information shall not
be divulged, nor duplicated in whole or in part.

2
 MODEL RL 70 RL 100 RL 130 RL 190 RL 250 MZ
Burner operation mode Two stage
Modulation ratio to max. output 21
type -- LKS 210
Servomotor
run time s -- 7
kW 255/474830 356/7111186 486/9481540 759/14232443 600/12502700
Heat output Mcal/h 219/408714 306/6121020 418/8161325 653/12242100 516/10752322
Kg/h 21,5/4070 30/60100 41/80130 64/120206 51/106228
Working temperature C min./max. 0/40
FUEL/AIR DATA
kWh/kg 11,8
Net calorific value
Kcal/kg 10200
Viscosity at 20C mm2/s (cSt) 46
type AL 95C AJ 6CC AJ 6CC J7C J7 4PT
Pump
output kg/h at 12 bar 107 164 164 230 230
Atomised pressure bar 12
Oil temperature Max. C 50
Fan type (01) (01) (01) (02) (02)
Air temperature Max. C 60
ELECTRICAL DATA
Electrical supply Ph/Hz/V (09) (09) (09) (09) (07)
Auxiliary electrical supply Ph/Hz/V (03) (03) (03) (03) (03)
Control box type RMO 88.53
Total electrical power kW 1,4 1,8 2,6 5,9 7,2
Auxiliary electrical power kW 0,3 0,3 0,4 1,4 0,6
Protection level IP 44 44 44 44 54
Power electric motor kW 1,1 1,5 2,2 4,5 6,6
Rated motor current A 4,8 - 2,8 5,9 - 3,4 8,8 - 5,1 15,8 - 9,1 14.8 - 8.5
Motor start current A 25 - 14,6 27,7 - 16 57,2 - 33,2 126 - 73 114 - 66
Motor protection level IP 54 54 54 54 55
V1 - V2 230V - 2x5kV 230V - 2x5kV 230V - 2x5kV 230V - 2x5kV 230V - 2x5kV
Ignition transformer
I1 - I2 1,9A - 30mA 1,9A - 30mA 1,9A - 30mA 1,9A - 35mA 1,9A - 35mA
Operation (10) (10) (10) (10) (11)
EMISSIONS
Sound pressure dBA 75 77 78,5 83,9 83
Sound output W --
CO emission mg/kWh < 40
Grade of smoke indicator N Bach. <1
CxHy emission mg/kWh <10 (after the first 20 s.)
NOx emission mg/kWh < 200 < 200 < 200 < 200 < 185
APPROVAL
Directive 73/23 (2006/95) - 89/336 (2004/108) - 98/37 - 92/42 EC
According to EN 267
Certification CE-050790223001 in progress

(01) Centrifugal with reverse curve blades

(02) Centrifugal with forward curve blades
(03) 1/50/230~(10%)
(04) 1/50-60/220-230~(10%)
(05) 3/50/230-400~(10%)
(06) 3/50-60/220-400~(10%)
(07) 3/50/400~(10%)
(08) 3/50/230~(10%)
(09) 3N/50/400~(10%) 3/50/230~(10%)
(10) Intermittent (at least one stop every 24 h)
(11) Intermittent (at least one stop every 24 h) - Continuous as optional (at least one stop every 72 h)

Reference conditions:
Temperature: 20C - Pressure: 1013,5 mbar - Altitude: 0 m a.s.l. - Noise measured at a distance of 1 meter.

3
 RL Series

FIRING RATES

Useful working field

for choosing the
burner

1st stage operating

rate

Test conditions
conforming to
EN 267:
Temperature: 20C
Pressure: 1013,5 mbar
Altitude: 0 m a.s.l.

4
 Fuel Supply
HYDRAULIC CIRCUITS
The burners are fitted with three valves (a safety valve and two oil
delivery valves).
A control device, on the basis of required output, regulates oil
delivery valves opening, allowing light oil passage trough the
valves and the nozzle.
Delivery valves opening supplies the two-stage hydraulic ram
which regulates air delivery in relation to the fuel burnt.
The pumping group is fitted whit a pump, an oil filter and a
regulating valve, that adjust atomised pressure.

Example of adjustable hydraulic ram of RL 34 - 44 MZ burners.

RL 34 MZ RL 44 MZ - 50 - 64 MZ

VF2 VF1 VF2 VF1

U1 U1
U2 U2
VS

VC VC

P P

AD AD

MT MT

RL 70 - 100 - 130 RL 190

VF2 VF1 VF2 VF1

U1 U1
VS U2 VS U2

VC

P P

AD AD

MT MT

RL 250 MZ

VF2
VS VF1
U2 Pump with filter and pressure regulator on the output
P
U1 circuit
VS Safety valve on the output circuit
VF1 1st stage valve
M
P
SM VF2 2nd stage valve
VC 2nd stage control device
AD
MT Hydraulic ram
AD Air damper
U1 1st stage nozzle
U2 2nd stage nozzle
5
 RL Series

DIMENSIONING OF THE FUEL SUPPLY LINES

The fuel feed must be completed with the safety devices required by the local norms.

The table shows the choice of piping diameter for the various burners, depending on the difference in height between the burner and the
tank and their distance.

MAXIMUM EQUIVALENT LENGTH FOR THE PIPING L[m]

Model RL 34 MZ RL 44 - 50 MZ RL 70 - 100 - 130 RL 190

Diameter piping 10 mm 12 mm 14 mm 10 mm 12 mm 14 mm 12 mm 14 mm 16 mm 16 mm 18 mm
+H, -H (m) L max (m) L max (m) L max (m) L max (m) L max (m) L max (m) L max (m) L max (m) L max (m) L max (m) L max (m)
+4,0 63 144 150 51 112 150 71 138 150 60 80
+3,0 55 127 150 46 99 150 62 122 150 50 70
+2,0 48 111 150 39 86 150 58 106 150 40 60
+1,5 44 102 150 35 79 147 51 98 150 35 55
+1,0 40 94 150 32 73 144 44 90 150 30 50
+0,5 37 86 150 29 65 132 40 82 150 25 45
0 33 78 150 26 60 120 36 74 137 20 40
-0,5 29 70 133 23 54 106 32 66 123 18 35
-1,0 25 82 118 20 47 96 28 56 109 15 30
-1,5 21 63 103 16 40 83 23 49 95 13 25
-2,0 17 45 88 13 34 71 19 42 81 10 20
-3,0 10 29 58 7 21 46 10 26 53 5 10
-4,0 4 12 28 2 8 21 3 10 25 3 6

H Difference in height pump-foot valve

Internal pipe diameter
7
P Height 10 m
V Height 4 m
10 1 Burner
9 5 V 2 Burner pump
1
3 Filter
P
4 Manual shut off valve
5 Suction pipework
6 6 Bottom valve
+H Remote controlled rapid manual shut off valve
2 7
10 cm (compulsory in Italy)
8 8 Type approved shut off solenoid valve (compulsory in Italy)
9 Return pipework
4 10 Check valve
7 5 3

-H

With ring distribution oil systems, the feasible drawings and dimensioning are the responsibility of specialised engineering studios, who must check compatibi-
lity with the requirements and features of each single installation.

6
 Ventilation

The ventilation circuit produces low noise levels with high

performance pressure and air output, in spite of the compact
dimensions.

On RL 50-100-130 models, the use of reverse curve blades and

sound proofing material keeps noise level very low.

In the RL 34 MZ-44 MZ-64 MZ-190-250 MZ models, sound has

been reduced by the special design of the air suction circuit.

An hydraulic ram allows to have a right air flow in any operational

moment and the closure of the air damper with burner in
stand-by.

Example of the air damper on RL 50 burners.

The RL 34 MZ and RL 44 MZ are realised with a new structure

made by an innovative technology based on a new fibreglass
reinforced polyamide material, with high thermal and mechanical
characteristics, instead of the traditional aluminium.
This allows big advantages in terms of lay-out rationalisation,
weight and dimensions reduction.
In order to guarantee the correct exercise temperature for the
internal burner components in every working conditions, the new
structure includes an innovative patented cooling technology.

Between the burner front base and the reinforcing steel front
plate, had been create an air cavity offering an high thermal
insulation against the front boiler reflection heat, and to further
improve the insulation efficiency the innovative HCS (Housing
Cooling System) technology had been developed. Inside the
front base cavity an air circulation is activated with continuous air
volume refresh to obtain an active cooling system and avoid any
heat transfer to the electrical component housing.
Example of HCS (Housing Cooling System) working concept.

7
 RL Series

Combustion Head

Different lengths of the combustion head can be chosen for the

RL series of burners.

The choice depends on the thickness of the front panel and the
type of boiler.

Depending on the type of generator, check that the penetration of

the head into the combustion chamber is correct.

The internal position of the combustion head can easily be

adjusted to the maximum defined output by adjusting a screw
fixed to the flange.

Example of a RL burner combustion head.

DIMENSIONS OF THE FLAME

ax
D Lm
n
L mi

Diameter of the flame (m)

Lenght of the flame (m)

D max

D min

Example:
Burner thermal output = 2000 kW;
L flame (m) = 2,7 m (medium value);
D flame (m) = 0,8 m (medium value)

Burner output (MW)

Operation
BURNER OPERATION MODE
With two stage operation, the RL burners can follow the TWO STAGE OPERATION
temperature load requested by the system.
A modulation ratio of 2:1 is reached, thanks to the two nozzles
technique; the air is adapted to the hydraulic ram positions.
On two stage operation, the burner gradually adjusts output to
the requested level, by varying between the two pre-set levels
(see picture A).

Picture A

8
All RL series burners are fitted with a new microprocessor control panel for the supervision during intermittent operation.
For helping the commissioning and maintenance work, there are two main elements:

The lock-out reset button is the central operating The multi-color LED is the central indication element
element for resetting the burner control and for for visual diagnosis and interface diagnosis.
activating / deactivating the diagnostic functions.

Both elements are located under the transparent cover of lock-

out reset button, as showed below.

There are two diagnostic choices, for indication of operation and

diagnosis of fault cause:

VISUAL DIAGNOSIS

INTERFACE DIAGNOSIS

By the interface adapter and a PC with dedicated software or by

a predisposed flue gas analyzer (see paragraph accessories). COMPUTER

INTERFACE ADAPTER

or

FLUE GAS
ANALYSER

INDICATION OF OPERATION COLOR CODE TABLE

In normal operation, the various status are indicated in the form of Operation status Color code table
colour codes according to the table below. Stand-by
The interface diagnosis (with adapter) can be activated by pressing Pre-purging
the lock-out button for > 3 seconds.
Ignition phase
Flame OK
Poor flame
Undervoltage, built-in fuse
Fault, alarm
Extraneous light

LED off

9
 RL Series

DIAGNOSIS OF FAULT CAUSES

After lock-out has occurred, the red signal lamp is steady on. In this status, the visual fault diagnosis according to the error code table can
be activated by pressing the lock-out reset button for > 3 seconds.
The interface diagnosis (with adapter) can be activated by pressing again the lock-out button for > 3 seconds.
The flashing of red LED are a signal with this sequence :

(e.g. signal with n 3 flashes faulty air pressure monitor)

3s 3s 3s

( LED off)

ERROR CODE TABLE

POSSIBLE CAUSE OF FAULT FLASH CODE

- faulty or soiled fuel valves

- faulty or soiled flame detector
No establishment of flame at the end of safety time: 2x flashes
- poor adjustment of burner, no fuel
- faulty ignition equipment
Faulty air pressure monitor 3x flashes
Extraneous light or simulation of flame on burner start up 4x flashes
- faulty or soiled fuel valves
Loss of flame during operation: - faulty or soiled flame detector 7x flashes
- poor adjustment of burner
Wiring error or internal fault 10x flashes

START UP CYCLE
RL 34 MZ - 44 MZ - 50 - 64 MZ - 70 - 100 - 130 - 190 - 250 MZ
A 0s The burner begins the firing cycle: the motor and
TL transformer are supplied; the hydraulic ram opens in
TR the pre-purge position.
2 2229 s Ignition: the VS and VF1 valves are supplied.
M
36 s If the control device TR is closed or has been replaced
3 29 by a jumper wire, the 2nd stage valve VF2 opens; the
VF1
22
fuel is sprayed out through the 2nd stage nozzle and
the hydraulic ram opens the air damper in the 2nd stage
VF2
36 position.
2
2
1
0
2
1
0
A

RMO
LED

0
time (s)
Off Yellow Green

10
 Burner Wiring

All models of the RL burner series have an easily accessible control panel for the electrical components housing and wiring.

In particular the new RL 34-44 MZ models, thanks to the new structure concept, have a extremely clean electrical layout to optimise the
commissioning and maintenance speed.
On these models the electrical connection are done by a Plug&Socket system, accessible from the external of the cover.

The electrical wiring of all RL burner models are very easy to do following the wiring diagrams included in the instruction handbook.

Electrical connections must be made by qualified and skilled personnel, according to the local norms.

Example of electrical components housing and Plug&Socket system for electrical connection of RL 34 - 44 MZ.

The following table shows the supply lead sections and the type of fuse to be used.

MODEL V F (A) L (mm2) MODEL V F (A) L (mm2)

u RL 34 MZ 230 T6 1,5 230 T16 1,5
u RL 100
u RL 44 MZ 230 T6 1,5 400 T10 1,5
230 T6 1,5 230 T16 1,5
u RL 44 MZ u RL 130
400 T6 1,5 400 T10 1,5
230 T6 1,5 230 T25 2,5
u RL 50 u RL 190
400 T6 1,5 400 T25 2,5
230 T10 1,5 u RL 250 MZ 400 16A aM - 32A gG 4
u RL 64 MZ
400 T6 1,5
230 T10 1,5
u RL 70
400 T6 1,5

V = Electrical supply F = Fuse L = Lead section

11
 RL Series

Emissions

The emission data has been measured in the various models at maximum output, according to EN 267 standard.

The NOx emissions of RL 34-44-64-250 MZ models are conforming to the class 2 of EN 267.

250
mg/kWh

NO2 Emissions
200

150

100

50

50
mg/kWh

CO Emissions
40

30

20

10

100
dB(A)

Noise Emissions
80

60

40

20

12
 Overall Dimensions (mm)
BURNERS
RL 34 - 44 MZ RL 50
E
A L F - F(1) A E F - F(1)

H H

D D
I I

O - O (1) O - O (1)

MODEL A D E F - F(1) H I L O - O(1)

u RL 34 MZ 442 422 508 216 - 351 140 305 138 780 - 915
u RL 44 MZ 442 422 508 216 - 351 152 305 138 780 - 915
u RL 50 476 474 468 216 - 351 152 352 52 672 - 807
(1) dimension with extended head

RL 64 MZ RL 70 - 100 - 130 - 190 - 250 MZ

A
A B C E F - F(1)
B C E F - F(1)
H
H

D
D I
I

L O - O (1)
O - O (1)

MODEL A B C D E F - F(1) H I L O - O(1)

u RL 64 MZ 538 300 238 490 477 250 - 385 179 335 60 680 - 545
u RL 70 580 296 284 555 680 250 - 385 179 430 - 951 - 1086
u RL 100 599 312 287 555 680 250 - 385 179 430 - 951 - 1086
u RL 130 625 338 287 555 680 250 - 385 189 430 - 951 - 1086
u RL 190 756 366 390 555 712 370 - - 222 430 - 1166 - -
u RL 250 MZ 910 432 478 596 705 378 - - 222 436 - 1163 - -
(1) dimension with extended head

13
 RL Series

BURNER - BOILER MOUNTING FLANGE

MODEL D1 D2
u RL 34 MZ 160 224 M8
u RL 44 MZ 160 224 M8
u RL 50 160 224 M8
u RL 64 MZ 185 275-325 M12
u RL 70 185 275-325 M12
u RL 100 185 275-325 M12
u RL 130 195 275-325 M12
u RL 190 230 325-368 M16
u RL 250 MZ 230 325-368 M16

PACKAGING

MODEL X (1) Y Z kg
Z u RL 34 MZ 1010 520 510 32
u RL 44 MZ 1010 520 510 33
Y
u RL 50 1200 520 502 39
X (1)
u RL 64 MZ 1200 560 520 42
u RL 70 1410 692 655 60
u RL 100 1410 692 655 63
u RL 130 1410 692 655 66
u RL 190 1410 985 655 75
u RL 250 MZ 1410 1040 655 140

(1) Length with short and extended head

14
 Installation Description

Installation, start up and maintenance must be carried out by qualified and skilled personnel.
All operations must be performed in accordance with the technical handbook supplied with the burner.

BURNER SETTING
All the burners have slide bars, for easier installation and maintenance.

After drilling the boilerplate, using the supplied gasket as a template, dismantle the blast
tube from the burner and fix it to the boiler.

Adjust the combustion head.

Refit the burner casing to the slide bars.

Install the nozzle, choosing this on the basis of the maximum boiler output and following
the diagrams included in the burner instruction handbook.

Check the position of the electrodes.

Close the burner, sliding it up to the flange, keeping it slightly raised to avoid the flame
stability disk rubbing against the blast tube.

HYDRAULIC AND ELECTRICAL CONNECTIONS AND START UP

The burners are supplied for connection to two pipes fuel supply system.

Connect the ends of the flexible pipes to the suction and return pipework using the
supplied nipples.

Make the electrical connections to the burner following the wiring diagrams included in the
instruction handbook.

Prime the pump by turning the motor.

On start up, check:

- Pressure pump (to max. and min.)
- Combustion quality, in terms of unburned substances and excess air.

BURNER MAINTENANCE
The maintenance of RL burners is very simple thanks to the sliding bars system that allows
an easy access to the internal components.

In particular the RL 34-44 MZ models have a new sliding bars system to make easier the
access to the combustion head.

The RL 190 and RL 250 MZ have new reinforced sliding bars that make very strong the
burner structure during maintenance.

15
 RL Series

Burner Accessories

Nozzles type 60 B
The nozzles must be ordered separately. The following table shows the features and codes on
the basis of the maximum required fuel output.

BURNER GPH RATED OUTPUT (kg/h) NOZZLE

at 10 bar at 12 bar at 14 bar CODE
u RL 34 MZ 1,00 4,1 4,5 4,9 3042077
u RL 34 MZ 1,25 4,7 5,2 5,6 3042096
u RL 34 - 44 MZ 1,50 5,7 6,3 6,8 3042107
u RL 34 - 44 MZ 1,75 6,7 7,3 7,9 3042110
u RL 34 MZ - 44 MZ 2,00 7,7 8,5 9,2 3042126
u RL 34 MZ - 44 MZ 2,50 9,6 10,6 11,5 3042140
u RL 34 MZ - 44 MZ - 50 3,00 11,5 12,7 13,8 3042158
u RL 34 MZ - 44 MZ - 50 3,50 13,5 14,8 16,1 3042162
u RL 34 MZ - 44 MZ - 50 - 64 MZ 4,00 15,4 17 18,4 3042172
u RL 34 MZ - 44 MZ - 50 - 64 MZ 4,50 17,3 19,1 20,7 3042182
u RL 44 MZ - 50 - 64 MZ - 70 5,00 19,2 21,2 23 3042192
u RL 44 MZ - 50 - 64 MZ - 70 5,50 21,1 23,3 25,3 3042202
u RL 44 MZ - 50 - 64 MZ - 70 6,00 23,1 25,5 27,7 3042212
u RL 50 - 64 MZ - 70 6,50 25 27,6 30 3042222
u RL 64 MZ - 70 - 100 7,00 26,9 29,7 32,3 3042232
u RL 64 MZ - 70 - 100 7,50 28,8 31,8 34,6 3042242
u RL 64 MZ - 70 - 100 8,00 30,8 33,9 36,9 3042252
u RL 64 MZ - 70 - 100 8,50 32,7 36,1 39,2 3042262
u RL 64 MZ - 70 - 100 - 130 9,50 36,5 40,3 43,8 3042282
u RL 64 MZ - 70 - 100 - 130 - 190 10,00 38,4 42,4 46,1 3042292
u RL 64 MZ - 70 - 100 - 130 - 190 11,00 42,3 46,7 50,7 3042312
u RL 64 MZ - 100 - 130 - 190 - 250 MZ 12,00 46,1 50,9 55,3 3042322
u RL 64 MZ - 100 - 130 - 190 - 250 MZ 13,00 50 55,1 59,9 3042332
u RL 64 MZ - 100 - 130 - 190 - 250 MZ 14,00 53,8 59,4 64,5 3042352
u RL 64 MZ - 100 - 130 - 190 - 250 MZ 15,00 57,7 63,6 69,2 3042362
u RL 64 MZ - 100 - 130 - 190 - 250 MZ 16,00 61,5 67,9 73,8 3042382
u RL 64 MZ - 130 - 190 - 250 MZ 17,00 65,4 72,1 78,4 3042392
u RL 130 - 190 - 250 MZ 18,00 69,2 76,4 83 3042412
u RL 130 - 190 - 250 MZ 19,00 73 80,6 87,6 3042422
u RL 130 - 190 - 250 MZ 20,00 76,9 84,8 92,2 3042442
u RL 190 - 250 MZ 22,00 84,6 93,3 101,4 3042462
u RL 190 - 250 MZ 24,00 92,2 101,8 110,6 3042472
u RL 190 - 250 MZ 26,00 99,9 110,3 119,9 3042482
u RL 190 - 250 MZ 28,00 107,6 118,8 129,1 3042492
u RL 250 MZ 30,00 110,4 122 132,4 3042502
u RL 250 MZ 32,00 117,8 130,1 150,1 3042512
u RL 250 MZ 35,00 128,8 142,1 154,5 3042522

16
Extended heads
Standard head burners can be transformed into extended head versions, by using the special
kit. The kits available for the various burners, giving the original and the extended lengths, are
listed below.

BURNER STANDARD EXTENDED KIT

HEAD LENGTH (mm) HEAD LENGTH (mm) CODE
u RL 34 MZ 216 351 3010426
u RL 44 MZ 216 351 3010425
u RL 50 216 351 3010075
u RL 64 MZ 250 385 3010114
u RL 70 250 385 3010114
u RL 100 250 385 3010115
u RL 130 250 385 3010116
u RL 190 370 530 3010444
u RL 250 MZ 378 528 3010422

Spacer kit
If burner head penetration into the combustion chamber needs reducing, varying thickness
spacers are available, as given in the following table:

BURNER SPACER THICKNESS S KIT

(mm) CODE
u RL 34 MZ - 44 MZ - 50 90 3010095
u RL 64 MZ - 70 - 100 - 130 135 3010129
u RL 190 - 250 MZ 110 3000722

Sound proofing box

If noise emission needs reducing even further, sound-proofing boxes are available, as given in
the following table:

BURNER BOX AVERAGE NOISE BOX

TYPE REDUCTION [dB(A)](*) CODE
u RL 34 MZ - 44 MZ - 50 - 70 - 100 - 130 C1/3 10 3010403
u RL 64 MZ - 190 C4/5 10 3010404
u RL 250 MZ C7 10 3010376

(*) according to EN 15036-1 standard

Connection flange kit

A kit is available for use where the burner opening on the boiler is of excessive diameter.

BURNER KIT CODE

u RL 34 MZ - 44 MZ - 50 3010138

17
 RL Series

Degasing unit
With single pipe systems, you can find air in the oil sucked by the pump that comes from the oil
itself due to negative pressure or to a faulty seal.
To solve this problem, we recommend fitting a degasing unit near the burner. Two versions are
available with or without filter:

BURNER DEGASING UNIT DEGASING UNIT

WITH FILTER CODE WITHOUT FILTER CODE

RL 34 MZ - 44 MZ - 50 - 64 MZ
u 3010055 3010054
RL 70 - 100 - 130 - 190 - 250 MZ

Biodiesel kit
For burning Biodiesel fuel, a special kit is available.

BURNER KIT CODE

u RL 28 (out of catalogue model) 3010289
u RL 38 (out of catalogue model) 3010290
u RL 50 3010291
u RL 70 3010292
u RL 100 3010358
u RL 130 3010358
u RL 190 -

Status Panel kit

The RL burners can be equipped with an exclusive electronic device Status Panel which
continuously monitors and displays all the burner operational modes and picks up any anomalies
during the operational cycle.

BURNER KIT CODE

u RL 50 - 64 MZ - 70 - 100 - 130 - 190 - 250 MZ 3010322

Volt free contact kit

A volt free contact kit is available for installation onto the burner. It can be used for a remote
interface between burner operating signals.
Every burner can be equipped with a single kit to remote the flame presence signal or the burner
lockout indication.

BURNER KIT CODE

u RL 34 MZ - 44 MZ - 64 MZ 3010419

PC interface kit
To connect the flame control panel to a personal computer for the transmission of operation, fault
signals and detailed service information, an interface adapter with PC software are available.

BURNER KIT CODE

u RL 34 MZ - 44 MZ - 50 - 64 MZ - 70 - 100 - 130 - 190 - 250 MZ 3002719

18
Ground fault interrupter kit
A Ground fault interrupter kit is available as a safety device for electrical system fault.

BURNER KIT CODE

u RL 34 MZ - 44 MZ 3010448

Post-ventilation kit
To have 20 s ventilation after opening of thermostats chain, a special kit is available.

BURNER KIT CODE

u RL 34 MZ - 44 MZ 3010453

Hours counter kit

To measure the burner working time a hours counter kit is available.

BURNER KIT CODE

u RL 34 MZ - 44 MZ 3010450

19
 RL Series

Specification
DESIGNATION OF SERIES
A specific index guides your choice of burner from the various models available in the RL series.
Below is a clear and detailed specification description of the product.

Series: R

Fuel: S Natural Gas

SP LPG
L Light oil
LS Light oil/Methane
N Heavy oil

Size

Setting: /1 Single stage

... Two stage
/M Modulating

Emission: ... Class 1 EN267 - EN676

MZ Class 2 EN267 - EN676
BLU Class 3 EN267 - EN676
Class 1 EN267
MX
Class 3 EN676

Head length: TC standard head

TL extended head

Flame control system:

FS1 Standard (1 stop every 24 h)
FS2 Continuous working (1 stop every 72 h)

Electrical supply to the system:

1/230/50 1/230V/50Hz
1/220-230/50-60 1/220-230V/50-60Hz
3/230/50 3/230V/50Hz
3/400/50 3N/400V/50Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/220/60 3/220V/60Hz
3/380/60 3N/380V/60Hz
3/220-380/60 3/220V/60Hz - 3N/380V/60Hz
3/220-230V/50-60Hz
3/220-400/50-60
3/380-400V/50-60Hz

Auxiliary voltage:
230/50-60 230V/50-60Hz
220-230/50-60 220-230V/50-60Hz
110/50-60 110V/50-60Hz

ID: Differential switch

R L 50 TC FS1 3/230-400/50 230/50-60

BASIC DESIGNATION
EXTENDED DESIGNATION

20
AVAILABLE BURNER MODELS
RL 34 MZ TC FS1 1/220-230/50/60 220-230/50-60
RL 34 MZ TL FS1 1/220-230/50/60 220-230/50-60
RL 44 MZ TC FS1 1/220-230/50/60 220-230/50-60
RL 44 MZ TL FS1 1/220-230/50/60 220-230/50-60
RL 44 MZ TC FS1 3/220-400/50/60 220-230/50-60
RL 44 MZ TL FS1 3/220-400/50/60 220-230/50-60
RL 50 TC FS1 3/230-400/50 230/50-60
RL 50 TL FS1 3/230-400/50 230/50-60
RL 50 TC FS1 3/230-400/50 230/50-60
RL 50 TL FS1 3/230-400/50 230/50-60
RL 50 TC FS1 3/220-230/380-400/60 230/50-60
RL 50 TL FS1 3/220-230/380-400/60 230/50-60
RL 50 TC FS1 3/254-265/440-460/60 230/50-60
RL 50 TL FS1 3/254-265/440-460/60 230/50-60
RL 64 MZ TC FS1 3/230-400/50 230/50-60
RL 64 MZ TL FS1 3/230-400/50 230/50-60
RL 70 TC FS1 3/230-400/50 230/50-60
RL 70 TL FS1 3/230-400/50 230/50-60
RL 70 TC FS1 3/230-400/50 230/50-60
RL 70 TL FS1 3/230-400/50 230/50-60
RL 70 TC FS1 3/220-230/380-400/60 230/50-60
RL 70 TL FS1 3/220-230/380-400/60 230/50-60
RL 70 TC FS1 3/254-265/440-460/60 230/50-60
RL 70 TL FS1 3/254-265/440-460/60 230/50-60
RL 100 TC FS1 3/230-400/50 230/50-60
RL 100 TL FS1 3/230-400/50 230/50-60
RL 100 TC FS1 3/230-400/50 230/50-60
RL 100 TL FS1 3/230-400/50 230/50-60
RL 100 TC FS1 3/220-230/380-400/60 230/50-60
RL 100 TL FS1 3/220-230/380-400/60 230/50-60
RL 100 TC FS1 3/254-265/440-460/60 230/50-60
RL 100 TL FS1 3/254-265/440-460/60 230/50-60
RL 130 TC FS1 3/230-400/50 230/50-60
RL 130 TL FS1 3/230-400/50 230/50-60
RL 130 TC FS1 3/230-400/50 230/50-60
RL 130 TL FS1 3/230-400/50 230/50-60
RL 130 TC FS1 3/220-230/380-400/60 230/50-60
RL 130 TL FS1 3/220-230/380-400/60 230/50-60
RL 130 TC FS1 3/254-265/440-460/60 230/50-60
RL 130 TL FS1 3/254-265/440-460/60 230/50-60
RL 190 TC FS1 3/230-400/50 230/50-60
RL 190 TC FS1 3/220-230/380-400/60 230/50-60
RL 190 TC FS1 3/254-265/440-460/60 230/50-60
RL 250 MZ TC FS1 3/400/50 230/50-60

Other versions are available on request.

21
 RL Series

PRODUCT SPECIFICATION
RL 34 MZ - 44 MZ models

Burner
Monoblock forced draught oil burner (light oil or blend of light oil and biodiesel up to 5%) with two stage operation, fully automatic, made up of:
- Air suction circuit
- High performance fan with straight blades
- Air damper for air setting controlled by an adjustable hydraulic ram
- Starting motor at 2800 rpm, single-phase / 220-230V / 50-60Hz or three-phase 380-400V / 50-60Hz
- Combustion head, that can be set on the basis of required output, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes
- flame stability disk
- Exclusive patented HCS (Housing Cooling System) with high thermal insulation and air circulation with continuous air volume refresh for an
active cooling system and avoid heat transfer to the electrical component housing
- Gears pump for high pressure fuel supply, fitted with:
- filter
- pressure regulator
- connections for installing a pressure gauge and vacuometer
- internal by-pass for single pipe installation
- Valve unit with an oil safety valve and two delivery oil valves on the output circuit
- Photocell for flame detection
- Microprocessor-based flame control panel, with diagnostic function
- Plugs and Sockets for electrical connection, accessible from the external of the cover
- Burner on/off switch
- Flame inspection window
- 1st - 2nd stage manual switch
- Slide bars for easier installation and maintenance
- Protection filter against radio interference
- IP 44 electric protection level.

Conforming to:
- 89/336 (2004/108) EC directive (electromagnetic compatibility)
- 73/23 (2006/95) EC directive (low voltage)
- 92/42/EC directive (performance)
- 98/37/EC directive (machinery)
- EN 267 (liquid fuel burners).

Standard equipment:
- 2 flexible pipes for connection to the oil supply network
- 2 gaskets for the flexible pipes
- 2 nipples for connection to the pump
- 4 screws for fixing the burner flange to the boiler
- 1 thermal screen
- 2 Plugs for electrical connection (RL 34-44 MZ single-phase)
- 3 Plugs for electrical connection (RL 44 MZ three-phase)
- 2 slide bar extensions (for the extended head models)
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

Available accessories to be ordered separately:

- Nozzles
- Head extension kit
- Head length reduction kit
- Sound-proofing box
- Connection flange kit
- Degasing unit (with or without filter)
- Biodiesel kit
- Status panel kit
- Volt free contact kit
- PC interface kit
- Ground fault interrupter
- Post-ventilation kit
- Hours counter kit.

22
RL 50 - 64 MZ - 70 - 100 - 130 - 190 - 250 MZ models

Burner
Monoblock forced draught oil burner (light oil or blend of light oil and biodiesel up to 5%) with two stage operation, fully automatic, made up of:
- Air suction circuit lined with sound-proofing material
- Fan with reverse curve blades (RL 50 - 70 - 100 - 130 models) or straight blades (RL 64 MZ - 190 - 250 MZ models)
- Air damper for air setting controlled by an adjustable hydraulic ram (or by a servomotor for the RL 250 MZ)
- Starting motor at 2800 rpm, three-phase 400V with neutral, 50Hz
- Combustion head, that can be set on the basis of required output, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes
- flame stability disk
- Gears pump for high pressure fuel supply, fitted with:
- filter
- pressure regulator
- connections for installing a pressure gauge and vacuometer
- internal by-pass for single pipe installation
- Valve unit with an oil safety valve and two delivery oil valves on the output circuit
- Photocell for flame detection
- Microprocessor-based flame control panel, with diagnostic function
- Burner on/off switch
- Flame inspection window
- 1st - 2nd stage manual switch
- Slide bars for easier installation and maintenance
- Protection filter against radio interference
- IP 44 electric protection level.

Conforming to:
- 89/336 (2004/108) EC directive (electromagnetic compatibility)
- 73/23 (2006/95) EC directive (low voltage)
- 92/42/EC directive (performance)
- 98/37/EC directive (machinery)
- EN 267 (liquid fuel burners).

Standard equipment:
- 2 flexible pipes for connection to the oil supply network
- 2 gaskets for the flexible pipes
- 2 nipples for connection to the pump
- 4 screws for fixing the burner flange to the boiler
- 1 thermal screen
- Fairleads for electrical connections (RL 50 models)
- 2 slide bar extensions (for the extended head models and the RL 190 - 250 MZ models)
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

Available accessories to be ordered separately:

- Nozzles
- Head extension kit
- Head length reduction kit
- Sound-proofing box
- Degasing unit (with or without filter)
- Biodiesel kit
- Connection flange kit
- Status panel kit
- PC interface kit.

23
 TS0035UK03 - 1/2008

RIELLO S.p.A.
Via Ing. Pilade Riello, 5
37045 Legnago (VR) Italy
Tel. +39.0442.630111 - Fax +39.0442.21980
www.rielloburners.com - [email protected]
Since the Company is constantly engaged in the production improvement, the aesthetic and dimensional
features, the technical data, the equipment and the accessories can be changed.
This document contains confidential and proprietary information of RIELLO S.p.A. Unless authorised, this
information shall not be divulged, nor duplicated in whole or in part. Riello Burners is a brand of Riello Group.