high density

High density cooling system

for technological applications
 > COOLBLADE
Terminal units

> COOLMATE
Hydraulic modules
 Technical Catalogue High Density
4
 index

Technical features 06
Coolblade - Technical features basic version 13
Coolblade - Electrical features basic version 13
Coolmate - Technical features basic version 14
Coolmate - Electrical features basic version 14
Hydraulic drawings 15
Weights, safety 17
distances and hydraulic connections
Practical installation tips 19

high density

5
 TECHNICAL FEATURES
HIGH DENSITY Close control chilled water air conditioners for
Datacentres with high thermal load density
This series of units is designed for use in datacenters for the air conditioning
of high thermal load density equipment (such as racks housing blade servers,
which may need to dissipate up to 30 kW of sensible heat).
This solution implements in-row cooling for equipment expressly designed for
incorporation in hot aisle cold aisle layouts.
The operation can be concisely characterised as follows: the racks draw in cool
air from the front and discharge warm air at the rear. The racks are arranged in
opposing rows so that they are facing one another; this results in the creation
of alternate cold aisles (in front of the racks) and hot aisles (behind the racks).
The primary cool air is usually supplied from under the floor by HPAC units
located at the periphery of the room or outside it. The high density units,
designated COOLBLADE, draw in local air from the hot aisle and discharge
cool air to the cold aisle. The units are installed alongside the high density
dissipation racks.

COOLBLADE units are close control chilled water air conditioners without
regulation valve, modulation of cooling capacity being managed by means
of ventilation (control of fan rotation speed with phase cut regulator), with
reference to a temperature probe located on the air intake.

The water is supplied by a decoupling unit, designated COOLMATE, which

separates the primary source (dedicated chiller or generic chilled water
network) from the secondary circuit, with the twofold aim of:
- providing accurate control of the characteristics of the water supplied to the
units;
- maintaining the water temperature above the dew point in the air
conditioned environment in order to avoid condensation phenomena.
The following diagram shows the hydraulic coupling between several
COOLBLADE units to a COOLMATE decoupling unit:

Decoupling unit COOLMATE

In case the COOLBLADE units were not connected to the COOLMATE pumping
module, it is desirable that inlet water temperature is controlled to a value above
the dew point of the room to be conditioned, in order to avoid condensation
occurrence.

Technical Catalogue High Density

6
CONFIGURATIONS

COOLBLADE

Unit type: CW = Chilled Water

Model: 15
30

COOLMATE

Model: 90
160

Units nomenclature:
COOLBLADE CW 15 (15 kW nominal cooling capacity)
COOLBLADE CW 30 (30 kW nominal cooling capacity)

high density
COOLMATE 90 (90 kW nominal water/water heat exchange)
COOLMATE 160 (160 kW nominal water/water heat exchange)

Examples of possible combinations between COOLBLADE High Density

units and COOLMATE:

6 x COOLBLADE CW 15 + 1 x COOLMATE 90
6 x COOLBLADE CW 30 + 1 x COOLMATE 160
3 x COOLBLADE CW 30 + 1 x COOLMATE 90

7
 COOLBLADE
DIMENSIONS AND CONFIGURATIONS
COOLBLADE unit dimensions are 300 x 1000 x 2000 (width x depth x height),
which is the same as that of the racks to be conditioned. They are close control
chilled water air conditioners equipped with exchangers having finned coil and
copper tubes, fans, air filter, hydraulic circuit and electrical panel.
The air is drawn in from the rear, filtered and cooled, and then expelled from
the front thanks to the action of fans located downstream of the exchanger
coil, evenly distributed over the frontal surface area in order to ensure uniform
air distribution.

UNIT FRAME
The structural frame is composed of galvanized sheet metal, externaly epoxy
powder coated, internaly insulated with open-cell form. This type of panel is
designed to ensure a good level of thermal and acoustic insulation. Air tightness
is ensured by adhesive seals located around the entire perimeter of each panel.
The colour is RAL7016 anthracite grey with orange peel finish. The uprights and
internal panels are made of galvanized sheet steel.
The electrical cabinet front panel is openable by means of a turn lock
so that the internal parts can be easily inspected. For routine maintenance,
frontal and rear access to relevant parts (electrical switchboard, air filter and
differential pressure switches) is available, while for major maintenance (fans,
air treatement coil) access to hydraulic and electrical components is given from
the two sides of the unit only, removing the closing panels; the unit must be
withdrawn from the final installation position (between two of the datacenter
racks), after previously disconnecting the hydraulic connections.
All the structural materials are recyclable and CFC free.

FANS
The units are equipped with 3 (COOLBLADE 15) or 5 (COOLBLADE 30) diagonal
fans with integral suction nozzle. A 2-pole motor is directly coupled to each fan
with rotation speed governed by an electronic phase cut regulator in compliance
with the unit air intake temperature.
The fans are located on the front of the unit downstream of the treatment coils
and are accessible from the two sides of the unit by removing the two side
panels. For this purpose, the unit must be withdrawn from the final installation
position (between two of the datacenter racks), after previously disconnecting
the hydraulic connections.
Each fan is equipped with integral thermal protection.
This type of fan combines excellent airflow capacity, typical of axial fans,
with adequate static pressure, similar to that of centrifugal fans, while
simultaneously adapting to match the relatively limited available space without
having to use pulley and belt transmission systems with the related additional
maintenance requirements.
The average airflow value is 50 l/s per kW of sensible cooling capacity.
The fan airflow is constantly monitored by a differential pressure switch, which
triggers an alarm in the event of insufficient airflow conditions.

AIR FILTER
The air filter features G2 filtration class and is designed to minimise pressure
drops while maintaining an adequate level of filtration, keeping in mind that
room air conditioning is general present with relevant filtration. The filters
are 100 mm thick, pleated in order to get the maximum filtering surface. The
filter is removable from the rear of the unit. This possible uppon request to
supply COOLBLADE with G3 or G4 filters, with reduction of aeraulic and cooling
performances.

Technical Catalogue High Density

8
CHILLED WATER TREATMENT COIL AND HYDRAULIC CIRCUIT
The finned coils feature copper tubes and integral high turbulence aluminium fins.
The COOLBLADE 15 coil has 2 rows, envisaging one chilled water inlet
connection and one outlet connection. The COOLBLADE 30 coil is divided into
two main circuits, with each one of the interlaced row type for enhanced thermal
exchange efficiency, with the unit having two chilled water inlet connections
and two outlet connections, thereby allowing the installer to connect the unit in
primary/emergency mode by connecting the two inlet connections separately to
two chilled water sources, or connect it in parallel mode by connecting (outside
the unit) the two inlet connections to a single chilled water source in order to
exploit the entire surface of the treatment coil and consequently obtain the
units full cooling capacity (27 kW in nominal conditions).
Internal pipes in the unit are made of copper.
The hydraulic connections are available on the base the unit or alternatively on
the top, after removing the relative threaded plugs located on the floor and on
the roof of the unit.

ELECTRICAL PANEL
The electrical panel is contained in an enclosure that is accessible from the
front of the unit. It incorporates a six- pole 1-0-2 selector to switch between
two alternative single phase power sources. Said selector also functions as a
main disconnect device for each of the two power supplies.
The panel also features a main automatic circuit breaker, the phase cut fan
speed regulator and an isolation transformer to feed power to the control

high density
electronics, based on a microprocessor board and a display.
The standard electrical power input is 230V/1ph~/50Hz for both unit sizes.
In addition to the information given in the preceding heading, the electrical
panel also contains a microprocessor to control the following parameters /
functions:

dry bulb temperature of the room to be air conditioned

fan speed
common alarm signalling
alarms log
serial line connection to supervision systems
display presentation of the following information:
- ambient temperature
- water inlet temperature
- alarms description
- controlled devices status

STANDARD FEATURES
In addition to the matters described in the above headings, the standard
features of COOLBLADE units include:
- hydraulic connections available both on the top and on the base of the unit
to allow connection freedom in accordance with plant requirements
- support feet/transport wheels
- 230/1/50 power supply.
- IEC320 dual electrical connectors of different colours (white and black) to
distinguish between main and secondary electrical power input
- insufficient airflow alarm
- dirty filter alarm
- flood sensor
- thermal protection of each fan (internal)

TESTING
Functional tests are performed in the factory.

9
 ACCESSORIES
Condensate discharge pump strongly recommended when hydraulic
connections are at top of unit
Lack of water flow alarm (flow switch supplied as separate kit for installation
and electrical connection at customers care).
For Coolblade 30 model, flow switch could be single or double; in the former
case the two hydraulic circuits of the unit shall be connected in parallel
and the flow switch placed in a common branch; in the latter case the
two hydraulic circuits are fed independently and each flow switch shall be
placed in each single branch (electrical connection shall be in parallel). See
hydraulic and electrical diagrams for further details.
Serial boards for supervision and remote service: a serial board can be installed in
order to connect the unit to remote supervision and diagnostic systems; depending
on the required communication protocol, various options are available:
- RS485 card for communication with Carel and Modbus networks.
- LonWorks network connection card (FTT10 interface).
- BACnet networks connection card, type RS485 MS/TP.
- Ethernet network card.

COOLMATE
DIMENSIONS AND CONFIGURATIONS
The dimensions of COOLMATE hydraulic decoupling units are 705 mm x 650 mm x 1490
mm (width x depth x height) and they are equipped with a brazed plate water/water
exchanger, servo-driven three-way control valve (mixing on the secondary circuit), two
circulators (redundant design) on the secondary circuit, ambient temperature/humidity
probe and water outlet temperature probe.
The on-board microprocessor controller calculates the dew point of the room to be
conditioned and modulates the valve to maintain the water outlet temperature at
a certain differential with respect to the mentioned dew point of the conditioned
room in order to cause the COOLBLADE units connected to the COOLMATE hydraulic
decoupling module to produce exclusively sensible cooling capacity.
A modulating signal that is proportional to the outlet temperature of the secondary
hydraulic circuit is transmitted to alter, if necessary, the water temperature at the
outlet from the primary hydraulic circuit of the COOLMATE (e.g. a dedicated chiller).
Hydraulic connections of COOLMATE units are taken from below, it is however
possible as an option to have the connections supplied on top of the unit.

UNIT FRAME
The cabinet is made out of epoxy-polyester powder coated sheet metal, with
orange-peel finish. Vertical struts and internal walls are made out of hot-dip
galvanized sheet metal. The panels are internally insulated with fibreglass
wool to obtain fire insulation class A1 (according to EN13501). This type of
panel provides a good level of thermal and acoustic insulation and it has a
RAL7016 epoxy powder coating on the exterior with orange peel finish. The
uprights and internal panels are made of galvanized sheet steel.
The electrical cabinet front panel is openable by means of a handle so that
the interior can be easily inspected. Access to all the hydraulic and electrical
components of the unit is possible from the front; this solution avoids the need
for any operations at the side of the unit and dispenses with the need to leave
free clearance around COOLMATE units for technical reasons.
It is possible to get access to pumping set by removing two side panels; it is
however necessary in this case to foresee adequate clearance by the unit sides.
All the structural materials are recyclable and CFC free.

BRAZED PLATE HEAT EXCHANGER

The brazed plate heat exchanger is composed of a series of interlocking steel
plates. The fluid channels formed between the plates are so arranged that the
two fluids are alternated without ever coming into contact, thereby achieving
a high efficiency countercurrent heat exchange regime. The plates are joined
together by means of brazing of the outer edge of the contact points between
adjacent plates, thereby sealing the exchanger and allowing the unit to contain
the two pressurized fluids in a segregated manner.

Technical Catalogue High Density

10
DUAL WATER CIRCULATOR ON SECONDARY HYDRAULIC CIRCUIT
The secondary circuit of the COOLMATE unit, which feeds the connected
COOLBLADE units, is equipped with a double hydraulic pump to circulate the
water between the COOLMATE decoupling unit and the COOLBLADE terminal
units.
Only one of the two circulators runs at any one time, while the other remains
on standby for emergency intervention. The pumps are sized to ensure available
pressure of approximately 70 kPa to overcome the pressure drops of the
hydraulic circuit connecting the COOLMATE unit with the COOLBLADE units
(external piping and hydraulic components).

SERVO-DRIVEN 3-WAY CONTROL VALVE ON THE SECONDARY

HYDRAULIC CIRCUIT, OR ALTERNATIVELY, 2- OR 3-WAY VALVE ON THE
PRIMARY CIRCUIT
The servo-driven 3-way control valve on the secondary hydraulic circuit or,
alternatively, on the primary circuit of the COOLMATE unit (in this case a servo-
driven 2-way valve may be optionally installed), is designed to control the water
outlet temperature of the secondary circuit in such a way that it is higher than
the dew point temperature of the conditioned room.
The standard COOLMATE configuration has a servo-driven 3-way valve on
the outlet of the plate exchanger and on the inlet of the pumps unit, with the
function of mixer valve between the water flow from the plate exchanger and
the water flow returning from the COOLBLADE units flowing through the bypass
line.

high density
The on-board microprocessor controller calculates the dew point of the air
conditioned room in accordance with the parameters read by the temperature
/ relative humidity probe. The controller correlates the dew point value with
the water outlet temperature of the secondary circuit as read by the relative
probe and, by means of a specific PID algorithm, it modulates the 3-way valve
to maintain the water outlet temperature at a certain differential with respect
to the mentioned dew point of the air conditioned room in order to cause the
COOLBLADE units connected to the COOLMATE hydraulic decoupling module to
produce exclusively sensible cooling capacity.

AIR CONDITIONED ROOM TEMPERATURE / RELATIVE HUMIDITY PROBE

The temperature / relative humidity probe must be installed in the air-
conditioned room. The parameters detected are transmitted to the COOLMATEs
microprocessor, which calculates the dew point value of the air conditioned
room, correlates it with the water outlet temperature of the secondary circuit
(water outlet probe), and modulates the 3-way valve to maintain the water
outlet temperature at a certain differential with respect to the dew point of
the air conditioned room in order to cause the COOLBLADE units connected to
the COOLMATE hydraulic decoupling module to produce exclusively sensible
cooling capacity.

SECONDARY HYDRAULIC CIRCUIT WATER OUTLET TEMPERATURE PROBE

The water outlet temperature probe is installed on the secondary hydraulic
circuit. The parameter is transmitted to the COOLMATEs microprocessor
controller, which correlates it with the dew point value of the air conditioned
room as detected by the temperature/relative humidity probe, and modulates
the 3-way valve to maintain the water outlet temperature at a certain differential
with respect to the dew point of the air conditioned room in order to cause the
COOLBLADE units connected to the COOLMATE hydraulic decoupling module to
produce exclusively sensible cooling capacity.

ELECTRICAL PANEL
The standard power electrical power input is 400V/3ph~/50Hz for both unit
sizes, and the electrical panel is accommodated in an enclosure accessible from
the front of the unit. The panel is equipped with the following components:
main switch
motor protectors for the two pumps
fuses to protect control and power circuits
contactors for the two pumps
transformer to supply the control electronics, based on a microprocessor
board and display

11
 microprocessor to control the following parameters/functions:
- secondary hydraulic circuit water outlet temperature
- common alarm signalling
- alarms log
- serial line connection to supervision systems
display of the following information:
- secondary hydraulic circuit water outlet temperature
- primary hydraulic circuit water inlet temperature
- dry bulb temperature and relative humidity of the room to be air
conditioned
- controlled devices status
- modulation percentage of the 3-way valve
- alarms description

STANDARD FEATURES
In addition to the matters described in the above headings, the features of
COOLMATE units include:
- 400/3/50 power input
- secondary hydraulic circuit high water outlet temperature signalling /
alarm
- primary hydraulic circuit water inlet temperature probe
- primary hydraulic circuit insufficient water flow signalling
- pumps alarm
- modulating signal proportional to the outlet temperature of the secondary
hydraulic circuit, to alter, if necessary, the water temperature at the outlet
of the primary hydraulic circuit of the COOLMATE (e.g. a dedicated chiller).

TESTING
Functional tests are performed in the factory.

ACCESSORIES
Control valve on the primary hydraulic circuit (3- or 2-way); in this case the
servo-driven 3-way valve is not installed on the secondary circuit
Flow switch on the primary circuit (3-way control valve mandatory)
Flow switch on the secondary circuit
Serial boards for supervision and remote service: a serial board can be
installed in order to connect the unit to remote supervision and diagnostic
systems; depending on the required communication protocol, various
options are available:
- RS485 card for communication with Carel and Modbus networks.
- LonWorks network connection card (FTT10 interface).
- BACnet networks connection card, type RS485 MS/TP.
- Ethernet network card.

Technical Catalogue High Density

12
 coolblade - technical features basic version

UNIT SIZE 15 30
Total cooling capacity (1) kW 16,5 27,2
Sensible cooling capacity (1) kW 16,5 27,2
SHR 1,00 1,00
Fans
Quantity n 3 5
Nominal air capacity m3/h 3.200 4.800
Fans power requirement (2) kW 0,45 0,75
Massima prevalenza utile ventilatori (3) Pa 0 0
Hydraulic cirquit
Total capacity loss kPa 22 24
In/out connections G3/4" G3/4"
Sound Level
Sound power level dB(A) 86,5 89,0
Dimensions and configurations
Length mm 300 300
Depth mm 1.010 1.010
Height mm 2.002 2.002
Operating weight kg 140 162

1) Air Inlet 35. Water inlet / Outlet temperature 13/18 C

2) Esp 0 Pascal, G2 Filters
3) G2 Filters

coolblade - electrical features basic version

UNIT SIZE 15 30
Maximum Absorbed Current kW 0,52 0,87
Main Power Supply A 2,0 3,3
Auxiliary power supply V/ph/Hz 230/1~/50 5%
Auxiliary power supply V/ph/Hz 24/1~/50

13
 coolmate - technical features basic version

UNIT SIZE 90 160

Cooling
Total cooling capacity (1) kW 90 160
Primary Hydraulics Circuit Water
Water flow (1) l/h 15400 27400
Total pressure drop (2) kPa 29,0 36,0
Secondary Hydraulics Circuit Water
Water flow (1) l/h 15400 27400
Pumps number (1) n 2 2
Pumps absorbed power kW 1,5 1,85
Maximum available pressure (2) kPa 100 70
Pressure drop secondary circuit (2) kPa 45,0 58,0
Plate exchange pressure drop (2) kPa 24,0 31,0
3 Way valve Pressure Drop (2) kPa 15,0 19,0
3 Way Valve Authority (2) --- 0,38 0,38
In/out connections G 1 1/2" G2"
Dimensions and configurations
Length mm 705 705
Depth mm 650 650
Height mm 1990 1990
Operating weight kg 246 273

1) Primary Circuit water 7/12, Secondary circuit water 18/13

2) At nominal water flow

coolmate - electrical features basic version

UNIT SIZE 90 160

Maximum Absorbed Current kW 2,0 2,5
Main Power Supply A 3,70 5,00
Auxiliary power supply V/ph/Hz 400/3~/50 5%
Auxiliary power supply V/ph/Hz 24/1~/50

14
hydraulic drawings

COOLBLADE 15-30

15
 hydraulic drawings

COOLMATE 90-160

16
 weights, safety
distances and hydraulic connections

COOLBLADE 15-30

1000
TAGLIA 30 865 135
FILTRO ARIA
Af

45

66 65
AIR FILTER
C2out
SPAZI DI INSTALLAZIONE Cd
CLEARANCES C1out

158
C2in
792 C1in

11
Af
Af

Ep
Ep

Rp
2002

Rp

Af

Af

Es2 Es1

1000 1000 1000

SCARICO CONDENSA
Cd ODS 1/2" 1000
CONDENSATE DRAIN

INGR. ACQUA DA COOLMATE 865 135

11

Gin GAS 3/4" F

INLET WATER FROM COOLMATE C1in
USCITA ACQUA A COOLMATE C2in
158

Gout GAS 3/4" F

OUTLET WATER TO COOLMATE
C1out
300

QUADRO ELETTRICO C2out

131

Ep
ELECTRICAL PANEL
50

INGRESSO ALIMENTAZIONE ELETTRICA 230

Es
ELECTRICAL SUPPLY INLET
WEIGHT / PESO
PANNELLO ASPORTABILE
Rp MODEL KG
REMOVABLE PANEL
30 148

D 18/01/11 BARBETTA COMINATO UPDATED

C 29/09/10 BARBETTA COMINATO UPDATED
B 01/02/10 COMINATO / UPDATED
Rev. Data-Date Dis.-Draftsman Visto-Checked by Descrizione revisione-Revision description
Denominazione-Denomination Codice-Code Disegno-Drawing Rev.
A4C591-A
DIMENSIONAL DRAWING COOLBLADE 15-30
- - A4C591 D
Scala-Scale Data-Date Dis.-Draftsman Visto-Checked by Foglio di 2
1:15 03/11/09 Cominato_Diego / N. 1
Sheet of 17
Sost. il dis.-Replace draw. Sost. dal dis.-Replaced by draw. Peso-Weight [kg]
/ / - - Propriet riservata, riproduzione vietata a termini di
 weights, safety
distances and hydraulic connections

COOLMATE 90-160

Ep Ep
1491,6

Rp

10 630 10
11 680 11
702 650 800

FRONT SIDE

85 BACK 96 BACK FRONT

18
85 95 95 95
85 95 95 85

Gin Gin
Fout Fout
Fin Fin
594

630
630

650

Gout Gout
Es
270

280

FRONT
65

75

18

Es FRONT 150 380 150

30

60 560 60 71 560 71
Es 680
680 702 M8x4

CONNESSIONI DA SOTTO CONNESSIONI DALL' ALTO BACK

BOTTOM CONNECTIONS TOP CONNECTIONS

CONNECTIONS
90 160
INGRESSO ACQUA DAL COOLBLADE - SECONDARIO SPAZI DI INSTALLAZIONE
Gin Gin
INLET WATER FROM COOLBLADE - SECONDARY CLEARANCES
Gout
USCITA ACQUA AL COOLBLADE - SECONDARIO 1"1/2 GAS F 2" GAS F
QUADRO ELETTRICO Fin
Gout Ep
OUTLET WATER TO COOLBLADE - SECONDARY ELECTRICAL PANEL Fout
INGRESSO ACQUA DAL GRUPPO FRIGO - PRIMARIO INGRESSO ALIMENTAZIONE ELETTRICA
Fin Es MODEL WEIGHT (Kg)
INLET WATER FROM CHILLER- PRIMARY ELECTRICAL SUPPLY INLET
90 217
USCITA ACQUA AL GRUPPO FRIGO - PRIMARIO PANNELLO ASPORTABILE
Fout
OUTLET WATER TO CHILLER -PRIMARY
Rp
REMOVABLE PANEL 160 238

C 27/01/11 COMINATO / UPDATED CONNECTIONS AND WEIGHT

B 28/09/10 COMINATO / UPDATED FRAME, CONNECTIONS AND WEIGHT
Rev. Data-Date Dis.-Draftsman Visto-Checked by Descrizione revisione-Revision description
Denominazione-Denomination Codice-Code Disegno-Drawing Rev.
DIMENSIONAL DRAWING COOLMATE 90-160 A4c586-b C
- A4C586
Scala-Scale Data-Date Dis.-Draftsman Visto-Checked by Foglio di 1
1:20 18/12/09 Luca Zanello Michele Nori N. 1
Sheet of
18 Sost. il dis.-Replace draw. Sost. dal dis.-Replaced by draw. Peso-Weight [kg]
/ / - - Propriet riservata, riproduzione vietata a termini di
legge.Copyright.
Materiale-Material Spessore-Thickness Trattamento-Treatment Colore vernice-Painted colour - Reserved property, reproduction prohibited accordin to
existent laws.Copyright.
PRACTICAL INSTALLATION TIPS
POSITIONING
- COOLBLADE units feature optimal weight distribution, but, because they
are tall and slender, with the centre of mass located at approximately mid-
height, care must be taken during handling and positioning operations.
- Ensure the clearances prescribed in the catalogue are strictly observed.
- Check for the absence of obstructions on the intake side of the finned coil
(unit air intake) and on the fans outlet port.
- COOLBLADE and COOLMATE units are designed and built exclusively for
indoor installation. The hydraulic circuits are not equipped with anti-freeze
protection.

ELECTRICAL CONNECTIONS
- Always consult the attached wiring diagram, which gives all the necessary
instructions to make the required electrical connections.
- Power-on the COOLBLADE units by setting the 6-pole selector to 1 or 2
depending on which of the two available power sources is to be used.
- Power-on the COOLMATE units by setting the 3-pole circuit breaker to 1.
- Before accessing internal parts of the COOLBLADE unit, disconnect the
power supply by turning the 6-pole selector (which also functions as a
circuit breaker) to position 0.
- Before accessing internal parts of the COOLMATE unit, disconnect the

high density
power supply by turning the 3-pole circuit breaker to position 0.
- The power feeding line must be protected in compliance with the
prescriptions of statutory legislation.
- Electrical connections to be made for COOLBLADE units: each of the two
power sources of the COOLBLADE unit must be connected by means of
a three-core power cable comprising a live, neutral and protective earth
conductor, an external permissive cable, and a cable to connect a remote
alarm.
- Electrical connections to be made for COOLMATE units: the unit must be
connected by means of a four-core power cable comprising three phase
conductors and one protective earth conductor; a cable is also required for
connection of a remote alarm.

HYDRAULIC CONNECTIONS
- The hydraulic circuit must be accurately air vented, with pumps off, by using
the Coolblade and Coolmate air vent valves (in case of hydraulic connections
on the bottom). This procedure is extremely important because even small
air bubbles will impair the performance of the finned core exchanger
installed in the COOLBLADE units. In case the hydraulic connections are
on the top, air vent valves shall be placed at customers care on the highest
part of the plant
- Assemble the hydraulic circuit using the usual components required for
closed circuit hydraulic systems (e.g. expansion vessel, flow switch, bleed
valves, shut-off valves, antivibration couplings, etc.)

START UP AND MAINTENANCE

- Carefully observe the prescriptions and directions given in the operating
and maintenance manual. These operations must always be performed
exclusively by qualified personnel.

19
 10265000102_06.10

BLUE BOX GROUP S.r.l.

30010 Cantarana di Cona (VE) - Via Valletta, 5

Tel +39 0426 921111 - Fax +39 0426 302222
www.blueboxgroup.it - [email protected]