Profibus Fms User's Guide

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Wonderware

Profibus FMS I/O Server Users Guide

Revision C
Last Revision: November 2004

Invensys Systems, Inc.


All rights reserved. No part of this documentation shall be reproduced, stored
in a retrieval system, or transmitted by any means, electronic, mechanical,
photocopying, recording, or otherwise, without the prior written permission of
Invensys Systems, Inc. No copyright or patent liability is assumed with respect
to the use of the information contained herein. Although every precaution has
been taken in the preparation of this documentation, the publisher and the
author assume no responsibility for errors or omissions. Neither is any liability
assumed for damages resulting from the use of the information contained
herein.
The information in this documentation is subject to change without notice and
does not represent a commitment on the part of Invensys Systems, Inc. The
software described in this documentation is furnished under a license or
nondisclosure agreement. This software may be used or copied only in
accordance with the terms of these agreements.

1998, 2004 Invensys Systems, Inc. All Rights Reserved.

Invensys Systems, Inc.


26561 Rancho Parkway South
Lake Forest, CA 92630 U.S.A.
(949) 727-3200
http://www.wonderware.com

Trademarks
All terms mentioned in this documentation that are known to be trademarks or
service marks have been appropriately capitalized. Invensys Systems, Inc.
cannot attest to the accuracy of this information. Use of a term in this
documentation should not be regarded as affecting the validity of any
trademark or service mark.
Alarm Logger, ActiveFactory, ArchestrA, Avantis, DBDump, DBLoad, DT
Analyst, FactoryFocus, FactoryOffice, FactorySuite, FactorySuite A2, InBatch,
InControl, IndustrialRAD, IndustrialSQL Server, InTouch, InTrack,
MaintenanceSuite, MuniSuite, QI Analyst, SCADAlarm, SCADASuite,
SuiteLink, SuiteVoyager, WindowMaker, WindowViewer, Wonderware, and
Wonderware Logger are trademarks of Invensys plc, its subsidiaries and
affiliates. All other brands may be trademarks of their respective owners.
Contents 3

Contents
Wonderware Profibus FMS I/O Server...............5
Introduction ............................................................................................ 5
Communications Protocols................................................................. 5
Accessing Remote Items via the I/O Server ....................................... 6
Getting Started Quickly with the I/O Server .......................................... 7
Required Hardware and Software....................................................... 7
Profibus Main Window .......................................................................... 8
View Menu ......................................................................................... 8
I/O Server File Menu.............................................................................. 9
Configuring the I/O Server................................................................... 10
Configuring a Topic Definition .............................................................11
Topic Definition.................................................................................11
Profibus Topic Definition ................................................................. 12
Common Topic Configuration Settings ............................................ 12
Configuring a Siemens Driver Topic................................................ 15
Configuring a Softing Driver Topic.................................................. 15
Selecting Communications Reference (CR) for Softing Driver Topic.
18
Configuring Communications References (CR) for Selected
PROFIboard...................................................................................... 19
Access Rights ................................................................................... 23
Advanced Communications Parameter Settings............................... 26
Importing Softing Datfiles ................................................................... 29
Import Softing Profibus Configuration............................................. 30
Item Mapping ....................................................................................... 31
Configuring the I/O Server Settings..................................................... 33
Server Settings .................................................................................. 33
Configuring the Logger........................................................................ 35
Setting the Logger Mode .................................................................. 35
Configuring Security ............................................................................ 36
Security ............................................................................................. 36
I/O Server Data Menu .......................................................................... 37
Data Monitor ........................................................................................ 38
View Item States ............................................................................... 38
Dumping Active Data to a File ............................................................ 41
Dumping Active Data ....................................................................... 41
DB Dump.......................................................................................... 42
Dumping Topic Database to a File....................................................... 44
Accessing I/O Server Help ................................................................... 45
Contents ............................................................................................ 45
How to Use Help .............................................................................. 45
About Profibus.................................................................................. 45
Item Names .......................................................................................... 46
Predefined Item/Point Names............................................................... 51

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4 Contents

Monitoring the Status of Communications with a PLC ........................54


Using the Status Item in Excel ..........................................................54
Monitoring the Status of Communications with InTouch.....................55
Using DDEStatus and IOStatus in Excel...........................................55
Reading Values from the I/O Server into Excel ....................................56
Writing Values to the I/O Server from Excel ........................................57
Troubleshooting I/O Server Communications Problems ......................58
Debugging Communications Between InTouch and an I/O Server ..58
Debugging Communications Between SuiteLink and an I/O Server 61
Debugging Communications Between an I/O Server and a PLC......62
Configuration File Format ....................................................................69
Opening a Configuration File of Former I/O Servers ...........................70
Special Wonderware Logger Messages ................................................72

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Wonderware Profibus FMS I/O Server 5

Wonderware Profibus
FMS I/O Server

Introduction
The Wonderware Profibus FMS I/O Server (referred to as the server through
the remainder of this Users Guide) is a Microsoft Windows application
program that acts as a communication protocol server. It allows other Windows
application programs access to data within other Profibus FMS devices. The
server allows the PC to access other Profibus FMS devices (masters and
slaves). The server works with the PROFIboard from Softing as well as with
Siemens communications processor cards.
While the server is primarily intended for use with Wonderware
FactorySuite, it may be used by any Microsoft Windows program capable of
acting as a DDE, FastDDE, or SuiteLink client.

Communications Protocols
Dynamic Data Exchange (DDE) is a communications protocol developed by
Microsoft to allow applications in the Windows environment to send/receive
data and instructions to/from each other. It implements a client-server
relationship between two concurrently running applications. The server
application provides the data and accepts requests from any other application
interested in its data. Requesting applications are called clients. Some
applications such as InTouch and Microsoft Excel can simultaneously be both
a client and a server.
FastDDE provides a means of packing many proprietary Wonderware DDE
messages into a single Microsoft DDE message. This packing improves
efficiency and performance by reducing the total number of DDE transactions
required between a client and a server. Although Wonderware's FastDDE has
extended the usefulness of DDE for our industry, this extension is being
pushed to its performance constraints in distributed environments.
SuiteLink uses a TCP/IP-based protocol and is designed specifically to meet
industrial needs such as data integrity, high-throughput, and easier diagnostics.
This protocol standard is only supported on Microsoft Windows 2000,
Windows XP, and Windows 2003.
SuiteLink is not a replacement for DDE or FastDDE. The protocol used
between a client and a server depends on your network connections and
configurations. SuiteLink was designed to be the industrial data network
distribution standard and provides the following features:
Value Time Quality (VTQ) places a time stamp and quality indicator on all
data values delivered to VTQ-aware clients.

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6 Wonderware Profibus FMS I/O Server

Extensive diagnostics of the data throughput, server loading, computer


resource consumption, and network transport are made accessible through
the Microsoft Windows 2000, Windows XP, or Windows 2003 operating
system Performance Monitor. This feature is critical for the scheme and
maintenance of distributed industrial networks.
Consistent high data volumes can be maintained between applications
regardless if the applications are on a single node or distributed over a
large node count.
The network transport protocol is TCP/IP using Microsofts standard
WinSock interface.

Accessing Remote Items via the I/O Server


The communications protocol addresses an element of data in a conversation
that uses a three-part naming convention that includes the application name,
topic name, and item name.
The following briefly describes each portion of this naming convention:
application name The name of the Windows program (server) that will be
accessing the data element. In the case of data coming
from or going to PROFIBUS equipment via this server,
the application portion of the address is PROFIBUS.
topic name Meaningful names are configured in the server to identify
specific devices. These names are then used as the topic
name in all conversations to that device.
For example, CR3.
Note You can define multiple topic names for the same
device (PLC) to poll different points at different rates.
item name A specific data element within the specified topic.
For example, when using this server, an item can be a
relay, timer, counter, register, and so on., in the PLC.
Note The item/point names are predefined by the server.
The term "point" is used interchangeably with the term
"item" in this User's Guide.
 For more information on item/point names, see the
"Item Names" section in this User's Guide.

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Wonderware Profibus FMS I/O Server 7

Getting Started Quickly with the I/O Server


This section briefly describes the components and procedures required to
prepare the Wonderware Profibus FMS I/O Server for use. Detailed
descriptions can be found in the manuals provided by Siemens, Softing, and
sections of this User's Guide.

Required Hardware and Software


The Wonderware Profibus FMS I/O Server is capable of working with two
different manufacturers communications processor cards (also referred to as
boards).
The Softing board is called PROFIboard.
The Siemens board can be CP5613 or CP5614.
These boards can be installed simultaneously on the support platforms,
however, it is not recommended.
The Siemens driver software should be loaded and the boards configured using
the configuration tools before operating the server. The server can be
configured without the driver software loaded or the boards configured, but
this is error-prone because the server cannot suggest valid configuration
options.
The complexity of describing installation of the adapter cards, configuration of
the driver software, and associated configuration tools has forced us to remove
any specific start-up configuration instructions. Please refer to the instructions
supplied with the driver software and card configuration tools for details.
Additional documents are available in Technical Notes, articles on the
Comprehensive Support CD, and the Wonderware Web site.
For more information about the supported operating systems, please refer to
the Softing or Siemens documentation.

Note Although Softing supports more than four PROFIboards per system, the
Wonderware Profibus FMS I/O Server is restricted to four boards.

Note For the number of supported Siemens boards per system, please refer to
the Siemens documentation.

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8 Wonderware Profibus FMS I/O Server

Profibus Main Window


Double-click on the servers icon to start.

When the server starts, the main window will be displayed:

The current configuration file and its full path are displayed in the main
window title bar.
If any topic is active, it will appear in the client area of this window called
the topic monitor list.

View Menu
The View menu has two options that change the appearance of the main
window. Both options are enabled or disabled by selecting the menu option. A
check next to the option indicates the option is enabled.
The Toolbar option adds (when enabled) or removes the toolbar (small
buttons) located below the menu.
The Status Bar option adds (when enabled) or removes the status
indication bar located at the bottom of the window.
The main window shown above has both options enabled. The main window
shown below has both options disabled.

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Wonderware Profibus FMS I/O Server 9

I/O Server File Menu


The File menu options deal with loading and saving the internal topic
configuration database.

New
Clears the internal topic database for a new topic configuration.
This menu is disabled when the server is active (a client is connected).

Open
Replaces the internal topic database with the information contained in the user-
selected topic configuration file.
This file is automatically loaded the next time the server is started.
This menu is disabled when the server is active (a client is connected).

Save As
Saves the internal topic database under a new name.
This command is only needed if you want to save the configuration under
a different name.
If you edit the internal topic database, the data is stored automatically in
the current configuration file.
This menu is disabled when the server is active (a client is connected).

Exit
Terminates the server.

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10 Wonderware Profibus FMS I/O Server

Configuring the I/O Server


Once the server has been installed, a small amount of configuration is required.
Configuring the server automatically creates a configuration file named,
PROFIBUS.CFG.
This file stores the configuration information for the boards and all of the
topic definitions (described in detail later).
The configuration file is automatically saved to the directory in which the
server is installed unless a different directory is specified.
The Softing drivers require two additional configuration files for each
installed board used by the server. The configuration names are associated
with the board as shown in the following:
Kbl0.dat and Buspar0.dat for PROFIboard 0*
Kbl1.dat and Buspar1.dat for PROFIboard 1
Kbl2.dat and Buspar2.dat for PROFIboard 2
Kbl3.dat and Buspar3.dat for PROFIboard 3
* PROFIboard 0 is the only board supported by the older Softing driver
called PAPI50.
The additional configuration files must exist in the same directory where
your configuration file is located.
The server supports importing files created by Softing Profibus FMS DDE
Server.
If files are not imported, then they are generated automatically when you
configure a topic that selects a Softing driver.
To access the options used for the various configurations, open the Configure
menu:

Note If any of the options appear dimmed, then these options are not
available with this software version.

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Wonderware Profibus FMS I/O Server 11

Configuring a Topic Definition


Use the Topic Definition option from the Configure menu to create new,
modify, or delete topic definitions.
One or more topic definitions must exist for each PLC that the server will
communicate with.
Each topic definition must contain a unique name for the PLC associated
with it.
When this option is selected, the Topic Definition dialog box will appear:

Topic Definition
Note Once topics have been defined, their names will be listed in the Topics
section of this dialog box.

1. Click Done to close the dialog box and accept any new definitions,
modifications, or deletions made.

2. To modify or view an existing topic definition, select its name in the list
and click on the Modify button.
The Profibus FMS Server Topic Definition dialog box (described
below) will appear displaying the selected topic definition.

3. To delete an existing topic definition, select its name in the list and click
on the Delete button.
A message box will appear prompting confirmation of the deletion.

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12 Wonderware Profibus FMS I/O Server

4. To add a new topic definition, click the New button.


The Profibus FMS Server Topic Definition dialog box will appear.

Profibus Topic Definition


Due to the fact that this server supports different boards and drivers, the
description of creating a topic is divided into three sections.
The first section called Common Topic Configuration Settings describes
settings that are valid for all board and driver combinations.
The remaining two sections called Configuring a Siemens Topic and
Configuring a Softing Driver Topic describe how to configure the board
and driver specific settings.

Common Topic Configuration Settings

1. Enter a unique name (up to 32 characters) for the topic in this text box.

Note When communicating with a FactorySuite client, this exact name is


used as the topic name in Access Name definition.

2. Enter the frequency (in milliseconds) that the server will acquire data for
the items/points associated with this topic.
The lowest non-zero value you can enter is 10 ms.
If you enter zero, no items in this topic will be updated.

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Wonderware Profibus FMS I/O Server 13

3. Select this option if using Information Report instead of polling.


This option is useful if this topic refers to a Communications
Reference (CR) which is configured on the remote PLC to send
information reports only if a value changes.
This server generates a single read of the CR to get initial values.

4. Select this option to allow clients read/write access to the update interval
on this topic using the item name UPDATEINTERVAL.
If this option is not selected, the client can only read the
UPDATEINTERVAL.

5. This option allows you to improve the writing of Profibus objects which
are poked only partially (Profibus objects which contain more than one
item).
Profibus objects must be written as a complete entity.
The server retains a copy of the last value read for each Profibus
object containing an item that can be poked.
The server uses the retained object for all values in the object except
the item poked.
If this retained object has not been read recently, some values may
differ from what is now in the PLC.
This means old values could be written to the device for everything
except the poked item.
Select this option to force a read of the Profibus object (gets the latest
values) before modification and writing the object to the device.

Note Poking items in a Profibus object, requires the server to write the whole
object. This could affect the other values contained in the object. If you must
do partial pokes to large objects, select this option to increase data integrity at
the expense of performance.

6. You can also set the updateinterval to zero if you select the check box
Disable Polling.
Do this if this topic points to a communications reference that
supports only information reports.

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14 Wonderware Profibus FMS I/O Server

Note Different items/points can be polled at different rates by defining


multiple topic names for the same communications reference (CR) and setting
different update intervals for each topic. The actual update interval for the
slowest item on this topic can be read through the item name
MAXINTERVAL to give you an indication of the performance of your
configuration during operation.

7. Select the Poke mode for this topic from the drop-down menu.
Control mode - Preserves poke order and poke values. All client poke
values are poked in exactly the same order to the device. Use this
mode for control clients such as InBatch, InControl, and so on.
Transition mode - Preserves poke order but allows the server to fold
poke values to the same item by poking only the first, second, and last
value to an item in one timeslice. This mode "thins out" multiple poke
values generated by moving a slider to the important transition values
(no slider stuttering).
Optimization mode - No preservation of poke order and complete
folding of pokes to transmit the last value of an item only. Use this
mode when performance is critical and poke values of items are
independent of each other, such as recipe downloads.

8. Select the driver for this topic.


If the letters "inst" are appended to a driver name, the driver is
installed.
The driver selected determines most of the remaining steps required to
complete topic configuration.
When Softing driver is selected, refer to "Configuring a Softing
Driver Topic" section in this Users Guide.
When Siemens driver is selected, refer to "Configuring a Siemens
Driver Topic" section in this Users Guide.

Note After driver-specific configuration, return to this section and complete


the topic definition.

9. Select OK to accept the changes and exit the dialog box.

10. Select Cancel to exit the dialog box without making changes.

11. Select HELP to access the on-line Help.

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Wonderware Profibus FMS I/O Server 15

Configuring a Siemens Driver Topic


Perform these configuration steps for topics using a Siemens driver.
If the following list boxes are empty, the Siemens driver is either not
installed or a Siemens project is not configured (called off-line
configuration).
You can configure the server off-line.
Enter the exact names that will be used when the Siemens driver is
configured.

1. Select a board from the list of installed CP names.

2. Select a virtual field device (VFD) from the list.

3. Select a CR number from the list.

Note Topic configuration without a Siemens driver installed, without a


configured Siemens project, or with an unreadable project file, is called offline
configuration. Offline configuration prevents the server from preparing
selection lists of known valid options or doing any selection validation. You
must configure the server by entering selections manually. This is error-prone,
because the selections must exactly match the Siemens configured names.

4. Select Modify CR to finish the CR configuration. The Access Rights


dialog (described below) will appear.

5. Select OK to accept the changes and exit the dialog box.

6. Select Cancel to exit the dialog box without making changes.

7. Select HELP to access the on-line Help.

Configuring a Softing Driver Topic


Perform the following configuration steps for topics using a Softing driver.

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16 Wonderware Profibus FMS I/O Server

1. Select the PROFIboard for this topic.


If the Softing driver is installed, the control panel applet Profibus can
be used to list all installed PROFIboards.

2. Select Communication Parameter Settings to configure Profibus


parameters for the board.
The Communication Parameter Settings dialog box appears:

This dialog box is used to set the address and other Profibus
parameters for a communications board.
The Profibus parameters must be consistent with the parameters of the
other active members on the bus.

Communications Parameter Settings

(0..126)
1. Enter an address the board will use on the Profibus.
If a value less than 126 was defined for the Highest Station Address
(HSA) (see HSA), the maximum local station address is limited by
HSA.

(9.6, 19.2, ... , 12000)

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Wonderware Profibus FMS I/O Server 17

2. Select the Baudrate.


Permissible baud rate values are in Kbaud:
9.6/19.2/93.75/187.5/500/1500/3000/6000/12000

Note Not all baud rates are supported by all Profibus stations.

(1..65535 bit times)


3. The Slot Time is used to monitor the bus protocol.
This value must be 2 milliseconds or greater.

(1..65535 bit times)


4. The Minimal Station Delay Time specifies the earliest time after which a
remote station can send a response message.

(1..65535 bit times)


5. The Maximal Station Delay Time specifies the longest time a responder
can wait before sending a response frame (message).

(1..65535 bit times)


6. The Setup Time specifies the time which expires between an interrupt
request and the execution of the necessary response.

(1..65535 bit times)


7. The Target Rotation Time is the nominal rotation time of the token.

(2..126)
8. The Highest Station Address specifies the highest address available on
the Profibus.
All addresses configured in topics that use this board must be equal to
or lower than this address.

(1..100)

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18 Wonderware Profibus FMS I/O Server

9. The Gap Update Factor specifies a number that when multiplied by the
Target Rotation Time equals the Gap Update Time.
The Gap Update Time is the duration of time required to check all
gaps in the station address space for newly activated Profibus devices.

(1..8)
10. The Maximal Retry Limit specifies how often the drivers lower layer
interface repeats a request message getting no response from a known
station in between the Slot Time.

(0, 2..60, 128)


11. A Service Access Point (SAP) is the drivers logical interface between a
communications channel and the interface (logical channel for layer 2).
The Poll List SAP is the Service Access Point for Master-Slave
connections.

Tip Select Default to get appropriate values for the time-based parameters
configured in this dialog box. The timing parameters are based on baud rate.
Make sure the Baudrate (kBd) setting is correct before selecting Default.

12. Select OK to accept the changes and exit the dialog box.

13. Select Cancel to exit without saving.

14. Select HELP to access the on-line Help.

Selecting Communications Reference (CR) for


Softing Driver Topic

1. If CRs are configured for the selected PROFIboard, you may select one
from the list.
2. To configure CRs, refer to the following section, "Configuring
Communications References (CR) for Selected PROFIboard".

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Wonderware Profibus FMS I/O Server 19

After CRs are configured, return to this section and select one of the
CRs as described above.

Configuring Communications References (CR)


for Selected PROFIboard
Note The projected communications reference configured in the server need
not be the same as in the remote PLC.

To add, delete, or modify CRs for the selected PROFIboard, use the following
buttons.

Deletes the communications reference specified in the Communication


Reference list box.

Adds a communications reference for the selected PROFIboard.


The Communication Reference Settings dialog box will appear.

Modifies the selected communication reference.


The Communication Reference Settings dialog box appears.

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20 Wonderware Profibus FMS I/O Server

Communications Reference Settings

The settings of the following Communications Parameters are partly


dependent on the settings in the Communications Partner (remote station)
and Communications Type.

(2..128)
1. Each communications relation is identified by a unique Communications
Reference (CR) (logical address).

(0..126, 255)
2. This value specifies the physical station address of the communications
partner (remote Profibus station).
If a value less than 126 is defined for the Highest Station Address
(HSA) (see Communications Parameter Settings), the maximum
station address is limited by HSA.

Note Specifications can be made for Broad-and-Multicast connections


whether data of a specific transmitter (0..125) or all sending agents (255) is to
be received.

(0, 2..62, 63, Poll List SAP)


3. This value identifies the local Service Access Point of protocol layer 2.
Depending on the selections made for Communications Partner and
Communications Type (described below), the following value
ranges are valid for Local SAP:
63 For receipt of INFORMATIONREPORT as a broadcast
message. This input field (Local SAP) will be disabled.
Poll List SAP For master/slave connections. The input field will be
disabled (see Communications Parameter Settings).
0, 2..62 For master/master connections.

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Wonderware Profibus FMS I/O Server 21

(0, 2..62)
4. This value identifies the remote Service Access Point (SAP) of protocol
layer 2.
The Remote SAP is the identification code of the logical channel for
the communications partner.
When the server is the receiver of a broad- or multicast-
communications relation, Remote SAP is irrelevant. The input box
will be disabled.
The Remote SAP value must agree with the local SAP configured in
the communications partner (remote Profibus station) in all other
cases.

(1..20)
5. Parallel Requests defines the maximum number of parallel read or write
requests.
When the Informationreport option is selected, Parallel Requests
specifies the maximum number of requests the Wonderware Profibus
FMS I/O Server can receive without having to send a transmit
acknowledgment.
If the FMS services READ and WRITE are used, Parallel Requests
specifies the maximum number of requests the Wonderware
ProfibusS FMS I/O Server may send before receiving a transmit
acknowledgment.

(24..241)
6. This value specifies the maximum length of the receive or send buffer for
a PDU (Protocol Data Unit).
Generally, the receive buffer of a station must be at least as large as
the send buffer of the communications partner.

(0.. 4294967295)
7. CI specifies the time interval for communication monitoring.
0 No time monitoring
1.. 4294967295 Monitoring interval in units of 10 ms

If no useful frames are transmitted on a connection, an idle frame will


be sent by both local and remote stations three times per interval (CI).
If one of the two stations does not receive a useful or idle frame
within an interval (CI), it breaks the connection.

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22 Wonderware Profibus FMS I/O Server

The interval (CI) must be the same for both stations.


Comparison of the CI values for the stations is done when a connection is
established.

8. Select whether the communications partner (the remote station) is a


Profibus master or Profibus slave.

9. The Communications Type settings defines the communications relation


of a connection.
The communications type defines the FMS services and features
supported by the communications relation.
The communications type must be the same for both communications
partners of a connection. This is checked when a connection is
established.
The option buttons Read/Write, Informationreport and Inform.rep.
with Write specify which FMS services are used on the connection.
If Use Advanced is selected, manual entry of FMS services is
enabled. This should only be done by users who are very familiar with
Profibus FMS.

10. With Read/Write, the data is cyclically read (polled).


Writes occur by means of the FMS service WRITE.

11. With this type of communications, unsolicited (unpolled) data is received


from the communications partner via the FMS service
INFORMATIONREPORT.
The data cannot be written.
Since the data is not polled, bus loading is diminished.
If the communications partner sends data only when a change of value
occurs, further bus loading is eliminated.

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Wonderware Profibus FMS I/O Server 23

12. The same as Informationreport (described above), except the unsolicited


data sent from the communications partner can be written.

13. The Advanced button is only available when User Defined is selected in
the Communication Reference Settings dialog box.

14. The selections Broadcast and Multicast are only enabled when Master and
Informationreport are selected.
Informationreport also influences the effect of the parameters Parallel
Requests and PDU Size.

15. Select Advanced for advanced configuration possibilities.


The Advanced Communication Parameter Settings dialog box will
appear.
This should only be done by users that are familiar with Profibus
FMS.

16. Select Access Rights to define the connections access rights.


The Access Rights dialog box will appear.

17. Select OK to accept the changes and exit the dialog box.

18. Select Cancel to exit the dialog box without making changes.

19. Select HELP to access the on-line Help.

Access Rights
The Access Rights dialog box is used to define the access rights for the
connection.

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24 Wonderware Profibus FMS I/O Server

(0..255)
1. Enter a Password (other than 0) if desired.

2. An access group can be defined by selecting one or more groups.


Each group is represented by one bit in access parameters used to
establish features of a connection.
When the Profibus I/O Server sets up communications, the access
parameters are stored as a communications (connection) feature.
This enables access to protected objects residing in the
communications partner.

Special Settings for the Siemens SAPI

This option is available only if you have chosen the Siemens driver in the
Topic Definition dialog box.
1. Enter the details for the communications via the CP5613/5614 board.

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Wonderware Profibus FMS I/O Server 25

2. This edit box is needed to tell the server the number of available parallel
requests to this connection for the Siemens driver.
Its meaning is the same as in the Communication Reference
Settings dialog box for the Softing driver.

3. Select Read from File to get the value from the current Siemens project
fil
If the current project file is not available, the server will ask you to
specify another project file for reading out the required information.

4. Select OK to accept the changes and exit the dialog box.

5. Select Cancel to exit the dialog box without making changes.

6. Select HELP to access the on-line Help.

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Advanced Communications Parameter Settings


The Advanced Communication Parameter Settings dialog box is used to
specify advanced parameters for a communications reference (CR).

Note If you are not an experienced user of the Profibus, do not make changes
in this dialog box.

Select Cancel to return to exit the dialog box without storing changes.

Communications Parameter Settings

You can specify the maximum number of pending received/sent


confirmed/unconfirmed services.
1. Max. SCC: (0...255)
This value specifies the maximum number of pending responses the
PROFIboard could process as client on this CR.
This value must be lower than or equal to the RCC of the remote
station.
This value is equal to the Parallel Requests entry in the
Communications Reference Settings dialog box if Read/Write is the
selected Communications Type.
2. Max. RCC: (0...255)
This value specifies the maximum number of indications of
confirmed services the PROFIboard could accept as a server on this
CR without sending a response.

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This value must be greater or equal the SCC of the remote station.
3. Max. SAC: (0...255)
This value specifies how many unconfirmed services the PROFIboard
could process as a client on this CR without getting a LLI(lower level
interface)-receipt from the server.
This value must be lower or equal the RAC of the remote station.
4. Max. RAC: (0...255)
This value specifies how many indications of unconfirmed services
the PROFIboard could accept as a server on this CR without sending
an LLI-receipt to the client.
This value must be greater than or equal to the SAC of the partner.
This value is equal to the Parallel Requests entry in the
Communications Reference Settings dialog box if
Informationreport is the selected Communications Type.

5. Specify the PDU size of send/received high/low priority services in this


dialog box.
PDU send high: (0..241)
Maximum FMS-PDU-size for requests with high priority.
PDU send low: (0..241)
Maximum FMS/FMA7-PDU-size for requests with low priority.
PDU receive high: (0..241)
Maximum FMS-PDU-size for indications with high priority.
PDU receive low: (0..241)
Maximum FMS/FMA7-PDU-size for indications with low priority.

6. Specify which features the server should supply as client and as server.
FMS 0, 1, and 2 are for the client features, whereas FMS 3, 4, and 5
are for the server features.

Note Refer to the DIN 19245 Part 1 and Part 2 to get information of the
meaning of these hexadecimal values.

The Profibus FMS server directly supports only a few FMS features.

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If a remote station requires a service not supported by the server,


settings in these boxes may solve the incompatibility.

7. Selecting the Read/Write, Inf.Report, or Inf.Rep./Write support buttons


will show their defaults settings.

8. Select OK to accept the changes and exit the dialog box.

9. Select Cancel to exit the dialog box without making changes.

10. Select HELP to access the on-line Help.

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Importing Softing Datfiles


This menu selection is only of interest if Softing drivers (PAPI50 or PAPI) are
used by any of the servers topics and old Softing configuration (.dat) files are
available for importing. The Softing drivers need a file containing the Profibus
bus parameters (BusparX.dat) and a file containing the projected CRs
(KblX.dat).
Creating a topic configuration for Profiboard0 creates the files Buspar0.dat and
Kbl0.dat to store the Profibus configuration. The basis for the two-parameter
files can be either imported files or default settings as defined by the server.
Upgrading from the Softing DDE Server may leave a Kbl.dat and a Buspar.dat
in the DDE Servers directory. These files can be imported into the server and
new files created (with different names) that are compatible to the server. In
the new I/O Server you must have these two files for each board. Profiboard0
(which is the first installed PROFIboard) needs, for example Buspar0.dat and
Kbl0.dat. This means at a minimum the old Softing files must be copied and
renamed.
When the Import Softing Datfiles option from the Configuration menu
is selected, the Import Softing Profibus Configuration dialog box will
appear:

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Import Softing Profibus Configuration

1. This box shows you which library is loaded into the server.
Papi50 shows that you are using the old Softing libraries.
Papi is displayed if you are using the new PROFIboard libraries and
None indicates that these libraries were not loaded.
If you use a Papi50, only Buspar0.dat and Kbl0.dat are needed.

2. Using this button you can browse for Buspar.dat files and copy them into
your configurations directory with the name shown on the button.

3. Clicking this button allows you to browse for Kbl.dat files and copy them
into your configurations directory with the name shown on the button.
4. Select Done to exit this dialog box and load the imported files into the
servers memory.

5. Select HELP to access the on-line Help.

Note The BusparX.dat and the KblX.dat must be in the same directory as the
configuration file. If they exist in another directory, you can import them to the
same directory where the server is. If you finish this dialog box with the Done
button, the locally copied files are scanned and loaded into the server. If
something goes wrong, WWLogger shows you which files were corrupted.

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Item Mapping
This feature is supported for upward compatibility to the former Softing
Profibus FMS DDE Servers.
1. From the Configure menu, select Item Mapping.
The Item Mapping dialog box appears:

2. You will be asked whether you want to use the feature of reading
substituted itemnames from a former Profibus.ini file.
The server reads from this ini-file the key <itemname> out of the
section Items and uses this setting to advise the associated itemname.
If this itemname is not configured in the ini-file, the server tries to use
this itemname as is to advise a valid item.
You can use this replacement in all configured topics at the same time.
For example:
[Items]
Temperature=A120B10S1T2
Pressure=O100T3
DB100DW0=O101T5
...

3. Check this box if you want to use this feature.

4. Manually enter the path and filename of an ini-file you want to check for
symbolic itemnames.
This option is available only if the Use Item Mapping check box is
selected.

5. Browse for an ini-file, which is scanned for symbolic itemnames when


you advise an item, by clicking on this button.
The chosen ini-filename is placed in the Edit control previously
described.

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This button is disabled if the Use Item Mapping check box is not
selected.

Note Since the itemnames (see section "Item Names") are very cryptic most
times, use this feature to make the items better understandable. This makes it a
lot easier to use Profibus FMS items in a FactorySuite client.

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Configuring the I/O Server Settings


Use the Server Settings option from the Configure menu to perform either
one of the following activities:
Change the protocol timer.
Specify the default configuration file path.
Enable the server to start automatically as a Windows service.

Note When configuring the server on Windows 2000, Windows XP, or


Windows 2003, you must be logged on with system administrator privileges.
This will ensure that updates to the system registry may be performed.

When the Server Settings option is selected, the Server Settings dialog
box will appear:

Server Settings

1. Enter the frequency (in milliseconds) that the server is to check for data to
process.
This should be approximately two to four times faster than the fastest
rate desired to update data from the equipment.

Note The default protocol timer tick value will vary between servers.

2. To create a new default configuration file, enter the complete path for the
directory in which the file is to be saved in this box.
This new path will automatically be written to the WIN.INI file and
the server will use this path to load its configuration file the next time
it is started.

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3. Enable this option for the server to start as a Windows service.


Windows2000, Windows XP, and Windows 2003 offer the capability
of running applications even when a user is not logged on to the
system. This is valuable when systems must operate in an unattended
mode.
Enabling this option and restarting the system will cause the server to
run as a Windows service.

Note However, to view configuration information or to reconfigure the


server, you must log on to the system. Any server-related problems that may
arise such as missing adapter cards, licensing failures, or device drivers not
loading will not be visible to you until a logon is performed.

4. Disable this option and restart the system for the server to run as a
Windows 2000, Windows XP, or Windows 2003 application program once
again.

Note It is highly recommended that the server is configured and


communicating successfully prior to running it as a Windows service.

Note To uninstall the server while the server is in Windows Services Enabled
mode, deselect the Windows Services check box, restart the computer for the
changes to take effect, and only then uninstall or reinstall to the same or
different location.

5. Click Cancel to close the dialog box without saving changes.


6. Click OK to accept the server settings.
The following message box will appear:

7. Click OK to close the dialog box.

Note You must restart the computer for the changes to take effect.

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Configuring the Logger


Use the Logger option from the Configure menu to set the working logger
mode of the server.

Note The options controlled by this dialog box are NOT retained in the
configuration file.

Setting the Logger Mode

Note Each time the server starts, the logger mode will default to Errors.

1. Select Off to disable normal server logging.


2. Select Errors for normal operation logging to the Wonderware Logger.
3. Select Trace to log errors and all activation/deactivation activities
including calls to the driver libraries.
4. Select All to log all activities including single item value updates.

5. Enable Show protocol to add PLC communications message data to the


selected logger mode.
6. Click OK to use changes and close the dialog box.
7. Click Cancel to close the dialog box without changing the current
settings.

Note When logging activity increases, the servers performance degrades.

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Configuring Security
Use the Security option from the configure menu to control server
configuration changes.

Security
When the server is not active (no clients connected), all server configuration
options are available for modification.
The default setting for Allow configuration while topics are active is
disabled.

Note When disabled, all topics are viewable but locked against changes while
the server is active (a client is connected).

1. Enable Allow configuration while topics are active to allow write access
to some parameters of the topic configuration while the server is active.
This server supports write access to Polling Interval, Enable access
to update interval, and Disable Polling.
You cannot add, delete, rename, or change other parameters of a topic
configuration.
2. Click OK to save changes and close the dialog box.
3. Click Cancel to close the dialog box without saving changes.

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I/O Server Data Menu


The Data menu contains the following sub-menus:
Two commands that are used for diagnostic purposes during runtime.
Monitor
Dump Active Data
One command for transferring the topic configuration to the FactorySuite
visualization client.
DB Dump

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Data Monitor
This option is used to display current information for an active topic and its
corresponding items/points.
When this command is selected, the View Item States dialog box appears:

View Item States


The Data Monitor dialog box displays information for any allocated topic and
its active items.
The data is updated as it changes.
It is a useful tool for tracking down errors, for determining bus
performance, and to validate item values.

This list box allows the selection of the allocated topics.


A preceding '*' indicates that at least one item in this topic has an error,
while a preceding '#' indicates bad status (disconnected).

This box displays the current configured update interval of the topic.
This value changes whenever the value is poked.

This box displays the current update interval of the slowest item of the topic.
This value is measured for each poll cycle and each received cyclic service
indication.
If this value drastically differs from the desired update interval, the
communications media is not fast enough to satisfy the load.

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Note Both values (update interval and longest interval) are accessible. You
can create a Wonderware FactorySuite client performance meter by displaying
these values graphically for each topic. If access is enabled, you can even tune
the bus performance conveniently from a FactorySuite client by poking new
update intervals.

This box displays the maximal requests which can be sent parallel on the topics
communications reference.

This box displays the number of active items and the number of items with
errors (in parenthesis).
If you check the box, only the items with errors will be displayed in the
Item Data list box.

The Item Data list box displays information about each item per row. The box
is divided into 6 columns:
Index(Sub.) shows the index of the Profibus object which contains the
item. (with the subindex of the message in parenthesis).
Quality displays the items quality.
Time displays the items timestamp.
Type displays the items Profibus object data type.
Value displays the items data in hexadecimal notation. If the data is larger
than 4 bytes (as in the case of strings or data blocks), it will be indicated
by dots. For example, AB0102FF.. . Strings are displayed as string values
and reals are displayed as real values.
Name contains the item name.
Clicking on an item line generates a dialog box showing the item name and a
message.

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In the case of an error, a dialog box with an error message describing the
error appears.

Choose Dump to dump the contents of the monitor window into an ASCII text
file.
You can load this file into Excel or any standard text editor.
All columns are separated by tabs.
Set the tabs width of your editor appropriately.
After the dump is completed the server displays a message box confirming the
name of the file the data was dumped to:

The server automatically generates the filenames in the following format:


<current working directory>\datmon<nr>.txt
Where number (0..99) is incremented each time the file is dumped.
Existing files with the same name are erased.

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Dumping Active Data to a File


Use the Dump Active Data option from the Data menu to dump information
on topics with active items into an ASCII text file.
The resulting file can be loaded into Excel or any standard text editor.
All columns are separated by tabs.
The server automatically generates the ASCII text file name and sets the files
location using the following pattern:
<current working directory>\datdmpXX.txt
Where XX is a two digit number between 00 and 99.
The server increments XX each time a file is dumped.
When the Dump Active Data option is selected, the Dump Active Data
dialog box will appear:

Dumping Active Data


The followig steps describe how active data is dumped.
1. Enable Errors only option to dump topics with errors.
2. Click OK to start the dump.
3. Click Cancel to close the dialog box without creating a dump file.
After the dump is complete, a message box containing the newly
created ASCII text file name is displayed.

Note Existing files with the same name are erased.

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DB Dump
This option is used to dump the topic configuration into a .CSV (Comma
Separated Variable) file which can be loaded through the DbLoad utility into
InTouch.
When this menu command is selected, the DB Dump dialog box appears:

1. Select the mode for loading the .CVS file to the FactorySuite client
database.

Note Refer to the FactorySuite documentation for information about the


mode specifiers.

2. Select this check box if you want to read the remote object dictionary of
all configured topics and let the server automatically generate items for
this topics.

Note This feature is only available for topics using the Softing driver.

The generated items have the following structure:


<topicname>_<objectspecifier>
Since the object specifier could have a length up to twenty-six
characters, it is useful to have topic names with a maximal length of
five characters to use this feature without restrictions.

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Multiple objects like bit strings or array objects create only items for
the first element so you can easily create more items for this object in
MS Excel.
The array for this object is dumped to the comment field of the first
item.

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Dumping Topic Database to a File


Use the DB Dump option from the Data menu to dump the internal topic
database into a CSV format file.
Wonderwares DbLoad utility can use the resulting file to automatically
generate InTouch access names.
Create the file by selecting a directory and filename using the standard dialog
box shown below.

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Accessing I/O Server Help


The Help menu contains three options that are used to access help for the
server:
Contents
How to Use Help
About Profibus

The following paragraphs briefly describe the Help menu options.

Contents
This option is used to display the table of contents for the Help file.

How to Use Help


This option is used to access a list of basic instructions for using the Help file.

About Profibus
This option is used to access miscellaneous information regarding the server,
such as the software version, the copyright information, license information,
and so on.
Your FactorySuite system license information can be viewed through the
license viewing utility that is launched from the About dialog box.
 For more information on the license viewing utility, see your online
FactorySuite System Administrators Guide.

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Item Names
The item name defines the object of the communications partner, which is
accessed by the Wonderware Profibus FMS I/O Server.
Each item accesses exactly one object in case of a simple variable, or parts
of an object, if elements of a variable (Profibus-data types Array, Record,
or Variable-List) are accessed, for example, one bit of an object of data
type Bit-String.
The object definition (data type, length) is stated in the object dictionary
of the communications partner.
The item name (item syntax) consists of key letters (O, A, R, V, T, L, N, B, S,
F) and the corresponding parameters. In the following, both statements are
named "parameter" for short.
The description of the item syntax is divided into items for access to
simple variable objects, array variable objects, record variable objects, and
variable list objects.
Simple variable:
O<object index> T<data type> [L<length> [N<element index>]]
Array variable:
A<object index> [B<block size>] S<subindex> T<data type>
[L<length> [N<element index>]]
Record:
R<object index> [B<block size> F<offset>] [S<subindex>] T<data
type> [L<length> [N<element index>]]
Variable list:
V<object index> B<block size> F<offset> T<data type> [L<length>
[N<element index>]]
The parameters can be combined in an arbitrary order.

Note Parameters in brackets [] are optional.

O<Index to a simple object>,


A<Index to an array object>,
R<Index to a record object>,
V<Index to a variable list object>:
range: 15..65535
Object index is the logical address of the object, as configured in the object
dictionary in the partner station.

T<data type>:
range: 1..10, 12..14
Data type describes the Profibus data type of the object as configured in the
object dictionary of the communications partner.
The values for data type correspond to the data-type definition of the
Profibus standard.

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The following table displays all valid object data types with their mapping
on the I/O data types:

<element
<data ProfibusData I/O Data <length> index>
type> Type Types Definition Definition Range
1 BOOL IO Discrete No No 0 or 1
2 INT8 IO Integer No No -128 127
3 INT16 IO Integer No No -32768 32767
4 INT32 IO Integer No No -2147483648
2147483647
5 USIGN8 IO Integer No No 0 255
6 USIGN16 IO Integer No No 0 65535
7 USIGN32 IO Integer No No 0 2147483647
8 Float IO Real No No -3.4E+38
3.4E+38
9 Vis-String IO String Yes Possible ASCII-7
character set
10 Octet-String IO Integer Yes Yes
12 Time-Of-Day IO String Possible No
13 TimeDifference IO String Possible No
14 Bit-String IO Discrete Yes Yes 0 or 1

L<length>:
range: data-type-dependent, specification: data-type-dependent, unit: byte
The parameter length must be entered for objects of the data type "Vis-Str"
(T9), "Octet-Str" (T10), and "Bit-String" (T14).
Length is defined in "byte".
For objects of the data type Time-Of-Day (T12) and Time-Difference (T13),
the length specifier is used to decide between the short form (L4) and the long
form (L6).
If no length is specified, the server uses the short form.
The parameter length must be entered as configured in the object definition in
the object dictionary of the communications partner.
For objects of any other data type, the length is implicitly enclosed in the
data type.

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The following table displays the range of the parameter length for the
different data types:

Length More
Than Defined Length Less Than
in Object Defined in Object
<data type> Range Dictionary Dictionary
Vis-Str (9) 1..231 bytes Filled with Truncated to length
blanks up to
length
Octet-Str (10) 1..231 bytes Don't care Error on receiving the
message (buffer to small)
Time-Of-Day (12) 4 or 6 bytes Error Error
Time-Difference (13) 4 or 6 bytes Error Error
Bit-String (14) 1..231 bytes Don't care Error on access to the
(8..1848 bits) element > length

N<element index>:
range: data-type-dependent (Bit-String: 0..8*length-1, Octet-String and
Vis-Str: 0..length-1), specification: data-type-dependent
This parameter must be entered for data type "Bit-String" (T14) and "Octet-
String" (T10) and optionally can be entered for data type "Vis-Str"(T9).
With element index in an object the requested element (bit, octet, or
character) is addressed, the discrete value of this element is mapped to an
I/O variable (IO Discrete, IO Integer, IO String).

B<block size>:
range: object dependent
With specification of the parameter block size, the access mode is set to block
mode.
In block size the size of the complete object (in bytes) must be entered as
in the object dictionary OD of the other Profibus node configured.
You do not have to use block size for simple variable objects.
Rule for array and record objects:
If not specified, the access mode is set to "no block mode," that means
access by subindex.
Rule for record objects:
The specification of the parameter block size always requires the
specification of the parameter offset!
Rule for variable list objects:
The parameter block size must always be entered!

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S<subindex>:
With the parameter subindex a single element of a object can be selected.
The valid range depends on the data type and the amount of user data
which can be transferred in one telegram (maximum 231 bytes); the
subindex may not be greater than the maximum number of elements,
configured for the record object in the object dictionary of the
communications partner.
The first record element is addressed with subindex 1 (not 0!).
Rule for array objects:

Data Type Range Subindex


1 Bool 1 to 231
2 Int8 1 to 231
3 Int16 1 to 115
4 Int32 1 to 57
5 Unsign8 1 to 231
6 Unsign16 1 to 115
7 Unsign32 1 to 57
8 Float 1 to 57
9 Vis-Str Depending on the length of Vis-Str.
10 Octet-Str Depending on the length of Octet-Str.
12 Time-Of-Day 1 to 38 (long form) resp. 1 to 57 (short form)
13 Time-Difference 1 to 38 (long form) resp. 1 to 57 (short form)
14 Bit-String Depending on the length of Bit-Str.

Rule for record objects:


The parameter subindex may not be entered if block mode is defined!

F<offset>:
range: object dependent
The parameter offset defines the start address (zero-based) of the requested
element within the object.

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To calculate offset the bytes of all elements, which are configured before
the requested element, are accumulated.
Rule for record objects:
The parameter offset may only be entered if the parameter block size
is specified!
Exemplification: To access a record in block mode it is not sufficient
to specify the subindex to address a specific element, since the size of
the elements configured at addresses before the selected element are
unknown. (The record definition in the object dictionary of the
communications partner is unknown in the Wonderware Profibus
FMS IO Server).
Rule for variable list objects:
The parameter offset must always be entered!

Additional HEXASCII Items


HEXASCII items are available for array and record objects.
You can advise a HEXASCII item for a Profibus array object by adding a
dot and a length specifier following the subindex, or by choosing subindex
0 and a block specifier (Bxx).
The Bxx (maximal byte length of the item) part must be consistent with
the subindex, length, and type information in the itemname.
Examples:
A1020T3B40S0: String with 20 INT16 values (subindex 1 to 20)
displayed in HEXASCII.
A1500T4B20S2.5: String with 5 INT32 values (subindex 2 to 6) displayed
in HEXASCII.
HEXASCII items are also available for Profibus record objects.
You can advise a HEXASCII item for a record object with a dot and a
length specifier following the offset part in the item name.
The length extension must be a multiple of the specified type's byte length.
Examples:
R1340T8B36F8.8: HEXASCII string of two real values (beginning on
byte offset 8).
R1680T2B200F0.200: HEXASCII string of the whole object (assuming
the objects length in the PLC is also 200 bytes).

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Predefined Item/Point Names


The Wonderware Profibus I/O Server offers additional items for each topic to
acquire data about different aspects of the communications and to control
communications properties.

UPDATEINTERVAL Item
The UPDATEINTERVAL item is used to access the currently set update
interval.
It is the same value displayed in the monitor window of the server.
It indicates the current requested update interval in milliseconds.
If the corresponding topic is configured for Enable access to update
interval, a client can poke new values to this item.
In any case the value can always be read through DDE or SuiteLink.
The range of valid values differs with respect to the topic settings.
The value of zero indicates that no items on that topic are updated.
Tag Type: INTEGER
ACCESS: READ, WRITE (if configured)
RANGE: 0..2147483647 (0 means polling is disabled and items are
updated via information report (if configured in the
PLC))

Note By poking a value of zero to the UPDATEINTERVAL item, a client


can conveniently stop all update activities on the corresponding topic without
having to deactivate the items.

MAXINTERVAL Item
The MAXINTERVAL item is used to access the measured maximum update
interval in milliseconds of all items for the corresponding topic for the last
completed poll cycle.
It is the same value displayed in the monitor window of the server under
"Longest Interval."
This item is read-only.
Tag Type: INTEGER
ACCESS: READ
RANGE: 0..2147483647

Note Use the UPDATEINTERVAL and MAXINTERVAL items to


conveniently tune the performance of the communications.

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STORESETTINGS Item
The STORESETTINGS item is used to make the temporary update interval
changes via DDE or SuiteLink permanent.
If the client pokes a value of 1 to the STORESETTINGS item, the
current set update interval is written to the server's configuration file.
If the update interval has been changed via DDE or SuiteLink and
STORESETTINGS is not poked to 1, the server will use the original
update interval for that topic the next time it is started.
Reading the item will always return 0.
Tag Type: DISCRETE
ACCESS: READ, WRITE
RANGE: 0, 1

Note Use this item to conveniently store your optimized configuration via
DDE or SuiteLink.

ITEMCOUNT Item
The ITEMCOUNT item is used to access the number of active items in the
corresponding topic.
It is the same value displayed in the monitor window of the server under
"Items."
This item is read-only.
Tag Type: INTEGER
ACCESS: READ
RANGE: 0..2147483647

Note Use the ITEMCOUNT item to monitor the number of currently active
items.

ERRORCOUNT Item
The ERRORCOUNT item is used to access the number of active items with
errors in the corresponding topic.
It is the same value displayed in the monitor window of the server under
"errors ( ) only."
If the communications status of a topic is bad, all items have errors (item
count equals error count).
This item is read-only.
Tag Type: INTEGER
ACCESS: READ
RANGE: 0..2147483647

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Note Use the ERRORCOUNT item to check for badly configured items or
invalid item values. This is the case if the topic status is 1 and
ERRORCOUNT is not zero.

WRITECOMPLETE Item
The WRITECOMPLETE item is used to access the state of pending write
activities on the corresponding topic.
If the topic is opened the value of the WRITECOMPLETE item is
initially 1 indicating all write activities are complete - no pokes are
pending.
If values are poked into any items of the topic the value of the
WRITECOMPLETE item changes to 0 indicating write activity is
currently in progress.
If the server has completed all write activities the value of the
WRITECOMPLETE item changes to 1 if all pokes were successful or to
-1 if at least one poke has failed.
If the value of the WRITECOMPLETE item is not zero the client can
poke 1 or -1 to it ( poke a 1 to clear errors or a -1 to test a client reaction on
write errors).
Tag Type: INTEGER
ACCESS: READ/WRITE
RANGE: -1,0,1

Note Use the WRITECOMPLETE item to serialize a sequence of poked


values to a single item or to monitor success or failure of poking into one or
more items.

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Monitoring the Status of Communications with


a PLC
For each topic name (PLC), there is a built-in discrete item that can be used to
monitor the status of communications with the PLC.
The discrete item, Status, is set to 0 when communications with the PLC
fails and is set to 1 when communications is successful.

Using the Status Item in Excel


The status of the PLC communications can be read into Excel by entering the
following DDE reference formula in a cell on a spreadsheet:
=PROFIBUS|PB1_CR2!Status
where:
PROFIBUS Is the name of the server application.
PB1_CR2 Is the exact topic name defined in the server for the
PLC.
Status Built-in discrete item used to monitor the status of
communications with the PLC.

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Monitoring the Status of Communications with


InTouch
InTouch supports built-in topic names called DDEStatus and IOStatus that are
used to monitor the status of communications between the server and InTouch.
For more information on the built-in topic names DDEStatus and IOStatus, see
your online "InTouch Users Guide".

Using DDEStatus and IOStatus in Excel


The status of communications between the server and InTouch can be read into
Excel by entering the following DDE reference formula in a cell on a
spreadsheet:
=view|DDEStatus!PB1_CR2
or
=view|IOStatus!PB1_CR2
where:
view Is the name of the InTouch application.
[DDE][IO]Status Built-in topic name used to monitor the status of
communications between the server and InTouch.
PB1_CR2 The exact topic name defined in the server for the
PLC.

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Reading Values from the I/O Server into Excel


Values may be read directly into Excel spreadsheets from the server by
entering a DDE formula into a cell using the following format:
=applicationname|topicname!itemname
Example formula:
=PROFIBUS|PB1_CR2!O100T1
where:
PROFIBUS Is the name of the server application.
PB1_CR2 Is the exact topic name defined in the server for the
PLC.
O100T1 Is the actual location in the PLC that contains the data
value. This is the item name.

In this example, each time the value of O100T1changes in the PLC, the server
will automatically send the new value to the cell containing the formula in
Excel.

Note Refer to the Microsoft Excel manual for complete details on entering
Remote Reference formulas for cells.

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Writing Values to the I/O Server from Excel


Values may be written to the server from Microsoft Excel by creating an Excel
macro that uses the POKE command. The proper command is entered in Excel
as follows:
channel=INITIATE("applicationname","topicname")
=POKE(channel,"itemname",Data_Reference)
=TERMINATE(channel)
=RETURN()
The following describes each of the above POKE macro statements:
channel=INITIATE("applicationname","topicname")
Opens a channel to a specific topic name (defined in the server) in a particular
application name (the executable name less the .EXE) and assigns the number
of that opened channel to channel.

Note By using the channel=INITIATE statement the word channel must be


used in the =POKE statement instead of the actual cell reference. The
"applicationname" and "topicname" portions of the formula must be
enclosed in quotation marks.

=POKE(channel,"itemname",Data_Reference)
POKEs the value contained in the Data_Reference to the specified item name
(actual location in the PLC) via the channel number returned by the previously
executed INITIATE function.
Data_Reference is the row/column ID of the cell containing the data
value.
=TERMINATE(channel)
Closes the channel at the end of the macro.
Some applications have a limited number of channels therefore, they
should be closed when finished.
Channel is the channel number returned by the previously executed
INITIATE function.
=RETURN()
Marks the end of the macro.

Note Refer to the .XLM sample Excel poke macro provided on the server
program disk. Also refer to the Microsoft Excel manual for complete details on
entering Remote Reference formulas for cells.

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Troubleshooting I/O Server Communications


Problems
This section provides you with some simple steps that can be taken to ascertain
and correct communications problems. The problems described here represent
the most probable causes of communications failure.

Note This is a general troubleshooting guide and for the sake of brevity we
cannot cover every possible source of communications problems.

Debugging Communications Between InTouch


and an I/O Server
This section explains the most common error situations that can occur when
attempting to establish communications between InTouch and a server.
Servers are Windows applications that communicate with I/Os, PLCs, and/or
other data sources. If a server supports either the Microsoft Dynamic Data
Exchange (DDE) or the Wonderware SuiteLink protocol, it is capable of
communicating with the Wonderware InTouch program.

Note All Wonderware version 7.0 or later servers support both DDE and
SuiteLink. However, the SuiteLink protocol is only supported on the Windows
2000, Windows XP, and Windows 2003 operating systems.

Servers respond to data requests made by other applications. Requesting


applications are called clients. When WindowViewer acts as a client and
requires the value of an item, it contacts the server and requests the items
value. The server will report the value and update WindowViewer only if a
change occurs.
All WindowViewer data requests provide information relating an item to a
register, coil number, or I/O data point understood by the server. The server
uses the information to automatically handle all messages to and from I/Os,
hardware devices (PLC), and/or other data sources.

Note It is highly recommended that you start all the servers required by the
InTouch application before starting WindowViewer. InTouch (versions prior to
7.0) will display the Initiating DDE Conversation message box for each
uninitiated conversation.

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Wonderware Profibus FMS I/O Server 59

For example:
If you start up WindowViewer and cannot successfully establish a
conversation with a server, the following Initiating DDE Conversation
dialog box will appear:

The information in the second line indicates that you have at least one I/O
type tagname defined in your Tagname Dictionary that is associated with
an Access Name that defines OMRONFO as the Application Name, and
HLPLC as the Topic Name.
Make note of exactly how the application and topic names are spelled.

Note This example only applies when using a version of InTouch prior to
InTouch 7.0.

To troubleshoot communications problems between WindowViewer and the


server, perform the following steps as listed.

Verify the I/O Server is running.


1. Start the server program.
2. Verify the server is running by checking to see if it is in the Windows
Task List.
3. On Windows 2000/Windows XP/Windows 2003, click the right mouse
button on the Windows taskbar and select Task Manager from the menu.
4. Click the Applications tab to view all currently running applications.
5. Or press the CTRL+SHIFT+ESC keys.

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60 Wonderware Profibus FMS I/O Server

If the I/O Server is running, verify the I/O Server's program name is
correct in all WindowMaker Access Name definitions.
1. Switch to (or start) WindowMaker.
2. Select Access Names from the Special menu
The Access Name Definitions dialog box appears listing all Access
Names defined in the WindowMaker.
3. In the Access Names list, select the Access Name referencing the server
and click Modify.
The Modify Access Name dialog box will appear.
4. Verify the server's program name in the Application Name box is correct.
5. If it is wrong then correct it and click OK , else click Cancel.

Note The server's exact "executable name" must be typed in the Application
Name box in all Access Name definitions. The ".exe" extension is not used.

Note If you are debugging a remote tagname reference, also verify that the
node name for the remote computer in the Node Name box is correct.

6. Repeat steps 3 through 5 and verify the server program name is correct in
all Access Names that use it.

If you still cannot establish a conversation, verify the exact topic


name used in the WindowMaker Access Name Definitions dialog
box are defined in the I/O Server program.
1. Close WindowViewer if it is running.

Note The server cannot be configured if WindowViewer is running.

2. Start the server program.


3. From the servers Configure menu select Topic Definition.
The Topic Definition dialog box appears listing all topic names
defined in the server.
4. Verify that the topic name exists and is spelled exactly the same (including
spaces) as the topic name referenced in the WindowMaker Access Name
Definitions dialog box.
 Blank spaces cannot follow the topic name in either the server's Topic
Definition or the Access Name definition.
5. If the topic name is different, either correct it in the server or switch to
WindowMaker and correct it in the Access Name Definitions dialog box.
6. Once you performed the above procedure, restart WindowViewer and
switch to the server program.
Data should now appear in the servers program window to indicate
that WindowViewer and the server are communicating.

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Note The data in the servers program window indicates the read and write
messages the server is sending to and receiving from the PLC. These are not
error messages; only status messages are written to the servers program
window.

7. If no data appears in the servers program window, switch to the


Wonderware Logger to check for error messages.
For example, a common error message is:
"Error for DDE: OMRONFO|HLPLC!<null>("item") Advise failed"
This message appears when the item defined in one or more tagnames is
invalid for the server.

Note InTouch tagnames use specific naming conventions when accessing


data from a server. The valid item names for all Wonderware servers are
documented in their respective User's Guides. Typically, the item naming
conventions used by each server are consistent with the names used by the
equipment manufacturer.

 For more information on the Wonderware Logger, see your online


FactorySuite System Administrator's Guide.

If you are still experiencing problems, continue with the following


troubleshooting section.

Debugging Communications Between SuiteLink


and an I/O Server
If you have successfully applied the debug techniques listed in the previous
section and are still experiencing communications problems to a server that is
attempting to communicate using the SuiteLink protocol, perform the
following steps as listed.

Verify the I/O Server supports the Wonderware SuiteLink protocol,


that is, the I/O Server is version 7.0 or above.

Try communicating to the I/O Server using the DDE protocol. If this
is not possible, then proceed to the next troubleshooting section;
otherwise continue with the following steps:
1. Verify Microsoft's TCP/IP stack is installed and configured properly.

Note SuiteLink uses the Microsoft TCP/IP stack for its communications even
if the client application and the server reside on the same node.

2. If you do not have an Ethernet card to bind to the TCP/IP stack, install the
Microsoft Loop Back Adapter.
3. Install the Microsoft TCP/IP stack.

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Debugging Communications Between an I/O


Server and a PLC
This section provides you with simple steps to diagnose and correct server-to-
PLC communications problems.
The following debug techniques address both serial and board servers.
Disregard any information that is not applicable to the server type that you
are using.
When attempting to establish communications between a server and a PLC, if
no data appears in the server's program window and the data items are not
updating in WindowViewer, switch to the Wonderware Logger and check for
error messages.
 For more information on the Wonderware Logger, see your online
FactorySuite System Administrator's Guide.
For example, some of the most common errors that may appear in the
Wonderware Logger for serial servers are:
Response Timeout
WCRET = -2
WakeUp = -2
Receive Overrun
Framing Errors

Note Unless specified otherwise, most serial-communications-based servers


are full duplex. If you require a server for half duplex (one that monitors the
CTS and RTS lines) or if you are not sure whether the PLC's protocol is full or
half duplex, call your PLC supplier.

Also, during in-house server testing, it has been found that the communications
cards that use the National 16450 and 16550 UARTs seem to be less
susceptible to level and timing problems. Cards based on other chips may
work, but it is recommended that the National cards be used. Some of the
highly integrated UART chips (most notably, Winbond and UMC) have a
tendency for their transmitters to stop responding, requiring re-initialization of
the UART. If this occurs, you may have to restart the server or execute the
Reinitialize I/O command from the Special menu in WindowViewer.

Check your cabling to the PLC.


Is it wired correctly?
Check for shorts, loose wires, broken wires, crossed wires, and so on.

Note A continuity tester can be helpful here.

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Verify the I/O Servers serial configuration settings (Parity, Stop


Bits, Baud Rate, Handshaking and so on) against the settings in
the hardware device.

Verify the communications port is working properly in Windows.


1. Close the server program.

Note If you are using a server that requires a TSR, you will not be able to
verify that the port is functioning properly while the TSR is running. Stop all
TSRs then continue with this procedure. If you confirm that the port functions
properly without the TSR running, change your software interrupt (IRQ) to
another number. For example, change 60 to 62.

Note Also, if you are using an A- type computer, two devices cannot share
interrupts. Verify that the communications port you are using has a unique
interrupt setting.

2. On Windows 2000, Windows XP, or Windows 2003, start the


HyperTerminal program.
3. Configure the HyperTerminal program to use the same communications
port with the same settings (baud rate, parity, stop bits, and so on) as the
hardware device.
4. Connect a null modem cable to a second computer's port.
5. On the second computer, start and configure the HyperTerminal program
with the same settings as the first computer.
6. Verify that you can send data between the two computers.

Note If you do not have two computers and the computer you are using has
another port, start two instances of the HyperTerminal program with each
configured to their own port. Then try communicating between them.

Note If you have an external modem, connect the modem to the


communications port that you are testing to see if you can dial out.

7. If the communications port does not appear to be functioning properly,


check your environment files (AUTOEXEC.BAT, CONFIG.SYS,
SYSTEM.INI, and WIN.INI).
Look for suspicious programs or drivers that might be taking control
of the port or its interrupt before the server is loaded.
Always keep your environment files as clean as possible.
If you are in doubt about an entry, comment it out.
8. If the previous step was unsuccessful, try another communications port or
another computer.

Note A common misconception of connecting to a PLC with a DOS program


and the same communications port will work in Windows is not the case!
Windows is an entirely different environment than DOS.

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What type of UART is on the COM port?


If it is not a 16550, then you must lower your baud rate to 9600 or slower.
Only the 16550 UART can sustain continuous, error-free communications
at speeds higher than 9600 baud.
Other UARTs may work at speeds faster than 9600 baud, but errors may
be written to the Wonderware Logger.
For example, "Receive Overruns."
To determine which UART you have, enter MSD at a DOS prompt, then
choose COM Ports from the MSD menu.

Verify the parameters for WWCOMTSR.


Do not specify a receive and/or transmit buffer size of 8!
For example:
Correct:
COM1:0 COM2:1,2048,2048
COM1:0 COM2:1
Incorrect:
COM1:0 COM2:1,8,8

Does your computer stop responding when trying to communicate


through the COM port?
If so, verify that each TSR has a unique software interrupt.

Note A utility, ShowSoft, is available on the Knowledge Base CD that can


assist in determining the available software interrupts.

Does your computer lock up?


Verify the COM port's IRQs do not conflict with each other or with other
communications boards in the computer.

If the PLC or field device has more than one COM port, verify the
connection to the correct port.
The COM port on your computer uses the RS-232 hardware
communications standard and connects the cable from the COM port to an
RS-232-compliant device.

Note To connect to an RS-422 or RS-485 port on the PLC, you need an RS-
232 to RS-422/485 conversion device.

If possible, use an external converter instead of a board-based converter that


plugs into a slot in the computer. A board-based converter is difficult to get
working for inexperienced users. If a board-based converter is not set up
properly, it can conflict with other communications boards in the computer
such as, internal modems.

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If you are using the Windows 2000/Windows XP/Windows 2003


operating system, verify the following:
1. Click Start on the Windows taskbar.
2. Point to Settings, then click Control Panel in the menu.
The Control Panel dialog box will appear.
3. Click on Administrative Tools.
4. In the Administrative Tools dialog box, double-click the Computer
Management icon.
The Computer Management dialog box will be displayed.
5. Click on Device Manager and select the COM port you are using for the
server.
For example:

6. Click on the selected Communications Port.

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The Properties dialog box will appear.

7. Click the Port Settings tab.

How long is your RS-232 cable?


Fifteen meters (fifty feet) is the maximum practical length for the RS-232
standard.

Try using a different COM port for the I/O Server.

If you are installing an I/O Server or configuring a board-based I/O


Server on a computer running on the Windows 2000, Windows XP,
or Windows 2003 operating system, log on with Administrator
privileges.

Note Without Administrator privileges, the server and Server Install program
cannot make the necessary edits to the Windows Registry during installation
or board configuration of the server.

1. Click Start on the Windows taskbar.


2. Point to Settings, then Control Panel.
3. In the Control Panel, double-click on Administrative Tools.
The Administrative Tools dialog box will be displayed.
4. Double-click on Computer Management.
The Computer Management dialog box will be displayed.

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5. Double-click on Local Users and Groups.


6. Click on Groups and then double-click on Administrators to verify
Administrative privileges.

If you experience occasional or random communications errors in


the Wonderware Logger, such as "Response Timeouts," check for
noise.
Do the physical cables run past any known noise sources such as
photocopiers, fluorescent lamps, fans, pumps, motors, or generators?
Are the cables properly shielded from its environment?
With radio modems and satellite link-ups, occasional communications
errors in the Wonderware Logger are normal and to be expected as long as
they do not adversely impact the flow of data.

Increase the Reply Timeout setting in the I/O Server to a value


between 5 and 10 seconds.
Not allowing the PLC or field device enough time to respond to the
servers request for data may result in communications errors.

Verify the PLC is properly configured and the cable is good by


using the programming software for the PLC.
1. Connect to the PLC with the programming software.
The connection must be through the same port and cable.
Go into the programming software configuration and write down
what the communications parameters are (baud rates, routes, node
number, error checking, and so on).
2. Close the programming software.

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3. Open the I/O Server and verify the communications settings are the same.
4. Poke data into the PLC with InTouch or WWClient.
5. Shut down the server and use the programming software to verify that the
values were correctly poked.

Note The performance of this test depends upon the type of PLC you are
using.

Reinstall the I/O Server and verify that you are using the latest
version.
Wonderware is continually improving our servers and using the latest
version will guarantee the best results.

Note New versions of the Wonderware I/O Servers are released regularly on
the Knowledge Base CD. These are available to Comprehensive Support
customers from the Wonderware Web site at: http://www.wonderware.com.

Move the I/O Servers configuration file to another location on the


computers hard disk; this will clear all configuration for the I/O
Server. Reconfigure the I/O Server.

Note Wonderware server configuration files are typically the exact same
name as the servers executable name with the .CFG extension. For example,
OMRONFO.CFG. Refer to the Configuration File section of the specific
server Users Guide for the exact name of the configuration file.

If possible, reinstall the Windows operating system.


Files installed earlier on your computer or the Windows Registry may
have been corrupted or accidentally modified.

If these troubleshooting suggestions do not solve your problem,


there may be a problem with your computer. There are many
subtle differences between the various computer hardware
brands. Use a computer that is a different brand and meets the
following criteria:
1. Select a different PC manufacturer and if this is not possible, try a
different PC model from the same manufacturer.
2. The computer cannot use an OEM (Original Equipment Manufacturer)
version of Microsoft Windows. It is highly recommended that only a
Microsoft Windows product be used. Contact your vendor to determine if
installing an off-the-shelf copy of Microsoft Windows will cause any
problems.

If you feel you have tested all possible situations that may be
causing your failed I/O communications, contact your local
Wonderware distributor for technical support.
 For more information on obtaining technical support, see your online
FactorySuite System Administrators Guide.

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Configuration File Format


This configuration file is an ASCII file that can be opened with any standard
text editor. It complies with the Windows profile format of a section for each
topic and a general section for server information.
For example:
[GENERAL_SETTINGS]
BusParFile0=C:\User\ProfiFMS\w32\Buspar0.dat
CRLFile0=C:\User\ProfiFMS\w32\Kbl0.dat
[VFD1_CR3]
UPDATEINTERVAL=1000
ENABLE_ACCESS_TO_UPDATE_INTERVAL=1
COMMUNICATION_REFERENCE=3
FORCED_READ_MODIFY_WRITE=1
INITIAL_READ=0
Interface=4
VFD_NAME=VFD <1>
CP_NAME=CP5613(PROFIBUS)
MAX_REQUESTS=1
[PB0_CR2]
UPDATEINTERVAL=1000
ENABLE_ACCESS_TO_UPDATE_INTERVAL=1
COMMUNICATION_REFERENCE=2
FORCED_READ_MODIFY_WRITE=1
INITIAL_READ=0
Interface=5
BOARD_NUMBER=0
Password=0
AccessGroups=0

Note It is strongly recommended that you do not make any direct changes to
this file. Changes may result in the Profibus FMS server not running properly.

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Opening a Configuration File of Former I/O


Servers
If you are updating from a former Profibus FMS DDE Server from Softing,
you can use this servers .ini file to be converted into a .cfg file for the
Wonderware I/O Server. You can do this by following these steps:
1. From the File menu, select Open.
The Open configuration file dialog box appears.

2. Choose Obsolete Ini Files (*.ini) in the Save as type selection box.
3. Browse your workspace for an .ini file of the former Softing DDE Server,
or enter a filename if you know the path to it.
4. After choosing a filename, click on Open.
The file is converted in the new configuration format.

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5. Specify a name for the new configuration file in the Save configuration
as dialog box:

The selected .cfg file is used to store future server configuration


changes.
The selected .ini file remains untouched and can also be used as a
basis for different configuration files.
If you have configured items in the Items section of the .ini file, the
.ini file is used to replace these items with their equivalent itemnames.
You are able to select a different .ini file name for item mapping.

Note Refer to the Item Mapping section in this User Guide for more
information.

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Special Wonderware Logger Messages


The following messages may appear in the Wonderware Logger. They can be
very useful in debugging communications problems.

Logger Message Explanation


INFO: dynamic link library This message shows you which dynamic
<dllname> found link library was detected and loaded into
the servers memory.
Supported dlls are fms32.dll (Siemens
driver), papi.dll (Softing driver, and
papi50.dll (Softing driver).
This message will be posted in the logger
during the startup of the server and shows
you which dynamic link library was
detected and loaded.

The following logger messages can occur in error situations if Log


Errors (default) is selected in the logger settings.

Logger Message Explanation


ERROR: poking item: <item Writing a value to an item failed.
name>(<topic name>)
POKE: invalid value, clamp at An invalid value has been specified for
high limit for item: <item name> poking data. Value is clamped and
on <topic name> transferred to the PLC.
POKE: invalid value, clamp at
low limit for item: <item name>
on <topic name>
POKE ERROR: invalid value, An invalid value has been specified for
cannot convert for item : <item poking data. Value cannot be converted
name> on <topic name> and write operation is aborted. After all
write operations are completed, the
"writecomplete" item will go to -1.
Error invalid topic name: <topic Topic name does not exist. Change topic
name> name or configure the correct topic.
Invalid item name: <item name> Item name does not exist. Check for
(<topic name>) correct item name.
Write complete (ERROR) item: A write operation has failed on item with
<item name> on <topic name> <item name>.
New status (<topic name>): 0 Connection to the PLC has gone bad.
(ERROR)
ERROR: IEC Error <errorcode>: This error message shows you the IEC
<errormessage> error which was detected by the Siemens
protocol driver. Refer to the SIMATIC
NET documentation for getting more
information about the displayed error
number and its description.

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Logger Message Explanation


ERROR: Error <errorcode>: This error message shows you the
<errormessage> detailed error detected by the Siemens
protocol driver. Refer to the SIMATIC
NET documentation for getting more
information about the displayed detailed
error number and its description.
ERROR: expired timeout for There was no response for a sent request
pending <INITIATE/messages> - for a long time. The server assumes the
> closing <communication PLC is no longer available and tries to
reference> reconnect again. Check the state of the
remote PLC and the cable to the PLC.
ERROR: <function name> The function call <function name> failed
(<returncode>) with returncode <returncode>. These
commref=<communication errors are handled with proper steps by
reference> the server.
For example, switching to slow poll mode
or reconnect to the device.

The following logger messages can occur in normal operation


mode if log trace is selected in the logger settings. These
messages show the general activity of the server.

Note This can slow down the servers performance.

Logger Message Explanation


TRACE: Topic allocated: <topic A topic has been created (client has
name> connected on this topic).
TRACE: Free topic: <topic A topic has been freed (client has
name> disconnected on this topic).
TRACE: Item <item name> An item has been created in the server.
created on <topic name>
Activating item <item name> on An item has been activated in the server.
<topic name> A client has advised/requested data.
Deactivating item <item name> An item has been deactivated in the
on <topic name server. A client has unadvised data
New value for device - item: A client performed a write operation on
<item name> on: <topic name> an item.
Write complete (OK) - item: The write operation was completed
<item name> on: <topic name> successfully on the protocol. The PLC has
confirmed the reception of data.

Wonderware Profibus FMS I/O Server Users Guide


74 Wonderware Profibus FMS I/O Server

The following logger messages can occur in normal operation


mode if log all is selected in the logger settings. These messages
show all of the servers activities.

Note This can slow down the servers performance.

Logger Message Explanation


New <data type> value: <value> An item was updated with a new value
for item: <item name> on <topic from the PLC.
name>
Write complete item: 0 A client has initiated write operation, and
the server signals the processing of poke
values by setting the "write complete"
item to zero.

The following logger messages can occur in normal operation


mode if "show protocol" is selected in the logger settings. These
messages show the sent and received messages.

Note This can slow down the servers performance.

Logger Message Explanation


TRACE: <function name> OK Displays the raw data received from a
value:0x0A24785089FF remote PLC in HEXASCII.

Wonderware Profibus FMS I/O Server Users Guide

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