Mechanical Vibration Lecture 1
Mechanical Vibration Lecture 1
Mechanical Vibration Lecture 1
Bassuny El-Souhily
Mechanical Vibrations
Dr. B.M. El-Souhily #$ '# .+
References:
1-! Mechanical Vibrations Singiresu S. Rao Addison_Wesley publishing
company.
2-! Theory of Vibration with Applications William T. Thomson Prentice
hall, Englewood Cliffs, New Jersey.
3-! Vibration of Mechanical and Structural systems M. L. James, G. M.
Smith, J. C. Wolford, and P. W. Whaley Harper & Row, publishers, New
York.
4-! A course in Mechanical Vibrations Mahmoud Mostafa Faculty of
Engineering, University of Alexandria.
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Mechanical Vibrations Chapter I Dr. Bassuny El-Souhily
CHAPTER 1
Fundamentals of vibration
Vibration:
It's the motion of a body or a system that is repeated after a given interval of time
known as the period.
Frequency:
-The number of cycles of the motion per unit time (c.p.m, r.p.m, cps, Hz, rad/s).
Amplitude:
-! The maximum displacement (velocity, acceleration or force) of the body or
some parts of the system from the equilibrium position is the amplitude of the
vibration of that point.
-!
Natural Frequency:
If a body is suddenly disturbed in some manner it will vibrate at a definite frequency
known as its natural frequency ().
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Mechanical Vibrations Chapter I Dr. Bassuny El-Souhily
II- Most prime movers have vibrational problems due to unbalance in the engines.
The unbalance may be due to faulty design or poor manufacture:
1-! Imbalance in diesel engines can cause ground waves sufficiently powerful
to create a nuisance in urban areas.
2-! The wheels of some locomotion can rise more than a centimeter off the track
at high speeds due to unbalance.
3-! In turbines vibrations cause spectacular mechanical failures.
4-! The structures designed to support heavy centrifugal machines, like motors
and turbines, or reciprocating machines, like steam and gas engines and
reciprocating pumps, are subjected to vibration. The structure or machine
component subjected to vibration can fail because of material fatigue
resulting from the cyclic variation of the induced stress.
5-! The vibration causes more rapid wear of machine parts such as bearings
and gears and also creates excessive noise.
6-! Vibration causes looseness of fasteners, poor surface finish.
III- Whenever the natural frequency of vibration of a machine or structure coincides
with the frequency of the external excitation, there occurs a phenomenon known as
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Mechanical Vibrations Chapter I Dr. Bassuny El-Souhily
resonance, which leads to excessive defection and failure (Tacoma narrows bridge
during wind induced vibration opened on july\1940,collapsed on nov,7(1940).
IV- The transmission of vibration to human beings results in discomfort and loss of
efficiency.
One of the important purposes of vibration study is to reduce vibration through proper
design of machines and their mountings, the mechanical engineer tries to design the
engine or machine so as to minimize unbalance, while the structural engineer tries to
design the supporting structure so as to ensure that the effect of the imbalance will not
be harmful .
-the vibration of a system involves the transfer of its potential energy to kinetic energy
and kinetic energy to potential energy, alternately. If the system is damped, some
energy is dissipated in each cycle of vibration and must be replaced by an external
source if a state of steady vibration is to be maintained.
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Mechanical Vibrations Chapter I Dr. Bassuny El-Souhily
2- Degree of freedom:
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Classification of Vibration
Free vibrations: If a system, after an initial disturbance, is left to vibrate on its own,
the vibration is known as free vibration no external force acts on the systems (e.g.
simple pendulum).
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Mechanical Vibrations Chapter I Dr. Bassuny El-Souhily
Random excitation
- A vibratory system is a dynamic system for which the variables such as the
excitations (input) and responses (outputs) are time-dependent.
The response of a vibrating system generally depends on the initial conditions as well
as the external excitations.
-Most practical vibrating systems are very complex, and it is impossible to consider
all the details for a mathematical analysis.
-The analysis of a vibration system usually involves mathematical modeling,
derivation of the governing equations solution of the equations, and interpretation of
the result.
The purpose of it is to represent all the important features of the system for the purpose
of deriving the mathematical (or analytical) equations governing the behavior of the
system.
The mathematical model is gradually improved to obtain more accurate results.
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Mechanical Vibrations Chapter I Dr. Bassuny El-Souhily
The equations of motion must be solved to find the response of the vibrating system,
using the following techniques.
1-Standard methods of solving differential equations.
2-Laplace transformation methods.
3-Matrix method.
4-Numerical methods.
-The solution gives the displacements, velocities, and accelerations of the various
masses of the system, these results must be interpreted with a clear view of the purpose
of the analysis and possible design implications of the results.
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Mechanical Vibrations Chapter I Dr. Bassuny El-Souhily
Spring Elements
The stiffness "k" of a spring element is a relation between the force F and the
deflection x where;
dF
k= = the slope of curve
dx
a b c
The relation between the force and the deflection is illustrated in previous figure.
If the stiffness increases with the force, curve (a), the spring is called nonlinear hard.
If the stiffness decreases with the force, curve (c), the spring is called nonlinear soft.
If the stiffness is constant, line (b), the spring is called linear spring.
Linear springs are available in a broad range of springs and elastic elements. All
springs are considered approximately linear over a certain range of deformation. The
analysis in this course is concerned only with applications having linear springs. The
following table lists a variety of spring elements.
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Mechanical Vibrations Chapter I Dr. Bassuny El-Souhily
G d4
Coil k=
64 n R 3
n = number of coils
R = radius
d = wire diameter
k1 k2 k1 k 2
Series k=
k1 + k 2
k1
Parallel k = k 1 + k2
k2
E, A, L EA
Longitudinal bar k=
L
E, I, L 3 EI
Cantilever beam k=
L3
a b 3 E I (a + b )
Simply supported beam k=
a2 b2
24 E I
L a Fixed-hinged beam k= 2
a (3 L + 8 a )
L a 3 EI
Hinged-hinged k=
(L + a) a 2
EI
Spiral spring kt =
L
GJ
Torsion bar kt =
L
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Mechanical Vibrations Chapter I Dr. Bassuny El-Souhily
Damping Elements
The vibrational energy is gradually converted to heat or sound. Dampers are devices
which are used to dissipate energy from the system in order to reduce the vibrations.
A damper is assumed to have neither mass nor elasticity.
Damping force exists only if there is relative velocity between the two ends of the
damper.
Damping is modeled as one or more of the following:
1-Viscous damping
The resisting force is constant in magnitude. Its direction is opposite to the direction
of the velocity. It is caused by friction between rubbing surfaces that either dry or
have insufficient lubrication.
When a material is deformed, there is an internal resistance due the sliding action of
the molecules, energy dissipated by the material, due to friction between internal
planes, which slip or slide.
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Mechanical Vibrations Chapter I Dr. Bassuny El-Souhily
SIGNAL ANALYSIS
When a body vibrates, it undergoes an oscillatory motion. In order to study the nature
of the vibrations of bodies we transfer the mechanical motion to an electrical signal
which is easier to deal with. A signal in its broad meaning has repetitive nature.
Generally, a signal is a combination of several signal components. For example, if
we study the electromagnetic signals of radio stations, T V, or cellular phones, we
find that these signals are combinations of discrete frequencies, each represents one
particular station. Sound signals are also examples of compound signals. We hear
different sounds at the same time. Sound results from the vibration of bodies. Also,
hearing the sounds is a result of the vibration of the ear drum. We can hear different
sounds at the same time and distinguish between them. Each body has its unique
vibration characteristics.
So, in general, a compound signal is the sum of many fundamental signals, each has
a single frequency and certain strength. Such fundamental signal is known as the
harmonic signal. In the following sections we shall discuss the different types of
signals. For compound signals, we shall be able to analyze them to extract the
constituents of the harmonic signals. This is known as signal analysis.
Harmonic Motion
x = A sin (1)
y = A cos (2)
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Mechanical Vibrations Chapter I Dr. Bassuny El-Souhily
A
x = A sin t
t
t
2
A
t x = A cos t
t
2
= 2
2
=
The circular frequency "f" is the number of cycles per second. Its unit is Hz (Hertz).
Its value is given by
1
f= =
2
The relation between the circular frequency and the angular frequency is
=2f
Important conclusion For the sake of graphical representation, a sine function can be
considered as a vector that makes an angle with the horizontal axis. Likewise, a
cosine function can be considered as a vector that makes an angle with the vertical
axis as shown.
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Mechanical Vibrations Chapter I Dr. Bassuny El-Souhily
x = A1 sin t + A2 sin (t + )
y C
A2
t A1
A1 x
is a phase angle between the two signals. Using the vector representation, A1
sin t is represented by a vector of length A1 that makes an angle t with the
x-axis. Similarly, A2 sin (t + ) is represented by a vector of length A2 that
makes an angle t + with the x-axis. The resultant vector is a vector of length
C which makes an angle t + with the x-axis, and is represented by
x = C sin ( t + ) (3)
C2 = A 12 + A 22 + 2 A1 A2 cos (4)
A2 sin
tan = (5)
A1 + A2 cos
Suppose we have a signal which is composed from two harmonics with frequencies
1 and 2; 2 > 1. The resultant signal is
x = b sin 1t +a sin 2t
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Mechanical Vibrations Chapter I Dr. Bassuny El-Souhily
Periodic motion
1-! The resultant motion is not simple harmonic motion but periodic motion,
2-! The amplitude various between (a+b) when the vectors are in phase and
minimum value (b-a) when they are 180o off phase,
3-! The period of the compound periodic motion is the time interval required for
one component vector to rotate a complete revolution relative to the other [i.e.
2/(1 2 )],
4-! The angular velocity of the resultant is (1 + 2 )/2,
5-! The interval between successive peaks is . 2/[(1 + 2 ) /2]
Beats:
Beating is an interesting phenomenon that occurs when a system with very little
damping is subjected to an excitation source that has a frequency very close to its
natural frequency,
(or, when two harmonic motions, with frequencies close to one another, are added).
Case 1:
When A1 = A2 = A and 2 is very close to 1
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Mechanical Vibrations Chapter I Dr. Bassuny El-Souhily
C
y
A
2 t = (2 1)t/2
A
1 t
x
The resultant vector bisects the angle between the two vectors. Then
= (2 - 1)t
1t + (2 - 1) t = (2 + 1)t
C = 2 A cos (2 - 1)t
Therefore,
x = 2 A [cos (2 - 1)t sin (2 + 1)t]
1-! The amplitude of this motion slowly fluctuated between 0 and 2A according
to the term 2 A cos (2 - 1)t.
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Mechanical Vibrations Chapter I Dr. Bassuny El-Souhily
Case 2:
When A1 A2 and 2 is very close to 1
( 2 1 ) t
2
if = (2 + 1), = (2 - 1)
= C sin (t +)
Where,
C= A12 + A22 + 2 A1 A2 cos 2t
When machines or structures are subjected to an excitation involving more than one
frequency, the resulting vibration is said to be periodic.
Consider a signal which consists of several components.
Consider the case when the frequencies of the components have definite relations
such that
2 = 2 1, 3 = 3 1, , n = n 1
x(t)
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Mechanical Vibrations Chapter I Dr. Bassuny El-Souhily
The summation of signals with frequencies which are multiple of the first frequency
results in a periodic signal. Here we want to do the reverse. We have a periodic
function x(t) with a period and need to obtain its frequency components. In
the case of periodic functions Fourier analysis is used. In general, x(t) is put in the
form of Eq. (8) which can be written in the form:
x (t) = ao + (a n cos n 1 t + bn sin n 1 t ) (9)
n =1
Where,
2
1 =
n = n 1
Multiply both sides of Eq. (10) by cos nt and integrate over the period . For
the right hand side it is known that:
% 0 if m n
0 cos n t cos m t d t = $ (11)
# / 2 if m = n
%0 if m n
cos n t sin m t d t = $ (12)
0
#0 if m = n
Similarly, multiplying both sides of Eq. (10) by sin nt and integrate over the
period .
% 0 if m n
sin n t sin m t d t = $ (13)
0
# / 2 if m = n
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Mechanical Vibrations Chapter I Dr. Bassuny El-Souhily
%0 if m n
sin n t cos m t d t = $ (14)
0
#0 if m = n
2
an = x ( t ) cos n t d t n = 0, 1, 2, (15)
0
2
bn = x ( t ) sin n t d t n = 1, 2, (16)
0
After obtaining the coefficients an and bn, Eq. (9) can be written in the form
x (t) = ao + c n sin ( n 1 t + n ) (17)
n =1
cn = an2 + bn2
an
n = tan-1
bn
Example 1
Determine the Fourier series for the half sine wave signal shown in Figure.
x (t)
0 2 t
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Mechanical Vibrations Chapter I Dr. Bassuny El-Souhily
Solution
4 t 2 n t
bn = sin sin dt
0
4 sin 2 n
=
( 4 n 2 1)
=0 for all values of n.
4 8 2n t
x (t) = + 2
cos
n =1 ( 4 n 1)
cn
n
The frequency spectrum is a plot of the amplitudes with the frequencies. They give
a true picture for the whole signal. The spectrum of the signal of Example 1 is shown
in the above figure.
8
Cn = 2
( 4 n 1)
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Mechanical Vibrations Chapter I Dr. Bassuny El-Souhily
Example 2
Determine the Fourier series for the rectangular pulses shown in figure. Plot the
frequency spectrum.
Solution
x = A for 0t
x = 0 for tT
x (t)
0 T t
Fig. 1-10
2 2 n
1 = , n =
T T
2A
an = cos n t d t
T 0
2A
= sin n
n T
2A
bn = sin n t d t
T 0
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Mechanical Vibrations Chapter I Dr. Bassuny El-Souhily
2A
= (1 cos n )
n T
The amplitude is given by cn
cn = an2 + bn2
2A n
cn = sin
n T
(2 A n 2n t %
x (t) = & n sin sin ( + n )#
n=0 ' T T $
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Mechanical Vibrations Chapter I Dr. Bassuny El-Souhily
x(t)
Random signal contains components with discrete frequencies. There are several
methods to analyze such signals. The most common method is Fourier transform. If
a random signal is represented by x(t) its Fourier transform pair is given by
X() = x (t ) e i t d t
(18)
x(t) = X ( ) e i t d
The absolute value of X() is the amplitude of the component which has a
frequency .
Example 3
Find the Fourier transform for the rectangular signal shown in Figure.
x(t)
Solution
A
The random function x(t) is given by
x (t) = A 0t
0 t
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Mechanical Vibrations Chapter I Dr. Bassuny El-Souhily
x (t) = 0 t>
Ai
= (cos - i sin - 1)
A
= 2 2 cos
sin
2A 2
= sin = A
2
2
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Mechanical Vibrations Chapter I Dr. Bassuny El-Souhily
Impact Hammers
Impact hammers are used to excite small structures and machines with an impulse,
the width of the impulse, and the frequency range over which the amplitudes are
essentially constant, depends upon the hardness of the hammer striker tip and upon
the material and stiffness of the system to which the hammer is applied.
Measuring Parameters
A vibration signal is measured by means of several parameters, namely
! Peak value: It represents the severity of the signal. It is equal to the amplitude
"A".
! Peak-to- peak value: The distance from the top of the signal to its bottom is the
peak-to-peak value. It is equal to 2 A.
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Mechanical Vibrations Chapter I Dr. Bassuny El-Souhily
! Spike Energy: This is a fairly abstract quantity that cannot be related to a picture
of vibrating weight. The spike energy measurements include very short
duration, high frequency, spike-like pulses of vibration that occur in machinery,
for example, faulty rolling bearings and gears.
2A
= = 0.637 A
! Root mean square value (rms): The square of the displacement is associated
with the amount of energy. The root mean square value is a measure for the
energy. It is obtained from the average of the squared harmonic signal.
1 A
xrms = A (sin )2 d = = 0.707 A
0
2
& x1 #
= 20 log10 $$ !!
x
% 2"
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Mechanical Vibrations Chapter I Dr. Bassuny El-Souhily
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Modulation effects are the bane of the audio engineer, for they produce
"intermodulation distortion", which is annoying to the music listener. There are
many forms of modulation, including frequency and amplitude modulation, and the
subject is quite complex.
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Mechanical Vibrations Chapter I Dr. Bassuny El-Souhily
Beats
If two sounds, vibrations, or electrical signals have nearly the same frequency and
they are linearly added together, their combined amplitude will fluctuate up and
down at a rate equal to the difference frequency between them. This phenomenon is
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Mechanical Vibrations Chapter I Dr. Bassuny El-Souhily
called beating, and is very commonly seen in practice. For instance, a musician
tunes his instrument by listening for beats between two tones that are nearly the same
pitch.
This waveform looks like amplitude modulation, but is actually just two sine wave
signals added together to form beats. Because the signals are slightly different in
frequency, their relative phase varies from zero to 360 degrees, and this means the
combined amplitude varies due to reinforcement and partial cancellation. The
spectrum shows the frequency and amplitude of each component, and there are no
sidebands present. In this example, the amplitudes of the two beating signals are
different, causing incomplete cancellation at the null points between the maxima.
Beating is a linear process -- no additional frequency components are created.
Electric motors often produce sound and vibration signatures that resemble beating,
where the beat rate is at twice the slip frequency. This is not actually beating, but is
in fact amplitude modulation of the vibration signature at twice the slip frequency.
Probably it has been called beating because it sounds somewhat like the beats present
in the sound of an out of tune musical instrument.
The following example of beats shows the combined waveform when the two
beating signals are the same amplitude. At first glance, this looks like 100%
amplitude modulation, but close inspection of the minimum amplitude area shows
that the phase is reversed at that point.
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Mechanical Vibrations Chapter I Dr. Bassuny El-Souhily
'
This looks like 100% amplitude modulation!
This example of beats is like the previous one, but the levels of the two signals are
the same, and they cancel completely at the nulls. This complete cancellation is quite
rare in actual signals encountered in rotating equipment.
Earlier we learned that beats and amplitude modulation produce similar waveforms.
This is true, but there is a subtle difference. These waveforms are enlarged for clarity.
Note that in the case of beats, there is a phase change at the point where cancellation
is complete.
A beating waveform looks very much like amplitude modulation, but it is actually
completely different. A spectrum analysis of beats produces only the two frequency
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Mechanical Vibrations Chapter I Dr. Bassuny El-Souhily
components that are combined -- there are no new frequencies such as sidebands
present. It is easy to confuse beats with amplitude modulation, but a spectrum
analysis will show the difference. In general, beats are benign, and do not imply
faults in machines. For example, the sound of two similar machines running side by
side at slightly different speeds will often produce audible beats. This is simply the
sounds made by the machines combining in air to produce the amplitude
fluctuations.
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Mechanical Vibrations Chapter I Dr. Bassuny El-Souhily
Sheet 2
Vibration Signals
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