HGM72

Automatic Generator Module

OPERATING MANUAL

Smartgen Electronics
Smartgen Electronic Equipment Co., Ltd

No.28 Jinsuo Road

Zhengzhou

Henan Province

P.R.China

Tel : (0086)-371-67992951 67991572

Fax: (0086)-371-67992952
Web: http://www.smartgen.com.cn
http://www.smartgen.cn
Email: [email protected]

All rights reserved. No part of this publication may be reproduced in any material form
(including photocopying or storing in any medium by electronic means or other) without the
written permission of the copyright holder.
Applications for the copyright holder’s written permission to reproduce any part of this
publication should be addressed to Smartgen Electronics at the address above.
Any reference to trademarked product names used within this publication is owned by their
respective companies.
Smartgen Electronics reserves the right to change the contents of this document without prior
notice.

Software Version
Version Date Note
1.0 2007-12-01 Original release.
1.1 2008-5-6 Amend typical connections picture
1.2 2009-11-27 Change Idle output and stop output to Configurable output
Change of Company Address
1.3 2010-06-01 Change the delay of over speed to 1.5S from 3S
 HGM72 Automatic generator module

CONTENT
1. SUMMARY ................................................................................. 4

2. FEATURES................................................................................. 4

3. SPECIFICATION ........................................................................ 4

4. DISPLAY SYMBOL AND OPERATION ....................................... 4

5. ALARM ....................................................................................... 6

6. PARAMETERS TABLE (ONLY ADJUST VIA PC)........................ 7

7. TERMINAL ................................................................................. 9

8. CASE DIMENSIONS (HOLE: 67*67MM) .................................. 10

9. TYPICAL CONNECTIONS........................................................ 10

10. PRODUCT OUTFIT .................................................................. 11

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1. SUMMARY

The Model HGM72 is an Automatic Engine Control Module. The module is

used to automatically start and stop the engine, indicating the operational status
and fault conditions, automatically shutting down the engine and indicating the
engine failure by LED on the front panel.

2. FEATURES

♦ Micro-processor based design;

♦ Power supply range is wide, accommodating to different starting battery
voltage environments;
♦ Multiple alarm;
♦ Supply charge excitation;
♦ Supply idle control;
♦ Speed depend on frequency of generator;
♦ 12 LEDS display the status;
♦ Operational timers can be altered by PC;
♦ Built-in watch dog can never be dead halt, ensuring smooth program
execution;
♦ Modular configuration design, inserted type connection terminals, flush
type installation, compact structure, easy installation.

3. SPECIFICATION

■ DC supply: 8 to 35V (1.5VA).

■ Single-phase AC input: AC30~300V (+20%) 50/60Hz.
■ Five relay output(B+, 5A):
Crank output
Fuel output
Configurable output1
Configurable output2
Configurable output3
■ Three input: Connect to (B-) is active.
■ Operating Temperature Range: -30 to +70°C.
■ Dimensions: 72×72×52mm.
■ Panel cutout: 67×67mm.
■ Weight: 0.2kg.
■ Power consumption: Waiting (12V: 0.3W, 24V: 0.4W), normal working
(12V: 1W, 24V: 1.1W).

4. DISPLAY SYMBOL AND OPERATION

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◙ PUSH BUTTON
Symbol Define Description
Man start button Push this button, engine will
start, and the model comes into
man state.
Auto state button Push this button, the model
comes into auto state.
Stop engine Push this button, engine will
button stop, and the model comes into
stop state.

◙ LED
Symbol Define Description
Running Running led Lighten when engine start
successfully.
Emergency Emergency alarm led Lighten when emergent stop input
is active.
High Water High Water Temp Lighten when High Water Temp
Temp alarm led alarm is appearing.
Low Oil Press Low Oil pressure Lighten when Low Oil pressure
alarm led alarm is appearing.
Over Speed Over Speed alarm led Lighten when Over Speed alarm is
appearing.
Charge Failure Charge Failure alarm Lighten when Charge Failure
led alarm is appearing.
Low Battery Low Battery alarm led Lighten when Low Battery alarm is
appearing.
Lighten when Over Crank alarm is
Over Crank Over Crank alarm led
appearing.
Common Flicker when any alarm is appear.
Common Alarm led
Alarm

◙ OPERATION
Module has three states: stop state (OFF), man state (MAN), auto state
(AUTO).

★Man Start ( )

When push Man start button ( ), preheat will first output, and start preheat
delay, when preheat delay is end, fuel output 1 second, preheat output will
stop, and crank output is start. Here engine will start, when crank
successfully, crank output stop. Then engine comes into the safe time.
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When the safe time is end, then engine comes into the idle time. When the
safe time is end, then idle output is out and engine will run at full tilt.

★Auto State ( )

☻ When push ( ) button, the model will comes into auto state. Here if
Remote Start Input is active (connect to B-), the engine will start after the
delay of start engine. Preheat will first output, and start preheat delay,
when preheat delay is end, fuel output 1 second, preheat output will stop,
and crank output is start. Here engine will start, when crank successfully,
crank output stop. Then engine comes into the safe time. When the safe
time is end, then engine comes into the idle time. When the safe time is
end, then idle output is out and engine will run at full tilt.
☻ When Remote Start Input is inactive, the engine comes into the idle time
after the delay of stop engine, the idle output stop and state the delay of
the stop idle time. When the delay is end, fuel output stop and stop output
will out, then engine will stop, when engine stop successfully, stop output
stop.

★Stop State ( )

☻ Push ( ) button when engine is running, the engine comes into the idle
time after the delay of stop engine, the idle output stop and state the delay
of the stop idle time. When the delay is end, fuel output stop and stop
output will out, then engine will stop, when engine stop successfully, stop
output stop.

☻ When alarm is appear, push ( ) button can relieve the alarm.

☻ When engine is wait state, push ( ) button over 1 second, stop output
will out and all led will be Lighten.
☻ When engine is wait state, only emergent stop alarm can be check.

5. ALARM

1. Low Oil Pressure: check after the safe time, continuance is over 2 seconds,
the model will alarm and stop engine.
2. High Temperature: check after the safe time, continuance is over 3
seconds, the model will alarm and stop engine.
3. Over Speed: check after the preheat time, continuance is over 1.5 seconds,
the model will alarm and stop engine.
4. Under Speed: check when engine run at full tilt, continuance is over 15
seconds, the model will alarm and stop engine.
5. Charge Failure: check when engine run at full tilt, continuance is over 3

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seconds, the model will warn but don’t stop engine.

6. Over Crank: when engine crank fail over the times of configure, the model
will alarm and stop engine.
7. Stop Failure: when engine is stop fail, the model will warn.
8. Lost speed: check after the safe time, continuance is over 5 seconds, the
model will alarm and stop engine.
9. Over Battery: check all the time, continuance is over 20 seconds, the
model will warn but don’t stop engine.
10. Low Battery: check all the time, continuance is over 20 seconds, the model
will warn but don’t stop engine.
11. Emergent Stop: check all the time, the model will alarm and stop engine.
12. Common Alarm: when any alarm or warn is appear, this alarm will active.

6. PARAMETERS TABLE (ONLY ADJUST VIA PC)

Num Parameter Range Default Remark

It’s the delay from remote start
1 Start delay (0-3600s) 1 signal is active or mains is
failure, to start generator.
It’s the delay from remote start
2 Stop delay (0-3600s) 5 signal is inactive or mains is
normal, to stop generator.
Number of
3 (1-9) 3 Numbers of crank cycles.
Crank
This is the maximum amount of
time that the module will
Cranking
4 (3-60)S 5 energize the starter motor for
time
during starting attempts once
the starter has engaged.
This is the amount of time the
module will wait for between
Crank rest
5 (3-60)S 10 start attempts. This is to allow
time
the starter motor to cool and the
starter batteries to recover.
This timer dictates how long the
module will ignore the Low oil
pressure, High Engine
6 Safe time (1-60)S 10 Temperature, Under speed,
Under volts and any other inputs
configured as active from safety
on.

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Num Parameter Range Default Remark

This is the amount of time that
Start idle the start Idle speed is held
7 (0-3600)S 0
time active. This allow the engine to
hold low speed.
This is the amount of time that
Stop idle the stop Idle speed is held
8 (0-3600)S 0
time active. This allow the engine to
hold low speed.
This timer is used if the unit is
configured to operate an
Energize to stop engine. It
dictates the duration that the
ETS output will remain active
ETS
9 (0-120)S 30 after the module has detected
solenoid hold
the engine has come to rest. If
the ETS output is not
configured, this timer will still
operate, preventing an
immediate restart.
Once the module has given a
shutdown signal to the engine it
expects the engine to come to
rest. It monitors the Oil pressure
Fail to stop
10 (0-120)S 0 and speed sensing sources and
delay
if they still indicate engine
movement when this timer
expires a ‘Fail to stop’ alarm
signal is generated.
This timer dictates the duration
that the pre-heat output will be
active before an attempt is
11 Preheat time (0-300)S 0
made to start the engine. Once
this timer has expired cranking
will commence.
When generator frequency is
Gens over over than the point and hold
12 (0-75)Hz 57
freq great than 3 seconds, generator
over frequency is active.
When generator frequency is
Gens under low than the point, generator
13 (0-59)Hz 0
freq low frequency and hold great
than 15 seconds is active.
Condition of 0: Freq 1: Freq+ Oil
14 (0-1) 0
Crank pressure
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Num Parameter Range Default Remark

When generator frequency is
Freq
15 (5-30)Hz 10 large than this point, starter will
disconnect
disconnect.
When generator battery voltage
is over than the point and hold
Battery over
16 (0-35)V 35.0 for 20 seconds, battery over
volt
voltage signal is active. It’s a
warning alarm.
When generator battery voltage
is less than the point and hold
Battery
17 (0-30)V 8.0 for 20 seconds, battery under
under volt
voltage signal is active. It’s a
warning alarm.
During generator is running,
when charge alternator WL/D+
Charge fail
18 (0-30)V 4.0 voltage is low than this point
volt
and remain for 5 seconds,
generator will warning alarm.
1. Common alarm
2. Preheat control
3. Fuel output
4. Crank output
Configurable 5. Idel control
19 (1-8) 5
output1 6. Energized to stop output
7. Over speed alarm output
8. Running
9. Close ATS
10. Open ATS
Configurable
20 (1-8) 6 The same of 19
output2
Configurable
21 (1-8) 1 The same of 19
output3
Module Address of module for
22 (1-254) 1
address communication

7. TERMINAL

■ Terminal 1(B-): connect to the cathode of battery.

■ Terminal 2(B+): connect to the anode of battery.
■ Terminal 3(Em. stop input): emergent stop input, connect to (B-) is active.
■ Terminal 4(Fuel Output): Fuel Output, (B+, 5A).
■ Terminal 5(Start Output): Start Output, (B+, 5A).
■ Terminal 6(Remote Start Input): Remote Start Input, connect to (B-) is active.
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■ Terminal 7(D+): Connect to the terminal WL (or D+) of charger.

■ Terminal 8(LOP Input): Low oil pressure input, connect to (B-) is active.
■ Terminal 9(HWT. Input): High temperature input, connect to (B-) is active.
■ Terminal 10(L)、11(N): Alternator Input.
■ Terminal 12(Configurable Output1): Configurable output, (B+, 5A).
■ Terminal 13(Configurable Output2): Configurable output, (B+, 5A).
■ Terminal 14(Configurable Output3): Configurable output, (B+, 5A).
■ Terminal (LINK): Connect to PC by SG72.

8. CASE DIMENSIONS (Hole: 67*67mm)

9. TYPICAL CONNECTIONS

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11. Product outfit

This product should be set according to the following content.

1. HGM72 controller one dais.
2. Fixed card two.
3. One product certification.
4. One product specification.

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