S7 HP Frozen Carrot Juice 2017
S7 HP Frozen Carrot Juice 2017
S7 HP Frozen Carrot Juice 2017
a r t i c l e i n f o a b s t r a c t
Article history: Inuence of high pressure (HP) treatment (200e400 MPa; 0e10 min) on phase transition behavior of
Received 2 August 2016 frozen carrot juice and the resulting inuence on the inactivation kinetics of Escherichia coli ATCC 25922
Received in revised form were evaluated. Experiments were carried out in a specially designed container to prevent heat exchange
1 December 2016
from the environment, except for the compression heating and decompression cooling. Solid to solid and
Accepted 8 January 2017
Available online 9 January 2017
solid to liquid transitions were recognized during HP treatment. Transition to Ice-III was observed from
the temperature-pressure proles when the application pressure was >350 MPa. Inactivation of E. coli in
frozen carrot juice followed the rst order kinetics with D values between 2.62 and 2.12 min at 300
Keywords:
High pressure
e400 MPa pressure levels, much shorter than those observed in unfrozen carrot juice. The combination
Frozen carrot juice of frozen state, phase transition status and pressure level likely contributed to the better inactivation of
Phase transition E. coli in frozen carrot juice.
2017 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.lwt.2017.01.022
0023-6438/ 2017 Elsevier Ltd. All rights reserved.
120 S. Zhu et al. / LWT - Food Science and Technology 79 (2017) 119e125
(2014) reported a combination or interaction effect of pressure and forming units (CFU)/mL.
subzero temperature for the inactivation of microorganisms in
food. Phase transitions of Ice-I/Ice-III by pressurizing frozen sys- 2.2. Sample preparation
tems above 200 MPa was shown to be responsible for bacterial
destruction (Ferna ndez et al., 2007). However, there is little infor- Fresh carrots were purchased from Wal-Mart store near Zhe-
mation on the evaluation of temperature proles and phase tran- jiang University (Hangzhou, China). The carrots were peeled and
sition in frozen samples under HP processing conditions, especially squeezed with a juice extractor (JYZ-B550, Joyoung Co., Ltd.,
using a real food matrix. Hangzhou, China), and the juice was then centrifuged at 3200g for
Fruit and vegetables are important components of a healthy 10 min to remove the suspended solids. The supernatant was
diet. Their daily consumption in adequate quantities could help ltered through a 0.23-mm-pore-diameter lter. The clear carrot
prevent several major diseases (Picouet et al., 2016), such as heart juice had a pH of 6.5 0.3 (FE 20, Mettler-Toledo, Shanghai, China).
problem, cancer, diabetes and obesity, as well as the prevention and The juice was subjected to a thermal treatment, in a thermostati-
alleviation of several micronutrient deciencies. Among common cally controlled water bath (DKS-224, Zhongxin Medical Instru-
fruits and vegetables, carrots are high in bers, carotenoids, vita- ment Co., Ltd., Jiaxing, China) at 65 C for 30 min. Microbial
mins C and E, and phenolics such as p-coumaric, chlorogenic, and enumeration on BHI agar in heat treated samples returned negative
caffeic acids (Alasalvar, Grigor, Zhang, Quantick, & Shahidi, 2001). counts.
However, the low-acid condition in carrot juice is conducive to the The prepared carrot juice was transferred aseptically into sterile
growth of pathogenic microorganisms (Patterson, McKay, Connolly, bags (110 mm 185 mm, BagLight PolySilk, Interscience, Paris,
& Linton, 2012). So storage of raw, unprocessed carrot juice may France) (about 150 mL for each bag) and sealed using a heat sealer
also lead to microbiological safety problems and shortened shelf- (FS-300, Yongkang Teli Packing Machinery Co., Ltd., China). The
life. Therefore, extending the shelf-life using mild processing bags were frozen stored in a freezer (BC/BD-103HA, Haier, China)
technologies that minimally affect the sensory and nutritional at 20 C for subsequent handling.
properties will be of interest for the food industry. Van Opstal, Carrot juice was fully thawed at 4 C for ~4 h prior to inoculation
Vanmuysen, Wuytack, Masschalck, and Michiels (2005) reported of E. coli culture. After thawing, carrot juice was aseptically trans-
that pressure inactivation of Escherichia coli MG1655 was signi- ferred to a sterile beaker. The previously prepared E. coli pellet was
cantly lower in carrot juice than in buffer (150e600 MPa, 5e45 C). re-suspended in 20 mL carrot juice and then added to the rest of
Pilavtepe-elik, Buzrul, Alpas, and Bozog lu (2009) reported that carrot juice in a beaker. After stirring at 500 rpm (RCT BS25, IKA,
carrot juice even had a protective effect on E. coli. Staufen, Germany) for 1 min, the inoculated carrot juice was
Therefore, the objective of this study was to evaluate the phase aseptically transferred to a sterile 2.0 mL cryogenic vial (430 659,
transition behavior of frozen carrot juice during HP treatment and Corning Inc., USA), up to the brim and closed with sterile screw cap
to extend the work of Su et al. (2014) on E. coli inactivation kinetics leaving no headspace to avoid possible cracking during HP
in frozen carrot juice. A specially designed container was used to treatment.
isolate the sample and to achieve the ice phase transition under HP
at room temperatures. This helped to overcome a serious practical 2.3. Insulated container
problem of maintaining the entire pressure chamber at subzero
temperatures. Maintaining subzero temperatures in commercial HP The cryogenic vials were individually vacuum packed in two
vessels is not only impractical but also be very expensive and en- layers of polyethylene bags and divided into two batches. One batch
ergy intensive. Inactivation kinetic of E. coli was used for comparing of the cryogenic vials were then loaded into a specially designed
the HP treatment effectiveness in frozen vs unfrozen carrot juice. plastic container consisting of a compressed sponge as previous
study used (Su et al., 2014) and slightly modied, as shown in Fig. 1.
2. Materials and methods A K-type thermocouple (OMEGA Engineering, Stamford, CT, USA)
was installed into the container for temperature recording using a
2.1. Escherichia coli strain and culture preparation data logger (34970A, Agilent Technologies GMBH, Germany). Four
cryogenic vials were placed in one container with one of them used
The culture of E. coli ATCC 25922 (CGMCC 1.2385) was obtained for recording sample temperature during HP treatment. The plastic
from China General Microbiological Culture Collection Center container was lled water to completely soak the sponge and
(CGMCC, Beijing, China). A fresh culture was prepared every 2 frozen at 20 C for 24 h, and were secured by vacuum-packing in a
weeks to ensure their viability. To prepare the inoculation stock, exible thermo-stable PA/PE pouches (30 cm 42 cm) prior to HP
several loops of isolated colonies of stock culture were transferred treatment (details shown in Fig. 1). Samples of E. coli inoculated
to 50 mL sterile nutrient broth (Sinopharm Chemical Reagent Co., carrot juice frozen stored at 20 C, prepared in a similar manner
Ltd. Shanghai, China) in 100 mL Erlenmeyer asks and incubated at but without HP treatment, were used as control. The second batch
37 C for 24 h with agitation (150 rpm). Several loops of the incu- was not frozen but stored at 4 C and treated likewise for providing
bated broth were then transferred to another 50 mL sterile nutrient HP inactivation data under unfrozen conditions.
broth and incubated at 37 C for 24 h incubation. Following this,
30 mL incubated broth was aseptically transferred into a 50 mL 2.4. High pressure equipment
sterilized centrifuge tube and centrifuged at 3200g for 5 min at
20 C (5810R, Eppendorf AG, Germany). The cell pellet obtained was HP treatments were carried out in a laboratory-scale HP
re-suspended in 20 mL nutrient broth and enumerated using the equipment (UHPF-750, Baotou Kefa High Pressure Technology Co.,
pouring plate method on a brain heart infusion agar plate (BHIA) Ltd., China) with a maximum chamber capacity of 5 L. The high
(Hangzhou Tianhe Microorganism Reagent Co., Ltd., Hangzhou, pressure unit was connected to a data logger for temperature and
China), and incubated at 37 C for 48 h and counted. The E coli pressure (current signal) recoding during HP treatment. Water was
selective media was not used in this study since a pure culture of used as the pressure-transmitting medium. The pressure vessel
E. coli was used and in order to obtain counts of both surviving and was maintained at room temperature (~20 C) and with some
injured cells (Ramaswamy et al., 2003). The initial population of added ice if the temperature was above 20 C before pressure
E. coli in the inoculated culture stock was approximately 108 colony treatment. The near room temperature setup was used so that the
S. Zhu et al. / LWT - Food Science and Technology 79 (2017) 119e125 121
Fig. 1. Schematic cross-section and details of the insulated container for holding test samples (the red color material is the sponge covering the vials). (For interpretation of the
references to colour in this gure legend, the reader is referred to the web version of this article.)
process can be replicated in other commercial HP equipment using 2.7. Kinetic analysis
the special attachment. The pressure come-up rate was about
200 MPa/min and the depressurization time was less than 10 s. The pressure inactivation kinetics of E. coli during pressure
Data were recorded at one second interval. holding time was analyzed based on a rst order reaction rate (Shao
et al., 2007) indicating a logarithmic order of death, and expressed
as:
2.5. HP treatment
Nt t
log 10 (1)
The frozen samples carrot juice were subjected to HP treatment N0 D
at selected pressure levels (200, 250, 300, 350 and 400 MPa) for
selected treatment times (0, 1, 3, 5, 7.5 and 10 min holding time). where Nt is the number of E. coli survivors (CFU mL1) after HP hold
Unfrozen samples were only treated at 300, 350, and 400 MPa for time treatment time of t (min), and N0 is the initial number of E. coli
holding times 0, 1, 3, 5, 7.5 and 10 min. The pressure holding times (CFU mL1) in frozen samples at 20 C without HP treatment. D
mentioned did not include the pressure come-up time (1e2 min) value (min) is the decimal reduction time of E. coli which implies
and pressure release time (~10 s). After HP treatment of frozen treatment holding time in minutes at constant pressure for 90%
samples, the special plastic container holding the test vials were destruction of the existing microbial population. D values were
observed to make sure water soaked sponge remained largely in obtained from the linear regression slope of log10(Nt/N0) versus t as
the frozen state (melting extending no more than 7 mm on the shown in Eq. (2) or time taken to traverse one logarithmic cycle:
sides) and then immersed in running water (room temperature) for
2 h to complete thawing. Treated sample vials (thawed vials of D 1=slope (2)
frozen and vials of unfrozen) were held at 4 C (maximum 4 h) prior For pressure resistance (pressure sensitivity) analysis, Zp values
to microbial enumeration. Due to adiabatic heating, the tempera- were used (Shao et al., 2007). Zp value represented the pressure
ture of the pressure transmission medium (water) is expected to range between which the D value change by a decimal factor and
increase about 3 C per 100 MPa on an average. However, because can be determined as the negative reciprocal of the slope of log10
of addition of some ice, the water temperature during the treat- (D) versus pressure curve.
ment remained between 23 and 30 C. Statistical analysis was performed using one-way analysis of
variance (ANOVA). Duncan's test (P < 0.05) was applied to compare
the differences in average values by using SPSS 20.0 (Statistical
2.6. Enumeration of E. coli
Package for the Social Sciences, SPSS Inc., USA).
The sample vials were aseptically opened and the carrot juice
was aseptically transferred to a sterile tube, followed by a serial 3. Results and discussion
dilution in 1 g/L peptone water (Sinopharm Chemical Reagent Co.,
Ltd, Shanghai, China). Surviving cells of E. coli were enumerated on 3.1. Temperature and phase transition in frozen carrot juice during
BHIA using pour plate method. Colonies of survived E. coli were HP treatment
counted after aerobic incubation at 37 C for 48 h. Initial counts of
E. coli in carrot juice were obtained likewise from untreated control Fig. 2 illustrates the transient temperatures in frozen carrot juice
samples both at 4 and -20 C to differentiate the effect of freezing during HP treatment for a holding time of 1 min at different pres-
on microbial reduction. sure levels (Fig. 2a, c, e, g, i) and temperature-pressure proles of
122 S. Zhu et al. / LWT - Food Science and Technology 79 (2017) 119e125
Fig. 2. Temperature changes with pressure of frozen carrot juice samples during HP treatment holding for 1 min under different pressures (a, c, e, g, i) and temperature-pressure
proles superimposed on the phase diagram of water (b, d, f, h, j).
frozen carrot juice superimposed on the phase diagram of water was 2 min and shorter times were required proportionally at other
(Bridgman, 1912) (Fig. 2b, d, f, h, j), respectively. Pressure increased pressure levels. The interval t2-t3 was 60 s in all plots. During
in a stepwise fashion and the duration of t1-t2 depended on the decompression, the pressure decreased (t3-t4) rapidly within 10 s.
nal pressure. During pressure treatment 400 MPa, come up time Table 1 shows the temperatures achieved during HP treatment of
S. Zhu et al. / LWT - Food Science and Technology 79 (2017) 119e125 123
Table 1 always higher than the sample container, it is likely that thawing
Temperatures achieved at the end of pressure come up time and holding time continued (endothermic reaction) in surrounding sponge space in
(n 3).
the container during the holding phase while keeping the sample
Pressure (MPa) Temperature ( C) to stay at lower temperature. When the pressure was released, the
End of pressure come up End of holding 1 min phase transition from Ice-III to Ice-I and then to liquid water
a resulted at 350 and 400 MPa (exothermic reaction). At pressures
200 20.1 1.1 19.2 1.7
250 22.6 1.3 21.7 1.5 lower than 350 MPa, phase transition of metastable Ice-I to Ice-I
300 27.5 0.3 26.6 0.0 and water seemed to occur (exothermic reaction).
350 18.2 0.2 18.2 0.2 Super cooling was caused during the decompression, so partial
400 17.6 0.8 17.7 0.9
pressure shift freezing also occurred (exothermic reaction). The
a
Mean values standard deviation. sample temperature decrease as a result of expansion cooling was
only observed at 350 and 400 MPa during decompression. During
depressurization, the increase or decrease of sample temperature
frozen carrot juice. It can be observed that the temperature was depended on the combined effect of expansion cooling, the amount
kept well below the conventional freezing point during HP freezing, of melted water converted to Ice-I (an exothermic reaction) and the
The intensier used for generating high pressure was a batch type amount of Ice-III converted to Ice-I (also an exothermic reaction)
unit which generated a stepwise ladder-like pressurization build (Van Buggenhout, Messagie, Van der Plancken, & Hendrickx, 2006).
up. Hence the ladder-like pressure and temperature change was At higher pressures (above ~220 MPa), a solid-solid transition
visible during the compression. Carrot juice samples contained in could be induced as the theoretical Ice-I and Ice-III phase transition
the special container were taken out from a freezer at 20 C. The line of pure water was exceeded upon compression (Van
temperature rose slightly during the preparation, vacuum packing, Buggenhout et al., 2007). Similar phase transition of Ice-I to Ice-III
connecting of thermocouples, installation of sample container into has been reported at pressures above 250 MPa (Su et al., 2014;
the pressure chamber and the quick lling of water into the Van Buggenhout et al., 2007), but the sudden changes in pressure
chamber. During compression, the temperature still rose at rst, as and temperature were not similar. Again this might due to the
the heat of compression and the heat input from pressure chamber differences in the media used: microbial culture (335 MPa, 35
exceeded the heat uptake of melting ice crystals (endothermic re- to 18 C), carrot (280 MPa, 36 to 30 C) and carrot juice
action) in the sponge surrounding the vials. Partial thawing (349 MPa, 35 to 19 C). Ferna ndez et al. (2007) reported that
occurred and the melting of ice crystals increased in the sponge. phase diagram for beef meat showed the same phase transition
However, the heat of compression and the heat input from pressure regions as water, but shifted to lower temperature and different
chamber were insufcient to fully melt ice in the sponge and hence pressure values.
help to protect the frozen carrot juice in the test vials. The tem-
perature decreased upon further compression due to lowering of
3.2. High pressure inactivation of E. coli in unfrozen carrot juice
the freezing point and approached the melting line of carrot juice
(water melting line shown in Fig. 2). Heat of compression and latent
The average initial concentration of E. coli in carrot juice before
heat in this phase were in equilibrium, and solid-liquid transition
freezing was 7.8 107 CFU/mL. After frozen storage for 24 h, E. coli
was initiated. When the temperature was 10 C or 5 C at the
count in carrot juice was reduced slightly to 7.65 107 CFU/mL. The
beginning (Fig. 2c, g), the temperature could decrease even during
initial concentration of E. coli in carrot juice samples varied be-
compression and approached the melting line. Because the tem-
tween 107 and 108 CFU/mL and around were normalized to
perature was still lower than the freezing point at the process
107 CFU/mL (by dividing all counts by their actual initial count and
pressure, the results indicated that the special container with water
then multiplying by 107). This facilitates better presentation of
soaked frozen sponge had enough heat sink and insulation to
survival curves for comparison purposes with all curves starting
protect the sample from heat gain and hold them under frozen
from the same point. The normalization process only results in a
state.
small intercept shift and will not affect the slope, and therefore D
According to the temperature-pressure proles superimposed
on the phase diagram of water in Fig. 2 (b, d, f, h, j), the metastable
Ice-I region was positioned above 220 MPa. This pressure was little
higher than 207 MPa reported by Su et al. (2014) for E. coli sus-
pension. On the other hand, the phase transition point of pure
water is 210 MPa. Hence there existed some small differences
which were probably due to differences in the nature of the support
medium (water vs carrot juice). In Fig. 2 (g and i), a sudden increase
in sample temperature (35 to 19 C) was observed during
compression (highlighted in a gray circle). A sudden pressure
decrease (349e334 MPa) was also observed at 400 MPa (high-
lighted in a dark gray circle in Fig. 2i). These results indicated the
transition to Ice-III, including metastable Ice-I to Ice-III (endo-
thermic reaction) and water re-crystallization to Ice-III (exothermic
reaction). Because Ice-III (1.14 g/cm3) has a higher density than
water (1 g/cm3) and Ice-I (0.92 g/cm3), the volume change con-
tributes to a change in pressure. The temperature increase might be
caused by the exothermic transformation of some liquid water to
Ice-III (Van Buggenhout, Grauwet, Van Loey, & Hendrickx, 2007).
After compression, the temperatures at 200, 250, 300, 350 and
400 MPa remained at 19, 21, 27, 18 and 18 C, respectively,
Fig. 3. E. coli survivors in unfrozen carrot juice samples after different high pressure
with a slight increase. Since the surrounding temperature was (300 MPa (B), 350 MPa (), 400 MPa ()) and different holding time.
124 S. Zhu et al. / LWT - Food Science and Technology 79 (2017) 119e125