RADAR BRIDGE MASTER E Series Radar Ship S Manual PDF
RADAR BRIDGE MASTER E Series Radar Ship S Manual PDF
RADAR BRIDGE MASTER E Series Radar Ship S Manual PDF
FoultReporting
ond FirstLineServicing
CHAPTER
5
FAU[TREPORTINS
AND FIRSTIINE SERVICING
Contents
1 FAUI.TREPORTING
Contact
t.) Information
Required
for Service
2 FAUI.TIDENTIFICATION
AND ISOI.ATION 6-)
). Display
Unit 5-3
2.2 S BandScanner
Unit 6-1
2.3 X BandScanner
Unit 6-47
Figures
BridgeMosterE Rodor
658000108 Contents-1
Chopter5
ond FirstLineServicing
FoultReporting
Figule 6.8 Access to Transceiver (TurningUnitwith Integral Transceiver). . 6 105
Figure6,9 Access to Transcelver (Bulkhead Transceiver) .... 6 06
Figure6.10 Location of lYajorPads . . . . . . . . . . . 6-107
Figure6.I l q e n o J - gl r " n c c e i v'e' or n T . | n i ' gU n i l ..... 107
"
Figore 5.12 Removlng Transceiver ,&sembly65830630 (BuLkhead Transceiver) 6 | 0B
Figule 6.15 l Y a g n e tR r oenp l a c e m e. .n. t. . . ....6109
Fi9ule 6.14 C
S e t t i nMga g n e t r o n u r r e n t . . . . .... 6 l0
Fi9ule 6.15 Replacing TdggerPCB ............ 6 ll l
Fi9ule 6.16 L i nSk e t t i nTgr isg gPe C r B. . . . . . . ...612
Figore 6,17 R e p l a cYi nogd u l a tPoC r B ..... .. 6-l13
Figure 6.'18 L i n kS e t t i nlg4so d u l a tPoC r B ... .... 6-114
Figure6.19 R-pa(i-g D o v ^ e r
SupplTPCB . . . . ... ol15
Figure6.20 L i n kS e t t i nPgo s w eSr u p p P l yC B . ...6-l16
Figure6.21 (SheetI of 2) Replacement of Receiver 6583066 . . . 6- l7
Assembly
Figwe 5.21 (Sheet2 of2) Replacement of Receiver 65830616 . . . 6 lB
Assembly
Figwe 6.22 Access to Performance lYonitor& Bearing & Heading lYarkerPCB 5- I 19
Figure6'25 R e p l a cBi nega r i a nng dH e a d i n PgC B ........... 6-l)0
Figwe 6.24 Replacing Performance lYonltor . . . 5- l2l
Figure 6.25 Replacement of FanAssembly.. .. 6-122
Figlute6.25 S-BandTrrni ' g J n i r S c h e r o ... c .......... a 2 3/124
Figwe 5,27 5 BandBulkhead Transceiver Schematic ..... 6 25/126
E Rodor
BridgeMoster
Contents-2 658000'l0B
Chopter5
FoultReporting
ond FirstLineServicing
1 FoultReporting
Faultdiagnosis levelisnot possible
to component withouttheuseof specialised
test
equipment.
repairisthereforebymodule(PCB)replacement
Seruice only.
1.1 Contqct
. please
lf a unitexhibitsa fault, yoursupplie
contact r or localdealer,or if on International
J
lTaCe,Comacll
Forgeneralnon-urgent
enquiries,
thefollowinge-maiaddresses
arealsoavailable:
[email protected]& [email protected]
It is recommended
thatanye-mails
aresentto bothofthe aboveaddresses.
. l. Nameofvessel(Satcom
or Faxnumberiffitted).
2. Equipmenttype, prefixandsuffxletters.
including
3. Software (version
status number).
4. Nextportofcall,ETAandship'sagents.
5. Faultdescription
(withasmuchdetailaspossible).
b, Lontannane,
_/
BridgeM!sterE Rodor
658000108 6.1
Chopter6
FoultFindingond FirstLineServicing
6560l0l2 (HybridSynems)
1lS BandSupplement
Bridgel'laster - Chapter6
covenDCU andScanner
Additionally ControlUnitfaults.
658000LI l'4anual
Ship'sTechnical
(Additional
information
for S-Band
andX-BandSystems)
65800012 UnitsandRadarSystems
Ancillary lYanual \-/
CoversDCU,TCU, 2- & 5 wayInterswitch,
Interface
Unit.
ERodor
BridgeMoster
6.2 . 658000108
DisployUnit Chopter5
FoultReporting
ond FirstLineServicing
2 . 1 D i s p l o yU n i t
Fow charlsforthe isolatonof Display
Unitfaultsaregivenon the folowingpages.
Flow
Chads| & 2 coverthesituation wherethereis no picture,andFlowChart3, wherethere s
: ni.i rF h t thFrF ,r. ^thFr {:, lr<
Notet
/. The YELLOWLED,tndicanng power supplyacbve,is locatedapproximate,/ AAmm
from the righthandstdeofthe power supply,towardsthe rearofthe PSU.lt canbe
viewedthroughthe frontgill ofthe PSU.
BridgeMqster
E Rodor
658000108 6.5
Dis lov Unit
Cho ter 6
FoultF indingond LineServicing
3tE3[Lilt?,iilf;fi'',"'
THEPOWERSUPPLY
IS FAULTY
":11,1i,:1,"J'HJXII:"
E Rodor
BridqeMoster
658000108
DisployUnit Chopter6
FoultReporting
ond FirstLineServicing
THEDISPLAYMONITOR
DISPLAY PROCESSO
BridgeMqslerE Rodor
6s8000108 6.5
Chopter6 DisployUnit
FoultFindingqnd FirstLineServicing
BridgeMoslerE Rodor
5"6 65800010B
S-BqndSconnerUnit Chopter6
FoultReportingond FirstLineServicing
2.2 S-BondSconnerUnit
2.2.1 TechnicolDescription
There are two basictypesofS-BandScannerUniti
with an integraltransceivermodule
without an integraltmnsceiver
Eachtypecanhavea numberofvariants
dependent
on motorsupplyandthe optionsthat
areitted.
The Scanner
Unitcomprises
anAntenna,
anantenna
suppoftcasting,
anda TurningUnit.
TheTransceiver
Unitcomprises,
a basecasting moduleandInputpcb.
, cover,transceiver
Communicatonbetweenthe Transceiver
andthe Display
is by meansofa serialdatalink.
Wherea separate Unitisused,anRFfeeder(coaxial)
Transceiver isusedto transfer
the
microwaveenerg/befl&een
theTransceiverUnitandtheTurningUnit.
The Scanner
Unitandthe Transceiver
Unltarecompatible
with BridgeMaster
display
unitsif
a Display
Compatibility
Unitisused.
Physicql Arrqngements
TheTumingUnitisconstructed froma centralaluminium to onesideof whichrs
cading,
a motorandgearbox.
attached Thetenninalstripsfor interconnecting to otherunits
cables
areundera coveTon the oppositesideto the motorandgearbox.
lnterconnections
bebdeen the ScannerUnitandotherunitsinthe systemaremadeusing
screenedcables.
AllthecablesthatentertheScannerUnitdo soviawaterproofcableglands
thatincorporate
an EIYCgasket thatmakes contacl
withthe cablebraid.
BridgeMoster
ERodor
558000108 6-7
Chopter6 S-BondSconnerUnit
FoultFindingond FirstLineServicing
(S-Bond)
MODULEOVERVIEW
TRANSCEIVER
istransmitted
Thisinformation usinga special fourtwistedpairs.
datacablethatincorporates
Two pairsareusedfor datatransmission,
one pairis used trigger,andthe otherparr6
for
spare.
The datapassed
fromthe Transceiver
to the Display
includes;
. Heading Yarler
. IncrementalBearing
. Stai.ts
Transceiver
. ErrorMessages
. (BITE)data
BuiltInTestEquipment
. TuningIndicator
fromthe DisplaytotheTransceiver
The datatransmitted includes:
. Standbyllransmit
. PulseLength
. Tuning
. AFC/Manual
' SeclorBlankng
. Performance lYonitorControl,andInstallation
Settings.
Power Supply
The powersupplyoperates fromthe ship'sAC mains,andprovides
allofthe power
requirements
forthe electronic
moduleswithin the Turning
UnitandTransceiver.TheAC
mainsisalwayspresentatthepowersupplyevenwhenthe radarisswitched ofatthe
display.
BridgeMostefE Rodor
6-8 6s8000108
S-BondSconnerUnit Chopter5
FoultReporting
ond FirstLineServicing
TriggerPCB
TheTriggerPCBprocesses the serialdatafromthe DispayUnit,andgenerates the required
controlsignals
forthe Transceiver.lt monitors
functionswithinthe Transceiver,the Heading
Marker,andencodes the information fortransmission
to the DisplayUnit.The datas
eachtimea bearing
transmitted pulseis receivedfromthe TurningUnit.The various timing
signals
requiredbythetransceiver includingthepulserepetltlonfrequency (prf),are
oenchtcd hv thF #ooF. ..h
Modulqtor PCB
The modulator pcbgenerates the highvoltagenegative pulsesrequiredto drivethe
rnagnetron.The modulator pulsewidthsandtimingsrgnals arecontrolled fromthetrigger
pcb.A sparkgapon the modulator isfiredlfthe magnetron failsto operate.Continual
operationofthe sparkgapisdetected andsignal isfedbackto thetriggerpcb.Whenthe
triggerpcbdetects thissignal
it switches the radarto standby,andgenerates anerrorsignalto
betransmitted to the DispayUnitviatheserialdatalink.Theerrorsignal causes the Display
Unitto swltchto standby and generate anerroraarm.
Microwove Circuit
Thetransceiveremploysa conventional threepoft circulator
to directthe pathofthe
microwave energyto andfromthe antenna. A magnetron coupled to the circulatorprovides
the RFenergyto betransmitted. to the circuatorprotects
A solidstatelimitercoupled the
receiverfrom highpowered microwave from
signals the magnetron, or adjacent radars.A
fromthetriggerpcbisusedto enablesweptattenuation
signal to be applled to the solidstate
limitertoreducethe systemsensitiviry
at shoftranges.
Receiver
The receiver a mlxer,a linearpreamplifier,
ofa low noiseampliller,
consists a logarithmjc
ampiifier,
anda videoamplifier.The 60MHzoutputofthe mixerisamplified bythe linear
preamplifier
fo lowedbya logarithmicamplifier,
the outpLrt the res!lting
of whichisdetected,
videosignalisthenfuftheramplilled
beforetransmissionto the DisplayCompatibllltyUnit.
The receiveralsoincorporates
anAFCsystem. Oncethe receiverhasbeentuned,theAFC
systern ensures
thatthereceiverremains
on tuneduringvariations
intuningdueto thermal
driftofthe mixerandmagnetronetc,
BridgeMqster
E Rodor
658000'108 6.9
Chopter6 S-BondSconnerUnit
FoultFindingond FirstLineServicing
Stort-up
Importdnt NoIice Ance manstsappledto the PSUboardthe PowerFactorCorrectton
(PFC)circuitryskrts andgenerates39AV lt shauldbe notedthatwhi/stmainsis app/iedthe
PFCis a.tiveandcannotbe manua/lyswitchedofr Thestaftctrcuitryan// cantro/sthe /1/back
convefterso High Vo/tageDC ispresenton pnmarypower camponentswhenevermans6
presenton the boad. Thlsldcl shoald be noled when servicing the frdnsceiver.
TronsmitEnqble
Whenthe operatorselects Transmit,
the TU Enable signaisactvatedLOW on the Trigger
PCB( PLYH10). On the S-Band Scanner Unit,thissignalisfedvlathe PowerSupplyUnitto
the InputPCBand(viaTSB 0) to the Scanner ControlUnittostartthe antenna rotating.
Oncethe antennahasdoneonecompleterevolution transmissionisstarted.
Whenstandby
lsselected, is immediately
transmission haltedand,alleronecompleterevolution ofthe
antenna,TU Enableisdisabled.
startsto generate
The lYodulator radarpulseswhenthe TriggerPCBsendsit MOD
TR GGERpulses (to PLVC9). Notethatthe CHARGE TRIGGER puLses
(on PLVCB)are
presentevenin Standby mode.
A signal
indicating hasired isfedviaMAGSAMPLE
thatthe lYagnetron from PLVC7 on the
lYodulatorPCBto the TriggerPCB.Thissignalis processed
on theTriggerPCBand
outputtedasTXTRIG(PLYB20 & 2l) to the InputPCB(PZB 20 & 2l) andthento the
DisplayUnitvlaTSB5 & 6.
TheTrggerPCBprocesses andgenerates
the serialdatalnputfromthe display, the required
controlsignals
forthe Transceiver.Thedataistransmitted pulseis
eachtimea bearing
receivedfromthe TurningUnit.Thevarious timingsignals
requiredbytheTransceiver
including
the PulseRepetition
Frequenry (PRF), aregeneratedbytheTriggerpcb.
E Rodor
Bridgelvoster
6.10 658000108
S-BondSconnerUnit Chopter6
FoultReporting
ond FirstLineServicing
Mdgnetron Opelotion
pulses
The highvoltagenegative requiredto drivethe magnetronaregenerated bythe
lYodulatorPCB.The modulator pulsewidthsandtimlngsignalsarecontrolled fromthe
Triggerpcb.A sparkgapon the lYodulalorisllredifthe magnetronfailsto operate.
Continual gap
opemtionofthe spark isdetected anda signal
isfed backto the Triggerpcb.
On detedionofthissignal,
the TriggerPCBswitches the radarto Standby, andgeneEtes an
whichistransmltted
errorsignal to the Display
Unitviat|e serialdatalink.The errorsignal
causesthe Display
Unitto switchto Standbyandgenerate anerroralarm.
WhenStandby isselected,
rotationofthe Antenna
is inhibited.
Unlessin TestlYode,
transmission
fromthe radarisinhibited
iftheAntennaisnot rotating.
BridgeMoster
E Rodor
658000108 6.11
Chopter5 S-Bond
S c o n n eU
r nit
FoultFindingqnd FirstLineServicing
(S-Bond)
TURNINGUNITOVERVIEW
Drive System
The scanner
motorisanAC induction motor.lt driveseithera l2t I or a 20: reduction
gearbox.The oLtputofthe gearboxdrivesthelinaloutputhelicalgearviaa pinionto givean
ovemllreduction
betweenthe motorandAntenna of approximately either30: or 60:I
dep-nda'Ton whFthe'rLe Tu" ngUni s a "i8r speed !a a"ro -o..
Inlerconneclions
AC powerto the motoris bydirectconnection to terminalstripsinthetermlnalbox
atlachedto the motor.Theterminations
for interconnections for thetransceiver
andthe
TurningUnitareundera coveron the sideofthe TurningUnit.TheAC powerfromthe
isolatlng
switchlsterminated
at aterminalblockwithinthefilterbox.All otherconnections
aremadeto pJugs or removableterminalstripson the inputpcb.
BridgeMoster
E Rodor
6.12' 658000108
S-BondScqnnerUnit Chopter5
FoultReportingond FirstLineServicing
TRISGERPCB(S-Bond)
GenerolDescription
TheTriggerPCBcontrols the operationof theTmnsceiver underinstructionfromthe
Display.
Therearetwo seriallink, whichareusedto transfer controlmessages fromthe
Displaytothe TriggerPCBandTransceiver information
backto the Display.TheTrigger
PCBgenerates the controiandtuningsignalsrequiredbythe lYodulator,
Receiver,
Pedormance lYonitorandBiased Limiter.The PSUis enabled witha signal
fromtheTrigger
PCB.
TolFromlYodulator
P,,lcF I FnoJh <FiF.r li.F(
ChargeandlYodulator
Triggers
lYagnetron
HeaterTurndownsignal( onlyusedfor S Band,LongPulseoperation
)
Voltage/Current
Monitorsignals
l025kW and5 /X BandConfiguration
signals
To/FromReceiver
TuningVoltagesignal
BandwidthControlsignal
AFC/Manual control
AFCTrigger
TuneIndicatorsignal
To BiasedLimiter
Triggersignal
To PedormanceMonitor
On/Of signal
lYodeControlsignal
TuningVoltagesignals
-o,f
rom PowerSJpplyDCB
+30V, + l2V, +5V, 0V& - l2V Supplylines
TurningUnitEnable
PowerSupplyStadandRetum
BridgeMoster
E Rodor
65800010B 6.12
Chopter5 S-BondSconnerUnit
FoultFindingond FirstLineServicinE
(S-BqndTriggerPcB)
DESCRIPTION
FUNCTIONAT
sendsserialmessages
The Display comprisingfouror llvecharactersdepending on message
content.Controlmessages arefourbltes ongandtuningmessages arellve.Thetunng
whichareconverted
votagelevelsaresentas l2-bitvalues on the TriggerPCBusingafour-
channelDAC before and
ampliication,ibufering distribution
to the Receiver andPerformance
Monitor.
TheBearingsignal serialtransmission
fromthe TurningUnitis usedto initiate fromthe
TriggerPCBsuchthateachtimeoneofthe 4095azimuthpulses per revisgenerated and
fedintooneofthe microcontrollers pins,
lnterrupt a character (one b)4e)issentto the
sentisdedicated
Dispay.One bit in eachofthe characters to the heading marker,on every
newheading markerpulsefromtheTurningUnit,the bitlstoggled.
TriggerOuputs
Therearea numbeT generated
oftriggersignals bytheTriggerPCB:
Pre-Trigger
ChargeTrigger
YoduatorTrigger
Trigger
Display
l'4onitor
Perforroance Trlgger
AFCTrigger
SweptAttenuationInitiate
willbe produced
An optionalPre-trigger trigger.
I lps beforethe modulator
approxlmately
optionandisintended
Thisis not a normallyfitted for usein Special
Optionsapplicatons.
E Rodor
BridgeMostef
6.14 5s8000108
S-Bond
S c o n n eUr n i t Chopter5
FoultReportingond FirstLineServicing
the Display
ln standby, andPer{ormance MonitorTriggers
aregeneratedfromthe lYod
Triggerpulse. isin
Whenthetransceiver transrnitmode thetriggersbeginon the Jeading
edgeofthe magnetronsamplepulseandendaftera presettime,adjustable
usng R\ | .
The Display
andPMTriggers the sarnetrggerandarepresentat alltimes
areessentialy
whenthe radaris poweredup.Theyare nitiated
bythe lYodulator
Pulse
andlastfor
y 2.5ts.
approximate
AnqlogueOutputs
TheTriggerPCBgenerates fourtuningsignals;
LO.Tune,PIYTune,XrAdjustandXt Adjun.
Thesesignals
arecodedas l2-bitdigitalvaluesandincorporated
intothe serialmessages
fromthe D splay.A l2 bit,fourchannel DACisusedto generate
thetuningsignals
fromthe
messagedata.Additionalbuferingisaddedto the LO andPIYTuneoutputsofthe DACand
x3.5amplilication
to theXr andXt Adjlstsignals.
AnologueInputs
Therearevariousanalogue inputsto the TriggerPCBfromotherPCBS inthetransceiver
andsomeon boardsignals thatarefedintoaneightchannel 8-bitADC,andconverted to
eitherfor furtherprocessing
digitalvalues lerorto be passed
bythe rnicrocontro to the
Dispiayviatheserialmessage link.
BridgeMosterE Rodor
65800010B 6-1s
Chopter6 S-BondSconnerUnit
FoultFindingond FirstLineServicing
Digitdl Outpuls
The digitaloutputsfromthe TriggerPCBareallstraight
forwardon/ofcontrolsignals
to
\/rr ^ '. nr*c ^f+h. +r,nc.Fi\,Fr
Oncethe antenna
hasdoneonecompleterevolution transmission Whenstandby
isstarted.
isselected,
transmission
is immediately
haltedand,afteronecompleterevolLrtion
ofthe
antenna,TU Enable
isdisabled.
OptionolUO
Thereareseveral optionall/O signals
for usewithSpecial
Optionsvariantsofthe PCB|Pre-
trlgger(asdescribedint|e sectionon triggers), TriggerInputandRadarInhiblt.The
Bfrernal
ExternalTriggerinpLr1isusedwhenthe modulator needsto betriggeredfromanexternal
sourceratherthan the TriggerPCB.Triggersignalsfed.Jothisinputarepd limitedto prevent
BridgeMoster
E Rodor
5-15 658000108
Chopter6
S-BondSconnerUnit LineServicing
ond
FoultRePorting
damase rothemodurato':
Fg"ll1iil'l'^:,:""'T:
::l* :nffi :i":,f::$J;[t
|]j'15
'*:i:i:i,:i,5 pr{s'
;*'** oftheinternar
::Tffilil",ff ::'ffi';";J'r*c;'p"i'""
:.'"di"i,$liirt:lm *"
;:"*'
il:'::t ;:U:.:niifi
:i::l];*,:r:m:,iil"i**iT
r"::ll:11..'"*
;::.i']i,pr"v'""""e*
?"'lJ:::::[:i"'H "*'
II i
i,r"ii,.,,
l^1':m#;,ff
;l1xi:9lii,liffi
',:1ll:.'*3:::Iffi
"i*",.n",* l.::::;1'ft*i':''-T,I
"**'*:1;
arethe powersul
bythe microcontroller
InPUts
seclonon analogue
#"*y;Jl.:,:g:;:f;
ff:X..ffi
1- T::"T:*:',*
ou ;nr.
.:*, p:
or
resring
prod.r.tion
I's--J,fi
ne PCBa'd
::::#:i':'":*"
::n*'JH;:
::-':;:mm*Lm
:::i".lTi;,f,:ffi:i:1il'f;*;
rsIn-]li"
T;t
:l ll il:.:-'^:::^.-,,*. ^"
..
;iY."t
"
,i;H:?:ki,rl:+
,1iii1'*:i:Tfihuf
J:r;"f
ft::rff "
tu'"qr-oulPuT
uJ'onnir"a'o the
sia'e
i]'lir"t"1ffi;;
;":l:.ill ;:il:"lll
f "l':::=i'i:::xH:t',;:l*:J:;R:il',:;11::''J
:;"::il:;;';;:; o' rhernggePCB
'e' (i'curry
'
E Rodor
BridgeMosier 6.17
658000108
Chopter6 S-BondSconnerUnit
FoultFindingond FirstLineServicing
POWER
IRANSCEIVER (S-Bond)
SUPPTY
GenerqlIntormotion
The powersupplyjsanAC to DC lnvefterthat generates
the supplies
for the Transceiver'
The lnvefteris housedon a slngleboardandis poweredbyanAC supPly of nominal| 5V
or 230Vin the frequency-ange 4f-64H2.
The outputssuppliedbythispowersupplyare:
Vaiable 500V,+30V, +20V,magnetron heaters + 2V, l2Vand
(viafudherregulator,
t 5V)andfor the X-BandTurningUnitvariant,
+ 50V for the MotorDrivepcb
Functionql Descriptlon
The princlpalfunction PCBisto geneatean8kV,BAnegative
ofthe lYodulator pulseto
drve the cathodeofthe magnetron. chargea PulseForming
An SCRisusedto resonantly
. Network(PFN)to- l200Vfromthe 500VlYodulator HT supply. rycleis
The charging
niii:iedbvihe Chi eeTriFee..The numberofsections bythe
ofthe PFNisselectable
E Rodqf
BridgeMoster
6.18 558000108
S-BondSconnerUnit Chopter5
FoultReportingqnd FirstLineServicing
relayscontrolled
bythe PulseLengthControlLines.The numberof sections
ofthe PFN
Jsedde'inesthele-sthoftLe ouroLto-,se
At a defined
timeafterthePFNisfullycharged it isdischarged
bythreeseriesconned|ed
lnsulatedGateBipolar Transistors
througha pulsetransformer.Thedischarge is initiated
by
the flodulatorTrigger.The Pulse
Transformer, whichhasstepup ratioof l2t I , transforms
pulseto BkV.The backedgesofthe mediumandshortpulses
the resulting arespeeded up
bya saturablereactorconnected acrossthe primaryofthe pulsetransformer.
Otherfunctionsincluderegulating
the magnetron
heatersupply,monitoring
a sparkgapto
ensurecorrectoperation andgeneration
ofthe magnetron, of atimingreference
forthe
RadarTrigger.
BridgeMbster
E Rodor
65800010B 5-19
Cho ter 6 S-BondSconnerUnit
t indingond FirstLineServicing
F o u lF
BridgeMosterE Rodor
6-20 65800010B
S-Bond
Sconner
Unit Chopter6
FoultReporting
ond FirstLineServicing
FI.OWCHART- S'BANDSCANNERFAUITS
OVERAI.T
BridgeMoster
E Rodor
rseooorbs 6.27
Chopter6 S-BondSconnerUnit
FoultFindinoond FirstLineServicino
FIOWCHART1 - S.BANDSCANNER
FAUI.TS
! WARNING!
WHENTHE COVERSAFE REMOVEDFROMIHE EOUIPMENT, DANGEROUS VOLTAGESARE EXPOSED.
PERSONSSHOULDWORK ON THE EOUIPMENTWHEN POWERIS APPLIED.
ONLY OUALTFIED
ALWAYS ISOLATETHE TURNINGUNIT FROMTHE SHIP'SSUPPIY BEFONEWORKING
ON IT.
ALWAYS ISOLATETHE TRANSCEIVERFROMTHE SHIP'SSUPPTYWHILEREMOVINGOR REPLACING
THE TRANSCEIVERCOVER
--".1"--_l
.
I WARNING!
DANGEROUS
VOLTACES
--+Et
""1y
t*
i
---,-^'"---.-
=v --.'.q] :-
------*^:"". *-=---
END L-=-,,"':..",,
BridgeMosterE Rodor
5-22 65800010B
S - B q n dS c o n n e U
r nit Chopter5
FoultReporting
ond FirstLineServicing
FI.OWCHART2 . S.BANDSCANNER
FAUI.TS
('AZl ERROR'Disployed)
FROMFLOWCHARTI
! WARNING!
CABLE228 {BULKHEAD)
CHANGETRIGGER
PCB
BridgeMosterE Rodor
658000108 5-23
Chopter5 S-Bond
Sconner
Unit
FoultFindingond FirstLineServicing
FI.OWCHART5 . S-BANDSCANNERFAUI.TS
! WARNING!
sAr-sAs,sA8sAs13PHASE,,THESETES]S EXPOSE
sAR-sAT'
DAIIGEROUSVOLTAGES
FAULT IS IN
SCANNER CONTNOLUNIT
E Rodor
BridgeMoster
6.24 5s8000108
S-Bond
Sconner
Unit Chopter6
FoultReporting
ond FirstLineServicing
FTOWCHART4 . S-BANDSCANNER
FAUITS
FROMFLOWCHART3
CHANGEINPUTPCB
CHANGEPSUPCB
CHANGETRIGGER
PCB
Rrid^aM^(tar F Pn.l^r
osaoootoa 6-25
Chopter6 S-BondSconner Unit
FoultFindingond FirstLineServicing
FROMFLOW CHART2
CHANGETRIGGENPCB
CHANGERECEIVER
E Rodqr
BridgeMoster
6-26 658000'108
S-BondSconnerUnit Chopter6
FoultReporting
ond FirstLineServicing
FI.OWCHART6. S.BANDSCANNER
FAUI.TS
CHANGEINPUTPCB.
CHANGEINPUTPCB.
CHANGECABLE
BETWEENNECEIVENAND
TRIGGEB
PCB
CHANGETNIGGEN
PCB
BridgeMqsterE Rodor
658000108 6.27
Chopter6 S-BondSconnerUnit
FOUttFrnornoono FrrslLrneservrcrno
FTOWCHART7 . S-BANDSCANNERFAUI.TS
FROMFLOW CHART2
CHANGEINPUTPCB
CHANGECABLE
FROMFLOW CHART2
BddgeMosterE Rodor
6.24 658000108
S-BondSconnerUnit Chopter6
FoultReporting
ond FirstLineServicing
FAUI.TS
FI.OWCHART8. S-BANDSCANNER
FROMFLOWCHART7
! WARNING!
DURINGIIIIS TEST,OUTPUT
VOLTAGESWILLBE PRESENT
AT THEPOWERSUPPTYWHEN
THERADARIS TURNED OFF.
CHANGETRIGGERPCB
OR
RECEIVERPCB
CHANCEINPUTPCB,
CHANGE
SCANNERCONTROLUNIT.
CHANGEINPUTPCB
BridgeMoster
E Rodor
rseoootbB 6.29
Chopter5 S-BondSconnerUnit
FqultFindinoond FirstLineServicino
FLOWCHART9 . S.BANDSCANNER
FAUITS
FROMFLOWCHART2
CHANGETRIGGEFPCB.
PULSEBEAFINGPCB
CHANGETRIGGER
PCB.
BridgeMosterE Rodor
6.50 658000108
S-BondSconnerUnit Chopter5
FoultReporting
ond FirstLineServicing
FI.OWCHART10. S-BANDSCANNER
FAUI.TS
FROMFLOW CHART9
|NPUTPcB|NTHETUFN|NGUN|T,
CHANGECABLE
BETWEENINPUTPCBAND
PULSEBEAFING
PCB
CHANGEINPUTPCB.
CHANGE
PULSEBEARINGPCB.
CHANGEINPUTPC8IN CHANGECABLE
TRANSCEIVER. BETWEENINPUI PCBAND
TRIGGER
PCB
BridgeMoster
E Rodor
65800010B 6-31
Chopter6 S-BondSconnerUnit
FoultFindingond FirstLineServicing
FTOWCHART11 - S.BANDSCANNERFAUI.TS
('STBY/TXERROR'Dlsployed)
FROMFLOWCHARTI
CHANGE
TBIGGER
PCB
BridgeMosterE Rodor
5-32 658000108
S-BondSconnerUnit Chopter6
FoultReporting
ond FirstLineServicing
FI.OWCHART12 - S-BANDSCANNERFAUI.TS
('SPARKGAP TEST'Foilure)
FROMFLOWCHART24
CHANGE
BridgeMosterE Rqdor
658000108 6.53
Chopter6 S-Bond
S c o n n eU
r nit
FoultFindingond FirstLineServicing
I WARNING!
CHANGEIRIGGEBPCS,
BETWEENINPUTPCBAND
PULSESEARINGPCB
CHANGETRIGGERPCB
CHANGE
PULSEBEARINGPCB
BridgeMosterE Rodor
5-54 658000108
S-BondSconnerUnit Chopter6
FoultReporting
ond FirstLineServicing
FI.OWCHART14. S.BANDSCANNER
FAUITS
FROMFLOWCHART'I3
CHANGEINPUTPCB.
CHANGEPULSEBEARING
PCB.
CHANGECAELE
BETWEEN PULSEBEAFING
PCBAND INPUTPCB
CHANGEINPUTPCB
CABLEIS FAULTY
BETWEENINPUTPCB
ANDTRIGGEB PCB
CHANGETRIGGERPCB
BridgeMasterE Rodqr
65800010B 6.55
Chopter6 S-BondSconnerUnit
FoultFindingond FirstLineServicing
FI.OWCHARI15. S.BANDSCANNER
FAUI.TS
('TRIGGERERROR'Displdyed)
FROMFLOW CHART1
ONEOF THEFOLLOWING
RECONNECT
WIRES.
IF THE TMNSCEIVEF IS ATOF|:
AT THE SCANNERCONIROL IJiIIT SETTHE ISOLATINGSWITCH10
CHANGEINPUTPCB.
IS THEVOLTAGI IETWEEN
DISPLAYFAULT
CHANGETBIGGERPCB
E Rodor
BridgeMoster
5-36 6s8000108
S-BondSconnerUnit Chopter5
FoultReporting
ond FirstLineServicing
FIOWCHART16 - S.BANDSCANNER
FAUTTS
CTXERROR'/'IOWVIDEOERROR'Displdyed)
FROMFLOWCHARTI
MONITOR
IHE SIGNALONTHE
FAULTI5 IN THECABLE
BETWEEN THE DISPLAYAND
THETFANSCEIVER
FEPAIBCABLE
ONTHEI/PPCBCHEC(FOR
REPAIRCAALE.
CHANGEINPUTPCB
BridgeMoster
ERodor
55sooo10B 5-37
Chopter5 S-BondSconnerUnit
FoultFindingond FirstLineServicing
FI.OWCHART17 . S.BANDSCANNER
FAUTTS
FROMFLOWCHART16 FROMFLOW CHART16
BridgeMoster
ERodo.
6.58 658000'108
S-BondSconnerUnit Chopter6
FoultReporting
ond FirstLineServicing
FI.OWCHART18 - S.BANDSCANNERFAUTTS
FROMFLOWCHART17
CHANGETRIGGEFPCB.
CHANGE
INPUTPCB,OR
SCANNER
CONTROLUNIT.
CHANGEINPUTPCB.OR
PERFORMANCEMONITOF
OB INPUTBOARDIN
TNANSCEIVER.
RECEIVEF
FILTERPCB
Bridgel'r'1oster
E Rqdor
65800010B 6-39
Chopter5 S-BondSconnerUnit
FoultFindingond FirstLineServicing
'-,
FI.OWCHART19 . S.BANDSCANNERFAUTTS
rrowVIDEOERROR'Disployed)
FROMFLOW CHART''6
CHANGE
PCB
TBIGGER
PCB.
CHANGETRIGGEB
CHANGEMODULATOR.
BridgeMoster
E Rodor
6.40 658000108
S-Bond
Sconner
Unit Chopter6
FoultReporting
ond FirstLineServicing
FI.OWCHART20 - S.BANDSCANNERFAUI.TS
FROMFLOWCHARTI 9 OR 24
CHANGE
MODULATOR PCB
Bridgelvoster
E Rodor
558000108 6.41
Chopter5 - .. S-BondSconnerUnit
FoultFindingond FirstLineServicing
FTOWCHART21 - S.BANDSCANNER
FAUTTS
FROMFLOWCHART19
OR,
CHANGEBECEIVEF
CHANGETRIGGERPCB
FILTER
CHANGERECEIVER
CHANGERECEIVER.
PLYA.
RECONNECT
PLYB
DISCONNECT
ERodor
BridgeMoster
65800010B
6,42
S-BondSconnerUnit Chopter6
FoultReporting
ond FirstLineServicing
FI.OWCHART22 . S.BANDSCANNERFAUTTS
FROMFLOWCHART21
CHANGERECEIVER,OR
CHANGELIMITER,OR
CHANGEMAGNETRON
CHANGEFECEIVER
CHANGETNIGGEFPCB
BridgeMgster
E Rodor
5.43
Chopter6 S-BondSconnerUnit
FoultFindingond FirstLineServicing
FLOWCHART25 - S.BANDSCANNER
FAUTTS
('TX COMMS ERROR'Disployed)
FROMFLOW CHART1
BridgeMoster
ERodor
6.44 658000108
S-BondSconnerUnit Chopter5
FoultReporting
ond FirstLineServicing
FI.OWCHART24 - S-BANDSCANNERFAUITS
('TX EISTERROR'Disptdyed)
FROMFLOW CHARTI
BridgeMoster
E Rodor
rseooorbg 6.45
Chopter6 S-BondSconnerUnit
FoultFindingond FirstLineServicing
\.,
FLOWCHART25 - S-BANDSCANNERFAUI.TS
CHANGETRIGGERBOARD.
CHANGEINPUTBOARD,
t+y-;>*
E IID
\-
CHANGE
TBIGGERPCB
CHANGE CHANGE
TRIGG:R PCB M O D ULATOR
END
BridgeMoster
E Rodor
6-46 658000'10B
X-BondSconnerUnit Chooter6
FoultReporting
ond FirstLineServicing
2.5 X-BondSconnerUnit
2.5.1 TechnicolDescription
Therearetwo basictypesofX-BandScanner
Unitr
with anintegral
transceiver
module
withoutanintegral
transceiver
Eachtypecanhavea nLrmber
ofvariants on motorsupplyandthe optionsthat
dependent
arefit1ed.
The Scanner
Unitcomprises
anAntenna,
anantenna
supportcasting,
anda TurningLJnrt.
TheTransceiver
Unitcomprises,
a basecasting
, a cover,atransceiver
module,andan Input
pcb.
CommLrnication
bet\r'r'een
theTransceiverandthe Display is by meansofa serialdatalink.
Wherea separate
Tansceiver Unitis used,an RFfeeder( waveguide ) isusedto transferthe
microwaveenergybeb/r'een
the TransceiverUnitandtheTurnjngUnit.
The Scanner
UnitandtheTransceiverUnt arecompatible
with BridgelYaster unitsif
display
a Display
Compatibility
Unitisused.
PhysicolArrongements
TheTurningUnitisconstrucled from upperandloweraluminium castings.
The upper
casting ishingedat oneendto the lowercastingfor senr'ice
andinstallation.
The motor,
gearboxanddriveassembly areboltedto the uppercasting.Thetransceivermodule,when
fitted,isboltedto the uppercasting
andcanbe removedasa unitforbelowdeck servicing.
Theterminalstripsforthe interconnecting
cablesto otherunitsareundera screencoveTon
the baseofthe lowercasting.The Pedormancemonitorishousedbeneatfthe uppercasting
andhasa microwave transparentcoverprotecting
it,fittedon thetop sudace
ofthe upper
casting
Interconnections
betweenthe Scanner unitandotherunits1nthe systemaremadeusing
screenedcables,withthe exception
ofthe Bulkhead
system, wherethe microwavesignals
arecarriedbel,veentheTumingUnitandtheTransceiver viaa waveguide.
BridgeMoster
E Rodor
658000108 5-47
Chopter5 X-BondSconnerUnit
FoultFindingond FirstLineServicing
thatentertheScanner
Allthe cables Unitdo soviawaterproofcableglands
thatincorporate
an EIYC gasketthat makes
contact
with the cablebmid.
The separateTransceiverisdesigned
to be bulkhead
mountedandisattached
usingfour l4B
bolts,studsor screws(coachbolts).
MODUTE
TRANSCEIVER (X-Bdnd)
OVERVIEW
Thedatapassed
fromthe Transceiver
to the Display
includes:
. Heading lYarker
. lncrementalBearing
. Transceiver
Status
. Er.orlYessages
. (BITE)
BLirtInTen Lquipnenr data
. Tuninglndicator
fromthe Displayto
The datatransmitted the Transceiver
includesr
. Standby/Transmit
. PulseLengh
. Tuning
. AFCA'lanual
. SectorBlanking
. Pedormance lYonitorControl,andInstallation
Settings.
Power Supply
The powersupplyoperates allofthe power
fromthe ship'sAC mains,andprovides
requirementsfor the electronic
moduleswithinthe TurningUnitandTransceiver.TheAC
mainsis alwayspresentatthe powersupplyevenwhenthe radarisswitched offatthe
display.
-
lhe p een(e o'dataon ll'eserial
oalalinl,M,he'theoisp'ay on isdeleaeoby
isswitched
' the powersupply,whichthenbecomes active. ..-_,/
..
BridgeMosterE
Rodar
6-49
X-BondSconnerUnit Chopter6
FoultReporting
ond FirstLineServicing
TriggerPCB
TheTriggerPCBprocesses the serialdatafromthe DisplayUnit,andgenerates the required
controlsignals
forthe Transceiver. lt monhorsfunctions
withinthe Transceiver,the Heading
Marker,andencodes the information fortransmission
to the DisplayUnit.The datais
eachtirnea bearing
transrnitted pulseis receivedfromthe TurningUnt. Thevarious timing
signals
requiredbythetransceiver includlngthepuserepetitionfrequenry (prf, are
oanaato.l hw th6 triddFr n.h
Moduldtor PCB
The modulator pcbgene.ates the highvoltagenegative pulsesrequiredto drve the
' rnagnetron.The moduatorpulsewidthsandtimingsgnalsarecontrolled fromthetrigger
pcb.A spaI gapon the modulator isfiredifthe magnetron fallsto operate.Continua
operationofthe spark gapisdetected andslgnal fedbackto thetriggerpcb.Whenthe
is
triggerpcbdetects thissignalrtswitches the radarto standby,andgenemtes anerrorsignalto
betransmitted to the Display Unitviathe serlaldatalink.Theerrorsignal causes the Dlsplay
Unitto switchto standby andgenerate anerroralarm.
MicrowoveCircuii
Tqe:ranc-ei,eremploysa .o-ve-tional th-eepon -i-l-lalorLodi-ect.trepatho' .he
mlcrowave energytoandfromthe antenna. A magnetron coupled to the circulatorprovides
the RFenergyto betransmitted.
A soid statelimitercoupledto the circulatorprotectsthe
receiverfromhighpoweredmicrowave signals
fromthe magnetron, or adjacent radars.A
fromthetriggerpcbis usedto enablesweptattenuation
signal to be appliedto the solidstate
In:te .o redu-ethesrsle-n,enstivib/ sron ranSes.
".
Receiver
The recejver consists a mixer,a linearpreampliier,
ofa low noiseamplifier, a logarithmic
amplifier,
anda videoamplifier.The 50lYHzoutputof the mixerisamplified bythe linear
preamplifler
followedbya logarithmicamplifier,
the outputof whichisdetected,the resulting
videosignalisthenfurtheramplified
beforetransmissionto the Display
CompatibilltyUnit.
The recelveralsoincorporates
anAFCsystem. Oncethe receiverhasbeentuned,theAFC
systemensures thatthe receiver
remains
on tuneduringvariations
intuningdueto thermal
driftofthe mixerandmagnetron etc.
BridgeMosterE Rodor
65800010B 5-49
Chopter5 X-BondSconnerUnit
FoultFindingqnd FirstLineServicing
AUTOMATIC
START-UP (X-Bond)
SEOUENCE
starlup sequence
The automatic describedbelow,shouldbe readin conjunclion
with
'X BandTurningUnit(Aloft)Schematic'.
Figures
6.4
Stort.up
lmporldnt Notice - Oncemainsis appliedto the PSUboardthe PowerFactorCoffectton
(PFC)circuiLy startsandgenerates39AV ft shauldbe notedthat wht:lst
mainsis appliedthe
PFCis activeandcannotbe manual,switchedoff Thestuftcircuttryonlycontrolsthe flyback
converterso Hrgh Vo/tageDC b presenton primarypower companentswhenevermalnsB
presentan the board.Thisldct should be noted when seruicing the lrdnsceiver.
TronsmitEnoble
Whenthe operatorselects Transmit,
theTU Enable signal
isadtvatedLOW on the TriSSer
PCB( PLYI | 0). On the X BandScanner isfedto the PowerSupplyunrt
Unit,thissignal
PCB
andviathe TurningUnitOn/Of andInpLrt to the Motor DrivePCBto staftthe antenna
rotating.
hasdoneonecompleterevolution
Oncethe antenna isstaded.Whenstandby
transmission
isselected, ls immediately
transmission haltedand,afteronecompleterevolution
ofthe
antenna,TU Enable
isdisabled.
staftsto generate
The lYodulator radarpulses
whentheTriggerPCBsendsit l4OD
TRIGGER pulses(to PLVC9). NotethattheCHARGE TRIGGER puises
(on PLVC8) are
presentevenin Standby mode.
A signalindicating hasflredisfedviaMAGSAIYPLE
thatthe lYagnetron from PLVC7 on the
lYodulator PCBto the TriggerPCB.Thissignalisprocessed
on theTriggerPCBand
outputtedasTX TRIG(PLYB20 & 2l) to the InputPCB(PLZB20 & 2l) andthento the
DisplayUnitviaTSB5 & 6.
E Rodor
BridgeMoster
6.50 65800010B
X-BondSconnerUnit Chopter6
FoultReporting
ond FirstLineServicing
Mdgnetron Operotion
The high-voltage
negativepulsesrequiredto drivethe magnetron aregenerated bythe
lYodulatorPCB.The modulator pulsewidthsandtimingsignals arecontrolled fromthe
Triggerpcb.A sparkgapon the flodulatorisfiredifthe magnetron failsto operate.
Continualoperationofthe sparkgapisdetected anda signalisfed backto the Triggerpcb.
On detectionofthissignal,
the TriggerPCBswitches the radarto Standby,andgeneratesan
errorsignalwhichistransmitted
to the Display
Unitviatheserialdatalink.The errorsignal
causesthe DisplayUnittoswitchto Standbyandgenerate anerroralarm.
WhenStandby isselected,
rotationoftheAntennaisinhibited.
UnlessinTestMode,
transmission
fromthe radarisinhibited
iftheAntennaisnot rotating.
BridgeMosterE Rodor
658000108 5-51
Chopter5 X-BondSconnerUnit
FoultFindingond FirstLineServicing
(X-Bond)
TURNINGUNITOVERVIEW
Drive System
The scannermotorisa 3-phase conrnutated
eleclronically DC motor.The motor
commutation drivesignals
areprovidedbythe Drive
['1otor pcbwhichhasthe capability
of
prividing
HighandLowspeedoperation The lYotorDrivepcbissupplied
by llnkselection.
with +50VDCfromthe Tmnsceiver powersupply( in bothAloftandBulkhead fits).
the DynomicBrokelqcility)
Motor DriveBoord(lncorporoting
the supplyandcontrolsignaLs
The lYotorDrivePCBgenerates forthe 3-phase
electronically
commutated the Scanner
DC motorthatturns Unit.The MotorDrivePCBhasthe capabiliry
of providngHighandLowspeedoperation on the PCB
by llnkselection
powersupply( rn
with *50VDC fromthe Transceiver
The MotorDrve PCBissupplled
fits).
bothAoft andBulkhead
'TU Enable'
below1.5voltsstartsa slowbuid up of speedupto the
Pulling
controlllne
maximumsetbythe speedselectionlink.The 6 outpLrtFETswitches whichperformthe
commutation,areprotectedbya currentsenslng circuit,inthe eventofoverload
andlimiting
oTsrat.
E Rodor
BridgeMoster
6.52 65800010B
X-BqndSconnerUnit Chopter5
FoultReporting
ond FirstLineServicing
pulses markerareroLrted
andthe heading throughthe InputPCBto the TriggerPCBwhere
intothe serialdatato betransmitted
theyareincorporated to the Display
Unit.
lnterconnections
Theterminations for interconnections forthe Transceiverandthe TumingUnitareundera
coveron the insideofthe lowercasting oftheTumingUnit.TheAC powerfromthe
isolating
switchisterminated at a terminaiblockwithinthefilterboxon the insideof the
lowercasting ofthe TurningUnit.All otherconnections aremadeto plugsor removable
pcb.
terminalstripson the inpLrt
BridgeN4oster
ERodor
658000108 6.55
Chopter6 X-BondSconnerUnit
FoultFindingond FirstLineServicing
PCB(X Bond)
TRIGGER
GenerolDescriplion
The TriggerPCBcontrols the operationofthe Tmnsceiverunderinstnrction fromthe
ThereareMo seriallink, whichareusedto transfer
Display. controlmessages fromthe
Displaytothe TriggerPCBandTransceiver information
backto the DispLay.The Trigger
PCBgenerates requiredbythe 1'4odulator,
the controlandtuningsignals Receiver,
Performance lYonitorandBiased Limiter.The PSUisenabled fromthe Trigger
with a signal
PCB.
To/FromReceiver
TuningVoltage
signal
Controlsignal
Bandwidth
AFC,4Yanual
control
AFCTrigger
TuneIndicator
signal
To BiasedLimiter
Triggersignal
To PedormancelYonitor
On/Offsignal
l"lodeControlsignal
TuningVoltagesignals
TolFromPowerSupplyPCB
+30V, + l2V, +5V, 0V& - l2V Supplylines
TurningUnitEnable
PowerSupplyStartandReturn
BridgeMqsterE Rodor
6.54 658000108
X-BondSconnerUnit Chopter6
FoultReporting
ond FirstLineServicing
(X-BondTriggerPCB)
DESCRIPTION
FUNCTIONAT
TriggerOuputs
generated
Therearea numberoftriggersignals bythe TriggerPCB:
Pre-Trlgger
ChargeTrigger
ModulatorTrigger
Display
Trigger
Pedormance lYonitorTrigger
AFCTrigger
q\^/a^t A|lF^ ,)ri^n l.itiata
willbe produced
An optionalPre-trigger approximately1lps beforethe modulator
trjgger.
Thisis nota normallyftted
optionandis intended Optionsapplications.
for usein Speclal
BridgeMoster
E Rodor
658000108
Chopter6 X-BondSconnerUnit
FoultFindingond FirstLineServicing
In standby, andPerlormance
the Display MonitorTriggers
aregeneratedfromthe lYod
Triggerpulse.Whenthetransceiver
is intransmitmodethetriggersbeginon the leading
edgeofthe magnetronsamplepulseandendaftera presettime,adjustable
usingRV| .
The Dlsplay
andPf4Triggers sametriggerandarepresentat alltimes
areessentiallythe
whenthe radarispowered
up.Theyareinitiated
bythe YodulatorPulseandlastfor
approximately
2.5ps.
AnologueOutputs
TheTriggerPCBgenerates LO.Tune,PIYTune,Xr AdjustandXtAdjust.
fourtuningsignals;
Thesesignasarecodedas l2 bitdigitalvallesandincorporated
intothe serialmessages
A 12-bit,four channeDACisusedto generate
fromthe Display. thetuningsignals
fromthe
messagedata.Additional
buferingisaddedto the LO andPIYTuneoutputsofthe DACand
to theXr andXt Adjustsignals.
x3.5ampllfication
Analoguelnputs
Therearei,arious analogue inputsto the TriggerPCBfrom otherPCBsinthetransceiver
andsomeon boardslgnals thatarefedintoaneightchannel 8-bitADC,andconverled to
digitalvalueseitherforfuftherprocessing orto be passed
bythe microcontroller to the
Display viatheserialmessage link.
The signals
on the TriggerPCBthatarerneasured arethe dropouttlmerand+ 2Vand
i30V supplies. Thetimercircuitisbasically
a capacitor (between4s
thatslowlydischarges
and 18s)whenpoweris removedfromthe PCB.On power upthe microcontroller
measures the chargeremaining on the capacitor
to determine has
whetherthetransceiver
beenswitched offfor longenoughto warrantinhibiting
transmit
for threeminutes
untilthe
magnetron heaters havehadtimeto warmupagain. The powersupplylevelsaremeasured
andthe resultssentto the Display
asanaidto faultdiagnosis.
BridgeMosterE Rodor
6-56 65800010B
X-BondSconnerUnit Chopter6
FoultReporting
ond FirstLineServicing
Digitol Outputs
The digitaloutputsfromthe TriggerPCBareallstraight
fo^r'r'ard
on/offcontrolsignals
to
v,.r^' 'r ^rd. ^{fhF +rrn(.F wFr
to the Receiver
Signals seectwideor narrowbandwidth andAFCor manuaL
0r'r'ideband)
tuningmode (AFCOn). Narrowband isselectedwhenthe modulator istransmitting
in long
pulseandbrieflyduringpulselenghchanging.AFCor manualmodeisselected bythe radar
operatorandis paftofthe contTol
message sentfromthe Display.
TU Enableisthe controlsignal
fedto the f4otorDrlvePCBto initiaterotationofthe
antenna.
Whenthe operatorselects transmlttheTU Enablesignalisactivatedto staftthe
antenna
rotatlng.
Oncethe antenna
hasdoneonecompleterevolutlon transmission
isstarted,
Whenstandby
lsselected,
transmission
ls immediately
haltedand,afteronecompleterevolution
ofthe
antenna,TU Enable
isdisabled,
Oprionoll/O
Therearesevemloptional/O signals for usewith Special
Optionsvariants
of the PCB;Pre-
trigger(asdescribed
inthe sectionon triggers), TriggerInputandRadarInhibit.The
External
ExternalTriggerinputisusedwhenthe modulator needsto betriggered
from anexternal
BridgeMoster
ERodor
658000108 6.57
Chopter6 X-BondSconnerUnit
FoultFindingond FirstLineServicing
Built In SelfTest(BIST)
The microcontroller pedormsa numberofselftestoperations andreportsthe resultsto the
Display aspartofthe serialmessage link.Errorsituations
thataremonitoredinthe
transceiverare;serialmessage corruption,
lossof Displaymessages,lossof Heading Marker
signal,lossof eitherChargeor lYodulator Triggerandmagnetron arcing.Errorsituations
will
in allcasescause the microcontroller
to inhibttransmission
untiltheerrorhasbeencleared.
The othersignais thataremonitoredandsentdirectly to the Display
withoutfurther action
bythe microcontroller arethe powersuppiylinesandmagnetron currentasdescribed inthe
sectionon analogue inputs.
Test Modes
Therearetwo testmodesfor theTriggerPCB.The production testmodeisusedsolely
production
dLrring byfittingthetestlinkLK4.Thismustonly
testingofthe PCBandisinitiated
be doneon the production linkwhenincorporated
testbedasconnectingthis intoa
transceiver
couldleadto unpredictableandpossiblydangerous operation.
BridgeMqsterE Rodor
65800010B
X-BondScqnnerUnit Chopter5
FoultReporting
ond FirstLineServicing
SUPP[Y(X-Bond)
POWER
TRANSCCIVER
Generdllntormqtion
The powersupplyisanAC to DC invederthat generates
the supplies
forthe Transcelver.
The inverterishousedon a singleboardandispoweredbyanAC supplyof nominalI l5V
or 230Vinthe frequencyrange47-6412.
The outputssuppliedbythispowersupplyarei-
Variabe 600V,+30V, +20V,magnetron heaters + l2V, - l2V and
(viafudherregulalor,
+ 5V)andfor the X-BandTurningUnltvadant,+50Vfor the f4otorDrivepcb.
| -e powerunrrrasrhe follow_g'ealLresl
To switchtheflybackconvefter
on the opto-coupler detectsthe presenceof a serialdata
streamfromthe displayat PLTHll, 12.On detection ofthe datastreamthe photo
withinU5 isturnedon pulling
transistor downthe gateof Q2 belowitsthreshold voltage.
Q2 turnsof allowingthecompensation pin I U4 to riseenablingoutputofthe lC U4. Inthe
PSUoffstateQ2 is heldon bycurrentin R37fromVcc.
PCB(X-Bqnd)
MODUTATOR
FunctionqlDescription
The principal
functlonofthe lYodulator
PCBisto generateanBkV,BAnegativepulseto
drlvethe cathodeofthe magnetron.An SCRisusedto resonantly
chargea PulseForming
Network(PFN)to - 200Vfromthe -600ViYodulator Thecharging
HT supply. cycleis
initiated
bythe ChargeTrigger.The numberof seclions
ofthe PFNisselectable
bythe
BridgeMosler
E Rodor
65800010B 6.59
Chopter6 X-BondSconnerUnit
FoultFindingond FirstLineServicing .-,
Otherfunctionsincluderegulating heatersupply,monitoring
the magnetron a spark8apto
ensurecorrectoperation andgeneration
ofthe magnetron, of atimingreference
forthe
RadarTrigger.
PCB
Inputsto the f4odulator
' 600VModulator HT Supply
*20V Modulator TriggerSupply
+ 6V- +27V lYagnetron HeaterBulkSupply
+ l2v
-t2v
ShortPulseControlLine when0Vseectsshortpulse,
lYediumPulseControlLine u/ha^ n\/ cFla.r. mF.li,,m n,,l<F
ChargeTrigger initiates
charging of PulseForming Network.Typically
lAmpcurrentpulse.
M^d,,l:i^r Tridocr initiates
discharge of PulseFormingNetwork.Typically
4us,3.5Vpositive pulse.
TurnDown Enable dcvoltage controls the magnetron heatervoltage.
0V
on longpulse,3.5VStandby iYediumandShodPulse
Outputsfromthe lYodulator
PCB
Primarysample positive pulsesample from pulsetransformer usedto
initiateRadar 40Vamplitude.
Trigger.Typically
l'lagnetron
currentsample a dcvoltage propoftionaltothe magnetron current
derivedfromthe secondary ofthe pulsetEnsformer.
Typically +2.5V
TX Active a signalthatisnormally 0Vthatrisesto > 2.5Vifthe
sparkgapoperates continuouslyfor 2 seconds.This
signalisusedbytheTrigger PCB to indicate
a
transmitter faulttothe display.
HT Sense sample of lYodulator HT Supply fedto TriSgerPCBfor
inclusion in BITEmessage sentto display.
TX Define Li.k.eflings Jsedto aefi1emod-lato'$pelo T ,gge'
PCB.0Vor 3.5Vdependant on linksettings.
E Rodor
BridgeMoster
6.60 65800010B
X-Bond
Sconner
Unit Chopter6
FoultReportingond FirstLineServicing
,J
BfldgeMostert Rodor
65SO0o1oB 6-61
Chopter6 X-BondSconnerUnit
FoultFindingond FirstLineServicing
OVERATI.
FI.OWCHART.X.BANDSCANNER
FAUI.TS
BridgeMosterE Rodor
5-52 658000108
X-BondSconnerUnit Chopter6
FoultReportingond FirstLineServicing
FTOWCHART1 . X.BANDSCANNER
FAUI.TS
! WARNING!
WHEN THE COVERSARE BEMOVEDFROMTHE EOUTPMENT, DANGEROUS VOLTAGESARE EXFOSED.
ONLY OUALIFIEDPERSONSSHOULDWORI(ON THE EOUIPMENTWHEN FOWERIS APPLIED.
ALWAYS ISOIATE THETURNINGUNIT FROMIHE SHIP'SSUPPIY BEFORE
WORKINGON IT.
ALWAYS ISOIATE THETRANSCEIVERFROMTHE SHIP'SSUPPLYWHILEBEMOVINGOR REPLACING
THE TRANSCEIVERCOVEh
---G;---l
\.-------------I=
! WARNING!
DAI{GENOUS
VOLTAGES
y)-/
--.e{:-""P
=l,1---
-\r/
. ero )ii
{"i*#
BridgeMasterE Rodor
. 658000108 5-53
Chopter6 X-BondSconnerUnit
FoultFindingond FirstLineServicing
FTOWCHART2 - X.BANDSCANNER
FAUI.TS
('AZI ERROR'Displqyed)
! WARNING!
ATTHESCANNERUNtr,UNPLUG
CABLE228 {AULKHEADI
oT230 {MASTHEAD}
BridgeMosterE Roilor
6-64 65800010B
X-BondSconnerUnit Chopter5
FoultReportingond FirstLineServicing
FI.OWCHART5 . X.BANDSCANNERFAUI.TS
FROMFLOWCHART2
SCANNER ON/OFfSWITCHTO'OFF'.
IF lIE TRANSCEIVERIS ALOFI,
iEMOVE-THE FILTEREOX COVRAT
BridgeM!sterE Rodor
658000108 6.65
Chopter5 X-BondSconnerUnit
FoultFindingond FirstLineServicing
FTOWCHART4 . X.BANDSCANNERFAUI.TS
FROMFLOWCHART3
CHANGEINPUTBOAFD,
CHANGEMOTOFDFIVE
BridgeMosterE Rodqr
6.66 658000108
X-BondSconnerUnit Chopter5
FoultReportingond FirstLineServicing
FROMFLOWCHART2
CHANGE
IRIGGERPCB
CHANGETRIGGERPCB
Bridgelvgster
ERodor
5s8000108 6.57
Chopter5 X-BondSconnerUnit
FoultFindingqnd FirstLineServicing
FI.OWCHART5 . X.BANDSCANNERFAUI.TS
FROMFLOWCHART5
CHANGEINPUTPCB.
CHANGEINPUTPCB.
CHANGECABLE
BETWEENRECEIVERAND
TRIGGEB
PCB
CHANGETRIGGER
PCB
CHANGE
BridgeMqsterE Rodor
6.69 658oooioB
X-BondSconner
Unit Chopter5
FoultReporting
ond FirstLineServicing
CHANGEINPUT PCB
TBIGGER
CHANGE PCB
FROMFLOWCHART2
BridgeMosterE Rodor
658000108 6.69
Chopter6 X-BondSconnerUnit
FoultFindingond FirstLineServicing
FLOWCHART8. X.BANDSCANNER
FAUITS
FROMFLOWCHART7
! WARNING !
DUAING THISTEST,OUTPUT
VOLTAGES wlLL BEPRESENT
AT TI.IEPOWERSUPPLYWHE'\I
II.IEMDAR ISTURI{EDOFF,
CHANGE
[,IODULATORPCB
CHANGEINPUTPCB.
CHANGERECEIVER
E Rodor
BridgeMoster
6-70 658000108
X-BondSconnerUnit Chopter6
FoultReporting
ond FirstLineServicing
FI.OWCHART9 - X.BANDSCANNERFAUI.TS
FROMFLOWCHART2
I WARNING!
CHANGETRIGGER
PCB.
CHANGECABLE
BETWEENINPUTPCBAN
PULSEBEAFINGPCB
CHANGETBIGGERPCB.
CHANGEINPUTPCB
CHANGE
PULSEBEARINGPCB
BridgeMosterE Rodor
558ooo10B 6.71
Chopter5 X-BondSconnerUnit
FoultFindingond FirstLineServicing
FI.OWCHART10 . X.BANDSCANNERFAUI.TS
FROMFLOW CHART9
NPUrrc8|NTHEIIJRN|NGUN|T,
CHANGECABLE
BETWEENINPIJTPCBAND
PUISEBEARINGPCB
CHANGEINPUTPCB,
CHANGE
PULSEBEARING
PCB.
CHANGEINPUTPCBIN CHANGECABLE
TRANSCEIVER. BEIWEENINPUTPCBAND
TRIGGER
PCB
E Rodor
BridgeMoster
5.72 658000',l08
X-BondSconnerUnit Chopter5
FoultReportingond FirstLineServicing
FI.OWCHART11 - X-BANDSCANNER
FAUI.TS
('SrBY/IXERROR'Displqyedl
FROMFLOWCHARTI
CHANGE
TRIGGEA
PCB
BridgeN4oster
ERodor
658000108 6.73
Chopter6 X-BondSconnerUnit
FOUttFrnornoono FtrslLtnebervtctnq
FIOWCHART12 . X.BANDSCANNER
FAUI.TS
('SPARKGAP TEST'Follure)
FROMFLOWCHART24
INESCANNERUN|T,sErsdNNEh I WARNING !
THISTESTEXPOSES
DANGEROUSVOTIAGES
CHANGE
CHANGEMAGNETRON
CHANGE
BridgeMosterE Rodqr
6.74 658000'108
X-BondSconnerUnit Chopter5
FoultReporting
ond FirstLineServicing
FI,OWCHART15 - X.BANDSCANNERFAUTTS
fMISSING HMKRERROR'Displdyed)
FROM
FLOW
CHART
I OR25
! WARNING!
PCB.
CHANGETRIGGER
CHANGECABLE
BETWEENINFUTPCBAND
PULSEBEARINGPCB
CHANGEiBIGGERPCB
CHANGE
Br;dgel\4oster
E Roddr
558000'l0B 5-75
Chopter6 X-BondSconnerUnit
FoultFindingond FirstLineServicing
FAUI.TS
FIOWCHARTI4. X.BANDSCANNER
FROMFLOWCHART13
CHANGEINPUTPCB.
PCB.
CHANGEPULSEAEANING
CHANGECABLE
BETWEEN PULSEBEAR]NG
PCBAND INPUTPCB
CHANGEINPUTPCB
CABIEIS FAULry
BETWEEN INPUTPCB
AND TRIGGERPCB
CHANGETRIGGERPCB
E Rqdor
BridgeMoster
6-76 658000108
X-BondSconner
Unit Chopter5
FoultReportingond FirstLineServicing
FTOWCHART15 . X.BANDSCANNER
FAUI.TS
('TRIGGERERROR'Displqyed)
FROMFLOW CHARTI
WIRES.
RECONNECT
N IOP COVFfiAND
RAISLSCAXNL
CHANGEINPUTPCB.
IS IHE VOLTACEBFTWEEN C(ANGE CAELEBETWEEN
DISPLAYAND INPUTPCE
DISPLAYFAULT
CHANGETRIGGER
PCB
BridgeMoster
65800010B 6.f7
Chopter6 X-BondSconner Unit
FoultFindingond FirstLineServicing
FI.OWCHART16 - X-BANDSCANNER
FAUTTS
(Tx ERRORT'Low
vlDEo ERRoR'Dlsployed)
FROMFLOWCHARTI
FAULTIS IN THECABLE
BETWEEN THEDISPLAYAND
THETRANSCEIVEB
REPAIRCABLE.
CHANGEINPUTPCB
E Rodor
BridgeMoster
6-74 658000108
X-BondSconner
Unit Chopter5
FoultReporting
ond FirstLineServicing
FTOWCHART17 - X-BANDSCANNER
FAUITS
FROMFLOWCHART'16 FROMFLOWCHART,16
BridgeMqsterE Rodor
658000108 6-79
Chopter5 X-BondScqnnerUnit
FoultFindingond FirstLineServicing
FI.OWCHART18 - X-BANDSCANNERFAUITS
FROMFLOWCHART17
CHANGETRIGGEFPCB.
CHANGEINPIJTPCB,OR
PERFORMANCEMON
OB TNPUTBOARDIN
TRANSCEIVER.
RECEIVEF
FILTERPCB
E Rodor
Bridgelvoster
6.80 658000108
X-BondSconnerUnit Chopter5
FoultReporting
ond FirstLineServicing
FROMFLOWCHARTI 6
CHANGE
TBIGGER
PCB
CHANGETAIGGERPCB.
CHANGEMODULATOR.
BridgeMbster
E Rodor
658000108 6.41
Chopter6 X-BondSconnerUnit
FoultFindingond FirstLineServicing
FI.OWCHART20 - X-BANDSCANNERFAUI.TS
CHANGE
POWERSUPPLYPCB
CHANGE
IlIODUIATOBPCB
CHANGE
POWERSUPPLYPCB
BddgeMosterE Rodor
6"e2 65800010B
X-BondSconnerUnit Chopter6
FoultReporting
ond FirstLineServicing
FTOWCHART21 . X.BANDSCANNER
FAUTTS
FROMFLOWCHART19
CHANGERECEIVEROF,
CIIANGETRIGGEFPCB
CHANGERECEIVER
FILTER
BOARD.
CHANGERECEIVER,
DISCONNECT
PLYB
CHANGE
FILTERPCB
FECEIVER
BridgeMgsterE Rqdor
658000108 6.43
Chopter6 X-BondSconnerUnit
FoultFindinqond FirstLineServicino
FI,OWCHART22 . X.BANDSCANNER
FAUI.TS
FROMFLOWCHART21
CHANGEBECEIVER, OR
CHANGELIIVIITER,
OB
CHANGEIVIAGNETRON
CHANGERECEIVER
CHANGETRIGGER
PCB
CHANGETRIGGEN
PCB
CHANGE
POWERSUPPLYPCB
BridgeMosterE Rodor
G-84 65800010B
X-BondSconnerUnit Chopter5
FoultReporting
ond FirstLineServicing
FI.OWCHART25. X.BANDSCANNER
FAUI.TS
(TX COMMS ERROR'Disployed)
FROMFLOW CHART1
CHANGE
TFIGGER
PCB.
CHANGE
TRANSCEIVER
INPUTPCB.
BridgeMosterE Rodor
65800010B 6-85
Chopter5 X-BondSconnerUnit
FoultFindingond FirstLineServicing
FROM FLOWCHARTI
BridgeMoster
E RqCdr
6.86 658000108
X-BondSconnerUnit Chqpter5
FoultReporting
ond FirstLineServicing
FI.OWCHART25 - X-BANDSCANNERFAUI.TS
CHANGETR!GGERBOARD.
CHANGEINPUTBOARD.
Bridgel\,toster
E Rodor
658000'l0B 6-47
Chopter5 DisployUnit
FoultFindingond FirstLineServicing
5 . 1 D i s p l o yU n i t s
(lncludingProcessorElectronics
Unilsond ControlModules)
5.1.1 PreliminoryNotes
L lsolatethe mainssupplytothe dispayunit.
2. Beforedisassemblingthe Processor ElectronicsUnitor CRTDisplayf'lonitorUnit
'componentsoftheDisplayUnit,ensurethattheintegrit/ofthe connectionsto the
unitshasbeenchecked.
exceptfor displaymonltorbrilliance
3. A I radaruser controls, areroutedthroughthe
DisplayProcessor board.Consequently, processorfaut
a display mayindicatefaultson
the DisplayProcessor the MemoryCardUnitorthe
board,theJoystick/Trackerball,
Keyboard.
Ensurethataccess
isavailable bythe location
to thefrontofthe PEU.Thisisidentilled ofthe
slopingmoulding
on the unit.In console pedestal
displays, coverswill haveto be removed
andthe PEUunbolted for access.Unpluganycables connectedto thefrontofthe PEU.
- l fRemoving
a n i n t e g r a ond
l k e y Replqcing
b o a r d i s i t t ethe
d l nFdn
t h e oFilter
utermoulding,thefanfltercanbeaccessedbyt
' the fangdlltothe_inner
removalofthe fourscrewssecuring moulding.
. BridgeMoster
E Rodof
6.88 6s800010B
DisployUnit Chopter6
FoultReporting
ond FirstLineServicing
fthe outermouldingcontains
a keyboard,disconnecritscablewhereit plugsintothe inner
moulding.Remove thefourfixingscrewssecuring
the innermouldingto the PEUmainbody,
andpullthe moulding
awayfromthe body.Disconnect a I cables
to unitsinthe inner
mouldingatthe processor
boardsandpowersupplyinthe mainbodyofthe PEU.
In displays
withseparate RadarandDisplayProcessorboards,identiq,
the boardto be
replaced.Thedisplayprocessor hasmoreconnectors on itsedgethanthe radarprocessor.
Removeanycables to the board.Usethe plastic
stillconnected ejectionleversat eachendof
the boardto everout,andthenpuJloutthe board.
BridgeMoster
E Rodor
658000108 6-e9
Chopter5 DisployUnit
FoultFindingond FirstLineServicing
BridgeMoster
E Rodor
6.t0 65800010B
DisployUnit Chopter6
FoultReporting
ond FirstLineServicing
BridgeMoster
E Rodor
658000108 5.91
Chopter6 DisployUnit
FoultFindingond FirstLineServicing
the monitortestrnode,andseLect
Adjustthe brillancecontrolto a norrnalievel.Access Test
Pattern l.
whltegrldlines.
forthe sharpest
Adjustthefocuscontrol(s)
Geometry
UsingthelYonltorTestmenuon the screen,adjust(if necessary) the geometrical pararneters
inthe lefthandcolumnofthe rnenuto producethe closest matchto TestPatternI as
showninthe manual. lf necessary, adjust
the horizontal inductorL I to matchthe
linearity
widthofthe lefthandsquares Adjustthe patternsizeto fillthe screen
to the othersquares.
with itswhiteborderfullyvisible.
ColourLevelAdiustment
Thismustbe carriedout undertheminimumoperating ambientlightlevelconditions
SelectTestPattern
2, andadjustthedisplay
brilliance
controltomaximum.Adiust the preset
parameter
brightness (lYonitorTestmenu)sothatthepatternisjustvisible.
Adjustthedisplay andredandbluegaincontrols
brilliance, picture
to givethe brightest
'withoutanysignsofvideooverload(streaking),andawhiterectanglewithahintofblue
lf
' necessary,
the greengaincanalsobe adjusted.
BridgeMosterE Rodor
6-92 658000108
DisployUnit Chopter6
FoultReporting
ond FirstLineServicing
Repeatthe procedure
colourleveladjustment untilno fudheradjustrnents
arerequired.
lf anyproblems
areencountered regarding insufiicient
controlrangeon anyofthe controls,
adjustthescreen(G2)controlon the driveboardasfollows:
As afinalstep,setthedisplay
brilliance
to maximum,
andadjust
the presetcontrast
controlto
givethe brightest
picturewithoutvideooverload.
BridgeMosterE Rodor
55800010B 6'93
Chopter6 DisPloY
Unit
FoultFindingond FirstLineServicing
lL
=
t2 />
2
= o
=
z,
=
::
z
E
U 5 <->
L!
i= cc
O
= UI
= (_)
O
CE
o_
tr
=
=
llY,
I
sell \ =
Unit- Disassembly
Electronics
Flgure6.1 Processor
BridgeMoste.E Rodof
5-94 558000108
DisployUnit Chqpter6
FoultReporting
ond FirstLineServicing
t9;
p
9,2
E
o
L
z
o
z
a
F
z
co
i
o-
Figure6.2 SplitCabinetConsole.-
lYonitorAccess
BridgeMostefE Rodor
65800010B 6-95
Chqpter6 DisployUnit
FoultFindingond FirstLineServicing
= s I
3a ;3H= i
;3 5 6l
t;=i;t dl
E<IE
--;-----
It i - =f
-
ll
II ? F E P ,I
; ; E - 5 =i
: i1E :<
3 ,
: 1 . :
;E {L r*r ia r
_t :
El L , -T--
HelE !
El
_t I I, ERIE r
| , r-; I
-*;t f;=;;t .----!-'
l
a ;
E r =.-
E E *=
. El
EE = : E ! Ez FrF
-c -iF
ffii
g:.,
E;u=
B 3:;
=-q-:
;-" ia*
- 180]'4onitor
tigure 6.5 BlockDiagram (141HighResolution)
E Roaor
BridgeMoster
6-96 658000108
DisployUnit Chopter5
FoultReporting
ond FirstLineServicing
3= c
rEH=
rEi
E -
;E 5*:
rEE -!$]
EE : E l Fz FrE
4= -Fa
f--:t a-=
f1 ; 4 - '
E E ES E Fl r
I . E 8 E E E EI ;
I '
-T_
f;*rl
*_r--T-;
t o t ;
-___r._ E
=sH'
l*:;;
l ]ii!fl
EE:::c:
:"- eE9
Bridgelvlgster
ERodor
658000108 5.97
Chqpter6 DisployUnit
FoultFindingond FirstLineServicing -
.
=:e; ;
=='= i I
6r
+ -
:E;
F a
ad! F: ErF
=e Fe
T;:- __-]I
tr--n
fr ----
FE;E- rsc
I i
1 3
--f l l
--;f i
9,4
Ei;- FEe
=iiEEF;
= ;n*
BridgeMdsterE Roilor
6.94 65800010B
DisployUnit Chopter5
FoultReporting
ond FirstLineServicing
t'd
5:E j"
//,'
3 3 : //. \-?a
r 2 E
e
{E
G 4
zA;s5*;
fol
I
."1
El
-l =*
It o l
: = r - =F g eZ
=E: !:d
=EE
C:E =e
F-. p;E
- 340 Monitor(29"MediumResolution)
Figure5.6 BlockDiagram
EridgeMoste.E Rodor
65B000108 6.99
Chopter5 DisployUnit
FoultFindingond FirstLineServicing
ntentionally
Blank
E Rodor
BridgeMoster
6.100 6s8000108
Ch
--r-
ILNE-.l PLBA
9 5 u I r r LL' l i ! ! i i L
I
l A c65800515arcxpuHelllxeTllTKBH COMMON
lDc65000516 96w65800819 96w 96w
___r_ sKgc ISKBD SKBE PR0CES
l s K c IB
COMPO
96{ 96v/
PRoC.65800811
DtSPIAY {ALL
68e, 1ow 32Lq4l-3946-IL-!1! OPTION
sHovvN
65800613
6580051S no keybqq4!
65800518 ADDITION
+ keYboaro
65800536
PROCE
COMPO
SWITCH POII{TERUF INTEGRA
65800841 65800817 UN I T S
(leil) (ighl) 12v
KEYBOARD (ALL
Ftst,cil Wmn t'tl 65800825
is\xotmTxillls' OP T I O N
KEYgOARD
MEMOBYCARD LE
MO D U SHOWN
swtTcH MOD{JLE
65900602 il,^%1'r'&*;**
.,. t'.*tEooJiJ,: 65815600
"
l*l-e
s K o c l l s l ( DIx ADDITIO
ssooszo
l6s8oos:s PROCESS
I@ IsKJXl
COMPON
CONNECTOR
MEMOBY 68Yr 10w ASSY.
9LATE
EXTERN
65800837
ASSY. BUFFEB
BUFFER
65826607 100\|/
65826608 INTERFA
_--T-
---T--- --r-- _T
POINTER KEY9OARD FileRel.PR0
ON/OFF i.IEMORYCARD
SWITCH INTERFACE lssuB 9/11
EO
FORP R O C E S S
INTERCONNECTIONS
PCBANDCABLING LE
RC T R O
- Pro'esso
Dragram
Figure 6.7 Interconnection
S-Bond
S c o n n eU
r nit Chopter5
FoultReporting
ond FirstLineServicing
5.2 S-BondSconnerUnit
5.2.1 MognetronReplocement
(SconnerUnit - MostheodTronsceiver)
Atthe ScannerControlUnitsetthe isoating switchto the 'OFF'position
andlockit. Rotate
the antennauntilthe frontfaceispointngawayfromthetransceiver.
lsolate
the radarfromthe ship'smainssupplyusingthe isoatingswitchprovlded.
Referto Figure6.9,andremovetmnsceiver
cover.Referto Figure6. 13,and{olow the
otoced.r- br .".1 6y6qs-d "pa i^g f,e napn-r o-.
Current(Bulkhead
f'lagnetron Transceiver)
lsolate
the radarfromthe ship'smainssupplyusing switchprovlded.
the isolating
P"pla.ere .-an,ceive.cover.
BridgeMoster
E Rodor
658000108 6-105
Chopter5 S-BondSconnerUnit
FoultFindingond FirstLineServicing
switchprovided.
the radarfromthe ship'smainssupplyusingthe isolating
lsolate
5.2.4 HeodingMorkerAlignment
ofthe Heading
Alignment viatheInitialisation
Markerisachieved menuatthe DisplayUnit.
BridgeMoslerE Rodqr
6.704 65800010B
S-BondSconnerUnit Chopter5
FoultReporting
ond FirstLineServicing
9ANGEFI
L E T H AVL O L T A G EASR EE X P O S E D
WHEN C o V E RA S B EF E r r r l o V E D .
E N S U RTER A N S C E I VI E SFISOLATED
FROM SHIP'SUPPLY A,N DT H A T
T H ES H I P ' S U P P LTYOT H ES C A N N E N
iiOTOR I S I S O L A T EADTT H ES C A N N E F
C O N T R OULN I T ,
Io removeTrafsciv6rcovar
!nscrew4 l,l5capllv6screws.
Rri/l^6N,,t^.r6/ E o^.1^r
65800010B 6-105
Chopter5 S-Bond
S c o n n eU
r nit
FoultFindingond FirstLineServicing
DANGERI
LETHALVOLTAGES
AREEXPOSED
WHENCOVERS AREREIIi
OVED.
ENSURETHATTRANSCEIVER
IS
FNOISHIP'S
ISOLATED SUPPLY
BEFOREREMOVINGCOVEf,S.
To iefioveTransceiver cover
ewIoufl\rl6caplivescrews.
Tor-.move
iillerboxcover
unscrew
llvoM6caplivescfe\rvs,
BridgeMoster
ERodor
6.105 658000',l0B
S-Bond
S c o n n eU
r nit Chopter5
FoultReporting
ond FirstLineServicing
AGNETRON
R E C E I V EFRI L T E FF C B
MANSFU
T N I G G EP
NC B
FECEIVER
Figure6.10 Location
of lYaiorParts
DANGERI
L E T H AVLO L T A GAEFSEE I P O S E O
WHEN C O V E RASB EB E ] \ 4 O V E D .
ENSUFE TBANSCEIVER ISISOLATED
F R O ISI H I P 'SSU P P LBYE F O R E
FEMOVIN ' f ,G
ANSCEIVER
damago
lo lheSeceiver,
P L Y(Kl l l l e d ) l r o m
l h el r i g g ePr C B .
MANSFUSE
L o o s el hnes i x( M 8 ) r J a n svceer
r h r e a ddse i ! s le n 9 a g i n q . F e n o v eP L T Aa, n dP L T G
D on o r c o mepl e l yu f < r e r r h eb o l rromlhePower
SuoDlv
PCB.
BridgeMoster
E Rador
6s8000108 6.107
Chopter5 S-BondSconnerUnit
FoultFindingond FirstLineServicing
BridgeMosterE Rodor
6-108 658000108
S-BondSconnerUnit Chooter6
FoultReportingond FirstLineServicing
WARNING:
Ensure thatthescanner
supplyis lurnedoflat the
S c a n nC
e ro n t f oUl n i t . Remove sixM6 screws
l0 removemagnelronlrom
heatsink.
Note:
Twodillefenl
screwlengths
T P lO O
It{agnelron
cufrent
setting
label.
Replacmenl
is lherevers,o
magnelr0n
currenl muslbe
selupasin 'Selting
Maqnetron
Currenl'
Figure6.15 lYagnetron
Replacement
BridgeMsster
ERodor
658000108 a-109
Chopter5 S-BondSconnerUnit
FoultFindingond FirstLineServicing
0ntheTriggerPCBset:
LKs,andLKO to 2 - 3.
Thisistheserviceposition,
andwillallow
thetfansmittef
lotransmit
when lheanlenna
isstalionary,
Restore
theship's
suppiy
tolheTransceiver.
Swilch
onaltheDisplay
andwait3 minules
lortimer.
Select
Long Pulse,
Transmit
attheDisplay.
0nthelilodulalorPCBmeasure
thevollagebelweenTP100 and
ground.
Nolel
A DVLIwithaninputimpedance
greaterlhan10l,lohrns
mustbe
used forlhismeasurenenl.
Use
oi a meterwithlower
impedance
could result
indamagetothe
magnetron.
Adjust
RV1onthePower Supply
PCBtogivethesanevoltage
on
TP100asis recorded
onthelabel
onthepuiselfansJorner
onlhe
l!4odulalor
PCB.
Figure6.14 Setting
lYagnetron
Current
BridgeMoster
ERodor
6.710 658000108
S-BondScqnnerUnit Chopter6
FoultReporting
ond FirstLineServicing
f l L__.1
@ : . o f r ----l
. . o
t t l
o t-t I
D i s c o n n ePcLl :Y AP L H Y ,
o T
t-
LI
PLY(it I lled.
T
I
r-
lo remove
iheIri99e.PCB ta
-ft
lE
Moduhlo
tt
PrC B .
+l L lIE
rft
l R e p r a c e mi selnhter c v e r s eI D"
loi,enovar. i
,l
S e if k a s d e r a i t e d i n
'LlnkSe ingldggerPcB' l
l
Flgure5.15 Replacing
TriggerPCB
BridgeMosterE Rodor
6.171
Chopter6 S-BondSconnerUnit
FoultFindingond FirstLineServicing
\-2
n
il ,.;!
rErBv,
l;*_-l r-"*__l
!
AIE TESTLINKS
LKl FTTED
LK4 NOTFITTED
RATEL'NKS
EAIJD
LK2 NOTFITTO
LK3 NOTF]TTED
IINKS
SEFVICE
LKs NORMA I T T E1O. 2
OLP E R A I I OFN
LK6 NOBMA OLP E R A T IFOI T
NT E D1.2
TriggerPCB
Figure6,16 Linl Settings
BridgeMosterE Rddor
e-112 65800010B
DisployUnit Chopter5
FoultReporting
ond FirstLineServicing
I1-l ,
I Toremous lheM0dural0r
PCBI
1il h r 6l nm*srylo remweI
I lheTfansceivsrassemblyas I
I detared previo|lsry. I
trt
I F e m o vI rei s s ePr c Ba s
d e l a i rp
e rde v o u s y
I
Ds c o n n el uc o
l na9felron
fuIl':
D| k_,
Fepacerienl is lhereverse
01renova.Belore replacing
lheTriggerPCBcheck ihs
lnk seilings
ontheModulalor
Figure6.17 Replacing
Modulator
PCB
BiidgeMosterE Rodor
658000108 6-115
Chopter6 DisployUnit
FOUTI
FtnOlnqono FtrstLrnebervtctng
LK3 LK2
E -*o
gr
ENT
=r[
B O A F 6D5 8 0 ] 8 1 6
I lpo*o-
| I l t ^
Il I (9e'
l > - <
+l
I
f t|
I ll .s
l
It L
Il f Tt T
l
Tl T T It ,+, , "E
or) Fr--:-----r r
!e '-
r:<
.,-!r l**
tuE
\ "** | | U!u^
A |
i r l Lr
| rI i] rrl #** hol.
l..l +
'*"-+j
| ^ : io!'")(l'''"
f t ; f--t '"r' " ) f------l
t1 -r----l
M o D U L A TLoI N
nSK E T I N GFS0 B6 5 8 1 0 8/ 1625 8 2 5 8/ 1
625830812
T E SP TOINTS:
T P l O OM A G N E I FCOUNF F E M
NTONITOF
TP]O] CHANC TRE IGGEF
T P l O 2M O D U L A T O R T F I C G E F
- f4odulator
Figure6.tB LinkSettings PCB
BridgeMosterE Rodor
5-11.4 658000108
DisployUnit Chopter5
FoultReporting
ond FirstLineServicing
WAhNING!
Beforesrarling lhls procedureensure
rhar031is norlllufiinaled.
ll D3l is illuminaledlsoldteTrdnsceiver
iiom shipsmainssupplybefoe
19
, rf t
securi9heals
nkl0chass
s.
L
i,r^)r @ E
,\_/ t l
ilt
|lL l
I r
nr
'r-
Jno on
@utl
NOTE:
o o o
ll ()h
.llllll^l-----.1 n nl )
Ia!:v ']'. Lll \-,_/ ll
Iflt . It - L U
It!
l-61 , -l /-\ | )TJ/ i
I Ssllinksas
dehiledin I
'Liik$lrhqPsuPcB n )/z--tY.*
11 Xr=t -/
\X'no^=\
|
tit
J
YB8d="1oT-'
-.\.-/r nu | ! |
I A r l of f6 p a c rlgh eP o w s
I supply PCB il !sn-'cossary
I losellheMagrelrcr cur"ail
I asdelailed in setrng
I Masfelron cmenl'
Figure6.19 Replacing
PowerSupplyPCB
BridgeMosterE Rodor
558000't0B 6.115
Chopter5 DisployUnit
FoultFindingond FirstLineServicing
o
:
il
o '9lEl *'
o o
TESTPOIN]S
TP3 6OOV
I'
o
TP8 ,12V
o
o
TP2 HVRTN o o
(380V)
TP14HVDC
F". I
[g r---"r__ir"l
.LKA' STANT
TESTLINT "LKB'HIGH ISOLATIOI,I
VOLTACE LINK
L I ( AN O R M O
ALP E F A T ] OFNI T T E2D, 3 LKBNORMAL OPERATIONFIlTED
LKATEST FITIED! - 2 HVSUPPLY NOTFITTEO
L|(BlSOLAIE
WHEN1NTHETESTPOSITION THISLINK
A L L O WTS H EP O W ESBU P P LI O Y THISLIN( CANBEUSEDTOISOLATE
THE
OPERATE WITHOUT BEINGCONNECTED POWER FACTON CINCUIT
CORFEC]ION
TOTHECONTFOL SIGNALS FSOMTHE FFOMTHEflESTOFTHEPOWEF SUPPLY
DISPLA CYO M P A T I B IULN
I TI T
Y. ASANAIDTOFAULT FINDING.
LinkSetling
Power
Supply
PCB
- PowerSupplyP CB,
Figure6,20 LinkSettings
BridgeMosterE Rodor
6.11.6 658000'l0B
lov Unit Chopter6
FoultReporting
ond FirstLineServicing
BridgelVosterE Rodqr
5s800010B 6-117
Chopter6 DisployUnit
FoultFindingond FirstLineServicing
BridgeMosterE Rodor
6-11.5 558000108
DisployUnit Chopter6
FoultReportingond FirstLineServicing
DANGEFI
LETHAL VOLTAGESAREEXFOSED
IIIHENCOVEFSAFEREMOVED.
ENSURE TRANSCEIVEFIS ISOLATED
FFOMSHIP'SSIJPPLY,
AIlDTHAT
THESIIIF'SSUPPLYTOTHESCANNER
MOTONIS ISOLATEDAT THESCANNEF
CONTFOL UNIT.
BridgeMosterE Rqdor
65800010B 6.119
Chopter5 DisployUnit
FOUtrFtnotno ono FtrsrLtne Servtctno
Flgure6.25 Replacing
Bearing
andHeading
PCB
BridgeMqsterE Rddor
5-120 65800010B
DisployUnit Chopter6
FoultReporting
ond FirstLineServicing
NOTE:
Th8allefualdtalh coiiecled
andlhePe o'nanceMonihr
ispa ol lhaPdlornance Moiilor.
lr shorldb6discofnecredlmmlhe
cabh,andlefianach6d lo lhe
P{loroance Moiilor.Replacemenl belore
lhePeilormaice
Monllot
Pedoman.e Monltore
aresupplled
comp ek wilhtheallenualor.
tl , f;l
lcderrrrflno,{0e f f tpnd,t o h . n E *" l
I,oarrdelr'd,rda,d | | " o ' * " . *M
, ,o n i r o r I
I d m r e ( r ' F r i b o o n L a b| e | m u sbl o5 6 1u p. . d e k i l e d in I
l;:l,il*"".' I l'sr''on0'otrconmhddrnql
Eigure6.24 Replacing
Peformance
lYonitor
BridgeMqster
E Rodor
65800010B 6.121
Chopter6 DisployUnit
FoultFindingond FirstLineServicing
tr --..----_
qeoarftnl,\i\.
I | _
of FanAssembly
Figule 6.25 Replacement
BridgeMosterE Rodor
6-122 658000108
FoultReporting
ond FirstLineServicing
**..:tiPJ55i?$:aw:t..
re_
BridgelvlosterE Rqdqr
658000108
Chopter5
-------------- - -
- - - : : : utrE9ltYE l
I F: l,
*,iil
i; | I
. ,-,,), ,, -- l
I
F r;a . - I
I
6-1211124
ond FirstLineServicing
rult Reporting
!.=-i.E---_---a-)-a
)+ q@ )a
lgeMqsterE Rqdor
000108
Cho ter
---l
I
b ; - E I
I
5.1251125
X-BondSconnerUnit Chopter6
FoultReporting
ond FirstLineServicing
5.5 X-BqndSconnerUnit
3.3.1 Accessto MqstheodTronsceiver
SetTransceiver Unitto Standby andswitchofftheD splayUnitfromthefrontpanel.
lsoateandrer.ovebothShiD's SwitchFuses in DC systems.
lsoLate
the radarfromthe ship'smainssupplyusingthe isolating
Switchprovldedfor AC
systems.
Turnthe antenna intothe serviceposition,
i.e.across
theTransceiver
axis,clearofany
obstructrons.
Undothe lour captiveboltson the undersde of eachthe uppercasting.
Thesesecurethe
uppercastingto the basecasting.
Disconnectthe
cables
fromthefollowingsockets:-
SKV Videoco-axialcableto receiver
assembly.
. PLYB Ribboncableto TriggerPCB.
PLTK CablefrornPSUto lYotorDrivePCB.
PLTA Cablefrom PSUto InputFlkerPCB(mainssupply).
PLTG Cablefrom PSUto InputPCB.
Referto Figure6.30.
plate,release
Stuatedaroundthe baseofthe Circulator thefour lY6captive
screwsthathold
the microwave assernblyto
the wavesuidetransition.
BridgeMoster
E Rodof
.65800010B 6'127
Chopter5 X - B o n dS c o n n eU
r nit
FoultFindingond FirstLineServicing
Replocement
The replacement sequenceisasfollows:
Locatethe Transceiver
approximatelyontothe uppercastingusingthetwo largeslotted
holesinthe PSUheatsink.
Slacken plateto the lYodulator
thetv,/oscrewsthatholdthe PSUchassis plate,see
chassis
Figure5.30.
Slackenthe screwthatholdsthe Circulator plateto the PSUchassis
mounting plate.
Dlsconnectthe fromthe{ollowing
cables socketst-
SKV Videoco axialcableto receiver
assemby.
DlYB Rbbo- .able10Trigg"r DCB.
PLTK Cablefrom PSUto InprnPCB(motorsupply)
DL-A DCB'-nai-s.upplyt.
Caolelro'n PSU.o Inputril.er
PLTG Cablefrom PSUto InputPCB.
Referto Figures
6.30and6.35.
Situatedaroundthe baseofthe Circulator
plate,release screwsthathold
thefour f'16captive
. the microwaveassenjblyto thewaveguidetransition.
Bridgel.r'loster
E Rodor
6.124 658000108
X-BondSconnerUnit Chopter6
FoultReporting
ond FirstLineServicing
Repldcement
Locatethe Transceiverapproximately ontothe chassis
usingthetwo largeslottedholesln
the PSU heabink.
. Ensurethatthe smallclipfittedto the chassis
engagesthe loweredgeofthe lYodulator PCB
a-d supponplaLeduri^g.rereplacenen p'ocess.
Slacken
thel&o screws thatholdthe PSUchassis plateto the iYodulator
chassis plate,refer
to Flgure
6.35.
Thethreescrewsinthe lYodulator shoud befittedbutonlypqrtiolly tightened.
heatsink
Thefour lY5microwave assembly retaining
screwscannow befullyengaged andtightened.
Thethreescrewsinthe f4odulator healsink
cannow befullytightened.
Thetwo largeboltsinthe slottedholesinthe PSUheatsink cannow befullytightened.
Replace
aLlcablesremovedearlier.
Referto Figure6.30.
Disconnectthe lr'/o EHTleadsfromthe l'4odulator
PCBterminalblock.
Remove thefourscrewsholdingthelYagnetron plate,
to the Circulator
Replqcement
Replacement isthe reverseofthe removalprocess
'Y'
Ensurethat the polait} ofthe EHT leadsis correct.The PCBis marked for yellowand
'G'
for green.
Ensurethat any earthbondingIeadsto the l4agnetronare refitted
_ After leplocement the mcgnetron current must be sei up os ln the followlnq sub.
. section.
BridgeMoster
E Rodol
. 658000108 6.129
Chopter6 X-BondSconnerUnit
FoultFindingond FirstLineServicing
Referto Figure6.3L.
The PCBisattached to a suppoftcastingandshouldbe removedasa combinedassembly by
sackeningthetwo screwsretaining the supportcasting,
andthensllding
it towardsthe
outsideofthe uppercastingto clearthescrews.
The PCBandsupportcastrng canthenbe removedafterthe cablehasbeenunplugged from
PLRE,
. BridgeMoster
E Rodor
6-150 658000108
X-BondSconnerUnit Chopter5
FoultReporting
ond FirstLineServicing
3.5.14 HeodingMorkerAlignment
Alignment
ofthe Heading
f'larkerisachieved
viathe lnitialisation
menuatthe Display
Unit.
Replacement
isthe reverceofthe removalprocess.
Referto Figures
6.30and6.35.
Unplugtherbboncablefromthe Receiverto the ReceiverFilterPCB.
.- , Unplugthe rlbboncablefromthe ReceiverFllterPCBto theTriggerPCB.
Unplugthevideoco-axial cablefromthe Receiver.
5.5.17
- PerformonceMonitor - Replocement
Referto subsection3.3. I (Access
to IYasthead paying
Transceiver), attention
to allsaiety
._,/ aspeds.Checkthatthetransceiver isfullyisolated
fron]the ship'ssupply.
BadgeMoster
E Rodol
. 658000108 6.131
Chopter5 X-BondSconnerUnit
FoultFindingond FirstLineServicing
After leplocement,
the Pe ormdnceMonitormuslbe set up os detoiledln
Chopter4 under'Selecting
lhe Pedormonce
Monitor'Fdcilily
Belore filling lhe leplocemenl PCB,ensurelhot the speed setling link lKl is
correctly sel for lhe intended operotionolspeed. Posilions1 & 2 mqrked 'LO' is
tor 28 RPMoperdtion.Position2 & 5 mdrked 'Hl' is for 45 RPMoperotion. It in
doubl, compore lhe settingwith lhe old PCB.
Remove
the fourscrewsthatretainthe motorandgearboxassembly
to the supportcastlng.
BridgeMosterE Rodor
6.132 658000108
X-BondSconnerUnit Chopter6
FoultReporting
ond FirstLineServicing
RemovetheTransceiver
asdetailed atsub-section
3.3.3.
Removethe motorsupporlcasting
andmotorassembly asdetailed 3.3-19.
at subsedrion
Referto Figure6.3L
Remove thethreeboltsasindicated
thatretainthe waveguide
transition
suppoftcasting
to
the rotatngjoint.
. Careshouldbe exercised
whenremoving the casing
to avoiddamage
to the assembly
or to
probeatthe centreofthe hub.
the brassmicrowave
BridgeMosterE Rodor
.658000108 6.155
Chopter6 X-BondSconnerUnit
FoultFindingqnd FirstLineServicing
T O PC A S T L NAG
SSEMBLY
FULLYOPEN
SHOWN
PEBFOFMANCE
MON
-!-fr:lii8#*"
COVEF
MODI]LATOF
BOABD
TFICGER
FECEIVER
F]LTEBPC
EECEIVEB
MAGNE'IFON
M O T ODFR ] VP
EC B
& SUPPORT CASTJNG
COVER OVEFINPUISOAFD
FITTEO
BETAN NGBOLTS
CASIING 14)
MANSFI]SE
/ -l
ETA]L
I
HOW]NG
SCANNEH OCKING
O N / O FSFW I T C H
S T A YS H O W INN L O C K EP
DO S I T ] O N
LOWEF
HOUS]NG
ASSEMBLY
BridgeMosterE Rodor
6.154 658000108
X-BondSconnerUnit Chopter5
FoultReporting
ond FirstLineServicing
PEBFofl[,lANCE[,10N
lT0R
P O W ESHU P P L Y
MODULATOR
PCB
T RG G E P
RC B
BECEIVEN
FILTER
PCB
RECEIVER
ASSEMBLY
@O
Ps,f-,
BridgeMoster
E Rodor
658000108 6.135
Chopter5 A - b o n ob c o n n e ru n r l
FoultFindingqnd FirstLineServicing
(TnANSCETVER)
3 SCFEWS
2BOLTS-]CONCEALED
(TRANSCEIVER)
PSUTOCASTING
3 S C R E W( T
SR A N S C E I V E R )
PSUTOI{ODULATOR
SUPPOR PT LATES
4 SCREWSC.l ONCEALED
(TFANSCEIVEF)
[/ICROWAVE
ASSE[,{BLY
4 SCREWS
(l'TAGNETF0N
REPLACEi,IENT)
4 SCREWS
(RECE]VER REPLACEMENT)
LIMITERTOL N F E
RECEIVEH
LOW.NOISE FRONTEND
{LNFE)
Ptf,,@O
BridgeMosterE Rodor
6.126 658000108
X-BondSconnerUnit Chopter6
FoultReporting
ond FirstLineServicing
DETAIL
OF
UPPER
TRAN
SITION
DETAILOFANTENNA
SUPPOHT
CASTNG
3 S C R E W( M
S O T ORRE P L A C E M E N I )
MOTOR
ANDGEAFBOX BEARING
ANDHEADING
MARKER
PCB
ASSEMBLY
MOTOFDRIVEPCB 8EABNGDISK PERFORMANCE
MONITOB
3 S C F E W( D
S F I VBEE L N
T EPLACEMENT)
DRIVEBELT WAVEGUIDE
TRANSITION
VIEWOFUNDERS
DEOFTOPCASTING
ASSEMBLY
(TRANSCE]VER
REMOVED
FORCLARITY)
DETAIL
OFLOWER
TRANSITION
CASTING
-Lrni^g
Figure 6.51 X BandlYas-ead Unit - View insideLppe' casti-gw .^ Transceiverenoved
BridgeMosterE Rodor
558000108 6.137
Chopter6 X-BondSconnerUnit
FoultFindingond FirstLineServicing
Figure6:52 X-BandlYasthead
TurningUnit SideviewshowingMotorDriveBoardretaining
screws
BridgeMoster
ERodor
6.138 658000108
X-BondScqnnerUnit Chopter6
FoultReporting
ond FirstLineServicing
T O PC A S T I NAGS S E M E L Y
SHOWN
FULLYOPEN _-i."1i|3#o'.'
COVER
PEFFORiIANM
CEONLTO
WAVEGUIDE
ASSE[,l8LY
MOIOND N ] VP
EC B
& SUPPONT
CASTING
INPUTBOAFD
T O PC A S T I NFCE T A I N I NBG (4)
OLTS
MAINS
FUSE
/'l
orro',I
SHOWING
L O C K I NBGO L
SCANNEN STAY
S H O WI NL O C K EPDO S I ] I O N
H O U S I NAssEMBLY
LOWER G llii$ iSil^li'*
TurningUnit- View.showing
Figuie 6.55 X BandBulkhead MainAssemblies
BridgeMoster
E Rodqr
65800010B 5-129
Chopter6 X-BondSconnerUnit
FoultFindingond FirstLineServicing
WAVEGUIDE
TRANSITION
FOR INPUTPCB
TUBNING
BULKHEAD UNIT
@ -/-r- Tl@
L,l t t trtFr
_ l1f- - - lLE fl nn n
t r n f n l lu u
I t.!
BridgeMoster
ERqdor
6.140 658000108
X-BondSconner
Unit Chopter6
F O U t rK e D O r I t n OO n O F t r S IL t n e S e r v t c t n o
PCB
POWEFSUPPLY
2 S L O T T EHDO L E S M AN SF U S E
( T R A N S C E I VFEEBl \ 4 O V A L )
INPUTF LTERCOVEF
4 CAPTIS VC
EBEWS
l\,llcR0WAVE
ASSEMBLY
{TEANSCE VERREMOVAT)
MAGNETBON 3 S CR E W S
(SLACKE DN UR I N G
FE CE ] V E F
TNANSCEIVEF
T R I G G EPRC B REPLACEMENT)
PCB
MODUTATOR
LNPUTPCB
R E T AN ] N GC L I P
W A V E G U LTDBEA N S I T I O
3 SCREWS
(TRANSCEIV RL A C E M E N T )
FEP
VIEW
O FB U L K H E T
ARDA N S C E I V
WEI R
THC O V ER
RE [ , I O V E D
BridgeMoster
E Rodol
55800010B 5.147
Chopter6 X-BondSconnerUnit
FoultFindingond FirstLineServicing
0n theTrigger
PCBset:
LKs,andLK6to2 - 3.
posilion,
Thisislheservice
andwillallow
lhetransmilter
lo transmil
whenlheantenna
isslalionary.
Reslorelheship's
supply
tolheTransceiver.
Switchonal lheDisplay
andwait3 minules
lortimer.
SelectLongPulse,Transmit
al theDisplay.
0n ihe[4odulatorPCBmeas!re
thevollagebelweenTP100 and
ground.
Note:
A DVi,lwithaninputimpedance
grealerthan10l!,{ohmsmustbe
used foIthismeasurement.lJse
ol a meterwiihlowerimpedance
could result
indamage 1othe
magnelron.
AdjustRV1onthePower Supply
PCBlo give thesamevollage
on
TP100 asis recorded
onlhelabel
onthepulse transiormer
onthe
l\.lodulator
PCB.
ol theprocedure.
0n complelion
Switch
oJl.
ResetLK5andLK6onlhe
Trigger
PCB to 1 - 2.
Figure6.56 Setting
Magnetron
Current
BridgeMoster
ERqdor
6-142 658000108
X-BondSconnerUnit Chopter5
FoultReporting
ond FirstLineServicing
__D tr
rr ]......-f l
o
l o
@
o f tI
f_ll
o r-tl :
f t I
o t- lL l
o .o
- E
fl1
t ft ft
-',['l
ft
l-
ri EE
f t ,
l B e p l a c e mi setnhter e v e r s e
I
I of removal. I
[4-]
,
Hemove sixltl4screws I Setlinksasdelailed I
overleaf.
lo rernove theTrigger PCB I I
a n dt h es c f e e n i p
n lga t e
fromlhepillarsonthe
l\,,lodulatorPCB.
R E P L A C ITNRGI GEGRP C B
Figure6.57 Replacing
TriggerPCB
BridgeMoster
E Rqdor
658000108 6-143
Chqpter 6 X-BondSconnerUnit
FoultFindingond FirstLineServicing
AIE TESTLII{XS
LK1 FI-I-IED
L(4 NOTFITTED
BAUDBATELINKS
L K 2 N O TF I T T E D
I.K3 NOTFITTED
LINKS
SERVICE
LK5 NORMALOPEEATION 1 .2
FITTED
LK6 NORMA! FITTED1 .2
OPESATION
L K 5 S E q V I CFEI T T E 2D. 3
LK6 SERVIC FE I T T E 2D. 3
WHEN F I T T E2D. 3 T H ET B A N S U I T T E F
WILLOPEBATE WIIENTHEANTENNA IS
SIOPPED,
FVl SWEPT
GAINDELAY
FACTORYSETDONOTADJUST
BridgeMqsterE
Rqdor
5.144 658000108
X-BondSconner
Unit Chopter5
FcultReporting
ond FirstLineServicing
fil ,
I Toremove lheModLr
alorPcB I
lil sftstfecessaryh
remNeI
I therran$eivs*smbryas I
previousy.
I deraied I
E '
I Bemwer.iss"..
PcBas I
Ideraiedpreviousry. I
tL]-
Disconnecl
ll]Yo
magnelron
@ . " r - f---- l E
o t t I I
t l
trl t
10 S E P L A C LM
NOG D L J L A ]POCN8
Feplacemenl ls thereverse
orrenoval. Belore repacing
l h e l 9 9 ePr C Bc h e cl kh e
linkselrngsonlheModulalor
Setlings
Modu
alorPCB'
Figure6.59 Replacing
f4odulator
PCB
BridgeMosterE Rodqr
658000108 6.145
Chopter5 X-BondSconnerUnit
FoultFindingond FirstLineServicing
tK3 LK2
,z
wL YELLOW
Eo
*
* .;x
"'h-;fQ )
EHTBOARD
6580I816
* r//
W nlH.'
U.r}g
J lfl
JJ;r_l
MoDULAT0R
LtNKSETTTNGS
F0R65810812
/ 65825812
/ 65830812
TEST
POINTS:
TPlOOMAGNETNON
CURRENT
MONITOfr
TP1OlCHABGE
TBIGGEB
TP1O2MODULATORTBIGGER
- lYodulatorPCB
Figuie 5.40 LinkSettings
BridgeMoster
ERodor
6.146 658000108
X-BondSconnerUnit Chopter6
FoultReporting
ond FirstLineServicing
WABNINGI
Beforeslaninglhis procedure ensure
lhat 031 is nol lllumlnated.
lf D3l is llluminatedlsolateTrinsceiver
irom ship'smainssupplybelorc
proceeding.
r---r f_l \9
heahink
lo chassls.
\\ fl l
securjng
\ l
,l lll Lleql/--\l dh"\oE
'n {
IrfL / \/
) '+'\ / o- ll -\ N
t-/ \ /
l tt . + tl I
oL--,-l -.E I
_-f l"+ |
- - l
r ' r ' i - =
t . _ @ @ l
Lt tt _ -
--ljl
- !
NOTE:
o o o
o o
c- n. trLl
lfln/--\
Ll\ )
_ l u o
frt r^oLl
Seliin[sasdelailed
'Link PSU
Selling
in
PcB' I
Ud[o_ (J-o o o
PIIN llllEl '
trt f)ElIq PLTA
I Alle'repacinslhePol{e' I
I Suppy PCB lt s necessary
|
| 1osellheMasnelroncurenlI
I asdeiailed
in'sefiins I
I Masnetronc!fianr' I EEPLACIN
TGH EX . B A N D
PSU
Bridgel'loster
E Rodor
65800010B 6.147
Chopter6 X-BondSconnerUnit
FoultFindingond FirstLineServicing
t_J[,
PLTS
'rr" I fl"'u
-PLrD I
o o
o
o PLTK A'
o llh .12.|/
ov rlll
s E Tl e o
GND
tl o
1 1 11V0C
o LKC Lt(s
D31
M A I NO
SN
LED
HIGH
volr^cFrsoLATroN
LNK M"Ei"s"ul1D,^
1,1-i -"-
L(B NOBMALOPERATION
tKg SotArEHVOPEBAT|ON NOTFTTEO TP2 HVRII{
lHtSLTNKCAN BEUSEDTO tsOtATE IPll HVDC(330V)
THE p O w E B
FACTO CROnBECTTON T H E V o L T AOCNET P 1 4
cIRcUF I Tf , o M T H E n E s T o F T H E SMEASURED
POWEBSUPPLY ASANAIDIO r/lITIlFESPECTT0'IP2
LKC-M0T0F SUPPLY
ISoLATIoN
llNK nc*FFsuEcw
NOf,I,IATLY
FITTIO
LINKSETTINC
ACX.BAND
POWER
SUPPLY
PCB65825816
BridgeMosterE Rodor
5.144 658000108
FoultReporting
ond FirstLineServicing
F -q!cisos,-,,-l-_-__--_]
-
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l -
1 t ; - + _ @
tlffi-
----
f----;;----
r_ l;_ 't;. -r--
r --1
r
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BridgeMosterE Rador
658000108
Chqpter 5
l
-n
il
l$
l l
i " " * *
__ __T!_ -, l
5.1491150
ond FirstLineServicing
FoultReporting
_t.
al' r
EridgeMosterE Rodor
658000108
Chopter6
| '
'l 'i
- l
I
, !
-i ii
ll i l
i+
l
;
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r : ]:---_r- ] . j
6-1511152
FqultReportingond FirstLineServicing
L_ E@E*YAngl
BridgeMosterE Rodqr
658000108
Chopter6 .
5.7551194
Chopter6
FoultReporting
ond FirstLineServicing
5.5 6-WoyInterswitch65846A
for thisunt isI mitedto ield replacement
FirstLineSeMcing ofthe fo lowngitems:
BridgeMoster
E Rodor
6s8000108 6-155
C h o p t e5r
FoultFindingond FirstLineServicing
4.5 6-WoyInlerswitch658464
BridgeMoster
E Rodor
6-156 658000108
C h o p t e6
r
FoultReporting
ond FirstLineServicing
.DICCEROCB
ASSEYBLY 5580 B0
6580804
5 5 8 0B1 4
5s80r809
6580i805
6 5 8 I0B B
RFCFIVF_R
AqSF_MRIY 658306 6
6581082
91405224
9r005225
9 t005223
PERFORI4ANCE.T,lQNITOR 9 t403746
|1OTOR220240VAND380/440V3PHNorma Speed 9r00375
|
9 t003752
IYOIOR220240V
AND 380/440V
3PHHighSpeed 9r003753
9 043154
9 AA522B
FUSE tYA00007245
65830656
SWITCH(FORFAN- I'aASTHEAD
THERI"IAL Tx/Rx) tYAo0007765
Br;dgeMoster
E Rodor
6s8000108 6.157
C h o p t e6r
FoultFindingond FirstLineServicing
6580B0
,Pl
T D I C C EDPC BA S S - M B -r \J \ l l > c N D N C N 6580r822
SL-I . ,
]NPUTPCBASSEt,lBLY
flURN NGUNIT) 6 5 8 0 r 38
6s80 r820
5 5 8 2 5t85
5580| 805
6580t818
RECE
VERASSEIYBLY] 6580t616
6 5 8 0 8t 2
f,tBLY( r0k\ 4
Lrfl TERASSE 9 t40522
T"TAGNETRON ( r0k\9 9r0030r5
MODUTATORPCBASSEI'1BLY(25KV\4
(SIANDARD) 658258
t2
(25KW(UNTS
I']ODUIATORPCBASSEI'1BLY 6 5 8 2 5t83
'P'
END]NGIN SUFFIX)
Lt[1]TER (25kW)
ASSEtlBLY 9 005226
r'fAGNETRON(25kW 9 403496
CIRCULATOR 9 405227
9 405224
6 5 8 0 r I8 r
IYOIOR& GLARBOX
ASSE]YBLY. 9 443765
II"lPELLER 6580| l5
IV]ANS FILTER
PCBASSEI"]BLY |
6582560
FUSE 1"1A00007245
r"rA00008979
FAN AXIAL80r80x2524VDC(BULKHEAD
Tx/Rx) 65830656
THERIjALSWITC| (FORFAN BULKHEAD
TxlRx) yA00007765
6580506
BridgeMosier
E Rodor
6"158 658000108
Chopter6
FoultReporting
ond FirstLineServicing
4.7 ProcessorElectronicsUnit
658008 |
6580082/B 3/B 4/Brs
6s80083
65800832
6 5 8 0 0t 8
B
6580082 r
6 s 8 0 0r 98
6s800823
F,rapn\^/FF <r rppl v paa a<<FMR / 65800822
I,]EI]ORY
CARDASSEIY
BLY 65800602
65D6601
65800607
o580000o
TP'ACKERBALL
ASSEIYBLY 65800601
KFTBOARDI.lODULE 6584s600
FANASSE]YBLY r3
658006
65800|
(lntesral
AIRFILTER Keyboard
Optlon) 658002
t,1
4 . 8 K i t D i s p l o yC o n t r o lP o n e l
BridgeMoster
E Rodor
658000108
Chopter5
FoultFindingond FirstLineServicing
BridgeMoster
ERodor
6-160 658000108