The TBV Advantage
The TBV Advantage
The TBV Advantage
Table of Contents
Diverter Valves....................................................................................... 5
Check Valves.......................................................................................... 8
Special Service....................................................................................... 9
Instrumentation Valves........................................................................... 12
Ordering Guide...................................................................................... 17
How to Order........................................................................................ 18
Trademark Information.......................................................................... 21
1
The TBV Advantage
Millbury, Mass.,
USA
Cameron is a leading provider of valves and measurement systems to the oil, and gas industry. Our products are primarily used
to control, direct, and measure the flow of oil and gas as it is moved from individual wellheads through flowlines, gathering
lines, transmission systems to refineries, petrochemical plans, and industrial centers for processing.
Cameron provides a wide range of valves for use in natural gas, LNG, crude oil, and refined products transmission lines. The
traditional CAMERON fully welded ball valve product line has been combined with the GROVE , RING-O , TOM WHEATLEY ,
ENTECH, and TK product lines. This broad offering has strengthened Camerons ability to serve as a single source for a wide
scope of customer requirements. We also provide critical service valves for refinery, chemical, and petrochemical processing
businesses, and for associated storage terminal applications, particularly through our ORBIT and GENERAL VALVE brands.
These brands are complemented by WKM , TBV, and TEXSTEAM valve products, and considerably expand the scope of our
product offerings.
Camerons TBV brand has much to offer the marketplace. Since 1978, we have come a long way from simply supplying small
titanium valves manufactured from bar stock. Today, Camerons 100,000 sq-ft facility in Millbury, Mass., offers a large portfolio
of valves manufactured from a wide range of commercially available materials. This increased manufacturing space has afforded
Cameron the opportunity to expand its product offerings and size ranges. The TBV brand focuses on high alloys, instrumentation,
cryogenic, and severe service, which includes LNG, high pressure acid leaching (HPAL), petrochemical, and refining.
2
VALV E S & MEA S U R E M E N T
Series 2000
Camerons TBV Series 2000 is a unibody, cast, standard port flanged ball
valve offering versatility with respect to materials and modifiers to satisfy
todays sophisticated process valve requirements. With no breaks in the
body design, the Series 2000 is the clear choice where external leakage
is a concern. The valve body is designed to facilitate ease of automation
by including both ISO and flange-boss mounting capabilities as standard.
The TBV Series 2000 is available in 1/2 to 8 (DN 15 to DN 200) sizes
bonnet with ASME Class 150 to 600 flanges.
Series 1800
The TBV Series 1800 flanged valve is manufactured from bar stock or
forgings. It is available in standard or full port design, and is a high-
integrity, two-piece body design. A welded fugitive emissions bonnet
also is available. See page 8 for FE bonnet design. It is available in sizes
from 1/2 to 10 (DN 15 to DN 250) in a variety of body and seat
materials with ASME Class 150 to 1500 flanges.
3
FLANGED BALL VALVES (CONT.)
Series 2800
The TBV Series 2800 two-piece, cast, full-port flanged ball valve is
specifically designed to tackle severe service applications. This design
includes a live-loaded dual stem seal (primary and secondary seal) as
standard. The body and bonnet are cast as a single piece with no welds.
The TBV Series 2800 is available in sizes from 1/2 to 8 (DN 15 to
DN 200) with ASME Class 150 to 600 flanges.
Series 3300
An enhanced version of the TBV Series 1800, the TBV Series 3300 is
suited for erosive applications. The design includes a secured
downstream seat, spring-loaded upstream seat, and enhanced ball and
stem engagement. This valve is manufactured from barstock or forgings
from any commercially available material. It is offered in sizes from 1
to 14 (DN 25 to DN 350) with ASME Class 150 to 1500 flanges.
Series 3100
The TBV Series 3100 wafer three-piece valve combines the benefits of a
standard three-piece valve with additional wafer features. The three-
piece design utilizes raised-face endplates to ensure correct alignment
with the body, totally encapsulated body seals, and a bottom entry
blowout-proof stem. The wafer configuration provides additional
benefits, including reduction of the material mass of the valve and lower
cost. The TBV Series 3100 can be used between ASME Class 150 to 600
flanges with a 1500 psi pressure rating, and is available in sizes from
1/2 to 8 (DN 15 to DN 200) in a wide variety of alloys.
4
VALV E S & MEA S U R E M E N T
Diverter valves 90-degree operation allows diverting from the bottom or side port to either of the other two ports with a
90-degree turn of the handle, but the flow can never be shut off. The 180-degree operation allows diverting with a
180-degree turn of the handle, and flow can be shut off at the 90-degree position.
Four-Way Diverter
The TBV four-way diverter valve is used where several two-way valves
would otherwise be needed. It is available in a wide array of flow
patterns utilizing an L port, a T port, or a double-L ball. Four seats
ensure leak-tight sealing. The four-way diverter can be produced in a
large variety of body and seat materials in sizes from 1/2 to 6 (DN 15
to DN 150), and is available with screwed, socket-weld, butt-weld, or
flanged end connections. Consult Cameron for specific applications.
5
CRYOGENIC BALL VALVES
6
VALV E S & MEA S U R E M E N T
Series 21/80
The TBV Series 21/80 is a large-bore, 10 to 18 (DN 250 to DN 450)
cryogenic valve available with ASME Class 150 to 600 flanges. This
series of valve is full port, trunnion-supported, and split body.
The TBV Series 21/51 is available in two porting arrangements, 90- and
180-degree operations, and operates like TBV standard diverter valves. It
is offered as full port or standard port in sizes from 1/2 to 8 (DN 15 to
DN 200), in 316 stainless steel or brass, and with or without an extended
stem. NPT, socket-weld, and butt-weld end connections are available.
Series 21/51A
The TBV Series 21/51A high-flow cryogenic diverter valve assembly
for dual safety relief systems is designed to meet the high flow
requirements of stationary cryogenic containers. This valve features a
180-degree operation, provides positive porting with consistently high
Cv during transfer, and is suitable for tank pressures up to 600 psi. The
installation of cryogenic relief valves like the TBV Series 21/51A are vital
for reducing the possibility of costly field repair fabrication due to the
over pressurization of cryogenic piping systems.
7
SEVERE SERVICE FUGITIVE EMISSIONS (FE) VALVES
CHECK VALVES
Series 7100
The TBV Series 7100 swing check valve utilizes a toggle arm and disc
arrangement. This valve is available with integral metal seats. The TBV
Series 7300 wafer swing check valve can be supplied for use with all
ASME Class flanges up to 600, as standard. Both the TBV Series 7100
swing check and the TBV Series 7300 wafer swing check valves are
available in sizes ranging from 2 to 8 (DN 50 to DN 200).
Series 9100
The TBV Series 9100 ball check valve is available in sizes ranging from
1/2 to 2 (13 mm to 51 mm) in a wide variety of material choices such
as stainless steel, Monel , Hastelloy , and titanium. Cameron can provide
the TBV Series 9100 with all available end connections, including
socket-weld, butt-weld, screw-end or ASME Class 150 to 900 flanged
ends. The TBV Series 9100 is controlled by backpressure, and can be
supplied with a spring set calibrated from 5 to 25 psi (0.34 to 1.72 bar).
8
VALV E S & MEA S U R E M E N T
SPECIAL SERVICE
Chlorine Service
For the handling of chlorine compounds, Cameron has developed
special designs to withstand harsh applications. TBV chlorine valves
feature Inconel Belleville-loaded stem seals for automatic compensation
Oxygen Service
Camerons TBV valves are commonly applied on oxygen service in either
the liquid (cryogenic) or gaseous phase. Because of the danger of
oxygen reacting explosively with any grease, oil, or combustible material
left in the piping system, TBV valves provided for oxygen service are:
Inspected for chips, burrs, foreign matter, and any other defects
in workmanship
C
leaned and degreased prior to assembly (including tools and
handling apparatus)
Purged and dried with filtered, non-lubricated air
S eats and seals are lubricated with an oxygen-compatible lubricant
(Fluorolube ) on gaseous O2 valves; cryogenic valves are not lubricated
9
TBV CONTROL SEATS
The TBV V-seated control valve greatly expands the ability of a ball valve
to provide accurate control over a wide range of flow conditions.
10
VALV E S & MEA S U R E M E N T
Todays process requirements are demanding metal seat performance at an ever-increasing rate. This is due because metal
seat technology has drastically improved over the years, which has resulted in elevated performance and usage.
The TBV brand offers metal seats and coatings for some of the toughest applications. All TBV products, from the smallest
instrumentation valve to our largest cryogenic valve, make use of our coating expertise, which was developed as the TBV
brand entered the high pressure acid leaching (HPAL) niche for metal extraction several years ago. Cameron is always
reviewing its coating technology for better performance.
Thermal spraying is a technology that uses a hot, fast-moving jet to partially melt and accelerate entrained particles
toward a substrate. There are three technologies that are widely used commercially for the deposition of materials onto
the surface of a component.
A
tmospheric plasma spraying (APS) that uses an extremely hot 9032 F to 27,032 F (5000 C to 15,000 C) and
relatively slow-moving (subsonic) plasma jet in an open environment.
V
acuum plasma spraying (VPS) that uses a cooler 5432 F to 18,032 F (3000 C to 10,000 C), but much faster
(supersonic) plasma jet inside a controlled, reduced-pressure reactor.
H
igh-velocity oxy fuel (HVOF) that uses a flame with lower temperature and a higher velocity when compared to
APS or VPS.
11
INSTRUMENTATION VALVES
Cameron has solved this problem since our TBV instrumentation valves
can be installed on 2-1/8 (54 mm) centers* by simply removing the
mating valve handle, leaving the valves factory integrity intact.
To avoid plugging of impulse lines, all TBV instrumentation valves are fully
roddable. The bore through the ball and seats is larger than the body
bore. This feature prevents accidental damage to the ball or seats during
the rodding operation. TBV instrumentation valves are available in any
commercially available material. The TBV brand also can accommodate
the entire spectrum of end connections on our instrumentation product
line. All products are available with threaded, socket-weld, butt-weld, or
flanged end connections, and all can be ordered as fire-safe.
* With the exception of the TBV Series 6800 and 6900 valves.
12
VALV E S & MEA S U R E M E N T
Series 4100
The TBV Series 4100 is an all-welded, fully roddable, double-female
valve. Standard sizes range from 1/4 to 1 (DN 8 to DN 25). Material
options include all commercially available alloys. The valve also meets
API 607 fire-safe requirements.
Series 41/61
The TBV Series 41/61 is an all-welded, fully roddable design with one
female NPT end and one male end. The male end is available with
screwed, butt-weld, socket-weld, and flanged connections. Male and
female ends may be different sizes upon request. Standard sizes range
from 1/4 to 1 (DN 8 to DN 25). Material options include all
commercially available alloys.
Series 5500
The TBV Series 5500 is a double-isolation valve. There are two closure
members on each side of the bleed valve. For the bleed, a standard TBV
instrumentation ball valve is recommended, although non-TBV brands
can be utilized, such as needle or OS&Y, depending on customer
preference. The Series 5500 is offered in sizes up through 3 (DN 80)
and ASME Class 1500 in any commercially available material. The valve
also meets API 607 fire-safe requirements.
Series 6100
The TBV Series 6100 is fully roddable and provides three 1/2 (DN 15)
female ports with one male end for attachment to an orifice flange. The
TBV Series 6100 allows for different sized male ends up to 1 (DN 25) in
size and is available in a variety of materials. The valve can be installed in
pairs on 2-1/8 (54 mm) centers for transmitter hookups.
Series 61/41/61
The double-male end TBV Series 61/41/61 valve is a natural offshoot of
the TBV Series 4100, which reduces the need for extensions to be used
with female end valves. The all-welded design also reduces the number
of leak paths, and extended male ends are available upon request.
13
INSTRUMENTATION VALVES (CAN BE USED AS PROCESS VALVES)
Series 6400
The TBV Series 6400 valve includes all of the advanced TBV ball valve features in
a fire-safe design that meets API 607 requirements. The TBV Series 6400 is
available with a variety of seat materials in a carbon steel or stainless steel
forged body from 1/2 to 1 (DN 15 to DN 25). Other materials are available
upon request. The TBV Series 6400 is furnished with one NPT end and allows a
choice of NPT, socket-weld, or integrally reinforced external body (IREB) end
connections for the other end. This quarter-turn ball valve replaces leaky,
extended body gate valves in process, block, bleed, and drain applications.
Series 6500
The TBV Series 6500 cast body process transmitter valve replaces gate valves
with advanced TBV ball valve features in a fire-safe design, meeting stringent
refinery and chemical plant requirements. The TBV Series 6500 features all-
welded, tamper-proof construction, an internal blowout-proof stem, and an oval
safety handle to prevent accidental operation. The unique design of the TBV
Series 6500 incorporates backup metal fire lips to provide sealing should the soft
seals sublimate in the event of fire, and optional graphoil stem seals that ensure
fire-safe protection. The TBV Series 6500 offers reliability, safety, visibility, unique
mounting capability, quality, and unsurpassed leakage protection.
Series 6800
The TBV Series 6800 is an instrumentation valve with a cast body that
incorporates an integral lock-out pad and a high-performance stem packing.
The valve comes equipped with a locking oval handle as a standard feature. It is
seal-welded to prevent tampering or accidental unthreading when removing
from the line. The TBV Series 6800 is fire-safe when ordered with appropriate
seals, and is fully roddable. Because of the cast lock-out pad, it cannot be turned
on 2-1/8 (54 mm) centers for transmitter hookups.
Series 6900
Similar to the TBV Series 6100 valve, the TBV Series 6900 valve uses a cast body
that incorporates an integral lock-out pad and a high-performance stem
packing. In addition, like the TBV Series 6100, the TBV Series 6900 is intended
as a gage isolation valve with tapped NPT side ports for flush and drain
functions. It incorporates all of the other features of the TBV Series 6100 valve:
roddability, fire safety, and seal welding. The valve comes equipped with a
locking oval handle as a standard feature. Because of the cast lock-out pad, it
cannot be turned on 2-1/8 (54 mm) centers for transmitter hookups.
14
VALV E S & MEA S U R E M E N T
15
SEAT RATING CHART
Graphite and metal seats are available for services up to 1200 F (649 C) at varying pressures, dependent on media and
service conditions. Consult Cameron for specific ratings.
4000 (276)
3500 (241)
Pressure psig (bar)
3000 (207)
2500 (172)
2000 (138)
1500 (103)
1000 (69)
500 (34)
0 (0)
0 100 200 300 400 500 600 700 800 900 1000 1100
(-18) (38) (93) (149) (204) (260) (316) (371) (427) (482) (538) (593)
Temperature F ( C)
UHMW Glass
Polyethelyne Metal KEL-F Ultrafil Delrin AF Thermafil Filled PTFE Virgin TFE
Extended pressures and temperatures can be achieved by altering the design for specific applications.
Consult Cameron with service conditions.
16
VALV E S & MEA S U R E M E N T
Helpful Hints:
TBV Model Numbers can be as long as 30 characters, including spaces
TBV Model Numbers contain spaces or dashes to separate major valve features
The following list is in accordance with Camerons TBV ordering charts on the next two pages:
1. Star with the valve size. The size will be two digits.
2. Follow the size with the designation for full (F) or standard (S) port.
3. A space will always follow the full or standard port designator.
4. Fill in the two character codes for the desired valve series.
5. A space is next.
6. Pick the three-character code to designate end connections. If a combination is required, use the single codes as
needed. An x is used to separate these combination codes. For example, an MNPT connection by an FNPT
connection is designated as 1x3.
7. A space is next.
8. Pick the desired two-character code for body and enplate material.
9. Pick the desired two-character code for ball material. Do not skip a space between the body/endplate and ball material
code. Pick the desired two-digit code for stem material. If the ball and stem are the same material, you can skip a
space and go to the seat code. If differing ball and stem codes are required, use a third material to designate the stem,
as required. Do not leave a space between material designation codes. For example, Titanium Grade 2 body, end, and
ball with Titanium Grade 5 stem would be designated as T2T2T5.
10. A space is next.
11. Pick a seat code. This is a one-character code.
12. Pick a seal/packing code. This is a one-character code and follows the seat code. Pick body seal then stem seal,
if different.
13. A space is next.
14. Pick a bolting code.
15. Pick option codes, as required. These are two-character codes. List the required two-character codes in numerical/
alphabetical order. Do not put spaces between the option codes.
Example: Code a 1, standard port, TBV 2000 Series valve with ASME Class 300 flanges, low carbon body and endplate,
Hastelloy C ball and stem, Ultrafil seats, TFE seals and packing, cleaned for chlorine service, and vented ball (see next page
for code).
The number of options may exceed the TBV 30-character limit, or the required valve may not be described by standard
nomenclature. In this case, we will assign a Z number to designate a special valve.
17
HOW TO ORDER
Stem blocks are optional if the ball and stem are made from the same material.
Sample:
1 0 S 2 0 3 0 0 L C H C U T
18
VALV E S & MEA S U R E M E N T
19
CAMSERV Aftermarket Services for Valves and Actuation
WE BUILD IT. WE BACK IT.
Engineering consultancy
Site management
Flange management
Startup and commissioning
Spare parts and asset management
Operational support
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20
VALV E S & MEA S U R E M E N T
Trademark Information
Trademark Owner
Delrin E.I. DuPont De Nemours & Company
Hastelloy Haynes International, Inc.
Inconel INCO Nickel sales, Inc.
Monel INCO Alloys International, Inc.
PEEK Vitrex PLC Corp United Kingdom
Teflon E.I. DuPont De Nemours & Company
Viton E.I. DuPont De Nemours & Company
21
3250 Briarpark Drive, Suite 300
Houston, TX 77042
USA
Tel 1 281 499 8511
ENVIRONME
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MERON
2013 Cameron | CAMERON, GROVE, RING-O, TOM WHEATLEY, TK, ORBIT, GENERAL VALVE and WKM are registered trademarks of Cameron. Total Valve Care is a service mark of Cameron.
ENTECH, TBV, TEXSTEAM, and CAMSERV are trademarks of Cameron. All other brands are registered trademarks or trademarks of their respective companies. | SWP 1.5M 1/14 AD1232V