KOSO Kent Introl Top and Bottom Guided Valves
KOSO Kent Introl Top and Bottom Guided Valves
KOSO Kent Introl Top and Bottom Guided Valves
GUIDED VALVES
PRODUCT SERIES 01
10/71, 20 & 30
TABLE OF CONTENTS
PRODUCT
RANGE
TOP & BOTTOM-GUIDED CONTROL VALVES SEVERE SERVICE SOLUTIONS
Our range of high-performance top and bottom-guided control For more than 50 years, KKI has built up a reputation for
valves includes single and double-seated valves suitable for delivering valve solutions for the most arduous service
low and high-capacity applications, as well as three-way valves conditions. We have developed a range of advanced, high-quality
for mixing or splitting flows. Our control valves are designed to severe service valve solutions for every type of problematic
facilitate pressure drops at all stages of transportation in the oil, application, from high-pressure, high-temperature environments
gas and power industries. All valves are refined by our engineers to sub-zero temperatures. Our valves are designed to combat
to suit the needs of each application and all service conditions. the effects of cavitation, flashing, erosion, contaminated fluids,
corrosion, high velocity, vibration, noise and energy dissipation.
CAGE-GUIDED CONTROL VALVES
The Series 1200/7200 range of cage-guided control valves is INSTRUMENTS
KKI’s core product. The exceptional valves in this range KKI offers a wide selection of sophisticated instrumentation to
combine high-integrity features, such as ASME VIII support our comprehensive range of high-performance valves
body/bonnet bolting design, a high flow capacity and a wide and actuators. The instruments we supply include pneumatic
range of trim designs, from low-noise anti-cavitation to and electro-magnetic positioners, airsets, volume boosters
multi-stage trims. These valves are ideally suited to the critical and airlocks. All instruments are specified to deliver optimum
service process control requirements of a wide range of performance for the service conditions and specific needs of
industry applications. each application. We also supply proprietary instruments to
suit individual customer preferences.
SURFACE CHOKE VALVES
The KKI Series 73 surface choke valve offers a unique solution ACTUATORS
for the majority of choke applications in the oil and gas Our range of robust, versatile and reliable pneumatic actuators
industry. The flexible valve design can incorporate many includes the ‘G’, ‘C’ and ‘D’ Series models. These have been
different trim and body material options to suit differing flow developed to meet the needs of all control valve applications,
rates and in-service conditions. Thousands of KKI Series 73 offering proven design and high reliability. They are used
surface chokes are installed around the world on projects for extensively for on-shore, offshore and power installations. In
some of the world’s leading oil and gas production companies. addition, we supply various proprietary actuators – such as
electric, electro-hydraulic, pneumatic stepping and hydraulic
ROTARY CONTROL VALVES stepping actuators – to meet customer requirements. All actuators
The Rotrol range of high-capacity butterfly valves has been can be supplied with hand-wheels and limit stop features.
developed to overcome the problems associated with control,
cavitation and noise in conventional butterfly valve designs.
Lighter in weight and more compact than globe valve
alternatives, this innovative valve performs especially well in
severe-service applications, where pressure drops tend to be
high in the controlling position but where high-capacity
throughputs at low pressure drops are also required.
TOP & BOTTOM-GUIDED CONTROL VALVES
SINGLE SEATED SERIES 10/71 DOUBLE SEATED SERIES 20 3-WAY MIXING AND DIVERTING SERIES 30
ACTUATORS
The series 31 three way valve is used for flow splitting duties.
The basic body construction is based on the series 20 valve.
The valve has one inlet and two outlets for proportional splitting
of the process. The plug is inherently balanced.
FEATURES
– Top guided with no bottom
guide to obstruct the seat
bore and potentially trap
debris
– All trim components are
removable from the top
– Large range of trim CV’s per
valve size
PERFORMANCE
– High flow capacity
– Tight shut off
– Excellent flow control
rangeability
– Cast body proportioned to
withstand high pipe
stresses without distortion
04
11⁄2 40 11⁄2 32 32 37
11⁄4 21 21 23
1 13.5 13.5 13.5
3
⁄4 8 8 8
2 50 2 50 50 55
11⁄2 32 32 37
11⁄4 21 21 23
1 13.5 13.5 13.5
⁄16
1
0.4 0.4 -
⁄8
1
0.63 0.63 -
⁄2
1
15 ⁄16
3
1.2 1.2 -
⁄4
3
20 ⁄4
1
2.0 2.0 -
1 25 ⁄8
3
3.2 3.2 -
⁄2
1
5 5 5.0
* Only available in valve size 3/4”
⁄4*
3
8 8 8 (20mm) and 1” (25mm)
** Only available in Valve size 1” (25mm)
For 1” contoured trim with soft face – CV =11
1** 13.5 13.5 13.5
PRODUCT SERIES 05
10/71, 20 & 30
MICROSPLINE TRIM
The microspline trim design is a seat guided construction,
capable of handling high pressure drops, without instability
problems. This trim design has an inherent flow characteristic
of Mod. =%, and has excellent rangeability. It is an ideal
selection for the control of very low flow rates.
No. 00 3.0
No. 0 1.5
No.1 0.75
No. 2 0.45
No. 3 0.3
⁄2
1
15 No. 4 0.2
⁄4
3
20 No. 5 0.13
1 25 No. 6 0.075
No. 8 0.03
No. 9 0.02
No. 10 0.013
No. 11 0.0075
No. 13 0.003
No. 14 0.002
No. 15 0.0013
On Multi-Stage Trim Designs the No. 00 and No. 0 trims require a 1.1/2” body.
Multi-spline trims only available in sizes No.00 to No.6.
06
3S MSPLINE 3 STAGE
4 to 6 70:1
P1 PRESSURE DROP
8 to 12 80:1
STATIC PRESSURE
} STAGE 1
HIGH
RECOVERY
} STAGE 2
} STAGE 3
VALVE TRIM
Pv
CAVITATING FLOW
Pvc
VENA CONTRACTA
CAVITATION EXPLAINED
Cavitation occurs only in liquid service. In simple terms,
cavitation is the two-stage process of vaporisation and
condensation of a liquid. Vaporisation is simply the boiling of a
liquid, which is also known as FLASHING.
PERFORMANCE
– High flow capacity
– Minimum differential plug
areas to reduce actuator
force requirements
– Excellent flow control
rangeability
– Cast body proportioned to
withstand high pipe
stresses without distortion
08
11⁄2 40 11⁄2 38 38 38 38 38
11⁄4 25 25 25 25 25
1 18 18 18 - -
2 50 2 67 67 67 67 67
11⁄2 38 38 38 38 38
11⁄4 25 25 25 25 25
11⁄2 to 3 30:1
4 to 6 40:1
8 to 12 45:1
14 to 24 50:1
PRODUCT SERIES 09
10/71, 20 & 30
SERIES 32
The series 32 three way control valves are designed around a
cage guided balanced plug construction. They are used for the
proportional splitting of flows where there would otherwise be
high unbalanced forces acting on the plug. Flow is from under
the valve.
Image B
Image A
10
TRIM DESIGNS
11⁄2 40 11⁄2 28
11⁄4 17
2 50 2 42
11⁄2 28
3 80 3 105
21⁄2 70
4 100 4 195
3 105
6 150 6 405
5 275
8 200 8 605
6 405
11⁄2 to 3 48:1
4 to 12 65:1
PRODUCT SERIES 11
10/71, 20 & 30
SELECTION
GUIDELINES
VELOCITY LIMITATIONS
In selecting a valve for either a liquid or gas/vapour application one of the major considerations
is the effect of fluid velocity. High velocity could lead to operational problems including erosion,
excessive vibration and instability.
TRIM DESIGN VALVE SIZE CARBON STEEL ALLOY STEEL BRONZE, CU, NI, ALLOY
in mm ft/s m/s ft/s m/s ft/s m/s
Microspline ⁄2 to 2
1
15 to 50 43 13.1 52 15.8 26 7.6
Contoured/V ported ⁄2 to 2
1
15 to 50 41 12.5 46 14 25 7.6
TRIM DESIGN VALVE SIZE MAXIMUM INLET MAXIMUM OUTLET MAXIMUM OUTLET MACH.
in mm ft/s m/s ft/s m/s >95dBA >90dBA >85dBA
NUMBER FOR REQUIRED NOISE LEVEL
Microspline ⁄2 to 2
1
15 to 50 475 144 830 253 0.65 0.5 0.3
Contoured/V ported ⁄2 to 2
1
15 to 50 340 104 830 253 0.65 0.5 0.3
MATERIALS OF CONSTRUCTION
Valve trim materials are selected based on the process fluid, pressure drop, process contamination,
etc. Listed below are the standard material used in selecting the appropriate trim design and trim
materials. On liquid flows it is always necessary to consider the potential for cavitation or flashing.
Standard Duty 316 st. st 316 st. st 316 st. st 440C st. st 316 st. st
NACE 316 st. st 316 st. st 316 st. st Stellite 316 st. st
Acids Hastelloy B/C Hastelloy B/C Hastelloy B/C Stellite Hastelloy B/C
Seawater/Corrosive Monel 400 Monel K500 Monel K500 Monel K500 Monel 400
PLUG SEAT
COMPONENT BELOW -100°C -100°C TO -20°C -20°C TO 250°C 250°C TO 400°C ABOVE 400°C
(-150°F) (-150°F to -4°F) (-4°F to 482°F) (482°F to 752°F) (752°F)
Packings PTFE Chevron PTFE Chevron PTFE Chevron Graphite Graphite (*)
*Not on oxidizing services.
STEM
PACKINGS
STANDARD BONNET
DIMENSIONAL INFORMATION
SERIES 10 SERIES 20 SERIES 30 SERIES 31
1 ”
2 / 3/4” 1” 11/2” 2” 3” 4” 6” 8” 10” 12” 14” 16” 18” 20” 24”
15mm 20mm 25mm 40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
ANSI 150 and F 71/4 71/4 71/4 83/4 10 113/4 137/8 173/4 213/8 261/2 29 35 40 453/8 54 581/4
PN10 & 16 184 184 184 222 254 298 352 451 543 673 737 889 1016 1153 1372 1480
G 61/4 61/4 61/4 63/8 71/16 93/16 107/16 1213/16 1511/16 167/16 171/16 - - - - -
159 159 159 162 180 233 265 325 398 418 433
K - - - 73/4 81/2 107/8 131/8 155/8 19 211/4 221/8 - - - - -
197 216 276 333 397 483 540 562
ANSI 300 and F 71/2 75/8 73/4 91/4 101/2 121/2 141/2 185/8 223/8 277/8 301/2 361/2 415/8 47 555/8 60
PN25 & 40 191 194 197 235 267 318 368 473 568 708 775 927 1057 1194 1413 1524
G 61/4 61/4 61/4 63/8 71/16 93/16 107/16 1213/16 1511/16 167/16 171/16 - - - - -
159 159 159 162 180 233 265 325 398 418 433
K - - - 73/4 81/2 107/8 131/8 165/16 19 13/16 221/8 23 - - - - -
197 216 276 333 414 503 562 584
ANSI 600 and F 8 81/8 81/4 97/8 111/4 131/4 151/2 20 24 295/8 321/4 381/4 435/8 491/4 58 63
PN100 203 206 210 251 286 337 394 508 610 752 819 972 1108 1251 1473 1600
G 61/4 61/4 61/4 63/8 71/16 93/16 107/16 165/16 167/16 175/16 1715/16 - - - - -
159 159 159 162 180 233 265 414 418 440 455
K - - - 63/8 71/16 93/16 107/16 137/8 167/16 175/16 1715/16 - - - - -
162 180 233 265 352 418 440 455
ANSI 600 RTJ F 8 81/8 81/4 97/8 111/4 133/8 155/8 201/8 241/8 301/8 323/8 - - - - -
Series 10/30 203 206 210 251 286 340 397 511 613 765 823
ANSI 600 RTJ F - - - 97/8 111/4 133/8 155/8 201/8 241/8 301/8 323/8 - - - - -
Series 20/31 251 286 340 397 511 613 765 823
Standard Bonnet L 51/2 51/2 51/2 61/4 65/8 8 81/8 107/8 113/4 151/2 151/2 - - - - -
Series 10/30 140 140 140 159 168 203 206 276 298 394 394
Normalising Bonnet L 83/4 83/4 83/4 111/2 113/4 127/8 14 153/8 171/8 25 2611/16 - - - - -
Series 10/30 222 222 222 292 298 327 357 391 435 635 678
Bellows Bonnet L 123/4 123/4 123/4 1315/16 141/4 185/16 183/8 267/8 275/16 367/16 3615/16 - - - - -
Series 10/30 324 324 324 354 62 465 467 683 694 926 938
Standard Bonnet L 123/4 123/4 123/4 77/16 77/8 91/2 105/8 131/2 147/8 201/4 203/8 221/2 31 301/4 351/2 48
Series 20/31 324 324 324 189 200 241 270 343 378 514 518 572 787 768 902 1219
Normalising Bonnet L - - - 123/4 13 143/8 161/2 18 201/2 293/4 311/2 343/4 391/4 431/8 491/2 561/2
Series 20/31 322 330 365 419 457 521 756 802 883 997 1094 1257 1435
Bellows Bonnet L - - - 151/8 151/2 197/8 207/8 291/2 301/2 411/4 417/8 451/8 495/8 55 591/2 651/8
Series 20/31 384 394 503 529 749 773 1048 1062 1146 1260 1397 1511 1654
Valve Stroke A 11/8 11/8 11/8 11/8 11/8 11/2 11/2 21/4 21/4 31/2 31/2 31/2 31/2 4 5 5
28 28 28 28 28 38 38 57 57 89 89 89 89 102 127 127
Series 10 to M 25/8 25/8 25/8 31/4 33/8 43/8 53/4 63/4 8 93/8 97/8 - - - - -
ANSI 600 67 67 67 83 86 111 146 171 203 238 251
Series 20 to M - - - 51/2 57/8 75/8 10 113/8 131/2 173/8 181/2 185/8 271/2 291/2 343/4 461/4
ANSI 600 140 149 194 254 289 341 441 470 473 698 749 883 1175
Bonnet Mount Dia A 21/8 21/8 21/8 21/8 21/8 213/16 213/16 39/16 39/16 39/16 39/16 53/4 53/4 53/4 53/4 53/4
(All) 54 54 54 54 54 71 71 90 90 90 90 146 146 146 146 146
Stem Up Position A 45/8 45/8 45/8 45/8 45/8 55/8 55/8 73/4 73/4 9 9 - - - - -
117 117 117 117 117 143 143 197 197 229 229
3 1
/2 1
/2 5/8 3/4 1
Stem Conn. Dia A 3/8 /8 3/8 1 11/4 11/4 - - - - -
9.5 9.5 9.5 12.7 12.7 16 19 25.4 25.4 31.8 31.8
NOTE: Face to face dimensions comply with ANSI ISA S75.03. All dimensions will be confirmed in the event of an order.
14
DESCRIPTION DIM. ⁄”
1
2
3
⁄4” 1” 11⁄2” 2”
15mm 20mm 25mm 40mm 50mm
SERIES RATING 1⁄2”-1” 11⁄2” 2” 3” 4” 6” 8” 10” 12” 14” 16” 18” 20” 24”
15-25mm 40mm 50mm 80mm 100mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm
20 ANSI 150 15 34 46 81 129 187 332 577 873 1225 1600 1744 2310 –
ANSI 300 18 38 49 87 138 200 358 632 930 1280 1675 2075 2450 –
ANSI 600 22 49 55 103 158 270 528 902 1254 1650 2060 2450 – –
Series 10, 30, 31, 32 Metal to Metal Class IV 0.01% of Rated Capacity
(Series 32 valve fitted with resilient seal)
Series 10, 30, 31, 32 Metal to Metal with lapped seats Class V 0.0005ml/min of water per
(Series 32 valve fitted with resilient seal) inch of port diameter per PSI
differential
TELEPHONE
+44 (0)1484 710311
FACSIMILE
+44 (0)1484 407407
EMAIL
[email protected]
WEBSITE
WWW.KENTINTROL.COM
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