Tank-API-650-SI-Manzanillo-30 mbls-API-650-Calculation-Report - 1
Tank-API-650-SI-Manzanillo-30 mbls-API-650-Calculation-Report - 1
Tank-API-650-SI-Manzanillo-30 mbls-API-650-Calculation-Report - 1
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TABLE OF CONTENTS
ROOF DESIGN
BOTTOM DESIGN
WIND MOMENT
SEISMIC CALCULATIONS
Page: 2/52
No Warnings!!
Job : 2015-10-6-18-51
Date of Calcs. : 06-Oct-2015
Mfg. or Insp. Date :
Designer : Pgmi-Pc-Rsg
Project :
Tag Number :
Plant : PURCHASER DESCRIPTION CITY AND STATE
Plant Location :
Site :
Design Basis : API-650 12th Edition, March 2013
D of Tank = 24.384 m
OD of Tank = 24.412 m
ID of Tank = 24.384 m
CL of Tank = 24.398 m
Shell Height = 12.192 m
S.G of Contents = 1
Max Liq. Level = 12.192 m
Min Liq. Level = 11 m
Design Temperature = 93.3 ºC
Tank Joint Efficiency = 0.85
Ground Snow Load = 0 KPa
Roof Live Load = 1.1768 KPa
Additional Roof Dead Load = 0 KPa
Page: 3/52
Basic Wind Velocity = 193.1213 mph
Wind Importance Factor = 1
DESIGNER REMARKS
Remarks or Comments
Min t-min
Tensile t-min t-min t-
Shell Width CA Yield Sd St Weight Weight t-Des t-Test Ext- t-min
Material JE Strength Erection Seismic Actual Status
# (mm) (mm) Strength (MPa) (MPa) (N) CA (N) (mm) (mm) Pe (mm)
(MPa) (mm) (mm) (mm)
(MPa) (mm)
A283M-
1 2438.4 3 0.85 205 380 137 154 200,988 157,938 6 13.3714 9.2265 12.5569 NA 13.3714 14 OK
C
A283M-
2 2438.4 3 0.85 205 380 137 154 172,289 129,233 6 11.2448 7.3346 10.5343 NA 11.2448 12 OK
C
A283M-
3 2438.4 3 0.85 205 380 137 154 143,586 100,523 6 9.1182 5.4428 8.4447 NA 9.1182 10 OK
C
A283M-
4 2438.4 3 0.85 205 380 137 154 100,523 57,448 6 6.9916 3.5509 6.0845 NA 6.9916 7 OK
C
A283M-
5 2358.4 3 0.85 205 380 137 154 83,339 41,674 6 4.865 1.6591 4.5468 NA 6 6 OK
C
CONE ROOF
RAFTERS:
Qty At Radius (m) Size Length (m) W (N/m) Ind. Weight (N) Total Weight (N)
24 6.096 C6X10.5 5.9263 153.2359 908.1364 21,795.2748
42 12.1631 C10X15.3 7.0475 223.2867 1,573.6319 66,092.5423
GIRDERS:
Page: 4/52
Qty At Radius (m) Size Length (m) W (N/m) Ind. Weight (N) Total Weight (N)
6 6.096 W10X22 6.096 321.0658 1,957.2176 11,743.306
COLUMNS:
Qty At Radius (m) Size Length (m) W (N/m) Ind. Weight (N) Total Weight (N)
1 0 12" SCH STD 12.6276 723.9795 9,141.2287 9,141.2287
6 6.096 12" SCH STD 12.0566 723.9795 8,675.8151 52,054.8906
Size = l80x80x10
Material = A36M
Weight = 8,922.355 N
Stiffener Size Elevation (m) Z-Req'd (cm3) Z-Actual (cm3) Weight (N)
1 l5x5x1/2 7.9466 171.6121 190.3438 18,310.2753
2 l5x5x1/2 10.3582 171.6121 180.2102 18,308.7821
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Aroof = Contributing Area due to roof plates (cm^2)
Ashell = Contributing Area due to shell plates (cm^2)
CA = Roof corrosion allowance (mm)
D = Tank Nominal Diameter per API-650 5.6.1.1 Note 1 (m)
density = Density of roof (kg/mm3)
DL = Dead load (kPa)
e.1b = Gravity Roof Load (1) - Balanced (kPa)
e.1u = Gravity Roof Load (1) - Unbalanced (kPa)
e.2b = Gravity Roof Load (2) - Balanced (kPa)
e.2u = Gravity Roof Load (2) - Unbalanced (kPa)
Fp = Pressure Combination Factor
Fy = smallest of the yield strength (MPa)
Fy-roof = Minimum yield strength for shell material (Table 5-2a) (MPa)
Fy-shell = Minimum yield strength for shell material (Table 5-2a) (MPa)
Fy-stiff = Minimum yield strength for stiffener material (Table 5-2a) (MPa)
hr = Roof height (m)
ID = Tank Inner Diameter (m)
Insulation = Roof Insulation (m)
JEr = Roof joint efficiency
Lr = Entered Roof Live Load (kPa)
Lr-1 = Computed Roof Live Load, including External Pressure
Max-p = Max Roof Load due to participating Area (kPa)
Net-Uplift = Uplift due to internal pressure minus nominal weight of shell, roof and attached framing
(N), per API-650 F.1.2
P = Minimum participating area (kPa)
P-ext-2 = Max external pressure due to roof shell joint area (kPa)
P-F51 = Max design pressure reversing a-min-A calculation (kPa)
P-max-ext-T = Total max external pressure due to roof actual thickness and roof participating area
(kPa)
P-max-internal = Maximum design pressure and test procedure per API-650 F.4, F.5. (kPa)
P-Std = Max pressure pressure allowed per API-650 App. F.1 & F.7 (kPa)
P-Uplift = Uplift case per API-650 1.1.1 (N)
P-weight = Dead load of roof plate (kPa)
Pe = External Pressure (kPa)
pt = Roof cone pitch (mm) rise per 12 (mm)
Pv = Internal Pressure (kPa)
R = Roof horizontal radius (m)
Ra = Roof surface area (cm^2)
Roof-wc = Weight corroded of roof plates (N)
S = Ground Snow Load per ASCE 7-05 Fig 7-1 (kPa)
Sb = Balanced Design Snow Load per API-650 Section 5.2.1.h.1 (kPa)
Shell-wc = Weight corroded of shell (N)
Su = Unbalanced Design Snow Load per API-650 Section 5.2.1.h.2 (kPa)
T = Balanced Roof Design Load per API-650 Appendix R (kPa)
t-calc = Minimum nominal roof plates thickness per API-650 Section 5.10.5.1 (mm)
t-Ins = thickness of Roof Insulation (m)
Theta = Angle of cone to the horizontal (degrees)
U = Unbalanced Roof Design Load per API-650 Appendix R (kPa)
Wc = Maximum width of participating shell per API-650 Fig. F-2 (mm)
Wh = Maximum width of participating roof per API-650 Fig. F-2 (mm)
Page: 6/52
D = 24.384 m
ID = 24.384 m
CA = 1.6 mm
R = 12.2145 m
Fp = 0.4
JEr = 0.85
JEs = 0.85
JEst = 0.85
Insulation = 0 m
Add-DL = 0 kPa
Lr = 1.1768 kPa
S = 0 kPa
Sb = 0 kPa
Su = 0 kPa
density = 0.000007841 kg/mm3
P-weight = 0.5104 KPa
Pe = 0 kPa
pt = 0.75 mm rise per 12 mm
t-actual = 6.6 mm
Fy-roof = 205 MPa
Fy-shell = 205 MPa
Fy-stiff = 250 MPa
Shell-wc = 486,818.7637 N
Roof-wc = 180,571.9872 N
P-Std = 18 kPa, Per API-650 F.1.3
t-1 = 6 mm
CA-1 = 3 mm
Sd = 137 MPa
Alpha = 90 - Theta
Alpha = 90 - 3.5763
Alpha = 86.4237 degrees
Xw = D * 0.5
Xw = 24.384 * 0.5
Xw = 12.192 m
Ap = PI * (D/2)^2
Ap = PI * (24.384/2)^2
Ap = 466.9816 m^2
Page: 7/52
Roof Loads per API-650 5.2.2
T = MAX(e.1b , e.2b)
T = MAX(1.6872 , 0.9811)
T = 1.6872 kPa
U = MAX(e.1u , e.2u)
U = MAX(1.6872 , 0.9811)
U = 1.6872 kPa
Lr-1 = MAX(T , U)
Lr-1 = MAX(1.6872 , 1.6872)
Lr-1 = 1.6872 kPa
Ra = PI * R * SQRT(R^2 + hr^2)
Ra = PI * 12.2145 * SQRT(12.2145^2 + 0.7634^2)
Ra = 4,696,213.5729 cm^2 or 469.6214 m^2
BAY 2 DETAILS
MINIMUM # OF RAFTERS
Page: 8/52
FOR OUTER SHELL RING
P = Lr-1
P = 1.6872 kPa
R-2 = 12163 mm
N-min-2 = (2 * PI * R-2)/l
N-min-2 = (2 * PI * 12163)/2100
N-min-2 = 37
N-actual-2 = 42
l-actual-2 = (2 * PI * R-2)/N-actual-2
l-actual-2 = (2 * PI * 12163)/42
l-actual-2 = 1819.5992 mm
Max-T1-2 = RLoad-Max-2
Max-T1-2 = 2.3218 kPa
Pa-rafter-3-2 = P-ext-1-2
Pa-rafter-3-2 = -1.3407 kPa
RAFTER DESIGN
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Average-p-width-2 = Average plate width (m)
Average-r-s-inner-2 = Average rafter spacing on inner girder (m)
Average-r-s-shell-2 = Average rafter spacing on shell (m)
Max-P-2 = Load allowed for each rafter in ring (MPa)
Max-r-span-2 = Maximum rafter span (m)
Max-T1-rafter-2 = Due to roof thickness (kPa)
Mmax-rafter-2 = Maximum moment bending (mm-kg)
P = Uniform pressure as determined from load combinations described in Appendix R (kPa)
P-ext-2-2 = Vacuum limited by rafter type (kPa)
R-2 = Outer radius (mm)
R-Inner-2 = Inner radius (m)
Rafter-Weight-2 = (Kg/m)
Sx-rafter-actual-2 = Actual elastic section modulus about the x axis (cm^3)
Sx-rafter-Req'd-2 = Required elastic section modulus about the x axis (cm^3)
Theta = Angle of cone to the horizontal (degrees)
W-Max-rafter-2 = Maximum stress allowed for each rafter in ring (N/mm)
W-rafter-2 = (kg/m)
SPAN TO SHELL
P = 1.6872 kPa
Rafter-Weight-2 = 22.7689 Kg/m
Theta = 3.5763 degrees
R-2 = 12269 mm
R-Inner2 = 6019 mm
Average-r-s-inner-2 = (2 * PI * R-Inner-2)/N-actual-2
Average-r-s-inner-2 = (2 * PI * 6019)/42
Average-r-s-inner-2 = 0.9004 m
Average-r-s-shell-2 = (2 * PI * R-2)/N-actual-2
Average-r-s-shell-2 = (2 * PI * 12269)/42
Average-r-s-shell-2 = 1.8354 m
Sx-rafter-Req'd-2 = Mmax-rafter-2/Sd
Sx-rafter-Req'd-2 = 1,602,553/160
Sx-rafter-Req'd-2 = 98.223 cm^3
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Sx-actual-2 = 221.2254 cm^3
Max-T1-rafter-2 = Max-P-2
Max-T1-rafter-2 = 4.2 kPa
P2-rafter-3-2 = P-ext-2-2
P2-rafter-3-2 = -3.1699 kPa
GIRDER DESIGN
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Num-Gird-actual-2 = 6
N-columns-actual-2 = 6
Girder-Length-2 = 6096 m
Girder-W-2 = 32.7396 kgf/m
Sx-girder-Req'd-2 = Mmax-girder-2/Sd
Sx-girder-Req'd-2 = 5,847,368/160
Sx-girder-Req'd-2 = 358.3943 cm^3
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Max-P-girder-2 = (F-Max-girder-2 - (Girder-W-2 * Girder-W-previous-2) - (C1-2 * Girder-W-2))/((C2-
2 * Average-p-width-previous-2) + (C1-2 * Average-p-width-2))
Max-P-girder-2 = (780,886.051 - (32.7396 * 0) - (12192 * 32.7396))/((21336 * 846.8556) + (12192 *
1.3679))
Max-P-girder-2 = 1.996 kPa
COLUMN DESIGN
W-column-2 = 8,675.8151 N
Fy-c = 241.3165 MPa
E-c = 198,978.9473 MPa
A-actual-2 = 94.0576 cm^2
C-length-2 = 12.0566 m
Radius-Gyr-2 = 111.1307 mm
Radius-Gyr-req-2 = C-length-2/180
Radius-Gyr-req-2 = 12.0566/180
Radius-Gyr-req-2 = 66.9814 mm
R-c-2 = C-length-2/Radius-Gyr-2
R-c-2 = 12.0566/111.1307
R-c-2 = 108.4908
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Rafter-L-2 = 7047.5838 mm
Since R-c-2 <= 120, Using AISC Specification Formulas Section E2,
A-req-2 = P-c-2/Fa-2
A-req-2 = 83,929.2165/87.051
A-req-2 = 964.1377 mm^2
Max-T1-column-2 = Max-P-column-2
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Max-T1-column-2 = 17 kPa
Pa-column-3-2 = P-ext-3-2
Pa-column-3-2 = -15.9753 kPa
BAY 1 DETAILS
MINIMUM # OF RAFTERS
# of Girders (N) = 6
P = Lr-1
P = 1.6872 kPa
R-1 = 6096 mm
N-min-1 = (2 * PI * R-1)/l
N-min-1 = (2 * PI * 6096)/2100
N-min-1 = 19
N-actual-1 = 24
l-actual-1 = (2 * PI * R-1)/N-actual-1
l-actual-1 = (2 * PI * 6096)/24
l-actual-1 = 1595.9291 mm
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t-calc-1 = l-actual-1/SQRT((1.5 * Fy-Roof)/P) + CA-Roof
t-calc-1 = 1595.9291/SQRT((1.5 * 205)/1.6872) + 1.6
t-calc-1 = 5.3383 mm
Max-T1-1 = RLoad-Max-1
Max-T1-1 = 3.0183 kPa
Pa-rafter-3-1 = P-ext-1-1
Pa-rafter-3-1 = -2.0371 kPa
RAFTER DESIGN
P = 1.6872 kPa
Rafter-Weight-1 = 15.6257 Kg/m
Theta = 3.5763 degrees
R-1 = 6173 mm
R-Inner1 = 296.5 mm
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Max-r-span-1 = 5.9264 m
Average-r-s-inner-1 = (2 * PI * R-Inner-1)/N-actual-1
Average-r-s-inner-1 = (2 * PI * 296.5)/24
Average-r-s-inner-1 = 0.0776 m
Average-r-s-shell-1 = (2 * PI * R-1)/N-actual-1
Average-r-s-shell-1 = (2 * PI * 6173)/24
Average-r-s-shell-1 = 1.6161 m
Sx-rafter-Req'd-1 = Mmax-rafter-1/Sd
Sx-rafter-Req'd-1 = 708,262/160
Sx-rafter-Req'd-1 = 43.4105 cm^3
Max-T1-rafter-1 = Max-P-1
Max-T1-rafter-1 = 3.5 kPa
P2-rafter-3-1 = P-ext-2-1
P2-rafter-3-1 = -2.5547 kPa
GIRDER DESIGN
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CENTER COLUMN
W-column-1 = 9,141.2287 N
Fy-c = 241.3165 MPa
E-c = 198,978.9473 MPa
A-actual-1 = 94.0576 cm^2
C-length-1 = 12.6276 m
Radius-Gyr-1 = 111.1307 mm
Radius-Gyr-req-1 = C-length-1/180
Radius-Gyr-req-1 = 12.6276/180
Radius-Gyr-req-1 = 70.1534 mm
R-c-1 = C-length-1/Radius-Gyr-1
R-c-1 = 12.6276/111.1307
R-c-1 = 113.6284
Since R-c-1 <= 120, Using AISC Specification Formulas Section E2,
Page: 18/52
Per API-650 M.3.5
Fa is not modified Since Design Temp. <= 93.3333 ºC.
(API-650 M.3.5 N.A.)
A-req-1 = P-c-1/Fa-1
A-req-1 = 121,652.307/79.3571
A-req-1 = 1532.9716 mm^2
Max-T1-column-1 = Max-P-column-1
Max-T1-column-1 = 12.4 kPa
Pa-column-3-1 = P-ext-3-1
Pa-column-3-1 = -11.3786 kPa
Page: 19/52
Thickness of corroded roof plate
th_corroded = th - CA_roof = 6.6 - 1.6 = 5.0 mm
CA_stiff > 0
Note: The calculation does not take into account the stiffener corrosion allowance, make sure to
pick a stiffener size that make up the difference in the thicknesses (corroded vs nominal).
Page: 20/52
A_detail = A_shell + A_roof + A_angle
= 104.2474 + 1482.8493 + 1510.0
= 3097.0967 mm^2
Find combined moment of inertia about shell inside axis with negative value toward center
Appendix F Requirements
A_actual (Area resisting compressive force) = 3097.0967 mm^2
D (Tank nominal diameter) = 24.398 m
DLR (Nominal weight of roof plates and attached structural) = 238355.0231 N
DLS (Nominal weight of shell plates and framing) = 778484.9399 N
Fy (Minimum specified yield-strength of the materials in the roof-to-shell junction) = 205 MPa
ID (Tank inside diameter) = 24.384 m
Mw (Wind moment) = 1.18479646358E7 N.m
P (Design pressure) = 0.0 kPa
Theta angle (Angle between the roof and a horizontal plane at the roof-to-shell junction) = 3.5763
Page: 21/52
deg
W_framing (Weight of framing supported by the shell and roof) = 77757.7851 N
W_structural (Weight of roof attached structural) = 0.0 N
Wr (Roof plates weight) = 238355.0231 N
Ws (Shell plates weight) = 700727.1549 N
Maximum allowable internal pressure for the actual resisting area API 650 F.5.1
P_F51 = ((Fy * TAN(Theta angle) * A_actual) / (200 * (D^2))) + ((0.00127 * DLR) / (D^2))
= ((205 * TAN(3.5763) * 3097.0967) / (200 * (24.398^2))) + ((0.00127 * 238355.0231) /
(24.398^2))
= 0.8418 kPa
Material = A283M-C
Structural Material = A36M
t-actual = 6.6 mm
t-required = 6.6 mm
t-calc = 5.8622 mm
P-Max-Internal = 0.8418 kPa
P-Max-External = -1.3407 kPa
Roof Plates Weight = 238,355.0231 N
Weight of Rafters = 87,887.8171 N
Weight of Girders = 11,743.306 N
Weight of Columns = 61,196.1193 N
Page: 22/52
SHELL COURSE DESIGN (Bottom course is #1) Back
Course # 1
Material = A283M-C
Width = 2.4384 m
Ca-1 = 3 mm
JE = 0.85
t-1 = 14 mm
Sd = 137 MPa
St = 154 MPa
H' = H
H' = 12.192
H' = 12.192 m
Page: 23/52
pmax-1 = 7.0826 kPa
pmax-int-shell-1 = pmax-1
pmax-int-shell-1 = 7.0826 kPa
H' = H
H' = 12.192
H' = 12.192 m
Course # 2
Material = A283M-C
Width = 2.4384 m
Ca-2 = 3 mm
JE = 0.85
t-2 = 12 mm
Sd = 137 MPa
St = 154 MPa
H' = H
H' = 9.7536
H' = 9.7536 m
Page: 24/52
pmax-2 = (hmax-2 - H) * 9.8 * G
pmax-2 = (10.622 - 9.7536) * 9.8 * 1
pmax-2 = 8.5103 kPa
H' = H
H' = 9.7536
H' = 9.7536 m
Course # 3
Material = A283M-C
Width = 2.4384 m
Ca-3 = 3 mm
JE = 0.85
t-3 = 10 mm
Sd = 137 MPa
St = 154 MPa
H' = H
H' = 7.3152
H' = 7.3152 m
Page: 25/52
hmax-3 = 137 * (10 - 3)/(2.6 * 24.384 * 1) + 1
hmax-3 = 8.3293 m
H' = H
H' = 7.3152
H' = 7.3152 m
Course # 4
Material = A283M-C
Width = 2.4384 m
Ca-4 = 3 mm
JE = 0.85
t-4 = 7 mm
Sd = 137 MPa
St = 154 MPa
H' = H
H' = 4.8768
H' = 4.8768 m
Page: 26/52
hmax-4 = Sd * (t-4 - CA-4)/(2.6 * D * G) + 1
hmax-4 = 137 * (7 - 3)/(2.6 * 24.384 * 1) + 1
hmax-4 = 4.8902 m
H' = H
H' = 4.8768
H' = 4.8768 m
Course # 5
Material = A283M-C
Width = 2.3584 m
Ca-5 = 3 mm
JE = 0.85
t-5 = 6 mm
Sd = 137 MPa
St = 154 MPa
H' = H
H' = 2.4384
H' = 2.4384 m
Page: 27/52
t-calc-5 = (4.9 * 24.384 * (2.4384 - 0.3) * 1)/137 + 3
t-calc-5 = 4.865 mm
H' = H
H' = 2.4384
H' = 2.4384 m
Min t-min
Tensile t-min t-min t-
Shell Width CA Yield Sd St Weight Weight t-Des t-Test Ext- t-min
Material JE Strength Erection Seismic Actual Status
# (mm) (mm) Strength (MPa) (MPa) (N) CA (N) (mm) (mm) Pe (mm)
(MPa) (mm) (mm) (mm)
(MPa) (mm)
A283M-
1 2438.4 3 0.85 205 380 137 154 200,988 157,938 6 13.3714 9.2265 12.5569 NA 13.3714 14 OK
C
A283M-
2 2438.4 3 0.85 205 380 137 154 172,289 129,233 6 11.2448 7.3346 10.5343 NA 11.2448 12 OK
C
A283M-
3 2438.4 3 0.85 205 380 137 154 143,586 100,523 6 9.1182 5.4428 8.4447 NA 9.1182 10 OK
C
A283M-
4 2438.4 3 0.85 205 380 137 154 100,523 57,448 6 6.9916 3.5509 6.0845 NA 6.9916 7 OK
C
A283M-
5 2358.4 3 0.85 205 380 137 154 83,339 41,674 6 4.865 1.6591 4.5468 NA 6 6 OK
C
Page: 28/52
L_0 = Uniform Maximum Transform Height Spacing between Stiffineres (m)
V = Design wind speed (km/h)
Wtr = Transposed width of each shell course (m)
Zi = Required Intermediate Stiffener Section Modulus (per API-650 5.9.6.1) (cm^3)
Zi-actual = Actual Top Comp Ring Section Modulus (cm^3)
D = 24.384 m
V = 310.7986 km/h
ME = 1
Wtr = SUM(Wtr-n)
Wtr = 5.5012 m
Spacing below (m) Spacing above (m) Average spacing (m) Required Zi (cm3)
Stiffener Size
(transformed height) (transformed height) (transformed height) (D^2*H/17 )*(V/190)^2
1 l5x5x1/2 1.8337 1.8337 1.8337 171.6121
Page: 29/52
2 l5x5x1/2 1.8337 1.8337 1.8337 171.6121
Stiffener Size Elevation (m) Z-Req'd (cm3) Z-Actual (cm3) Weight (N)
1 l5x5x1/2 7.9466 171.6121 190.3438 18,310.2753
2 l5x5x1/2 10.3582 171.6121 180.2102 18,308.7821
Material = A283M-C
t-actual = 7.6 mm
t-calc = t-min
t-calc = 7.6 mm
Calculation of Hydrostatic Test Stress & Product Stress (per API-650 Section 5.5.1)
Bottom-OD = 24.512 m
JE = 0.85
D-bottom = 0.00000784 kg/mm3
t-1 = 14 mm
ca-1 = 3 mm
G=1
H = 12.192 m
Page: 30/52
H' = 12.192 m
St = 154 MPa
Sd = 137 MPa
Ca-bottom = 1.6 mm
S2 = (t-test-1 / t-1) * St
S2 = (9.2265 / 14) * 154
S2 = 101.491 MPa
Material = A283M-C
t-actual = 7.6 mm
t-req = 7.6 mm
Vf = (Vs / 190)^2
Vf = (310.7986 / 190)^2
Vf (Velocity Factor) = 2.6758
PWS = 0.86 * Vf
PWS = 2.3011 kPa
Page: 31/52
PWR = 1.44 * Vf
PWR = 3.8531 kPa
M-Shell (Moment Due to Wind Force on Shell) = (PWS * As * (Shell Height / 2))
M-Shell = (2.3011 * 297.2897 * (12.192 / 2))
M-Shell = 4,170,367 N-m
DLR = Nominal weight of roof plate plus weight of roof plates overlap plus any attached structural.
DLS = Nominal weight of the shell and any framing (but not roof plates) support by the shell and
roof.
F-friction = Maximum of 40% of weight of tank
MDL = Moment about the shell-to-bottom joint from the nominal weight of the shell
MDLR = Moment about the shell-to-bottom joint from the nominal weight of the roof plate plus any
attached structural.
MF = Stabilizing moment due to bottom plate and liquid weight
MPi = Destabilizing moment about the shell-to-bottom joint from design pressure
Mw = Destabilizing wind moment
Page: 32/52
tb = Bottom plate thickness less C.A.
wl = Circumferential loading of contents along shell-to-bottom joint
Mw = 11,847,965 m-N
DLS = 778,484.9399 N
DLR = 238,355.0231 N
tb = 6 mm
MF = (D/2) * wl * Pi * D
MF = 12.192 * 17,697.7342 * 3.1416 * 24.384
MF = 16,529,033 m-N
Criteria 3
F-wind = Vf * 18 * As
F-wind = 2.6758 * 18 * 297.2897
F-wind = 663,592 N
Anchorage Requirement
Page: 33/52
Tank must be anchored by Resistance to Sliding, The design load, per API 650 Table E-6
Page: 34/52
Back
Impulsive Design Response Spectrum Acceleration Coefficient API 650 Sections E.4.6.2
Ai = Q * (I / Rwi) * Sai = 1 * (1.5 / 4) * 0.93 = 0.3488
Convective Design Response Spectrum Acceleration Coefficient API 650 Sections E.4.6.2
Ac = Q * K * (I / Rwc) * Sac = 1 * 1.5 * (1.5 / 2) * 0.2 = 0.225
Design Spectral Response Acceleration at Short Period API 650 Sections E.4.6.1
SDS = Ai * (Rwi / I) = 0.3488 * (4 / 1.5) = 0.9301
Design Spectral Response Acceleration at a Period of 1 Second API 650 Sections E.4.6.1
SD1 = (Ac / K) * Tc * (Rwc / I) = (0.225 / 1.5) * 5.2688 * (2 / 1.5) = 1.0538
Vertical Ground Acceleration Coefficient API 650 Section E.6.1.3 and E.2.2
Av = (2 / 3) * 0.7 * SDS = (2 / 3) * 0.7 * 0.9301 = 0.434
Page: 35/52
SEISMIC CALCULATIONS Back
Page: 36/52
Xc = Height to center of action of the lateral seismic force related to the convective liquid force for
ringwall moment
Xcs = Height to center of action of the lateral seismic force related to the convective liquid force for
the slab moment
Xi = Height to center of action of the lateral seismic force related to the impulsive liquid force for
ringwall moment
Xis = Height to center of action of the lateral seismic force related to the impulsive liquid force for
the slab moment
Xr = Height from Bottom of Shell to Roof Center of Gravity
Xs = Height from Bottom to the Shell's Center of Gravity
g = 9.8 m/s^2
WEIGHTS
D/H = 2
Wp = 5,693,440 kgf
Weff = Wi + Wc
Weff = 3,087,645 + 2,488,853
Weff = 5,576,498.1264 kgf
DESIGN LOADS
Vi = Ai * (Ws + Wr + Wf + Wi)
Vi = 0.3488 * (76,014 + 24,305 + 28,124 + 3,087,645)
Vi = 1,121,772 kgf
Vc = Ac * Wc
Vc = 0.225 * 2,488,853
Vc = 559,992 kgf
Page: 37/52
Xs = 6.096 m
RCG = 1/3 * R * (TAND (Theta))
RCG = 1/3 * 12215 * (TAND (3.5763))
RCG = 254.4688 mm or 0.2545 m
Xi = 0.375 * H
Xi = 0.375 * 12.192
Xi = 4.572 m
Width
SHELL Y (m) Ni (N/mm) Nc (N/mm) Nh (N/mm) SigT+ (MPa) SigT- (MPa)
(m)
= 8.48 * Ai * G * D * H * = 1.85 * Ac * G * D^2 * = (+ Nh (SQRT = (- Nh (SQRT
[(Y / H) - (0.5 * (Y / (COSH (3.68 * (H - Y)) = 4.9011293 (Ni^2 + Nc^2 + (Av (Ni^2 + Nc^2 +
SUMMARY
H)^2)] * (TANH (0.866 / D) / (COSH (3.68 * H * Y * D * G * Nh / 2.5)^2))) / t- (Av * Nh /
* (D / H))) / D)) n 2.5)^2))) / t-n
Shell 1 2.4384 11.8872 412.7159 76.7597 1,420.629 136.2503 66.6966
Shell 2 2.4384 9.4488 392.0672 83.3441 1,129.2179 131.2845 56.9184
Shell 3 2.4384 7.0104 338.3806 101.3433 837.8068 121.9809 45.5804
Shell 4 2.4384 4.572 251.656 133.2224 546.3957 120.9318 35.1812
Shell 5 2.3584 2.1336 131.8935 183.3476 254.9846 80.8567 4.1381
Overturning Moment
Page: 38/52
Ms = ((0.3488 * [(3,087,645 * 9.8) * 9.7154 + (76,014 * 9.8) * 6.096 + (24,305 * 9.8) * 12.4465])^2 +
[0.225 * (2,488,853 * 9.8) * 9.4162]^2)^0.5
Ms = 117,247,781.0803 N-m
Fy = 205 MPa
Anchorage Ratio
Since J > 1.54 The tank is not stable and cannot be self-anchored for the design load, per API 650
Table E-6
ts1 = 11 mm
SigC = ((wt * (1 + (0.4 * Av)) + wa) / (0.607 - (0.18667 * J^2.3)) - wa) * (1 / (1,000 * ts))
SigC = ((11,087.2612 * (1 + (0.4 * 0.434)) + 26,995.7878) / (0.607 - (0.18667 * 3.0261^2.3)) -
26,995.7878) * (1 / (1,000 * 11))
SigC = -4.502084494587933 MPa
Criteria for Fc
Page: 39/52
Fc = 83 * ts1 / D
Fc = 83 * 11 / 24.384
Fc = 37.4425 MPa
Hoop Stresses
Mechanically Anchored
Number of anchor = 50
Max spacing = 3 m
Actual spacing = 1.5428 m
Minimum # anchor = 26
Pab = Wab * Pi * D / Na
Pab = 130,129 * 3.1416 * 24.384 / 50
Pab = 199,370.288 N
Pa = 3 * Pab
Pa = 3 * 199,370.288
Pa = 598,110.8641 N
Fc = 37.4425 MPa
SUG = III
Sds = 0.9301 g or 93.01 %g
Page: 40/52
Freeboard - Sloshing
TL-sloshing = 12 sec
I-sloshing = 1
Tc = 5.2688
k = 1.5
Sd1 = 1.0538 g or 105.38 %g
Af = 0.3 g per API 650 E.7.2
Delta-s = 0.42 * D * Af
Delta-s = 0.42 * 24.384 * 0.3
Delta-s = 3.0724 m
Since Sds >= 0.33g and SUG = III per API 650 Table E-7.
c. Freeboard equal to the calculated wave height, Delta-s, is required unless one of the following
alternatives are provided:
1. Secondary containment is provided to control the product spill.
2. The roof and tank shell are designed to contain the sloshing liquid
Sliding Resistance
Since V <= Vs Then the tank will not experience major sliding and does not require additional lateral
anchorage, per API 650 E.7.6.
Vmax = 2 * V / (Pi * D)
Vmax = 2 * 1,253,779.1932 / (3.1416 * 24.384)
Vmax = 32,733.7854 kgf/m
Page: 41/52
ANCHOR BOLT DESIGN Back
W2 = W-shell-corroded + Shell Insulation + Corroded Roof Plates Supported by Shell + Roof Dead
Load Supported by Shell
W2 = 486,818.7637 + 0 + 180,571.9872 + 0
W2 = 667,390.751 N
bt = U/N
bt = -13,470.334259526258 N
sd = 104.1666 MPa
Shell-sd-at-anchor = 136.6666 MPa
Page: 42/52
A-s-r = N.A., since Load per Bolt is zero
bt = U/N
bt = -13,470.334259526258 N
sd = 138.8888 MPa
Shell-sd-at-anchor = 170.8333 MPa
Not applicable since if there is a knuckle on tank roof, or tank roof is not frangible.
Pf (failure pressure per F.6) = N.A.
bt = U/N
bt = 36,303.0429 N
sd = 200 MPa
Shell-sd-at-anchor = 170.8333 MPa
A-s-r = bt / sd
A-s-r = 36,303.0429 / 200
A-s-r = 181.5152 mm^2
bt = U/N
Page: 43/52
bt = 202,417.6229 N
sd = 200 MPa
Shell-sd-at-anchor = 170.8333 MPa
A-s-r = bt / sd
A-s-r = 202,417.6229 / 200
A-s-r = 1,012.0881 mm^2
bt = U/N
bt = 36,180.5237 N
sd = 138.8888 MPa
Shell-sd-at-anchor = 170.8333 MPa
A-s-r = bt / sd
A-s-r = 36,180.5237 / 138.8888
A-s-r = 260.4997 mm^2
bt = U/N
bt = 201,668.1578 N
sd = 200 MPa
Shell-sd-at-anchor = 170.8333 MPa
A-s-r = bt / sd
A-s-r = 201,668.1578 / 200
A-s-r = 1,008.3407 mm^2
Not applicable since if there is a knuckle on tank roof, or tank roof is not frangible.
Pf (failure pressure per F.6) = N.A.
Page: 44/52
ANCHOR BOLT SUMMARY Back
Exclusive of Corrosion
Bolt Diameter Req'd = 42.0318 mm (per ANSI B1.1)
Actual Bolt Diameter = 48 mm (M48)
Bolt Diameter Meets Requirements
ANCHORAGE REQUIREMENTS
(from AISI 'Steel Plate Engr Data' Dec. 92, Vol. 2, Part VII)
Entered Parameters
Page: 45/52
Seismic Design Bolt Load (Pa) = 598,110.8641 N
Anchor Chairs will be designed to withstand
Design Load per Bolt
Anchor Chair Design Load, (P) : 338,163.7875 N
Since bottom t <= 10 mm, and Seismic anchorage required (J) > 1.45,
or Wind Speed is > 160.9344 kph,
h-min is 305 mm.
h-max = 3 * a
h-max = 3 * 300 = 900 mm.
e-min = 0.886 * d + 15
e-min = 0.886 * 48 + 15 = 57.528 mm.
e-actual = 58 mm.
g-min = d + 26
g-min = 48 + 26 = 74 mm.
f-min = d/2 + 4
f-min = 48/2 + 4 = 28 mm.
c-actual = 29 mm.
j-actual = 25 mm.
b-min = e-min + d + 7
b-min = 57.528 + 48 + 7 = 112.528 mm.
Repad-t = 13 mm
Page: 46/52
t-shell-1 = 14 mm
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S-actual-ChairHeight Meets Design Calculations
(within 105% of Sd-ChairHeight)
S-actual-ChairHeight/Sd-ChairHeight
75.8194/170 = 44.59%
Page: 48/52
NORMAL AND EMERGENCY VENTING (API-2000 6th EDITION) Back
NORMAL VENTING
In-breathing
Required in-breathing flow rate due to liquid movement API-2000 A.3.4.1.1
Vip = 0.94 * Vpe = 0.94 * 22.71 = 21.3474 m^3/hr
As per API-2000 A.3.4.1.2 Table A.3 Column 2, Required in-breathing flow rate due to thermal
effects (VIT) = 872.9594 m^3/hr
Out-breathing
(T_flash < 37.8) OR (T_boil < 148.9) ==> Use API-2000 section A.3.4.2.2
As per API-2000 A.3.4.2.2 Table A.3 Column 4, Required out-breathing flow rate due to thermal
effects (VOT) = 872.9594 m^3/hr
EMERGENCY VENTING
Page: 49/52
ELEVATION VIEW APPURTENANCE
OUTSIDE INSIDE
CUST. ELEVATION REF
MARK DESCRIPTION PROJ PROJ ORIENT REMARKS
MARK (mm) DWG
(mm) (mm)
ANCHOR SEE
AC1A -- -- --
CHAIRS TABLE
NP01A STD API -- -- 0' 1016mm
Page: 50/52
CAPACITIES and WEIGHTS Back
Component New Condition (N) New Condition (Kg) Corroded (N) Corroded (Kg)
SHELL 700,728 71,455 486,819 49,642
ROOF 238,356 24,306 180,572 18,414
RAFTERS 87,888 8,963 87,860 8,960
GIRDERS 11,744 1,198 11,738 1,197
FRAMING 0 0 0 0
COLUMNS 61,197 6,241 61,184 6,239
BOTTOM 275,800 28,124 217,737 22,203
STAIRWAYS 0 0 0 0
STIFFENERS 45,543 4,645 45,541 4,644
WIND GIRDERS 0 0 0 0
ANCHOR CHAIRS 29,420 3,000 29,420 3,000
INSULATION 0 0 0 0
TOTAL 1,450,676 147,932 1,120,871 114,299
SURFACE AREAS
Roof : 469.6213 m^2
Shell : 933.9632 m^2
Bottom : 471.8971 m^2
Page: 51/52
MAWP & MAWV SUMMARY Back
MAWP = 18 kPa or 1,835.658 mmh2o (per API-650 App. F.1.3 & F.7)
MAWP = 7.0826 kPa or 722.2906 mmh2o (due to shell)
MAWP = 0.8428 kPa or 85.9496 mmh2o (due to roof)
TANK MAWP = 0.8428 kPa or 85.9508 mmh2o
Page: 52/52