Reactive Power Compensation PDF
Reactive Power Compensation PDF
Reactive Power Compensation PDF
MASTER THESIS
Author:
Jakub Kpka
Supervisor:
PhD. Zbigniew Leonowicz
Wroclaw University of Technology 2
Reactive Power Compensation
Contents
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Reactive Power Compensation
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Reactive Power Compensation
1. Acknowledgments
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Reactive Power Compensation
2. Introduction
Over the last few years, the interest in reactive power compensation has been growing, mainly
because of the way in which energy supplier charge a customer for reactive power. Moreover, the
energy price is growing, what force the industry plants and individual customers to minimize
energy consumption, including reactive power. The aim is to minimize reactive power flow in
supplying and distribution systems , eliminate or minimize the charge for reactive power as well
as aspire to active energy limitation, in result, reducing fare for electrical energy. In the matter of
fact, the energy providers wants they customers to compensate reactive power. Energy suppliers
determine the value of tg which has to be kept in order to avoid paying for reactive power.
There are few solutions, that allow handle the problem of reactive power compensation. One of
them is reactive power compensator basing on power capacitors. This is the most popular
compensating device, mainly because of economical reasons, they are relatively cheap comparing
with i.e. active filters or compensation by means of electric motors. That is one of the reasons, for
which Elektrotim company proposed the master`s thesis topic Design of automatic capacitor
bank They want to launch brand new product to their offer, that is Automatic Capacitor bank.
To begin with, the aim of the project was to design automatic detuned capacitor bank for reactive
power compensation company with rated power of 200kVar, rated voltage of 400V and detuning
factor p=7%. One out of few assumptions was to find supplier who offers low prices and average
quality as well as the one, who offers very good quality of the power factor correction equipment
in order to meet the requirements of Elektrotim company customers.
The first most important thing before design process get started is to familiarize oneself with
standards. Then, knowing what are the requirements regarding capacitor banks in compliance
with standards I could proceed to the market survey and compare the elements capacitor bank
regarding price, features and quality. Next step is to perform all necessary calculations in order to
buy the capacitor bank equipment with proper rating. After that, when all the elements will be
ordered I design main and control circuits as well as equipment layout. As a last steps, technical
documentation and test program has to be done.
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Reactive Power Compensation
3. Power theory
Power is a measure of energy per unit time. Power therefore gives the rate of energy
consumption or production. The units for power are generally watts (W). For example, the watt
rating of an appliance gives the rate at which it uses energy. The total amount of energy
consumed by this appliance is the wattage multiplied by the amount of time during which it was
used; this energy can be expressed in units of watt-hours (or, more commonly, kilowatt-hours).
The power dissipated by a circuit elementwhether an appliance or simply a wireis given by
the product of its resistance and the square of the current through it: . The term
dissipated indicates that the electric energy is being converted to heat. This heat may be part of
the appliances intended function (as in any electric heating device), or it may be considered a
loss (as in the resistive heating of transmission lines); the physical process is the same. Another,
more general way of calculating power is as the product of current and voltage: . For a
resistive element, we can apply Ohms law (
) to see that the formulas and
amount to the same thing: [1]
(1)
(2)
where S is the apparent power and the asterisk denotes the complex conjugate of the current I,
meaning that for purposes of calculation, the sign (positive or negative) of its imaginary
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Reactive Power Compensation
component is to be reversed. All this ought to make very little sense without a more detailed
discussion of complex quantities and their representation by phasors. In the interest of developing
a conceptual understanding of a.c. power, let us postpone the elegant mathematics and begin by
considering power, voltage, and current straightforwardly as real quantities that vary in time. The
fundamental and correct way to interpret the statement
when I and V vary in time is as a
statement of instantaneous conditions. Regardless of all the complexities to be encountered, it is
always true that the instantaneous power is equal to the instantaneous product of current and
voltage. In other words, at any instant, the power equals the voltage times the current at that
instant. This is expressed by writing each variable as a function of time, [1]
(t) (3)
where the t is the same throughout the equation (i.e., the same instant).
However, instantaneous power as such is usually not very interesting to us. In power systems,
we generally need to know about power transmitted or consumed on a time scale much greater
than 1/60 of a second. Therefore, we need an expression for power as averaged over entire cycles
of alternating current and voltage. Consider first the case of a purely resistive load. Voltage and
current are in phase; they are oscillating simultaneously. The average power (the average product
of voltage and current) can be obtained by taking the averages (rms values) of each and then
multiplying them together [1]. Thus,
(resistive case) (4)
Power for the resistive case is illustrated in figure below. But now consider a load with
reactance. The relative timing of voltage and current has been shifted; their maxima no longer
coincide. In fact, one quantity is sometimes negative when the other is positive. As a result, the
instantaneous power transmitted or consumed (the product of voltage and current) is sometimes
negative. This is shown on Figure 1. We can interpret the negative instantaneous power as saying
that power flows backwards along the transmission line, or out of the load and back into the
generator. [1]
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Reactive Power Compensation
Fig. 1 Power as the product of voltage and current, with voltage and current in phase, source [1]
The energy that is being transferred back and forth belongs to the electric or magnetic fields
within these loads and generators. Since instantaneous power is sometimes negative, the average
power is clearly less than it was in the resistive case. But just how much less? Fortunately, this is
very easy to determine: the average power is directly related to the amount of phase shift between
voltage and current. Here we skip the mathematical derivation and simply state that the reduction
in average power due to the phase shift is given by the cosine of the angle of the shift:
Fig. 2. Power Power as the product of voltage and current, with current lagging behind voltage by a phase angle . , source [1]
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Reactive Power Compensation
The factor of cos is called the power factor, often abbreviated p.f. This same equation can also
be written as
(5)
which is identical because each rms value is related to the maximum value (amplitude) by a
factor of !. This equation is true for any kind of load. In the special case where there is only
resistance and no phase shift, we have =0 and cos=0, so there is no need to write down the cos
f, and we get the formula from the previous page. In another special case where the load is purely
reactive (having no resistance at all), the phase shift would be =90 and cos=0, meaning that
power only oscillates back and forth, but is not dissipated (the average power is zero). The
average power corresponds to the power actually transmitted or consumed by the load. It is also
called real power, active power or true power, and is measured in watts.
There are other aspects of the transmitted power that we wish to specify. The product of current
and voltage, regardless of their phase shift, is called the apparent power, denoted by the symbol
S. Its magnitude is given by [1]
(6)
Although apparent and real power have the same units physically, they are expressed differently
to maintain an obvious distinction. Thus, the units of apparent power are called volt-amperes
(VA). [1]
Apparent power is important in the context of equipment capacity. Actually the crucial quantity
with respect to thermal capacity limits is only the current. In practice, though, the current is often
inconvenient to specify. Since the operating voltage of a given piece of equipment is usually
quite constant, apparent power is a fair way of indicating the current. The point is that apparent
power is a much better measure of the current than real power, because it does not depend on the
power factor. Thus, utility equipment ratings are typically given in kVA or MVA [1]
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Reactive Power Compensation
Finally, we also specify what we might intuitively think of as the difference between apparent
and real power, namely, reactive power. Reactive power is the component of power that oscillates
back and forth through the lines, being exchanged between electric and magnetic fields and not
getting dissipated. It is denoted by the symbol Q, and its magnitude is given by [1]
Again, note how the equation converges for the resistive case where =0 and sin sin=0, as
there will be no reactive power at all. Reactive power is measured in VAR (also written Var or
VAr), for volt-ampere reactive. We can represent power as a vector in the complex plane:
namely, and arrow of length S (apparent power) that makes an angle f with the real axis. This is
shown in figure below. The angle is the same as the phase difference between voltage and
current. [1]
It is common, that devices which consume the reactive inductive current are called
reactive power receivers, while devices consuming reactive capacitive current are referred to as
reactive power sources. [2]
Most of the industrial equipment consumes reactive power. This devices are electric
motors, transformers, conductors, chokes, converters, arc furnaces and power electronics.
In random circuit without source, the reactive power is associated with the frequency and the
peak value of the energy stored periodically within magnetic and electric field of the elements of
the circuit. [2]
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Reactive Power Compensation
The reactive power of inductive and capacitive elements, QR and QL respectively, can be
expressed as:
+ 0
&./
%& '()* ,- ,
,123 (8)
+ 0
49/
%4 '()* 56 7 6',8' 6, ,12: (9)
where 12: and 123 are the maximum value of the energy stored in the magnetic field of the
inductive elements of the circuit and electric field of the capacitive elements. [2]
Basing on the law of conservation of energy, the input reactive power in the source less
circuit is equal to algebraic sum of reactive power of the inductive and capacitive elements
included in a circuit, that is: [2]
Considering any electric circuit, one knows, that the generated reactive energy is equal to
the consumed energy. According to this, that most of the loads in the industry are the loads that
needs inductive reactive energy to operate. For this reason, the reactive power demand is much
more than the generator is able to produce. Therefore, there are a devices that needs to be
connected to the system in order to provide an extra source of inductive reactive power or devices
which will absorb capacitive power. These type of devices are: capacitor banks, synchronous
motors, and power electronic sources of reactive power. The cooperation of compensating
devices with linear circuits causes the reactive component of the supplying current to decrease.
[2]
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Reactive Power Compensation
There are many of theories about power in electrical circuits, but there are two groups that
they are can be divided in. One of them is considering frequency domain while the second one is
related to time domains. Before these two approaches are explained, there is a one definition that
needs to be introduced, namely, distortion power. One needs to deal with distortion power, when
the instantaneous values of the voltage and current at the circuit`s terminals do not fulfill the
Ohm`s law. The distortion power can be determined basing on the active and apparent power
= > 6 ? (11)
The distortion power of a linear electric circuit is very often referred to us a power of phase shift,
because the phase shift between the voltage and current cause this power to appear.
Power theory in the frequency domain was published in 1927 by Budenau. He introduced two
equations for the power within nonlinear electric circuits supplied by sinusoidal voltage, with
periodical non sinusoidal current waveforms. Budenau defined the reactive power as [2]:
% B
@C '@ @ ()*A@ (12)
He also introduced the power component, so called distortion power D, describing it as follows:
= D> 6 ? 6 % (13)
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Reactive Power Compensation
b) Harashim`s theory
Harashim assumed, that the sinusoidal voltage and load current can be expressed by following
formulas [2]:
E F #$ ,G (14)
The load current contains active and reactive component of fundamental harmonic and a sum of
higher order harmonics. The sum can be considered as the component of distortion of the current.
The formulas above says, that if the load current value and amplitude of active component are
known, one can determine reactive component of load current [2].
#M # 6 H #$I (17)
The amplitude of active component of load current can be determined basing on the value of the
active power of the load [2]
Q Q
N N X
OR E)PG @C U@V #$!* 6
,G < @C J!* 6
,G !* 6
,GWPG 5 7 U (18)
OR F()*,GTB B
+ S + S
The analysis of the active power component was developed by the Nowomiejski and Emanuel.
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Reactive Power Compensation
Fryze`s theory
The Fryze`s theory from 1932 assumes, that apparent power S of an electric circuit contains two
components of the power, active component P and reactive component Q, described by the
following formulas [2]:
% > 6 ? (21)
According to the theory, everything else than the active power is considered as reactive power,
and should be removed from the circuit. Instantaneous current value of the receiver can be shown
as a sum of active (ir) and reactive (iq) component of the load current [2]
^
) )[ < )\ ])[ _`a_`0 E] )\ ) 6 )[ (22)
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Reactive Power Compensation
The power factor definition is correlated with sinusoidal current circuits. In the linear AC current
circuit supplied by the sinusoidal voltage the power factor is referred to as cos, where is an
angle of phase shift between the sinusoidal waveform of supplying voltage and sinusoidal current
waveform, that is [2] [3]:
^ 9 . fghi
b cd(A (23)
e 9 .
Generally speaking, one can say that power factor of electric circuit says how much of the energy
the circuit can get with respect to the electrical efficiency of the supplying source. In other words,
if the receiver is able to get all the power flowing from the source, then power factor value is
equal to one. Such situation is possible, when the Ohm`s law is fulfilled. The main reason for the
power factor value to be smaller than one, is that the electric circuit accumulate certain part of the
energy. Moreover, the distortion of the current waveform with respect to the voltage waveforms
cause the power factor value to be smaller than one. Virtually, there are many of the circuits
which may have both mentioned features, i.e. thyristor controller with the RL load. In such case,
the power factor can be expressed as: [3] [2]
Y
? j OZ EG
) G
PG
b !l
> Y Y
k
j OZ E G PG OZ ) G PG
In sinusoidal electric circuits which cause a non sinusoidal periodical current to flow, there are
two components of the power factor to be considered, that is component correlated with phase
shift between the first harmonic of the current and voltage referred to as cos. The second
component is associated with current waveform distortion with respect to the voltage waveform
and is referred to as m. The phase shift factor and distortion factor is expressed by the formulas
below, respectively [2]:
?
cd(A !n
D? < %
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Reactive Power Compensation
m !p
kB
oCZ o
In order to assess what is the higher order harmonic content in sinusoidal current on
voltage waveform, the THD (Total harmonic distortion) factor was introduced [2]:
B
@C F@
jq= r !s
F
Where n denotes the harmonic order, index 1 fundamental component of the A waveform.
The A denotes current or voltage,
There is a possibility, to express the harmonic content in the current or voltage waveform by the
voltage or current distortion factor given by the following formula:
F
m !t
F
One can notice, that there is a relationship between two formulas above, that is:
jq= u v 6 !w
m
One can also determine the individual harmonic distortion factor HD, which is described by the
ratio of the n order harmonic of waveform A to the fundamental component of this waveform
F@
q= xy
F
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Reactive Power Compensation
The HD factor gives more explicit assessment of the influence of the n order harmonic on
waveform A. Therefore, the power factor will be given as [2]:
? ? ?
b mcd(A x
> D? < % ' B
zCZ o
The power factor value of the loads that cooperate with the power system affects the voltage
conditions of the load operation. Moreover, the degree of utilization of the power generating and
transmitting units depends on the power factor value of the loads connected to the network. All
the devices that are included in power system has determined the maximum current that can flow
through them, causing no malfunctions because of heat. In three phase circuits, for a device with
the rated power P, current value can be calculated from [2]:
?@
@ x!
x'{
The dependence above says, that for the particular electric device of the rated current In, at
the constant voltage level U, the ratio of the nominal power Pn to the power factor is constant. If
one decrease power factor value, as a result, the active power flow will be limited, which in turn,
decreases the capability of energy transfer of feeders, transformers as well as apparatus that
generate the energy [2].
Decrease of power factor value of the load connected to the network, causes the rise of armature
impact of the supplying generator. Therefore, one has to deal with voltage drop of the voltage
drop that is being generated. In order to counteract the voltage to drop, one needs to increase the
excitation. But this solution has also limitations, because of temperature limits of the rotor. That
is why, the active power of the load has to be decreased. That is why, the generator`s active
power as a function of power factor change decreases much faster that it seems from the formulas
given in this subsection. [2]
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Reactive Power Compensation
The improvement of the operation of electric loads is possible, at given rated voltage. The voltage
of the electric loads depends strictly on the voltage drops along the feeder. For sinusoidal current,
the voltage drop in feeder of resistance R and reactance X is calculated as: [2]
|? cd(A 6 }()*Axx
Especially in high voltage line, where the X/R ratio is more than 1, when cd(A decreases, the
voltage drop increases. The power losses of transmission line are inversely proportional to the
square of power factor at constant value of transmitted active power. Let`s consider the feed
with resistance R, and current I flowing through it causing the voltage drop equal to U and
active power losses P, where [2]
|? |~ xl
For the three phase system
? x xn
Putting In ( 32) current value of the electric device to the |? equation (36), one can obtain
?
|? xp
' cd(A
It is desirable to notice, that reactive power has the same consequences for the feeder as
the active power. The active power losses caused by the electrical device of rated power P and Q
connected to the feeder are calculated as: [2]
? %
|? < xs
'
The formula above shows, that at the constant value of line resistance, power losses and
supplying voltage, the increase in reactive power cause the active power to decrease [2].
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Reactive Power Compensation
- nonlinear loads
- electromagnetic immunity of devices on electromagnetic distortions is smaller
- electromagnetic ecology
The main point of the power quality improving is to understand the problem by the energy
customers and suppliers. In order the describe the sources of the power distortion, it is necessary
to determine which parameters of the power decides about the quality.
The energy consumers are using more electrical devices, which converts the energy. This
devices, very often consist of capacitors, filters, rectifiers. The state of the art computers, TV, and
lighting also affects the phase currents. The nonlinear loads produce higher order harmonic,
especially the 3rd , 5th, 7th etc. The harmonics of the currents cause some problems in the mains
while the voltage drop across the line impedance distorts the voltage [5].
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Reactive Power Compensation
4.1.3 Influence of the non linear loads on the power quality parameters
The nonlinear loads having electronic inputs, converts the delivered energy into the same type of
energy, but with different parameters than the one in the feeder. This type of power conversion
allows to control the conversion of the energy in order to obtain the other type of energy, i.e. the
mechanical one. It concerns the electric motors, lighting and heating. All the energy saving
systems basing on the semi-conductors (diodes, thyristors etc.) allows for the energy savings, bu
on the other hand they launch distortions to the electric grid. The nonlinear loads are being used
more often in many locations. In the ideal supplying system, the current and voltage waveform is
strictly sinusoidal. In case, where there are the nonlinear loads in the system the waveforms are
distorted. As a result of the nonlinear loads, one may have a problem with the increase of the
RMS current of the capacitors for the reactive power compensation. The devices that are prone to
the harmonics are, among other things, transformers. The harmonic presence makes the power
losses of the transformer core bigger. Distorted currents may cause [5]:
E
Fig. 4 Devices for natural and artificial compensation method, source [4]
For not complex electric grids where there is a small amount of inductive loads, natural
method of compensation might be good enough, especi
especially when desired parameters
parameter of the
grid are not excessive. In case of large power grids, mentioned method is not sufficient, so
there is a need to improve the network parameters by means of artificial
artifici reactive power
compensation method. [4]
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Reactive Power Compensation
Single (fixed) power factor correction put in practice by connecting power capacitor
directly to terminals of a device that has to be compensated. Thanks of this solution,
electric grid load is minimized, since reactive power is generated at the device terminals.
This method eliminates controlling devices, since capacitor is being switched on and off
by means of the same switch as the device. The main disadvantage of this method, is that
the capacitor is not being used when the device is not operating. Moreover, the series of
type of capacitors offered by manufacturers is not always sufficient to meet the
requirements.
The figure above depicts capacitor banks connection (CB) in an example electric system. It is
noticeable, that each CB is connected directly to a particular load.
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Reactive Power Compensation
Group power factor correction this method is more effective than the previous one.
Group PFC assumes compensation of a group of loads supplied by the same switchgear.
Capacitor bank is usually controlled by the microprocessor based device called power
factor regulator. Beside, this method force applying protection for power capacitors.
In this case, capacitor banks are connected to the bus-bars, which supply a group of loads.
Bulk compensation this method assumes one compensating device for the whole object
( inside the transformer station or in switching station). This solution minimize total
reactive power to be installed and power factor can be maintained at the same level with
the use of automatic regulation what makes the PF close to the desired one. The drawback
is that supplying and distribution network, transformer as well as mains supplying all the
equipment is loaded by reactive current.
This type of compensation method demands capacitor banks to have wide range of power
regulation, which can be determined by 24h measurements at the place of CB installation.
This is not the best solution for large electric system, especially when the distance
between the source and nonlinear receivers is long. The longer distance, the bigger losses
in transmission system. For this reason most commonly used method of PFC is the group
compensation, while for nonlinear loads of big power single compensation is applied. [4]
[6]
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Reactive Power Compensation
In the matter of fact, each method can be applied for reactive power compensation in power
grid, but each with different effectiveness. In order to put in practice particular method, it is
necessary to fulfill some conditions. The factors that decides about the choice of satisfying
methods are as follows[3] [4] [6]:
Sometimes, depending on the factors listed above, more than one method has to be applied in
order to meet the PFC requirements [3] [4].
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Reactive Power Compensation
In the most cases, PFC is used for economic reasons. Using compensating device, one can save
on electricity bill as well as keep certain grid parameters determined by the energy provider.
Power factor correction gives even more profits, than only savings. Compensating unnecessary
reactive power the current carrying capacity of an existing network can be sufficient to sent more
active power through it, maintaining the same ratings of the apparatus within the supplying and
distribution system. PFC also allows to decrease transmission losses and limits voltage drops.
Generally, reliability of the network gets better. But one should be aware, that compensating
device connected to the mains, can also have negative consequences like:
Transient generation
Higher order harmonics generation
Long lasting voltage rise
Gain of higher order harmonics
Voltage drops, outages and Overvoltage of short duration
Other kind of distortions
All of this can be caused for few reasons, such as resonance phenomenon, mistakes in design, use
of unsuitable equipment, wrong exploitation. But despite of all negative consequences, there are
also positive ones, which will definitely improve energy quality. These are as follows:
Bearing above in mind, before one decides, what kind of compensating device will be used in
particular case, there is a few factors and conditions that has to be taken under consideration,
such as [4]:
Rating of the mains, that is : voltage, frequency, and it`s real value (measurement)
Demand on inductive reactive power taking into account the aim of compensation
Dynamics of load
Presence of higher order harmonics of a current and voltage
Short circuit parameters at the capacitor bank future location
Ambient conditions
Place of installation
In terms of rated voltage of capacitors we can distinguish two groups of capacitor banks:
a) Standard capacitor banks 15%
the rating of the elements of the CB are the same as the rated voltage of supplying
network.
b) Overrated capacitor banks 15% < 25%
The power capacitors have higher rated voltage than the rated voltage of the mains where
CB is to be installed. This type of CB are not equipped with reactors
c) Detuned capacitor banks 25% < 60%
This type of CB are equipped with reactors and overrated capacitors connected in series
(acceptor circuit). They can be used in the mains, where higher order harmonics are
present.
If the ratio of 60% , it is demanded to use harmonic filtering together with capacitor
Electrical circuit of the capacitor bank can be divided into two groups:
Main current circuit is responsible for electric energy transfer while control is responsible for
measuring and decision making. Usually, in case of detuned capacitor banks, there is a rule that
assumes one common detuning factor for each stage of the CP. In the opposite case, there is a
risk of overload.
The table below presents the most common low and high voltage capacitor bank
equipment:[poradnik]
Tab. 2 Low voltage capacitor bank equipment
Summing up, the capacitor bank unit design should be safe for maintenance crew, apparatus
rating should consider all the overvoltages and overcurrents that may occur during switching
operations. The elements arrangement inside an enclosure should be well thought. All the
equipment have to be easily available for replacement in case of failure.
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Reactive Power Compensation
Increased voltage across capacitor bank terminals. In some cases, increased voltage is
permissible as far as it does not exceed 110% of rated voltage
Current value is greater than 130% of rated current of capacitor bank
phase currents asymmetry no more than 5% for star and 10% for delta connection, referring
to the phase current in the phase that is the most loaded
ambient temperature is higher than the one determined in the technical documentation
capacitor deformation
sparking on capacitors` terminals and other issues that may cause the problems during
operation
Types of protection
In the capacitor banks, there are plenty of distortions that may occur such as voltage rise, short
circuits, interior capacitor failure, rise of temperature, and others. In order to protect the
capacitors, there is a need to apply additional protection. In the below section of this work, the
typical distortion are described as well as the method to protect from them [6] [9] [3].
a) Increase of supplying voltage may cause rise of reactive power produced by a capacitor
according to the formula
" ~ IJxt
In result, there is a risk of the temperature rise of the unit. In order to protect against this type of
distortion, overvoltage relay ( for voltage control) and overcurrent protection ( for phase current
control) might be used.
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Reactive Power Compensation
b) Phase to phase fault can cause exterior fault. The protection is easily feasible through
instantaneous overcurrent protection. The protection setting should be as follows:
]n 6 ! xw
c) Damages within capacitor bank can be caused by the faults within the unit. Usually, star
delta overvoltage relay is used to prevent a failure, supplied by open-delta voltage
transformers. The second solution is overcurrent star star relay connected to neutral
points of star connection of both units
d) Temperature rise can bring the same effect as described in the point a. In order to
prevent this type of failure two level temperature sensors are being used. The sensor has
to send information that is able to do both, signalize overheating and disconnect the unit.
Each stage of capacitor bank is connected to the supply through the main current circuit. The
current circuit is made of cooper bus bars which cross section is carefully selected taking into
account total reactive power of the capacitor bank as well as the supplying voltage. Summing up,
the cross section of the bus bars within the CB are dependent on the total reactive current flowing
through the main current circuit. Furthermore, each section of the CB is equipped with short
circuit protection and contactor.
It is important, to ground all the elements, that might be touched by the human. For the personnel
safety, there should be an additional master switch, which allows to disconnect the capacitor bank
from the main supply for maintenance without switching it off in the supplying switchgear. The
drawing below depicts the principle of capacitor bank connection to the three phase electric
network through the current transformer. Numenclature for the picture
Tr1 supplying transformer, CT current transformer, MS master switch, PFR power factor
regulator, F fuse, C capacitor, Cont - contactor
Fig. 11 Static capacitor bank 9,09kV and 200kVar rated power by Zez Silko, source [10]
Wroclaw University of Technology 38
Reactive Power Compensation
The capacitor units has two terminals isolated from its body can be also delta connected, but
this solution is not being used very often. Star connected capacitors operates at the phase voltage,
which is 3 times lower than in case of delta connection. In terms of the limited voltage range of
high voltage capacitors they are often series connected in the mains with the highest voltage.
High voltage capacitors bank are manufactured as enclosed and overhead ones. Generally, they
are being design for the particular industrial plant, power station, etc. and specially prepared
depending on the place of installation.
- synchronous motor can produce the capacitive or inductive reactive power continuously
For compensation of reactive power are installed motors can be used. However, the best results
can be obtained by the means of: [3]
Motors operating with no constant load, especially when they are underloaded for a long
period of time
Motors with rated power much greater than the active power load i.e. overmotoring on
purpose in terms of the destination as reactive power compensators
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Reactive Power Compensation
There are few factors that may decide whether the compensation will be effective or now, namely
[3]:
The calculations of synchronous motor parameters for reactive power compensation is relatively
difficult, and needs a lot of calculation as well as experienced designers.
This type of compensation is considered as the most expensive one. Moreover, the electrical
motors cannot improve the energy quality at the place of compensation, even if they do not
generate distortions to the supplying network. That is why, looking for the economical way for
the power factor correction, the most common solution is to use the capacitor banks.
to eliminate harmonics
to reduce high frequency signal
reactive power compensation in networks polluted with harmonics avoiding resonance
Furthermore, depending on the type of device used, the currents in an unbalanced, and the
neutral line conductors can be discharged.. There are many of benefits from using the filters,
among other things, filter reduces technical and hidden economical costs of an installation.
The technical cost reduction or technical optimization of the installation is achieved by:
When a filter is installed, the true RMS current value is reduced, what gives the higher
capability of transformer, and reduces the harmonic overload factor, so that, reduces the
apparent power throughout the installation.
The mentioned hidden cost reduction can be thought as improving productivity by reducing
stoppages and breakdowns. Moreover, it assures that there is no installation extension, because its
capacity is sufficient.
Non linear
Source Filter
load
Fig. 13 Bloc diagram of active filter connection
The active filter produces voltage being opposite in phase referring to the unwanted
harmonic component. The filters improve the efficiency of the parallel filter connected across the
non-linear load`s terminals [12].
Resonance pulsation: ,Z
&4
Wave impedance: -8
Quality factor: %
Attenuation: =
In the circuit illustrated above, the pulsation ,& at which the voltage across the coil is maximal, is
greater than the resonance pulsation ,Z . Furthermore, pulsation ,4 at the maximum voltage at
capacitor terminals is, in turn, smaller than ,Z . The deviation of ,4 and ,& with respect to ,Z
depends on quality factor, what illustrates the figure below [2]:
If the Q is in range of 5 8, then the deviation can be neglected. The maximal current of the
series resonance circuit occurs at the pulsation , ,Z and depends only on resistance value.
This type of resonance is dangerous for the network with voltage source. Currents source has a
big internal resistance ( Q=0) so there is no uncontrolled rise of current [2].
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Reactive Power Compensation
For the circuit depicted above, the resonance pulsation ,Z is different then theresonance
pulsation of lossless circuit, which is equal ,Z . If y and y, then the pulsation
&4
657
,Z ,Z ly
65 7
, where -8. In this case, the quality factor Q is defined as the ratio of reactance current at
the branch at resonance frequency ,Z to the input current. Therefore, the Q can be given by the
following formula:
% ,Z , l
< Z
,Z ,Z
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Reactive Power Compensation
Usually, in practice, the y. Then, according to the formulas below, pulsation ,& ( at which
the current flowing throughout the inductance reaches maximum value), pulsation ,4 ( at which
the current flowing throughout the capacitance reaches maximum value) and pulsation ,29 ( at
which the voltage across circuit terminals is maximal), and ,Z are different then the ,Z
N N N] N
The graph illustrates the change of , , and in the function or quality factor Q.
N N N N
At the quality factor in range for Q> 6 8 deviation of the ,& , ,4 , ,92 , ,Z from the ,Z are very
small, and can be neglected. That is one can assume, that maximum values of the current and the
voltage across the resonance circuit terminals occurs at the resonance pulsation ,Z
The currents flowing through the circuit as well as the voltage across the terminal are big only,
when the circuit is supplied from the voltage source. This type of source is present in the network
at the currents produced by the nonlinear loads.
The reactors parameters are given in percent of the nominal power of the capacitor at 50 or 60Hz
(for America). For example, detuning factor of 5% means, that 1/20 of the voltage (at 50Hz) is
dedicated for the induction, while 21/21 for the capacitor. If one takes minus it will achieve 100%
of voltage. The situation will be the other way around i.e. when f=1050Hz (then voltage at the
reactor will be 21/20, while at the capacitor 1/20)
u v yyl!
LC circuit is connected to the network in parallel. It can conduct also the harmonics flowing from
the other sources then the ones the filter was designed for. If there are no other filters, they might
be a need to overrate the filter which will let avoid overload as well as improve the filtering
effectiveness. The passive filters are being designed for the particular harmonic. It is detuned for
the resonance frequencies i.e. 150 [Hz], (then the reactor reactance is 5%) or 250Hz (then the
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Reactive Power Compensation
reactance of the reactor is 4%). Such a filter can handle the 3rd and 5th harmonic with any
amplitude even at the overload. That is why this filter should have safety margin [12].
For each frequency, there is few pairs of LC circuits with the same resonance frequency. The
capacitance says, how much of the reactive power can be compensated. Then the only parameter
to be determined is the inductance, which will, in turns, determines the behavior of the LC circuit
for the harmonic frequency. [12]
The winding element of the MKV capacitor consists of a dielectric of polypropylene film and an
electrode of double-sided metalized paper. This winding construction achieves low losses and a
high pulse-current withstand capability. Oil is used for impregnation of the capacitor. [14]
Contacting
The end faces of the windings are contacted by metal spraying to ensure a reliable and
low inductance connection between the leads and layers. The leads are welded or soldered to
these end faces, brought out through insulating elements (ceramic or plastic) and soldered to the
terminals. [14]
Impregnation
All hollows between the windings and between the windings and the case are filled with
an impregnating agent. Besides increasing dielectric strength, this improves heat dissipation
from inside a capacitor. The impregnating agents that we use are free of PCB and halogens. They
consist of mineral oil, or pure synthetic hydrocarbons that partly contain small quantities of
conventional additives (stabilizers) [14]
Self - healing
All MKV capacitors are self-healing, i. e. voltage breakdowns heal in a matter of microseconds
and hence do not produce a short circuit. Breakdowns can occur under heavy electrical load as a
result of weaknesses or pores in the dielectric. The integrity of self-healing capacitors is not
affected by such breakdowns. When a breakdown occurs, the dielectric in a breakdown channel is
broken down into its atomic components by the electric arc that forms between the electrodes. At
the high temperatures of as much as 6000 K, a plasma is created that explodes out of the channel
region and pushes the dielectric layers apart. The actual self-healing process starts with the
continuation of the electric arc in the propagating plasma. Here the metal layers are removed
from the metal edges by evaporation. Insulation areas are formed. The rapid expansion of the
plasma beyond the areas of insulation and its cooling in the areas of less field strength allow the
discharge to extinguish after a few microseconds. The area of insulation that is created is highly
resistive and voltage-proof for all operating requirements of the capacitor. The self-healing
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Reactive Power Compensation
breakdown is limited in current and so it does not represent a short circuit. The self-healing
process is so brief and low in energy that the capacitor also remains fully functional during the
breakdown[14]
Capacitance
Since capacitors in MKV technology operates mostly in enclosed capacitor banks, their
temperature dependence has to be taken into account during designing. Usually, rated
capacitance is referred to a test temperature of 20C and a measuring frequency range of 50Hz to
120Hz. Capacitors of MKV type has to have determined the capacitance tolerance range
within which the actual capacitance may differ from rated capacitance. The actual capacitance is
to be measured at temperature of 20C. The capacitance variation in the permissible
temperature range is not linear, but is reversible. The figure below dhows the characteristic
change in capacitance C/C as a function of test temperature. [14] [13]
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Reactive Power Compensation
Enclosure
Cubical
Tubular
Up to the early 80`s there was almost only capacitors units in steel tubular enclosures. Although
the state of the art capacitors differs from the old ones, the cubical shape is still being used
because its easier to installation, takes not that much space as the tubular ones as well as the old
units can be replaced with new ones of the same shape. [13]
Configuration
The capacitor units in cubical enclosures may be a three or one phase capacitors. In practice, the
cubical units can have rated power of one capacitor up to 100kVar. However, the tubular
capacitors has to be classified as follows [13] [14]:
low voltage power capacitors, with the rated power up to 4,17kVar. These type of units might
be used for designing a capacitor of greater rated power. Then, the proper number of
capacitors is closed in cubical enclosure. This type of solution is very convenient in terms of
the maintenance and money saving. Let us consider a situation, were there is a unit
consisting of n capacitors of small power. Probability, that all the capacitors will broke
down at the same time is very small. Therefore, even if one of the capacitor closed in the unit
will broken down, the rest of them can operate as before.
Low power one phase capacitors, up to 50kVar for special applications
High power capacitors units, very often used for the reactive power compensation
Low voltage power capacitors are manufactured for the phase to - phase voltage in the
range of 230 up to 1000V. The most frequently used voltages of the capacitors are: 230, 400, 450,
500, 525, 550, 660, 690V. These capacitors rated frequency is either 50Hz or 60Hz ( for the north
and south America). They can be WYE or delta connected. Capacitor with the rated voltage
above 660V are delta connected [13].
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Reactive Power Compensation
Discharging time
In compliance with standard IEC 60831 on Shunt power capacitors of the self-healing
type for a.c. systems having a rated voltage up to and including 1000 V the maximum time need
to discharge capacitor up to the voltage of 75V is three minutes. However, in Poland it is
assumed that capacitors has to be discharged up to 50V in no longer than one minute. These is
obtained by the resistors installed at the terminals of the capacitor. Most of the capacitors have
the discharging module mounted within the enclosure. [13]. The value of discharging resistor can
be determined by the following formula:
~ !
J ~
where,
k constant
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Reactive Power Compensation
Impregnation
Some time ago the impregnate in the capacitors was in the form of oil consisting PCB ( biphenyl
chloride) . After this type of material was forbidden, manufactures started replacing them with
either vegetable or mineral oil. In the 90`s they came up with filling the capacitor up with a gel,
epoxy resin or gas ( nitrogen). Thanks of this fluids and gases, it was possible to decrease active
power losses, achieve better cooling properties and longer life expectancy of the capacitors with
filled with the oil. The table below shows the comparison of the parameters that determine the
life expectancy of capacitors. This data is taken from the three different manufacturers offering
various types of capacitors production technologies [14] [13].
Impregnation
Parameter
Dry Gas Oil
Life expectancy (h) 100 000 100 130 000 150 175 000
Permissible inrush
100 100 200 300
current
Maximum temperature
+55C +55C +70C
of enclosure
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Reactive Power Compensation
Overpressure protection
In the event of overvoltage or thermal overload or ageing at the end of the capacitors
useful service life, an increasing number of self-healing breakdowns may cause rising pressure
inside the capacitor. To prevent it from bursting, the capacitor is fi tted with an obligatory
break action mechanism (BAM). This safety mechanism is based on an attenuated spot at one,
two, or all of the connecting wires inside the capacitor. With rising pressure the case begins to
expand, mainly by opening the folded crimp and pushing the lid upwards. As a result, the
prepared connecting wires are separated at the attenuated spot, and the current path is interrupted
irreversibly. It has to be noted that this safety system can act properly only within the permitted
limits of loads and overloads. [14]
Environmental conditions
Temperature class: According to the standard IEC60831, the temperature of operation of the
capacitor is determined by a letter and a numeric character. The numeric character says what is
the minimal temperature the capacitor can operate at, and it should be selected from the
following: +5C, -5C , -25C , -40C, -50C. The letter determines maximum ambient
temperature according to the table below
Tab. 4 Temperature classes
Ambient temperature C
A 40 30 20
B 45 35 25
C 50 40 30
D 55 45 35
The standard prefers following temperature categories: -40/A, -20 A, -5/A, -5/C. However, in
practice manufacturers often use temperature classes -25/B, -25/C, -25/D.
microscopic sharp edges of the foil the voltage of partial discharge. This phenomenon has a good
influence on the voltage strength of the capacitor unit. [13]
Fig. 23 The one phase MV capacitor 1. Terminal, 2. insulator, 3- handle, 5. Active part
The capacitor made in all film technology compared with the old type of capacitors have
much longer life expectancy because of [3] [13]:
The impregnates for capacitors should have very good electrical strength, dielectric loss
factor, permeability and should be resistance for aging. All these parameters has to be as good as
possible, since these capacitors very often operates in very hard conditions, considering cooling,
intensive electric field etc.
Nowadays, the best impregnates are the mineral and synthetic oils without PC. The most
popular impregnates are: Jarylec C101, SAS 40 and PXE.
All the capacitors should be equipped with the discharging resistors, which will step the
voltage down to 70V level in the time no longer than 10 minutes from the moment of voltage
disconnection. However, the manufacturers offers the discharging resistors which can deal with
the discharging in shorter period of time i.e to the level of 50V in 5 minutes. [13] [14]
The power capacitors re equipped with an internal protection, which will trip in case of
the failure of the single capacitive element of the capacitor. These protection will disconnect the
broken element without switching off the all capacitor unit. In case of sophisticated compensating
units of high power and voltage, the fuses are used for disconnecting faulted element without
breaking the operation of the rest of equipment of capacitor bang as far as there is no voltage rise
at the other capacitors. [13] [14]
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Fig. 25 All film capacitor cross section 1. Discharging resistor, 2. Internal fuse, 3. Capacitive element
Overpressure protection
This type of protection in MV capacitors is used for protection, where there is no possibility to
use an internal fuse. Overpressure sensor is mounted hermetically to the capacitor . Within the
sensor, there is a membrane which responds for the pressure higher than the normal one, which
maight be caused bz the failure of the capacitive elements of the capacitor unit. [13] [14] [3]
Delta applied to the capacitor banks with the samall rated power and the rated voltage up to
12kV. This type of capacitors are being used for fixed compensation of MV motors
WYE
Double WYE
H scheme used for the reactive power compensation in one phase capacitor banks
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Reactive Power Compensation
Fig. 26 Typical scheme of connection of MV capacitors a) Delta; b) double WYE, c) H scheme, source [2]
controlled by the PFR (power factor regulator). Reactive power management task is to keep the
power factor on the level demanded by the electricity supplier. As a result, there are some savings
on electricity bills, since the energy provider does not have to take back the excess of the reactive
power. PFR of any manufacturer can be easily used in order to replace the other one, without
changing the configuration of capacitor bank, since they are standardized. There are many types
of PFR on the market that take under consideration the requirements of the customers. The major
companies offering PFR on the polish market are Elektromontex, Twelve Electric, Circutor,
Moeller and Schneider Electric. Products of these manufacturers were taken into account when
In order to find the PFR that fits the most to ones requirements, one needs to get through
the technical documentation to find the different in the parameters. Usually, most of PFR offers
similar functions, some of them are equipped with the network parameter analyzer, but it makes
Power factor
Reactive power
Reactive current
Voltage value
Each PFR is equipped with the following units and elements [3]:
a) Measuring unit which measures the value that is assumed to be the principle of operation
of the PFR and compares it to the value set by the user. If the actual value of the variable
is higher than the set one, the unit sends the impulse to the time unit.
b) Time unit is distinguishing whether the change of the measured value is big enough to
take an action, such as switching the capacitor. In other words, the time unit helps to
avoid unnecessary switching. Moreover, it allows to discharge the capacitor before it`s
switched one more time. The delay can last from few seconds up to the few minutes
c) Final control element sends the impulse which will cause the contactor of particular
capacitor to switch on, according to the programmed algorithm. In some cases, if the
value that is being measured is oscillating between the value set by the user, there is a
probability that the PFR could send unnecessary impulses to the apparatus. In order to
avoid this, there is a parameter referred to as the zone of insensitivity.
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Reactive Power Compensation
Nowadays, all of PFR are advanced electronic devices, where all the measurements, decisions
making and control is performed by the microprocessor.
Power factor regulators keeps measuring the reactive power level in the network where
capacitor bank is installed, as well as determines the network behaviour. The Aron`s circuit is
applied as a measuring scheme which checks the current level in one out of three phases. The
voltage measurement is made on two other phases. The results of the measurement are being
analyzed by the microprocessor. In next step, it calculates what is the actual power level at the
mains, and makes decision whether switch the capacitor bank section or no, referring to the
algorithm defined by the user. [8]
The measuring circuit is very accurate. PFR is able to control reactive power level, even if
the secondary current of CT is as small as 40mA. Therefore, light load or wrongly selected CT do
not affect the efficiency of reactive power compensation. Moreover, the regulation process can be
adopted taking into account network behaviour as well as dynamics of reactive power changes.
Thanks of it, one out of the three available measuring characteristics of PFR can be used, what
makes the PFR more universal and effective. [8]
Data processing algorithms and measuring method offered by the PFR, ensures, that the
device will be properly operating even if supplying current and voltage is strongly distorted by
the higher order harmonics. [8]
One can distinguish following basic parameters of the power factor regulators:
Number of outputs
Nominal voltage, current and frequency
Range of the load fluctuation
Insensitivity zone Q/n
Control range of no compensated reactive power
Time of operation of the contactors
The Q/n parameter decides about the sensitivity of the regulator. It has to be set taking into
account the capacitor with the lowest rated power and the ration of current transformer. The
parameter %Q/n decides about the reactive power that will not be compensated referring to the
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Reactive Power Compensation
capacitor on the first stage of the capacitor bank. Increasing the value of this parameter one will
cause offset of the respond threshold value of the PFR. In result, the accuracy of compensation
will decrease. The mentioned setting decides about the characteristic of operation of power factor
regulator. Choosing the proper setting one can adjust the characteristic, so that it will allow for
the desired level of the reactive power compensation.
First case (a) shows undercompensated network, where cos=1 and %Q/n = 100%. Case (b) with
the settings of %Q/n=60% and cos=1 shows that the network is compensated. The last case (c)
at cos=1 and %Q/n=0% makes the network overcompensated.
Circutor
CIRCUTOR's computer regulators can be used to monitor existing load curves accurately,
whereby the cos is guaranteed to reach the programmed values. the whole range of computer
regulators is based on CIRCUTOR's FCP system (Fast Computerized Program), offering a set
of unique performance features [15]:
Minimisation of the number of switchingoperations, increasing the workinglife of the
components in the capacitor bank.
Increase in the unit's response time,thus achieving greater energy savings. Anti-oscillation
system, preventing unwanted capacitor connections and disconnections. Optimum
regulation, thanks to the accurate information about
the status of network parameters and the anti-oscillation system, guaranteeing that the
installation load curve can be monitored accurately and the objective cos can be
attained.
The measurement of the three phases guarantees the real compensation of the installation.
Protection against harmonics, with an anti-resonance system.
Easy installation, fully self-programmable, operation start-up by pressing just one key
New regulation program that enables the use of any type of sequence
Greater continuity of the service, control and display of leakages, with step-by-step earth
leakage protection
Internal temperature sensor, for the protection against excessive temperatures, with alarm
and/or disconnection system
Test function to check the whole unit by pressing just one key
The communications system can be used by the user to display the distance of unit
parameters and the network for the preventive supervision and maintenance tasks.
Computer Plus-T regulators are ideal to compensate modern installations that often have
unbalanced loads. Its three-phase measurement system and power analyzer function, safety,
monitoring and control system make it the ideal candidate to compensate installations where the
precision and continuity of the service are fundamental factors. [15]
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Reactive Power Compensation
The state-of-the-art regulators of the MAGIC Series have been designed to offer simple and
efficient regulation features. The whole range of computer regulators is based on CIRCUTOR's
FCP system (Fast Computerized Program), offering a set of unique performance features. In
addition to the FCP system, its main features are as follows [15]:
The computer MAGIC regulator is ideal to compensate unbalanced installations where the ease
or programming, robustness and accuracy are vital requirements. Its programming system is
simple and intuitive, making it very easy for the user to install and maintain it [15].
Computer D
The computer d series offers the user a very simple and safe installation, thanks to its top
performance features and its ease of installation. Thanks to its FCP technology, the computer
d series attains the objective cos with the minimum number of switching operations, increasing
the working life of capacitors. [15]
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Reactive Power Compensation
The PFR manufactured by Elektromontex company is very often used by the major
companies offering automatic capacitor bank. Offered power factor regulators can have
different dimensions or output number. The company can also provide the power factor
regulator dedicated for the thyristor capacitor banks. [16]
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Reactive Power Compensation
Features:
Moreover, the software within the regulator is basing on the fast digital signal processing as
well as many switching algorithms. There is a function, that does not allow switch capacitor on,
until it is totally discharged. The switching operation is optimized, so that the desired power
factor value is reached in relatively short time. The power factor regulator can display on the
LCD information such as current cos, current adn voltage THD in percent, voltage and current
higher order harmonics and many others. It also provides the alarms about too low power of the
capacitor bank, to small current value, to high THD level, as well as wrong connection of PFR.
[16]
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Reactive Power Compensation
Summary
Almost all of the capacitor banks are controlled by the microprocessor based devices. There are
many manufacturers offering their products. However, they all offers similar solutions. Only
differences are in some functions of PFR. There are few factors that can decide what the
customer should chose, among other things, the design. Nowadays the appearance of the device
play an important role. The next important thing when choosing the generator is the price. The
project assumed to find the compromise between the price and the quality. That is why, the
RMB10 is the perfect choice. It has all the necessary functions, dimensions, and the number of
outputs.
Circuitor has a standard range of rejection reactors p=7% with a resonance frequency of
189Hz for 50Hz network (or on demand 227Hz for 60Hz networks). This is most frequent tuning
value to avoid any resonance of the 5th harmonic and acts as a rejection filter for higher
frequencies. In other installations other values are required for example 5.6% (210Hz),
6%(204%) or 14% (134Hz). The company on demand can built reactors adapted to any power
rating, p value, voltage or frequency.
The low powered reactors are built with plates with low losses and are coiled with a cooper
conductor. The connection is achieved with the adequate terminals. In the case of higher power
ratings, the company offers reactors of RB type with a magnetic plate nucleus and multiple steel
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Reactive Power Compensation
cores, which offer excellent characteristic and low loss ratio. Aluminum band coils are used (or
copper band on demand) and the input and output connections run through a plate.
Both type of reactors for power factor correction application have a vacuum varnish sealing to
increase the insulation., providing a greater mechanical resistance and reduce the level of noise.
9. The project
c) Standard IEC 60831-2 Shunt power capacitors of the self-healing type for a.c.
systems having a rated voltage up to and including 1000 V - Part 2: Ageing test, self-
healing test and destruction test
Polish standard PN EN 61921:2005 describes the general requirements for the capacitor bank.
The most important of them are listed below:
Access to the particular elements within the capacitor bank should be easy, so that
there is no problem to replace an element in case of failure
Index of protection depends of the place of the installation of a capacitor bank. If
the capacitor bank is to be placed in the same place as the main switchgear or
utility room next to it, IP 20 is enough.
Section construction in a device for reactive power compensation particular
sections can be determined, placing them in separate partitions or within the same
cubicle.
Marking each capacitor bank has to have nameplate, which contains
information about: manufacturer, identification number, date of manufacture, rated
power in [kVar], rated voltage in [V], min and max ambient temperature, index of
protection, short circuit strength in [A]
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Reactive Power Compensation
9.2 Enclosure
Having above information, it is possible to find fitting cubicle for the elements of the
capacitor bank. Because the device is going to operate at the mains, where higher order
harmonics are present, power capacitors must be protected by reactors. Each capacitor emits
additional amount of heat as well as a reactor. For this reason cooling fan are needed to be install
in the cubicle, in order to force the air flow inside the enclosure which will cool the elements
down. The maximum temperature around the power capacitors cannot be higher than listed in
table below.
The issue of cooling is very important. Capacitors and reactors working in improper thermal
conditions are exposed for danger of overheating and its life expectancy gets shorter.
In order to avoid this, one needs to follow few rules, that will prevent unwanted effects. These are
as follow (generally for switchgear cubicles) [7]:
The distance between air inlet and outlet should be possibly far in order to provide the
maximum speed for the air stream.
The dimension of the inlet should be at least 10% bigger than the outlet
Vertical dimension of the inlet/outlet should be the bigger one
Avoiding air flow at the right angle or zigzag line
In case of forced cooling, ventilators should be placed at the bottom of the cubicle in
order to launch a cold air into the switchgear.
Choosing the fun, the real air flow should be considered, since theoretical one can be can
be higher in terms of counterpressure effect
Since one knows that ventilator has to be placed, it is needed to calculate the efficiency of the
cooling system. Generally, we can assume that the power loss of the power capacitor (including
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Reactive Power Compensation
wires, discharging resistor and contactors) is approximately 7W per / kvar for acceptor circuit
(capacitor and reactor). According to the formula [7]
Cubicle dimensions
Height [mm] 2000
Width [mm] 1050
Depth [mm] 500
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Reactive Power Compensation
Fig. 32 Enclosure
As one can notice, there is no floor in this enclosure. This type of construction lets the air
stream flow easily up to the top of the cubicle, which is slightly lifted up for better ventilation.
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Reactive Power Compensation
The next requirement for the reactors is to be placed above the capacitors, since they
evolve much more heat than capacitors which is lighter and could go up causing the capacitor
temperature to rise. If one wants to place the reactors in the same cubicle, they should be
physically separated by a barrier. That is what was mentioned in PN EN 61921:2005 Section
construction. In the project, the barrier was carried out by means of a metal plate placed between
capacitors and reactors.
As the voltage rises or drops, the reactive power of the capacitor changes as well, according to
the formula:
~
" " u v ll
~
where,
Us voltage of a mains
Project assumed rated power of the capacitor bank equal to 400V. Let`s carry out an
example calculation. Considering power capacitor with rated power of 20 kvar and rated voltage
of 440 supplied by mains at Un=400V
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Reactive Power Compensation
Z.
Q 20 5 7 16,52kVar (45)
Z.
This type of calculation is true, if there is no reactor connected in series with capacitor.
Once we know the total reactive power of the capacitors, we can choose series of capacitors
for PF correction. There is 200kvar to be divided. Taking this into account, at his point, one needs
to consider the number of capacitors that will be used. However, before the capacitors will be
chosen, one needs to take a closer look at the power factor regulators output number, and reactor
which will change the total power of the section of capacitor bank [18] [6].
Capacitor and reactor connected in series is referred to as an acceptor circuit. This connection
is depicted in the picture below.
The capacitance and inductance of the series connected capacitor and inductor create a resonance
circuit with the natural frequency fr. For the frequencies below the fr, including 50Hz, circuit has
capacitive behaviour, which makes possible compensation of inductive reactive power. For all
the frequencies higher than natural frequency, acceptor circuit has inductive behaviour. This
prevents from the resonance phenomenon between the capacitor bank and supplying network.
In detuned filters, parameters L and C must have such a value, that the natural frequency value of
the capacitor bank is smaller than the frequency of the lowest order harmonic present in the
supplying electric network. As an example, if it was found, that in the grid there are following
harmonics: 5h, 7h, 11h, 13h the LC parameters has to be selected so that the resonance frequency
is included in range 174 210Hz (usually 189Hz). This type of filtering is being used in the
automatic capacitor banks.
If one wants to consider operation of the capacitor bank without resonance reactors, the fact, that
higher order harmonics sources can be either receivers from the spot, where the CB is installed or
supplying network. Before decision is made, whether install the reactors or not, it is strongly
recommended to make measurements at the place of CB installation, it the higher order
harmonics are present in supplying current and voltage.
As one can notice, the reactors are very important part of capacitor bank, and they cannot be
omitted in the designing process. They also cause the voltage rise of series connected capacitor.
Increased voltage changes the power of the capacitor. So there is a row of calculations that are
required to be carried out during designing process.
First of all, as mentioned above, basing on detailed network analysis, knowing the harmonic
content in supplying voltage/current, a detuning factor can be found. Since the capacitor bank in
the project has no determined particular network to operate with, but was built for demonstrations
by the ELEKTROTIM company, it was assumed that it has to be able to work at resonance
frequency of 189Hz. Usually, this piece of information is drawn from network analysis. Once the
frequency is known, first step is to calculate the detuning factor.
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Detuning factor indicates the capability of the acceptor circuit to filtrate the higher order
harmonics. It is denoted as p and expressed in percents. It can be defined as ratio of reactor`s
reactance with respect to reactance of capacitor. However, it can be calculated basing on the
network frequency and natural frequency of the circuit according to the formula: [9] [19]
u v yylp
Typical range of higher order harmonic limiting includes 5th and 7th harmonic, which usually are
present in mains and have the biggest share in supplying current.
Detuning
factor 5% 5,76% 7% 12,5% 14%
p%
Resonance
frequency
224Hz 210Hz 189Hz 141Hz 134Hz
fr
Since the detuning factor for the project was given as p=7%, one knows that the capacitor
bank needs to be equipped with reactors. For this reason, some calculations have to be performed,
in order to fit the power of the capacitors and its rated voltage taking into account reactive power
of a detuning reactors. This power has to be considered when resultant power of capacitor bank
section is being determined.
First, capacity of the capacitor has to be found basing on the rated power and rated
voltage value of the capacitor, according to the formula [18]:
"$
J ls
! ~$
where,
f frequency, Qcn rated reactive power of capacitor, Ucn Rated voltage of capacitor, C
capacitance of the capacitor
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In compliance with the project assumptions, for p=7% and taking into account value of C
calculated above, one can determine capacitive and inductive reactance:
lt
! K J
lw
6 ny
Having calculated the values above, one can find phase inductance of the reactor,
n
! K
~
n!
x
The reactor connected in series will step the voltage at the capacitor terminals up what can found
by following formula:
~
~ nx
6
All above calculations allow to find out, what is the reactive power of the capacitor bank, when
the voltage across its terminal has changed:
" ! K J ~ nl
In the next step, the reactive power of detuning reactor will be calculated:
" x ! K nn
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In the table above all the results of calculation are listed. Since, as mentioned above,
capacitor bank working with the mains where higher order harmonics are present, needs to be
equipped with reactors, which affect the total reactive power value of the capacitor bank. In order
to find the total rated power of the capacitor bank including reactors, all the calculations above
has to be carried out.
Capacitor
Rated power Qcn 20[kvar]
Frequency fn 50[Hz]
Rated voltage Ucn 440[V]
Other
Mains rated voltage Un 400
Detuning factor p 7%
The rated voltage of the capacitor that was taken for calculations is not random, since it is known,
that reactor will increase the voltage across the capacitor terminals according to formula (53).
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Taking resultant reactive power of acceptor circuit and denoting it as QRES and rated power of the
capacitor Qcn, one can find the ratio:
"K !y
ns
" t
The idea to determine the coefficient M is to make easier finding the total capacitor bank rated
power when equipped with reactors. For the project:
Summing up, the total power of the capacitors that are used in capacitor bank will be bigger,
than assumed rated power of CB. It arose due to reactors connected with capacitors in series.
Since voltage will be increased at the capacitor terminals, up to the 430V, overrated capacitors
had to be used with the nominal voltage of 440V. However, nominal power of the capacitor is
reached at its rated voltage, so i.e. 20kvar at 440V. If the mains voltage is 400V, capacitor
nominal voltage 440, and reactor cause voltage change at the capacitor terminals as well as
launch additional reactive power to the circuit, all the calculations introduced in this subchapter
must be done
Power factor regulators are manufactured with 6 or 12 outputs. It means that maximum 6 or 12
power capacitors can be switched on or off.
a)
b)
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The first series (case a.) says, that in a capacitor bank there are six capacitors with the same
rated power. This uniform staging allows to switch the capacitor on without waiting until it is
discharged and ready to be switched on one more time. The first number in the series
(representing multiplication of rated power of a capacitor) has to be chosen very carefully.
Usually, it is dependent on the load fluctuation at the network the capacitor bank is going to
operate with. It is important issue, since the next capacitor in the series has to be equal or integer
multiplication of the one on the first place. The series has to be increasing. In case b). one can
notice, that i.e. if the rated power of the first capacitor in the series is equal i.e. 10kvar, then,
second one is 20kvar, and so on. [6]
Once the total power of 220kvar that is supposed to be distributed among certain number of
capacitors, one should find out, what are the typical ratings of capacitors offered on the domestic
and international market. For the project purposes, the products of ZEZ SILKO company was
bought, because they were competitive comparing to the other suppliers.
The company produces Capacitors in MKP and MKV systems. Both dielectric systems are
selfhealing. Metal plated layer is evaporated in case of the voltage breakdown. Formed
insulating surface is very small and does not effected the functionality of the capacitor.
Capacitors windings are inserted into aluminum container. Container is equipped with the
overpressure disconnector. MKP capacitors are made of oneside metalized PP film. Contacting
of the winding is performed by zinc spraying. This configuration is dry without impregnant. As
for MKV capacitor, electrodes are of metallized paper on both sides and PP foil serves as a
dielectric. The system is impregnated by mineral oil. MKV capacitors are suitable for higher
power loading and higher ambient temperature. In the meantime the capacitors are produced
mainly in MKP system, MKV [10]
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d^/><K
Having at disposal the list of capacitors, it is possible to figure out its total number for the
capacitor bank. The first capacitor in the series will have a power of 20kvar. If the remaining
power will be managed in a smart way, it will be possible to reduce the cost of the power factor
regulator choosing the one, that has 6 outputs instead of 12
Each capacitor by the company is described by the specific name such as CSADG or CSADP . In
this notation, each letter indicates a feature of the capacitor:
Sequence of a
Feature Letter Description
letter
1 Application C PF correction
Number of phases Three phase
2 S
impregnat Without impregnat
Cooling
3 A
case construction Steel insulated case
Configuration Built in discharge resistor
4 D
protection degree For Indoor use IP20
MKP (metallized PP film,
G
dry, gas filled)
5 Dielectric system
MKP (metallized PP film,
P
dry, gel filled)
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In order to check, if the capacitors are suitable for reactive power compensation and match the
project assumptions, one can decode the capacitor type description in compliance with Tab. 11
9.5 Contactors.
The last step is to select the protection of the capacitors as well as the contactors. In order
to do so, one has to skim the catalogue cards of the manufacturers. Contactors for the capacitor
banks are specially designed, taking into account life expectancy of the contacts, as well as an
extra module limiting the inrush current of the capacitor.
In the table above, there are listed contactors from LG company. In order to select proper
contactor for each capacitor, one needs to pay attention for the rated power that can be handled
by the device at given rated voltage. Therefore, for the project, where there are capacitors of rated
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power of 20kvar and 40kvar, following contactors were selected: MC 32 and MC 50. The last
column of the table shows, what type of module should be used for particular contactor. The
module is available separately. One also needs to supply the coils of the contactors with the
voltage of 230V. It can be obtained by mounting the transformer with the ratio 400/230.
9.6 Protection
The short circuit protection of the capacitors is provided by the switch disconnectors. For
the capacitors the fuse link rated current should be 1.6 time of the rated reactive current of the
capacitor. @ , where Un rated voltage of the mains, Q, rated power of the capacitor at
9@
Not only capacitors should be protected against short circuit, but the whole capacitor bank as
well. Usually, in the switchgear from which the CB is supplied, there is an additional circuit
breaker for the capacitor bank. Its value should be selected as:
The next important issue is to provide proper section of the wires and conductors, which has to be
able to withstand at least 1,5 of the nominal reactive current.
One needs to remember, that the control and cooling circuits also need protection. It is provided
by the fuse links with rated current of 6A in compliance with technical documentation of PFR.
[19] [4]
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There is three phase network incoming to supply the capacitor bank (Low Voltage switchgear).
From the feeder, the incoming power is distributed through the bus bars mounted in the capacitor
bank. The cross section of the bus bars is chosen so that it can easily withstand the current
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flowing through the device. Moreover, it is important to know the proper number of isolators
holding the bus bars, since it determines short circuit strength of the device. In case of the
capacitor bank, there are three insulators which gives short circuit strength of about 20 - 30kA
The connection points (red dots) L1, L2, and L3 represents the point of connection of the
capacitors and reactors with the bus bars.
The three cooper bus bars (cross section 30x10mm) L1, L2 and L3 are connected through the
wires to the switch disconnectors F1 F6. All switch disconnectors has the same current strength
of 160A, the only thing that differs them from each other is rated current of the fuse link. The
terminals 2,4,6 of each disconnector are connected to the three phase reactor (D1 D6). Each
reactor has thermal protection (contact 11 and 14). Next, the reactors are connected in series
through the contactors (K1 K6). The terminals A1 and A2 (coil of the contactor supplied by
230V AC source) trip the contacts of the contactor. The second drawing Control diagram
explains in details how to connect the contactor`s coils with and thermal protection of the reactors
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with the power factor regulator. The procedure of creating control circuit diagram will be shown
in few steps in the next subsection.
L2 - R
L3 - R
C-R
N-R
5-R
6-R
4-R
2-R
3-R
L-R
1-R
k-R
l-R
W4
W1
W2
W3
LA
10
11
12
13
14
15
16
17
4
2
5
6
8
9
3
7
1
k
X
l
D1
FS1 - 2
l - CT
k - CT
F2 - 2
F2 - 2
D2
FS1 - 4
FS1 - 2
FS1 - 4
FS2 - 2
FS2 - 4
F2 - 4
F2 - 4
D3
D4
D5
D6
L1 - R
The terminal stripe needs to be provided together with the control circuit diagram for the
wireman, who was going to connect the equipment. The bottom part of the terminal stripe is
dedicated for the wires coming from :
The upper part of terminal stripe contains the outputs, which are connected through the wires
with the control, protection and cooling equipment. The letter R denotes the Power Factor
Regulator i.e. l R is a connection of the terminal l of the current transformer with the
terminal l on the power factor regulator and so on. W1 W3 terminals are assigned to
ventilators.
According to the terminal stripe, one can wire the circuit step by step.
First, on needs to use the phases L2 and L3 in order to supply the transformer Tr 40/230V
(250VA). The transformer is protected from short circuit by two pole switch disconnector F1
whit the fuse link of 6A. At the output of the transformer, one gets the phase L (230V) and the
neutral N. The transformer will supply the equipment which needs 230V AC source to operate,
that are:
Ventilators
Power factor regulator
Coils of the contactors
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The ventilators are controlled by the thermostat T which will turn them on when the temperature
will rise above 35 degrees of Celsius. The phase L2 and L3 is connected to the power factor
regulator through the fuse FS2. The next picture will continue from the points 1, 2, 3, 4 and 5 at
the very bottom of the figure above.
Starting from points 1,2,3,4 and 5 one continue designing the control circuit. The figure shows
the layout of the power factor regulator RMB 10.6. The regulator has got three terminal stripes
l, k, alarm
L1, L2, L3, N
C, 1 6
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The terminals l and k provide connection for the current transformer mounted on the phase
L1 in the main switchgear. The input alarm is connected in series with the lamp LA mounted
on the door of capacitor bank. The lamp will light up every time, when contact ALARM inside
the power factor regulator will close down. The light will signalize each improper operation or
error in the capacitor bank, Thanks of mounting it on the doors, it will be visible from far
distances. The second terminal stripes contains terminals L1, L2, L3 and N. The terminal L1 and
N is connected to the phase L and neutral wire N of the transformer respectively. In this way, one
provides the supply source for power factor regulator. Phases L2 and L3 are connected to
terminals L2 and L3 respectively. These terminals are responsible for the measuring of the
voltage. Moreover, phases L1, L2 and L3 are leaded through the switch WL1. This solution lets
disconnect the capacitor bank without disconnecting it at the main switchgear i.e. for the
maintenance. The last terminal stripe will control the coils of the contactors. The terminals 1 to 6
are connected to the coils of the contactors which trip the contacts in order to switch the capacitor
on or off. They are followed by the contacts D1 D6. These are responsible for the thermal
protection of the reactors. In case, when the temperature rise above the limit, that is safe for the
reactors, the contact D of the reactor will switch off the circuit capacitor - reactor . Putting all
these diagrams together, one obtains complete control circuit diagram for the capacitor bank.
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Each product manufactured in the company needs to be tested by certified laboratory. There are
not too many places in Poland, who offers full range of test described in standards.
The capacitor bank should have certificate of approval basing on the standards PN60439-1 an
PN61921 on electrical switchgears and capacitor banks respectively. According to the standards,
the capacitor bank should be checked for:
Since the company provides the products to the customer, it also should have a technical
documentation. The technical documentation should contain:
11.Conclusions
The reactive power compensation plays very important role, especially for the industry.
Nowadays, there are many power electronic devices being used such as converters, inverters,
UPS systems etc. They all generate distortions to the supplying voltage and current waveforms.
In order to avoid poor power quality, it is necessary to apply reactive power compensating device
minimizing reactive power consumption. Moreover, the harmonics make the task of reactive
power compensation harder, since they are dangerous for the power capacitors installed in the
capacitor bank.
Compensating devices basing on the power capacitors are the most common manner of reactive
power compensation. Thanks of wide range of products, it can be design almost for each
individual electrical installation. There are many companies offering capacitor bank components
which needs to be compared in order to make a good choice. That was the first point of the
project mainly, market survey. I compared all the capacitor bank components offered by
manufacturers on the Polish market. It was very time consuming task, since I had to pay attention
to each detail regarding functions and features of power factor regulators, the parameters of
power capacitors, reliability of contactors and reactors.
The second thing to be done, was to buy all the elements. However, before it happened, I had
performed calculations in order to determine the rating of apparatus. The most problematic step
was to determine what is the power of capacitors that needs to be installed when they are
connected in series with reactors of detuning factor p=7%. I spent a lot of time on the issue to
find the solution. I solved the problem by means of many formulas considering voltage drop on
capacitor terminals, rating of power capacitors and detailed calculation for reactors such as
inductance etc. As a result, I obtained the coefficient which allowed me to determine rating of
capacitors.
As a next step, I design the main and control circuit. I was doing the drawings by means of
Autocad software. I took under consideration such options as signalization of an error by the
lamp installed on the door of the capacitor bank. I had to also select the fuse link rating in order
to protect the apparatus from short circuit. The additional switch was installed, which lets to
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switch the capacitor bank off for maintenance, without necessity of switching it off at supplying
switchgear.
The project, which I have done was very time consuming and complicated. When producing such
device as a production manager, one needs to bear in mind a lot of things. First of all, economics.
This aspect is very important when designing anything. It is obvious, that the product is to be sold
for the customers. However, most of them is looking for the cheap solution and good quality. It
not always goes together. Market survey showed, that there is a wide range of the product on the
market different one from another in terms of price, quality and options. The challenge was to
manufacture a capacitor bank, that will be competitive comparing with other companies. Second
of all, the design of capacitor bank has to be done precisely. Capacitor bank operates
continuously. It is important, to take under consideration the detuning factor and the presence of
harmonics in the supplying network. The life expectancy will be longer, if rating of capacitor
bank elements is selected carefully.
Summing up, I had a chance to be a production manager and manufacture brand new product,
since the company has no experience in capacitor banks production. It was big challenge, since I
had to not only have technical knowledge, but also pay attention on the economical side of the
project. I was able to get the project done, and as a result, the Elektrotim company can offer to
the customers brand new product Detuned automatic capacitor bank.
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12.Bibliography
[1]. Meier, Alexandra. Electric Power Systems: A Conceptual Introduction (Wiley Survival
Guides in Engineering and Science). s.l. : Wiley - IEEE Press, 2006.
[3]. Praca Zbiorowa. Poradnik inyniera elektryka. Tom 2. Warszawa : Wydawnictwo Naukowo
Techniczne, 1996, 1997, 2007.
[4]. Power Factor Correction - Design of automatic capacitor bank. Kpka, Jakub. Wroclaw :
Wroclaw University of Technology, 2010.
[5]. Reactive power under nonsinusoidal conditions. L, Czarnecki. : IEEE Tran. on Power
Apparatus and Systems, 1983.
[8]. Pacholski, in. Edward. Kompensacja mocy biernej w przemysowych ukadach zasilajco -
rozdzielczych z napdami synchronicznymi na przykadzie KGHM "Polska Mied" S.A oddzia
Zakady wzbogacania rud. Polkowice : Elma Energia - materiay informacyjne.
[9]. Krzysztof Matyjasek, ukasz Matyjasek. Wybrane zagadnienia z zakresu wyboru rodzaju
urzdze do kompensacji mocy biernej na bazie kondensatorw energetycznych. Prezentacja
konkretnych rozwiza. s.l. : Elma Energia - materiay informacyjne.
[11]. Circuitor. Protection and control. Reactors for filtering. [Katalog produktw] s.l. :
Circuitor.
[12]. Circutor. Power Factor Correction and harmonic filtering. Automatic power factor
regulators. [Electronic Catalogue] s.l. : Circutor, 2009.
[13]. Waldziak, Tomasz. Kondensatory energetyczne niskich i rednich napi. Olsztyn : Elma
Enegria.
13.Appendix
Technical drawings
Technical documentation (Polish)
Program test
Pictures of manufactured capacitor bank
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