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NETTUR TECHNICAL TRAINING FOUNDATION

SYLLABUS FOR DIPLOMA IN MECHATRONICS - CP15

SEMESTER IV

Issued & Verified By : Syllabus & Infrastructure Dept.

Syllabus Effective from : 2nd January 2018

Compiled by : Course Coordinator (CP15)

Date: 08th Dec 2017

CP15 _SEM 4 _VERSION 1


DATED: 08th DEC 2017
S/CP15/4215 Page 1 of 34
NETTUR TECHNICAL TRAINING FOUNDATION
SYLLABUS FOR DIPLOMA IN MECHATRONICS - CP15

STATUS OF REVISIONS

SL.NO. SUBJECTCODE SUBJECT NAME REV. NO. REV.DATE

Microcontrollers & Applications NOV 2017


1 COM 04 01* 1
2 COM 04 02* 5 27-11-2015
Industrial Electronics
3 CP 15 04 03 Control Systems 4 27-11-2015

4 CP 15 04 04 Computer Programming – 5 27-11-2015


VB,NETWORKING
5 CP 15 04 05 Pneumatics& Hydraulics 5 27-11-2015

Note: * Common subject for CP04/CP15 and CP23

CP15 _SEM 4 _VERSION 1


DATED: 08th DEC 2017
S/CP15/4215 Page 2 of 34
NETTUR TECHNICAL TRAINING FOUNDATION
SYLLABUS FOR DIPLOMA IN MECHATRONICS - CP15

LIST OF SUBJECTS WITH TIME ALLOCATION PER SEMESTER

1. THEORY

SL.NO. SUBJECTCODE SUBJECT NAME Hrs/Wk Hrs/Sem

Microcontrollers &
1 COM 04 01* 3
Applications 60
2 COM 04 02* Industrial Electronics 3 60
3 CP15 04 03 Control Systems 2 40
4. CP15 04 04 Computer Programming
–Vb,Networking 3 60
Pneumatics& 3 60
5. CP15 04 05
Hydraulics
TOTAL 280 Hrs

Note: * Common subject for CP04, CP15 and CP23

2. PRACTICAL

SL.NO. SUBJECT SUBJECT NAME


Hrs/Wk Hrs/Sem
CODE
1. CP15 04 06 Computer Programming Lab 4 80

2. CP15 04 07 Pneumatics& 4 80
Hydraulics Lab
3. COM 04 08* Industrial Electronics Lab 4 80

4. COM 04 09* Microcontroller & Application 4 80


Lab
TOTAL 320Hrs

CP15 _SEM 4 _VERSION 1


DATED: 08th DEC 2017
S/CP15/4215 Page 3 of 34
NETTUR TECHNICAL TRAINING FOUNDATION
SYLLABUS FOR DIPLOMA IN MECHATRONICS - CP15

Time Distribution for CP 15_ IVth SEM

Code Activity Semester IV

C (P) Rope In Programme -

C (P) Shop Talk (Trainees) 20

C (P) Shop Talk (Instructor) 20

C (P) Discovery Learning 20

C (P) Quality Circle 20

C (P) Technical Enrichment ( Ex. Faculty) 20

C (P) Practical 320

C (P) Maintenance -

C (P) Inspection -

C (P) Heat treatment


-

EC Cultural Activity /Sports 20

C (P) 5S 20

C (P) Technical Seminar( Staff/Trainee) 20

C (T) Theory 280

EC Mentoring 20
Village camp /Inplant Trg + Ind. visits +Seminar /Study
EC 20
Tour
Total ( for Weekly Time Table) 800

EC English Communication 20

EC Week Celebration 8

EC Green / Red rack presentation 4

EX(P) Practical Test 32

EX(T) Theory Test/ Examination 80

CC Weekly Projects 80

GN Leave / Holidays / vacations 120

Total hours per Semester 1144

CP15 _SEM 4 _VERSION 1


DATED: 08th DEC 2017
S/CP15/4215 Page 4 of 34
NETTUR TECHNICAL TRAINING FOUNDATION
SYLLABUS FOR DIPLOMA IN MECHATRONICS - CP15
DETAILED SYLLABUS
FOR
MICROCONTROLLERS & APPLICATIONS

SUBJECT CODE CP 00 04 01*


SEMESTER 4
HOURS PER SEMESTER 60

REV. NO. 1

REV. DATE NOV 2017


 Subject is COMMON for CP04/CP15/CP23

COURSE OBJECTIVES:

At the end of the semester the student would be able to:

1. Familiarization of Advanced Microprocessors


2. Describe architecture & Instruction set of 8051
3. Understand the programming and Applications of 8051

Topics:

Sl. MAJOR TOPICS Time


No. allotted
1 Introduction to Microprocessors & Microcontrollers 6h
2 Study of Memory 4h
3 8051 ARCHITECTURE 7h
4 PROGRAMMING OF 8051 10h
5 TIMERS AND INTERRUPTS OF 8051 9h
6 8051 APPLICATION EXAMPLES 12h
7 INTRODUCTION TO 8051 PROGRAMMING IN C 12h
Total Hours: 60 h

CP15 _SEM 4 _VERSION 1


DATED: 08th DEC 2017
S/CP15/4215 Page 5 of 34
NETTUR TECHNICAL TRAINING FOUNDATION
SYLLABUS FOR DIPLOMA IN MECHATRONICS - CP15

SUBJECT CONTENT:

Time
Topic No Topics
Allocation
1 Introduction to Microprocessors & Microcontrollers 6h
1.1 Introduction to Microprocessors & Microcomputers 1h
1.2 Evolution of Microprocessors 2h
1.3 Introduction to Microcontrollers 1h
1.4 Microcontroller Survey 1h
1.5 Comparison of Microprocessors & Micro controllers 1h

2 Study of Memory 4h
Basic Memory storage element, 4x8 – Bit Register, 2h
2.1 R/W Memory Model, ROM Memory model
Memory Map and Addresses, 2h
2.2 Memory Classification, Memory Decoding

3 8051 ARCHITECTURE 7h
3.1 Functional Pin Description &Architecture of 8051 3h
3.2 I/O ports 2h
3.3 Memory organization 2h

4 PROGRAMMING OF 8051 10h


4.1 8051 addressing modes 2h
4.2 Instructions set 3h
4.3 8051 assembly language programming 2h
4.4 Software simulators of 8051 1h
4.5 Introduction to Keil Compiler 2h

5 TIMERS AND INTERRUPTS OF 8051 9h


5.1 8051 Timer/counter 3h
5.2 Serial communication 3h
5.3 Interrupts of 8051 3h

6 8051 APPLICATION EXAMPLES 12h


6.1 Square wave generator 2h
6.2 Rectangular wave generator 2h
6.3 Staircase ramp generator 2h
CP15 _SEM 4 _VERSION 1
DATED: 08th DEC 2017
S/CP15/4215 Page 6 of 34
NETTUR TECHNICAL TRAINING FOUNDATION
SYLLABUS FOR DIPLOMA IN MECHATRONICS - CP15

6.4 Temperature controlling system using 8051 2h


6.5 DC Motor Control 2h
6.6 Stepper Motor Control 2h

7 INTRODUCTION TO 8051 PROGRAMMING IN C 12h


7.1 Data types and time delay in 8051 C 2
7.2 Data conversion programs in 8051 C 2
7.3 Logic operations in 8051 C 1
I/O programming in 8051 C
7.4 a)LED b)Switch c)SSD d)LCD e)Keypad 7

Reference Books :-
1 The 8051 micro controller architecture, programming&
applications - Kenneth.J.Ayala
2 The 8051 micro controller & embedded systems - M.A.Mazidi

CP15 _SEM 4 _VERSION 1


DATED: 08th DEC 2017
S/CP15/4215 Page 7 of 34
NETTUR TECHNICAL TRAINING FOUNDATION
SYLLABUS FOR DIPLOMA IN MECHATRONICS - CP15

DETAILED SYLLABUS
FOR
INDUSTRIAL ELECTRONICS

SUBJECT CODE COM 04 02*


SEMESTER 5
HOURS PER SEMESTER 60

REV. NO. 5

REV. DATE 27 -11-2015

COURSE OBJECTIVES: At the end of the semester the student would be able to

1. Design and troubleshoot circuits for demagnetizing inductors with switch.

2. Selections of Power switch for a given application.

3. To Understand High Frequency Converters and to select the Components

4. To understand the working of Drive Circuits

5. To understand the working and specifications of UPS

SL.NO MAJOR TOPICS Time allotted


1. Basics of Health & Safety 7h
2. Working effectively with others at work 3h
3. Introduction to Industrial Electronics 2h
4. Power Semiconductor Devices 7h
5 Uncontrolled Rectifiers 6h
6 Phase Controlled Rectifiers 5h
7 Converters 5h
8 Inverters 6h
9 Protection Circuits 2h
10 Thermal Management 2h
11 Motor Drive Circuits 8h
12 Power Supplies 5h
13 Application Circuits 2h
TOTAL 60Hrs

CP15 _SEM 4 _VERSION 1


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S/CP15/4215 Page 8 of 34
NETTUR TECHNICAL TRAINING FOUNDATION
SYLLABUS FOR DIPLOMA IN MECHATRONICS - CP15

SUBJECT CONTENT:

Sl. No Major Topics Time


allotted
Unit 1
1.0 BASICS OF HEALTH & SAFETY 7
1.1 Health and safety 2
1.2 Fire safety 2
1.3 Emergencies, rescue and first-aid procedures 3
Unit 2
2.0 WORKING EFFECTIVELY WITH OTHERS AT WORK 3
2.1 Working effectively with others at work 3
Unit 3
3.0 INTRODUCTION TO INDUSTRIAL ELECTRONICS 2
3.1 Introduction 1
3.2 Power Electronics Vs. Linear Electronics
3.3 Scope & Applications 1
Unit 4
4.0 POWER SEMICONDUCTOR DEVICES 7
4.1 Introduction 1
4.2 Basic Structure, Characteristics, Operation, Limitations of 4
Power Diodes, BJTs & MOSFET, Thyristors, GTOs, IGBTs
4.3 Control of Electric Drives, Diodes, Thyristors, GTO, TRIAC, 2
Power Transistors, Power MOSFETS, IGBT, Smart power devices.
Unit 5
5.0 UNCONTROLLED RECTIFIERS 6
5.1 Introduction 1
5.2 Rectifier Concepts 1
5.3 Single Phase & Three Phase Rectifiers & Comparison 4
Unit 6
6.0 PHASE CONTROLLED RECTIFIERS 5
6.1, 6.2 Introduction, Thyristor circuits 1
6.3 Single Phase Converters 2
6.4 Three Phase Converters 2
Unit 7
7.0 CONVERTERS 5
7.1,7.2 Introduction, Control of dc – dc converters 1
7.3, 7.4 Buck Converter , Boost converter 2

CP15 _SEM 4 _VERSION 1


DATED: 08th DEC 2017
S/CP15/4215 Page 9 of 34
NETTUR TECHNICAL TRAINING FOUNDATION
SYLLABUS FOR DIPLOMA IN MECHATRONICS - CP15
7.5 Buck-Boost converter 1
7.6 Full Bridge dc – dc Converter 1

Sl. No Major Topics Time


allotted
Unit 8
8.0 INVERTERS 6
8.1, 8.2 Introduction, Basic concepts of switch mode Inverters 2
8.3 Single Phase Half, Full Bridge, Push-Pull Inverters 2
8.4 Three Phase Inverters 2
Unit 9
9.0 PROTECTION CIRCUITS 2
9.1 Snubber Circuits and their Functions 1
9.2 Turn OFF Snubbers, Turn ON Snubbers , 1
Over Voltage Snubbers
Unit 10
10.0 THERMAL MANAGEMENT 2
10.1 Control of Temperature in Semiconductor Devices 1
10.2, Heat Transfer Techniques , Heat Sinks – Need & Concept 1
10.3
Unit 11
11.0 MOTOR DRIVE CIRCUITS 8
11.1, Introduction, Selection Criteria of Drive Components 1
11.2
11.3 DC Motor – Equivalent Circuit 2
11.4 Permanent – Magnet DC Motors
11.5 DC Servo drives 2
11.6 Induction Motor Operation – Basic Principles
11.7 Variable Frequency Converter Classifications & Comparison 1
11.8 Synchronous Motor Drives & Cyclo-converters 2
Unit 12
12.0 POWER SUPPLIES 5
12.1 Introduction, 1
12.2 Linear Power Supplies
12.3 Switching Power Supplies , 2
12.4 Protection, Isolation and Specification
12.5, Disturbances and Conditioners, 2
12.6 Uninterruptible Power Supplies

CP15 _SEM 4 _VERSION 1


DATED: 08th DEC 2017
S/CP15/4215 Page 10 of 34
NETTUR TECHNICAL TRAINING FOUNDATION
SYLLABUS FOR DIPLOMA IN MECHATRONICS - CP15

Sl. No Major Topics Time


allotted
Unit 13
13.0 APPLICATION CIRCUITS 2
13.1 Residential Application Circuit Examples 1
13.2 Industrial Application Circuits
13.3 Electricity Utility Applications 1
REFERENCE BOOKS:

1 Industrial electronics - James .T.Homphires & Lestie .P.Sheets


2 Power Electronics Circuits Devices & applications -M H Rashid
3 Power Electronics - P C Sen, Kjeld Thorborg

CP15 _SEM 4 _VERSION 1


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S/CP15/4215 Page 11 of 34
NETTUR TECHNICAL TRAINING FOUNDATION
SYLLABUS FOR DIPLOMA IN MECHATRONICS - CP15

DETAILED SYLLABUS
FOR
CONTROL SYSTEM

SUBJECT CODE CP 15 04 03
SEMESTER 4
HOURS PER SEMESTER 40

REV. NO. 5

REV. DATE 27 -11-2015

COURSE OBJECTIVES:

1. Understanding types of control systems and block diagram of an open loop


and closed l o o p control systems
2. Modeling and transfer function evaluation of control system elements and
components
3. Modeling and analysis of speed control and velocity control servo system
4. Time response analysis of first order and second order system
5. Frequency response analysis of first order and second order system
6. Control systems performance parameters i.e. Stability, response time, and
steady state error
7. Process control-Computerization

CP15 _SEM 4 _VERSION 1


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NETTUR TECHNICAL TRAINING FOUNDATION
SYLLABUS FOR DIPLOMA IN MECHATRONICS - CP15

Topics:

SL.NO MAJOR TOPICS Time


allotted
1. CONTROL SYSTEM – INTRODUCTION 6h
2. MODELING OF CONTROL SYSTEM 7h
3. COMPONENTS OF CONTROL SYSTEM 4h
4. TIME RESPONSE ANALYSIS 4h
5. FREQUENCY RESPONSE ANALYSIS 5h
6 STABILITY - TIME RESPONSE ANALYSIS 2h
7 OPTIMAL CONTROL 3h
8 PROCESS CONTROL SYSTEMS 3h
9 COMPUTER PROCESS CONTROL 3h
10 MODULATION AND DEMODULATION 3h
Total Hours: 40h

CP15 _SEM 4 _VERSION 1


DATED: 08th DEC 2017
S/CP15/4215 Page 13 of 34
NETTUR TECHNICAL TRAINING FOUNDATION
SYLLABUS FOR DIPLOMA IN MECHATRONICS - CP15

SUBJECT CONTENT:

Sl. No Major Topics Time


allotted
Unit 1
1.0 CONTROL SYSTEM – INTRODUCTION 6H
1.1 Introduction to control system, close loop and open loop 3h
systems Examples-Temperature control, Traffic
control, Numeric control
1.2 General block diagram of a control system, transfer 1h
function
1.3 Effect of disturbance, transfer function of Op amp 1h
1.4 Introduction to Laplace transfer pairs 1h
Unit 2
2.0 MODELING OF CONTROL SYSTEM 7h

2.1 Introduction to modeling of control systems


1h
2.2 Elements and variables of an electrical system, transfer 1h
function
2.3 Elements and variables of a mechanical translational 1h
system, transfer function
2.4 Elements and variables of mechanical rotational system, 1h
transfer function
2.5 Transfer function of armature controlled dc motor 1h
2.6 Transfer function of field controlled dc motor 1h
2.7 Block diagram construction 1h
Unit 3
3.0 COMPONENTS OF CONTROL SYSTEMS 4h
3.1 Components of control systems, potentiometer 1h
3.2 Synchros and synchro transmitter 1h
3.3 Controllers – Two position controllers, preparation of 1h
controllers, analysis
3.4 Integrated controllers, electronic PID controllers 1h
Unit 4
4.0 TIME RESPONSE ANALYSIS 4h
4.1 Time response, test signals, order of system 1h
4.2 Step response of first order lag element, examples 1h
4.3 Step response of first order lead element, examples 1h
4.4 Step response of second order element 1h

CP15 _SEM 4 _VERSION 1


DATED: 08th DEC 2017
S/CP15/4215 Page 14 of 34
NETTUR TECHNICAL TRAINING FOUNDATION
SYLLABUS FOR DIPLOMA IN MECHATRONICS - CP15

Sl.No Major Topics Time


allotted
Unit 5
5.0 FREQUENCY RESPONSE ANALYSIS 5h
5.1 Frequency response - advantages, gain and phase, 1h
frequency domain specification
5.2 Frequency response of 1st order lag elements 1h
5.3 Frequency response of 1st lead elements 1h
5.4 Frequency response of 2nd order elements 1h
5.5 Bode transfer function factors 1h
Unit 6
6.0 STABILITY – TIME RESPONSE ANALYSIS 2h
6.1 Definition of stability Route locus, control Systems stability 1h
– Time domain view
6.2 Control system stability, frequency domain view, gain and 1h
phase margin

Sl.No Major Topics Time


allotted
Unit 7
7.0 OPTIMAL CONTROL 3h
7.1 Structural model of a manufacturing process 1h

7.2 Steady state optimal control 1h

7.3 Adaptive control 1h


Unit 8
8.0 PROCESS CONTROL SYSTEMS 3h
8.1 Introduction, Boiler Control, Combustion Control, Feed 3h
Water Control, Steam Temperature Control
Unit 9
9.0 COMPUTER PROCESS CONTROL 3h
9.1 Computer process monitoring 1h
9.2 Types of computer process control, Direct Digital control, 1h
Supervisory Computer control, Programming for
computer process control
9.3 Computerization of Numerical Control - Reference pulse 1h
technique, Sample of data function

CP15 _SEM 4 _VERSION 1


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NETTUR TECHNICAL TRAINING FOUNDATION
SYLLABUS FOR DIPLOMA IN MECHATRONICS - CP15
Sl.No Major Topics Time
allotted
Unit 10
10.0 MODULATION AND DEMODULATION 3h
10.1 Modulation Types-Amplitude Modulation, Frequency 2h
Modulation,Pulse Modulation
10.2 Demodulation-Necessity, Essentials 1h

TOTAL 40Hrs

Reference Books
1 Control systems - A Nagoor Kani
(RBC Publishers-First Edition)

2 . Computer Control of Manufacturing Systems - Yoram


Korner ; (TATA McGRAW-Hill- 2005 Edition)
3 Process Control Instrumentation Technology - Curtis D.
Jhonson (PEARSON Education -Seventh Edition)
4 Automation, Production Systems and Computer
Integrated manufacturing - Mikell P. Groover (Prentice-
Hall Fifteenth Indian Reprint)
5 Control Systems Principles and Design - M. Gopal
(TATA McGRAW-Hill)
6 Electronics in Products and Processes - D.A. BRADLEY,
A. J. LOADER, D.DAWSON, N.C. BURD ( nelson thornes -
First Indian Reprint 2004)

CP15 _SEM 4 _VERSION 1


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NETTUR TECHNICAL TRAINING FOUNDATION
SYLLABUS FOR DIPLOMA IN MECHATRONICS - CP15

DETAILED SYLLABUS

FOR

COMPUTER PROGRAMMING
MS ACCESS,VB, NETWORKS

SUBJECT CODE CP 15 04 04
SEMESTER 4
HOURS PER SEMESTER 60

REV. NO. 5

REV. DATE 27 -11-2015

COURSE OBJECTIVES:

At the end of the semester the trainee will be able to

1. Understand and learn programs on MS - Access and Visual Basic

2. Understand an overview of Computer Network

SL.NO MAJOR TOPICS Time


allotted
1. 10h
MS-ACCESS
2. 38h
VISUAL BASIC
3. 12h
COMPUTER NETWORK
60Hrs
CP15 04 04 Total Hours:

CP15 _SEM 4 _VERSION 1


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NETTUR TECHNICAL TRAINING FOUNDATION
SYLLABUS FOR DIPLOMA IN MECHATRONICS - CP15

SUBJECT CONTENT:

Sl.No Major Topics Time


allotted
Unit 1
1.0 MS-ACCESS 10
1.1 Introduction to Database Management System

1.2 Introduction to MS - Access 2007 elements 2


1.3 Creating tables, data types 2
1.4 Creating forms and reports 1
1.5 Creating queries and filters 2
1.6 Building relationship - one to one, one to many, many to many 2
Unit 2
2.0 VISUAL BASIC 38
2.1 1
Difference between back end and front end tools
2.2 Introduction to Visual Basic 1
2.3 VB 6.0 Programming Environment 1
2.4.1 Integrated Development Environment 2
2.4.2 Working with forms 2
2.4.3 Setting Properties
2.5.1 Working with Programming Construct 1
2.5.2 Sequence 1
2.5.3 Selection or Decision Making 3
2.5.4 Iteration or Loop 3
2.6 Arrays in visual basics 3
2.7 Working with Controls 6
a. Creating and Using control
b. Classification of controls
c. Tab index property of control
d. Using Text box control
e. Using Label control
f. Using command button
g. Using option button
h. Using list box
i. Using combo box
j. Scroll bar controls

CP15 _SEM 4 _VERSION 1


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NETTUR TECHNICAL TRAINING FOUNDATION
SYLLABUS FOR DIPLOMA IN MECHATRONICS - CP15

Sl.No Major Topics Time


allotted
2.8 Menus, Mouse events and Dialog Box 6
a. Menu Interface
b. Using menu editor
c. Working with Program
d. Writing code for menu controls
e. Adding Separator bar and menu short cut keys
f. Popup Menus
g. Making menu control invisible
h. Using check marks
i. Mouse events
j. Graphical mouse application
k. Dialog boxes
l. Model and model less dialog boxes
m. Using input box function
n. Using the common dialog control
o. Rich text box control
2.9 Graphics 6
2.9.1 Fundamentals of graphics
2.9.2 Using graphical control
2.9.2.1
Line control
2.9.2.2
Shape control
2.9.2.3 Image control
2.9.2.4 Adding a picture
2.9.2.5 Removing picture
2.9.2.6 moving and sizing picture
2.10 How to make use of data control, ADO 2

CP15 _SEM 4 _VERSION 1


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S/CP15/4215 Page 19 of 34
NETTUR TECHNICAL TRAINING FOUNDATION
SYLLABUS FOR DIPLOMA IN MECHATRONICS - CP15

Sl. No. Major Topics Time


allotted
3.0 COMPUTER NETWORK 12
3.1 Introduction 1
3.2 Types of Network 1
3.3 Network structure, OSI model 4
3.4 Examples in networks 1
3.5 Transmission media 2
3.6 Analog and digital transmission 1
3.7 Internet working 2
TOTAL 60 Hrs
Reference Books:
1. Data base Management System - Jeffery Ullman
2. Computer Networks - Tanenbaum
3. Visual Basic 6 - Tech media Publications
4. MS - Access 2007 - Tech media Publications

CP15 _SEM 4 _VERSION 1


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NETTUR TECHNICAL TRAINING FOUNDATION
SYLLABUS FOR DIPLOMA IN MECHATRONICS - CP15

DETAILED SYLLABUS
FOR
PNEUMATICS & HYDRAULICS

SUBJECT CODE CP 15 04 05
SEMESTER 5
HOURS PER SEMESTER 60

REV. NO. 5

REV. DATE 27-11-2015

COURSE OBJECTIVES:

At the end of the semester the trainee will be able to


1. Understand the fluid power and pneumatic power and its applications.
2. To understand the basic pneumatic and hydraulic circuits.
3. To understand the principle of hydro pneumatic system.
4. Their maintenances and trouble shooting.

SL.NO MAJOR TOPICS Time allotted

1. INTRODUCTION TO FLUID POWER AND 2h


PNEUMATIC POWER
2. PROPERTIES OF FLUIDS 8h
3. COMPRESSED AIR PRODUCTION AND 14h
PREPARATION
4. PNEUMATIC WORKING ELEMENTS 10h
5. BASIC PNEUMATIC CIRCUITS 8h
6 HYDRAULIC WORKING ELEMENTS 6h
7 BASIC HYDRAULIC CIRCUITS 2h
8 HYDRO-PNEUMATIC SYSTEMS 2h
9 ELECTRICAL CONTROL IN PNEUMATICS 4h
AND HYDRAULICS
10 MAINTENANCE AND TROUBLE SHOOTING 4h
Total Hours: 60h

CP15 _SEM 4 _VERSION 1


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NETTUR TECHNICAL TRAINING FOUNDATION
SYLLABUS FOR DIPLOMA IN MECHATRONICS - CP15

SUBJECT CONTENT:
Sl.No Major Topics Time
allotted
1.0 Introduction to Fluid power & Pneumatic Power 2h
1.1 Fluid Power–History, advantages, disadvantages and applications 1h
1.2 Pneumatic power- History, advantages, disadvantages & applications. 1h
2.0 Properties of Fluids 8h
2.1 Properties of Fluids - properties of fluids like density, specific volume, 2h
specific weight, relative density, atmospheric pressure, gauge,
absolute pressure, viscosity.
2.2 Hydro statics - determination of pressure at a depth below free surface 2h
of a liquid, Pascal's law-definition and its applications
2.3 Hydrodynamics - Bernoulli's theorem - practical application of law, 2h
volume of flow.
2.4 Gas laws - Boyle's law, charle's law, Gay Lussac's Law, problems. 2h
3.0 Compressed Air Production and preparation 14h
3.1 2h
Characteristics - positive and negative characteristics.
3.2 Compressor types. 2h
3.3 Terms associated with compressor - delivery volume, theoretical and 2h
effective working pressure, operation pressure, pressure losses.
3.4 Cooling of compressor - needs, methods, fins, fans, water cooling. 1h
3.5 Regulation of compressors - no load regulation, low speed regulation, 1h
on/off regulation.
3.6 Compressed air receiver - need, selection, delivery volume, pressure, 2h
drive, cooling method, regulation, determination of receiver size.
3.7 Compressed air preparation - need, functions of suction air filter, 2h
functions of intercooler and recooler, functions of air filter,
requirements of air filter, functions of pressure regulators,
functions of air lubricator, functions of service unit.
3.8 Distribution of compressed air- System of distribution, criteria for 2h
selecting pipe diameter, flow volume, pipe length, pressure drop,
working pressure, number of restrictions in pipe line, pipe diameter
calculation, pipe material.

CP15 _SEM 4 _VERSION 1


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NETTUR TECHNICAL TRAINING FOUNDATION
SYLLABUS FOR DIPLOMA IN MECHATRONICS - CP15

Sl.No Major Topics Time


allotted
4.0 Pneumatic working elements 10h
4.1 Pneumatic cylinders - construction details and working of SAC, DAC, 4h
diaphragm cylinder, rolling diaphragm cylinder, cylinders with end
position cushioning, cylinders with double sided piston rod, tandem
cylinder, multi position cylinders, impact cylinder, rotary cylinder,
constructional features of pneumatic cylinders, calculation for
cylinders, piston force, air consumption.

4.2 Pneumatic motors - characteristics of pneumatic motor, working of 2h


sliding vane motor, gear motor.

4.3 Pneumatic valves - constructional details and functioning of 4h


directional control valves, non return valves, pressure control
valves, shutoff control valve, quick exhaust valve, sequence control
valves, time delay valves, representation of pneumatic valves with
symbols.
4.4 Symbols used in Pneumatics (ISO 1219/ DIN 24300) 2h

5.0 Basic Pneumatic circuits 8h


5.1 Design of basic pneumatic circuits employing SAC, design of basic 8h
pneumatic circuits employing DAC, rigging up circuits.
6.0 Hydraulic working elements 6h
6.1 Hydraulic Pumps- constructional details of gear pump, functions of gear 1h
pump.
6.2 Hydraulic cylinders - Constructional details and working of SAC, DAC, 1h
DAC with double piston rod, cylinder with end position cushioning,
telescopic cylinders, tandem cylinders, determination of force
developed by cylinders.
6.3 Hydraulic motors - working of basic hydraulic motor and cam type axial 1h
piston motor.
6.4 Hydraulic filters - Functions of filter, air breather filter, suction line 1h
filter, pressure line filter, and return line filter.
6.5 Hydraulic valves - construction and function of pressure relief 1h
valve, directional valve, flow control valve, representation of
various hydraulic valves with symbols.
6.6 Symbols used in hydraulics (ISO 1219/DIN 24300) 1h

CP15 _SEM 4 _VERSION 1


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S/CP15/4215 Page 23 of 34
NETTUR TECHNICAL TRAINING FOUNDATION
SYLLABUS FOR DIPLOMA IN MECHATRONICS - CP15

Sl.No Major Topics Time


allotte
d
7.0 Basic Hydraulic Circuits 2h
7.1 Design of basic hydraulic circuits employing DAC, rigging up circuits. 2h
8.0 Hydro-Pneumatic Systems 2h
8.1 Principles of hydro-pneumatic systems, advantages, pressure 2h
converter, pressure intensifier, functions of feed units, functioning of
hydraulic accumulators and hydraulic intensifiers.
9.0 Electrical control in pneumatics and hydraulics 4h
9.1 Electro-pneumatics, actuating magnets, relays, limit switches, 2h
applications of switching functions, circuits.
10.0 Maintenance and Trouble shooting 4h
10.1 Maintenance of pneumatic system, common problems in pneumatic 1h
system, seals failure, maintenance of compressor.
10.2 Instructions for removal of operating troubles of air compressor. 1h
TOTAL 60h
Ref. Books:
1. Fundamentals of pneumatic control engineering - Festo
2. Introduction to pneumatics - Festo
3. Fluid mechanics and hydraulics - Dr. Jagdish Lal
4. Hydraulic and pneumatic power for production - Stewart

CP15 _SEM 4 _VERSION 1


DATED: 08th DEC 2017
S/CP15/4215 Page 24 of 34
NETTUR TECHNICAL TRAINING FOUNDATION
SYLLABUS FOR DIPLOMA IN MECHATRONICS - CP15

DETAILED SYLLABUS

FOR

COMPUTER PROGRAMMING LAB

SUBJECT CODE
CP15 04 06
SEMSTER
4
HOUR PER SEMESTER
80
REV. NO
4
REV DATE
27-11-2015

Sl No TOPIC Time
allotted

1.0 MS-ACCESS 24h

2.0 VISUAL BASIC PRACTICAL 56h

TOTAL 80 Hrs

CP15 _SEM 4 _VERSION 1


DATED: 08th DEC 2017
S/CP15/4215 Page 25 of 34
NETTUR TECHNICAL TRAINING FOUNDATION
SYLLABUS FOR DIPLOMA IN MECHATRONICS - CP15

Sl. Major Topics Time


No allotted
1.0 MS-ACCESS 24h
1.1 Using MS-Access create a data base on students mark list 04h
1.2 Create three tables and show the relationship 04h
1.3 Create query on student mark card list using formulas like sum, 04h
average, result etc.
1.4 Create employees table with following of options. Filtering records 04h
using one field and one value
b) Filter by selection
c) Filter by form
d) Filter for
e) Filter excluding selection
1.5 Create form on item transaction which has following fields Item no, 03h
name, quality, quantity, price etc
1.6 Create report on payroll system which has following fields,Emp. no, 03h
name, grade, basic salary, other allowances DA, CA, HRA, TA
etc. Deductions - PF, Balance
1.7 Create macro on opening table minimize , maximize 02h
2.0 VISUAL BASIC PRACTICAL 56h
2.1 Program to give a message when form is loaded and un loaded 02h
by changing the color
2.2 Program to change the color of the circle when mouse is moved on 04h
the circles
2.3 Program for Lost focus and Got focus 02h
2.4 Program using command button 04h
2.5 Program on List box, combo box, option button 04h
2.6 Program on shapes, image box and picture box 04h
2.7 Display the images clicking on the image files of a directory 04h
within a particular drive
2.8 Create a common dialog box, using this change the font 04h
2.9 Develop a calculator 06h
2.10 Develop a notepad 06h
2.11 Using option button design some question with four option in each 04h
question and the result should be displayed ex : KBC
2.12 04h
Store the information of your friends in a database and access it through
VB
2.13 Developing a VB interfacing program through USB Port 08h

CP15 _SEM 4 _VERSION 1


DATED: 08th DEC 2017
S/CP15/4215 Page 26 of 34
NETTUR TECHNICAL TRAINING FOUNDATION
SYLLABUS FOR DIPLOMA IN MECHATRONICS - CP15

DETAILED SYLLABUS

FOR

PNEUMATICS & HYDRAULICS LAB

SUBJECT CODE CP15 04 07

SEMESTER 4

HOURS PER SEMESTER 80

REV.NO. 4
27-11-2015
REV. DATE

Sl No TOPIC Time
allotted

1.0 PNEUMATICS 36h


2.0 HYDRAULICS 24h
3.0 DRIVING PNEUMATIC CIRCUIT WITH PLC 8h
4.0 DESIGN ASSIGNMENTS AND SIMULATION 12h
TOTAL 80 Hrs

CP15 _SEM 4 _VERSION 1


DATED: 08th DEC 2017
S/CP15/4215 Page 27 of 34
NETTUR TECHNICAL TRAINING FOUNDATION
SYLLABUS FOR DIPLOMA IN MECHATRONICS - CP15

Sl. No Major Topics Time


allotted
1.0 PNEUMATICS 36h
1.1 Exercises on Direction control 8
1.1.1 Actuation of single acting cylinder by 3/2 D.C. valve 2h
1.1.2 Actuation of double acting cylinder by 5/2 D.C. valve 2h
1.1.3 Direct control of DAC by 5/2 D.C. valve 2h
1.1.4 Indirect control of DAC by 5/2 D.C. valve 2h
1.2 Exercises on Flow control 4h
1.2.1 Speed control of SAC by throttle valve 2h
1.2.2 Speed control of DAC by Flow control valve 2h
1.2.3 Speed control of DAC by quick exhaust valve
1.3 Logic conditions 8h
1.3.1 Use of OR logic to actuate DAC 2h
1.3.2 Use of AND logic to actuate DAC 2h
1.3.3 Circuits using logical conditions 4h
1.4 Advanced Circuit Design 8h
1.4.1 Retraction of DAC after preset pressure is reached 2h
1.4.2 Memory circuit and speed control of DAC 2h
1.4.3 Examples for using Time delay valve 2h
1.4.4 Actuation of DAC’s with A+B=A-B- logic 2h
1.5 Electro- Pneumatics 8h
1.5.1 Actuation of SAC by solenoid operated valve 2h
1.5.2 Actuation of DAC by solenoid operated valve 2h
1.5.3 Actuation of SAC using OR Logic by solenoid operated valve 2h
1.5.4 Actuation of SAC using AND Logic by solenoid operated valve 2h
2.0. HYRAULICS 24h
2.1 Pressure Control 8h
2.1.1 Use of pressure relief valve in DAC 4h
2.1.2 Use of pressure regulating valve in DAC 4h
2.2 Flow Control 8h
2.2.1 Use of 1 -way flow control valve 4h

2.2.2 Use of 2- way flow control valve 4h

2.3 Direction control 8h


2.3.1 Actuation by 2/2 or 3/2 DC valve 4h

2.3.2 Actuation by check valve 4h

2.3.3 Actuation by solenoid operated valve


3.0 Driving of Pneumatic circuit with PLC 8h
4.0 Design assignments and simulation 12h
Exercises on various circuit design and simulation
TOTAL 80 H

CP15 _SEM 4 _VERSION 1


DATED: 08th DEC 2017
S/CP15/4215 Page 28 of 34
NETTUR TECHNICAL TRAINING FOUNDATION
SYLLABUS FOR DIPLOMA IN MECHATRONICS - CP15

DETAILED SYLLABUS
FOR
INDUSTRIAL ELECTRONICS LAB

SUBJECT CODE CP15 04 08

SEMESTER 4

HOURS PER SEMESTER 80

REV.NO. 5

REV. DATE 27-11-2015

Sl.No Major Topics Time


allotted
1.0 Switching Characteristics of Diode 4h
2.0 Switching Characteristics of BJT 4h
3.0 Switching Characteristics of MOSFET 4h
a. Non Isolated Gate Drive. b. Isolated Gate Drive

4.0 Inductor Design, Calculation and Winding Exercises. 4h


5.0 Inductor Switching Circuits 4h
6.0 Switching Characteristics of SCR 4h
7.0 Triggering of SCR 4h
a. With Resistor b. With R and C
8.0 Case Study of Pulse Transformer driving of SCR 8h
9.0 Case Study of SCR Controlled Full Bridge Rectifier. 8h
10.0 Familiarisation of PWM IC-SG3524 8h
11.0 Case Study of Buck Converter 4h
a. Open Loop b. Closed Loop
12.0 Case Study of Boost Converter 4h
a. Open Loop b. Closed Loop
13.0 Familiarisation of TCA 785 4h
14.0 Case Study of SCR Controlled DC Drive 8h
15.0 Familiarisation of an UPS Control Circuit. 8h
TOTAL HOURS 80h

CP15 _SEM 4 _VERSION 1


DATED: 08th DEC 2017
S/CP15/4215 Page 29 of 34
NETTUR TECHNICAL TRAINING FOUNDATION
SYLLABUS FOR DIPLOMA IN MECHATRONICS - CP15

DETAILED SYLLABUS
FOR
Microcontrollers & Applications _ Lab

SUBJECT CODE *CP00 04 09

SEMESTER 4

HOURS PER SEMESTER 80

REV.NO. 1

REV. DATE NOV 2017

*COMMON FOR CP04/CP15/CP23

Sl.No Time
Major Topics Hrs
Unit 36h
1 1. 8051 MICROCONTROLLER LAB
1 Familiarization of Keil Compiler 4h

2 Write a program to place the number 8Dh in RAM locations from 30h to 2h

34h
3 Write a program to copy the contents of DPTR to registers R0 (DPL) & 2h

R1 (DPH)
4 Write a program to add two 8 bit numbers and store the result in RAM
2h
location 35h
5 Write a program to subtract the contents of RAM location 13h from the 2h

Ram location 2Bh put the result in RAM location 2Ch


6 Write a program to add two 16 bit numbers without carry and store the 4h
result in 30h(LSB) and 31h(MSB)
7 Write a program to exchange the contents of B register and RAM 2h

address 30h
CP15 _SEM 4 _VERSION 1
DATED: 08th DEC 2017
S/CP15/4215 Page 30 of 34
NETTUR TECHNICAL TRAINING FOUNDATION
SYLLABUS FOR DIPLOMA IN MECHATRONICS - CP15
8 Write a program to swap the bytes in timer 0.put TL0in TH0 and TH0 2h
inTL0
9 Write a program to Double the number in register R2, and put the result 2h
in register in R3 (high byte) and R4 (low byte)
10 Write a program to add the unsigned numbers found in internal RAM 2h
locations 25h, 26h and 27h together and put the result in RAM
locations31h (MSB) and 30h(LSB)
11 Write a program to multiply unsigned numbers in register R3 by the
number in register in R4and put the result in external RAM locations 10h 2h
(MSB) and 11h (LSB).
12 Write a program to divide the data in RAM location 3Eh by the number
12h,put the quotient in R4 and the reminder in R5 2h

13 Write a program to place any number in the internal RAM location 3Ch 2h
and increment it until the number equal 2Ah
Write a program to move a block of data from memory X to Y.
14 4h

Write a program to find the factorial of the number stored in the internal 2h
15
RAM locations 30h.

Unit Interfacing programs with 8051 17h


2

16 LED & Switch Interfacing and display the status in LED 1h

17 Seven segment display interface 1h

18 Alpha numeric LCD interface 1h

19 DC Motor Interfacing 1h

20 Stepper Motor Interfacing 1h

21 Waveform generation:- a) Square Wave b) Rectangular Wave 4h

22 4x4 Matrix Keypad Interfacing 4h

23 Interfacing of ADC 4h

Unit Interfacing programs with 8051 using C 32h


3
24 LED & Switch Interfacing and display the status in LED 4h

CP15 _SEM 4 _VERSION 1


DATED: 08th DEC 2017
S/CP15/4215 Page 31 of 34
NETTUR TECHNICAL TRAINING FOUNDATION
SYLLABUS FOR DIPLOMA IN MECHATRONICS - CP15
25 Seven segment display interface 4h

26 Alpha numeric LCD interface 4h

27 DC Motor Interfacing 4h

28 Stepper Motor Interfacing 4h

29 Waveform generation a) Square Wave b) Rectangular Wave 4h

30 4x4 Matrix Keypad Interfacing 4h

31 Interfacing of ADC 4h

TOTAL 80
Hrs

CP15 _SEM 4 _VERSION 1


DATED: 08th DEC 2017
S/CP15/4215 Page 32 of 34
NETTUR TECHNICAL TRAINING FOUNDATION
SYLLABUS FOR DIPLOMA IN MECHATRONICS - CP15

SYLLABUS_REVISION DETAILS

SL. Rev. No. /


SUBJECTCODE SUBJECT NAME Remarks
No. Date
Syllabus revised and made
MICROPROCESSORS Rev.1 common to CP04/CP15/CP23.
1 CP00 04 01*
&MICROCONTROLLERS Nov 2017
Contact Hours increased to
60Nov 2017(Subject Name:
Microcontrollers &
Applications)
Rev5 Modules on “Basic Safety” and
27-11-2015 “Working Effectively”- NSDC
2 CP 15 04 02 INDUSTRIAL ELECTRONICS
common topics added. Contact
Hours increased to 60.
Rev.4 Unit 9 ( on CNC) and Unit 11
27-11-2015 ( on PLC) removed since these
topics are already covered in
3 CP 15 04 03 CONTROL SYSTEMS the respective subjects ( CNC
& PLC). Hence Contact hours
reduced to 40.

Rev.5 Syllabus Updated from MS


4. CP 15 04 04 COMPUTER PROGRAMMING – 27-11-2015 Office 2003 to 2007 version.
VB,NETWORKING Contact hours changed to 60.

PNEUMATICS& Rev.5 Syllabus not changed, but


5. CP 15 04 05 27-11-2015 contact hours changed to 60
HYDRAULICS

COMPUTER PROGRAMMING Rev.5 Syllabus revised and


6 CP 15 04 06 27-11-2015 Contact hours changed to 80.
LAB
CP 15 04 07 PNEUMATICS& Rev.5 Syllabus revised and
7
HYDRAULICS LAB 27-11-2015 Contact hours changed to 80
CP1 5 04 08 INDUSTRIAL ELECTRONICS LAB Rev.5 Syllabus revised and
8
27-11-2015 Contact hours changed to 80
CP 00 04 09* Rev.6 Syllabus revised. Common for
MICROPROCESSOR & 27-11-2015 CP04/CP15/CP23 and
9
MICROCONTROLLER LAB Contact hours changed to 86
Subject Name Changed to
Microcontrollers &
Applications
CP15 _SEM 4 _VERSION 1
nd
DATED: 2 JANUARY 2016
S/CP15/4215 Page 33 of 34