Australian/New Zealand Standard: Aluminium Structures Part 2: Allowable Stress Design

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The key takeaways are that this standard specifies requirements for allowable stress design of aluminum alloy load carrying members and elements. It provides design criteria as an alternative to limit state design criteria.

The purpose and scope of this standard is to provide designers of aluminum alloy load carrying members and elements with allowable stress design criteria for use in design applications. It specifies requirements for the design of aluminum structures using the allowable stress design method.

The principal materials that this standard applies to are aluminum alloys that comply with AS 1734, AS 1865, AS 1866, AS 1867 and AS 2848.1. Structural members frequently used include those listed in Table 3.3(A).

AS/NZS 1664.

2:1997

Australian/New Zealand Standard


This is a free 7 page sample. Access the full version online.

Aluminium structures

Part 2: Allowable stress design


AS/NZS 1664.2:1997

This Joint Australian/New Zealand Standard was prepared by Joint Technical


Committee BD/50, Aluminium Structures. It was approved on behalf of the Council
of Standards Australia on 27 June 1997 and on behalf of the Council of Standards
New Zealand on 11 July 1997. It was published on 5 September 1997.

The following interests are represented on Committee BD/50:


Aluminium Development Council
Association of Consulting Engineers, Australia
Australian Building Codes Board
Institution of Professional Engineers New Zealand
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University of Sydney

Review of Standards. To keep abreast of progress in industry, Joint Australian/


New Zealand Standards are subject to periodic review and are kept up to date by the issue
of amendments or new editions as necessary. It is important therefore that Standards users
ensure that they are in possession of the latest edition, and any amendments thereto.
Full details of all Joint Standards and related publications will be found in the Standards
Australia and Standards New Zealand Catalogue of Publications; this information is
supplemented each month by the magazines The Australian Standard and Standards
New Zealand, which subscribing members receive, and which give details of new
publications, new editions and amendments, and of withdrawn Standards.
Suggestions for improvements to Joint Standards, addressed to the head office of either
Standards Australia or Standards New Zealand, are welcomed. Notification of any
inaccuracy or ambiguity found in a Joint Australian/New Zealand Standard should be made
without delay in order that the matter may be investigated and appropriate action taken.

This Standard was issued in draft form for comment as DR 96165.


AS/NZS 1664.2:1997

Australian/New Zealand Standard


This is a free 7 page sample. Access the full version online.

Aluminium structures

Part 2: Allowable stress design

Originated in Australia as part of AS 1664 1975.


Previous Australian edition AS 1664 1979.
Jointly revised and designated AS/NZS 1664.2:1997.
Incorporating:
Amdt 11999

PUBLISHED JOINTLY BY:

STANDARDS AUSTRALIA
1 The Crescent,
Homebush NSW 2140 Australia

STANDARDS NEW ZEALAND


Level 10, Radio New Zealand House,
155 The Terrace,
Wellington 6001 New Zealand
ISBN 0 7337 1284 3
AS/NZS 1664.2:1997 2

PREFACE

This Joint Standard was prepared by the Joint Standards Australia/Standards New Zealand
Committee BD/50, Aluminium Structures, to supersede, in part, AS 1664 1979, Rules
for the use of aluminium in structures (known as SAA Aluminium Structures Code).
This Standard is technically equivalent to The Aluminium Design Manual: Specifications
and guidelines for aluminium structures. Part 1A: Specifications for Aluminium structures
allowable stress design issued by the U.S. Aluminium Association Inc.
The objective of this Standard is to provide designers of aluminium alloy load carrying
members and elements with allowable stress design criteria for use in design applications.
Statements expressed in mandatory terms in notes to tables and figures are deemed to be
requirements of this Standard.
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Copyright STANDARDS AUSTRALIA / STANDARDS NEW ZEALAND


Users of Standards are reminded that copyright subsists in all Standards Australia and Standards New Zealand publications and software.
Except where the Copyright Act allows and except where provided for below no publications or software produced by
Standards Australia or Standards New Zealand may be reproduced, stored in a retrieval system in any form or transmitted by any means
without prior permission in writing from Standards Australia or Standards New Zealand. Permission may be conditional on an
appropriate royalty payment. Australian requests for permission and information on commercial software royalties should be directed to
the head office of Standards Australia. New Zealand requests should be directed to Standards New Zealand.
Up to 10 percent of the technical content pages of a Standard may be copied for use exclusively in-house by purchasers of the
Standard without payment of a royalty or advice to Standards Australia or Standards New Zealand.
Inclusion of copyright material in computer software programs is also permitted without royalty payment provided such programs
are used exclusively in-house by the creators of the programs.
Care should be taken to ensure that material used is from the current edition of the Standard and that it is updated whenever the Standard
is amended or revised. The number and date of the Standard should therefore be clearly identified.
The use of material in print form or in computer software programs to be used commercially, with or without payment, or in commercial
contracts is subject to the payment of a royalty. This policy may be varied by Standards Australia or Standards New Zealand at any time.
3 AS/NZS 1664.2:1997

CONTENTS
Page

SECTION 1 GENERAL
1.1 SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 MATERIALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 SAFETY FACTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.4 REFERENCED DOCUMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

SECTION 2 DESIGN PROCEDURE


2.1 PROPERTIES OF SECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3 LOADING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

SECTION 3 GENERAL DESIGN RULES


3.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............... 8
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3.2 NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . ............... 8


3.3 TABLES RELATING TO MECHANICAL PROPERTIES
AND BUCKLING CONSTANTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.4 ALLOWABLE STRESSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

SECTION 4 SPECIAL DESIGN RULES


4.1 COMBINED AXIAL LOAD AND BENDING . . . . . . . . . . . . . . . . . . . . . . . 45
4.2 TORSION AND SHEAR IN TUBES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4.3 TORSION AND BENDING IN OPEN SHAPES . . . . . . . . . . . . . . . . . . . . . . 46
4.4 COMBINED SHEAR, COMPRESSION AND BENDING . . . . . . . . . . . . . . . . 46
4.5 HORIZONTAL STIFFENERS FOR WEBS . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4.6 VERTICAL STIFFENERS FOR SHEAR WEBS . . . . . . . . . . . . . . . . . . . . . . 47
4.7 EFFECTS OF LOCAL BUCKLING ON MEMBER PERFORMANCE . . . . . . . 48
4.8 FATIGUE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4.9 COMPRESSION IN SINGLE WEB BEAMS AND BEAMS
HAVING SECTIONS CONTAINING TUBULAR PORTIONS . . . . . . . . . . . . 57
4.10 COMPRESSION IN ELASTICALLY SUPPORTED FLANGES . . . . . . . . . . . 62

SECTION 5 MECHANICAL CONNECTIONS


5.1 BOLTED AND RIVETED CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . 63
5.2 METAL STITCHING STAPLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
5.3 SELF TAPPING SCREW CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . 69

SECTION 6 FABRICATION
6.1 LAYING OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
6.2 CUTTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
6.3 HEATING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
6.4 PUNCHING, DRILLING AND REAMING . . . . . . . . . . . . . . . . . . . . . . . . . . 72
6.5 RIVETING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
6.6 PAINTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
6.7 CLEANING AND TREATMENT OF METAL SURFACES . . . . . . . . . . . . . . 74
AS/NZS 1664.2:1997 4

Page

SECTION 7 WELDED CONSTRUCTION


7.1 ALLOWABLE STRESSES FOR WELDED MEMBERS . . . . . . . . . . . . . . . . 75
7.2 FILLER WIRE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
7.3 MEMBERS WITH LONGITUDINAL WELDS . . . . . . . . . . . . . . . . . . . . . . . 75
7.4 MEMBERS WITH TRANSVERSE WELDS . . . . . . . . . . . . . . . . . . . . . . . . . 76
7.5 WELDING FABRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

SECTION 8 TESTING
8.1 SCOPE AND GENERAL . . . . . . . . . . . . ........... . . . . . . . . . . . . . . . 78
8.2 TEST REQUIREMENTS . . . . . . . . . . . . ........... . . . . . . . . . . . . . . . 78
8.3 TESTS FOR DETERMINING MATERIAL PROPERTIES . . . . . . . . . . . . . . . 78
8.4 PROCEDURE . . . . . . . . . . . . . . . . . . . . ........... . . . . . . . . . . . . . . . 78
8.5 REPORTING OF TEST RESULTS . . . . . ........... . . . . . . . . . . . . . . . 79
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5 AS/NZS 1664.2:1997

STANDARDS AUSTRALIA / STANDARDS NEW ZEALAND

Australian / New Zealand Standard


Aluminium structures

Part 2: Allowable stress design

S E C T I O N 1 G E N E R A L

1.1 SCOPE This Standard specifies requirements for the design of aluminium alloy
load carrying members and elements. The allowable stress design (ASD) criteria are
intended as an alternative to the limit state design (LSD) criteria (see AS 1664.1). One
design specification (ASD or LSD) applies throughout the design of a single structure.

1.2 MATERIALS The principal materials to which these specifications apply are
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aluminium alloys that comply with AS 1734, AS 1865, AS 1866, AS 1867 and
AS 2848.1. Those structural members frequently used are listed in Table 3.3(A).

1.3 SAFETY FACTORS


1.3.1 Building type structures Basic allowable tensile stresses for buildings, structural
supports for highway signs, luminaires, traffic signals and similar structures shall be the
lesser of the minimum yield strength divided by a factor of safety of 1.65, or the
minimum ultimate tensile strength divided by a factor of safety of 1.95. Other allowable
stresses for buildings and similar structures shall be based upon the factors of safety
shown in Table 3.4(A).
1.3.2 Bridge type structures Basic allowable tensile stresses for bridge type structures
shall be the lesser of the minimum yield strength divided by a factor of safety of 1.85, or
the minimum ultimate tensile strength divided by a factor of safety of 2.2. Other
allowable stresses for bridge and similar structures shall be based upon the factors of
safety shown in Table 3.4(A).
1.3.3 Other type structures Where it is customary or standard practice to use factors
of safety other than those given in Clauses 1.3.1 or 1.3.2, the general formulas in
Table 3.4(C) shall be permitted to be used with the desired factors of safety substituted
for nu, ny or na.

1.4 REFERENCED DOCUMENTS The following documents are referred to in this


Standard:
AS
1170 Minimum design loads on structures (known as the SAA Loading Code)
1170.1 Part 1: Dead and live loads and load combinations
1170.2 Part 2: Wind loads
1170.3 Part 3: Snow loads
1170.4 Part 4: Earthquake loads
1391 Methods for tensile testing of metals
AS/NZS
1664 Aluminium structures
1664.1 Part 1: Limit state design
1664.2 Supplement 1, Part 2: Allowable stress design Commentary

COPYRIGHT
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AS/NZS 1664.2:1997 Aluminium structures -


Allowable stress design
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