Ingersoll Rand Manual
Ingersoll Rand Manual
Ingersoll Rand Manual
The effects of corrosion, erosion and normal wear and tear are specifically excluded. Performance warranties are limited
to those specifically stated within the Companys proposal. Unless responsibility for meeting such performance warranties
are limited to specified tests, the Companys obligation shall be to correct in the manner and for the period of time
provided above.
THE COMPANY MAKES NO OTHER WARRANTY OR REPRESENTATION OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED,
EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE,
ARE HEREBY DISCLAIMED.
Correction by the Company of nonconformities whether patent or latent, in the manner and for the period of time provided
above, shall constitute fulfillment of all liabilities of the Company for such nonconformities whether based on contract,
warranty negligence, indemnity, strict liability or otherwise with respect to or arising out of such Equipment.
The purchaser shall not operate Equipment which is considered to be defective, without first notifying the Company in
writing of its intention to do so. Any such Equipment will be at Purchasers sole risk and liability.
Note that this is Ingersoll-Rands standard warranty. Any warranty in force at the time of purchase of the compressor or
negotiated as part of the purchase order may take precendence over this warranty.
_______________________________________________
_______________________________________________
_______________________________________________
Serial Number:___________________________________
Model Number:___________________________________
2.72" (69mm)
6.69" (170mm)
5.12" (130mm)
Contents
0.0 SAFETY AND WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.0 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.0 RECEIPT OF EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.0 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1 INTELLISYS REMOTE INTERFACE MOUNTING . . . . . . . . . . . . . . . . . . . . . . 7
3.2 IRI TO INTELLISYS CONTROLLER WIRING . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.3 IRI TO NETWORK WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.4 TERMINATING RESISTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.5 POWER SUPPLY CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.5.1 WALL ADAPTOR CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.5.2 CHASSIS MOUNT POWER SUPPLY CONNECTIONS . . . . . . . . . . . . . . . . 13
3.6 POWER ON CONFIRMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.0 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.1 OPERATOR PANEL LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.1.1 PUSH BUTTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.1.2 POWER LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1.3 NETWORK PORT LED (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1.4 INGERSOLL RAND PORT LED (2) . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1.5 SERVICE PORT LED (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1.6 TWO CHARACTER DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1.7 SETTING UP THE IRI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1.8 ADDRESS [Ad] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1.9 BAUD RATE [b1] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1.10 BAUD RATE [b3] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1.11 COMMUNICATIONS MODE [CO] . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1.12 CALL UP [Cu] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1.13 DISPLAY CHECK [dc] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.2 IRI COMMUNICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.2.1 MODBUS READ COMMAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.2.2 MODBUS WRITE COMMAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.3 REGISTER LISTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.3.1 SSR CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.3.2 SSR SG CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.3.3 SE 15-100 HP CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.3.4 SIERRA 50-100 HP CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
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4.3.5 SIERRA 100-200 HP CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.3.6 SIERRA 125-400 HP SG CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . 36
4.3.7 SIERRA SINGLE STAGE BOOSTER 125-200 HP SG CONTROLLER . . . . . . . . 40
4.3.8 RECIP CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.3.9 RECIP SG CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
4.3.10 RECIP BOOSTER CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4.3.11 NIRVANA SGN CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
4.3.12 NIRVANA SGNe CC (Contact Cooled) CONTROLLER . . . . . . . . . . . . . . . 67
4.3.13 PEGASUS SE CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
4.3.14 ESA SE 22-150 KW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
4.3.15 Nirvana SGNe of (Oil-Free) Controller . . . . . . . . . . . . . . . . . . . . . . . 80
5.0 IRI TROUBLE SHOOTING CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
6.0 IRI SET POINT MAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
7.0 PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
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Intellisys Remote Interface Operators/Instruction Manual and Parts List
0.0 SAFETY AND WARNINGS The IRI receives commands from the Network port (Port
1) and passes the commands to the Intellisys controller
Before you install the Intellisys Remote Interface (IRI) you through the Ingersoll Rand port (Port 2). In return, the
should take the time to carefully read all the instructions Intellisys controller responds back to the Network port by
contained in this manual, and the compressor manual. sending the response to the IRI (via Port 2), which in turn,
Electricity and compressed air have the potential to cause relays the response back to the Network (via port 1).
severe personal injury or property damage. The operator In addition to communication taking place between the
should use common sense and good working practices Network port and the Intellisys controller, communication
while operating and maintaining this unit. All applicable is allowed to take place between the Service port and
codes should be strictly adhered to. the Intellisys controller. Communication between the
Maintenance should be done by qualified personnel, Service port and the Intellisys controller is transparent
adequately equipped with proper tools. to the operation of the communication taking place
between the Network port and the Intellisys controller.
1.0 INTRODUCTION The IRI receives commands from the Service port (Port
3) and passes them to the Intellisys controller through
The Intellisys Remote Interface (IRI) is a device to allow the Ingersoll Rand port (Port 2). In return, the Intellisys
electronic communication with an Intellisys controller controller responds back to the Service port by sending
through a serial communication link (See FIGURE 1-1). the response to the IRI (via Port 2), which in turn, relays
the response back to Service (via port 3)
The Network port is the main communication port for
Intellisys control. The Network port allows both read
2.72" (69mm) and write operations to the registers of the Intellisys
controller, allowing control functions to be performed via
the Network port. The Service port provides only the
ability to read registers from the Intellisys controller.
There is no ability to control the Intellisys controller
through the Service port. Write commands sent through
6.69" (170mm) the Service port to registers are ignored by the IRI. The
5.12" (130mm) Service port is provided to allow only reading of registers,
transparent to the Network port operations.
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Operators/Instruction Manual and Parts List Intellisys Remote Interface
Before beginning Intellisys Remote Interface installation The IRI can be installed on any suitable surface in the
and system operation, the following requirements and general vicinity of the Intellisys controller and the Network
recommendations must be satisfied: computer. NOTE the MAXIMUM lengths that the cables
can be for proper operation is shown in FIGURE 3-1.
Each Intellisys controller must have its controller
software revision at or above a certain minimum level 4000 Ft. Max.
(1219m)
1000 Ft. Max.
(305m)
to work with the IRI. The machine types and required Port 1 IRI Port 2
INTELLISYS
software EPROM minimum version levels are listed below. NETWORK Port 3
CONTROLLER
Check the machine to be connected to an IRI for the 50 Ft. Max. (15.2m)
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Intellisys Remote Interface Operators/Instruction Manual and Parts List
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Operators/Instruction Manual and Parts List Intellisys Remote Interface
GE
ST RIPE 3.2 IRI TO INTELLISYS CONTROLLER WIRING
ORAN
IRE RIPE
HITE
W E ST
W
WIR
EW
HIT The IRI is connected to the Intellisys controller using 22
NGE
ORA gauge, 4 conductor twisted pair (only 1 pair of conductors
is utilized) telephone type wire (P/N 39204508 Cable,
6
wire in the conduit(s), e.g. do not mix this wire with other
1
TOM
high voltage conductor in the conduit. This wire should
BOT
E TA
B ON not be any longer than 1000 feet.
EAS
REL
Install one modular plug (P/N 39204466 Plug, Modular)
FIGURE 3-3 MODULAR PLUG CONNECTIONS FOR
on each end of the wire using a hand crimping tool (P/N
INTELLISYS CONTROLLER WIRING
39204458 Tool, Hand Crimping). Refer to FIGURE 3-3 and
FIGURE 3-4 for instructions on the tool and for proper
wire color codes and pin numbers. Be careful to match
color codes and pin numbers.
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Intellisys Remote Interface Operators/Instruction Manual and Parts List
3.3 IRI TO NETWORK WIRING
The connection of the IRI to the Network is dependent
upon the particular Network being used at the
installation site. The following instructions are suggested
for connecting the IRI to the Network. Adaptations
may be needed to match the IRIs Network port to the
installation sites Network.
The IRIs Network port is an RS-485 interface that can be
used in a full-duplex or half-duplex mode. The Network
port pinout on the IRI is configured as shown in FIGURE
3-6. The Network connector on the IRI is a 6 conductor 123456
RJ-11 style connector.
The IRI Network port can be connected to the installation
sites Network port using 22 gauge, 4 conductor twisted
pair telephone type wire (only 1 pair of conductors is
needed for half-duplex mode; P/N 39204508 Cable,
Communication 1000 Feet). This wire should be routed in
grounded electrical conduit. This wire should be the only
wire in the conduit(s), e.g. do not mix this wire with other
high voltage conductor in the conduit. The length of this
wire should not exceed 4000 feet.
COM1
For both full-duplex and half-duplex operation, Pin 2 BACK VIEW OF IRI NETWORK PORT
A(+) Full-Duplex Receiver / Half-Duplex Transceiver and
Pin 4 B(-) Full-Duplex Receiver / Half-Duplex Transceiver PIN 1: IRI Ground (Normally No Connection)
should be a twisted pair, e.g. Pin 2 Orange wire with white PIN 2: Orange Wire White Stripe
stripe paired with Pin 4 white wire with orange stripe. A(+) Full-Duplex Receiver/
Optionally, for full-duplex operation, Pin 3 A(+) Full- A(+) Half-Duplex Transceiver
Duplex Transmitter and Pin 5 B(-) Full-Duplex Transmitter PIN 3: Blue Wire White Stripe
should be a twisted pair, e.g. Pin 3 Blue wire with white A(+) Full-Duplex Transmitter
stripe paired with Pin 5 white wire with blue stripe. PIN 4: White Wire Orange Stripe
Following this wiring scheme, the connections would B(-) Full-Duplex Receiver/
appear as shown in FIGURE 3-5. B(-) Half-Duplex Transceiver
E
PIN 5: White Wire Blue Stripe
TRIP IPE
UE S R B(-) Full-Duplex Transmitter
E BL NGE ST E
E WIR RA RIP
O E
WHIT WIRE HITE ST STRIP PIN 6: RESERVED - No Connection
E W HITE
WHIT WIRE EW
E WIR
BLU E
NG
ORA FIGURE 3-6 PINOUT OF IRI RS-485 NET-WORK PORT
Install a modular plug (P/N 39204466 Plug, Modular)
6
FIGURE 3-4 and using FIGURE 3-5 for the wiring guideline.
TOM
B ON
BOT Be careful to match color codes and pin numbers as
E TA
EAS
REL shown in FIGURE 3-5.
FIGURE 3-5 MODULAR PLUG CONNECTIONS FOR Refer to the installation sites Network manuals for proper
NETWORK WIRING mating and connections to the sites network port.
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Operators/Instruction Manual and Parts List Intellisys Remote Interface
As an example, FIGURE 3-7 shows-the configuration of
three IRIs connected to a single Network set to operate in
full-duplex mode. Pin 2 A(+)
J6
A(+) Pin 2 A(+) 485
R1
485 B(-) Pin 4 B(-) 485 Pin 4 B(-)
INTELLISYS
A(+) Pin 3 A(+) CONTROLLER
485
T* Pin 5 B(-) 485 INTELLISYS
B(-) CONTROLLER
NETWORK IRI
COMPUTER Pin 3 A(+)
J7
Pin 2 A(+) 485
R7
Pin 4 B(-) 485 Pin 5 B(-)
INTELLISYS
Pin 3 A(+) CONTROLLER
Pin 5 B(-) 485
IRI
IRI
FULL-DUPLEX
Pin 2 A(+)
Pin 4 T*
INTELLISYS
across A(+) and B(-) of pins 3 and 5 of the IRIs Network
CONTROLLER port.
The orientation of terminating resistors for a full-duplex
NETWORK IRI configuration is shown in FIGURE 3-9. A terminating
COMPUTER
resistor should be in place on the receiver of the last IRI
Pin 2 A(+)
T
on the bus. A terminating resistor resides on the receiver
Pin 4 B(-)
of the Network port side as well (refer to FIGURE 3-7).
485
INTELLISYS
CONTROLLER
Access may be gained to the termination jumpers by
removing the four screws of the rear enclosure plate
IRI
of the IRI, exposing the IRI circuit board. To remove the
terminating resistor from the A(+) and B(-) lines, remove
Pin 2 A(+)
Pin 4 T*
T
485
the appropriate jumper(s). FIGURE 3-10 on the next page
B(-) INTELLISYS
CONTROLLER
shows the location of the terminating jumpers.
IRI
T*-Terminating Resistor
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Intellisys Remote Interface Operators/Instruction Manual and Parts List
INTELLISYS
Pin 2 A(+) CONTROLLER
J6
Pin 4 B(-)
R1
485
FIGURE 3-12 EXTERNAL POWER SUPPLY FEMALE
PLUG
IRI
HALF-DUPLEX
FIGURE 3-11 HALF-DUPLEX TERMINATING RESISTOR
ORIENTATION
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Operators/Instruction Manual and Parts List Intellisys Remote Interface
3.5.2 CHASSIS MOUNT POWER SUPPLY CONNECTIONS
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Intellisys Remote Interface Operators/Instruction Manual and Parts List
With power disconnected from the power source, attach 4.0 OPERATION
the stripped ends of the female plug cable to the chassis
mount power supply. Attach the wire connected to the This section of the manual describes the panel controls of
outside of the female plug to -V on the chassis mount the IRI, detailed instructions of how to use these controls
power supply. Attach the wire connected to the inner tip to setup the IRI, and commands for communicating with
of the female plug cable to +V on the chassis mount the IRI.
power supply (Refer to schematic shown on FIGURE 3-14).
4.1 OPERATOR PANEL LAYOUT
Attach an 18 gauge wire between a chassis ground
point of the chassis and the chassis ground of the power The IRI has one push button, four LED (light emitting
supply, G. diode) lamps and two seven-segment displays. The push
button is used for operator input, the LEDs provide
With power disconnected from the power source, continuous status information, and the display exhibits
connect the chassis mount power supply to the power the IRI address and set point information.
source connections. Attach an 18 gauge wire between
VAC-NEUTRAL of the power source to the N connection The following sections outline the function of the button
of the chassis mount power supply. Attach an 18 gauge and the meaning of the LEDs. The display information
wire between VAC-HOT of the power source to the L is described in Section 4.1.7, SETTING UP THE IRI, where
connection of the chassis mount power supply. detailed instructions are provided for each IRI function.
The adjustment screw on the power supply is factory set. 4.1.1 PUSH BUTTON
If an adjustment is necessary, adjust screw so that 12 Volt
DC signal is measured on the output of the power supply The push button on the IRI is a multi-functional input. It
between +V and -V. allows the operator to enter the set point mode, move
within the set points, and alter set points. There are two
Insert the female plug, FIGURE 3-12 , into the back jack of methods for using the push button, the short depress
the IRI labeled 9-18VDC. and long depress. The short depress is defined as
depressing the button for less than two seconds. In
3.6 POWER ON CONFIRMATION
contrast, the long depress is defined as depressing the
After all physical installation and wiring is complete, apply button for longer than two seconds. Long depresses are
power to the external power supply, confirm the Power used to enter the menu structure, select set points to alter
LED is on. and accept new set points. Short depresses are used to
cycle through the various set points and the selections of
If problems are encountered with any part of the IRI each set point.
operation, refer to Section 5.0 IRI TROUBLE SHOOTING
CHART.
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4.1.2 POWER LED 4.1.8 ADDRESS [Ad]
This amber LED lights to indicate there is power supplied The operator uses this set point to give the IRI and
to the IRI. its corresponding Intellisys controller a unique
device address that the Network will use in order to
4.1.3 NETWORK PORT LED (1) communicate with it. Addresses range from 0 to 255
(00 - FF hex).
This LED flashes a green light whenever bytes are
received on the network port. 4.1.9 BAUD RATE [b1]
4.1.4 INGERSOLL RAND PORT LED (2) The baud rate for the Network port is set through this set
point. The user can select a 2400, 4800, 9600, or 19200
This LED flashes a green light whenever bytes are
baud rate.
received on the Ingersoll Rand port. Also, this LED will
light up red if the IRI does not receive status information 4.1.10 BAUD RATE [b3]
from the Intellisys controller after several status requests.
The baud rate for the Service port is set through this set
4.1.5 SERVICE PORT LED (3) point. The user can select a 2400, 4800, 9600, or 19200
baud rate.
This LED flashes a green light whenever bytes are
received on the service port. 4.1.11 COMMUNICATIONS MODE [CO]
4.1.6 TWO CHARACTER DISPLAY The communications mode for the Network port can
either be RTU mode (8 data bits, no parity, two stop bits)
This multifunction display is used to show the device
or ASCII mode (7 data bits, no parity, two stop bits). Refer
address during normal operations. The display is also
to Modicon Modbus Protocol Reference Guide (PIMBUS-
used when setting parameters.
300 Rev. E) for more information on Modbus transmission
4.1.7 SETTING UP THE IRI modes.
Setting up the IRI is done by entering chosen values for 4.1.12 CALL UP [Cu]
the IRI operating parameters, which are called set points.
This menu function is used to control the ICU function
Section 6 displays a chart of all the IRI set points and the
of the IRI. This function is only used in conjunction with
range of values for each one.
IntelliGuard. Consult the factory for further information.
To alter any of the set points, go into the set point mode OF = Call up Off. on = Call up On.
by performing a long depress on the push button. The
IRI will display a two character code showing which set 4.1.13 DISPLAY CHECK [dc]
point the menu is on. To move through the set points,
This menu function will perform a display check by
perform a series of short depresses. To change one of
lighting up the display with 88 and the IRI software
the set points, select the set point to alter and perform a
version number. In addition, the LEDs cycle from green to
long depress. The IRI will display the current value of the
red then off.
set point. To alter a set point, perform a series of short
depresses which will allow the user to move through the 4.2 IRI COMMUNICATIONS
choices for that particular set point. To enter a particular
choice for a set point, perform a long depress which will The IRI uses Modbus protocol to communicate with
cause the display to flash the display as a way to indicate personal computers or Programmable Logic Controllers
acceptance of the set point, The IRI will then exit the set (PLCs) over the Network port. The IRI only responds to
point mode and display the current address. The IRI will two Modbus commands, Read Holding Register (03) and
automatically exit the set point mode if the push button is Preset Single Register (06) (See Modicon Modbus Protocol
not depressed within ten seconds. Note: When changing Reference Guide, PI-MBUS-300 Rev. E, for more details on
the address, the most significant digit (MSD) is changed Modbus). There are several types of Intellisys controllers
first. To accept it, perform a long depress. The MSD will with each having its own unique set points and sensors.
flash then the least significant digit( LSD) can be changed. All the values are stored within registers in the controllers.
Perform a long depress to accept the new address. The register listings for each Intellisys controller are in
section 4.3.
The following sections provide descriptions on all the set
points within the IRI. The letters within the brackets are
the two letter designations exhibited on the IRI display.
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Intellisys Remote Interface Operators/Instruction Manual and Parts List
4.2.1 MODBUS READ COMMAND 4.2.2 MODBUS WRITE COMMAND
To read the registers from an Intellisys controller, a Read To write to the registers in an Intellisys controller, a Preset
Holding Registers command (03) needs to be sent to the Single Register command (06) needs to be sent to the
IRI. A maximum of 32 registers can be read at one time. IRI. Note: Writing to registers can only be executed when
The formats for the query and response are as follows: the compressor is stopped. The formats for the query and
response are as follows:
The form of the query is: (Hex)
IRI address = XX The form of the query is: (Hex)
Function = 03 IRI address = XX
Starting Address Hi = XX Function =06
Starting Address Lo = XX Starting Address Hi = XX
Number of points Hi = XX Starting Address Lo = XX
Number of points Lo = XX Number of points Hi = XX
Error check (CRC or LRC) = XX Number of points Lo = XX
Error check (CRC or LRC) = XX
The form of the response is: (Hex)
IRI Address = XX The form of the response is: (Hex)
Function =03 IRI Address = XX
Byte Count = XX Function =06
Data 1 Hi = XX Byte Count = XX
Data 1 Lo = XX Data 1 Hi = XX
Data 2 Hi = XX Data 1 Lo = XX
Data 2 Lo = XX Data 2 Hi = XX
Error check (CRC or LRC) = XX Data 2 Lo = XX
Error check (CRC or LRC) = XX
Here is an example of a request to read offline pressure
(register 40112 and online pressure (register 40113 Here is an example to set offline pressure (register
from IRI address 22(Hex) using RTU mode: 40112 to 95 through IRI address 22(Hex) using RTU
mode:
The form of the query is: (Hex)
IRI address =22 The form of the query is: (Hex)
Function =03 IRI address =22
Starting Address Hi =00 Function =06
Starting Address Lo =6F Starting Address Hi =00
Number of points Hi =00 Starting Address Lo =6F
Number of points Lo =02 Data Hi =00
Error check (CRC hi) =F3 Data Lo =5F
Error check (CRC lo) =45 Error check (CRC hi) =FE
Error check (CRC lo) =BC
The form of the response is: (Hex)
IRI Address =22 The form of the response is: (Hex)
Function =03 IRI Address =22
Byte Count =04 Function =06
Data 1 Hi =00 Starting Address Hi =00
Data 1 Lo =5F Starting Address Lo =6F
Data 2 Hi =00 Data 2 Hi =00
Data 2 Lo =55 Data 2 Lo =5F
Error check (CRC hi) =18 Error check (CRC hi) =FE
Error check (CRC lo) =DC Error check (CRC lo) =BC
Error check (CRC lo) =DC
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4.3 REGISTER LISTING
The following sections contain register definitions for the various Ingersoll Rand Intellisys Controllers.
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Intellisys Remote Interface Operators/Instruction Manual and Parts List
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Operators/Instruction Manual and Parts List Intellisys Remote Interface
Code Description
01 Sensor Failure 1AVPT
02 Sensor Failure 3APT
03 Sensor Failure 4APT
04 Sensor Failure P4 (Spare)
05 Sensor Failure P5 (Spare)
06 Sensor Failure P6 (Spare)
07 Sensor Failure P7 (Spare)
08 Sensor Failure P8 (Spare)
09 Sensor Failure 2CTT
10 Sensor Failure 2ATT
11 Sensor Failure 4ATT
12 Sensor Failure 3CTT (Optional)
13 Sensor Failure T5 (Spare)
14 Sensor Failure T6 (Spare)
15 Sensor Failure T7 (Spare)
16 Sensor Failure T8 (Spare)
17 Starter Fault
18 Motor Overload (Main)
19 Fan Motor Overload
20 Door Open (Starter)
21 Stepper Limit Switch
22 Check Motor Rotation
23 Check Inlet Control System
25 Remote Stop Failure
26 Remote Start Failure
27 Check Inlet Control
28 Low Unload Sump Pressure
29 High Air Pressure
30 Low Sump Air Pressure
31 High A/E Discharge Temperature
32 Emergency Stop
33 Change Inlet Filter
34 Change Separator Element
35 Change Coolant Filter
36 1AVPT Sensor Error (Calibration)
37 Memory Fault
FIGURE 4-5 INTELLISYS SSR CONTROLLER ALARM & WARNING CODES
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Intellisys Remote Interface Operators/Instruction Manual and Parts List
4.3.2 SSR SG CONTROLLER
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Intellisys Remote Interface Operators/Instruction Manual and Parts List
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Operators/Instruction Manual and Parts List Intellisys Remote Interface
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Intellisys Remote Interface Operators/Instruction Manual and Parts List
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Code Description
01 Sensor Failure 1AVPT
02 Sensor Failure 3APT
03 Sensor Failure 4APT
04 Sensor Failure P4 (Spare)
05 Sensor Failure 6APT (Optional)
06 Sensor Failure P6 (Spare)
07 Sensor Failure P7 (Spare)
08 Sensor Failure P8 (Spare)
09 Sensor Failure 2CTT
10 Sensor Failure 2ATT
11 Sensor Failure 4ATT
12 Sensor Failure 3CTT (Optional)
13 Sensor Failure T5 (Spare)
14 Sensor Failure T6 (Spare)
15 Sensor Failure T7 (Spare)
16 Sensor Failure T8 (Spare)
17 Starter Fault
18 Motor Overload (Main)
19 Fan Motor Overload
20 Control Power Loss
21 Stepper Limit Switch
22 Check Motor Rotation
23 Check Inlet Control System
25 Remote Stop Failure
26 Remote Start Failure
27 Check Inlet Control
28 Low Unload Sump Pressure
29 High Air Pressure
30 Low Sump Air Pressure
31 High A/E Discharge Temperature
32 Emergency Stop
33 Change Inlet Filter
34 Change Separator Element
35 Change Coolant Filter
36 1AVPT Sensor Error (Calibration)
37 Memory Fault
38 100 Hours/14 Days To Service
39 Service Required
40 Alarm - Service Required
41 Auxiliary 2
42 Auxiliary 1
43 High Line/Sump Differential
44 Communication Failure 1
45 Communication Failure 2
46 Communication Failure 3
47 Communication Failure 4
49 Sensor Failure Remote
FIGURE 4-10 INTELLISYS SSR SG CONTROLLER ALARM & WARNING CODES
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Intellisys Remote Interface Operators/Instruction Manual and Parts List
4.3.3 SE 15-100 HP CONTROLLER
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1 = Host 1 = Alarms
Bit 7: Warning (R)
Bit 1: Run/Stop (R/W)
0 = No Warnings
0 = Stop
1 = Warnings
1 = Run
Bit 8: On/Off Line Mode (R)
Bit 2: Load/Unload (R/W) 0 = Not in On/Off Line Mode
0 = Unload 1 = On/Off Line Mode
1 = Load Bit 9: Mod/ACS or Mod Only (R)
Bit 3: Modulating (R) 0 = Not in Mod/ACS or Mode
0 = Not Modulating 1 = Mod/ACS or Mod Mode
Bits 10-12: Unused
1 = Modulating
Bit 4: Sump Pressure (R/W) Bits 13-15: Unit Type (R)
1 = Get Sump Pressure 010 = SE controller
Bit 5: Stopped in Auto Restart (R)
0 = Not Stopped in Auto Restart
1 = Stopped in Auto Restart
FIGURE 4-12 INTELLISYS SE 15-100HP CONTROLLER REGISTER 01-STATUS/CONTROL
Register 096: Language Register 097: Units of Measure
0 = English 0 =C and Bar
1 = Spanish 1 =C and PSI
2 = French 2 =C and kPa
3 = Portuguese 3 =F and PSI
Register 099: Starter Type 4 =C and kg/cm
0 = Full Voltage Register 114: Mode of Operation
1 = Star-Delta 0 = MOD/ACS
2 = No Starter 1 = Modulation Only
2 = On/Off Line
FIGURE 4-13 INTELLISYS SE 15-100HP CONTROLLER REGISTER CODES
Bit 0: Run/Stop (R) Bit 3: Load/Unload (R)
0 = Stop 0 = Unload
1 = Run 1 = Load
Bit 1: On/Off Line Mode (R) Bit 4: Stopped Auto Restart (R)
0 = Not in On/Off Line Mode 0 = Not Stopped in Auto Restart
1 = On/Off Line Mode 1 = Stopped in Auto Restart
Bit 2: MOD/ACS Mode (R) Bit 5: Unused
0 = Not Modulating Bit 6: Unused
1 = Modulating Bit 7: Unused
FIGURE 4-14 INTELLISYS SE 15-100HP CONTROLLER STATUS ALARM HISTORY
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Intellisys Remote Interface Operators/Instruction Manual and Parts List
Code Description
01 Pressure Sensor Failure
02 Temperature Sensor Failure 1
04 Starter Fault
05 Motor Overload
06 Reverse Rotation
07 Remote Stop Failure
08 Remote Start Failure
09 Calibration Error
10 High Airend Discharge Temperature
12 High Pressure
15 Separator Element
16 Control Power Loss
17 Fan Motor Overload
18 Emergency Stop
19 Low Sump Pressure
20 Memory Fault
21 Low Unloaded Sump Pressure
FIGURE 4-15 INTELLISYS SE 15-100HP CONTROLLER ALARM & WARNING CODES
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4.3.4 SIERRA 50-100 HP CONTROLLER
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Intellisys Remote Interface Operators/Instruction Manual and Parts List
1 = Host 1 = Alarms
Bit 7: Warning (R)
Bit 1: Run/Stop (R/W)
0 = No Warnings
0 = Stop
1 = Warnings
1 = Run
Bit 8: On/Off Line Mode (R)
Bit 2: Load/Unload (R/W) 0 = Not in On/Off Line Mode
0 = Unload 1 = On/Off Line Mode
1 = Load Bit 9: Unused
Bit 3: Unused
Bits 10-12: Unused
Bit 4: Unused
Bit 5: Stopped in Auto Restart (R) Bits 13-15: Unit Type (R)
110 = Sierra SE controller
0 = Not Stopped in Auto Restart
1 = Stopped in Auto Restart
FIGURE 4-17 INTELLISYS SIERRA 50-100 HP CONTROLLER REGISTER 01-STATUS/CONTROL
Register 096: Language Register 097: Units of Measure
0 = English 0 = C and Bar
0 = Full Voltage
1 = Star-Delta
2 = No Starter
FIGURE 4-18 INTELLISYS SIERRA 50-100 HP CONTROLLER REGISTER CODES
Bit 0: Run/Stop (R) Bit 4: Stopped Auto Restart (R)
0 = Stop 0 = Not Stopped in Auto Restart
Bit 2: Unused
Bit 3: Load/Unload (R)
0 = Unload
1 = Load
FIGURE 4-19 INTELLISYS SIERRA 50-100 HP CONTROLLER STATUS ALARM HISTORY
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Code Description
01 Pressure Sensor Failure
02 Package Disch. Temp. Sensor Failure
03 Bearing Oil Temp. Sensor Failure
04 Starter Fault
05 Motor Overload
06 2nd Stage Inlet Temp. Sensor Failure
07 Remote Stop Failure
08 Remote Start Failure
09 Calibration Error
10 2nd Stage Disch. Temp. Sensor Failure
11 1st Stage Disch. Temp. Sensor Failure
12 High Pressure
13 Oil Pressure Switch
14 Condensate Level
15 High Package Disch. Temp.
16 Control Power Loss
17 High Bearing Oil Temp.
18 Emergency Stop
19 High 2nd Stage Inlet Temp.
20 Memory Fault
21 High 1st Stage Disch. Temp.
22 High 2nd Stage Disch. Temp.
23 Excessive Unloaded Operation
FIGURE 4-20 INTELLISYS SIERRA 50-100HP CONTROLLER ALARM & WARNING CODES
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Intellisys Remote Interface Operators/Instruction Manual and Parts List
4.3.5 SIERRA 100-200 HP CONTROLLER
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1 = Host 1 = Alarms
Bit 7: Warning (R)
Bit 1: Run/Stop (R/W)
0 = No Warnings
0 = Stop
1 = Warnings
1 = Run
Bit 8: On/Off Line Mode (R)
Bit 2: Load/Unload (R/W) 0 = Not in On/Off Line Mode
0 = Unload 1 = On/Off Line Mode
1 = Load Bit 9: Unused
Bit 3: Unused Bits 10-12: Unused
Bit 4: Unused Bits 13-15: Unit Type (R)
Bit 5: Stopped in Auto Restart (R) 100 = Sierra controller
0 = Not Stopped in Auto Restart
1 = Stopped in Auto Restart
FIGURE 4-22 INTELLISYS SIERRA 100-200HP CONTROLLER ALARM/WARNING CODES
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Intellisys Remote Interface Operators/Instruction Manual and Parts List
Bit 2: Unused
Bit 3: Load/Unload (R)
0 = Unload
1 = Load
FIGURE 4-24 INTELLISYS SIERRA 100-200 HP CONTROLLER STATUS ALARM HISTORY
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Code Description
01 Sensor Failure 1AVPT
02 Sensor Failure 2APT
03 Sensor Failure 3APT
04 Sensor Failure 4APT
05 Sensor Failure 5OPT
06 Sensor Failure 6OPT
07 Sensor Failure P7 (Spare)
08 Sensor Failure P8 (Spare)
09 Sensor Failure 2ATT
10 Sensor Failure 3ATT
11 Sensor Failure 4ATT
12 Sensor Failure 5OTT
13 Sensor Failure 7ATT
14 Sensor Failure T6 (Spare)
15 Sensor Failure T7 (Spare)
16 Sensor Failure T8 (Spare)
17 Starter Fault
18 Motor Overload (Main)
19 Fan Motor Overload
20 High 1st Stage Discharge Temp.
21 High 2nd Stage Discharge Temp.
22 High Bearing Oil Temp.
23 High I/C Air Temp,
24 Unused
25 Remote Stop Failure
26 Remote Start Failure
27 High Vacuum
28 High Loaded Vacuum
29 High Discharge Air Pressure
30 Low Bearing Oil Pressure
31 High I/C Pressure (Loaded)
32 Emergency Stop
33 Change Inlet Filter
34 High I/C Pressure (Unloaded)
35 Change Coolant Filter
36 High 2nd Stage Pressure
37 Memory Fault
38 Low Water Flow
39 High Condensate
40 2nd Stage Over Ratio
FIGURE 4-25 INTELLISYS SIERRA 100-200HP CONTROLLER ALARM/WARNING CODES
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Intellisys Remote Interface Operators/Instruction Manual and Parts List
4.3.6 SIERRA 125-400 HP SG CONTROLLER
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Intellisys Remote Interface Operators/Instruction Manual and Parts List
1 = Host 1 = Alarms
Bit 7: Warning (R)
Bit 1: Run/Stop (R/W)
0 = No Warnings
0 = Stop
1 = Warnings
1 = Run
Bit 8: On/Off Line Mode (R)
Bit 2: Load/Unload (R/W) 0 = Not in On/Off Line Mode
0 = Unload 1 = On/Off Line Mode
1 = Load Bit 9: Unused
Bit 3: Unused Bits 10-12: Unused
Bit 4: Unused Bits 13-15: Unit Type (R)
Bit 5: Stopped in Auto Restart (R) 100 = Sierra controller
0 = Not Stopped in Auto Restart
1 = Stopped in Auto Restart
FIGURE 4-27 INTELLISYS SIERRA 125-400HP SG CONTROLLER REGISTER 01- STATUS/CONTROL
Register 096: Language Register 097: Units of Measure
0 = English 6 = German 0 = F and PSI
1 = Spanish 7 = Danish 1 = C and PSI
2 = Portuguese 8 = Norwegian 2 = C and Bar
3 = French 9 = Swedish 3 = C and kPa
4 = Italian 10 = Finnish 4 = C and kg/cm
5 = Dutch 11 = Turkish
Register 099: Starter Type Register 145, 148, 149: Day
0 = Star-Delta 0 = Sunday 4 = Thursday 7 = Daily
1 = Full Voltage 1 = Monday 5 = Friday 8 =Weekdays
2 = Remote Star-Delta 2 = Tuesday 6 = Saturday 9 = Weekends
3 = Remote Full Voltage 3 = Wednesday
4 = Soft Starter
FIGURE 4-28 INTELLISYS SIERRA 125-400HP SG CONTROLLER REGISTER CODES
Bit 0: Run/Stop (R) Bit 4: Stopped Auto Restart (R)
0 = Stop 0 = Not Stopped in Auto Restart
Bit 2: Unused
Bit 3: Load/Unload (R)
0 = Unload
1 = Load
FIGURE 4-29 INTELLISYS SIERRA 125-400HP SG CONTROLLER STATUS ALARM
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Code Description
01 Sensor Failure 1AVPT
02 Sensor Failure 2APT
03 Sensor Failure 3APT
04 Sensor Failure 4APT
05 Sensor Failure 5OPT
06 Sensor Failure 6OPT
07 Sensor Failure Remote
08 Sensor Failure P8 (Spare)
09 Sensor Failure 2ATT
10 Sensor Failure 3ATT
11 Sensor Failure 4ATT
12 Sensor Failure 5OTT
13 Sensor Failure 7ATT
14 Sensor Failure T6 (Spare)
15 Sensor Failure T7 (Spare)
16 Sensor Failure T8 (Spare)
17 Starter Fault
18 Motor Overload (Main)
19 Fan Motor Overload
20 High 1st Stage Discharge Temp.
21 High 2nd Stage Discharge Temp.
22 High Bearing Oil Temp.
23 High I/C Air Temp.
24 2nd Stage Over Ratio
25 Remote Stop Failure
26 Remote Start Failure
27 High Vacuum
28 High Loaded Vacuum
29 High Discharge Air Pressure
30 Low Bearing Oil Pressure
31 High I/C Pressure (Loaded)
32 Emergency Stop
33 Change Inlet Filter/Inlet Restriction
34 High I/C Pressure (Unloaded)
35 Change Coolant Filter
36 High 2nd Stage Pressure
37 Memory Fault
38 Low Water Flow
39 High Condensate
40 Auxiliary 1
41 Auxiliary 2
42 Service Required
43 100 Hours To Service
44 14 Days To Service
45 Alarm Service Required
46 No Control Power
47 Invalid Calibration
48 Communication Failure 1
49 Communication Failure 2
50 Communication Failure 3
51 Communication Failure 4
52 Excessive Unloader Operation
FIGURE 4-30 INTELLISYS SIERRA 125-400HP SG CONTROLLER ALARM/WARNING CODES
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Intellisys Remote Interface Operators/Instruction Manual and Parts List
4.3.7 SIERRA SINGLE STAGE BOOSTER 125-200 HP SG CONTROLLER
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Intellisys Remote Interface Operators/Instruction Manual and Parts List
1 = Host 1 = Alarms
Bit 7: Warning (R)
Bit 1: Run/Stop (R/W)
0 = No Warnings
0 = Stop
1 = Warnings
1 = Run
Bit 8: On/Off Line Mode (R)
Bit 2: Load/Unload (R/W) 0 = Not in On/Off Line Mode
0 = Unload 1 = On/Off Line Mode
1 = Load Bit 9: Unused
Bit 3: Unused Bits 10-12: Unused
Bit 4: Unused Bits 13-15: Unit Type (R)
Bit 5: Stopped in Auto Restart (R) 100 = Sierra controller
0 = Not Stopped in Auto Restart
1 = Stopped in Auto Restart
FIGURE 4-32 INTELLISYS SIERRA SINGLE STAGE BOOSTER 125-200 HP SG CONTROLLER
REGISTER 01-STATUS/CONTROL
Register 096: Language Register 097: Units of Measure
0 = English 0 = C and Bar
0 = Full Voltage
1 = Star-Delta
2 = No Starter
FIGURE 4-33 INTELLISYS SIERRA SINGLE STAGE BOOSTER 125-200 HP SG CONTROLLER
REGISTER CODES
Bit 0: Run/Stop (R) Bit 4: Stopped Auto Restart (R)
0 = Stop 0 = Not Stopped in Auto Restart
Bit 2: Unused
Bit 3: Load/Unload (R)
0 = Unload
1 = Load
FIGURE 4-34 INTELLISYS SIERRA SINGLE STAGE BOOSTER 125-200 HP SG CONTROLLER
STATUS ALARM HISTORY
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Code Description
02 Sensor Failure 2APT
03 Sensor Failure 3APT
04 Sensor Failure 4APT
05 Sensor Failure 5OPT (Warn)
06 Sensor Failure 6OPT
07 Sensor Failure P7 (Spare)
08 Sensor Failure P8 (Spare)
10 Sensor Failure 3ATT (Warn)
11 Sensor Failure 4ATT
12 Sensor Failure 5OTT
13 Sensor Failure 7ATT (Warn)
14 Sensor Failure T6 (Spare)
15 Sensor Failure T7 (Spare)
16 Sensor Failure T8 (Spare)
17 Starter Fault
18 Motor Overload (Main)
19 Fan Motor Overload
21 High Airend Discharge Temp.
22 High Bearing Oil Temp.
23 Hi I/C Air Temp.
24 Control Power Loss
25 Remote Stop Failure
26 Remote Start Failure
29 High Discharge Air Pressure
30 Low Bearing Oil Pressure
31 High I/C Pressure (Loaded)
32 Emergency Stop
33 Change Inlet Filter
34 High I/C Pressure (Unloaded)
35 Change Oil Filter (Warn)
36 Airend Stage Pressure
37 Memory Fault
38 Low Water Flow
39 High Condensate
FIGURE 4-35 INTELLISYS SIERRA SINGLE STAGE BOOSTER 125-200 HP SGCONTROLLER
ALARM/WARNING CODES
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Intellisys Remote Interface Operators/Instruction Manual and Parts List
4.3.8 RECIP CONTROLLER
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Intellisys Remote Interface Operators/Instruction Manual and Parts List
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1 = Host 1 = Alarms
Bit 7: Warning (R)
Bit 1: Run/Stop (R/W)
0 = No Warnings
0 = Stop
1 = Warnings
1 = Run
Bit 8: Constant Speed Mode (R)
Bit 2: Load/Unload (R/W) 0 = Not in Constant Speed Mode
0 = Unload 1 = Constant Speed Mode
1 = Load Bit 9: Auto/Dual Mode (R)
Bits 3-4: Load Level (R/W) 0 = Not in Auto/Dual Mode
00 = 25% 1 = Auto/Dual Mode
01 = 50% Bits 10-12: Unused
10 = 75% Bits 13-15: Unit Type (R)
11 = 100% 111 = Recip controller
Bit 5: Stopped in Auto Restart (R)
0 = Not Stopped in Auto Restart
1 = Stopped in Auto Restart
FIGURE 4-37 INTELLISYS RECIP CONTROLLER REGISTER 01-STATUS/CONTROL
2 = XLE 1 = 3 step
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Intellisys Remote Interface Operators/Instruction Manual and Parts List
Code Description
01 1st Stage Disch. Press. Sensor Failure
02 Package Disch. Press. Sensor Failure
03 Air Filter Press. Drop Sensor Failure
04 Frame Oil Press. Sensor Failure
05 Package Water In Press. Sensor Failure
06 Package Water Out Press. Sensor Failure
07 Pressure AA Sensor Failure
08 Pressure BB Sensor Failure
17 1st Stage Disch. Temp. Sensor Failure
18 2nd Stage Disch. Temp. Sensor Failure
19 Frame Oil Temp. Sensor Failure
20 Package Water In Temp. Sensor Failure
21 2nd Stage Air In Temp. Sensor Failure
22 1st Stage Water Out Temp. Sensor Failure
23 2nd Stage Water Out Temp. Sensor Failure
33 Emergency Stop
34 Starter Fault
35 Main Motor Overload
36 Motor Not Synchronized
37 Lubricator Failure
38 Intercooler Condensate
39 Aftercooler Condensate
40 Lubricator Oil
41 Frame Oil
42 Switch AA
43 Switch BB
44 Remote Stop Failure
45 Remote Start Failure
46 1st Stage Discharge Temp.
47 2nd Stage Discharge Temp.
48 Frame Oil Temp.
49 Package Water In Temp. (Low)
50 Package Water In Temp. (High).
51 2nd Stage Air In Temp.
52 1st Stage Water Out Temp.
53 2nd Stage Water Out Temp.
61 Package Discharge Pressure
62 Air Filter Pressure Drop
63 Frame Oil Pressure
64 Package Water In Pressure (Low)
65 Package Water In Pressure (High)
66 Package Water Pressure Loss
67 Pressure AA
68 Pressure BB
77 High Disch. Press. caused by host
FIGURE 4-40 INTELLISYS RECIP CONTROLLER ALARM & WARNING CODES
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4.3.9 RECIP SG CONTROLLER
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Intellisys Remote Interface Operators/Instruction Manual and Parts List
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Intellisys Remote Interface Operators/Instruction Manual and Parts List
1 = Host 1 = Alarms
Bit 7: Warning (R)
Bit 1: Run/Stop (R/W)
0 = No Warnings
0 = Stop
1 = Warnings
1 = Run
Bit 8: Constant Speed Mode (R)
Bit 2: Load/Unload (R/W) 0 = Not in Constant Speed Mode
0 = Unload 1 = Constant Speed Mode
1 = Load Bit 9: Auto/Dual Mode (R)
Bits 3-4: Load Level (R/W) 0 = Not in Auto/Dual Mode
00 = 25% 1 = Auto/Dual Mode
01 = 50% Bits 10-12: Regulation Type
10 = 75% 00 = 2 Step
11 = 100% 01 = 3 Step
Bit 5: Stopped in Auto Restart (R) 10 = 5 Step 1 (4 Outputs)
0 = Not Stopped in Auto Restart 11 = 5 Step 2 (3 Outputs)
1 = Stopped in Auto Restart Bits 13-15: Unit Type (R)
111 = Recip controller
FIGURE 4-42 INTELLISYS RECIP SG CONTROLLER REGISTER 01-STATUS/CONTROL
Register 096: Language Register 097: Units of Measure
0 = English 0 = F and PSI
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Intellisys Remote Interface Operators/Instruction Manual and Parts List
Code Description
30 High Frame Oil Temperature
31 Low Water In Temperature
32 Emergency Stop
33 High 2nd Stage In Temperature
34 High 3rd Stage In Temperature
35 High Package Discharge Temp
36 High 1st Stage Discharge Temp
37 High 2nd Stage Discharge Temp
38 High 3rd Stage Discharge Temp
39 High Water In Temp
40 Low Frame Oil Pressure
41 Low Water In Pressure
42 High Water In Pressure
43 Low Water Pressure Loss
44 High Package Discharge Pressure
45 High 1st Stage Discharge Pressure
46 High 2nd Stage Discharge Pressure
47 Low Suction Pressure
48 High Suction Pressure
49 Air Filter Pressure Drop
50 High Discharge Pressure by Host
51 Motor Not Synchronized
52 Memory Fault
53 Invalid Calibration
FIGURE 4-44 INTELLISYS RECIP SG CONTROLLER ALARM & WARNING CODES (PART 2 OF 2)
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4.3.10 RECIP BOOSTER CONTROLLER
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Intellisys Remote Interface Operators/Instruction Manual and Parts List
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Intellisys Remote Interface Operators/Instruction Manual and Parts List
1 = Host 1 = Alarms
Bit 7: Warning (R)
Bit 1: Run/Stop (R/W)
0 = No Warnings
0 = Stop
1 = Warnings
1 = Run
Bit 8: Constant Speed Mode (R)
Bit 2: Load/Unload (R/W) 0 = Not in Constant Speed Mode
0 = Unload 1 = Constant Speed Mode
1 = Load Bit 9: Auto/Dual Mode (R)
Bits 3-4: Load Level (R/W) 0 = Not in Auto/Dual Mode
00 = 25% 1 = Auto/Dual Mode
01 = 50% Bits 10-12: Unused
10 = 75% Bits 13-15: Unit Type (R)
11 = 100% 111 = Recip controller
Bit 5: Stopped in Auto Restart (R)
0 = Not Stopped in Auto Restart
1 = Stopped in Auto Restart
FIGURE 4-48 INTELLISYS RECIP BOOSTER CONTROLLER REGISTER 01-STATUS/CONTROL
Register 097: Recip Type Register 098: Regulation Type
1 = LLE 0 = 2 step
2 = XLE 1 = 3 step
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Bit 0: Run/Stop (R) Bit 4: Stopped Auto Restart (R)
0 = Stop 0 = Not Stopped in Auto Restart
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Intellisys Remote Interface Operators/Instruction Manual and Parts List
Code Description
01 1st Stage Disch. Press. Sensor Failure
02 Package Disch. Press. Sensor Failure
03 Package Suction Sensor Failure
04 Frame Oil Press. Sensor Failure
05 Package Water In Press. Sensor Failure
06 Package Water Out Press. Sensor Failure
07 Pressure AA Sensor Failure
08 Pressure BB Sensor Failure
17 1st Stage Disch. Temp. Sensor Failure
18 2nd Stage Disch. Temp. Sensor Failure
19 Frame Oil Temp. Sensor Failure
20 Package Water In Temp. Sensor Failure
21 2nd Stage Air In Temp. Sensor Failure
22 Package Inlet Air Temp. Sensor Failure
23 Package Water Out Temp. Sensor Failure
33 Emergency Stop
34 Starter Fault
35 Main Motor Overload
36 Motor Not Synchronized
37 Lubricator Failure
38 Intercooler Condensate
39 Aftercooler Condensate
40 Lubricator Oil
41 Frame Oil
42 Switch AA
43 Switch BB
44 Remote Stop Failure
45 Remote Start Failure
46 1st Stage Discharge Temp.
47 2nd Stage Discharge Temp.
48 Frame Oil Temp.
49 Package Water In Temp. (Low)
50 Package Water In Temp. (High)
51 2nd Stage Air In Temp.
58 Low 1st Stage Discharge Pressure
59 High 1st Stage Discharge Pressure
60 Low Package Discharge Pressure
61 Package Discharge Pressure
62 Air Filter Pressure Drop
63 Frame Oil Pressure
64 Package Water In Pressure (Low)
65 Package Water In Pressure (High)
66 Package Water Pressure Loss
67 Pressure AA
68 Pressure BB
77 High Disch. Press. caused by host
FIGURE 4-51 INTELLISYS RECIP BOOSTER CONTROLLER ALARM & WARNING CODES
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4.3.11 NIRVANA SGN CONTROLLER
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1 = Host 1 = Alarms
Bit 7: Warning (R)
Bit 1: Run/Stop (R/W)
0 = No Warnings
0 = Stop
1 = Warnings
1 = Run
Bits 8 - 9: Normal/Unloaded
Bit 2: Load/Unload (R/W) 00 = Unloaded Operation
0 = Unload 11 = Normal Operation
1 = Load Bit 12: Nirvana Compressor (R)
Bit 3: Operating at Minimum Speed (R) 0 = Not Nirvana
0 = Operating above Minimum Speed 1 = Nirvana
1 = Operating at Minimum Speed Bit 13-15: Unit Type (R)
Bit 4: Operating at Maximum Speed (R) 001 = SSR controller
0 = Operating below Maximum Speed
1 = Operating at Maximum Speed
Bit 5: Stopped in Auto Restart (R)
0 = Not Stopped in Auto Restart
1 = Stopped in Auto Restart
FIGURE 4-53 INTELLISYS NIRVANA SGN CONTROLLER REGISTER 01-STATUS/CONTROL
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Code Description
01 Sensor Failure 4APT
02 Sensor Failure 3APT
03 Sensor Failure 6APT
04 Sensor Failure P4 (Spare)
05 Sensor Failure P5 (Spare)
06 Sensor Failure P6 (Spare)
07 Sensor Failure P7 (Spare)
08 Sensor Failure P8 (Spare)
09 Sensor Failure 2CTT
10 Sensor Failure 2ATT
11 Sensor Failure 4ATT
12 Sensor Failure T4 (Spare)
13 Sensor Failure T5 (Spare)
14 Sensor Failure T6 (Spare)
15 Sensor Failure T7 (Spare)
16 Sensor Failure T8 (Spare)
17 Sensor Failure Remote (Optional)
18 High VSD Temperature
19 Fan Motor Overload
20 VSD Communication Failure
21 VSD Initialization Fault
22 Check Motor Rotation
23 Stop Failure
24 Control Power Loss
25 Remote Stop Failure
26 Remote Start Failure
27 Incorrect VSD Type
28 Replace Coolant Filter (Idle Mode)
29 High Air Pressure
30 Low Sump Air Pressure
31 High A/E Discharge Temperature
32 Emergency Stop
33 Change Inlet Filter
34 Change Separator Element
35 Change Coolant Filter
36 Invalid Calibration
37 Check Set Points
38 100 Hours/14 Days To Service
39 Service Required
40 Alarm - Service Required
41 Auxiliary 2
42 Auxiliary 1
43 High Start Pressure
100 VSD Fault 0
FIGURE 4-56 INTELLISYS NIRVANA SGN CONTROLLER ALARM & WARNING CODES (CONTINUED)
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Intellisys Remote Interface Operators/Instruction Manual and Parts List
Code Description
101 VSD Fault 1
102 VSD Fault 2
103 VSD Fault 3
104 VSD Fault 4
105 VSD Fault 5
106 VSD Fault 6
107 VSD Fault 7
108 VSD Fault 8
109 VSD Fault 9
110 VSD Fault 10
111 VSD Fault 11
112 VSD Fault 12
113 VSD Fault 13
114 VSD Fault 14
115 VSD Fault 15
116 VSD Fault 16
117 VSD Fault 17
118 VSD Fault 18
119 VSD Fault 19
120 VSD Fault 20
121 VSD Fault 21
122 VSD Fault 22
123 VSD Fault 23
124 VSD Fault 24
125 VSD Fault 25
126 VSD Fault 26
127 VSD Fault 27
128 VSD Fault 28
129 VSD Fault 29
130 VSD Fault 30
131 VSD Fault 31
133 VSD Fault 33
134 VSD Fault 34
135 VSD Fault 35
136 VSD Fault 36
137 VSD Fault 37
138 VSD Fault 38
139 VSD Fault 39
140 VSD Fault 40
141 VSD Fault 41
142 VSD Fault 42
143 VSD Fault 43
144 VSD Fault 44
FIGURE 4-56 INTELLISYS NIRVANA SGN CONTROLLER ALARM & WARNING CODES
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4.3.12 NIRVANA SGNe CC (Contact Cooled) CONTROLLER
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Intellisys Remote Interface Operators/Instruction Manual and Parts List
1 = Host 1 = Alarms
Bit 7: Warning (R)
Bit 1: Run/Stop (R/W)
0 = No Warnings
0 = Stop
1 = Warnings
1 = Run
Bits 8 - 9: Normal/Unload Operate (R)
Bit 2: Load/Unload (R/W) 00 = Unloaded Operation
0 = Unload 11 = Normal Operation
1 = Load Bits 10 11: Unused
Bit 3: Operating at Minimum Speed (R) Bit 12: Nirvana Compressor (R)
0 = Operating above Minimum Speed 0 = Not Nirvana
1 = Operating at Minimum Speed 1 = Nirvana
Bit 4: Operating at Maximum Speed (R) Bits 13-15: Unit Type (R)
0 = Operating below Maximum Speed 001 = SSR controller
1 = Operating at Maximum Speed
Bit 5: Stopped in Auto Restart (R)
0 = Not Stopped in Auto Restart
1 = Stopped in Auto Restart
FIGURE 4-58 INTELLISYS NIRVANA SGNe cc CONTROLLER REGISTER 01- STATUS/CONTROL
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Intellisys Remote Interface Operators/Instruction Manual and Parts List
Code Description
01 Sensor Failure 4APT
02 Sensor Failure 3APT
03 Sensor Failure 6APT
04 Sensor Failure 2APT (2-stage units)
05 Sensor Failure P5 (Spare)
06 Sensor Failure P6 (Spare)
07 Sensor Failure P7 (Spare)
08 Sensor Failure P8 (Spare)
09 Sensor Failure 2CTT
10 Sensor Failure 2ATT
11 Sensor Failure 4ATT
12 Sensor Failure 1ATT
13 Sensor Failure 4CTT
14 Sensor Failure T6 (Spare)
15 Sensor Failure T7 (Spare)
16 Sensor Failure T8 (Spare)
17 Sensor Failure Remote (Optional)
18 High VSD Temperature
19 Blower Fault
20 VSD Communication Failure
21 VSD Initialization Fault
22 Check Motor Rotation
23 Stop Failure
24 Control Power Loss
25 Remote Stop Failure
26 Remote Start Failure
27 Incorrect VSD Type
28 Replace Coolant Filter (Idle Mode)
29 High Air Pressure
30 Low Sump Air Pressure
31 High A/E Discharge Temperature
32 Emergency Stop
33 Change Inlet Filter
34 Change Separator Element
35 Change Coolant Filter
36 Invalid Calibration
37 Check Set Points
38 100 Hours/14 Days To Service
39 Service Required
40 Alarm Service Required
41 Auxiliary 2
42 Auxiliary 1
43 High Start Pressure
44 Condensate Drain Error
FIGURE 4-61 INTELLISYS NIRVANA SGNe CC CONTROLLER ALARM & WARNING CODES (CONTINUED)
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Code Description
45 High Interstage Pressure
100 VSD Fault 0
101 VSD Fault 1
102 VSD Fault 2
103 VSD Fault 3
104 VSD Fault 4
105 VSD Fault 5
106 VSD Fault 6
107 VSD Fault 7
108 VSD Fault 8
109 VSD Fault 9
110 VSD Fault 10
111 VSD Fault 11
112 VSD Fault 12
113 VSD Fault 13
114 VSD Fault 14
115 VSD Fault 15
116 VSD Fault 16
117 VSD Fault 17
118 VSD Fault 18
119 VSD Fault 19
120 VSD Fault 20
121 VSD Fault 21
122 VSD Fault 22
123 VSD Fault 23
124 VSD Fault 24
125 VSD Fault 25
126 VSD Fault 26
127 VSD Fault 27
128 VSD Fault 28
129 VSD Fault 29
130 VSD Fault 30
131 VSD Fault 31
133 VSD Fault 33
134 VSD Fault 34
135 VSD Fault 35
136 VSD Fault 36
137 VSD Fault 37
138 VSD Fault 38
139 VSD Fault 39
140 VSD Fault 40
141 VSD Fault 41
142 VSD Fault 42
143 VSD Fault 43
144 VSD Fault 44
FIGURE 4-61 INTELLISYS NIRVANA SGNe CC CONTROLLER ALARM & WARNING CODES
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Intellisys Remote Interface Operators/Instruction Manual and Parts List
4.3.13 PEGASUS SE CONTROLLER
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1 = Host 1 = Alarms
Bit 7: Warning (R)
Bit 1: Run/Stop (R/W)
0 = No Warnings
0 = Stop
1 = Warnings
1 = Run
Bit 8: On/Off Line Mode (R)
Bit 2: Load/Unload (R/W) 0 = Not in On/Off Line Mode
0 = Unload 1 = On/Off Line Mode
1 = Load Bit 9: Mod/ACS or Mod Only (R)
Bit 3: Modulating (R) 0 = Not in Mod/ACS or Mode
0 = Not Modulating 1 = Mod/ACS or Mod Mode
1 = Load Bit 10-12: Unused
Bit 4: Sump Pressure (R/W) Bit 13-15: Unit Type (R)
1 = Get Sump Pressure 010 = SE controller
Bit 5: Stopped in Auto Restart (R)
0 = Not Stopped in Auto Restart
1 = Stopped in Auto Restart
FIGURE 4-63 PEGASUS SE CONTROLLER REGISTER 01-STATUS/CONTROL
Register 096: Language Register 098: Units of Measure
0 = English 0 = C and Bar
5 = Danish
6 = Italian
7 = Norwegian
8 = Swedish
9 = Finnish
10 = German
11 = Turkish
Register 100: Starter Type Register 116: Mode of Operation
0 = Full Voltage 0 = MOD/ACS
1 = Star-Delta 1 = Modulation Only
2 = No Starter 2 = On/Off Line
FIGURE 4-64 PEGASUS SE CONTROLLER REGISTER CODES
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4.3.14 ESA SE 22-150 KW
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Intellisys Remote Interface Operators/Instruction Manual and Parts List
1 = Host 1 = Alarms
Bit 7: Warning (R)
Bit 1: Run/Stop (R/W)
0 = No Warnings
0 = Stop
1 = Warnings
1 = Run
Bit 8: On/Off Line Mode (R)
Bit 2: Load/Unload (R/W) 0 = Not in On/Off Line Mode
0 = Unload 1 = On/Off Line Mode
1 = Load Bit 9: Mod/ACS or Mod Only (R)
Bit 3: Modulating (R) 0 = Not in Mod/ACS or Mode
0 = Not Modulating 1 = Mod/ACS or Mod Mode
1 = Load Bit 10-12: Unused
Bit 4: Sump Pressure (R/W) Bit 13-15: Unit Type (R)
1 = Get Sump Pressure 010 = SE controller
Bit 5: Stopped in Auto Restart (R)
0 = Not Stopped in Auto Restart
1 = Stopped in Auto Restart
FIGURE 4-68 ESA SE 22-150 KW CONTROLLER REGISTER 01-STATUS/CONTROL
Register 096: Language Register 098: Units of Measure
0 = English 0 = C and Bar
5 = Danish
6 = Italian
7 = Norwegian
8 = Swedish
9 = Finnish
10 = German
11 = Turkish
Register 101: Starter Type Register 116: Mode of Operation
0 = Full Voltage 0 = MOD/ACS
1 = Star-Delta 1 = Modulation Only
2 = No Starter 2 = On/Off Line
FIGURE 4-69 ESA SE 22-150 KW CONTROLLER REGISTER CODES
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4.3.15 Nirvana SGNe of (Oil-Free) Controller
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1 = Host 1 = Alarms
Bit 7: Warning (R)
Bit 1: Run/Stop (R/W)
0 = No Warnings
0 = Stop
1 = Warnings
1 = Run
Bits 8-9: Normal/Unload Operate (R)
Bit 2: Load/Unload (R/W) 00 = Unloaded Operation
0 = Unload 11 =Normal Operation
1 = Load Bits 10-11: Unused
Bit 3: Operating at Minimum Speed (R) Bit 12: Nirvana Compressor(R)
0 = Operating above Minimum Speed 0 = Not Nirvana
1 = Operating at Minimum Speed 1 = Nirvana
Bit 4: Operating at Maximum Speed (R) Bits 13-15: Unit Type (R)
0 = Operating below Maximum Speed 100 = Sierra Controller
1 = Operating at Maximum Speed
Bit 5: Stopped in Auto Restart (R)
0 = Not Stopped in Auto Restart
1 = Stopped in Auto Restart
Figure 4-73 Intellisys Nirvana Sgne of Controller Register 01-status/control
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Code Description
01 Sensor Failure 1AVPT
02 Sensor Failure 2APT
03 Sensor Failure 3APT
04 Sensor Failure 4APT
05 Spare
06 Sensor Failure 5OPT
07 Sensor Failure 6OPT
08 Sensor Failure 1ATT
09 Sensor Failure 2ATT
10 Sensor Failure 3ATT
11 Sensor Failure 4ATT
12 Sensor Failure 5OTT
13 Sensor Failure 7ATT
14 Sensor Failure T6 (Spare)
15 Sensor Failure T7 (Spare)
16 Sensor Failure T8 (Spare)
17 Sensor Failure Remote (Optional)
18 High VSD Temperature
19 Fan Motor Overload
20 High 1st Stage Discharge Temperature
21 High 2nd Stage Discharge Temperature
22 High Bearing Oil Temperature
23 High Intercooler Condensate Level
24 High 2nd Stage Over Ratio
25 Remote Stop Failure
26 Remote Start Failure
27 Incorrect VSD Type
28 High Intercooler Condensate Level
29 High Air Pressure
30 Low Bearing Oil Pressure
31 High 1st Stage Inlet Temperature
32 Emergency Stop
33 Inlet Restriction
34 High Intercooler Pressure
35 Oil Filter Pressure Drop
36 High 2nd Stage Discharge Pressure
37 Check Set Points
38 100 Hours/14 Days To Service
39 Service Required
40 Alarm Service Required
41 Auxiliary 2
42 Auxiliary 1
43 Failed Check Valve
44 Condensate Drain Error
45 High Interstage Pressure
46 Control Power Loss
47 Invalid Calibration
FIGURE 4-76 INTELLISYS NIRVANA SGNe CC CONTROLLER ALARM & WARNING CODES (Continued)
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Intellisys Remote Interface Operators/Instruction Manual and Parts List
Code Description
50 VSD Communication Failure
51 VSD Initialization Fault
52 Stop Failure
53 Check Motor Rotation
100 VSD Fault 0
101 VSD Fault 1
102 VSD Fault 2
103 VSD Fault 3
104 VSD Fault 4
105 VSD Fault 5
106 VSD Fault 6
107 VSD Fault 7
108 VSD Fault 8
109 VSD Fault 9
110 VSD Fault 10
111 VSD Fault 11
112 VSD Fault 12
113 VSD Fault 13
114 VSD Fault 14
115 VSD Fault 15
116 VSD Fault 16
117 VSD Fault 17
118 VSD Fault 18
119 VSD Fault 19
120 VSD Fault 20
121 VSD Fault 21
122 VSD Fault 22
123 VSD Fault 23
124 VSD Fault 24
125 VSD Fault 25
126 VSD Fault 26
127 VSD Fault 27
128 VSD Fault 28
129 VSD Fault 29
130 VSD Fault 30
131 VSD Fault 31
133 VSD Fault 33
134 VSD Fault 34
135 VSD Fault 35
136 VSD Fault 36
137 VSD Fault 37
138 VSD Fault 38
139 VSD Fault 39
140 VSD Fault 40
141 VSD Fault 41
142 VSD Fault 42
143 VSD Fault 43
144 VSD Fault 44
FIGURE 4-76 INTELLISYS NIRVANA SGNe CC CONTROLLER ALARM & WARNING CODES
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5.0 IRI TROUBLE SHOOTING CHART
TROUBLE CAUSE AND/OR DISPLAY WHAT TO DO
Power light is off. No number in display, no lights on. Check power supply connections to IRI and
power source.
No communications with LED 2 is lit red. 1. Check connections between IRI and
Ingersoll Rand controller Intellisys controller.
2. Check connector wiring.
3. Check EPROM in Intellisys controller to
insure a compatible version is installed.
. Check the Intellisys controller to insure
power is applied.
No communication with LED 1 does not flicker when 1. Check connections between IRI and
Network. network communicates. Network.
2. Check connector wiring.
3. Check IRI address to insure Network is
communicating to the correct IRL.
. Check Network port baud rate (b1)
to insure the baud rate matches with
Network setting.
. Check communications mode (CO) to
insure it matches with the Network.
Network cannot load or 1. The Network is not in control. 1. The Network must issue a host control
unload the compressor The compressor is not in a command (Bit 0 =1).
load mode.
2. The operator must select a load mode
2. The compressor has not at the compressor.
completed its start.
3. Refer to the compressors operator
3. The sequence control set manual for timing information.
point on the compressor set
. Set sequence control setpoint to ON.
to ON.
Network cannot start or stop 1. The Network is not in control. 1. The Network must issue a host control
the compressor command (Bit 0 =1).
2. The sequence control set
point on the compressor is not 2. Set sequence control set point to ON.
set to ON.
3. Install the remote start/stop option.
3. The remote start/stop option Note: If the remote start/stop option
is not installed. is installed and remote start/stop
switches are not connected to the
. The remote start/stop set
compressor, a wire jumper must be
point on the compressor is not
installed in the remote stop connection
set to ON.
on the compressor.
. The timing is wrong for
. Set remote start/stop set point to ON.
starting the unit.
. Refer to the compressor operating
manual for start and stop timing
information.
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6.0 IRI SET POINT MAP
Normal Display
Intellisys Remote Interface
Short
(< 2 Second) Long (>2 Seconds)
Address (Ad) Baud Rate (b3) Baud Rate (b3) Comm mode Call Up (CU) Display Check
(CO) (dc)
Long Long Long Long Long
Enter Data Select Baud Select Baud Select mode Select On/Off Long
Rate Rate Call Up
Long Long Long Long Long 'On'=ON
'OF'=OFF
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7.0 PARTS LIST
SUPPLIED:
IRI with Chassis Mount Power Supply
BOM 42412122
QTY PART NO. DESCRIPTION
1 39866629 Assembly, Intellisys Remote Interface
1 39237979 Power-Supply, Chassis Mount, 85-265 VAC 47-440 Hz
Input, 12 VDC 850 mA Output
1 39238001 Cable, Power Supply IRI
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NOTE: THE USE OF REPAIR PARTS OTHER THAN THOSE INCLUDED WITHIN THE INGERSOLL RAND COMPANY
APPROVED PARTS LIST MAY CREATE UNSAFE CONDITIONS OR MECHANICAL FAILURES OVER WHICH INGERSOLL
RAND COMPANY HAS NO CONTROL. INGERSOLL RAND COMPANY SHALL BEAR NO RESPONSIBILITY FOR
EQUIPMENT ON WHICH NON-APPROVED REPAIR PARTS ARE INSTALLED.
The manufacturer reserves the right to make changes or add improvements without notice and without incurring any
obligation to make such changes to products previously sold.