EXISTING CHANDMARI ROB

(DISMANTLING SCHEME)

Table of Contents

1. Introduction
2. Different Stages of Dismantling of Existing ROB
3. Calculation of Self Weight of The Existing Structure
4. Calculation of Prestress Force
i. Calculation of Self Weight of The Existing Structure During Prestrssing
ii. Staad Model of Bow of Existing Structure
iii. Design of Prestressing Cable
5. Jacking Arrangement Required for Lift The Existing Structure
i. Staad Model of Jacking Arrangement
ii. Design of Members Used in Jacking Arrangement
6. Design of Gantry Girder Structure
i. Staad Model of Gantry Girder
ii. Design of Members Used in Gantry Girder
7. Design of Trestle
INTRODUCTION:

This report contains the design calculation related to the dismantling scheme of
existing Chandmari Bow String ROB. In absence of as built drawing of the structure
survey has been undertaken to prepare the General Arrangement of the ROB. For
assessment of structural section property GPR (Ground Penetrating Rader) has been used
to find the presence of reinforcement or structural steel inside concrete section and for
this purpose a specialist structural agency was engaged.
The scheme of dismantling has been discussed in detail in the report and separate
drawing is proposed for work at site. The basic concept of the dismantling scheme is to
introduce pretension force between the two bearings so that horizontal tie members like
deck, cross girder and long beam can be removed without disturbing the stability of the
Bows. By engaging gantry crane supported at the top of bow and from deck level at
approach, the deck, cross girders, long girder and verticals are proposed to be removed
sequentially. The bows are proposed to be removed by introducing two trestles erected
from the rail level by blocking some of the track. The bows are proposed to be supported
on their trestles and then sequentially they are cut into pieces which shall be removed by
using tower crane engaged from both sides of approach.
The present design note contain the design of prestress cable, jacking arrangement
of the ROB proper, design of the gantry structure and the trestle used for removing the
bow.
 DIFFERENT STAGES OF
DISMANTLING OF EXISTING ROB
CALCULATION OF SELF WEIGHT
OF THE EXISTING STRUCTURE
 Date: 4-Dec-17 Note No: 11559/E/DR-B-104

Stup Consultants P. Ltd.

Designed By: LKB

Calculation of Self weight of the existing structure:-

1. Anchor Block :-

Area of anchor block (in elevation) = 16.5 m2

Thickness of anchor block = 1.3 m
Wt. of each anchor block = 16.5 x 1.3 x 2.5 = 54 t
Nos. of Anchor block = 4 Nos
Total wt. of anchor block = 54 x 4 = 215 t

2. Bow :-

Height of Bow = 13 m
Length of Bow = 60 m

Form geometry,
(R-13)^2+30^2=R^2
=> R^2-26R+13^2+30^2= R^2
=> R = (13^2 +30^2)/26 = 41.12 m

= tan-1(30/(41.12-13)) = 47
=> 2 = 94

Length of Bow = R * 2
= 67.45m
 Date: 4-Dec-17 Note No: 11559/E/DR-B-104

Stup Consultants P. Ltd.

Designed By: LKB

Cross sectional area of Bow at support = ((0.4+1) x 0.3 /2 + 1 x 0.4 + (0.4+1) x 0.4/2) x 2 + 1.3 x 0.4
= 2.30 m2

Cross sectional area of Bow at mid span = ((0.4+1) x 0.215 /2 + 1 x 0.285 + (0.4+1) x 0.285/2) x 2 + 0.9 x 0.4
= 1.63 m2

Wt of each bow = (2.3+1.63)/2 x67.45x 2.5

= 331 t
Nos. of bows = 2 Nos
Total wt. of bow = 663 t

3. Verticals :-

Elevation of ROB

C/c distance of verticals = 3.3 m

Length of vertical at mid span = 13 m
Length of 2nd vertical = 13- (41.1- sqrt(41.1^2-3.3^2) )
= 12.87 m

Height of Length
Vertical
Distance from crown (m) vertical (m) Nos. (m)
1st 0 13 2 26
2nd 3.3 12.87 4 51.48
3rd 6.6 12.47 4 49.88
4th 9.9 11.79 4 47.16
5th 13.2 10.82 4 43.28
6th 16.5 9.54 4 38.16
7th 19.8 7.92 4 31.68
8th 23.1 5.9 4 23.6 C/S of Verticals
9th 26.4 3.4 4 13.6
Total length of vertical= 324.84 m

Cross sectional area of Vertical = 0.45x0.25x2+0.35x0.35

= 0.3475 m2
Total weight of vertical= = 282 t

4. Longitudinal Beam :-
Length of longitudinal beam = 60 m
Nos. of longitudinal beam = 2 Nos.
Cross sectional area of longitudinal beam = 0.3x0.7+0.3x0.2
= 0.27 m2
Total weight of longitudinal beam = 81 t

C/S of Long Beam

 Date: 4-Dec-17 Note No: 11559/E/DR-B-104

Stup Consultants P. Ltd.

Designed By: LKB

5. Cross Girder :-

Elevaion of Cross Girder C/s of Cross Girder

Volumn of each cross girder = (0.6+0.8) x 0.4 x10.5/2 + (0.4+.15)x0.15x10.5

= 3.8 m3
Wt of each cross girder = 3.8 x 2.5
= 9.5 t
Nos. of cross beam = 26 Nos.
Total weight of cross girder = 247 t

6. Bracing :-
Wt of each bracing = 0.5 x 3 x 2.5 x 10
= 37.5 t
Nos. of bracing = 3 Nos.
Total weight of bracing = 113 t

7. Deck Slab :-
Length of deck slab = 66 m
Width of deck slab = 10.5 m
Thickness of slab = 0.25 m
Weight of deck slab = 66 x 10.5 x 0.25 x 2.5
= 433 t
Rcc wearing course = 0.15 m
Weight of rcc wearing course = 66 x 10.5 x 0.15 x 2.5
= 260 t
Total weight of deck = 433 + 260
= 693 t

8. Footpath :-
Volumn of each Cantilever cross girder = (0.8+0.4) x 0.4 x2/2
= 0.5 m3
Wt. of each Cantilever cross girder = 1.2 t
Wt. of precast slab = 2 * 0.2 *3.3 *2.5
= 3.3 t
Wt. of parapet wall = 1 * 0.2 *3.3 *2.5*2
= 3.3 t
Total wt. at each cantilever c/s girder = 7.8 t
Nos. of cantilever c/s girder = 20 Nos
Total wt. of footpath = 156 t

Total of Existing ROB :

1. Total weight of anchor blocks = 215 t
2. Total weight of bows = 663 t
3. Total weight of verticals = 282 t
4. Total weight of longitudinal beams = 81 t
5. Total weight of cross girders = 247 t
6. Total weight of bracings = 113 t
7. Total weight of deck = 693 t
8. Total weight of footpath = 156 t
Total weight of Existing ROB = 2449 t
CALCULATION OF PRESTRESS
FORCE

CALCULATION OF SELF WEIGHT OF THE EXISTING

STRUCTURE DURING PRESTRSSING
 Date: 4-Dec-17 Note No: 11559/E/DR-B-104

Stup Consultants P. Ltd.

Designed By: LKB

Calculation of Self wight of the existing structure during prestressing :-

The footpath portion and the rcc wearing course will be dismantled before the prestressing.
So, total weight of ROB during prestressing process = 2449 - 156 - 260
= 2033 t
UDL per bow = 2033 / (2 x60)
= 17 t/m

Prestressing force required to prevent dislocation of Bow = 575 t

(From Staad Model of Bow)
STAAD MODEL OF BOW OF EXISTING STRUCTURE
 Job No Sheet No Rev
1
Part
Software licensed to STUP Consultants Pvt. Ltd
Job Title Ref

By Date17-Nov-17 Chd

Client File Bow.std Date/Time 04-Dec-2017 12:05

17 18 9 8
16 7
15 6
14 5
13 4
12 3
11 2

10 1
59.40m

Y
Z X
Load 1

Beam Number

Print Time/Date: 04/12/2017 12:06 STAAD.Pro for Windows 20.07.04.12 Print Run 1 of 3
 Job No Sheet No Rev
2
Part
Software licensed to STUP Consultants Pvt. Ltd
Job Title Ref

By Date17-Nov-17 Chd

Client File Bow.std Date/Time 04-Dec-2017 12:05

12 11 1 2 3
13 4
14 5
15 6
16 7
17 8
18 9

19 59.40m 10

Y
Z X
Load 1

Node Nos.

Print Time/Date: 04/12/2017 12:06 STAAD.Pro for Windows 20.07.04.12 Print Run 2 of 3
 Job No Sheet No Rev
3
Part
Software licensed to STUP Consultants Pvt. Ltd
Job Title Ref

By Date17-Nov-17 Chd

Client File Bow.std Date/Time 04-Dec-2017 12:05

11 1 2
12 3
13 4
14 5
15 6
16 7

17 8

18 9

19 59.40m 10

X = 767.806 Mton X = -769.806 Mton

Y Y = 571.519 Mton Y = 572.157 Mton
Z X Z = 0.000 Mton Z = 0.000 Mton
MX = FREE MX = FREE Load 2
MY = FREE MY = FREE
MZ = FREE MZ = FREE

Support Reaction

Print Time/Date: 04/12/2017 12:06 STAAD.Pro for Windows 20.07.04.12 Print Run 3 of 3
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DESIGN OF PRESTRESSING CABLE
 Date: 4-Dec-17 Note No: 11559/E/DR-B-104

Stup Consultants P. Ltd.

Designed By: LKB

Design of cable
UTS of cable = 1860 Mpa
Allowable stress in DL condition = 0.45xUTS = 837 Mpa
2
Area of cable required = 575 x 10000 / 837 = 6870 mm
Use dia of each strand = 15.7 mm
2
Area of each strand = 150 mm
Nos. of strand required = 46 Nos.
Nos. of strand provided = 50 Nos.