API 620 Design

Item Tag: 2000-FB-01/02
Item Description: 15000 MT PROPANE / BUTANE / PROPELENE STORAGE TANK
Project Name: SHV SUPER GAS
API 620 DOUBLE WALL FULL CONTAINMENT STORAGE TANK DESIGN
INNER TANK OUTER TANK
TANK DIAMETER D 45200 46800 mm
TANK HEIGHT HT 18600 20000 mm
PRODUCT STORED Propane Propane
DESIGN LIQUID LEVEL H 17625 16440 mm
DESIGN PRESSURE Pi 0 2000 mm wc
SPECIFIC GRAVITY OF THE LIQUID G 0.59175 0.59175
DESIGN TEMPERATURE T 50 50 °C
EXTERNAL PRESSURE Pe 0 50 mm wc
CORROSION ALLOWANCE Ca 0 1.5 mm
ROOF TYPE SELF SUPPORTED DOME
ROOF RADIUS R 37440 mm
BOTTOM TYPE FLAT
MATERIAL SA537CL1 SA537CL1
DESIGN STRESS API 620 Table 5-1 Sts 21000 21000 psi
YIELD STRESS Sy 50000 50000 psi
Minimum Tensile Strength ST 70000 70000 psi
Modulus of elasticity E 29200000 29200000 psi
DENSITY OF THE MATERIAL 7.85 7.85 g/cm³
DESIGN WIND PRESSURE Pd 3991 N/m²
INSULATION THICKNESS 300 mm
INSULATION DENSITY 40 kg/m³
PREPARED BY TECHNIP INDIA LTD. 1/27

Preliminary calculation
Item Tag: 2000-FB-01/02
ROOF DESIGN AS PER API 620
Roof plate thickness assumed initially tr 8 mm
Min Tank Wall thickness 3/16 in + Ca tmin 6.26364 mm 5.10.4.1.a
Joint Efficiency (API 620 Table 5-2) E 0.7
Summation of vertical components of the forces in any and all internal or external ties F 0 kg
braces, diaphragms, trusses, columns, skirt
Minimum Roof Live load (API 620 5.4.1) Lr 20 lb/ft²
Minimum Platform Load (specification requirement) PL kg/m²
Weight of external accessories on Roof (platforms, insulation, Nozzles, Suspended deck & Structure) W1 216260 kg
Calculation
Roof plate thickness assumed initially tr 0.315 in
Corrosion allowance for roof plate Ca 0.0591 in
Joint Efficiency (API 620 Table 5-2) E 0.7
Maximum allowable tensile stress for Tension Sts 21000 psi Table 5-1
Allowable tensile stress in Test Condition min (85% Sy, 55% ST) Stt 38500 psi
Roof Radius Rs 1474.0157 in
Tank Diameter D 1842.5197 in
Roof Height Rs-sqrt(Rs²-(D/2)²) Hr 323.363 in
Roof Surface area 2 x PI x Rs x Hr Af 2994830.883 in²
Crosssectional area of tank At 2666331.60973 in²
Roof Plate material density Rd 0.2836 lb/in³
Roof Plate weight tr x Af x Rd Wr 267540.222102 lb
Roof Support Weight (Rafter weight) 76 kg/m² 0.1080948 lb/in² Wrs 288216.582088 lb
Weight of external accessories on Roof (platforms, insulation, Nozzles) W1 476637.04 lb
Total Weight of Roof Wr+Wrs+Wcr+W1 W 1173207 lb
Summation of vertical components of the forces F 0 lb
Design internal Pressure Pi 2.8446 lb/in²
Design External Pressure Pe 0.0711 lb/in²
Test Pressure Pt 3.55575 lb/in²
Pressure due to Roof and Accessories Weight (W+F)/At Pw 0.44001 lb/in²
Thickness calculation at the center of the Roof for Design Internal Pressure
Meridional unit force Rs/2(Pi+(W+F)/Af) T1 1807.7741 lb/in 5.10.2.5 (4)
Latitudinal unit Force Rs(Pi+W/Af)-T1 T2 1807.7742 lb/in 5.10.2.5 (5)
the Roof is in Tension T 1807.7742 lb/in
Required Thickness T/(StsE)+Ca t 0.1821 in 5.10.3.2 (16)
t 4.63 mm
Assumed thickness is sufficient
Thickness calculation at the Edge of the Roof for Design Internal Pressure
Meridional unit force Rs/2(Pi+(W+F)/At) T1 1772.2032 lb/in 5.10.2.5 (4)
sin-1(D/(2Rs) Alpha 0.6751 rad
Latitudinal unit Force Rs(Pi+W/At*Cos(alpha))-T1 T2 1914.4726 lb/in 5.10.2.5 (5)
t 4.8 mm

Item Tag: 2000-FB-01/02
Thickness calculation of the Roof for only Gas (internal) Pressure and if (W+F)/At is negligible
Meridional unit force 1/2*Pi*Rs T1 2096.4925 lb/in 5.10.2.5 (7)
Latitudinal unit Force 1/2*Pi*Rs T2 2096.4925 lb/in 5.10.2.5 (7)
t 5.12 mm
Thickness calculation at the center of the Roof for Test Pressure
Meridional unit force Rs/2(Pt+(W+F)/Af) T1 2331.8973 lb/in 5.10.2.5 (4)
Latitudinal unit Force Rs(Pt+W/Af)-T1 T2 2331.8972 lb/in 5.10.2.5 (5)
Required Thickness T/(SttE)+Ca t 0.1456 in 5.10.3.2 (16)
t 3.7 mm
Thickness calculation at the Edge of the Roof for Test Pressure
Meridional unit force Rs/2(Pt+(W+F)/At) T1 2296.3264 lb/in 5.10.2.5 (4)
Latitudinal unit Force Rs(Pt+W/At*Cos(alpha))-T1 T2 2438.5957 lb/in 5.10.2.5 (5)
Required Thickness T/(Stt*E)+Ca t 0.15 in 5.10.3.2 (16)
t 3.81 mm
Thickness calculation of the Roof for only Gas (Test) Pressure and if (W+F)/At is negligible
Meridional unit force 1/2*Pt*Rs T1 2620.6157 lb/in 5.10.2.5 (7)
Latitudinal unit Force 1/2*Pt*Rs T2 2620.6157 lb/in 5.10.2.5 (7)
Required Thickness T/(Stt*E)+Ca t 0.1563 in 5.10.3.2 (16)
t 3.97 mm
Thickness calculation at the center of the Roof for Design External Pressure
Live Load Lr 0.1389 lb/in²
Platform Load PL 0 lb/in²
Meridional unit force Rs/2(-Pe-(W+F)/Af-Lr-PL) T1 -443.4901 lb/in 5.10.2.5 (4)
Latitudinal unit Force Rs(-Pe-W/Af-Lr-PL)-T1 T2 -443.49 lb/in 5.10.2.5 (5)
Thickness calculation shall be as per 5.10.3.5
Allowable compressive stress Sca 173.607 lb/in²
T' 443.4901 lb/in
T'' 443.49 lb/in
Required Thickness Sqrt(T'+0.8T'')R)/1342+Ca t 0.867 in 5.10.3.5(18)
sqrt(T''Rs)/1000+Ca t 0.8677 in 5.10.3.5 (19)
Step 2
For thickness determined by equation 18 (t-c)/Rs 0.00055
For Thickness determined by equation 19 (t-c)/Rs 0.00055
Larger thickness calculated by Equation 18 or 19 is the required thickness. Further calculations using Steps 3 through 6 are unnecessary

Item Tag: 2000-FB-01/02
t 22.04 mm
Assumed thickness is not sufficient, recheck with revised thickness or design with rafter supports

Item Tag: 2000-FB-01/02
Thickness calculation at the Edge of the Roof for Design External Pressure
Live Load Lr 0.1389 lb/in²
Platform Load PL 0 lb/in²
Meridional unit force Rs/2(-Pe-(W+F)/At-Lr-PL) T1 -479.0609 lb/in 5.10.2.5 (4)
Latitudinal unit Force Rs(-Pe-(W/At+Lr+PL)cos(alpha))-T1 T2 -291.8806 lb/in 5.10.2.5 (5)
Allowable compressive stress Sca 173.607 lb/in²
Step 1
Maximum of ABS(T1), ABS(T2) T' 479.0609 lb/in
Minimum of ABS(T1), ABS(T2) T'' 291.8806 lb/in
sqrt(T''Rs)/1000+Ca t 0.715 in 5.10.3.5 (19)
Step 2
t 20.9 mm
Assumed thickness is not sufficient, recheck with revised thickness or design with rafter supports
DESIGN OF COMPRESSION-RING REGION
Shell Radius Rc 921.25985 in
Roof Radius Rs= R2 1474.0157 in
Design Internal Pressure Pi 2.8446 lb/in²
Design External Pressure Pe 0.0711 lb/in²
Test Pressure Pt 3.55575 lb/in²
Corrosion allowance C 0.059 in
Thickness of the cylindrical sidewalls at and near the junction of the roof tc 40 mm 1.575 in
Thickness of the roof plate at and near the Juncture of the sidewall th 40.000 mm 1.575 in
Extension of Roof Compression ring outside the shell Wall L 350.000 mm 13.780 in 5.12.5.8
(Does not exceed 16 times its thickness) #MACRO?
Actual Width of Roof Compression ring inside the shell wall L1 1050.000 mm 41.339 in
Surface area of Roof Compression ring 315290.760 in²
Weight of roof compression ring Wcr 140813.322 lb
Width of the roof plate considered to participate 0.6sqrt(R2(th-c) Wh 28.360 in 5.12.4.2 (24)
in resisting the circumferential force
Corresponding width of participating sidewall plate 0.6sqrt(Rc(tc-c) Wc 22.421 in 5.12.4.2 (25)
Angle between the direction of T1 and a vertical line cos-1(Rc/R2) a 0.896 rad
COMPRESSION RING CALCULATION FOR INTERNAL PRESSURE
Since the term (W+F)/At is negligible compared to design pressure, Equation 7 and 13 shall be used in calculating T1 & T2 & T2s 5.10.2.5
Meridional unit force in the roof 1/2*Pi*R2 T1 2096.493 lb/in 5.10.2.5 (7)
Latitudinal unit force in the roof 1/2*Pi*R2 T2 2096.493 lb/in 5.10.2.5 (7)
Circumferential unit force in the cylindrical side wall Pi*Rc T2s 2620.616 lb/in 5.10.2.5 (13)

Item Tag: 2000-FB-01/02
Total circumferential force acting on a vertical T2*Wh+T2s*Wc-T1*Rc*sina Q -1401248.023 lb 5.12.4.3 (26)

cross section

Item Tag: 2000-FB-01/02
Required Net cross section area Q/15000 Ac 93.417 in² 5.12.4.3 (27)
Available cross sectional area Wh*th+Wc*tc+L*th Aa 97.854 in²
the horizontal projection of the effective compression-ring region width shall be not less than 0.015 times the radius of the tank wall 5.12.5.1
Okay
The net cross-sectional area provided in the compression region is sufficient
COMPRESSION RING CALCULATION FOR TEST PRESSURE
Since the term (W+F)/At is negligible compared to design pressure, Equation 7 and 13 shall be used in calculating T1 & T2 & T2s 5.10.2.5
Meridional unit force in the roof 1/2*Pt*R2 T1 2620.616 lb/in 5.10.2.5 (7)
Latitudinal unit force in the roof 1/2*Pt*R2 T2 2620.616 lb/in 5.10.2.5 (7)
Circumferential unit force in the cylindrical side wall Pt*Rc T2s 3275.770 lb/in 5.10.2.5 (13)
Total circumferential force acting on a vertical T2*Wh+T2s*Wc-T1*Rc*sina Q -1736871.009 lb 5.12.4.3 (26)

cross section
Required Net cross section area Q/20000 Ac 86.844 in² 5.12.4.3 (27)
the horizontal projection of the effective compression-ring region width shall be not less than 0.015 times the radius of the tank wall 5.12.5.1
Okay
COMPRESSION RING CALCULATION FOR EXTERNAL PRESSURE
Since the external pressure and Weight of roof plate acts down wards, - Sign shall be considered in the calculation
Meridional unit force in the roof R2/2(Pe+(W+F)/At) T1 -376.692 lb/in 5.10.2.5 (4)
Latitudinal unit force in the roof Rs*Pe-T1 T2 271.890 lb/in 5.10.2.5 (5)
Circumferential unit force in the cylindrical side wall Pe*Rc T2s -65.502 lb/in 5.10.2.5 (13)
Total circumferential force acting on a vertical T2*Wh+T2s*Wc-T1*Rc*sina Q 277143.460 lb 5.12.4.3 (26)

cross section
Required Net cross section area Q/1.3Sts*E Ac 14.503 in² 5.12.4.3 (27)
SUSPENDED DECK
Suspended Deck plate thickness 8 mm
Suspended Deck Plate OD 46.790 mm
Suspended Deck weight 107990.000 kg
Suspended Deck structure weight 30 kg/m² 51590.000 kg
insulation thickness on suspended Deck 350 mm
Insulation Density 65 kg/m³
Insulation weight 39120.000 kg

Item Tag: 2000-FB-01/02
SUMMARY OF REPORT
Required thickness of roof plate for internal Design Pressure 5.120 mm
Required thickness of roof plate for Test Pressure 3.970 mm
Required thickness of Roof Plate for External Pressure 22.040 mm
Provided Thickness of Roof Plate 8.000 mm
Required Thickness of Roof Plate in Compression Ring 40.000 mm
Min Required Width of Roof Plate in Compression Ring inside the shell wall 720.349 mm
Provided Width of Roof Plate in Compression Ring outside the shell wall 350.000 mm
Required Thickness of Shell Plate in Compression Ring 40.000 mm
Min Required Width of Shell Plate in Compression Ring 569.486 mm
Weight of Roof Plate 121333 kg
Weight of Roof Plate in Compression Ring 63861 kg
Weight of Roof Structure considered in Design 130710 kg
Suspended Deck weight of thick 8 mm 107990 kg
Suspended Deck structure weight 51590 kg
Weight of Insulation above suspended Deck 39120 kg

Item Tag: 2000-FB-01/02
INNER TANK DESIGN AS PER API 620
Roof Weight (including Roof Structure, Top Platform and external accessories) w 0 kg
Weight of vertical components of the forces F 0 kg
Calculation
Radius of Tank Shell Rc 22600 mm
Corrosion Allowance Ca 0 mm
Design Liquid Level H 17625 mm
Specific Gravity of Liquid G 0.59175
Design internal Pressure Pg 0 psi
Design External Pressure Pe 0 psi
Test Pressure Pt 0 psi R.6.2
Maximum allowable tensile stress Sts 21000 psi
Allowable tensile stress in Test Condition min (85% Sy, 55% ST) Stt 38500 psi R.6.2
Min Tank Wall thickness 3/16 in + Ca 4.7625 mm 5.10.4.1.a
Nominal Thickness of Tank Wall in erection Condition 7.9375 mm TABLE 5.6
Density of material 0.2836 lb/in³
DESIGN CASE - INTERNAL PRESSURE WITH DESIGN LIQUID LEVEL
Radius of Tank Shell R=R2=Rc 889.7638 in
Cross-sectional area of the interior of the tank At 2487134.878 in²
Corrosion allowance Ca 0 in
Course # 1- For Latitudinal unit force T2
Pressure resulting from the Liquid head at level under consideration Pl 14.8339 psi
Total Pressure Pg+Pl P 14.8339 psi
Latitudinal unit force of meridional arc P*Rc T2 13198.66723 lb/in 5.10.2.5 (11)
Joint Efficeincy E 1
Required Thickness T2/(Sts*E)+Ca t 0.6285 in 5.10.3.2 (16)
Min thickness of bottom shell Course max(5.10.4.1.a,Table 5.6, 5.10.3.2 (16)) t 15.9639 mm
THICKNESS CALCULATION FOR INTERNAL DESIGN PRESSURE WITH DESIGN LIQUID LEVEL FOR LATITUDINAL FORCE T2
Course Liquid Liquid Total Latitudinal Required Min.Require Provided New
Weld Joint Stress in
Course No. Width height Pressure Pressure force T2 Thickness d Thick as Thickness Weight
Efficiency Shell (psi)
(m) (m) (psi) (psi) (lb/in) (mm) per API 620 (mm) (lb)
1 2.4 1 17.625 14.8339 14.8339 13198.6672 15.964 7.9375 19 17644.534 112110
2 2.4 1 15.225 12.814 12.814 11401.4333 13.79 7.9375 17 17035.083 100304
3 2.4 1 12.825 10.794 10.794 9604.11046 11.616 7.9375 15 16262.96 88500
4 2.4 1 10.425 8.7741 8.7741 7806.87656 9.443 7.9375 13 15253.436 76697
5 2.4 1 8.025 6.7542 6.7542 6009.64266 7.269 7.9375 10 15264.492 58994
6 2.4 1 5.625 4.7342 4.7342 4212.31978 5.095 7.9375 8 13374.115 47193
7 2.4 0.85 3.225 2.7143 2.7143 2415.08588 3.437 7.9375 8 9021.056 47193
8 1.8 0.85 0.825 0.6944 0.6944 617.851983 0.879 7.9375 8 2307.859 35395
18.6 Total 566386
Course # 1- For Meridional unit force T1
Roof Weight (including Roof Structure, Top Platform and external accessories) Wr 0 lb
Weight of vertical components of the forces F 0 lb
Weight of Shell Plate + Roof Plate W 566386 lb

Item Tag: 2000-FB-01/02
Meridional unit force Rc/2(P+(W+F)/At) T1 6498.022 lb/in 5.10.2.5 (10)
Required Thickness T1/(Sts*E)+Ca t 7.86 mm 5.10.3.2 (16)

Item Tag: 2000-FB-01/02
THICKNESS CALCULATION FOR INTERNAL PRESSURE AND DESIGN LIQUID LEVEL FOR MERIDIONAL FORCE T1
Shell Course Shell Course Total Total Meridional Required
Weld Joint
Course No. New Weight Corroded Weight Pressure Force Thickness Result
Efficiency
(lb) Weight (lb) W (lb) P (psi) T1 (lb/in) t (mm)
1 112110 112110 566386 14.8339 1 6498.022 7.86 Okay
2 100304 100304 454276 12.814 1 5619.459 6.797 Okay
3 88500 88500 353972 10.794 1 4738.739 5.732 Okay
4 76697 76697 265472 8.7741 1 3855.952 4.664 Okay
5 58994 58994 188775 6.7542 1 2971.055 3.594 Okay
6 47193 47193 129781 4.7342 1 2082.946 2.519 Okay
7 47193 47193 82588 2.7143 0.85 1192.77 1.697 Okay
8 35395 35395 35395 0.6944 0.85 302.595 0.431 Okay
Total 566386 566386
DESIGN CASE - TEST PRESSURE WITH TEST LIQUID
Specific gravity of test Liquid G 1
Course # 1- For Meridional unit force T1 & For Latitudinal unit force T2
Pressure resulting from the Test Liquid head at level under consideration Pl 25.0679 psi
Total Test Pressure Pt+Pl P 25.0679 psi
Latitudinal unit force P*Rc T2 22304.51 lb/in 5.10.2.5 (11)
Allowable tensile stress in Test Condition Stt 38500 psi
Required Thickness max(T1,T2)/(Stt*E)+Ca t 14.72 mm 5.10.3.2 (16)
THICKNESS CALCULATION FOR TEST PRESSURE WITH DESIGN TEST LIQUID LEVEL
Provided Liquid Liquid Total Meridional Latitudinal Required
Total Weight Weld Joint Max (T1,T2)
Course No. Thickness height Pressure Pressure Force force T2 Thickness Result
W (lb) Efficiency (lb/in)
t (mm) (m) (psi) (psi) T1 (lb/in) (lb/in) t (mm)
1 19 566386 17.625 25.0679 25.0679 1 11050.944 22304.51 22304.510 14.720 Okay
2 17 454276 15.225 21.6544 21.6544 1 9552.393 19267.302 19267.302 12.720 Okay
3 15 353972 12.825 18.2409 18.2409 1 8051.731 16230.093 16230.093 10.710 Okay
4 13 265472 10.425 14.8274 14.8274 1 6548.957 13192.884 13192.884 8.710 Okay
5 10 188775 8.025 11.4139 11.4139 1 5044.071 10155.676 10155.676 6.710 Okay
6 8 129781 5.625 8.0004 8.0004 1 3536.019 7118.467 7118.467 4.700 Okay
7 8 82588 3.225 4.5869 4.5869 0.85 2025.857 4081.258 4081.258 3.170 Okay
8 8 35395 0.825 1.1734 1.1734 0.85 515.694 1044.049 1044.049 0.820 Okay
DESIGN CASE - EXTERNAL PRESSURE WITH NO LIQUID
Design External Pressure Pe 0 psi
Total Pressure P 0 psi
Meridional unit force Rc/2(P+(W+F)/At) T1 -101.312 lb/in 5.10.2.5 (10)
Latitudinal unit force P*Rc T2 0 lb/in 5.10.2.5 (11)
(t-c)/R 0.00085
Allowable compressive stress 1000000*[(t-c)R] Sca 850 psi 5.5.4.3
Step 1

Item Tag: 2000-FB-01/02
Minimum of ABS(T1), ABS(T2) T'' 0 lb/in

Item Tag: 2000-FB-01/02
sqrt(T''Rs)/1000+Ca t 0 in 5.10.3.5 (19)
Step 2
For Thickness determined by equation 19 (t-c)/Rs 0
t 5.69 mm
UNITY CHECK AS PER 5.5.4.4
Larger computed compressive stress T'/(t-Ca) S1 135.4382 lb/in²
Smaller computed Compressive stress T''/(t-Ca) Ss 0 lb/in²
(t-c)/R 0.00085
Allowable compressive stress 1800000*[(t-c)R] Scs 1530 psi 5.5.4.2
(S1+0.8Ss)/Scs 0.0886
1.8Ss/Scs 0
THICKNESS CALCULATION FOR EXTERNAL PRESSURE WITH NO LIQUID

Provided Total Meridional Latitudinal Max (abs Min (abs t Required t Required
Total Weight
Course No. Thickness Pressure Force force T2 T1,T2) T1,T2) as per (18) as per (19)
W (lb)
t (mm) P (psi) T1 (lb/in) (lb/in) T' T'' (in) (in)
1 19 566386 0 -101.312 0 101.312 0 0.2238 0
2 17 454276 0 -81.258 0 81.258 0 0.2004 0
3 15 353972 0 -63.317 0 63.317 0 0.1769 0
4 13 265472 0 -47.486 0 47.486 0 0.1532 0
5 10 188775 0 -33.767 0 33.767 0 0.1292 0
6 8 129781 0 -23.215 0 23.215 0 0.1071 0
7 8 82588 0 -14.773 0 14.773 0 0.0855 0
8 8 35395 0 -6.332 0 6.332 0 0.056 0

min Reqd
(t-c)/Rs by (t-c)/Rs by S1 Ss Scs (S1+0.8Ss)/
Course No. Thick (t-c)/R 1.8Ss/Scs Result
Eq (18) Eq (19) (lb/in²) (lb/in²) (lb/in²) Scs
t (mm)
1 0.00026 0 5.68 135.4382 0 0.00085 1530 0.0886 0 Okay
2 0.00023 0 5.09 121.4091 0 0.00076 1368 0.0888 0 Okay
3 0.0002 0 4.49 107.2168 0 0.00067 1206 0.089 0 Okay
4 0.00018 0 3.89 92.7804 0 0.00058 1044 0.0889 0 Okay
5 0.00015 0 3.28 85.7682 0 0.00045 810 0.1059 0 Okay
6 0.00013 0 2.72 73.7077 0 0.00036 648 0.1138 0 Okay
7 0.0001 0 2.17 46.9043 0 0.00036 648 0.0724 0 Okay
8 0.00007 0 1.42 20.1041 0 0.00036 648 0.0311 0 Okay

Item Tag: 2000-FB-01/02
SUMMARY OF REPORT
Course Corroded Reqd Thick Reqd thk Reqd thk Reqd thk Provided
New Weight
Course No. Width Weight API 620 INT Pres Test Pres Ext Pres Thickness Result
(lb)
(m) (lb) (mm) (mm) (mm) (mm) (mm)
1 2.400 112110 112110 7.9375 15.964 14.72 5.68 19 Okay
2 2.400 100304 100304 7.9375 13.79 12.72 5.09 17 Okay
3 2.400 88500 88500 7.9375 11.616 10.71 4.49 15 Okay
4 2.400 76697 76697 7.9375 9.443 8.71 3.89 13 Okay
5 2.400 58994 58994 7.9375 7.269 6.71 3.28 10 Okay
6 2.400 47193 47193 7.9375 5.095 4.7 2.72 8 Okay
7 2.400 47193 47193 7.9375 3.437 3.17 2.17 8 Okay
8 1.800 35395 35395 7.9375 0.879 0.82 1.42 8 Okay
New Weight of the Shell Plate 256981 kg
Corroded weight of the Shell Plate 256981 kg

Item Tag: 2000-FB-01/02
OUTER TANK DESIGN AS PER API 620
Roof Weight (including Roof Structure, Top Platform and external accessories) w 569914 kg
Weight of vertical components of the forces F 0 kg
Calculation
Radius of Tank Shell Rc 23400 mm
Corrosion Allowance Ca 1.5 mm
Design Liquid Level H 16440 mm
Specific Gravity of Liquid G 0.59175
Design internal Pressure Pg 2.8446 psi
Design External Pressure Pe 0.0711 psi
Test Pressure Pt 3.55575 psi R.6.2
Maximum allowable tensile stress Sts 21000 psi
Allowable tensile stress in Test Condition min (85% Sy, 55% ST) Stt 38500 psi R.6.2
Min Tank Wall thickness 3/16 in + Ca 6.2625 mm 5.10.4.1.a
Nominal Thickness of Tank Wall in erection Condition 7.9375 mm TABLE 5.6
Density of material 0.2836 lb/in³
DESIGN CASE - INTERNAL PRESSURE WITH DESIGN LIQUID LEVEL
Radius of Tank Shell R=R2=Rc 921.2598 in
Cross-sectional area of the interior of the tank At 2666331.32 in²
Corrosion allowance Ca 0.059055118 in
Course # 1- For Latitudinal unit force T2
Pressure resulting from the Liquid head at level under consideration Pl 13.8366 psi
Total Pressure Pg+Pl P 16.6812 psi
Latitudinal unit force of meridional arc P*Rc T2 15367.71898 lb/in 5.10.2.5 (11)
Joint Efficeincy E 1
Required Thickness T2/(Sts*E)+Ca t 0.7909 in 5.10.3.2 (16)
Min thickness of bottom shell Course max(5.10.4.1.a,Table 5.6, 5.10.3.2 (16)) t 20.08886 mm
THICKNESS CALCULATION FOR INTERNAL DESIGN PRESSURE WITH DESIGN LIQUID LEVEL FOR LATITUDINAL FORCE T2
Course Liquid Liquid Total Latitudinal Required Min.Require Provided New
Weld Joint Stress in
Course No. Width height Pressure Pressure force T2 Thickness d Thick as Thickness Weight
Efficiency Shell (psi)
(m) (m) (psi) (psi) (lb/in) (mm) per API 620 (mm) (lb)
1 2.4 1 16.44 13.8366 16.6812 15367.719 20.088 7.9375 21 20017.439 128300
2 2.4 1 14.04 11.8166 14.6612 13506.7742 17.837 7.9375 18 20792.246 109965
3 2.4 1 11.64 9.7967 12.6413 11645.9215 15.586 7.9375 16 20400.442 97742
4 2.4 1 9.24 7.7768 10.6214 9785.06884 13.335 7.9375 14 19883.26 85521
5 2.4 1 6.84 5.7568 8.6014 7924.12404 11.084 7.9375 13 17501.978 79411
6 2.4 1 4.44 3.7369 6.5815 6063.27137 8.834 7.9375 13 13391.921 79411
7 2.4 1 2.04 1.7169 4.5615 4202.32658 6.583 7.9375 13 9281.66 79411
8 2.4 1 -0.36 -0.303 2.5416 2341.47391 4.332 7.9375 13 5171.603 79411
9 0.8 1 -2.76 -2.3229 0.5217 480.621238 2.081 7.9375 40 317.085 81494
20 Total 820666
Course # 1- For Meridional unit force T1
Roof Weight (including Roof Structure, Top Platform and external accessories) Wr 1256432.404 lb
Weight of vertical components of the forces F 0 lb
Weight of Shell Plate + Roof Plate W 2077098.404 lb

Item Tag: 2000-FB-01/02
Required Thickness T1/(Sts*E)+Ca t 10.36 mm 5.10.3.2 (16)

Item Tag: 2000-FB-01/02
THICKNESS CALCULATION FOR INTERNAL PRESSURE AND DESIGN LIQUID LEVEL FOR MERIDIONAL FORCE T1
Shell Course Shell Course Total Total Meridional Required
Weld Joint
Course No. New Weight Corroded Weight Pressure Force Thickness Result
Efficiency
(lb) Weight (lb) W (lb) P (psi) T1 (lb/in) t (mm)
1 128300 119136 2077098 16.6812 1 7325.024 10.36 Okay
2 109965 100801 1948798 14.6612 1 6416.717 9.261 Okay
3 97742 88579 1838833 12.6413 1 5505.288 8.159 Okay
4 85521 76358 1741091 10.6214 1 4591.747 7.054 Okay
5 79411 70248 1655570 8.6014 1 3676.049 5.946 Okay
6 79411 70248 1576159 6.5815 1 2759.342 4.837 Okay
7 79411 70248 1496748 4.5615 1 1842.588 3.729 Okay
8 79411 70248 1417337 2.5416 1 925.881 2.62 Okay
9 81494 78438 1337926 0.5217 1 9.173 1.511 Okay
Total 820666 744304
DESIGN CASE - TEST PRESSURE WITH TEST LIQUID
Specific gravity of test Liquid G 1
Pressure resulting from the Test Liquid head at level under consideration Pl 23.3824 psi
Total Test Pressure Pt+Pl P 26.93815 psi
Latitudinal unit force P*Rc T2 24817.035 lb/in 5.10.2.5 (11)
Allowable tensile stress in Test Condition Stt 38500 psi
Required Thickness max(T1,T2)/(Stt*E)+Ca t 17.88 mm 5.10.3.2 (16)
THICKNESS CALCULATION FOR TEST PRESSURE WITH DESIGN TEST LIQUID LEVEL
Provided Liquid Liquid Total Meridional Latitudinal Required
Total Weight Weld Joint Max (T1,T2)
Course No. Thickness height Pressure Pressure Force force T2 Thickness Result
W (lb) Efficiency (lb/in)
t (mm) (m) (psi) (psi) T1 (lb/in) (lb/in) t (mm)
1 21 2077098.404 16.44 23.3825 26.93825 1 12049.729 24817.127 24817.127 17.880 Okay
2 18 1948798.404 14.04 19.969 23.52475 1 10499.533 21672.407 21672.407 15.800 Okay
3 16 1838833.404 11.64 16.5555 20.11125 1 8946.171 18527.687 18527.687 13.730 Okay
4 14 1741091.404 9.24 13.142 16.69775 1 7390.696 15382.966 15382.966 11.650 Okay
5 13 1655570.404 6.84 9.7285 13.28425 1 5833.11 12238.246 12238.246 9.580 Okay
6 13 1576159.404 4.44 6.315 9.87075 1 4274.469 9093.526 9093.526 7.500 Okay
7 13 1496748.404 2.04 2.9015 6.45725 1 2715.828 5948.805 5948.805 5.430 Okay
8 13 1417337.404 -0.36 -0.5121 3.04365 1 1157.14 2803.993 2803.993 3.350 Okay
9 40 1337926.404 -2.76 -3.9256 -0.36985 1 -401.502 -340.728 -340.728 1.280 Okay
DESIGN CASE - EXTERNAL PRESSURE WITH NO LIQUID
Design External Pressure Pe 0.0711 psi
Total Pressure P 0.0711 psi
Meridional unit force Rc/2(P+(W+F)/At) T1 -391.587 lb/in 5.10.2.5 (10)
Latitudinal unit force P*Rc T2 -65.502 lb/in 5.10.2.5 (11)
(t-c)/R 0.00084
Allowable compressive stress 1000000*[(t-c)R] Sca 840 psi 5.5.4.3
Step 1

Item Tag: 2000-FB-01/02
Minimum of ABS(T1), ABS(T2) T'' 65.502 lb/in

Item Tag: 2000-FB-01/02
sqrt(T''Rs)/1000+Ca t 0.3047 in 5.10.3.5 (19)
Step 2
t 13.61 mm
UNITY CHECK AS PER 5.5.4.4
Larger computed compressive stress T'/(t-Ca) S1 510.0672 lb/in²
Smaller computed Compressive stress T''/(t-Ca) Ss 85.3206 lb/in²
(t-c)/R 0.00084
Allowable compressive stress 1800000*[(t-c)R] Scs 1512 psi 5.5.4.2
(S1+0.8Ss)/Scs 0.3825
1.8Ss/Scs 0.1016

Provided Total Meridional Latitudinal Max (abs Min (abs t Required t Required
Total Weight
Course No. Thickness Pressure Force force T2 T1,T2) T1,T2) as per (18) as per (19)
W (lb)
t (mm) P (psi) T1 (lb/in) (lb/in) T' T'' (in) (in)
1 21 2077098.404 0.0711 -391.587 -65.502 391.587 65.502 0.5357 0.3048
2 18 1948798.404 0.0711 -369.422 -65.502 369.422 65.502 0.5236 0.3048
3 16 1838833.404 0.0711 -350.424 -65.502 350.424 65.502 0.513 0.3048
4 14 1741091.404 0.0711 -333.539 -65.502 333.539 65.502 0.5034 0.3048
5 13 1655570.404 0.0711 -318.764 -65.502 318.764 65.502 0.4948 0.3048
6 13 1576159.404 0.0711 -305.045 -65.502 305.045 65.502 0.4867 0.3048
7 13 1496748.404 0.0711 -291.326 -65.502 291.326 65.502 0.4784 0.3048
8 13 1417337.404 0.0711 -277.608 -65.502 277.608 65.502 0.47 0.3048
9 40 1337926.404 0.0711 -263.889 -65.502 263.889 65.502 0.4613 0.3048

min Reqd
(t-c)/Rs by (t-c)/Rs by S1 Ss Scs (S1+0.8Ss)/
Course No. Thick (t-c)/R 1.8Ss/Scs Result
Eq (18) Eq (19) (lb/in²) (lb/in²) (lb/in²) Scs
t (mm)
1 0.00052 0.00027 13.61 510.0672 85.3206 0.00084 1512 0.3825 0.1016 Okay
2 0.00051 0.00027 13.3 568.686 100.8334 0.00071 1278 0.5082 0.1421 Okay
3 0.0005 0.00027 13.03 613.8462 114.7415 0.00062 1116 0.6323 0.1851 Okay
4 0.00049 0.00027 12.79 677.7513 133.1001 0.00054 972 0.8069 0.2465 Okay
5 0.00048 0.00027 12.57 704.0527 144.674 0.0005 900 0.9109 0.2894 Okay
6 0.00047 0.00027 12.36 673.7516 144.674 0.0005 900 0.8773 0.2894 Okay
7 0.00046 0.00027 12.15 643.4505 144.674 0.0005 900 0.8436 0.2894 Okay
8 0.00045 0.00027 11.94 613.1516 144.674 0.0005 900 0.8099 0.2894 Okay
9 0.00044 0.00027 11.72 174.0982 43.2144 0.00165 2970 0.0703 0.0262 Okay
STABILITY CHECK OF TANK SIDE WALL FOR EXTERNAL PRESSURE + WIND PRESSURE
Tank Diameter D 153.5434 ft
Design Wind Pressure Pd 3991 N/m²
Design External Pressure Pe 490.218 N/m²
Total external pressure Pd+Pe Ptd 4481.218 N/m²
Wind velocity corresponding to above sqrt(Ptd/0.6125) V 85.536 m/s
191.336 mph
Course #1 Uncorroded Condition

Item Tag: 2000-FB-01/02
Uniform Thickness of the Side wall tuni 0.5119 in
Actual Thickness of the side wall tact 0.8268 in
Actual Course width W 7.8741 ft
Transposed course width W*sqrt(tuni/tact)^5 Wtr 2.375 ft
Maximum height of unstiffened shell 600000*tuni*sqrt((tuni/D)^3*(120/V)^2 H1 23.2561 ft
Course #1 corroded Condition
Uniform Thickness of the Side wall tuni 0.4528 in
Actual Thickness of the side wall tact 0.7678 in
Actual Course width W 7.8741 ft
Transposed course width W*sqrt(tuni/tact)^5 Wtr 2.1031 ft
Maximum height of unstiffened shell 600000*tuni*sqrt((tuni/D)^3*(120/V)^2 H1 20.5712 ft
Uncorroded Condition Corroded Condition

Uniform Provided Uniform
Width Actual Provided Transpose Transpose
Course No. thickness thickness thickness
(ft) thickness (in) Width (ft) Width (ft)
(in) (in) (in)
1 7.87410 0.8268 0.5119 2.375 0.7678 0.4528 2.1031
2 7.87410 0.7087 0.5119 3.4915 0.6497 0.4528 3.1929
3 7.87410 0.63 0.5119 4.6862 0.5709 0.4528 4.4114
4 7.87410 0.5512 0.5119 6.5448 0.4922 0.4528 6.3917
5 7.87410 0.5119 0.5119 7.8741 0.4528 0.4528 7.8741
6 7.87410 0.5119 0.5119 7.8741 0.4528 0.4528 7.8741
7 7.87410 0.5119 0.5119 7.8741 0.4528 0.4528 7.8741
8 7.87410 0.5119 0.5119 7.8741 0.4528 0.4528 7.8741
9 2.62470 1.5749 0.5119 0.1581 1.5158 0.4528 0.1281
Sum of Transposed Width 48.752 ft 47.7236 ft
Maximum height of unstiffened shell 23.2561 ft 20.5712 ft
Intermediate Girders Required
Number of intermediate stiffeners required 3 Nos
Number of Internal Stiffeners provided 4 Nos
Stiffener distance h1 2.5 m
h1 8.2021 ft
Minimum required section modulus of stiffener D²h1/10000*(v/120)² Z 49.1608 in³ API 650 5.9.7.6
Calculation of section modulus
Total width of Tank sidewall that can be included in 2*1.47(Dt)^0.5 24.5141 in

section modulus calculation
PROVIDE INVERTED "TEE" SECTION X Y X Y
WIDTH AND THICKNESS OF FLANGE 1 12 250 mm 0.354 9.724 in

2 1
WIDTH AND THICKNESS OF HUB 2 320 12 mm 12.598 0.354 in
WIDTH AND THICKNESS OF SHELL 3 0.453 24.514 in
SECTION SIZE AREA A d M =A*d Iaa I gg 3

MARKED in x in in^2 in in^3 in^4 in^4
1 0.354 x 9.724 3.4423 0.177 0.6093 286.03 0.04
2 12.598 x 0.354 4.4597 6.653 29.6704 31.07 58.98
3 0.4528 x 24.5141 11.1 13.18 146.3 167.74 0.19
Sum 19.002 176.5797 484.84 59.21
Sum(A*d)/Sum (A) y 9.293 in

Item Tag: 2000-FB-01/02
Moment of Inertia Iaa + Igg Iyy 544.049 in^4
Section modulus Iyy / y Zyy 58.547 in^3
PROVIDED SECTION IS SUFFICIENT
WIND GRIDER WEIGHT:
FLANGE PLATE (1) 7433.221 lb
WEB PLATE (2) 9696.922 lb
Stiffeners @ 5% = 857 lb
Total weight of 4 Wind Stiffeners 32637 kg
STABILITY AND BUCKLING CHECK OF TANK SIDE WALL FOR EXTERNAL PRESSURE + WIND PRESSURE AS PER API 650 APPENDIX V
Design wind velocity (3-sec gust) V 191.336 mph
Maximum wind pressure 31 (V/120)² W 78.813 lb/ft² V.3.1
Design external pressure Pe 10.2384 lb/ft²
Modifier for the design external pressure Fpe 0.4 V.3.1
Total design external pressure for shell max (Pe, W+ Fpe*Pe) Ps 82.909 lb/ft² V.3.1
Nominal tank daimeter D 153.5434 ft
Nominal thickness of thinnest shell course tsmin 0.4528 in
Transformed height of tank shell Hts 47.7236 ft
Yield strength Fy 50000 lb/in²
Modulus of elasticity E 29200000 lb/in²
Stability Factor y 1.26192 V.8.1
Allowable Compressive stress max (15000,0.4Fy) fc 200000 lb/in² V.3.1
Buckling will occur elastically in the unstiffened cylindrical shell:
Elastic buckling (D/tsmin)^0.75 [(Hts/D)(Fy/E)^0.5 >= 0.19 1.0164 V.8.1.1
Buckling will occur elestically Proceed further
Required min shell thickness (1.23(y*Hts*Ps)^0.4*D^0.6)/E^0.4 tsmin 0.785 in V.8.1.3
The required minimum thickness is greater than the available thickness and the shell must be stiffened
Maximum height of unstiffened shell permitted 0.6*(tsmin)^2.5€/(D^1.5(Ps)y) Hsafe 12.1429 ft V.8.2.1.2
Number of stiffeners requred Hts/Hsafe-1 Ns 3 Nos V.8.2.1.3
Number of Internal Stiffeners provided 4 Nos
Actual spacing between the stiffeners Ls 8.2021 ft
Number of waves into which a shell will buckle under external pressure
sqrt(5.33*D³/(tsmin*Hts²))<=100 N² 100 V.8.2.2.1
2 < N <10 N 10
Radial load imposed on the stiffener by Shell Ps*Ls/12 Q 56.669 lb/in V.8.2.2.3
Contributing width of shell on each side of stiffener 1.47*sqrt(D*tshell) wshell 12.2571 in V.8.2.2.4
Total width of shell Contributing wshell 24.5142 in
Required moment of inertia of stiffener 648*Q*D³/(E(N²-1)) Ireqd 45.9829 in4 V.8.2.2.5
Provided stiffener is sufficient
Total area required in the stiffener region 6QD/fc Areqd 0.2611 in² V.8.2.2.6.1
Required cross-sectional area of stiffener Areqd-2.94*tshell*(sqrt(D*tshell)) Astiff 0.1306 in² V.8.2.2.6.2
Provided section is Sufficient

Item Tag: 2000-FB-01/02
SUMMARY OF REPORT
Course Corroded Reqd Thick Reqd thk Reqd thk Reqd thk Provided
New Weight
Course No. Width Weight API 620 INT Pres Test Pres Ext Pres Thickness Result
(lb)
(m) (lb) (mm) (mm) (mm) (mm) (mm)
1 2.400 128300 119136 7.9375 20.088 17.88 13.61 21 Okay
2 2.400 109965 100801 7.9375 17.837 15.8 13.3 18 Okay
3 2.400 97742 88579 7.9375 15.586 13.73 13.03 16 Okay
4 2.400 85521 76358 7.9375 13.335 11.65 12.79 14 Okay
5 2.400 79411 70248 7.9375 11.084 9.58 12.57 13 Okay
6 2.400 79411 70248 7.9375 8.834 7.5 12.36 13 Okay
7 2.400 79411 70248 7.9375 6.583 5.43 12.15 13 Okay
8 2.400 79411 70248 7.9375 4.332 3.35 11.94 13 Okay
9 0.800 81494 78438 7.9375 2.081 1.28 11.72 40 Okay
New Weight of the Shell Plate 372353 kg
Corroded weight of the Shell Plate 337706 kg
Weight of the Stiffeners 32640 kg

Item Tag: 2000-FB-01/02
TANK BOTTOM DESIGN AS PER API 620
ANNULAR BOTTOM PLATE WIDTH AND THICKNESS CALCULATION FOR INNER TANK
Provided Annular plate thickness tb 10 mm
Provided Annular plate Width 1100 mm
Provided Bottom plate thickness 7 mm
Nominal diamter of tank D 148.29397 ft
Design specific gravity G 0.59175
Maximum filling height of the tank for design H 57.82481 ft
Design thickness of the first shell course excluding corrosion allowance t 0.7481 in
Corrosion allowance Ca 0 in
Induced stress in first shell course (2.6*D)(HG)/t Sd 17635.5767 lb/in² Table R-6 note b
Required thickness of annular plate 0.25 + Ca 6.35 mm Table R-6
Provided annular plate thickness is sufficient
Provided Annular plate thickness tb 0.3937 in
Minimum radial width of Annular plate required 390*tb/(sqrt(H*G)) Lmin 26.2485 in R.3.5.1
inside the tank
28.9966 in R.3.5.1
Total width of Annular plate required Lmin+Shell thk+2" outside
Provided annular plate width is sufficient
Outer diameter of Annular plate OD 45340 mm
Inner diameter of Annular plate ID 43140 mm
Weight of Annular plate 12002 kg
Bottom Plate thickness
Minimum Bottom plate thickness 1/4"+ca 6.35 mm API 620 5.9.4.2
Provided Bottom plate thickness is sufficient
Outer Diameter of Bottom Plate OD 43290 mm
Weight of Bottom Plate 80879 kg
ANNULAR BOTTOM PLATE WIDTH AND THICKNESS CALCULATION FOR OUTER TANK
Provided Annular plate thickness tb 12 mm
Provided Annular plate Width 1400 mm
Provided Bottom plate thickness 8 mm
Nominal diamter of tank D 153.54331 ft
Design specific gravity G 0.59175
Maximum filling height of the tank for design H 53.93701 ft
Design thickness of the first shell course excluding corrosion allowance t 0.7678 in
Corrosion allowance Ca 0.059055118 in
Induced stress in first shell course (2.6*D)(HG)/t Sd 16595.15347 lb/in² Table R-6 note b
Required thickness of annular plate 0.25 + Ca 7.85 mm Table R-6
Provided annular plate thickness is sufficient
Provided Annular plate thickness tb 0.4724 in
Minimum radial width of Annular plate required 390*tb/(sqrt(H*G)) Lmin 32.6109 in R.3.5.1
inside the tank
35.43775512 in R.3.5.1
Total width of Annular plate required Lmin+Shell thk+2" outside
Provided annular plate width is sufficient
Outer diameter of Annular plate OD 46944 mm

Item Tag: 2000-FB-01/02
Inner diameter of Annular plate ID 44144 mm
Weight of Annular plate 18870 kg
Bottom Plate thickness

Item Tag: 2000-FB-01/02
Minimum Bottom plate thickness 1/4"+ca 7.85 mm API 620 5.9.4.2
Provided Bottom plate thickness is sufficient
Outer Diameter of Bottom Plate OD 44294 mm
Weight of Bottom Plate 96770 kg

Item Tag: 2000-FB-01/02
MISCILLANEOUS WEIGHT
CAGE LADDER AND INTERMIDIATE PLATFORM FOR INNER TANK
Inner Tank height 18.6 m
Number of intermidiate platforms 4 Nos
Weight of Cage Ladder 40 kg/m 744 kg
Intermidiate Platform Weights 150 kg/m² 600 kg
Total Weight 1344 kg
CAGE LADDER AND INTERMIDIATE PLATFORM FOR OUTER TANK
Outer Tank height 20 m
Number of intermidiate platforms 4 Nos
Weight of Cage Ladder 40 kg/m 800 kg
Intermidiate Platform Weights 150 kg/m² 600 kg
Total Weight 5 No. of cage ladders 7000 kg
PERIPHERAL HANDRAIL FOR OUTER TANK
Outer Tank Diameter 46.8 m
Weight of peripheral Hand Rail 20 kg/m 2950 kg
PERIPHERAL PLATFORM OF 1 METER WIDTH FOR OUTER TANK
Weight of peripheral platform 150 kg/m² Angle 120 7360 kg
CENTRAL PLATFORM FOR OUTER TANK
Size of Platform Length 10 m Width 10 m
Weight of platform 150 kg/m² 15000 kg
INSULATION WEIGHT ON OUTER SHELL
Outer Tank height 20 m
Puf insulation Weight thickness 200 mm Density 40 kg/m³ 23630 kg
Mineral wool + ceramic wool Weight thickness 100 mm Density 150 kg/m³ 44580 kg
Total Insulation Weight 68210 kg
ANCHOR BOLTS
Number of anchors 120 Nos
Size of anchor length 2500 width 200 thick 20 mm
weight of anchors 9420 kg
CONCRETE WEIGHT BELOW INNER TANK
Volume concrete OD 45600 width 700 Thick 100 mm 9.87402571 m³
Density of Concrete 2000 kg/m³ Weight 19750 kg
Sand density 1800 kg/m³ Weight 276190 kg
CONCRETE WEIGHT BELOW OUTER TANK
Volume concrete OD 47200 width 1700 Thick 400 mm 97.2008767 m³
Density of Concrete 2200 kg/m³ Weight 213850 kg
Foam Glass Layers (mm) OD 43800 Thick 300 Density 128 kg/m² 57860 kg
Sand layer (mm) OD 43800 Thick 100 Density 1800 kg/m² 271220 kg

Item Tag: 2000-FB-01/02
WEIGHT SUMMARY
INNER TANK SHELL
Shell (45200mm ID x 18600 mm Height) 256990 kg

Stiffeners 6000 kg
Internal Cage ladder with mid landing Platform + Annular Space Ladder 1350 kg
A 264340 kg
INNER TANK BOTTOM
Bottom (Annular Plate & Sketch Plates) 92890 kg

Concrete Leveling Course 295940 kg
B 388830 kg
OUTER TANK SHELL
Shell (46800mm ID x 20000 mm Height) 372353 kg

Stiffeners 32640 kg
Internal Cage ladder with mid landing Platform + Annular Space Ladder 7000 kg
Shell Insulation (PUF+CW+RW ) 68210 kg
C 480210 kg
OUTER TANK BOTTOM
Bottom (Annular plate & sketch plates) 115640 kg

Perlite Concrete blocks + fiberglass & vapour barrier felt 213850 kg
Foam Glass Layers 57860 kg
Sand layers 271220 kg
D 658570 kg
SUSPENDED DECK
Deck plates + Support of deck plates 159580 kg

Deck Fiber glass Insulation 39120 kg
E 198700 kg
DOME ROOF
Dome Roof plates 121333 kg

Dome Roof Rafters 130710 kg
Compression Ring 63861 kg
Nozzle on Dome Roof and Shell 30000 kg
External Platforms, ladders, Railing and supports 25310 kg
F 371214 kg
Anchor straps G 9420 kg
Inner Tank Operating Liquid Weight H 16735400 kg
Inner Tank Test Water Weight I 28281100 kg
EMPTY WEIGHT A+B+C +D +E+F+G 2371300 kg
EMPTY WEIGHT (Added with 2% Contigency) 2418800 kg
ERECTION WEIGHT (EXCLUDING PERLITE, FOAM GLASS, INSULATION & SAND) + 2% Contigen 1453600 kg
Operating Weight 19154200 kg
Test Weight 30699900 kg


API 620 Design

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Item Tag: 2000-FB-01/02

Item Description: 15000 MT PROPANE / BUTANE / PROPELENE STORAGE TANK

Project Name: SHV SUPER GAS

API 620 DOUBLE WALL FULL CONTAINMENT STORAGE TANK DESIGN

INNER TANK OUTER TANK

TANK DIAMETER D 45200 46800 mm

TANK HEIGHT HT 18600 20000 mm

PRODUCT STORED Propane Propane

DESIGN LIQUID LEVEL H 17625 16440 mm

DESIGN PRESSURE Pi 0 2000 mm wc

SPECIFIC GRAVITY OF THE LIQUID G 0.59175 0.59175

CORROSION ALLOWANCE Ca 0 1.5 mm

ROOF TYPE SELF SUPPORTED DOME

ROOF RADIUS R 37440 mm

BOTTOM TYPE FLAT

MATERIAL SA537CL1 SA537CL1

YIELD STRESS Sy 50000 50000 psi

Minimum Tensile Strength ST 70000 70000 psi

Modulus of elasticity E 29200000 29200000 psi

DENSITY OF THE MATERIAL 7.85 7.85 g/cm³

DESIGN WIND PRESSURE Pd 3991 N/m²

INSULATION THICKNESS 300 mm

INSULATION DENSITY 40 kg/m³

PREPARED BY TECHNIP INDIA LTD. 1/27

Item Description: 15000 MT PROPANE / BUTANE / PROPELENE STORAGE TANK

Project Name: SHV SUPER GAS

ROOF DESIGN AS PER API 620

Roof plate thickness assumed initially tr 8 mm

Min Tank Wall thickness 3/16 in + Ca tmin 6.26364 mm 5.10.4.1.a

Joint Efficiency (API 620 Table 5-2) E 0.7

Minimum Roof Live load (API 620 5.4.1) Lr 20 lb/ft²

Minimum Platform Load (specification requirement) PL kg/m²

Roof plate thickness assumed initially tr 0.315 in

Corrosion allowance for roof plate Ca 0.0591 in

Joint Efficiency (API 620 Table 5-2) E 0.7

Roof Radius Rs 1474.0157 in

Tank Diameter D 1842.5197 in

Roof Height Rs-sqrt(Rs²-(D/2)²) Hr 323.363 in

Roof Surface area 2 x PI x Rs x Hr Af 2994830.883 in²

Crosssectional area of tank At 2666331.60973 in²

Roof Plate material density Rd 0.2836 lb/in³

Roof Plate weight tr x Af x Rd Wr 267540.222102 lb

Weight of external accessories on Roof (platforms, insulation, Nozzles) W1 476637.04 lb

Total Weight of Roof Wr+Wrs+Wcr+W1 W 1173207 lb

Summation of vertical components of the forces F 0 lb

Design internal Pressure Pi 2.8446 lb/in²

Design External Pressure Pe 0.0711 lb/in²

Test Pressure Pt 3.55575 lb/in²

Pressure due to Roof and Accessories Weight (W+F)/At Pw 0.44001 lb/in²

Meridional unit force Rs/2(Pi+(W+F)/Af) T1 1807.7741 lb/in 5.10.2.5 (4)

Latitudinal unit Force Rs(Pi+W/Af)-T1 T2 1807.7742 lb/in 5.10.2.5 (5)

the Roof is in Tension T 1807.7742 lb/in

Required Thickness T/(StsE)+Ca t 0.1821 in 5.10.3.2 (16)

Meridional unit force Rs/2(Pi+(W+F)/At) T1 1772.2032 lb/in 5.10.2.5 (4)

sin-1(D/(2Rs) Alpha 0.6751 rad

Latitudinal unit Force Rs(Pi+W/At*Cos(alpha))-T1 T2 1914.4726 lb/in 5.10.2.5 (5)

the Roof is in Tension T 1914.4726 lb/in

Required Thickness T/(StsE)+Ca t 0.189 in 5.10.3.2 (16)

Meridional unit force 1/2PiRs T1 2096.4925 lb/in 5.10.2.5 (7)

Latitudinal unit Force 1/2PiRs T2 2096.4925 lb/in 5.10.2.5 (7)

Meridional unit force 1/2PtRs T1 2620.6157 lb/in 5.10.2.5 (7)

Latitudinal unit Force 1/2PtRs T2 2620.6157 lb/in 5.10.2.5 (7)